MHP project in Indonesia - The International Renewable Energy
Transcription
MHP project in Indonesia - The International Renewable Energy
Ministry of Energy and Mineral Resources Directorate General of New Renewable Energy and Energy Conservation MHP PROJECT IN INDONESIA Ezrom M. D. Tapparan Renewable Energy Analyst Presented at: “IRENA/NREL Workshop on Best Practices in Renewable Energy Technology Cooperation” Golden, Colorado, 21-23 November 2011 DIRECTORATE GENERAL OF NEW RENEWABLE ENERGY AND ENERGY CONSERVATION MINISTRY OF ENERGY AND MINERAL RESOURCES, REPUBLIC OF INDONESIA © DGNREEC MEMR - 2011 Ministry of Energy and Mineral Resources Directorate General of New Renewable Energy and Energy Conservation OUTLINE I. II. III. IV. V. Introduction MHP in Indonesia-Historical Development MHP Technology Cooperation Standard, Testing, Certification and Industry Involvement Conclusion and Recommendation © DGNREEC MEMR - 2011 Ministry of Energy and Mineral Resources Directorate General of New Renewable Energy and Energy Conservation Introduction With the rising costs of fossil fuel driven energy production, hydropower development is becoming an ever more feasible option for the generation of electricity, especially in less developed and emerging countries. Due to the abundant water resources in Indonesia, it has a high potential for the use of hydropower which, to a large extend, is not yet realized. NO NON FOSSIL ENERGY RESOURCES (SD) INSTALLED CAPACITY (KT) RATIO KT/SD (%) 1 2 3 4 5 = 4/3 1 Hydro 75,670 MW 5,705.29 MW 7.54 2 Geothermal 28,543 MW 1,189 MW 4.17 3 Mini/Micro Hydro 769.69 MW 217.89 MW 28.31 4 Biomass 49,810 MW 1,618.40 MW 3.25 5 Solar Energy 4.80 kWh/m2/day 13.5 MW - 6 Wind Energy 3 – 6 m/s 1.87 MW - 7 Uranium 3.000 MW (e.q. 24,112 ton) for 11 years*) 30 MW 1.00 *) only in Kalan – West Kalimantan © DGNREEC MEMR - 2011 Ministry of Energy and Mineral Resources Directorate General of New Renewable Energy and Energy Conservation OUTLINE I. II. III. IV. V. Introduction MHP in Indonesia-Historical Development MHP Technology Cooperation Standard, Testing, Certification and Industry Involvement Conclusion and Recommendation © DGNREEC MEMR - 2011 Ministry of Energy and Mineral Resources Directorate General of New Renewable Energy and Energy Conservation © DGNREEC MEMR - 2011 Ministry of Energy and Mineral Resources Directorate General of New Renewable Energy and Energy Conservation Indonesia’s MHP Historical Development • The oldest MHP installation which is still working was built in 1923 in a Tea plantation, West Java. • 1980: the first “over shoot” turbine was developed by the community in Padasuka Village, Cianjur, West Java. • 1984: self-developed cross-flow/osberger turbine. • 1986: “self-designed” 15 kW cross-flow turbine was built, funded by the New Zealand government. It is well known as the first “modern” MHP project concurrently with community development program (Pondok Pesantren Darussalam, Subang, West Java). • 1988-1993: Small Metal Enterprise Development Program by Swisscontact in cooperation with Politeknik ITB. © DGNREEC MEMR - 2011 Ministry of Energy and Mineral Resources Directorate General of New Renewable Energy and Energy Conservation • 1989: MHP-GTZ project, funded by German Government to enhance local manufacturing capabilities. T7 blueprint (designed by SKAT, Switzerland) was modified, further become the “license free” T12. • 1990-1991: nadir of MHP development in Indonesia. Broken down MHP and misconception of MHP as “unproved technology” hampared the development of MHP. • 1991-1993: first phase of GTZ-MHP project in Indonesia. • 1992: new approach to develop MHP projects combined with productive-use were successfully introduced. Project funded by the GoI with supporting grant from German Government. • 1994: some engineers studied MHP in Switzerland. • 1996: MHP projects funded by the GoI were increased significantly. Reverse engineering of Electronic Load Controller (ELC) was introduced under GTZ cooperation. • 1998: the first made in Indonesia turbine was exported to Leyte, the Philippines. © DGNREEC MEMR - 2011 Ministry of Energy and Mineral Resources Directorate General of New Renewable Energy and Energy Conservation • 1999: establishment of Bandung Hydro Association (BHA) which become an icon of national MHP development. • 2000: good manufacturing practice was introduced. Testing facility for turbine balancing was accredited by the government. • 2002: first axial-turbine (200 mm propeller turbine) was produced by Cihanjuang Inti Teknik. • 2004: first grid-connected MHP project (couple turbine), 100% made in Indonesia in Cinta Mekar, Subang, West Java. • To date, more than 350 specialized engineers, technicians and project developers earn their living exclusively from the MHP sector. This represents a considerable accumulated experience in all aspects of building and operating MHP plants. • The electro-mechanical MHP equipment of more than 400 micro and mini hydro power plants was produced in Bandung, West Java in the last 10 years. Turbines and control systems from Bandung were installed throughout Indonesia and exported to more than a dozen countries in Asia, Europe and Africa, namely Cameroon, Ethiopia, Germany, Great Britain, Laos, Madagascar, Malaysia, Mozambique, Nepal, Papua New Guinea, Philippines, Switzerland, Tanzania, Uganda, and Zaire. © DGNREEC MEMR - 2011 Ministry of Energy and Mineral Resources Directorate General of New Renewable Energy and Energy Conservation OUTLINE I. II. III. IV. V. Introduction MHP in Indonesia-Historical Development MHP Technology Cooperation Standard, Testing, Certification and Industry Involvement Conclusion and Recommendation © DGNREEC MEMR - 2011 Ministry of Energy and Mineral Resources Directorate General of New Renewable Energy and Energy Conservation Technology Cooperation MHP Technology Cooperation……”narrowing the gaps” Target: A-Z made in Indonesia, from Water to Wire Enhancing local content in MHP sector © DGNREEC MEMR - 2011 Ministry of Energy and Mineral Resources Directorate General of New Renewable Energy and Energy Conservation Technology Transfer as Precondition … …for sustainable Access to Clean Energy © DGNREEC MEMR - 2011 Ministry of Energy and Mineral Resources Directorate General of New Renewable Energy and Energy Conservation Technology Transfer = Training Successful technology transfer requires sustained input to achieve tangible impacts. How has this been achieved ? 1. 2. 3. 4. 5. Turbine technology transfer (cross flow, propeller,….) in design, manufacturing, installation and commissioning Development and introduction of standardized civil structure designs Development of Control Technology Various appropriate technology for productive end-use activities (good practices: from turbine to turbine) Development and introduction of appropriate institutional models. © DGNREEC MEMR - 2011 Ministry of Energy and Mineral Resources Directorate General of New Renewable Energy and Energy Conservation This is a long term undertaking and requires constant measured inputs; short “fast track” strategies do not work © DGNREEC MEMR - 2011 Ministry of Energy and Mineral Resources Directorate General of New Renewable Energy and Energy Conservation OUTLINE I. II. III. IV. V. Introduction MHP in Indonesia-Historical Development MHP Technology Cooperation Standard, Testing, Certification and Industry Involvement Conclusion and Recommendation © DGNREEC MEMR - 2011 Ministry of Energy and Mineral Resources Directorate General of New Renewable Energy and Energy Conservation Standard, Testing, Certification and Industry Involvement (1) Some issues that have to be considered in adopting international standard: • differences in legal and regulatory requirements, or • differences in technical needs/infrastructures, or • differences in climatic conditions. Recent work of the national STC on MHP: adaptation/modification of international standard for rural electric power plant installation up to 20 kW capacity of micro hydro electric power plant. © DGNREEC MEMR - 2011 Ministry of Energy and Mineral Resources Directorate General of New Renewable Energy and Energy Conservation Standard, Testing, Certification and Industry Involvement (2) Standards are useless without appropriate testing facilities!! Bad Example: adoption of IEC 61701 ed.1.0. “Salt mist corrosion testing of photovoltaic (PV) modules” (SNI 04-4519.2-1998). Certification (under MEMR Regulation): • Equipments (manufacturer) • Operation (operator) • Competency (personnel) Representation of local industries/manufacturers in the National Technical Committee of RE Standardization © DGNREEC MEMR - 2011 Ministry of Energy and Mineral Resources Directorate General of New Renewable Energy and Energy Conservation Standardization of Cross-flow Turbine Design Introduction of Standardized X-flow Turbine Designs • The runner can easily be adapted to the flow, by changing its width. Thus it is easily possible to build the turbine to fit precisely with the site conditions. • The simple design allows good standardization and manufacturing without sophisticated manufacturing facilities. • The costs are low compared with other turbine designs. © DGNREEC MEMR - 2011 Ministry of Energy and Mineral Resources Directorate General of New Renewable Energy and Energy Conservation Engineering Capacity Exists • Capability of Indonesian manufacturers of MHP equipment for schemes upto 1MW has been proven both domestically and Internationally . • Engineering infrastructure in the country facilitates the manufacture of high quality/performance equipment. © DGNREEC MEMR - 2011 Ministry of Energy and Mineral Resources Directorate General of New Renewable Energy and Energy Conservation Electro mechanical equipment can now be produced locally covering a wide range of types and sizes suitable for a variety of projects (stand alone, captive, grid connected) © DGNREEC MEMR - 2011 Ministry of Energy and Mineral Resources Directorate General of New Renewable Energy and Energy Conservation HYCOM: a regional Hydropower Competence Centre Bandung, Indonesia Public Private Partnership between TEDC Bandung and PT. Entec Indonesia, supported by ASEAN Centre for Energy (ACE) and GIZ under the AGMHP. HYCOM offers: 1.Training activities • Standard trainings • Tailor-made trainings • Workshops/Seminars • Study tours 2.Laboratory testing of MHP equipment with regard to reliability, safety and efficiency 3.Support for the development of MHP sites 4.Networking and exchange of MHP-related information © DGNREEC MEMR - 2011 Ministry of Energy and Mineral Resources Directorate General of New Renewable Energy and Energy Conservation OUTLINE I. II. III. IV. V. Introduction MHP in Indonesia-Historical Development MHP Technology Cooperation Standard, Testing, Certification and Industry Involvement Conclusion and Recommendation © DGNREEC MEMR - 2011 Ministry of Energy and Mineral Resources Directorate General of New Renewable Energy and Energy Conservation Conclusion 1. The key factors for success of turbine technology transfer are: • technology transfer mainly has to be based on continuous and long term training measures. A singular training session without feedback cycles is less efficient and especially less sustainable. • number of manufacturers must fit to the demand at the market. • further local technology development is only possible if the market provides for sufficient orders which can be fostered by high opportunity costs for energy (hydropower must be competitive), a favorable national policy and regulatory framework, access to (micro) financing, etc. is needed. • various appropriate technology for productive end-use activities 2. Local municipalities, village institutions and communities can be integrated into ownership and operation models providing stimulus to local economies contributing to rural development. For MHP projects <1MW the overall “local content” of works is >80% therefore provides stimulus to local economies through employment. 3. Successful implementation of the national standards should consider the differences in legal and regulatory requirements, technical needs/infrastructures, and climatic conditions. © DGNREEC MEMR - 2011 Ministry of Energy and Mineral Resources Directorate General of New Renewable Energy and Energy Conservation Recommendation • There is a considerable and growing demand to develop and distribute the existing know-how about the use of small-scale hydropower and sustain networking in order to further develop MHP in the developing countries (exchange know-how). IRENA could facilitate involvement of SME’s/private companies, particularly MHP sector for further technical cooperation. © DGNREEC MEMR - 2011 Ministry of Energy and Mineral Resources Directorate General of New Renewable Energy and Energy Conservation Exchange know-how © DGNREEC MEMR - 2011 Ministry of Energy and Mineral Resources Directorate General of New Renewable Energy and Energy Conservation MHP Published Materials © DGNREEC MEMR - 2011 Ministry of Energy and Mineral Resources Directorate General of New Renewable Energy and Energy Conservation DIREKTORAT JENDERAL ENERGI BARU TERBARUKAN DAN KONSERVASI ENERGI KEMENTERIAN ENERGI DAN SUMBER DAYA MINERAL REPUBLIK INDONESIA © DGNREEC MEMR - 2011