20150313070810_Final Report_Detailed Energy Use

Transcription

Alte rn a tive En e rg y P ro m o tio n Ce n tre
Na tio n a l Ru ra l a n d Re n e wa b le En e rg y P ro g ra m
Kh u m a lta r, La litp u r
FINAL REPORT
PREPARATION OF A DETAILED CATALOGUE OF ENERGY USE
APPLICATION
Submitted By:
Alliance Consults Pvt. Ltd.
Address: P. O. Box 10728, Shantinagar, Kathmandu
Contact No.: 01-6916772, 1-4107768
email: info@allianceconsults.com
October 2014
Acknowledgement
We would like to provide sincere gratitude NRREP/PEU team for providing this
opportunity of working with AEPC/NRREP and also for their coordination and support.
We would like to provide sincere thanks to MEDEP, DCCI and CSBID of respective
sites for their support and information.
Similarly we would like to thank all the personnel and organizations who were directly or
indirectly involved in this assessment.
Last but not the least, we would like to offer our sincere gratitude to all the traders for
providing the needed information and taking their time off for the meetings and
discussion.
Every effort has been made to give where it is due for the material content herein. If
inadvertently we have omitted giving credit to those persons and organizations, we would
like to thank all those who have helped us in this assessment directly or indirectly.
Study Team
CONTENTS
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Index
Bamboo Processing
Motorcycle workshop and tire repairing
Beauty Parlour
Cable TV
Cheese Making
Photo Studio
Electric/Electronic Repair Center
Fruit Processing (Orange, Lemon, Bel)
Ginger Cleaner
Meat Processing
Potato Powder
Rope Making
Rural ICT Center
Shoe making
Sisnoo Processing
Soyabean Processing
Tapari Making
Tea Processing
X-ray Machine
Masala Grinder
Rice Mill
Cold Storage
Chowmein Making
Lapsi Titaura Making
Rural Furniture Carpentry
Grill Workshop
Ice Cream Making
Milk Chilling
Nepali Handmade Paper Making
Oil Expeller
Rural Bakery and Biscuits Making
Power Loom
Chiura and Murai Mill
Dryer (Fruits, Vegetable)
Grinder
Preparation of a Detailed Catalogue of Energy Use Application
Bamboo Furniture Enterprise
Splitting Machine
Internal Knot Removing Machine
Bamboo Stick Making Machine
1. Background
Bamboo is one of the important non-timber forest products (NTFPs) found widely in Nepal.
Bamboo enterprise is one of the key instruments for the upliftment of socio-economic status
of poor and under privileged people in Nepal. The enterprise can be established in rural area
where abundant source of bamboo available.
Major bamboo product is Doko, Dalo, Nanglo/ Chalno, racks, furniture, Photo frame,
decorative Items, and others handicraft. Bamboo stick is also used in incense stick industry.
The catalogue explains about the process and machinery used in Bamboo furniture and
incense stick enterprise. One skilled and two unskilled manpower is required to operate the
enterprise.
2. Introduction of the Technology
Bamboo splitting machines is used for splitting of bamboo into number of equal parts such as 6″
8″ and 10″. The blades used in this machine are sharp-able and removable. Knot removal
machine removes the internal and external knots present on the joints of bamboo. Bamboo Stick
making machine feeds the bamboo slices and convert it into bamboo round sticks of varying
lengths. Round sticks prepared from our machines can be used in both funnel type machines and
by handmade Agarbatti makers.
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Prepared by: Alliance Consults Pvt. Ltd.
3. Flow chart of bamboo processing
Collection of
Bamboo and cutting
of external Branch
Cutting of Bamboo into
desirable length
Bamboo splitting
Choya (Green Part
Removing)
Doko, dalo, naglo
production
Internal knot removal
Stick Preparation
Furniture Production
Frame Preparation
4. Technical Specification
Name of the Equipment
Bamboo splitting
Machine
Knot Removing Machine
Capacity
6’
Wattage
5.625 kW
Productive Life
10 years
20 mm
2 HP
5 years
Round Stick Making
Machine
1.2 mm
dia
3.5 HP
10 years
Function
Splitting into smaller
width slats
Removing internal
knot
Making sticks
5. Tips for operation and Maintenance
•
•
•
•
Cutting blades should be made sharp weekly.
For maximum processing efficiency, culms should be cut into longer size
Greasing and oiling of rotary/movable parts should be done in weekly basis (daily if
possible)
Gloves, Goggles and full sleeve clothes should be worn during work
6. Suggestion for Safety
•
•
•
Gloves should be used during work
Splitting of bamboo should be done carefully as it may cut/bruise
First Aid Kit should be kept in easily accessible place
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7. Common Practices, Availability and Price
Several machines such as Bamboo splitting, Knot removing, Bamboo Polishing, Bamboo sticks
making, Bamboo Wool Shaper Forming Machine, Bamboo cross cutting machine is used in
bamboo enterprise. Whole set of equipment is expensive and may not be economically feasible
for small scale enterprise. For a small scale enterprise 6 inch Bamboo splitting machine, 20 mm
thick internal knot removing machine and round stick making machine is in common practice
which cost nearly NRs. 240000-280000.00 depending upon brands.
The average market price of the Bamboo processing machine is presented below.
SN Name of the Technology
Capacity / size Warranty/ Average Price
Guaranty
1
Bamboo Splitting Machine
6’
Yes
40000.00
2
8’
Yes
60000.00
3
10’
Yes
80000.00
4
12’
Yes
100000.00
5
Internal Knot Removing
Machine
Round Stick Making
Machine
20 mm thick
Yes
120000-80000
4500 R.P.M.
Yes
120000-80000
6
8. List of Manufacture and Suppliers
There are not any manufacturer and regular suppliers of Bamboo processing Machines in Nepal.
Some Machinery suppliers of Kathmandu, Butwal, Birgunj and Nepalgunj can supply the
technology on demand. For details contact the following suppliers
S.N
Name
Email
Ph. No.
1
Gautam Machinery
Tools
hubsi@live.com
2
Total Machinery &
Chemical(H) P.Ltd
otal_tic71@yahoo.com
3
Global Trading
Complex
packaginggl@gmail.com
9856020224,
061-531283
01-4215032,
9851059471,
9801059471
9851025022
4
Anil Enterprises
5
Prashant bamboo
Machines
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Address
Pokhara
Kathmandu
India
info@prashantbamboo.co
m
9823094850,
+917122762168
India
Motorcycle Workshop
Compressor
Wash Machine
1. Introduction of the enterprise
Motorcycle and Scoter are comparatively cheap and handy means of transport in Nepal and also
the symbol of status for the youth in rural areas. After the rural areas are linked with the main
city by roads, the population of vehicles especially motorcycle has increased. Motorcycle
workshop has a good consumption of electricity and will prove a better choice in enterprise
development in the vicinity of MHP. It creates employment. Apart from skilled manpower, a
helper will be needed in a small workshop.
At the prior stage of workshop enterprises, we need a compressor and a wash machine. A semiskilled manpower having knowledge about parts of motorcycle can run this enterprise with 1
month training about the job. Pressure maintaining training should be given to the worker, over
pressure on tire can burst it.
Name of the
Equipment
Compressor
Wash machine
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Capacity
Wattage
Productive Life
Function
1 HP
1-3 HP
0.75 kW
1.5 kW
3-4 years
3-4 years
Filling tire
Cleaning motorcycle
and parts
•
•
•
•
•
Air pressure of compressor should be accordance to compressor tank specification.
Water storage tank should be of sufficient capacity.
Sewer line should be constructed.
Toolbox should be available.
Spare hosepipe and pressure gauge should be kept.
5. Suggestions for safety
•
•
•
•
•
Pressure of the tires should be checked before and while filling air in tire
First aid kit should be always available in the enterprises.
Used tools should be placed in proper place after use to avoid accidents.
Cleaning of floor should be done regularly to avoid slipping due to oil and grease.
No smoking in working place should be maintained.
6. Common practice, Availability and Price
For small scale of enterprise, a compressor of generally 100 lbs capacity with 1 HP power
consumption is commonly practiced which cost nearly about Nrs.25000. A wash machine is
required of 1 cylinder type with a 1-3 HP power consumption which nearly cost about
Nrs.12500. Extra accessories like storage tank is required which cost about Nrs.7000.
Availability of the technology in different market hub and average price is listed in tabular form
below.
7. Market Price based on different locations
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Wash machine
S.
Brand
Type
N
1
1
cylinder
3
Chinese
2
cylinder
3
3
cylinder
4
Karchar
5
Emerald
k 29
Price Range
HP
Birtamode
1
12500
2
Birgunj
Narayanghat
1200012500
2300024500
1200013000
12500-12800
26500-28000
3
95000100000
3
Kathmandu
1
Captain
100
1
2
Pentagon
150
1
3
Gtex
200
1
4
Emerald
150
1
250
2
300
2
500
3-5.
500
3-5.
Indian
Price Range
220002350023000
24000
1200012500
3550037000
1950020000
210002000022000
22000
258002300027000
25000
3250033500
4550046000
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Pokhara
Butwal
Nepalgunj
Dhangadi
1050012000
1300015000
1300015000
1250013500
1150012000
1200013000
9200095000
1350014500
Compressor
5
Biratnagar
1350014500
230024500
7500
950010000
1500016500
2200023000
2200023000
2000025000
2150024500
3550037000
2100022000
23500
30500-35500
4550046000
Motor
HP
Phase
1
0.5
I
5000
2
1
I
7000
8000
6200/5500
5500
3
1.5
I
8200
8300
7500/6500
9000
2
I
9400
10300
9500/7500
9500
5
3
I/III
11600
12300
12500/950
0
12500
6
5
I/III
18500
14800
20000
16500/
12000
11
12
13
14
15
16
0.5
1
1.5
2
2.5
3
I
I
I
I
10000
11550
12550
I/III
22000
5
I/III
28000
4
17
Brand
Chinese
Indian
Biratnagar
1440 RPM
1440 RPM
8500
11500
17500
36000
9000
10000
12000
18700
Naranghat
Price Range
Pokhara
1440
1440 RPM
960 RPM
RPM
Birgunj
1440
960
RPM
RPM
5200
S.N
Birtamode
1440 RPM
Kathmandu
1440 RPM
4800
9500
10500
11500
Nepalgunj
1440 RPM
960 RPM
Dhangadi
1440
960 RPM
RPM
6000/4500
9500
13500
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Butwal
5500
7200
7000
8500
9000
9500 /
7700
12500 /
9500
17500 /
12500
12500
6500
7500
95000
12000
11500
11500
19000
12500
7500
8500
10000
12500
8500
13600
12500
18500
48000/
35000
42000
8. List of Major Manufactures and Suppliers
S.
N
Name
Contact Person
1
A.S. Machinery Suppliers
Jay Gurung
2
Janaki Machinery
Suresh Pokhrel
3
Ram Krishna Machinery Shree
Shiva Machinery Traders
4
Shradha Machinery
Subu
5
Anish Mechinary Stores
Pramod Kushwaha
6
Nepal Machinery Traders
Ashish Sarawagi
7
Maweswar Hardware and
Engineering Works
8
Joshep and Brothers
Govinda Shrestha,
Buddhi Nurey
9
Raut Enterprises
Dor Bdr Raut
10
Kharel Machinery Stores
Narayan Kharel
11
Samjhana Machineries
Resham Khatiwada
12
Bhanu Machinery Suppliers
Bishow Raj Koirala
13
Gautam Machinery Tools
Hari Gautam
Email
shradhamachinery@g
mail.com
ashishsarawagi27@ya
hoo.com/nmtraders@
wlink.com.np
g.m_islam@yahoo.co
m
hubsi@live.com
Ph. No
021-526298,
9852029195,
9816302350
021-530400,
021-535333
021-531817,
9852027554
051-524234
9804233033
051-523288
051-525294,
091-521823,
9848576772,
9729140679
9845541939,
984550356,
056-572355
9845051638
056-520497,
9845055447
056-572164
9846027682,
9856020682,
061-551517
9856020224,
061-531283
9856024986,
061-530252
Suresh Kr.Gupta
071-547098
16
Swami Nath Prasad
071-542801
17
Jai Trishakti Machinery Stores
Makesh Kumar Jha
071-548693
18
Rishiraj Traders
19
Manakamana Trading
20
Om chaudhari traders
21
Kabir traders & suppliers
15
5|Page
Baburam Bastola
rrt.npj@gmail.com
N.P. Tiwari
M.D.Aslam Ali
manakamana523409@
gmail.com
kabirkn2055@gmail.co
m
Biratnagar
Birjung
9855061013
Subha Pokhara Machinery
Tools
Subha Gupta Machinery
Stores
Nepal Machinery Stores
14
Address
081-523068,
9858021121,
9858021897
523409
9858420394
091-523550
985842019
9858424259,
9729152786,
091-525959
Dhangadi
Naranghat
Pokhara
Butwal
Nepalgunj
Dhangadhi
BEAUTY PARLOUR
1. Background
Beauty Parlor aims to provide services that include hair treatment, manicures, facials and other
cosmetic treatments to the women. The demand of the beauty parlor is increasing in rural area;
therefore, beauty parlor shop has good scope in rural market centre. A trained woman (6 month
training) can operate the enterprise.
2. Introduction of Technology
As this technology is related to human body parts, so it requires special attention during work
time. Special attention should be given while using this technology. The work of beauty parlor is
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a specific job for the beautification of men, women and children, setting of hairs, hair dye and
removal of unwanted hair. Due to this application, the job of beauticians has become very profit
making. This technology uses chemical which should be in proper quantity and heating level
should be maintained, else hair burn, face burn may occur.
The job of a beauty parlor is a specialized one. It needs proper training and practice.
Name of the
Equipment
Hair Steamer
Hair Roller
Hair straightener
Wattage
Productive Life
Function
0.65 kW
0.65 kW
0.65 kW
2 years
2.5 years
1 years
Cleaning hair
Shaping in style
Making straight
Face Steamer
Wax Heater
Face Massager
Hair Dryer
0.78 kW
0.09 kW
0.09 kW
1.8 kW
3 years
2 years
3 years
2 years
Cleaning face
Heating wax
Drying hair
4. Tips for Operation and Maintenance
•
•
•
Prescribed quantity of materials should be preferred for better output.
Accessories should be cleaned after use.
The parlour should be well lighted
5. Suggestion for Safety.
•
•
•
Gloves and mask should be used.
Regular cleaning of the parlour should be done
Disposing of hair and other materials used (wax, colour etc.) should be done in proper
place
6. Common Practice, Availability and Price
In rural areas, for a small scale beauty parlor to come into existence we require hair steamer of
about NRs.5000 , roller which cost about Nrs.3500, straightener which approximately cost
Nrs.7000, face steamer costing up to Nrs.6000, wax heater having price about Nrs.700, face
massager of about Nrs.1200, hair dryer which cost about Nrs.4000 etc. Accessories like combs,
mirror and scissors should be kept in stock which cost around Nrs.3000.Detail price list of
different brand in different market center is listed below.
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Hair Steamer
SN
Brand
Wattage
1
kingdom
500 W
2
kingdom 16 B
650 W
3
Chinese
4
Hair cap
Hair Curly Roller
Price Range
Birtamode Biratnagar
Birgunj
Narayanghat
4200-4500
35004500
650 W
650 W
4200-4500
1050-1200
Price Range
1
VNG
650 W
2800-3200
2
Philips
650 W
3200-3500
3
Chinese
650 W
350-1000
Hair Straightener
Kathmandu Pokhara
38004500
Butwal
35006000
Nepalgunj Dhangadi
5000-5500
32004700
4000-4200
4000-4500
500-800
10001600
6503000
2500-3500
2700-3000
3000-3450
2500-2800
10001250
300-1200
Price Range
1
Philips
650 W
7500-8200
2
VNG
650 W
3200-3400
3
Smile
650 W
2800-3200
4
Young
650 W
1400-1550
5
Chinese
650 W
Face Steamer
7000-8200
15004000
28004200
13508000
3500-4100
30003500
3500-3800
3500-7000
350-7000
4800-6500
Price Range
1
Chinese
780 W
2
kingdom
780 W
1500-3500
4800-5000
5000
3|Page
1506000
4700-5000
50005500
42006000
5500-6000
Wax Heater
SN
Brand
1
Indian(manual)
2
Automatic
Face Massager
1
Indian
2
3
Ozomax
Hair Dryer
Wattage
Price Range
Birtamode Biratnagar
Birgunj
90 W
Narayanghat
Kathmandu Pokhara
250-650
90 W
400-800
550-650
Butwal
4501000
Nepalgunj Dhangadi
475-600
250-350
200-700
Price Range
9W
9W
9W
1800~2000
W
1800~3000
W
1800~3000
W
10001860
1500-1650
450-1050
750-900
Price Range
1
smile
2
VNG
3
Philips
4
Chinese
2500 W
600-800
5
Braun
2500 W
1800-2000
500-1350
2000-2200
7501000
1800-2000
1800-2000
17002000
2200-2500
3500-4200
650-3200
1500-2000
4|Page
500-4000
8503200
22002500
12002500
17002360
S.N
Name
Contact Person
1
Beauty Collection
Dharma Shah
2
Roop Shree Cosmetic
Dharma Shah
3
Jaya Mata Di
4
Daju Bhai Chudi Pasal
5
Beauty Collection
Prabhu Rajbhandari, Ganga
Rajbhandari
6
Utshav Beauty Mark
Shyam Shrestha Surakshya
shrestha
7
Jay Sulav Cosmetics
Prem dahal
8
K.G.P traders
Kiran Thapa, Durga Bdr.
Tamang
9
Balaji Emporium
Raju Sraf, Sarita Saraf
Sanket Khanal, Pramod
Niraula
Rakesh Pandey
11
12
Facial Home and Beauty
Parlour
Beauty Collection
Kamana Cosmetics
Satyanarayan Saraogi
Bishnu Kr,Thapa
13
Blue Heaven Cosmetic Pasal
Vinay Agrawal
10
5|Page
Ph. No
023-543195,
933261927,
9815097021
9804968000,
9842634235
9842047549,
9842027270
985127722
9855061354,
9845213354,
056-572207
9845053525,
9845423388
9804127123,
9804117508
9846443369,
9804196080
9856023371,
9806500000
9808786748
01-4255552
071-229618
081-524018,
9848024156
Address
Birtamode
Biratnagar
Birgunj
Narayanghat
Pokhara
Kathmandu
Butwal
Nepalgunj
Cable TV
1. Background
Now a day television has been part and parcel of our life. Television is not only means of mass
communication it is a main means of entertainments in rural area. With increasing socio
economic status and access to rural electrification almost every household owns TV even in rural
area. Thus, the number of cable TV providers and broadcasters are growing day by day and it has
been a lucrative business in both Urban and Rural areas of Nepal. Cable TV services enterprise
can be established in rural market centre and supply to surrounding villages. A well trained
manpower and little unskilled manpower are required to operate the business.
2.
Introduction of the Technology
Cable TV suppliers need receiver, transmitter, Module, Combiner, amplifiers to
supplies television channel using broadcast signals relayed from communication satellites. Cable
TV programming is usually received by a satellite dish and processed by a satellite TV receiver
in the form of a set-top box, which makes the final delivery to the TV screen.
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3. Technical specification
Receiver
Wattage
2W
Transmitter
3W
Module
10 W
Combiner
Amplifier
5W
1-2 W
Productive Life
Function
Receives signal from
satellite
Transmits signal to
broadcast channel
Mixes signals in
accordance to cable
system’s channel
numbering
Amplifies the noise
4. Accessories
•
•
•
•
•
•
•
Optical Transmitter (not required for 1-2 km range)
12’ Umbrella (No. 8, 96 Channels)
Computer
Receiver (Decoder)
Modulator
Combiner
Amplifier
•
•
•
•
•
•
Adopt company policies that comply with and emphasize the requirements for working at
safe distances from all power lines.
Comprehensive safety program that includes, but is not limited to, training of employees
in hazard recognition and avoidance, and safe work practices should be practiced.
Simple Billing System should be maintained
Channel subscribing should be done on time
24 hours helpline should be maintained
Proper sine wave sync shifting should be done
•
•
•
•
Stable working platform and safety harness should be provided
Proper earthing system especially for dish antenna should be done
The skills and techniques necessary to distinguish exposed live parts from other parts of
electric equipment should be introduced
Leather work gloves, helmets and shoes should be provided to the technicians
2|Page
The selection of suppliers is on tender basis. The price varies in accordance to the selection of
package selected. Free channels include all the Nepalese Channels e.g. Nepal TV, Kantipur TV,
Image Channel, Avenues Television etc. Pay Channel includes Sony, Zee TV, and Star etc.
8. List of Manufacturers, Suppliers and details
Current suppliers are listed below (4 - 5). The first three names can assist in the process with
suppliers.
S.N
Name
Contact
Person
1
Sharp Electronics
Kartik Gupta
3
Digital System of
Nepal
Email
www.dnsnepal.com/sharma
d@dsnnepal.com/niraulag
@dsnnepal.com
4
Prime Connect
5
S Electronics
Sunil Khanal
6
Bageswori Cable
Ohm Gurung
Ph. No
Address
9851110213
Birgunj
977-14107212,
4107213
Kathmandu
985823140
Nepalgunj
3|Page
Ohmgrg99@yahoo.com
9848058875
Cheese Making
Separation of Curd and Whey
Cheese Vat
Cheese
1. Introduction
Cheese is a food derived from milk that is produced in a wide range of flavors, textures, and
forms by coagulation of the milk protein casein. It comprises proteins and fat from milk, usually
the milk of cows, buffalo, goats, or sheep.
Cheese is valued for its portability, long life, and high content of fat, protein, calcium,
and phosphorus. The technology is highly suitable where milk production is high and the direct
consumption of milk and milk produce are low and potentiality of rural tourism. It replaces the
traditional milk processing technology and can be operated by the household having 1-2 days
intensive processing trainings.
This technology requires a cheese shredder and grater for its operation. This technology requires
skilled manpower for handling the machine, while inoculating temperature should be maintained
at 32ºC and heating should be at 38 ºC.
1|Page
3. Flow chart of cheese making process
Collection/ Pasteurization of
milk
Inoculate with Starter & Non-Starter
Bacteria and Ripen
Add Rennet and Form Curd
Cut Curd and Heat
Drain whey
Texture curd
Form Cheese into
Dry Salt or Brine
Blocks
Waxing
Store and Age
Cheese Shredder
Capacity
60 kg/hr
Wattage
0.5 kW
Productive Life
5 years
Function
Shredding of
cheese
Cheese Grater
30 kg/hr
0.45 kW
5 years
Grating of cheese
•
•
•
•
Proper pasteurization, quantity of bacteria should be in proportion for good outcome.
Cheese should be cut down as per block size for preservation.
Waxing should be done for long preservation.
Toolbox should be available
2|Page
•
•
Glove and Gum boots should be worn.
Keep first aid kit always available.
In case of small scale cheese making, only simple machine without energy is used, sometime the
Shredder machine can be used. Most of the cases, the small scale entrepreneur practice the
traditional method of cheese making. The energy used machine like, pasteurizer, chilling vat and
cheese presser are used only in case of large and commercial purpose.
Price for cheese grater machine is NRs 45000 to 60000
S.N
Name
Email
Ph. No.
Address
1
hubsi@live.com
Pokhara
2
Total Machinery &
Chemical(H) P.Ltd
3
Global Trading Complex
9856020224,
061-531283
01-4215032,
9851059471,
9801059471
9851025022
4
Hari Om Industries
3|Page
Kathmandu
India
Electronics and Electrical Repair Shop
1.
Background
Electronics and electrical repair shop are targeted to repair the electronics devices such as Radio,
Television, refrigerator, mobile and computers etc. With the rural electrification uses of such
devices increasing even in rural area of Nepal. The trend of people working abroad has brought a
great change electrical and electronics need in villages. Radio, Music players, Television,
Refrigerator, VCD/DVD, Telephones and Mobiles are most common electronics devices
available in rural villages. One skilled manpower with 12 month on the job training can operate
the enterprise.
This technology uses sophisticated machine so it requires a trained skilled manpower to operate
this enterprises. In the starting soldering rod with 0.025 kW, power supply, hot gun, table lamp,
Multi-meter and a set up screw drivers and tool box is required.
Soldering rod
Power supply
Hot gun
Table lamp
Multimeter
1|Page
Capacity
2 amp
8 mA
Wattage
0.025 kW
0.45 kW
0.006 kW
-
Productive Life
2 years
5 years
2 years
5 years
3 years
4.
•
•
•
•
Tips for Operation and Maintenance
Spares should be in adequate quantity in the enterprises.
Working space should be well ventilated.
Power supply should be always available.
Working room should be cleaned.
•
•
•
•
6.
Should check wires for loose connection and avoid short circuit
Should be careful of electric shock.
Fire Extinguisher should be available
Common Practices, Availability and Price
For starting a small electronic repair shop, we need power supply of 240 volts and proper wiring
should be done, soldering iron along with soldering rod is suggested which cost around Nrs.500.
A set of power supply, hot gun, and table lamp, multimeter cost NRs. 10,000 . A set of screw
driver and tool box nearly cost nearly NRs.2000. Average market price along with its range of
each technology/equipment in each respective market hub is listed in the table below.
7.
Market Price based on different locations
2|Page
Soldering Rod
SN Brand
Wattage Birtamode Biratnagar Birgunj
1
Chinese
25 W
2
Indian(Baku)
15 W
3
HFA(Chinese)
30 W
4
Goot
30 W
Price Range
Narayanghat Kathmandu Pokhara
375-400
70-300
70-350
80-120
85-110
Nepalgunj Dhangadi
350-580
120-550
55-670
120-550
70-300
80-125
400-450
1950-2350
2000-2350
1875-1950
1900-2300
260-300
225-250
Power Supply
Price Range
1
Baku
2 amp
2
Digital
2 amp
3
Chinese
5 amp
2000-2500
2000-2500
1900-2100
1900-2300
1900-2700
1600-1750
4000-8000
Hot Gun
1
Butwal
6500-7000
3000-4200
Price Range
Baku 875/858
450 W
3200-3300
3000-3200
3000-3400
3100-3600
3050-3500
2
Baku (Delhi made)
450 W
1300-1550
1100-1350
1200-1500
1300-1400
2400-2500
3
Quick 858 D
450 W
4
Chinese
60 W
5
Digital
60 W
3000-3500
3000-3300
4000-4200
3200-3500
2200-4500
2200-4500
2000-5000
2100-5000
4300-4500
Table Lamp (for drying)
Price Range
1
Chinese
60 W
650-900
600-850
550-700
600-825
625-850
600-800
600-825
650-850
650-800
2
Lamp
60 W
400-550
400-600
400-550
425-600
400-500
450-550
400-550
400-550
450-550
210-350
350-500
Multi-meter
Price Range
1
Digital m/m haoyue
8 mA
2
Indian
8 mA
3
Sumwa
8 mA
210-250
800-1200
700-1000
1200-1550
400-550
3|Page
1250-1650
1250-1750
225-600
1200-1600
1500-1900
450-500
450-500
8.
S.N
1
2
List of Manufacturers, Suppliers and details
Name
Quick Electronics
Powertech Electronics
Center
Contact Person
Manoj Dahal
Email
Alekh kr.meche
amirashdeep@
gmail.com
Ph. No
023-544283
023-540426,
9852673896
9852674957,
9842692633,
023-544165
3
A-one Suppliers
Khagendra Dhungel,
Dipika Dhakal
4
Shree Shyam Chasma
Ghar
Jaya Prakash Ji
9845099097
5
BP Tradelink
BP Adhakari, Sushil
Lamichane
6
Rose Mobile Link
Kamal Baral
7
Nepal Accessories
Buddhi Thapa,
Ashish Gurung
8
Funky Boss Electronics
Shiva Psd Adhikari,
Narendra Pandit
9
Roj Mobile Link
Kamal Baral
9845122243,
9845400000
9846304504,
9802804504
061-536220,
9846107963,
9804144561
061-534689,
9856023639
9846304504,
9802804504
9846148082,
9846201135
10
11
12
13
Manisha Monika
Traders
ASP Electronics
Enterprises
Uday K.C
Anil Giri
Balaji Electronic
Concern
Yagya Raj Bhatta
Aashish Electronic and
Mobile Gallery
Tohit Siddiqui
4|Page
bhattayagyaraj
@gmail.com
Address
Birtamode
Birgunj
Naranghat
Pokhara
01-4266061
Kathmandu
9841614110,
091-521562,
9804642375
091-524265,
9858422605
Dhangadi
Fruit Processing (Orange and Lemon Squash)
Fresh Harvested Orange
Juice squeezer
Bottled Juice
Pasteurization Tank
1. Background
Citrus (Mandarin, lime and Lemon) is one of the major fruit of Nepal grown in all mid-hills
across the country. The catalogue explains about the orange and Lemon squash making at micro
level. Due to high quantity of production of Orange in Nepal, agro-based industry can be setup in
the potential sites where Orange can be one of the high income cash crops. The fruit which has
large size and attractive shape can fetch attractive market; therefore, squash making enterprise
can utilized low grade fruit.
1|Page
2. Introduction to the Technology
There are various technologies available for Orange and Lemon preparation. This catalogue
relates simple technology that is suitable for small scale production. Main technology required
for juice making is juice squeezer and pasteurization tank. Juice Extractor extracts juice from
manually peeled fruits. After blending and mixing with sugar syrup, the fresh juice is placed in
pasteurization tank for further processing. Two skilled manpower’s are required to operate the
enterprise at full capacity.
3. Flow chart of orange and Lemon Squash making process
Fruit harvesting and Grading
Large sized and high quality fruit
Small sized and low quality
fruit
Soaking and washing
Sell to the market
Peeing
Fruit squeezing Machine
Sieving and finishing
Blending and mixing with
sugar syrup
Pasteurization
Bottling and
sealing
Marketing
Juice Extractor
Fruits Juice Making
Machine
2|Page
Capacity
Wattage
Productive Life
Function
0.5 ton/hr
1.5 kW
10 years
Extracting
40 metric cube
5.5 kW
20 years
Pasteurization &
Storing juice
•
•
•
•
•
•
Quality should be checked throughout the production process.
Precise measurement of the additives and sugar syrup should be done
Machine should not be started without fruits in it to prevent bearings from wearing.
Bottled juice should be air tighten. The life of dried Orange is usually 18-24 months which
depends on the quality of packaging material
Proper cleaning of machine should be done in daily basis
•
•
•
•
The connecting wires from power supply to machine should be check properly.
Machine should be turned off after use
Use of Gloves and Hair Cover should be made mandatory
7. Common Price, Availability and Suppliers
For a small scale production, a fruit juice making machine of model DC450S having bowl
diameter 450 mm and main drive capacity of 5.5 kW power consumption is suggested which cost
about Nrs.140000-160000.Chinese juice extractor cost around NRs.80,000.motor of 1 HP cost
around NRs.6500.
3|Page
Phase
Price Range
HP
Brand
S.N
Motor
Birtamode
1440
RPM
960
RPM
Biratnagar
1440 RPM
Birgunj
1440
RPM
Naranghat
960
RPM
1440 RPM
Kathmandu
1440 RPM
0.5
I
5000
5200
4800
2
1
I
7000
8000
6200/5500
5500
3
1.5
I
8200
8300
7500/6500
4
2
I
9400
10300
3
I/III
11600
12300
5
I/III
18500
14800
5
6
7
Chinese
1
7.5
11500
12500/9500
12500
12500 / 9500
11500
18700
20000
16500 / 12000
17500 / 12500
19000
17500
21000
21500
30000/35000
30500
35000
35000
36000
47000
45000
31100
21650
35200
20000
20500
9
15
I/III
31500
35300
32450
46400
30000
30000
10
20
I/III
36500
48500
37400
35000
33000
11
0.5
I
12
1
I
10000
11500
9000
9500
13
1.5
I
11550
17500
10000
10500
14
2
I
12550
36000
12000
11500
15
2.5
Indian
20300
5500
12500
8000
30000
45000
8500
9500
10
I/III
36000
20
15
I/III
54000
21
20
I/III
65000
7500
8500
8500
12500
13600
12500
48500
90000
42000
45000
52000
48000
55000
78000
55000
75000
95000
75000
95000
55000
78000
18500
48000/35000
48000
79000
4|Page
32300
10000
12000
75000
22500
7500
58000
7.5
12500
6500
95000
13500
19
960
RPM
9500 / 7700
I/III
18
1440 RPM
9500
17000
28000
960 RPM
9500/7500
18500
I/III
1440 RPM
Dhangadi
9000
32750
5
Nepalgunj
8500
10
17
960
RPM
9000
13200
22000
Butwal
1440
RPM
7000
21200
I/III
960
RPM
7200
18500
3
1440
RPM
4500
8
16
Pokhara
960
RPM
17850
S.N.
1
2
3
Name
Contact Person
Email
Ph. No
9856020224,
Gautam
Machinery Tools
hubsi@live.com
Total Machinery
& Chemical(H)
P.Ltd
Otal_tic71@yahoo.
9851059471,
com
01-4215032
Global Trading
Complex
packaginggl@gmail
5|Page
Address
Pokhara
061-531283
Kathmandu
9851025022
.com
Ginger Processing (Washing)
Ginger wash machine
Cleaned Ginger
1. Introduction of the enterprise
Ginger farming is one of the main sources of cash income for the small farmers of the mid-hills
in Nepal. Nepal ranks in third position of the world’s third largest producer of ginger after India
and China. More than 75% ginger produced in the Nepal is sold without any value addition
process. This has limited the bargaining power of farmers and traders of Nepal in comparison to
their counterparts across the border. Ginger can be washed by using compressor machine,
operated with electricity.
Ginger washing enterprise has good potential in commercial ginger producing area, which adds
20-30% value on ginger price as compared to unclean Ginger.
The Ginger washing machine is composed of frame, speed motor, cover, drum chamber, pipeline
shower, sprinkler, and water tank. There are liner spiral install inside drum plate which by
perforated to make sure the material rotate with drum and move forward, at the same time dust
flushing away by above high pressure sprinkler, sewage flow to below water tank and filtrate by
sieve, then return for washing again through water pump. The machine can be operated anyone
with 2-3 days orientation.
1|Page
3. Flow chart of the process
Harvesting and Collection
of the Fresh ginger
Rhizome
Cleaning of the rhizome
by washing machine
Grading and Packaging
Sun or Shed drying to remove
moisture
4. Technical Specifications
Name of
the
Technology
Ginger
washing
Machine
Capacity
Size
Watt
Production
(output)
5.5 kW
150-250
kg/hr
Dimension (L X B X
H) m3
1180mm*780*700mm
Functions
Weight (Kg)
200 kg
Washing
of fresh
Ginger
•
•
•
•
Water pressure of the tank should be maintained only to remove dust attached with
the rhizome. High pressure may remove fleshes of ginger
Use clean water to wash the ginger
Packaging of the Ginger should be after completely removing water from the
surface.
The machine should be cleaned after use.
6. Suggestions for Safety
•
•
•
2|Page
The power supply to washing machine should be cut off while cleaning the machine.
Use gloves while operating
First Aid Kit should be in easily accessible place.
There are no manufacture and regular suppliers/agents of Ginger washing in Nepal. Machineries
of major market centre can supply the machine on demand from India. The market price of the
machines may vary NRs. 15,00,00.00-20,00,00.00 depending upon the company and
compressors power.
8. List of Major manufacture and Suppliers
There are no regular suppliers/agents in Nepal. Some machinery Traders of major cities like
Birgunj, Kathmandu, Butwal supplies the machines on demand.
S.
N.
Name
Contact
Person
1
Solpack
Systems
Harpreet
Singh
2
Guru Engineers
Raj Kumar
Patil
3
Deepak
Engineers
Sunil
Gaiwal
4
Gautam Overseas
R.B.Gautam
5
Global Trading
Complex
3|Page
Email
Ph. No
Address
+91-9953357732,
Punjab, India
+91-2066126051
Maharashtra, India
+(91)-9569010005
Maharashtra, India
info@gautams
hree.com
01-4287814, 4285783,
4035003
Kathmandu
packaginggl@g
mail.com
9851025022
guruengineers
9@gmail.com
Dry Meat and Sauces
Meat Grinder
Sausage filling machine
Sausage clipping Machine
1. Background
Demand of meat and meat product is increasing in Nepal. Several meat products such as dry
meat, sausage, Hot dog, Kima, Meat ball are salami etc are available in the market. This
catalogue relates with Dry meat and Sausage production technology and process in small scale.
Nowadays meat dry and sausage is also popular in the urban and peri-urban areas. These
products have good demand also in rural area, especially in domestic and foreign touristic places.
1|Page
2. Introduction of the technology
Meat drying in Nepal is done traditionally by sunshine, smoking and air circulation. Meat using
electric drying increases the efficiency and hygiene of the meat. For dry meat preparation,
cutting, slicing and chopping tools and electric dryer are required. To operate the technology one
semi –skilled man power is required.
To produce the meat sausage, the meat cutter, chopper and meat grinder, filler and clipper are
required. A skilled man is required to operate the technology.
3. Flow Chart
Dry Meat
Selection of the meat
Only lean meat is suitable for drying. It is very important
that raw material for dry meat is examined carefully for
undesirable alterations such as discoloration, off-odours,
manifestation of parasites, etc. Such defects must be trimmed
off. Carcasses have to be properly cut to obtain meat suitable
Cutting, chopping,
comminuting
Cutting the flesh and lean meat into the strips as much as
uniform size
Salting/curing
Heat
Treatment
2|Page
Pure common salt is used for this purpose, either dry or dissolved
in water.14-percent salt solution is preferred to dip the strips
which make more tasty as well as hygienic standpoint. It has to be
carried out within five hours after slaughter, as after that period
massive microbiological growth occurs which cannot be reduced
by salt treatment.
Enhancement of desirable texture, flavor and color, in order to
make meat products more palatable and appetizing for
consumption and reduction of microbial content thus achieving
the necessary to increase the self life and reduce the infestation
ologies for Sauces
of the microbes
Meat Processing for Sausage
Selection of the meat
Cutting,
chopping, grinding
Salting/curing
Stuffing/ filling of
semi-fabricated meat
mixes into casings
Heat
Treatment
3|Page
Only lean meat is suitable for drying. It is very important that raw
material for dry meat is examined carefully for undesirable
alterations such as discoloration, hemorrhagic spots, off-odors,
manifestation of parasites, etc. Such defects must be trimmed off.
Carcasses have to be properly cut to obtain meat suitable for
drying
The selected meat is cut and grinding by the machine
Salt adds to the taste of the final product. The content of salt in
sausages, hams, corned beef and similar products is normally
1.5-3%. Solely common salt is used.
The grinded meat is filled into casing.
Enhancement of desirable texture, flavor and color, in order to
make meat products more palatable and appetizing for
consumption and reduction of microbial content thus achieving
the necessary to increase the self-life and reduce the infestation of
the microbes
Dryer
Meat grinder
Filling machine
Clipping machine
Capacity
100 kg
90 kg/hr
-
Wattage
10 kW
1.5 kW
1.2 kW
0.8 kW
Productive Life
10 years
5 years
3 years
3 years
Function
drying
Grinding
Packing
sealing
•
•
•
•
Dryer should be handled with care and use oven gloves.
Machines should be cleaned after use.
All the bones should be removed before grinding.
Tool box should be available
•
•
•
Should be careful while clipping sausage.
Mask , Gloves and Hair Cover should be used
7. Common Price, Availability and Price
The price of the technology may differ according to the time; it is rarely available in Nepal.
Some of the suppliers in Kathmandu and Birgunj supply them on demand. Mainly it is imported
from India. Drying Dehumidifier Machine costs around NRs.50,000-65,000.
Dryer
S.N
Brand
Watt
Capacity
Price Range
Kathmandu
1
Sun works
10 kW
100kg
180000-200000
4|Page
Remarks
(Supply by
sun works)
Meat sauces making machine
S
N
Machine
Meat
Grinder
1
6
7
Capacity
(lts)
Watt
Price Range
Birta
mode
Biratn
agar
Narayanghat
2500
03200
0
90kg/h 1500
our
Filling
machine
(“sausag
e
stuffer”)
Clipping
Machine
Birgun
j
Supplied
from
Kathmandu
Kathmandu
Pokhara
Butwal
Nepalgunj
Dhan
gadi
30000
Supplied from Kathmandu
50000
25000
8. List of Major Manufacture, Suppliers and Details
S.N
Name
Email
Ph. No.
1.
Sun Works
sunworks@swn.wlink.com.np
2.
Gautam Overseas
info@gautamshree.com
01-4330854
01-4287814,
4285783,
4035003
9851059471,
9801059471,
01-4215032
3.
Total Machinery &
Chemical (H) P.Ltd
5|Page
total_tic71@yahoo.com,
pandeyfrnepal@yahoo.com
Address
Remarks
For drier
Kathmandu
On demand
Supply for
Drying
Dehumidifier
Machine
Potato Powder
Potato Flour Making Machine
1. Background
Potato powder have wide application in the processed and snack food industries, it can be used in
any recipe which requires mashed potatoes. It is also used as an ingredient for potato chips,
textured potato products, snack pellets, puffed food and infant food etc. The customer of the
potato powder is the hotels and restaurants, therefore, the enterprise can be established close by
hotels and restaurant area. One skilled and two unskilled manpower is required to operate the
enterprise at full stage.
For the manufacturing process of potato powder disc grinder, weighing machine, electric dryer
and sealing machine are needed. Operation of grinder and electric dryer is simple and can be
handled by anyone with 1-2 days orientation training. Potato is washed, cooked, peeled, pulped
sliced and grinded to get the desired product. Instead of disc grinder or chakki can be used. Over
drying should be avoided since it burns the product and destroys the color and test of the powder.
1|Page
Flow chart of Potato Powder
Washing / Sorting &
Grading of Potatoes
Peeling / Second Washing
Cooking
Pulping and Drum drying of
Pulp to produce flakes
Slicing, Pre-cooking, Cooling &
Grinding of flakes into Potato
Packaging in moisture proof multi
layer plastic pouches
Capacity
Wattage
Electric Dryer
Disc Grinder (or Chakki)
100 kg
12”-16”
10 kW
Motor capacity
Productive
Life
10 years
6-7 years
Motor
Weighing Machine
Sealing Machine
1- 2 HP
30 kg
8”-12”
746 W-1.5 kW
20w
0.5kW
3-4 years
5 years
5 years
2|Page
Function
Flakes drying
Powder making
Weighing
Sealing the plastic bags
4. Tips for operation and maintenance
•
•
•
•
•
Soil and barks should be removed for high quality product
If the grinder is used for other purpose (to grind other material), it should be properly
cleaned by using blower
Potatoes should be sliced and dried for 3-4 hours
Temperature of dryer should be maintained in between 50-60 °C. High temperature burns
the raw material destroying the color and taste of the powder
Tool box should be provided for timely maintenance (e.g. cleaning of blower in Electric
dryer, tightening of nuts and bolts etc.).
•
•
•
•
•
Mask and gloves should always be used during drying, grinding and packaging to avoid
dust hazards and also for hygienic purpose
Motor Belt should be properly closed by belt guard
Electric connection of dryer should be checked before operation
Both the dryer and potato flour making machine should be turned off after completion of
work
Always have first aid kit in the enterprises premises.
6. Common practice, availability and price
An electric dryer with 100 kg capacity with 10 kW power consumption is commonly used which
cost nearly NRs. 1,80,000-2,00,000. Disc grinder (12”-16” size) with 1-2 HP motor cost nearly
NRs. 320000-40000. Electric weighing machine (30 kg capacity) costs about NRs. 8,000-10,000
and plastic sealing machine can be purchased at NRs. 1,000-1,200. Availability of the
technology in different market centre and average price is presented in table below.
3|Page
Disc Grinder
Price Range
S.N
Brand
Type
HP
Remarks
Birtamod
Biratnagar
Birgunj
Narayanghat
1
Indian
14"
2
local
made
Rajesthan
8000-9000
8000-9000
7500-8000
8500-9500
2
Indian
14"
3
3
Chinese
FFC 23
3
4
Chinese
23 No
3
5
Pattri
16"
3
6
Kanchan
/Kalsi
12"
2
with
motor
2200023000
7
Suvam
12"
3
with
motor
2400027000
Indian
18"
2
Indian
12"
7.5
3
Indian
16"
10
4
Indian
14"
16"
Butwal
Nepalgunj
85009000
1000012000
Dhangadi
11000-11500
3850039000
3850039000
14000
1000012000
2000025000
3700039000
1750019000
2200025000
Price Range
3000032000
1
RCM
Pokhara
24000-25000
Chakki(12", 14", 16")
5
Kathmandu
1800023000
1800020000
1830020000
1750020000
18500-20000
3000035500
18500-20500
7500-9000
10
2000025000
4|Page
25000-26500
Weighing Machine
S.N
Price Range
Brand
Weight
Birtamode
Starplus
20 kg
8500-10000
Biratnagar
Birgunj
Narayanghat
Kathmandu
Pokhara
Butwal
Nepalgunj
Dhangadi
44001
4700
11200-12000
100 kg
40005 kg
4500-
4950
4800
10 kg
Dolphin
50 kg
8000-
12500-
12000
13500
6600-
6500-
6500-
7000
7000
6950
12600-13200
150002
100 kg
15900-16600
16500
10 kg
6800-
6600-
8000-
7000
7000
8600
10000Swastik
50 kg
15000100 kg
10000-11000
11500
11000-
16000
12000
13000-
3
200 kg
14000-15000
14300
Dryer
Price Range
S.N
Brand
Watt
Capacity
Kathmandu
1
Sun works
10 kw
100kg
180000-200000
Remarks
(all over Nepal Supply
by sun works)
5|Page
Motor
HP
Phase
1
0.5
I
5000
2
1
I
7000
8000
6200/5500
5500
3
1.5
I
8200
8300
7500/6500
9000
2
I
9400
10300
9500/7500
9500
5
3
I/III
11600
12300
12500/950
0
12500
6
5
I/III
18500
14800
20000
16500/
12000
11
12
13
14
15
16
0.5
1
1.5
2
2.5
3
I
I
I
I
10000
11550
12550
I/III
22000
5
I/III
28000
4
17
Brand
Chinese
Indian
1440 RPM
Biratnagar
1440 RPM
8500
11500
17500
36000
9000
10000
12000
18700
Naranghat
Price Range
Pokhara
1440
1440 RPM
960 RPM
RPM
Birgunj
1440
960
RPM
RPM
5200
S.N
Birtamode
1440 RPM
Kathmandu
Butwal
1440 RPM
4800
9500
10500
11500
Nepalgunj
1440 RPM
960 RPM
6000/4500
9500
13500
5500
7200
7000
8500
9000
9500 /
7700
12500 /
9500
17500 /
12500
12500
6500
7500
95000
12000
11500
11500
19000
12500
7500
8500
10000
12500
8500
13600
12500
6|Page
960 RPM
Dhangadi
1440
RPM
18500
48000/
35000
42000
For Disc Grinder and Chhaki
S.N
Name
Contact Person
1
National Machinery and Power
Tools
Deepak Siwakoti
2
New Eastern Machinery Traders
Dinoj Bajagain
3
Jay Gurung
4
Janaki Machinery
Suresh Pokhrel
5
Ram Krishna Machinery/Shree
6
J.K. Enterprises
Ravi Kr. Shah,
Sumesh Kr. Shah
7
Shradha Machinery
Subu
8
Ashish Sarawagi
9
Pramod Kushwaha
10
Om Machinery Stores
Rajesh Saraf
11
Krishna Machinery Suppliers
Sushil Kumar
Khetan
12
Joshep and Brothers
Govinda Shrestha,
Buddhi Nurey
13
14
Raut Enterprises
Chitwan Mill Stores
15
Pashupati Machinery Stores
16
Pawan Kumar,
Vijay Kumar
Resham Khatiwada
17
Narayan Kharel
18
Subha Pokhara Machinery Tools
Baburam Bastola
19
Global Trading Complex(Branch)
20
Govinda Sharma
Bishow Raj
Koirala
21
7|Page
Email
shradhamachinery@gmail
.com
ashishsarawagi27@yahoo.
com,
nmtraders@wlink.com.np
023-542105,
9842717673,
9804970208
023-541470,
9842695241,
9814061628
021-526298,
9852029195,
9816302350
021-530400,
021-535333
021-531817,
9852027554
021-535957,
025540442,
9852028147
051-524234,
9804233033
051-525294,
9855061013
Address
Birtamode
Biratnagar
Birgunj
051-523288
051-524157,
9745026480,
9845495368
056-571436
9845541939,
984550356,
056-572355
9845051638
056-570001
9845201799,
9845052878
056-572164
056-520497,
9845055447
9856024986,
061-530252
Dor Bdr Raut
Hari Gautam
Ph. No
9846027682,
061-551517
hubsi@live.com
Naryanghat
Pokhara
9856020224,
061-531283
22
Gautam Overseas
R.B.Gautam
23
Total machinery & Chemical (H)
P.Ltd
Nayaran Parajuli
24
25
26
27
Subha Gupta Machinery Stores
Triveni Mil Machinery Spare Parts
and Order Suppliers
28
29
G.M. Trade & Suppliers
30
Om Chaudhari Traders
31
Kabir Traders & Suppliers
32
K.N. Agro Metal Industries
33
Mahatha Traders, Suppliers and
Engineering Works
34
Engineering Works
35
Manakamana Trading
pandeyfrnepal@yahoo.co
m
Suresh Kr.Gupta
Swami Nath Prasad
Makesh Kumar Jha
g.m_islam@yahoo.com
M.D.Aslam Ali
kabirkn2055@gmail.com
01-4287814,
4285783,
4035003
9851059471,
9801059471,
01-4215032
9851025022
071-547098
071-542801
071-548693
081--522062,
9858022445
091-524476,
9848576772,
9729140670
091-523550,
985842019
9858424259,
9729152786,
523259
Santosh
g.m_islam@yahoo.com
N.P. Tiwari
manakamana523409@gm
ail.com
Name
Contact Person
Email
1
Sofi Trade Concern
M.D.Ajaz
2
Ram Janaki suppliers
Ram pd. Dhakal
3
M.B. Traders
Matrika Pokhrel
Kathmandu
Butwal
Nepalgunj
Dhangadi
091-522458,
9804608273,
9804608271
091-521823,
9848576772,
9729140672
523409,
9858420394
For Weighing Machine
S.N
Ph. No
Address
ajazmd58@yahoo.com
9855026238
Birgunj
Narayanghat
mbtraderspkr8@gmail.com
9847260327
061-532570,
9856025650
Pokhara
For Dryer
S.N
Name
1
Sun Works
8|Page
Contact Person
Email
Ph. No.
Address
977-1-4330854
Kathmandu
Rope Making Enterprise
Sabai grass
Braiding machine
1. Background
Sabai grass (Eulaliopsisbinata ) is found in the open and degraded areas of the Terai and Mid hills. Tharucommunity have been using this resource to make ropes for domestic purposes such
as tying roof, and fencing as well as in making cots and bullock cart. Traditionally, people use
their palm for twisting the grass during rope making. This is a time taking process. Hence, in
order to save time and enhance production, the electric rope making is recommended.
There is several rope making machines available in India Market. The catalogue related Sabai
grass rope machine, which can make diameter 3-30mm straw rope. A single person can operate
the machine and it can use any fiber such as Hemp, Sabai grass, straw to prepare rope and the
diameter of the final ropes can be adjusted from 3-30 mm. The machine can braid 700 meters
straw rope per hour, processes 50 volume per day.
1|Page
3. Flow chart of Rope makingenterprise
Harvesting of the Sabai
Grass/collection of straw
2/3 day drying is enough,
avoid over drying
Sun Drying of the grass
Adjust the knot of the machine as
per diameter required of the rope
and feeding the grass/straw
accordingly
Rope Making
Capacity
Wattage
Productive Life
Function
Braiding machine
700 meter/hr
0.8 kW
5 years
Making rope from straw
Motor
1 HP
0.75 kW
3 years
For revolving braiding
machine
•
•
•
•
Greasing and oiling of movable/rotary parts should be done weekly basis.
Always have toolbox, fuse and belts in stock
Sabai ropes should be roughed for smooth surface.
Nuts and bolts should be tightened in every fifteen days time.
•
Safety Kit should be kept in easily acessible place
2|Page
•
•
•
Belt cover should properly cover motor belt.
Turn off the machine if not in use
Belts should be checked before operating machine (should not be loose and check for
wear and tear)
There is no manufacturer and supplier of rope making in Nepal. Hardware suppliers of the
Nepal may supply based on demand. The price of the machine may vary from NRs. 30000.00 to
50000.00. The price of 1 Hp motor is about Nrs.5500
3|Page
Phase
Price Range
HP
Brand
S.N
Motor
Birtamode
1440
RPM
960
RPM
Biratnagar
1440 RPM
Birgunj
1440
RPM
960
RPM
Naranghat
1440 RPM
Kathmandu
1440 RPM
0.5
I
5000
5200
4800
2
1
I
7000
8000
6200/5500
5500
3
1.5
I
8200
8300
7500/6500
4
2
I
9400
10300
3
I/III
11600
12300
5
I/III
18500
14800
5
6
Chinese
1
11500
12500/9500
12500
12500 / 9500
11500
18700
20000
16500 / 12000
17500 / 12500
19000
17500
21000
21500
30000/35000
30500
35000
35000
36000
47000
45000
21650
35200
20000
20500
15
I/III
31500
35300
32450
46400
30000
30000
10
20
I/III
36500
48500
37400
35000
33000
11
0.5
I
12
1
I
10000
11500
9000
9500
13
1.5
I
11550
17500
10000
10500
14
2
I
12550
36000
12000
11500
15
2.5
Indian
17
5500
12500
8000
30000
45000
8500
9500
I/III
28000
7.5
19
10
I/III
36000
20
15
I/III
54000
21
20
I/III
65000
7500
8500
8500
12500
13600
12500
48500
42000
45000
52000
48000
55000
78000
55000
75000
95000
75000
95000
48000
90000
78000
18500
48000/35000
55000
79000
4|Page
32300
10000
12000
75000
22500
7500
58000
18
12500
6500
95000
13500
5
960
RPM
9500 / 7700
31100
22000
1440 RPM
9500
20300
I/III
960 RPM
9500/7500
I/III
3
1440 RPM
Dhangadi
9000
17000
16
Nepalgunj
8500
18500
9
960
RPM
9000
32750
10
Butwal
1440
RPM
7000
13200
8
960
RPM
7200
21200
7.5
Pokhara
1440
RPM
4500
18500
7
960
RPM
17850
8. List of manufacturer of Rope Making Machine
S.N Name
Contact
Person
Email
Ph. No
Market
Centre
Main Faiz
Road,
Street
Sant
1
www.santengineeringindustries.co.in/
Engineering
No.17,
Industries
Karol
BaghNew
Delhi, India
2
Nepal
Machinery
Traders
3
Total
machinery
& Chemical
(H) P.Ltd
5|Page
AshishSarawagi
051-525294,
9855061013
NayaranParajuli
9851059471,
9801059471, Kathmandu
01-4215032
Birgunj
RURAL ICT CENTER
1. Background
Rural Information and communication Technology (ICT) centre can be operated with low-cost
and simpleinternet connectivity. The centre will be able to provide information service along
with cell phone, internet, e-mail, e-learning, photo printing, photocopy and training services. ICT
centre has good potential in rural market also in close to school and college area. Two-trained
manpower with basic diploma computer course can operate an ICT centre.
Introduction of the Technology
To start rural ICT we need well furnished room, Desktop computers, telephones, printers, Router
and cable wire etc. Number of the computers may vary depending upon the demand but for
starting four computers suggested for email internet purpose. Well ventilated room is required
for this purpose.
1|Page
Name of the
Equipment
Computer
Telephone
Printer
Router
Capacity
Wattage
Productive Life
Function
-
0.04 kW
0.009 kW
0.02 kW
0.006 kW
10 years
5 years
10 years
5 years
Stabilizer
-
0.2 kW
3 years
Documentation
Communication
Printing
Networking
Fluctuation controlling
•
•
•
•
•
•
Devices should be shut down and unplugged after use.
Stabilizer should be used to control power supply
Computers should not be operated at the time of lighting
Proper cleaning should be done
Anti virus used should be up-to-date and drivers should be scanned before use
Repairing should be done by skilled man power
4. Suggestion for Safety Measures
•
•
•
Connecting Wires should be properly checked
Eating/Drinking should be strictly prohibited while using the devices
The room should be well ventilated for adequate lighting
For starting a rural ICT, we recommend 4 sets of desktop computers, 1 laptop, printer, fax
machine, CDMA telephone set, TP-Link router; average market price along with its range of
each technology/equipment in each respective market hub is listed in the table below. The price
of the technology may differ according the brand and location. Stabilizer costs around nearly
about NRs 5000
2|Page
S.N.
1
2
3
4
5
6
Specifications
Assembled computer
(160 GB, Core 2 Duo,
19' LED Monitor)
Assembled computer
(500 GB, Core 2 Duo,
19' LED Monitor)
Assembled computer
(160 GB, i3, 19' LED
Monitor)
Assembled computer
(1 tb, i5, 19' LED
Monitor)
Assembled computer
(500 GB, i3, 19' LED
Monitor)
Watt
Desktop Branded
200
Birtamode
Biratnagar
1100
29900-32000
Pokhara
Butwal
Nepalgunj
2705033700
43100-45000
42000-42500
Dhangadi
2855030000
30100-32000
5900060000
1100
45000-48300
4200045000
6300065000
54000-55000
iii
7
Scanner
i
Canon lide 110 Scanner
8
Fax (Thermal)
i
Fax brother 2365
11800-12500
ii
Fax Panasonic
12000-12500
iii
Fax m/c
ii
Kathmandu
54000
Dual core Desktop Dell
(2Gb/500GB)
i3 Branded desktops
Dell
Branded Desktop Dell
3839,corei3,500GB,4GB
18.5" LED monitor
Desktop PDC Acer 2631
i
Narayanghat
3950040000
1104
1100
Birgunj
46000-48000
5400055000
50000-55000
59000
50000-54000
42000-45000
43100-45000
40
6200-6500
6400-6700
6500-7000
5500-6000
6000-6500
100
13000-14000
10000-11500
3|Page
950010000
9
ADSL router
12
2600-3000
i
d-link
ii
tenda
10
DSL router
i
d-link
2800-3000
ii
tenda
2100-2500
11
Printer (4 in 1)
i
Brother laser
ii
Samsung 4521 laserjet
12
Printer (3 in 1)
i
Brother 1510
3400-3500
12
3000
2000-2200
1900-2000
2000-2700
2150-2300
2500-2700
2400025200
2500026500
2500-2700
2150-2200
2500
2200-2500
40
22500-2400
29000
26000-26500
250
150
13500-15000
iii
iv
canon MF 4720 w
13
Printer
i
Epson L210
20
20000-20500
ii
Epson M100
20
19900-20000
iii
Laser printer inkjet
200
7900-8200
iv
Canon
v
Epson 210 (13W/B
40
vi
Canon lide 110 scanner
40
vii
HP 1510 printer
Canon MF4720
(Laser+wireless) printer
viii
3400-3600
2800-3000
2700-3000
Brother Laser 1510
(B/W) printer
canon 4820
ii
2300-2750
16000-17500
12500-14000
1450015000
1750018000
16000-19000
15000-16000
20000-21000
26000-26500
24000-25000
13000-15000
2000021800
11200-12000
1120015000
25000-26000
6500-7000
6500-7000
6500-7500
6000-6500
5500-6000
200
25000-26000
4|Page
2350027500
14
100
iii
Photo Printer
Photo printer (Epson
PM245)
Photo printer canon
IP2772
Brother
Photo copy (Heavy
Duty)
Kyocera 1800
photocopy A3
Photo copy machine
(WorkCentre 5029)
Heavy duty photo copier
16
PAP/2 Device
17
Think Client
i
3 user
18
20
iii
Monitor
Monitor 19"Samsung
LED
Monitor 15.1"
iv
20" LED
22
v
Monitor 16"Monitor
vi
Dell22" monitor
i
ii
iii
15
i
ii
i
iv
Monitor 19 Samsung
LED
i3 laptops 4th
generation
i3acer 470
Dell, HP, Acer,
Samsung
Dell 5437
vi
Dell 3437 (4Gb/750Gb)
vii
19
ii
iii
2500027000
2300023500
1450015000
25500-27000
20000-22000
500
800
115000125000
125000130000
1000
107000
107000
3000
3200-3500
20
3500-5500
4500-5000
8500-9000
55006000
10000
90000-9300
5800-6000
6000-6200
9500-10000
9800
6800
1350018000
15000-17500
65
10500-12000
46500-47000
47
5300055000
42000-44000
65000-66000
48500-50000
50000-52000
5|Page
51000
5050055000
20
i5 laptops 4th
generation
i
i5 Acer 472
ii
Lenovo-G50
(4Gb/500Gb)
iii
Dell 3437 (4Gb/1Tb)
iv
Dell, HP, Acer,
Samsung
v
HP i5
47
6200065000
59000-60000
60000-61500
59000 65000
4752
50000-58000
60000-62000
5650058000
6200063500
65000-68000
58500-60000
57000 63000
6|Page
5850060000
S.N
Name
Contact Person
Email
1
Quality Computers
Kamal Sigdel
kamal@qualitycomputer.co
m.np/kamalbtm@gmail.com
2
Nobel Informatics
SubashAgrawal,
NitinAgrawal
nobelinformatics@gmail.co
m/nobelbtm@hotmail.com
3
Trade Li nks
Anush Acharya,
Kedar
Chamlagain
trade_linksbtm@yahoo.com
4
Om Computer Center
NabinKr.Yadav
info.occbrt@gmail.com
5
Sri Computech
Solutions
Rajiv
Giri/PankajGiri
sricomputech@nns.com.np,s
ricomputech6@gmail.com
6
Sri computech
Solutions
Rajiv Giri,
PankajGiri
sricomputech@nns.com.np,s
ricomputech6@gmail.com
7
BankeBihari
Enterprises
8
Computer World
9
AnujImpex
10
Facebook Computer
Suppliers
11
BSB Computer System
Bhanu Sharma
12
GS Computers
Gopal Subedi
13
Digital Office System
Santosh Bhusal
bhusal_santosh@hotmail.co
m
056571024,524544,
9855060085
9855023970,98
45023970,056572406
056571539,985505
9350
14
Gautam Computer and
Pheripherals
Parash Raj
Gautam, Hem
Raj Gautam
paras@gapl.co
061-539529
15
Annapurna Software
Pvt. Ltd
Navin Raj
Gautam
navin@asd.com.np/www.as
d.com.np
061-537210,
9856025326
16
Apex Computer and
Electronics
Ram Chandra
Sharma
apexce_2010@yahoo.com
061-525028
17
World Tech Solution
18
ZenexAutomation(p)
Ltd.
19
Kalika Computers &
Suppliers
7|Page
Address
bbebirganj@gmail.com
Ph. No
023-540150,
023-542240,
9852672250
023-542073,
9852673948,
9852678948
9742614055
,9852672525,
023-541568
9852033265,
021533265,525292
9842279499,98
42022118,021691816
9842279499,98
42022118,021691816
051-520088,
98020000605
Rabindra Sah
computerworldbrj@gmail.co
m
051-521805,
9855020285
Birgunj
Rohan Gupta
rohan.gupta136@gmail.com
051-520340,
9849991952
Birtamode
Biratnagar
056-572419
bsbngt@gmail.com
Naranghat
Pokhara
worldtechpkr2011@gmail.co
061-530300
m/www.worldtech.com.np
www.ZenexWorld.com/mail 061520060,520080
@zenexworld.com
ChandiPrdAryal,
SubashAryal
9856020229,
061-521142
20
21
22
23
24
25
26
Manokamana Hi-Tech
(Branch Office)
Gautam Computer and
Pheripherals
Mega tech(Biratnagar
office)
Mega tech(Kathmandu
office)
Loyal Computer
Infosys
New Sworgadwari
Electronics
Dinesh Trading House
Pvt. Ltd.
28
Everest Computer
Center
29
Logic Info Tech
30
Manokamana Hi-Tech
32
01-4230908
Kant Lal
Rajbanshi
Bishal Enterprises and
Order Suppliers
Bishal Enterprises and
Order Suppliers
(Branch Office)
33
Intel computers center
34
Dinesh computers
35
Imaging trade concern
36
www.megatech.com.np
021-532000
www.megatech.com.np
01-4233900
mudvariu@yahoo.com
014212018,42416
28,4233655
9841052218,01
-4222549
9848089331,
9848091579
contact_dineshtrading@yah
oo.com
081-527092,
081-526593
Kanchan Rai
ecc.npj@gmail.com
081-521831
Lila Nath Dahal,
Guru Pd. Dahal
Sisir Shresta,
Jeetendra Kumar
Joshi
gurupdahal@gmail.com
081-527863,
9848055425
mmkhitech@ntc.net.np
081-521473,
081-525138
sales.ctplnepal@gmail.com
Crystal Tech (P).Ltd
27
31
01-4431686
Umesh Mudvari
Nepalgunj
081-522298,
9848122392,
Chakra Khadka
091-521511,
9848164200
091-525287,
9848424859,
dinesh.computers@yahoo.c
om
091-523652,
521292
Dharma Raj
Bhatta
itcgroupdhn@gmail.com
9851176939,
091-525344
Ugratara Technical
Good Suppliers
Tek Raj paneru
ugrataratechnical@gmail.co
m
091-523603,
091-523604
37
Compware Traders
Gagan Raj K.C
compwaredgd@yahoo.com
091-524823,
9858420082
38
Gadtola Laptops
Deepak Deuba
deepakdeuba7@yahoo.com
091-522422
8|Page
Kathmandu
Dhangadi
Shoe Making Enterprise
Skiving Machine
Ironing Machine
Stitching Machine
1. Background
A variety of materials are used for making shoes- leather fabrics, plastic, rubber, fabrics,
wood, jute fabrics, and metal. This catalogue explains the leather shoe making process by using
electric machine. Due to the increasing demand of the leather footwear, shoe making enterprise
can be established in rural market centre and close by school and college area. Nine to twelve
month on the job training is needed to handle shoe-making enterprise.
There are several machine used in leather sewing. Leather skiving, Ironing and stitching machine
are most commonly used in small-scale leather shoes making enterprise. Stitching machine is
similar to cotton sewing machine. The skiving machine is a major time saver. Each piece of
leather needs its edges thinned so that it can be easily sewn to another piece of leather, creating a
smooth seam. By hand, slicing small strips away from the width of the leather is a time
consuming process, the skiving machine increase the efficiency and quality or work.
1|Page
3. Flow chart of Leather shoes making machine
Collection of Raw material
(processed leather)
Each piece of leather needs its edges thinned
so that it can be easily sewn to another piece of
leather, creating a smooth seam
Leather skiving
This is specially required to smoothen the
leather surface and give proper shape
Leather smoothing
/Ironing Machine
Leather stitching is similar to clothes sewing
process and similar types of machine with
Leather stitching
Product Making
Type
Wattage
Productive Life
Function
Stitching machine
31
0.2 kW
7 years
Stitching
Ironing machine
-
0.25 kW
7 years
Ironing
Skiver
-
0.35 kW
10 years
Cutting and Shaping
5. Tips for Maintenance and operation
•
•
Oiling and greasing of movable parts should be done daily if possible or else minimum in
weekly basis
Bolts and nuts should be tightened regularly (check in every 15 Days interval)
2|Page
•
Proper fit up should be maintained after replacing stitching needles (i.e. alignment of
needle and tightening of nus)
6. Suggestions for Safety measures
•
•
•
•
•
•
•
Stitching and ironing leather should be done carefully
Electric connection to machine should be before starting the machine
Machine should be switched off if not in use
Machine should never be left unattended when switched on
Gloves should be used while using Ironing machine
First Aid Kit in should be kept in easily accessible place
Broken needle should be in proper place
Small-scale shoe production can be started only with Stitching Machine but Skiving and ironing
Machine reduces manual work increasing productivity and quality of the product. For leather
works, 31 no sewing (stitching) machine is used which is available from tailoring equipment
suppliers in all major market centres. Skiving and Ironing machine are available in Kathmandu
and Birgunj. Leather stitching machine with inbuilt motor and stand cost nearly NRs. 1800040000.00 depending upon brand. Skiving machine costs nearly NRs. 50000.00 and Ironing
Machine cost about NRs. 45000.00
8. List of Major Manufacturer, suppliers and details
S.N
Name
Contact Person
Ph. No
Address
1
Himal Machinery
Zamir Ahmad
051-522606,
9845215954
Birgunj
2
Nakarmi Sales Pvt.
Ltd
Molish Nakarmi
01-4225333,
9818082189
Mahesh Nakarmi
01-4222622
9851042022
Kathmandu
3
Ganeshhson Indarson
3|Page
Stinging Nettle Leaf Powder
Stinging Nettle leaves
Stinging Nettle leaf Powder
Electric Nettle leaves Dryer
Grinder
1. Background
Stinging Nettle (Urtica dioica) is perennial shrubs, which is rich in vitamins A, C, iron,
potassium, manganese, and calcium. Nettle leaves Powder is consumed as vegetable paste and
also used for medicinal purpose. It is assumed that consumption of nettle leaves powder is
beneficial to people having diabetes, stomach acid, diarrhea and dysentery, asthma and acts as
blood purification agents. Due to increasing health consciousness and diabetes problems, the
demand of the nettle leaf powder is increasing in Nepal.
There is abundant source of Stinging Nettle available in national forest of mid and high hills of
Nepal but the resource is underutilized. The enterprise can be established in rural area where
there is abundant source of nettle leaves and the product is sold in urban area.
To prepare the nettle leaves powder we need electric dryers, Leaf grinders, weighing machine
and sealing machine. Operation of electric dryer and grinder is simple and can be handled by
anyone with 2-3 days orientation training. Leaf is dried at 50-55 °C about four hours until their
moisture content is below 10% (until it gets very bristle). Over drying should be avoided since it
burns the leaves and destroys the color and taste of the powder.
1|Page
3. Flow chart of Nettle leaf processing
Harvesting/collection of
Nettle leaf
Removal of unwanted
material
Grinding
Packaging
Sealing
Drying
Name of the
Equipment
Electric Dryer
Grinder
Motor
Weighing Machine
Sealing Machine
Capacity
Wattage
Productive Life
Function
100 kg
12”-16”
1- 2 HP
30 kg
8”-12”
10 kW
Motor capacity
1.5 kW
20 W
0.5kW
10 years
6-7 years
3-4 years
5 years
5 years
Leaves drying
Leaves grinding
For running grinder
Weighing
Seal the plastic bags
•
•
•
•
Foreign material (other than nettle leaves) should be removed for high quality product
Temperature of dryer should be maintained in between 50-55 °C. High temperature burns
the leaves destroying the color and taste of the powder
If the grinder is used for other purpose (to grind other material), it should be properly
cleaned by using blower
Toolbox should be available for general maintenance work like tightening of bolts etc.
•
•
•
Mask and gloves should be used while Picking, Heating, Grinding and Packaging to
avoid dust hazards and for hygienic purpose
Motor Belt should be properly covered by cover
2|Page
For a small-scale production, a dryer with 100 kg capacity with 10 KW power consumption is
commonly used which cost nearly NRs. 1,80,000-2,00,000. Leaves grinder (12”-16” size) with
1-2 HP motor cost nearly NRs. 32,000-40,000.00. Electric weighing machine (30 kg capacity)
costs about NRs. 8,000-10,000 and plastic sealing machine can be purchased at NRs. 1,0001,200. Availability of the technology in different market centre and average price is presented in
table below.
3|Page
8. List of major manufacture and suppliers
Disc Grinder
S.N
Brand
Price Range
Type
HP
Birtamode
Biratnagar
2
8000-9000
8000-9000
Indian
14"
2
Indian
14"
3
3
Chinese
FFC 23
3
1
3850039000
23 No
3
5
16"
3
6
Pattri
Kanchan
/Kalsi
12"
2
22000-23000
7
Suvam
12"
3
24000-27000
Rajasthani
18"
Butwal
85009000
38500-39000
14000
1000012000
Nepalgunj
Dhangadi
10000-12000
20000-25000
3700039000
1750019000
2200025000
3
Indian
12"
2
3
Indian
16"
3
4
Indian
14"
3
RCM
Pokhara
Price Range
2
5
Kathmandu
8500-9500
11000-11500
Chinese
1
7500-8000
Narayanghat
24000-25000
4
Grinder (12", 14", 16")
Birgunj
16"
3
30000-32000
1800023000
17500-20000
1800020000
1830020000
1750020000
18500-20000
18500-20500
3000035500
7500-8000
7500-9000
2000025000
25000-26500
4|Page
Electric Dryer
Price Range
S.N
Brand
Capacity
1
Indian
500 w
2
Indian
746 w
3
Sun works
10 KW
Weighing Machine
Starplus
Biratnagar
Birgunj
115000121460
Narayanghat
120000-125000
Nepalgunj
Dhangadi
4400-4700
1120012000
8500-10000
100 kg
4000-4950
50 kg
8000-12000
1500016500
50 kg
Swastik
15000-16000
200 kg
5|Page
65007000
12500-13500
6500-6950
12600-13200
15900-16600
6800-7000
10 kg
100 kg
4500-4800
6600-7000
100 kg
3
Butwal
117500123500
180000-200000
10 kg
Dolphin
Pokhara
110000120000
5 kg
2
Kathmandu
Price Range
20 kg
1
Birtamode
116500121460
1000011500
1100012000
1300014300
66007000
1000011000
80008600
1400015000
Phase
Price Range
HP
Brand
S.N
Motor
Birtamode
1440
RPM
960
RPM
Biratnagar
1440 RPM
Birgunj
1440
RPM
960
RPM
Naranghat
1440 RPM
Kathmandu
1440 RPM
0.5
I
5000
5200
4800
2
1
I
7000
8000
6200/5500
5500
3
1.5
I
8200
8300
7500/6500
4
2
I
9400
10300
3
I/III
11600
12300
5
I/III
18500
14800
5
6
7
Chinese
1
7.5
11500
12500/9500
12500
12500 / 9500
11500
18700
20000
16500 / 12000
17500 / 12500
19000
17500
21000
21500
30000/35000
30500
35000
35000
36000
47000
45000
31100
21650
35200
20000
20500
9
15
I/III
31500
35300
32450
46400
30000
30000
10
20
I/III
36500
48500
37400
35000
33000
11
0.5
I
12
1
I
10000
11500
9000
9500
13
1.5
I
11550
17500
10000
10500
14
2
I
12550
36000
12000
11500
15
2.5
Indian
20300
5500
12500
8000
30000
45000
8500
9500
10
I/III
36000
20
15
I/III
54000
21
20
I/III
65000
7500
8500
8500
12500
13600
12500
48500
42000
45000
52000
48000
55000
78000
55000
75000
95000
75000
95000
48000
90000
78000
18500
48000/35000
55000
79000
6|Page
32300
10000
12000
75000
22500
7500
58000
19
12500
6500
95000
13500
28000
960
RPM
9500 / 7700
I/III
I/III
1440 RPM
9500
17000
7.5
960 RPM
9500/7500
18500
5
1440 RPM
Dhangadi
9000
32750
18
Nepalgunj
8500
10
17
960
RPM
9000
13200
22000
Butwal
1440
RPM
7000
21200
I/III
960
RPM
7200
18500
3
Pokhara
1440
RPM
4500
8
16
960
RPM
17850
S.
N
Name
Contact Person
1
Jay Gurung
2
Janaki Machinery
Suresh Pokhrel
3
4
Shradha Machinery
Subu
5
Pramod Kushwaha
6
Ashish Sarawagi
7
Joshep and Brothers
Govinda
Shrestha/Buddhi
Nurey
8
Raut Enterprises
Dor Bdr Raut
Email
shradhamachinery
@gmail.com
Ph. No
021-526298,
9852029195,
9816302350
021-530400,
021-535333
021-531817,
9852027554
051-524234
9804233033
051-523288
051-525294/
9855061013
9845541939,
984550356,
056-572355
9845051638
9
Narayan Kharel
056-520497
9845055447
10
Resham Khatiwada
056-572164
11
Bishow Raj Koirala
12
Hari Gautam
13
Baburam Bastola
14
Suresh Kr.Gupta
071-547098
15
Swami Nath Prasad
071-542801
16
Makesh Kumar Jha
17
Rishiraj Traders
rrt.npj@gmail.com
18
Engineering Works
g.m_islam@yahoo
.com
19
Manakamana Trading
071-548693
081-523068,
9858021121,
9858021897
091-521823,
9848576772,
9729140679
523409
9858420394
091-523550/
985842019
9858424259/
20
21
7|Page
N.P. Tiwari
M.D.Aslam Ali
hubsi@live.com
manakamana5234
09@gmail.com
kabirkn2055@gma
il.com
9846027682,
9856020682,
061-551517
9856020224,
061-531283
9856024986/
061-530252
Address
Biratnagar
Birgunj
Naranghat
Pokhara
Butwal
Nepalgunj
Dhangadi
9729152786/
091-525959,
Soybean Processing (Soya Milk and Tofu) Enterprise
Tofu making
Soya Milk machine
1. Background
Soya milk and related food products are becoming popular in Nepal in these days due to
their good nutritional values and medicinal qualities. Soya milk is high in protein, low in
fat and carbohydrate and contains no cholesterol. It is an excellent food for babies,
children, elderly people and pregnant and lactating women since it contains vegetable
protein which is very nutritious and easy to digest. This Catalogue explains the
technology and process to prepare soya milk and Tofu. This enterprise can be established
in close by the market centre where there is high demand of soya product.
There is various type of soya processing machine in the market. This catalogue relates
with small scale automatic soya processing (Cow SC-30 COMM) machine which can
be operated by a skilled manpower. The Soya Milk and Tofu Making Machine
produces 60L/hour of soya milk base at about 7% solids. It is attached with optional
vacuum deodorizer set to take out the beans flavor/off smell associated with soy milk.
It comprises of Mini Tubular steam generator (Boiler), Grinder Cooker. It also has
manual filter press, stacking tofu maker (2 boxes & press mounted on Table).
1|Page
3. Flow chart of Soya Milk and Tofu making process
Clean and Soak Soybeans
1 kg Beans 3.3 in Lt Water
Airless grind and cook
5.2 lt water and 13 kg steam
Extract
Soya milk base 7.5 Lt
Soya milk 1.4 kg Okara
Sieved and pressed
Soy Milk
Soy Cake
Heated at around 75°C
with the addition of
coagulating agent
(Calcium Sulfate
Dihydrate CaSO4.
2H2O)
Curd
Processed Mould
Milk Whey
Extract curd and Press
forming Box Tofu
Regular Tofu
2|Page
SN
1
2
Brand
Indian
Capacity (Lts)
Wattage
60
0.25 kW
30
1.6 kW
80
15 kW (heating)
1500 kW (grinding)
Chinese
Remarks
1060x530x1350 mm
•
•
•
•
Proper cleaning of machine should be done.
Oiling and greasing of movable parts should be done weekly.
Temperature should be maintained as prescribed in manual book.
Toolbox should be available in the shop
•
•
•
•
Proper wiring of operating room should be done.
Power to the machine should be cut off after completion of job
Dedicated MCB per machine should be provided
7. Availability and Price
This machine is manufactured and supplied from India and China. Some of the
machineries suppliers in Nepal supply this machine on demand. Its price may vary from
NRs.150000-200000.00 without tax.
S.N
Name of firm
Contact person
Phone number
Address
1.
Sejal Enterprises
Rajesh R. Bhalgat
+917043337315
India
Shanghai Tiangang Machine
18049874266
Manufacture Co.Ltd
In Nepal supplied on demand from Birjung, Kathmandu machineries firm
2
3|Page
China
Leaf Cup Making Enterprise
Semi-Automatic Leaf cup making machine
Leaves
Manually operating Leaf Cup Making Machine
Tapari
1. Background
Leaf cups and plates (Tapari, Duna and Bota) are traditionally made by hand in Nepal. These
leaf plates and cups are made up of Saal trees (Shorea Robusta) which are most commonly found
in the mid hills and Terai regions of Nepal. The plates are disposable and commonly used for
serving food at marriages, religious functions and social functions. The laborious craft can now
be converted into a machine operation to make these containers in elegant shapes and sizes.
These have good dimensional stability and are inexpensive, hygienic and biodegradable.
1|Page
The leaf cup machine is a simple pedal operated machine, manually operated with minimum
power consumption. It requires 300 watts of electric power. It can also work without power by
kerosene oil blow lamp. The leaves are washed and dried to retain their pliability and kept in a
polythene bag to avoid drying before use. The leaves are placed on the lower die platen; the
pedal is pressed down and released after a few seconds. All the operation like folding, trimming,
pressing into shape and drying are done in a single operation by pressing the pedal lever. The
leaf cup, subjected to heating to 150 degree C for 10 seconds also gets sterilized.
3. Flow chart of Leaf Cup Making Enterprise
Collection of Sal tree leaves
Drying of Leaves
Stitch Leaves
Leaf cups and plates
Production
Packaging
2|Page
Drying on Sun or Shed
Avoid over drying as they
became Brittle
Stitched on duly modified
stitching machine to get a
desired shape and size of
(6” to 18” diameter)
Place the in lower die
pattern and pressed down
for 6-10 second. Different
sized die are used to make
different sized cup and
plates
Clean the plates and
Laminate with polythene
to avoid dry before they
are used
Name of the
Equipment
Cup making machine
Capacity
Wattage
Productive Life
Function
180-200
Leaf
cup/Hour
0.15 kW
10 years
Folding, trimming,
shaping leaves.
•
•
•
•
•
•
Leaf should be sun dried for 8-10 hours after harvesting
Heating to 150°C for 10 seconds only. Heating above 150°C for more than 10 second
burns the leaf.
Pressure tank should be checked prior to the start of machine.
Rotary and movable parts should be greased weekly.
Electric wires should be checked before operation of machine
Wrapping of the leaf cups with plastic is necessary to avoid moisture
•
•
•
•
Stitching of leaves should be carefully done
Gum boots/Safety shoes should be worn by operator of press machine
The machines should be turned off after use
First Aid Kits should be kept in easily accessible place
There are no manufacturers and regular suppliers of the Leaf cup making machine in Nepal.
Machinery suppliers of Major cities of Nepal supply the machine on demand.
The price of the Machine may vary depending upon suppliers. The average price is listed below.
The price of the manually operated Sal Leaf Plate Making machine is approximately Rs. 30000.
The price of the motor operated Sal Leaf Plate Making machine is approximately Rs. 60000.
The price of the 14 inch dies is approximately Rs. 6000.
The price of the 4 inch dies for making bowl is approximately Rs. 3000.
3|Page
8. List of Manufacturer of Leaf cup making machine
S.N Name
Contact Person
1
A.M.I.
ENGINEERING
2
Pashupati
Mechanicals
King of Areca
Plate Machines
3
Email
Ph. No
Market Centre
Ashwani,
Manmohan
+919431016895
,
+919631064253
India
Anuradha
Biswas
+91987372360
4
New Delhi, India
+914254265512
No. 5/229-B,
Kovai to sathy
Main Road tamil
Nadu India
4
Bharat Machine
Tools Industries
bharatmachinet
ools1@gmail.c
om
61, Ganesh
Chandra Avenue,
Kolkata-700013
India
4|Page
Tea Processing
1.
Drying
Machinery used for fixation,
rolling, break up the rolled tea, and
drying the tea
Wilting of the tea
1. Background
There are different types of tea with different taste, smell, and visual appearance, tea processing
for all tea types consists of a very similar set of methods with only minor variations. The tea
processing in the small scale is not usual in Nepal but very few tea producers have been
practicing the processing of tea in a small scale with some specialty like as herbal and green tea.
The catalog describes the technology and the procedure of small scale tea production which are
very applicable in the tea growing areas.
This technology uses simple process of manufacture. For small scale processing, a set of Hot air
– Heater, Rolling Machine, De-enzymer- Vaporizer, Dryer and sorting machine are required.
One skilled man power and two unskilled manpower can operate to its full capacity.
1|Page
3. Flow Chart of Tea processing
Plucking
Withering/
Wilting
Oxidation / Fer
mentation
Fixation /
Kill-green
Sweltering /
Yellowing
Rolling and
Shaping
Drying
2|Page
Tea leaves and flushes, including a terminal
bud and two young leaves, are picked
typically twice a year at early spring and
early summer or late spring.
Withering is used to remove excess water
from the leaves and allows a very slight
amount of oxidation. The leaves can be
either put under the sun or left in a cool
breezy room to pull moisture out from the
leaves
The leaves are left on their own in a climatecontrolled room where they turn
progressively darker. Oxidation is highly
important in the formation of many taste and
aroma compounds, which give a tea its
liquor colour, strength, and briskness.
Kill-green is done to stop the tea
leaf oxidation at a desired level.
Lightly heated in a closed container, which
causes the previously green leaves to turn
yellow
Rolled to be formed into wrinkled strips, by
hand or using a rolling machine which
causes the tea to wrap around itself. This
rolling action also causes some of the sap,
essential oils, and juices inside the leaves to
ooze out, which further enhances the taste of
Drying is done to "finish" the tea for sale.
This can be done in a myriad of ways
including panning, sunning, air drying, or
baking.
Tea Processing
Exhaust fan
Capacity
150 kg green leaf/day
Wattage
1.5 HP
Productive
10-15 Years
Hot air - Heater
3 HP
10-15 Years
Rolling Machine
De-enzymer- Vaporizer 150 kg green leaf/day
5 HP
2 HP
10-15 Years
Dryer
2 HP
10-15 Years
Sorting machine
50 kg green tea/day
2 HP
10-15 Years
Function
To wilt and dry the tea
leaf
In a cold and dry area to
wilt and dry the tea leaf
To roll the wilt leaf
To break down the
enzyme for fermentation
To dry after the
fermentation
To sort the size for
grading
•
•
•
•
•
•
Withering should be done for 12 to 20 hours with the partial removal of moisture
from leaf
Drying at 125°C for 20 minutes, over drying should be avoided
Backup during load shedding should be maintained
Greasing should be done in daily basis
Toolbox should be made available for periodic maintenance (e.g. tightening of
nuts and bolts, overhauling of machine for cleaning purpose etc.)
Power should be cut off when machine is not in use
•
•
•
•
•
3|Page
Mask, Gloves and safety goggles during work time.
Rotary/Movable parts should be covered
Full sleeve clothes should be worn
The technology is available in Kathmandu and Illam and can be supplied to the other districts of
Nepal on demand. The current market price of the technology is listed below
Tea Processing Machine
SN Technology
1
Exhaust fan
Capacity (lts)
Price Range
Wattage
Kathmandu
1.5 HP
100000
2
3
4
Hot air - Heater
Rolling Machine
De-enzymer- Vaporizer
3 HP
5 HP
2 HP
200000-300000
300000
200000
5
6
7
Dryer
Sorting machine
Electric Motor
50 kg green tea/day
-
2 HP
2 HP
3HP
200000
100000
9500-11500
4|Page
Phase
Price Range
HP
Brand
S.N
Motor
Birtamode
1440
RPM
960
RPM
Biratnagar
1440 RPM
Birgunj
1440
RPM
960
RPM
Naranghat
1440 RPM
Kathmandu
1440 RPM
0.5
I
5000
5200
4800
2
1
I
7000
8000
6200/5500
5500
3
1.5
I
8200
8300
7500/6500
4
2
I
9400
10300
3
I/III
11600
12300
5
I/III
18500
14800
5
6
7
Chinese
1
7.5
11500
12500/9500
12500
12500 / 9500
11500
18700
20000
16500 / 12000
17500 / 12500
19000
17500
21000
21500
30000/35000
30500
35000
35000
36000
47000
45000
31100
21650
35200
20000
20500
9
15
I/III
31500
35300
32450
46400
30000
30000
10
20
I/III
36500
48500
37400
35000
33000
11
0.5
I
12
1
I
10000
11500
9000
9500
13
1.5
I
11550
17500
10000
10500
14
2
I
12550
36000
12000
11500
15
2.5
Indian
20300
5500
12500
8000
30000
45000
8500
9500
10
I/III
36000
20
15
I/III
54000
21
20
I/III
65000
7500
8500
8500
12500
13600
12500
48500
42000
45000
52000
48000
55000
78000
55000
75000
95000
75000
95000
48000
90000
78000
18500
48000/35000
55000
79000
5|Page
32300
10000
12000
75000
22500
7500
58000
19
12500
6500
95000
13500
28000
960
RPM
9500 / 7700
I/III
I/III
1440 RPM
9500
17000
7.5
960 RPM
9500/7500
18500
5
1440 RPM
Dhangadi
9000
32750
18
Nepalgunj
8500
10
17
960
RPM
9000
13200
22000
Butwal
1440
RPM
7000
21200
I/III
960
RPM
7200
18500
3
Pokhara
1440
RPM
4500
8
16
960
RPM
17850
8. List of Manufacturers, Suppliers and Details
S.N
Name
Tea and Coffee
Development Board,
Regional Office
Contact Person
Email
Ph. No
Indra Prashad
Adhikari
indra.adhikari@g
mail.com
9842732543
2
Himalaya Technology
Illam
Indra Prashad
Adhikari
indra.adhikari@g
mail.com
9842732543
3
Sun Works (For Tea
Dryer)
Manden Shrestha sunworks@swn.w 01-4330854
link.com.np
1
6|Page
Address
Birtamod
Kathmandu
X-Ray Machine
X-Ray Machine
1. Background
X-rays is a form of electromagnetic radiation which is commonly used to diagnose
conditions or diseases of a person by a doctor. Now a day’s X-ray has been an integral
part of medical examination. With growing medical facilities in urban and rural areas, the
health service providers still face the crisis of sufficient medical equipment. Setting up an
x-ray service within the health institute or as a private lab can be provide business
opportunity as well as services to hundreds of the rural dwellers in saving their life, time
and money.
There are various types of X-ray machine available in the markets. The catalogue relates
the 100 mA machine which is suitable in vicinity of Micro hydro power. X-ray films are
produced by this machine of the required body parts. A well trained, radiologist can
operate the machine.
1|Page
Capacity
Wattage
Productive Life
Function
X-ray Machine
100 mA
8 kW
10 years
Producing X-ray film
•
•
•
•
Operation manual should always be followed (comes with the machine)
Should be operated by the trained person only
Each tube should be protected by shielding. Permanent shield is best suggested
(Shielding protects from radiation and is provided with machine)
Should always operate the system with shielding and safety components on and
never temper with the system
•
•
•
Operator should not be regularly exposed to the rays i.e. operator room should be
shielded
Work should be quickly and efficiently.
Effect of radiation can be reduced by increasing the distance. Move away from xray system when in used. Maintain at least 2 meters distance
In rural hospital 100 mA X-ray machine is suggested which consumes 8 kW power and
cost about Nrs.380000. It requires cassettes, intensifying screen, film hanger processing
tank, divider, safe light etc. as its accessories on operation which cost around NRs.
20000.
2|Page
S
N
1
Volts
Brand
RMS
2
Abtronix
3
Sharp
Global/Sha
rp 100 D
4
Rays India
5
Prime
Rays
6
7
8
9
Adonis
Samon
India
Medicare
cms
Model
Type
100 mA
Fixed
240
300 mA
Fixed
500 mA
Watt
Birtamode
Biratnagar
8000
250000-255000
375000-380000
240
24000
600000-605000
425000-428000
Fixed
240
40000
800000-810000
100 mA
Fixed
240
8000
275000
100 mA
Fixed
240
8000
350000
300 mA
Fixed
240
24000
425000-450000
100 mA
Portable
240
8000
335000
100 mA
Fixed
240
8000
300000
300 mA
Fixed
240
24000
750000
100 mA
Portable
240
8000
250000
100 mA
Fixed
240
8000
100 mA
Fixed
240
8000
425000
300 mA
Fixed
240
24000
825000
100 mA
Portable
240
8000
375000
100 mA
Portable
240
8000
270000
300 mA
Fixed
240
24000
790000
500 mA
Fixed
240
40000
930000
100 mA
300 mA
Birgunj
Price Range
Narayangha
Kathmandu
t
Pokhara
Butwal
Nepalgunj
340000
600000700000
9000001000000
590000615000
Supplied
from
kathman
du and
narayang
hat
350000375000
305000310000
320000
260000
700000
100 mA
fixed
300 mA
fixed
100 mA
protable
300000320000
750000755000
250000225000
3|Page
Dhangadi
S.
N
Name
Contact Person
Email
Ph. No
1
Siddheswar Traders
Narendra Mainali
siddheswartraders@yahoo.co
m
2
Rose International
Manoj Sapkota
023-541177,
9842711208,
9816986639
021-535239,
9842020236,
9842020746
3
Shree Krishna Diagnostic and
Chemical Suplliers
Bishnu Adhikari
4
City Surgicals
Deepak Agrawal
5
Regional Surgical Concern
National Electramed Healthcare
Technologies & Services
Pvt.Ltd
Ravindra Dhungana
7
Om Surgical & Science House
Laxman Bhattarai
8
Gautam Buddha Trade Center
Binod Gautam,
Santosh Gautam
9
Aadarsha International
Deepak Khanal
10
A to Z(Sunrise)
National Electramed Healthcare
Technologies & Services
Pvt.Ltd (Nepaljung Branch)
Babu Ram Bhandari
071-545854,
9857031554
071-549777,
9857026374
071-546940
Netra Parsad Sapkota
9849106422
6
11
Birtamode
Biratnagar
9842102398
citysurgicals.brj@gmail.com
9855021392,
9802900392,
051-521888
9856029257
electramed_hts@live.com/ww 9849106422/
w.facebook.com/nelectramed 01-4109558
omsurgicalandsciencehouse@
gmail.com/om.surgical.sh@g
mail.com
dependraagrawal@gmail.com
/dependraagrawal@yahoo.co
m
12
Kamala Medicine Distributors
Dependra Agrawal
13
Amit Medicine Distributers
Dushyant Basnet
14
Kumar Surgical Suppliers
Mahesh Dahal
mahesh_dahal99@yahoo.com
15
Shree Balajee Surgical
Suppliers
16
Kumar Surgical Suppliers
Mahesh Dahal
mahesh_dahal99@yahoo.com
4|Page
Address
Birgunj
Pokhara
Kathmandu
9857022570
081-522211,
081-525502,
081-520108
091-522370,
525181,
522732
9848429070,
091-521784
091-525281,
9848428143
9848429070,
091-521784
Butwal
Nepaljing
Dhangadi
Masala Grinder
Raw Spice and Herbs
Masala Grinder
Masala Powder
1. Background
Masala Grinder machine is used to grind different types of spices such as cumin, coriander,
pepper, turmeric etc. Masala grinding enterprise can be established in rural market centre and it
requires a semi-skilled manpower to operate the enterprise.
Masala grinder enterprise requires Masala grinder, weighing machine and sealing machine.
There are several types of grinder machine are available in the market. The catalogue relates to
small size (1.5 kW) disk grinder which is suitable in rural area. Masala should be dried in sun
for 5 hours for better end product, etc. It requires one semi-skilled manpower to operate this
enterprise.
3. Flow chart
Collection of
different spices and
herbs
Grinding in the
grinder machine
Weighing and
Packaging
1|Page
Name of the
Equipment
Grinder
Weighing
machine
Sealing machine
Capacity
Wattage
Productive Life
Function
40-50 kg/hr
30 kg
1.5 kW
20 W
8 years
5 years
grinding
Weighing
8”-12”
0.5 kW
5 years
Sealing plastic
pouch
•
•
•
•
•
The spices should be sun dried before grinding
The spices should be free of dust, stones and foreign material
Dressing of stone should be done timely
Inventory of bearings and springs should be maintained
Toolbox should
•
•
Mask and Gloves should be used
For small scale enterprise, a Disc grinder with 12” size is recommended which cost about NRs.
18000-20000. The cost of 2 HP electric motor is about NRs. 10000-12000 depending upon
brand. It requires spare parts like pulley, shaft, belt and tool box which cost around Rs.7000.
2|Page
Disc Grinder
S.N
Price Range
1
Brand
Indian
Type
14"
HP
2
Chinese
FFC 23
3
3
Chinese
23 No
3
4
16"
3
5
Pattri
Kanchan
/Kalsi
12"
2
6
Suvam
12"
3
1
18"
2
Indian
12"
7.5
3
Indian
16"
10
4
Indian
14"
16"
Biratnagar
Birgunj
Narayanghat
Kathmandu
Pokhara
Butwal
Nepalgunj
Dhangadi
24000-25000
11000-11500
3850039000
with
motor
with
motor
3850039000
14000
1000012000
2000025000
3700039000
1750019000
2200025000
2200023000
2400027000
Price Range
Rajasthan
i
RCM
Birtamod
3
Chakki(12", 14", 16")
5
Remarks
3000032000
1800023000
1800020000
1830020000
1750020000
18500-20000
3000035500
18500-20500
7500-9000
10
2000025000
3|Page
25000-26500
Phase
Price Range
HP
Brand
S.N
Motor
Birtamode
1440
RPM
960
RPM
Biratnagar
1440 RPM
Birgunj
1440
RPM
960
RPM
Naranghat
1440 RPM
Kathmandu
1440 RPM
0.5
I
5000
5200
4800
2
1
I
7000
8000
6200/5500
5500
3
1.5
I
8200
8300
7500/6500
4
2
I
9400
10300
3
I/III
11600
12300
5
I/III
18500
14800
5
6
7
Chinese
1
7.5
11500
12500/9500
12500
12500 / 9500
11500
18700
20000
16500 / 12000
17500 / 12500
19000
17500
21000
21500
30000/35000
30500
35000
35000
36000
47000
45000
31100
21650
35200
20000
20500
9
15
I/III
31500
35300
32450
46400
30000
30000
10
20
I/III
36500
48500
37400
35000
33000
11
0.5
I
12
1
I
10000
11500
9000
9500
13
1.5
I
11550
17500
10000
10500
14
2
I
12550
36000
12000
11500
15
2.5
Indian
20300
5500
12500
8000
30000
45000
8500
9500
10
I/III
36000
20
15
I/III
54000
21
20
I/III
65000
7500
8500
8500
12500
13600
12500
48500
42000
45000
52000
48000
55000
78000
55000
75000
95000
75000
95000
48000
90000
78000
18500
48000/35000
55000
79000
4|Page
32300
10000
12000
75000
22500
7500
58000
19
12500
6500
95000
13500
28000
960
RPM
9500 / 7700
I/III
I/III
1440 RPM
9500
17000
7.5
960 RPM
9500/7500
18500
5
1440 RPM
Dhangadi
9000
32750
18
Nepalgunj
8500
10
17
960
RPM
9000
13200
22000
Butwal
1440
RPM
7000
21200
I/III
960
RPM
7200
18500
3
1440
RPM
4500
8
16
Pokhara
960
RPM
17850
9. List of Major manufacturers and Suppliers
S.N
Name
Contact Person
1
National Machinery and
Power Tools
Deepak Siwakoti
2
New Eastern Machinery
Traders
Dinoj Bajagain
3
Jay Gurung
4
Janaki Machinery
Suresh Pokhrel
5
Ram Krishna Machinery
Shree Shiva Machinery
Traders
6
J.K. Enterprises
Ravi Kr. Shah,
Sumesh Kr. Shah
7
Shradha Machinery
Subu
8
Pramod Kushwaha
9
Om Machinery Stores
Rajesh Saraf
10
Ashish Sarawagi
11
Joshep and Brothers
12
14
Raut Enterprises
Krishna Machinery
Suppliers
Chitwan Mill Stores
15
Pawan Kumar, Vijay
Kumar
9845201799,
9845052878
16
Narayan Kharel
056-520497,
9845055447
17
Resham Khatiwada
056-572164
18
Bishow Raj Koirala
9856020682,
061-551517,
061-534934
19
Hari gautam
20
Tools
Baburam Bastola
13
5|Page
Email
Ph. No
023-542105,
9842717673,
9804970208
023-541470,
9842695241,
9814061628
021-526298,
9852029195,
9816302350
021-530400,
021-535333
021-531817,
9852027554
Govinda
Shrestha/Buddhi
Nurey
Dor Bdr Raut
021-535957,
025540442,
9852028147
051-524234,
9804233033
051-523288
051-524157,
9745026480,
9845495368
051-525294,
9855061013
9845541939,
984550356,
056-572355
9845051638
Sushil Kumar Khetan
056-571436
056-570001
hubsi@live.com
9856020224,0
61-531283
Address
Birtamode
Biratnagar
Birjung
Narayanghat
Pokhara
9856024986,
061-530252
21
Gautam Overseas
R.B.Gautam
22
Total machinery &
Chemical (H) P.Ltd
Nayaran Parajuli
23
24
25
26
27
Stores
Jai Trishakti Machinery
Stores
Triveni Mil Machinery
Spare Parts and Order
Suppliers
pandeyfrnepal@yahoo.co
m
071-547098
Swami Nath Prasad
071-542801
Makesh Kumar Jha
071-548693
Mahatha Traders, Suppliers
and Engineering Works
29
Engineering Works
g.m_islam@yahoo.com
30
g.m_islam@yahoo.com
31
32
M.D.Aslam Ali
33
Manakamana Trading
N.P. Tiwari
manakamana523409@g
mail.com
Santosh
Kathmandu
9851025022
Suresh Kr.Gupta
28
6|Page
01-4287814,
4285783,
4035003
9851059471,
9801059471,
01-4215032
Butwal
081-522062,
9858022445
Nepalgunj
091-522458,
9804608273,
9804608271
091-521823,
9848576772,
9729140672
091-524476,
9848576772,
9729140670
091-523550
985842019
9858424259,
9729152786,
091-525959
523409,
9858420394
Dhangadi
Rice Milling (Cellar)
Rice cellar Machine (De-husking Machine)
Rice polisher
1. Background
A rice huller is an automatic machine used to removing the chaff (the outer husks) of rice grains
Rice milling removes the husk and the bran layers, and produces an edible, white rice kernel.
The by-products in rice milling are rice hull, rice germ and bran layers, and fine broken. This
technology is very much useful in the rice producing areas of mid-hills, river-basins and the
foothills of the mountains.
2. Introduction to the technology
Rice huller is commonly used for rice husking in rural area. This catalogue related rice cellar
technology has comparative advantage over rice huller. This type of methods requires two
machine i.e., rice huller and rice polisher. Rice huller removes the husk of the paddy and rice.
Rice polishers are abrasive machines that use talc or some other very fine dust to buff the outer
surface of rice kernels. Operation of this technology requires one skilled man-power. Paddy
should be well dried in sun for 1 day before husking.
1|Page
3. Flow Chart
Milling
Cleaning
Celling
Shorting
Grading
Polishing
Name of the
Equipment
Husker Machine
Polisher
Capacity
Wattage
Productive Life
Function
1 ton
1 ton
5.625 kW
7.5 kW
20 years
15 years
Husking
Coloring
Weighing machine
50 kg
0.2 kW
5 years
weighing
•
•
•
•
Nut bolts should be checked of spare parts prior to the start of machine.
Greasing and oiling in rotary/bearing parts should be done in 2-3 days interval.
Pulley, belt should be changed in a interval of 3-4 months.
Toolbox should be available in the shop.
•
•
•
•
•
Mask and Goggles should be used to prevent from dust.
Belts and rotary parts should be always covered.
Electric circuit should be properly wired.
Machine should be switched off after operation is completed
Cleaning of floor and machine should be regularly done
For a small scale production, a rice mill with husker of 1 ton having power consumption of 5.625
kW and polisher of also 1 ton with 7.5 kW is suggested which cost about Nrs.40000 and
2|Page
Nrs.35000 respectively. Some spare parts like belt, pulley, which are needed in stock cost around
Nrs.7000.
3|Page
S.
N
1
Brand
Type
HP
Husker
1 ton
7.5
2
Polisher
1 ton
3
1 ton
5
RCM
(8nos)
Diamond
/
Jawan
8 No.
10
6
Chinese
6309
10
7
Chinese
N 70
15
8
Chinese
N 110
20
9
Indian
0.5
10
4
10
Remarks
Birtamode
Huller
4 No.
11000-13000
huller
with
motor
Cellar
1250014000
1000012500
15000-17000
Birgunj
1000011500
Narayanghat
Kathmandu
Pokhara
35500-40000
5000056000
3500040000
3600072000
Butwal
4000043000
5500060000
40000
Nepalgunj
Dhangadi
3500040000
6000064000
1600020000
1300022000
115000120000
7000082000
1500018500
1000012500
1450015000
95000100000
50000 55000
Complete
set
Biratnagar
3800042000
50000 55000
235000250000
4|Page
Motor
HP
Phase
1
0.5
I
2
1
I
7000
8000
6200/5500
5500
3
1.5
I
8200
8300
7500/6500
9000
S.N
Brand
4
5
Chinese
1440 RPM
Birgunj
1440
960
RPM
RPM
5200
Naranghat
1440 RPM
I
9400
10300
9500/7500
3
I/III
11600
12300
12500/9500
5
7
7.5
8
10
9
10
11
12
13
14
15
16
17
18
19
20
21
15
20
0.5
1
1.5
2
2.5
3
5
7.5
10
15
20
5500
12500
12500
14800
18700
20000
21200
13200
32750
18500
I/III
20300
31100
21650
35200
20000
20500
8000
I/III
I/III
I
I
I
I
31500
36500
35300
48500
32450
37400
46400
30000
35000
30000
33000
45000
I/III
I/III
I/III
I/III
I/III
10000
11550
12550
8500
11500
17500
36000
9000
10000
12000
9500
10500
11500
1440 RPM
30000
13500
8500
9000
30500
36000
6500
7500
95000
12000
9500
7000
21500
8500
13600
12500
48500
75000
5|Page
Dhangadi
1440 RPM
960
RPM
58000
79000
90000
48000
78000
11500
11500
19000
21000
2800030000
35000
47000
12500
22500
32300
35000
45000
7500
8500
10000
12500
22000
28000
36000
54000
65000
960
RPM
7200
9500/
7700
12500/
9500
17500/
12500
17500
9500
18500
18500
Nepalgunj
6000/4500
16500/
12000
17000
I/III
Butwal
1440
960
RPM
RPM
4800
2
6
Indian
Biratnagar
Price Range
Kathmandu
Pokhara
1440
960
1440
960
RPM
RPM
RPM
RPM
Birtamode
1440
960
RPM
RPM
5000
55000
78000
95000
17850
18500
48000/35000
45000
48000
55000
75000
42000
52000
55000
75000
95000
S.N
Name
Contact Person
1
Power Tools
Deepak Siwakoti
2
Traders
Dinoj Bajagain
3
Jay Gurung
4
Janaki Machinery
Suresh Pokhrel
5
Ram Krishna Machinery/
Traders
6
J.K. Enterprises
Ravi Kr. Shah/
Sumesh Kr. Shah
7
Shradha Machinery
Subu
8
Pramod Kushwaha
9
Om Machinery Stores
Rajesh Saraf
10
Ashish Sarawagi
11
Sushil Kumar
Khetan
056-571436
12
Chitwan Mill Stores
13
Pawan Kumar/
Vijay Kumar
14
Narayan Kharel
056-570001
9845201799,
9845052878
056-520497,
9845055447
15
Joshep and Brothers
Govinda Shrestha,
Buddhi Nurey
9845541939,
056-572355
16
Raut Enterprises
Dor Bdr Raut
9845051638
17
Tools
Resham Khatiwada
19
Bishow Raj Koirala
20
Hari Gautam
056-572164
9856024986,
061-530252
9846027682,
061-551517
9856020224,
061-531283
21
Global Trading
Complex(Branch)
Govinda Sharma
18
6|Page
Email
Ph. No
023-542105,
9842717673,
9804970208
023-541470,
9842695241,
9814061628
021-526298,
9852029195,
9816302350
021-530400,
021-535333
021-531817,
9852027554
shradhamachinery
@gmail.com
hubsi@live.com
Birtamode
Biratnagar
021-535957,
9852028147,
9852029889
051-524234,
9804233033
051-523288
051-524157,
9845495368
051-525294,
9855061013
Baburam Bastola
Address
Birgunj
Naryanghat
Pokhara
01-4287814,
4285783
Gautam Overseas
23
Total machinery & Chemical
(H) P.Ltd
24
25
Stores
Suresh Kr.Gupta
071-547098
26
Swami Nath Prasad
071-542801
27
Triveni Mil Machinery Spare
Parts and Order Suppliers
Makesh Kumar Jha
071-548693
081-522062,
9858022445
28
29
30
Engineering Works
31
Manakamana Trading
32
33
34
35
K.N.Agro Metal Industries
7|Page
R.B.Gautam
info@gautamshre
e.com
22
Nayaran Parajuli
total_tic71@yaho
o.com
/pandeyfrnepal@y
ahoo.com
packaginggl@gmai
l.com
Santosh
g.m_islam@yahoo
.com
N.P. Tiwari
manakamana5234
09@gmail.com
g.m_islam@yahoo
.com
M.D.Aslam Ali
kabirkn2055@gma
il.com
9851059471,
9801059471,
01-4215032
Kathmandu
9851025022
Butwal
Nepalgunj
091-522458,
9804608271,
9804604820
091-521823,
9729140670,
9729140679
9858420394
091-524476,
9848576772,
9729140679
091-523550,
985842019
9858424259,
9729152786,
091-525959
Dhangadi
kabirkn2055@gma
il.com
Cold Storage
1. Introduction
Cold storage ideal environmental condition for storage of fresh fruits and vegetables is the lowest
temperature which does not cause chilling injury to the product. The cold storage space of the
proposed project shall be primarily used for storing fruits and vegetables for short duration
storage of around 1-4 weeks.
Temperature control in cold storage is very important. In mechanical refrigeration, the
refrigerated gas (e.g. Ammonia, Freon etc.) takes out the heat from the chamber/store as it
expands. The expanded gas is then compressed and the heat removed from the compressed gas
by means of running water or circulation air over the tubes containing the hot gas. The gas is
liquefied and the cycle is repeated. With such system accurate temperature control is maintained.
2. Basis of design for 5 Metric ton Capacity
No.
1
2
3
4
5
6
7
8
9
10
Description
Room Dimension
Room temperature
Humidity
Ambient Temperature
Material to be stored
Product unit
Product incoming rate
Product entry temperature
Pull down times
Insulation
11
12
13
Floor
Hinge door
Refrigeration unit (capacity)
14
15
No of units
Refrigerant
Specification
10ft(L) x 8ft(B) x 8ft(H) (Internal)
40 (± 2 °C )
85 to 90% RH
430 C
Fresh fruits & vegetables
5 MT
33% (1650 kg per day)
28-350 C
24hrs/Batch
60 mm PUF with 0.5 mm pre painted
CRCA sheet as external finish &
internal finish
60 mm thick PUF slab over kota & PCC
34” x 78”= 1nos
24000 btu / hr @ 4 0 C, Room Temp &
43 0C ambient temp.
10,000 btu / hr x 2 nos.
R-22 / R404A
3. Calculation of the refrigerating power
SN
1
2
1|Page
Particulars
Capacity
Outside temperature
Specifications
5 MT
43 °C
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Cold room temperature
Outside moisture
Type
Internal room dimension
Insulation
Insulating surface
Turn over
Man powers
Light
Motor power
Motor running period
Product
Process
Product entering temperature
Product leaving temperature
Daily turnover
Process period
Density
Running compressor
4 °C (± 2 °C )
50 %
Pre-fabricated room with floor
10ft x 8ft x 8ft
Poly-urethane foam
60mm thick
Long storage
2 nos.
160 watt
225 watt
24hrs/ day
Fruits & Vegetables
Fresh product storage
28 °C
4 °C (± 2 °C )
33 %
24 hrs
145 kg/cum
18h/day
4. Chamber size
Size of the chamber will be of 10’-0”x 8”-0”x 8-0” for 5 MT capacity cool chambers the storage
racks shall be made of M.S. channels and angles.
5. Insulation
60 mm thick PUF panel shall be provided for insulating the cold room walls and ceiling. 80 mm
EPS slab, PCC & KOTA stone will be provided for floor insulation. For strengthening the
insulation, chicken wire most will be provided with it.
6. Cooling Unit
R-22/ R 404A refrigerant will be used for the cooling unit. Room temperature of 20C to 60 C will
be maintained inside the chamber. The ambient temperature will be 400 C. The total refrigerant
capacity will be 20,000 BTU/hr for 5MT capacity cool chamber
7. Power Supply
Electric load will be 3.99 kW for 5 MT. Power supply will be 230 Volt/1Ph or 3Ph/50 HZ.
8. Electrical Work
Electrical work shall include main power distribution switch board, feeder switches for cooling units,
capacitors, power distribution cables, electric lighting, earthing of equipment.
2|Page
9. Stand by Generator
Provision has to be made for stand by Generator set to meet the power requirement during loadshedding/power cuts. The generator shall have out starting device to start it in case of failure of
electric supply.
10. Components and Parts required
Part - I - Equipment
Heavy duty industrial type reciprocating ammonia compressor
complete with safety valve , Flywheel, Motor Pulley, Oil Sight glass
and stop, Valves Anchor Binders and Fasteners Tool Kit, piston
1.1
Guide, and -Belts etc Precision safety control panel comprising of
Suction pressure gauge, discharge pressure gauge, oil pressure
gauge, high pressure/low pressure cutout, oil pressure
Ammonia scrubber type oil separator size 16”x36” , fabricated from
1.2
thick steel sheet welded and tested, hydraulically.
Atmospheric type Ammonia condensers made of 2"x20'x12 pipe
with stands along with components of
1.3
ammonia condensers like gas & liquid headers, drain &
purge connections etc.
Ammonia Air Cooling Units (Model SA-20) consisting of cooling
coil made of M.S.CEW precision tubes having excellent bonding
1.4 with aluminum fins complete with axial flow fans, weather proof fan
motors and galvanized steel sheet casing with accumulator (surge
drums).
Ammonia Receiver size 24" Dia X 16 ' long X 12mmcomplete, with
1.5 all standard connections like liquid inlet and outlet, drain, purge,
pressure gauge, safety valve and gauge glass.
Insulated cold storage door made out of wooden frame, with G. I.
1.6 Sheet metal cladding, hinges, latches, push, bars, size 78"x36"x4"
thick
Insulated Cold Storage Windows with GI sheet metal,
1.7
cladding hinges, push bars size 2'x2.6"x4"
1.8 Air curtain 48'' power coated (export quality),
1.9 Slide rails for compressor's motor.
Sub Total
Part -II- Electrical
Price
356,000.00
13,608.00
52,000.00
94,800.00
88,000.00
25,440.00
12,160.00
12,960.00
3,040.00
658,008.00
2.1
50 H. P. screen protected slip ring induction motor suitable, for
operation on 400/440 voilts,3 phase, 50 cycles 1440, rpm. AC
supply.
128,136.00
2.2
Suitable hand operated oil immersed starter/motor starter, for the
above motor (without oil )
41,600.00
2.3
5 H.P. mono block centrifugal pump set for condenser, water
circulation suitable on 400/440 volts, 3 phase, 50, cycles, AC supply
complete with D.O.L. starter for each, (01 No. stand by)
22,400.00
Sub total
1,508,152.00
3|Page
PART-III - Valves and Controls.
3.1
Valves & fitting for condensers such as gas inlet valve, liquid outlet
valve, gas & liquid header inlet & outlet, valves, purge valve etc. as
per our standard design
104,000.00
3.2
Instruments comprising of Dry & Wet thermometer
1,360.00
3.3
Valves & fitting for receiver such as liquid inlet & outlet valves,
purge & drain valve, gauge angle valves, safety valve etc. as per our
standard design
44,512.00
3.4
Ammonia Valves and fittings for the complete plant as per, our
standard design and site conditions
280,000.00
3.5
3.6
3.7
Ammonia gas charging line
Digital thermometer
Pressure gauge ( 0-150 PSI)
1,360.00
2,000.00
480.00
3.8
Pressure gauge ( 0-300 PSI)
480.00
434,192.00
51,750.00
4.3
Sub total
Machinery and Equipment (B)
Ammonia pipe to inter connect high and low site, equipment of
Refrigeration machinery such as compressor, condenser oil
separator, Receiver Air cooling unit etc. as per our design & site
condition
Water pipe line & fitting as per our design to inter, connect water
line of condensing water. Ammonia, compressor based on the
assumption that the condenser to be placed at the distance not more
than 5 meter from the machine room including defrosting piping for
Ammonia Air cooling units
Angle , channel & pipe fitting as per our design & site condition
4.4
Nut bolt washer
5,250.00
4.5
Electrical wiring for the complete plant including electrical cubical
Control panel board ,ammeter, volt meter, switches, Concludes
power & control cable
162,500.00
4
4.1
4.2
4.6
4.7
4.8
4.9
First charge of ammonia Gas and starter oil
Compressor oil
Insulation & Consumable items for cold room complete with thermo
Cole sheet Bitumen, chicken wire, mess , Griper, u ,Nails, wire &
washer without plastering including labour charges
Suction line insulation
51,750.00
46,000.00
52,500.00
32,500.00
12,625.00
655,000.00
12,500.00
4.10
Erection charges for the complete plant want civil and Electrical
work
105,000.00
4.11
Suitable size electric transformer complete of Ekarat Engineering,
Hetauda (NEEC)
112,500.00
Other all electrical equipments like open wire, insulated wire from
main line to transformer, from transformer to board, main on off
4.12
switch, poles and other complete electrical equipments for the
complete project
170,000.00
4|Page
4.13
GENERATOR GREAVES GENSET OF SUITABLE SIZE
MODEL- TBD3V6K OPEN SET
4.14 Welding machine, drill machine and welding cables, etc.
Grand Total
275,000.00
37,500.00
1,730,625.00
4,330,977.00
11. Cold Storage suppliers
There are no manufacture of cold storage material and regular supplier in Nepal. Some agent’s
supplies equipment based on demand from India.
S.
N
1
2
3
4
5
6
Name
Contact Person
Super Freeze India
Limited
SB Cooling Corporation
Industrial Foams Private
Limited
Premier Refrigeration
Limited
Manakamana
Khem Raj
Refrigeration Centre
Poudel
The Association of Cold
Storage of Nepal
5|Page
Email
Ph. No
sales@superfree
+91-1244301636
ze.com
+91-2612631980
Address
India
+91-8588873141
+91-8447573465
manakamana.re
f@gmail.com
9851094928,
016923292
badri_t@hotmai 9852020093,
l.com
9851065505
Kathmandu
Chowmein Making
Flour and egg for Dough
Dough Kneader
Chowmein
Dough
Chowmein machine
1. Background
Chowmein are very common food to almost all and becoming the popular food in urban as well
as rural areas. The Chowmein enterprise has great scope in rural market centre, especially in
domestic and foreign tourist’s places.
To make chowmein, Chowmein Making Machine, Mixture Machine, Boiler Machine, Dryer
Machine, Packing Machine and Weight Machine are required. This technology requires one
skilled, one semi skilled and two unskilled man powers to operate in full capacity.
1|Page
3. Flow chart of the Chowmein making process
Mixing by the mixture machine to make non-veg
Mixing of the flour with
vegetable/eggs to make dough
chowmein
The dough is put in the presser to prepare the
sheet of desired thickness and the sheet is cut in
the thread/chowmein and cut by scissor at a
The dough sheet is fed to the
chowmein making machine/cutter
machine
desire length.
Chowmein will not broken
Dry the chowmein in
air/sun
Boil the chowmein by
vapour with the boiler
hi
Drying the boiled chowmein
Capacity
Wattage
Productive Life
Function
Mixture
Chowmein Making
Machine
Dryer
30 kg
1.8 kW
1.08 kW
6 years
10 years
1.5 kW
5 years
Mixing ingredients
Giving shape to
mixed flour
Drying
5. Tips for Operation and maintenance
•
•
•
•
Electric connection to the machine should be checked before operating machine
Machine should be cleaned after use
Should have control over drying process.
For better end product, ingredients like salt, color, egg etc. should be in appropriate
quantity
2|Page
•
•
Gloves, Head Cover and mask should be worn during working
•
•
•
•
Machine should be turned off after use
Loose clothes and loose hair should be avoided in work area as they have risk to strangle
in the rotary/movable parts of machine
MCB should be provided dedicated to each machine
Average market price along with its range of each technology/equipment in each respective
market hub will be listed out. Market price of the technology may differ according to the time.
3|Page
Chowmein Making Machine
S.N
Brand
Type
1
Hatyy
Price Range
Watt
HP
1080
W
3
2
3
3
5
Birgunj
1500
W
Sujeet
Narayanghat
Kathmandu
Pokhara
125000129000
95000100000
Supplied from and
Kathmandu
Butwal
100000112000
38000-40000
8000092000
3
0.52
Mixture
Nepalgunj
Supplied
from
Kathmandu
and Butwal
Dhangadi
Supplied
from
Butwal
8500090000
40000-75000
Price Range
1
Indian
30
kg
1800
W
60
kg
2
2
Indian(S
ujeet)
4500047000
1.5
8000082000
4200045000
7200075000
3
Dryer
1
Biratnagar
0.5
Indian
4
3
Birtamode
5000055000
4000046000
Supplied
from
Kathmandu
and Butwal
160000165000
Supplied
from
Kathmandu
Supplied
from
Butwal
7200075000
75000-77000
Price Range
Indian
1500
W
2
HP
145000150000
4|Page
150000152000
Supplied
from
Kathman
du
Motor
HP
Phase
1
0.5
I
5000
2
1
I
7000
8000
6200/5500
5500
3
1.5
I
8200
8300
7500/6500
9000
2
I
9400
10300
9500/7500
9500
5
3
I/III
11600
12300
12500/950
0
12500
6
5
I/III
18500
14800
20000
16500/
12000
11
12
13
14
15
16
0.5
1
1.5
2
2.5
3
I
I
I
I
10000
11550
12550
I/III
22000
5
I/III
28000
4
17
Brand
Chinese
Indian
Biratnagar
1440 RPM
1440 RPM
8500
11500
17500
36000
9000
10000
12000
18700
Naranghat
Price Range
Pokhara
1440
1440 RPM
960 RPM
RPM
Birgunj
1440
960
RPM
RPM
5200
S.N
Birtamode
1440 RPM
Kathmandu
Butwal
1440 RPM
4800
9500
10500
11500
Nepalgunj
1440 RPM
6000/4500
9500
13500
5500
7200
7000
8500
9000
9500 /
7700
12500 /
9500
17500 /
12500
12500
6500
7500
95000
12000
11500
11500
19000
12500
7500
8500
10000
12500
8500
13600
12500
5|Page
960 RPM
Dhangadi
1440
960 RPM
RPM
18500
48000/
35000
42000
7. List of Major Manufacture, Suppliers and Details.
S.
N
Name
Contact Person
1
Amit Stores
Ashok Prasad
Shah
2
Ashish Enterprises
(Asish Dairy Equipment
Trading)
Binod Gupta
3
Shradha Machinery
Subu
4
Joseph and Brothers
Govinda
Shrestha,
Buddhi Nurey
5
Subha Pokhara
Machinery Tools
Baburam Bastola
6
Gautam Overseas
R.B.Gautam
7
Total machinery &
Chemical (H) P .Ltd
Nayaran Parajuli
8
Shrestha Trade Media
Umesh Lal
Shrestha
9
10
Rishiraj Traders
11
Manakamana Trading
6|Page
Email
Address
021-525351,
9804209781
021-527813,
Biratnagar
9852020490
shradhamachinery
@gmail.com
051-524234,
9804233033
9845541939,
056-572355
9856024986,
061-530252
info@gautamshre 01-4287814,
e.com
4035003
total_tic71@yaho 9851059471,
o.com/pandeyfrne 9801059471,
pal@yahoo.com
01-4215032
laltc@wlink.com.n 9851088152,
p
14270684
packaginggl@gma
il.com
N.P. Tiwari
Ph. No
rrt.npj@gmail.co
m
manakamana5234
09@gmail.com
Birgunj
Naranghat
Pokhara
Kathmandu
9851025022
081-523068,
9858021897
Nepalgunj
9858420394
Dhangadhi
Lapsi Titaura Making Enterprise
Lapsi Titaura
1.
Introduction of the enterprise
Lapsi are a native fruit of Nepal. It is extremely sour, rich in vitamin content. The fruit has a
tough fibrous skin and pale yellow flesh, which is firmly attached to a large brown seed. There
are several lapsi products available in the market. The catalogue relates with Lapsi titaura
making produce and technology.
Lapsi titaura - sweet lapsi nugget is prepared by first boiling the fruit until the pulp separates
from the seed and skin. The pulp is mixed with sugar, salt, cayenne pepper, ground cinnamon,
cardamom powder, pinch of ground asafetida, and other spices, and made into nuggets. Lapsi
titaura production can be done in the area where there is abundant source of lapsi available.
2. Introduction of the technology
In Nepal, Lapsi titaura is made manually, which is tedious, time-consuming. With the
introduction of simple technology such as Pulper, mixture and electric drying efficiency of the
production increases fivefold. One skilled manpower and five unskilled manpower are needed to
operate the enterprise at full capacity.
1|Page
3.
Flow chart of Lapsi Candy Making
Collection of Fruits and
Ingredients
Clean Lapsi in Fresh water
Boiling Lapsi in Water until
the skin gets burst
Removal of Lapsi
Separation of Pulp
and Seed
Add salt and sugar in Pulp
Spread the pulp in Tray with
0.5-1 cm thinness
Dry the pulp in Dryers
2|Page
4.
Technical specification
Name
Pulper
Mixture
Dryer
5.
Brand
Sundhara
Power
1.125 kW
Capacity
100 kg/hr
Sun works
10 kW
100kg
Common Practices, Availability and Price
S.N
1
2
3
Name of machines
Power
Capacity
Dryer
Mixture
Pulper
10 kW
200 W
2.5 kW
100kg
Price Range
Kathmandu
100kg/hr
Remarks
180000-200000
30000
75000-80000
•
•
•
•
•
Temperature of the dryer should not exceeds above 40 ° C for five hours,
otherwise the ingredient get melt (sugar)
Gloves and mask should be used to maintain proper hygiene
Dryer should be handled with care and should use oven gloves
Machines should be cleaned after use
7. Suggestion for safety
•
•
•
Use insulating gloves while operating machine.
Fruits cover should be properly dispose
First Aid Kit should be available
List of Major Manufacture, Supplier and Details
8.
For Dryer
S.N
Name
1 Sun Works
3|Page
Email
Ph. No.
01-4330854
Address
Kathmandu
Rural Carpentry Enterprise
1. Background
Due to modernization and increasing number of the schools, college and other institutions, the
demand of the furniture is also increasing in rural area. Most widely used furniture in rural area
is sleeping bed, bench, desk, cupboard, wooden racks, Door and Window frame etc. The
enterprise has good scope specially where there is abundant source of timber and local market
center. Majority of the rural carpentry have been operating by using traditional technology
which is tedious and time consuming, therefore, the product are not as smooth as produced by
commercial carpenter. Productive efficiency of the rural carpentry can be improved by
introduction of some electrical equipment which is explained in the catalogue.
Small scale carpentry requires circular saw, band saw to cut timbers and also planar machine and
router to give smooth shape to the timbers to furniture. A circular saw is a powersaw uses blade to cut wood using a rotary motion. A bench saw is circular saw mounted in table
which is operated by motor. A planner is used for shaping and smoothing wood.
An unskilled manpower can use saw but for using planar and router, 9 month training is required
for carpentry works.
1|Page
3. Flow chart of Rural Carpentry
Collection of
Timber Log
Splitting wood in
Bench saw mill in
desirable shape and size
Smoothing wood
surface by using Planner
Making furniture
4. Technical Specification of the Technology
Name of the
Equipment
Router
Planar machine
Circular saw
Band saw
Stand Drill(1”)
Hand Drill(13
mm)
Capacity
Wattage
Productive Life
Function
Light , Heavy
12-13 inch
10 inch
10 inch
2 HP
1 HP
1.0 -1.5 kw
0.5-0.6 kw
1.0 -1.5 kw
0.75-1. kw
1.5 kW
0.75 kW
2 years
2 years
1 years
0.5 years
5-7 years
2-3 years
Smooting wood
Shaping wood
Cutting in deep
St.cuts
To bore holes
To bore holes
•
•
•
•
•
Well graded timbers should be used for well furniture, in case of Sal wood 100 years old
is better.
Angle during cutting timber should be kept in account for saving woods from being
wastage.
Sharp the edge of planar blade every day at the start of work.
Machine should never be repaired with power on.
Toolbox should be available in work place
•
•
•
•
•
•
Mask, Gloves and Goggles should be used to avoid dust hazards.
Power should be cut off after work is complete.
The blades should be regularly check for wear and tear.
Rotary/movable parts (belts, blades and motor) should be covered
2|Page
For a small enterprises, a router with 1.5 KW power consumption is commonly used which costs
nearly Nrs.15000. A planar machine of 0.6 KW power consumption costs approximately
NRs.4000, Bench saw with 1.5 KW costs nearly NRs. 45000-50000. Additional tools cost nearly
NRs. 5000-8000
3|Page
Rural Carpentry(Specify Price With motor or Without Motor In Remarks)
Router
S.N
Brand
1
Alpha
2
Price Range
Type
Watt
Birtamode
Biratnagar
1050
4900-5200
5200-5500
Hitachi
1500
5300-5500
3
Boschi
2000
4
Atlas
2200
6
Libang
1050
4200-7500
7
Star
1600
4000-4200
Planar Machine
Birgunj
Narayanghat
Kathmandu
Pokhara
Butwal
5800-6000
3000-3500
Nepalgunj
Dhangadi
5000-5500
4500-5500
12500-14500
7500-8000
23000-24500
40000-42000
6500-7500
6200-6600
4800-5000
7500-8000
4000- 4200
6000-6200
Price Range
1
Alpha
600
2800-3500
2500- 3000
2
Libang
500
2400-4500
3
Dawer
500
4200- 4500
4
Atlas
710
17500-18000
5
LG
650
9500-10000
6
Diamond
3000-3500
3650-4000
3500-3800
3500-3800
3200- 3500
3600-3800
2600-3500
3650-3800
light
500
3500-4000
heavy
650
4000-4500
7
Kisan
500
4500-4800
8
Voll
Plus
650
3200-3500
710
3200-3500
9
Sencan
500
3000-3300
10
Hitmin
500
3250-3500
11
Hitachi
600
6100-6500
12
Star plus
500
3200-3500
2400-4800
3000-4500
4|Page
1
2
3
Stand Drill(0.5",1",1.5")
4'
3'
Suga/Kisan
2'
4
Price Range
1
1
20500-22000
13000-15000
1200014500
0.5
1/2" (Non Gear)
0.5-1
7500 - 13000
7500 - 13500
5
1.5"
2
65000 - 70000
65000
6
1" Non Gear
1-1.5
24000 - 25500
24000 - 25500
3
25000 - 29000
25000 - 29000
7
1
2
3
Snell
Run
Bosch
1" Gear
Hand Drill
10 mm
13 mm
13 mm
13500-15500
5500-6000
7200-7500
35000-38000
225000232000
Brand
1
2
Type
0.5
0.5
0.5
24000-24500
1450-1500
3000-3500
3800-4000
12500-13000
Price Range
Birtamode
Run
1500
3500~6000
Skill
1500
3
Dawer
1500
4
Hitachi
1500
5
Atlas
1500
Biratnagar
Pokhara
Butwal
Nepalgunj
10500-11000
4550-5000
Dhangadi
5500-6000
9000-9500
5000-6000
Super
1600
3600
4"
1200
3500
8
Kainuo
7"
1200
4200 - 4800
9
Indian
3
Kathmandu
9500
Libang
2
Narayanghat
2500-2700
7
1500
Birgunj
3000-3500
6
1
5500-6500
Price Range
Watt
Band Saw
CI
18"
body
Iron
18"
body
Perfect
18"
King
62000 - 75000
6000-6500
22500 24550
Circular Saw
S.N
10000-10500
4500-5000
2500
6000-6500
3500-6000
5000-6000
4500-4800
4000-4200
6500-7500
Price Range
7500
45000-60000
7500
35000-40000
7500
5000052000
4200040000
125000135000
55000
32000-35000
56000-58000
52000-55000
36000-40000
150000160000
5|Page
40000-43000
Phase
Price Range
HP
Brand
S.N
Motor
Birtamode
1440
RPM
960
RPM
Biratnagar
1440 RPM
Birgunj
1440
RPM
960
RPM
Naranghat
1440 RPM
Kathmandu
1440 RPM
0.5
I
5000
5200
4800
2
1
I
7000
8000
6200/5500
5500
3
1.5
I
8200
8300
7500/6500
4
2
I
9400
10300
3
I/III
11600
12300
5
I/III
18500
14800
18700
5
6
7
Chinese
1
7.5
11500
12500/9500
12500
12500 / 9500
11500
20000
16500 / 12000
17500 / 12500
19000
17500
21000
21500
30000/35000
30500
35000
35000
36000
47000
45000
31100
21650
35200
20000
20500
9
15
I/III
31500
35300
32450
46400
30000
30000
10
20
I/III
36500
48500
37400
35000
33000
11
0.5
I
12
1
I
10000
11500
9000
9500
13
1.5
I
11550
17500
10000
10500
14
2
I
12550
36000
12000
11500
15
2.5
Indian
20300
5500
12500
8000
30000
45000
8500
9500
10
I/III
36000
20
15
I/III
54000
21
20
I/III
65000
7500
8500
8500
12500
13600
12500
48500
42000
45000
52000
48000
55000
78000
55000
75000
95000
75000
95000
48000
90000
78000
18500
48000/35000
55000
79000
6|Page
32300
10000
12000
75000
22500
7500
58000
19
12500
6500
95000
13500
7.5
960
RPM
9500 / 7700
I/III
18
1440 RPM
9500
17000
28000
960 RPM
9500/7500
18500
I/III
1440 RPM
Dhangadi
9000
32750
5
Nepalgunj
8500
10
17
960
RPM
9000
13200
22000
Butwal
1440
RPM
7000
21200
I/III
960
RPM
7200
18500
3
Pokhara
1440
RPM
4500
8
16
960
RPM
17850
9. List of Major Manufacture and suppliers
S.N.
Name
Contact Person
1
Dinoj Bajagain
2
Jay Gurung
3
Amit Stores
Ashok Prasad Shah
4
J.K. Enterprises
Ravi Kr.
Shah/Sumesh Kr.
Shah
5
Shradha machinery
Subu
6
Anish mechinary stores
Pramod kushwaha
051-523288
14
15
Raut enterprises
Dor Bdr Raut
Resham Khatiwada
9845051638
056-572164
16
Sushil Kumar Khetan
056-571436
19
Bhanu machinery suppliers
Bishow Raj Koirala
20
Gautam machinery tools
Hari Gautam
21
Baburam Bastola
13
7
Suresh Kr.Gupta
071-547098
8
Makesh Kumar Jha
071-548693
17
Santoshi Machinery Stores
Anil Kumar Agrawal,
Ankit Agrawal
0081-521013
18
9
Manakamana trading
10
Engineering Works
g.m_islam@yaho
o.com
11
K.N.agro Metal Industries
kabirkn2055@gm
ail.com
12
G.M. trade & suppliers
g.m_islam@yaho
o.com
7|Page
N.P. Tiwari
Email
shradhamachiner
y@gmail.com
Ph. No
023-541470,
9842695241,
9814061628
021-526298,
9852029195,
9816302350
021-525351,
021-525120,
9804209781
021-535957,
9852028147,
9852029889
051-524234,
9804233033
Address
Birtamode
Biratnagar
Birjung
Naranghat
hubsi@live.com
9846027682,
9856020682,
061-551517
9856020224,
061-531283
9856024986,
061-530252
Pokhara
packaginggl@gma
il.com
9851025022
Kathmandu
manakamana523
409@gmail.com
081--522062,
9858022445
523409,
9858420394
091-521823,
9848576772,
9729140672
Butwal
Nepalgunj
Dhangadhi
091-524476,
9848576772,
9729140670
Grill Workshop
Lathe machine
Drill machine
Grinding machine
1. Background
Grill being cheap, comparatively longer life and good strength is replacing wooden doors and
windows. Now a day’s grills are widely used in the rural market centre and touristic places. In
many rural areas grills are transported by mules and porters from nearby cities thus paying two to
three times the price. Therefore, there is good scope of establishing rural workshop in growing
rural market centre. One trained manpower assisted by one unskilled manpower is required to
operate a small size grill workshop.
Grill Workshop include the construction and installation grill, shutter, channel gate, compound
gate, railing, roof trust and water tank. This technology uses sophisticated machine, which
requires a trained manpower to operate it. Any fault while operating may cause serious accidents
as well as loss in economy. For a small scale production, this enterprises requires lathe machine,
drill machine, grinding machine and cutting machine
1|Page
Lathe machine (6’-8’)
Capacity
2 HP
Wattage
1.5 kW
Productive Life
15 years
Stand Drill (1”)
Hand Drill (13 mm)
Grinding Machine (hand)
2 HP
1 HP
-
1.5 kW
0.75 kW
650 W
5-7 years
2-3 years
2 years
Function
Creating radially
symmetric parts
To bore holes
To bore holes
Cutting and smoothing
Cutting Machine (12”)
-
650-850 W
1.5 years
Cutting metal
•
•
•
•
•
•
•
•
•
Enough light should be maintained for easy work
Periodic maintenance should be done.
Kits (Grinding disc and cutting blade) and fuse should in spare
Nuts and bolts should be tightened in regular basis
Machines should always be turned off when not in use
Loose clothes and loose hair (for long hair) should be avoided
Rotating/Movable parts should be covered
Welding should be done in clean and closed space (flow of air causes porosity)
Proper Earthing should be done
•
•
•
•
•
•
•
Gloves, Mask, Helmet and Safety shoes should be compulsory in the shop floor
Welding Goggles/Welding Shield should be compulsory during welding
Shop floor should be cleaned daily
Loose wires should be checked before starting machine to avoid short circuit
Should be careful during material handling
Goggles should be mandatory during cutting and grinding
First Aid Kit should be in easily accessible place
2|Page
This enterprises commonly uses, lathe machine of 6-8’ with 1.5 kW power consumption which
cost nearly about Nrs.325000, drill machine which may be stand (1”) or hand (13 mm) which
cost about Nrs.7500 and Nrs.2500.grinding machine (100 mm) of Nrs.2500 and a cutting
machine of about Nrs.9000.Some spares parts like drill bit, cutting blades, belts, grinding blades
should be always be available for smooth operation of enterprise.
3|Page
S.N
1
2
Lathe Machine (6' and 8')
Brand
Type
Shree Ram
Company
3
6'
Hp
Birtamode
2
8'
2
6'
2
8'
2
6'
2
8'
2
6'
2
8'
2
Biratnagar
Birgunj
248000-250000
27000 -290000
Narayanghat
325000328000
450000455000
Price Range
Kathmandu
318000-325000
5
6
1
2
3
4
Ludhiana
Batala
Stand Drill (0.5",1",1.5")
4'
3'
Suga/Kisan
2'
1/2" (Non Gear)
245000 253000
280000 310000
240000 242000
280000 290000
20500-22000
13000-15000
1200014500
0.5
0.5-1
7500 - 13000
7500 - 13500
65000
6
1" Non Gear
1-1.5
24000 - 25500
24000 - 25500
3
25000 - 29000
25000 - 29000
5
325000-350000
Price Range
65000 - 70000
4
22000-250000
245000257000
1
1
2
1
2
3
Dhangadi
238000245600
1.5"
1" Gear
Hand Drill
Snell
10 mm
Run
13 mm
Bosch
13 mm
Chinese (Star,
Libang,
13 mm
Alpha)
13 mm
Volplus
13 mm
Dollar
13 mm
Agni
13 mm
Super
13 mm
Hitachi
13 mm
Kisan
13 mm
Nepalgunj
225000 230000
260000 265000
5
7
Butwal
238000248000
425000-430000
Aditya
4
Pokhara
13500-15500
10000-10500
5500-6000
7200-7500
35000-38000
225000232000
62000 - 75000
6000-6500
5500-6500
22500 24550
24000-24500
Price Range
0.5
0.5
0.5
1450-1500
3000-3500
3800-4000
0.5
1600-3500
12500-13000
3800-4850
2600-2900
2400 - 2500
2900-3000
2000-2200
3000-3200
5500-5800
0.5
0.5
0.5
0.5
0.5
0.5
0.5
2500-3000
2200 - 2450
2850-3150
1900-2200
2950-3200
5250-5800
2450-2900
2250 - 2500
2850-3000
1950-2200
2750-3200
5000-5800
1650-2200
2450-2900
2200 - 2600
2850-3250
2850-3500
4|Page
3000-3200
3500-5000
Grinding Machine (Hand/Table)
S.N Brand
Type
1
snell
2
Vimex
3
hand
4
table
5
Dawr 321
6
Usha
7
Libang
100 mm
8
Kainuo
100 mm
9
Rolliwolf
100 mm
10 Alpha Plus
100 mm
11 Atec
100 mm
12 Bosch
100 mm
13 Voll Plus
14 Gtex (Bench
6 No.
Grinder)
8 No.
10 No.
Cutting Machine
1
Run
14"
2
Local
3
Bosch
14"
4
Kishan
5
LG
14"
Watt
Price Range
Birtamode
Biratnagar
4500-5500
750
500
860
700
710
850
670
750
750
750
Birgunj
Narayanghat
Kathmandu
Pokhara
Butwal
2000-4000
3600-4500
2800-3000
1800-6500
5500-7500
1600-10000
1850-6560
9800-10000
Nepalgunj
2000-2500
2500-3000
Dhangadi
3500-8500
2300-2500
2500-2800
2000-2200
3500-4000
9500-11000
2400-2500
2300-2500
2800-3000
2100-2600
2300-2600
3200-3700
2900-3000
8000-10000
9000-10000
16000-20000
2200-2650
2250-2650
2750-3000
Price Range
1800 w
6500-9500
2450028500
0.5
2350027600
2250024600
21500-23000
7300-7600
25500-28000
6500-7000
20000-21500
2550028000
2400024500
21000-22000
5|Page
2000022500
Motor
HP
Phase
1
0.5
I
5000
2
1
I
7000
8000
6200/5500
5500
3
1.5
I
8200
8300
7500/6500
9000
2
I
9400
10300
9500/7500
9500
5
3
I/III
11600
12300
12500/950
0
12500
6
5
I/III
18500
14800
20000
16500/
12000
11
12
13
14
15
16
0.5
1
1.5
2
2.5
3
I
I
I
I
10000
11550
12550
I/III
22000
5
I/III
28000
4
17
Brand
Chinese
Indian
Biratnagar
1440 RPM
1440 RPM
8500
11500
17500
36000
9000
10000
12000
18700
Naranghat
Price Range
Pokhara
1440
960
1440 RPM
RPM
RPM
Birgunj
1440
960
RPM
RPM
5200
S.N
Birtamode
1440 RPM
Kathmandu
1440 RPM
4800
9500
10500
11500
Nepalgunj
1440 RPM
960 RPM
Dhangadi
1440
960 RPM
RPM
6000/4500
9500
13500
6|Page
Butwal
5500
7200
7000
8500
9000
9500 /
7700
12500 /
9500
17500 /
12500
12500
6500
7500
95000
12000
11500
11500
19000
12500
7500
8500
10000
12500
8500
13600
12500
18500
48000/
35000
42000
S.
N
Name
Contact Person
1
Power Tools
Deepak Siwakoti
2
Amit Stores
Ashok Prasad Shah
3
Janaki Machinery
Suresh Pokhrel
4
J.K. Enterprises
Ravi Kr. Shah,
Sumesh Kr. Shah
5
Shradha Machinery
Subu
6
Pramod Kushwaha
051-523288
7
Ashish Sarawagi
051-525294,
9855061013
8
Resham Khatiwada
056-572164
9
Joshep and Brothers
Govinda Shrestha,
Buddhi Nurey
9845541939,
984550356,
056-572355
10
Raut Enterprises
Dor Bdr Raut
9845051638
11
Bishow Raj
Koirala
12
Hari Gautam
13
Tools
Baburam Bastola
14
Gautam Overseas
R.B.Gautam
15
Stores
Suresh Kr.Gupta
071-547098
Swami Nath Prasad
071-542801
Makesh Kumar Jha
071-548693
16
17
18
19
20
Stores
Engineering Works
7|Page
M.D.Aslam Ali
Email
Ph. No
023-542105,
9842717673,
9804970208
021-525351,
021-525120,
9804209781
021-530400,
021-535333
021-535957,
025540442,
9852028147
shradhamachi
nery@gmail.c
om
hubsi@live.co
m
info@gautams
hree.com
Address
Birtamode
Biratnagar
051-524234,
9804233033
9856020682,
061-551517,
061-534934
9856020224,
061-531283
9856024986,
061-530252
01-4287814,
4285783,
4035003
g.m_islam@ya
hoo.com
081--522062,
9858022445
091-521823,
9848576772,
9729140672
kabirkn2055@
gmail.com
9858424259,
9729152786,
091-525959
Birjung
Narayanghat
Pokhara
Kathmandu
Butwal
Nepalgunj
Dhangadi
Ice Cream Making
1. Background
Ice-cream is a frozen food usually made from dairy products, such as milk and cream and often
combined with fruits or other ingredients and flavors. Most varieties contain sugar, although
some are made with other sweeteners. It has high demanded in the urban areas as well as the
rural areas near by the schools and collage vicinity and widely used in the social functions also.
2. Introduction to the technology
For preparing ice-cream, ice cream making machine is needed. Operation of this machine is
simple but sophisticated so requires a trained manpower to have control over freezing time and
also to make paste. Paste should not be heated over 75°C .after homogenization it should be
cooled to 5°C.storing is also important to preserve its quality it should be stored at -20°C
1|Page
3. Flow chart of Ice cream making
Collection/Pasteurization and
mixing the ingredients and milk
in the pasteurizer vat
Homogenization
Pasteurization
Hardening
Freezing
Cooling
Packaging and Storing
Name of the
Equipment
Ice cream
making machine
Capacity
Wattage
Productive Life
Function
1.5 gallon
0.3 kW
10 years
Making cream
•
•
•
•
Heating temperature for homogenous mixture and cooling temperature for storage should
be maintained
Ingredients during pasteurization, hardening process should be cared for better end
product.
Machine should be cleaned properly before pouring paste for healthy and fresh product.
In case of malfunction, the machine should be repaired by skilled person only
•
•
•
Connecting wires to the machine should be checked before operating the machine
Gloves, mask and Hair cover should be used
Dedicated MCB should be provided.
2|Page
For a small scale production, 1.5 gallon capacity ice cream making machine is suggested which
consumes 0.3 kW and cost nearly about Nrs.127000.Average market price along with its range
of each technology/equipment in each respective market hub is listed in the table below. The
price of the technology may differ according to the time.
3|Page
Ice cream Machine
SN
1
Capacity (lts)
Local
1.5 gallon
300
2.0 gallon
500
1.5 gallon
300
2
3
Price Range
Brand
National
4|Page
Watt
Birtamode
Biratnagar
Birgunj
123000-128000
Narayanghat
Kathmandu
Pokhara
125000-127000
270000-275600
123500-127000
Butwal
Nepalgunj
Dhangadi
270000-277000
supplied
from
Kathmandu
125500-127000
275000-277000
270000-275000
120000
S.N
Name
Contact Person Email
1
A.S. Machinery
Suppliers
Jay Gurung
2
Ashish Enterprises
(Asish Dairy Equipment
Trading)
Binod Gupta
3
Raut enterprises
Dor Bdr Raut
4
Gautam machinery tools
Hari Gautam
Global Trading
Complex(Branch)
Panthi dairy Pvt.ltd Pvt.
Ltd
Govinda
Sharma
7
Gautam Overseas
R.B.Gautam
info@gautamshree
.com
8
Umesh Lal
Shrestha
laltc@wlink.com.n
p
9
Total machinery &
Chemical (H) P.Ltd
Nayaran
Parajuli
total_tic71@yahoo
.com
/pandeyfrnepal@y
ahoo.com
9851059471,
9801059471,
01-4215032
packaginggl@gmail
.com
9851025022
5
6
10
Stores
12
Rishiraj Traders
13
Manakamana Trading
14
K.N.Agro Metal
Industries
5|Page
Address
Biratnagar
021-527813,
9852020490
hubsi@live.com
Makesh Kumar
Jha
Naranghat
977-61-526070,
+977-61-533341
01-4287814,
4285783,
4035003
9851088152,
014270684,
4279332
071-548693
rrt.npj@gmail.com
N.P. Tiwari
9845051638
9856020224,
061-531283
Pokhara
panthidairy@gma
il.com
Global Trading
Complex
11
Ph. No
021-526298,
9852029195,
9816302350
manakamana5234
09@gmail.com
kabirkn2055@gmai
l.com
081-523068,
9858021121,
9858021897
523409,
9858420394
Kathmandu
Butwal
Nepalgunj
Dhangadhi
Milk Chilling
Milk Chilling Vat (300 ltr Capacity)
1. Background
Milk chilling involves collection of milk from the villages, chilling the milk to 3-4° C and
transporting to the main dairy for further processing and manufacture of products. With
increasing demand of dairy product, milk production is increaing in rural area. Milk chilling
enterprise can be established in roadhead area from where collected milk can be supplied in
market.
Chilling vat uses chilling tank for storing and preserving milk. There are several chilling vat
available in the market. Traditional chilling vat are expensive and consume more electricity to
operate. This catalogue relates the 300-500 lt chilling vat produced by White Himalayan
Engineering Nepal. It can be operated by semiskilled manpower after 2-3 days training
temperature level for maintaining. For power Backup, a generator is needed.
3. Flow chart of the process
Collection of Milk
Storing in chilling
Distribution of Milk
Vat at 2-3 ° C
1|Page
Name
Brand
Capacity (lts)
Wattage
Productive
life
Chilling Vat
Chaldha
500
1000
2000
500
3 kW
7 kW
15 kW
3 kW
10-15 Years
Need generator
for Power Back
up
10-15 Years
To preserve milk
to 24-36 hours
without providing
electricity
10-15 Years
Need generator
for Power Back
up
10-15 Years
Need generator
for Power Back
up
Chilling Vat
Indian
Chilling
White
Vat (Ice
Himalayan
Bank
Engineering
Technology)
Chilling
Vat (plate
system)
Chilling
Vat (Raj
System)
White
Himalayan
Engineering
White
Himalayan
Engineering
300
300
300
3 kW
3 kW
3 kW
Function
•
•
•
•
The milk cooling vat should be insulated by injected Polyurethane Foam (PUF). The
temperature of milk should not rise more than 2°C in 24 hrs at an ambient
temperature of 35°C.
Backup during load shedding should be maintained
Temperature should be maintained (3-4 °C )
Power supply should not be cutoff during operation
•
•
•
Check the electric connections before operating machine
First Aid Kit should be kept in easily available place
Gum boot, mask gloves and hair cover should be made mandatory
Chilling Vat produced by White Himalayan Engineering are the best options for small scale
enterprise. Ice bank system maintains the temperature even for 30 hours without electricity Ice
bank system. We suggest 300 liters chilling tank with Ice bank system which cost nearly NRs.
130000. This cost includes the cost of transportation and installation. Average market price along
with its range of each technology/equipment in each respective market hub is listed in the table
below.
2|Page
Chilling Vat
Price Range
SN
Brand
Capacity (lts)
Watt
1
Chaldha
500
3 kW
1000
7 kW
2000
15
kW
500
3 kW
2
3
Indian
4
5
6
7
Ice bank
Plate
system
White
Himalayan
Engineerin
g
Birtamode
Biratnagar
Birgunj
Narayanghat
Kathmandu
Pokhara
250000255000
450000453000
248000255000
250000260000
370000375000
on
demand
175000180000
366000380000
778000800000
270000275000
175000190000
775000800000
Butwal
Nepalgunj
Dhangadi
245000255000
490000
490000500000
778000820000
300
130000
130000
300
115000
115000
300
110000
110000
3|Page
S.N Name
Contact Person Email
Ph. No
Address
1
Raut Enterprises
Dor Bdr Raut
9845051638
Naranghat
Global Trading
Complex(Branch)
Global Trading
Complex
Govinda
Sharma
2
3
4
5
6
White Himalayan
Engineering
White Himalayan
Engineering (branch
office)
4|Page
Pokhara
packaginggl@gmail.com 9851025022
Umesh Lal
Shrestha
laltc@wlink.com.np
Tilak Sharma
whe.nepal@gmail.com
Tilak Sharma
9851088152,
Kathmandu
014270684,
4279332
9855063143,
9841875359
9867045564
Butwal
Handmade Paper Enterprise
1.
Raw material (lokta bark)
Beater machine
Lokta Paper Product
Drying of Lokta paper
Introduction of the enterprise
Handmade papermaking is the traditional craft of the inhabitants of rural Nepal. Handmade
Paper can be made out of various materials such as Sabai grass, Banana Steam, Argeli and Lokta
etc. Lokta handmade paper enterprise can be established in Mid Hills of Nepal where there is
abundant source of raw material is available. For a small scale of lokta handmade enterprise,
three skilled manpower and three unskilled manpower are required.
1|Page
To operate a handmade paper enterprise, we need Beater Machine, Rolling machine and Cutting
Machine. Bitter Machine is used to make a pulp from Lokta bark. Lokta Digester is basically an
electric cooker used for cooking lokta bark. It is fitted with 3 heating elements of 3 kW each,
thermometer, pressure gauge and safety valve. Two thirds of the digester is filled with water and
an iron cage is kept inside it to hold lokta bark. Paper sheet is dried in sun or shed; electric
drying is not recommended since it requires huge space and low temperature to dry. Operation of
beater machine, rolling machine, and cutting machine is simple and can be handled by skilled
person. Lokta is beaten, boiled, pulped and dried at 50-60 °C about five hours until its moisture
content is removed.
3. Flow chart
Bark Collection
Removal of unwanted
materials
Bast Making
Drying for Storing
Soaking and Rinsing
Six hours in water &
in Beater Machine
Pulping
Wooden Frame
Sheet Formation
Drying of sheet in
frame
Finishing
Machine and Manual
Works
Marketing
2|Page
Equipments Used
Capacity / Session
Wattage
Function
4,500
Productive
Life
5 years
6-8 years
Beater Machine
Calendar Machine
(Rolling machine)
Boiler
Cutting Machine
30 kg
30kg
2,250 W
30kg
10kg
10,000 W
2,000 W
5 years
5-7 years
Soaking and Rinsing
Fixing of sheet size
Beating of bark
Rolling of bark
•
•
•
•
•
•
•
•
•
The paper making enterprise should be located in the area where there is enough source
of water and 5-6 hours sunlight
Foreign material (other than lokta bark) for high quality product
Only 2/3 of the digester should be filled.
Bark should be completely soaked for 5-6 hr before beating
Stem of lokta should be removed before putting it into beater machine
Belts and fuse should be kept in spare
Greasing and Oiling in the beater machine (rotary part) should be done in weekly basis
Machine should be turned off when in use
•
•
•
•
Gloves should be used during beating and pulping process to avoid skin hazards
Motor Belt should be properly closed by cover
Loose connection of wire should be checked before operating machine
First Aid Kit should be in easily accessible place
For a micro enterprise, beater machine, rolling machine and boiler with 30 kg capacity is
required. Beater machine costs nearly NRs. 1, 00,000-1,50,000. Rolling machine costs around
NRs. 2, 50,000-4,00,000, boiler cost around Nrs.60, 000 and Cutting machine costs around 3,
50,000-4,00,000. For drying of the sheet, wooden frame is used which cost about NRs. 450-500.
For a small scale of enterprise about 400-500 frame is required.
3|Page
Cutting Machine
S.
N
Brand
Price Range
Type
watt
Birtamode
Biratnagar
Birgunj
Hydra
ulic
Hydra
ulic
2.7
kW
0.7
kW
0.9
kW
350000 390000
300000400000
290000370000
350000 390000
300000400000
280000 370000
Depending upon the requirement of customers
330000380000 390000 450000
280000250000370000 280000
240000280000 330000 380000
-
Local
1 made
2
Sikandar
Chandler/
3 Chinese
5
Indian
Beater Machine
Local
1 Workshop
Calendar Machine
2.25
kW
Local
Made
3.75
kW
1
2
Indian
Narayanghat
Kathmandu
Pokhara
Butwal
Nepalgunj
Dhangadi
350000 420000
320000350000
250000400000
350000 390000
320000350000
250000400000
-
100000150000
100000150000
-
250000 450000
-
400000 550000
Price Range
100000130000
130000150000
-
250000 425000
-
420000 570000
-
Price Range
3.75
kW
275000 350000
435000 675000
400000500000
4|Page
300000
-350000
385000
450000
420000
570000
250000350000
400000 550000
S.N.
Name
Contact Person
1
Traders
Dinoj Bajagain
2
Jay Gurung
3
Amit Stores
Ashok Prasad Shah
4
J.K. Enterprises
Ravi Kumar Shah
5
Pramod Kushwaha
6
Shradha Machinery
Subu
7
8
Raut Enterprises
9
Dor Bdr Raut
Resham Khatiwada
Sushil Kumar
Khetan
10
Bishow Raj Koirala
11
Hari Gautam
12
Tools
Baburam Bastola
13
14
15
16
17
Email
Manakamana Trading
19
Engineering Works
20
21
K.N. Agro Metal Industries
5|Page
N.P. Tiwari
Address
Birtamode
Biratnagar
Birgunj
Narayanghat
056-571436
9846027682,
9856020682,
061-551517
hubsi@live.com
9856020224,
061-531283
Pokhara
9856024986,
061-530252
Subha Gupta Machinery Stores Suresh Kr.Gupta
Jai Trishakti Machinery Stores Makesh Kumar Jha
Anil Kumar
Santoshi Machinery Stores
Agrawal
Triveni Mill Machinery Spare
18
Ph. No
023-541470,
9842695241,
9814061628
021-526298,
9852029195,
9816302350
021-525351,
021-525120,
9804209781
021-535957,
025540442,
9852028147
051-523288
051-524234,
9804233033
9845051638
056-572164
9851025022
071-547098
071-548693
Kathmandu
Butwal
0081-521013
manakamana523409
@gmail.com
g.m_islam@yahoo.co
m
g.m_islam@yahoo.co
m
kabirkn2055@gmail.c
om
081--522062,
9858022445
523409,
9858420394
091-521823,
9848576772,
9729140672
091-524476,
9848576772,
Nepalgunj
Dhangadhi
Oil Expeller
Oil Expeller Machine
1. Background
Oil Expeller is used extract oil from rapeseed, mustard seed, sesame seed which are main source
of cooking oil in rural area of Nepal. Oil expeller enterprise can be established in the rural
market centre where there good source of the raw material. One skilled manpower is required to
operate the machine.
There are various types of the oil expeller machine available in the market. The catalogue relates
with small sized (7.5 kW capacity) which is suitable for a small scale of production. This
expeller processes 30-60 kg of oil seed in an hour depending on the type of oilseed and requires
about 5-kW motor. Oilseed is fed through the hopper of this expeller and it passes through a
chamber inside which screws or worms rotate
3. Flow chart of Oil Expelling
Putting seed in
Hopper
Expelling the oil
from expeller machine
Separation of
oil from the seed
The oil and cake
1|Page
4. Technical Specification of the Technology
Name of the
Equipment
Capacity
Wattage
Productive
Life
Function
Expeller
30-60 Kg
7.5 kW
10 years
Squeezing and separating
oil from seed
Motor
5 HP
3.75 kW
5 years
For expelling
Weighing
Sealing
10 kg
8”-12”
0.5 kW
1.0 kW
5 years
5 years
Weighing
Seal oil pouch
•
•
•
•
•
•
•
Seeds should be free from dust, stone and well dried for good end results.
The temperature of the machine should be maintained below 70 °C. While temperature
goes up the efficiency oil extraction is low (low oil production)
The oil content in the cake should not be above 15-19%
Oil and grease the bearings parts in an interval of 3 days.
Remove any waste if attached with the machine
Separator should be cleaned.
Toolbox should be always available.
6. Suggestions for Safety
•
•
•
•
Electric cables and mains switch should be handled with care.
Proper cleaning of floor should be done to avoid accident due to oily surface.
Motor belt should be covered.
First aid kid should be kept in easily accessible place.
For small scale production, an expeller with 20 kg capacity with 7.5 kW power consumption is
suggested which cost nearly Nrs.335500.weighing machine and pouch sealing machine are some
accessories required for this enterprises which cost nearlyNrs.15,000-18,000 and Nrs.1,0001,200 respectively. Availability of expeller in different market center and average price is
presented in table below.
2|Page
Expeller
S.N
Brand
1
2
Upakar
/Jawan
3
Type
Price Range
KW
4 bolt
5
6 bolt
7
9 bolt
7.5
4
Patti set
20 Patti
10
5
Indian
4 bolt
5
Birtamode
Biratnagar
140000145000
180000182000
120000 150000
180000 210000
Birgunj
Narayanghat
150000152000
210000213000
35000 55000
45000 95000
Kathmandu
112000 150000
205000 210000
335500 350000
32000-35000
Pokhara
150000
200000225000
Butwal
125000 128000
198000200000
Nepalgunj
115000 120000
192000 200000
Dhangadi
117500 120000
180000 182000
32000 – 35000
37000 – 40000
45000 60000
120000 190000
3|Page
Motor
HP
Phase
1
0.5
I
5000
2
1
I
7000
8000
6200/5500
5500
3
1.5
I
8200
8300
7500/6500
2
I
9400
10300
5
3
I/III
11600
12300
6
5
I/III
18500
14800
11
12
13
14
15
16
0.5
1
1.5
2
2.5
3
I
I
I
I
10000
11550
12550
I/III
22000
5
I/III
28000
4
17
Brand
Chinese
Indian
Biratnagar
1440 RPM
1440 RPM
8500
11500
17500
36000
9000
10000
12000
18700
Naranghat
Price Range
Pokhara
1440
1440 RPM
960 RPM
RPM
Birgunj
1440
960
RPM
RPM
5200
S.N
Birtamode
1440 RPM
Kathmandu
4800
Nepalgunj
1440 RPM
960 RPM
7200
7000
9000
8500
9000
9500/7500
9500
9500 / 7700
11500
12500/950
0
12500
12500 / 9500
11500
20000
16500/
12000
17500 /
12500
19000
9500
10500
11500
Dhangadi
1440
960 RPM
RPM
6000/4500
9500
13500
4|Page
Butwal
1440
RPM
5500
12500
6500
7500
95000
12000
12500
7500
8500
10000
12500
8500
13600
12500
18500
48000/
35000
42000
S.
N
Name
Contact Person
1
Dinoj Bajagain
2
Jay Gurung
3
4
5
Chitwan Mill Stores
6
Pawan Kumar,
Vijay Kumar
7
Narayan Kharel
8
Sushil Kumar
Khetan
9
Bishow Raj
Koirala
Email
023-541470,
9842695241,
9814061628
021-526298,
9852029195,
9816302350
021-531817,
9852027554
051-525294,
9855061013
056-570001
9845201799,
9845052878
056-520497,
9845055447
Ashish Sarawagi
10
Hari Gautam
11
Gautam Overseas
R.B.Gautam
info@gautams
hree.com
12
Total machinery & Chemical (H)
P.Ltd
9846027682,
061-551517,
061-534934
9856020224,
061-531283
01-4287814,
4285783,
4035003
9851059471,
9801059471,
Nayaran Parajuli
Birtamode
Biratnagar
Birjung
Narayanghat
Pokhara
Kathmandu
01-4215032
packaginggl@
gmail.com
13
14
15
16
17
Triveni Mil Machinery Spare Parts
and Order Suppliers
18
Mahatha Traders, Suppliers and
Engineering Works
Santosh
Manakamana Trading
N.P. Tiwari
5|Page
Address
056-571436
hubsi@live.co
m
19
Ph. No
Suresh Kr.Gupta
Swami Nath
Prasad
Makesh Kumar
Jha
9851025022
071-547098
071-542801
Butwal
071-548693
081--522062,
9858022445
091-522458,
9804608273,
9804604820
523409,
9858420394
Nepalgunj
Dhangadi
Rural Bakery and Biscuits Making
1. Background
Bakery Product such as bread loaves, cakes, and biscuits are popular in urban area and also
getting popularity in rural area. The demand of the bakery product is increasing in rural area
where there growing domestic as well as foreign tourism. One skilled and one semi-skilled
person can operate this oven at full capacity. Department of Cottage and Small Industries,
Tripureshwor, Kathmandu conducts short-term (7-10 days) are training on bakery making free of
cost.
There are Different sizes and brands of baking ovens are available in the market. This catalogue
relates to the small size oven (5 kW) which utilizes heat storage baking principle. The energy
generated by a micro-hydro plant is used to preheat the oven by storing energy in storage media
composed of glass, sand and salt. Baking is done using the stored heat. It can bake about 192
loaves and 720 buns in a day (about eight hours). Twenty feet by ten feet working area is
sufficient to operate this oven. Baking boxes, bowls, tables, trays, balance are also needed.
1|Page
3. Flow Chart of Rural Bakery
Preparation of material
Mixing in water
and dough making
Preparation of Tray
Bake in
oven for 30-40 minutes
Mixture and
Molding
Marketing
Ready Bread
Warping – Packaging
Capacity
Wattage
Productive Life
Function
Oven
2 plate
5.0 kW
5 years
Cooking dough
Bread slicer
-
0.3 kW
2 years
Making pieces
Mixer
-
1.2 kW
2 years
mixing
•
•
•
•
Temperature level (250 ºc) and time (25-30 minutes) should be best fitted for good
baking. The time and temperature of oven should be carefully maintained
The electric connections should be thoroughly checked before operating the oven
The repair and maintenance in case of malfunction should be done by skilled person
Apron, gloves and head cover should be used
2|Page
•
•
•
Gloves and full sleeve dresses should be made mandatory to avoid skin burn
Mask should be put on to prevent from inhaling of flour.
Tempering with oven should be avoided (i.e. do not put combustible or materials prone to
blast in high temperature in oven e.g. deodorant, lighter, battery, egg etc.)
This enterprises commonly uses an oven with a capacity of 2 plates having 5 kW which cost
approximately Nrs.90000.bread slicer having 0.3 kW power consumption having cost of around
Nrs.40000 and mixer of 1.2 kW power consuming having price about Nrs.125000 . Some
accessories like tray cost about Nrs.3000.Average market price along with its range of each
technology/equipment in each respective market hub will be listed out. Market price of the
technology may differ according to the time.
3|Page
Oven
SN
1
2
3
4
5
Price Range
Brand
Chinese
Sigma
Type
2 plate
4 plate
6 plat
2 plate
Watt
1 kW
4 plate
1.5 kW
2
Chinese
Indian
Birgunj
85000-92000
Narayanghat
supplied from
Kathmandu
182000
Kathmandu
98500
90000
Pokhara
Nepalgunj
Dhangadi
145000
165000
supplied
from
Kathmandu
and
Nepalgunj
supplied
from
Kathmandu
3500040000
supplied
from
Kathmandu
supplied
from
Kathmandu
118500125000
supplied
from
Kathmandu
180000
Butwal
82000
85000
Price Range
500
45500
35000
300
Mixer
1
Biratnagar
1 kW
Bread Slicer
1
Birtamode
100000
150000
210000
40000
supplied from
Kathmandu
Price Range
Indian
1200
125000-130000
4|Page
120000125000
supplied
from
Kathmandu
9. List of Major Manufacture and Suppliers
S.N Name
Contact Person
Email
1
A-one Suppliers
Khagendra Dhungel,
Dipika Dhakal
amirashdeep@gmail.com
2
Baba Implex
6
Jumbo Electronics
7
Shree Balajee Trade
International
Dinesh Kesharwal
8
Balaji Electronic Concern
Yagya Raj Bhatta
5|Page
bhattayagyaraj@gmail.com
Ph. No
9852674957,
9842692633,
023-544165
051-529969,
9845033813
01-4212742,
2013200
081-521859,
9848028081
9841614110,
091-521562,
9804642375
Address
Birgunj
Kathmandu
Nepalgunj
Dhangadi
Power loom for Dhaka and Allo clothe weaving Enterprise
Figure: Power Loom (Source: Practical Action Nepal)
1. Background
A power loom is a mechanized loom powered by a line shaft which is used for textile weaving.
In Nepal Allo and Dhaka textile are produced by handloom and using traditional designs, which
are tedious, time consuming and has low quality. To increase the competiveness of the sector as
well as expand economy of scale there urges need of replacing the hand loom with power loom.
Looms are available at different sizes. There are different size loom available in the market i.e.,
(Forty-eight, forty-four and thirty-six inch sizes are in Common use. This catalogue explains
about to forty-eight inch loom.
Looms for weaving textile are automatic, semiautomatic and manual. This catalogue explains
about Semi-automatic loom which operates with electric power. The pre-weaving process is
carried out with the help of a warping drum. One warping drum can warp for many looms. The
length, width and texture of the cloth to be woven are set at this stage. After warping, the beam
with warped yarn is shifted to the loom. Then, the yarn warped in the beam is again passed
through Koka and comb and anchored in cloth beam. At the same time, shuttle fitted with Tuki is
kept ready. Once these processes are completed, the loom is switched on and the weaving takes
place automatically. After weaving, the remaining processes like unloading and inspection are
again done manually.
1|Page
Forty eight inch loom is suitable for small scale enterprise which can weave maximum 50-inch
wide cloth. Twelve feet by ten feet area is sufficient to operate this loom. Additional space of
similar size is required for warping. A person who is familiar with hand loom can handle power
loom with 7 days training.
Capacity
Power loom
6-7 m/hr
Wattage
Productive Life
Function
1 kW
15 years
Weaving clothes
Motor
1 Hp
5 years
Rotating
1 Hp
•
•
•
Bearing parts should be oiled day to day before starting work.
Power to the machine should be cut off when not in use
•
•
Perching of fingers is the most health hazards in this machine, so one should be careful
while weaving.
First Aid Kit should be kept in easily available place
Forty eight inch poor loom cost about NRs. 60000-80000 depending upon it’s Brand. A 1 HP
electric motor costs between Rs 3500 and 5500 depending upon the brand. The other essentials
like Shuttle, Latai (or Cone), Tuki, Koka, Laupu, Felu, Charkha required for one loom costs
about NRs 6000-8000. One warping drum, if added, costs about Rs 25,000.
2|Page
Phase
Price Range
HP
Brand
S.N
Motor
Birtamode
1440
RPM
960
RPM
Biratnagar
1440 RPM
Birgunj
1440
RPM
960
RPM
Naranghat
1440 RPM
Kathmandu
1440 RPM
0.5
I
5000
5200
4800
2
1
I
7000
8000
6200/5500
5500
3
1.5
I
8200
8300
7500/6500
4
2
I
9400
10300
3
I/III
11600
12300
5
I/III
18500
14800
5
6
7
Chinese
1
7.5
11500
12500/9500
12500
12500 / 9500
11500
18700
20000
16500 / 12000
17500 / 12500
19000
17500
21000
21500
30000/35000
30500
35000
35000
36000
47000
45000
31100
21650
35200
20000
20500
9
15
I/III
31500
35300
32450
46400
30000
30000
10
20
I/III
36500
48500
37400
35000
33000
11
0.5
I
12
1
I
10000
11500
9000
9500
13
1.5
I
11550
17500
10000
10500
14
2
I
12550
36000
12000
11500
15
2.5
Indian
20300
5500
12500
8000
30000
45000
8500
9500
10
I/III
36000
20
15
I/III
54000
21
20
I/III
65000
7500
8500
8500
12500
13600
12500
48500
42000
45000
52000
48000
55000
78000
55000
75000
95000
75000
95000
48000
90000
78000
18500
48000/35000
55000
79000
3|Page
32300
10000
12000
75000
22500
7500
58000
19
12500
6500
95000
13500
28000
960
RPM
9500 / 7700
I/III
I/III
1440 RPM
9500
17000
7.5
960 RPM
9500/7500
18500
5
1440 RPM
Dhangadi
9000
32750
18
Nepalgunj
8500
10
17
960
RPM
9000
13200
22000
Butwal
1440
RPM
7000
21200
I/III
960
RPM
7200
18500
3
Pokhara
1440
RPM
4500
8
16
960
RPM
17850
7. List of major Manufactures and Suppliers
There are no manufacturer and regulars suppliers of Power loom in Nepal. The following agents
may supply the loom on demand from the India and China.
S.N Name
1
2
3
Gautam
Machinery Tools
Total Machinery
& Chemical(H) P.
Ltd
Global
Trading
Complex
4
Fibre Private Ltd
5
Susan Impex
4|Page
Contact
Person
Email
Ph. No.
hubsi@live.com
9856020224,
Pokhara
061-531283
01-4215032
9851059471,
9801059471
9851025022 Kathmandu
Address
Ganga Pd. naturalfibre@mos.com.np 01-4701217
Timilsena
9841778061
01-222376
Chiura and Murai Mill
1. Background
Chiura, Baji (Nepal Bhasa) is a type of beaten rice, commonly used snacks of Nepal. Chiura is a
common snack among farmers and workers in rural Nepal. Chiura holds an important place in
the traditional Nepali wedding ceremony. In the rural area, chiura is produced traditionally; this
technology replaces the traditional technology and increases the efficiency.
This technology uses paddy-beating drum which can beat about 50 kg of paddy per hour and
produces 30 to 32 kg beaten rice. One skilled, one semiskilled and one unskilled manpower are
required to run the machine at full capacity. No any specified training is required. Already
operating chiura mill are good sources for the training manpower.
1|Page
3. Flow Chart of Chiura and Murai Mill
Winnowing of the
rice
Soaking of the rice
Flaking and beating of the
roasted rice
Draining of the soaked rice
Roast of the drained rice
Name of the
Equipment
Beating drum
Weighing machine
Sealing machine
Capacity
Wattage
Productive Life
Function
4’
30 kg
8”-12”
2.25 kW
20 W
0.5 kW
10 years
5 years
5 years
Beating soaked rice
weighing
packing
•
•
•
•
For best end product rice should be well soaked
Pressure bearings, V belts, bearings, handle, adjust rod are some parts that usually wear
away and should be kept in inventory.
Belts should be checked regularly for wear and tear
One should not stay to close to belts as there are always chances of belt slipping off from
pulley and causing accident
6. Suggestion for safety
•
•
•
•
•
•
Rotary/movable parts should be covered
Dresses like salwar and tapestry (loose clothes might get stuck in machine causing
accidents) should not be worm while working.
Flattening and beating process should be done with proper care.
Chuira should be removed from flattening with proper care ( it will be hot and might burn
skin)
Power supply to the machine should be cut off after completion of job
Mask, Gloves and Earplugs should be used
2|Page
Chiura and Murai Enterprises requires machine like, bitter machine having diameter 4’ of power
consuming capacity 2.25 kW is suggested having price about Nrs.2,00,000 is suggested. Other
items like roasting pan and drums cost about Nrs.7,000. Motor of 3 HP is required which cost
around NRs.13,000.
3|Page
Circular Paddy Beating Drum
S.N
Brand
Type
HP
1
Indian
4'
3
2
Indian
5'
5
3
Chinese
4'
3
4
Chinese
6'
5
Remarks
with
mechanically
rotating pulleys
with roasting
pans
Price Range
Birtamode
Biratnagar
160000240000
165000255000
Birgunj
Narayanghat
Kathmandu
Pokhara
Butwal
Nepalgunj
150000255000
155000235000
150000255000
155000265000
155000240000
160000240000
150000240000
130000240000
135000225000
145000210000
Dhangadi
150000240000
145000230000
150000220000
Note: Price validity is for six months only
Motor
HP
Phase
1
0.5
I
5000
2
1
I
7000
8000
6200/5500
5500
3
1.5
I
8200
8300
7500/6500
9000
2
I
9400
10300
9500/7500
9500
5
3
I/III
11600
12300
12500/950
0
12500
6
5
I/III
18500
14800
20000
16500/
12000
11
12
13
14
15
16
0.5
1
1.5
2
2.5
3
I
I
I
I
10000
11550
12550
I/III
22000
5
I/III
28000
4
17
Brand
Chinese
Indian
Biratnagar
1440 RPM
1440 RPM
8500
11500
17500
36000
9000
10000
12000
18700
Naranghat
Price Range
Pokhara
1440
1440 RPM
960 RPM
RPM
Birgunj
1440
960
RPM
RPM
5200
S.N
Birtamode
1440 RPM
Kathmandu
Butwal
1440 RPM
4800
9500
10500
11500
Nepalgunj
1440 RPM
6000/4500
9500
13500
5500
7200
7000
8500
9000
9500 /
7700
12500 /
9500
17500 /
12500
12500
6500
7500
95000
12000
11500
11500
19000
12500
7500
8500
10000
12500
8500
13600
12500
4|Page
960 RPM
Dhangadi
1440
960 RPM
RPM
18500
48000/
35000
42000
9.
List of Major Manufacture, Suppliers and Details.
S.N
Name
Contact Person
1
Amit Stores
Ashok Prasad
Shah
2
Janaki Machinery
Suresh Pokhrel
3
Shradha Machinery
Subu
4
Anish Machinery
Stores
Pramod
Kushwaha
5
Nepal machinery
traders
Ashish Sarawagi
6
Joshep and Brothers
Govinda
Shrestha/Buddhi
Nurey
7
Chitwan Mill Stores
Kharel Machinery
Stores
Gautam Machinery
Tools
8
9
10
Gautam Overseas
11
Total machinery &
Chemical (H) P.Ltd
12
13
14
15
16
17
Global Trading
Complex
Subha Gupta
Machinery Stores
Nepal Machinery
Stores
Stores
K.n. Agro Metal
Industries
Mahatha Traders,
Suppliers and
Engineering Works
5|Page
Email
shradhamachinery@
gmail.com
Ph. No
021-525351,
021-525120,
9804209781
021-530400,
021-535333
051-524234,
9804233033
051-523288
ashishsarawagi27@y
ahoo.com/nmtraders
@wlink.com.np
051-525294,
9855061013
Hari gautam
hubsi@live.com
R.B. Gautam
info@gautamshree.c
om
9845541939,
984550356,
056-572355
056-570001
056-520497,
9845055447
9856020224,
061-531283
01-4287814,
4285783,
4035003
9851059471,
9801059471,
01-4215032
Narayan kharel
Nayaran Parajuli
total_tic71@yahoo.c
om/pandeyfrnepal@
yahoo.com
packaginggl@gmail.c
om
Suresh Kr. Gupta
Address
Biratnagar
Birgunj
Naranghat
Pokhara
Kathmandu
9851025022
071-547098
Swami Nath
Prasad
Makesh Kumar
Jha
071-542801
Butwal
071-548693
kabirkn2055@gmail.c
om
Santosh
091-522458,
9804608273,
9804608271
Dhangadi
Electric Fruit Dryers
Dryer
Dried Fruits
1. Background
There are several limitations associated with traditional sun drying. During periods of
intermittent and particularly during continuous rainfall, Sun drying is not possible and the risks
of crop losses are high. Sun drying is slow and weather dependent compared to other alternative
drying systems. Sun drying also suffers from a high labor requirement and excessive crop
handling particularly in periods of inclement weather which can result in high costs, crop
damage and a loss in quality. Therefore, electric drying is recommended for semi commercials
scale drying.
There are several types of electric drying is available in the market. This catalogue relates with
Dehumidifier dryer which is specifically designed for use in high temperature process drying
applications. The unit can operate in temperatures up to 70˚C used in conjunction with a scan air
process drying control panel to create the perfect drying environment for fresh fruits. Drying by
dehumidification is the most effective, energy efficient and economical way to dry fresh
vegetable and fruit products. The dehumidifier is designed to dry raw material absolutely dry air
with lowest dew point completely independent from the ambient condition. The drying and
dehumidifying of hygroscopic. It requires one skilled manpower to operate this technology to its
full capacity.
1|Page
Flow chart of fruits drying
Harvesting/collection of
fruit
Slicing or cutting
into desirable size and
shape
Drying using Drying
Dehumidifier
Marketing
Packaging
Drying Dehumidifier Machine
Weighing machine
Sealing Machine
Capacity
100 kg
30 kg
8”-12”
Wattage
10 kW
0.5 kW
1 kW
Productive Life
10 years
5 years
5 years
Function
Drying
Weighing
packing
•
•
•
•
•
•
The temperature level should be maintained at (-20º C to +30º C) in the machine (i.e. set
the machine to -20º C and increase the temperature to +30º C)
Dryer should be handled with care and use oven gloves.
Machines should be cleaned after use
Repair and maintenance of dryer should be done by skilled person only
Electric connection should be properly checked before operating machine
Toolbox should be provided for periodic maintenance
•
•
Mask and gloves should be used during machine operation.
First Aid Kit should be kept in easily accessible place.
In Nepal local made dryer is suggested which is manufactured and supplied by sun works of
below listed capacity and price. The price of the technology may differ according to the time; it
is rarely available in Nepal. Some of the suppliers in Kathmandu and Birgunj supply them on
demand. Mainly it is imported from India. Drying Dehumidifier Machine costs around NRs
50000-65000
2|Page
Dryer
Price Range
S.N
Brand
Watt
Capacity
Kathmandu
1
Sun works
10 kW
100 kg
180000-200000
Remarks
(Supply by
sun works)
S.N
Name
Email
Ph. No.
1.
Sun Works
2.
Gautam Overseas
3.
Total Machinery &
Chemical (H) P.Ltd
total_tic71@yahoo.com/pandey
frnepal@yahoo.com
01-4330854
01-4287814,
4285783,
4035003
9851059471,
9801059471,
01-4215032
4.
K.N.Agro Metal
Industries
5.
6.
Mahatha Traders,
Suppliers and
Engineering Works
Rishi Raj Traders
3|Page
rrt.npj@gmail.com
Address
Remarks
For drier
Kathmandu
Dhangadi
091-522458,
9804608273,
9804608271
Dhangadi
9858021121
9858021897
081-523068
Nepalgunj
On demand
Supply for
Drying
Dehumidifier
Machine
Grinder
Cereals
Grinder
Maize Flour
1. Background
Grinder is commonly used to grind grains such as wheat, maize, and barley. In the rural areas,
the manually operated simple machines are in used to grind the grains. Nowadays these
traditional machines are replaced by the grinder machine and watermills.
The grinding Machine is simple. Grain is poured in the feeder of the grinder and it passes to
grinding chamber where stones grind grain to flour. The stones can be calibrated for desired
quality of the flour. The flour exits from the outlet fixed at the lower part of the grinding
chamber. It requires one trained manpower and one unskilled manpower
1|Page
3. Flow chart
Pouring of grains in the
feeder
The grains are put in the feeder
Grinding of the grains
in grinder chamber
The different sized
dust/powder
The grains are grinded and the
desired sized dust/powder/course
is produced by calibrating the size
Name of the
Equipment
Grinder
Weighing
machine
Sealing machine
Capacity
Wattage
Productive Life
Function
40-50 kg/hr
30 kg
1.5 kW
20 W
5 years
Grinding
Weighing
8”-12”
0.5 kW
5 years
Sealing plastic
pouch
•
•
•
•
Dressing of stone should be done timely.
Inventory of bearings and belts should be maintained
Raw materials should be dust and stone free for quality end products.
•
•
•
•
Mask to prevent from dust.
Check for wear and tear of belts from slipping of belts
Belt Guard/Cover should be used to avoid accident
2|Page
7. Availability and Price
Average market price along with its range of each technology/equipment in each respective
market hub is listed in the table below. The price of the technology may differ according to the
time.
3|Page
Disc Grinder
S.N
.
Brand
Indian
Type
Price Range
HP
14"
1
2
2
Indian
14"
3
3
Chinese
FFC 23
3
4
Chinese
23 No
3
5
16"
3
6
Pattri
Kanchan
/Kalsi
12"
2
7
Suvam
12"
3
Remar
ks
local
made
Rajesth
an
Birtamode
Biratnagar
8000-9000
8000-9000
Birgunj
7500-8000
Narayanghat
1
Brand
Rajasthan
i
2
Indian
12"
7.5
3
Indian
16"
10
4
Indian
14"
5
RCM
Type
HP
Pokhara
8500-9500
11000-11500
3850039000
with
motor
with
motor
3850039000
14000
Nepalgunj
85009000
1000012000
1000012000
Dhangadi
2000025000
3700039000
1750019000
2200025000
2200023000
2400027000
Price Range
Remar
ks
Birtamode
Biratnagar
Birgunj
Narayanghat
Kathmandu
Pokhara
Butwal
Nepalgunj
Dhangadi
3000032000
18"
16"
Butwal
24000-25000
Chakki(12", 14", 16")
S.N
.
Kathmandu
1800023000
1800020000
1830020000
3000035500
18500-20000
18500-20500
7500-9000
10
2000025000
4|Page
25000-26500
Electric Dryer
Price Range
S.N
Brand
Capacity
1
Indian
500 W
2
Indian
746 W
3
Sun works
10 kW
Weighing Machine
Starplus
Biratnagar
Birgunj
115000121460
Narayanghat
120000-125000
8500-10000
Nepalgunj
Dhangadi
4400-4700
1120012000
100 kg
4000-4950
50 kg
8000-12000
1500016500
10 kg
Swastik
15000-16000
200 kg
65007000
12500-13500
6500-6950
12600-13200
15900-16600
6800-7000
50 kg
100 kg
4500-4800
6600-7000
100 kg
3
Butwal
117500123500
180000-200000
10 kg
Dolphin
Pokhara
110000120000
5 kg
2
Kathmandu
Price Range
20 kg
1
Birtamode
116500121460
1000011500
1100012000
1300014300
66007000
1000011000
1400015000
Note: The price validity is for Six months only.
5|Page
80008600
Phase
Price Range
HP
Brand
S.N
Motor
Birtamode
1440
RPM
960
RPM
Biratnagar
1440 RPM
Birgunj
1440
RPM
960
RPM
Naranghat
1440 RPM
Kathmandu
1440 RPM
0.5
I
5000
5200
4800
2
1
I
7000
8000
6200/5500
5500
3
1.5
I
8200
8300
7500/6500
4
2
I
9400
10300
3
I/III
11600
12300
5
I/III
18500
14800
5
6
7
Chinese
1
7.5
11500
12500/9500
12500
12500 / 9500
11500
18700
20000
16500 / 12000
17500 / 12500
19000
17500
21000
21500
30000/35000
30500
35000
35000
36000
47000
45000
31100
21650
35200
20000
20500
9
15
I/III
31500
35300
32450
46400
30000
30000
10
20
I/III
36500
48500
37400
35000
33000
11
0.5
I
12
1
I
10000
11500
9000
9500
13
1.5
I
11550
17500
10000
10500
14
2
I
12550
36000
12000
11500
15
2.5
Indian
20300
5500
12500
8000
30000
45000
8500
9500
10
I/III
36000
20
15
I/III
54000
21
20
I/III
65000
7500
8500
8500
12500
13600
12500
48500
42000
45000
52000
48000
55000
78000
55000
75000
95000
75000
95000
48000
90000
78000
18500
48000/35000
55000
79000
6|Page
32300
10000
12000
75000
22500
7500
58000
19
12500
6500
95000
13500
28000
960
RPM
9500 / 7700
I/III
I/III
1440 RPM
9500
17000
7.5
960 RPM
9500/7500
18500
5
1440 RPM
Dhangadi
9000
32750
18
Nepalgunj
8500
10
17
960
RPM
9000
13200
22000
Butwal
1440
RPM
7000
21200
I/III
960
RPM
7200
18500
3
Pokhara
1440
RPM
4500
8
16
960
RPM
17850
S.N
Name
Contact Person
1
Power Tools
Deepak Siwakoti
023-542105,
9842717673,
9804970208
023-541470,
9842695241,
9814061628
2
Traders
Dinoj Bajagain
3
Jay Gurung
4
Janaki Machinery
Suresh Pokhrel
5
Ram Krishna Machinery,
Traders
6
J.K. Enterprises
Ravi Kr. Shah/Sumesh
Kr. Shah
7
Shradha Machinery
Subu
8
Pramod Kushwaha
9
Om Machinery Stores
Rajesh Saraf
10
Ashish Sarawagi
13
Pawan Kumar/Vijay
Kumar
14
Narayan Kharel
15
Joshep and Brothers
Govinda Shrestha,
Buddhi Nurey
16
17
Raut Enterprises
Resham Khatiwada
Dor Bdr Raut
Sushil Kumar Khetan
Address
Birtamode
021-526298,
9852029195,
9816302350
021-530400,
021-535333
Biratnagar
021-535957,
025540442,
9852028147
shradhamachine
ry@gmail.com
12
7|Page
Ph. No
021-531817,
9852027554
Krishna Machinery
Suppliers
Chitwan Mill Stores
11
Email
051-524234,
9804233033
051-523288
051-524157,
9745026480,
9845495368
ashishsarawagi2
7@yahoo.com,
nmtraders@wlin
k.com.np
Birgunj
051-525294,
9855061013
056-571436
056-570001
9845201799,
9845052878
056-520497,
9845055447
9845541939,
984550356,
056-572355
056-572164
9845051638
Naryanghat
18
19
Global Trading
Complex(Branch)
Tools
Govinda Sharma
Baburam Bastola
20
Bishow Raj Koirala
21
Hari Gautam
hubsi@live.com
22
Gautam Overseas
R.B.Gautam
info@gautamshre
e.com
total_tic71@yaho
o.com,
pandeyfrnepal@ya
hoo.com
packaginggl@gmai
l.com
9856024986,
061-530252
9846027682,
9856020682,
061-551517,
061-534934
9856020224,
061-531283
01-4287814,
4285783,
4035003
9851059471,
9801059471,
01-4215032
23
Total machinery &
Chemical (H) P.Ltd
24
25
Stores
Suresh Kr.Gupta
071-547098
26
Swami Nath Prasad
071-542801
Makesh Kumar Jha
071-548693
27
28
Stores
Triveni Mil Machinery
Spare Parts and Order
Suppliers
29
30
Engineering Works
31
Manakamana Trading
32
33
34
35
K.N.Agro Metal Industries
8|Page
Nayaran Parajuli
g.m_islam@yahoo
.com
N.P. Tiwari
manakamana5234
09@gmail.com
g.m_islam@yahoo
.com
M.D.Aslam Ali
kabirkn2055@gma
il.com
Kathmandu
9851025022
081--522062,
9858022445
Santosh
Pokhara
091-522458,
9804608273,
9804608271
091-521823,
9848576772,
9729140672
523409,
9858420394
091-524476,
9848576772,
9729140670,
091-523550,
985842019
9858424259,
9729152786,
523259
Butwal
Nepalgunj
Dhangadi
kabirkn2055@gma
il.com

20150313070810_Final Report_Detailed Energy Use

Transcription

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