Pöttinger Loading wagon

Pöttinger
Loading wagon
Drive shaft service manual
Drive shaft
Automatic torque limiter
type LR
80° CV-joint
Four-tooth profile
2
Features
Automatic torque limiter type LR
DOUBLE SUPPORT
COIL SPRING
PERFECT SEALING
- Only the spare part spring packages have a stamping with the respective torque
- The taper pin yokes must be tighten to 220 Nm! (1 3/8”=150 Nm - 1 3/4”= 220 Nm)
- The automatic torque limiter type LR is maintenance free
- After opening (repair or spring package change) greased areas must be greased again with NLGI 2 grease with molybdenum sulfide
3
Features
“Spring Link” Retaining chain
4
Bolt-on safety cover
Features
Greasing through the base of the bush
Greasing line
5
Greasing instructions
80° CV-joint - tractor side
26gr. 100gr. 26gr.
6gr.
- before first use
- every 50 working hours
- the shield bearing of the CV-joint safety collar will automatically be greased after greasing of
the center part.
6
Greasing instructions
50° CV-joint - machine side
26gr. 15gr. 26gr.
6gr.
8gr.
- before first use
- every 50 working hours
7
Spare parts
50
2
22
8
16
M A D E I N I T A LY
399CEE011
ROTATING DRIVE SHAFT
CONTACT CAN CAUSE DEATH
KEEP AWAY!
399141000/g
DO NOT OPERATE WITHOUT-
1
93
6
5
34
12
ALL DRIVELINE GUARDS, TRACTOR
AND EQUIPMENT SHIELDS IN PLACE
DRIVE SHAFT SECURELY
ATTACHED AT BOTH ENDS
DRIVE SHAFT GUARDS THAT TURN
FREELY ON DRIVE SHAFT
READING OPERATOR’S MANUAL
DO NOT USE PTO ADAPTORS
48
25
26
17
21
11
29
94
34
40
28
27
13
40
28
49
30
32
31
27
97
75
61
74
51
8
1
21
70
71
72
73
76 77 78 79 80
Parts list
No.
CODE
Q.TY
DESCRIPTION
No.
CODE
Q.TY
DESCRIPTION
1
5730M0391
1
Yoke 80° 1 3/8” Z6 automatic ball collar RTA
34 310001428R30
12
Screws CV collar
2
4120M0052R10
2
Cross CV 80° S9
40 252000102R02
2
“Spring Link” Retaining chain
5
2150M6851
1
Tube yoke for outer tube
48 399143000
1
USA label
6
5110M0051
1
Center part CV 80°
49 399CEE051
1
Lubrication label
8
341113000R10
1
Clamping pin 10 x 100
50 399CEE011
1
Manual CE
11 2080N0051
1
Center part CV 50°
51 435000323
1
Ball collar repair kit
12 122271000R06
1
Outer tube
61 408000052R02
1
Taper pin
13 2453V1000R06
1
Inner tube
70 4310N2154
1
Housing LR24 CV 50°
16 341113000R10
1
Clamping pin 10 x 100
71 24000205R02
1
Slide ring
17 2080N6854
1
Tube yoke for inner tube
72 421166502R
1
Spring package LR24 2500 Nm
21 6WN265901R
1
Automatic torque limiter type LR24 50° 2500Nm 1 3/4” Z6
73 515160401
1
Hub LR24 1 3/4” Z6
22 4120N0051R10
2
Cross CV 50° S9
74 258000100R05
4
Bearing sleeve LR 24
25 2190N0122
1
Safety collar CV 80°
75 250000108R05
4
Cam LR 24
26 2550L0001R02
1
Shield bearing outer tube CV 80°
76 240000201R02
1
Slide ring
27 2550L0023R02
2
Shield bearing CV 80° & CV 50°
77 355006080R02
1
Shaft seal 80x100x10
28 310001431R30
6
Screws for protection tube
78 358000006R02
1
O-Ring
29 5TWK1S9121F
1
Protection tube with cone for outer tube
79 240000202R02
1
Sealing plate
30 5MWK1S9121F
1
Protection tube with cone for inner tube
80 338000138R20
1
Snap ring
31 2190N0121
1
Protection tube with cone for inner tube
97 DS9R121FXWR7K01
1
Complete drive shaft safety cover
32 2550L002R02
1
Protection collar for CV 50°
9
Safety and working conditions
When using the implement and the driveline,
do not exceed the speed or power limits
specified in the operator’s manual. Do not
overload the implement or suddenly engage
the PTO clutch. Any torque limiter or clutch
must be installed on the implement end of
the driveline. Use the implement only with the
original driveline, which is fit for the purpose
in terms of length, dimensions, devices and
shields.
10
The driveline and its torque limiter or overrunning clutch are designed specifically for the
implement, and should be used exclusively
for this purpose. Check the implement instruction handbook to ascertain whether the
driveline must be equipped with a torque
limiting or overrunning clutch. Standard drivelines, torque limiters and overrunning clutches are designed for speeds of up to 1000
rpm.
Ensure that the driveline can perform all
operations without interfering with the tractor or the machine. Contact with parts of
the tractor, hooks, drive pins, tires, drawbar,
hammerstrap, or 3-point hitch, will damage
the guard. Never use tractors, (or systems
for connection to the implement) that interfere with the driveline during operation. Do not
use adapters or components not offered by
the implement manufacturer.
All rotating parts must be shielded. The
tractor master shield, the driveline guard,
and the implement shield all work together
for your safety. Do not operate without all
driveline, tractor and implement shields in
place. Damaged or missing parts must be
repaired with original spare parts or replaced before using the driveline. The driveline
must be securely attached at both ends.
Guards must turn freely on the driveline.
Disengage the PTO, turn off the tractor engine and remove key before
approaching the implement or performing maintenance work.
Ensure that the driveline is securely
attached to the tractor and the implement before operating.
Check that all fixing screws are tight.
When used at night or in poor visibility,
illuminate the driveline operating area.
Keep clear of the work area and rotating parts. Do not wear loose clothing,
jewelry, or hair that could become
entangled with the driveline.
Contact with rotating parts can
cause serious injury or death.
Keep the driveline horizontal during
handling to prevent the halves from
sliding apart, which could cause injury
or damage the shielding.
Use suitable means to transport heavy drivelines.
Safety and working conditions
L
L
1/2
1
2
2
1
L
Telescoping tubes must always overlap by at least 1/2 of their length in
normal operation and at least 1/3 of
their length in all working conditions.
During maneuvers, when the driveline
is not rotating, the telescoping tubes
must have a suitable overlap to maintain the tubes aligned and allow then
to slide freely.
Never use the safety chains to support the driveline for storage.
Always use the support on the implement.
CARDAN JOINTS
When operating, ensure that joint angles are small and
equal: aCARDAN JOINTS When operating, ensure
that joint angles are small and equal: α1 = α2. During
turns or other short duration maneuvers, the maximum recommended joint angle is 45°. Disengage the
PTO if the angles are too large or not identical. 1 = α2.
During turns or other short duration maneuvers, the
maximum recommended joint angle is 45°. Disengage
the PTO if the angles are too large or not identical.
Do not stand on the driveline.
Do not step over, or go under the
driveline.
CONSTANT VELOCITY JOINTS
For normal operations, it is best to keep the CV joint
aligned or with the smallest joint angle possible. During
turns or other short duration maneuvers, the maximum
joint angle is 50°, 70° (Constant Velocity Joint 652) or
80° according to the design of the CV joint. When the
driveline includes a CV joint on the tractor side and a
single U-joint on the implement side, the maximum
recommended angles of the U-joint are 16° at 540
rpm and 9° at 1000 rpm to avoid drive irregularities.
Friction clutches may become hot during use. Do not touch!
Keep the area around the friction
clutch clear of any material which
could catch fire and avoid prolonged
slipping.
Attach the driveline guard restraints (chains).
Best results are achieved when chains are
attached nearly perpendicular to the driveline
guard. Adjust the length of the chains to allow
enough slack for full movement of the driveline
during turns, operation, and transport. Avoid
excessive slack, which could cause the chains
to roll around the driveline.
The tractor printed on the shield indicates the tractor end of the driveline.
Any safety device should be installed
on the implement side.
11
Dealers
Germany
Annaburger Nutzfahrzeuge GmbH
Torgauer Straße 59/61/63, D-06925 Annaburg
E-Mail: info@annaburger.de - www.annaburger.de
Baywa AG Zentrallager Schweinfurt
Hafenstraße 22, D-97424 Schweinfurt
Tel.: 09721 7708-0 - www.baywa.de
Bodo Peters Landtechnik
Stralsunder Chaussee 19, D-18320 Wiepkenhagen
Tel.: 03 82 25 30-895 - Fax: 03 82 25 30-896
E-Mail: peters-landtechnik@t-online.de
Bröhl Peter GmbH & Co. KG
Köhlstraße 25, D-50827 Köln
Tel.: 0221 95 65 24 0 - www.peter-broehl.de
Carl Bumann GmbH
Kortental 68, D-44149 Dortmund
Tel.: 0231/91 70 85-0 - Fax: 0231/17 21 00
E-Mail: info@bumann.de - www.bumann.de
Weitere Filialen in Wildeshausen
Fierthbauer GmbH
Alleenstraße 35, D-73730 Esslingen-Zell
Tel.: 0711/93 08 07-0 - Fax: 0711/36 65 31
E-Mail: kundenservice@fierthbauer.de - www.fierthbauer.de
Jacobs Fahrzeugteile GmbH
Werner-von-Siemens-Straße 16. D-24783 Osterrönfeld
Tel.: 04331 7088618 - FAX: 04331 4349368
E-Mail: info@jacobs-fahrzeugteile.de
www.jacobs-fahrzeugteile.de
12
J.R.H. Schaffelhuber GmbH & Co.
Gadastraße 14, D-85232 Bergkirchen bei München
Tel.: 08142 66 99 1 0 - Fax: 08142 66 99 1 40
E-Mail: info@schaffelhuber.de - www.schaffelhuber.de
Kalitta & CO Antriebstechnik
Zum Damm 16a, D-26180 Rastede
Tel.: 04402 / 92300 - Fax: 04402 / 923022
E-Mail: kalco@t-online.de - www.kalitta.de
Kirsten-Landtechnik GmbH
Rutenweg 11, D-39291 Möckern
Tel.: 039221 236 - Fax: 039221 7444
E-Mail: info@kirsten-landtechnik.com
www.kirsten-landtechnik.com
Kramp GmbH
Siemensstraße 1, D-96129 Strullendorf
Tel.: 09543 / 4430 - 100 - Fax. 09543 / 4430 – 101
www.kramp.com
Weitere Filialen in Torgau, Bayreuth, Hamminkeln
Menke - Standort Nord-West
Overweg 22, D-59494 Soest
Tel.: 02921 / 9654-0 - Fax: 02921 / 9654-80
E-Mail: Info-soest@menke-agrar.de
www.menke-agrar.de
Weitere Filialen in Tangerhütte, Aichach
Müthing GmbH & Co. KG Soest
Am Silberg 23, D-59494 Soest
Tel.: 02 921 / 965 123 - Fax: 02 921 / 747 32
E-Mail: soest@muething.com - www.muething.com
Weitere Filialen in Uffenheim, Bad Kreuznach, Neumarkt,
Landau
Dealers
Otto Glas Handels-GmbH
Schellenbruckstraße 7, D-84307 Eggenfelden
Tel.: 08721 96 22-0 - Fax: 08721 96 22-144
E-Mail: eggenfelden@go-glas.de - www.go-glas.de
Weitere Filialen in Hengersberg, Ergolding, Altötting,
Rosenheim
Wilhelm Fricke GmbH
Zum Kreuzkamp 7, D-27404 Heeslingen
Tel.: 04281-712-0 - Fax: 04281-712-49
www.fricke.de
Weitere Filialen in Gyhum Bockel, Lamstedt, Harsefeld,
Martensdorf, Demmnin, Gustow, Züssow, Leyerhof,
Schleswig, Delmenhorst, Winsen/ Luhe
Wütschner Fahrzeugteile GmbH
Rudolf-DieselStraße 12, D-97424 Schweinfurt
Tel.: 09721 65 86-0 - Fax: 09721 65 86-91
E-Mail: info@wuetschner.com - www.wuetschner.com
Weitere Filialen in Freiberg, Gladenbach, Mainz,
Aschaffenburg, Ludwigshafen, Bamberg, Suhl, Petersberg,
Kaufungen, Gießen, Nürnberg, Maintal-Bischofsheim,
Groß-Zimmern, Würzburg, Grünsfeld, Eisenach,
Langenhagen, Deggendorf
ZG Raiffeisen eG
Lauterbergstraße 1, D-76137 Karlsruhe
Tel.: 0721 / 352-0 - Fax: 0721 / 352-1509
Austria
Faie Handelsgesellschaft mbH
Handelsstraße 9, A-4844 Regau
Tel.: +43 (0) 7672/716-0 - Fax: +43 (0) 7672/716-34
E-Mail: sabine.rachbauer@faie.at - www.faie.at
Granit Ersatzteile GmbH & Co. KG
Oberdorfberg 132, A-8324 Kirchberg / Raab
Tel.: +43 (0) 3115-49380-5 - Fax: +43 (0) 3115-49380-6
www.fricke.de
Kramp GmbH
Franz-Fritsch-Str. 11, A-4600 Wels
Tel.: +43 (0)7242 208823-60 - Fax: +43 (0)7242 208823-70
www.kramp.com
Otto Glas Handels-GmbH
Industriezeile 54, A-5280 Braunau am Inn
Tel.: + 43 (0) 7722 67350-8372 - Fax + 43 (0) 7722 67350-8373
E-Mail: braunau@go-glas.com - www.go-glas.de
Weitere Filialen in Hallwang-Mayrwies
Ökoprofi Ersatzteile und Zubehör HandelsgmbH
Oberharren 33, A-4691 Schlatt
Tel.: +43 (0) 7673 - 30 703 - Fax: +43 (0) 7673 - 30 703-40
E-Mail: einkauf@oekoprofi.com - www.oekoprofi.at
Prillinger
Wimpassinger Strasse 81, A-4600 Wels
Tel.: +43 (0) 72422300 - E-Mail: mein.partner@prillinger.at
www.prillinger.at
RWA Raiffeisen Ware Austria Aktiengesellschaft
Wienerbergstraße 3, A-1100 Wien
Tel.: +43 (0) 160 515-0
E-Mail: maria.reidinger@rwa.at - www.rwa.at
Winkler Austria GmbH
Westring 28, A-4600 wels
Tel.: +43 (0) 7242 / 29029-0 - Fax: +43 (0) 7242 / 29029-119
E-Mail: wels@winkler.de - www.winkler.de
13
Dealers
Czech Republic
Agrozet
U Sirkarny 30, CZ-37155 Ceske Budejovice
Tel.: +420 387 312 864 - Fax: +420 380 602 301
E-Mail: info@agrozet.cz - www.agrozet.cz
Granit Parts k.s.
Karlov 1119, CZ-594 01 Velke`Mezirici
Tel.: +42 05 66 52 30 05 - Fax: +42 05 66 52 30 15
www.fricke.de
Kramp s.r.o.
Evropská 866, CZ-664 42 Modřice
Tel.: +420 547 425 040 - Fax: +420 547 425 049
E-mail: info.cz@kramp.com - www.kramp.com
Pezag a.s.
Nádrazní 164, CZ-58901 Trest
Tel.: +420 567 224 325 - Fax: +420 567 224 346
E-Mail: hurda@pezag.cz - www.pezag.cz
T-Agro
Brezina 301, CZ-66601 Tisnov
Tel.: +420 549412064 - Fax: +420 549411822
E-Mail: t-agro@t-agro.cz - www.t-agro.cz
Switzerland
Ganit Parts Agritec Griesser GmbH
Gewerbestrasse 23, CH-8451 Kleinandelfingen
Tel.: +41 (0) 52305-21-40 - Fax: +41 (0) 52305-21-44
www.fricke.de
14
Kramp GmbH
Kirchbergstrasse 209, CH-3400 Burgdorf
Tel.: +41 (0) 34 42284-44 - Fax: +41 (0) 34 42284-45
www.kramp.com
Sahli AG
Oberdorfstrasse 17, CH-8934 Knonau
Tel.: +41 (0)44 768 54 54 - Fax: +41 (0)44 768 54 88
E-Mail: info@sahli-ag.ch - www.sahli-ag.ch
Winkler Fahrzeugteile GmbH
Russmatten 9, CH-4624 Härkingen
Tel.: +41 (0) 6238908-20 - Fax: +41 (0) 6238908-39
E-Mail: haerkingen@winkler-parts.ch
www.winkler-parts.ch
Hungary
Axial
Szegedi UT.147, HU-6500 Baja
E-Mail: kreszg@axial.hu
www.axial.hu
IKR Park
2943 Babolna
E-Mail: orbanz@ikr.hu
www.ikr.hu
Dealers
Slovakia
Agroservis spol. s r.o. Svodín, prevádzka Komárno
Hadovska Cesta 6, SK-94501 Komarno
Tel.: +421 (0) 357740557 - Fax: +421 (0) 357740555
E-Mail: novak@agroservis.sk - www.agroservis.sk
Contact
Northern Germany
Frank Brandenburg
0172/6551145
E-Mail: f.brandenburg@bypy.de
Headquarter Germany
Groß-Gerau
06152/9816-0
E-Mail: info@bypy.de
Kramp s.r.o.
nám Sv. Michala 11, SK-920 01 Hlohovec
Tel.: +421 (0) 33 797 0091 - Fax: +421 (0) 33 797 0099
E-Mail: info.sk@kramp.com - www.kramp.com
France
Fournial
Route de Saint Malo, Z.A. de Beauce, FR-35520 LA
MEZIERE
Tél.: +33 (0) 299130501
www.groupe-sterenn.com
BONDIOLI & PAVESI
GROß-GERAU
Kramp France
Z. I. République 3
1 rue de Gallilée, FR-86011 POITIERS CEDEX
Tél.: +33 (0) 549870006
E-Mail: Deverriere.Cecile@kramp.com
www.kramp.com
Symta Pieces
147, Bd de l’industrie - Zone Acti Sud
FR-85007 LA ROCHE SUR YON Cédex
Tél.: +33 (0) 251373046 - Email: contact@symta-pieces.fr
www.symta-pieces.fr
Southern Germany
Norbert Gruber
0172/6127294
E-Mail: n.gruber@bypy.de
Austria
Christian Kremsmair
0043-664/73690728
E-Mail: c.kremsmair@bypy.de
15
BRAZIL
BP COMPONENTES HIDRÁULICOS E MECÂNICOS Ltda.
Rua Domênico Martins Mezzomo, 184
CEP 95030-230 - CAXIAS DO SUL - RS
Tel.: 55 54 3211 8900 - Telefax: 55 54 3211 8907
E-mail vendas@bypy.com.br
FRANCE
BONDIOLI & PAVESI FRANCE S.A.
1, rue Panhard - B.P.1 - 91830 LE COUDRAY MONTCEAUX
Tél.: 01.64.93.84.63 - Télécopieur: 01.64.93.94.46
E-mail bondiolipavesi@bypy.fr
BPN TRANSMISSÕES Ltda.
Estrada dos Romeiros, 42 501, Portão B
SANTANA DE PARNAIBA /SP - Cep.: 06501-001
Tel.: 55 11 4154 9037 - Telefax 55 11 41549013
E-mail bpn@bpntransmissoes.com.br
ITALIA
BONDIOLI & PAVESI SALES & LOGISTICS SpA
Via 23 Aprile, 35/a - I - 46029 SUZZARA (MN)
Tel. +39 03765141 - Telefax +39 0376514444
E-mail bypy@bypy.it - www.bondioli-pavesi.com
CHINA
BONDIOLI & PAVESI HYDRAULIC AND MECHANICAL
COMPONENT (HANGZHOU) CO., LTD
N°80 of Ningdong Road, South of Jianshe Si Road,HANGZHOU, Xiaoshan
Economic & Technologic Development Zone, Zhejiang 311203,
Tel.: (0571) 82875326 - Telefax (0571) 82875336
E-mail customer_service@bypychina.com
NEDERLAND
DANI-TECH BV
Energieweg 41 A - 2382 NC ZOETERWOUDE
Tel.: (071) 5417704 - Telefax: (071) 5419106
E-mail infonl@dani-tech.com
POLSKA
BONDIOLI & PAVESI Sp. zo.o.
PL - 76 200 SLUPSK - ul. Poznanska 71
Tel.: 0-59/8427269 - Telefax: 0-59/8412832
E-mail biuro@bondiolipavesi.pl
DANMARK
DANI-TECH A/S
Bredholm, 4 - DK 6100 HADERSLEV
Tlf.: 76 34 23 00 - Telefax: 76 34 23 01
E-mail infodk@dani-tech.com
RUSSIAN
FEDERATION
BONDIOLI & PAVESI OOO
ul Dzerzhinskogo,116/7- 350000 KRASNODAR - Territory of Krasnodar
Tel.: 861 2259412 - 861 2259432
E-mail rufed@bypy.it
SVERIGE
DANI-TECH A/S
Kantyxegatan, 23 - 21376 MALMO
Tel.: 046 233060 - Telefax: 046 233069
E-mail infose@dani-tech.com
UKRAÏNA
BONDIOLI & PAVESI UKRAÏNA L.L.C.
Sheptytskogo Str., 25/5 - 46008 TERNOPIL
Tel.: 0352 523414 - Telefax: 0352 528214
E-mail bypyukr@tr.ukrtel.net
DEUTSCHLAND
ÖSTERREICH
BONDIOLI & PAVESI GmbH DEUTSCHLAND
D 64521 GROSS-GERAU - Im Neugrund 8
Tel.: (06152) 9816/0 - Telefax: (06152) 9816/65
E-mail info@bypy.de - Postfach 1125 D-64501 GROSS-GERAU
U.S.A.
CANADA
BONDIOLI & PAVESI INC.
10252 Sycamore Drive - ASHLAND VA 23005 - 8137
Tel.: (804) 550-2224 - Telefax: (804) 550-2837
E-mail info@bypyusa.com
ESPAÑA
PORTUGAL
BONDIOLI Y PAVESI - IBERICA S.A.
Autopista de Barcelona - PG. Malpica, CL. F. n°1- Apartado 5062
50057 ZARAGOZA - Tel.: 976 588 150 - Telefax: 976 574 927
E-mail bondiolipavesi@bypy-iberica.com
BONDIOLI & PAVESI GmbH DEUTSCHLAND
D 64521 GROSS-GERAU - Im Neugrund 8 - Tel.: (06152) 9816/0 - Telefax: (06152) 9816/65 - E-mail info@bypy.de - Postfach 1125 D-64501 GROSS-GERAU
www.bondioli-pavesi.de