1 Truncated Dome Mats are the easy, economical and durable
Transcription
1 Truncated Dome Mats are the easy, economical and durable
Read instructions before beginning installation. Call your local distributor or 866-999-7452 if you have any questions. Truncated Dome Mats are the easy, economical and durable solution for meeting ADA, FHWA and other regulations which require a tactile warning surface for visually impaired pedestrians. Detectable Warning Systems, Inc. has been a pioneer in the field of providing economical retrofit products. Since 1994 our products have been in use providing the warning and directional assistance needed by visually impaired persons at a reasonable cost to cities, counties, transit authorities and other agencies. Construction - molded from polyurethane, the Detectable Warning Mats are ideal for curb ramps, hazardous vehicular areas and transit platforms. Pattern - Available in the “in-line” or square pattern as recommended in the PROWAAC Final Report as well as the original offset pattern required by ADAAG. The 2.35” spacing of the domes in a square pattern allows for improved access for wheelchair users. Color - Now available in three colors to meet a variety of situations and preferences: YellowFederal Standard 595B #33538, Black and Brick Red. UV inhibitors included in the process provide protection from fading and discoloration. Installation - Ideal for new and retrofit applications, these mats can be easily and permanently applied to a variety of surfaces. Their flexible construction allows them to conform to existing curb ramp contours and to adapt to the normal variations on concrete sidewalks. They can be easily cut on the job site to adapt to many special situations. The rugged two-part adhesive system provides permanent placement which can withstand both freezing cold and blistering heat. Readily available - Our nationwide network of distributors stock the complete line of Detectable Warning Mats and adhesives for immediate delivery to your job site and are knowledgeable about local regulations and requirements for detectable warning products. 1 Read instructions before beginning installation. Installation Instructions Detectable Warning Mats Call your local distributor or 866-999-7452 if you have any questions. Rev. 3-11-04 Security Measures Using barricades, cones or other means, block off work area to pedestrian and vehicle traffic during installation process. Have work crew be prepared to offer alternate accessible pathway to disabled pedestrians during time work is being performed and adhesive is curing. General Conditions Air temperature 60 degrees F and rising Surface temperature 60 degrees and rising Surface must be completely dry with no precipitation during the 24 hours prior to installation. Surface must be clean and free of all foreign or contaminating agents such as foreign oils, grease, silt, loose aggregate, sand particles, curing compounds, sealants and other forms of dirt and soil. Be certain that automatic sprinklers or other sources of water will not be turned on during the installation and curing process. Materials Required Grinder or wire brush Sharp utility knife 3/32” notched trowel Hammer Eye protection 2” wide duct tape Steel straight edge 48” Disposable pail Acetone Blower (optional) Stir stick Drill with ¼” masonry bit Pressurized air canister Latex gloves Broom Universal Application Rules All new concrete must have a full 21-day cure Always use butt joints when placing sections end to end. Never overlap mats onto each other. Do not apply on deteriorating surfaces or marked surfaces. During winter, early spring and late fall in some areas the weather conditions may not be appropriate for the installation of detectable warning mats. Portland Cement Applications Assure all general conditions are favorable. Clean surface as outlined above. All curing compounds must be removed with sandblasting, grinding, wire brushing or other acceptable methods that assure complete curing compound removal. Follow by blowing surface with 2 high-pressure air or thorough sweeping. All contaminating and foreign materials must be removed. Patch any holes or cracks larger than 1/8”. Mat Placement Place the mats in the desired location. If mats need to be cut or shaped, make necessary cuts with a saw or knife and fit each mat into place. Once all mats are in position, apply a 2” wide strip of duct tape around the entire outer perimeter. Leave a 1/8” space between the tape and the edge of the mats. Be very careful that tape does not overlap onto the mats, as this will leave an area without glue when the mats are installed. Remove mats and set-aside during adhesive application. Adhesive Application DWS 1017 One-Part Apply adhesive to the entire area inside the taped perimeter using a 3/32” notched trowel (approx. 10 mil thickness). Be certain that the area has 100% coverage and that all edges and corners have adequate coverage of the ground adhesive. The adhesive sets in about 2 hours (see directions on container) do not allow adhesive to dry. Each gallon of adhesive should cover approximately 50-60square feet. Scotchweld 3549 Two-Part. Mix equal amounts of Part A and Part B of the ground adhesive in an oversize container. Mix thoroughly following the manufacturers directions on the containers. Follow directions as above. Adhesive sets in about 30 minutes. Each quart set should cover 2530 square feet. Use of too much adhesive may cause bubbles and extend curing times. Mat Installation Place mats one at a time in their pre-laid positions. Take care to position them tight against each other and use the tape edge as your guide. Press firmly from the center to the outer edges to remove any air bubbles that may have formed. Press on the areas between the domes in order to remove all air that may have accumulated under the mats. When joining mats together, spot tack the edges together as tightly as possible using drops of seam sealer, or use duct tape to temporarily hold the seams together. When mats are in position, carefully remove the tape from the perimeter. Press down the edges and corners of each mat firmly. Once mats are in place, cover with ¼” plywood or similar material and weight with several sand bags weighing approximately 25# each. Allow weight to remain for several hours to insure compete bonding of the adhesive. Edge & Seam Sealer Apply a small bead of Edge & Seam Adhesive along all joint seams. Apply a small bead along all outer edges (Do not allow adhesive to get on your hands, as it is quick acting and will glue your fingers together). See Manufactures information on the bottle. 3 Anchor Installation After the mats have been completely installed and the ground adhesive has set, nylon anchors can be installed. Using a 1/4” masonry bit, drill holes through the mats and at least 1” into the concrete. Place 1/4” x 1” nylon anchors in the holes and tap them in with a hammer. Do not place anchors in the domes. See layout below for recommended anchor placement. Place one anchor at each location indicated by the dark spot. Notice: Use only adhesive, edge seal, seam seal and anchors provided with your DWS Detectable Warning Mats. It is not recommended to install mats on asphalt or uncured concrete. 4 5 6 7 Read instructions before beginning installation. Detectable Warning Systems, Inc. Call your local distributor or 866-999-7452 if you have any questions. SURFACE APPLIED DETECTABLE WARNING MATS PART 1 GENERAL 1.01 1.02 SECTION CONTENTS A. Description B. Related Work Specified Elsewhere. C. Submittals D. Quality Assurance. E. Delivery, Storage & Handling F. Site Conditions G. Extra Stock H. Guarantee I. Manufacturers J. Materials. K. Installation. L. Cleaning & Protecting DESCRIPTION A. This Section specifies furnishing and installing surface applied polyurethane detectable warning mat where indicated, using an exterior grade tactile warning surface described herein. 1.03 RELATED WORK SPECIFIED ELSEWHERE A. Drawings and general provisions of Contract, including General and Special Conditions and Division 1 Specifications Section, apply to this Section. 1.04 SUBMITTALS A. Product Data: Submit manufacturer’s literature describing products, installation procedures and routine maintenance. B. Samples for Verification Purposes: Submit three (3) samples of surface applied polyurethane tactile mat of the kind proposed for use. C. Shop drawings are required for products specified showing fabrication details; tile surface profile; adhesives; plans of mat placement including joints, and material to be used as well as outlining installation materials and procedure. 8 D. Material Test Reports: Submit test reports from qualified independent testing laboratory indicating that materials proposed for use are in compliance with requirements and meet the properties indicated. A. Maintenance Instructions: Submit copies of manufacturer’s specified maintenance practices for each type of tactile tile and accessory as required. 1.05 QUALITY ASSURANCE A. Provide surface applied tactile mat and accessories as produced by a single manufacturer. B. Installer’s Qualifications: Engage an experienced Installer qualified for installation, who has successfully completed tile installations similar in material, design, and extent to that indicated for Project. . C. Americans with Disabilities Act (ADA): Provide tactile warning surfaces which comply with the detectable warnings on walking surfaces section of the Americans with Disabilities Act (Title 49 CFR TRANSPORTATION, Part 37.9 STANDARDS FOR ACCESSIBLE TRANSPORTATION FACILITIES, Appendix A, Section 4.29.2 DETECTABLE WARNINGS ON WALKING SURFACES. In addition products must comply with CALIFORNIA TITLE 24 requirements regarding patterns, color and sound on cane contact. D. Polyurethane tactile mat incorporating truncated domes shall conform to the following: 1. Water Absorption of mat when tested by ASTM-D570 not to exceed 0.36% -after vacuum. 2. Slip Resistance of mat when tested by ASTM-C1028 the combined wet/dry static co-efficient of friction not to be less than 0.90. 3. Tensile Strength of mat when tested by ASTM-D412 not to be less than 1,100 psi. 4. Tear Strength of Tile when tested by ASTM-D624-00e1 not to be less than 200 psi. 5. Chemical Resistance of mat when tested by ASTM-D1308-87 (1998): No change 6. Smoke Density of mat when tested to ASTM- E662: 245 (@ 4 minutes) 7. Flammability of mat when tested to ASTM- E648: 1.12 watts/ cm. sq 8. . QUV Exposure results when mat tested with “B” Bulbs for 200 hrs.: No change 9. Freeze-Thaw Cycling when tested to ASTM- C1026-87: Unaffected. 10. Hardness of mat when tested to ASTM-D2240: 90 (Shore A). 11. Specific Gravity of mat when tested to ASTM-D792: 1.22 12.. Weight loss of mat when tested to ASTM- D1044 (Taber Abrasion H-22 Wheel, 1000gms/1000 cycles) 150 mgs. 9 1.06 DELIVERY, STORAGE AND HANDLING A. Mat and adhesive materials shall be suitably packaged or crated to prevent damage in shipment or handling. Finished surfaces shall be protected by sturdy wrappings, and shall be identified by model designation or number. Mats shall be kept dry and away from sources of heat. Store on flat level surface. B. Mat and adhesives shall be delivered to location at building site for storage prior to installation. 1.07 SITE CONDITIONS A. Environmental Conditions and Protection: Maintain minimum air and surface temperature of 60 degrees F and rising in spaces to receive tactile tiles prior to installations, during installation, and for not less than 2 hours after installation. Store materials in spaces where they will maintain minimum temperature of 60 degrees F for at least 24 hours prior to installation. B. Provide barricades or screens to protect passengers or public. 1.08 EXTRA STOCK A. Deliver extra stock to the Owner. Furnish new materials from same manufactured lot as materials installed and enclose in protective packaging with appropriate identification. Furnish not less than two or (10)% of the supplied materials for each type, color and pattern installed. 1.09 Warranty A. Surface applied detectable warning mat shall be warranted in writing for a period of five years from date of final completion. Part 2 PRODUCTS 2.01 MAT MANUFACTURER A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated in the Work include, but are not limited to, the following: B. The polyurethane detectable warning mat specified is based on the Detectable Warning Mat manufactured Detectable Warning Systems, Inc. (866-999-7452). Existing engineered ADA and California Title 24 field tested products in service for a minimum of 2 years which are subject to compliance with requirements, may be incorporated in the work and shall meet or exceed the specified test criteria and characteristics. 1. Color: Yellow conforming to Federal Color No. 33538. Color shall be homogenous throughout the mat. 2.02 INSTALLATION MATERIALS A. DWS # 3549, heavy-duty elastomeric two-part polyurethane ground adhesive. B. DWS # ES10, cyanoacrylate edge sealer. 10 C. DWS # SS10, cyanoacrylate seam sealer. D. DWS #NA25100Y, low profile nylon expansion anchors ¼ inch diameter by 1-inch long to be positioned in the molded recess area at the rate of 6 anchors for each 2’ x 4’ mat and 8 anchors for each 3’ x 4’ mat. PART 3 EXECUTION 3.01 INSTALLATION A. During all surface preparation and mat installation procedures ensure adequate safety guidelines are in place and that they are in accordance with the applicable industry and government standards. B. The application of all adhesives, sealants and mechanical fasteners shall be in strict accordance with the guidelines set by their respective manufacturers. C. Throughout the installation phases of surface preparation and mat setting, ensure that care is taken to prevent damage to any work. D. Immediately prior to installing the surface applied tactile tiles, all surfaces must be inspected to ensure that they are clean, dry, free of voids, curing compounds, projections, loose material, dust, oils, grease, sealers and determined to be structurally sound before the application of the setting adhesive. All new substrate concrete paving must have been cured for at least 21 days prior. If present, all concrete curing compounds shall be removed with sandblasting and cracks or holes larger than 1/8” shall be patched. The setting adhesive requires that the substrate and the ambient temperature are 60 degree F minimum and rising, and completely dry with no precipitation during 24 hours prior to installation. Assure that sprinklers or other water sources will not be turned on during the installation and adhesive curing process. E. Cut and pre-position the mats as shown on the drawings. Inspect the mats and clean all dust and other contaminants from the surfaces to be adhered. Install duct tape to mask the substrate concrete paving, 1/8” beyond the edge of the pre-positioned mats. Set the mats in place one at a time, true and square, following the manufacturers written instructions. F. Mix the ground adhesive according to the manufacturer’s written instructions. Spread the adhesive to provide complete 100% coverage over the concrete substrate surface, using a clean, well-maintained 3/32-inch V notch trowel. Place mats tight against each other in their pre-laid positions. Press firmly from the center out to remove all air bubbles. When butting mats together, use duct tape to temporarily hold the seams tight. After the mats are in installed, remove the perimeter tape from the concrete substrate and firmly press down the corners of each mat. Then cover the mats with plywood weighted down with several 25# sand bags. Keep weighted plywood in place for several hours to insure complete bonding of the adhesive. G. After the mats have been installed and the ground adhesive has set, nylon anchors shall be installed. Drill holes true and straight to the depth required using the recommended bit with holes located by the molded recesses area in the mats. Clean dust from the holes to provide clear passage for the anchor. Mechanically fasten tiles to the floor surface using a hammer to set the impact anchors provided. Ensure the fastener has been set to full depth, straight and true. Care should be taken when 11 setting the fastener to avoid any inadvertent blows with the hammer to the tile surface. H. Apply a small bead of Seam Seal Adhesive along all joint seams, avoiding contact with skin. I. Apply a small bead of Edge Sealer along all outer edges of mats, avoiding contact with skin J. After the mats have been fully installed, and sealer has cured, the surface shall be cleaned, following the recommended maintenance and cleaning procedures. 3.02 CLEANING AND PROTECTING A. Protect mats against damage during construction period to comply with manufacturer’s specification. B. Protect mats against damage from rolling loads following installation by covering with plywood. C. Clean mats by method specified by the manufacturer. 12