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1996 -2004 TOYOTA TACOMA
CHAOSFAB.COM
| 1996 -2002 TOYOTA 4RUNNER
9517379682
TABLE OF CONTENTS: CLICK THE LINKS BELOW
TOYOTA
1996 - 2004 TOYOTA TACOMA
1996 - 2002 TOYOTA 4RUNNER
Front Accessories
3
Rear Accessories
8
Replacement / Tools
10
Front Accessories
12
Rear Accessories
17
Replacement / Tools
18
3
96-04 TACOMA 6 LUG
FRONT ACCESSORIES
SPINDLE GUSSETS
Part # 59697
Kit Includes:
WELD-ON SPINDLE GUSSET (PR)
WELD-ON
MSRP:
$37.80
Features / Benefits:
• Must have reinforcement for anyone who wants to run hard in the dirt!
• Strengthens spindle uprights and prevents the knuckle from damage during hard impacts.
• 1/8" prebent laser cut mild steel brackets.
• Welding and grinding are required to install.
• Note: Gussets only, spindle not included.
Click Here: Images & Additional Product Info
1" DIFF. DROP SPACER
Part # 96200
Kit Includes:
(2) PLATED STEEL SPACERS
GRADE 8 HARDWARE
BOLT-ON
MSRP:
$37.80
Features / Benefits:
• Tired of tearing inner CV boots when aftermarket lift kits have been installed?
• 1" drop down spacer lowers the front differential and restores the factory inner CV angles.
• Inexpensive upgrade to add extra life to rubber CV boots. Relax the angle on the inner CV joints by 2-3 degrees.
• Some vehicles may require additional washers to reinstall the factory skid plate.
• Note: Gussets only, spindle not included.
Click Here: Images & Additional Product Info
4
96-04 TACOMA 6 LUG
FRONT ACCESSORIES
URETHANE STEERING RACK BUSHING KIT
Part # 96701
Kit Includes:
POLYURETHANE BUSHING HALVES
BOLT-ON
MSRP:
$26.26
Features / Benefits:
• Eliminates the rack movement caused by worn out rubber bushings.
• 100% bolt on.
• Replaces all 3 factory rubber bushings.
• Includes inner sleeves.
Click Here: Images & Additional Product Info
DUAL SHOCK HOOPS - STOCK LENGTH CONTROL ARMS
Part # 96602
Kit Includes:
(2)CHROMOLY HOOPS
SHOCK TABS
GRADE 8 HARDWARE
WELD-ON
MSRP:
$410.00
Features / Benefits:
• Reinforces the factory coil bucket and helps reduce flex.
• Includes grade 8 hardware.
• Weld-on lower shock mounts are included.
• 1.25" wheel spacers must be installed.
• Maximize vehicle dampening control when you install a dual 2.5" shock mount system.
• 4130 prebent chromoly shock hoops are designed to install secondary 2.5" piggy back
or bypass shocks for maximum IFS dampening control.
• Upper shock tabs are tacked in place to aid in secondary shock location set up.
• Sway bar removal is necessary.
Click Here: Images & Additional Product Info
5
96-04 TACOMA 6 LUG
FRONT ACCESSORIES
DUAL SHOCK HOOPS - LONG TRAVEL CONTROL ARMS
Part # 96601
Kit Includes:
(2)CHROMOLY HOOPS
SHOCK TABS
GRADE 8 HARDWARE
WELD-ON
MSRP:
$375.00
Features / Benefits:
• Reinforces the factory coil bucket and helps reduce flex.
• Includes grade 8 hardware.
• Maximize vehicle dampening control when you install a dual 2.5" shock mount system.
• 4130 prebent chromoly shock hoops are designed to install secondary 2.5" or 2.0"
FOX/KING smooth body or bypass shocks for maximum IFS dampening control.
• Upper shock tabs are tacked in place to aid in secondary shock location set up.
Click Here: Images & Additional Product Info
LOWER CONTROL ARM CAM TAB GUSSETS
Part # 59960
Kit Includes:
WELD-ON TABS FOR FRONT & REAR
WELD-ON
MSRP:
$94.00
Features / Benefits:
• CNC laser cut 1/8" 4130 chromoly replacement cam plates weld-to the frame.
• 1/4" thick lower alignment cam tabs will not bend like factory tabs.
• Welding and grinding are required for installation.
• Reinforces weak factory cam alignment tab plates that bend during bottom outs or hard front impacts.
Click Here: Images & Additional Product Info
6
96-04 TACOMA 6 LUG
FRONT ACCESSORIES
WELD-ON UPPER COIL BUCKET TOWER GUSSETS
Part # 59650
Kit Includes:
WELD-ON COIL BUCKET GUSSETS (SET)
WELD-ON
MSRP:
$94.53
Features / Benefits:
• Reduces upper coil bucket flex and double shears factory upper control arm bolt.
• Welding and grinding are required to install.
• Compatible only with TC UCA's or L/T kits, not intended for use with factory control arms.
Click Here: Images & Additional Product Info
LONG TRAVEL 4WD MODIFIED AXLES
Part # 96300
Kit Includes:
(2) TUNDRA MODIFIED AXLES W/ CV'S & BOOTS
BOLT-ON
MSRP:
$933.81
Features / Benefits:
• Required to be installed with all TC long travel 4wd systems.
• Includes remanufactured Tundra axles and CV joints that are custom modified by TC
• High angle inner CV boots and clamps are installed.
• Fits Auto hub trucks only.
Click Here: Images & Additional Product Info
7
96-04 TACOMA 6 LUG
FRONT ACCESSORIES
LONG TRAVEL HEIM JOINT STEERING UPGRADE
Part # 96099
Kit Includes:
(2) CHROMOLY HEIMS W/ JAM NUTS
(2) CHROMOLY TIE RODS
DOUBLE SHEAR TAB (WELDING REQUIRED)
(4) 7/8" - 5/8"HI-MISALIGNMENT SPACERS
GRADE 8 HARDWARE
WELD-ON
MSRP:
$513.65
Features / Benefits:
• Maximize wheel travel and component strength while eliminating sloppy steering.
• 4130 zinc plated extended chromoly tie-rods.
• 3/4" 4130 chromoly heim joints replace factory outer tie rod ends.
• Laser cut weld-on double shear steering arm gussets are included.
• Grade 8 hardware and tapered steering arm adapters are supplied.
• Designed to fit TC long travel systems ONLY.
• NOTE: Lower ball joint not included.
Click Here: Images & Additional Product Info
8
96-04 TACOMA 6 LUG
REAR ACCESSORIES
Part # 49623F
2.0" REAR BUMP STOP KIT [FOX]
Kit Includes:
WELD-ON FOX AIRBUMP MOUNTS
LOWER STRIKE PAD
WELD-ON
MSRP:
$341.38
Features / Benefits:
• Utilizes 2.5" travel FOX 2.0" diameter bump stops.
• Cushions harsh bottom outs.
• Grinding and welding are required for installation.
• 1.25" wheel spacers must be installed.
• Weld on bump stop bracket indexes above and below the frame for maximum strength.
• Same equipment that is being used in military applications with 8000lb armored vehicles.
• Increases handling and performance on and off road when weight has been added to the bed of the truck.
• Includes lower strike pad that bolts to the factory U bolt location.
Click Here: Images & Additional Product Info
Part # 49623K
2.0" REAR BUMP STOP KIT [KING]
Kit Includes:
WELD-ON KING AIRBUMP MOUNTS
LOWER STRIKE PAD
WELD-ON
MSRP:
$393.75
Features / Benefits:
• Utilizes 2.5" travel KING 2.0" diameter bump stops.
• Cushions harsh bottom outs.
• Grinding and welding are required for installation.
• 1.25" wheel spacers must be installed.
• Weld on bump stop bracket indexes above and below the frame for maximum strength.
• Same equipment that is being used in military applications with 8000lb armored vehicles.
• Increases handling and performance on and off road when weight has been added to the bed of the truck.
• Includes lower strike pad that bolts to the factory U bolt location.
Click Here: Images & Additional Product Info
9
96-04 TACOMA 6 LUG
REAR ACCESSORIES
1996-2004 TACOMA REAR 2.0 SHOCK MOUNT KIT
Part # 49625
Kit Includes:
WELD-ON UPPER & LOWER SHOCK MOUNTS
INCLUDES HARDWARE
WELD-ON
MSRP:
$404.40
Features / Benefits:
• Provides +3" of additional droop wheel travel and better ride quality.
• Maximizes articulation while navigating over obstacles.
• Outboard shock mounting location provides additional dampening control.
• Utilizes a 2.0" emulsion, reservoir or bypass shock from FOX or KING.
• 1.25" wheel spacers must be installed.
• Grade 8 hardware included.
• Compatible with the TOTAL CHAOS rear 2.0" bump stop kit. PT# 49623F/49623K
• 3/16" mild steel upper and lower laser cut shock mounts are included. Welding is required for installation.
Click Here: Images & Additional Product Info
10
96-04 TACOMA 6 LUG
TOTAL CHAOS REPLACEMENT PARTS & TOOLS
UNIBALL REMOVAL & RE-INSTALLATION TOOL
Part # 96006
Kit Includes:
UNIBALL REMOVAL/REINSTALL TOOL
MSRP:
$42.01
Features / Benefits:
• Aids in the removal and reinstallation of a 1" uniball from any uniball cup during vehicle prep.
• Designed to be used with any hydraulic press, shop press or a hammer.
• Prevents damage to new uniball during reassembly.
Click Here: Images & Additional Product Info
UPPER CONTROL ARM URETHANE BUSHING KIT
Part # 69000
Kit Includes:
(8) POLYURETHANE BUSHING HALVES
BOLT-ON
MSRP:
$54.62
Features / Benefits:
• Complete TC upper control arm urethane replacement bushing kit.
• TC stocks all replacement parts necessary to maintain your performance equipment:
Uniball, brake lines, hardware, hi-misalignment spacers, replacement control arms.
• Contact our facility direct to order these items.
• Performance parts will require periodic maintenance based on your driving habits & local conditions.
Click Here: Images & Additional Product Info
11
96-04 TACOMA 6 LUG
TOTAL CHAOS REPLACEMENT PARTS & TOOLS
LONG TRAVEL URETHANE BUSHING KIT
Part # 69600
Kit Includes:
(16) POLYURETHANE BUSHING HALVES
BOLT-ON
MSRP:
$122.90
Features / Benefits:
• Complete TC long travel suspension system replacement urethane replacement bushing kit.
• TC stocks all replacement parts necessary to maintain your performance equipment:
Uniball, brake lines, hardware, hi-misalignment spacers, replacement control arms.
• Contact our facility direct to order these items.
• Performance parts will require periodic maintenance based on your driving habits & local conditions.
Click Here: Images & Additional Product Info
BALL JOINT REMOVAL- SLUG ADAPTER INSTALL TOOLS
Part # 96005
Kit Includes:
BALL JOINT REMOVAL/SLUG ADAPTER TOOL
MSRP:
$33.99
Features / Benefits:
• Aids in the removal of the factory ball joint from the spindle.
• Also designed to assist in the TC slug adapter installation.
• Requires a large C clamp tool or ball joint press.
Click Here: Images & Additional Product Info
12
96-02 4RUNNER
FRONT ACCESSORIES
SPINDLE GUSSETS
Part # 59697
Kit Includes:
WELD-ON SPINDLE GUSSET (PR)
WELD-ON
MSRP:
$37.80
Features / Benefits:
• Must have reinforcement for anyone who wants to run hard in the dirt!
• Strengthens spindle uprights and prevents the knuckle from damage during hard impacts.
• 1/8" prebent laser cut mild steel brackets.
• Welding and grinding are required to install.
• Note: Gussets only, spindle not included.
Click Here: Images & Additional Product Info
1" DIFF. DROP SPACER
Part # 96200
Kit Includes:
(2) PLATED STEEL SPACERS
GRADE 8 HARDWARE
BOLT-ON
MSRP:
$37.80
Features / Benefits:
• Tired of tearing inner CV boots when aftermarket lift kits have been installed?
• 1" drop down spacer lowers the front differential and restores the factory inner CV angles.
• Inexpensive upgrade to add extra life to rubber CV boots. Relax the angle on the inner CV joints by 2-3 degrees.
• Some vehicles may require additional washers to reinstall the factory skid plate.
Click Here: Images & Additional Product Info
13
96-02 4RUNNER
FRONT ACCESSORIES
URETHANE STEERING RACK BUSHING KIT
Part # 96701
Kit Includes:
POLYURETHANE BUSHING HALVES
BOLT-ON
MSRP:
$26.26
Features / Benefits:
• Eliminates the rack movement caused by worn out rubber bushings.
• 100% bolt on.
• Replaces all 3 factory rubber bushings.
• Includes inner sleeves.
Click Here: Images & Additional Product Info
DUAL SHOCK HOOPS - STOCK LENGTH CONTROL ARMS
Part # 96602
Kit Includes:
(2)CHROMOLY HOOPS
SHOCK TABS
GRADE 8 HARDWARE
WELD-ON
MSRP:
$410.00
Features / Benefits:
• Reinforces the factory coil bucket and helps reduce flex.
• Includes grade 8 hardware.
• Weld-on lower shock mounts are included.
• 1.25" wheel spacers must be installed.
• Maximize vehicle dampening control when you install a dual 2.5" shock mount system.
• 4130 prebent chromoly shock hoops are designed to install secondary 2.5" piggy back
or bypass shocks for maximum IFS dampening control.
• Upper shock tabs are tacked in place to aid in secondary shock location set up.
• Sway bar removal is necessary.
Click Here: Images & Additional Product Info
14
96-02 4RUNNER
FRONT ACCESSORIES
DUAL SHOCK HOOPS - LONG TRAVEL CONTROL ARMS
Part # 96601
Kit Includes:
(2)CHROMOLY HOOPS
SHOCK TABS
GRADE 8 HARDWARE
WELD-ON
MSRP:
$375.00
Features / Benefits:
• Reinforces the factory coil bucket and helps reduce flex.
• Includes grade 8 hardware.
• Maximize vehicle dampening control when you install a dual 2.5" shock mount system.
• 4130 prebent chromoly shock hoops are designed to install secondary 2.5" or 2.0"
FOX/KING smooth body or bypass shocks for maximum IFS dampening control.
• Upper shock tabs are tacked in place to aid in secondary shock location set up.
Click Here: Images & Additional Product Info
LOWER CONTROL ARM CAM TAB GUSSETS
Part # 59960
Kit Includes:
WELD-ON TABS FOR FRONT & REAR
WELD-ON
MSRP:
$94.00
Features / Benefits:
• CNC laser cut 1/8" 4130 chromoly replacement cam plates weld-to the frame.
• 1/4" thick lower alignment cam tabs will not bend like factory tabs.
• Welding and grinding are required for installation.
• Reinforces weak factory alignment cam tab plates that bend during bottom outs or hard front impacts.
Click Here: Images & Additional Product Info
15
96-02 4RUNNER
FRONT ACCESSORIES
WELD-ON UPPER COIL BUCKET TOWER GUSSETS
Part # 59650
Kit Includes:
WELD-ON COIL BUCKET GUSSETS (SET)
WELD-ON
MSRP:
$94.53
Features / Benefits:
• Reduces upper coil bucket flex and double shears factory upper control arm bolt.
• Welding and grinding are required to install.
• Compatible only with TC UCA's or L/T kits, not intended for use with factory control arms.
Click Here: Images & Additional Product Info
LONG TRAVEL 4WD MODIFIED AXLES
Part # 96300
Kit Includes:
(2) TUNDRA MODIFIED AXLES W/ CV'S & BOOTS
BOLT-ON
MSRP:
$933.81
Features / Benefits:
• Required to be installed with all TC long travel 4wd systems.
• Includes remanufactured Tundra axles and CV joints that are custom modified by TC
• High angle inner CV boots and clamps are installed.
• Fits Auto hub trucks only.
Click Here: Images & Additional Product Info
16
96-02 4RUNNER
FRONT ACCESSORIES
LONG TRAVEL HEIM JOINT STEERING UPGRADE
Part # 96098
Kit Includes:
(2) CHROMOLY HEIMS W/ JAM NUTS
(2) CHROMOLY TIE RODS
DOUBLE SHEAR TAB (WELDING REQUIRED)
(4) 7/8" - 5/8"HI-MISALIGNMENT SPACERS
GRADE 8 HARDWARE
WELD-ON
MSRP:
$513.65
Features / Benefits:
• Maximize wheel travel and component strength while eliminating sloppy steering.
• 4130 zinc plated extended chromoly tie-rods.
• 3/4" 4130 chromoly heim joints replace factory outer tie rod ends.
• Laser cut weld-on double shear steering arm gussets are included.
• Grade 8 hardware and tapered steering arm adapters are supplied.
• Designed to fit TC long travel systems ONLY.
• NOTE: Lower ball joint not included.
Click Here: Images & Additional Product Info
17
96-02 4RUNNER
REAR ACCESSORIES
CHROMOLY ADJUSTABLE REAR LINKS
Part # 96450
Kit Includes:
(2) UPPER LINKS W/ BUSHINGS
& GREASE ZERK FITTINGS & 7/8" HEIM JOINTS
(2) LOWER LINKS W/ BUSHINGS
& GREASE ZERK FITTINGS & 7/8" HEIM JOINTS
PAN-HARD BAR W/ 3/4" HEIM'S
MIS-ALIGNMENT SPACERS
BOLT-ON
MSRP:
$1353.97
Features / Benefits:
• 100% Bolt on.
• Constructed from 1 1/4" .375 wall 4130 chromoly tubing for maximum strength.
• Includes urethane pivot bushings.
• Upper, lower and pan hard bars are designed to incorporate a heim joint making the entire rear link system length adjustable.
• Hi-misalignment spacers are included. Reuses factory hardware.
Click Here: Images & Additional Product Info
18
96-02 4RUNNER
TOTAL CHAOS REPLACEMENT PARTS & TOOLS
UNIBALL REMOVAL & RE-INSTALLATION TOOL
Part # 96006
Kit Includes:
UNIBALL REMOVAL/REINSTALL TOOL
MSRP:
$42.01
Features / Benefits:
• Aids in the removal and reinstallation of a 1" uniball from any uniball cup during vehicle prep.
• Designed to be used with any hydraulic press, shop press or a hammer.
• Prevents damage to new uniball during reassembly.
Click Here: Images & Additional Product Info
UPPER CONTROL ARM URETHANE BUSHING KIT
Part # 69000
Kit Includes:
(8) POLYURETHANE BUSHING HALVES
BOLT-ON
MSRP:
$54.62
Features / Benefits:
• Complete TC upper control arm urethane replacement bushing kit.
• TC stocks all replacement parts necessary to maintain your performance equipment:
Uniball, brake lines, hardware, hi-misalignment spacers, replacement control arms.
• Contact our facility direct to order these items.
• Performance parts will require periodic maintenance based on your driving habits & local conditions.
Click Here: Images & Additional Product Info
19
96-02 4RUNNER
TOTAL CHAOS REPLACEMENT PARTS & TOOLS
LONG TRAVEL URETHANE BUSHING KIT
Part # 69600
Kit Includes:
(16) POLYURETHANE BUSHING HALVES
BOLT-ON
MSRP:
$122.90
Features / Benefits:
• Complete TC long travel suspension system replacement urethane replacement bushing kit.
• TC stocks all replacement parts necessary to maintain your performance equipment:
Uniball, brake lines, hardware, hi-misalignment spacers, replacement control arms.
• Contact our facility direct to order these items.
• Performance parts will require periodic maintenance based on your driving habits & local conditions.
Click Here: Images & Additional Product Info
BALL JOINT REMOVAL- SLUG ADAPTER INSTALL TOOLS
Part # 96005
Kit Includes:
BALL JOINT REMOVAL/SLUG ADAPTER TOOL
MSRP:
$33.99
Features / Benefits:
• Aids in the removal of the factory ball joint from the spindle.
• Also designed to assist in the TC slug adapter installation.
• Requires a large C clamp tool or ball joint press.
Click Here: Images & Additional Product Info