tins and cans for chemicals - Galeb Metal Pack

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TABLE OF CONTENT
ABOUT COMPANY - QUALITY POLICY...........................................................................................................1
METAL SHEET CUTTING................................................................................................................................2
CTP (computer to plate)...............................................................................................................................2
METAL SHEET COATING................................................................................................................................3
METAL SHEET LITHOGRAPHY . .....................................................................................................................3
ALUMINIUM CAPS PRODUCTION.................................................................................................................4
ALUMINIUM CAPS .......................................................................................................................................5
CAPS FOR WINE BOTTLES ............................................................................................................................6
ALUMINIUM TUBES......................................................................................................................................7
ALUMINIUM PHARMACEUTUCAL CAPS . .....................................................................................................7
CROWN CORKS.............................................................................................................................................8
TINS AND CANS FOR CHEMICALS ................................................................................................................9
TINS AND CANS FOR CHEMICALS...............................................................................................................10
TINS FOR FOOD PRODUCTS........................................................................................................................11
DECORATIVE TINS.......................................................................................................................................12
PLASTIC AND PET PRODUCTS.....................................................................................................................13
ADVERTISING MATERIAL............................................................................................................................14
ADVERTISING SHELFS................................................................................................................................14
TECHNICAL SUPPORT.................................................................................................................................15
ENGINEERING AND DEVELOPMENT ..........................................................................................................16
REFERENCE LIST..........................................................................................................................................17
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ABOUT COMPANY - QUALITY POLICY
Good and high quality wrapping material is the best advertisement for your products and therefore we offer our
wide range of wrapping/packaging material for food, chemical and pharmaceutical industry as well as PET performs. Our employees and the state-of-the art equipment we have will certainly be able to meet all your needs.
Metal Packaging Material Plant has merged large production giants of ex Yugoslavia in this field which, after privatization process, have become the part of Galeb Group d.o.o. The factory Limoprodukt from Novi Sad has the longest tradition among them as it has been operating in this field since 1922. By constant investment into purchase
of state-of-the-art machines and new technology, Metal Packaging Material Plant strives to gain a leading position
in this field in the Balkans. More information you can find out on our internet page. As we have completed production process, all in one, we would like you to become our business partner. We can offer you the best quality
packaging/wrapping material from our production lines and make new products based on your needs and wishes.
GALEB METAL PACK achieves the aforementioned goals by using and constant improving integrated Quality
Management System (ISO 9001:2008), environmental protection (ISO 14001:2004), health protection and occupational safety (OHSAS 18001:2007), HACCP - CAC/RCP 1-1969, Rev. 4-2003 Recommended international code
of practice – General principles of food hygiene and IFS which includes:
applying all quality control measures to increase customers’ satisfaction;
continuous following global trends of products of our product range;
managing leadership role by management;
top quality and safety of our products at all times;
employees participate in planning, realization and evaluation of all activities in production process;
establishing and managing production of packaging/wrapping products that contribute to customers’ satisfaction;
constant product control and managing the process of purchase of raw material, production, storing and
selling products, marketing;
developing partnerships with suppliers;
constant production improvement;
decision making based on collected and analyzed data;
taking all necessary measures to achieve reduction of environmental impact on living condition in terms of
air emission, water release , soil pollution and disposal of harmful and harmless waste;
rational consumption of power and natural resources necessary for production;
care about employees’ health and safe working conditions by applying preventive actions that will block or
minimize impact of noise, vibration, dangerous materials, high working temperatures, equipment, transport vehicles and other risks posed on employees and visitors;
training and increasing awareness of all employees about the need and importance of their engagement
and contribution to successful operation of integrated production system;
applying Good Manufacturing Practice (GMP) and Good Hygiene Practice (GHP) rules;
GALEB METAL PACK quality policy is always available and periodically reviewed by employees and interested parties.
Packaging Product Factory, Sabac
31
LITTELL scrolling and cutting line
METAL SHEET CUTTING
The plant is equipped with high technology line LITTELL for cutting metal sheets from coils.
TECHNICAL DATA
Sheet thickness from 0.125 mm to 0.525 mm
Coil width from 600 mm to 1250 mm
Cutting length from 457 mm to 1700 mm
There is a possibility of cutting by scroll knives
CTP (computer to plate)
We use the latest technology CTP equipment for prepress, format B0, which enables the best quality production and complicated graphical design. The Prepress Department for graphic preparation is able to produce the
newest graphic design in a very short time based on the customer’s request.
CTP equipment for prepress
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METAL SHEET COATING
Two lines for coating, one for tin plate sheets and one for aluminum sheets are installed. Only the lacquers of the
best known global producers, resistant to pasteurization and sterilization, are used for varnishing. It is possible to
coat metal sheets thickness from 0,14 to 0,5 mm minimal dimension 500 x 700 mm and maximum 1100 x 950 mm.
Coating line
METAL SHEET LITHOGRAPHY
Two high-productive coating lines and two lines for printing on tin plate and aluminium sheet are installed for
metal sheet varnishing and printing. Only lacquers of the best known global producers, resistant to pasteurization and sterilization, are used for varnishing. Quality control is equipped with modern equipment, which guarantees continuous, high quality of products.
Printing line
Average working capacity of each line separately is 4.500 sheets per hour. Metal sheets with thickness of 0.14
– 0.5 mm, minimum size of 500 x 700 mm and maximum of 1100 x 950 mm can be printed. By our own technical and design preparation, we have a completed process from conceptual design up to offset plate making. Tin
plate coating and printing services are rendered to clients as well, and they are intended for packaging/wrapping industry’s needs regarding food products and technical contents.
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ALUMINIUM CAPS PRODUCTION
According to constant investments in equipment and production capacity, Galeb Metal Pack has a very fast and
modern press for deep drawn caps which uses for stel-cap production.
Our modern five-color line for the lateral printing
of aluminium caps will allow us to make any graphic design according to your needs and wishes.
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The latest investment is a new line of a high capacity
for assembling and rolling machine of the well known
manufacturer Bortolin Kemo.
The line is for production of all dimensions of stel-cap
program, with all kinds of inserts.
ALUMINIUM CAPS
Aluminium caps are used for closing of glass bottles filled with mineral and natural waters, non-alcoholic and
alcoholic beverages, pharmaceutical and technical contents, juices. Caps are packed in polyethylene bags and
five-layer cardboard boxes. The way of packing disables contamination of caps. Caps have certificate of health
safety. Caps are delivered with sealants made of expanded polyethylene or with dosage safety valve.
TECHICAL DATA – SCREW CAPS
Cap dimensions are as follows (d x h):
ø 20 x 15 mm
ø 28 x 15 mm
with PVC free sealant
ø 28 x 18 mm
ø 28 x 22 mm
ø 31,5 x 18 mm
ø 31,5 x 24 mm
d
h
d
TECHNICAL DATA - Stel-cap CLOSURES
Closure dimensions are as follows (d x h):
ø 28 x 38 mm
ø 30 x 60 mm
ø 31,5 x 40,5 mm
ø 31,5 x 44 mm
ø 31,5 x 57 mm
ø 31,5 x 60 mm
h
Aluminium closures ”Stel-cap” are used for closing glass bottles filled with alcoholic beverages, wine
and other drinks. Closures are packed in polyethylene bags and five-layer cardboard boxes. Closures
have health safety certificate.
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CAPS FOR WINE BOTTLES
Following the global trends in modern wine industry we developed a special program for packaging and storing
good quality wines.
Working together with our business partners we can offer caps which can be modified according to customers’
needs.
By using modern technologies we can offer different kinds of multiple layers caps which will prolong the quality
of wine and its uniqueness.
TECHICAL DATA – SCREW CAPS
ø 30x60 mm
ø 30x60 mm
ø 28x38 mm
ø 28x38 mm
sarantin
saranex
sarantin
saranex
Saran
Control and adjustment of vertical closing force
Suitable for storing and keeping wines up to
3 years, accessible/suitable for diameter of
ø 28 mm and ø 30 mm.
Saranex (Standard)
Opening moment control
Suitable for storing and keeping wines up to
4 years, accessible/suitable for diameter of
ø 28 mm and ø 30 mm.
Sarantin
3D Measuring table
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Suitable for storing and keeping wines up to
10 years, accessible/suitable for diameter of
ø 28 mm and ø 30 mm.
ALUMINIUM TUBES
Tubes are used for filling with cosmetic, pharmaceutical, food and other contents. Al-u tubes have health safety
certificate.
TECHNICAL DATA
Dimensions of aluminium tubes are as follows:
ø 19 x 85-120 mm
ø 22 x 105-135 mm
ø 25 x 110-145 mm
Tubes are made with closed neck (membrane)
Tubes are delivered with caps
Also they may have a rubber ring
ALUMINIUM PHARMACEUTUCAL CAPS
Types of Al-u caps are as follows:
1. Combined Al-u cap VK-33 mm
2. Combined Al-u cap KK-13 mm
3. Al-u cap ø 13 and ø 20 mm according to ISO 8362-7 standard
4. Al-u caps for bottle with penicillin neck DIN-58366 BG2 type 13
5. Penicillin closure – non-lacquered ø 20.56x7.3 and ø 20.56x7.5 mm
Combined Al-u caps VK-33 and KK-13 consist of Al-part and plastic cover.
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CROWN CORKS
Caps are internally protected with a coater which is resistant to the content with which the bottles are filled.
Caps are externally protected with special varnishers. At customer’s request, caps are printed in several colors.
Lacquers and inks are resistant to pasteurization and sterilization conditions. Crown caps are used for closing
of glass bottles filled with alcohol (up to 15% of alcohol), non-alcoholic beverages and technical contents. Caps
are packed optionally into cardboard boxes, octabines and metal containers. Caps have health safety certificate.
TECHNICAL DATA
Closure diameter: ø 32.1 ± 0.2 mm
Closure height: ø 6.0 ± 0.15 mm
Number of teeth – 21
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TINS AND CANS FOR CHEMICALS
WITH SNAP ON LID – PATENT CANS
TECHNICAL DATA – TINS FOR CHEMICALS
Diameter d (mm)
ø 73
ø 100
Standard height h (mm)
76
94
119
149/155
166
225
Capacity (ml)
250
500
750
1000
1100
1500
TECHNICAL DATA – CANS FOR CHEMICALS
Diameter d (mm)
ø 153
Standard height h (mm)
166
185
Capacity (ml)
2500
3000
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TINS AND CANS FOR CHEMICALS
TINS WITH NECK TOP
CANS WITH NECK TOP
CONICAL CANS
TECHNICAL DATA – TINS WITH OUTLET NECK
Diameter d (mm) Standard height h (mm)
ø 83/24
187
210
ø100/42
94
119
149
166
225
Capacity (ml)
900
1000
500
750
800
1100
1500
TECHNICAL DATA - CANS WITH OUTLET NECK
Diameter d (mm)
ø 153/42
Standard height h (mm)
166
185
240
295
Capacity (ml)
2500
3000
4000
5000
TECHNICAL DATA - CONICAL CANS
Diameter d (mm)
ø 290/300
Standard height h (mm)
210
348
385
Capacity (ml)
12000
22000
25000
Type of cans: without lid, with star lid and with lid with neck top.
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TINS FOR FOOD PRODUCTS
DEEP DRAWN TWO PIECE TIN
TECHNICAL DATA
Diameter d (mm)
ø 73
ø 73
ø 73
ø 73
ø 73
Capacity (gr)
90
95
100
140
150
The two piece tin for food products is the winner of the world
magazine The Canmaker’s Annual Award.
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DECORATIVE TINS
ROUND AND RECTANGLE TINS WITH PLASTIC LID AND WIRE TIGHTENER
ROUND AND OVAL TINS WITH FOLDING LID
TINS WITH PLASTIC LID AND WIRE TIGHTENER
TINS WITH FOLDING LID
TECHNICAL DATA
TECHNICAL DATA
Diameter d (mm)
ø 100
ø 108 x 75
Standard height h (mm)
65-300
75-150
TINS FOR COSMETIC
TECHNICAL DATA
Capacity (ml)
4
10
20
12
30
60
75
150
300
Diameter d (mm)
ø 73
ø 89
ø 110
ø 130
ø 153
ø 200
ø 104 x 65
Standard height h (mm)
65-200
65-300
65-300
65-300
65-300
65-300
65-120
PLASTIC AND PET PRODUCTS
PET preforms with 28 mm thread are intended for production of bottles for carbonated and non-carbonated beverages and water. Possible capacities are 110 million units per year. PET preforms are produced
on equipment of renowned Japanese producer NISSEI ASB.
BPF 28 mm thread
PCO 28 mm
TECHNICAL DATA – PCO 28 mm
Preform weight
20,5 gr
23,0 gr
39,0 gr
42,5 gr
44,5 gr
46,5 gr
48,0 gr
49,0 gr
52,5 gr
Bottle volume
0,25/0,5 liters
0,33/0,5 liters
1 / 1,5 liters
1,5 liters
1,5 / 2 liters
2 liters
2 liters
2 liters
2/2,5 liters
Preform length
99,30 mm
99,30 mm
139,6 mm
139,6 mm
149,47 mm
150,30 mm
150,30 mm
150,00 mm
150,70 mm
Thickness of preform wall
2,50 mm
3,00 mm
3,22 mm
3,60 mm
3,53 mm
3,53 mm
3,70 mm
4,00 mm
3,75 mm
TECHNICAL DATA – BPF 28
23 gr
39,5 gr
42,5 gr
44,5 gr
48,0 gr
0,33/0,5 l
1 / 1,5 litara
1,5 litara
1,5 / 2 litra
2 litra
99,3 mm
139,6 mm
139,6 mm
149,47 mm
150,30 mm
3 mm
3,22 mm
3,60 mm
3,53 mm
3,70 mm
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ADVERTISING MATERIAL
TECHNICAL DATA - TRAYS
Diameter d (mm)
Diameter of upper edge (mm)
ø 340 ± 1
360 ± 2
The internal sides of trays are coated with non slippery lacquer.
Standard height h (mm)
48 ± 0,5
TECHNICAL DATA - COASTERS FOR DRINKS
Diameter d (mm)
ø 89
ø 110
ADVERTISING SHELFS
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TECHNICAL SUPPORT
Galeb Metal Pack Company provides a unique technical support to its clients. With over 50 years of experience
in the packaging field we guaranty the best support at any time all over Europe.
Our main goal is building partnerships with our clients, which is based not only on high quality products but also
on keeping high quality services on all levels in all cycles of products’ life and providing good consulting. With
good communication and regularly visiting our clients we are building excellent relationships.
We have a team of very experienced engineers who are ready to fulfill any client’s wishes and needs. We have
experience in all technical processes and systems in the packaging industry. Our engineers are highly specialized
to give technical support in the following areas:
1.
2.
3.
4.
5.
6.
Filling and packaging of strong alcoholic beverages
Filling and packaging of wine
Filling and packaging of beer
Filling and packaging of food products
Filling and packaging of pharmaceutical products
Filling and packaging of chemical products
We understand that price of product, efficiency production, expenses due to delays because of production interruption ext are very important to our clients. In our everyday work we are trying to find out the best solutions
that will enable us to fulfill your needs in the next areas:
1.
2.
3.
4.
Choosing the right material
Analyzing and adapting technological processes to improve efficiency
Redesigning and adapting products to improve their performance
Logistic support to improve performance of all connected suppliers
Do not hesitate to ask us for help regarding to choosing the right packaging/wrapping material for your products
or developing new products. We can help you with improving production process, choosing, moving and assembling your equipment or working start new equipment.
WE HAVE THE RIGHT SOLUTION FOR YOU!
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ENGINEERING AND DEVELOPMENT
The Engineering and Development Department operates
within Galeb Metal Pack company. It is specialized in planing, constructing and managing projects, turn key projects,
consulting and servicing. Working together with other members of the Galeb Group d.o.o. we can offer a wide range of
services:
1. Drafting and manufacturing tools and machines
2. Project management in performance and improvement of
production equipment/machines
3. Full refurbishment service and assembly of production
equipment as one integrated system by turn key project
4. Disassembly – assembly of all kinds of equipment as well
as its transport
5. Production process monitoring service with proposals for
improvement by production reorganization
6. Production process automatization
Our development is established on our own resources and
incorporated knowledge based on long time experience in
metal production industry. We work together with our tool
workshop to produce all kinds of gears, chain wheels, snail
wheels and snails, shafts and other spare and wear parts for
all kind of industries for Galeb Group d.o.o. companies and
other clients.
We are a leading company in producing replacement parts in
different dimensions and modules. We emphasize our ability
to service in reversible engineering, development, production and finishing next tools and machines/equipment:
1. Tools for punching and embossing
2. Tools for plastic
3. Tools for closing of tin cans
4. Palletizer
5. Wrapping machine for wrapping with foil stretch
6. Assembling and rolling machine
7. Transportation systems within process technology
8. Machines for production of closures
9. Tools produced accordingly to external requirements -tools
may be produced on our own or delivered construction
for customers needs as well as on special request
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CNC Machines for Metal Treatment
Line for Beer Pasteurization
Assembly of Processing Equipment
Line for Automatic Packaging
Dismanteling of Tunnel Pasteurizer
REFERENCE LIST
Coca-Cola HBC AD
Coca-Cola HBC B-H d.o.o.
Coca-Cola HBC d.o.o.
Coca-Cola HBC
Carlsberg Group Procurement AG
Carlsberg d.o.o.
Carlsberg d.o.o.
Apatinska Pivara DOO/ Trebjesa Pivara – AD
Zagrebačka Pivara Ujedinjene Srpske Pivare AD BIP Valjevska Pivara AD Pivovarna Laško D.D. Banjalučka Pivara Tuzlanska Pivara Sarajevska Pivara Birra Tirana Jagodinska Pivara Pivara Niš A & P doo Beograd LLC PepsiCo Holdings Knjaz Miloš Zvezda Helios AD Tikkurila Zorka DOO Nevena Color Yuhor Export Pajic Company Lim Samobor Agrokombinat 13 Jul Kompanija Takovo Vršački Vinogradi Rubin Galenika AD Hemofarm Koncern AD Cramele Halewood Prodvinalco Tikveš Winery Imako Vino OOO Eximet Polycan Aerosols Giorgio Fanti Mr.Pack Gruppo Italiano Imballaggio Continent LPG Euro Gaz Pécsi Sörfőzde Zrt.
Cimislia Wineries
Ölgerðin Egill Skallagrímsson
POLLAS GLASS SA
Serbia
Bosnia and Herzegovina
Croatia
Bulgaria
Switzerland
Serbia
Croatia
Serbia
Montenegro
Croatia
Serbia
Serbia
Serbia
Slovenia
Bosnia and Herzegovina
Bosnia and Herzegovina
Bosnia and Herzegovina
Albania
Serbia
Serbia
Serbia
Russia
Serbia
Serbia
Serbia
Serbia
Serbia
Serbia
Croatia
Montenegro
Serbia
Serbia
Serbia
Serbia
Serbia
Romania
Romania
Macedonia
Macedonia
Russia
Croatia
Italia
Italia
Romania
Macedonia
Albania
Hungary
Moldova
Island
Greece
SRB 15000 Šabac I Pocerska 111 I Tel: +381(0)15/367 709, 367 700 I Fax: 367 726, 367 797
MNE 20000 Podgorica I Bulevar Pera Ćetkovića 56 I Tel/Fax +382(0)20/656 359, 656 360
BIH-RS 76300 Bijeljina I Cara Uroša 107 I Tel: +387(0)55/211 468, 055/211-471 I Fax: 211 469
78000 Banja Luka I Krajiških brigada 113 I Tel: +387(0)51/217 880 I Fax: 051/217 881
CRO 10000 Zagreb I Potočnjakova 3 I Tel: +385(0)1/669 9954 I Fax 660 2342
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