MK-5005S BlocK Saw - MK Diamond Products

Transcription

www.mkdiamond.com
Revision 106
MK-5005S Block Saw
OWNER’S MANUAL
PARTS LIST &
OPERATING INSTRUCTIONS
09.2015
Manual Part# 158769
Caution: Read all safety and operating instructions
before using this equipment. This parts list MUST
accompany the equipment at all times.
MK-5005S
EXPLODED VIEW
Frame
38
MK-5005S
EXPLODED VIEW
Cutting Head
39
MK-5005S
EXPLODED VIEW
Motor
40
MK-5005S
EXPLODED VIEW
Foot Pedal Linkage
41
MK-5005S
EXPLODED VIEW
Connecting Linkage
42
MK-5005S
EXPLODED VIEW
Belt Guard
43
MK-5005S
EXPLODED VIEW
Blade Guard
44
MK-5005S
EXPLODED VIEW
Arbor Shaft
45
MK-5005S
EXPLODED VIEW
Table
46
MK-5005S
EXPLODED VIEW
Accessories
Curtain
47
MK-5005S
PARTS LIST
Item
Description
Qty
Part #
A
A1
Frames
Frame, MK-5000 Main
1
155541
B
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
Pivot Bracket
Bracket, Elevation Pivot
Washer, 3/8 ID x 1-1/2 OD, Fender Washer
Screw, 1/4-20 x 1/2 Hex Head
Screw, 3/8-16 x 3/4 Hex Head
Bumper, 1/4 ID x 1-1/2 OD x 3/4
Washer, 1/4 SAE Flat
Nut, 1/4-20 Hex
Fitting, Grease (zerk)
Bushing, 1 x 1-1/4 x 2 MIS
Shaft, Pivot Arm MK-5000
Screw, 1/4-20 x 1/4 Socket Head Set, Cone point
1
2
2
2
2
2
2
1
2
1
2
156285
158523
152608
153527
154496
151915
151893
153852
154571
155880
153864
C
C1A
C2
C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18
C19
C20
C21
C22
C23
C24
C25
C26
C27
Cutting Head MK-5000
Casting, Cutting Head (comp)
Cover, 5000 Mounting Block (Comp)
Casting, 5000, Mounting Block (Comp)
Bolt, 3/8- 16 x 4-1/2 Hex Head Tap
Washer, 1-1/4 x 1-1/4 Square
Strap, Motor Adjustment
Nut, 3/8- 16 UNC
Screw, 1/2 x 1/2 Socket Head Shoulder
Joint, 1/2- 20, Female Spherical (RH)
Nut, 1/2- 20 Jam (RH)
Arm, Rear Connecting
Bearing, Ball 5/8 ID x 1-3/8 OD
Crank, Bell
Collar, Stop 5/8 ID x 1-1/8 OD x 1/2
Screw, 5/16-18 x 1/4, Socket Head Set
Screw, 5/16 x 18 x 1, Hex HD Cap
Washer, 5/16 Split Lock
Screw, 5/16-18 x 1 Flat, Socket HD Cap
Bushing, .75 x .875 x 1 Steel
Washer, Nylon .75 x 1.25 x .093
Shim, Mount Pivot Shaft Various
Shaft, Blade Guard Pivot
Link Rod, Blade Guard
Screw, 1/4- 20 x 1 Socket Head Cap
1
2
2
1
1
2
1
1
4
3
4
4
1
2
1
2
2
7
7
7
1
3
2
2
1
1
4
155783
156265
155762
153110
157567
150923
153611
101188
151753
150924
154387
154460
158563
140004
157426
140012
152607
151743
151754
151747
155552
160826
160827
155905
155886
158564
151049
48
MK-5005S
PARTS LIST
Item
Description
Qty
Part #
C28
C29
C30
Shaft, Cutting Head Pivot
Collar, 3/4 Set
1
1
1
154828
153814
150925
D
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D15
D16
D17
D18
Depth Control
Housing, Adjustment Shaft
Screw, 3/4- 6 x 10-7/8, Depth Control
Spacer, 3/4 ID x 1 OD x 3/4
Locknut, Feed Screw
Nut, 3/8- 16 Hex Hd.
Bearing, Flange FC2-25 x 3/4 ID
Spacer , .76 ID x 1 OD x 1.187
Plate, Bearing Support
Screw, 3/8-16 X 1/2 Socket Head Set, cup point
Wheel, Depth Control (comp)
Knob, Ball, 2”, 3/8-16 Insert
Bumper, 1-1/2 Dia. x 1/2- 13 x 3 Stud
Nut, 1/2- 13 Hex
Fitting, Grease
1
1
1
1
4
4
4
1
1
1
1
1
1
1
2
2
2
152116
150840
156249
158227
101188
150923
150925
152025
156250
156278
153710
153646
158519
156177
158605
151282
153852
E
E1
E2
E3
E4
E5
E6
E7
E8
E9
E10
E11
E12
E13
E14
E15
Footpedal Linkage
Footpedal and Bar, 5000 Block Saw
Nut, 3/8-16 Center Lock
Spring, Footpedal
Screw, 1/2-13 x 5-1/2 Hex Head Cap
Linkage, Pedal Horizontal
Screw, 3/8- 16 x 1 Hex Head Cap
Pedal, Shaft Tie
Linkage, Pedal Diagonal
Nut, 1/2- 13 Center Lock
Linkage,Pedal Vertical
Hook Bolt, Weldment, 5000 Block Saw
1
4
6
4
2
2
1
2
2
1
2
1
2
4
1
160139
151753
150923
153522
152115
150924
158526
152112
152507
156259
152113
156238
152114
156177
160141
F
F1
Connecting Linkage
Link, Front Connecting
2
156253
F2
F3
Link, Rear Connecting
Joint, 1/2- 20 Female Spherical (RH)
1
4
156252
154387
49
MK-5005S
PARTS LIST
Item
Description
Qty
Part #
F4
F5
F6
F7
F8
F9
F10
F11
Bolt, 1/2 x 1/2 Socket Head Shoulder
Screw, Adjustment
Nut, 1/2- 20 Jam
Bolt 5/16- 18 x 1 Hex HD
Washer, 5 /16 SAE Flat
Nut, 5/16- 18, Hex HD
Nut, 1/2- 20 Jam (LH)
4
4
4
4
4
4
4
4
151753
154433
154460
151743
151754
151747
101196
154461
G
G1
Blade Shaft MK-5000
1
161308
Casting, Blade Shaft MK-5000 (comp)
Pin, Arbor Alignment
12
154637
153946
G2
G3
G4
G5
G6
G7
G8
G9
G10
G11
G12
Screw, 1/2- 20 x 1-1/4 Hex HD Cap
Flange, Blade Shaft Outer
Flange, Blade Shaft Inner
Bearing, Blade Shaft
Shaft, Blade 3/4 MK 5000
Pulley, 16J28X.75 Bore
Key, 3/16 x 3/16 x 1-1/8 Square
Screw, 5/16- 18 x 2-1/2, Hex HD
Screw, 5/16- 18 x 3/16 Socket HD Set
1
1
1
2
1
1
1
4
4
4
4
152122
132290
154640
154594
154639
160362
150344
151754
101675
151747
151167
H
H1A
H2
H3
H4
H5
H6
H7
H8
Blade Guard MK-5000
Casting, Blade Guard, MK-5000 (comp)20”
Elbow, 3/8 NPT 90 Brass Street
Nipple, 3/8 NPT x Close Brass
Valve, 3/8 Ball
Fitting, 3/8 MNPT x 3/8 BARB Brass
Guard, Splash
Screw, 1/4-20 x 5/8 Hex HD
1
1
1
1
1
1
1
1
159674
152074
152073
152075
152076
160310
150404
151915
K
K1
K2
K3
K4
K5
K6
K7
K8
K9
Belt Guard, Electric
Casting, Belt Guard Inner (comp)
Casting, Belt Guard Outer (comp)
Bolt, 3/8-16 x 2-1/2 Hex HD Tap
Bolt, 5/16-18 x 1-1/4 Hex HD Tap
Washer, 5/16, Split Lock
Belt, 16J610
1
1
2
2
2
3
3
3
1
154634
154635
150923
150925
155589
151748
151754
151747
156551
50
MK-5005S
PARTS LIST
Item
Description
Qty
Part #
N
N1
N2
N3
N4
N5
N6
N7
N8
N9
N10
N11
N12
N13
N14
N15
N16
N17
N18
Assembly, 5000 Table
Casting, 5000 Table (comp)
Nut, 5/16-18 Hex
Wheel, Roller
Stud, Roller Wheel
Bolt, Carriage 7/16-14 x 1-1/4
Backstop, Rule Conveyor Cart
Nut, 7/16-14 Hex
Casting, Squaring Arm (comp)
Nut, 5/16- 18 Square
Screw, Thumb, 5/16- 18 x 1-1/2
Wood Strip, Table Insert 5000
Screw, #6 X 1 Bugle Head Phillips Drywall
Mat, 5000 Table (large)
Mat, 5000 Table (small)
Nut, 1/4-20 Nylock
1
1
4
4
4
4
2
1
2
2
1
1
1
1
2
1
1
16
16
152124
152455
151754
101196
152493
152494
152423
152126
152424
150922
132332
151156
151155
157748
159906
160165
160166
159857
150923
P
P1A
P2
P3
Handles
Handle, Cutting Head 20”
Handgrip, 7/8”
Screw, 3/8- 16 x 1 Flat Socket HD Cap
1
1
2
155851
139949
154019
Q
Q1
Q2
Q3
Q4A
Water Pump, Electric
Hose, Vinyl 1/2 ID x 3/4 OD x 6’
Clamp, Hose 5/8
Adapter 1/4 x 1/4 Pump TPF-22
Pump, 300GPH, 115V 60Hz
1
1
1
1
150845
151198
128397
160509
R
Curtain
-
-
R1
Curtain, Splash, MK-500
1
160764
R2
Rod, Splash Curtain
1
160711
R3
Clamp, Cushion Loop
2
152592
R4
Screw, 1/4 - 20 x 3.4 Hex HD
2
152370
R5
Washer, 1/4 Flat SAE
2
151915
R6
Nut, Hex, Dep 1/4 - 20
2
153941
51
MK-5005S
PARTS LIST
Item
Description
Qty
Part #
S
S1
S2
S3
S4
S5
S6
Accessory Pack
Carton, Accessory Pack MK-5000
Insert, Accessory Pack MK-5000
Plug, Rubber Drain
Wrench, Masonry Saw
MK-5005S Owners Manual
Blade, MK-799DE
1
1
1
1
1
1
152432
152433
153439
134056
158769
158237
T
T1
T2
Carton
Carton, 5000
Pallet, 5000
1
1
152994
152072
V
V1A
V2B
V3
V4
V5
V6
V7
V8
V9
Motors
Motor, 5Hp, 208-230V, 60Hz, 1ph
Pulley, 16J31 X 1.125 Bore
Nut, 3/8- 16 Hex
Screw, 3/8- 16 x 1-3/4 Hex Head Cap
Washer, Sq. 1-1/4 x 1-1/4
Key, 1/4 x 1/4 x 1-3/4 Square
Screw, 5/16- 18 x 3/16 Socket HD Set
1
1
4
4
4
4
4
1
4
159472
160412
101188
150920
150925
150923
157567
150796
151167
52
MK-5005S
EXPLODED VIEW & PARTS LIST
19
8
18
12
5
8
16
7
12
1
2
17
12
10
13
5
3
9
11
4
4
14
6
4
4
15
Item
Description
Part #
Qty
1
2
3
4
5
6
7
8
9
10
Washer, Flat, SAE, 1/4
Washer, Lock, Split, 1/4
Washer, Flat, SAE, #10
Screw, Pan HD Phil 6-32 x 5/8
Washer, Lock, It, #10
Bushing, Switch, 30 Amp
Switch, 30 Amp Motor Controller
Plate, Mounting, Switch
Level, On/Off, 30 Amp Switch
Gasket, Cover, 30 Amp Switch
151915
152591
154369
157393
158336
158799
159488
159489
159490
159491
2
2
1
4
2
1
1
2
1
1
11
12
13
14
15
16
17
18
19
Seal, Lever, 30 Amp Switch
Screw, Flat Hd Phil 6-32 x 5/16
Screw, Pan HD Phil 10-24 x 5/16
Cover, 30A Switch (comp)
Lever actuator (comp)
Screw, hex hd fl 10-24 x 5/156
Bolt, hex hd tap 1/4-20 x 1-1/2
Box, elec, top,1-1/2 (comp)
Connector, cord, pg29
159492
159493
159494
159539
159540
159597
159827
160676
160689
1
6
1
1
1
1
2
1
1
53
NOTES
54
MK-5005S
ACCESSORIES
ACCESSORIES
Item
Number
Description
1.
150379
150380
150381
MK-434D, 14” Premium Dry Cutting Blade
2.
128710
128728
128736
MK-50S, 14” Premium, Wet Cutting, Blade
3.
152205
156426
152740
MK-799D, 14” Standard Dry Cutting Blade
4.
152493
Roller Wheel
5.
157748
Protective Wooden Strip
55
MK-5005S
ORDERING, RETURN, PACKAGING
ORDERING INFORMATION
You may order MK Diamond products through your local MK Diamond distributor or, you may order
direct from MK Diamond.
When ordering direct from MK Diamond, please have the following information ready before calling:
• The Model Number of the saw
• The Serial Number of the saw
• Where the saw was purchased and when
• The Part Number for the part(s) being ordered
• The Part Description for the part(s) being ordered
NOTE: There is a $25.00 minimum order when ordering direct from MK Diamond. A $6.00 charge will
be added to orders having a net billing value under $50.00. All purchases must be made using VISA,
MasterCard or American Express.
All parts may be ordered by calling toll free to – 800 421-5830 or 310 539-5221 and asking for
Customer Service. For technical questions, call – 800 474-5594.
RETURN MATERIALS POLICY
To expedite the service relative to the return of a product purchased through MK Diamond, please
observe the following:
NOTE: When returning all items, they must have been purchased within the previous twelve (12)
months.
• Have the Model Number of the saw
• Have the Serial Number of the saw
• Have the location of where the saw was purchased
• Have the date when the saw was purchased
• Contact Customer Service for approval to return the item(s)
• Obtain a Returned Goods Number (RGA) authorizing the return
• Follow the packaging instructions in the following section
• Ensure your item(s) are prepaid to the destination
For returned items, call toll free to – 800 421-5830 or 310 539-5221 and ask for Customer Service.
For technical questions, call – 800 474-5594 or 310 257-2845.
PACKAGING INSTRUCTIONS
•
•
•
•
•
Remove the Cutting Head and Support Angle Assembly
Dry the saw before shipping
When packing, include the following: Saw, Diamond Blade, Blade Guard and Support Angle Assembly and Adjustable Cutting Guide (Other Accessories are not required)
Package the unit in its original container or one of comparable size (do not ship the unit partially exposed)
Ensure all parts are secured in the packaging to prevent moving
AUTHORIZED SERVICE CENTERS
For quicker repair time, you may contact MK Diamond Customer Service, toll free, at 800 421-5830
or 310 539-5221 for the Authorized Service Center closest too you or visit our web site at
www.mkdiamond.com. For technical questions, call – 800 474-5594.
56
MK-5005S
CONTACT & WARRANTY
CONTACT:
Please contact MK Diamond Products, Inc. Customer Service Department with any questions you
might have regarding distributors, parts or service.
Telephone: (800) 421-5830
Fax: (310) 539-5158
E-mail: Customer_Service@MKDiamond.com
Customer Service Hours: Monday through Friday, 6AM-4PM PST
MK Diamond Products, Inc.
1315 Storm Parkway
Torrance, CA 90501
MK DIAMOND PRODUCTS, INC. LIMITED WARRANTY
MK DIAMOND PRODUCTS, INC. will guarantee every machine they build, to be free from defects in
material and workmanship for (1) one year from date of purchase. The obligation of MK DIAMOND
PRODUCTS, INC. under this warranty is limited to the repair or replacement of any parts which,
under normal use, prove to be defective in material or workmanship. The parts involved or the unit
in question should be returned to MK DIAMOND PRODUCTS, INC. or to a point designated by us,
transportation prepaid.
This warranty does not obligate us to bear the cost of labor or transportation charges in connection
with replacement or repair of defective parts. Likewise, it shall NOT apply to any unit which has been
subjected to misuse, neglect or accident. This warranty does NOT apply to any machine which has
been repaired or altered outside our factory.
This warranty does NOT obligate MK DIAMOND PRODUCTS, INC., with respect to items not of our
manufacture, such as engines, motors, hydraulics, etc., which are subject to their own guarantees and
warranties.
We shall in no event be liable for consequential damages or contingent liabilities arising out of failure
of any equipment or parts to operate properly.
© COPYRIGHT 2015, MK DIAMOND PRODUCTS, INC. ALL RIGHTS RESERVED.
The MK Diamond logo is a registered trademark of MK Diamond Products, Inc. and may not be used,
reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
MK Diamond may have patents, patent applications, trade marks, copyrights of other intellectual
property right covering this product in this document.
This manual MUST accompany the equipment at all times. This manual is considered a permanent
part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for
printing.
57
NOTES
58
NOTES
59
MK-5005S Block Saw
OWNER’S MANUAL & OPERATING INSTRUCTIONS
MK Diamond Products, Inc.
1315 Storm Parkway
Torrance, CA 90501
Toll-Free: (800) 421-5830
Phone: (310) 539-5221
Fax: (310) 539-5158
www.mkdiamond.com

MK-5005S BlocK Saw - MK Diamond Products

Transcription

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