B Series – OH1 Petrochemical pumps

B Series – OH1 Petrochemical pumps (API 610 11th: 2010)
B Series – OH1 Petrochemical pumps
Documentation packs
(API 610 11th: 2010)
Documentation pack
Inclusive documents
Bronze pack
Order acknowledgement (electronic)
Installation, Operating & Maintenance manual
Declaration of conformity
ATEX Declaration of conformity – only if contracted
Hydrostatic test certificate
Pump HQ performance test certificate
Spare parts list – commissioning
Documentation schedule
Quality plan
Production programme
Spare parts list – operating
Customer specific pump GA drawing
Pump SA & parts list
Type 3.1 certificates (* pressure containing + process wetted parts only) – only if contracted
Pump HQ performance test curve
Certification databook
Pump datasheet
Motor type test certificate
Motor GA drawing
Motor datasheet
Motor Declaration of conformity
Motor ATEX Declaration of conformity
Manufacturing databook
Material traceability
Progress reports (monthly)
Paint certificate
Nameplate drawing
Spare parts interchangability report
Spare parts list – insurance & commissioning
Electronic CD – Adobe (.pdf), ms office (.xls .doc)
Hard copy
Silver Pack
(includes bronze pack)
Gold pack
(includes silver pack)
Documentation format
Standard
General specification
General description
Construction
Design methodology
Design standards
Design pressure rating
Suction pressure rating
Temperature rating
NDT
Pump test
Test standard
Acceptance criteria
Hydrostatic
Head & flow
Mechanical run – 1 hour at rated duty
Mechanical run – 4 hours at rated duty
NPSH – 4 point
Noise – single point at 1m
Vibration – FFT spectrum at each test point
Bearing bracket resonance
API 610 / ISO 13709
ISO 9906
API 610 / ISO 13709
API 610 / ISO 13709
ISO 9906
API 610 / ISO 13709
API 610 / ISO 13709
API 610 / ISO13709
API 610 / ISO 13709 (1.5 x MAWP)
API 610 / ISO 13709
API 610 / ISO 13709
API 610 / ISO 13709
API 610 / ISO 13709
Customer datasheet
API 610 / ISO 13709
Mutual agreement
Standard
NDE
Visual examination of cast surfaces
Dyepenetrant of machined surfaces
Dyepenetrant of cast surfaces
Dyepenetrant of welds
Positive Material Identification
Radiography
Hardness report
Various motor tests
technical specification
ASME V Article 9 / MSS SP55 (pressure containing castings only)
Pressure containing castings only
Pressure containing castings only
Drain & seal pipework (if fitted)
Process wetted (excludes minor components e.g. fasteners)
Welds (pressure pipework)
Castings – shot plan (critical areas)
NACE (compliant material only) MR0175 / ISO 15156
Performance envelope
Flowrate
Differential head
Speed
Configurations
Frame sizes
Design life
A range of OH1 single stage, foot mounted centrifugal end suction pumps with centreline discharge
manufactured in a variety of alloys.
Back pullout design with metal to metal fits
Advanced computer techniques including 3D modelling, FEA & CFD
API 610 11th : 2010 / ISO 13709 : 2010
ATEX EC-Directive 94/9/EC
20 barg @ 38°C
16 barg
-40°C to 200°C (standard construction)
-40°C to 250°C (with cooling)
Up to 1100 m3/h
Up to 225 m
Up to 3600 rpm
Long coupled pump
Bareshaft pump
Rotating assembly
040x025x145 to 250x200x570
20 years (3 years uninterrupted operation)
Material options
Material options
Casing
Impeller
A8 SS 316L / SS 316L
ASTM A351 CF 3M
ASTM A351 CF 3M
I1 Cast iron / Cast iron
ASTM A278 Class 30
ASTM A278 Class 30
S8 Carbon steel / SS 316L
ASTM A216 WCB
ASTM A351 CF 3M
S6 Carbon steel / 12% Cr SS
ASTM A216 WCB
ASTM A217 Gr CA 15
D1 Duplex SS / Duplex SS
ASTM A890 Gr 4A (UNS J92205)
ASTM A890 Gr 4A (UNS J92205)
D2 Super Duplex SS / Super Duplex SS
ASTM A890 Gr 5A (UNS J93404)
ASTM A890 Gr 5A (UNS J93404)
Hastelloy B / Hastelloy B
ASTM A494 Gr N 7M
ASTM A494 Gr N 7M
Hastelloy C / Hastelloy C
ASTM A494 Gr CW 12MW
ASTM A494 Gr CW 12MW
Monel / Monel
Customer specified
ASTM A494 Gr M35 1
Other alloys available on request
including NACE compliant materials
ASTM A494 Gr M35 1
Other alloys available on request
including NACE compliant materials
*Pressure containing parts include; volute casing, casing cover, & mechanical seal. Process wetted parts include shaft, impeller, wear rings, impeller hub cap, lockwasher &
screw. A full range of testing and documentation can be tailored to suit your exact requirements. Amarinth reserves the right to alter any information within this document
without prior notification. © Copyright 2005-2013. Amarinth Limited. E&OE.
Bentwaters Parks, Rendlesham, Woodbridge, Suffolk, IP12 2TW. United Kingdom
tel: +44 (0)1394 462 120 fax: +44 (0)1394 462 130 email: enquiries@amarinth.com
web: www.amarinth.com
Bentwaters Parks, Rendlesham, Woodbridge, Suffolk, IP12 2TW. United Kingdom
tel: +44 (0)1394 462 120 fax: +44 (0)1394 462 130 email: enquiries@amarinth.com
MP2510–305 REV C (Mar 13)
web: www.amarinth.com
B Series – OH1 Petrochemical pumps (API 610 11th: 2010)
Features
Technical notes
Amarinth Limited
Benefits
Standard
Casing & delivery pipe
Construction
Flange standard
Nozzle loading
Fasteners
Gasket
Wear rings
Drain
Jacking screws
One piece casting with integral suction
cover and 3mm corrosion allowance
ASME Class 150 / 125
As defined in API 610
ASTM 320 Gr B8MX
Reinforced graphite
Expanded PTFE
Customer specified
Suction side (shrouded impeller only)
½ / ¾“ butt weld flange
½ / ¾“ plugged (l1 material only)
No drain
SS 316
Minimal leakage path,
prolonged pump life
Fixing
Wear rings
Hydraulic balancing
Dynamic balancing
Rugged construction
Strength & corrosion resistance
Covers most fluids
Matched to application
Matched to site standard
Prolonged pump life
Seal plans
Manufacturers
Benefits
Long life
Assist planned maintenance
Spacer type with metal membranes
DBSE 100 / 140 / 180
Bored & keywayed with extraction holes
Low temperature
Inherent by design
Dynamic to ISO 1940 G 2.5
John Crane
Customer specified
ATEX
Two piece wrap around in brass
Ease of maintenance
Shaft materials
Minimal leakage path
Ease of maintenance
Coupling style
Balancing
Manufacturer
One piece casting
Francis type
Shrouded
Semi open
Keyed with retention screw & lock washer
Suction side (shrouded only)
Backvanes
ISO 1940 G 2.5
ISO 1940 G 1.0
Strength & integrity
Low NPSHr & stable H / Q curve
Optimum efficiency
Handles solids content in fluid
Ease of maintenance
Prolonged pump life
Prolonged pump life
Matched to customer requirement
30mm, 40mm, 50mm, 60mm, 70mm
API 682 single cartridge
API 682 double cartridge
Plan 11 / 61
Any other API 682 plan
Eagle Burgmann, John Crane or
customer specified
Ease of maintenance
Reduced emissions
Optimum seal environment
Matched to customer requirement
Matched to site standard
Bearing bracket
Matched to application
Material to match application
Coupling & guard
Construction
Seals & seal plans
Shaft diameters
Seal types
Technical notes
API compliant
Vibration monitoring points
Temperature monitoring points
Carbon steel
Stainless steel 316
Duplex stainless steel
Customer specified
Bearing bracket materials
Impeller
Construction
Vanes
Style
Features
Running temperature
Monitoring
Standard
Guard
Ease of removal
Match to environment
Low vibration
Prolonged pump life
Matched to site standard
Non sparking
Baseplate
Style
Drain pan
Drain pan with grout holes
Drain pan extended
Drain
1” NPT socket
Construction
Fabricated from rolled steel
sections with 4 lifting eye bolts
Standards
ISO 3661
Earthing point
2 off M10 studs / nuts / washers
Earth bonding
Alignment screws (Up to 132 frame) Transverse & axial
Alignment screws
Transverse & axial
(160 frame and above)
Material
Carbon steel
SS 304L
Ease of installation
Matched to customer requirement
Pump and motor contained
Rugged construction
Compact construction
Matched to customer requirement
Matched to customer requirement
Ease of alignment
Cost benefit
Resistance to low temperature
Driver
Style
Construction
Bearings
Design bearing life
Bearing seals
Lubrication
Cooling
One piece casting
Heavy duty casting with
machined abutments
Dual angular contact (axial) plus
deep groove ball (radial)
25,000 hours (L10) @ standard duties
Non contacting isolators
Customer specified
Oil
Grease
Cast fins
Fan
Water cooled heat exchanger
Better concentricity, less run out
Superior bearing alignment
Motor type
Standards
Long life
Minimal wear, long life
Matched to site standard
Higher operating temperatures
Cost benefit
Dissipates heat
Extended temperature range
Constant cooling
Supply
Manufacturers
web: www.amarinth.com
Matched to area requirements
Matched to site standard
Hazardous area requirement
Matched to site standard
Matched to site standard
Paint
Refinery specification
Offshore specification
3 coat system (Min DFT 225µm) – RAL 7030 (grey)
4 coat system (Min DFT 300µm) – RAL 7030 (grey)
Customer specification
Matched to site standard
Packing
Flange blanking
Road
Seafreight / airfreight
Bentwaters Parks, Rendlesham, Woodbridge, Suffolk, IP12 2TW. United Kingdom
tel: +44 (0)1394 462 120 fax: +44 (0)1394 462 130 email: enquiries@amarinth.com
Safe area, Exna, Exe, Exde, Exd,
ISO frames
NEMA frames
ATEX
380 – 440 / 3 / 50, 440 – 460 / 3 / 60
ABB, Siemens, Loher or customer specified
Metal closures with rubber gaskets
Palletised & cling wrap
Wooden box paper lined
Wooden box with vacuum sealed bag
Long term storage
Moisture free
Standard