TL12 Series Parts Book

Transcription

ASSEMBLY INSTRUCTIONS
OPERATOR’S MANUAL
PARTS LIST
TL12 BELT DRIVE AUGER
MODEL NO.
TL12-1200BD
SAKUNDIAK EQUIPMENT
PO BOX 1996 - 2800 PASQUA ST. NORTH
REGINA, SK CANADA S4P 3E1
PHONE: (306) 545-4044 FAX: (306) 545-4216 www.sakundiak.com e-mail: info@sakundiak.com
SAKUNDIAK
E Q U I P M E N T
TL12 SERIES OPERATOR’S MANUAL
March 2010 v1.0
TL12.00.00
SAKUNDIAK GRAIN AUGER SIGN OFF SHEET
As a requirement of OSHA, it is necessary for the employer to train the employee in the safe
operation and safety procedures with this auger. We include this sign-up sheet for your convenience
and personal record keeping.
DATE
EMPLOYER SIGNATURE
March 2010 v1.0
SAKUNDIAK
E Q U I P M E N T
EMPLOYEE SIGNATURE
-3-
TL12.02.00
DECLARATION OF CONFORMITY
We the Manufacturer:
Sakundiak Equipment
P.O. Box 1996 2800 Pasqua Street North
Regina, SK, Canada
S4P 3E1
Declare the Augers listed below conform to the
2006/42/EC Machinery Directive
TL12-1200BD
March 2010 v1.0
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E Q U I P M E N T
-4-
TABLE OF CONTENTS
PARTS
GENERAL
•
•
•
•
COVER SHEET
SIGN OFF SHEET
DECLARATION OF CONFORMITY
TABLE OF CONTENTS
1
3
4
5
SAFETY
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
SAFETY SYMBOLS
SAFETY & GENERAL SAFETY
EQUIPMENT SAFETY GUIDELINES
SAFETY TRAINING, SAFETY SIGNS
PREPARATION
OPERATION SAFETY
MAINTENANCE SAFETY,
LOCK-OUT TAG-OUT SAFETY
SAFETY SIGN LOCATIONS
SAFETY SIGN LOCATIONS CONT.
REQUIRED TOOLS
MACHINE INSPECTION
DESIGNATED WORK AREA
SAFETY GUARD DESCRIPTION
TRANSPORT AND PLACEMENT
AUGER DRIVES AND LOCK OUT
6
7
8
9
10
11
12
12
13
14
15
16
17
18
19
20-21
•
•
•
•
•
•
•
•
•
•
HEAD - END ASSEMBLY
GEAR BOX ASSEMBLY
MAIN FRAME ASSEMBLY
A-FRAME ASSEMBLY
MOTOR MOUNT ASSEMBLY
TUBE ASSEMBLY (PICTURED)
TUBE ASSEMBLY (PARTS LIST)
P.T.O. ATTACHMENT
P.T.O. SHAFT
BRAKE WINCH ASSEMBLY
27
28
29
30
31
32
33
34
35
36
INDEX
•
PARTS INDEX PAGE
37
WARRANTY
•
WARRANTY AND DISCLAIMER
38
OPERATIONS
•
•
START UP AND BREAK IN
LUBRICATION AND MAINTENANCE
22
23
ASSEMBLY
•
•
•
•
MAIN FRAME AND A-FRAME
ASSEMBLY
TUBE ASSEMBLY
BELT DRIVE P.T.O. CONVERSION
24
25
26
The Sakundiak TL12 Series Belt Drive Screw Conveyor and Tube
Assembly is designed for the movement of Grains and Cereals.
March 2010 v1.0
SAKUNDIAK
E Q U I P M E N T
-5-
HD8BD.01.00
This Safety Alert symbol means
ATTENTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED!
The Safety Alert symbol identifies
important safety messages on the
Sakundiak Auger and
in the manual. When you see this
symbol, be alert to the possibility of
personal injury or death. Follow the
instructions in the safety message.
Why is SAFETY important to you?
3 Big Reasons
Accidents Disable and Kill
Accidents Cost
Accidents Can Be Avoided
DANGER -
SIGNAL WORDS:
Note the use of the signal words DANGER,
WARNING and CAUTION with the safety
messages. The appropriate signal word for
each message has been selected using the
following guide-lines:
Indicates an imminently hazardous
situation that, if not avoided, will result in death or serious injury. This
signal word is to be limited to the
most extreme situations typically
for machine components which,
for functional purposes, cannot be
guarded
WARNING - Indicates a potentially hazardous
situation that, if not avoided, could
result in death or serious injury, and
includes hazards that are exposed
when guards are removed. It may
also be used to alert against unsafe
practices.
CAUTION -
Indicates a potentially hazardous
situation that, if not avoided, may
result in minor or moderate injury.
It may also be used to alert against
unsafe practices.
Failure to read this Transport Auger Manual and its Safety
Instructions is a misuse of the equipment.
If you have any questions not answered in this manual, require additional copies or the manual is
damaged, please contact your dealer or Sakundiak Equipment, P.O. Box 1996 2800 Pasqua Street North,
Regina, SK S4P 3E1. (Telephone) 1-800-667-5904 (FAX) 1-306-545-4216 (Internet) www.sakundiak.com
March 2010 v1.0
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E Q U I P M E N T
-6-
SAFETY
YOU are responsible for the SAFE operation and maintenance of your Sakundiak Auger. YOU must ensure that you and
anyone else who is going to operate, maintain or work around the Auger be familiar with the operating and maintenance
procedures and related SAFETY information contained in this manual.
Remember, YOU are the key to safety. Good safety practices not only protect you but also the people around you. Make
these practices a working part of your safety program. Be certain that EVERYONE operating this equipment is familiar
with the recommended operating and maintenance procedures and follows all the safety precautions. Most accidents can
be prevented. Do not risk injury or death by ignoring good safety practices.
•
•
•
•
Auger owners must give operating instructions to operators or employees before allowing them to operate the
machine, and at least annually thereafter.
A person who has not read and understood all operating and safety instructions is not qualified to operate the
machine. An untrained operator exposes himself/herself and bystanders to possible serious injury or
death. Always be and stay alert to any possible unsafe operating or maintenance procedures or conditions.
Do not modify the equipment in any way. Unauthorized modification may impair the function and/or safety of the
components and systems and could affect the life of the equipment, possibly invalidating the warranty coverage.
Think SAFETY! Work SAFELY!
GENERAL SAFETY
1.
Read and understand the operator’s Manual
and all safety signs before operating,
maintaining, adjusting, or unplugging the Auger.
2.
Have a first-aid kit available for use should the need arise and know how to use it.
3.
Have a fire extinguisher available
for use should the need arise and
know how to use it.
4.
Wear appropriate protective gear. This list includes but is not limited to:
- A hard hat
- Protective shoes with slip resistant soles
- Protective goggles, glasses or face shield
- Heavy gloves
- Protective clothing
- Respirator
5.
6.
7.
8.
Install and secure all guards before starting.
Establish a lock-out tag-out policy for the work site. Be sure all personnel are trained in and follow all procedures.
Lock-out tag-out all power sources before entering bin or working around loading/unloading equipment.
Clear the area of people, especially small children, before starting.
Review safety related items annually with all personnel who will be using or maintaining the Auger.
March 2010 v1.0
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E Q U I P M E N T
-7-
EQUIPMENT SAFETY GUIDELINES
1.
Safety of the operator and bystanders is one of the main concerns in designing and developing a machine.
However, every year many accidents occur which could have been avoided by a few seconds of thought and
a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing
the following precautions in this section. To avoid personal injury or death, study the following
precautions and insist those working with you, or for you, follow them.
2.
In order to provide a better view, certain photographs or illustrations in this manual may show an assembly
with a safety shield removed. However, equipment should never be operated in this condition. Keep all
shields in place. If shield removal becomes necessary for repairs, replace the shield prior to use.
3.
Replace any safety sign or instruction sign that is not readable or is missing. See pages 13 - 14 for the
location of such safety signs.
4.
Never use alcoholic beverages or drugs which can hinder alertness or coordination while operating this
equipment. Consult your doctor about operating this machine while taking prescription medications.
5.
Under no circumstances should young children be allowed to work with this equipment. Do not allow
persons to operate or assemble this unit until they have read this manual and have developed a
thorough understanding of the safety precautions and of how it works. Review the safety instructions
with all users annually.
9.
This equipment is dangerous to children and persons unfamiliar with its operation. The operator should be a
responsible, properly trained and physically able person familiar with farm machinery and trained in this
equipment's operations. If the elderly are assisting with farm work, their physical limitations need to be
recognized and accommodated. Never exceed the limits of a piece of machinery. If its ability to do a job, or to
do so safely, is in question – DON'T TRY IT.
10.
Do not modify the equipment in any way. Unauthorized modifications result in serious injury or death and may
impair the function and life of the equipment.
11.
In addition to the design and configuration of this implement, including Safety Signs and Safety Equipment,
hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper
training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer
also to Safety Messages and operation instruction in each of the appropriate sections of the auxiliary
equipment and machine Manuals. Pay close attention to the Safety Signs affixed to the auxiliary equipment
and the machine.
March 2010 v1.0
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E Q U I P M E N T
-8-
SAFETY TRAINING
1.
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to
provide safe equipment can be wiped out by a single careless act of an operator or bystander.
2.
In addition to the design and configuration of equipment, hazard control and accident prevention are
dependent upon the awareness, concern, prudence and proper training of personnel involved in the
operation, transport, maintenance and storage of this equipment.
3.
It has been said, "The best safety feature is an informed, careful operator."
We ask you to be that kind of an operator. It is the operator's responsibility
to read and understand ALL Safety and Operating instructions in the manual
and to follow these. Accidents can be avoided.
4.
Working with unfamiliar equipment can lead to careless injuries. Read this manual, and the manual for your
auxiliary equipment, before assembly or operating, to acquaint yourself with the machines. If this machine
is used by any person other than yourself, it is the machine owner's responsibility to make certain that the
operator, prior to operating:
a. Reads and understands the operator's manuals.
b. Is instructed in safe and proper use.
5.
Know your controls and how to stop the auger, conveyors and any other auxiliary equipment quickly in
an emergency. Read this manual and the one provided with your other equipment.
6.
Train all new personnel and review instructions frequently with existing workers. Be certain only a properly
trained and physically able person will operate the machinery. A person who has not read and understood
all operating and safety instructions is not qualified to operate the machine. An untrained operator exposes
himself and bystanders to possible serious injury or death. If the elderly are assisting with farm work, their
physical limitations need to be recognized and accommodated.
SAFETY SIGNS
1. Keep safety signs clean and legible at all times.
2. Replace safety signs that are missing or have become illegible.
3. Replaced parts that displayed a safety sign should also display the current sign.
4. Safety signs are available from your authorized Distributor or Dealer Parts Department or the factory.
How to Install Safety Signs:
• Be sure that the installation area is clean and dry.
• Be sure temperature is above 50°F (10°C).
• Determine exact position before you remove the backing paper.
• Remove the smallest portion of the split backing paper.
• Align the sign over the specified area and carefully press the small portion with the exposed sticky backing
in place.
• Slowly peel back the remaining paper and carefully smooth the remaining portion of the sign in place.
• Small air pockets can be pierced with a pin and smoothed out using the piece of sign backing paper.
March 2010 v1.0
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E Q U I P M E N T
-9-
PREPARATION
1.
Never operate the Auger and auxiliary equipment until you have read and completely understand this manual,
the auxiliary equipment Operator's Manual, and each of the Safety Messages found on the safety
signs on the Auger and auxiliary equipment.
2.
Personal protection equipment including hard hat, safety glasses,
safety shoes, and gloves are recommended during assembly, installation,
operation, adjustment, maintaining, repairing, removal, or moving the
implement. Do not allow long hair, loose fitting clothing or jewelry
to be around equipment.
3.
PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS!
Motors or equipment attached can often be noisy enough to cause permanent,
partial hearing loss. We recommend that you wear hearing protection on a
full-time basis if the noise in the Operator's position exceeds 80db. Noise over
85db on a long-term basis can cause severe hearing loss. Noise over 90db
adjacent to the Operator over a long-term basis may cause permanent, total
hearing loss.
NOTE: Hearing loss from loud noise (from tractors, chain saws, radios, and other such sources close to the
ear) is cumulative over a lifetime without hope of natural recovery.
4.
Clear working area of debris, trash or hidden obstacles that might be hooked or snagged, causing injury,
damage or tripping.
5.
Operate only in daylight or good artificial light.
6.
Be sure machine is properly anchored, adjusted and in good operating condition.
7.
Ensure that all safety shielding and safety signs are properly installed and in good condition.
8.
Before starting, give the machine a "once over" for any loose bolts, worn parts, cracks, leaks, frayed belts
and make necessary repairs. Always follow maintenance instructions
March 2010 v1.0
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E Q U I P M E N T
-10-
OPERATING SAFETY
1.
Make sure that anyone who will be operating the Auger or working on or around the unit reads and
understands all the operating, maintenance and safety information in the operator's manual.
2.
Have another person nearby who can shut down the auger in case of accident. It is good practice
to always work with a second person around Auger.
3.
Do not operate with any safety shield removed.
4.
Inspect the lift cable before using the Auger. Replace if frayed or damaged.
5.
Ensure that auger is empty before raising or lowering.
6.
Operate auger on level ground. Even though the auger is connected to the tractor during operation,
tipping can occur.
7.
Keep hands, feet and clothing away from moving parts. Loose clothing can become entangled in rotating
parts and cause serious injury.
8.
Keep all bystanders, especially children, away from the Auger when in use, or when authorized personnel are
carrying out maintenance work.
9.
Establish a lock-out tag-out policy for the work site. Be sure all personnel are trained in and follow all
procedures. Lock-out tag-out all power sources before working around the Auger.
10.
Review safety related items annually with all personnel who will operating, using or maintaining the Auger.
March 2010 v1.0
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E Q U I P M E N T
-11-
MAINTENANCE SAFETY
1.
Good maintenance is your responsibility. Poor maintenance is an invitation to trouble.
2.
Follow good shop practices.
- Keep service area clean and dry.
- Be sure electrical outlets and tools
are properly grounded.
- Use adequate light for the job at hand.
3.
Review safety related items annually with all personnel who will operating, using or maintaining the Auger.
4.
Use personal protection devices such as eye, hand, breathing and hearing protectors, when performing any
service or maintenance work.
5.
A fire extinguisher and first aid kit should be kept
readily accessible while performing maintenance
on this equipment.
6.
Periodically tighten all bolts, nuts and screws to ensure the unit is in a safe condition.
7.
When completing a maintenance or service function, make sure all safety shields and devices are installed
before placing unit in service.
LOCK-OUT TAG-OUT SAFETY
1.
Establish a formal Lock-Out Tag-Out program for your operation.
2.
Train all operators and service personnel before allowing them to work around the Auger.
3.
Provide tags at the work site and a sign-up sheet to record tag out details
March 2010 v1.0
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E Q U I P M E N T
-12-
SAFETY SIGN LOCATIONS
The types of safety signs and locations on the equipment are shown in the illustration below. Good safety requires that
you familiarize yourself with the various safety signs, the type of warning and the area, or particular function related to that
area, that requires your SAFETY AWARENESS
REMEMBER – If safety signs have been damaged, removed, become illegible or parts replaced without signs, new signs
must be applied. New signs are available from your authorized dealer.
March 2010 v1.0
SAKUNDIAK
E Q U I P M E N T
-13-
TL12.12.00
March 2010 v1.0
SAKUNDIAK
E Q U I P M E N T
-14-
TL12.13.00
REQUIRED TOOLS FOR ASSEMBLY & MAINTENANCE
Hard Hat
Safety Glasses
Steel Toe Work Boots
Ear Protection
Work Gloves
Wrenches
Wrench & Sockets
Grease & Oil
March 2010 v1.0
SAKUNDIAK
E Q U I P M E N T
-15-
SAFETY ALERT SYMBOLS
This symbol is used to call your attention to instructions concerning your personal safety. Watch for
this symbol - it points out important safety precautions. It means “ATTENTION! Become Alert!
Your Personal Safety is Involved!” Read the message that follows and be alert to the possibility of
personal injury or death.
MACHINE INSPECTION
1. Check to see that all guards listed in the assembly instructions are in place, secured and
functional.
2. Check winch and cable for security and operation. There should be at least 3 complete wraps of
cable around winch drum in full down position. Cable anchor on winch drum must be tight.
3. Are all fasteners tight?
4. Are all chains properly adjusted. (See Maintenance Section)
5. Check oil levels in gear box. (See Maintenance Section)
OPERATOR QUALIFICATIONS
Operator of this transport auger shall be limited to competent and experienced persons. In
addition, anyone who will operate or work around a portable auger must use common sense. In order
to be qualified, they must know and meet all other requirements, such as:
1. Some regulations specify that no one under the age of 16 may operate power machinery. This
includes augers and flight type elevators. It is your responsibility to know what these regulations
are in your area or situation.
2. Current OSHA regulations state in part: “At the time of initial assignment and at least annually
thereafter, the employer will instruct every employee in the safe operation and servicing of all
equipment with which the employee is, or will be involved.”
3. Unqualified persons are to stay out of the work areas.
4. A person who has not read and understood all the operating and safety instructions is not qualified
to operate the machine.
March 2010 v1.0
SAKUNDIAK
E Q U I P M E N T
-16-
TL12.04.00
DESIGNATED WORK AREA
The following diagrams will show the designated work areas. These areas shall be marked off with
colored nylon or plastic rope hung by portable barriers to define the designated work areas.
Under no circumstances should persons not involved in the operation be allowed to trespass into the
work area.
It shall be the duty of all operators to see that children and/or other persons stay out of the work area!
Trespass in the area by anyone not involved in the actual operation, or trespass into a hazard area by
anyone, shall result in an immediate shut down by the operator.
Prior to start up and during operation, it shall be the responsibility of the operators to see that the work
area has secure footing, is clean and free from all debris, and tools which might cause accidental
tripping and/or falling.
P.T.O. BELT DRIVE
GAS, ELECTRIC DRIVE
March 2010 v1.0
SAKUNDIAK
E Q U I P M E N T
-17-
TL12.05.00
SAFETY GUARD DESCRIPTION
HEAD-END
INTAKE FORK
GEAR BOX PULLEY
GUARD
GEAR BOX SHAFT
GUARD
ENGINE PULLEY GUARD
P.T.O. ATTACHMENT
GUARD
TUBULAR DRIVE SHAFT
GUARD
March 2010 v1.0
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E Q U I P M E N T
-18-
TL12.06.00
TRANSPORT AND PLACEMENT
MOVING THE AUGER WITH THE
TOWING VEHICLE TO OR FROM THE
WORK AREA.
•
•
•
•
MOVING THE AUGER WITH THE
TOWING VEHICLE INTO OR OUT OF
ITS WORKING POSITION.
Always transport your auger in the full down
position. The A-Frame of the undercarriage
should be seated against the down position
stop
Make sure that the hitch pin is securely attached
and an alternate safety chain is secured to the
auger and towing vehicle.
Be alert of overhead obstructions and electrical
wires. Electrocution can occur without direct
contact. Failure to do so will result in severe
injury or death.
Never
allow
persons
to
stand
underneath or ride on the auger when it is
being transported.
•
•
•
•
•
•
•
Always move an auger with a vehicle, never
manually.
Test the intake for downward weight before
removing the hitch.
Lift slowly, no higher then the hitch bar. Be
sure grain is out of tube and auger is on a level
surface.
Do not place lumber under the wheels for
increased height.
Before raising, check for power lines.
When auger is in place, anchor intake end
and/or discharge end and chock wheels.
When in transport or placement, P.T.O. shaft
MUST be disconnected.
OVERHEAD WIRES KEEP AWAY!
March 2010 v1.0
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E Q U I P M E N T
-19-
TL12.07.00
It is essential to inspect your drive before
adding power and knowing how to shut down in
an emergency.
Whenever servicing or adjusting your equipment,
make sure you stop your engine and lock out
your power source!
A. GASOLINE DRIVES
B. P.T.O.
P.T.O. - Shaft
Power Source
1. Never attempt to adjust or service engine while
it is in operation.
2. Shut down and allow engine to cool before
filling with fuel.
3. Keep all guards and shields in place.
Lock Out
1. For engines with rope or crank start - remove
spark plug wire or spark plug.
2. For engines with electric start - remove ignition
key, spark plug wire or spark plug.
1. Never use a P.T.O. shaft without a rotating
shield in good working order. Also see that the
power drive system safety shields are in place
at the auger gear box and the power source.
2. Be certain that the P.T.O. shaft is
securely attached to the gear box and the
power source.
3. Before starting power source, be certain power
to P.T.O. is off.
4. Stay out of the hazard area of an operating
P.T.O.
Lock Out
1. Remove ignition key or coil wire from power
source. If this is impossible, remove the P.T.O.
shaft from the work area.
March 2010 v1.0
SAKUNDIAK
E Q U I P M E N T
-20-
TL12.08.00
C. ELECTRIC
Power Source
Lock Out
1. Electric motors and controls shall be installed
by a qualified electrician and must meet the
standards set by the National Standards
Electrical Code.
2. A magnetic starter should be used to protect
your motor.
3. You must have a manual reset button.
4. You must disconnect power before resetting
your motor.
5. Reset and motor controls must be located
so the operator has full view of the entire
operation.
6. Keep all guards and shields in place.
A main power disconnect switch capable of being
locked only in the Off position shall be provided.
This shall be locked whenever work is being done
on the auger.
March 2010 v1.0
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E Q U I P M E N T
-21-
TL12.09.00
OPERATIONS
START-UP AND BREAK-IN
EMERGENCY SHUT-DOWN
Sakundiak Equipment recommends that before
you start augering grain with your new auger that
you should do the following:
1.
2.
3.
4.
5.
1. Should the auger be immediately shut down
under load - disconnect and lock out the power
source. Clear as much grain from the hopper
Check and fill if necessary, all lubricating fluids,
and auger as you can. Never attempt to start
and grease all fittings.
the auger full.
Run the grain auger at approximately 1/2 2. Starting the auger under load ay result in
the normal operating speed (270 rpms with
damage to the auger.
Such damage is
P.T.O.) without adding grain to the intake for
considered abuse of the equipment.
approximately five minutes.
3. Reconnect power source and clear grain
Bring auger up to full operation speed (540
gradually.
rpms with P.T.O.) and slowly add grain to
intake of auger.
NORMAL SHUT-DOWN
Continue to add grain slowly until
approximately 1000 bushels (28 tonnes) has 1. Make sure that the hopper and auger are
been run through the grain auger. This will
empty before stopping the unit.
“shine up” the flighting and the tube.
2. Before the operator leaves the work area, the
The operator should be aware if any unusual
power source shall be locked out.
vibrations or noises, determine source, shut
off, LOCK OUT power source and adjust.
CLEAN-UP AND STORAGE
OLD AUGER START-UP AND BREAK-IN
Sakundiak Equipment recommends that before
augering grain with your used auger, you should
do the following:
1.
2.
1.
2.
3.
4.
5.
When the operation is completed, it is
recommended that you move the auger to a new
work area or to a storage area.
1. Clean entire work area.
2. Remove anchors, supports and chocks.
Before positioning the auger, be sure all guards
3. Move auger slowly out of working position with
and shields are in place, securely fastened and
towing vehicle - not by hand. (See transport
fully operational.
and placement)
Check and fill if necessary, all lubricating fluids,
4. When augering out of bin is complete, do not
and grease all fittings.
attempt to pull on axle with tractor to remove
from bin. This will bend the auger.
CAUTION
5. If not in transport position, lower auger to the
full down position immediately upon clearance
Observe work area restrictions (see work area
of any obstruction
diagram.)
6. Transport to new work area or storage area.
Keep all safety guards and shields in place.
We recommend that the auger be stored in the
Make certain everyone is clear before
full down position with intake end anchored.
operating or moving the machine.
7. Do not attempt to pull grain auger out of snow
Keep hands, feet and clothing away from all
bank in winter. This will cause damage to the
moving parts.
tube assembly.
Lock out power sources to adjust, service or 8. Make certain that there is no snow built up on
clean.
auger tube or frame, which will bend the auger
frame or auger tube.
March 2010 v1.0
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E Q U I P M E N T
-22-
TL12.10.00
AUGER LUBRICATION AND MAINTENANCE
DANGER
Do not service or lubricate while the auger is running. LOCK OUT THE POWER
SOURCE.
GEAR BOX
1. 12 inch grain augers, fill with two quart (2 liters) of #90 gear oil.
2. Do not over fill gear box.
3. Change oil once a year or every 20,000 bushels (550 tonnes) or when it gets contaminated with
water.
DRIVE SHAFT BEARINGS
1. Grease once a day with good quality grease.
HEAD-END
1. The bearings are pre-lubricated and do not require further lubrication.
2. The sprockets and chain should be oiled with #130 gear oil once every season.
3. Keep chains snug, do not over tighten.
FORK BEARING
1. Grease every 1,000 or 2,000 bushels (28 or 54 tonnes) with a good quality grease.
WHEEL BEARING
1. The wheel bearings are packed at the factory.
2. They should be cleaned and repacked once a year.
P.T.O. SHAFT AND ATTACHMENT
1. P.T.O. shaft and attachment should be greased once a day with a good quality grease.
March 2010 v1.0
SAKUNDIAK
E Q U I P M E N T
-23-
TL12.11.00
ASSEMBLY
NOTE: Reference to right and left hand used throughout this manual refers to the position standing at
the intake end looking toward the head-end.
MAIN FRAME ASSEMBLY
A-FRAME ASSEMBLY
1. Lay frame out as shown in figure (No.01)
2. Fasten Main Frame to axle using 7/16” dia.
bolts. (Do not tighten)
3. Install Main Frame to axle braces and main
frame cross brace at the same time.
4. Install winch base plate and belt idler bracket.
5. Bolt on winch.
6. Fasten battery mount.
7. Assemble cable roller bracket and mount
frame.
8. Leave out two bolts on winch plate so Main
Frame can be spread apart to fit on tube pins.
1. Lay out frame as shown in figure (No.01)
2. Install spindles in frame using the last or
bottom holes in the A-Frame.
3. Place A-Frame so the stub on the Main Frame
axle can be slid into the second hole on the
A-Frame. Now do the same on the other side.
Both pieces should be installed on the axle
and be pointing in the opposite direction. (Fig.
No.01)
4. Install A-Frame cross brace on A-Frame.
5. Mount gooseneck to the A-Frame, using the
middle holes on the gooseneck and the upper
end of A-Frame.
6. Install track roller brackets and track roller as
shown in figure (No.02). (Do not tighten)
7. When assembling swing augers, install lift
cable roller at the upper end of gooseneck.
8. Mount tires on rims and mount rims on axle
spindles.
FIGURE 02
FIGURE 01
March 2010 v1.0
SAKUNDIAK
E Q U I P M E N T
-24-
tl14.14.00
TUBE ASSEMBLY
TUBE ASSEMBLY INSTALLATION
1. Tube assembly has been pre-assembled at the
factory, at this time you should check the tube
for damage.
2. After checking for damage, this is a good
time to grease drive shaft bearings and oil
head-end chains. Head-end bearings have
been pre lubricated.
1. Raise head-end of the auger tube about 5 ft.
Position the complete frame under the auger
tube. Place A-Frame to head-end, and Main
Frame to intake end. At this time you should
run the cable around the grooved roller on the
gooseneck.
2. Lift A-Frame up to head-end of the track on the
bottom of the auger tube. Spread track roller
brackets and fit over track, then tighten.
3. Make sure that the track rollers are well
lubricated and rotate freely.
4. Now raise the head-end of the auger tube high
enough to allow the Main Frame to fit on the
steel pins of the tube assembly. These are the
same pins that the truss cable eyebolts are
mounted to.
5. Roll frame back to allow the frame to line up to
the tube assembly. These are the same pins
that the truss cable eyebolts are mounted to.
6. Lower the auger to the ground and allow the
A-Frame to rest against the track stop.
7. Attach cable to the bottom track stop with cable
clamp. Cable will already be threaded through
the cable roller in the gooseneck (done in
previous step). The cable then runs around the
Main Frame cable roller and then to the winch.
Allow 3 wraps of cable around the winch drum
before cable is tight.
8. A regular 12” belt drive auger is complete
except for safety guards (engine pulley guard
and base plate, gear box pulley guard). Also
make sure all other guards and shields are in
place and secure for your safety.
FIGURE 03
March 2010 v1.0
SAKUNDIAK
E Q U I P M E N T
-25-
TL12.15.00
BELT DRIVE P.T.O. CONVERSION
1. Mount P.T.O. base onto motor mount base.
(Leave bolts loose)
2. Bolt guard mounting brackets to P.T.O. base on
the side that has bolt holes. The small ends of
the bracket bolts onto the P.T.O. base.
3. Bolt the guard base to the large end of the
brackets.
4. Take the V-pulley in the P.T.O. kit and mount it
on the gear box of the main auger tube. Hub of
the V-pulley must face into gear box.
5. Take the old V-pulley from the gear box and
mount it on the P.T.O. shaft of the P.T.O. base.
Face the hub of the V-pulley into the P.T.O.
base.
6. Bolt guard cover onto guard base.
7. Slide splined coupler onto P.T.O. drive shaft
and then tighten the screws.
8. Bolt cover guard to V-pulley guard.
FIGURE 04
March 2010 v1.0
SAKUNDIAK
E Q U I P M E N T
-26-
TL12.16.00
HEAD - END
TL12 BELT DRIVE
REF PART NO.
NO.
#
USED
1
2
3
4
5
6
7
8
9
10
11
12
3165
2362
1551
1619
3426
3166
2363
2341
3429
1
1
1
2
1
1
6
8
1
1
DESCRIPTION
Head-end base plate
1 1/4” Locking collar bearing c/w casting
1 1/4” Bore 14 tooth sprocket
1 1/4” Bore 28 tooth sprocket
1/4” x 1” Woodruff key
No. 60-42 c/w connecting link
Head-end cover
1/4” x 1/2” Self-tapping screws
7/16” x 1 1/2” UNC Bolts
7/16” Whiz Nut
1 1/4” Locking collar bearing c/w casting
1 1/4” Set screw bearing c/w casting (Optional for REF NO. 2)
March 2010 v1.0
SAKUNDIAK
E Q U I P M E N T
-27-
TL12.17.00
GEAR BOX
TL12 BELT DRIVE
REF NO. PART # NO. USED
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
-
1626
1627
1628
1629
1630
1631
1632
1633
1634
1635
3521
1637
1638
1639
1640
1641
1083
1642
1643
3231
1
1
2
2
2
2
4
4
12
12
1
1
1
1
2
2
1
1
1
1
2
2
2
-
DESCRIPTION
Gear Box Housing
Double Bearing Cover
Single Bearing Cover
Bevel Gear
Tapered Roller Bearing
Tapered Roller Bearing
Tapered Bearing Cup
Snap Ring
UNC Bolt - 1/2”
Lock Washer - 1/2”
Stakenut - 1 1/8”
Stakenut - 1 1/2”
Input Shaft
Output Shaft
1210 Woodruff Key
Oil Seal - 1 3/8” I.D.
Oil Seal - 1 3/4” I.D.
NPT Oil Level Plug - 3/8”
NPT Oil Drain Plug - 3/8”
Vent and Plug Bushing
O-Ring
Shim
Square Key
Gear Box Complete
March 2010 v1.0
SAKUNDIAK
E Q U I P M E N T
-28-
TL12.18.00
MAIN FRAME
TL12 BELT DRIVE
REF PART NO.
NO.
#
USED
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
3344
3343
2403
3345
1681
3346
1017
1381
3347
3348
1924
3121
-
1
2
2
1
1
1
1
1
1
1
1
4
10
2
2
8
2
1
2
DESCRIPTION
Axle Assembly - TL12-1200
Main Frame Assembly - TL12-1200
Main Frame To Axle Brace Assembly - TL12-1200
Winch Plate
Brake Winch K2550 Fulton
Cable Roller Bracket Assembly
Cable Roller
Cable Roller Bushing
Cross Brace Assembly
Battery Mount
Battery Top Mount Assembly
UNC Bolt c/w Whiz Nut - 3/8” x 1”
UNC Bolt c/w Nut and Lock Washer - 7/16” x 4”
UNC Bolt c/w Lock Washer - 5/8” x 1”
UNC Bolt c/w Nut and Lock Washer - 1/2” x 4 1/2”
Plated Flat Washer - 1/2”
UNF Bolt c/w Nut and Lock Washer - 5/8” x 2 1/2”
Bolt with Grease Fitting c/w Lock Washer and Flat Washer - 3/4” x 1 1/4”
March 2010 v1.0
SAKUNDIAK
E Q U I P M E N T
-29-
TL12.19.00
A-FRAME
TL12 BELT DRIVE
REF NO.
PART #
NO. USED
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
1387
1017
1016
1366
1615
1614
3349
1431
1223
1007
1012
1008
1009
1010
1011
1670
1004
1005
1006
2553
2
2
1
4
2
1
3
5
2
1
2
2
8
2
2
2
2
2
2
2
2
2
-
DESCRIPTION
Cotter Pin - 1/8” x 3/4”
Draw Pin - 3/8” x 2 3/8”
Cable Roller
Track Roller
Trolley Guide
Track Roller Spacer
Trolley Bushing
A-Frame Assembly - TL12-1200
Gooseneck Assembly
Wheel - 15”
Hub
Wheel Stud
Tapered Roller Bearing Cup (Outer)
Tapered Roller Bearing Cone (Outer)
3/4” Castlated Nut
Dust Cap
Cotter Pin - 5/32” x 1 1/4”
Spindle - 1 1/2” x 13”
Grease Seal
Tapered Roller Bearing Cone (Inner)
Tapered Roller Bearing Cone Cup (Inner)
Complete Hub Assembly - Includes Ref No. 12 Thru 22
March 2010 v1.0
SAKUNDIAK
E Q U I P M E N T
-30-
TL12.20.00
MOTOR MOUNT ASSEMBLY
TL12 BELT DRIVE
REF NO. PART #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
3427
1590
1588
3210
1106
1107
1450
1114
3208
1113
2686
2687
2964
NO. USED
1
2
2
2
2
1
1
1
2
2
2
4
4
2
10
10
4
2
6
6
4
4
4
1
1
1
1
DESCRIPTION
Motor Mount Base
Leveling Bar Bracket - Lower
Motor Mount Pivot Bracket
Motor Mount Bracket
Pivot Bushing
Leveling Bar Adjusting Screw - Lower - L.H.
Leveling Bar for TL12-1200
Leveling Bar Adjusting Screw - Upper - R.H.
Leveling Bar Bracket - Upper
Whiz Bolt - 1/4” x 1/2”
Whiz Nut - 1/4”
Carriage Bolt - 3/8” x 1”
UNC Bolt - 3/8” x 1 1/2”
UNC Bolt - 3/8” x 2 3/4”
Nut - 3/8”
UNC Bolt - 7/16” x 1”
UNC Bolt - 7/16” x 3”
Nut - 7/16”
UNC Bolt - 1/2” x 1 1/4”
Nut - 1/2”
Jam Nut - R.H. - 3/4”
Engine Pulley Guard Base
Engine Pulley Guard
Extension Handle
March 2010 v1.0
SAKUNDIAK
E Q U I P M E N T
-31-
TL12.22.00
TUBE ASSEMBLY
TL12 BELT DRIVE
March 2010 v1.0
SAKUNDIAK
E Q U I P M E N T
-32-
TL12.21.00
TUBE ASSEMBLY
TL12 BELT DRIVE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
3350
3441
3204
3519
1536
3428
1539
1646
3231
1542
1545
1493
3442
3338
1555
1423
3341
3340
3331
3332
1072
3520
2456
1564
3361
3431
3334
3504
2949
2950
1647
3505
2433
1
1
1
1
1
1
1
1
2
4
1
11
1
1
1
1
1
1
3
4
1
10
2
3
3
10
1
DESCRIPTION
Tube Assembly - TL-1200
Flight Assembly - TL-1200
Intake Fork c/w Bushing
Intake Fork - Complete
Bushing Insert
Intake Guard
Auger Hitch
Hitch Pin and Clip
Gear Box
Coupler Chain
Coupler Sprocket
Pillow Block Bearing - 1200
Drive Shaft Assembly - 1200
12” Triple Groove V-Pulley
Gear Box Shaft Guard
Lift Cable - 1200
Pulley Guard - Front
Pulley Guard - Back
Pulley Bracket - Upper
Pulley Bracket - Lower
B-225 V-Belt - 1200
Drive Shaft Guard - Top Section - 1200
Drive Shaft Guard - Bottom Section - 1200
Drive Shaft Guard Nylon Bushing - 1200
Decal “SAKUNDIAK TL12 - 1200”
TL12 Repair Flight (Per Foot)
TL12 Repair Cupped Flight (Per 2 Feet)
TL12 Repair Tubing 12” O.D. (Per Foot)
SAKUNDIAK Red Paint Spray Bomb
SAKUNDIAK Grey Paint Spray Bomb
TL12 Repair Drive Shaft Tubing (Per Foot)
TL12 Repair Flight Tubing (Per Foot)
UNC Whiz Bolt c/w Whiz Nut - 1/4” x 5/8”
Woodruff Key - 1/4” x 1”
UNC Whiz Bolt - 3/8” x 1”
Whiz Nut - 3/8”
Lift Cable Clamp
March 2010 v1.0
SAKUNDIAK
E Q U I P M E N T
-33-
TL12.22.00
P.T.O ATTACHMENT
BELT DRIVE
1
2
3
4
5
6-7-8
9
10
11
12
13
14
15
16-17
18
19-20
21
22
23
3432
1577
1578
1579
1586
2956
1581
1582
3340
3342
1349
1583
1584
1554
1
2
1
1
4
1
1
1
1
1
1
1
4
4
8
2
-
DESCRIPTION
P.T.O. Attachment Base
Bearing and Casting Complete
Bearing - Insert Only
Drive Shaft
Triple Groove V-Pulley Complete with Hub
UNC Bolt, Nut, Lockwasher - 1/2” x 1 3/4”
Drive Shaft Guard
P.T.O. Splined Stub
Mounting Bracket - Guard
P.T.O. Guard - Back
P.T.O. Guard - Front
P.T.O. Spline Guard
Mounting Bracket - Guard
UNC Nut, Lock Washer - 5/16”
UNC Whiz Bolt, Nut - 1/4” x 1/2”
Woodruff key - 1/4” x 1”
Triple Groove Pulley Only
Pulley Hub Only
March 2010 v1.0
SAKUNDIAK
E Q U I P M E N T
-34-
TL12.23.00
P.T.O. SHAFT
WEASLER 90”
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
-
2004
2005
1996
1999
1274
2003
1998
2002
2001
1988
2008
1987
2421
2423
2429
2430
2036
1
1
1
1
2
1
2
1
1
1
2
1
1
1
1
1
1
-
DESCRIPTION
Quick Disconnect Yoke
Yoke Repair Kit
Yoke and Male Shaft
Outer P.T.O. Shield
Cross and Bearing Kit
Yoke and Female Tube
Nylon Bearing
Shield Centralizer
Inner P.T.O. Shield
Yoke Repair Kit - Shear End
Snap Ring
Quick Disconnect Shear Yoke
Safety Decal
Safety Decal
1/4” x 1” Roll Pin
5/16” x 5/8” UNC Gr.2 Bolt
5/16” Nut
Complete P.T.O. Shaft (#1140-90)
March 2010 v1.0
SAKUNDIAK
E Q U I P M E N T
-35-
TL12.24.00
FULTON K2550 BRAKE WINCH
BELT DRIVE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
-
1672
1711
1712
3142
1934
1937
1939
1943
1944
1946
1947
1948
2948
1681
1
1
1
1
1
3
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
-
DESCRIPTION
Cable Clamp
Handle
Pawl & Spring
Shaft Brake Disc
Spacer
Bushing
Bushing
Spring Pin
Output Shaft
Ratchet Gear
Pinion & Disc
Friction Disc
Input Shaft
Drum Bolt
Drum Lock Nut
Drum Spacer
Drum Assembly
Frame Lock Nut
Frame Spacer
Frame Bolt
Frame
Washer (input)
Washer (output)
Handle Lock Nut
Woodruff Key
Gear
E-clip
Complete Winch Assembly
March 2010 v1.0
SAKUNDIAK
E Q U I P M E N T
-36-
TL12.25.00
INDEX
Part
1004
1005
1006
1007
1008
1009
1010
1011
1012
1016
1017
1017
1072
1083
1106
1107
1113
1114
1223
1274
1349
1366
1381
1387
1423
1431
1450
1493
1536
1539
1542
1545
1551
1554
1555
1564
1577
Ref
20
21
22
12
14
15
16
17
13
4
3
7
21
20
5
6
24
8
11
5
14
5
8
2
16
10
7
12
5
7
10
11
3
23
15
24
2
Page
30
30
30
30
30
30
30
30
30
30
30
29
33
28
31
31
31
31
30
35
34
30
29
30
33
30
31
33
33
33
33
33
27
34
33
33
34
Part
1578
1579
1581
1582
1583
1584
1586
1588
1590
1614
1615
1619
1626
1627
1628
1629
1630
1631
1632
1633
1634
1635
1637
1638
1639
1640
1641
1642
1643
1646
1647
1670
1672
1681
1711
1712
1924
Ref
3
4
10
11
15
22
5
3
2
7
6
4
1
2
3
4
55
6
7
8
11
12
14
16
17
18
19
21
22
8
19
1
5
2
3
11
Page
34
34
34
34
34
34
34
31
31
30
30
27
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
33
33
30
36
29
36
36
29
Part
1934
1937
1939
1943
1944
1946
1947
1948
1987
1988
1996
1998
1999
2001
2002
2003
2004
2005
2008
2362
2403
2421
2423
2429
2430
2433
2456
2553
2686
2687
2948
2949
2950
2956
2964
3121
3142
Page
36
36
36
36
36
36
36
36
35
35
35
35
35
35
35
35
35
35
35
27
29
35
35
35
35
33
33
30
31
31
36
33
33
34
31
29
36
Part
3165
3166
3204
3208
3210
3231
3231
3331
3332
3334
3338
3340
3340
3341
3342
3343
3344
3345
3346
3347
3348
3349
3350
3361
3426
3427
3428
3431
3432
3441
3442
3504
3505
3519
3520
3521
Ref
1
7
3
9
4
9
19
20
14
12
18
17
13
2
1
4
6
9
10
9
1
6
1
6
1
2
13
4
22
13
Page
27
27
33
31
31
33
28
33
33
33
33
34
33
33
34
29
29
29
29
29
29
30
33
33
27
31
33
33
34
33
33
33
33
33
33
28
March 2010 v1.0
SAKUNDIAK
E Q U I P M E N T
Ref
5
6
7
8
9
10
11
12
12
10
3
7
4
9
8
6
1
2
11
2
3
13
14
16
17
31
23
23
25
26
13
9
27
17
4
-37-
TL12.26.00
LIMITED WARRANTY STATEMENT
Sakundiak Equipment warrants each new Sakundiak Equipment product to be free from defects in
material and workmanship under normal service for a period of twelve (12) consecutive months, or
forty-five (45) days in the case of commercial use, from the date of delivery to the original purchaser.
Genuine Sakundiak Equipment replacement parts and components will be warranted for
thirty (30) days from date of purchase, or the remainder of the original equipment warranty period,
whichever is longer. Under no circumstances will Sakundiak Equipment cover any merchandise or
components thereof, which, in the opinion of Sakundiak Equipment, has been subjected to misuse,
unauthorized modifications, alteration, an accident or if repairs have been made with parts other than
those obtainable through Sakundiak Equipment.
Sakundiak Equipment in no way warrants engines, batteries, tires or other trade accessories since
these items are warranted separately by their respective manufacturer. Our obligation under this
warranty shall be limited to repairing or replacing, free of charge to the original purchaser, any part
of that, in our judgment, shall show evidence of such defect, provided further that such part shall be
returned within thirty (30) days from date of failure to Sakundiak Equipment, routed through the dealer
and distributor from whom the purchase was made, transportation charges prepaid.
This warranty shall not be interpreted to render Sakundiak Equipment liable for injury or damages
of any kind or nature to person or property. This warranty does not extend to the loss of crops, loss
because of delay in harvesting, or any expense or loss incurred for labor, substitute machinery, rental
or for any other reason. Except as set forth above, Sakundiak Equipment shall have no obligation
or liability of any kind on account of any of its equipment and shall not be liable for special or
consequential damages.
Sakundiak Equipment makes no other warranty, expressed or implied, and,
specifically, Sakundiak Equipment disclaims any implied warranty of merchantability of fitness
for a particular purpose.
This warranty is subject to any existing conditions of supply which may directly affect our ability to
obtain materials or manufacture replacement parts. Sakundiak Equipment reserves the right to make
improvements in design or changes in specifications at any time, without incurring any obligation to
owners of units previously sold.
No one is authorized to alter, modify or enlarge this warranty nor the exclusion, limitations and
reservations.
Revision 2 March 12, 2010
March 2010 v1.0
SAKUNDIAK
E Q U I P M E N T
-38-
TL12.27.01
CUSTOMER SATISFACTION is a priority at SAKUNDIAK Equipment.
SAKUNDIAK Equipment and its Dealers or Distributors are committed to providing customers with
the best products, service and support.
Our Dealers strive to provide prompt and efficient delivery, parts and service:
Maintenance and service parts to support your product
Trained builders and the necessary tools to service your product
CUSTOMER SERVICE RESOLUTION PROCESS
Your SAKUNDIAK Equipment Dealer is dedicated to supporting your product and resolving any
problem you may experience.
When contacting your Dealer, be prepared with the following information:
Product model
Date of purchase
Nature of problem
Discuss problem with Dealer Sales Representative. Provide as much detail as possible. The
more information they have, the better they may diagnose the problem.
If unable to resolve, explain problem to Dealer Manager and request assistance.
If you have a persistent problem your Dealer is unable to resolve, ask your Dealer to contact
SAKUNDIAK Equipment for assistance.
Manufacturing Facility
BEHLEN Industries LP
AG-STOR®
927 Douglas Street
Brandon, Manitoba
Canada R7A 7B3
Phone: (204) 728-1188
Fax: (204) 725-4932
Toll Free: (888) 315-1035
www.behlen.ca
Sakundiak Equipment
AG-STOR®
PO Box 1996, 2800 Pasqua Street North
Regina, Saskatchewan
Canada R7A 7B3
Phone: (306) 545-4044
Fax: (306) 545-4216
Toll Free: (800) 667-5904
www.sakundiak.com
AG-STOR® AGRICULTURAL PRODUCTS
Curvet
40’, 50’, 51’, 62’, 68’ Widths
Archwall
80’, 90’, 100’, 110’ Widths
Augers
7”, 8”, 10” Belt Drive, 10”, 12” Truck Loading, 10”, 12” Mechanical Drive, 5”, 6”, 7”, 8”, 10” Utility
Hopper Cones
Grain Bins
Temporary Grain Storage
15’, 16’, 18’, 21’, 22’
Crop Circles
40’, 51’, 62’, 70’, 77’, 90’, 105’ Diameters
Hoppermount & Flat Bottom
Double Corrugation: 14’, 16’, 18’, 19’, 22’, 27’ Diameters
Single Corrugation: 12’, 15’, 18’, 21’, 24’, 27’, 30’, 33’, 36’, 42’ Diameters
927 Douglas Street
Brandon, Manitoba
Canada
R7A 7B3
Phone: (204) 728-1188
Fax: (204) 725-4932
Toll Free: (888) 315-1035
www.behlen.ca
PO Box 1996 2800 Pasqua Street North
Regina, Saskatchewan
Canada
S4P 3E1
Phone: (306) 545-4044
Fax: (306) 545-4216
Toll Free: (800) 271-7074
www.sakundiak.com

TL12 Series Parts Book

Transcription

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