Väderstad Genuine Parts
Transcription
Väderstad Genuine Parts
Väderstad Genuine Parts Developed and tested for optimal results Profitable crop production is our driving ambition Väderstad develops and manufactures soil tillage implements and seed drills of very high quality. Our driving ambition is to create flexible machines that produce the desired results irrespective of the til�lage system in use on the farm. Most of our machines carry out several operations in one pass and have a high capacity - all to save time, energy and money. Thousands of farmers around the world can testify that a Väderstad machine does an excellent job and has a long life. No detail is unimportant Each detail of a Väderstad machine has a function to perform and therefore strength, precise fit and durability are of the greatest importance for us, regardless of whether we are dealing with a bolt or a full frame construction. In order to ensure that our machines operate in line with our intention of helping to optimise crop production economics for the farmer, we carry out numerous, repeated tests in the laboratory and in the field. This provides us with confirmation that we are maintaining uniformly high manufacturing quality, irrespective of whether the subject of the tests costs a little or a lot. 2 20 advanced test rigs do the work 4 By conducting repeatable tests under controlled conditions, results are obtained in a short time. Trials that would take several years to carry out in the field can be simulated in a laboratory environment, and run day and night. Many different technological solutions can be tested during the actual development process, which means that the best option can be quickly identified. The lead time from idea to finished product on the market is therefore short. Testing of bearings, hubs and discs The bearings are sprayed with a mixture of water, sand, clay and fertiliser Hubs and discs are subjected to a horizontal force while they are rotating The climate chamber Tine testing Hydraulics testing Load measurements in the field Fatigue testing in the lab Dry tests The dust chamber The carousel Endurance testing and optimisation of soil flow Lab tests followed by hard testing in the field and stone quarry The Väderstad disc concept Väderstad has long experience of disc implements and was first to market in 1999 with a wide-scale launch of the Carrier concept, a type of machine which has since sold in large numbers world-wide. Today Väderstad offers a broad portfolio of Carrier implements with disc diameter 450 or 610 mm and different toolbars, with CrossCutter Disc for ultra-shallow cultivation and control of field hygiene. Väderstad works with conically shaped discs, where each disc is mounted on its own arm. The idea behind this is to always produce optimal results across the entire working width and maintain the same working angle relative to the soil surface, irrespective of working depth or degree of wear. The conical disc also presses down stones instead of bringing them up to the surface. Specialist hardened V-55 disc A hardwearing disc must have a wellbalanced combination of properties such as hardness and elasticity. If the material is too hard the disc is brittle and susceptible to cracking. If it is too elastic instead, it wears quickly. All Väderstad discs are now made from specialist hardened steel in a process that does not compromise the elasticity. We have named this V-55, where 55 represents the degree of hardness on the HRC/Rockwell scale. Normally hardened wearing parts have a hardness of 45-48 HRC. The material in V-55 has been shown to extend disc life considerably. Ruthless endurance testing in our stone quarry. In order to guarantee long life, all wearing parts get to endure everything from abrasive sandy soils to tough clay and stony soils. The finished machines are also driven lap after lap in a gravel pit and a stone quarry, to stress test frames and welds. In that environment the machines undergo more ruthless treatment than they will ever experience again and it effectively reveals any shortcomings, which can be remedied. This leads to long life and thus good overall economy. Greaseless bearings save time Bearings are a sensitive point on the machine and here long life must be achieved in an extremely aggressive environment. Väderstad’s sealed bearings units are completely maintenance free. The bearings have x-seals that effectively prevent dirt from entering. 5 In addition to manufacturing in Väderstad, since 2011 we also own 100% of the production capacity of Svensk Presshärdning. On a production area of 9000 square metres, around 35 robots and a similar number of employees laser cut, mill, press, specially harden (V-55), sand blast and spray 500,000 discs per year. In addition, most parts of your Väderstad machine that come into contact with the soil are 6 manufactured here, in a fully automated process. The proximity to our Väderstad production site gives us clear competitive advantages: capacity adjustment, quality assurance, accessibility, customisation, precision and influence over price, to name but a few. Translated into customer benefits, most of these are synonymous with operating reliability, a security you will not want to be without in the peak season. Modular points system increases flexibility SW TD, CS 50 mm 80 mm 120 mm 240 mm 80 mm 120 mm TD, CS 80 mm 120 mm TD, CS 120 mm TD, CS, SW 80 mm TD, CS 120 mm TD, CS, SW 50 mm 80 mm TD 120 mm TD 50 mm 80 mm 120 mm MIXES NZA MIXES NZA 120 mm 120 mm 80 mm 50 mm 50 mm 80 mm 300 mm Levels and grades soil. cm 0 DEEP LOOSENS DEEP LOOSENS BREAKS 140 mm BREAKS 35 mm Slices off weeds. No mixing. Slices off weeds. Broad slicing effect. Slices off weeds. Mixes and raises the uppermost soil layer. Slices up and mixes the uppermost soil layer. Good for controlling mice. Mixes powerfully in shallow cultivation. All-round cultivation. Breaks up dense soil layers. Improves drainage. Cultivates and mixes to depth. Breaks up dense soil layers down to 40 cm. Breaks up dense soil layers down to 40 cm and mixes down to 30 cm 0 cm 10 10 20 20 30 30 40 40 7 Combination options for your cultivator NZ Aggressive Rexius Twin Swift Cultus cm cm 0 0 10 10 20 20 30 30 40 40 A modular points system with many possible combinations increases the flexibility of the cultivator and allows the work to be adapted to requirements in different fields and to the conditions prevailing in different seasons. With the modular shin and point system, one and the same tine can carry out work in different soil zones. Different widths of points and shins mean that uniform cultivation can be achieved across the entire working width. y screwing on 8 TopDown wing shares, the same slicing effect as provided by a goosefoot share can be achieved, while extra deepacting tines can break up pans and at the same time give a mixing action, or just a breaking effect. The shin wears much more slowly than the point. With the divided shin and point, only the most worn part needs to be replaced. This maintains the mixing effect and gives uniform cultivation over time. The point is easy to replace, since it is only attached by one bolt made from extra hard steel. Precision is extremely important. Therefore shin and point are separated so that cultivation stays uniform over time. Marathon best in the long run Many good reasons to choose Väderstad Genuine Parts Custom-made fit Väderstad Genuine Parts are uniquely designed and adapted to each individual Väderstad machine. This means maximum quality, reliable function and guaranteed exact fit. The result is that valuable time does not have to be spent on adjustments when replacing parts. • Continuous development Work is always underway to develop and improve wearing parts. Improvements introduced within serial manufacture of Väderstad machines have an immediate effect in parts manufacturing. • Lower wear parts costs per hectare Always the right working depth, working angle and cultivation quality across the entire working width of the cultivator • Sharp points require a lower draught force • • Requires no depth adjustment to compensate for uneven wear • Considerably longer life than conventional points Saves time and money thanks to fewer point changes right in the middle of spring and autumn tillage. This in- creases the proportion of productive time in the field Marathon hard metal point Standard point Weight change (g) 100,00% Constant testing In order to ensure that manufacturing quality is uniformly high, constant testing is carried out on all Genuine Parts. Long life The perfect fit and use of high quality components and materials increase the durability and life of the machines, which means that a Väderstad machine saves time, gives good results and is very economical. Warranty Väderstad normally provides a 12-month warranty on replacement and wearing parts (as long as the wearing parts have not been in the soil). On some parts the warranty period is up to 3 years. 99,00% 98,00% 97,00% 96,00% 95,00% Security Genuine Parts from Väderstad guarantee optimal function and high security. 94,00% 93,00% Second-hand value Follow the recommended service schedule and use Genuine Parts. That ensures high second-hand value. 92,00% 91,00% 90,00% 0 6 12 18 Independent studies show that a hard metal point can give up to 9 times longer life. This diagram illustrates the percentage of weight remaining after 24 hours in our carousel. (Väderstad testing division, June 2012). 24 Time (hours) 9 Cultivator points Cultus, Swift, TopDown s/n 1650- 155027 Point 50 mm 155028 Point 80 mm 168264 Point TD, CS 120 mm 159043 DeepLoosening TD 1650- 165038 Goosefoot Swift 240 mm 449859 Wing share Standard 172326 Point TD 210 mm 498382 Marathon 50 mm 475311 Wing share Marathon Mixing shins Cultus 483461 MixIn 50 mm RRP = Recommended Retail Price 10 476871 MixIn 80 mm 172282 MixIn 120 mm 452956/57 Twisted 80 mm 452958/59 Throw-in 80 mm 498383 Marathon 80 mm 485996 Point TD, CS LowDisturbance Mixing shins TopDown s/n 1650- 483233 MixIn 50 mm 482278 MixIn 80 mm 168265 MixIn 120 mm Mixing shins Swift 492597 /495534 Twisted 80 mm 151281/151836 Throw-in 80 mm 492603 MixIn 50 mm 481615 MixIn 80 mm 492597 /495534 Twisted 80 mm Points TopDown s/n -1649 449859 Wing share Standard 447152 Point 50 mm 444898 Point 80 mm 444897 Point 120 mm 496851 LowDisturbance 50 mm 498384 Marathon 50 mm 498385 Marathon 80 mm 475311 Wing share Marathon Väderstad fasteners 11 Tines for harrows and track eradicators 201470 Agrilla Nova 428797 Agrilla Cobra 443842 Agrilla X-tra 306239 Following harrow tine 445067 Following harrow tine double 474064 Following harrow tine ST single 419997 Point CB 45 mm bowed 419996 Point CB 100 mm straight 419999 Point CB 100 mm bowed 425587 Point CB 150 mm straight 440603 Point CB 150 mm bowed 466169 Following harrow tine ST 125 mm CrossBoard 419998 Point CB 45 mm straight Quickchange system Harrow points 400523-25 Superpoint Standard x 25 12 302300-25 Point Agrilla x 25 494539 Goosefoot NZA 135 mm 433940 Fixing 443360 Pin 430400 SingleKnife 433939 DoubleKnife 471512 Following harrow tine ST 167 mm Discs 451792 RD Ø370 flat s/n 100-702, V55-material 451793 RD Ø370 flat s/n 703-1499, V55-material 474609 CR Ø450 flat V55-material 170097 CR Ø510 conical V55-material 451371 RD Ø410 flat s/n 1500-, V55-material 451372 RD Ø410 conical s/n 3040-, V55-material 154626 CRXL Ø610 conical V55-material 459608 CR Ø432 conical V55-material 466947 CR Ø450 conical V55-material 160405 ST Ø380 V55-material 466230 TP Ø380 flat Seed coulters 307107/8 RD s/n 100-898 432116/17 RD s/n 899- 432118/19 RD s/n 899-, short slit 432120/21 RD Fertiliser coulter 170127/28 TP 499059/60 RD Bean coulter 153859 TP 13 Roller rings Rollex, Rexius and Rexius Twin 14 101106 Roller ring Crosskill 101107 Roller ring Crosskill 101108 Roller ring Crosskill 101109 Roller ring Crosskill 101112 Roller ring Crosskill 301002 Roller ring Cambridge 301012 Roller ring Cambridge 101080 Roller ring Cambridge Heavy Duty 101081 Roller ring Cambridge Heavy Duty 441750 Roller ring Cambridge broad RS 1230 308300 Roller ring claw/claw 308301 Roller ring claw/smooth 308302 Roller ring smooth Roller rings Carrier, Cultus and TopDown 442340 Roller ring steel 600 mm CR 300-400, 925-1225, CRD CS 420-620, CRXL 925-1225 TD 441937 Roller ring steel 600 mm outer CR 300-400, 925-1225, CRD CS 420-620, CRXL 925-1225 TD 428311 Roller ring steel 550 mm CR 420-820 428308 Roller ring steel 600 mm CR 925-1225, CR 425 CRXL 925-1225 479231 Roller ring steel 550 mm CS 300-400, CRL 425-625 CRX 425-625 479234 Roller ring steel 550 mm outer CS 300-400, CRL 425-625 CRX 425-625 155857 Roller ring steel 600 mm CRL/CRXL 425-625 157949 Roller ring steel 600 mm outer CRL/CRXL 425-625 Find the parts you want on www.vaderstad.com Visit our website for more information that can help you maximise your investment. Read on the spot or download and print up-to-date product brochures, instruction manuals, etc. in the language of your choice. By following the link to ‘Service & Parts‘ you can also find relevant accessories and upgrades for your machine (for example download the latest software for your Control Station). Our website also provides links giving you full access to our parts catalogues, which are on the Agroparts website. How to log in Follow the link in the Agroparts logotype from our website to www.agroparts.com. On your first visit to this service, please complete the following steps: 1. On the lower lefthand side, click on Please click here to register! 2. Fill in the fields and click Send. 3. Log in: If you have just registered for the first time you will be automatically forwarded to the login form, just click on Login. If you are already registered, enter your username and password on the lower left hand side and Login. This site always has up-todate parts documentation for all Väderstad products. 15 990606-ENVV ver. 05 2014-09 These labels on our genuine parts are a guarantee of uniformly high quality!