DWOS Lava Edition 3.9
Transcription
DWOS Lava Edition 3.9
DWOS Lava Edition 3.9 Version 1.0 August 25, 2014 DWOS Lava Edition 3.9 Dental Wings team has released an update of DWOS Lava Edition. This release enables 3M Lava™ Scan ST users to benefits from the latest software developments of the DWOS platform. This document contains descriptions of the new features included in this software release, as well as detailed instructions for using them. Find below the topics that are covered in these pages, grouped by type of usage. 1. Crown & Bridge design 3 Shaping tools 3 Anatomy and Overlay cervical line synchronization 5 Adaptation environment 6 Virtual Waxing 7 Add a Dental Band on a Wax-Up 10 Egg shell 12 Attachments axis 13 Shoulderless Telescopic crown 14 Retention Beads 14 Tool compensation 15 2. Custom Abutments 16 Custom gingiva former 16 Improvement on design workflow and performances 18 Manufacturing tool compensation 18 3. Model Builder 19 Saw cut model 19 Saw cut planes 20 Zimo model 21 Mono block model 22 New linear workflow 22 Stabilization bar 23 Serial ID 23 4. Bars 25 Custom Profile Editor 25 Bar design 27 Merging 32 5. Wizard 34 Wizard abutment 34 Partial Wizard 35 Take screenshots 35 Attach Files 36 Desktop icon 36 More in the Wizard 36 6. Partial 37 Inferior bar: expansion parameter 37 Clasp damping 37 7. Others 38 Output formats 38 Scan Import 38 Dental Wings Inc. - Page 2 / 38 Chapter: 1 1. Crown & Bridge design Shaping tools Transforms When interacting with anatomies using the Transforms or Clinical handles Edition , the deformation mode was improved to allow soother contours. When they are stretched , the continuity of the anatomical feature now prevails over their integrity. Consequently, ungracious edges and grooves appearing when editing anatomies are now eliminated. Figure 1-1: When the handles are pulled, a discontinuity is created around the anatomical features. Figure 1- 2: But when the handle is released, an automatic smoothing is applied . The results are morphological shapes, adapted to their environment, with less design operations needed. Dental Wings Inc. - Page 3 / 38 Chapter: 1 Clinical handles The Clinical handles tool is the shaping tool that lets you manipulate the anatomical features individually. As you select it from the right-click menu of a prosthesis, colored handles will appear on the tooth so that you can apply a controlled deformation to the anatomy. You can control the surface deformation according to 2 modes. NEW: Global When you activate the Global deformation, moving a handle impacts the surrounding handles: they will move so that the general anatomy is preserved. This mode is best suited for subtle or overall changes to the anatomy. When editing with the Global mode, you can not add a handle by clicking on the anatomy. The amount of handles is locked. With the Local mode, you can add as many as needed to control the deformation. Local With the Local transformation, the surface deformation is delimited by the handles around: only the surface included inside the perimeter, formed by the handles, will be allowed to change. This mode can be used to apply drastic or local anatomy deformation. Figure 1-3: Initial shape Figure 1- 4: Global deformation affects other handles around the one you are moving Figure 1-5: Local deformation offers more handles but only one can be displaced at a time Dental Wings Inc. - Page 4 / 38 Chapter: 1 Contact points The Adjust contact point function is now completely automated. You do not need to previously define mesial and distal contact points anymore in order to use the automatic adjustment. This function can be used on an automatic proposition or on a crown on which you have used the shaping tools. 1. Right-click on a crown 2. Select Overlay (or Anatomy) > Adjust contact points 3. The dialog window opens where you can change the diastema value if needed. 4. Just click on Adjust contact points button and you’re done. Figure 1-6: Right-click on an automatic proposition Figure 1-7: Contact is made in one click Anatomy and Overlay cervical line synchronization For this to happen, you must activate the option in User Preferences > User Preferences . Then when you modify one of them, the second is automatically updated to follow the new line. Dental Wings Inc. - Page 5 / 38 Chapter: 1 Adaptation environment This step lets you identify a subset of dental points on the sur r ounding teeth, so that the CAD Engine is able to analyze the context fr om the pr ovided infor mation. This is par t of the str ategy to impr ove automatic pr osthesis pr opositions. In order to use the improvements featured in this version, you must access the adaptation environment in the CAD station by right- clicking on a prosthesis and choosing Anatomy (or Overlay in the case of a full crown) > Adaptation Environment. Define equator points: 1. Click on the Equator points icon. 2. Click on the equator of the teeth that surround the prosthesis. Define points on the antagonist 1. Turn off model visibility 2. Select an anatomical feature from editor window 3. Click on the antagonist to place points. 4. Further occlusion adjustments will take this information into consideration. Remember that you can also modify all the points that you have defined during the scan session in this interface. When you do so, click the button to refresh the design. Adapt Figure 1-8: Placing Adaption reference points on the antagonist Dental Wings Inc. - Page 6 / 38 Chapter: 1 Virtual Waxing Edit connectors When a full virtual waxing is computed without gingiva, non- touching teeth are automatically linked with a connector that you can edit. Figure 1- 1: Reminder: a full virtual waxing is created by activating the check box in the Arch scan parameter window. 1. In the CAD station, right-click on gingiva and select > Delete. 2. Connectors are computed where needed and you can right-click on them to edit. 3. Thanks to the multi-editing mode, once the connector editor window is open, click on another connector to start editing it without having to validate and right-click again. Dental Wings Inc. - Page 7 / 38 Chapter: 1 Figure 1-2: Delete the gingiva of the virtual waxing from the right-click menu Figure 1-3: Right-click on a connector to edit. Gingiva base line The base line of the virtual gingiva is computed from the scanned gingiva for the automatic proposition. But you can edit it to your needs by modifying it or redrawing it. Figure 1-4: Gingiva base line shown in green Figure 1-5: Freely draw a baseline on the scanned gingiva from where the virtual gingiva will be computed Gingiva baseline editing 1. Right-click on a virtual gingiva. 2. Select Edit Gingiva Base Line 3. To edit the existing line: Move the dots by clicking and dragging them.Click and release a dot to delete it.Click on the line to add a dot. 4. Or you can select Clear line to delete the existing line and draw a new one: l Turn off the layers that block the view of the scanned gingiva l Freely draw with the mouse a contour for the base line of the virtual gingiva. l Move the dots individually to perfect the area Dental Wings Inc. - Page 8 / 38 Chapter: 1 Edit parallelism When designing a telescopic prosthesis from a virtual waxing, the Adjust axis tool is available to set their outer axis. 1. If you need to recompute the prosthesis within the virtual waxing into telescopic copings, right-click on it and select Prosthesis > Recompute overlay and set to telescopic copings. 2. Then from the same right-click menu, select Adjust Axis . 3. Form a group by selecting all teeth that need to have the same axis and click the "+" icon . 4. As you move the axis of a telescopic crown, all the copings within this group are tilted at once. Figure 1-6: Right-click menu on a virtual wax-up Figure 1-7: Adjust axis editor Dental Wings Inc. - Page 9 / 38 Chapter: 1 Add a Dental Band on a Wax-Up You can apply a global reduction parameter to waxings with the Reduce waxing function. Moreover, with the new Advanced dental band on wax-up, you can now control on which area to apply the reduction. This applies to scanned wax-ups and to virtual waxings. Figure 1-1: Dental band on reduced waxup Advanced dental band: 1. If you are working on a full virtual wax-up, select Merge from the right-click menu. It is now displayed in blue. 2. Right-click on a waxing and select: Advanced dental band . 3. Draw freely on the surface with the lasso mode. l Move the dots by clicking and dragging them. l Click and release a dot to delete it. l Click on the line to add a dot. 4. Click to remove the line and start over 5. Adjust the reduction height in the field . 6. Select an icon to apply the reduction on one side of the line or on the other. 7. Select the Hollow checkbox if you want to only create a shell with the minimum thickness of material. 8. Then click the preview button. Manual dental band: 1. If you are working on a full virtual waxing, select Merge from the right-click menu. It is now displayed in blue. 2. Right-click on the waxing and select Reduce waxing . 3. The waxing parameter window opens. Set values and click . 4. Select Reduce waxing > Dental band 5. With the Add tool selected, left-click and scroll down to adjust the tool diameter (or use the field in the Option window). 6. Then use the purple circle as if you were painting the surface. The skimmed surface will be projected onto the waxing initial anatomy (before the reduction) to create the dental band. Dental Wings Inc. - Page 10 / 38 Chapter: 1 Figure 1-2: On a reduced wax-up or merged virtual waxing, rightclick to create a manual dental band Figure 1-3: The surface you are painting with the purple circle is projected onto the original wax- up contour (before the reduction),thus creating a dental band. To remove a reduction: 1. Right-click on the waxing (in blue) 2. Select Reduce waxing > Delete 3. Right-click on the prosthesis 4. Select Recompute Add retention beads Once it is reduced, the waxing can also have retention beads applied on it. Retention beads on a wax-up Dental Wings Inc. - Page 11 / 38 Chapter: 1 Egg shell Egg shell temporaries can be created from the scan of a natural tooth prior to its trimming. In the CAD station, the Recompute function offers the option of computing a virtual preparation. This computes a generic, geometric shape that will simulate a preparation. Now, with the egg shell feature, you can compute a virtual preparation that is an offset of the contour anatomy. The milled temporary restoration will have constant material thickness. Figure 1-1: Egg shell temporary To create an egg shell temporary: 1. Create an order with a diagnostic crown. 2. Scan the model of the full anatomy. 3. Once in CAD, right-click on the prosthesis and select Recompute . 4. Click on the coping parameter tab . 5. Activate the Compute virtual preparation checkbox . 6. Under it, select the checkboxUse Egg shell shape . 7. The recompute will occur when you click OK. Figure 1-2: Access with Recompute in CAD Figure 1-3: Computing parameters of a diagnostic crown Dental Wings Inc. - Page 12 / 38 Chapter: 1 Attachments axis The insertion axis of attachments can now be edited for a group of attachments. You can decide which one have to be parallel and move them all together. 1. Right-click on an attachment and select Set insertion axis. 2. The Adjust Axis window is displayed with the list of all attachments that you've added. 3. Select from the list the attachments that must be oriented in the same direction, while holding down the Ctrl key. 4. As you move the dot at the tail of the fuchsia arrow, you will see all selected attachments move at once. Right-click on an attachment > Set insertion axis Figure 1- 1: Select attachments to include in the group Figure 1-2: The selected attachments move simultaneously while adjusting the axis Moreover, if you are have placed an attachment on a telescoping crown, the insertion axis of the attachment and the telescopic axis of the crown, will be locked together with an allowance of only 2° difference. Figure 1-3: The axis adjustment of the attachment on a telescopic coping (displayed in fuchsia) is limited to 2° off the telescopic axis (displayed in blue). Dental Wings Inc. - Page 13 / 38 Chapter: 1 Shoulderless Telescopic crown An option was added to the Telescopic Crown Parameters to create a telescopic prosthesis without the shoulder. 1. In the Order Creation station, select a telescopic prosthesis type: Telescopic coping, Telescopic crown on implant. 2. Once in the CAD station, right-click on the prosthesis and select: Edit Telescopic Crown . 3. Select the Shoulderless checkbox. Retention Beads You can now add them to any framework restoration. Apply them to: l 3/4 crowns l Simple copings l Reduced crowns l Clinical copings l Telescopic copings l Virtual Waxings Figure 1-1: Adding retention beads on a framework bridge made of clinical copings Dental Wings Inc. - Page 14 / 38 Chapter: 1 Tool compensation A new parameter was added to material management to enable tool compensation 1 on overlays. Material Management < Manufacturing Parameters 1. When this box is checked, it means that the tool compensation is calculated by the CAD Engine. 2. The tool radius for the outer and the inner surfaces are independent and can be of different sizes. 3. When the distance is set to -1 the compensation can be applied anywhere on the restoration. When another value is set, the compensation can be applied only to this distance from the margin line. ex: if the Compensation distance is set to 2 (mm), only the first 2 mm above the margin line can be modified by the tool compensation function. Above that 2 (mm), the occlusal surfaces will remain untouched. 1Tool compensation is a function that verifies that the shapes of the restoration can be milled with a milling tools that has the specified radius. If not, it will modify the surfaces to ensure that all shapes that you see can be milled with the required level of accuracy. The result of tool compensation are displayed upon recompute of the prosthesis. Dental Wings Inc. - Page 15 / 38 Chapter: 2 2. Custom Abutments Custom gingiva former Also known as healing cap or healing abutment, a gingiva former is the device installed on the implant during the healing phase to prepare soft tissues for the final restoration. With the DWOS Custom gingiva former, you can create a subgingival profile without the constraints of generic stock abutments. This is most likely done on a preoperative model scan on which the implants are positioned, as a part of the treatment planning. With the integration of coDiagnostiX to DWOS, this is done seamlessly by importing a .xorder. Moreover, the Custom gingiva former design can easily be converted into a custom abutment: the radical area stays exactly the same, while the design can be customized above the cervical line. Both healing and final abutments can be generated from the same order, thus ensuring perfect correlation. Figure 2-1: Gingiva former designed on an implant planning Figure 2- 2: Once recomputed into a custom abutment, the radical area preserves the same shape to fit perfectly the healed tissues. Figure 2-3: Section view: the design that was done on the gingiva former is preserved on the radical part of the custom abutment Workflow example to design a custom gingiva former: 1. Open Order Management 2. Import a .xorder of an implant treatment planning l Your Implant kit library must include the implant that was chosen for the case (implant kits are imported in the .ipflib format) 3. In the Scan Import station: l Drag this order l Click Yes to adjust vertical axis l Rotate the view to obtain an occlusal view and click OK l Position the arch on the model Dental Wings Inc. - Page 16 / 38 Chapter: 2 l Using the mouse, freely draw a line on the gingiva. It will define the abutment margin. It can be reworked later in the CAD station. l Define an insertion axis for the abutment by rotating the view and clicking l Repeat margin and axis definition for every implant location l Exit 4. Process in the CAD Engine 5. In CAD: l A custom abutment is automatically calculated l Right-click on it and select Recompute l In the Prosthesis Type tab, select Custom gingiva former l You can use all shaping tools to form the healing device according the case's needs. Gingiva former parameters The automatic proposition of the gingiva former is computed from a set of parameters that you can access through: Material Management > Custom Abutment Parameters and CAD station > Recompute Dental Wings Inc. - Page 17 / 38 Chapter: 2 Improvement on design workflow and performances A series of improvements on the custom abutment prosthesis makes it easier and faster to design implant born restorations. Notably the automatic display of the angle difference between the insertion axis and the custom abutment axis was added. Figure 2- 1: Displayed angle between insertion axis and the custom abutment outer axis Manufacturing tool compensation These new parameters under Material management > Manufacturing parameters apply to custom abutments Dental Wings Inc. - Page 18 / 38 Chapter: 3 3. Model Builder Saw cut model The DWOS Model builder allows to design a virtual model that, once printed, will fit perfectly with the plate system of Baumann Dental® or with the dentobase system of Dentona®. To realize such a model, you would simply choose the base plate on which you will mount your model and the software will compute the required shapes for it to fit on the plate. And to allow removing the dies, you would use the recently added Saw cut plane function, to create detachable sections. This imitates the hand-crafted models that are cut with a saw afterwards. The benefits of the virtual method is that you can design the cut lines to your will, curved or angled, without the real tool constraints of the saw. The 3D manufacturing method are limitless regarding the shape of the dies that you want to extract. Figure 3-1: Saw cut model on Baumann plate Figure 3-2: Model on Dentona plate To create a Baumann or Dentona model: 1. Create an order. 2. Scan the impression. 3. Define margin and design parameters. Route forward. 4. Drag and drop the order in the Model Builder station. 5. Stumps parameters: Select Saw cut 6. Model production type: Select Default, 7. Articulator: Select your plate type betweenBaumann, EOS Baumann, Dentona big or Dentona small. Once the model is computed, it is not necessarily well positioned according to the plate. To align them: 8. Right-click on the plate. 9. Select Edit Articulator. l Click and drag the plate to position around the model Dental Wings Inc. - Page 19 / 38 Chapter: 3 l l Click and drag the green dot to freely move the plate Click and drag the yellow dot to rotate the plate around the green dot Make sure you click directly on the dots, and not through the model Cut lines Once the model is built, you can define as many cut lines as needed. To do so, right-click on the model and select Set/Edit saw cut planes. Saw cut planes To create and edit Saw cut planes: 1. Right-click on the model. 2. Select Set/Edit Saw cut planes. 3. The editor window opens. 4. Click anywhere on the model to place a cut plane. 5. Edit the cut plane with the Spline mode 1: l Move it with the central blue dot. l Rotate it with the blue dot on its edge. l Use the green dots to curve it. 6. Or with the Axis mode : the path that you have defined with the Spline mode can traverse the model with a custom angle. l l Click on the green button at the arrow tail. Move the axis to rotate the cut plane.The rotation plane is defined by the view. So if you want the cut plane to rotate on a different direction, change your view point (by holding down the right-click) and try rotating again. 7. The saw cut width corresponds to the gap that will be left between the model sections. 8. The connectors are shafts that will join the sections to facilitate the printing process. Add them by selecting the Enable connectors checkbox. One connector will be added between each section. They can easily be removed from the model after manufacturing. 9. Use the Connector radius field to define their radius. 1With the Spline mode you set the trajectory from a top view. And yes, you can draw splines! When doing a traditional saw cut model, the cuts have to be straight lines. But with the model builder, we are simulating saw cuts: the dies are not cut with a saw but 3D printed with a digital process. Therefore what are referred to as "cut lines" can be of any shape, even curved and angled. Dental Wings Inc. - Page 20 / 38 Chapter: 3 Zimo model Figure 3-1: Default model with Zimo articulator Figure 3- 2: Full arch default model with Zimo articulator shown with the actual articulator This new model type is implemented for business partners of The Dental Solution Inc. The Zimo model computes a base with an extension that will snap onto the articulator used in its facilities. 1. Create an order and scan the impression. 2. Define margin and design parameters. Route forward. 3. Drag and drop the order in the Model Builder station. 4. Stumps parameters: Select Zimo Pin shape l Leave default parameters to begin, then come back (Select recompute from the stump right-click menu) to modify it if the result needs adjustments. 5. Model production type: Select Zimo and leave default parameters 6. Articulator: Choose between Zimo Half plate or Zimo Full plate, depending on the impression scan. Dental Wings Inc. - Page 21 / 38 Chapter: 3 Mono block model Figure 3-1: Mono block model with default articulator Monolithic models have the particularity of having a fix preparation. Instead of having a removable stump on a pin, the model comes in one solid block. A replica of the stumps is manufactured on the side, on its own base. Use this stump type with any type of model. To create a mono block model: 1. Drag and drop the order in the Model Builder station. 2. Stumps parameters: Select Mono block 3. Model production type: Select Default, Offset or Hollow. 4. Articulator: Select Back The Front part will have to be added with the Add articulator function, found in the right-click menu on the computed model. New linear workflow Once you drop the case in Model Builder, you will be asked to set parameters before anything is computed. By clicking Next in a Wizard manner you'll be directed from one parameter window to the other: 1. Material 2. Pin shape (or die type) 3. Model type 4. Articulator type Then at the end, when you click Finish , the model is computed. If you want to change anything from the model, you can right-click on the element to modify it and use the Recompute function. The toolbar on the right side is also there to let you rework the model as needed. Dental Wings Inc. - Page 22 / 38 Chapter: 3 Stabilization bar Model Builder > Right-click on model > Add Stabilization bar Add a stabilization bar to facilitate the manufacturing of long span models. It helps reinforcing the model to minimize risks of torsion or, eventually, breakage. The option window lets you customize the shape, width and height of it. 1. Set the width and height dimensions 2. Select a bar profile from the drop-down menu 3. Click on the model where you want to place one end of the bar 4. Click where you want to place the other end of the bar 5. Move the dots to fine-tune the positioning 6. Click OK to validate To add multiple bars: 1. After you validate a bar, re-select Add stabilization bar from the right-click menu. Serial ID The marking feature was improved to offer more options and better ease of use. The requested text can be engraved or embossed and the size and depth are fully editable. More than one tag can be added per design. Dental Wings Inc. - Page 23 / 38 Chapter: 3 1. Build the model 2. Merge the model by clicking on the Exit button 3. Right-click on the model component to mark (arches or dies) 4. In the Serial ID Parameters window, enter the ID in the Text field . 5. Set the text depth, size and type (embossed, engraved or on a plate). 6. Click the Create serial ID button to make it appear . 7. Decide the emplacement with the mouse. 8. Then fix the position with a left-click. 9. Use the Rotation cursor to perfect the positioning. 10. Once the text is placed on the surface, you can still edit the parameters. 11. Changing the position is done by click Delete serial ID, then Create serial ID again. Figure 3-1: ID engraved on a plate Figure 3-2: ID embossed on a model Figure 3-3: ID engraved on a die Dental Wings Inc. - Page 24 / 38 Chapter: 4 4. Bars Custom Profile Editor Figure 4-1: Bar designed with a custom profile The Custom Bar Profile Editor is presented as a new dedicated library where you can manage your own bar profile designs. It was integrated for creating custom wrap-around and hybrid bars. You can save the profiles that you create, export and import them. The library also contains 4 default profiles to help you get started. Default profiles The bar profile editor now comes with three basic profiles for fixed prostheses: l Cross l Lambda l Trapezoid And one advanced profile that was developed for hybrid restorations. l Staircase retention These profiles are locked in the Bar profile editor , but here is what you can do with them: 1. Right-click on a default profile and select Duplicate . You would then be able to re-dimension the profile, but the general shape is preserved. You can Save it as a custom profile. 2. When you apply one of those profiles to a bar, it can be scaled in the same manner, but again, the general shape is preserved. Dental Wings Inc. - Page 25 / 38 Chapter: 4 Custom profiles The profiles that appear in green, such as the "custom" profile, are fully editable. When you use them on a bar design, you can move the dots that make up the shape, to deform the bar. You can create as many profiles as needed. You can also export/import them. 1. In the bar profile editor, right-click on the Bar Profile folder and select 2. Name your profile 3. On the square profile that is created: Click and drag to move a dot. Click on the line where you want to add a dot. Click on a dot to delete. 4. Right-click on a dot to convert a corner into a spline or circular trigger. Then select Manually edit tangents in order to move those triggers. 5. Activate the Display grid for your reference. Adjust the distance (mm) between each line with the Grid Resolution field. 6. When you activate Snap to grid the points can only be placed over intersections on the grid, preventing arbitrary measurements. Disable to freely move the dots. 7. Save you custom profile and it will be available in the Bar editor of the CAD station. Setting > Bar Profile Editor Figure 4- 2: Right- click on a dot of your custom profile to convert into a spline Figure 4-3: Select Edit tangents Figure 4-4: You can move the handles to adjust the splines Dental Wings Inc. - Page 26 / 38 Chapter: 4 To manage profiles With a right-click on the Bar Profile folder, you can export your profile library into a new format .bpflib for other DWOS users. You can also load profiles created by other DWOS users by importing them in the .bpf format or their entire library from a .bpflib format. When you import a profile or library and you are not able to see the new items, try closing the Bar Profile Editor and reopening it. Figure 4- 5: When you save a custom profile, it becomes available in the Bar profile editor window in CAD Bar design You can create implant bars from your custom profiles or from the predefined profiles included in the profile library. CAD station > Right-click on a bar > Edit Implant bar Figure 4-1: Bar design mode Figure 4-2: Segment design mode Bars from custom profiles The new bar engine lets you modify the bars you create from custom profiles by tweaking their profile locally, in their context. 1. In the CAD station, drop an implant bar case that was properly scanned with the implants, gingiva, and wax up (optional) Dental Wings Inc. - Page 27 / 38 Chapter: 4 2. The automatic proposition is computed. Right-click on the bar and select Edit implant bar 3. In the Bar design mode (first tab), select a Planar constraint, define the global axis and enter a gingiva spacer value. 4. In the advanced section, select a profile between: wrap around (basic), hybrid (advanced), or custom. Take note that the editing of bars made from Basic (Lambda, Cross, Trapezoid) or Advanced (Staircase) will be limited to keep the shape' s integrity. Bars from Custom profiles can be shaped freely 5. With the green dots, you can adjust the bar height and path. Click on the path to add more dots (yellow) and refine the adjustments. 6. Now when you switch to the Segment design mode , the bar can be deformed with the purple lines. The Deformation size cursor (see fig. 7 on page 27) is what make the difference between pulling the entire line or just a segment of the line to create a local deformation. Figure 4-3: Let's say you want to enlarge the bar around the pillar Figure 4- 4: Move the cursor to the left to apply a local deformation Figure 4- 5: Move the cursor to the right to apply a global deformation 7. Your other new editing tool is the section view of the important cases elements. You can move the yellow dot in the middle of the yellow plane to position the cross section view. 8. You can also modify the bar by moving the purple dot in the section view. Figure 4- 6: Move the yellow plane to move the cross-section view Figure 4-7: Edit the profile in the cross-section view Staircase bar The bar created with the Staircase retention profile has the particularity of having a protected upper section, in addition to a lower section that will be adapted to the gingiva. This combination of different areas make this bar perfectly adapted to hybrid usage: the bottom part is exposed, while the upper is wrapped. Dental Wings Inc. - Page 28 / 38 Chapter: 4 Cutouts A new tool was added to design cutouts crosswise through bars built from your custom profiles (and also from the Staircase retention profile). Access the cutout tool from the Attachment tab of the Bar options editor. With the given cutout parameters you can create a wide variety of cutout shapes. Figure 4-10: Merged Staircase retention bar with cutouts Figure 4-9: Cutout design Figure 4-8: Attachment design mode Chamfer plane To add a chamfer plane to a bar pillar: 1. In the CAD station, right-click on a bar pillar and select Edit implant bar 2. Activate the pillar mode 3. Click on the pillar that you want to chamfer. Dental Wings Inc. - Page 29 / 38 Chapter: 4 4. Click on the Create chamfer button at the bottom of the editor window. The same button turns into Remove chamfer that you can use to delete the plane. 5. To position the plane: l use the yellow dot to move l use the green dot to rotate (the current view affects the rotation axis of the plane) 6. Click OK to validate or; Click on another pillar and on Create chamfer or; Continue editing the bar by selecting segment, bar or attachment modes. Figure 4-1: Chamfer plane: create them in the bar pillar editor Figure 4-2: Result of chamfer plane after merging Attachments and spacers Bar attachments as well as spacers can be added on Milled bars. The spacer blocks are handled by DWOS in the same manner as attachments; they are managed in the Attachment library. You can access your implant bar library while using the bar editor by activating the Attachment mode. To add attachments to an implant bar: 1. In the CAD station, right-click on a bar and select Edit implant bar 2. Set the bar or bar segment as Milled bar 3. Finish the bar editing before adding attachments (the attachments are always removed when you edit the bar or any bar segment) 4. Select the Attachment mode 5. The Attachment kits drop-down menu will display all attachments from your library that are suitable for implant bars. Select the one you wish to add. 6. Click on the bar where you want to place the attachment. Dental Wings Inc. - Page 30 / 38 Chapter: 4 7. You can move it afterwards with a left-click and drag. As for the spacers, use the yellow handle to rotate them. 8. You can delete it with a left-click. When you add a ball attachment, you will see it displayed on the bar. But when you exit the CAD station and the design is being merged, what will really be computed is the appropriate hole in which the attachment will be inserted. If the bar profile is too narrow or thin to accommodate the hole, you can see what happens by reading the section: Attachment hole compensation. Figure 4-3: Attachments: add them directly from the bar editor Improved Initial Proposal For milled bars Before doing any editing, you will notice that the segments look more natural. Instead of straight segments joining the pillars, you will see smooth curves skimming the gingiva. That is because the milled bar path is computed according to the clinical arch that was defined in the scan station. For optimizing the initial proposal of milled bars you should take good care of the arch's path. To optimize, consider the following: l l l The centre dot should be placed between the anteriors Both dots on the edges should be placed beyond the last molar Then, to flatten or accentuate the arch's curve, click and hold the dot at the tip of the line while scrolling with the mouse wheel. You will reduce customizing time in the design step if you already have the bars in mind. Figure 4-4: Clinical arch definition in the scan station Dental Wings Inc. - Page 31 / 38 Chapter: 4 Figure 4- 5: The bar segments were computed in straight lines Figure 4-6: Automatic proposition of bars now follow the curve of the clinical arch Merging Attachment hole compensation When you add an attachment to a bar, the hole in which the attachment will be inserted, is computed upon merging. Knowing that milled bars have a minimum thickness requirement, it can happen that there is not enough material around the hole to support the milling process. The software would then automatically add the necessary thickness all around the holes based on the minimum thickness that is set in the Material Management. This is what is called "hole compensation". Figure 4-2: Hole compensation result after merging Figure 4-1: When quitting the CAD station, merging is mandatory for bar designs: it is selected and grayed out Dental Wings Inc. - Page 32 / 38 Chapter: 4 Figure 4- 3: This is where to set the minimum thickness which determines if the design needs compensation. More Organic Shapes Our implant bar design tools already included adding attachments and spacer blocks from a library, automatic material compensation around (attachment) holes, and gingiva offset setting. They are now enhanced with rounding radius setting for milled bars, and automatic rounding of the junction between pillars and segments. All of these make your design production-ready in less time. Figure 4-4: Bar design with a transparency view of a scanned wax-up Figure 4-5: Roundings are automatically created upon merging Dental Wings Inc. - Page 33 / 38 Chapter: 5 5. Wizard Wizard abutment The Wizard now allows to scan models with implants and design custom abutments and crowns on implant. As you create a new order, the Wizard will take you from one step to another by clicking theNext button. 1. Order definition 2. Scan session configuration 3. Scanning the model alone 4. Implant scan contour definition 5. Scanning the model with the scan jig on the implant 6. 3-point repositioning of the implant on the model 7. Gingiva scan contour definition 8. Scanning the model with the gingiva 9. Cervical line design 10. Insertion axis 11. Adaptation reference points 12. Design environment The design environment will display an automatic proposition that you can edit with the full suite of shaping tools. Figure 5-1: Custom abutment in the Wizard CAD environment Dental Wings Inc. - Page 34 / 38 Chapter: 5 Partial Wizard An assisted design mode was put together to help you get started with partial designs. The Partial Wizard offers the same functionality as the Partial station, with the addition of the benefits of a linear and guided workflow. The Wizard mode is quick to learn and easy to use. Figure 5-1: Partial design in the Wizard mode Adjacent scan In the Wizard workflow of the partial scan, a new step was added for scanning an adjacent. This window launches automatically after the model scan to perform a precise-scan of the requested adjacents. Take screenshots At any time during the workflow, this camera button captures the complete DWOS software window and saves it automatically in the desktop folder. The .png files created are useful for communicating about your digital workflow with clinicians: engage dialog, share concerns and ensure you deliver the best possible results. Also, this screenshot button facilitates submitting a request to Dental Wings support. The default destination for the .png files has been set in the desktop, but you can change it to the location of your choice. To define a custom save location User Preferences > User Preferences > Screenshot Output Folder. Dental Wings Inc. - Page 35 / 38 Chapter: 5 Attach Files Right from the moment you are creating it, attach a file to the order and both will be bounded together. From that moment on, the file will follow the order wherever it goes, making sure important complementary information accompanies the order throughout the end, until the prosthesis fabrication. Desktop icon Upon 3.9.0 install, a shortcut is created on the desktop to launch the Wizard assistant. On the landing page, select the desired workflow 1. You are then guided through every step to successfully complete your case, even on first experiences. 1- Double-click 2- Authenticate 3- Ready to use the assisted mode More in the Wizard Users who don't have the implant module can now scan an implant case mounted with a TiBase and design a custom abutment on the TiBase. 1With the release 3.9.0 of DWOS Lava Edition, the following restorations can be scanned and designed with the Wizard assistant: all prosthesis types of the crown & bridge module, bite splints, orthodontic models, and partials. Dental Wings Inc. - Page 36 / 38 Chapter: 6 6. Partial Inferior bar: expansion parameter When designing an inferior bar, the Bar options window displays this new parameter. Adjust it by sliding the cursor on the scale. It controls the width at the edges. It applies only to bars that have the appropriate damping (see image), with a wider edge on one side or on both sides. Figure 6-1: These 3 profiles can have an expansion parameter Figure 6-2: Set the expansion parameter with this slider Clasp damping The computing of the damping of clasps is now smoother. Use the minimum thickness field of the Clasp options window to determine the size of the narrowest part. The decreasing in size is even until it meets the minimal thickness value and is finished with a rounding. The reduction factor is automatically adjusted to the length of the clasp. Dental Wings Inc. - Page 37 / 38 Chapter: 7 7. Others Output formats These formats are now available to output the manufacturing files. l hyperDent® (open format) l CADesthetics Scan Import Dual arch cases are now allowed through the Scan Import station. Dental Wings Inc. - Page 38 / 38