PERI UP Rosett Modular Scaffolding System for versatile use on
Transcription
PERI UP Rosett Modular Scaffolding System for versatile use on
PERI UP Rosett Modular Scaffolding System for versatile use on construction sites Shoring Systems Reinforcement Scaffolds Stair Towers Work Platforms Edition 01 | 2012 PERI GmbH Formwork Scaffolding Engineering P.O. Box 1264 89259 Weissenhorn Germany Tel +49 (0)73 09.9 50 - 0 Fax +49 (0)73 09.9 51- 0 info@peri.com www.peri.com Important notes: Without exception, all current safety regulations must be observed in those countries where our products are used! The photos used in this brochure were taken at a particular time at various construction sites. Safety or formwork anchor details are therefore not to be taken as a definitive guide to the way the equipment is to be used. Safety instructions and permissible loads must be observed at all times. Separate structural calculations are required for any deviations from the standard design data. The information contained herein is subject to technical change in the interests of progress. Contents The system for all tasks 2 Small investment costs 4 Cost-effective and safe 6 Tried and tested around the world 8 Shoring 10 Reinforcement scaffold 14 Stair towers 16 Work platform 18 Versatile applications 20 PERI International 24 1 Handling an extremely wide range of scaffolding tasks with only one system: PERI UP Rosett Scaffold has to fulfil a diverse set of requirements: - creation of safe and productive working areas - providing access to working areas at higher levels The type-tested PERI UP modular scaffolding system with integrated safety features allows the same components to be used as shoring, stair towers, reinforcement scaffold or working platforms. In addition, numerous other applications are possible, e.g. as suspended scaffold. - carrying area and/or point loads In order to find the optimal solution for each one of these tasks, this normally requires a large selection of components which in turn is reflected in the low rate of utilisation. This means that on-site material requirements are automatically reduced and utilisation rates increase. With PERI UP, construction progress can be carried out extremely efficiently and safety levels for site personnel rise considerably. PERI UP Rosett: same components – different applications Shoring 2 Reinforcement scaffold Stair towers Work platform Efficient reinforcement work and forming with PERI UP scaffolding units at Daimler Chrysler´s Van Technology Centre in Stuttgart, Germany. Other areas of application: Shoring for bridges Facade scaffold Suspended scaffold 3 PERI UP Rosett Fewer components = less investment costs The number of parts which are to be stored, moved on site and transported is decisive for ensuring efficient completion of scaffolding tasks as well as operational cost-effectiveness. In addition, a small range of components results in a lowering of the investment costs and utilization rates are increased. Only 9 main components for numerous applications Ledger UH With the PERI UP modular scaffold system, only a few components are required in order to economically realize an extremely diverse range of on-site scaffold operations. Ledger Brace UBL Decking Transom UHD Steel Deck UDS Standard UVR Access Deck UAL Base Standard UVB 24 Adjustable Base Plate UJB 38-50/30 4 Staircase UAS PERI UP Rosett as: Shoring 80% Main component costs as share of the total investment. Reinforcement scaffold 73% Main component costs as share of the total investment. Stair tower 71% Main component costs as share of the total investment. Work platform 72% Main component costs as share of the total investment. 5 PERI UP Rosett Light – load-bearing – flexible – safe Cost-effective and safe working conditions are the culmination of many well thought-out details. A perfect solution was developed in the form of PERI UP Rosett modular scaffold. Product advantages: Easy assembly - due to the low weight of individual components - the aptly-named gravity lock, the self-locking ledger connection High load-bearing capacity - through the especially high node rigidity - through the strong bearing capacity of the deck Large degree of flexibility - due to the metric grid pattern in length, width and height - ledger angles up to 45° are possible - due to the Rosett‘s modular design 50 1, 0, 75 0, 0 5 1, 00 75 3, 6 3,00 0,75 0,75 1,50 1,50 3,00 The metric grid dimensions of PERI UP allows optimal adjustment of the scaffold assembly. Thus, a 3 m bay can be divided, for example, into 2 x 1.50 m or 4 x 0.75 m within the system itself according to requirements. The integrated protection against lifting reduces the assembly time and effort. Safety: During assembly and dismantling - through the decks‘ integrated protection against lifting - through the special design of the rosette 80 80 80 80 - ledger assembly from a safe position due to the gravity lock 80 80 The shape of the rosette prevents the standard tubes from rolling away. The ledger can be easily installed from a safe position. The wedge drops by gravity and locks automatically. During use - through flat and even decks with no tripping hazards - load-bearing steel decks for permanently safe access PERI UP‘s integrated user safety features creates safe working areas at all heights and so contributes to increased job performance of construction site personnel. The PERI UP scaffold construction with a working width of 1.50 m. 7 Criteria for smooth and problem-free construction progress Schedules for the realisation of building projects are becoming increasingly tighter. Everyone involved has in mind to ensure the project is completed in the most The contractor efficient way possible whilst meeting a wide range of requirements. - requires legal safeguards for material usage (conformity with valid regulations) With its latest material technology and comprehensive service, PERI makes a significant contribution by supporting the experts on site in order to successfully carry out and complete construction projects: European constructional approval for UP Rosett modular scaffolding. Type Test for PERI UP shoring. The site manager - needs a guarantee regarding the costs involved The customer receives a binding offer. - is looking for a reliable supplier and competent partner Punctual deliveries of materials. - is responsible for the results achieved on site Maximum cost-effectiveness: formwork and scaffolding requirements are optimally matched. - requires a simple planning operation and monitoring process PERI Software ELPOS and PERI CAD are used for fast scaffold planning. - depends on a quick and easy ordering procedure as well as return deliveries depends on a quick and easy ordering procedure as well as return deliveries Standardised parts lists. - strives to achieve optimized personnel PERI customer training and material utilisation for providing a high level of professional skills for site personnel. - for implementing and supervising all on-the-job safety measures The site personnel - want lightweight individual components for fatigue-free working conditions - are looking for a simple and safe assembly procedure - and a continuous working process 8 Everything from one source Materials and service échafaudages Approval of the German Institute of Building technology French NF-symbol awarded by the AFNOR Approved for use in Poland: B-symbol Tested by the Swedish Materials Testing & Research Institute Type-tested by the LGA Bayern All items can also be rented on a project-related basis. The PERI quality management system guarantees high product and delivery quality levels. General proof of stability for standard assemblies and extended shoring structures. PERI project statical analysis for execution of construction work which deviates from standard use. Packing guidelines for efficient storage and safe transportation. Clearly defined rental and return deliveries criteria. Wide range of crane and stackable pallets. Integrated user safety features contained within the PERI UP scaffold system. Assembly instructions with presentation of individual assembly steps as well as the complete scaffold structure. High safety standards recognized by official supervisory institutions. Easily understandable system with design-related logical assembly sequences. Professional briefing of construction site personnel by PERI sales engineers or PERI supervisors. 9 PERI UP Rosett Shoring Type-tested load-bearing capacity Through systematised construction progress and repetitive working steps, costs can be reduced along with facilitating an increase in the quality of the execution. PERI UP Rosett shoring towers have been type-tested by the State of Bavaria commercial office (Landesgewerbeanstalt Bayern) for heights of up 21.89 metres. Use on the construction site is therefore very easy: project-specific static verification for the towers are no longer required and prepared parts lists are available for all heights. Through base widths of 1.50 m to 3.00 m, square or rectangular tower ground plans are possible in 50 cm increments. This means cost-effective bearing capacity and geometrical adjustments can be achieved. Thus, up to 10 different towers can be realized for a broad range of applications in the form of shoring, slab tables or material platforms. Even for large heights, loads up to 40 kN per leg can be safely carried! Safe and load-bearing PERI UP solution for the support of pier head formwork. Crosshead Spindle Ledger 2,00 1,50 3,00 2,50 Standard Base Standard Adjustable Base Plate 1,50 2,00 2,50 3,00 With only few different individual parts every shoring structure can be quickly assembled. From the extensive programme of accessories, decking levels for transporting materials as well as access stairs can be integrated. 10 The modular structure of UP Rosett allows optimal adjustment of leg load-bearing capacities. In 50 cm increments, up to 10 different towers for various applications are possible. Efficient shoring solution, adapted to meet the requirements of the contractors for the construction of an administration building. 21,89 Per leg: 40.3 kN (with wind: 30.5 kN) Technical Approval Z-8.22-863 1,33 21,89 Type-tested by the LGA Bayern Every height without exception between 1.33 m and 21.89 m can be reached. Accurate parts lists are available for all scaffold structures. For each height, a permissible leg load of 40.3 kN applies. Horizontal loads can also be transferred by means of standard diagonals. 11 PERI UP Rosett Shoring Three-dimensional shoring structures 11 m high shoring for a concrete ring with 50 m diameter. Up to 38 m high PERI UP shoring perfectly matched to the MULTIFLEX girder slab formwork. 14 m high PERI UP birdcage shoring as load-bearing sub-structure for MULTIFLEX girder slab formwork. Safe and fast access to the higher working levels was provided by PERI UP stair towers. The 72 m long beams of an airport check-in terminal were formed using movable table units. PERI UP shoring with standard dimensions of 1.50 m x 1.50 m provide generously-sized working spaces and access areas underneath the integrated work platforms. 12 Movable units for smooth construction progress The high rigidity of the ledger connections maintains the form of even very large PERI UP scaffold units when being moved by crane or on castors. All standards are tensionproof connected to each other. Work platforms for handling the formwork offer a maximum in working safety. This is made possible by placing system decks inside the shoring. Thus, complete scaffold units can be pre-assembled safely and quickly on the ground and then joined together to form larger shoring structures. Craneable Fast transfer of a 15 m long scaffold unit. Mobile Shoring with complete formwork unit and working platform for a beam being moved using a PERI lift and transportation trolley without the need of a crane. Pulled Load-bearing and torsion-resistant PERI formwork and scaffolding unit comprised of VARIO GT 24 and PERI UP Rosett being pulled to the next casting segment by means of hydraulic cable winches. 13 PERI UP Rosett reinforcement scaffold Safe conditions for forming, reinforcement and concreting work Extremely stable units are delivered to the construction site which do not need anchors or ballast and can be moved and repositioned without any modifications. Erection instructions are provided for the reinforcement scaffolding and contains all safety-relevant guidelines including the crane attachment points. The heights required have already been taken into consideration with the configuration of the scaffolding units during formwork planning. Application possibilities: - placing of formwork ties - closing the formwork - reinforcement work - concreting Even after only a few uses, more than just the costs of approved scaffolding equipment can be generated. PERI UP Rosett reinforcement scaffolds Due to the kit principle of the PERI UP reinforcement scaffolds, required materials can be quickly and easily ordered. 14 Basic Plus Unit Additional Plus Unit Basic Unit Additional Unit PERI UP as reinforcement scaffold The tension-proof connections allow the craning of complete units and ensure smooth construction progress. Handle Lock UJS Item no.: 100863 With handle locks fitted, the adjustable bases are remain with the unit when being moved. The inner guardrail makes shuttering, reinforcement and concrete work even safer – and quicker! For the shuttering, reinforcement and concrete work required on the 14 m high reinforced concrete columns, customised PERI UP scaffold units were efficiently used. Complete scaffold units can be moved in a crane lift. 15 PERI UP Rosett stair tower Fast and convenient way to reach working areas PERI UP Rosett stair towers can be used as freestanding towers or attached to the outside of a working scaffold for heights of up to 90 m. Stair towers with alternating staircase units provide greater headroom clearance and shorter routes between levels. Simple and fast assembly with only three additional components 2,50/3,00 - staircase unit - stair guardrail - landing link panel which also extends the area of application for the scaffolding. The staircase unit only weighs 24 kg and, in spite of its low weight, has been approved to carry the high load of 2 kN/m² A 50 m high PERI UP Rosett stair tower with alternating staircase units for a silo. Thus, using the stair tower for accessing construction sites is possible. The complete staircase tower has proof of stability and designed to carry a maximum live load equivalent for a 20 m run of staircase and landing irrespective of height. Ledgers are used as guardrails and for bracing the tower. Diagonals are not required. Top Unit Plus Unit Basic-P Unit PERI UP Rosett stair tower Due to the kit principle, quantities of required materials can quickly be determined and easily ordered. 16 Stair towers with staircase units in the same direction is the preferred type for erecting and offers additional working platforms. 2,50/3,00 An 18 m high PERI UP Rosett stair tower with staircase units in the same direction for the construction of an administration building. Anchoring of stair towers with staircase units in the same direction For higher stair towers, the tensionproof anchoring to the building takes place every 4 m in the lower area up to a height of 12 m, after this every 8 m. Staircase towers should not be extended more than 2.00 m beyond the last anchor position. Height Number [m] of anchors 8-14 16-22 24-30 32-36 2 3 5 6 Anchor installation height [m] 4,0 – 12,0 4,0 – 12,0 20,0 4,0 8,0 12,0 20,0 28,0 4,0 8,0 12,0 20,0 28,0 36,0 17 PERI UP Rosett work platforms For productive and safe working conditions at all heights Work platforms with decks on every level The PERI UP work platforms provide secures and productive working conditions on walls and slabs – at all heights. allow work to be carried out on a wall for the full height as well as the slab. Longitudinal and width adjustments are possible in 50 cm increments. Erection instructions, included with each tower, provide all the necessary information for safe assembly and use. The standards are joined to each other by means of tension-proof connections connections which means complete platform units can be moved by crane. Top Unit The kit principle allows easy and simple extensions to be made to the required levels. In addition, quantities of materials can quickly be determined and ordered. Basic-T Unit Mobile PERI UP work platforms are quickly created by means of castors. The large diameter of the castors, and the use of castors with spindle, means that any possible unevenness on the ground can be compensated during moving and when the tower is in a stationary position. Castor UEW 12 with Spindle Item no. 101860 Castor UEW 12 with Spigot Item no. 1011858 18 Work platforms with reduced width working levels Full width platforms are only installed at those heights where the work is actually done. Access is carried out by means of decks with integrated ladders from the intermediate levels. Top Unit Plus Unit Basic-P Unit Compared to aluminium mobile towers, the PERI UP work platforms offers several advantages: - ladder access decks at 2.00 m vertical increments provide safer access for personnel as well as tools and materials to the working areas - ballast for increasing tower stability is not usually required - the high rigidity of the PERI UP scaffold tower produces a more stable work platform especially for accurate work processes at great heights - through the high load-bearing capacity of up to 6 kN/m², heavy parts can also be installed. The minimum width B of the work platform depends on the height of the top deck Work platform [m] Maximum height of the topmost level [m] W External Internal 2,50 1,50 4,30 6,30 2,50 2,00 6,30 8,30 2,50 2,50 6,30 10,30 3,00 2,00 6,30 8,30 3,00 2,50 6,30 10,30 3,00 3,00 8,30 10,30 L 19 PERI UP Rosett The best solution for every application PERI UP Rosett modular scaffold provides the optimal solution for all applications. The flexibility of the scaffold system allows the use of same core components for many other areas on all construction sites. The multi-functional system for different types of work increases material utilisation and saves additional assembly time. Thus, construction progress can be accelerated and building costs clearly reduced. PERI UP Rosett can be cost-effectively used in many areas: - facade scaffolding - assembly platforms - shoring - suspended scaffolds - scaffold bridges for power cables PERI UP Rosett as facade scaffolds With only a few additional components, roof edge protection, protection fans and bridging can be assembled. PERI UP assembly platforms with access stair towers for the erection of a complex roof construction. 20 Mobile PERI UP suspended scaffolding providing inexpensive access to pier heads. 4,75 PERI UP scaffold bridges for power cables for spans of 15 m and more. PERI UP scaffold bridges for power cables for spans of 15 m and more. 15,0 0 PERI complete solution: Formwork and scaffolding from one source. 21 22 23 PERI International 42 19 20 22 32 44 34 18 38 11 52 6 21 01 PERI GmbH Rudolf-Diesel-Strasse 89264 Weissenhorn info @ peri.com www.peri.com 1 5 46 17 30 2 3 16 13 29 28 9 24 53 4 48 41 61 33 12 02 France PERI S.A.S. 77109 Meaux Cedex peri.sas@peri.fr www.peri.fr 09 Italy PERI S.p.A. 20060 Basiano info@peri.it www.peri.it 16 Austria PERI Ges.mbH 3134 Nußdorf ob der Traisen office@peri.at www.peri.at 23 Korea PERI (Korea) Ltd. Seoul 135-080 info@perikorea.com www.perikorea.com 29 Slovania PERI Slowenien 2000 Maribor peri.slo@triera.net www.peri.com 03 Switzerland PERI AG 8472 Ohringen info@peri.ch www.peri.ch 10 Japan PERI Japan K.K. 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PERI Formwork Systems, Inc. 220 Hafnarfjörður Bolton, ON – L7E 1K1 www.armar.is info@peri.ca www.peri.ca 43 Kazakhstan TOO PERI Kazakhstan 37 Lebanon 050059 Almaty Lebanon Representative Office peri@peri.kz Jdeideh www.peri.kz lebanon@peri.de www.peri.de 44 Russian Federation OOO PERI 38 Lithuania 142407, Noginsk District PERI UAB moscow@peri.ru 02300 Vilnius www.peri.ru info@peri.lt www.peri.lt 45 South Africa Wiehahn Formwork and 39 Morocco Scaffolding (Pty) Ltd. PERI S.A. 7600 Stellenbosch Tanger info@wiehahn.co.za peri25@menara.ma www.wiehahn.co.za www.peri.com 40 Israel PERI Formwork Engineering Ltd Petach Tikva, 49002 info@peri.co.il www.peri.co.il 41 Bulgaria PERI Bulgaria EOOD 1839 Sofia peri.bulgaria@peri.bg www.peri.bg 46 Ukraine TOW PERI Ukraina 07400 Brovary peri@peri.ua www.peri.ua 47 Egypt Egypt Branch Office 11361 Heliopolis / Cairo info@peri.com.eg www.peri.com.eg 48 Serbia PERI Oplate d.o.o. 11272 Dobanovci office@peri.rs www.peri.rs 49 Mexico PERI Cimbras y Andamios, S.A. de C.V. Estado de México, info@peri.com.mx www.peri.com.mx 50 Azerbaijan PERI Kalıp ve İskeleleri Baku peribaku@peri.com.tr www.peri.com.tr 51 Turkmenistan PERI Kalıp ve İskeleleri Aşgabat ahmet.kadioglu@peri.com.tr www.peri.com.tr 52 Belorussia PERI Belarus 220030 Minsk info@peri.by www.peri.com 53 Croatia PERI oplate i skele d.o.o. 10 250 Donji Stupnik/ Zagreb info@peri.com.hr www.peri.com.hr 54 Iran PERI GmbH Iran Branch Office Tehran info@peri.ir www.peri.ir 55 India PERI (India) Pvt Ltd Mumbai – 400064 info@peri.in www.peri.in 62 Peru PERI Peruana SAC Villa El Salvador, Lima contacto@peri.com.pe www.peri.com.pe 56 Jordan PERI GmbH - Jordan 11947 Amman jordan@peri.com www.peri.com 63 Panama PERI Panama Inc. 0832-00155 Panama City info@peri.com.pa www.peri.com.pa 57 Kuwait PERI Kuwait 13011 Kuwait kuwait@peri.com www.peri.com 64 Angola PERIcofragens, Lda. Luanda renato.portugal@peri.pt www.peri.pt 58 Saudi Arabia PERI Engineering Division of Jamjoom Consult Saudi Arabia 21463 Jeddah info@peri.com.sa www.peri.com.sa 65 Nigeria Heights Access Nigeria Ltd. Victoria Island, Lagos info@heightsaccessng.com www. heightsaccessng.com 59 Qatar PERI Qatar LLC P.O.Box: 31295 - Doha info@periqatar.com www.periqatar.com 66 Oman PERI (L.L.C.) Muscat perimct@perime.com www.perime.com 60 Algeria Société PERI S.A.S. Kouba - Alger peri.alger@peri.fr www.peri.fr 61 Albania PERI Sh.p.k. Tirane erti.hasanaj@peri.com.tr www.peri.com.tr 25 Wall Formwork Column Formwork Slab Formwork Climbing Systems Tunnel Formwork Bridge Formwork Shoring Systems Construction Scaffold Facade Scaffold Industrial Scaffold Access Protection Scaffold System-Independent Accessories Services PERI GmbH Formwork Scaffolding Engineering P.O. Box 1264 89259 Weissenhorn Germany Tel. +49 (0)7309.950-0 Fax +49 (0)7309.951-0 info@peri.com www.peri.com DE en 01 | 2012 5ma 792045 © PERI GmbH The optimal System for every Project and every Requirements
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