AMANA AXP 20 Training manual

Transcription

TrarningManual
HighSpeedCombination
Oven
AXP 20
Pl333601M
60 Hz
August,2007
/lmsna'
Important Items
a
It is okay to usemetal in this oven (maximum one inch lip on sides).
a
This oven must be cleaneddaily.
o
To cleanthe oven cavity, wipe off excessiveresidue with damp cloth. DO NOT
use metal utensils.
a
The oven filters shouldbe removed and rinsed off regularly to ensuregood air
flow and prevent the oven from overheating.
a
If the oven malfunctions,unplug oven for 10 secondsand reconnect.
o
Oven fan will run in OFF condition until cavity<200Fto cool down components.
a
The oven may not be preprogrammed when shipped to a customer.
O
o
a
CLn FLtr will appear in the display with one of the following options listed.
- 7 days (factory setting)
- 30 days
- 90 davs
To check oven temperature,seeChecking Oven Temperature page. ServiceTest
RTD.
The oven temperaturecan be set to 200F - 520F.
AXP20
2081230Y, 60 H2
AXP2O
Models
Power Source
Voltase AC
Amperape (Sinele Unit)
Frequency
SinglePhase,3 wire grounded
Receptacle
PIug
Power Output - Microwave
Nominal microwave energy GEC705)
Operating Frequency
Power Consumption
Microwave onlv
Convectionfan
Radiant heater
Convectionheater
208t230VAC
30A
60 Hz
X
6-30R
6-30P
2000Watts
2450MHz
4200Watts
425Watts I 6200RPM
3000Watts
2000 Waffs
5300 Watts
Combination
Dimensions
Cabinet (in / cm)
width
Heieht
Depth
Oven Interior (in / cm)
width
Height
Depth (includescord bracket on back)
Weight (Ibs. / ke)
Uncrated
25"
20 .25"
63.5cm
51 cm
25.625"
65 cm
16"
7.75"
41 cm
20 cm
15"
38 cm
150lbs.
68 ke
AXP 20
- PanelsInstalled
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"''.- ''-..-l
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ight Cover
Door'
0l
ii
r::=:\
\:_,
llr[fuffi||
\
Air Filters
TopCover
-"-/
Tox
\
w
s
-
,Q'-t-
LeftCover
T
RearCover
AXP 20
r PanelsRemoved
Rear(View)
I
l
I
/
RightSide
(View)
- contro,ffi"'lorsembty
DisplayBoardHolder
Display
Board
TouchScreenDisplay
TouchPanelAssembly
m
br
ata KeyBoard
BoardHolder
Data Key Plug
display
Caution: Donottouchscreen
by the sides.This may damagethe display
Handleusingthe corners.
circuitry.
AXP 20
- GircuitBoards
- Oven Relay
- Limiter
- Triac
- Thermocouple
- CoolingFans
- GonvectionMotor
- TempSensor
ConvectionMotor
Main Board
RelayBoard
Oven Relay
PowerSupplyBoard
Thermocouple
(24VDC)
Limiter
Snubber
Triac
CoolingFans
A)(P20
- HV Transformers
- Magnetrons
- Fuses
- Sensor
- Triac's
- MagnetronTCO's
- Gapacitor/ Diodes
TempSensor
High VoltageTransformers
(RTD Convection)
Capacitor
Diode
(RightSide
SmallFuses
F2,F3,F4(12 amp)
Triac (TR1)
riacgRz;
riac gne;
Large Fuses
(25amp)
F1,F5,F6
Magnetrons
Magnetron
TCO's
Capacitor
Diode
(LeftSide)
Legend
TRI - Magnetron1
TR2- Magnetron2
TR3- ConvectionHeater
TR4- RadiantHeater
Fl - MainFuse
F2- Convection
Motor
F3 Magnetron1
F4- Magnetron
2
F5- Convection
Heater
F6 RadiantHeater
AXP 20
- InterlockSwitchAdjustment
Switch
Adjustment
Levqr
Mounting
Screws
Wire Harness
Connectors
Figure1
When the door is openedor closed,the left ioor hinge activatesthe
secondawI monitor switches.
1.
2.
3.
4.
Removeair channelcover.
Connectan ohm-meterto wire harness(as shown in Figure 11
Loosenmountingscrews.
Slide adjustmentlever for proper switch activation.
NOTE: Toensureproperswitchadjustment,
the switchmountingscrews
priorto testingthedooralignment.
MUSTbe tightened
aftereachadjustment
NOTE: The switch assemblyshould activatewhen the door
gap is approximatelvr/oinch
8
AXP 20
- Stirrer Motor
- Gam
- RackGear
- Str?p,Rack Gear
- Ant. GearClip
See DetailBelow
StirrerMotor
Cam
Rivet(Plastic)
RackGear
Snap,RackGear
Ant.GearClip
Quick Start RefercnceGuide
AXP20
High Speed Commercial
Combination Oven
Rrt, tu ProduttS&0^ ALanual
_fo,S$try Stateruents
CompleteOwner'sManualavailableonline
So...how do I use it?
The ovencontrolcanbe usedthreeways
Touch Screen: Pressthe displayedpadto performthatoperation
Keypad: Pressnumbersfor preprogrammed
menuitemsor to entertimeor temperature
Dial: Rotatedial to movethroughitemson the screenand pressto select.
Gooking with
Pre-programmed
Pads
To cook food using pre-programmedmenu items
1.
2.
PreheatOven by pressingON PREHEATor rotatedial
until ON PREHEATis highlighted,Press knob to select.
Statusbar shows oven preheatingand temperature.
When oven reachestemperature"READY"displays.
:i],
l,':,ri:l
r::i.,:if,Xm$:,'. |li:l:i
.'..'.:..ffffi,',,,i'
Programming or
Ghanging Preheat
Setting
,.:'...1rf,,,.....
F,RE}lEiB:f
.1...1fftr!*l'..'
ffffill:f, 1
,.'':.l;.ffi.i::ll:'
ffiffi
ffi,
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intc,Riol9$ll
t. G lolrtf,Y
This oven can be set to a
preheat temperature
between 21A "F and 500'F.
To program the preheat
setting:
t.i*N
3 . P r es s" M E NU"o r ro ta tek n o b u n ti l" ME N U "i s
highlight edand p re s s k n o b .
4 . Rotateknob until menu item or menu group is
highlightedor enter menu item number using keypad
and press knob. (Repeatstep if anothermenu group
s elec t ionis dis p l a y e d .)
Open oven door, place food in oven and closedoor.
5 . Cookingcycle begins.
6 . At end of cookingcycle,oven beeps and and displays
.DO NE .RE M O V EF O ODF R OMO V EN "
Ready Screen
These are the options displayedafter preheatingthe oven for
High Speed Cooking.
MENU- Programmed
menuitems
C H A N G E T E M PChangePreheattemp
PROGRAM- lnput
items input to save
to your menu
MANUALCOOK - If
allowed,enter
manual cook cycles
1 . Oven mustbe
pluggedin.
2 . PressCHANGE
TEMPPad
Rotateknob until
C H A N G ET E M Pi S
highlighted
and press
knob to select.
Enterdesired
temperatureby using
the numerickey
pads.
Rotateknob until
desiredtemperature
is displayedand
press knob to select.
4 . Press SAVE.
Instullution
Oven Glearances
A-For NorthAmerican(UL/CSA)models,allow at least 2" (5.1
cm) of clearancearoundtop of oven. For lnternational(50 Hz)
models,allow at least 12" (30 cm) of clearancearound top of
oven. Properair flow aroundoven cools electrical
components.With restrictedair flow, oven may not operate
properlyand life of electricalparts is reducec.
B-Allow at least2" (5.1 cm) betweenair dischargeon back of
oven and backwall.
C-Allow at least5" (12.7cm) of clearancearound sides of oven.
l0
tufr,lo Produrt.fqft\, l'Ianaa/ .fu, .frfrry .ftutenents
Using MANUAL GOOK
Setting Up Programmed Menu ltems
To cook food using a specificentered
time and power level.
SelectPROGRAMfrom the READYscreenby rotatingknob until PROGRAMis
highlightedor by touchingthe pad on the screenand then pressingknob to select.
lltlft,i,ilOGK
:i,!:
::iri,l;tf:l::::i!;i:::i,ti3r:!::i!;
: :::iPgluEn ll'
ilelgl: ::' ..:,lR .
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t0lk
i::::::
:
..
ffi
,::r:Ftft' :,:,r:r!*j,a':i::::::r
:ii:il:i:*B.rffi tlf$6::,it:irj
',..q4L,:.
::' :l|1,, . tf t?..:;:i:'
ila'9il:.:..:,
': liltAdt, :, :'i: ::ri,t:ii:r:iii::i!;l:
:'tlLi
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:
Fcryltttr*
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:
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iiorii.
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:al;tt
:: I litll
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i::i:-i,f4,,etlr:lt:ii:i!::'r.4,.
: :::t*tiF,!::i:::i:r:a?tt: ::!: :i*glvlt:tllit.
r:
lh,
flrsn
tttf
tlt%
Note:
To move to next
functionpress
dialonly.
0,':,0o:og
IHJ..:.l;::J
1 . SelectMANUALCOOKoption
on the READYscreen.
2 . For Stage1, inputdesired
cookingtime usingthe key pad
or rotateknob.Pressknobto
select.
3. Inputdesiredtemperatureusing
the key pad or rotateknob.
Press knob to select.
4 . Rotateknobuntildesired
microwavecookingpoweris
displayedand pressknobto
select.
5 . Rotateknobuntildesired
cookingfan speedis displayed
and press knobto select.
6 . Rotateknobuntildesiredheating
settingis diplayedand press
knob to select.
7 . Repeatsteps 2-6for each
cookingstage,if morethan one
stage is necessary.
8 . Placefood in oven as indicated
on the ovendisplay.
9 . Press start pad or touch screen
to start.
1 0 .At end of cookingcycle,oven
beepsand displays"DONE.
REMOVEFOODFROMOVEN".
The AXP20 oven gives you flexiblecontrolto programthe menu items. Programmed
menu items can be enteredin three levels.Each level allowsyou to enter the
that will appearon the screen.
descriptions
The Top Levelmightincludeup to six menu catagories(for example,
Sandw i ches,E ntrees,Omletc,)
ets,or i t mi ghtbe organi zedby qua nt it y( 1, 2, 3,
4, etc.)or in otherwaysthat supportyour business.
The Mid-Levelprovidesanotheropportunityto dividethe optionsenteredat the
Top Level.
The Bottom Level can be programmedfor up to nine menu items.
lf you do not use all threelevels,the unusedlevelswill not be displayedon the
screen.Set numberof levelsin UserOptions(MENUSETTINGS).
PROGRAM MEN
NEW -Add a new men
i te m
EDIT- Changean
existingmenu item
BACK - Go to previous
screen
- Deletean
DELETE
existingmenu item
t
Adding or Ghanging Top Level or Mid-Level Menu ltem
1. FromPROGRAMMENUrotateknob
or touch screento select NEW to add
a n i te mor E D ITor E D ITME N Uto
changean item (borderwill flash).
Keypad
I
Character
-#1
2
a .b , c , A , B , C , 2
J
d, e,I D, E, F, 3
4
g,h, i, G,H, I,4
5
j,k,l,J,K,L,5
6
mrnrorMrNrOr6
7
p , g , r , s ,P , Q , R , S , 7
8
t, u, v, T, lJ, V, 8
4. Press SAVE when item is complete.
9
w , X ,y , z r W r X , Y r Z , 9
5. PressEXIT MENUto returnto
READYdisplay.
0
&, o/o,$,0
2. Press pad to program.
3. Entername for menu usingkeypad
digits for letters,numbersand
symbols.[For example: Press Keypad
"2" three times for letter "c"l When
the correct letter is displayed,wait until
cursor moves to the next space. lf a
correctionis necessary,press CLEAR
to erase one characterat a time.
11
Quick Start ReferenceGuide
fuft, to Product5'afe4Manua/_fu,S.oftryStutuments
Adding Bottom Level Menu ltem
MIGR OW A V E
SelectNEW from the PROGRAMMENU.SelectdesiredTop and Mid-Level
menus.At BottomLevelMenutouchCREATEor rotateknob to CREATEand
press knob. Rotateknob untii unusedmenu item is highlightedor until item to be
changedis highlightedand press knob.
Thi s opti on i s onl y avai l ableif t he
oven cavity temperature is less than
200"F.
SelectMenu ltem from displayby touchingthe screenor rotatingthe knob to
highlightthe item and then pressingto select.
lf this option is available,it displays
at the ON P R E H E A T menu .
1.
For Stage 1 rotatethe knob untilthe desiredtime is displayedor enter the
time using the keypadnumbersand then press the knob.
2.
The displaywill advanceto the temperature.Rotatethe knob untilthe desired
temperatureis displayedor enterthe temperatureusing the keypad and then
press the knob.
3.
Continueto enterthe microwavecookingpower.Keys 0 t0 I will enter a
power level of 0% to 90olo.Press knob.
To cook a pre-programmed microwave
only item follow these steps:
1. SelectMICROWAVEONLYby
touchingthe optionon the screen
or rotate the knob until the option
is highlightedand then press
knob.
4.
Rotatethe knob untilthe desiredcookingfan speed is displayedor use
keypadto enterdesiredspeed.Keys 0 to 9 will enter a speed of 0o/oto 90%.
Press knob.
5.
Rotateknob untildesiredcook heaterlevel is displayedor used keypadto
enter desired level.Keys 0 to 9 will enter cook heaters levels 0'/oto 90%.
Press knob.
ON LY
2.
Selectdesireditem by rotating
knob until the item is highlightedor
by enteringthe item numberusing
the keypad and press knob.
3.
Placefood in oven.
4.
Oven will beep when food is ready.
6. TouchSAVE
Adding MICROWAVEONLYmenu item
lf necessary,repeatsteps 1 through5 for stages2, 3, and 4.
SelectPROGRAMat the ON PREHEAT
di spl ay.
TouchCREATEor pressknobto CONFIRMOVERWRITE.
Enter ltem Names using letterson keypad and touch SAVE.
1. SelectNEW fromthe PROGRAM
MENU.
Menu Examples
2.
For Stage 1, inputdesiredcooking
time using the key pad or rotate
knob.Pressknob to select.
3.
Input desiredtime usingthe key
pad or rotate knob to display
desired time. Press knob to select.
4.
Rotate knob untildesired
microwave cooking power is
displayed or use kyepadto enter
desired power level. Keys 0 to 9
will enter a power level of 0% to
9O%. Press knob to select.
5.
Repeat steps 2-5 for each cooking
stage, if more than one stage is
necessary.
Mid Level
Bottom Level (Buttons)
Bottom Level (Numeric)
6 . Press SAVE.
7.
t2
Using letterson keypad,enter ltem
Name and touch SAVE.
*" ' i -
fufer to Prodact,lafe4,Manaalfor Safe4,Sunnents
ChangingUserOptions
Thereare severaloptionyou can changeto customizethe operationof the ovenfor your business.The tablebelowshows
theseoptions;the factorysettingis shownin boldtype.
1. Ovenmustbe in Standby[rode.
2. Pressand hold"2" keypadfor threeseconds.
3. Chooseoptionby turningknobto highlightdesiredoption.Pressknoband the nextoptionwill be highlighted.Or moveto
throughthe optionby pressingPREVIOUSOPTIONpad.
the nextoptionby pressingNEXTOPTION.Scrollbackwards
4. PressSAVEwhentinished.
Settine
DoubleDigit Entry
Menu Setting
Manual Lock
Program Lock
Door Open
Ontions
Sinsle Dieit Entrv
DoubleDieit Entrv
1 Level
2 Levels
3 Levels
Manual Cooking allowed
Manual Cookins not allowed
Chaneesto Programs allowed
Passwordneeded
Opening Door resets timer
Ooenins Door Pausescook cvcle
Keybeep
Keybeep Volume
End of Cycle Beep
Keyboard Window
off
On
Low
Medium
Hieh
Continuousuntil door is opened
Three beepsonce
Three beeosreneatins
otr
30 seconds
60 seconds
120seconds
Preheat Warninss
otr
Warn if oven not at temperature
TemperatureScale
DesreesF
Degrees C
Clean Filter
Auto Menu
Magnetron Control
Data Transfer
Microwave Only Mode
Manual Program Save
No Load Detect Warnine
otr
Displays everv 7 days
Displaysevery 30 days
Displays every 90 davs
From oreheat.so to Readv
From preheat, go to Menu
No Individual Tirbe Prosrammins
Individual Tube Prosrammins
Besin transfer from Card to Oven
Benn transfer from Oven to Card
No Microwave Onlv Mode
Nlow Microwave Onlv Mode
Do not save after Manual Cook
Save after Manual Cook
Disable
Enable
13
GLEAN FILTER
GLTRH FILTER
RE]!ilOVE THE AIR
,F:|LTERSAIdD ,GLEAil
:m.
:.,ffii:
[I[I:E
Ct:Cltr
FEit1
' ' ' ' ' : r H t $ ' m E : s s i G * ' ' { $ :t :t :. : : : :
,GOFlTlhluE Tlt 8E $llofltfN ,
' ' . 'r.
,.1i.On,,l{iCt}U'RS
,1,: ', .,',,'.
.i '.
When this message displays,Amana
C ommerci alP roductsre com m ends
cleaningthe air filterthoroughly.
Gleaningthe air filter will not shut off
the message. The messagewill
automaticallystop displaying after 24
hours.
Dependingon microwaveuse and
environmentalconditions,the filter may
need to be cleaned more or less
frequently.Once the frequencyis
determined,set the option for the
appropriatetime frame.
Air filterand vents must be cleaned
regularlyto prevent overheatingof the
oven. Refer to Owner's Manualfor
completecleaning instructions.
AXP20Error Codes
Errorsare listedin the form of XY, where X is the type of error and Y is the parametersor details
or the error.
Fatal Errors
Error Type
Parameters/Descri ption
A - Control
0 - Invalidprogramchecksum
B - Keypad
01012-
C - CavityRTD
Partiallyshortedkeypad
Fullyshortedkeypad
Open
Shorted
Out of Ranqe
D - HeaterRTD
0 - Open
1 - Shorted
2 - Outof Ranse
E - M a g# 1 T I C
012012012-
F - Mag #2TlC
G - Overheaded
Open
Shorted
Out of Range
Open
Shorted
Out of Ranqe
Cavitytoo hot
Heaterstoo hot
Maqnetronstoo hot
Non-FatalErrors
Error Type
Parameters/Description
M - CurrentSensor
0 - Insufficientamperage
Data Transfer Errors
These errorsoccurduringthe use of the data transfercard. lf an error occurs,the data transfer
will be cancelled,and the errormessageshall be shown untilSTOP/RESETis pressed.
ErrorType
Parameters/Description
S - DoubleDigit
0 - DoubleDigitCalledfor, but not set
T - Memoryfull
0 - The menu memoryspace is full
U - Memoryswitch
0 - The memoryswitchsetting is invalid
14
GheetahServiceMode
Access to Service Mode
Screen
: , t : . . : . . . . , , .
Whileat the MainScreen,pressthe
iiiti'i.iiiilii..,i,;i.iii::i'i,iiiiil...:.::.;i.,'i:'..'i;i:i1l'i.'ll.i'.fi.
lfOllOWing SeqUenCe On the keypad.
PREHEIT TEIYIF= {If"
F,
H i d d e nP a d- 1 - 3 - 5 - 7 - 9
ffi,H
The oven will go into ServiceMode.
Locationof HiddenPad:
PREHEIT
7 ,,1,'fi -,
$,l,o
IilISROW*VE ONLY
'
,,:,lFffiffil
,,1
,
i'f
P$0,
'
'
p,ltcE
ll
GfIilNGE
:,::
....,::
:.If'E
ffft ::.
nformation
The first screenwill be Oven Information
showingthe versionsof softwarein the
controlboardsand informationaboutdoor
cyclesand tube hours.
NEXT TEST: Pressthis pad to go to the
next ServiceMode Test
PREV TEST: Pressthis pad to go to the
previousServiceMode Test
CLEAR INFO: Pressthis pad to resetthe
Door Cycles and Tube Hours backto zero.
EXIT: Press this pad to returnto the ovens
M a i nM e n u
t5
CheetahServiceMode
netron#1
The nextscreenwill allowoperationof
Magnetron
#1 and showthe numberof
ampsbeingdrawn.
previousServiceModeTest
TURN ON: This pad willtogglebetween
turningthe magnetronon and off.
E#tr''i'.i.1.l.':F.,Eflfi.'
...,
'..H
,,..i'iilf.Eillf::li:.i...i:;i:'.::ii.i ,tE*t,,,
Hil.N.G.f.'[,
CANCEL: Pressthis padto returnto the
M a i nM e n u
ifiU,ft ltll.',,1,,1;.;.''1..
.......|B.'hl
'..,i.....;.1,1i
....r,i
T6
GheetahServiceMode
Convection Heater
Screen
' . * = * * l G E ,h l o o =
,
,, ".
'
'
ttrNilEGTto,*i"=f,TEE
t.. *o****u,*r
ffil lttlPn
The nextscreenwill allowoperationof the
convectionheaterand show the numberof
ampsbeingdrawn.
next ServiceModeTest
TEST: Press
pad to go to the
PREV
this
o.Ei....'.lu.'r,l'',
,.i,.,.,'..
previousServiceModeTest
ilififsE.HT#HfiEiffi
TURN ON: This pad will togglebetween
turningthe heateron and off.
HEIff
TE.ST.
GTHGEI
Radiant Heater
Screen
FRtil..'.
T.f$[......'.
GANCEL: Pressthis pad to returnto the
M a i nM e n u
rilIRflt
t,,,,,t:6N:,.i
of the
I Thenextscreenwillallowoperation
ii;iiili
l GANGEL:Pressthis padto returnto the
lt-;,,,,'
I MainMenu
, , , : . , rI " r r - : -
t7
CheetahServiceMode
Convection Fan - Low S
Screen
convectionfan at a low speed and show the
numberof amps beingdrawn.
f!ilnu e
...l'..lli',']'ts*Efivl:GE.I
..'I
N.
i.l.GsltI.TE'GTtuftl,.rfi
.''.'....',.l'li.....
l.li.
.l.:li.i.
T..n$ffi,.1riif|$:il:
['lFE
.fitHRE}
;
t
, t
t
.
,
, ' , ' . ,
.
PREVTEST: Pressthis pad to go to the
. .
fi0$rpm.ffi.:'.lE
lfs.E|.''
..li.i
...1.,.
.:',
i:,rufffr:
,.,.'ilH,ST,.,
Gil.H'G.;Et'
turningthe convectionfan on and off at a
low speed.
FiFES
T'f.SF
GANGEL: Pressthis pad to returnto the
M a i nM e n u
Trf:ffltf
.';.,,'ll,N,...,.,
,,,,',:,,r
I convectionfan at a high speedand show the
,'."' I numberof amps beingdrawn.
,,,,:I NEXTTEST: Pressthispadto go to the
.,,,,''
,,,,
I next ServiceMode Test
PREV TEST: Press this pad to go to the
Erffiiitirrt.tlil;
;..r.tiil1fl
,i':i:i:iiriii:i:,it$ffi#tiri.Il
;:i:l
turningthe convectionfan on and off at a
highspeed.
CANCEL: Press this pad to returnto the
M a i nM e n u
18
CheetahServiceMode
GoolinqFan
coolingfan show the numberof amps being
drawn.
Screen
, ' , $ E i l I S E f i l O D E,
i.'...#tr$tI*o.ffi
t.OU*t*
, *u**El{TDRAI{*i
,..'1
.i'.o**=FffiBffi:Wu,=t.,.
turningthe coolingfan on and off.
rurfiT
f,nt,S........,.i...
. E$T.
',.....,
fif, Sf ,,::,,;.l
fi$iNG.Eit.
CANCEL: Pressthis pad to returnto the
M a i nM e n u
fU.ftlrl
,':..fif ::.r..l
AntennaMotor
-"**
F iffifi$$i:i.,.'l.i
I
I';*H.ilffi$
i:lil;,
..i...
il.'il
antennamotorshow the numberof amps
beingdrawn.
' ,'.'. ' *NTGHNR.MOT(lfi,,,
.,,,-,,,.,.,,,,.,..,,,,
PREV TEST: Press this pad to go to the
turningthe antennamotoron and off.
CANGEL: Press this pad to returnto the
M a i nM e n u
r9
CheetahServiceMode
RTDStatus
I The next screenwill show the temperatures
Screen
ill.i.i1''i'''i.
, ,, i,,,:,,,i1beingreportedto the RTD'sin the oven..
'
ift*E.16UO,E
: I r.rexr rEST: pressthispadto go to the
, tTIl'$-.
-,,.f#F',$I,:,,mul,,ii*u",,*,li,il',1
thispadtogotothe
.'.1
,,,,,
,,,, | enevrEST:press
c0wEgfloH RTtl'45gef ::
:
LrlElflil
T.:E'tTl
t
'
CANGEL:Pressthispadto returnto the
,
. lMainMenu
tfi E'If
i.i.,..
.l...:.
....1,..t.l:.t*fT
fiilNGEL
20
GheetahServiceMode
ErrorList
Screen
i'ii'i
EfiHt
:,"irit"
E' 'ffil's-rilE
',.,
*ttt.
.. ..t'*.t,
.',,'.
,'E*nu*
.". EfiRfifiryF :1ir.*;:"i,...*'E i00ilTnntl.t..,,,t,,.1..ttr,,t..'"tr..
*.1'i.i'.r..r..,,.,
1..F''-1lfffiRn
' ..i.,..,,i.
l..,',1.'',,,'
'
, '':..G',*:.$41I[1T..',,,
',,.t'.'.,
The next screenwill show a descriptionof
the types of errorsthat can occur.
CANCEL: Pressthis pad to returnto the
M a i nM e n u
,.,.',,,,,',,,,',
,,,if,l.i=::::1LC4* ,i.,f[TD.,.1t':t.:.t.t:t.l.'i11.,.'':,:l.t,.
HElT
IfEfiT
f.EEU
T.'EEt
EiliNGfL
Error Histo
The next screenwill the previouserror
codes that have occurredin the oven.
t
:,;;1,,.;
.;,,,i'L,'ffi',,.,,'
r,.,',,
r*{,;iir,..r,.."',rj;.
'',.8ilii
::'.i.,,tilti'
ii
I.,f )'rrffi1i,
{l*fi
:
.:
:. :
iii.
u . : : . 1 : . ) t : : : . : : :. 4 .
t:i::l
:: ::,..:.r::i:i:::
i::ii:::i:::jJ::i:
:i::::::l::r:r.::
ffii;:|.r'';irt:...i
SCROLL: This pad will advancethrough
the historyof the error codes.
tffi#.1,1
$fifilr'.1.,'l,l:.
GANCEL: Pressthis pad to returnto the
MainMenu
lri
r,,:,::j,:;,i;'1rtli:Iiiai:;i::.iilill,..'..
;r.t''S.*ilSt,[
2I
CheetahServiceMode
Voltaqe Switchin
Screen
I The nextscreenwill the linevoltage
by theoven'
$iEffi.ft,E..1ffi.il'ilr
..,i..i.li.i.ri,,...ii'',,..,.....,'i'.,....ir.
I detected
-i=.',1.-.,n.,-=.,.,i-i-.t.1.,'.,-i.".r'i..t*-.....,'...lll'i'.',,..i'l....l..'
I NEXT TEST: Press this pad to go to the
,, :
,
I PREVTEST: Pressthis pad to go to the
I
i
Lll{E1J0[TAGEt,i'r'.'f,SH..U
,.i'i.i,,,..i,,
.,,,', l previousService Mode Test
, GANCEL:Pressthispadto returnto the
,' ,i,
: lI M a i n M e n u
NEtrT...,..i.
i',.,....'
F.REtr
..,..:l.':.:i
T'E$ F.::..,::'::
.ilFff
fi.fiFlGE|l
22
AXP20 ComponentCalibration
59002120 ( DisplayTouchScreen)
Board)
59002116 ( Display
When replacingThe Display Board or the Display Touch ScreenYou
Must recalibratethe oven.
1.
2.
3.
The oven must be pluggedIn.
Stand-byscreenmust be in the DispIay.
Pressthe Hidden Pad.
?18
sl0
[!roor,'l','
I .l+B
4.
5.
PressPads 4, 5, 6.
While pressing Directly ON small Squarein the Displaypressand
releasePad 1.
- The Squarewill move to a differentlocationon the Display
6. While Pressing Directly ON the small Squarein the Displaypress
and releasePad 2. - The Squarewill move to a differentLocationon
the Display
7. While pressingDirectly On the small Squarein the Display
8. Pressand releasePad 3.
9. The screenshouldbe blank
10. Pressthe 0 Pad.
I 1. A Test Screenwill be shown,anywhereyou presson the screena
small box will appear.
12. Pressthe 0 pad to return to the Stand-byscreen.
23
GomponentTestingProcedures
A
wAFUvtNG
To avoid risk of electricalshock,personalinjuryor death;disconnectpowerto oven and dischargecapacitor
beforeservicing,unlesstestingrequirespower.
lllustration
Comoonent
Thermalcutout
('^
i,,--'o,"
Test
Disconnect
allwiresfromTCO.
Measureresistance
acrossterminals
Cnntrol
TCO
lVlannefrnn
Diode
'.-)
TCO
Discharge Capacitor
r(r'
.t;
!1
Remove diode lead from capacitor and
connect ohmmeter.
lr
,l
Reverse leads for second test.
u
Triac
Disconnect
wiresto triac.
:=::_j..
-_
,:
-,
ura
;
L
rrxTl
----.
i
ii i;
, iI i
GATE
Results
Closedat 235"F (113"C) and open at
150'F (66"C)
Open at 300"F (149"C) and closed at
257"F n25'C\
Infiniteresistanceshouldbe measured
in one directionand 50KOor morein
the oppositedirection.
NOTE:Ohmmetermustcontaina
batteryof 6 voltsminimum.
Caution - Do not operate oven with
wire to terminal MT2 removed.
Measureresistance
from
i .- -/ ,t
MTI to MT2
MT 1to Gate.........
1l
tVT? tn Gete
All terminalsto ground
Triac1 (top)is for frontelement
Triac2(middle)is for rearelement
Capacitor
Snubberassembly
i,---ll
Measure voltage from:
MT1 to Gate
lnfinite
Approximately 15 O, then reverse
meter leads 30 C)
lnfinite
Infinite
0.8 VAC when energized. lf no
voltage, check H.V. board and wiring.
Discharge Capacitor
Remove wires from capacitorterminals and
connect ohmmeter,set on highest
resistancescale to terminals.
Between Terminals: Meter should
momentarilydeflect towards zero then
return to over 5 MO. lf no deflection
occurs. or if continuous deflection
occurs, replace capacitor.
Also check betweeneach terminal and
capacitorcase..........
Disconnectwires to snubber.
Terminal to Case: Infinite resistance
Measure resistanceacross terminals...-.-...
lnfinite
DischargeCapacitor
Between Terminals: Less than 1 Cl
Removewiresfrommagnetron
and
connectohmmeterto terminals.
Also check
betweeneachterminalandground.
Each terminal to ground measures
Infiniteresistance.
Note: This test is not conclusive. lf
oven does not heat and all other
components test good replace the
maqnetron and retest.
II
ll
Magnetron
s
/
i'7
./ '*a
- .p
:?
Coolingblower
motor
Stirrermotor
Removeall wiresfrom motor.
Measureresistance
acrosscoil...................ApproximatelvO
Removeall wiresfromterminals.
Measureresistance
from:
Terminalto
terminal
24
Approximately
29K O
GomponentTestingProcedures
A
wARNrNrc
To avoidrisk of electricalshock,personalinjuryor death;disconnectpowerto oven and dischargecapacitor
beforeservicing,unlesstestingrequirespower.
lllustration
Test
Component
Transformer
Results
Discharge Capacitor
Remove all wires from terminals
Measure resistancefrom:
23O ta (i()IVI
208 to COlt/
?3O to Grorrnd
2 O Rt n G r n r r n d
Terminal
5 to 6
T e r m i n a 4l t o G r o u n d . . . . . . . . . . . . . . .
Convectionblower
motor
Convectionheating
element
Cavity heating
element
'-tiI
Resistancethermal
device (RTD)
Less than 1 f2
Less than 1 C)
lnfinite
Infinite
Less than 1 f)
Aoproximatelv O
Removewiresfrommotor.
Measureresistance
across
Terminals
Disconnect
wiresfromterminals.
Measureresistance
acrossheating
element.
E l ement
2100W
Disconnect
wiresfromterminals.
Aooroximatelv O
Approximatelv O
Measureresistance
acrossheating
element.
Element
900W
Temperature
Approximatelv o
Resistance
320tr
1 0 0 0o
3500F
16il O
Test continuityof receptacleterminals..
Indicatescontinuitywith bulb screwed
in.
I
I
lr
l*
Lamp receptacle
25
(CurrentP roduction)
AXP 20
Pl333601M
Ll
Gnd
La
li
ii
T,lir"
Igpe "I"
Jr-1
-J t a - l
r2..
ata i
-TC+ -TC+ P'o-ri D
F6;E i
t. 1,,
:-"..,."
*.**.*)..^..
", ","..--.1,..j..,",..*J
l!lu
lulo
lLl
lilS lHli lr
lu
i.u
l=ii
Contro I
l{egpad
l!
J f
Convect
RTD
flxch5nrearr
ll rs6 l;g
ron
RTD
t'lag TCOs
Its]rliU
nfidrd
J :
_+J4J:
:l
Conv
lRLYIl
BIor^len
rat gyc
Liniter
I
',
y-i,
I
?9691.1(Top)
Eonvection Heaten
3AAAU (Botton)
Radiant Heater
Secondarg
I nter I ock
ra>rr
f
ti
Control
i
$
Omron Pouren ReIag
Contro I
HV Cincuit
tttl
To HVCircuit
llagnetron ?
(? Places)
Interlock Position
Door Closed
Flagnetron
26
PowerApplied
Stand By
(GurrentProduction)
AXP 20
Pl333601M
LI
Gnd
L?
r:
rl
r;!lir
Type "T"
-TC+
lD
-TC+
rt
ntro I
(J
RadranE
RTD
Convect, ron
RTO
Antenna
llobors
lRLYll
-,e-*ru
$}
$ L i ne Break
,nuva .t4,
i
$,li
-r.
Liniter
,s-**.fg4ry
-i-4
-:s-:X
(ToP)
^C o n?6AAV
vection
Heater
3ggAU (Bottorn)
Radiant Heater
_3 rnaKJ/c
I nten I ock
i
rs_4
Contnol
Omron Pourer ReIag
Por.ler
Supp I 9
Cool rng Fans
|:irl
Relag
Board
Contro I
To HV Eircuit
['lagnetnon I
F4
HV Circuit
mr*)
tttl
(? Places)
Contro I
T o H VE i r c u i t
flagnetron
InterlockPosition
Door Closed
flagnetnon
27
?
Pre-Heat
Convection
(GurrentProduction)
AXP 20
1333601
M
Type "T"
-TE+
-TC+
l?C
Port
Data
Port
Contro I
tt
Radrant
RT0
Convect ron
RTD
[*$
Haa TCgs
ErsFldU
J,
Scard
Antenna l'lotors
$Line Break
f;
nrva
4
Liniter
I
,
F:s-q
Contro I
-a
Primary
Interlock
tit
*T
?gggU (Top)
Hea
:s-si--!gnyectiol
nqs
-i-
3AggW(Botton)
::
rs-ri____EeCiant t{eater
Contro I
Seeondary
I nter I oek
ContnoI
Omron PourerRelag
tN4AA4
??6uF Dl
Pouer
S u p pt g
t !
cl
l'lon i
I nter I ock
l.;lrl
;8 4',
RLY5
t3g67B-Al
Rel,ag Boand
ES6
Contno I
l'l
LI
(n
la
[irj
To HV Circuit
l'lagnetnon I
F4
T?
\,,
HV Circuit
(? Places)
n
Contno I
To HV Circuit
llagnetnon ?
lnterlock Position
Door Closed
28
Microwave Only

AMANA AXP 20 Training manual

Transcription

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