Marmon Herrington MVG-1200 Parts Manual.

Marmon Herrington MVG-1200 Parts Manual.

PARTS MANUAL
FOR
MVG 1200 SERIES
MARMON-HERRINGTON ALL-WHEEL DRIVE
13001 Magisterial Drive • Louisville, KY 40223
(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317
E-mail: info@marmon-herrington.com
PM05/03
TABLE OF CONTENTS
REPLACEMENT PARTS & WARRANTY CLAIM PROCEDURE . . . . . . . . . 3
HOUSING MVG 1200/R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
HOUSING MVG 1200N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
CAPS, AXLE ENGAGE MVG 1200/R/N . . . . . . . . . . . . . . . . . . . . . . . . 8-9
GEARS & SHAFTS MVG 1200/R/N . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
OIL PUMP MVG 1200/R/N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
OUTPUT SHAFT MVG 1200R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15
HIGH, LOW GEAR SHIFTING MVG 1200 . . . . . . . . . . . . . . . . . . . . 16-17
HIGH, LOW GEAR SHIFTING MVG 1200N . . . . . . . . . . . . . . . . . . . 18-19
POWER TAKE OFF MVG 1200/R/N . . . . . . . . . . . . . . . . . . . . . . . . 20-21
MARMON-HERRINGTON ALL-WHEEL DRIVE
13001 Magisterial Drive • Louisville, KY 40223
(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317
E-mail: info@marmon-herrington.com
PM05/03
—2—
REPLACEMENT PARTS
WARRANTY CLAIM PROCEDURE
When ordering replacement parts for MARMONHERRINGTON LOW FLOOR conversions, the
following information should be given:
Before proceeding with repairs or ordering parts
that you feel may be covered under warranty,
you must first contact Marmon-Herrington Customer
Service Department and obtain a Repair Authorization
Number.
1. FACTORY ORDER NUMBER (found on I.D. Plate
or small plate affixed to axle housing). This will be
a six (6) digit number. (See illustrations this page.)
Please be prepared to supply all of the following
information:
2. Component for which parts are required, i.e. front
drive axle or transfer case/drop box.
• Factory Order Number – This is located on an
ID plate fixed to either the driver’s door panel or
the component (axle or transfer case) itself.
• Model and Serial Number (required) – Again
located on the ID plate fixed to either the driver’s
door panel or the component itself.
• Vehicle Year, Make and Model
• Vehicle Identification Number
• Mileage
• In Service Date
3. Model of axle and/or transfer case/drop box,
i.e. MT10, MVG 750, MDB500.
4. Give quantity and part number required.
NOTE: Drive lines, shift linkage, etc., can be found
on the computer print out of Bill of Material, which
is included in the Service Manual.
5. Give complete billing and shipping address.
The information necessary for replacement parts and/or warranty claim procedures
will be found on either plate design.
MARMON-HERRINGTON
SALES ORDER
S/N
CUST P/N
0000-00
RATIO
TYPE
LOUISVILLE, KENTUCKY U.S.A.
FACTORY
ORDER NO.
MARMON-HERRINGTON
SALES ORDER
S/N
CUST P/N
0000-00
TYPE
COVERED BY ONE OR MORE OF THE FOLLOWING
PATENTS: U.S. PATENTS 4,878,691; 4,934,733;
5,016,912; 5,275,430; 5,839,750; AND
6,398,251; AND CA PATENT 1,316,185. OTHER
U.S. AND FOREIGN PATENTS PENDING.
PM05/03
—3—
0000-00
INSTALLED
BY
FRONT DRIVING AXLE
MODEL
CAPACITY
SERIAL NO.
RATIO
TRANSFER CASE
MODEL
SERIAL NO.
—4—
HOUSING
MVG 1200/R
PM02/02
PM05/03
MVG12-1008
11503948
MVG12-1009
MVG12-1010
MVG12-1011
MVG12-1012
MVG12-1013
MVG12-1014
4
5
6
7
8
9
10
11
11500782
MVG12-1019
MVG12-1020
MVG12-1021
11500724
MVG12-1022
MVG12-1023
MVG12-1024
MVG12-1025
19
25
26
28
29
30
31
32
33
Bearing Cap Rear Output
AR = As Required
Core Plug
Nut
Washer
Oil Sheet
M10x30 Hex Head Bolt
Spraying Pipe
Vent
Core Plug
M10x55 Hex Head Bolt
13001 Magisterial Drive • Louisville, KY 40223
(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317
E-mail: info@marmon-herrington.com
MARMON-HERRINGTON ALL-WHEEL DRIVE
MVG12-1018
18
M10x35 Hex Head Bolt
ITEM NO.
HOUSING
MVG 1200/R
1
1
1
1
7
1
1
1
1
1
5
AR
11500725
MVG12-1017C Shim .50mm
17
AR
1
4
AR
16
Bearing Cap Rear Idler
M12x16 Hex Head Bolt
1
5
1
1
1
1
1
1
3
1
2
2
1
QTY. REQ.
MVG12-1017A Shim .10mm
15
Cover
M10x100 Hex Head Bolt
Cover
Housing
Gasket Drain Plug (MVG 1200/R Only)
Drain Plug (MVG 1200/R Only)
Gasket Fill Plug
M22x1.5 Fill Plug
M6x25 Hex Head Bolt
Suction Pipe
Core Hole Plug
Parallel Pin
Housing (MVG 1200/R Only)
DESCRIPTION
MVG12-1017B Shim .20mm
11500788
MVG12-1016
14
11500787
MVG12-1007
3
MVG12-1015
MVG12-1006
2
13
MVG12-1005
1
12
MH PART NO.
ITEM NO.
—5—
MH PART NO.
DESCRIPTION
PM05/03
QTY. REQ.
—6—
HOUSING
MVG 1200N
PM02/02
PM05/03
MVG12-1144
MVG12-1009
MVG12-1010
MVG12-1142
MVG12-1136
MVG12-1138
4
6
7
8
10
11
MVG12-1021
26
28
Core Plug
Oil Sheet
M10x30 Hex Head Bolt
Spraying Pipe
Vent
Core Plug
Hex Head Screw Plug
Sealing Ring
Hollow Screw
Ball 11.0mm
M10x55 Hex Head Bolt
Bearing Cap Rear Output
M10x35 Hex Head Bolt
Bearing Cap Rear Idler
M12x16 Hex Head Bolt
Cover
M10x100 Hex Head Bolt
Cover
Housing
Drain Plug
Gasket Fill Plug
M22x1.5 Fill Plug
Suction Pipe
Core Hole Plug
Parallel Pin
Housing (MVG 1200N Only)
DESCRIPTION
13001 Magisterial Drive • Louisville, KY 40223
(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317
E-mail: info@marmon-herrington.com
MARMON-HERRINGTON ALL-WHEEL DRIVE
MVG12-1025
MVG12-1020
25
33
MVG12-1143
23
11500724
MVG12-1146
22
MVG12-1145
MVG75-1128
21
30
MVG75-1030
20
29
11500782
MVG12-1137
19
11500725
MVG12-1018
18
15
17
11500788
MVG12-1016
14
11500787
MVG75-1009
3
MVG12-1015
MVG12-1006
2
13
MVG12-1004
1
12
MH PART NO.
ITEM NO.
—7—
ITEM NO.
HOUSING
MVG 1200N
1
1
7
1
1
1
1
2
1
1
1
1
5
1
4
1
5
1
1
1
1
1
1
8
2
1
QTY. REQ.
MH PART NO.
DESCRIPTION
PM05/03
QTY. REQ.
—8—
CAPS, AXLE ENGAGE
MVG 1200/R/N
PM02/02
PM05/03
MT75-7750
AR = As Required
Connector
Core Plug
13001 Magisterial Drive • Louisville, KY 40223
(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317
E-mail: info@marmon-herrington.com
MARMON-HERRINGTON ALL-WHEEL DRIVE
MVG12-1019
34
ITEM NO.
MH PART NO.
CAPS, AXLE ENGAGE
MVG 1200/R/N
1
1
AR
AR
1
1
1
3
1
1
1
1
2
1
1
1
1
1
5
1
11
1
9
11
MVG12-1043A Shim .30mm
M10x40 Hex Bolt
Pressure Switch
Gasket
M8x16 Hex Bolt
Cover
Sealing Cup
Piston
O-Ring
Snap Ring
Bushing
Spring
Washer
Shifter Fork
Bearing Housing Front Output
M10x30 Hex Head Bolt
Bearing Cap Front Idler
M10x30 Hex Head Bolt
Bearing Cap Front Input
M12x100 Hex Head Bolt
M12x40 Hex Head Bolt
4
1
1
QTY. REQ.
MVG12-1043B Shim .50mm
33
25
11500779
MVG12-1039
19
MVG12-1041
MVG12-1038
18
23
MVG12-1037
17
22
MVG12-1036
16
11500773
MVG12-1001
15
MVG12-1040
MVG12-1034
14
21
MVG12-1033
20
MVG12-1031
13
11500724
8
11
MVG12-1028
7
MVG12-1030
11500724
6
MVG12-1029
MVG12-1027
5
9
11500796
4
10
11500732
3
Core Plug
Cover Main Case (MVG 1200N Only)
MVG12-1007
MVG12-1003
2
Cover Main Case (MVG 1200/R Only)
MVG12-1026
1
DESCRIPTION
MH PART NO.
ITEM NO.
—9—
DESCRIPTION
PM05/03
QTY. REQ.
— 10 —
GEARS & SHAFTS
MVG 1200/R/N
OIL PUMP
PM02/02
PM05/03
Collar Nut M50
Collar Nut M55
Gear Low Range 1.75
Gear Low Range 1.91
MVG12-1056
MVG12-1057
MVG12-1058
MVG12-1059
MVG12-1060
MVG12-1061
MVG12-1164
7
8
9
11
12
13
16
Washer
Bearing
Flange Rear Output 12 Hole (1760/1810)
Flange Rear Output 8 Hole (1710)
Companion Flange (MVG 1200N Only)
Companion Flange (MVG 1200/R Only)
Oil Seal Front Output
Bearing Output Shaft
Snap Ring
Front Output Shaft (MVG 1200N Only)
Front Output Shaft (MVG 1200 Only)
Shifting Sleeve
Oil Seal Rear Output
Thrust Washer
Drive Gear Speedo
Bearing Rear Output
DESCRIPTION
MVG12-1165
Output Shaft (MVG 1200/N Only)
Bearing Idler Rear
Bearing Idler Front
Oil Pump Housing
Ball 4.5mm
Ball 6.0mm
Oil Pump Gear
Oil Pump Rim Gear
13001 Magisterial Drive • Louisville, KY 40223
(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317
E-mail: info@marmon-herrington.com
MARMON-HERRINGTON ALL-WHEEL DRIVE
MVG12-1075
MVG12-1072
24
MVG12-1074
MVG12-1071
23
27
MVG12-1070
22
26
Idler Gear 1.91
MVG12-1069
21
MVG12-1073
MVG12-1068
20
25
Idler Gear 1.75
MVG12-1067
19
Oil Pump Cover
MVG12-1066
18
M6x16 Screw
MVG12-1065
17
AR = As Required
MVG12-1092C Shim .50mm
GEARS & SHAFTS
MVG 1200/R/N
1
1
1
1
1
1
1
1
1
1
1
4
MVG12-1092A Shim .10mm
MVG12-1092B Shim .20mm
AR
AR
MVG12-1064B Shim .20mm
MVG12-1091B Shim .20mm
MVG12-1091A Shim .10mm
MVG12-1090
MVG12-1089
MVG12-1088
MVG12-1087
MVG12-1171
MVG12-1086
MVG12-1085
MVG12-1084
MVG12-1083
MVG12-1172
MVG12-1082
MVG12-1081
MVG12-1080
MVG12-1079
MVG12-1078
MVG12-1077
MH PART NO.
MVG12-1064C Shim .40mm
45
44
43
42
41
38
37
36
35
34
33
32
31
30
29
ITEM NO.
MVG12-1091C Shim .40mm
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
QTY. REQ.
AR
Bearing Rear Input
MVG12-1063
MVG12-1064A Shim .10mm
15
Thrust Washer
MVG12-1062
14
Shifting Sleeve
Gear High Range
Spacer
Bearing Front Input
MVG12-1055
Shim 7.0mm
MVG12-1054
6
Flange 12 Hole (1760/1810)
MVG12-1053
5
Flange 8 Hole (1710)
MVG12-1052
4
Core Plug (MVG 1200N Only)
Oil Seal Front Input
MVG12-1051
3
MVG12-1141
Input Shaft (MVG 1200N Only)
Core Plug (MVG 1200/R Only)
MVG12-1019
MVG12-1140
2
Input Shaft (MVG 1200/R Only)
MVG12-1050
1
DESCRIPTION
MH PART NO.
ITEM NO.
— 11 —
PM05/03
AR
AR
AR
AR
AR
AR
1
1
1
1
1
1
1
1
1
1
1
1
11
1
1
1
QTY. REQ.
— 12 —
OIL PUMP
MVG 1200/R/N
MVG 1200N ONLY
MVG 1200/R ONLY
PM02/02
PM05/03
MVG12-1065
MVG12-1066
MVG12-1067
MVG12-1068
MVG12-1069
MVG12-1070
MVG12-1071
MVG75-1034
MVG75-1033
MVG12-1139
11503857
11503858
1
2
3
4
5
6
7
8
9
10
11
12
M6x35 Screw (MVG 1200N Only)
M6x30 Screw (MVG 1200N Only)
Oil Pump Housing (MVG 1200N Only)
Spring Pin (MVG 1200N Only)
Oil Pump Cover (MVG 1200N Only)
Oil Pump Housing (MVG 1200/R Only)
Ball 4.5mm (MVG 1200/R Only)
Ball 6.0mm
Oil Pump Gear
Oil Pump Rim Gear
Oil Pump Cover (MVG 1200/R Only)
M6x16 Screw (MVG 1200/R Only)
DESCRIPTION
13001 Magisterial Drive • Louisville, KY 40223
(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317
E-mail: info@marmon-herrington.com
MARMON-HERRINGTON ALL-WHEEL DRIVE
MH PART NO.
ITEM NO.
— 13 —
ITEM NO.
OIL PUMP
MVG 1200/R/N
2
2
1
1
1
1
1
1
1
1
1
4
QTY. REQ.
MH PART NO.
DESCRIPTION
PM05/03
QTY. REQ.
— 14 —
OUTPUT SHAFT
MVG 1200R
PM02/02
PM05/03
MVG12-1081
MVG12-1084
MVG12-1083
MVG12-1085
6
7
8
9
10
Oil Seal Front Output
Snap Ring
Bearing Output Shaft
Shifting Sleeve
Front Output Shaft (MVG 1200R Only)
Washer
1
1
1
1
1
1
MVG12-1078
MVG12-1168
MVG12-1169
MVG12-1170
12
13
14
15
AR = As Required
Retaining Ring (MVG 1200R Only)
Needle Bearing (MVG 1200R Only)
Inside Ring (MVG 1200R Only)
Drive Gear Speedo
Oil Seal Rear Output
13001 Magisterial Drive • Louisville, KY 40223
(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317
E-mail: info@marmon-herrington.com
MARMON-HERRINGTON ALL-WHEEL DRIVE
MVG12-1080
11
ITEM NO.
MH PART NO.
OUTPUT SHAFT
MVG 1200R
1
1
1
1
1
AR
MVG12-1167
5
1
1
MVG12-1091C Shim .40mm
MVG12-1090
4
Bearing Rear Output
Bearing
AR
MVG12-1077
3
1
AR
MVG12-1089
2
Output Shaft (MVG 1200R Only)
QTY. REQ.
MVG12-1091A Shim .10mm
MVG12-1166
1
DESCRIPTION
MVG12-1091B Shim .20mm
MH PART NO.
ITEM NO.
— 15 —
DESCRIPTION
PM05/03
QTY. REQ.
— 16 —
COMPONENTS PRESENT ONLY WITH P.T.O.
HIGH, LOW GEAR SHIFTING
MVG 1200
PM05/03
MVG12-1101
MVG12-1102
MVG12-1103
MVG12-1001
MVG12-1036
MVG12-1038
MVG12-1107
MVG12-1108
MVG12-1109
MVG12-1110
MVG12-1111
MVG12-1112
MVG12-1113
MVG12-1114
MVG12-1115
11500956
11500192
MVG12-1116
MVG12-1117
MVG12-1118
MVG12-1119
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Bushing Sleeve Outer
Bushing Sleeve Inner
Sealing Cup
Gasket
M10 Lockwasher
M10 Hex Nut
M10x25 Stud
Cylinder Housing
Sealing Cup
Sealing Ring
Sealing Element
Sealing Element
Snap Ring
Sealing Cup
Piston
Sealing Cup
Sealing Ring
Snap Ring
Piston
Washer
Shifting Rod
DESCRIPTION
13001 Magisterial Drive • Louisville, KY 40223
(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317
E-mail: info@marmon-herrington.com
MARMON-HERRINGTON ALL-WHEEL DRIVE
MH PART NO.
ITEM NO.
— 17 —
35
34
33
32
31
30
29
28
27
26
25
24
23
22
ITEM NO.
MVG12-1132
MT75-7750
MVG12-1040
MVG12-1041
MVG75-1103
MVG12-1126
MVG12-1125
MVG12-1124
11500778
MVG12-1123
MVG12-1122
MVG12-1121
11500715
MVG12-1120
MH PART NO.
HIGH, LOW GEAR SHIFTING
MVG 1200
1
1
1
1
2
2
2
1
2
1
1
1
1
2
1
2
1
2
1
1
1
QTY. REQ.
Air Cylinder Seal Kit
Connector
Gasket
Pressure Switch
M12x1.5 Hex Nut
Stud
Snap Ring
Pin
M10x25 Hex Bolt
End Cap Housing
Gasket
Air Fitting
M8x25 Hex Bolt
Cover Shift Cylinder
DESCRIPTION
PM05/03
1
1
1
1
2
2
1
1
2
1
3
3
3
1
QTY. REQ.
— 18 —
HIGH, LOW GEAR SHIFTING
MVG 1200N
PM02/02
PM05/03
MVG75-1099
MVG75-1100
MVG75-1101
MVG12-1046
MVG75-1095
MVG75-1093
MVG12-1047
MVG12-1048
MVG75-1130
MVG75-1131
MVG12-1049
11500724
MVG75-1086
19
20
21
22
23
24
25
26
27
28
29
30
31
Screw
M10x30 Hex Head Bolt
Housing
O-Ring
Piston
O-Ring
Piston
O-Ring
Piston
O-Ring
Ball
Snap Spring
Locking Ball
Gasket
Pressure Switch
Snap Ring
Pin
Threaded Pin
Gasket
Air Fitting
M12x1.5 Hex Nut
Stud
Snap Ring
13001 Magisterial Drive • Louisville, KY 40223
(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317
E-mail: info@marmon-herrington.com
MARMON-HERRINGTON ALL-WHEEL DRIVE
MVG12-1040
11501073
MVG75-1127
MVG75-1103
14
18
MVG12-1126
13
17
MVG12-1122
12
MVG12-1125
MVG12-1121
11
MVG12-1124
MVG75-1103
10
16
MVG12-1126
15
M12x1.5 Hex Nut
M12x1.5 Hex Nut
MVG12-1001
Sealing Ring
M12x115–1.75 Hex Head Bolt
Cover
Cylinder Housing
9
MVG75-1090
5
8
MVG12-1045
4
Shifting Rod
Slider
11500900
MVG12-1044
3
MVG12-1036
MVG12-1095
2
Shifting Fork
7
MVG75-1085
1
DESCRIPTION
6
MH PART NO.
ITEM NO.
— 19 —
ITEM NO.
MH PART NO.
HIGH, LOW GEAR SHIFTING
MVG 1200N
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
1
1
1
2
3
1
1
1
2
1
QTY. REQ.
DESCRIPTION
PM05/03
QTY. REQ.
— 20 —
POWER TAKE OFF
MVG 1200/R/N
PM02/02
PM05/03
MVG12-1157
MVG12-1158
MVG12-1159
MVG12-1160
MVG12-1001
MVG12-1037
MVG12-1038
MVG12-1033
MVG12-1032
MVG12-1034
MVG12-1031
MVG12-1161
MVG12-1036
MVG75-1127
MVG12-1040
MVG12-1162
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Plug
Gasket
Pressure Switch
O-Ring
Snap Ring
Washer
Bushing
Distance Sleeve
Spring
Gasket
Piston
Snap Ring
Shifting Fork
Shifting Sleeve
Needle Bearing, Caged
Output Shaft
Snap Ring
Bearing, Shaft
Pin
M8x20 Bolt
M12x100 Bolt
Housing, Rear
Housing, Front
Oil Seal
M12x35 Bolt
Washer
Flange, 1410
P.T.O. Assembly
DESCRIPTION
13001 Magisterial Drive • Louisville, KY 40223
(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317
E-mail: info@marmon-herrington.com
MARMON-HERRINGTON ALL-WHEEL DRIVE
MVG12-1156
11
11500713
8
MVG12-1155
11500796
7
MVG12-1154
MVG12-1150
6
9
MVG12-1151
5
10
11500731
MVG12-1163
2
MVG12-1152
MVG12-1153
1
4
MT75-7749
A
3
MH PART NO.
ITEM NO.
— 21 —
ITEM NO.
MH PART NO.
POWER TAKE OFF
MVG 1200/R/N
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
2
4
1
1
1
1
1
1
QTY. REQ.
DESCRIPTION
PM05/03
QTY. REQ.
13001 Magisterial Drive • Louisville, KY 40223
(502) 253-0277 • (800) 227-0727 • Fax (502) 253-0317
E-mail: info@marmon-herrington.com
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