Teleflex Helm Install

ll-eleflex
MARINE
640 North Lewis Road
Limerick,PA 19468 USA
610-495-701
1
www.teleflexmari
ne.com
sH 521015215
BACK TOUilT RACK. HELT
TNSTRUGTIONS
(USA)
CopyrightI 998,Teleflexlncorporated
TO
COltlTAlNIilPORTANTSAFETYlt{FORtATIOl{ANDilUST BE FORWARDED
ALLER:THESEINSTRUCTIONS
These instrudions describe how to install helm
assembliesfor 'THE BACK MOUNT RACK' steering
requiredto completethe
system.Additionalcomponents
systemare:
. SC 134u,Cable(for singlecablesystem)
. SC 135n<Cable(fordualcablesystem)
. SB 39526 Bezel Kit (Requiredto mount helm to
dash)
. SteeringWheel (max. dia. 16 in.- see Telefl€x
Catalog)
. EngineConnectionKit (seeTeleflexcatalog)
IIISIDE FACE OF GUIIIIEL
7"*
9'/zi'->1
I
20
|
cEilTqtxE_gE
STEIiII{G
ITIEEL
''/:
rtE.ruc'-__
IINIIUT
fOUttlTlXG PL TE ILLOWS 20" FROI IIORIZO]|TTL
tt{ EtTHEn DtRlcTtox
FIGURE 1
Optionalcomponentsare:
. SB 2744810degreeMountingKit
. SB 2744920 degreeMountingKit
. SA39531TorqueBrake
WARNING
i'UST NOT BE DISASSETBLED FOR
WARI{ING
READTHESEIIiISTRUCTIONS
INSTATLATION
EEFORE
STARTIITIG
THOROUGHLY.
FAILURE
ANDENGII{ETAIGRSINSTRUCTIOI{S
TOFOLLOW
E]THEROFTHESEINSTRUCTIOIIIS
OR INCORRECT
AND CAUSE
ASSEilBLYCAt{ RESULTIN LOSSOF CONTROL
DATAGE
ORII{JURY,
PROPERTY
PARTSFROTOTHERITAIIUFACTURERS,
DOiIOT SUBSTITUTE
THEYMAYCAUSEA SAFETYHAZARDFORWHICHTELEFLEX
ACCEPT
RESPONSIBILITY.
IilC.,USACAI{}IOT
STEERING
LOADS,AI{DTOGETTHEBEST
TOAVOIDEXCESSIVE
THE OUTBOARDTIOTOROR
PERFORTAI{CE,
STEERITIG
TRITTABSANDTILTPOS]TIO]{
]TIUST
8E ADJUSTED
OUTDRIVE
IN THETIOTOR
MANUFACTURERS
OPERATION
AS INSTRUCTED
TODOSOCAI{EFFECT
THEPERFORTANCE
MANUAL.FAILURE
DO NOTATTACHANY ELECTRICAL
GROUiIDWIRESTO THE
HELM.THISWOULDRESULTIltI AliI ELECTROLYTIC
REACTION
TO THE STEERING
CABLETHAT MAY RESULTIN CABLE
REDUCED
FAILURE
ORGREATLY
SERVICE
LIFE.
NOTE: HELMS AND CABLE ASSEMBLIESARE
SUPPLIEDLUBRICATEDREADY FOR INSTALLATION,DO NOT ADD ANY LUBRICANTTO EITHER
ASSEMBLY. USE OF OTHER LUBRICANTSCAN
CAUSE DAIVIAGETO THE STEERING CABLE,
RESULTINGIN THE CABLE SEIZINGOR PREMATUREWEAR. KEEP THE CABLE AND DRIVE
ASSEMBLYCLEANDURINGINSTALTATION.DIRT
WILL DAMAGE THE SYSTEM AND CAUSE
PREMATURE
WEAR
7/98 Rev. 1
,,r'r};
. FAILURETO RE.ASSETIBLE
CORRECTL
Y LEAD TO TOTAL FAILUREOF THE
COULDRESULTIN PERSONALINJURY
The Helm Assemblycan be mountedfor either port or
starboardcable entry. Steeringcables,where possible,
should be routed to the starboardside of the boat to
balanceenginetorque.
PREPARATIO]I FOR I]ISTALLATIO]I
Stsp+- @
the dashboard.
Helm Assemtilyon
CAUTTON: E/VSURE THAT THE CLEARANCES
SHOWNON FIGURES1 AND 2 ARE MAINTAINED.
ENSURE THAT THE STEERINGWHEELDOES NOT
INTERFEREWITH OTHERDASHBOARD
EQUIPMENT
SUCHAS ENGINECOA'IROLSAND'NSTRUMENTS.
Step 2. Locatetemplatein positionselected. NOTE:
TEMPTATEFOR 20 DEGREE MOUNT DIFFERS
FROM TEMPTATE FOR 90 AND 10 DEGREE
MOUNTS. ENSURETHAT THE CORRECTONE IS
USED. Drillone hole 2 /t" dlameterand 3 holes5/16"
diameter.
Page 1 of4
ts-sH5210/15
FOR 90" ilOutrtT|ltG
Positlonthe helm mounting plate(item2) onto the
dash and attach using three bolts (item3), large
washers(item4), and lock nuts (itemS). Tighten
securely.
Fr@ q f"l Ia
-1 illl,r*\
€)
u,{
,n/"
\2)
(:)
(4)
Poeitionthe helmmountlngplate(item2) on the
wedgeand aftachthem both to the dash using
three bolts (suppliedwith wedge kit),washers
(item4), and lock nuts (item5). Tlghtensecurely.
nn
E=:-',,gI- {l A ll
roLrsruPPLED
Ih Il
hB-
I I
wrTHwtDoar.TJil,t
tl
o:::::milll/lll
-'r"-
i2\
,
ttq
u|T u,'{,
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tout{Tt1{o,uutDot---
tt
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iet
IJ
I
. ,
FOR 20' TOUNTING
Stacktwo wedgestogetheras shown, position
cn the
the
helm mounting plateon the outermostwedge
e and
rgthree
three
attfch the plateand wedgesto the daeh using
bolts (suppliedby wedge kit), washers(item4), and
lock nuts (item 5). Tightensecurely.
nn
tur7{lllll
Ftcunl 2
loLrs 'uPPLTED /1 | | Il
HCTTI AiIEf,ETY
H*llllllll
I]IITALLATION
Step 1. Attachthe helm mountingplate (suppliedwith
to
the SB 39526BezelKit alongwith mountinghardware)
the dashas describedin figure3:
,/
(z\
I I
I||
/ftil
Ytr,U,1
-,-/
toulrTDac wrDcls
\\//
ll E
nH
i \
(.4)
(S
FIGURE3
7198Rev.I
Page2 of 4
ts-sH5210/15
Step 2. lnstall rack and cable assembly to helm,
providedwiththe cableassembly
followinginstructions
(ref.lSSC134/135).
llAtNTEXAilCE ]IOTES
assembry
andcabre
totheherm
theherm
step3. Attach
xl:"fff :Fiffi1eJ;::ffff:lTH:fi;"t
mountingplate,usingthree bolts (item6) and washers
(item7) suppliedwiththe SB 39526BezelKit (seefigure
4\. lf required,the helm and cableassemblycan be
angled20ofrom horizontalin eitherdirectionby rotating
the helmand cableassemblyin the mountingplateslots
beforetightening(see figure 1). Tightenboltssecurely
helm.
afterpositioning
CAUTTON:tF THE RACK,S rO BE ANGLEDFROM
HORIZONTAL,ADDITIONAL CARE /S NEEDED TO
ENSURE THAT IT DOES NOT INTERFEREWITH
OTHEREQUIPMENT.
1. After a few hours of operationand al frequent
thecomprete
LOOSENINGOR LOSS OF ONE OR MORE
FASTENERSMAY CAUSE FAILURE OF THE
STEERINGSYSTEM, RESULTINGIN LOSS OF
STEERING CONTROL AND COULD CAUSE
PERSONAL
INJURYOR PROPERTY
DAMAGE.
2. Keepall movingpartsfreefrombuild-up
of saltand
otherforeignmaterial.Thiswillaffecttheiroperation
and
createsteeringproblems.Payparticular
to the
attention
removethe
hingetubeof outboardmotors.Periodically
cabfe,ciean-hingslube-thoroqgrya nd-tubricalewith a
grease.
waterproof
3. lnspectperiodically
for corrosion.Any partsaffected
by corrosionmust be replaced. When replacrng
hardware,
hardware
mustbe used.
self-locking
4. Inspectsteering
for cracksor other
cableperiodically
damage.lf anyis foundthecablemustbe replaced.
DANGER
NOT COVERCRACKSWITH TAPE OR OTHE
TS, THIS WILL CREATE A HAZARD I
H THECABLECANFAILSUDDENLY
WITHOU
FIGURE4
ING.
The helm is now ready for the bezel to be mounled.
sheetpackedwiththe bezel.
Referto instruction
lTi,
PARTSLIST
Note: ltems 2-7 suppliedwiththe 5439526Bezel
Kit. ltems 8-9 installed following instructions
packedwith the cable.
ITEM
PART
QTY
1
HelmAssembly
MountingPlate
th" x2ll8" LongBolt
Flat Washer,LargeOD
Lock Nut,%"
Y." x 1" Long Bolt
FlatWasher,Small OD
! " x 1" Long L.P.Bolt
FfatWasher,tA"OD
I
1
3
3
3
3
3
4
4
2
3
4
5
6
7
8
9
KEEPTHESEINSTRUCTIONS
WITHYOURBOATFORFUTUREREFERENCE.
7198Rev.I
Page 3 of 4
ls-sH5210/15
TEMPLATES
20'MOUNT
5/t6'DtA. 3 HOLES
.-
o
I
a,
-(rl
N
e
(tt
2ll4'DlA.