EB-2719-2 Crimp Tools R

Transcription

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Crimping Tools for Solderless
Electrical Terminals and Ferrules
Professional crimping tools for solderless terminals must compress the whole length of the terminal’s “barrel” without damaging
the individual strands of the conductor and without breaking the terminal itself. The conductor shall be secured that it shall not
be pulled out of the crimped terminal. Some terminals require a double crimping operation.
The crimp shape produced by quality tools can vary from a simple indent to a single or double flat mark, or a concentric
hexagonal shape.
The tool used must match the type of solderless terminal which must be crimped, both in type and in wire gauge.
With regards to type, different tools are required for each of the following styles of terminals:

insulated solderless terminals;

miniature solderless terminals (smaller than 22AWG);

power solderless terminals larger than 8AWG (in most cases, uninsulated);

“Flag” solderless insulated terminals;

Closed-end connectors;

“open-barrel” uninsulated terminals;
All ITC tools are covered by a 12-month parts and labour warranty.
Tools for UNINSULATED TERMINALS
Ratcheting Industrial-grade crimping tools 22-6AWG
Three industrial-grade ratcheting crimping tools covering a wide range of wire gauges. These tools crimp uninsulated terminals
from 0.5 to 16 mm2 (22 to 6AWG) with side entry. Crimp shape is indent.
Material: Hardened steel. Plastic-coated handles.
How to Order (Order by Part No.):
Part No.
500.052
500.053
Model
HD 156
HDTP 68
Description
Industry grade crimper 0.5-6 mm2
Industry grade crimper 10-16 mm2
Max Wire size
22-10AWG
8-6AWG
Length (mm)
225
242
Weight (g)
490
540
Information subject to change without notice
Manual crimping tools for uninsulated power terminals (>8AWG)
Two manual ratchet-action tool, with long handles to minimize operator’s effort, for crimping uninsulated terminals from 6 to 25
mm2 (10 to 4AWG). Material: steel, hardened die, plastic coated handles. Imprint shape on terminals is indent for model HD-25L
(p/n 500.065) and hexagonal for model HD-25X (p/n 500.055).
ITC’s manual, rotating-die crimp tool type CT38 (Part No.
500.038) (non-ratcheting) is very practical and economical, as
the female die can be selected by simple rotation among the
values: 10mm2 (8AWG) – 16mm2 (6AWG) – 25mm2 (4AWG) –
35mm2 (2AWG). Long handles minimize operator effort.
Material: steel, with dies in hardened steel. Plastic handles.
Finally, the heavy-duty single-die crimp tool type HD120 (part No. 500.620) is a non-ratcheting
single-die heavy-duty tool, designed for crimping uninsulated terminals from 16 to 120 mm2
(approx. 6 to 4/0AWG). It requires no separate or rotating dies: adjustment is made by turning a
knurled screw on the tool’s head. Among its features:

appropriate for most types of solderless power terminals. No risk of losing any dies.

single indent crimp.

long handles make operation extremely easy even for the largest wire size.

die made of tempered steel. Handles of high tensile strength aluminum tubing with
plastic grip.
Crimping range for HD-120: (AWG values are approximate - Tool is rated in mm2 and not in AWG):
mm2
1 6
25
35
50
70
95
120
AWG
6
4
2
1
00
000
0000
Screw adjustment allows setting to intermediate values
Part No.
500.065
500.055
Model
HD-25L
HD25X
500.038
CT 38
500.620
HD120-LT
Description
Industry grade crimper 6-25mm2
Industry grade hex imprint crimper 6-25mm2
Rotating die crimp tool for uninsulated power
terminals 10 to 35 mm2
Single die heavy-duty crimp tool for uninsulated
power terminals 16 to 120 mm2
Wire size
10-4AWG
10-4AWG
Length (mm)
354
354
Weight (g)
780
780
8-2AWG
580
2,720
6 – 4/0AWG
645
2,900
Wire Size
Weight (g)
Crimping Tools for open-barrel terminals
Two crimping tools specifically designed for crimping open-barrel brass/copper terminals 26 to
10AWG

Two professional tools: model PEW-16.53 and PEW-16.50, high-precision ratcheting tools
for crimping terminals 26 to 10AWG.
Features:



No adjustment needed: All tools cover different sizes of terminals in
different die slots.
Light weight: Tools weigh respectively only 210 g. (economy model) and
550g.(professional models).
Ergonomic design: Comfortably shaped handles and optimal lever design
facilitate
crimping with minimal effort.
Part No.
Model
500.310
PEW-16.53
500.311
PEW-16.5
Description
Professional crimping tool for open barrel terminals 0.15 – 1.75
mm2
Professional crimping tool for open barrel terminals 0.5 – 6.0 mm2
26 - 15AWG
550
22 - 10AWG
550
Crimping Tools for INSULATED TERMINALS
Ratcheting Industry-grade Crimping Tools for
Insulated Terminals
These industry-grade ratcheting crimping tools are extremely popular. Model
HD0560 (part No. 500.060) crimps the red, blue and yellow insulated terminals from
0.5 to 16 mm2 (22 to 6AWG), while model LY8-067 (part No. 500.062)crimps the
“miniature” range 0.14-1.0mm2. Side entry. Crimp shape is indent.
Material: hardened steel. Plastic-coated handles.
Part No.
Model
500.060
HD 0560
500.062
LY8-067
Description
Industry grade crimper for insulated
terminals 0.5-6 mm2
Industry grade crimper for miniature
insulated terminals 0.15-1 mm2
Wire Size
Length (mm)
Weight (g)
22-10AWG
225
510
24-18AWG
205
390
Wire size
Length (mm)
Weight (g)
22-10AWG
215
780
Premium crimping tools for 22-10AWG insulated terminals (ratcheting)
Covering the most common range of insulated crimp terminals (red 22-16AWG, blue
16-14AWG and yellow 12-10 AWG,) these tools offer ergonomic handles, extreme
precision and durability. Lightweight yet powerful, model PEW9.20 (part No.
500.064) is designed to operate within confined spaces. Side terminal insertion.
Crimp shape is indent.
Material: hardened steel. Ergonomic plastic-coated grips.
Part No.
Model
500.064
PEW 9.20
Description
Professional crimp tool for insulated terminals 0.5 –
10 mm2
Ratcheting crimp tools for flag terminals
Flag disconnect crimp terminals, due to their particular shape, require specialize tools for crimping. ITC offers two models, one
for insulated, one for uninsulated flag terminals 0.5 to 2.5 mm2 (22 to 14AWG).
Material: hardened steel. Plastic-coated handles.
Part No.
Model
500.069
HD-25L
500.159
HD-NF1
Description
Manual ratcheting crimp tool for insulated flag
disconnect terminals 0.5-2.5mm2
Manual ratcheting crimp tool for uninsulated flag
disconnect terminals 0.5-2.5mm2
Wire size
Length (mm)
Weight (g)
22-14AWG
258
650
22-14AWG
225
560
Ratcheting crimp tool for closed-end connectors
This specialized tool (part No. 500.050) crimps closed end insulated terminals (caps)
and WPS (waterproof splice) terminals from 1.5 to 6 mm2 (22 to 10 AWG). Side entry, 3
slots. Material: hardened steel. Plastic-coated ergonomic handles.
Part No.
Model
500.050
XLCD125
Description
Manual ratcheting crimp tool for insulated close end
connectors and waterproof splices 1.5-6mm2
Wire size
Length (mm)
Weight (g)
22-10AWG
258
650
Crimp tool kit for uninsulated and insulated terminals and ferrules
This kit (part No. 500.068) consists in one plastic case containing one ratchet operated tool
frame and four interchangeable die sets:

for uninsulated terminals 22-10AWG;

for insulated terminals 22-10AWG;

for ferrules 22-10AWG;

for closed end terminals 22-10AWG.
Exchanging the dies is extremely simple and only requires a
common screwdriver.
Material: The tool frame is made of steel, with oversize ergonomic plastic handles.
Part No.
Model
500.068
2000-K4
Description
Crimp tool kit for uninsulated and insulated terminals
and ferrules 1.5-6mm2
Wire size
22-10AWG
Weight (g)
1,200 (box)
650 (tool)
Crimping Tools for FERRULES (Cord End Terminals)
Crimping tools for ferrules (cord end terminals) must provide adequate pressure along the whole length of the ferrule, and result
in a crimped profile which is suitable for the specific application. Serration along the profile of the crimp attains the double
result of lessening the possibility of conductor pull-out from the crimped ferrule, and of improving contact between the ferrule
and most models of existing wire clamps.
ITC can provide a variety of ferrule crimping tools, from simple plier-type hand crimpers to heavy-duty and automatic
stripping/crimping machines. All tools are covered by a 12-month parts and labour warranty.
Economy Plier-type Ferrule Crimping Tools
Model PE7 (part No. 500.047) Precision Ferrule Plier-type Crimper is a precision non-ratchet tool for limited production, for
quality crimping single ferrules – uninsulated and insulated – from 0.25 to 2.5 mm2 (24 to 14AWG) or twin ferrules 0.14 to 1.5mm2
(26 to 16AWG) with different crimp indents. Crimp shape is trapezoidal (see picture), ideal for inserting in terminal blocks,
contactors, circuit breakers.
Material: special tool steel, hardened and polished.
Plastic-coated handles.
Part No.
500.047
Model
PE7
Description
Precision plier-type crimper 0.25 – 2.5 mm2
Information subject to change without notice – (*) Refers to single ferrules
Wire size (*)
24-14AWG
Length (mm)
150
Weight (g)
140
Standard, Industrial-grade Ratcheting Ferrule Crimping Tools
Type CE Ferrule crimping tools are three industrial-grade ratcheting ferrule crimping tools covering altogether a wide range of
wire gauges. All these tools crimp single ferrules – uninsulated and insulated – from 0.5 to 35 mm2 (22 to 2AWG) or twin ferrules
0.3 to 25mm2 (24 to 4AWG) with different crimp indents.
Material: hardened steel. Plastic-coated grips.
Part No.
500.036
500.040
500.041
500.169
500.170
500.171
Model
CE1635
CE002
CE003
CE1
CE2
CE3
Description
Industry grade ferrule crimper 16-35 mm2
Industry grade ferrule crimper 0.5-6 mm2
Industry grade ferrule crimper 4-16 mm2
Replacement jaw, crimper CE001
Wire size (*)
6-2AWG
22-10AWG
12-6AWG
22-14AWG
22-10AWG
12-6AWG
Length (mm)
226
205
205
-
Weight (g)
540
390
390
35
35
38
Length (mm)
300
Weight (g)
650
125x100
2300
125x100
-
Information subject to change without notice – (*)refers to single ferrules
Heavy-duty, Industrial-grade Ferrule Crimping Tools
Model A42 Heavy duty manual Ferrule crimping tool (part No. 500.042) is a
ratchet tool capable of crimping single ferrules – uninsulated and insulated –
from 25 to 50 mm2 (4 to 1 AWG) with different crimp indents. Crimp shape
is trapezoidal.
Material: hardened steel. Plastic-coated grips.
ITC’s unique model CS70150 Heavy duty Vice-mounted Ferrule crimping tool is an ingenious
device (part No. 500.051), which uses the pressure available in a standard bench-mounted
vice to crimp large ferrules without using expensive hydraulic tools. It is capable of crimping
uninsulated and insulated single ferrules from 70 to 150 mm2 (2/0 to 250MCM) with different
crimp indents. Crimp shape is trapezoidal.
Material: hardened steel, polished.
Part No.
500.042
Model
A42
Description
Heavy-duty ferrule crimper 25-50 mm2
500.051
CS70150
Vice-mounted ferrule crimper 70-150 mm2
500.054
CS150240
Vice-mounted ferrule crimper 150-240 mm
Wire Size
4-1 AWG
2/0 AWG –
250MCM
2
Professional, Ratcheting Ferrule Crimping Tools
Type AE professional, patented ratchet-action ferrule crimping tools feature parallel-action crimping, meaning that the same
pressure is applied along the whole length of the ferrule. Front loading makes access to reduced space easier. Single-die
operation means that there is no possibility of choosing the wrong slot for crimping a ferrule – the tool self-adjusts to the proper
section, without variation in crimping pressure.
Crimp shape: trapezoidal. Material: tempered steel, burnished. Ergonomic grips in polyurethane compound.
Type PEW 8.85 and 8.86 ratchet-action ferrule crimping tools feature square or hexagonal crimping shape, obtained by means of
synchronous driven crimp jaws. As a result, the same pressure is applied along the whole length of the ferrule and the shape is
ideal for installation in wire clamps (square crimp) or in screw-pressure wire terminals (hexagonal crimp). Side loading on both
models, single-die operation (the tool self-adjusts to the proper section, without variation in crimping pressure).
Type PEW 8.88 (part No. 500.049) is a ratchet-action ferrule crimping tool with front access and square crimp shape. A 2-position
lever extends the maximum crimping range (from 28AWG) to a maximum of either 7AWG or 5AWG: the widest crimp range of all
our tools!
Crimp shapes: see illustrations below. Material: tempered steel, burnished. Ergonomic grips in polyurethane compound.
500.035
500.039
500.049
Part No.
Model
Description
500.030
500.031
500.032
500.035
500.039
500.049
AE2
AE3
AE4
PEW 8.84
PEW 8.86
PEW 8.88
Professional
Professional
Professional
Professional
Professional
Professional
16mm2
front-load crimp tool 0.14-6mm2
front-load crimp tool 2.5-10mm2
front-load crimp tool 10-16mm2
square die crimp tool 0.08-6mm2
hex die crimp tool 0.08-6mm2
front-load square die crimp tool 10-
Information subject to change without notice – (*)refers to single ferrules
Wire size
(*)
28-10AWG
14-8AWG
8-6AWG
28-8AWG
28-10AWG
28-5AWG
Length
(mm)
210
225
230
180
180
190
Weight
(g)
500
500
650
380
380
475
Type AE Heavy duty precision Ferrule crimping tools
This family includes two heavy-duty, professional quality crimping tools for uninsulated and insulated
ferrules in the range from 10 to 95 mm2 (8 to 3/0 AWG) with different crimp indents. Crimp shape is
trapeze.
Material: hardened/tempered steel. Blue plastic-coated handles.
500.033
500.034
Part No.
500.033
500.034
Model
AE7
AE8
Description
2
Heavy-duty precision ferrule crimper 10-50 mm
Heavy-duty precision ferrule crimper 50-95 mm2
Wire Size
Length (mm)
Weight (g)
8-1 AWG
1-3/0 AWG
340
325
770
800
“QUADRO” Manual Multifunction ferrule tool
“QUADRO” is a manual tool designed to significantly increase productivity in
the termination of control wiring with insulated ferrules. QUADRO (part No.
500.090) performs 4 functions on stranded wires 0.5 to 2.5mm2 (22-14AWG):

Cuts the wire;

Strips the insulation;

Twists the strands;

Crimps the ferrule.
This tool can cut wires up to 2.5mm2 (~14AWG) (with most common types of
insulation). It then strips them precisely and safely, and prepares the stripped
end by twisting the bare strands: this enables easy insertion in the ferrule. For
the final operation, no adjustment is necessary: ferrules are supplied in strips
within quick-change magazines (refillable): one last pressure on the handles
performs a quality crimp, and the tool is ready for another cycle. Operation is
effortless, and the tool weighs less than 1/2lb. Quadro is approved by TÜV-GS
(Germany) and carries the CE mark.
How to Order QUADRO Ferrule Tool (Order by Part No.):
Part No.
Description
Wire size
Weight (g)
500.090
500.092
170.508
177.508
171.008
171.508
172.508
“Quadro” multifunction tool, with case and 3 magazines
Spare magazine
Insulated ferrule 0.50mm2, 5 strips of 50 pieces
Insulated ferrule 0.75mm2 5 strips of 50 pieces
22-14AWG
22AWG
20AWG
18AWG
16AWG
14AWG
285
10
5 / strip
5 / strip
5 / strip
5 / strip
5 / strip
Pneumatic Crimping Tool for Electrical Terminals
ITC offers an innovative, portable or bench-mounted pneumatic crimping tool for increased
production capability.
The A200 tool consists of a light-weight air cylinder and an
interchangeable “jaw” or die. Sixteen different types of
dies are available for most types of insulated or
uninsulated crimp terminals, ferrules or telephone jacks.
Working air pressure:
90 – 120 PSI (6-8 kg.).
Crimping “jaws” are easily replaced on the air cylinder by
loosening the assembling pin. Two models of air cylinder
are in stock: Standard and High Power (the latter for up to
12-10 AWG and nylon insulated terminals).
[NOTE: Standard model to be discontinued]
Jaws for crimp terminals are equipped with the exclusive ITC positioning device, which holds the terminal in position for precise,
quick and safe crimping. This positioning device can be easily adjusted to fit terminals of various diameters, lengths, and
thicknesses.
Available accessories include:

Bench mounting attachment.

Pneumatic foot switch and approx. 5’ of
flex air hose, for hands-free operation.
Pneumatic Crimping Tools And Accessories (order by part Number):
Part No.
Model
Description
Terminal size:
500.902
500.903
500.909
500.910
500.125
500.126
500.127
500.128
500.200
500.201
500.202
500.203
500.500
500.501
500.502
500.503
500.510
500.520
500.530
500.560
A-200-1
YS-301
ACE-2536
IT-125
NT-125
IT-125N
CE-125
IT-200
NT-200
IT-200N
CE-200
IT-500
NT-500
IT-500N
CE-500
IT-500A
ST-200
RJ-45
CO-0560
Pneumatic Cylinder, Hi-power
Hand-free cylinder holder
Foot switch for pneum. tools, with hose/conn.
Replacement jaw without dies
Crimp jaw for insul. terminals
Crimp jaw for uninsul. terminals
Crimp jaw for insul. nylon terminals
Crimp jaw for insul. closed end connectors
Crimp jaw for insul. Cooper terminals
Crimp jaw for strip term.- closed barrel
Crimp jaw for telephone jacks RJ45
Crimp jaw for ferrules
22-16AWG
22-16AWG
22-16AWG
22-16AWG
16-14AWG
16-14AWG
16-14AWG
16-14AWG
12-10AWG
12-10AWG
12-10AWG
12-10AWG
12-10AWG
18-16AWG
22-10AWG
Information subject to change without notice.
Position. device
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
Use Cylinder model:
A-200-1 or -2
A-200-1 or -2
A-200-1 only
A-200-1 or -2
A-200-1 or -2
A-200-1 or -2
A-200-1 only
A-200-1 or -2
A-200-1 only
A-200-1 only
A-200-1 only
A-200-1 only
A-200-1 only
A-200-1 or -2
A-200-1 or -2
A-200-1 or -2
Pneumatic Ferrule Crimping Tools
ITC introduces a new family of pneumatic tools for crimping wire end ferrules 24 to 8AWG.
Hand-held Pneumatic Crimping Tools for Ferrules 0.25 –10 mm2 (24 to 8AWG)
Two models of hand-held pneumatic crimping tools are offered by ITC:

Model AC25, for ferrules 0.25 to 2.5 mm2 (24-14 AWG), single die, ferrule insertion from either front or side of the head.

Model AC100, for ferrules 4.0 to 10 mm2 (12-8 AWG), ferrule insertion from side of tool only.
Both tools require compressed air at 4 to 6 bar (90 to 120 psi), are controlled by a pressure lever on the body of the tool itself,
and are equipped with a finger guard for safety. They come equipped with a pneumatic hose and a connector.
Tool length: 200 mm (~8”).
Part No.
Description/model
Weight (g)
500.952
Pneumatic hand-held crimper for 24-14 ferrules, type AC25
430
500.962
Pneumatic hand-held crimper for 12-8 ferrules, type AC100
460
Bench-mount Pneumatic Crimping Tools for Ferrules 0.25 –10 mm2 (24 to 8AWG)
Two models of bench-mount pneumatic crimping tools are offered
by ITC:

Model AC25T, for ferrules 0.25 to 2.5 mm2 (24-14 AWG),
single die, ferrule insertion from either front or side of
the head.

Model AC100T, for ferrules 4.0 to 10 mm2 (12-8 AWG),
ferrule insertion from side of tool only.
Both tools require compressed air at 4 to 6 bar (90 to 120 psi), are
controlled by a foot switch (supplied), and are equipped with a finger guard for safety as well as a
handy ferrule tray on the body of the tool. They come equipped with pneumatic hose, foot switch,
and bench mount clamp.
Part No.
Description/model
500.951
500.961
Pneumatic bench mount crimper for 24-14 AWG ferrules,
type AC25T
Pneumatic bench mount crimper for 12-8 AWG ferrules,
type AC100T
Weight (g)
1000
1000
Power Crimping Tools
ITC can provide a variety of solutions for crimping copper
cable lugs from 8AWG through 500MCM.
The Model HT51 is a compact two-stage Hydraulic Crimping Tool
that delivers 6 Tons of force and features spring-loaded handles
and a 180º rotating head for ease of use.
The Model RH50 is a Hydraulic Presshead that can be attached
to your existing hydraulic source, and operates at up to 10,000
psi.
The Model B51A is a 14.4V Battery Operated Crimping Tool that
delivers 6 tons of crimping force, has a rotating head and is
supplied in a case including the tool, charger, 2 batteries and
a wrist and shoulder strap.
All units on this page use the same crimping dies (sold separately, see below).
Crimping tools for up to 1500MCM are also available, please inquire for details.
Features:
 Crimping force: 6 tons.
 Max operating pressure: 10,000psi.
 All tools provided in plastic carrying case.
 Crimp copper terminals 8AWG to 500MCM.
 1 Year Manufacturer’s Warranty.
Hydraulic Crimping Tools (Order by Part No.):
Part No.
Model
Description
502.551
HT 51
Two stage hydraulic tool - 6 Tons of force.
38.4 x 12.8
2682
502.559
RH 50
Hydraulic presshead - 6 Tons of force.
19.7 x 7.7
1591
502.550
B51A
14.4 Volt Battery operated tool.
-
502.101
MY 2-50
Die set, for HT51, B50 tools, 8AWG
-
502.102
MY 3-50
-
502.103
MY 4-50
-
502.104
MY 5-50
-
502.105
MY 6-50
-
502.106
MY 7-50
-
502.107
MY 10-50
Die set, for HT51, B50 tools, 1/0AWG
-
502.108
MY 14-50
-
502.109
MY 16-50
-
502.110
MY 19-50
-
502.111
MY 24-50
Die set, for HT51, B50 tools, 250MCM
-
502.112
MY 30-50
-
502.113
MY 36-50
-
502.114
MY 37-50
Die set, for HT51, B50 tools, 400 MCM
-
502.115
MY 48
Die set, for HT51, B50 tools, 500 MCM
-
Dimensions (L x W) mm
Weight (g)
Specialty Crimping Tools for Electrical Terminals
Crimping tool for D-Sub Contacts
The new HD-1440 Crimp tool by ITC precisely crimps D-sub contacts for RS232 interface connectors.
Features:
Ratchet action: The ratchet mechanism guarantees that each crimping operation
is performed completely, eliminating the risk of poor connections.

Precision 4-way indent dies.

Minimal manual effort: ergonomic design. Handles are ergonomically shaped and
plastic coated.

Material: Metal body, heat-treated dies.

Warranty: 1 year covering manufacturer defects.
From stock in Canada.

Crimping Tool for D-Sub Contacts (Order by Part No.):
Part No.
Model
Description
500.024
DD-1440
Crimp tool for D-SUB contacts
Wire range
(mm2)
Wire range
(AWG)
Length
(approx.)
Weight
(approx.)
0.14-0.75
26-20
163mm
250 g.
Cutting / Stripping / Crimping tools for Modular Telephone Terminals
The all-in-one Wire cutter/stripper/crimpers by ITC are the economical, perfect tools for telephone and
network installers.
Features:
Cuts telephone 2, 4, 6 and 8-conductor wires.
The precision stripper strips the external jacket of the wire, without
damaging the individual conductors.

Ratchet action: The ratchet mechanism guarantees that each crimping
operation is performed completely, eliminating the risk of poor connections.

Warranty: 1 year covering manufacturer defects.
From stock in Canada.


Tools for Modular Telephone Terminals (Order by Part No.):
Part No.
Model
Description
500.155
ASR-486
Professional strip/crimp ratchet tool for 2/4/6/8 pole modular jacks
Length
(approx.)
Weight
(approx.)
228mm
410 g.
Request our catalog on automatic stripping/ferrule crimping machines – EB-2724
Printed in Canada
EB-2719-2

EB-2719-2 Crimp Tools R

Transcription

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