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Quality and Capacity Document 2009 -1- Gas Transport Services B.V. Quality and Capacity Document 2009 Foreword We are pleased to present the 2009 Quality and Capacity Document prepared by Gas Transport Services B.V. (GTS). This document has been produced in accordance with the requirements set by the Ministerial Decree on Quality Aspects of Transmission System Operation (Electricity and Gas). It has been compiled for the Office of Energy Regulation of the Netherlands Competition Authority (NMa) and for others who are interested in our company. GTS forms part of the European infrastructure company N.V. Nederlandse Gasunie. Gasunie has one of the largest high pressure transmission networks in Europe. As operator of the Dutch gas transmission network, GTS provides gas transport services in the interests of ensuring a smooth operation of the gas market in the Netherlands and beyond. Management of the gas transmission network comes within the statutory tasks that GTS performs on a non-discriminatory and transparent basis. GTS is responsible for providing safe and reliable gas transport. Quality and safety are top priorities and controlling factors and are the reason for extra attention being paid to the ageing networks in the Netherlands. Naturally these must continue to comply with the GTS standards for safety and quality. That is why more time and money is necessary for network maintenance. GTS anticipates developments on the gas market which may affect the gas streams in its network and the associated demand for transport capacity. GTS does this by providing new services and by organising planning and investment processes efficiently. Over the last few years, ‘Open Seasons’ have been held which involve asking market parties to calculate their requirements for additional transport capacity and to commit to these requirements. The first two Open Seasons resulted in a huge expansion in the Dutch gas transmission grid. The Integrated Open Season held this year, together with our sister network operator in Germany, GUD, also revealed substantial requirements for extra transport capacity. These expansions mean that numerous companies can conclude new trading contracts at home and abroad, new power stations are supplied with gas and soon liquefied natural gas (LNG) can also be brought to the Netherlands. The Netherlands itself is benefiting from this because more competition between gas suppliers promotes market operations. The investments are also necessary to secure future gas supply, because domestic production is gradually declining. An adequate long-term supply of natural gas is also important in view of its crucial role as a transition fuel. Gas is the cleanest of the fossil fuels that can be used to help achieve a sustainable energy supply. Even with increased energy efficiency and the optimal use of other energy sources (such as wind energy and solar and nuclear power) the role of gas will continue to be of immense importance as a flexible fuel in Dutch and European energy supply. The latest investments tie in well with this strategy and will moreover ensure that the Netherlands can build on its strong position as linchpin of the gas roundabout in the North-West European energy supply. Geert Graaf CEO Gas Transport Services B.V. If you would like to comment on this document please send an e-mail to: info@gastransport.nl -2- Gas Transport Services B.V. Quality and Capacity Document 2009 Abbreviations This Quality and Capacity Document uses the following abbreviations. Abbreviation AMvB BBL BRZO CAP CCP CPB CS DCMR DIS EGIG EK EN ESD FMEA GDB GE G-gas GTS GUD GUN GWWL H-gas HPSD HTL IPPC ISO KB KCD KLIC KPI LCC LNB LNG LOC LOD LTDV LTI LTIF MOC MER MRQ NEN NMa NNO Meaning General Administrative Order Bacton - Balgzand Pipeline Major Accident Decree Central Asset Planning Central Command Post Netherlands Bureau for Economic Policy Analysis Control station (CS) Environmental Protection Agency Rijnmond Document Information System European Gas pipeline Incident data Group Office of Energy Regulation (regulatory body, part of the Nma) European Norm Emergency Shut Down Failure Mode and Effect Analysis Geo Data Base Groningen Equivalent (= the measurement for non-Groningen gas expressed as an equivalent volume of Groningen quality gas) Groningen gas Gas Transport Services Gasunie Deutschland Gasunie Netherlands Grijpskerk - Workum - Wieringermeer Pipeline High-calorific gas High Pressure Shut Down Main transmission grid Integrated Pollution Prevention and Control International Standardisation Organisation Cathodic protection Quality and Capacity Document Cable & Pipeline Information Centre Key Performance Indicator Life Cycle Costing National Network Operator Liquefied Natural Gas Loss of Containment Line of Defence Long Term Development View Lost Time Incident Lost Time Incident Frequency Management of Change Environmental Impact Analysis Ministerial Decree on Quality Aspects of Transmission Netherlands Standardisation Institute Netherlands Competition Authority Neighbouring Network Operator -3- Gas Transport Services B.V. Quality and Capacity Document 2009 NPR ORA PBZO PIMS PM P90 QRA RCM RIVM RNB RO RTL RvA SBUI SCIOS SLA SRA TBO OBO VG&M WION WKK WRO Dutch Code of Practice Operational Risk Analysis Severe Accident Prevention Policy Pipeline Integrity Management System Plant Maintenance 90% assurance that a project will be realised within budget and time schedule in accordance with the scope and requirements Quantitative Risk Analysis Reliability Centred Maintenance National Institute of Public Health and Environment Regional network company Spatial planning Department Regional transmission grid Dutch Accreditation Council National Structure Plan for Pipelines Dutch Foundation for Certification, Inspection & Maintenance of Combustion Plants Service Level Agreement Strategic Risk Analysis Technical Management Hand-over Operational Management Hand-over Health, Safety & Environment (HSE) Information Exchange on Underground Networks Act Combined Heat and Power (CHP) Spatial Planning Act -4- Gas Transport Services B.V. Quality and Capacity Document 2009 Content Foreword Abbreviations 2 3 1. Introduction 1.1 General points 1.2 Layout of the Quality and Capacity Document 1.3 Developments arising from the 2007 Quality and Capacity Document 7 7 8 10 2. Capacity Plan 2.1 Market developments 2.1.1 Trends in Europe 2.1.2 Gas transport scenarios in 2016 2.1.3 Gas transport scenarios in 2021 2.1.4 National Structure Vision for Pipelines 2.2 Forecasts 2.2.1 Introduction 2.2.2 Exit 2.2.2.1 Estimation method 2.2.2.2 Domestic exit capacity 2.2.2.3 Exit capacity at border points 2.2.3 Entry 2.2.3.1 Estimation method 2.2.3.2 Domestic entry capacity 2.4 Bottlenecks 2.4.1 Decisions were taken in 2008 to resolve the following bottlenecks. 2.4.2 Decisions were taken in 2009 to resolve the following bottlenecks 2.4.3 Decisions will be taken after 2009 to resolve the following bottlenecks 11 12 12 17 18 20 22 22 22 22 23 24 24 24 24 26 27 27 28 3. Quality and safety 3.1 Introduction 3.2 Indicators with target values 3.3 Quality system 3.4 Safety 3.4.1 Interest 3.4.2 External safety 3.4.3 Safety zoning 3.4.4 Risk Communication 3.4.5 Disaster management 29 29 29 31 38 38 39 42 42 42 4. Maintenance and replacement 4.1 Preventative maintenance 4.2 Replacement 4.3 Maintenance and fault-clearing service 4.3.1 Organisation 4.3.2 Modus operandi 43 44 46 47 47 47 -5- Gas Transport Services B.V. Quality and Capacity Document 2009 5. Cohesion between Investment Plan, Maintenance Plan and Business Plan 5.1 Relationship between Investment and Maintenance Plans and Business Plan 5.2 Planning & Control Cycle Contents of Appendices I. Directives and norms applied by GTS II. Monitoring procedure III. Description of components of the gas transmission grid IV. Qualitative component assessment; monitoring, assessing and changing components V. Asset Register VI. Gas transmission grid changes as against the 2007 Quality and Capacity Document VII. Severe Accident Prevention Policy -6- 49 50 52 54 55 57 59 61 63 65 Gas Transport Services B.V. Quality and Capacity Document 2009 1. Introduction 1.1 General points In accordance with article 8 of the Gas Act, Gas Transport Services B.V. (GTS) has prepared this Quality and Capacity Document in which: GTS demonstrates that it has an effective quality control system for its transport services and other services; GTS describes the quality levels to which it aspires; GTS describes which safety indicators are applied; GTS demonstrates that it has sufficient capacity to be able to meet total gas transport requirements; GTS describes which investments, including replacement investments, are needed in order to maintain the quality and continue with the expansion of the gas transmission grid in order to meet total requirements for gas transport. GTS has used the Ministerial Decree on Quality Aspects of Transmission (version of 20 December 2004) and the NMa’s “Guidelines for Quality and Capacity Documents” (version of 5 February 2008) as a guide for preparing the Quality and Capacity Document. The findings of the audit performed by the Office of Energy Regulation in December 2008 have also been incorporated. The Quality and Capacity Document is published on the website of GTS1. GTS is an independently operating subsidiary of N.V. Nederlandse Gasunie (Gasunie), the owner of the pipeline network. Gasunie has designated GTS as the national gas transmission operator as laid down in the Network Management Agreement. Part of the operational activities relating to network management, in particular the actual construction and maintenance of the gas transmission network, has been assigned to Gasunie by GTS through a contract for professional services. GTS aims to offer and perform gas transport services independently in order to contribute towards the smooth operation of a liberalised gas market in the Netherlands and beyond. As operator of the national transmission network, GTS performs its tasks on a non-discriminatory, transparent basis with safety, reliability and efficiency being of paramount importance. Customer orientation, cost awareness and professionalism are also key concepts in GTS’ business operations. 1 www.gastransportservices.nl -7- Gas Transport Services B.V. Quality and Capacity Document 2009 1.2 Layout of the Quality and Capacity Document After the introductory first chapter, chapter 2 gives an insight into long-term market trends in Europe and translates these into possible scenarios. These are formulated in more detail by producing an estimation of total transport capacity requirements for the Netherlands and a description of existing and anticipated capacity bottlenecks. The document describes which investments are needed for expanding the gas transmission grid in order to meet anticipated demand for transport. The methods for estimating the demand for capacity and for determining capacity bottlenecks are also explained. Chapter 3 describes the level of quality to which the company aspires for its gas transport services and the safety indicators that are applied. Quality control procedures for gas transport are also explained and the effectiveness of these is demonstrated. Risk management relating to realising or maintaining gas transport quality in the short term and the long term is a key element here. Particular attention is paid to risk management, specifically to safety aspects while the gas transmission grid is being constructed, maintained or managed and while gas is being transported. The document pays explicit attention to the prevention of a major risk: pipeline damage sustained during excavation work by third parties. Representing a more detailed examination of this part of chapter 3, chapter 4 describes the measures that must be taken as regards maintenance and replacement in order to realise and to maintain the quality of transport services to which the company aspires. It also describes the working procedures and organisational measures in the event of failures and interruptions. Finally, chapter 5 describes the business and control cycle, which guarantees the cohesion between the compulsory parts of the quality control system, the registration process and the annual budget. The registration process, the procedures and the plans are also evaluated within this cycle. The following topics are covered in appendices: standards, guidelines and other relevant provisions, see appendix I monitoring procedure, see appendix II description of gas transport components, see appendix III description of the technical condition of components of the network, see appendix IV description of the asset register and associated procedure, see appendix V changes to the gas transmission grid with respect to the 2007 Quality and Capacity Document, see appendix VI Severe Accident Prevention Policy, see appendix VII The following table shows where the relevant sections in the Gas Act (including proposed changes to the Gas Act), MRQ and Guidelines are covered in the Quality and Capacity Document. -8- Gas Transport Services B.V. Quality and Capacity Document 2009 Reference Gas Act Article 8.2.a Article 8.2.b Article 8.2.c Proposed changes to the Gas Act Article 2b.2.b Article 2b.2.e Article 35.a Article 35.a Clarification of Gas Act 3.4.2 3.6 4.3 7.1 7.1 7.1 7.1 7.1 7.1 MRQ Article 10.1 Article 10.2 Article 11.a, 14 Article 11.b, 14 Article 11.c, 14 Article 11.d, 14 Article 11.e, 15.2 Article 11.f, 15.3 Article 11.g, 16.1a/2 Article 11.h, 16.1b/2 Article 11.i, 16.1c/2 Article 11.j, 17.1 Article 11.k, 17.1 Article 11.k, 17.b Article 11.l, 18.1/2a Article 15.1 Article 18.2b/2c Article 19 Article 20 Guidelines Article 2 Article 3 Article 4 Article 5 Article 6 Article 7 Article 7 Subject QCD Quality level Quality control system Capacity 3.2 3.3 2 Safety indicators Expansion investments Changes with regard to previous year Deviations from quality level 3.2 2.4, 2.5 1.3 3.2 National Structure Vision and assessment of use and necessity Quality level and target values Planning harmonisation between network operators Transport capacity trends Quality level Quality control system Risk analysis Deviation from target values Safety and safety indicators 2.1 Indicators Standards, guidelines, provisions Estimation of capacity Capacity bottlenecks Solutions for capacity bottlenecks Capacity estimation procedure Risks and risk analysis Maintenance and replacement measures Investment plan Maintenance plan Plan in the event of disruption Monitoring procedures Description of network components Qualitative assessment of network components Asset register procedure Quality control system Information regarding prevention of damage to the network Cohesion and consistency Evaluation of indicators, procedures, plans 3.2 Appendix I 2.1-2.3 2.4 2.4, appendix VI 2 3.3, appendix VII 4 * * * Appendix II, IV Appendix III Appendix IV, * Appendix V 3.3 3.4 5 3.2, 3.3 Confidentiality Target values Estimation of demand for capacity and bottlenecks Risk analysis Investment plan, maintenance plan, plan in the event of disruption Monitoring procedure Description of network components * 3.2 2.1-2.4 3.3, appendix VII * -9- 3.2 2 2 3.2 3.3 3.3 3.2 3.2, 3.4 Appendix II Appendix III Gas Transport Services B.V. Quality and Capacity Document 2009 Article 7 Qualitative assessment of network components Article 8 Asset register Article 8 Information regarding prevention of damage to the network Article 9 Cohesion and consistency *Information is supplied separately to the Office of Energy Regulation. Appendix IV, * Appendix V 3.4 5 1.3 Developments arising from the 2007 Quality and Capacity Document During an assessment and business visit in December 2008, the Office of Energy Regulation checked whether GTS met the requirements included in the MRQ in its 2007 Quality and Capacity Document. The 2009 Quality and Capacity Document has also been enhanced in comparison with the 2007 Quality and Capacity Document as a result of this business visit and the assessment by the Office of Energy Regulation. Safety indicators have been named, in accordance with proposed changes to the Gas Act, Article 2b. The previous Quality and Capacity Document already paid ample attention to safety although this was not actually required in the MRQ. Afterall, high levels of safety and reliability are closely interlinked with regard to the gas transmission grid. The information supplied to the Ministry of Housing, Spatial Planning and the Environment within the scope of the National Structure Vision for Pipelines (Structuurvisie Buisleidingen) has been backed up by supporting documentation. The National Structure Vision for Pipelines is in the process of being revised. This describes large-scale expansions or modifications to infrastructure, in order to set aside scope for planning for these in advance. The investments required for the expansion of the network in order to provide total transport capacity requirements are described in explicit detail. This is important for preparatory work and reasoning when considering use and necessity and most suitable location for nationally significant infrastructure projects. - 10 - Gas Transport Services B.V. Quality and Capacity Document 2009 2. Capacity Plan The Capacity Plan outlines projected market developments up to 2021 and the way in which GTS is planning to run the network and future expansions to the network for the planning period 2010 - 2016. Long-term considerations encompass GTS’ vision of developments in Europe up to 2021 and how these can be translated into possible scenarios. The Capacity Plan includes medium-term and short-term (planning period 2010 – 2016) projected demand for capacity and indicates how it is likely to arise. It also describes how these projections indicate probable bottlenecks in the network and how they will be resolved. The process involves gathering forecasts on supply and sales, identifying measures for resolving existing and anticipated bottlenecks as well as long-term market trends. It gives insight into the long-term development of network configuration. Performing configuration studies Shippers Directly connected parties Approving planning figures Investment and feasibility studies Analysing bottlenecks Producers/ TNO-NITG NNO’s Operational planning Open Season In a consultation round, shippers, directly connected parties (RNBs, industrial players and power stations) and producers are approached for an indication of their future need for capacity at border points and domestic entry and exit points. GTS consults TNO Built Environment and Geosciences (TNO Bouw en Ondergrond) on provisionally undeveloped gas reserves in the Netherlands and on the Dutch section of the continental shelf. GTS coordinates capacity requirements on both sides of the border point with the Neighbouring Network Operators (NNOs). GTS then compiles the planning figures based on bookings, data from previous years, figures obtained from the consultation round, the results of an analysis of sales and macroeconomic trends. These planning figures are used to compile scenarios in which future developments on the Dutch and neighbouring gas markets are modelled. These scenarios later provide major input for the Long Term Development View (LTDV) and the analysis of bottlenecks. - 11 - Gas Transport Services B.V. Quality and Capacity Document 2009 Years in advance Global, uncertain, long term Long Term Development View 6-25 4-6 Investment study 1-4 Bottleneck analysis 0-1 Operational planning Detailed, specific, short term GTS follows developments on the North-West European gas market, also over the long term. The LTDV gives an insight into the strategy to be followed for potential network expansions and the long-term investments necessary for this. These insights mean that the gas transmission grid can be expanded to such an extent that anticipated new capacity will also cover the capacity requirements of the market over the long term. An investment study is compiled to translate medium-term capacity bookings from market players into a corresponding (feasible) investment programme. The measures GTS ultimately takes depend on the amounts contracted by market players over the long-term. Major investments cannot be based on forecasts, since there is a risk that they may be inaccurate. Individual requests from shippers are also often not enough to justify a major investment. For this reason, it was decided to organise periodic Open Seasons. This provides a structural and medium-term picture of shippers’ demand for transport capacity, to which a timely response can be made. By combining market demands, economies of scale can be achieved. Open Seasons are organised every two years in principle. The bottleneck analysis concentrates on the short term, the next 1 to 4 years, and identifies anticipated bottlenecks. No more major network adjustments can be carried out within this period. Bottlenecks will be resolved by methods including commercial measures and investments. Within operational planning it is no longer possible to adjust the network configuration. Free capacity which is temporarily not being used can be made available to the market. Maintenance on the transmission grid is also planned in such a way that existing obligations can be satisfied. 2.1 Market developments This section describes GTS’ long-term vision of gas infrastructure development up to 2021. On the one hand, this relates to the developments on the North-West European gas market, on the other hand to the consequences of these developments for Dutch gas infrastructure. Different scenarios are examined within the framework of the LTDV (compiled in mid-2008). 2.1.1 Trends in Europe The European gas market is susceptible to continuous changes. The market has become very dynamic as a result of the liberalisation of the gas market and increasing cross-border gas flows. The decline in production capacity in North-West Europe is leading to the need for new imported flows. Market players have a virtually continual need for expansion in transport capacity, which leads to adaptations to the gas transmission grid in order to be able to satisfy market requirements permanently. - 12 - Gas Transport Services B.V. Quality and Capacity Document 2009 North-West European Gas Roundabout The gas roundabout All involved parties are working on the development of the Netherlands into the linchpin of the North-West European gas roundabout. In order to effect this, the government is providing a beneficial investment climate, taking care of an improvement in market operations and enhancing the international position of the Netherlands as a gas country. The country is working with neighbouring countries towards removing obstacles to cross-border trade. National gas market operations are also being improved in a number of areas, such as the removal of barriers relating to gas quality. Expansion of the gas roundabout is an “icon” of Dutch energy policy. This will make a positive contribution towards the triangle of energy policy objectives: guaranteeing security of supply, energy market efficiency and the transition towards a sustainable energy supply, in which gas will play a crucial part over the next few years. By making the Netherlands, as an “interchange” , as attractive as possible for gas imports, exports, transit, storage and trade, the Netherlands can earn an enduring “return” from the knowledge, infrastructure and geographic potential already available here. The gas roundabout can also be broadened from a functional point of view: the Netherlands may provide services to West Europe to assist in the transport of CO2 and its storage in empty gas fields (onshore and offshore). Demand for transport capacity The increasing demand for transport capacity in North-West Europe is leading to adaptations to the gas transport system. This growth in demand for capacity is arising from: Increase in international gas flows (imports2 and exports) Gas demand trends Increasing demand for gas storage Diversification Arbitrage (trade) These five market developments are explained below. Different scenarios for capacity demand in 2016 and 2021 have been defined based on these developments. These scenarios and the consequences for the gas infrastructure are reproduced in sections 2.1.2, 2.1.3 and 2.1.4. 2 Increase in imports through falling domestic supply. - 13 - Gas Transport Services B.V. Quality and Capacity Document 2009 Increase in international gas flows The combination of declining local production and a slight growth in the gas market is resulting in an increase in import flows for North-West Europe. Connection to gas flows from outside North-West Europe is necessary, either via pipelines, or in the form of liquefied natural gas (LNG). As a result of this change to the gas supply, the composition of the gas that is being brought to the market in the Netherlands is gradually changing. The joint network operators have alerted stakeholders to the fact that gas consumption equipment must possibly be adapted in order to be ready to cope with fluctuations in gas composition. As far as GTS is concerned, the decline in local production (low-calorific gas) and the increase in high-calorific imported gas possibly mean that considerably more must be invested in quality conversion in order to meet market demand. Volume [bcm/year] Additional import requirements for North-West Europe in 2020 compared to 2005 90 80 Market growth 70 Decline in production 60 50 40 30 20 10 0 United Kingdom the Netherlands Germany France Denmark/ Sweden Belgium Source: GTS, based on National Grid, Global Insight, CERA and Wood Mackenzie The decline in local production within North-West Europe is manifesting itself particularly in the United Kingdom, Germany and the Netherlands. In the Netherlands this mainly represents falling volumes produced from the “small fields”. A fall in local supply will be compensated for by an increase in imports. We are also seeing a trend where more gas is flowing to neighbouring countries at the exit points. Gas demand trends GTS assumes moderate long-term growth of 1% to 1.5% per annum. The financial crisis has lead to a temporary decline in economic growth resulting in a decrease in gas consumption by industrial customers and a decrease in the volume of gas transit to neighbouring countries. However, this has a very limited effect on the necessary transport capacity. The reason for this is that the volume decrease is manifesting itself mainly with buyers with a flat profile. The demand for gas from so-called profile customers, such as the domestic market in the Netherlands and neighbouring countries, is not showing any decline and continues to claim the largest proportion of the system capacity. - 14 - Gas Transport Services B.V. Quality and Capacity Document 2009 As an indication, a volume decrease of 5% relating to ‘flat’ buyers results in a decrease in total capacity load of less than 0.5%. An economic recovery is anticipated in 2010. On balance it is expected that the effect of the economic crisis will lead to a 5 to 6 year stagnation in gas volumes required. However, it is anticipated that the growth in demand for transport capacity will remain almost unchanged. New market demand for additional transport capacity is clearly present in the current Integrated Open Season. The emergence of sustainable energy sources will lead to a possible future drop in the volume consumed by gasfired power stations. However, no fall in transport capacity is expected because this capacity remains necessary as a back-up for sustainable sources, such as wind. Increasing demand for gas storage As domestic supplies are steadily dwindling, it is necessary to connect to gas flows from outside North-West Europe. Generally these gas flows will originate from distant sources, requiring major investment in infrastructure. 180 Iran Nigeria tu re 120 90 Fu Proven gas reserves [Tcm] 150 Russia (at present) Qatar Algeria 60 Russia (in the future) 30 Today 0 0 1000 2000 3000 4000 5000 6000 Norway Distance [k m ] Source: Based on Global Insight; BP Statistical review New imported gas coming from greater distances In order to provide gas transport in an economically responsible manner, gas with a high utilisation period will be supplied, i.e. a constant supply during the whole year. Absorbing seasonal variations in demand within the market must be carried out by using storage facilities close to the market. This means that the increasing requirement for imports is leading to a need for additional storage. - 15 - Capacity Gas Transport Services B.V. Quality and Capacity Document 2009 1/3 van 1/3 of jaarvolume annual volume 2/3 of annual volume Baseload supply: load factor 1 Baseload supply delivers to storage facilities Market demand with seasonal profile Storage facilities deliver to the market 1-Dec 1-Nov 1-Oct 1-Sep 1-Aug 1-Jul 1-Jun 1-May 1-Apr 1-Mar 1-Feb 1-Jan 2/3 van jaarvolume Baseload supply delivers to the market Storage facilities to convert baseload supply to a seasonal profile (example) The potential for building suitable storage facilities for the North-West European market is localised in a restricted area. This area extends over North Germany, North and West Netherlands and the North Sea. Storage facilities are going to be offering an increasing number of services across national borders. In this way, seasonal flexibility from Dutch storage facilities will also be used for the neighbouring countries Germany, Belgium, France and the United Kingdom and vice versa. Exporting (and importing) flexibility requires considerable (winter) capacity at border stations. Diversification As the share of imported gas becomes greater, the desire to diversify supply arises i.e. to have as many different and independent suppliers as possible, thereby minimising the risk of failure of supply. In addition to the role it plays as a source of additional imports, liquefied natural gas (LNG) also makes a contribution towards the diversification of supply. Liquefied natural gas comes mainly from areas where the intended markets cannot be reached with gas pipelines, such as Nigeria, Qatar, Angola and Libya. LNG represents a flexible transport route compared to transport through pipelines. Given the situation where the global receiving capacity for LNG exceeds production capacity by a factor of 2, it is technically possible to shift LNG transport. This means that LNG trading becomes increasingly global in nature, with market prices also determining where LNG is purchased and supplied. This can make the LNG supply changeable and uncertain. In any case there must be sufficient capacity in order to transport the gas from the terminal towards the transmission grid or sales market. - 16 - Gas Transport Services B.V. Quality and Capacity Document 2009 Diversifying transport routes and markets also applies for gas producers. Different considerations, including geopolitical issues, can play a role here. In order to be able to accommodate the different supply situations that arise here, additional transport capacity will be necessary for the coming years. Arbitrage (trade) The liberalised gas market, with an increasing number of trading parties, has created the need for transport capacity to facilitate this trade. Gas suppliers contract extra transport capacity in order to have access to the market with the highest price. Gas buyers contract extra transport capacity in order to have access to the market with the lowest price. The volatility in the commodity market offers opportunities for trading. Market players’ behaviour is unpredictable and is chiefly defined through optimisation of trading activities. When reserving transport capacity, gas transport costs play a subordinate role, because these only form a fraction of the commercial value of the gas. The demand for extra transport capacity due to increasing trade will lead to more infrastructure. Developments in the gas market will lead to an increase in transport capacity. In addition to the physical necessity for additional imports, flexibility and flows to neighbouring countries, the desire for diversification and arbitrage also play a part. Investments from prior years have been based on capacity contracted by market customers. Taking account of the aforementioned developments, transport scenarios for 2016 and 2021 were compiled in mid2008. The names of the scenarios are different to those used in the 2007 Quality and Capacity Document. The low capacity scenario is equivalent to the basic scenario of 2007. This low capacity scenario includes all the capacities considered to be commitments as at mid-2008 for which investments shall be made, if necessary. 2.1.2 Gas transport scenarios in 2016 For 2016 the ‘low’ scenario consists of the existing commitments3. The many market plans (LNG, storage, power stations, imports, exports), for which GTS (as at mid-2008) has not yet undertaken any commitments, are listed and ranked in a medium and high capacity scenario. The terms low, medium and high indicate the estimated level of the capacity, not the possibility of it occurring. The medium capacity scenario includes, in addition to the capacities from the low capacities scenario, market plans with a high probability of occurrence. In the 2007 Capacity Plan, these additional market plans formed what was then the high probability scenario. The high capacity scenario contains, in addition to the capacities from the medium capacity scenario, market plans with a lower probability of occurrence. In the previous Capacity Plan, these components with a lower probability were subdivided and classified in a medium and lower probability scenario. Based on a transport analysis performed according to the aforementioned scenarios, a growth in entry and exit capacity in North-East and North-West Netherlands and a growth in entry capacity in West Netherlands (Maasvlakte) are expected for 2016. The basic principle is that domestic production capacity will decline sharply. Investments must be made if the demand for transport in the ‘medium’ and ‘high’ scenarios for 2016 are to be met. It should be noted that these relate to expansions for which no investment decision has yet been made. In the figure below, the red/yellow bars represent extra pipeline capacity and the circles extra compression capacity. Expansion programmes via the West and East route have been taken into account. The most efficient solution will be implemented on the basis of concrete contracts. 3 Commitments present as at mid-2008, including the contracts and infrastructure for Open Season 2005, Open Season 2012 and the first LNG terminal. - 17 - Gas Transport Services B.V. Quality and Capacity Document 2009 Medium High West-route East-route Possible expansion programmes to the gas transmission grid in 2016 2.1.3 Gas transport scenarios in 2021 As various currently prevailing contracts will have expired by 2021, and it is impossible to identify concrete projects over a period of more than 10 years, another approach has been chosen for compiling scenarios for 2021. Using a transport simulation model for the whole of Europe as well as existing long-term market data as at mid-2008, a representative cold year has been simulated on a daily basis. Capacities for the Dutch gas transmission grid have been derived from this. This leads to the following scenarios: medium (with extra entry in North-East and West Netherlands in order to compensate for the decline in domestic production) and high, in which extra gas flows via SouthWest Netherlands to United Kingdom. In high capacity scenario 1, this extra gas will come mainly from North-West and West Netherlands. In high capacity scenario 2, this extra gas will come mainly from North-East Netherlands. For the medium scenario, extra transport to United Kingdom via BBL or Interconnector (IUK) has been simulated. In order to meet demand for transport in 2021, investments must be made in pipeline capacity and compression capacity. Just as with the scenarios for 2016, it should also be noted here that this relates to possible expansions for which no investment decision has been taken. In the figure below, the bars represent extra pipeline capacity and the circles extra compression capacity. Expansion programmes for the West and East route have been taken into account just as for 2016. The most efficient solution will be implemented on the basis of concrete contracts. - 18 - Gas Transport Services B.V. Quality and Capacity Document 2009 Medium Medium BBL Medium IUK Possible expansion programmes for the gas transmission grid, ‘medium’ scenarios in 2021 High1+High2 High1 West-route East-route High2 Possible expansion programmes for the gas transmission grid, ‘high’ scenarios in 2021 More measures are also necessary in 2021 for the high capacity scenarios than for the medium capacity scenarios. Supplying gas from North-East Netherlands (‘high’ 2) also requires more measures than supplying gas from NorthWest and West Netherlands. GTS’ approach is that investments are based on capacity contracted by customers. Based on capacity bookings, for example within the scope of an Open Season, a business case is drawn up, which leads to a proposed expansion programme for the network. An assessment is made, by specific business case, regarding which expansion programme is the most effective and efficient and to what extent this fits within the long-term vision of network development, - 19 - Gas Transport Services B.V. Quality and Capacity Document 2009 as laid down in the potential expansion programmes of the LTDV. 2.1.4 National Structure Vision for Pipelines There are approximately 18,000 kilometres of underground pipelines in the Netherlands which transport hazardous substances, mainly natural gas and flammable liquids. Pipelines are a relatively safe and reliable means of transport. They can transport large quantities of gas or liquids quickly and take up little space. Good connections also strengthens the economic position of docklands and industrial areas and can relieve the burden on roads and railways. Having said this, pipelines are difficult to reposition or adapt and constructing new pipelines requires substantial investment. The State is responsible for making pipeline transport possible if that is in the national interest and wishes to reserve space for the future for pipelines. The state policy for new transport pipelines is laid down in the National Structure Plan for Pipelines (SBUI) from 1984. However this expired on 30 December 2008. The Ministry of Housing, Spatial Planning and the Environment (VROM) is currently working on a successor to the national structure plan: the National Structure Vision for Pipelines. This allocates space for future pipelines for hazardous substances in the Netherlands for the next 20 to 30 years. For the natural gas network, this involves pipelines that form part of and will, in future, form part of the main transmission grid (HTL). Expectations are that the new National Structure Vision will be finished at the beginning of 2011. Having an efficient pipeline infrastructure for the transport of energy, raw materials and products (chemicals/oil) is important for: Industry and docklands at home and abroad; The Netherlands as an important (logistical) interchange for the import and export of gas; The capture and storage of greenhouse gas CO2 In the National Structure Vision, the State will give a broad outline of where provinces and municipalities must reserve space. Provinces and municipalities can be involved in joint decisions about the precise locations of pipelines. They must combine these pipelines with existing pipelines as far as possible, which will ensure optimal use of the scarce space. On the basis of the National Structure Vision for Pipelines and accompanying legislation still to be formulated (General Administrative Order on Spatial Planning (AMvB Ruimte), 3rd tranche); activities subject to Environmental Impact Analysis (MER) will ultimately be permitted in municipal Land-Use Plans. Pursuant to the Spatial Planning Act (WRO), a MER plan should be performed for such activities. A social cost/benefit analysis should also be compiled. Land reservation and choices of pipeline route should be considered from the point of view of use and necessity. It is essential to provide proper substantiation for proposals, for land is scarce and, once reserved for pipeline building, cannot be used for other purposes in the coming decades. It is important to ensure that all this connects up as well as possible with anticipated spatial developments at local level. At a request from VROM, GTS clarified its long-term vision of gas transport infrastructure developments in the Netherlands, the Long Term Development View (LTDV)4 as input for the National Structure Vision for Pipelines. The LTDV describes potential expansion programmes for the gas transmission grid up to 2021. The actual optimal investment choice depends strongly on changes in market conditions and/or development of related infrastructure such as gas storage and LNG facilities. In the end, in order to be able to make the optimal investment choice which guarantees transport security, it is necessary, at this point in time, to reserve the defined 4 Main outlines described in sections 2.1.1 to 2.1.3 - 20 - Gas Transport Services B.V. Quality and Capacity Document 2009 transport options of the ‘high’ scenarios in 2021. Restricting defined transport options in advance can entail suboptimal investments in the future. Transport security cannot be guaranteed as firmly, gas transport services, such as gas storage, entry of LNG gas and quality conversion, become possibly less accessible and future investment costs are much higher. For the even longer term, the following developments must be considered: Dutch production capacity of natural gas is declining further. An increase in imports and natural gas transit is to be expected. German production capacity of natural gas is declining further. German demand for low-calorific gas from the Netherlands may possibly increase. Demand for flexibility in neighbouring countries is increasing. Even under the circumstances that there is scarcely any more of the country’s own production capacity available, the fluctuating demand for gas must be met. It is possible that flexibility from or via the Netherlands will be increasingly exported to neighbouring countries. Consideration is also given to the measures possibly necessary for expansion of the transmission grid for the period after 2021 in respect of the aforementioned developments. The defined transport options (via the West route and the East route) must be kept open to ensure gas transport security (including international transport security), so that the specific transport capacity demanded by the market can be realised through the aforementioned developments. Depending on concrete market demand for transport capacity it will be shown in the future which expansions to the infrastructure are the most opportune for continuing to guarantee transport security and the accessibility of gas roundabout services. Within the scope of the National Structure Vision for Pipelines, all these developments result in the total space reserved for pipelines over the long term shown below. The numbers in the figure represent the number of (new) pipelines for gas transport, which must be taken into account in the National Structure Vision for Pipelines. 4 33 1 3 22 33 33 11 11 22 33 3 11 Total space reserved for pipelines over the long term - 21 - Gas Transport Services B.V. Quality and Capacity Document 2009 2.2 Forecasts 2.2.1 Introduction In this section, GTS forecasts likely demand (as at October 2009) for the transport of gas through the national transmission grid in the 2010 – 2016 period. This relates to all capacities seen as commitments for which (if necessary) investments will also be made by GTS. The forecasts relating to the bottlenecks mentioned in section 2.4 about which decisions were taken in 2008 and 2009 are already included as commitments in this set. These represent concrete details for part of the expected amounts stated in the LTDV scenarios (mid-2008). The commitments made by shippers (Precedent Agreements) in the context of the Integrated Open Season are not included in these forecasts. These will only be deemed commitments after the internal Final Investment Decision (expected in the second half of 2010). 2.2.2 Exit 2.2.2.1 Estimation method To estimate exit capacity, GTS makes a distinction between domestic exits and exits at border points. Both are described below. Domestic exits All parties directly connected to GTS will be sent a letter asking them to indicate their short-term capacity requirements. These statements will be analysed and used to compile capacity forecasts. In addition to short-term information, GTS also gathers material from a variety of sources (including the Netherlands Bureau for Economic Policy Analysis (CPB)) for the medium-term forecasts. With the help of a macroeconomic model, this data will be processed and used to compile medium-term market forecasts (for each market segment). In this model, GTS distinguishes the following market segments: households, commercials, horticultural sector, industrial sector (including combined heat and power station) and power stations. Market growth in the electric power stations category has been transferred to the additional scenarios category, due to the increased uncertainty in this segment. Combined with realisations, capacity already booked and short-term information for each exit point, this yields a series of capacity forecasts per exit point for the next few years. Realisations are not always directly usable as a basis for compiling forecasts. In particular, realisations at exit points for the public gas supply are heavily dependent on the temperature. GTS applies a design temperature (average effective daily temperature at De Bilt) of -17 °C. GTS is specifically responsible for peak-period delivery to small scale consumers (households, large buildings and small industrial consumers) in the -9°C to -17°C temperature range. This is set down in the AMvB of 13 April 2004, which contains rules governing provisions relating to security of supply (Decree on Security of Supply (Gas Act)). Exits at border points Forecasts for exit and entry capacities at borders are determined through capacity bookings from market players. Consultations are also held with the NNOs. Market requirements and changes thereto are also gauged by GTS on a regular basis via Open Seasons. Section 2.2.2.3 describes the total exit commitments at border points for the 2010 - 2016 period. The capacity ensuing from Open Season 2005 and Open Season 2012 (phases 1 and 2a) are added to the currently contracted capacity. The network already has sufficient transport capacity or will be expanded to such an extent as to be able to meet these entry and exit contracts. - 22 - Gas Transport Services B.V. Quality and Capacity Document 2009 2.2.2.2 Domestic exit capacity The figure below indicates demand for exit for the domestic market. Major shifts in this demand are not expected in the 2010 — 2016 planning period. Domestic exit capacity Capacity [mln m 3/h GE 25 20 15 10 5 0 2010 2011 2012 Industry Horticulture Power stations Households 2013 2014 2015 2016 Commercials Domestic exit capacity 2010 2011 2012 2013 2014 2015 2016 households 9.2 9.1 9.1 9.0 9.0 8.9 8.9 horticulture 1.4 1.4 1.4 1.4 1.4 1.4 1.4 commercials 2.6 2.5 2.5 2.5 2.5 2.5 2.4 power stations 2.5 2.7 3.0 3.0 3.0 3.0 3.0 industry 3.6 3.7 3.8 3.8 3.9 4.0 4.1 19.2 19.5 19.8 19.8 19.8 19.8 19.8 Total Capacity in mln m3/h GE Demand for exit capacity for the domestic market shows a slight growth up to 2012. Growth is expected for the industry and power station segments and a slight drop in the household and commercial segments. Growth for the industry segment is assumed to be from 1% to 2% in accordance with information from the CPB. The 2007 Quality and Capacity Document applied the market growth from the ‘medium’ scenario to the power stations segment. The exit capacities shown above reflect only commitments undertaken. This adjustment makes the power stations segment come out lower in the later years of the period under consideration. GTS performed a sales analysis in 2009 for the public gas supply, based on the maximum hourly capacities measured in the previous winter. This produced a somewhat lower planned capacity. The totals are 0.2 to 0.3 mln m3/h GE lower across the board compared to the 2007 Quality and Capacity Document. - 23 - Gas Transport Services B.V. Quality and Capacity Document 2009 2.2.2.3 Exit capacity at border points Contracted demand for exit capacity at border points is shown in the table below. Exit border points 2010 2011 2012 2013 2014 2015 2016 KCD 2009 13.9 13.9 14.7 14.7 14.5 14.3 14.1 KCD 2007 12.1 12.4 12.1 12.1 12.1 Capacity in mln m3/h GE The exit capacities at border points in this Quality and Capacity Document are higher than the corresponding figures from the basic scenario set out in the 2007 Quality and Capacity Document. This is due mainly to additional bookings and (from 2012) extra exit capacity sold in the context of Open Season 2012 phases 1 and 2a. 2.2.3 Entry 2.2.3.1 Estimation method As with the exit capacities, a distinction is made in respect of the entry capacities between the estimation method for domestic entries and entries at border points. The sources used are described below. Domestic entries For the domestic entry points, GTS consults with the producers of gas supplies from domestic fields. These producers supply GTS with forecasts for future production. Future small field supply, which is expected on geological grounds but for which no production plans have as yet been drawn up, are compiled annually by TNO Built Environment and Geosciences and included by GTS in the long-term forecasts. Entries at border points Entry capacities are determined in a similar way to the calculation of exit capacities at border points. Please refer to section 2.2.2.1 for a description of this. 2.2.3.2 Domestic entry capacity The table below shows the forecast for domestic entry capacity. This domestic entry capacity is a combination of the capacity in the Groningen field, capacity from storage facilities and capacity from the small fields. Domestic entry 2010 2011 2012 2013 2014 2015 2016 KCD 2009 24.5 26.2 26.7 26.3 25.6 24.5 23.7 KCD 2007 27.3 25.6 24.4 23.3 23.0 Capacity in mln m3/h GE Where, as to be expected, overall production from Groningen and the small fields is declining over the years, entry capacity from the storage facilities is showing an increase. New storage capacity is being contracted in particular for supplies in neighbouring countries, which are connected to the GTS network (among others). Compared to the 2007 Quality and Capacity Document, the forecast for domestic entry capacity is higher in the main. It should be mentioned that domestic supply from the small fields consists of a broad composition of different gas qualities. The ability to off-take this gas often requires more than simply providing sufficient entry capacity. It is also necessary to consider what combinations constitute a suitable average composition at the exit side, and under what operational conditions the various gases can be taken off. The report on the supply of gas from the small fields, which was sent to the Minister of Economic Affairs in October 2009, gives a more detailed explanation of these forecasts. - 24 - Gas Transport Services B.V. Quality and Capacity Document 2009 Green gas At the beginning of 2007, SenterNovem updated the 2004 study on green gas at the request of the Ministry of Economic Affairs. In its report, SenterNovem concludes that the long-term potential for green gas (post 2010) is almost 10% of existing gas consumption. This potential is made up of green gas from biomas-gasification (a technique which is currently applicable) of 1,500 million m3 per annum and of green gas from gasification (a technique which will be available in 5 years’ minimum) of 3,500 million m3 per annum. If the production of green gas is encouraged to the same degree as green electricity was by the Environmental Quality Electricity Production (MEP) scheme, then a potential 300 million m3 per annum can be expected by 2010. If green gas is not promoted, then production will remain at its current level of 13 million m3 per annum. Sustainable practices are high on GTS’ agenda. It is an important issue for society and for the company. Natural gas will play a crucial role in the energy supply for the future. It is the cleanest fossil fuel and indispensable in the transition towards a sustainable energy supply. Gasunie’s transmission grid can serve as a carrier of other sustainable fuels such as green gas. GTS is conducting a project in Zwolle together with Natuurgas Overijssel and Enexis, in which green gas is injected directly into the GTS grid. The results will be used in order to be able to take off green gas on a larger scale in the future in an economical and technologically responsible manner. The project is expected to start in the first half of 2010. 2.2.3.3 Entry capacity at border points Maximum entry capacity at border points deemed by GTS to be a commitment is shown in the table below. Entry at border points 2010 2011 2012 2013 2014 2015 2016 KCD 2009 3.9 5.5 8.6 9.5 9.2 8.9 8.0 KCD 2007 3.5 4.5 5.2 5.7 5.5 Capacity in mln m3/h GE The entry capacity at border points in this Quality and Capacity Document are higher than the corresponding figures from the basic scenario from the 2007 Quality and Capacity Document, mainly due to extra entry capacity booked in the context of Open Season 2012 Phases 1 and 2a. - 25 - Gas Transport Services B.V. Quality and Capacity Document 2009 2.4 Bottlenecks Using transport calculations, GTS then examined whether it had enough transport capacity in its grid to accommodate the entry and exit capacities outlined in the previous chapter. The summary below includes a list of identified bottlenecks for which decisions have been taken since the previous Quality and Capacity Document or will soon be taken. The projects which were approved in this regard in 2009 or earlier and which are currently being implemented, are shown in the figure below. Overzichtskaart (totale scope) Gasrotonde projecten Approved projects Completed projects Oude Statenzijl Rysum Tunneltrace CS-Scheemda 1 RS-Tripscompagnie N2 Heiligerlee Workum Wieringermeer Emmeloord CS-Ommen Bornerbroek Hattem Esveld Maasvlakte CS-Wijngaarden RS-Angerlo RS-Beuningen MS Botlek Locatie Odiliapeel Westerschelde Oost Afsl. locatie Cambron Afsl. locatie Westerschelde West 0 10 20 30 40 50 Kilometers Hommelhof RS-Schinnen Outline map (total scope) Gas roundabout projects - 26 - Epe (D) Gas Transport Services B.V. Quality and Capacity Document 2009 All expansion projects are followed centrally from the study phase to the completion phase. This involves monitoring the scope, progress and costs of the projects. 2.4.1 Decisions were taken in 2008 to resolve the following bottlenecks. 1 Open Season 2012 (phase 1) In July 2007, GTS started a survey among shippers to find out their demands for entry and exit capacity for 2012. It emerged from this Open Season that the demand for transport capacity among shippers is continuing to grow. The demand for extra capacity is intended to supply both domestic and foreign customers. Consultations have been held with Neighbouring Network Operators (NNOs) in order to coordinate infrastructure developments in neighbouring countries as far as possible. This has led to a phased approach for this Open Season, in order to meet the market’s capacity requirements as well as possible. A decision was taken about phase 1 in 2008. A decision will be taken later (2010) about phase 2, as this will depend on developments in neighbouring countries. It has been shown that around 100 km of gas pipeline needs to be built for phase 1. 2 Pipeline switch, Spijk – Ommen route Extra transport capacity was realised on the Spijk–Ommen route by means of grid separation and switching pipelines. Gas with a high CO2 percentage and low Wobbe can be transported to Ommen by doing this, separated from the gas with a high Wobbe. 3 Measures to be taken in the Noordoostpolder GTS regularly studies the transport of gas to the Noordoostpolder. The capacity of the regional transmission grid (RTL) in the Noordoostpolder was insufficient and various measures have been taken. 4 N2 peak installation at Heiligerlee It has been established that, in the future, peak demand for N2 (with short operating times) will occur above available structural capacity. Peak storage of N2 in a salt cavern, including associated facilities, would appear to be the best solution. 5 RTL The lead time for investments in the RTL is shorter than for the main transmission grid (HTL). Modifications can usually be made within a year. An analysis of bottlenecks is carried out annually for the RTL. The bottlenecks that are likely to arise in the following year are then resolved. Efforts are made to ensure that the measures applied are robust, that is, adequate for the next ten years. Decisions have since been taken concerning identified bottlenecks. 2.4.2 Decisions were taken in 2009 to resolve the following bottlenecks 1 Connection of caverns in Germany (near Hengelo) In 2012, caverns in Germany (near Hengelo) will be connected to the GTS grid, for which modifications to the grid are required. A pipeline will be constructed from the border to Hengelo, the Hengelo–Bornerbroek route will be reinforced and Ommen blending station will be modified. 2 Connection of caverns in North Germany A new connection will be made at Oude Statenzijl in order to connect caverns in North Germany directly to the GTS network. - 27 - Gas Transport Services B.V. Quality and Capacity Document 2009 2.4.3 Decisions will be taken after 2009 to resolve the following bottlenecks 1 Current and future (international) Open Season projects Supplementary Open Season projects are anticipated in order to facilitate greater import flows due to declining domestic production as well as increased transit. Please refer to chapter 2.1.1 for a more detailed explanation. The following issues are currently being investigated Pipeline projects, mainly in East and South Netherlands. Compression projects, primarily the expansion of existing stations. 2 Gas storage facilities * New storage facilities are under development and existing storage facilities are being expanded. New: Project Bergermeer, consisting of an expansion to compression facilities at CS Grijpskerk and pipeline reinforcement in Friesland / Groningen. Expansion: Zuidwending. This will result in a connection to the existing network. Pipeline projects for this capacity are included in the open season projects (see point 1). 3 LNG import * There is potential to expand Gate terminal. New terminal projects are also under investigation (Liongas, Eemshaven). An expansion in pipeline capacity in the relevant areas is anticipated for GTS. 4 Quality conversion * The demand for additional nitrogen capacity will increase as a result of the decline in the Groningen gas. A study is being performed to look at expanding existing facilities and building new ones. 5 Power stations and large-scale industry * A number of new power stations and large-scale industries are being planned for South Holland (Rotterdam/ Moerdijk area). This may result in projects to connect these installations to the GTS network and to expand the network capacity. NB: Pipeline and compression projects are interchangeable to a certain extent. All this will be clarified in the LTDV (see chapter 2.1). * = These projects may also form part of the Open Season Projects. - 28 - Gas Transport Services B.V. Quality and Capacity Document 2009 3. Quality and safety 3.1 Introduction Pursuant to the Gas Act, GTS is responsible for providing safe, efficient and reliable gas transmission, in a way that spares the environment as much as possible. Performance of maintenance on the infrastructure itself associated with this is contracted out to Gasunie in accordance with the contract for professional services. The actual control of the network and hence transport is carried out by GTS. Safety is a top priority for GTS and Gasunie. Processes in this area are tested continually from the point of view of technology and policy and, if possible, improved. GTS’ quality system is aimed at controlling risks so as to effect and maintain the safety, quality and integrity of gas transport. The most significant risks are established on the basis of a risk analysis. Section 3.2 describes the level of quality (expressed via performance indicators) to which GTS aspires and which safety indicators are applied. Section 3.3 examines the quality system and the risk analysis in more detail. Section 3.4 describes how safety is guaranteed. GTS, via Gasunie, pays particular attention to influencing the behaviour of third parties (“excavation contractors”) to prevent damage as a result of excavation work. Intensive consultations are also held with government bodies about legislation and regulations in order to ensure that pipelines retain a safe and undisturbed location amidst other spatial planning interests. GTS monitors the integrity of the transmission network through a system of measures designed to control risk. Sections 4.1 and 4.2 describe the maintenance and replacement measures necessary in order to preserve the quality and safety of the gas transmission grid. Transport security does not just depend on the design criteria for the infrastructure and proper maintenance, but also on the way in which the transport system is controlled. The balance between these elements ensures efficiency and transport security. In the event of any interruption in the supply, a round-the-clock on-call service available at both GTS and Gasunie and a well equipped fault-clearing service at Gasunie ensure that problems are solved effectively. In this way, GTS limits the scope of the possible consequences of an interruption. This is described in more detail in section 4.3. 3.2 Indicators with target values In order to achieve GTS’ objectives, processes have been defined within the organisation that must lead to the desired results. The output of the processes is established and can be quantified by using performance indicators. Realistic standards or target values (later: signal values) are associated with these performance indicators in order to be able to test the results achieved against the objectives. The performance indicators, with their associated signal values, thus form for GTS a cohesive system of quality indicators. The MRQ requires that the Quality and Capacity Document reports on the following indicators: annual downtime, average length of interruption and frequency of interruption. These indicators relate to interruptions affecting the end user and are orientated towards the RNBs. To express the performance of the LNB, GTS considers the following indicators relevant to security of supply: non-delivery, off-spec deliveries and failure to reach the required pressure. The following indicators are relevant to safety: pipeline damage and lost time accidents. The majority of the end users are connected to one of the networks of the regional network operators (RNBs). In compiling signal values and reporting on indicators relating to interruptions affecting the end user, GTS is dependent on statements from these RNBs. In contrast to the electricity sector, GTS has no anticipated interruptions as defined by the MRQ. This would relate to interruptions of which the end user has been informed at least three working days in advance, but which have - 29 - Gas Transport Services B.V. Quality and Capacity Document 2009 not been notified in writing. In principle GTS does not experience this type of interruption. A discussion is held two months in advance to ascertain how the maintenance work can be the least onerous for the end user. Often the company looks for a collective maintenance period. If necessary, transport is preserved by using emergency measures. As GTS does not have any anticipated interruptions, the company does not use any signal values for this. Annual downtime The number of minutes that an end user has been without gas (averaged over all end users). The signal value of the performance indicator for annual downtime was established as being 2.9 minutes per user per annum for 2008. The actual value for 2008 came out at 0.00015 minutes. Average length of interruption The number of hours that an end user has been without gas (averaged over all end users experiencing an interruption). The signal value of the performance indicator for average length of interruption was established as being 48 hours per user per annum for 2008. The actual value for 2008 came out at 2 hours and 22 minutes. Frequency of interruption The frequency with which an end user experiences an unforeseen gas interruption. The signal value of the performance indicator for frequency of interruption was established as being 0.001 times per user per annum. The actual value for 2008 came out at 0.000001. The signal values from the 2007 Quality and Capacity Document are reconsidered on the basis of actual values for the period covering the first quarter of 2008 to the first quarter of 2009 inclusive. The conclusion of this reconsideration is that the signal values of the indicators for unforeseen interruptions are at an acceptable level. There are no grounds for adjusting the signal values on the basis of this analysis. Non-deliveries Non-delivery means that a customer is completely cut off from the gas supply during a certain period, however that might occur, or is not in a position to take off gas due to the low pressure. Disruptions which must be attributed to the customer are not counted here. The signal value of the performance indicator for non-deliveries was determined at 9 per annum for 2008. The actual value came out at 10 non-deliveries. The non-deliveries arose due to different reasons. The departments concerned are working on various improvements in order to limit the number of non-deliveries. Off-spec deliveries Number of incidents that have led to off-spec deliveries with regard to gas quality, odorisation and liquids and which can lead directly to a safety risk for individuals or objects. Disruptions which must be attributed to the customer are not counted here. The signal value of the performance indicator for off-spec deliveries was determined at 11 per annum for 2008, the actual value came out at 9 off-spec deliveries. The actual value gives no cause for performing analyses. Failure to reach required pressure Number of incidents where the delivery pressure has been lower for a certain period than the contract specification and where the NNO has indicated that it has problems with the deviation that has occurred. Disruptions which must be attributed to the customer are not counted here. - 30 - Gas Transport Services B.V. Quality and Capacity Document 2009 The signal value for the performance indicator for failure to reach the required pressure was determined at 6 per annum for 2008, the actual value for this performance indicator came out at 2 occasions of failure to reach the required pressure. The actual value gives no cause for performing an analysis. Pipeline damage with gas outflow caused by mechanical excavation work A pipeline incident where active excavation work caused such damage to the pipeline that this led to gas outflow. The signal value for 2008 for this performance indicator, pipeline damage, was 1, the actual value was 1. Pipeline damage caused by mechanical excavation work A pipeline incident where active excavation work could have caused such damage to the pipeline that this could have led to gas outflow. The signal value for 2008 for this performance indicator, pipeline damage, was 12 per annum, the actual value was 9. Injury to company’s own staff involving lost time (= LTI – Lost Time Incident). An incident involving injury as a result of which those concerned did not resume work within 24 hours, or no replacement work was arranged. The signal value for the performance indicator for LTIs was determined at 0 per annum for 2008, the actual value came out at 1 LTI. More detailed analysis clearly showed that supplementary measures or adjustments to the signal value would not be meaningful. Injury to third parties involving lost time, frequency index Number of accidents suffered by contractors and third parties per one million hours worked over twelve months. The signal value for the performance indicator for accident frequency (= LTIF) is less than 1.4, the actual value is 1.5. 3.3 Quality system GTS considers the attainment of a safe and reliable gas transport system to be one of its core tasks. Striving for an effective and efficient organisation means continually improving all aspects of the organisation. GTS’ business activities are subject to a lot of uncertainty. These uncertainties involve risks at all levels: strategic, operational, legal and regulatory risks. Policies are developed to manage these risks, which ensure that risk management forms an integral part of our activities. GTS applies a clear internal risk management and control system. This system aims to provide a reasonable degree of certainty that the achievement of targets is being monitored, that risks associated with business activities are being managed, that financial accountability is reliable and that legislation and regulations are being observed. Our internal risk management and control system was further optimised in 2008. The document entitled “Kwaliteitszorg bij Gasunie: Minimum Requirements voor Management Control” (“Quality Assurance at Gasunie: Minimum Requirements for Management Control”) stipulates the requirements set of the Management Control System. These minimum requirements apply in full to GTS, as a subsidiary of Gasunie. The Minimum Requirements for Management Control are also based on quality standard NEN ISO 9001 and were updated in 2008. Departmental managers are responsible for the structure and operation of the system in their own business units, within the framework of the risk management and control system. Management efficiency is reviewed periodically. A control plan sets out the manner in which the review takes place. - 31 - Gas Transport Services B.V. Quality and Capacity Document 2009 Periodically, the Board of Directors of Gasunie and the management of GTS also arrange for an independent investigation (operational audit) to specify whether the structure and operation of administrative measures is sufficiently effective. The “Minimum Requirements” and any relevant specific standards serve as benchmarks in this regard. Based on the same approach, for each organisational unit or process a risk profile is formulated, which applies as a basis for the audit plan. The Audit Committee, consisting of three members of the Supervisory Board, fixes the audit plan for a period of five years. The audit plan is evaluated annually and revised if necessary. This framework ensures that management usually re-examines the Operational Risk Analyses (ORAs) in force in between the two audits. Not updating an ORA leads automatically to an audit comment. Based on risk profiles, an audit frequency of once every three years applies to GTS processes and departments. The Board of Directors discusses the structure and operation of the total risk management and control system every year with the Audit Committee. Areas discussed include to what extent GTS interprets the requirements of the Management Control System and to what extent the Minimum Requirements for Management Control are still adequate as a benchmark for Management Control. Management also provides cascaded reports on risk management annually to the Board of Directors. This is accounted for by means of a “Document of Representation”. In fact the company uses a process of continuous review and, where necessary, improvement. GTS does not evaluate its Management Control System once every six years as required by the MRQ, but does this continuously. The Management Control System can be shown as follows. parties concerned requirements Policy adjusting Administration Management evaluating and improving Performance Business activities Standards Documentation Auditing - 32 - Gas Transport Services B.V. Quality and Capacity Document 2009 The Management Control System rests on three pillars: Management is supported by standards which enable it to make the right decisions. Documentation/reports ensure that all measures taken are explicit, transparent and verifiable. Auditing ensures independent assessment of the structure and operation of the measures. The basic principles for the Management Control System are the relevant standards and target values (see section 3.2) of the organisation. The interested parties are: customers (external and internal), management, the shareholder, the Supervisory Board, staff, the government and society. Decisions are taken at the following four levels in order to satisfy the requirements and standards: Policy: Decisions about the products and services on which the organisation focuses, about the objectives it wants to achieve and about the way in which these are achieved. Administration: Decisions about the structure of the organisation and the choice of people and resources. Management: Control of the processes which results in them being effective and reliable and performed efficiently. Performance and risk management are important elements for process management. A broad range of administrative measures is possible. Performance: Directly managing employees in the performance of their duties and controlling how these are carried out. Reports are made about the results of the business activities so that the accuracy of the decisions can be assessed at all levels and adjusted where necessary. Pointing out improvement actions is the responsibility of all employees. All employees are bound by a code of conduct. Manuals, guidelines and procedures are compiled for all important processes and these are evaluated periodically. The external accountants conduct, in the context of the annual accounts, periodic assessments of the most important aspects of the structure and operation of the administrative organisation and the internal controls it comprises. They report on these to the Board of Directors and the Supervisory Board. - 33 - Gas Transport Services B.V. Quality and Capacity Document 2009 Risk analysis diagram Process description linked to objective Which measures have been taken? How serious are the consequences? Suggestions for improvement What can go wrong? Are the risks and measures in balance? Risk Assessment A Risk Assessment involves systematically setting out and quantifying strategic, operational risks. A risk consists of two factors, i.e. the chance of an undesirable event and the consequences of the undesirable event. A Risk Assessment can be used both for analysing risks at strategic level in new or existing processes and for redesigning processes. The Risk Assessment methodology ties in with the way in which the Audit department assesses risks in the context of an operational audit. At operational level, management identifies possible threats with the help of an Operational Risk Analysis (ORA) and specifies adequate administrative measures to cover the risks, based on the gravity of the consequences. The following table sets out an assessment of the consequences. - 34 - Gas Transport Services B.V. Quality and Capacity Document 2009 Category Assessment of ‘gravity’ of consequences Financial consequences - > € 500,000 V - > € 50,000 – 500,000 Operational consequences Safety Health Environment on annual basis H - > € 5,000 – 50,000 M - Serious disruption to primary business function V - Limited disruption to primary business function H - Serious disruption to supporting business function H - Limited disruption to supporting business function M - Accidents involving serious injury, serious injury to V health, serious damage to the environment - Minor injury, minor injury to health, H limited damage to the environment Legislation Regulations Ethics Public image - Serious fraud, deception, breach of contract, invasion V of privacy, misuse of non-commercial business information, insufficient security against liabilities - Minor theft, private use of H/M business assets, inaccurate/late information Gas Act Article 37 - Unauthorised use of commercially sensitive V information - Handling commercially sensitive V/H information negligently - Insufficient protection/security for H commercially sensitive information Customer-orientation - No research into requirements/wishes, no V/H agreements about products/services, no customer satisfaction surveys, no complaints registration with regard to external customers M = medium H = high V = very high The administrative measures are then listed and evaluated. When evaluating the measures, the company always looks explicitly at whether it has tipped the balance too far. Whether there’s an ‘onverkill‘ of measures or too stringent measures have been taken with regard to the risk run by Gasunie. Threats with serious consequences are countered, in principle, with preventative action. Controls are also built into the process at critical points, in addition to preventative measures. Location and frequency of controls depend on risks and feasibility. Finally an evaluation is made of the extent to which the administrative measures fully cover the risk or whether there is a remaining risk. This remaining risk is then supported by a recommendation (see example below). - 35 - Gas Transport Services B.V. Quality and Capacity Document 2009 Threat Consequence Unauthorised individu- Misuse of commer- Measures als have access to cial sensitive infor- SAP authorisation procedure contracts/ mation, Physical security contract data Contravention, Clean desk Gas Act, Code of conduct V Secure access to data on servers Chance Risk Recommendation N - None Fraud, Financial loss How serious are the Risk (not covered) consequences V x H = C (Critical) V = Very high V x L = H (High) H = High H X H = H (High) M= Medium H x L = M (Medium) M x H = M (Medium) Chance of a threat (in spite of the measures) H = High (happens regularly) L = Low (has happened/not inconceivable) N = Nil (virtually impossible) Example of an ORA form From the point of view of a cost/benefit analysis, not all risks will be 100 percent covered. Where risks are consciously accepted, the following rules for approval apply for these: C-risks (Critical) by the Board of Directors (of Gasunie, not GTS); H-risks (High) by the unit manager; M-risks (Medium) by the department head. The accepted risks will be mentioned in the final report. GTS’ risk management focuses mainly on safety aspects and on preventing unwanted interruptions to gas transmission or on minimising the likelihood of this occurring. This is extremely important given the potential scope of the consequences. The likelihood of an unwanted interruption occurring can be minimised in two ways. Firstly, by preventative maintenance and, secondly, by applying a back-up philosophy when designing components for the gas transmission grid. Interruptions are minimised as far as possible by controlling gas transport in a robust manner. GTS has assigned most of the construction and maintenance work on the gas transmission grid to Gasunie through the contract for professional services. Gasunie performs the necessary inspections and preventative maintenance in order to be able to satisfy the requirements for safety and reliability set by GTS. This is specified in more detail in chapter 4. Specific risks Market risks The European gas market is being liberalised. The underlying idea is that, by offering independent gas transmission, every supplier has the same opportunities for bringing the gas to the market and that the gas market will operate better through being competitive. European directives in this sphere have been incorporated into national legislation; European regulations have direct effect within the member states. The Dutch government has appointed the Office of Energy Regulation as the regulator in order to monitor compliance with the Gas - 36 - Gas Transport Services B.V. Quality and Capacity Document 2009 Act and gas regulations. This concerns regulated sections of the gas market, including gas transmission. GTS faces significant risks associated with permitted tariffs for transport and related services in relation to the costs of maintenance, implementation and, where necessary, expansion. This does not only concern the new infrastructure, but also the existing infrastructure, of which a large proportion has already been operating for 40 years (below and above the ground). Increasing amounts will have to be invested in maintaining and replacing obsolete sections of the gas transmission grid in the near future so that the company can continue to guarantee its safety and reliability in the coming years. That is why it is very important to set the tariffs at a level that will ensure preservation of a beneficial investment climate. The permitting procedures constitute a risk to the large-scale infrastructure projects. These often laborious procedures can cause projects to be seriously delayed. Operational risks Personal and external health, safety and the environment are prime focuses of GTS policy. A system has been created that controls the processes, analyses performance and identifies points for improvement. GTS currently manages around 12,000 kilometres of underground pipeline network and numerous installations in the Netherlands. An increase in built-up areas and intended changes to regulations makes it an ever greater challenge to position all our pipelines in locations such that parties concerned accept the level of safety. In addition to monitoring RO developments, continuous attention is required to prevent damage to the gas transmission grid and the possible consequences of any such damage. The integrity of the transmission grid is safeguarded by an extensive preventative system, including cathodic protection and monitoring to ensure pipelines are located safely. Where necessary adjustments to the network will take place timely in order to continue to guarantee its safe location. The online system KLIC, which is coordinated by the land registry office, must guarantee that no dangerous excavation work takes place in the vicinity of the gas pipelines without GTS being able to supervise this. You will find more information about this in the following section. Legislation and regulations relating to zoning, which are under development, and interpretation of the IPPC directive relating to emissions, can also lead to modifications to the gas transmission grid. GTS will conduct talks with the competent authorities in order to have clarification on the consequences of new legislation and regulations. With an ageing infrastructure it is necessary to have sufficient financial resources to perform the required maintenance work or modifications in good time. This demands substantial efforts at a time when there is pressure to adjust the tariffs downwards. The transport tariffs determined recently are not sufficient to cover the mounting maintenance costs. Insurance policies for liability, fire and loss of profits have been concluded. The internal procedures, preventative measures and physical status of the different business locations are assessed periodically. Financial risks The current large-scale investment projects lead to substantial borrowing requirements. The current situation on the financial markets means that there is a risk that financial deals available will be insufficient or too expensive. Hence the importance of monitoring the creditworthiness of market players and it is necessary for GTS to seek extensive information regarding the opportunities on the money markets and capital markets in order to meet its borrowing requirements. - 37 - Gas Transport Services B.V. Quality and Capacity Document 2009 3.4 Safety GTS is responsible for managing the gas transmission grid, which makes it also responsible for the safety of gas transport and safety of the network. GTS has assigned part of the maintenance work on the transmission grid to Gasunie through a contract for professional services. As a subsidiary of Gasunie, GTS follows Gasunie’s safety regime in full. This section describes Gasunie’s safety regime. 3.4.1 Interest Gasunie gives health, safety and environment top priority because it is the condition for the continued existence of the company. This interest fits in with Gasunie’s mission to provide safe, reliable and sustainable gas transport. Avoiding risks during the performance of work is a core element in all Gasunie’s activities. Gasunie aims continually to improve its performance with regard to health, safety and environment and applies newly developed technologies and knowledge for that purpose. No accidents, serious incidents or pipeline damage Gasunie’s aim is to prevent all accidents, incidents and pipeline damage. When performing activities, Gasunie first analyses the safety, environmental and health risks and takes adequate measures to remove the risks. Gasunie maintains the safety and reliability of the gas transmission grid at the level of its own standards and in accordance with statutory requirements for external safety. Gasunie will reduce the number of incidents of pipeline damage caused by third parties by working together with all parties concerned. In order to be able to monitor the quality level and, where necessary, to make adjustments, a number of quality performance indicators have been developed that are also the subject of periodic reports to the Board of Directors of Gasunie. See also section 3.2. Responsibility and accountability The Board of Directors keeps up to date about important events relating to health, safety and environment and oversees that the management system for health, safety and environment functions properly and that the rules are observed. The Board of Directors ensures that the individuals and resources are deployed in such a way that these arrangements can be fulfilled. The Board of Directors reports on the extent to which the safety policy has been observed via the annual report. Management is responsible for the development of employees’ knowledge, skills and motivation. Management oversees compliance with the safety policy and the legislation and regulations. Every Gasunie employee and every employee of a third party working for Gasunie is personally responsible for compliance with the safety policy and with the legislation and regulations. This is an important condition of an employment or a contract. In order to interpret the prevailing legislation and regulations properly, Gasunie has the following: Certificate ISO 14001, no. 25798-2008-AE-NLD-RVA, 28 November 2008 Pressure Vessel Inspection Certificate (Certificaat Afdeling Drukhouders Inspectie), no. I068, 28 September 2009 RvA assessment report part B, report I068-C02.4, dated 13-10-2008 Recertification audit report ISO 14001, report template ARM NLD 2008-02, dated June 2008 In order to be able to fulfil the aforementioned accreditations and certificates, GTS has a documented Management Control System for Health, Safety and Environment as well as various department manuals. These manuals also form part of the (annual) internal and external audits. Appendix I includes an overview of the most relevant European directives and standards used by GTS, together with their (global) areas of application. - 38 - Gas Transport Services B.V. Quality and Capacity Document 2009 3.4.2 External safety External safety concerns the safety of third parties. Gasunie manages a gas transmission grid through which large quantities of gas are transported at high pressure. There is a risk, admittedly very small, that gas will escape as a result of pipeline damage. This presents a risk to the surrounding area. The most significant causes of pipeline damage are external causes, in the form of excavation work performed by third parties. The external safety policy aims to minimise such risks. Gasunie pursues an active policy in which it alerts professional excavators to the importance of giving notice in good time to the cable and pipeline information centre (KLIC) of proposed excavation work. Gasunie has actively contributed towards the new legislation pursuant to which excavators are obliged to report damage to pipelines (WION). This legislation came into force in February 2008. When a report is made via KLIC that an excavator is planning to carry out excavation work, someone at Gasunie works out, according to procedures, whether any Gasunie pipelines are involved. The excavator is then informed and given further guidance. The excavation work is supervised. Gasunie also actively informs excavators of any possible risks and of the correct locations of the pipelines. Gasunie keeps an updated internal record of all incidents of damage in order to be able to take measures on structural aspects in good time, where possible. Gasunie itself bears responsibility for the integrity of the system through an effective inspection, prevention and maintenance programme. Safety zoning is also retained in line with government policy. Attention is also paid to transparent communication with regard to risks and finally, in collaboration with government bodies, plans are developed and drills performed in order to cope with potential disasters rapidly and safely. The integrity of the system In order to safeguard the integrity of the system, installations and pipelines have been and will be constructed according to national and international standards as well as standards determined by the international sector itself. In the Netherlands these have been translated into NEN 3650 and for Gasunie, where relevant, supplemented with requirements laid down in the Gasunie Technical Standard. Requirements made of systems are continually adapted to experience, based on research and new developments. A considerable number of procedures focussing on safety apply for the design, construction, commissioning and management of the installations and pipelines. The Safety Department, which is accredited by the RvA for inspection and supervision and appointed by the Ministry of Social Affairs and Employment, is involved in all activities in that connection where technical integrity plays a part. The Pressure Vessel Inspection department bases its activities on a list of all conceivable risks. These risks are, together with the measures taken, placed in a risk assessment matrix, assessed periodically and, if necessary, revised. The Pressure Vessel Inspection department is, together with the inspectors from the Procurement department, involved in all phases of the life cycle of pressurised equipment as regulatory body and adviser. Production of components Construction Commissioning - 39 - Operation Decommissioning Gas Transport Services B.V. Quality and Capacity Document 2009 Production of components Areas that are assessed include: design, construction, choice of materials, welding methods, non-destructive testing of welds, pressure regulating. Suppliers are also audited and inspected. Construction An assessment is made regarding whether the implemented work is being carried out in accordance with the agreed technical rules. Commissioning Putting a new structure into operation will not take place before the issue of a Commissioning Agreement/ Declaration of Inspection for Commissioning (Akkoord voor Ingebruikname/Verklaring Keuring voor Ingebruikneming). When all the formalities have been settled, a “Statement of Conformity on Safety & Environment, Safety of Pressure Vessels section” (“Conformiteitverklaring Veiligheid & Milieu deel Veiligheid Drukhouders”) will be issued. Operation During the operative phase, all pressurised parts of the system such as pressure vessels and also the pipelines are inspected. The frequency of inspection follows from legislation and regulations, permit conditions as well as the company’s own experience and is usually based on risk analyses. Inspection activities are coordinated with the Asset Management department and laid down in an annual plan. Verification of the inspection results and the final assessment of the integrity including the subsequent inspection interval are laid down in the Pipeline Integrity Management System (PIMS) and the SAP Plant Maintenance module (= an Enterprise Resource Planning system). Decommissioning Decommissioning pipelines and installations in a safe and environmentally responsible manner is regarded as a modification and also comes within the working area of the Pressure Vessels Inspection department. Managing many areas of expertise enables the Pressure Vessels Inspection department to perform its duties properly. Damage investigation Defect assessment Non-destructive testing Legislation Pressure vessel inspection & Procurement-Inspectors Materials Welding Inspection/risk management Pressure control Constructions Production processes - 40 - Gas Transport Services B.V. Quality and Capacity Document 2009 Prevention of damage as a result of excavation work Excavation work by third parties is the most significant cause of possible damage to underground pipelines. Pipelines are designed in such a way that they are highly resistant to the pressure of the transported gas but a heavy excavator or pile driver can affect the integrity of the pipeline. Gasunie has, therefore, over the last few decades, pursued a three-pronged policy aimed at preventing pipeline damage: The creation, together with other cable and pipeline owners, of KLIC and the promotion of this service at all sorts of appropriate “excavator events” like agricultural fairs, making KLIC more accessible via web-based applications etc. Every KLIC notification is also followed up and supervised by us free of charge when Gasunie pipelines are involved. Agreements with landowners with whom Gasunie has a real right agreement for the location of pipelines across cultivated land deeper than 30 centimetres. The recording of planned pipeline routes in prepatory land use plans and similar plans and pro-actively keeping up with Article 19 and similar procedures. New legislation has been in force since February 2008 (WION, or the excavation regulations). In accordance with this, excavators are obliged to make a KLIC notification to the land registry for intended excavation work. Then the excavator receives drawings from the network operators, which are relevant to the excavation activities. The excavator is obliged to give notification of any pipeline damage, subject to sanctions if incidents are not reported. Pipelines are usually laid at such a depth that most excavation work cannot harm them. Moreover, pipelines are visibly marked, the direct surroundings of a pipeline are periodically inspected and, where excavation work is to be performed in the vicinity of a pipeline, Gasunie employees will supervise. The whole network is recorded in the description of the components of the gas transmission grid (see Appendix III). Gasunie collects incident data in order to check the results of its efforts. In this respect it should be noted that the Netherlands sets the standard for preventing the most significant cause of pipeline damage, excavating. Gasunie uses an extensive defensive system in order to prevent irresponsible excavation work. A serious accident, i.e. a pipeline fracture, has not occurred for more than ten years, although data from less serious incidents (see the graphic below) are used to follow trends. Comparison of Gasunie and EGIG Number of incidents per 1000 km per year (Moving average of number of incidents involving gas outflow) 0,5 0,4 0,3 2004 2005 EGIG 2006 Gasunie - 41 - 2007 2008 Gas Transport Services B.V. Quality and Capacity Document 2009 Odorisation of gas Natural gas is odourless by nature. For safety reasons, an artificial odour is added so that any escape of gas is quickly noticed by customers. Gasunie odorises all gas intended for public supply. This takes place at the Control stations and at some gas delivery stations that are directly connected to the HTL. 3.4.3 Safety zoning The Dutch government applies a system of so-called risk criteria to all high-risk industrial activities. The risks are calculated according to standard methods and, based on a verification of the criteria, a check is performed to see whether safety zoning is necessary. The safety zoning can be affected by supplementary measures. With around 1200 stations and installations and more than 12,000 kilometres of pipeline, Gasunie is directly concerned with this risk standardisation in the Netherlands and, for that reason, is also involved in the preliminary process of the risk policy. There are consultations on how risks arising from gas installations and pipelines are calculated. Risks are calculated in the first instance at the planning stage for new infrastructure. External safety risks are calculated with the assistance of advanced models and specialist knowledge and tested against criteria set by the government as early as the engineering phase (whether or not in combination with the so-called Environmental Impact Analysis, MER). However it can also be necessary to calculate the risks associated with existing infrastructure. Changes to Land-Use Plans can lead to a change in the (future) population near to the infrastructure and consequently a change to the risks. The re-specified risk levels should be tested against the criteria in order to see if the planned developments are permissible or not. 3.4.4 Risk Communication In the light of the MER obligation and the issuing of permits, it is important to communicate openly with the country’s citizens. In doing so, we cannot use figures that are merely approximations. There are many reasons why a given risk will be realised in a different way from another. Such factors are defined in the Severe Accident Prevention Policy (PBZO), see Appendix VII. That document gives a detailed description of the way in which Gasunie deals with such risks: what these risks mean for staff and for the locality surrounding our installations, what steps are being taken to identify those risks and naturally what Gasunie is doing, overall, in order to minimise the risk that a severe accident will occur, as well as its consequences. The PBZO also constitutes an important link between Gasunie and the supervisory authority. Since such considerations are of very great societal significance, the PBZO is always brought up for discussion by the relevant agency when inspection tours are made of installations. In addition, all the measures that have been taken will be discussed in the PBZO, and an explanation must be given of the ways in which Gasunie has guaranteed safety, and the mechanisms it has put in place to that end. Gasunie continues to cast a critical eye over the safety policy that is implemented within the company, improves this policy where possible, and continuously adapts it to any new regulations that are introduced by the authorities. A statutory general reporting obligation has existed since 2007 whereby, for the whole of the Netherlands and thus also for the infrastructure managed by Gasunie, risks are listed and recorded centrally (at the RIVM, the National Institute for Public Health and the Environment). Gasunie is obliged to provide information about the risks associated with all its installations and pipelines. 3.4.5 Disaster management Being prepared for a potential disaster situation is the cornerstone of our safety policy. To this end, Gasunie holds consultations centrally with the emergency services, draws up manuals and information sheets, supplies information to local fire services and takes part in regular exercises. - 42 - Gas Transport Services B.V. Quality and Capacity Document 2009 4. Maintenance and replacement As stated in Paragraph 3.3 above, GTS has entrusted Gasunie with a large proportion of the management and maintenance procedures that are required, on the basis of a contract for professional services. Within Gasunie, it is the Asset Management and Operations Departments that are responsible for this work. Amongst other things, since it owns the infrastructure, Asset Management’s operating activities consist in the elaboration of a long-term strategy with a view to guaranteeing the safety and transport security of that infrastructure, in a sustainable manner and in accordance with the applicable legal provisions, and in the application and maintaining of a governance system for projects. Amongst other things, since it actually operates the technical infrastructure, the Operations Department’s activities consist in keeping it fully operational in technical terms, and in the identifying of potential exploitation and investment projects and their initiation and implementation. The Asset Management and Operations Departments endeavour to achieve a sustainable but dualistic mutual relationship, their primary goal being the operation of the infrastructure involving the achievement of a high level of safety and reliability, but at minimal life cycle costs. As a basis for the overall management and control and maintenance process, the Operations Department has drawn up a management and maintenance plan to span several years whereby - besides its own contribution – input is sought from specialists in a range of areas such as safety, the provisions of law and regulations and the environment. An annual plan is “lifted” from the long-range plan every year for the conducting of maintenance activities to supplement the regular programme. This programme is then presented for approval and for the clearance of the budget. The Asset Management Department reports to GTS in relation to the performance of the infrastructure, inter alia, by means of performance indicators that have been agreed in advance, such as those that have been included in the contract for professional services. Asset Management monitors the services provided by Operations, for example, through a more extensive scheme of performance indicators. Asset Management also reserves the right to ascertain, itself, using technical spot checks and process checks, that the modus operandi and processes within Operations, insofar as they are linked to the services covered by the Service Level Agreement (SLA), are being properly pursued by the Operations Department. - 43 - Gas Transport Services B.V. Quality and Capacity Document 2009 4.1 Preventative maintenance The initial maintenance regime was based on the best practice of part suppliers. In addition, some aspects of the system were derived from experience gained by associate companies and, where necessary, the provisions of law and regulations. Over the years, this regime developed into what it is now, in the mean time having been set up as a computerised information system, i.e. the SAP Plant Maintenance Module (called the ‘PM Module’ in what follows). This system generates maintenance orders and the instructions associated with them. The findings gleaned and, for example, the consumption of materials, are determined by this system. In their turn, the actual values serve as input for the Maintenance Engineering process. This process is shown below in diagrammatic form. Maintenance Engineering Requirements (Costs, legislation) Cause Analyses Requirements of the maintenance concept Other parameters (working conditions, health, safety and environment, Netherlands Standardisation Institute...) Structure created, components Data collection and analysis Planned, performed and processed Other sources (incl. market info) Analyses of the actual values versus the performance requirements (measured, for instance, by means of KPIs) can give rise to adjustments in the maintenance concepts. Examples of the analysis methods used would be Life Cycle Costing (LCC), Reliability Centred Maintenance (RCM) and Failure Mode and Effect Analysis (FMEA). By doing so, the regular maintenance activities and the related use of materials are more or less constant over a longer period of time. This is shown below in diagrammatic form. - 44 - Gas Transport Services B.V. Quality and Capacity Document 2009 Adapting the maintenance plan Findings relating to SAP maintenance LCC RCM Optimisation Replacement FMEA of policy maintenance activities Changes in health, safety & environment External influences New products The starting points for optimisation in maintenance are as follows: Retaining functionality at minimal expense (Total Cost of Ownership); (Ongoing) compliance with the requirements that have been imposed for security and availability of transport; Getting the right balance between preventative work, work arising from inspections and corrective work; Making maintenance as effective as possible; The right level of supplies or other fall-back positions, such as contract with supplier or service organisation; A proper balance between replacement and maintenance. The maintenance concept for existing systems is thus subject to continuous critical testing and, where necessary, adjusted in the light of the results of the analysis in question. A maintenance concept is also set up for new products or systems well before they are put into operation. Appendix II describes the main features of the preventative maintenance that is carried out on Gasunie’s infrastructure. - 45 - Gas Transport Services B.V. Quality and Capacity Document 2009 4.2 Replacement In addition to the system’s current performance, Gasunie has to take into account ageing on components and the ceasing of suppliers’ aftercare with respect to specific components or systems. Because of this, at a given time, its compliance with the performance requirements that are applicable could become impossible. In this regard a proactive policy is followed. Altered legislation or regulations can also provide the impetus for replacement projects. Where possible, in the context of replacement projects of this nature, a Total Cost of Ownership philosophy is followed. An important point for consideration when the timing of replacements is being determined is the execution time of the projects required in this connection, which will normally be between one and a half and three years. For example, on the basis of findings obtained during maintenance and the performance of the gas transmission grid, an optimal replacement programme spanning several years is drawn up. The replacement process that is completed is shown in the following diagram: Yes Technical integrity Emergency value? Overview: standards Functionality Economy Emergency scenario Yes Evaluation Indicators Legislation Investment decision Signal value? No Retire Repair Replace Safety & Environment Influence Miscellaneous Yes Successful PLAN No EVALUATION The process is administered on the basis of indicators that give rise to replacement. An indicator is a value or pointer that provides information about the condition of the equipment. Through the monitoring of indicators that give rise to replacement, information is acquired about the remaining lifetime of the equipment concerned. Amongst other things, these indicators relate to performance levels that are measured (KPIs), findings obtained during maintenance (SAP-PM), legislation (relating to areas such as safety, the environment etc.), information providers, the modification of functionality and financial/commercial data. - 46 - Gas Transport Services B.V. Quality and Capacity Document 2009 4.3 Maintenance and fault-clearing service 4.3.1 Organisation GTS aims to transport gas safely and without interruptions. For this reason, the infrastructure that is required has redundancy built into it. Nevertheless, during both preventative maintenance and inspections and during normal operations, situations can arise that demand human intervention. The actual monitoring and conducting of the activities relating to “management, maintenance and the management of failures” is undertaken by Gasunie’s Operations Unit. This unit reports to the Asset Management Department. The Operations Department is organised into a number of Sub-Units enabling the prompt maintenance of and, if necessary, repairs to the relevant parts of the infrastructure. The Installations Sub-Unit is established at five vital installations within the infrastructure, and it manages these and the installations in the area (Oldeboorn, Spijk, Grijpskerk, Ommen, Ravenstein, Zweekhorst, Alphen, Schinnen c.a., LNG-Maasvlakte and Wieringermeer, Beverwijk, Anna Paulowna). The Pipelines & Stations Sub-Unit is divided up into two districts, i.e. East and West Netherlands. Each district has around six so-called “areas”. Consequently twelve areas have been formed, each having an established failure base at a strategic point. In this way, every Gasunie station can reasonably be reached by engineers within a specific time, enabling unexpected repairs to be carried out and failures remedied. Both East and West have their own Planning Department, which is responsible for the effective and efficient day-to-day deployment of engineers. The different areas collaborate for the management and control and maintenance of specific equipment. For national and complex activities, support is provided by the staff departments in Groningen. The operational maintenance process is also directed from there. For the conducting of specialist tasks (including the managing of disasters) and the employment of temporary measures, the Special Assignments Department exists within the Pipelines & Stations Sub-Unit; it is located in Deventer. Contracts with relevant contractors ensure additional support in serious situations. GTS’s Central Command Post (CCP) in Groningen acts as the reporting and coordination centre for all the work carried out on the infrastructure in relation to the safety and upkeep of the gas transmission grid. Gas transport is managed from there, and it monitors for deviations via telemetry. The general public can also reach the CCP on its “alert line.” This telephone number is widely publicised: +31 (0)50-5211500. If events actually occur, the CCP can block or divert the flow of gas. Personnel from the Operations Unit can be called in to take action in situ. The CCP is manned continuously. Via an on-call organisation, engineers from the Operations Unit are available 24 hours a day and seven days a week throughout the year to enable gas to be transported in safe conditions. There are specific procedures to upscale decision making within the organisation 4.3.2 Modus operandi The organisation of the maintenance and fault-clearing service described above is such that failures and interruptions in the transmission of gas can be resolved as efficiently and effectively as possible. The design philosophy followed by GTS, in which very considerable importance is attached to the unforeseen failure of parts of the infrastructure through the allocation of reserve capacity (n+1 philosophy) and the use of a “spare parts” policy, supported by availability and reliability analyses, reduces the likelihood that failures and interruptions will occur. Alerts of failures are sent in various ways and, depending on their (possible) consequences, failures will be upgraded to a specific priority level. The CCP will receive information via telephone or telemetry about deviations that could indicate a failure. In particular, interruptions are reported directly to the CCP, usually automatically. As far as possible, failures with a low level of urgency are forwarded to the CCP and, during office hours, reported directly to the Planning Departments in East and West Netherlands; there will be no further discussion of alerts in this category here, since they - 47 - Gas Transport Services B.V. Quality and Capacity Document 2009 involve minimal risks. Using alerts that have been received, and any more precise data that it has at its disposal, the CCP will assess the severity of the alert. If personal safety is at risk, on the basis of set criteria, a decision will be taken to call in the emergency services so that evacuation can be requested as necessary; this will take place if and insofar as the emergency services are not already in situ and have not introduced any measures, themselves. As the next phase, the Operations Unit failure-clearance service will be called in. Depending on the severity of the failure, engineers and managers will be called in during this phase. The criteria and mechanism for the upgrading of an event are described in the procedures section of the Operations Emergency Control Manual. In the light of the findings gleaned in situ, measures will be taken at the outset in order that safety might be guaranteed and environmental damage kept to a minimum, and so that the gas that is required can be transported. The actual repairs will not begin until absolute safety can be guaranteed. The Special Assignments Department is responsible for conducting specialist tasks, including the managing of disasters and the introduction of temporary measures. This unit has a range of disaster management resources at its disposal. In addition, one of the CCP’s main tasks is to ensure that gas continues to be transported to end-users via alternative means, and that contractual commitments are met. Interruptions in gas transport and significant failures will be evaluated by the Disaster Management Committee and, as necessary, procedures and instructions will be improved still further. - 48 - Gas Transport Services B.V. Quality and Capacity Document 2009 5. Cohesion between Investment Plan, Maintenance Plan and Business Plan GTS has ensured the cohesion of the components of the quality system, the estimation of capacity, the recording process for quality indicators and the annual budget in the Minimum Requirements of the Management Control System. Objectives GTS’s objectives emanate from its statutory responsibilities. These objectives have been defined in greater detail for each of the departments concerned. Performance indicators Performance indicators have been established for said objectives. Realistic norms have been linked to the performance indicators, so that the results obtained in relation to those particular objectives can be tested. The most important performance indicators are reported regularly in the form of management information. Business Plan Every year GTS draws up a Business Plan defining the work that must be carried out in order for the objectives to be achieved within the budget that has been designated/that has been requested for that work. Consistency The objectives and planning are harmonised with each other and form a coherent whole. Risk management In the light of the principal objectives, the business risks are identified in the course of a Strategic Risk Analysis (SRA). Then, for each process, it will be decided whether or not an operational risk analysis is required. The administrative measures will be mapped out in that analysis. Requirements/standards Policy objectives + KPIs Adjusting the process Administration organisation Management procedures Performance work instructions Business activities Adjusting the plan Business plan (investments, maintenance and replacement) Evaluating and improving Reporting - 49 - Gas Transport Services B.V. Quality and Capacity Document 2009 5.1 Relationship between Investment and Maintenance Plans and Business Plan As stated in Chapter 2, GTS makes forecasts for entry and exit points. Tests are then conducted to ascertain whether the network has sufficient capacity to transport the gas required in a range of circumstances. If bottlenecks are anticipated, GTS will introduce measures leading to investment projects. If the market requires additional transport capacity GTS will establish, in an investment study, what measures will be necessary to facilitate that level of transport. The investment projects emanating from such studies will be included in the Investment Plan, which forms part of the Business Plan. By means of maintenance analyses, the technical condition of the network is assessed. Using as a basis the maintenance concepts for the various components of the network, the technical condition of the network will be monitored (monitoring). During the operational lifetime of the equipment within the gas transmission system, this means that the system is maintained through a combination of “preventative maintenance” (Standard Maintenance Scheme), “work arising from inspections” (technical defects resolved by this means) and “corrective maintenance” (failures). The resources required for this are included in the Business Plan. Assessment of the risks Strategic Risk Analysis, Operational Risk Analysis (per sub-group) Businessplan Infrastructure Investments Investment planning plan for new Capacity estimation: construction investment study, (construction) Adapting the process bottleneck analysis Analysis of Maintenance Maintenance maintenance concept replacement requirements Monitoring Onderhoudsplan, Qualitative Maintenance plan, assessment of investment plan the condition of (replacement) Adapting the plan components Reporting Performance indicators For some of the equipment, the time will come (see Paragraph 4.2) when a “normal” maintenance regime is no longer sufficient, and it has to be replaced other than through one-on-one replacement by reason of inspection findings or failures. This will take place within Gasunie on a project-by-project basis by means of so-called replacement projects, carried out by the Technical Construction Department. These replacement projects are included in the Business Plan. - 50 - Gas Transport Services B.V. Quality and Capacity Document 2009 The strictest governance system is described below. For smaller projects, less stringent requirements will apply in terms of verification. This system came into force in September 2009. Study phase Within GTS’s Planning Department, bottlenecks within the gas transmission system are defined. The Planning Department will conduct investigations to ascertain how the bottlenecks can be resolved. A range of options will be examined. On the basis of a Business Development Plan, the management will decide whether one of the alternatives should be taken further and, if so, which one. The project will be formally reviewed for this purpose (Mobilise Team for Study) and then, if a positive recommendation is made, the assignment will be allocated in order for the proposal to be developed further. Project establishment In the next phase, the documentation relating to the study will be expanded. An updated Business Development Plan, in combination with a contractual agreement (a precedence agreement or the equivalent) will be presented for review (Project Establishment Decision). If a positive recommendation is made, the assignment will be allocated in order for the proposal to be further developed in a business case. Business case The main features of the various solutions that are possible will be defined. These features will be the project’s scope, an order-of-magnitude cost estimate, a plan (completion period) and a cost/benefit analysis. The preferred option will be investigated further. For installations and pipelines, a functional specification will be drawn up. For new pipeline routes this means that, inter alia, a thoroughgoing route study must be conducted to determine possible bottlenecks, for example, areas of natural interest, waterways and limitations affecting the proposed construction by reason of conservation directives. The result of this phase will be the more precise elaboration of the scope, a cost estimate with a 40% inaccuracy margin and an improved plan. At the end of this phase, the management will decide whether the project should be taken further (Commercial Investment Decision). If a positive recommendation is made, the assignment will be allocated in order for the proposal to be further developed in a project specification. Project specification In the specification for the project, everything that is necessary will be done definitively to determine its scope, as well as the plan and quantified risks. Then, a budget with a 25% inaccuracy margin for regular projects, or a so-called P90 reliability level for large projects, will be submitted for approval. For this purpose, it may be necessary for quotations to be sought for materials and services. For pipeline projects and large installation projects, the procedures for the obtaining of permits (including a MER and Land-Use Plan) will be initiated. For technically complex designs, a design review will also be conducted. At the end of this phase, final approval will be given by the management (Final Investment Decision) and the project budget (exclusive of contingency) will be made available to the project manager. Detail engineering In the detail engineering phase, the specifications will be formulated in such a detailed manner that the construction phase can be initiated using them as a basis. Construction and delivery In this phase, the project will be executed. When it is finished, the installation or pipeline will be inspected by a dedicated inspection service (see Paragraph 3.4.2). After that, the project will be put into service. A formal review will take place promptly to ascertain whether the project is fully ready and has been sufficiently tested for handover (Ready for Operation). It will be commissioned in accordance with Gas Transport Services’s deployment plan, in combination with the technical and operational management hand-over (TBO/OBO). - 51 - Gas Transport Services B.V. Quality and Capacity Document 2009 5.2 Planning & Control Cycle The preparation of the Business Plan and the monitoring of the manner in which it is implemented form part of the Planning & Control Cycle. This cycle will be completed according to a strict time schedule, (planning calendar), and will be directed by Gasunie’s Control Department. The various phases will be explained below. Planning Budgeting Monitor performance Reporting Drawing up strategic plan Concrete plan for the coming year Second opinion, record progress Analysis, evaluation, accountability Planning Every year, all the departments draw up a Unit Business Plan. This plan will describe the objectives, policy, principal activities, projects and performance indicators that the unit is intending to achieve. Budgeting For investment projects that are mentioned in the Business Plan, an investment budget will be drawn up. Furthermore, on the basis of the Business Plan for the next three years, the work that must be carried out will be planned for, and the associated costs and staffing requirements will be set down. Once it has been approved, the budget will form the terms of reference for the project, and will imply authorisation to carry out the work that has been agreed to, apart from work to be done on a project-by-project basis. Monitoring of execution Before execution can commence, the work to be done on a project-by-project basis must first be assessed and approved on the basis of an authorisation document that has been submitted. Execution will be monitored and recorded with the assistance of the project managers. A review will be held regularly to check the progress of the project’s execution as against the plan (budget). Deviations will be highlighted and analysed. For the purpose of the execution of projects, project structures will be laid down and administered. Project budgets will be assessed, costs will be recorded and expectations will be incorporated into the discussion. Reviews will take place regularly, and progress will be reported on. Projects will be designated as technically ready and closed in financial terms, and final reports will be drafted. Reporting Once a month, the units will draw up a unit report concerning the progress that has been made with the projects, the history of the running costs and the personnel deployed. On the basis of these reports, the unit manager will assume responsibility for the progress that has been achieved in the work and results that have been obtained. The unit reports will form the basis for Gasunie’s quarterly reports, in which a description is given of the stage reached in the execution of the work contained in the Business Plan that is in force. In addition, a separate report is submitted at least once a month concerning the status of large projects involving a great deal of risk, and this report will include both financial and operational figures. On the basis of monthly and quarterly reporting, if necessary, a more precise analysis will be conducted, and the Business Plan adjusted. Each year, the implementation of the previous Business Plan will also be evaluated. - 52 - Gas Transport Services B.V. Quality and Capacity Document 2009 Appendices Contents of Appendices I. Directives and norms applied by GTS II. Monitoring procedure III. Description of components of the gas transmission grid IV. Qualitative component assessment; monitoring, assessing and changing components V. Asset Register VI. Gas transmission grid changes as against the 2007 Quality and Capacity Document VII. Severe Accident Prevention Policy - 53 - 57 58 60 62 64 66 69 Gas Transport Services B.V. Quality and Capacity Document 2009 Appendix I. Directives and norms applied by GTS Below is an overview of the most relevant European directives and norms that GTS follows, with their (global) scope of application. European regulations - Low Voltage Directive - EMC Directive - Gas Appliances Directive - Pressure Equipment Directive - Simple Pressure Vessels Directive - ATEX Directive - Machinery Directive Gas pipeline installations BEVI External Safety (Establishments) Decree BRZO ‘99 1999 Major Accident Decree NEN-EN 1775 Gas pipes in buildings – max. operating pressure < 5 bar Gas supply systems – Gas pressure regulation stations for gas transmission and distribution – Func- NEN-EN 12186 tional requirements EN 13480 Metallic industrial piping systems Requirements for gas pressure control stations with an inlet pressure of less than 100 bar; Dutch NEN 1059 version based on NEN-EN 12186 and NEN-EN 12279 NEN and 15001, Part 1 Gas installation pipelines with operating pressures of greater than 0.5 bar for industrial and non- and Part 2 industrial gas installations Safety requirements for steel gas transport pipelines with a design pressure of greater than 1 bar NEN 1091 and less than or equal to 16 bar. NEN 3650 Requirements for steel transport pipelines NEN 3651 Extra requirements governing steel pipelines in crossings of important public works NPR 2760 Mutual influence of pipelines and high-voltage circuits NPR 6912 Cathodic protection NEN-EN 13480 Metallic industrial piping systems Zoning along high-pressure natural gas transport pipelines – Ministry of Housing, Spatial Planning VROM Zoning Regulation & the Environment – 26 November 1984 WION Information Exchange on Underground Networks Act, February 2008 Gas consumption installations NEN-EN 656 Gas-fired central heating boilers with an atmospheric burner with a nominal heat input of between 70 kW and 300 kW NEN-EN 676 Gas burner with ventilator NEN-EN 746 Industrial thermoprocessing equipment Explosion safety NEN 10079-10 Danger zone classification with respect to gas explosion hazard NPR 7910 Explanation of NEN 10079-10 It must be noted that the above list gives a global overview of the most relevant acts, directives and norms. Gasunie also has a very detailed and wide-ranging regime of technical operating norms (the so-called Gasunie Technical Standards), that are described in greater detail in the Severe Accident Prevention Policy (PBZO), which is attached to this document as Appendix VII. Moreover, within Gasunie, there is a specific department that coordinates internal and external standardisation and which, to some extent, conducts monitoring in this connection as regards content. - 54 - Gas Transport Services B.V. Quality and Capacity Document 2009 Appendix II. Monitoring procedure In what follows, an overview is given of the preventative maintenance programme that Gasunie implements in relation to the following components: 1. Transmission grid 2. Valve stations 3. Gas delivery stations (GO) 4. Control stations (CS) 5. Reducer stations (RS) 6. Border stations (ES, IS) 1. Overview of the transmission grid Transmission grid HTL RTL Fly inspection Every two weeks Every two weeks Drive inspection Every two weeks Every two weeks Walk the route with drawings Every four years Every four years Walking inspection of equipment, including driving inspection Annually Annually Settlement blocks, structural works Dependent on licensing Dependent on licensing requirements requirements Via programme Via programme Inspection Inspection (Pigging or Direct Assessment) 2. Overview of valve stations Valve stations HTL HPSD RTL PRESSURE RELIEVE Inspection Including Mechanical engineering Functional test Condition test valves Replacement oil/grease - Annually Annually Funct.test Every three years Every three years Condition test Inspection/review pres- Every four years sure relieve Pressure boiler inspection Every eight years buffer tanks Electro and instrumentation Calibration Twice a year Pressure transmitters, HPSD Instrumentation CCP Annually Annually check Functional test HPSD Calibration Annually pressure transmitters Low-voltage inspection Every five years General Health and safety and Annually Every five years environment tour - 55 - Every five years Gas Transport Services B.V. Quality and Capacity Document 2009 3/4/5/6 – Overview of gas delivery stations (GO), control stations (CS), reducer stations (RS), border stations (ES, IS) Preventative maintenance excl. heating boilers Inspection Including GAS DELIVERY STATIONS CONTROL STATIONS GO CS RS-RTL GO-type RS-HTL ES with P-REGULATION RS-RTL MR-type ES without P regulation IS/MS/CS (telemetry) A1-W Every three weeks Every three weeks stand-by Lapses when station is on stand-by Lapses when station is on stand-by A2-W Every three months Every three months B-W A2 -W B1-W A2-W B2-W B1-W Annually Annually Every two years AV-H Every five years D-W A2-W Every eight years D1-W A2-W Every five years D2-W A2-W Every five years Every five years Every eight years KT-W Annually BE-E Annually Annually BV-W ES: Every three months BV-E ES: Annually E-K Every five years Every five years WI-W (MR) Only when indicated by GTS Description of inspections A1-W: THT-metering + Odorant-injection check A2-W: GO->Visual check + section take-over test MR->Visual check B-W: Functional test GO B1-W: Functional test MR (to be conducted in the Autumn, before the winter!) B2-W: Check Orifice Plate Unit AV-H: Safety check (by CG) E-K: E-mark NEN 3140, explosion safety, earthing, safeguarding against lightning. Carried out by “Authorised Person” WI-W (MR): CS - putting on stand-by D-W: Inspection of pressure boilers by TVK D1-W: Inspection of odorant tank by TVK D2-W: Inspection of pressure boilers by TVK KT-W: Check customer telemetry BE-E: Check instrumentation, process computer, transmitters and quality measurements BV-W: Function test conducted in accordance with STS 20-01 “Fencing and surveillance systems” BV-E: Check conducted in accordance with STS 20-02/03 or “Fencing and surveillance systems (E&I) and “Surveillance and safeguarding systems (E&I)” Procedures and work instructions related to the maintenance programmes are laid down in SAP-PM. - 56 - Gas Transport Services B.V. Quality and Capacity Document 2009 Appendix III. Description of components of the gas transmission grid In this Appendix, GTS will describe the principal components of the gas transmission grid. This description is more extensive than the description in the 2007 Quality and Capacity Document, since more detail is given about function and configuration. Transmission grid: 12,000 kilometres (i.e. HTL: 6,000 km and RTL: 6,000 km) The gas is transported using two pressure regimes. In the high-pressure transmission grid (HTL), gas is transported at a maximum pressure of 66 bar and, sometimes, 80 bar. In the regional transmission grid (RTL), gas is transported at a maximum pressure of 40 bar. HTL and RTL valve stations (i.e. HTL: 600 and RTL: 2,800) The valve station is designed to create links within the gas transmission system. On the one hand, the purpose of these links may be to close off sections of pipeline or, on the other hand, gas flows can be piped through links via alternative routes. Gas delivery stations: 1,100 The ultimate delivery of gas takes place via the gas delivery stations (System Connection). The majority of the latter are connected to the RTL system, but also directly to the HTL system, in some instances, depending on the end-user. Because the gas delivery station is the end-point of a Gasunie transport pipeline, this is also the place where the accountable metering of the quantity of gas that has been delivered takes place. The gas is usually delivered at 8 bar. The pressure is reduced by means of regulators. At a gas delivery station, the gas is heated to prevent the drop in temperature, as a result of pressure reduction, from causing the formation of condensate or hydrate. In order to prevent the pressure regulators and turbine meters from becoming polluted, the gas is cleaned by being passed through a filter. Control stations: 79 The most important function of a control station is to reduce the gas pressure to 40 bar. This is necessary in order for a connection to be made between the HTL and the RTL. The pressure regulation unit at the station consists of several control sections that are linked in parallel. Besides pressure reduction, the control station also has another function, namely to odorise the natural gas. Reducer stations: 27 A reducer station ensures that pressure is lowered within the gas transmission grid. It may be necessary to reduce pressure when two or more high-pressure pipelines are connected. In such cases, a reducer station will reduce the highest pipeline pressure to the lowest pipeline pressure. From the standpoint of control, through the deployment of reducer stations, the flow of gas can be regulated and controlled. Border stations: 15 Border stations are entry or exit stations on the borders of Germany, Belgium and the UK (BBL). A border station receives natural gas from or supplies it to other countries, which is why they are only located at a national border. The function of the border station is to measure the quantity of natural gas that is supplied to buyers abroad. Blending stations: 17 The HTL system breaks down into two partial systems. In one system, gas of Groningen quality is transported. Most of this (G-)gas comes onto the public market via the RTL system, and becomes available for export via the HTL system. In addition, an HTL system exists in which H-(high calorific)gases of various qualities are transported. This gas is delivered to recipients within large-scale industries, and electricity power stations, and a proportion of it is exported. In addition, Gasunie is dependent upon the gas that is supplied from the various onshore and offshore fields which, overall, can provide a range of qualities of natural gas. At blending stations, the three kinds of gas, possibly - 57 - Gas Transport Services B.V. Quality and Capacity Document 2009 with bought-in or self-produced nitrogen having been added to them, are blended to form a Groningen quality gas for the domestic market, or an enriched Groningen quality gas for export. As a rule, blending stations are located in the same place as compressor stations. Compressor stations: 17 The function of a compressor station is to maintain the level of pressure within the HTL. After every 80-100 km of the principal transport system, the pressure of the gas can be increased (compression). The compression of the G-gas mainly takes place in winter. In the principal transmission grid, 17 compressor stations ensure that the pressure is maintained at the right level. In the previous Quality and Capacity Document, 16 stations were mentioned. The “newly built installation” relates to Grijpskerk. In addition, however, it must be noted that Anna Paulowna is owned by BBL Company, a joint venture between Gasunie, Fluxys and Eon Ruhrgas. Gasunie is responsible for the management and maintenance of this installation. LNG installation: 1 A peak shaver is located on the Maasvlakte. At this station, a large quantity of liquid methane (LNG) and nitrogen is stored in tanks. In periods when external temperatures are low, from this installation, liquefied gas can be made gaseous in its turn to supplement the supply in De Randstad (mid-West Netherlands). In such cases, the transport capacity originating in Groningen is inadequate. Nitrogen installations: 2 At a number of stations H-gas is rendered suitable for the Groningen gas market by being blended with nitrogen. Gasunie also has two nitrogen installations, which extract nitrogen from the atmosphere and then inject it into the regular flow of gas. These installations are located in Ommen and Kootstertille. In addition, at the IJmuiden and Rotterdam stations, nitrogen is obtained from third parties for the purposes of quality conversion. - 58 - Gas Transport Services B.V. Quality and Capacity Document 2009 Appendix IV. Qualitative component assessment; monitoring, assessing and changing components The age of the different parts of the Gasunie transport system, as a whole, ranges from one to forty-four years. The system complies with the requirements that have been imposed as concerns safety and availability. Compliance is monitored through, inter alia, performance recording and inspections. A system also exists to establish whether component parts are still available and thus whether the system, or a part of it, is still capable of being maintained for some time to come. For each main item, a regular capacity check will take place which, where necessary, will give rise to changes. Changes that are made to the provisions of law and regulations are monitored centrally. When required, this will cause adjustments to be made to the system. The findings obtained during maintenance are recorded in the SAP Plant Maintenance Module. As required, more precise analyses of these findings will give rise to corrective maintenance or replacement. Analyses can also cause the maintenance concept to be altered. The way in which GTS establishes the condition of the network is not qualitative, but it is established in terms of the actions to be taken. By this means, GTS ensures that the components’ technical condition is such that the level of gas transport reliability and safety that is required is guaranteed. A more detailed discussion follows of the characteristics of each constituent part. Transmission grid The present status of the transport pipelines is verified, amongst other things, by means of an extensive internal inspection programme (intelligent pigging), and coating surveys. Accordingly, the basis of the latter is to address the risks in question. Depending on the results, a date will be set for a repeat inspection. Continuous protection is afforded by the KB (Cathodic Protection) system. Monitoring is conducted, for example, through the six-monthly metering of rather more than 10,000 measuring points, as well as checks on drainages and rectifiers. Some of these procedures are managed and established on the basis of the SAP PM Module (see Appendix III). Damage-prevention policies are implemented, for example, by means of inspections by helicopter and the KLIC system, and the passing on of information to excavators and landowners. Moreover, activities are carried on in the context of Spatial Planning. From time to time this necessitates projects aimed at changing the location of certain constituent parts. HTL and RTL valve stations The stations are normally unmanned. Maintenance is managed and established on the basis of the SAP PM Module. Failures and solutions to them are also established in the SAP PM Module. A number of stations are monitored 24 hours a day using telemetry systems. Via the SAP PM Module, failure alerts are forwarded automatically to the local maintenance organisation, which can also be reached 24 hours a day via an on-call organisation. This also applies to alerts that are sent, by telephone or via the alarm system, to the Central Commando Post. When necessary – whether or not by reason of analyses of read-backs in SAP - proposals are made for adjustments to the maintenance concept, or projects devised for the achievement of further improvements in performance. As concerns the permit situation, there is regular contact with local authorities. Projects may also be initiated by the latter. Gas delivery stations/control stations/reducer stations/border stations The stations are normally unmanned. Maintenance is managed and established on the basis of the SAP PM Module. Failures and solutions to them are also established in the SAP PM Module. The stations are monitored 24 hours a day using telemetry systems. Via the SAP PM Module, failure alerts are forwarded automatically to the local maintenance organisation, which can also be reached 24 hours a day via an on-call organisation. This also applies to alerts that are sent, by telephone or via the alarm system, to the Central Commando Post. The Operations Department prepares reports and analyses on the basis of the SAP PM Module, for which the availability requirements that have been formulated (KPIs) serve as the norm. When necessary, proposals are made for adjustments to the maintenance concept, or projects devised for the achievement of further improvements in performance. As concerns the permit - 59 - Gas Transport Services B.V. Quality and Capacity Document 2009 situation, there is regular contact with local authorities. Projects may also be initiated by the latter. Compressor and blending stations and LNG installation Some of the compressor and blending stations are continuously manned, some are manned from Monday to Friday, and some are unmanned. The modus operandi for maintenance and failures is identical to the modus operandi for the smaller stations that has been described. As concerns the permit situation and the BRZO legislation, there is regular contact with the provincial authority. Projects may also be initiated as a result of this contact. Nitrogen installations The two nitrogen installations form part of existing stations (Ommen and Kootstertille) and, as such, also fall within the same management and maintenance regime. - 60 - Gas Transport Services B.V. Quality and Capacity Document 2009 Appendix V. Asset Register The computerised systems used by Gasunie, and the internal environment in which they are used, are represented in the diagram below. AUTO CAD MICRO STATION CASTOR GEO LINK Manual input Data Drawing DDS GDB DIS SAP Data Data mail KB DATA KLIC / VLIEG Publication GIGI (viewing) PIMS PIGGING DATA Recording and drawing management process Using Autocad, Microstation and, in particular, Castor, drawings showing the position and layout of the infrastructure are prepared and updated. This process commences as early as the pipeline’s design phase. After having been aligned, these drawings are stored in DDS (the drawing management system). All the versions of all the documents are kept in this system permanently, and so it is always possible to retrieve the relevant history. From Castor, the drawing numbers are inputted into SAP (manually). This is the reference for the elaboration of the various work assignments, the aim of which is the management of the pipeline routes. Furthermore, the data in Castor are transferred to the so-called GDB (GeoDatabase). Every change in Castor will be shown there on the following day. The GDB supplies its data to a number of other systems. Integrity process In order to ensure that the pipelines remain in good condition, Gasunie has set up two main processes. Pipeline Integrity Management is intended to monitor the condition of the pipelines and to prevent them from presenting a hazard for the surrounding area. This process is supported by the PIMS system. Monitoring Safe Position is inten- 61 - Gas Transport Services B.V. Quality and Capacity Document 2009 ded to prevent damage caused externally (by third parties). To this end, a number of sub-processes have been set up, including the processing of KLIC alerts. The integrity of the installations and stations is directed out of SAP Plant Maintenance by means of work assignments that originate in the maintenance programme. Pipeline Integrity Management The pipeline network is analysed by means of PIMS. This system makes use of (current) internal data from the GDB. These data comprise, in particular, position data (x,y,z coordinates), and also pipeline data (diameter, wall thickness, type of material). Furthermore, use is made of pigging data, for example, which have been acquired during the socalled pigruns, and data from the Cathodic Protection Network (the system that ensures that the pipelines benefit from cathodic protection). Monitoring Safe Position In order to monitor a given pipeline’s safe position, Gasunie employs a number of procedures. Firstly, Gasunie processes KLIC alerts. Excavation contractors are obliged to send a so-called KLIC alert to the KLIC office. On the basis of the data delivered periodically by Gasunie, they establish whether or not Gasunie is likely to be affected by an excavation. If so, Gasunie will receive a report to that effect. This report will be stored in the GDB, in DIS (Document Management System) and in SAP. Using the Geolink application, the follow-up procedure will be determined by Gasunie. This may consist of the sending of a letter containing the notification that excavation is permissible (only within the area stated and within a specific period of time). But it is also possible that Gasunie will want to supervise the excavation work. In this situation, the excavation contractor will be informed, and a work order will be drawn up in SAP, so that said supervision can be included in the relevant planning. Every two weeks, the whole of the transmission grid is inspected in a flying inspection. The reports that emanate from these inspections are dealt in the same way as KLIC alerts, the difference being that there will always be supervision. Where necessary, the helicopter will land in situ to ensure that the work in question ceases. Finally, regular route inspections are also conducted; during these inspections, inspectors walk (or drive) along the pipeline. Any changes that have occurred in the area around it (and, for example, changes in the pipeline covering) will be recorded, and adjustments made in Castor. Work which, by reason of Spatial Planning consultation with third parties, gives rise to excavation activities in the vicinity of pipelines, will be discussed and, in the execution phase, will give rise to supervision in situ. As necessary, in the course of the project, certain sections of pipeline in situ will be given additional signage (yellow signs bearing the wording, “High-pressure gas pipeline - DANGER OF DEATH”) in addition to the existing pipeline signage that takes the form of aerial, cathodic protection and indication markers. The processes designed to guarantee that the data are up-to-date, reliable and complete, as well as the maximum working time, are covered by a number of procedures, i.e. in the Asset Data Management5 Manual for pipelines and the Operations Management6 Manual for other installations. Additionally, SAP data are verified once a month and GIS data are verified every two months. Inter alia, during this process, an investigation is conducted to ascertain whether all the database fields have been completed properly (logically and in full). The findings thus obtained will be reported to Data Management, which will be able to modify the errors in Castor and SAP. 5 Asset Data Management Manual: ADM_3-02, 6 Operations Management Manual: OMH 4.4.4-07 - 62 - Gas Transport Services B.V. Quality and Capacity Document 2009 Appendix VI. Gas transmission grid changes as against the 2007 Quality and Capacity Document This overview contains the changes of which the Minister of Economic Affairs is notified every year in accordance with Article 4.1 of the Gas Act. It deals with the changes made in 2007 and 2008 to the gas transmission grid that is managed by GTS. The changes contained in this overview relate to the HTL network. Expansion of the transport capacity of the North-East Netherlands – West Netherlands section Description This project comprised the following works: The laying of approx. 80 km of 48” gas transport pipeline (A-652) between Grijpskerk and Workum, including the facilities required. The laying of approx. 30 km of 48” gas transport pipeline (A-653) between Workum and Wieringermeer, including the facilities required. The construction of a compressor station near the NAM underground storage facility in Grijpskerk. The construction of a reducer station at the Workum location. Reasons It was necessary to expand the transport capacity of the section running from North-East Netherlands to West Netherlands in order to resolve certain bottlenecks that had arisen because the inflow of gas had shifted from Balgzand to Groningen, and as a result of additional transit flows. 36” gas transport pipeline, Wieringermeer – Oudelandertocht Description This project was related to the laying of approx. 2.6 km of 36” gas transport pipeline (A-656). The pipeline is located between the Wieringermeer and Oudelandertocht stations. Reasons With the laying of this pipeline, a second connection between Wieringermeer and Oudelandertocht was achieved, and so, at the same time, H-gas can flow from Norway, via the ‘North-East Netherlands − West Netherlands’ section to the UK (via the BBL), and the H-gas of lesser quality can flow from West Netherlands to the Wieringermeer blending station. As a result of this new pipeline, nitrogen can be used more efficiently at the Wieringermeer blending station. Off-take of Middelie gas Description This project was related to the laying of approx. 1.9 km of 10” gas transport pipeline, including the facilities required. The pipeline is located between the NAM Middelie-300 station and the existing A-563 gas transport pipeline within the Beemster local authority area. The existing blending station in Beverwijk has been modified so that it can take the gas. Reasons This project creates facilities that enable the gas produced by the West Beemster, Middelie and Rustenburg stations to be taken off at the Beverwijk blending station. Nitrogen installation at Kootstertille Description This project was related to the creation of a nitrogen installation at the Kootstertille blending station. The blending station has been modified in order to make nitrogen injection possible. Reasons In North Netherlands, the gas from small fields in the Friesland region is transferred to the G-gas market via the Kootstertille blending station. The gas that is supplied consists of both H-gas and L-gas. The supply of L-gas is - 63 - Gas Transport Services B.V. Quality and Capacity Document 2009 diminishing all the time. However, to enable the H-gas to be transferred, a nitrogen installation has been built. Adaptation of pressure control installations Description This project was related to the adaptation of the pressure control system at various installations. Reasons When the installations were completed, they met the requirements that were applicable at the time. A decision has been taken to improve the management and control of the pressure safeguarding systems and, on the basis of the expertise acquired most recently, to direct efforts (e.g. the reduction of methane emissions) towards the area of pressure control. Expansion of the transport capacity of the Glinthaar – Bornerbroek section Description This project was related to the laying of approx. 28 km of 36” gas transport pipeline, including the facilities required. Reasons By means of this project, Gas Transport Services is meeting the demand for transport capacity in connection with the linking of caverns in Germany to its network. The increased demand for transport capacity within the supply area beyond Ommen, in the direction of Enschede, is also being met. Pressure upgrade for the Ommen – Enschede section Description This project was related to the modifications of eight stations, and was aimed at increasing the operational pressure of the Ommen – Enschede section for the A-646 and A-648 pipelines. Reasons Through this project, the transport capacity of the Ommen – Enschede section is being increased so that the demand for transport capacity can be met. Linking of E.on Ruhrgas pipeline to Oude Statenzijl Description This project was related to the linking of an E.on Ruhrgas 36” gas transport pipeline to Oude Statenzijl, and the obtaining of the Dutch permits required for this pipeline, and the expansion of the Oude Statenzijl station. Reasons By means of this pipeline, the transport capacity between Bunde and Oude Statenzijl is being expanded. Linking of RWE pipeline to Bocholtz Description This project was related to the expansion of the Bocholtz station. This was necessary to enable a RWE gas transport pipeline to be connected to the GTS gas transmission grid. Reasons This pipeline creates transport capacity between Gas Transport Services and RWE. Off-take of Groet-Oost gas Description This project was related to the adaptation of the Beverwijk blending station. Reasons This project creates facilities that enable the gas produced by Groet-Oost to be taken off at the Beverwijk blending station. - 64 - Gas Transport Services B.V. Quality and Capacity Document 2009 Connection of Flevocentrale Description: This project was related to the laying of a new 24” pipeline between Hattum and Lelystad. Reasons: Two new units of the Flevocentrale will be delivered by this pipeline. - 65 - Gas Transport Services B.V. Quality and Capacity Document 2009 PBZO-document V 06.R.0002 A - 4 June 2007 Rev. : 5.2 Appendix VII. Severe Accident Prevention Policy N.V. Nederlandse Gasunie Severe Accident Prevention Policy (PBZO) Rev. 5.2 1 - 66 - PBZO-document V 06.R.0002 A - 4 June 2007 Rev. : 5.2 Contents of PBZO document 1 PBZO document 1.1 Scope of the PBZO document 4 4 2 Starting points for the policy 2.1 General remarks 2.2 General objectives and principles for the PBZO 2.3 Specific safety objectives 2.4 Starting points for policy with respect to external safety 2.4.1 Policy 2.4.2 Standards 2.4.3 Definitions 2.4.4 Risk assessment 2.4.5 Dealing with interests involved 5 5 5 5 8 8 8 8 9 9 3 Safety Management System 10 4 Gasunie Technical Standards 13 5 Risk assessment 5.1 Risks associated with the Gasunie installations 15 17 6 Implementation of the PBZO within Gasunie 20 7 Publicising the Severe Accident Prevention Policy 21 2 - 67 - PBZO-document V 06.R.0002 A - 4 June 2007 Rev. : 5.2 Abbreviations used: Abbreviation Stands for ALARA As low as reasonably achievable In principle, the best techniques and modus operandi are applied. ARIE Supplementary Risk Inventory and Working Conditions Decree, as amended on 7 February 2004 (Bulletin Evaluation of Acts, Orders and Decrees 2004 no. 69). External Safety of Installations The External Safety of Installations Decree (BEVI) imposes safety norms Decree. on authorities that take decisions concerning operations that consti- BEVI Explanation tute a risk for persons outside the operating area. BRZO ’99 Severe Accident Decree CCP Central Command Post Governmentall decree implementing the Seveso-II EU Directive. Control room from which the management of gas transport in the Netherlands is controlled. CSA Construction Specification,General Part of internal standards (GTS). ESD Emergency shut-down FMEA Failure Mode and Effect Analysis Emergency stop that has been triggered. An FMEA investigates the consequences of potential failure in order to introduce constructive or process measures in advance, with a view to preventing such failure. FMECA Failure Mode, Effect and Criticality The FMECA has the same basis as the FMEA except that, additionally in Analysis this analysis, the effects that occur are classified according to severity. GTS Gasunie Technical Standard Operating norm. HAZOP Hazards and Operability Analysis A systematic analysis of possible deviations from the normal process. For these deviations, the possible causes and consequences are determined, and safety guarantees are put in place. LNG Liquefied Natural Gas Liquefied natural gas. LOC Loss of Containment Unintended escape of a hazardous substance. LOD Line of Defence Safety measure. MOC Management of Change Managing of changes, see VGM_4.3-26-1. OSA Design Specification, General Part of internal standards (GTS). PBZO Severe Accident Prevention Policy QRA Quantitative Risk Analysis RI&E Drawing up Risk Inventory and Quantitative analysis of the risks on the basis of the potential for and consequences of risks defined in advance. Investigation related to Working Conditions Decree. Evaluation RIVM National Institute for Public Health and Environment SWIFT Structured What-If Technique Method of identifying hazardous situations systematically. TRIPOD TA Unit TN Unit Technical Asset Management Technical Construction & Renovation TO Unit Technical Operation TV Unit Technical Safety V Unit Safety VG&M Health Safety and Environment (HSE) VBS Safety Management System VR Safety Report Supplying of more precise details for and means of implementing the PBZO. A detailed report relating to safety factors for all establishments for which a BRZO ’99 Safety Report is compulsory. 3 - 68 - PBZO-document V 06.R.0002 A - 4 June 2007 Rev. : 5.2 1 PBZO document 1.1 Scope of the PBZO document This PBZO document is applicable to all Gasunie installations that fall within the scope of BRZO ’99 or the ARIE. An overview is given in the table below. Table 1, Classification of station type with associated documents Station type Documents Stations Volume > 200 tonnes VR LNG PBZO Ommen VBS Wieringermeer QRA Ravenstein PBZO Beverwijk VBS Zweekhorst ARIE Oldeboorn QRA Spijk 50 tonnes < volume < 200 tonnes Kootstertille Schinnen Alphen Anna Paulowna Grijpskerk (as at 31-12-06) 1 tonne < volume < 50 tonnes Volume < 1 tonne PBZO Blending stations VBS Export stations ARIE Reducing stations QRA* Control stations PBZO Gas delivery stations VBS Injection stations Valve stations* This document does not discuss occupational safety by giving a broad breakdown of such risks, but merely deals with occupational risks that are relevant in terms of the low level of probability associated with severe accidents in the context of the BRZO. * Carried out at the request of the authorised agency 4 - 69 - PBZO-document V 06.R.0002 A - 4 June 2007 Rev. : 5.2 2 Starting points for the policy 2.1 General remarks Gasunie’s overall policy, is geared to Gasunie’s operating within the relevant legislation and the norms prevailing in society, with special attention being paid to health and safety, the environment and personal integrity. In the instruction manual entitled Health and Safety and Environment, a management declaration, lays down the general starting points for the policy concerning health (H) and safety (S) and environment (E). In this document it is stated that Gasunie and it’s employees will endeavour the following when carrying out their activities: that no accidents occur (unsafe work = stop); that no negative effects arise for the health of the company’s own personnel or the personnel of contractors or other third parties; that continuous improvements are made – bearing in mind the commercial pre conditions – in the following areas: efficient use of energy; efficient use of raw materials; reduction of harmfull emissions to ground, water and air. Hereby, Gasunie will: comply with the prevailing legislation and regulations; follow the relevant developments and be pro-active; achieve performance levels that exceed those achieved by other companies in its sector. This document is updated regularly in the light of experience and/or new legislation. Since 1999, the so-called Seveso II Directive has been in force within the European Union. in the Netherlands this directive is implemented by the 1999 Major Accident Decree (BRZO ’99). One of the obligations that has been imposed on organisations falling within the scope of the Decree is to draft a Policy for the prevention of severe accidents (PBZO). This PBZO document is based on the general policy starting points that N.V. Nederlandse Gasunie has hitherto formulated in its health and safety and environment declaration, and it specifies how to prevent different types of severe accidents. Through this document, the company is complying with the relevant legislative requirements governing PBZO documents. This document is part of the Health, Safety and Environment Manual. In Version 5.0 of the PBZO, the changes initiated as a result of comments made by the competent authorities have been incorporated, up until May 2007. 2.2 General objectives and principles for the PBZO The general health and safety and environment starting points that have been formulated also cover the prevention of severe accidents, i.e. unwanted events involving hazardous substances, whereby a severe danger is posed to human health (whether inside or outside the installation), or to the environment. Appropriate measures will be taken, depending on the nature of the risk. This policy is implemented in the following ways: The prevention of the uncontrolled escape of natural gas*7(a loss of containment; LOC) made possible by the fact that the design of the installation is intrinsically safe, sustainable and sound, and is based on (inter)national standards in force. In order to achieve this objective, Gasunie applies the Gasunie Technical Standards that prescribe proven technology, which are based on or make use of recently acquired experience in the areas of health, safety and environment. * In addition to natural gas, the emission of nitrogen or natural gas condensate may also have to be considered. 5 - 70 - PBZO-document V 06.R.0002 A - 4 June 2007 Rev. : 5.2 If an LOC cannot be ruled out, adequate barriers (lines of defence; LOD) must be put in place so that escalation can be prevented. The administrative measures are as follows, in order of priority: Preventative administrative measures (measures aimed at the minimisation of the risks in question) technical administrative measures. Most of the technical administrative measures are described in the Gasunie Technical Standards. Gasunie Technical Standards exist, for example, for the intrinsically safe and sound designing of installations, the application of safeguards, zoning, gas detection and ESD. organisational administrative measures (such as work permits, open fire permits etc.) Effect reducing measures (measures aimed at the minimisation of an effect following a disaster) Company Emergency Team Contingency Plan (laid down in the Emergency Control Manual) Company Emergency Response Plans The implementation of a ‘Management of Change (MOC)’ system, whereby changes of a technical and organisational nature, relating to safety, are introduced to the extent that is required. “To the extent that is required” means that action is taken depending on the situation, but bearing in mind the points above that relate to safety. 2.3 Specific safety objectives In order to achieve the general objectives and follow the general principles of the PBZO, Gasunie employs the policy objectives shown below, which are closely connected with the nature and scope of potential risks: Prevention of an uncontrolled/unintended escape of gas. More specifically, this implies: application of a source-orientated approach during design, the selection of materials and construction (application of internal GTSs, see 1.6); adequate application and management of corrosion prevention systems; reporting and analysing of all events that result in an uncontrolled/unintended escape of gas, and the introduction of adequate measures. Managing of the installation in such a way that it is and remains inherently safe. More specifically, this implies: inclusion of safety as fixed agenda point in discussions concerning progress at all levels within the organisation; periodically testing/inspecting and evaluating pressure vessels; periodically testing/inspecting and evaluating (for effectiveness) pressure-safeguarding equipment, gas detection, fire detection and extinguishing systems; application of the Management of Change procedure when changes are made to the installation; strict conducting of regular maintenance and inspection; recording of cases in which there have been/are going to be departures from permit conditions (especially safety aspects). The maintaining of an adequate emergency organisation More specifically, this implies: having available and maintaining an adequate and professional Company Emergency Response Team (BHV); having available and maintaining an adequate and up-to-date Company Emergency Response Plan; periodically testing and, if necessary, adjusting the emergency organisation and the Company Emergency Response Plan by carrying out realistic exercises with the external emergency services. 6 - 71 - PBZO-document V 06.R.0002 A - 4 June 2007 Rev. : 5.2 As far as possible, drawing lessons from unintended events. Incidents and situations involving a great deal of risk are thoroughly investigated so that their direct and underlying causes can be ascertained, so that the recommendations that have been made can be implemented and so that feedback can be given to those who are directly involved/interested parties. More specifically, this implies: the establishment and analysing of unsafe events and/or incidents (accident registration); periodically reporting on all accident registrations; conducting an analysis annually to ascertain possible trends in the causes of such events; the conducting of a specific analysis of events involving high risks that have occurred (Safety Committee, TRIPOD); periodically conducting safety rounds. On a regular basis, conducting of studies relating to safety and integrity. More specifically, this implies: periodically conducting SWIFT studies (see 1.5 Point 2); assessment of the residual risks on the basis of the risk matrix (see 1.8); drawing up an action plan with, possibly, additional investigations with the purpose to bring the residual risks back down to an acceptable level; initiating and implementing adequate measures; evaluating the measures; keeping up-to-date with national and international developments, and participating in the activities of industry associations within the sector as concerns safety and integrity. Ongoing supervision of the work carried out by “third parties”. More specifically, this implies: the strict use of work permits; assessment of contractor’s safety plan for the carrying out of the work; setting specific requirements for external personnel, depending on the nature and scope of the risks that are considered likely to accompany the carrying out of the work concerned; that work must be carried out in accordance with the GTS construction standards,maintenance instructions, technical bulletins etc. that are in force The company’s own personnel and the personnel who have been brought in must be adequately trained for the work that is to be carried out. More specifically, this implies that: the company’s own personnel will complete an internal training programme; courses involving retraining will be administered strictly; only VCA-certified staff will be hired. Checks concerning adherence to and implementation of the policy. This will be assessed through: the conducting of regular operational audits, with specific attention being paid to BRZO ’99; the conducting of regular specific risk analyses (ORAs). In the so-called Service Contract that exists between the Asset Management and Operations Units, performance indicators are defined in relation to Safety and Environment. Common norm and signal values are established for these performance indicators. Every quarter, the TO Unit reports to TA concerning the achievement of these performance indicators. The performance indicators for the Safety & Environment factor are, for example, as follows: Accidents; Environmental events; 7 - 72 - Gas Transport Services B.V. Quality and Capacity Document 2009 PBZO-document V 06.R.0002 A - 4 June 2007 Rev. : 5.2 Execution of safety-related maintenance and inspection rounds; Damage to the infrastructure; Response time of the emergency organisation; Compliance with the permit conditions. 2.4 Starting points for policy with respect to external safety 2.4.1 Policy The production, storage, processing and transporting of large quantities of hazardous substances give rise to a risk for the surrounding area: there is (low-level) probability of a (severe) accident. For this reason, in the Netherlands the external safety policy has been developed. Our establishments constitute a point of special interest in this respect. 2.4.2 Norms Depending on the quantity and the nature of the hazardous substances concerned, as well as the way in which they are handled, one may have to take into account a risk for the surrounding area that requires investigation in terms of the risk norms laid down by the state in this regard. For establishments of this kind, there exists a statutory norm for the so-called location-related risk, as well as accountability for the so-called societal risk. 2.4.3 Definitions Individual risk: Risk at a place externally to an installation, expressed as the annual probability that a person who lives in that vicinity without interruption, and without protection, will die as a direct result of an unusual occurrence within that establishment involving a hazardous substance, hazardous waste product or pesticide. Societal risk: Cumulative annual probability that at least 10, 100 or 1000 persons will die as a direct result of their being within the sphere of influence of an establishment and an unusual occurrence within that installation involving a hazardous substance, hazardous waste product or pesticide. **Less vulnerable dwellings: Dwellings such as: residential properties belonging to third parties that are spread out with a density of, at the most, two residential properties per hectare, service accommodation and company residential properties belonging to third parties, small office buildings, hotels, restaurants, shops, sports halls, swimming pools, playgrounds, sports grounds and campsites, areas of land intended for recreational purposes, industrial or commercial premises and objects of high value in terms of infrastructure, such as telephone exchanges or electricity power stations or buildings housing flight control equipment. Vulnerable dwellings: Dwellings such as: residential properties, buildings intended for accommodation, whether or not occupied for a part of the day by minors, the elderly, medical patients or the disabled (such as: hospitals, care homes for the elderly, nursing and convalescent homes, schools), buildings intended for daycare for minors, buildings that are generally occupied by a large number of persons for a large part of the day (large office buildings, hotels, shops and shopping centres) and campsites and other recreational areas intended to accommodate more than 50 persons for several consecutive days. Quantitative risk analysis (QRA): For a given installation, the characteristic accident scenarios will be formulated, the probabilities estimated, the effects worked out and the consequences of the effects quantified. The individual risk will be calculated using this information. By estimating how many persons will be present in the vicinity and for how long, within a range whereby 1% mortality could still be caused by an accident, it is possible to calculate the societal risk. 2.4.4 Investigation of the risks 2.4.4.1 When and how must the risks in question be investigated? Gasunie draws a distinction between the following situations in which risks must be investigated: 8 - 73 - PBZO-document V 06.R.0002 A - 4 June 2007 Rev. : 5.2 1. Where the installation falls within the Major Accident Decree (BRZO ’99), thus also being covered by the scope of the External Safety (Establishments) Decree (BEVI). This relates to all the establishments in Table 1 Paragraph 1.1 that have a volume of more than 50 tonnes. A QRA must be prepared for these installations. 2. If the permit holder or the competent authority suspects that, by reason of a new installation or new Land-Use Plan, a substantial risk exists in the vicinity of an existing installation. The competent authorities considers that a substantial risk is a risk is whereby the statutory norm value for the individual risk beyond the installation boundary is exceeded, and/or that the societal risk is greater than 0.1 times the guideline value set by the government. These are all the stations connected to the gas transport network that have a delivery pipeline of at least 20 inches. A QRA must be prepared (in principle) for these installations. For installations with a delivery pipeline that is smaller than 20 inches, only an investigation of the societal risk will be necessary. 3. The installation falls within the definition of a catagorial installation. In such a situation, for this group of installations, a standard QRA must be prepared beforehand, and compliance with the risk norms must already have taken place. 2.4.4.2 QRA investigation In order to carry out a QRA, Gasunie uses a standard calculation method associated with the Risk Quantification Manual issued by the authorities. The accident scenarios that must be calculated for will depend on the nature of the installation.*8 The policy is designed to ensure that, within a relevant zone that might be outside the installation with a higher individual risk than the limit value, no vulnerable dwellings are present. In this zone, only dwellings with limited vulnerability may be present, if the situation continues to obtain after all the interests involved have been carefully considered. The societal risk that has been quantified will, in theory, extend to the area that is bordered by the intervening area in which 1% of lethal harm is estimated to obtain. Measures will normally have to be introduced if the guideline value for societal risk is exceeded. Since house-building in the affected area contributes to societal risk (in locations that are much nearer than those where the 1% mortality contour is situated), there will be no further significant contribution to societal risk. A practical location for this would be that of the 35 KW/m2 heat radiation contour. 2.4.5 Dealing with the various interests involved Apart from the legal obligation to comply with the limit value of the individual risk, this means no vulnerable dwellings within the 10-6 per year individual risk contour, the competent authorities will assess external safety in two parts: 1. Assessment of dwellings with limited vulnerability within the zone with a higher risk level than the norm value for individual risk (the so-called 10-6 contour). 2. The societal risk. If there is a societal risk, it will be essential to obtained advice from the fire department. Their policy will generally relate to keep objects with a high level of vulnerability, such as flats for the elderly and hospitals further away from the installations in question. In the assessment of the competent authority, two types of interests will normally be leading: interests in the context of Spatial Planning and interests in the context of External Safety.**9 * Before the calculations are done, it is recommended that the scenarios that have been selected and the models used, as well as the data, be discussed with the competent authorities, and that the RIVM be called in to act as arbiter if a dispute arises. ** In the future, local authorities will define their policies in an ‘Environmental Perspectives’ document. Naturally, in this connection, they may be expected to adopt a consistent viewpoint. 9 - 74 - PBZO-document V 06.R.0002 A - 4 June 2007 Rev. : 5.2 3 VBS elements In the light of the seven elements that are of significance for the Safety Management System (VBS), as mentioned in BRZO ’99, the following policy starting points are relevant. 3.1 Organisation and staff In order to guarantee the safety of its own staff and that of third parties, Gasunie implements the policy of defining and setting down in manuals the necessary specific functions, responsibilities and competences with regard to safety within the organisational structure. Communications between executive officials and the departments, and the training of the personnel, will be organised by this means. Through advice, training, assessment, remuneration and the provision of the resources required, responsible conduct in relation to safety, health and the environment will be promoted. The following are examples of the manuals concerned: Emergency Control Manual Central Commando Post Manual Human Resource Management Manual Operations Manual for the establishment Company Emergency Plan for the establishment Training Courses Company Emergency Response Team 3.2 Identification of hazards and assessment of risks An extensive knowledge and understanding of the hazards that are present is essential if the company’s work is to be accomplished safely. Inter alia, health and safety-related risks that are relevant for Gasunie personnel are described in the Risk Inventory and Evaluation (RI&E) that must be prepared regularly. Gasunie’s policy is designed to ensure that risks that are inherent in its activities are identified and, where possible, eliminated and/or minimised as far as possible. Because Gasunie primarily uses proven techniques and technologies, and documents them in the Gasunie Technical Standards, the hazard identification factor is incorporated into these norms. For each project, the MOC (Management of Change) procedure is completed. If necessary, a risk study in addition to a HAZOP, FMEA or FMECA will form part of this. One must highlight the low probability of risks with serious effects, such as the risks that can arise in installations in which large quantities of hazardous substances are handled. In such situations, what comes into play is the set of problems described in this PBZO. As far as occupational risks are concerned, the latter must be recorded by a multi-disciplinary team using the SWIFT method (Structured What-If Technique), which has proven itself in the past. Staff within the establishment, itself, will be closely involved in such investigations. The risks will be assessed on the basis of the risk matrix and, as necessary, adequate measures will be introduced in order to render the risk acceptable. As regards external safety risks (risks affecting citizens), the risk will be determined on the basis of either a generally applicable or a specific quantitative risk analysis (QRA) and, as necessary, adequate measure will also be introduced in order to make the risk acceptable (or at least comply with the risk norms laid down by the authorities). 10 - 75 - PBZO-document V 06.R.0002 A - 4 June 2007 Rev. : 5.2 3.3 Managing the company’s work Gasunie’s policy is designed to ensure that work only commences if foreseeable health and safety and environmental risks have been made known and rendered manageable. Both technical and organisational administrative measures will guarantee that work is carried out properly. To do this Gasunie uses a number of measures with the aim to implement this policy. The latter are as follows: Drawing up of Risk Inventory and Evaluation (RIE) Planning for construction safety Work permits (including the conducting of task risk analyses) Toolbox meetings Physical supervision Task risk analyses 3.4 Changes The risk associated with changes that are implemented without being thought through is recognised explicitly within Gasunie. Therefore, it is not permissible to make changes to or build new structures for the installation that might affect its technical integrity without prior approval having been given by the Technical Safety Department (TV). The processes whereby Gasunie should deal with changes of this nature are prescribed by the Management of Change (MOC) procedure. The decision as to whether or not to conduct a safety study forms part of this procedure. For projects that Gasunie is intending to complete, a step-by-step plan concerning the MOC procedure will form part of the function project specification that must be drawn up in advance of the project. 3.5 Planning for emergency situations Despite the measures that are introduced to safeguard the sustainable integrity of the transport system, it can never be ruled out that an unintended event, such as an emergency, will nevertheless arise. The policy is designed to ensure that Gasunie is prepared for any emergency situation both in an organisational and in a technical sense. The realisation of this policy is governed by the following manuals: CCP Manual Emergency Control Manual Company Emergency Response Plans Procedures relating to emergency situations are tested regularly for effectiveness, in exercises carried out in conjunction with, for example, the external emergency services and, if necessary, procedures will be altered. 3.6 Monitoring of performance levels In its policy, Gasunie defines specific objectives relating to safety. So that it can verify whether or not work is being carried out safely enough, it monitors the realisation of these objectives constantly. This is achieved, for example, through regular inspections and the management control systems of the various departments, the purpose of which is to monitor maintenance. An incident management system is used to enable lessons to be derived from incidents and near-misses. 11 - 76 - PBZO-document V 06.R.0002 A - 4 June 2007 Rev. : 5.2 3.7 Audits and assessment With a view to evaluating the effectiveness and soundness of the Safety Management System and the PBZO, Gasunie undertakes the following procedures: Every year, an external audit is carried out for the certification of the Environment Management System (ISO 14001). Every year, an internal evaluation is carried out of the PBZO and the VBS elements included in it. The PBZO document and all the VBS elements, as mentioned in the CPR-20 (PGS 6) (BRZO ’99 Information Requirements Report), constitute one of the points dealt with in the audit of the entire VGM policy that is carried out every 3 years. A report of the audit is prepared, and this will give a complete picture of the audit findings, stating who is responsible for any deviations, and incorporate the points of conformity and an action plan. For each incident, a detailed analysis will take place. A number of potential severe incidents will be dealt with by the Safety Committee. Every year, a trend analysis will be prepared of the incidents that have been recorded. Every year, an analysis will be prepared of the incidents that have been recorded. 12 - 77 - PBZO-document V 06.R.0002 A - 4 June 2007 Rev. : 5.2 4 Gasunie Technical Standards An important part of the Severe Accident Prevention Policy is the compulsory use of the technical operating norms that have come into being during the years in which the company has acquired its expertise. As has already been noted in Paragraph 1.3., all the installations that are being operated at the present time underwent extensive checks during their design phase in the light of these operating norms, the so-called Gasunie Technical Standards, which are also growing in number continuously as knowledge and experience increase. New installations and modifications are designed in compliance with these Gasunie Technical Standards. During the design process, HAZOP or other safety studies will also take place. Because the type of equipment/installations used by Gasunie are very similar to each other, as are the various hazardous substances that are handled, the Gasunie Technical Standards provide a detailed basis for the Severe Accident Prevention Policy. Gasunie Technical Standards are accordingly applied as a top priority, and one can only deviate from them with good reason. 4.1 Gasunie Policy Within the framework of agreements made concerning performance and the security of supply of (parts of) the gas transmission system, the policy objective for the Standardisation Process is the development and maintaining of unambiguous regulations (rules, drawings, specifications etc.), the aim of which is to ensure that, within Gasunie, routine technical activities are carried on safely, uniformly, effectively and efficiently, and that risks can demonstrably be kept at the right level. Here, the starting points are national (NEN), European (EN) and global (ISO) standards as well as the standards of the supplier in question. In many instances, the Gasunie Technical Standards supplement, or provide a more detailed elaboration of technical regulations that are accepted nationally and internationally, rules imposed by the authorities or norms laid down by them. In addition, Gasunie Technical Standards form the basis for the ordering of parts when they are replaced during regular maintenance. Compliance with the GTS rules is mandatory. Deviations are possible, but there must be good reason for them and they must be documented and approved. 4.2 Description of the GTSs The GTS system comprises a scheme of operating standards including specifications, standard drawings and formulae for the designing, construction and aftercare of NV Nederlandse Gasunie’s gas transmission system. It is a modular system in which the modules each relate to a particular phase in its “lifecycle”. In all, it covers approximately: 180 specifications, 1100 standard drawings and 170 forms. As far as possible, reference is made to international, European and national standards. The safety and environmental requirements that apply to design, construction and aftercare are specified in greater detail in the Gasunie Technical Standards in connection with the operation-specific situation. The following are examples of this: CSA-38-N Safety and environmental management at construction sites. OSA-04-N Safety Distances. OSA-06-N Explosion Safety (e.g. ATEX Directives). OSA-07-N Instructions regarding emergency stop systems. OSA-08-N Pressure regulating. OSA-12-N Fire prevention and safety equipment. OSA-17-N Safety devices and monitoring of stations and objects. A full overview of GTS documents is given in the Index, “Current GTS Documents”, which can be found on the Intranet. 4.3 Elaboration of Gasunie Technical Standards The Gasunie Technical Standards are developed by working parties in which the relevant specialist disciplines are represented. In the case of issues relating to health, safety and environment, it is necessary to obtain mandatory advice from the Technical Safety Department. When GTS documents are drawn up, the following factors will be 13 - 78 - PBZO-document V 06.R.0002 A - 4 June 2007 Rev. : 5.2 incorporated: safety, environment, reliability, maintenance capability and costs. The working party’s draft will go through a “comments” procedure. This procedure is comparable with the modus operandi that is followed when European and national norms are being developed. 4.4 Management of Gasunie Technical Standards The GTS documents are evaluated regularly (every 5 years), and amended if necessary. GTS documents can also be changed if legislation or international or national standards change. Every six months, the references in the Gasunie Technical Standards are compared with a body of national and international standards. The organisation and the suppliers will also make suggestions as to how the Gasunie Technical Standards should be changed. 4.5 Deviations from Gasunie Technical Standards As has been mentioned under 2, compliance with the GTSs is mandatory. Deviations are possible, but there must be good reason for them and they must be documented and approved. This can be done through an entry in the so-called function and/or project specification, or through the submission of a request for a deviation. Such deviations must be approved by the head of the specialist discipline involved. In the case of issues relating to health and safety and environment, it is necessary to obtain mandatory advice from the Technical Safety Department (see MOC procedure). 14 - 79 - PBZO-document V 06.R.0002 A - 4 June 2007 Rev. : 5.2 5 Risk assessment In risk assessment, there are two lines of approach: that of occupational and that of external safety. The implications of occupational and external safety are assessed, here, with differentiation. For the assessment of occupational (risks affecting staff) and external safety (risks affecting persons living in the vicinity), Gasunie uses a (single) risk matrix. For the most part, the way in which the risks relating to potential accident scenarios are assessed follows the policy of the authorities (for occupational safety, the risks affecting staff, and for external safety, societal risk). Gasunie considers itself to be very much responsible for the risks affecting staff, whereas the degree of societal risk is largely determined, in practice, by the nature of the structures that have been built on the land surrounding an installation. Probability The matrix must be used as a tool for risk assessment. With the risk matrix, it is possible objectively to classify the probability and potential consequences of accident scenarios that have been identified, and thus to assess the risk in question. 5 2 1 1 1 1 4 3 2 1 1 1 3 4 3 2 1 1 2 4 4 3 2 1 1 4 4 4 3 2 A B C D E Consequences The criteria Gasunie has devised to enable it to assess risks are set out in the table below. 15 - 80 - PBZO-document V 06.R.0002 A - 4 June 2007 Rev. : 5.2 Category Risk assessment 1 Not acceptable; to be brought back to at least Level 3 directly, through measures in design and operations (risk study required). A decision to retain a Category 1 situation can only be made with the consent of the Management and the Employee Council. 2 Not advisable; within a reasonable period of time (3 to 6 months), risk-reducing measures must be introduced until at least Level 3 is achieved and, in the short term, an Action Plan must be drawn up (risk study required). A decision to retain a Category 2 situation can only be made with the consent of the Construction and Maintenance Unit Manager. 3 Acceptable; applying ALARA (including risk-identification study) and on condition that safety performance monitoring and a regular evaluation of the LODs are conducted. 4 Acceptable without further conditions. During the regular systematic recording of hazards (SWIFT analysis), for each scenario that is analysed, the residual risk must be stated. During the VR audit, an assessment will be carried out to ascertain compliance with the measures that are required as a minimum. The probability and consequences are estimated using the instructions below. The consequences of an accident are allocated a type and classified in one of 5 categories (A to E), denoting increasing severity. The probability that an accident will occur is classified in one of 5 categories (1 to 5), denoting increasing probability. Consequences Category Type category Safety-at-work External Safety A Minor No lost time Casualties B Moderate Lost time Very serious casualties C Serious Serious casualty 1 to 10 fatalities D Very serious Death/permanent disablement of a maximum of 1 Dozens of fatalities E Catastrophic Several fatalities person Hundreds of fatalities Probability Category Type category Estimated quantitative probability 1 Very unlikely P < 10-6 2 Unlikely 10-4 > P > 10-6 3 Very low probability 10-2 > P >10-4 4 Low probability 1 > P > 10-2 5 High probability P>1 16 - 81 - PBZO-document V 06.R.0002 A - 4 June 2007 Rev. : 5.2 5.1 Risks associated with the Gasunie establishments An overview of the risks relating to hazardous substances (as in BRZO ’99) is given in the table below. no Instal- Sub-System Accident type lation Probability Safety-at-work External Safety type cate- Effect type Potential Risk Effect type Potential Risk gory category effect cate- category effect Moderate Lost time 3 Minor Serious gory 1 gory Pipeline Leakage above Very small sor station system at ground, dis- casual- Blending the estab- persal ties station lishment Com-pres- 1.1 cate- 4 gas flash fire Leakage Unlikely Moderate Lost time 4 Catastro- Very unli- Catas- Several 2 phic failure, kely trophic fatalities n/a n/a n/a Very Dozens of 3 serious fatalities under-ground, dispersal gas flash fire possible dispersal, gas flash fire 1.2 Com-pres- Leakage sor casing followed by Very small Moderate Lost time 3 n/a n/a n/a Unlikely Serious Serious 3 n/a n/a n/a 4 n/a n/a n/a 3 n/a n/a n/a explosion, fire 1.3 Com-pres- Leakage, fire sor hall 2 Nitrogen 2.1 casualty Fittings, Small leakage, Very small instal- liquid efflux of ni- lation nitrogen trogen, cryoge- Nitrogen Complete fai- tank lure, cryogenic unlikely Minor No lost time nic effects 2.2 Very Very Death or serious permanent effects and disable- oxygen sup- ment of pression max. 1 person 17 - 82 - PBZO-document V 06.R.0002 A - 4 June 2007 Rev. : 5.2 no Instal- Sub-System lation Accident type Probabi- Safety-at-work (scenario) lity type Effect type Potential Risk Effect type Potential Risk External Safety category category effect cate- category effect cate- 4 n/a n/a n/a 2 Serious Fatal- 3 gory 3 LNG instal- 3.1 Fittings, Small leakage, Very small lation liquefied efflux of me-thane methane, cryo- Minor No lost gory time genic effects, fire 3.2 Storage Complete Very Catas- Fatal-ities tanks failure, cryo- unlikely trophic and casual- ities and ties casual- genic effects, 4 Compres- 4.1 Transfer of dispersal, flash ties poss- fire, fire ible Rupture in the Unlikely Serious Serious 3 n/a n/a n/a 3 n/a n/a n/a 3 Minor Serious 4 casualty sor station natural gas flexible suction Blending conden- pipe, water station sate fire, explosion LNG instal- 4.2 Leakage Failure fitting, Unlikely lation fitting, water fire Serious Serious casualty natural gas condensate tank Catastro-phic Very unli- Very seri- Death or failure, water kely ous. permanent casual- disable- ties fire, explosion ment of max. 1 person Small leakage Very small Moderate Lost time 3 n/a n/a n/a fitting, water fire 18 - 83 - PBZO-document V 06.R.0002 A - 4 June 2007 Rev. : 5.2 The risks are shown in the following table for each installation or installation type. The numbers in the table refer to the numbers that have been used in the ‘Sub-System’ column in the previous table. Installation 1.1 1.2 1.3 2.1 2.2 3.1 3.2 Pipeline Com- Com- Fittings, N2 Fittings, CH4 Transfer of 4.1 system at pressor pres- N2 storage tank CH4 storage tank natural gas the estab- casing sor hall 4.2 Fitting, natural gas condensate condensate tank lishment LNG Maasvlakte X X X X X Ommen X X X X X Wieringermeer X X Ravenstein X X Beverwijk X Zweekhorst X X X X X X X X X X X X X X X X X X X Oldeboorn X X X X X Spijk X X X X X Kootstertille X X X Schinnen X X X X X Alphen X X X X X Blending stations X X X Export stations X X X Reducer stations X X X CS X X X Gas delivery stations X Injection stations X Valve stations X Anna Paulowna X X X X X X X Grijpskerk X X X X X X X X X X X 19 - 84 - PBZO-document V 06.R.0002 A - 4 June 2007 Rev. : 5.2 6 Implementation of the PBZO within Gasunie As has indeed been stated already, the Board of Directors is responsible for drafting and approving a General Gasunie Policy. The Gasunie VG&M Policy forms an important part of this General Gasunie Policy. The VG&M Policy has been set down in the Functional Manual on Safety and Environment. On the basis of the General Gasunie Policy, each unit must formulate its own unit policy and arrange for it to be approved. Each unit’s policy must comply with at least the General Gasunie Policy. This policy will be set down in the Functional Manuals of each unit. Inter alia, the operating activities carried on by the TA (Technical Asset Management) Unit involve its ensuring, in its capacity as the owner of N.V. Nederlandse Gasunie’s infrastructure, that this infrastructure is designed and operated safely, soundly and economically. The completion of (construction) projects is the responsibility of the TN (Technical Construction & Renovation) Unit. Inter alia, the operating activities carried on by the TO (Technical Operation) Unit consist in the operational management and control of Gasunie’s infrastructure. The TV (Technical Safety) Department is responsible for assessing technical safety, explosion safety and safety-atwork within Gasunie. The operating activities of the TA and TN Units, and those of the TO Unit, will be carried on in accordance with the current PBZO and the applicable rules and procedures laid down by N.V. Nederlandse Gasunie; this policy is developed and monitored by the TV (Technical Safety) Unit. In this connection, the TV Unit also has specific responsibility for the policy relating to the intrinsic safety of the gas transmission system. The guaranteeing of the “licence to operate” for the infrastructure is a task that is shared by the TA and TO Units; in this regard, responsibility rests with the TA Unit. In relation to safety, TA is responsible for the intrinsic safety of the infrastructure (design starting points, designing and conformity with the provisions of law and regulations). Because of the level of intrinsic safety that obtains, no unsafe situation should arise as a result of the operation and management of the infrastructure. The TO Unit is responsible for operational safety (maintaining soundness and safety, as well as employing safe working methods). It is the responsibility of T Unit to learn from unintended events that occur both within Gasunie’s own installations and within other similar installations (nationally and internationally). 20 - 85 - PBZO-document V 06.R.0002 A - 4 June 2007 Rev. : 5.2 7 Publishing the Severe Accident Prevention Policy Every Gasunie employee who works at an establishment falling within BRZO ’99 must keep themselves up-to-date as to the objectives and principles that have been explained in this document. Therefore, all TA and TO Unit Managers are expected to keep the staff who report to them informed about these objectives and principles, and to ensure that they have a good understanding of the Policy, and how to implement and act upon it. Groningen, 5 June 2007 Mr. M. P. Kramer Chairman of the Board of Directors and CEO, N.V. Nederlandse Gasunie 21 - 86 - PBZO-document V 06.R.0002 A - 4 June 2007 Rev. : 5.2 Colophon Design Corporate Service Centre N.V. Nederlandse Gasunie, Groningen Publishing Gas Transport Services B.V. P.O. Box 181 9700 AD Groningen The Netherlands Telephone +31 50 521 22 55 Fax +31 50 521 19 15 E-mail: info@gastransport.nl Internet: www.gastransportservices.com GTS has published a Dutch version of this Quality and Capacity Document to fulfil its obligation according to article 8 of the Dutch Gas Act. This English translation is published for convenience purposes only, the Dutch version shall prevail in case of any differences. GTS assumes no responsibility for the accuracy or completeness of the translation, nor is any liability whatsoever accepted for any mistakes or omissions herein. 22 - 87 -