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Make Your - Permacon
decorprecast.com Make Your Outdoor Space Beautiful! CONCRETE wall, PATIO AND walkway HARDSCAPE PRODUCTS Table of Contents Make your dream possible! Walls03 Paving Stones FLAGSTONE Wall....................................................................... 04 COLOSSEO PAVER NEW.............................................................. 23 PROJEcT PLANNInG................................................................... 36 COUNTRY TUMBLED Wall......................................................... 05 DOMINO PAVER.......................................................................... 24 ESTIMATE QUANTITIES................................................................ 37 BELTIS TUMBLED Wall.............................................................. 06 ABBEYSTONE PAVER.................................................................. 25 PAVERS AND SLABS INSTALLATION GUIDE................................. 38 MINI-BELTIS Wall...................................................................... 07 COBBLE LITE PAVER................................................................... 26 WALLS INSTALLATION GUIDE....................................................... 39 BORDER Wall............................................................................ 08 22 OLDE MANOR Wall.................................................................... 09 Curbs & Accessories Patio Stones UNIVERSAL CURBS.................................................................... 28 10 27 stratus edger........................................................................ 29 VICTORIA Slabs NEW................................................................ 11 STRAIGHT & CURVED SCALLOPED EDGER................................. 30 KENDO STEPPING STONE........................................................... 12 Fire Pit Kit NEW....................................................................... 31 Portage STEPPING STONE....................................................... 13 gator edge............................................................................... 32 Contour Patio STONE............................................................. 14 DANFORTH STEP........................................................................ 32 DOMINO Slabs.......................................................................... 15 Polymeric Sand NEW.............................................................. 32 BRICK PATIO SLABS ................................................................... 16 8˝ and 10˝ Block....................................................................... 33 DIAMOND PATIO stone ............................................................ 17 DEK-BLOCK & DEC-OR-POST...................................................... 34 RIVEN Slab................................................................................ 18 EZ-BASE PATIO AND PAVER BASE PANELS NEW........................ 35 QUADRAL Slab.......................................................................... 19 SCENERY PATIO STONE.............................................................. 20 PENNY PAVER............................................................................. 21 2 Instructions & Information 36 Walls 3 Flagstone Wall description A classic look with great curb appeal Soothing natural tones and subtle shadows let you create an impressive display area to showcase your lawn and garden. Inspired by the stacked stone foundations and characteristics of rural communities, our premium Flagstone is dry stacked and easily creates gradual curves or straight lines to enhance your design. EARTH BLEND 1000545398 (wall) 1000545397 (capping) Wall CAPPING Product weight Number of pcs. per square foot 4 UNITS COLOURS 24 lbs 10.09 kg 3 12˝ 305 mm 7˝ 178 mm 12˝ 305 mm 4˝ 102 mm SHADOW BLEND 1000667834 (wall) 1000545431 (capping) Product weight Number of pcs. per linear foot Flagstone Wall 14 lbs 6.40 kg 1.00 8˝ 203 mm 2˝ 51 mm Impressions Cap country TUMBLED Wall description Perennial favourite that’s high on performance UNIT COLOURS When it comes to looks, ease, versatility and value, Country Tumbled Wall remains one of our most popular selections. Country Tumbled Wall complements and enhances a variety of landscape designs. 6 1/4˝ 160 mm RANGE RED 1000122486 EARTH BLEND 1000122492 8˝ 203 mm SHADOW BLEND 1000122488 4˝ 102 mm 9˝ 228 mm Product weight Number of pcs. per square foot (mur alterné) 20 lbs 9.1 kg 4.80 5 beltis® TUMBLED WALL description Number of pcs. per square foot 6 UNIT COLOURS Multiple embossed finishes come together to create a truly individual look. Textures on the front, back and top means Beltis Tumbled can be used as an edger or dry stack wall. A tumbled, soft appearance and unique textures recall the rustic feel of stacked fieldstone fence lines of earlier times. Product weight Versatility to match your imagination 20 lbs 9.1 kg 3.84 7 3/4˝ 197 mm SHADOW BLEND 1000668743 6 1/2˝ 165 mm 4˝ 102 mm EARTH BLEND 1000668742 11˝ 279 mm mini-Beltis® WALL description Number of pcs. per square foot UNIT COLOURS Multiple embossed finishes come together to create a truly individual look. Textures on the front, back and top means Mini-Tumbled Beltis can be used as an edger or dry stack wall. A tumbled, soft appearance and unique textures recall the rustic feel of stacked fieldstone fence lines of earlier times. Product weight Versatility to match your imagination 7.5 lbs 9˝ 229 mm 5˝ 127 mm 3˝ 76 mm Range Grey & Charcoal 1000760230 Range Beige & Black 1000760229 6 5/16˝ 160 mm 3.4 kg 6.25 7 Border Wall The small wall for big impact description Perfect for tree surrounds, small gardens and flowerbeds, Border Wall is lightweight and easy to handle; the right choice for smaller scale projects. Border Wall makes light work of creating in turns, out turns and straight lines. Product weight Number of pcs. per square foot 8 UNIT COLOURS 9 lbs 4.1 kg 6 8˝ 203 mm Natural 1000173756 Tan 1000173861 Range Red 1000173943 5 1/2˝ 140 mm 3˝ 76 mm Olde Manor Wall description Number of pcs. per square foot UNIT COLOURS Chosen more than any other stone for its versatility, Olde Manor adds distinction to buildings, pillars, benches, borders and walls. Versatility is enhanced by its modular, dimensional shape and one-side texture making it the perfect stone for unique designs. Product weight Distinctive look with endless possibilities 23 lbs 7 1/2˝ 190 mm 11 1/4˝ 286 mm 3 3/4˝ 96 mm EARTH BLEND 1000163676 SHADOW BLEND 1000163677 10.4 kg 3.42 9 PATIO stones 10 new victoriaTM SLABS description NEW ENGLAND STYLE SLAB UNIT COLOURS The Victoria slab is a New England-style slab. Its look of antique paving stone and its time weathered colours are ideal for your patio, terrace or pathway. 15 3/4˝ 400 mm RANGE TUDOR BROWN 1000785603 Product weight Number of pcs. per square foot 39.29 lbs RANGE Cardinal RED 1000785602 15 3/4˝ 400 mm 2˝ 50 mm 17.82 kg 0.58 11 KENDO STEPPING STONE description Inspired by natural stone UNIT COLOURS Four different shapes, each with a natural texture and irregular contour, combine for a beautiful project with the look of natural stone, at a fraction of the cost. 17˝ 431 mm 2.2˝ 558 mm RANGE Danville Beige 1000760228 RANGE Richmond GREY 1000759993 24˝ 600 mm Product weight Number of pcs. per square foot 12 66.9 lbs 30.34 kg 0.5 Portage® STEPPING STONE description UNIT COLOURS Textures and finishes found in nature are worked into a single profile that installs in a seemingly random pattern. Creating a slate look for walkways and backyard patios. 21˝ 534 mm EARTH BLEND 1000180544 Product weight Number of pcs. per square foot 29 lbs The look and feel of the north at home SHADOW BLEND 1000180541 15 1/2˝ 391 mm 1 11/16˝ 43 mm 13.2 kg 0.67 13 Contour Patio STONE description A variety of shapes to create unique walkways and patios UNIT COLOURS Irregularly shaped slabs, ideal for creating Japanese-style stepping stones or free-form patios and walkways. Random RANGE Batiscan GREY 1000684010 RANGE Thera Beige 1000683803 1 3/4˝ 45 mm Random Product weight Number of pcs. per square foot 14 26 lbs 11.79 kg 0.33 domino SLAB Maximum appeal with minimal effort description The Domino Slab’s 12˝ x 12˝ dimension allows you to quickly and easily complete an understated and beautiful project. Consider combining with Domino Paver to increase patterns. Product weight Number of pcs. per square foot UNIT COLOURS 24 lbs 12˝ 305 mm EARTH BLEND 1000733138 SHADOW BLEND 1000733137 12˝ 305 mm 2˝ 50 mm 10.9 kg 1 15 Brick Patio slabs description Traditional strength with a modern twist UNITs COLOURS This labour-saving stone looks like traditional brick and has enough strength for active areas. 18˝ 457 mm 1 3/4˝ 45 mm Natural 1000414006 (18˝ x 18˝) Product weight (18˝ X 18˝) 43 lbs Number of pcs. per square foot 16 18˝ 457 mm 24˝ 610 mm 0.44 Number of pcs. per square foot Product weight (24˝ X 24˝) 19.5 kg RED 1000414012 (18˝ x 18˝) 1000402092 (24˝ x 24˝) 80 lbs 1 3/4˝ 45 mm 36.3 kg 0.25 24˝ 610 mm Diamond Patio Stone description Number of pcs. per square foot UNIT COLOUR The original Diamond still offers strength, a non-slip surface, and satisfies a variety of uses from patios, walkways, shed bases and so much more. The familiar Diamond pattern never goes out of style and endures season after season. Product weight (18˝ X 18˝) The one that started it all is still perfect in so many ways 43 lbs 19.5 kg 0.44 18˝ 457 mm 1 3/4˝ 45 mm Natural 1000402076 (18˝ x 18˝) 1000402077 (24˝ x 24˝) 1000422078 (24˝ x 30˝) Product weight (24˝ X 24˝) Number of pcs. per square foot 18˝ 457 mm 80 lbs 36.3 kg 0.25 Product weight (24˝ X 30˝) Number of pcs. per square foot 102 lbs 46.3 kg 0.2 17 Riven SLAB Slate look inspired by nature’s colours and textures description UNITs COLOURS Contemporary lines with the natural textures of slate flagstone make Riven Patio Stones the right choice for so many designs. Available in two sizes and natural tones Riven slabs can be used individually or combined to expand your pattern options. 24˝ 610 mm EARTH BLEND 1000545404 (18˝ x 18˝) 1000545402 (18˝ x 24˝) 18˝ 457 mm 1 3/4˝ 45 mm SHADOW BLEND 1000545403 (18˝ x 18˝) 1000545399 (18˝ x 24˝) 1 3/4˝ 45 mm 18˝ 457 mm Product weight (18˝ X 18˝) Number of pcs. per square foot 18 43 lbs 19.5 kg 0.44 Product weight (18˝ X 24˝) Number of pcs. per square foot 62 lbs 28.1 kg 0.33 18˝ 457 mm Quadral® SLAB description Sophistication and versatility for modern designs COLOURS UNIT 15 3/4˝ 400 mm The Quadral Patio Stone evokes the look and feel of natural slate for sophisticated and alluring designs. 15 3/4˝ 400 mm EARTH BLEND 1000684015 Product weight Number of pcs. per square foot 40 lbs SHADOW BLEND 1000684016 2˝ 50 mm 18.1 kg 0.58 19 Scenery Patio Stone description A rich natural patio stone look UNITs COLOURS Deep textures, soft edges and neutral colours combine together creating a natural richness sure to complement modern or traditional decors. 7 1/2˝ 190,5 mm 2˝ 50 mm Batiscan GREY 1000684013 (7 1/2˝ x 5˝) 1000684011 (15˝ x 15˝) Thera Beige 1000684014 (7 1/2˝ x 15˝) 1000684012 (15˝ x 15˝) 15˝ 381 mm 2˝ 50 mm Product weight (7 1/2 X 15˝) Number of pcs. per square foot 20 13 lbs 5.9 kg 1.56 Product weight (15˝ X 15˝) Number of pcs. per square foot 26 lbs 11.8 kg 0.78 15˝ 381 mm 15˝ 381 mm penny Paver Cost effective, easy, 12˝ x 12˝ description For a contemporary look that’s fast and efficient to install, our 12˝ x 12˝ Penny Paver is a simple solution that’s high in value. Penny Paver features an easy-to-handle size combined with traditional colours and light textures. Product weight Number of pcs. per square foot UNIT COLOURS 18 lbs 12˝ 305 mm Natural 1000420661 RED 1000402119 12˝ 305 mm 1 3/4˝ 50 mm 10 kg 1 21 PAVING STONES MuretS 22 new colossEoTM Paver description European charm at Home UNIT COLOURS Creates an appearance reminiscent of stone pathways found in the historic neighborhoods of old Europe. 5˝ 127 mm 2˝ 50 mm RANGE beige 1000786037 Product weight Number of pcs. per square foot 7.70 lbs RANGE GREY 1000786038 10˝ 254 mm 3.49 kg 2.88 23 domino Paver description A cobblestone look with minimal effort UNITs COLOURS The Domino paver’s unique 3 stone design features embossed joints to form the look of 5 separate stones with minimal time and effort. Create a professional looking cobblestone patio or walkway as easy as 1, 2, 3. For best results, choose an equal number of each Domino paving stone design. 12˝ 305 mm 6˝ 152 mm 12˝ 305 mm 2˝ 50 mm EARTH BLEND 1000684017 2˝ 50 mm SHADOW BLEND 1000684018 12˝ 305 mm 6˝ 152 mm 2˝ 50 mm Product weight Number of pcs. per square foot 24 12 lbs 5.4 kg 2 6˝ 152 mm Abbeystone Paver description CREATE AN EFFECT REMINISCENT OF BRICK UNIT COLOURS Create the patio, walkway, driveway of your dreams with Abbeystone Paver. 8 3/4˝ 222 mm EARTH BLEND 1000163378 Product weight Number of pcs. per square foot 10 lbs SHADOW BLEND 1000163075 5 7/8˝ 149 mm 2 3/8˝ 60 mm 4.5 kg 2.67 25 Cobble Lite Paver description Number of pcs. per square foot 26 UNIT COLOURS Cobble Lite’s 4˝ x 8˝ (100 mm x 200 mm) dimensions can be installed in herringbone, parquet, running or stacked patterns for pure clean lines that complement every situation beautifully and a contemporary look that never gets tired. Product weight The definition of classic 5.25 lbs 2 kg 4.5 8˝ 200 mm Autumn Gold 1000402081 Charcoal 1000402080 Range Red 1000402082 4˝ 100 mm 2˝ 50 mm Curbs & ACCESSORIES 27 Universal Curbs description COLOUR Straight with one unit UNIT A longer curb with simple geometry and clean edges provides a definite classic look, while the tongue and groove ends provide stability as an edge restraint. 39˝ 1000 mm Natural 1000668745 Product weight Number of pcs. per linear foot 28 82 lbs 37.20 kg 0.31 8˝ 200 mm 3 1/8˝ 80 mm stratus edger description Stratus gives you the flexibility you need to create either curved lines or straight edges with a single stone. This small curb is intended for use as a garden edger, hard surface edger or delineator for planting areas. The faux joint creates an irregular look while the beveled ends permit straight or curved installations with ease. Product weight Number of pcs. per linear foot UNIT COLOURS 9 lbs 11 13/16˝ 300 mm 3 1/8˝ 80 mm 3 1/8˝ 80 mm EARTH BLEND 1000667835 SHADOW BLEND 1000667837 4.1 kg 1 29 Straight & Curved Scalloped edgers description Product weight (straight) 22 lbs Number of pcs. per linear foot Product weight (curved) Number of pcs. per linear foot 30 UNITs COLOURS Attractive and practical, these edgers draw the eye and define flowerbeds, tree rings and planting areas. A classic and easy to use product that adds the finishing touch you’re looking for. 9.98 kg Attract the right attention to your garden displays 2˝ 50 mm RED 1000414011 (straight) 1000414010 (curved) white 1000402086 (straight) 1000403814 (curved) 6˝ 150 mm 23 3/4˝ 600 mm 0.50 25 lbs 11.39 kg 4 pcs. form a 3 ft circle 24˝ 600 mm 6˝ 150 mm 2˝ 50 mm new Fire Pit Kit Create an Elegant Warmth for any Outdoor Space description UNIT COLOURS This simple rustic design will be the focal point of your space and the envy of the neighborhood. 32˝ 813 mm SHADOW BLEND 1000786036 Product weight 800 lbs 362.87 kg EARTH BLEND 1000786035 12˝ 305 mm 43˝ 1092 mm 31 danforth STEP gator edge description, COLOUR and UNIT description and UNITs Easy to use, the gator edge secures your pavers in place and provides a clean, finished look. Curves accomplished. Suitable for straight runs. Curve by cutting support tabs. 1000667831 Product weight 32 32˝ 813 mm 2.71 lbs 1.20 kg 0.125 description and COLOURs Danforth is designed to be easy to handle and features a comfortable 6˝ (152 mm) rise, 16˝ (406 mm) depth and 32˝ (813 mm) length. Texture on five sides simplifies and increases installation options while accommodating both stacked corners or end exposures. 96˝ 2440 mm Number of pcs. per linear foot Polymeric Sand Product weight 16˝ 406 mm 6˝ 152 mm RANGE Batiscan GREY 1000667877 140 lbs Use Polysand Bond for paver joints up to 1˝ (250 mm) on sloping areas, around pools, driveways, patios and sidewalks. Helps prevent weed growth, anthills and erosion. 63.5 kg Beige 1000786062 Product weight GREY 1000786061 35 lbs 15.9 kg 8˝ and 10˝ Block description Always get the job done! COLOUR Available in two sizes, this practical block is standard for a variety of uses. 16˝ 406 mm GREY 1000150633 (8˝) 1000149960 (10˝) Product weight (8˝ block) 40 lbs 18.1 kg Product weight (10˝ block) 48 lbs 21.8 kg UNITs 16˝ 406 mm 8˝ 203 mm 7 1/2˝ 190 mm 10˝ 254 mm 7 1/2˝ 190 mm 33 CONCRETE DECK SUPPORT Dek-Block® THE Original CONCRETE DECK SUPPORT description Holds 4˝ x 4˝ posts vertically. Supports 2˝ lumber up to 4 ways. Center drainage hole, helps prevent water damage to lumber. COLOUR UNIT 10˝ 254 mm 10˝ 254 mm 7 1/2˝ 190 mm Dek-Block Natural 1000405029 THE ORIGINAL 4-Way Dek-Block™ Dec-or-Post® The right block for the job! description description UNIT 10˝ 254 mm Holds 4˝ x 4˝ or 6˝ x 6˝ posts vertically. For use when a 4˝ x 4˝ just isn’t enough. 100% Solid Concrete. Heavy Duty Design To Withstand The Canadian Elements. Contractor Approved. 10˝ 254 mm 7 1/2˝ 190 mm Product weight Dek-Block 48.28 lbs 21.89 kg Product weight Dec-Or-Post ® 48.28 lbs 21.89 kg 34 COLOUR Dec-or-Post® Natural 1000130053 EZBASE description Patio and paver base panels. EZBase is a high quality panel that replaces the need for a tradional compacted aggregate foundation. Reduced labor. Pavers / Patio stones Lower installation costs. Faster installation. Installation steps 1000792875 Sand Geotextile Existing Soil 1 Mark your future patio or walkway and remove the grass or soil. 2 Dig to the required depth. To calculate the required depth take into consideration the thickness of the EZBase (5/8’’), the leveling sand (3/4’’ to 1’’) and the thickness of the selected slabs or pavers. 3 Install a geotextile membrane (this will prevent the sand leveling pad from migrating or sinking into the existing soil over time). 4Install the sand taking care to grade and level. We suggest using two 1-inch diameter pipes as guides, leveling and smoothing the sand with a straight board pulled across the pipes. Do not walk on this surface. 5 Starting at one corner, install EZBase on the sand expanding by fitting the panels into each other. Cut EZBase as needed with a utility knife. 6Install your pavers or patio stones, securing them with a plastic edge restraint where needed. 7Add polymeric sand, following the instructions on the bag. 1.67’ × 3’ 50.9 cm × 91.4 cm 5 sq. ft 0.465 m2 Each panel 35 1. PROJECT PLANNING Start by carefuly measuring your project site: the more accurate your measurements, the better the outcome. Draw your plan on cross-ruled paper. Bird’s-eye view of the surface to be paved Depth Width Front view of the wall Height Length decorprecast.com 36 2. ESTIMATE QUANTITIES Whatever the project, estimating the amount of material needed is essential. This formula will help you do it easily. Patio Stones & Pavers Width Depth 12’ × width of your project Square face feet 11’ = 132’ Number of pieces per square foot × 0,67 Number of pieces required = 89 depth of your project number of square feet number of units per square foot. You obtain the number of units required. Height Square face feet Number of pieces per square foot Number of pieces required walls Length 12’ length of your project × 2’ height of your project = 24’ number of square feet × 3 number of units per square foot. = 72 You obtain the number of units required. 37 3A. Pavers and Slabs Installation Guide Excavation Check the alignment of pavers or slabs after 5 rows and adjust them as needed with a screwdriver. To begin with, mark out the area to be excavated with stakes and string. You can indicate various key points on the ground with an aerosol marker. Extend the surface line by 6 inches (150 mm) on all sides. The curbs will be laid in the excess area. If you need to cut pavers or slabs, use a concrete saw from a rental centre. This will give you a straight cut. We strongly recommend that you wear safety glasses when cutting pavers or slabs. Determine the level of your patio. You must provide a drainage slope away from the house of ¼ inch (6.5 mm) per foot. If your project measures 10 feet (3 m), you will have a slope of 2 ½ inches (63.5 mm). When cutting, keep a distance from the pavers or slabs already installed because dust and dirt will irreversibly stain the modules already in place. Dig a minimum of 12 inches (300 mm) deep. For pavers only: you can use a cold chisel and a small sledgehammer. Draw a line on the paver. Strike along the line. Finish the cut by striking firmly on the visible face of the paver. Check along several points that the foundation is at the same depth. Cover the bottom and sides of the excavated area with a geotextile membrane. The geotextile will prevent the foundation from mixing into the natural soil. It will also provide greater stability. Foundation Spread 10 inches (254 mm) of 0-¾ (0-20 mm) crushed stone. Level it with a rake. To facilitate compaction, you can hose down the surface. Use the mechanical tamper or vibrating plate to compact the entire surface. Overlap the strokes of the tamper. Finishing The polymeric sand is a mixture of polymeric binders and graded sand. With water contact, it becomes very firm and locks in the concrete pavers and slabs. Check the application procedures on the bag before applying your sand. Then set two 1 inch (25 mm) pipes parallel on 0-¾ (20-0 mm) stone foundation. For pavers: Spread sand and stabilize the pavers with a vibrating plate.This will set the pavers into their bedding and level the surface. Installation Pull a string to align the modules in the first row. Place the first slabs or pavers on the bedding. Continue work by walking on the modules. Never walk on the bedding. Walk on the slabs or pavers and fill in the gaps left by the pipes. 38 Water gun and hose Broom Shovel Geotextile membrane Rake Mesuring tape If you are installing plastic paving edges, you must install them directly on the same bedding as pavers or slabs. Insert nails every 8 inches. For slabs: When you have completed laying the slabs, spread polymeric sand and sweep it in all directions to fill in the joints. You should never use the vibrating plate on the slabs. Move the pipes and repeat the operation until the entire surface is done. Do not walk on the stone bedding. Gaps are created when you move the pipes. These will be filled in a later stage during the installation of pavers and slabs. Spirit level Installing the curbs:If you install concrete curbs, you must install them directly on the same bedding as your slabs and pavers. To check that the foundation depth is uniform, use the stakes and attach a string. Stretch the string tight and, maintaining the drainage slope, check along several points to make sure that the entire foundation is at the same depth. Spread the stone dust between the pipes. Level it with a rake first and then with the aid of a straight board. tools Sweep away any excess sand. Polymeric Sand Stakes 2,5 cm (1˝) pipes Spray again until no more water soaks into the paver joint. Stop after two repetitions. We strongly suggest that you read the complete procedures described on the polymeric sand bags. Visit our website at permacon.ca to watch the pavers and slabs installation video. 4 feet straight plank String Foundation stone (0-3/4˝) Small sledgehammer and cold chisel To easily remove surface sand from pavers and slabs, use a leaf blower. Before watering, make sure that no sand remains on the surface. Gently spray a fine mist of water for 10-15 seconds on a portion of the paving surface. Wait 3-4 minutes. Mechanical tamper Safety glasses Gloves Plastic curb Vibrating plate Aerosol Marker Stone dust Line level Concrete saw 3b. Walls Installation Guide Excavation tools To begin, mark out the area to be excavated with stakes and string. You can indicate various key points on the ground with an aerosol marker. To start the second row, cut a block in half to make a half block. Draw a line around the block. Strike that line. Finish the cut by striking firmly on the visible face of the block. You can also make the cut with a concrete saw. Determine the level of your wall from the lowest point. We strongly recommend that you wear safety glasses for this step» Dig a trench at least 12 inches (300 mm) deep by 24 inches (600 mm) wide. To check that the depth of the trench is uniform, use the stakes and attach a string in a level manner. Stretch the string tight and with a line level, check along several points to make sure that the whole trench is at the same depth. Next, install a second and third row of blocks, making sure that the rear lip, if there is one, rests firmly on the block on the row underneath. If the block has no rear lip, you should position the block by aligning the front faces. Alternate the position of the blocks to off-set the joints. Check that the blocks are level. Foundation Never install blocks in a column. You must always overlap the joints. To ensure that the wall is solid, you can glue each block with concrete adhesive. Fill the trench with 10 inches (254 mm) of 0-¾ crushed stone (20-0 mm). Level it with a rake. To facilitate compaction, you can hose down the surface. Use the mechanical tamper to compact the entire surface. Overlap the strokes of the tamper. To check that the foundation is uniform, attach a string in a level manner. Stretch the string tight and, with a line level, check along several points to make sure that the whole foundation is at the same depth. The back of the wall can now be filled with dirt or top soil. Finishing For certain types of walls, capping is necessary. If this is the case, all capping modules must be glued with concrete adhesive. For the first row only, if necessary, remove the lip on the rear of the block with a small sledgehammer. (Type of blocks that you must remove the lip on the rear: Border wall and Flagstone wall). Fold the geotextile under the front of the last row Pull a string to align the blocks in the first row. Install the first row of blocks, starting with a corner. Check levels in both directions, from front to rear and left to right. Remove or add stone dust to adjust the level. You can also adjust the level by lightly tapping the surface of the block with a small sledgehammer. Check the level from block to block. Shovel Geotextile membrane Rake Stone dust Install a geotextile. This will prevent garden soil from contaminating the clean stone Spread ½ inch (12.7 mm) of stone dust on top of the compacted foundation. Check the final level with a spirit level. We strongly recommend that you wear safety glasses for this step. Perforated drainage pipe When the wall is completed, install a perforated drainage pipe behind the wall and connect it to the existing drainage system. Fill the space behind the wall with ¾ inch (20 mm) clean stone. Installation This step will assist in leveling the blocks. Prepare a number of blocks in advance. Spirit Level Slide the capping module forwards so that it overhangs from the face of the wall by about 1 inch (25.4 mm). Concrete adhesive Gloves Safety glasses Stakes Mesuring tape Mechanical tamper String Drainage stone (3/4˝) Visit our website at permacon.ca to watch our wall installation video. Small sledgehammer and cold chisel Foundation stone (0-3/4˝) Aerosol Marker Concrete saw Line level 39 decorprecast.com The Decor product line is manufactured by Permacon, the largest Canadian manufacturer of concrete landscaping and masonry products. Ideal for both residential and commercial applications, Permacon products are designed for professionals and do-it-yourselfers alike. Over the last 60 years, Permacon has acquired a reputation as an industry leader, thanks to its innovative approach and the quality of its products. Reliable. Trendsetting. Respectful. These are the values that drive us. MARCH 2014
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