LMI AutoGage Software Manual

Transcription

AutoGage
Plus
Model 5000
Version 5.01
System Manual
Rev. 1.0
9/7/99
Table of Contents
PRELIMINARY INFORMATION............................................................................................................................1
1.1
WARRANTY ....................................................................................................................................................1
1.2
CUSTOMER SERVICE/TECHNICAL SUPPORT ....................................................................................................2
1.2.1
Customer Service ..................................................................................................................................2
1.2.2
LMI On-Site Training & Phone Support.............................................................................................2
1.2.3
Returns for Service ...............................................................................................................................2
1.3
CAUTIONS AND WARNINGS ............................................................................................................................3
1.3.1
FCC Compliance...................................................................................................................................3
1.3.2
RF Energy and Related Devices...........................................................................................................3
1.3.3
Environmental Considerations.............................................................................................................3
1.3.4
Cleaning Instructions ...........................................................................................................................3
SYSTEM OVERVIEW ...............................................................................................................................................4
OPERATING NOTES ................................................................................................................................................5
3.1
3.2
GENERAL NOTES ............................................................................................................................................5
KEY FUNCTIONS .............................................................................................................................................5
SETTING UP AN AUTOGAGE PLUS SYSTEM....................................................................................................6
4.1
MAKING NECESSARY CONNECTIONS ..............................................................................................................7
4.2
PART FILE CREATION .....................................................................................................................................8
4.3
PART FILE SETUP ..........................................................................................................................................11
4.3.1
AutoProbe Points Setup......................................................................................................................11
4.3.2
Keyboard Data Points… .....................................................................................................................24
4.3.3
Quick Part File Setup Steps................................................................................................................31
4.3.4
Graphics ..............................................................................................................................................32
4.4
OPTIONS… ...................................................................................................................................................41
4.4.1
Export Files….....................................................................................................................................41
4.4.2
Labels… ..............................................................................................................................................45
4.4.3
Gaging Sequence… ............................................................................................................................46
4.4.4
Reasonable Limits…...........................................................................................................................48
4.4.5
Password Change…............................................................................................................................50
4.5
ADVANCED OPTIONS… ................................................................................................................................52
4.5.1
Equations… ........................................................................................................................................52
4.5.2
Rate of Change…................................................................................................................................61
CALIBRATING THE AUTOGAGE PLUS SYSTEM...........................................................................................64
5.1 COMPORT… .......................................................................................................................................................64
5.2 CALIBRATION… .................................................................................................................................................66
5.2.1
Calibration Steps for AutoProbes.......................................................................................................69
5.2.2
Calibration Steps for Null Indicator ..................................................................................................71
5.3 CALIBRATION PASSWORD…...............................................................................................................................73
AUTOGAGE CONFIGURATION TREE VIEW ..................................................................................................75
COLLECTING DATA..............................................................................................................................................82
7.1
SELECTING A DISPLAY SCREEN ....................................................................................................................83
7.1.1
Graphic Screen ...................................................................................................................................84
7.1.2
Value Screen .......................................................................................................................................85
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7.1.3
Bar Graph Screen ...............................................................................................................................86
7.2
SAMPLING DATA ..........................................................................................................................................87
7.2.1
Sampling AutoProbe Points ...............................................................................................................87
7.2.2
Sampling Data Using Keyboard Data Points .....................................................................................88
AUTOGAGE PLUS ADD-ONS................................................................................................................................89
8.1
8.2
AUTOGAGE PLUS-IN....................................................................................................................................89
585 VER 10.0 - AUTOGAGE CALIBRATION INTERFACE .................................................................................93
AUTOGAGE PLUS SYSTEM TROUBLE SHOOTING ....................................................................................100
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Preliminary Information
1.1 Warranty
LMI hardware is warranted by LMI against defects in materials and workmanship for 12 months
from date of original purchase. If you transfer ownership, the warranty is automatically
transferred to the new owner and remains in effect for the original 12-month period. During the
warranty period we will repair or, at our option, replace at no charge product that proves to be
defective, provided it is returned, shipping prepaid, to LMI.
LMI software and firmware are warranted by LMI against defects in materials and workmanship
for 60 days from date of original purchase, when the software and firmware is used in
accordance with published or other written specifications prepared, approved, and issued by LMI
and when used with specifically identified hardware. In any event, LMI makes no representation
or warranty, express or implied, that the operation of the software or firmware will be
uninterrupted or error free, or that the functions contained in the software or firmware will meet
or satisfy the Distributor’s intended use or license agreement or LMI extended support
agreement. Software and firmware corrections are warranted for a period of thirty (30) days from
the date shipped by LMI, or the remainder of the original warranty term, whichever is longer.
If you transfer ownership, the warranty is automatically transferred to the new owner and
remains in effect for the original 60-day period.
LMI interface accessories, such as cords and connectors are warranted by LMI against defects in
materials and workmanship for 30 days from date of original purchase. Repaired or replacement
cords or connectors are warranted for a period of 30 days from the date of shipment by LMI.
This warranty does not apply if the product has been damaged by accident or misuse or as a
result of service or modification by other than LMI, or by hardware, software, interfacing or
peripherals not provided by LMI.
This is your warranty.
Please retain this document for your records.
No other express warranty is given. The repair or replacement of a product is your exclusive
remedy. Any implied warranty of merchantability or fitness is limited to the duration of this
written warranty. Some States do not allow the exclusion or limitations of incidental or
consequential damages, so the above exclusion or limitations may not apply to you.
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1.2 Customer Service/Technical Support
LMI Customer Service and Technical Support can be reached at 810-714-5811 Monday through
Friday between 8:00 a.m. and 5:00 p.m. Eastern Standard Time. Or fax anytime at 810-7145711.
Send an e-mail message to customersupport@lmicorporation.com or
techsupport@lmicorporation.com
1.2.1 Customer Service
Call LMI Customer Service to:
Request quotations
Inquire about the status of an order or repair
Return LMI equipment for service
Upgrade LMI equipment
1.2.2 LMI On-Site Training & Phone Support
LMI Technical Support can provide on-site training or phone support for LMI equipment and
support software. Contact LMI Customer Service for pricing and scheduling information.
Call LMI Technical Support to:
Assist in installing and configuring LMI equipment
Help setup and configure gages, multiplexers and accessories
Troubleshoot LMI equipment or LMI support software
1.2.3 Returns for Service
To expedite your service order:
m
m
m
Contact Customer Service to obtain a Return Materials Authorization (RMA) number.
Complete the RMA form provided and return the form, along with the unit, to LMI’s
repair department at the following address:
LMI
Attn: Repair Department
101 N. Alloy Dr.
Fenton, MI 48430
Pack the equipment properly, using the original shipping container if possible. LMI
cannot assume responsibility for damage caused by improper packaging.
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LMI will evaluate the unit and supply an evaluation and quotation for the necessary
repairs.
Upon receipt of a purchase order, LMI will repair and return the unit.
1.3 Cautions and Warnings
1.3.1 FCC Compliance
The AutoGage Plus System generates radio frequency energy. It may cause interference with
radio and TV reception.
1.3.2 RF Energy and Related Devices
This equipment generates, uses, and can radiate radio frequency energy and must be installed in
accordance with the manufacturer’s instructions. Only devices verified to comply with the limits
for Class A or better may be attached to this equipment. It is recommended that LMI cables be
used whenever possible. If LMI cables are not used, all peripheral devices should be connected
to this equipment via shielded cables with metalized connector hoods. If not properly installed,
this equipment may cause interference with radio and television reception.
1.3.3 Environmental Considerations
The AutoGage Plus System operates at 50° - 95° Fahrenheit (10°- 35° Celsius), at up to 5,500
feet without deteriorating. The PSG System can be stored at 50° - 95° Fahrenheit (10° - 35°
Celsius).
1.3.4 Cleaning Instructions
The AutoGage Plus System accessories may be cleaned with mild detergent and soft damp cloth
to remove any dust and dirt accumulation.
Note: Unplug all power connections before cleaning and do not use excessive moisture that may
run into openings in the case.
It is recommended that the cases be rubbed dry with a soft cloth to remove moisture. Do not
operate the equipment if you suspect that any moisture has entered the Controller or accessories.
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System Overview
The AutoGage Plus is a user-friendly software and hardware package that completely integrates
gauging and data acquisition for an SPC program. Check multiple points simultaneously, using
an electronic signal or a simple push button pendant switch. Increase your gauging efficiencies
exponentially! And the AutoGage Plus system can be customized to suit any application.
Picture 2
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Operating Notes
3.1 General Notes
•The AutoGage Plus System can be operated using a mouse or keyboard.
• The program has been subdivided into two parts:
1. AutoGage Plus - Configuration
Used to configure files for data collection.
2. AutoGage Plus - Runtime
Used to collect data.
3.2 Key Functions
TAB is generally used to cycle through controls within a screen. The movement is generally
from top to bottom and from left to right. SHIFT+TAB moves to the previous control.
Each screen contains words that are individualized by an underlined letter. To execute a function
associated to the word, press ALT + [underlined letter].
Another function is the option. Generally an option is grouped with other options. Use the
arrow keys or ALT+[underlined letter], or click with the mouse to select an option.
Another function is the check box. To enable or disable press the space bar, or ALT+[underlined
letter], or click with the mouse.
The spreadsheets within the AutoGage Plus - Configuration software support the basic
spreadsheet functions of copy (CTRL+C), paste (CTRL+P), edit (ALT+E), insert (ALT+I), and
delete (CTRL+D).
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Setting Up an AutoGage Plus System
There are four basic steps to setup an AutoGage Plus System:
1. Making Necessary Connections.
2. Setting up a Part File - A part file must be setup to define the part being gauged.
3. Calibrating the Gages.
4. Gauging Parts - Data is taken and stored for further analysis.
These steps are outlined in Sections 4 through 7.
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4.1 Making Necessary Connections
Make the necessary connections before operating the AutoGage Plus System:
1. Connect cables.
2. Connect the AutoProbes. Align the 3-pin plug connector on the individual AutoProbe(s)
with the 3-pin receptacle connector. Hand-turn the plug locking-ring clockwise until snug.
Picture 4.1a
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4.2 Part File Creation
A part file must be created before readings can be taken with the AutoGage Plus – Runtime
system. A part file is created to define the points on the part that will be gauged. This task is
performed using the AutoGage Plus - Configuration program. Double-click the ‘AutoGage Plus
- Configuration’ icon from the Windows Desktop.
Picture 4.2a
If no part files have been created previously, you will be shown a blank tree view screen with
menu options at the top of the screen. Once here, you must Select File and then New…
Figure 4.2b
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You will then be prompted to save the part file. Select the file location you wish to save the part
file to by selecting the “Save in” drop down box. Once this has been done, enter the name of the
part file in the “File name” text box. When you have finished entering the name of the part file,
press the Save button. If this is not what you wanted to do, then hit Cancel.
Figure 4.2c
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At this point, the tree view will be once again in focus. Notice the part file name is at the top of
the screen and also under the menu options. The part file name at the top of the screen lets you
know what part file you are currently using. The part file name under the menu options lets you
know the last four Part files that have been opened. Since no other part files have been created,
only one part file is shown at this time.
Figure 4.2d
At this point, all the menu options are now enabled. Also, a plus has appeared next to the “Part
File Information” icon in the tree view. This will expand to show you important information
about the part file in use. Section 8 goes more into this.
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4.3 Part File Setup
This selection will allow you to configure the most important part of your part file, the gages.
There are two choices you have. These choices are AutoProbe Points and Keyboard Points.
4.3.1 AutoProbe Points Setup
The AutoProbe Points option is used to define characteristic check point parameters. These
check points will be gauged using LMI 5300 Pneumatic Probes. First, select Setup from the
menu and then select AutoProbe Points…
Figure 4.3.1a
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At this point, an excel type screen will appear to the user. At the present time, no rows are seen
because no check points have been assigned.
Figure 4.3.1b
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Default Settings
Select Defaults. The following screen will be displayed. The defaults are preset values that will
apply to all gage points within each gage file. Click on the desired box to make any necessary
changes. Note that any changes will affect only the gage points within AutoProbe Points or
Keyboard Data Point part files. This will depend on which one was open. Individual gage point
settings can be changed during part setup.
Figure 4.3.1c
Definition of fields:
• USL: (Upper Specification Limit)
Defines the upper specification limit of the reading. During data collection, a reading that
exceeds this limit will trigger an out-of-specification warning (red color). The default setting is
3.00 mm.
• LSL: (Lower Specification Limit)
Defines the lower specification limit of the reading. During data collection, a reading that falls
below this limit will trigger an out-of-specification warning (red color). The default value is
-3.00 mm.
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• UCL: (Upper Control Limit)
Defines the upper control limit of the reading. During data collection, a reading that exceeds this
limit, but falls below the upper specification limit (USL) will trigger a warning (yellow color)
indicating the value is near the specification limit. The default value is 3.00 mm and is equal to
the USL default value. If the USL value is changed, the UCL value will automatically change to
match the USL value. To override this default, enter the desired UCL value after entering the
USL value.
• LCL: (Lower Control Limit)
Defines the lower control limit of the reading. During data collection, a reading that falls below
this limit, but exceeds the lower specification limit (LSL), will trigger a warning (yellow color)
indicating the value is near the specification limit. The default value is -3.00 mm and is equal to
the LSL. If the LSL value is changed, the LCL value will automatically change to match the LSL
value. To override this default, enter the desired LCL value after entering the LSL value.
• High Reasonable:
Defines the high reasonable limit of the reading. During data collection, a reading that exceeds
this limit will trigger a warning (red color) indicating that the value has exceed the highest limit
that a gage should ever reach. This usually happens when a gage is not connected correctly or
has a malfunction. If the High Reasonable limit is changed to a value less than the USL or UCL,
a message box will appear letting the user know that the value must be greater than these other
two. This happens once the OK button is pressed. The default setting is 99.99 mm.
• Low Reasonable:
Defines the low reasonable limit of the reading. During data collection, a reading that exceeds
this limit will trigger a warning (red color) indicating that the value has exceeded the lowest limit
has a malfunction. If the Low Reasonable limit is changed to a value greater than the LSL or
LCL, a message box will appear letting the user know that the value must be less than these other
two. This happens once the OK button is pressed. The default setting is -99.99 mm.
• Span:
The maximum displacement of the specific Gage. In most cases this will be 10.00 (mm), which
is the default value.
• Offset:
A constant that is added to the measured reading. Displayed Measurement = Measurement +
Offset. The default value is 0.00 mm.
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If the values are correct, click OK. The following message will be displayed:
Click Yes or No as desired to return to the AutoProbe Points Setup screen.
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Figure 4.3.1d
• # of Check Points:
The number of check points to be inspected in the part file using LMI 5300 Pneumatic Probes.
Enter the number of characteristic check points in the “# of Check Points” box and press the
↵Enter key. The spreadsheet will expand to accommodate the defined number of check points.
The above picture is an example of 10 check points.
• Port Offset:
A port offset greater than 0 disables all ports up through the selected port. For example, twenty
probes are attached to the multiplexor. The first five are not used for this part file. Do not set up
characteristics for the first five ports. Enter a port offset of 5. The first sampled reading will be
read from port 6. Fifteen total readings will be taken (ports 6-20).
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• Active:
Enables or disables AutoProbe Points while collecting data. The “Active” box will be enabled by
default. Click off the “Active” box if you do not wish to take readings from AutoProbe Points.
The data collection screens will only display the Active checking types.
• Characteristic:
The characteristic is a label assigned to each gage point. The characteristic label will appear next
to readings during data collection. The characteristic label will default to Point 1, Point 2, etc. To
change the label, click on the characteristic field, use the backspace key to erase the existing
label and enter an alphanumeric label of up to 15 characters. Press the ↵Enter key.
• Gage Port:
Indicates the gage port that the specified AutoProbe is connected to.
• Span:
The maximum displacement of the specific AutoProbe. The default value is 10.00 (mm).
• Offset:
A constant that is added to the measured reading. Displayed Measurement = Measurement +
Offset. The default value is 0.00 mm.
• Reverse Sign
If checked, the sign of the reading will be reversed as it is read from the AutoProbe.
3.00 mm.
-3.00 mm.
USL value.
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Note: It may be necessary to move the horizontal scroll bar to the right to view the following
fields:
• High Reasonable:
Defines the high reasonable limit of the reading. During data collection, a reading that exceeds
this limit will trigger a warning (red color) indicating that the value has exceed the highest limit
has a malfunction.
• Low Reasonable:
Defines the low reasonable limit of the reading. During data collection, a reading that exceeds
this limit will trigger a warning (red color) indicating that the value has exceeded the lowest limit
has a malfunction.
• High Cal: (High Calibration)
An integer value from 0 to 4095 that indicates the maximum value in bit count units at one end
of the AutoProbe span. The value must be at least 1000 counts different than Low Calibration.
This value is set during calibration and cannot be changed here. A value of “***” indicates that
this value has not been set.
• Low Cal: (Low Calibration)
An integer value from 0 to 4095 that indicates the minimum value in bit count units at one end of
the “AutoProbe span. The value must be at least 1000 counts different than High Calibration.
• Master Cal:
An integer value from 0 to 4095 that indicates the value in bit count units of the master point. It
is the A/D conversion value that represents a perfect reading. This value is set during calibration
and cannot be changed here. A value of “***” indicates that this value has not been set.
• Notes:
A memo field for each characteristic. Press the Tab key or click on the “Notes” box to access the
field. Use the mouse to click on the next desired field.
• Save:
Saves part file or changes made to the part file. Note: The part file must be saved prior to
entering Graphics Setup or exiting AutoProbe Points Setup.
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• Exit
Returns user to the main menu. If the part file or changes to the part file have not been saved, the
following message will be displayed:
Click Yes, No, or Cancel as desired.
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4.3.1.1 Null Indicator
The Null Indicator uses two opposing probes to determine whether a part is centered
To enable the Null Indicator feature check the “Null Indicator” option. The following additional
options are displayed:
Figure 4.3.1.1a
Null Indicator Setup Box
• Span
The span (in mm) of the AutoProbes used for the Null Indicator. The default value is 10.00 mm.
• Reverse Sign
If checked, the sign of the reading will be reversed as it is read from the AutoProbes.
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3.00 mm.
-3.00 mm.
USL value.
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Figure 4.3.1.1b
Gage Port List Box:
• Gage Port:
Indicates the gage port that the specified AutoProbe is connected to.
• Hi Cal
An integer value from 0 to 4095 that indicates the maximum value in bit count units at one end
of the AutoProbe span. The value must be at least 1000 counts different than Low Calibration.
• Low Cal
An integer value from 0 to 4095 that indicates the minimum value in bit count units at one end
of the AutoProbe span. The value must be at least 1000 counts different than High Calibration.
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• Master Cal
An integer value from 0 to 4095 that indicates the value in bit count units of the master point. It
is the A/D conversion value that represents a perfect reading. This value is set during calibration
and cannot be changed here. A value of “***” indicates that this value has not been set.
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4.3.2 Keyboard Data Points…
Defines keyboard point parameters. Keyboard Data Points are readings that are typed in using
the keyboard. Select Setup and then select Keyboard Data Points…
Figure 4.3.2a
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At this point, an excel type screen will appear to the user. At the present time, no rows are seen
because no check points have been assigned.
Figure 4.3.2b
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Default Settings
changes. Note that any changes will affect all gage points within AutoProbe Points, Dual Analog
Interface and Keyboard Data Point part files. Individual gage point settings can be changed
during part Setup.
Figure 4.3.2c
•USL: (Upper Specification Limit)
3.00 mm.
•LSL: (Lower Specification Limit)
-3.00 mm.
USL value.
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•LCL: (Lower Control Limit)
Click Yes or No as desired to return to the Keyboard Data Points screen.
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Shown below is an example of five keyboard points.
Figure 4.3.2d
• # of Check Points:
The number of check points to be inspected and manually typed in using the keyboard.
Enter the number of characteristic check points in the “# of Check Points” box and press the
↵Enter key. The spreadsheet will expand to accommodate the defined number of check points.
The above picture is an example of 5 check points.
• Active:
Enables or disables Keyboard Data Points check points while collecting data. During data
collection, the screens will automatically scroll through all gage checking types, i.e. AutoProbe
Points, Dual Analog Interface Points or Keyboard Data Points. By default, the “Active” box will
be enabled. Click off the “Active” box if you do not wish to take readings from Keyboard Data
Points. The data collection screens will only display the Active gage checking types.
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• Characteristic:
The characteristic is a label assigned to each gage point. The characteristic label will default to
Point 1, Point 2, etc. To change the label, click on the characteristic field, use the backspace key
to erase the existing label and enter an alphanumeric label of up to 15 characters. Press the
↵Enter key.
exceeds this limit will trigger an out-of-specification warning (red color). The default value is
3.00 mm.
-3.00 mm.
USL value.
•Notes:
•Save:
entering Graphics Setup or exiting Keyboard Data Points Setup.
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•Exit:
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4.3.3 Quick Part File Setup Steps
The following steps will guide you through the basic part file setup AutoProbe Points. A Dual
Analog Interface Points, and Keyboard Data Points part file would follow many of the same
steps.
1.
Double-click on the AutoGage Configuration 5.0 icon on the Windows desktop.
2.
Go to File – New. Give the part file a name of up to 255 characters and click OK.
3.
Click on Setup from the menu.
4.
Click on the desired part file type, i.e. AutoProbe Points, Dual Analog Interface Points,
Keyboard Data Points.
5.
Enter the desired number of check points in the # of Check Points box. Press ↵Enter.
6.
The Active box will be enabled by default. Click off the Active box to disable if you do
not want the checking type to be active during data collection.
7.
The Characteristics label for each gage point will default to Point 1, Point 2, etc. Click on
the Characteristics field for the first check point to change the label, if desired. Use the
backspace key to erase the existing label and enter the desired label. Press ↵Enter.
8.
The Span, Offset, Nominal, USL, LSL, UCL, LCL fields have a default value as defined
in the Default screen. Click on each individual field to make any necessary changes.
Press ↵Enter after each entry.
9.
Press Tab or click on the Notes field to enter notes for the check point, if desired.
10.
Repeat steps 9 through 10 for each individual check point. Click on Save and Exit when
file is complete.
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4.3.4 Graphics
To configure a graphic, select the Graphic menu item from the AutoProbe Points or Keyboard
Data Points Setup screen.
The following screen will be displayed:
Figure 4.3.4a
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Each point defined in the file will be represented by a blank box along with the Characteristic
label. The live readings will be shown in the boxes during data collection mode. A graphic can
be added by choosing Add Graphic… from the menu. The following dialog box will be shown:
Figure 4.3.4b
Select the graphic you wish to import by selecting the appropriate drive and directory, and the
file name. Click OK and the graphic will appear on the screen (see Picture 4.2.6c). All of the
available file types that can be imported are listed in the “Files of Type” drop down box.
Supported graphics include:
AI, BMP – Windows Bitmap, CDR, CGM, CTM, CH3, DIB, DRW, DXF - AutoCAD, EPS,
GEM, GIF, HGL, JPG, MET, NAP, PCD, PCX, PDI, PIC, PIC, PCT, RND, SYM, SYS3, TGA,
TIF, WMF – Windows Metafile, and WPG.
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Figure 4.3.4c
The graphic will be shown with a black border around it. Move the image using the mouse to
click and drag the image. Size the image by moving the mouse pointer to the edge of the graphic
and clicking and dragging the border. When the graphic has been moved and sized correctly,
double click on the graphic to freeze graphic in place. The black border around the graphic will
disappear and the graphic cannot be changed. Double click on the graphic and it can be resized
and moved once again.
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Use the mouse to click and drag each characteristic point to an area near the desired checking
point on the graphic. Double click on a characteristic box and the characteristic label and/or
gage ID will switch to the left or right of the reading. The size of the characteristic boxes can be
made larger or smaller by selecting Font Size from the menu.
Figure 4.3.4d
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When you have the required font selected, the graphic sized to your liking, and your readings all
laid out, your graphic should look something like this…
Figure 4.3.4e
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To add optional leader lines from the graphic to each characteristic box, hold the SHIFT key
down and click on the desired position on the graphic. Release the SHIFT key and a line will
follow the path of the mouse pointer.
Figure 4.3.4f
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Complete the line by clicking on the desired characteristic box. You will notice that the
characteristic box becomes italicized when a line is moved near it. This is to let you know that
the line will be attached to that characteristic box. Now complete all lines for the graphic.
Figure 4.3.4g
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To remove a line or multiple lines, click and drag the mouse to create a box around both ends of
the desired line(s). Release the mouse button. The Remove Lines option will appear on the menu
bar. Click on Remove Lines or press the Delete key. Only the lines will be removed; the blank
check point boxes will not be affected.
Figure 4.3.4h
To delete the graphic, click the Delete Graphic menu item.
To change to graphic, select the Change Graphic menu item. You will be prompted with the
graphic dialog box.
Click the Save menu item to save a completed graphic or any changes made to a graphic.
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Click on Exit to return to the Setup screen. The following message will be displayed if the
graphic has not been saved.
Click Yes or No as desired.
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4.4 Options…
This section of the configuration allows you to choose various options you want associated with
your part file. These options include the types of Export Files you want to have written, the
printing of Labels, the sequence of the gauging at runtime, the use of a 585, the setup of
Reasonable Limits, and the ability to put a password on your part file.
4.4.1 Export Files…
To determine the export file formats, click Options from the main menu. Select Export Files.
Figure 4.4.1a
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Check the desired export file options to enable those files during data collection. Multiple file
formats can be selected.
Figure 4.4.1b
AutoGage Plus has several export options available. Although each was designed for a specific
application, most spreadsheet programs can import all. After a sampling has occurred, an export
file can be created with the name of the part file and an extension of one of the following
formats.
TXT
When the TXT format is selected, data is written to a file with the extension .TXT.
Format: Date Time, Reading 1, Reading 2, ...
06/30/1998 09:31:48,-0.01,1.73,-2.99,0.02
06/30/1998 09:32:33,-0.02,1.73,-3.01,0.01
DAT
When the DAT format is selected, data is written to a file with the extension .DAT. This format
includes a Pass/Fail flag, “Pass” for a part with all of its readings within the USL / LSL
specification range, or “Fail” for a bad part (quotes are omitted), and readings.
Format: Date Time, Pass/Fail flag, Reading 1, Reading 2, ...
06/30/1998 09:31:48,Pass,-0.01,1.73,-2.99,0.02
06/30/1998 09:32:33,Fail,-0.02,1.73,-3.01,0.01
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PRN
When the PRN format is selected, data is written to a file with the extension .PRN.
Format:
{ 9 characters}
Characteristic 1
Characteristic 2
…
1
-0.01
2
1.73
3
–2.99
4
0.02
{ 9 characters}
Reading 1
Reading 2
…
DDM
When the DDM format is selected, data is written to a file with the extension .DDM.
Format:
Date, Time, Characteristic 1, Name 1, Reading 1, Characteristic 2, Name 2, Reading 2, ...
06/30/1998,09:31:48,1,Probe1,-0.01,2,Probe2,1.73,3,Probe3,-2.99,4,Probe4,0.02
06/30/1998,09:32:33,1,Probe1,-0.02,2,Probe2,1.73,3,Probe3,-3.01,4,Probe4,0.01
Quantum
When the Quantum format is selected, data is written to a file named Quantum.txt. This file was
specifically designed to be imported into DataMyte Quantum SPC Software.
Format: Part file name, Date Time, Reading 1, Reading 2, ...
FILENAME,06/30/1998 09:31:48,-0.01,1.73,-2.99,0.02
FILENAME,06/30/1998 09:32:33,-0.02,1.73,-3.01,0.01
The contents of this file will be deleted when a new set of readings is written to prevent the
import of existing data.
XLS
When the XLS format is selected, data is written to a file with the extension .XLS
The XLS format includes: Part File, Date, Time, Part Counter, Palette Type, PASS/FAIL
indicator, and AutoProbe readings.
Autogage
5.0 Demo
Autogage
5.0 Demo
Autogage
5.0 Demo
1
3.00
-3.00
9.75
2
3.00
-3.00
10.01
3
3.00
-3.00
9.93
4
3.00
-3.00
9.97
7/16/02
08:59:10
1
USL
LSL
0 FAIL
7/16/02
08:59:32
2
0 FAIL
9.77
10.00
9.93
9.94
7/16/02
09:00:13
3
0 FAIL
9.77
9.97
9.95
10.02
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The location of the export file(s) is given by the Location of Exports text box. To change the
location of the export file(s), click the Browse button. The following dialog box will show up.
Figure 4.4.1c
When you have selected the directory you would like to store your export file(s) in, press the OK
button.
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4.4.2 Labels…
Labels can also be automatically printed after parts are sampled.
Figure 4.4.2a
None
No label is printed. This is the default setting of the part file.
Good Parts Only
A label is printed when the gage is completely good, or when the gage is still good, but in a
yellow warning level.
Good And Bad Parts
A label is printed no matter what value the gage returns.
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4.4.3 Gaging Sequence…
During data collection, gaging occurs in a specific order. By default this order is AutoProbe
Points then Keyboard Data Points. This order can be changed by selecting Gauging Sequence
from the Options menu.
Figure 4.4.3a
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The following box will be displayed:
Figure 4.4.3b
Simply change the order to change the gauging sequence for data collection.
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4.4.4 Reasonable Limits…
During the runtime of the part file, if a gage exceeds the High or Low Reasonable Limit, this
option allows you to choose the action that will be done.
Figure 4.4.4a
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When this option is selected, the following screen shows up.
Figure 4.4.4b
User Interaction
This option will prompt the user on the Runtime side to use either a null value or to use the
actual reading when a reasonable limit has been exceeded. The word “Null” will actually be
placed in the export file.
Automated
• Use a Null Value – This will place the word “Null” in the export file(s). This will happen
automatically if a reasonable limit has been exceeded.
• Use Actual Reading – This will place the actual reading on the screen in the export file(s)
no matter if the reasonable limit has been exceeded or not.
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4.4.5 Password Change…
To add a password to the part file or to change an existing password, select Options and then
Password Change from the menu.
Figure 4.4.5a
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The following screen is displayed:
Figure 4.4.5b
If a password is required for this part file, check the Enable Password box. This will now allow
you to enter in a new password.
Type the new password and press the ↵Enter key. You will be prompted to verify the password
by typing the password again. Press the ↵Enter key again. The new password will be in effect
the next time the particular part file is opened.
If the password is no longer needed, simply go back to this screen and uncheck the Enable
Password button.
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4.5 Advanced Options…
This section of the configuration allows you to add math type functionality to your part file.
There are two areas (three if you have the inline version) for use. The first is Equations and the
second is Rate of Change.
4.5.1 Equations…
Equations are ways to express AutoProbe readings in mathematical equations. To define
equations select Equations… from the Advanced menu.
Figure 4.5.1a
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Figure 4.5.1b
Default Settings
changes. Note that any changes will affect all gage points within AutoProbe Points, Dual Analog
Interface and Keyboard Data Point part files. Individual gage point settings can be changed
during part Setup.
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Figure 4.5.1c
•USL: (Upper Specification Limit)
3.00 mm.
•LSL: (Lower Specification Limit)
-3.00 mm.
USL value.
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Click Yes or No as desired to return to the Equations screen.
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Figure 4.5.1d
• # of Equations:
The number of equations to be calculated from AutoProbes.
Enter the number of equations in the “# of Equations” box and press the ↵Enter key. The
spreadsheet will expand to accommodate the defined number of equations. The above picture is
an example of 5 equations.
• Active:
Enables or disables Equations while collecting data. During data collection, equations will be
displayed on the AutoProbes screen. By default, the “Active” box will be enabled. Click off the
“Active” box if you do not wish to use equations. The data collection screens will only display
the active checking types.
• Characteristic:
The characteristic is a label assigned to each gage point. The characteristic label will default to
EQN1, EQN2, etc. To change the label, click on the characteristic field, use the backspace key to
erase the existing label and enter an alphanumeric label of up to 15 characters. Press the ↵Enter
key.
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• Equation:
The mathematical equation to be calculated. Equations are expressed in terms of AutoProbes. To
enter a new equation, double-click in any row of the Equation column to display the Equation
Builder (See following page).
exceeds this limit will trigger an out-of-specification warning (red color). The default value is
3.00 mm.
-3.00 mm.
USL value.
•Notes:
•Save:
entering Graphics Setup or exiting Keyboard Data Points Setup.
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•Exit:
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4.5.1.1 Equation Builder
To enter a new equation, double-click in any row of the Equation column to display the Equation
Builder.
Figure 4.5.1.1a
Double-click on an AutoProbe characteristic to enter into equation box, and click math function
buttons to add to equation box.
Figure 4.5.1.1b
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Mathematical functions that are supported are:
+
X
÷
abs
Addition
Subtraction
Multiplication
Division
Absolute value
Constant values can be added to equations by using “0”-“9” and “.”
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4.5.2 Rate of Change…
The Rate of Change equation tab is used to add Rate of Change equations. These equations are
used commonly in glass manufacturing.
Figure 4.5.2a
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Figure 4.5.2b
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Default Setting
Select Default. The following screen will be displayed. This is a preset value that will apply to
all Rate of Change equations within each gage file. Click on the desired box to make any
necessary changes. Note that any changes will affect all gage points within AutoProbe Points,
Dual Analog Interface and Keyboard Data Point part files. Individual gage point settings can be
changed during part Setup.
Figure 4.5.2c
•Control Limit
Defines the upper and lower specification limit of the reading. During data collection, a reading
that exceeds this limit or that falls below the negative of the limit will trigger an out-ofspecification warning (red color). The default setting is 1.00 mm.
If the value is correct, click OK. The following message will be displayed:
Click Yes or No as desired to return to the Rate of Change screen.
• Active:
Enables or disables Rate of Change while collecting data. By default, the “Active” box will be
enabled. Click off the “Active” box if you do not wish to use Rate of Change. The data collection
screens will only display the Active checking types.
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5
Calibrating the AutoGage Plus System
In order for the gages to transmit meaningful data they must first be calibrated. Select
Communications and then Comport from the menu.
5.1 Comport…
Figure 5.1a
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Select the appropriate comport and click OK.
Figure 5.1b
Click OK to return to the main menu.
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5.2 Calibration…
Now select Communications and then Calibration from the menu.
Figure 5.2a
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Figure 5.2b
Definitions of fields:
• AutoProbe
Displays all of the AutoProbes defined when selected.
• Null Indicator
Displays the Null Indicator when selected.
• All Ports
If checked, calibration will be taken from all ports that are setup for the part file when sample is
pressed. Only enabled for AutoProbes.
• Ports
Displays the currently selected port(s).
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• Individual High
If Individual High is not checked when sample is pressed and the High Cal option is selected, the
port is not incremented and Low Cal is selected. If Individual High is checked, the port is
incremented and Low Cal is not selected. Only enabled for AutoProbes.
• Individual Low
If Individual Low is not checked when sample is pressed and the Low Cal option is selected, the
port is not incremented and Low Cal is selected. If Individual Low is checked, the port is
incremented and Low Cal is not selected. Only enabled for AutoProbes
• Individual Master
If Individual Master is not checked when sample is pressed and the Probe Master option is
selected, the port is incremented and High Cal is selected. If individual Master is checked, the
port is incremented but High Cal is not selected. Check this if High Cal and Low Cal are
calibrated using All Ports, but Probe Master is calibrated individually. Only enabled for
AutoProbes
• High Cal
Select when taking the high reading for calibration. (See Section 6.1 for calibration instructions.)
• Low Cal
Select when taking the low reading for calibration.
• Probe Master
Select when taking the master reading for calibration
• Flush Master
Select when the transducer is at the position that represents a perfect flush reading for the part.
This field will be active when the Flush check type has been selected in the Dual Analog
Interface part file Setup or when the Flush Compensation option is active. (See calibration
instructions for the transducer being used.)
• Gap Master
Select when the transducer is at the position that represents a perfect gap for the part. This field
will be activated when the Gap check type has been selected in the Dual Analog Interface part
file Setup. (See calibration instructions for the transducer being used.)
• Sample
Select to store the high, low or master bit count values during calibration. Pressing the sample
button on the remote pendant switch will perform the same function.
• Exit
Exits calibration.
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5.2.1 Calibration Steps for AutoProbes
The calibration screen was designed to make assumptions about what calibration step the
operator will perform next. These assumptions allow the operator to perform as little interaction
with the keyboard or mouse as possible during calibration. If the options are set correctly for a
particular system, the operator should be able to verify the probe or probes to be calibrated are in
the correct position then press the sample button on the pendant. The program will then change
the settings for the next probe or probe position.
A calibration point is High Cal, Low Cal, or Master on a single probe or on all probes. Probes
can be calibrated individually or all at the same time using the All Probes option.
All probes would be calibrated at the same time for systems where all the probes can be in the
correct position at the same time (i.e. spring extend probes in the extended position, retracted
position for spring retract). All systems will have at least one calibration point that can be
calibrated using the All Probes option (the natural position of the probe such as extended for
spring extend). Systems with air extend or retract will have at least two calibration points that
can be calibrated using the All Probes option (High Cal and Low Cal). Systems that use a
perfect part, prototype, or negative mold to calibrate the Master use the All Probes option for this
calibration point.
To calibrate the retracted position for a probe (can be High Cal or Low Cal) that is spring extend
without air retract, the retracted position for each probe would need to be calibrated individually.
If the system uses a cap or other device placed over a single probe to set its master point, then
each Master calibration point needs to be done individually.
Calibration for several system configurations are described in detail below:
• Air extend, spring retract, Master part
Select Auto Probes, High Cal and All Ports. Retract probes (High Cal is assumed to be the
retracted position) then press sample. Low Cal should automatically be selected. Extend probes
and press sample. Master should automatically be selected. Place part or mold that represents
the perfect part in the fixture. Press sample. The system is now properly calibrated for all
probes.
• Air extend, spring retract, probe cap for Master
Select Auto Probes, High Cal and All Ports. Retract probes (High Cal is assumed to be the
retracted position) then press sample. Low Cal should automatically be selected. Extend probes
and press sample. Master should automatically be selected. Select Individual Master and the
first port (If a Port Offset is used, start at the next port after the value of Port Offset). Place cap
over first probe. Press sample. The port is automatically incremented. Place cap over next
probe and press sample. Repeat for all probes on the fixture. The system is now properly
calibrated for all probes.
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• Spring extend, no retraction, Master part
Select Auto Probes, High Cal and All Ports. Select Individual High (High Cal is assumed to be
the retracted position) and the first port. Press the first probe in fully then press sample. The
next port is selected automatically. Press the next probe in fully and press sample. Repeat for
each probe. Select Low Cal and All Probes. Verify all probes are fully extended and press
sample. Master should automatically be selected. Place part or mold that represents perfect
readings in the fixture. Press sample. The system is now properly calibrated for all probes.
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5.2.2 Calibration Steps for Null Indicator
Figure 5.2.2a
Select the Null Indicator option. (Only the first port should be highlighted.)
1. Fully extend the AutoProbe on the first port.
The “High Cal” option should be selected. Click the pendant switch or click the Sample
button on the computer screen.
2. Retract the AutoProbe on the first port.
The “Low Cal” option should be selected. Click the pendant switch or click the Sample
3. Extend the AutoProbe on the first port to make contact with master.
The “Probe Master” option should be selected. Click the pendant switch or click the Sample
Only the second port should now be highlighted.
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4. Fully extend the AutoProbe on the second port.
The “High Cal” option should be selected. Click the pendant switch or click the Sample
5. Retract the AutoProbe on the second port.
The “Low Cal” option should be selected. Click the pendant switch or click the Sample
6. Extend the AutoProbe on the second port to make contact with master.
The “Probe Master” option should be selected. Click the pendant switch or click the Sample
The Calibration for the Null Indicator is now complete.
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5.3 Calibration Password…
Every part file can have its calibration settings password protected. To do this, select the
Calibration Password menu option in the Calibration screen as shown here…
Figure 5.3a
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The following screen will be displayed:
Figure 5.3b
Definitions of fields:
• Use Same Password As Part File
This option will use the password that you have setup for the part file in question. If a
password has not been setup for the part file, then this selection will be grayed out.
• Keep Existing Password
This option will keep the password that you have already setup for the Calibration. If a
password has not been setup for the Calibration, then this selection will be grayed out.
• Enter A New Password
This option will allow you to enter a new password for the Calibration. You will be asked to
enter the password a second time for validation purposes.
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6
AutoGage Configuration Tree View
The tree view of the Configuration side of AutoGage contains information pertinent to the
project opened. There are a possible six sections in the tree view. The next few pages will give
you a small overview of these sections.
The first section is File Information. Here the file path, the date the file was last modified, and if
the part file has a password associated with it can be found.
Figure 6a
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The second section is Communications. This section will tell you the Comunications Port your
part file has been set to, the date the part file was last calibrated, and whether or not the part file
has a Calibration Password.
Figure 6b
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The third section is options. Here you will have a choice of two different options. The first
option of the two is Exports. This will show you which export files have been selected to be
used on the Runtime side. It will also show you the directory that the export files will be stored
in.
Figure 6c
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The second option in the Options view is Reasonable Limits. This section will let you know if
the Runtime will automatically handle an occurrence of an unreasonable limit or if there will
have to be some user interaction.
Figure 6d
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Following Option, the next section is Gage Information. This section gives a brief summary
of the AutoProbe Points. It will also let you know the number of AutoProbe Points you have
in this part file.
Figure 6e
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The next section under Gage Information is Keyboard Information. This part of the tree is
similar to Gage Information, but there is no mention of components.
Figure 6f
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The final section under Keyboard Information is Equation Information. This part of the tree is
similar to Gage Information and Keyboard Information. This section also shows the equation
that will be evaluated during the runtime.
Figure 6g
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7
Collecting Data
All gages must be properly calibrated before collecting data. Double-click the ‘AutoGage Plus’
icon from the Windows Desktop to begin data collection.
Select the desired file from the Open File dialog box. Click OK.
Figure 7a
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7.1 Selecting a Display Screen
There are three different display types to choose from in the runtime. The values screen, the
graphics screen, and the bar graph screen. Choose the display of your choosing by selecting the
display menu option and selecting the display type.
Figure 7.1a
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7.1.1 Graphic Screen
Figure 7.1.1a
• File
Select File and Open to enter another part file. Select File and Print to print the current screen.
Select File and Reset Counter to reset the part counter. Select Exit to leave the AutoGage Plus
program.
• Display
Select and move to another display mode.
• Sample
Sample data for part.
• Calibrate
Select to calibrate or re-calibrate gages, if necessary. See Section 5.1 for calibration instructions.
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7.1.2 Value Screen
Figure 7.1.2a
• File
program.
• Display
• Sample
• Calibrate
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7.1.3 Bar Graph Screen
Figure 7.1.3a
The solid lines at the top and bottom of the Bar Graph screen indicate the USL and the LSL for
each of the individual characteristics. The dashed lines indicate the UCL and the LCL for each
of the individual characteristics. The live readings are displayed at the top of each bar column.
The solid and doted lines will overlap if the specification limits and control limits have the same
value.
• File
program.
• Display
• Sample
• Calibrate
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7.2 Sampling Data
7.2.1 Sampling AutoProbe Points
Samples can be taken while viewing the Values, Bar Graph, or Graphic display screens. Use the
remote pendant switch to sample data. Press both buttons on the pendant switch simultaneously.
(Samples can also be taken by pressing ALT+S on the PC keyboard.) The message below will
flash briefly to indicate that a sampling has occurred.
Figure 7.2.1
Data will be taken for each point on the displayed component. The data will be colorfully
displayed to indicate whether the reading is within specification limits (green), within control
limits (yellow) or out of specification limits (red).
The screen will automatically scroll to the next checking type in the selected part file. If other
check types, i.e. Dual Analog Interface Points or Keyboard Data Points, are active, the screen
will automatically scroll through each for sampling. The data will be exported to all of the export
files that were previously selected in AutoGage Plus – Configuration. The file(s) can be found in
the c:\AutoGage directory. Refer to your specific SPC software to import the collected data for
further analysis.
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7.2.2 Sampling Data Using Keyboard Data Points
Take the first check point reading using a handheld gage, such as a feeler gage or caliper. Enter
the value in the first check point field. Press ↵Enter. Continue to take readings and enter values
until all check points have been sampled. Click Finished. The display screen will automatically
scroll to the next Active checking type, i.e. AutoProbe Points.
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8
AutoGage Plus Add-Ons
8.1 AutoGage Plus-IN
Figure 8.1a
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AutoGage Plus can be setup to communicate with PLCs through discrete I/O. This can be useful
in inline applications.
Figure 8.1b
• Active:
If checked AutoGage Plus will use this signal when running.
• Control:
I/O control signal.
• Line:
The physical relay on the relay board that will be used with corresponding control signal.
Outputs
-Green Light
If checked, after a part has been sampled in collection mode this control line will be active if all
of the parts’ gauging points are within the UCL/LCL region. This signal will be active until the
Turn Light Off signal is activated. Could be used for beacon lights or routing part to good/bad
part bins.
-Yellow Light
If checked, after a part has been sampled in collection mode this control line will be active if all
of the parts’ gauging points are within the USL/LSL region, and at least one gage point is outside
of the UCL/LCL region. This signal will be active until the Turn Light Off signal is activated.
Could be used for beacon lights or routing part to good/bad part bins.
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-Red Light
If checked, after a part has been sampled in collection mode this control line will be active if any
of the parts’ gauging points are outside of the USL/LSL regions. This signal will be active until
the Turn Light Off signal is activated. Could be used for beacon lights or routing part to
good/bad part bins.
-Probes Retracted
If checked, when all AutoProbes are in a retracted state this signal will be active, inactive
otherwise. Could be used to prevent parts being inserted into fixture while AutoProbes are not
retracted.
-Probes Extended
If checked, when all AutoProbes are in an extended state this signal will be active, inactive
otherwise. Could be used to auto-sample parts.
-Mux Responding
If checked, when AutoGage Plus is receiving data from the multiplexor correctly this signal is
active, inactive otherwise.
-PC in Calibration Mode
When used with the Calibration Mode (PLC) signal, calibration operation can be transferred to
the AutoGage program. Signal is active when PC is in calibration mode.
Inputs
-Turn Lights Off
If checked, AutoGage Plus will clear the state of the Green, Yellow, and Red Light signals when
this signal becomes active.
-Freeze Readings
If checked, AutoGage Plus will freeze the AutoProbe readings on the screen when this signal is
active. The readings will be live otherwise.
-Sample Part
If checked, AutoGage Plus will sample AutoProbe readings when this signal is active.
-PLC in Calibration Mode
When used with the PC in Calibration Mode signal, calibration operation can be transferred to
the AutoGage program. Signal should be set active when PLC is in calibration mode.
-Palette Good
Identified as a 1 in XLS data file.
-Palette Hold
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-Palette Scrap
Every AutoGage Plus system that uses control lines also requires I/O hardware.
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8.2 585 ver 10.0 - AutoGage Calibration Interface
Purchasing the LMI-585 ver 10.0 hand held unit will allow an operator to calibrate an AutoGage
system without a computer mouse or keyboard. Calibration can be performed at the check
fixture as opposed to the PC.
Picture 8.2a
The 585 is connected to an AutoGage system as shown in the schematic on the next page.
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Picture 9.3b
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To activate the 585 from the AutoGage Plus software, check the Use 585 v10.0 option from the
Options menu in AutoGage Plus – Configuration.
Figure 8.2c
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Whenever the 585 is plugged in, if AutoGage is currently running in collection mode then
AutoGage will automatically enter calibration mode. The program’s caption will indicate that
the 585 is in use by displaying *** 585 Active *** next to the file name and description. The
585 also indicates that it has been activated by changing from *CAL*
to
HI ALL
on its display.
*OFF*
IND>
Picture 9.3d
When the 585 is active, the user may not change calibration options with the mouse or keyboard
at the PC. After calibration has been performed, the user removes the 585 from the connection
and AutoGage automatically switches from calibration mode back to collection mode.
The 585 buttons perform the following functions:
SELECT is used to change the calibration selection from HI to LOW to ZRO to HI, …
SEND is used to perform a calibration with the currently selected options.
¿À are used to change calibration selection to ALL or IND>, and to select an individual probe
number.
½¾ are used to enter single probe selection and exit single probe selection
HOLD - The 585 will function just as the AutoGage calibration screen does after a sample has
taken place by advancing to the next calibration option. Normal flow is from HI to LOW to
ZRO to HI, … If the HOLD button is pressed, while in individual mode, the 585 responds by
changing HI, LOW, and ZRO to lowercase (hi, low, and zro). Now after the SEND button is
pressed the individual probe number advances to the next probe instead of cycling through HI,
LOW, and ZRO.
I / O will toggle pneumatic valves on and off if attached to the multiplexor.
A few calibration scenarios are covered below.
Hi, Low, Master Calibration with Master Part
While AutoGage is in collection mode plug in the 585. The 585 will respond by displaying
ALL on its display after the title display. AutoGage will also
IND>
HI
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switch from collection mode to calibration mode and display *** 585 Active *** next to the file
name and description. You will notice that the blinking cursor on the 585 is flashing on ALL.
This tells us that if we press the SEND button, calibration will be performed for all probes at the
hi end of travel. The first step is to make sure that there is no part in the fixture. Now extend the
probes by activating the pneumatics. If pneumatics are connected to the multiplexor, this can be
done with the 585 by pressing the I / O button. Verify that the probes are extended then press
the SEND button. The 585 will respond by emitting a short beep, and changing from HI ALL
to
LOW ALL .
IND>
IND>
AutoGage will display the SAMPLED message and will change the calibration option to Low
Cal. To perform the low calibration, retract the probes by deactivating the pneumatics. Press the
I / O button if pneumatics are connected to the multiplexor. Verify that the probes are retracted
and then press the SEND button. The 585 will respond by emitting a short beep, and changing
from LOW ALL
to
ZRO ALL .
IND>
IND>
AutoGage will display the SAMPLED message and will change the calibration option to Probe
Master. To perform the master calibration, place the master part into the fixture, and clamp part
if necessary. Extend the probes by activating the pneumatics. Press the I / O button if
pneumatics are connected to the multiplexor. Verify that the probes are extended and then press
the SEND button. The 585 will once again respond by emitting a short beep, and changing from
ZRO ALL
to
HI ALL .
IND>
IND>
AutoGage will display the SAMPLED message and will change the calibration option to High
Cal. Calibration is complete. Remove the 585 from its connection, and AutoGage will return to
collection mode.
Hi, Low, Master Calibration with Master Cap
While AutoGage is in collection mode plug in the 585. The 585 will respond by displaying HI
ALL on its display after the title display. AutoGage will also
IND>
switch from collection mode to calibration mode and display *** 585 Active *** next to the file
name and description. You will notice that the blinking cursor on the 585 is flashing on ALL.
This tells us that if we press the SEND button, calibration will be performed for all probes at the
hi end of travel. The first step is to make sure that there is no part in the fixture. Now extend the
probes by activating the pneumatics. If pneumatics are connected to the multiplexor, this can be
done with the 585 by pressing the I / O button. Verify that the probes are extended then press
the SEND button. The 585 will respond by emitting a short beep, and changing from HI ALL
to
LOW ALL .
IND>
IND>
AutoGage will display the SAMPLED message and will change the calibration option to Low
Cal. To perform the low calibration, retract the probes by deactivating the pneumatics. Press the
I / O button if pneumatics are connected to the multiplexor. Verify that the probes are retracted
and then press the SEND button. The 585 will respond by emitting a short beep, and changing
from LOW ALL
to
ZRO ALL .
IND>
IND>
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AutoGage will display the SAMPLED message and will change the calibration option to Probe
Master. To perform the master calibration, Extend the probes by activating the pneumatics.
Press the I / O button if pneumatics are connected to the multiplexor. Verify that the probes are
extended. Press the À button. The blinking cursor should be on IND>. Press the ¾ button.
The 585 display should read ZRO
1 . Press the
IND
HOLD button. The ZRO on the display should change to zro. Place the master cap over the
first probe. Press the SEND button on the 585. The 585 will respond by emitting a short beep,
and changing from zro
1
to
zro
2 .
IND
IND
AutoGage will display the SAMPLED message and will change the Port value from 1 to 2. Now
place the master cap over the second probe and press the SEND button. Repeat this step
sequentially for all other probes. Calibration is complete. Remove the 585 from its connection,
and AutoGage will return to collection mode.
Hi, Low, Master on a Specific Probe
If a single probe is replaced, all other probes do not have to be recalibrated. To perform a hi,
low, and master for a single probe, follow the following steps. While AutoGage is in collection
mode plug in the 585. The 585 will respond by displaying HI ALL on
IND>
its display after the title display. AutoGage will also switch from collection mode to calibration
mode and display *** 585 Active *** next to the file name and description. You will notice that
a blinking cursor on the 585 is flashing on ALL. The first step is to make sure that there is no
part in the fixture. Now extend the probes by activating the pneumatics. If pneumatics are
connected to the multiplexor, this can be done with the 585 by pressing the I / O button. Verify
that the probes are extended. Press the À button. The blinking cursor should be on IND>.
Press the ¾ button. The 585 display should read HI
1 . Now press the À button until
the probe number reads the number
IND
of the probe we wish to calibrate. Holding down the À button will scroll through the probe
numbers faster. Press the SEND button to perform a hi cal for the selected probe. The 585 will
respond by emitting a short beep, and changing from HI to LOW. AutoGage will display the
SAMPLED message and will change the calibration option to Low Cal for the selected probe.
To perform the low calibration, retract the probes by deactivating the pneumatics. Press the I / O
button if pneumatics are connected to the multiplexor. Verify that the probes are retracted and
then press the SEND button. . The 585 will respond by emitting a short beep, and changing from
LOW to ZRO. AutoGage will display the SAMPLED message and will change the calibration
option to Probe Master for the selected probe. To perform the master calibration, place the
master part into the fixture and clamp part if necessary or place cap over probe if using a master
cap. Extend the probes by activating the pneumatics. Press the I / O button if pneumatics are
connected to the multiplexor. Verify that the probes are extended. Press the SEND button.
Calibration is complete. Remove the 585 from its connection, and AutoGage will return to
collection mode.
If AutoGage does not return to collection mode after the 585 has been removed, but instead
shows the following:
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The user must properly calibrate the probes. Improper calibration can occur if a hi cal and a low
cal are taken in the same position. The user can click Yes and go back out to the fixture to
recalibrate, or click No and calibrate at a later time. Note: An AutoGage Plus station must be
properly calibrated in order to collect data.
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90
AutoGage Plus System Trouble Shooting
Problem
Receiving message:
Possible Solutions
…Verify that the multiplexor is turned on
…Verify that all cable connections are
properly made shown in Section 4.1
Receiving message:
…User not following the correct calibration
steps; see instructions in Section 5 for
calibration instructions
Receiving message:
…All information not complete in AutoGage
Plus - Configuration; run AutoGage Plus Configuration and verify that all checkpoint
information is complete; see instructions in
Section 4.3.1 AutoProbe Points
Receiving message:
…All information not complete in AutoGage
Plus - Configuration; run AutoGage Plus Configuration and verify that all checkpoint
information is complete; see instructions in
Section 4.2.3 Keyboard Data Points
Receiving message:
…An export file type has not been selected;
AutoGage Plus-Configuration and select a
export file type; see instructions in Section 4.
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LMI AutoGage Software Manual

Transcription

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