Natura D3 Owners Manual 3 Filter System
Transcription
Natura D3 Owners Manual 3 Filter System
INSTALLATION AND MAINTENANCE INSTRUCTION MANUAL FOR NATURA MODEL NWSD SERIES 3 WATER DISPENSER NATURA Engineering & Technical Service Dept. 222 East Campus View Blvd Columbus, Ohio 43235 U.S.A. 1 Index 1. Important Recommendations 2. Safety Warnings 3. General 3.1 Purpose of the Manual 3.2 Authorized Center for Technical Assistance 3.3 Description of Functions 3.4 Technical Information 3.5 Usage Limits 3.6 Proper Use of Machine 3.7 Improper Use of Machine 4. Transportation 4.1 Transportation and Movement 4.2 Storage of the Unit 4.3 Unpacking 5. End-User Maintenance Instructions 5.1 Advice for Proper Use This Section of Manual Reserved for Qualified Service Technician or Personnel Only. 6. Installation 6.1 Directions for Unpacking 6.2 Directions for proper assembly 6.2.1 Installing the Faucets 6.3 Directions for Proper Placement 6.4 Connection to the Water Line 6.5 Connection to the CO2 Line 6.6 Start Up Procedure 6.7 Equipment Settings 7. Maintenance 7.1 Regular Maintenance 7.2 Washing and Sterilization 7.3 Replacing the Disposable Filters 7.4 Replacing the Air Filter 8. Spare Parts 9. Manufacturer’s Main Office Address and Contact Numbers. 10. Troubleshooting 11. Maintenance Record 12. Product Specifications 2 WHAT’S INCLUDED WATER REFRIGERATION UNIT COLD SPARKLING ROOM TEMPERATURE STILL COLD STILL FAUCETS (NOT ASSEMBLED TO UNIT FOR SHIPMENT) DRIP TRAY FILTER SET TUBING 3/8” OD CO2 PRESSURE REGULATOR 1/4” OD WATER VALVE AND PRESSURE REGULATOR ASSEMBLY 3 1. IMPORTANT RECOMMENDATIONS: o To avoid electrical shock always unplug the Unit from the electrical outlet before opening the top cover. o Use only original and new parts to guarantee the reliability, optimization, and performance of the unit. o If the unit has not been used for a long time, it still needs special care and attention to avoid bacterial pollution. o Always wear proper protection when performing any type of service or maintenance. o To guarantee proper working performance of the unit, it must always be connected to a power supply. Remove only the power source for routine maintenance or servicing. o Do not expose the CO2 canister to the sun, to sources of heat, or to temperature below 32°F (0°C.). o Always keep the CO2 canister in a vertical position while in use. Always secure properly with a chain or strap. o To properly carbonate the water, make sure that CO2 canister valve is completely open. o Use only super dry CO2 (UN1013) gas for drinking water. o Adjust the CO2 regulator pressure to 60-65 psig. o When cleaning the unit, do not use corrosive, acidic products or metal brushes. o Do not wash the unit directly with high-pressure water. o Connect to a water supply with a pressure of 30 to 120 psig. 2. SAFETY WARNINGS: o The unit must be connected to a suitable power supply source. The unit is designed to operate at 115 volt 50Hz nominal input. o The unit must be protected by a properly installed circuit breaker. Verify that the electrical current is correct for the power of the unit, which is written on the label. o To avoid electrical shock always unplug the unit from the electrical outlet before opening the cover. o Only specialized and qualified technicians should exclusively perform the installation, servicing and maintenance of the unit. o All packaging materials (plastic bags, foam, etc.) should never be left within the reach of small children. These items are potentially hazardous and may cause severe injury or death. 4 3. GENERAL: 3.1 Purpose of the Manual This manual is an integral part of the unit and must be given to the purchaser. It was edited with the purpose of supplying the user and service personnel, in a clear and comprehensive manner, all necessary information for the use and maintenance of the Natura™ water dispenser. It is necessary to comply with the instruction’s content contained in this manual in order to guarantee the correct working condition of the machine. 3.2 Technical Assistance and Maintenance For any and all other technical issues, you must contact the Technical Service Department of the Distributor or Vendor of the Unit or you may contact: Natura Water, Inc 222 East Campus View Blvd Columbus, Ohio 43235 3.3 Description of Functions The Natura® water dispenser units are made for: a) WATER TREATMENT The Treatment Phase (Diagram 1) Water is filtered and disinfected through an organic component purification system. Chlorine, organic and inorganic chemical compounds, which are often found in wells and water aqueducts, are filtered out by the sediment and carbon filters and finally Nano Ceram . b) CARBONATION The Carbonation Phase (Diagram 3) After water treatment phase, the water is pushed into a small stainless steel cylindrical tank by a high pressure pump, causing the water to mix with the CO2 by means of a percolation process called the “venture effect”. In this process, the water absorbs CO2 and becomes carbonated. 5 c) REFRIGERATION The Refrigeration Phase (Diagram 2) Following carbonation, the water travels through the cooling coils immersed inside a thermally insulated plastic water chiller bucket containing the ice bank. The refrigeration system is controlled by a thermostat device that regulates the temperature of the water inside the chiller bucket which then controls the start and stop of the compressor. The temperature sensor is connected with the thermostat and it is immersed in the water inside the chiller bucket. The thermostat can be manually adjusted depending on the desired temperature of the water. 3.4 Technical Information The Natura® Water Dispenser is made up of two separate units enclosed in a stainless steel sheet metal casing: o One is the Water Filtration Set that contains two stages of filtration. The first stage is for filtering sediments and other particles present in the water. The second stage is the carbon filter which eliminates chlorine taste and odor from the water. o The second unit is the Refrigeration & Carbonation Unit that is made up of a compressor, a fan, agitator, water chiller bucket (or ice bank) and stainless steel coils for cooling the drinking water. It also includes the section for making sparkling water: the carbonator tank, high pressure water pump and motor. The supply of treated water is dispensed by three faucets with levers situated in the upper front area of the machine. (1) The green handle or button is for treated, cold sparkling (carbonated water); (2) the blue handle or button is for treated cool temperature water; and (3) the white handle or button dispenses treated room temperature water. The unit comes complete with stainless steel spillage collection tray or drip tray. 6 FILTRATION BOX WATER INLET REFRIGERATION & CARBONATION UNIT UNIT Sediment Carbon Filter 1 Filter 2 WATER CHILLER COIL WITH CARBONATOR PUMP & TANK Nano Ceram Filtration WATER FLOW DURING WORKING PROCESS DIAGRAM 1: BASIC WATER FILTRATION PROCESS STAINLESS STEEL WATER CHILLER COIL INSULATED PLASTIC BUCKET EVAPORATOR COIL CONDENSER FAN CONDENSER COMPRESSOR DIAGRAM 2: EXAMPLE OF REFRIGERATION SYSTEM 7 1. Carbonator Tank. 2. Level Float. 3. Switch Box. 4. Carbonator Pump and Motor. 5. CO2 and H2O Check Valves. 6. CO2 Pressure Regulator DIAGRAM 3: HYDRAULIC SCHEMATIC OF THE CARBONATION SYSTEM FILTER SEt DIAGRAM 4: CLASSIC LAYOUT OF THE 3 MAIN COMPONENTS / UNIT CO2 VALVE TANK PRESSURE GAUGE SUPPLY PRESSURE GAUGE PRESSURE REGULATOR TUBE / HOSE FITTING CO2 TANK DIAGRAM 5: THERMOSTAT LOCATED ON THE BACK DIAGRAM 6: CO2 CANISTER/REGULATOR 8 STEP 2 STEP 3 STEP 1 1- REMOVE TWO SCREWS STEP 1 2- LIFT FRONT EDGE OF TOP 1 INCH 3- PUSH THE TOP BACK AND REMOVE STEP 4 4- LIFT AND REMOVE THE AIR FILTER 5- REPLACE AIR FILTER AND REVERSE THE STEPS TO REPLACE THE TOP DIAGRAM 7: CHANGING THE AIR FILTER 9 3.5 Usage Limits o Connect to a POTABLE WATER supply only. If the water has high turbidity or sediment, then install an additional pre-filter prior to the main filtration box. o The unit cannot be used to treat sewage, salt water, chemically conditioned water, or water with physical or bacterial properties that will keep the water from being treated effectively. o The water dispenser is not designed to operate in excess humidity, outdoor environments, or in excessive heat environments. Therefore, it is advised not install or use the unit in the aforementioned environments. o On a daily basis, it is important to remove three liters of water from the tap prior to drinking the dispense water. 3.6 Proper Use of Machine Use the water purifiers as described in this manual to properly treat drinking water. 3.7 Improper Use of Machine Anything not mentioned in point 3.6. Any other use is to be considered unreasonable and the manufacturer will not respond to subsequent damages that may arise. 4. TRANSPORTATION: A thin plastic protective film covers the external stainless steel casing of the water purifier units and the filtration box. This protective cover must not be removed until the unit is ready for installation to avoid any scratches or stain on the surface of the casing. When shipping, it is important to apply labels with ‘FRAGILE’ warnings on the outsides of the box. 4.1 Transportation and Movement The Water purifier must always be in a vertical (“ Up”) position when being transported or moved and handled with special attention due to its ‘Delicate’ nature. 4.2 Storage of the Unit The unit should not be exposed to a very high humidity condition and should only be stored in a dry, cool place. Do not stack the units more than two high without any proper support or protection on the top surface. 4.3 Unpacking Cut the banding with box cutter then remove the top and outer sleeve. Lift the unit off the bottom pad. Peel the protective film off the stainless steel panels when the unit is in its final location. 5. END-USER MAINTENANCE INSTRUCTIONS: 5.1 Proper Care 10 o The faucet nozzles should be wiped on a daily basis with clean cotton rug or non abrasive sponge and warm or hot water. o The spillage collection tray (drip tray) should be emptied and washed with hot water on a daily basis. o The external stainless steel surface of the cabinet needs to be cleaned and polished once every month with regular non-abrasive cleaning solution or metal cleaner. o Use metal polish to restore its shiny appearance or to remove any discoloration or stain on its surface. o Use only a soft and all cotton cloth for cleaning and polishing the stainless steel surface of the unit. o Unplug only the electric power connection during maintenance and servicing or in case of problem or malfunction of the unit. o When the CO2 regulator gas quantity gauge needle moves to the Red section of the gage, it is necessary to replace the canister immediately or have it refilled to avoid disruption of the sparkling water supply. o In order to obtain the maximum efficiency of the refrigeration system, periodically clean the condenser grill with a soft brush and vacuum cleaner. o Replace the air filter every 12 months or when there is a noticeable reduction in cold water production. o Check the heat exchange water tub monthly. Add distilled or de-ionized water until the water level is over the coils. DO NOT fill to the very top of the tub. 5.2 Advice for Proper Use o In public bars and restaurants, “Purified Water” must be clearly indicated on the unit or on the side of it. Signs must be posted on the unit saying: “Potable, purified water” and the purified water must be served in appropriate bottles with correct labels and specifications. o Purified water should be listed as such in the price list and on receipts and invoices so that it is not confused with regular water. o When not using the machine for a long period of time, it should be properly stored away to avoid bacterial contamination. o On a daily basis, always run at least three liters of water prior to consumption. o Never add brine water to the water chiller bucket. o Do not expose the CO2 tank to the sun, any sources of heat, or to temperatures below 32° F (0°C). o Always Keep the CO2 tank in a vertical position and secure it with a small chain or strap. o For correct carbonated water, make sure that the CO2 tank pressure, indicated by the regulator pressure-gauge, is compressed between 60 and 65 psi. o Use only CO2 (UN1013) super dry for carbonating drinking water. 11 ATTENTION: THIS SECTION OF THE MANUAL IS FOR QUALIFIED SERVICE TECHNICIANS ONLY! 6. INSTALLATION: 6.1 Directions for Unpacking o Cut the banding straps on the carton o Remove the top, top pad and cardboard sleeve o With the help of another person, lift the unit up off the bottom pad and place into the final installation location 6.2 Directions for Proper Assembly o 6.2.1 Installing the faucets o Find the three loose faucets. They are inside the pockets of the packaging top pad. o Locate the white, blue and green bands found on the faucet levers. These indicate the type of water each faucet dispenses and the location on the front panel. o Starting on the left, install the faucet with the GREEN band. The faucet with the BLUE band goes in the middle. The faucet with the WHITE band goes on the right. o Install a faucet by placing the faucet into the fitting located on the front panel. Make sure that the faucet is properly aligned (vertical). Push the faucet all the way back onto the fitting. o Grasp the chrome ring attached to the fitting and screw it onto the faucet body securely. BLUE STEP 2 GREEN STEP 1 CHROME RING (ON EACH FAUCET) 12 WHITE 6.3 Directions for Proper Placement of the Components o Place the unit in an appropriate and hygienic location, far from heat sources and with adequate ventilation on a flat, leveled, solid and smooth surface. The surface must be able to support the120 lb weight of the unit. o Locate the unit within 10 feet of a water supply. o Locate a, 115 VAC, 10 amp minimum within 6 feet of the unit. o Maintain at least 3 inches on sides for proper ventilation. o Allow 14 inch minimum above the unit for removing the top to perform routine maintenance. o Position the filter box within 6 feet of the unit o Drop the head of the power cord (located inside the unit) down through the 2” diameter hole located in the base. 14” CLEARANCE MIN 6 feet MAX to power outlet Natura™ WATER 115 VAC, 15 AMP 3”MIN REFRIGERATION UNIT 3”MIN 6 feet MAX from filtration box outlet to unit 6 feet MAX from CO2 cylinder to unit FILTRATION SET 4 feet MAX from water supply to filtration box inlet CO2 CANISTER 13 6.4 Connection to the Water Line WARNING: DO NOT USE WITH WATER THAT IS NOT MICROBIOLOGICALLY SAFE OR OF AN UNKNOWN QUALITY WITHOUT ADEQUATE DISINFECTION BEFORE OR AFTER THE UNIT. o Connect a ball valve/regulator assembly (included) to the main water supply. A ball valve/ regulator assembly are included in the installation kit. o Connect the water regulator to the filtration box using the tube provided. Handtighten the fitting that attaches the tube to the regulator. o Insert the other end of the tube assembly into the “inlet” quick connect fitting on the left side of the filtration box. ATTENTION: IT IS IMPORTANT TO MAKE PROPER CONNECTION TO THE QUICK CONNECT FITTINGS TO AVOID LEAKS. SEE INSTRUCTIONS BELOW o Place the Filtration set in the desired location no more than 4 feet from the water supply and 6 feet from the unit. CAUTION: DO NOT PLACE UNDUE STRESS OR SIDE LOAD ON IN/OUT FITTINGS OF THE REGULATOR AND FILTRATION BOX. INLET OUTLET Secure the filter set to the wall or other structure using the proper fasteners. Mounting holes are located on the back of the filtration box (behind the filter sumps). 14 o Connect the 3/8 OD tubing (supplied) to the quick connect fitting on the outlet of the Filtration box. o Connect the other end of the 3/8 OD tubing to the Natura™ Water Refrigeration unit. To do this, reach inside the top of the unit (the unit is already opened) and find the coil of tube that has a quick connect fitting with a plug on the end. Feed the end of this tubing through the 2” diameter hole in the bottom of the unit. Remove the plug and set aside. Now connect this tube to the one from the filtration box. o Make sure that the tube does not tangle and does not come in contact with any heat sources. o Install the filter sumps in the filtration box. NOTE: MAKE SURE THAT THE PROTECTIVE PLASTIC WRAPPERS ARE REMOVED FROM THE FILTER CARTRIDGES! The sediment filter (white) is located on the left. The carbon filter (black with netting) is located on the right. Make sure that the cartridge slips down over the stand pipe in the bottom of the sump. Hand tighten – DO NOT OVER TIGHTEN. o When laying out the supplied tubing for installation, if it is necessary to pass the supply tubing under the platform, it is important to have good tubing protection to prevent the tube from getting cut. Copper pipes or tubing of the same diameter before and after the filtration box and to the unit can be used instead of the plastic tubing supplied. o Always use certified plumbing materials for contact with potable water. PROVIDED WITH UNIT WATER REFRIGERATION UNIT WATER VALVE POWER CORD OUT BOTTOM OF UNIT WATER PRESSURE REGULATOR AND TUBING ASSEMBLY FILTER SET WATER SUPPLY LINE – FROM MAINS 3/8 OD TUBING PROVIDED WITH UNIT SCHEMATIC OF INSTALLED UNIT 15 1/4 OD TUBING FOR CO2 CONNECTION PROPER QUICK CONNECT FITTING CONNECTION INSTRUCTIONS Connections between the pressure regulator, filtration unit and water refrigeration unit are accomplished using plastic tubing and push-together quick-connect type fittings. PLASTIC TUBING QUICK-CONNECT FITTINGS 1. Cut tube ends square and straight. Do not deform the tube (i.e., cause tube to compress its diameter so it is no longer round). 2. Make sure the outer surface of the tube is clear of marks or scratches for a length equal to twice the tube diameter. This allows the “O” ring to seat properly against the tube (See Figure 1). Fittings consist of two parts: a body and a colored collet. 1. 3. Avoid sharp changes in direction when routing the tubing. Sharp turns cause the tubing to flex and deform which reduces its flow capacity. Push tube through Collet into Body 6.5 To install a tube, push it through the collet until it seats firmly at the bottom of the fitting. To remove a tube, push and hold the collet against the body while pulling the tube out. NOTE: Systems are shipped with a plug in each external fitting. Remove a plug in the same manner as a tube. 2. Tube must seat firmly at bottom of fitting Push Collet against Body to release tube. Connection to the CO2 Line o Place the CO2 canister within 6 feet of the water refrigeration unit. If the canister is to be farther from the unit, use a longer piece of 1/4” OD flexible plastic tubing rated at 150 psi or greater. o Use a small chain or strap to anchor and secure the CO2 canister to a sturdy support. o Open the CO2 canister’s valve slowly to allow some CO2 gas to leak out for a few seconds, Screw the pressure regulator (included) to the tank’s valve and tighten it firmly (Diagram 6). Make sure that there is a gasket between the cylinder valve and regulator connector. o Connect the ¼” OD tubing (included) to the CO2 regulator outlet tube and the quick connect elbow on the carbonator tank located inside the water refrigeration unit. Remove the plug from the elbow first. Route the tubing up through the 2” diameter hole located in the base. o Use only super dry CO2 (UN1013) for drinking water. 16 6.6 Start Up Procedure o Make sure that all of the connections, described above, have been made. o Turn on the water ball valve and check for leaks. Check the faucet connections, Open the pressure relief valve located on the carbonator tank by lifting the RED lever (vertical). Keep it open until water flows from the valve then close it (RED lever horizontal). o Slowly open the CO2 canister’s valve completely and adjust the pressure from the regulator between 60 and 65 psi. Check for leaks. o Fill the insulated bucket with distilled or de-ionized water. Remove the left side of the bucket lid. Carefully pour in enough water to cover the tops of the copper coil. Leave at least 1 inch distance from the top to the water level. Replace the lid. Fill bucket to cover coils o Replace the top and secure with the two screws. o Plug in the refrigeration unit to any suitable electrical outlet. o Turn-on the power switch of the unit. The switch will “LIGHT” to indicate that power is ON. o Set the cold control to full cold (full clockwise rotation of the dial or screw). o Before using the machine, allow it to finish at least one refrigeration cycle (about 3-4 hours, assuming that the thermostat is positioned to number 8 setting or the screw is adjusted to the FULL clockwise rotation). 6.7 Equipment Settings o Set the CO2 Pressure to 60-65 psig. Regulate the balance of pressure and output of CO2 by using the T handle on the regulator. Turning clockwise, the pressure increases. Turning counter-clockwise will cause the pressure to decrease (Diagram 6). o When the indicator on the pressure gauge begins to fall into the red and white section, it is time to refill or replace the CO2 canister. Do not let the indicator fall to the section that is completely red (RESERVE) as it will disrupt the supply of sparkling or carbonated water. o Incoming water pressure should be between 30 psi and 100 psi supplied to the water pressure regulator. 17 7. MAINTENANCE: NOTE: Service maintenance should only be carried out by qualified personnel, and only use original NATURA Replacement Parts and equipment. ATTENTION: The unit is plugged into 115VAC-60 Hz. Always disconnect the power cord from the outlet before working on the unit. 7.1 Regular Maintenance Every 3 months - In order to maintain the best refrigeration efficiency, clean the condenser with a soft brush and vacuum cleaner, to prevent possible clogging of the cooling fins. Every 6 months, or before 10.000 liters of water usage, (depending on the daily consumption) do the following: o Replace All Three Filter Cartridges (see section 7.3). o Inspect the water level of the water chiller bucket and fill if necessary. o Wash and sterilize the unit and faucets (see section 7.2). 7.2 Washing and Sterilization To keep and maintain the Natura™ Water Refrigeration unit in good working condition and to guarantee quality and hygiene, it is a good practice to periodically disinfect the water supply lines. Keep in mind that the frequency of this practice is inversely proportionate to the amount of water that is dispensed by the unit. That is, a unit that is used constantly should be cleaned more frequently than a unit that is used on infrequently. 7.3 Replacing the Disposable Filter Cartridges o Turn off the main water supply line and disconnect the power line from the unit. o Remove the front cover of the filter box. o Press the red button on top of the filter housing to release the pressure from the line. (OR draw some water from the STILL water faucet.) o Turn the filter sump (housing) counterclockwise to unscrew and remove it for access to the filter cartridge. Be aware of water spillage while turning the housing. NOTE: When opening the filter housing to change the cartridge, it is common for the O-ring to lift out of the housing and stick to the cap. o Remove the used filter cartridge and discard. Rinse out housing and fill about 1/3 full with water. Add about 2 to 3 tablespoons of bleach and scrub thoroughly with brush or sponge. Rinse thoroughly. o Remove O-ring from sump and wipe groove and O-ring clean. Lubricate O-ring with a coat of clean silicone grease. Place O-ring back into the groove with two fingers. NOTE: This step is important to ensure a proper seal. Make sure the Oring is seated level in the groove. CAUTION: If O-ring appears damaged or crimped it should be replaced at this time. Contact your Natura Service Dept for replacement parts. 18 o Insert a new filter cartridge making sure that it slips down over the sump standpipe. The sediment filter (white) installs on the left (inlet) side. The carbon filter (black with netting) installs on the right side. o Screw the sump onto the cap and hand tighten. DO NOT OVER-TIGHTEN. Make sure that the filter cartridge slips over the cap standpipe. o Repeat this process to change the other filter cartridge. o Turn on the main water supply line and check for any leaks from the housing. o Re-install the filter box cover and restore the power to the unit and make any necessary changes and calibration 7.4 Replacing the Air Filter (DIAGRAM 7) o Turn-off the power switch and Disconnect the electric power cord from the outlet. o Remove the top cover of the unit by removing the two screws near the front. Then, lift the front of the top and push back. o Lift the air filter up and out of the cabinet. o Slide a new air filter into place o Replace the top and install the two screws to secure the top cover. 8. SPARE PARTS: Use exclusively original parts. Contact your authorized service center or the main office of the Natura Water, Inc. 9. Manufacturer’s Main Office Address and Contact Numbers: NATURA WATER, INC with headquarters 222 East Campus View Blvd Columbus, Ohio 43235 19 TROUBLESHOOTING: 10. NOTE: ONLY SPECIALIZED OR QUALIFIED PERSONNEL SHOULD INTERVENE OR CARRY OUT REPAIRS ON THE NATURA™ PURIFIERS. PROBLEM POSSIBLE CAUSE SUGGESTION Unit not working. - No power. - Check the power outlet and connections and the circuit breaker. The refrigeration system is working but the agitator has stopped. - The agitator motor has failed. - Replace agitator. The refrigeration system is not cooling (the fan, compressor, and the agitator are all working). - No refrigerant gas. - Contact Technical assistance. The refrigeration system is not cooling the water (the fan has stopped, but the compressor and agitator are functioning). - Condenser fan malfunction or seized due to excessive accumulation of lint or grease. - Clean or replace the motor/fan. The refrigeration system is not cooling the water (the condenser fan and the compressor have stopped, the agitator is still working). - Thermostat was set too warm - Water: Insufficient quantity in the chiller bucket. - Check the setting of the The refrigeration system is not cooling the water (the compressor has stopped, the fan and the agitator work). - The thermal compressor protector has been activated. - Compressor relay is in short circuit. - Compressor defective. - Wait for the compressor to restart itself, if the problem persists call a technician. - Replace the relay. - Replace the compressor. The refrigeration system never stops and the water is solid ice. - The thermostat is broken or set to the maximum setting. - Replace the thermostat or adjust to warmer setting. The carbonator water pump makes a loud noise. - Water pressure or supply is insufficient due to clogged filter(s). - Main water supply Valve for the filter box was set to minimum. - Loose mounting screws - Check and replace the water filters. - Check the supply valve and open to the maximum setting. - Check the mounting screws and tighten if necessary. 20 thermostat.. - Refill the tub with distilled water. - Set the thermostat to number 4 or 6 setting and wait a few hours (upper middle setting) - Add water to the bucket. - Restart the unit or replace the agitator. - Set the thermostat lower towards number 3 or 4 setting (middle position) The water temperature comes out warm. - Thermostat is set to minimum. - Water insufficient level in the tub. - Agitator has stopped. The water comes out too cold. - Thermostat is set to the max. setting. The water has an unusual taste. - Carbon filter need to be replaced. - CO2 used was not for drinking water. - Too much iron in the water line - Replace the carbon filter (see section 7.3). - Check the type of CO2 (UN 1013), if necessary change the tank. - Clean & sterilize the water lines (see section 7.2). Water is not sufficiently carbonated. - CO2 pressure is too low or insufficient. - CO2 canister is empty. - Incorrect functioning of the pump and motor. - Accumulation of air in the carbonator tank. - Calibrate the pressure regulator so that outgoing CO2 pressure is between 90 to 100 psi. - Replace the CO2 tank. - Check that the motor and pump are working well. - Let the air out by pulling the ring on the head of the carbonator tank’s pressure relief valve. - There is a leak in the supply line, connectors or valve. - With a paintbrush, soap and water, wash the external lines tubing of the CO2 tank so as to pinpoint the leakage. - Replace defective valve, regulator/gasket or tubes. - Carbonator or water pump’s check valve malfunction or defective. - Insufficient water supply. - Water pump not working. - Check and replace the check valve of the water or carbonator pump. - Check for clogged filters. - Check or replace the water pump CO2 gas runs out too fast. CO2 gas comes out of the carbonated water faucet (green handle). Carbonated water squirts out of the flat water faucet. - Carbonator check valve, Faucet continues to drip. - Defective gasket. possibly stuck open. 21 - Dismantle the valve and check for residue on the inside, replace if defective. - Replace with a new gasket. - The water is frozen around the coils. - Water tubes are clogged. Water does not come out of the - Water tubes are kinked. faucet. - Polycarbonate adaptor to the faucet is seized. - The knob regulating the adaptor is closed. Water comes out very slowly. - Tubes are kinked. - Water shut-off valve closed or set to minimum. - Tubes are clogged. - Sediment or Carbon filter is blocked or excessively dirty. - Water pressure is too low. - Water pressure valve malfunction. -If ice has formed in the chiller bucket, lower the thermostat to 3. - Wash tubes that supply the drinking water. - Shut water off, remove the faucet, remove the adaptor and wash everything. - Turn the knob counter clockwise. - Check and clean the tubes. - Open completely the water supply line shut-off valve. - Replace the filters (see section 7.3), - Check the water pressure to the unit (pressure should be approx. 50 psi). - Check the main water supply line. 11. MAINTENANCE RECORD: SERIAL #: ________________________________ LOCATION: ____________________ SERVICE DATE: SERVICE TECHNICIAN: 22 SIGNATURE: 12. PRODUCT SPECIFICATIONS Model: NWSD Series 2 Dimensions: Refrigeration Unit Filtration Box Length 17” + 5” drip tray 6-1/32” Width 17” 12-9/16” Height 17-7/8” 12” Weight 94 lbs 10 lbs Refrigerant: 5 ounces, R-134a Input Voltage: 115 VAC, 60 HZ, SINGLE PHASE Amperage: 10 AMPS FLA Minimum Ambient Temperature: 40° F (4.5° C) Maximum Ambient Temperature: 104° F (43° C) Inlet Water Pressure: 30 PSI – 120 PSI, SINGLE PHASE CO2 Pressure Input: 60-65 psig (food grade CO2 only) Filtration: 1.) 1 micron sediment filter 2.) 0.5 micron carbon - reduces cysts, chlorine taste and odor, sediment 3.) NANO CERAM FILTER P/N 036333-002 23