FlexStar™ HDx Exciter - Gates Harris History

Transcription

TECHNICAL MANUAL
888-2570-001
FlexStar™ HDx-FM Exciter
FlexStar™ HDx Exciter
T.M. No. 888-2570-001
© Copyright Harris Corporation 2006, 2007, 2008, 2009,
2010, 2011, 2012 All rights reserved
"HD Radio" is a trademark of iBiquity Digital Corporation
Printed Apr, 2012
Rev. H
Manual Revision History
FlexStar HDx Exciter Technical Manual
REV.
DATE
ECN
B
10/11/2006
53702
Title page, MRH-1/MRH-2, Chapters 1, 2, 3, 5 and 6.
C
10/27/2006
53795
Title page, MRH-1/MRH-2, Chapter 2.
C1
5/29/2007
FS Request
Title page, MRH-1/MRH-2, Chapters 2 and 3
C2
7/6/2007
FS Request
Title page, MRH-1/MRH-2, Chapter 7
C3
7/13/2007
55062
D
7/7/2008
PL Request
E
10/23/2008
57091
Title page, MRH-1/MRH-2 and Chapter 2
F
11/23/2009
58458
G
02/17/2012
61246
Entire book was updated, including Parts List
H
4/30/2012
61530
Title page, MRH1 and page 2-11
5/2/2012
Pages Affected
All
888-2570-001
MRH-1
WARNING: Disconnect primary power prior to servicing.
Technical Assistance
Technical and troubleshooting assistance for HARRIS Transmission products is available
from HARRIS Field Service (factory location: Quincy, Illinois, USA) during normal business
hours (8:00 AM - 5:00 PM Central Time). Telephone +1-217-222-8200 to contact the Field
Service Department; FAX +1-217-221-7086; or E-mail questions to tsupport@harris.com.
Emergency service is available 24 hours a day, seven days a week, by telephone only.
Online assistance, including technical manuals, white papers, software downloads, and
service bulletins, are available at http://www.broadcast.harris.com (from there, click on
Customer Support Portal under the Services & Support tab dropdown menu).
Address written correspondence to Field Service Department, HARRIS Broadcast
Communications Division, P.O. Box 4290, Quincy, Illinois 62305-4290, USA. For other
global service contact information, please visit: http://www.broadcast.harris.com/contact.
NOTE: For all service and parts correspondence, you will need to provide the Sales Order
number, as well as the Serial Number for the transmitter or part in question. For future
reference, record those numbers here: ___________________/____________________
Please provide these numbers for any written request, or have these numbers ready in the
event you choose to call regarding any Service, or Parts requests. For warranty claims it will
be required, and for out of warranty products, this will help us to best identify what specific
hardware was shipped.
Replaceable Parts Service
Replacement parts are available from HARRIS Service Parts Department 7:00 AM to 7:00
PM Central Time, Monday through Friday, and 8:00 AM to 1:00 PM Central Time on
Saturday. Telephone +1-217-222-8200 or email servicepartsreq@harris.com to contact the
Service Parts Dept.
Emergency replacement parts are available by telephone only, 24 hours a day, seven days
a week by calling +1-217-222-8200.
Unpacking
Carefully unpack the equipment and perform a visual inspection to determine if any apparent
damage was incurred during shipment. Retain the shipping materials until it has been verified
that all equipment has been received undamaged. Locate and retain all PACKING CHECK
LISTs. Use the PACKING CHECK LIST to help locate and identify any components or
assemblies which are removed for shipping and must be reinstalled. Also remove any
shipping supports, straps, and packing materials prior to initial turn on.
Returns And Exchanges
No equipment can be returned unless written approval and a Return Authorization is received
from HARRIS Broadcast Communications Division. Special shipping instructions and
coding will be provided to assure proper handling. Complete details regarding circumstances
and reasons for return are to be included in the request for return. Custom equipment or
special order equipment is not returnable. In those instances where return or exchange of
equipment is at the request of the customer, or convenience of the customer, a restocking fee
will be charged. All returns will be sent freight prepaid and properly insured by the customer.
When communicating with HARRIS Broadcast Communications Division, specify the
HARRIS Order Number or Invoice Number.
iv
888-2570-001
5/2/2012
!
WARNING:
THE CURRENTS AND VOLTAGES IN THIS EQUIPMENT ARE DANGEROUS.
PERSONNEL MUST AT ALL TIMES OBSERVE SAFETY WARNINGS, INSTRUCTIONS AND REGULATIONS.
This manual is intended as a general guide for trained and qualified personnel who are aware
of the dangers inherent in handling potentially hazardous electrical/electronic circuits. It is not
intended to contain a complete statement of all safety precautions which should be observed
by personnel in using this or other electronic equipment.
The installation, operation, maintenance and service of this equipment involves risks both to
personnel and equipment, and must be performed only by qualified personnel exercising due
care. HARRIS CORPORATION shall not be responsible for injury or damage resulting from
improper procedures or from the use of improperly trained or inexperienced personnel
performing such tasks. During installation and operation of this equipment, local building
codes and fire protection standards must be observed.
The following National Fire Protection Association (NFPA) standards are recommended as
reference:
- Automatic Fire Detectors, No. 72E
- Installation, Maintenance, and Use of Portable Fire Extinguishers, No. 10
- Halogenated Fire Extinguishing Agent Systems, No. 12A
!
WARNING:
ALWAYS DISCONNECT POWER BEFORE OPENING COVERS, DOORS, ENCLOSURES, GATES, PANELS OR SHIELDS. ALWAYS USE GROUNDING STICKS
AND SHORT OUT HIGH VOLTAGE POINTS BEFORE SERVICING. NEVER MAKE
INTERNAL ADJUSTMENTS, PERFORM MAINTENANCE OR SERVICE WHEN
ALONE OR WHEN FATIGUED.
Do not remove, short-circuit or tamper with interlock switches on access covers, doors,
enclosures, gates, panels or shields. Keep away from live circuits, know your equipment and
don’t take chances.
!
WARNING:
IN CASE OF EMERGENCY ENSURE THAT POWER HAS BEEN DISCONNECTED.
!
WARNING:
IF OIL FILLED OR ELECTROLYTIC CAPACITORS ARE UTILIZED IN YOUR
EQUIPMENT, AND IF A LEAK OR BULGE IS APPARENT ON THE CAPACITOR
CASE WHEN THE UNIT IS OPENED FOR SERVICE OR MAINTENANCE, ALLOW
THE UNIT TO COOL DOWN BEFORE ATTEMPTING TO REMOVE THE DEFECTIVE CAPACITOR. DO NOT ATTEMPT TO SERVICE A DEFECTIVE CAPACITOR
WHILE IT IS HOT DUE TO THE POSSIBILITY OF A CASE RUPTURE AND SUBSEQUENT INJURY.
5/2/2012
888-2570-001
v
vi
888-2570-001
5/2/2012
FIRST-AID
Personnel engaged in the installation, operation, maintenance or servicing of this equipment
are urged to become familiar with first-aid theory and practices. The following information is
not intended to be complete first-aid procedures, it is a brief and is only to be used as a
reference. It is the duty of all personnel using the equipment to be prepared to give adequate
Emergency First Aid and there by prevent avoidable loss of life.
Treatment of Electrical Burns
1. Extensive burned and broken skin
a. Cover area with clean sheet or cloth. (Cleanest available cloth
article.)
b. Do not break blisters, remove tissue, remove adhered particles of
clothing, or apply any salve or ointment.
c. Treat victim for shock as required.
d. Arrange transportation to a hospital as quickly as possible.
e. If arms or legs are affected keep them elevated.
NOTE:
If medical help will not be available within an hour and the victim is conscious and
not vomiting, give him a weak solution of salt and soda: 1 level teaspoonful of salt
and 1/2 level teaspoonful of baking soda to each quart of water (neither hot or
cold). Allow victim to sip slowly about 4 ounces (a half of glass) over a period of
15 minutes. Discontinue fluid if vomiting occurs. (Do not give alcohol.)
2. Less severe burns - (1st & 2nd degree)
a. Apply cool (not ice cold) compresses using the cleanest available
cloth article.
b. Do not break blisters, remove tissue, remove adhered particles of
clothing, or apply salve or ointment.
c. Apply clean dry dressing if necessary.
d. Treat victim for shock as required.
e. Arrange transportation to a hospital as quickly as possible.
f. If arms or legs are affected keep them elevated.
REFERENCE:
ILLINOIS HEART ASSOCIATION
AMERICAN RED CROSS STANDARD FIRST AID AND PERSONAL SAFETY
MANUAL (SECOND EDITION)
5/2/2012
888-2570-001
vii
Guide to Using Harris Parts List Information
The Harris Replaceable Parts List Index portrays a tree structure with the major items being leftmost in the index.
The example below shows the Transmitter as the highest item in the tree structure. If you were to look at the bill
of materials table for the Transmitter you would find the Control Cabinet, the PA Cabinet, and the Output
Cabinet. In the Replaceable Parts List Index the Control Cabinet, PA Cabinet, and Output Cabinet show up one
indentation level below the Transmitter and implies that they are used in the Transmitter. The Controller Board is
indented one level below the Control Cabinet so it will show up in the bill of material for the Control Cabinet.
The tree structure of this same index is shown to the right of the table and shows indentation level versus tree
structure level.
Example of Replaceable Parts List Index and equivalent tree structure:
Replaceable Parts List Index
Table 7-1. Transmitter
Table 7-2. Control Cabinet
Table 7-3.
Controller Board
Table 7-4. PA Cabinet
Table 7-5.
PA Amplifier
Table 7-6.
PA Amplifier Board
Table 7-7. Output Cabinet
Part Number Page
995 9283 001
981 9244 002
901 8344 002
981 9400 002
971 7894 002
901 7904 002
981 9450 001
7-2
7-3
7-6
7-7
7-9
7-10
7-12
Transmitter
995 9283 001
Control Cabinet
981 9244 002
PA Cabinet
981 9400 002
Controller Board
901 8344 002
PA Amplifier
971 7894 002
Output Cabinet
981 9450 001
PA Amplifier Board
901 7904 002
The part number of the item is shown to the right of the description as is the page in the manual where the bill for
that part number starts. Each table headings is in the format of; Table #-#. ITEM NAME - HARRIS PART
NUMBER - this line gives the information that corresponds to the Replaceable Parts List Index entry (NOTE:
The letter in parenthesis, following the part number, represents the current—at time of this printing—revision);
Inside the actual tables, four main headings are used:
•
•
•
•
HARRIS P/N column gives the Harris part number (usually in ascending order);
DESCRIPTION column gives a 25 character or less description of the part number;
Qty UM column notes the quantity and unit of measure of the item;
REF. SYMBOLS/EXPLANATIONS column 1) gives the reference designators for the item (i.e.,
C001, R102, etc.) that corresponds to the number found in the schematics (C001 in a bill of material is
equivalent to C1 on the schematic) or 2) gives added information or further explanation (i.e., “Used for
208V operation only,” or “Used for HT 10LS only,” etc.).
NOTE: Inside the individual tables some standard conventions are used:
•
•
•
A # symbol in front of a component such as #C001 under the REF. SYMBOLS/EXPLANATIONS column means that this item is used on or with C001 and is not the actual part number for C001.
In the ten digit part numbers, if the last three numbers are 000, the item is a part that Harris has purchased and has not manufactured or modified. If the last three numbers are other than 000, the item is
either manufactured by Harris or is purchased from a vendor and modified for use in the Harris product.
The first three digits of the ten DIGIT part number tell which family the part number belongs to - for
example, all electrolytic (can) capacitors will be in the same family (524 xxxx 000). If an electrolytic
(can) capacitor is found to have a 9xx xxxx xxx part number (a number outside of the normal family of
numbers), it has probably been modified in some manner at the Harris factory and will therefore show
up farther down into the individual parts list (because each table is normally sorted in ascending order).
Most Harris made or modified assemblies will have 9xx xxxx xxx numbers associated with them.
The term “SEE HIGHER LEVEL BILL” in the description column implies that the reference designated part
number will show up in a bill that is higher in the tree structure. This is often the case for components that may
be frequency determinant or voltage determinant and are called out in a higher level bill structure that is more
customer dependent than the bill at a lower level.
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5/2/2012
Table of Contents
Section 1 Introduction
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Benefits and features. . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Useful Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Section 2 Installation
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Bench Testing: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
MPS PAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Required Ethernet Switch . . . . . . . . . . . . . . . . . . . . 2-4
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Returns and Exchanges . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Air Cooling Requirements. . . . . . . . . . . . . . . . . . . . . . . 2-5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Visual Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
PLL Shipping Screw. . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Rear Panel & Connections . . . . . . . . . . . . . . . . . . . . . 2-6
Input Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Main RF Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Audio Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
10 MHz Reference In. . . . . . . . . . . . . . . . . . . . . . . 2-10
Aux RF Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Baseband Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Exporter Interface (Exgine Module) . . . . . . . . . . . 2-12
HAX Exgine (Option) . . . . . . . . . . . . . . . . . . . . . . 2-13
Signal Processing . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Section 3 Operation
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Operation Through the Front Panel . . . . . . . . . . . . . . . . 3-1
Setup Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Input Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Output Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Diversity Delay (HAX Option) . . . . . . . . . . . . . . . . 3-9
RTAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Non-Linear Coeffiecient Adjustment. . . . . . . . . . . 3-10
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
Serial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
USB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
RBDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
Restore Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
Setup Lock/Unlock . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Advanced Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
PLL Sync Control . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Power Limit and Gain adjustments . . . . . . . . . . . . 3-12
Exciter Status Screens . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Audio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Signal Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
"DUC" (page 1/5) . . . . . . . . . . . . . . . . . . . . . . . . . .3-15
"FM DSP" (page 2/5). . . . . . . . . . . . . . . . . . . . . . . .3-15
"Exgine" (page 3/5; 4/5) . . . . . . . . . . . . . . . . . . . . .3-16
"RF Samples" (page 5/5) . . . . . . . . . . . . . . . . . . . . .3-17
RF System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17
"PLL Board" (page 1/3). . . . . . . . . . . . . . . . . . . . . .3-17
"D/A Filter Board" (page 2/3) . . . . . . . . . . . . . . . . .3-17
"Power Amplifier" (page 3/3) . . . . . . . . . . . . . . . . .3-17
System Control Status . . . . . . . . . . . . . . . . . . . . . . . .3-17
"Communications Status" (page 1/4). . . . . . . . . . . .3-17
"Signal Processing" (page 2/4) . . . . . . . . . . . . . . . .3-17
"Digital & Analog I/O" (page 3/4) . . . . . . . . . . . . .3-18
"Front Panel / BNC / XLR Boards" (page 4/4) . . . .3-18
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18
Telnet Access for Remote Control . . . . . . . . . . . . . . . .3-18
Parameter Listings. . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19
Section 4 Theory
Overall System Theory . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Signal Processing Board and Motherboard . . . . . . . . .4-1
DSP Modulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
XLR I/O Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Detailed Description; XLR I/O Board. . . . . . . . . . . .4-5
BNC I/O Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Modulated Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
RF Samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
N+1 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
1PPS Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
19kHz Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Exgine Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
1/4 VGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
PLL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
D/A Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
D/A Filter Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Detailed Description: D/A Filter Board. . . . . . . . . . .4-8
PA and Low Pass Filter . . . . . . . . . . . . . . . . . . . . . . . .4-9
Section 5 Maintenance & Alignments
Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . .5-1
Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Fine Frequency Adjust . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Periodic Exciter Alignments . . . . . . . . . . . . . . . . . . . . . .5-1
Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Board Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Board Identification . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
Exgine with HAX Board Installation . . . . . . . . . . . . . .5-4
Remove Top Cover & Front Panel . . . . . . . . . . . . . .5-4
To Remove Existing Exgine: . . . . . . . . . . . . . . . . . . .5-5
Assemble Exgine Module / HAX Board Assembly: .5-6
Install Exgine Assembly . . . . . . . . . . . . . . . . . . . . . .5-8
Software Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
888-2570-001
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Table of Contents
Update Exgine Using Ethernet . . . . . . . . . . . . . . . . . . 5-8
Update Signal Processor (Main uP) using USB . . . . . 5-9
Power Calibration Adjustment . . . . . . . . . . . . . . . . . . . 5-10
Record Your User Settings . . . . . . . . . . . . . . . . . . . . . . 5-10
Section 6 Troubleshooting
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Common Service Issues . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
PLL Sync . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Service Mode & Passwords . . . . . . . . . . . . . . . . . . . . . 6-1
GPS Receiver Issues . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Signal Processing Fault . . . . . . . . . . . . . . . . . . . . . . . . 6-2
UDP vs. TCP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
No Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
IP Troubleshooting Tools. . . . . . . . . . . . . . . . . . . . . . . 6-3
Check GUI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Check Exporter Link . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
HD RUN, HD Buff, EL RUN, DSP RUN Warnings 6-4
Check Firewall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Verify IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
No RF Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
No HD Carriers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Test mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Signal Processor Board LEDs . . . . . . . . . . . . . . . . . . . . 6-5
Exgine Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
LCD Touch Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Password Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Saving Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Restore Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Noise, Tone or Loss of Audio. . . . . . . . . . . . . . . . . . . . . 6-8
Signal Processing Status Errors . . . . . . . . . . . . . . . . . . . 6-8
Section 7 Parts List
Replaceable Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
ii
888-2570-001
FlexStar™ HDx-FM
1.1
1
Introduction
The FlexStar HDx is a new dual-output, tri-mode HD Radio™ capable exciter. With the optional Exgine Module,
the two configurable RF outputs are available for three different modes of operation: FM, FM+HD, and HD only.
The Main output is capable of up to 55 watts and the AUX output is capable of up to 10mW, depending on mode.
The three modes available with the Exgine Module option installed are:
•
•
•
•
HD: Generates the digital sidebands for use in "digital-only" transmitters.
FM+HD or hybrid mode: For use by common amplification FM transmitters. The HD to FM ratio is easily set
using the touch-screen GUI.
FM: Analog FM only mode capable of up to 55 watts.
There is also a specialized purchased option for driving two combined transmitters called Split Level Combining (SLC) mode. Typically a larger FM-only transmitter and a smaller FM+HD transmitter.
Other products in the FlexStar family include the HDI Importer and the HDE Exporter. These products create an
HD Radio system for a new level of digital radio capabilities.
An HDx-FM analog exciter can be upgraded to HD by adding the iBiquity DSP-based modulator called Exgine
(available with or without Host Audio Extraction [HAX]). To transmit HD Radio carriers, an HDE Exporter will
have to be added to your system. A Harris HDI Importer can also be added to allow Supplemental Program
Services (SPS) for multicasting, or other data services known as Advanced Application Services (AAS).
1.1.1
•
•
•
•
•
Benefits and features
Compact size: The HDx exciter’s physical size allows for installation into all current and legacy Harris FM
transmitters.
Reliable DSP platform: The HDx exciter utilizes an embedded DSP based hardware platform and with directto-channel conversion.
Customer Upgradeable: The exciter software/firmware is upgradeable using a customer supplied PC, via a network connection.
Real-Time Adaptive Correction (RTAC): The HDx exciter uses non-linear adaptive correction for use with
HPX, ZHD+, HT-HD+, and ZX digital FM transmitters.
Transmitter operation: The HDx exciter has an internal harmonic filter, allowing it to be used for low power
transmitter applications (up to 55 Watts, depending on mode).
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FlexStar™ HDx-FM
Figure 1-1 HDx-FM Exciter Front Panel
1.2
Useful Terms
Below are some terms associated with the FlexStar HD Radio architecture and HD radio in general.
•
•
•
•
•
•
•
•
•
•
1-2
SPS - Supplemental Program Service. Also referred to as Supplemental Audio Service, Supplemental program
audio is input to the HDI Importer in AES3 digital format.
MPS - Main Program Service. The stations main program audio delivered from the station’s on-air studio. At
the time of this printing, the MPS program must be identical to, and time-aligned with, the analog FM signal.
MPS PAD - Main Program Service Program Associated Data, now utilized as Program Service Data (PSD).
Program related data such as song title and artist information. Delivered in the iBiquity protocol from the station’s audio hard disk storage system via an Ethernet communications port. This data is fed to the HDE
Exporter to be transmitted and ultimately displayed as text on an HD receiver.
SPS PAD - Supplemental Program Service Program Associated Data, now utilized as Program Service Data
(PSD). Identical to MPS PAD but for SPS audio service.
AAS - Advanced Applications Service. Non-program related data services encoded into the HD bitstream and
includes Supplemental Audio, traffic information, news, weather, stock quotes, etc. The first AAS to be implemented in HD receivers will be Supplemental Audio channels. The HDI ingests, manages and multiplexes all
AAS services for HD Radio.
EOC - Ensemble Operations Center for the HDI Importer. The functional capabilities to manage the transmission, configuration and status of all AAS inputs.
ECC - Exporter Control Center for the HDE-200. It has two main functions: To configure or define the operational parameters for one or more HDE-200 Exporters; and to allow multiple computers to be able to remotely
monitor HDE-200 operations.
AES3 - Abbreviation for AES3-1992 which is the established standard for professional digital audio conveying
two channels of periodically sampled and uniformly quantized digital audio on a single twisted pair wire. The
sample rate standard for HD Radio is 44.1 kHz.
Common Amplification - Also referred to as Low Level Combining. Common amplification utilizes a single
transmitter and it’s associated IPA and PA stages to amplify a hybrid HD+FM signal that has already been
combined with the proper power ratios at the exciter stage.
Separate Amplification - Uses the station’s existing FM transmitter and an HD transmitter that amplifies the
digital signal only. These 2 are combined in a high-power 10dB combiner.
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FlexStar™ HDx-FM
•
•
•
•
Split Level Combining - A Harris exclusive method of developing a hybrid FM signal using a combination of
separate amplification and common amplification providing minimum reject power and overall dissipation and
maximum combining efficiency and overall AC to RF efficiency of greater than 50%.
Separate Antennas - The technique that employs an existing FM antenna and a second antenna for transmitting
the HD Radio digital sidebands. The analog and digital signals are effectively combined in space. The primary
advantage of using separate antennas is very low loss to the HD signal, significantly reducing the HD transmitter power requirements. The primary disadvantage is unequal azimuth radiation patterns and resulting variation of the analog to digital signal ratios.
Dual Input Antennas - a low loss method of developing an FM+HD hybrid signal. Dual input antennas utilize
two RF inputs, one for FM and a second for the HD transmitter. They combine the HD and FM signals and
each element radiates a hybrid FM+HD signal.
Interleaved Antennas - a low loss method that employs two antenna inputs; one for FM and a second for the
HD signal. In an interleaved antenna system the antenna bays are alternately radiating the FM and HD signals.
The following paragraphs provide a brief description of the various EOC components.
•
•
•
•
•
•
•
EOC Database: The persistent data for the functioning of the EOC is stored in the EOC database. All the
Administrative functionality is handled by interaction with this database. Administration is basically an offline
activity to enable broadcast stations to configure the EOC according to their requirements. Other EOC components like the Connection Manager and the Logistics Processor write data about their functioning into the EOC
Database. The EOC Monitor component connects to the EOC database to view the status of the EOC and the
data.
SPS Processor: The SPS Processor captures the multiple audio streams and performs the HDC (HDRadio
Codec) encoding. It also captures the SPS Program Associated Data (PAD) data packets and performs the
encapsulation of these data packets. The SPS Processor is also responsible for the multiplexing of the encapsulated SPS PAD within the encoded audio streams.
Logistics Processor: The Logistics Processor is responsible for the data reception from the service providers in
accordance with the specific protocol chosen for that particular service provider. It is also responsible for managing the bandwidth and Quality of Service (QoS) for each service provider as defined in the Contracts
between the service provider and the broadcast station. It communicates with the Connection Manager as well
as the Exporter. It also communicates with the EOC Database in order to retrieve configuration information
and save its performance data.
Connection Manager: The Connection Manager is responsible for managing the connections from the various
service providers. It authenticates service providers and delivers the specific information regarding the Contracts and Services for each service provider. It provides the mechanism for service providers to deliver data
services to the EOC. It allows multiple service providers to connect to the EOC as well as for multiple services
to be delivered from either one or multiple service providers. The Connection Manager connects to the EOC
Database for authentication information as well as to the Logistics Processor for bandwidth and QoS information.
Contract Management API: Service providers deliver data services to the EOC based upon their ‘Contracts’
with the broadcast stations or the EOC with regards to the services sent and the bandwidth and QoS requirements. The Contract Management API provides a standard interface for client applications to add data about
service provider contracts to the EOC Database and to administer this information.
Exporter Configuration API: The Exporter Configuration API basically supports the ability to configure an
exporter in order to support data services. It provides a standard way for client applications to access and configure an exciter through an exporter. The API supports the management of station information, mode configuration and channel configuration, which enables clients to allocate bandwidth resources for data services.
Monitoring API: The Monitoring API allows real-time monitoring of the EOC. It provides a standard way for
client applications to monitor EOC activity and configuration details about the EOC. It provides an interface
for viewing EOC configuration, service provider connections, services sent, throughput and application functionality.
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FlexStar™ HDx-FM
Service Provider API: The Service Provider API provides a common interface for service providers to access
and deliver data services to the EOC. It helps in the connection/disconnection of services to the EOC. It provides the communication protocol used between applications and the EOC Connection Manager. It allows for
service provider authentication and error reporting. The Service Provider API supports discrete object broadcast which allows a service provider to send variable-sized objects of arbitrary data types over the HD Radio
system.
HD PAD API: The HD PAD API allows applications to create and transmit PAD content. It allows for application to input PAD data without having to worry about the data encoding and transfer protocols. The PAD API
transfers the data streams to the SPS Processor in the EOC where it is multiplexed with the audio streams.
Resource Manager/EOC Monitor: The Resource Manager and the EOC Monitor are sample client applications
which are used to configure and monitor the EOC through the various APIs. The Resource Manager provides a
graphical user-interface which combines the functionality of Contract Management and the EOC Administration through the Contract Management API and the Exporter Configuration API. The EOC Monitor helps in
monitoring EOC functionality through the Monitor API. The EOC components are designed so that various
such that other such third-party applications can be developed to access the full EOC functionality through the
APIs.
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FlexStar™ HDx-FM
2.1
2
Introduction
This section contains information for the installation of the Harris FlexStar™ HDx-FM Exciter. This
section also assists in pre-operational checks. Refer to the Quick-Start procedure, below, to confirm the
unit operates correctly before you install it.
NOTE:
This FlexStar exciter can be utilized and configured for several different transmission modes; FM,
HD, FM+HD, and SLC. Customer specific requirements will necessitate using the following
information to determine specific installation needs. Your installation may vary depending on site
requirements.
See Section 3 of this manual for the software configuration setup and Parameter Listings.
You may also need to see the following technical manuals, and associated Quick Start and/or User Guide, for more
information:
NOTE:
This information is accurate as of the date of printing found on the front cover of this technical
manual.
•
•
•
HDE-100 Exporter manual (Harris part #888-2569-001)
or
HDE-200 Exporter manual (part #75-56)
HDE-200 Quick Guide (part #71-2008)
If using a FlexStar Importer, also see:
•
•
•
•
•
•
HDI-200 Importer manual (Harris part #888-2727-001)
or
HDI-100 Importer manual (Harris part #888-2617-001)
iBiquity Importer 3.0 End User’s Guide (Harris part #888-2618-001)
or
HDI-100 EMB Importer manual (Harris part #888-2617-002)
iBiquity Importer 4.2 End User’s Guide (Harris part #888-2618-002)
Importer Quick Start Guide (Harris part #888-2620-002 or 888-2620-003)
Version recommendation for full functionality using the latest software revisions (at the time of this
printing):
•
•
HDE-100 Exporter: version 4.3.2
or
HDE-200 Exporter: version 4.3.1.18 (managed by ECC Control Center version 1.1 build 3)
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•
FlexStar™ HDx-FM
HDx-FM FlexStar Exciter:
•
•
•
Exgine µP: version 4.3.4 (on Exgine Module)
Main µP: version 8.21 (on Signal Processing board)
HDI-100 Importer: version 4.3.1
or
•
HDI-200 Importer: version 4.3.1
2.2
Quick Start
BENCH TEST FOR HDx EXCITER TO EXPORTER ETHERNET COMMUNICATION.
1. Before operating the FlexStar HDx-FM Exciter, unlock the PLL shipping screw on the rear of the exciter.
2. If you are going to connect an Exciter to a DEXSTAR that will be converted to an Exporter, a new product key
for the DEXSTAR must be obtained from the factory prior to operation. Contact Customer Service for a new
product key.
3. If externally mounting the Exciter, use shelf part number 992-9854-011 to house the exciter. Do not use a shelf
intended for a Digit exciter, they appear similar but does not have sufficient ventilation for the HDx-FM.
4. Use the supplied memory stick to save user configurations after final installation. Multiple configurations can
be saved on the same memory stick. See section 5 of this manual.
5. Test the Exciter and Exporter back to back to verify communication prior to configuration for your network.
This step will save much time when troubleshooting non-communication issues.
Before installing, with equipment located at separated sites, it is required to bench test the Exciter and Exporter
together as a system to validate that these units do communicate properly over Ethernet with each other, before
separating them via a Network or STL link. This will provide you a valid point of reference if any communication
issues arise during installation into your system.
Until the units are configured properly there will be communication problems. The Harris factory configures
“Default” IP addresses in these components before shipping them, that will allow quick and easy testing. After
completing bench testing, other IP addresses assigned by your network administrator may be used to operate with
local equipment.
If your unit(s) have already had their IP addresses changed then setting them back to these basic addresses will help
with troubleshooting. However the units need to be operated separately from a local LAN while using these
addresses.
Table 2-1
2-2
Default IP Addresses
Equipment
Field Name
Address
Location
Exciter
Exporter Link Address
10.10.10.11
Serial Setup 4/4
Exporter
IP Address
10.10.10.10
Network Configuration
Net Mask
255.255.255.0
Default Gateway
10.10.10.1
Exciter Link
10.10.10.11
see broadcast note below
Exciter MAC
see Exciter MAC note below
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FlexStar™ HDx-FM
Table 2-1
Importer
Default IP Addresses
IP Address
10.10.10.9
Windows, Ethernet Connection,
TCP/IP Properties
Subnet Mask
255.255.255.0
TCP/IP Properties
Default Gateway
10.10.10.1
TCP/IP Properties
NOTE:
Exciter MAC address Note: For installations that will use a unidirectional Ethernet connection,
over an STL from the Exporter to the FlexStar exciter; obtain the Exporter Link MAC address,
from Serial Setup 4/4 in the exciter, and enter that it in the Exporter network configuration page.
Make sure you use the correct MAC as the exciter has four of them. You may reduce the complexity of the installation by clearing this Exciter MAC field in the Exporter when a bidirectional
Ethernet STL is used.
NOTE:
Exciter Link Note: For the Exporter to serve multiple Exciters you may use a broadcast address.
i.e. 10.10.10.255. However please note that broadcast packets will not pass through a router to
another network
2.2.1
Bench Testing:
Before proceeding it is recommended to save the exciter’s configuration on a USB memory stick. Leave Config 1
for the fresh from the factory Config and use Config 2 or higher. Make sure that the USB memory device has the
lock switch off if equipped with one. See: Sections 3 and 6 of the HDx-FM manual.
1. Connect the FlexStar exciter’s Exporter Link Ethernet port to the Exporter’s Ethernet port using a crossover cable. Straight through cables may be used when an Ethernet Switch is located between the units. CAUTION: During this test do not connect these units to a network with other traffic.
2. Terminate the Exciter into a 50 ohm load capable of dissipating the set power output of the exciter. Maximum
exciter power is 55 watts in FM mode. (NOTE: if a test load is not available, customer may optionally leave
exciter terminated in its host transmitter).
3. Connect a monitor, keyboard, and mouse to the Exporter.
4. Power up the Exporter and exciter.
5. Verify the IP addresses listed above.
6. An exciter RF output test is only possible if its RF mute line is held in the proper logic state, or if the mute line
is temporarily disabled. To disable the mute line for RF test, see the Installation section, TX remote connector.
If the exciter is not making power and you want it to:
- Go to Output Setup 1/4 (Setup, Output) and select Transmitter Type: Stand Alone.
- Go to Advanced Setup Page 3/4 (Setup, More Setup, Next, Next) and adjust mute settings as needed to un-mute
the exciter. Make sure Mute button at bottom center of screen is not selected to Mute.
7. To verify communication to the exciter; navigate to the EXGINE screen in the exciter’s Signal Processor Status 3/5 screen. The fields HD Buf, DSP Run and EL Run should be OK (not FAULT).
The next step is to install the units into your network and possibly change the IP addressing to match your network
addressing. (If you are unfamiliar with IP addressing, check with your network administrator).
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2.2.2
FlexStar™ HDx-FM
Troubleshooting
If the exciter stills shows a warning and HD Buf fault:
a. Cycle the exciter’s AC power to imbed the new IP address, wait 20 seconds before reconnecting the power.
b. Make sure that the IP configuration in the Exporter has been saved (requires a reboot).
c. Make sure the Ethernet cable is plugged into the Exporter Link port on the exciter.
d. The exciter’s Exporter Link Ethernet port should have one steady LED and a flashing LED.
e. Carefully check all IP address setups in your system.
f. Firewalls and routers may need additional re-configuration.
g. Ethernet STLs have limited bandwidth that is being exceeded by other network traffic.
h. Some Ethernet switches cause poor HD radio performance, temporarily bypass or replace the switch.
i. If the simple setup with only a crossover cable was not tried then go back and try that.
j. Connect a PC, addressed as above except use 10.10.10.30 for the IP address with a crossover cable to each
unit, one at a time. Then use the PING command, in a DOS window, to verify that each unit’s port works.
2.2.2.1
MPS PAD
The interconnection for MPS PAD (now called MPSD) begins at the automation system equipment at the
studio (Audio Vault, Prophet etc.). Typically it is over Ethernet and needs to connect to the Exporter.
MPS PAD (MPSD) can also be connected to the Exporter over an RS232 serial connection to the DB9 on
the rear panel.
2.2.2.2
Required Ethernet Switch
A HUB or Switch is required to be used when the system has any additions to the basic Exporter and FlexStar
exciter. Without a switch, adding an Importer and an Ethernet MPS PAD data source connection will exceed the
Exporter’s number of connections. In addition, an SPS PAD (now called SPSD) source also needs to use Ethernet,
to reach the Importer, which requires yet another port.
2.3
Unpacking
Carefully unpack the Exporter and preform a visual inspection to determine if any apparent damage was
incurred during shipment. Retain the shipping materials until it has been verified that all equipment has
been received undamaged. Locate and retain all PACKING CHECK LISTs. Use the PACKING CHECK
LIST to help locate and identify any components or assemblies which are removed for shipping and must
be reinstalled. Also remove any shipping supports, straps, and packing materials prior to initial turn on.
2.4
Returns and Exchanges
No equipment can be returned unless written approval and a Return Authorization is received from
HARRIS Broadcast Communications Division. Special shipping instructions and coding will be provided
to assure proper handling. Complete details regarding circumstances and reasons for return are to be
included in the request for return. Custom equipment or special order equipment is not returnable. In
those instances where return or exchange of equipment is at the request of the customer, or convenience
of the customer, a restocking fee will be charged. All returns will be sent freight prepaid and properly
insured by the customer. When communicating with HARRIS Broadcast Communications Division,
specify the HARRIS Order Number or Invoice Number.
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FlexStar™ HDx-FM
2.5
Air Cooling Requirements
This Harris FlexStar™ is designed to operate in an unobstructed environment with a maximum inlet air
temperature of 48°C. Refer to the Outline Drawing in the schematic package for information on air
requirements.
NOTE:
“Clean” air is required. No salt air, polluted air, or sulfur air can be tolerated. A closed air system
is recommended in these environments; that is, an air conditioned room that recirculates, and
properly filters the room air. No outside air is to be brought into the transmitter room.
2.6
Installation
Prior to installation, this Technical Manual should be carefully studied to obtain a thorough
understanding of the principles of operation, circuitry and nomenclature. This will facilitate proper
installation and initial checkout.
The FlexStar Exciter takes 4 rack units (7 inches).
!
CAUTION:
ALL CONNECTIONS REFERRED TO IN THIS INSTALLATION PROCEDURE
SHOULD BE VERIFIED USING THE SCHEMATICS SUPPLIED WITH THE
EXCITER AND TRANSMITTER. THE SCHEMATICS SHOULD BE CONSIDERED
THE MOST ACCURATE IN CASE OF A DISCREPANCY.
The Exciter installation is accomplished in the following order:
2.6.1
1.
Rack placement
2.
Visual Inspection
3.
Configuration
4.
Interconnect wiring
5.
Input connections
6.
Output connections
7.
Initial checkout.
Visual Inspection
Be sure to check the connection of all cables and wires in the transmitter. Ensure the interconnecting cables
between the components are properly attached.
2.6.2
Configuration
Configuration consists of both hardware and software configuration for your particular application. Before
proceeding please verify that the exciter has the options that you will need. A fully loaded exciter, with all options
installed, can produce HD carriers on both the Main and Aux outputs. The exciter is also available without HD
Radio capability.
See section 3 of this manual for software configuration setup of the exciter.
See figure 2-2 for a diagram showing major components of the FlexStar system’s program delivery (audio and
data). However RF and control connections are not shown because of the wide variation of configurations for
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FlexStar™ HDx-FM
different transmitters. See the system drawings included with your transmitter’s documentation. Common
transmitter configuration drawings for RF and control are available.
2.6.3
PLL Shipping Screw
The PLL is mounted on rubber grommets to provide mechanical isolation from vibration during operation. For
shipment, a captive thumb screw is tightened on the rear of the chassis to hold the PLL in place. This screw must be
loosened prior to operation.
2.6.4
Rear Panel & Connections
Refer to the following graphic showing the rear panel of the FlexStar Exciter. All connections are clearly labeled.
Your configuration will dictate which connections are to be used, refer to the transmitter overall wiring diagram for
your specific connections. The following pages show the connections at the rear of the Exciter and lists their
purpose. For adjustments of the Exciter, refer to section 3 of this manual for a basic understanding, and use the onscreen HELP menus.
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FlexStar™ HDx-FM
Figure 2-1 Back Panel
(Shown with non-HAX Exgine Card)
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2-7
FlexStar™ HDx-FM
Listed below are the rear connections to the Exciter. Where needed, a table is used to detail the individual pin-out
connections. Each connection is listed here in a table, then describe further in the following paragraphs. Inputs and
output are configurable from the front panel in the set up screens.
Table 2-2
INPUTS:
Rear Panel Inputs and Outputs
Signal
Connector
Level
Analog L/Mono
XLR
+15dBu = FS
12.32Vpp = FS
+10dBu = 100% mod
Analog R/Aux AES
XLR
Analog R
+15dBu = FS
12.32Vpp = FS
+10dBu = 100% mod
Aux AES
-2.8dBfs = 100% mod
Main AES audio
XLR
-2.8dBfs = 100% mod
SCA #1 and #2 audio
XLR
5-pin
+15dBu = FS
12.32Vpp = FS
+10dBu = 6KHz mod
Composite
BNC
1 - 4Vpp = +/- 75KHz Dev.
Aux Composite/SCA3 modulated
BNC
Aux Composite
1 - 4Vpp = +/- 75KHz Dev.
SCA3
0.9 - 1.5Vpp = +/- 7.5KHz Dev.
(10% injection)
OUTPUTS:
2.6.4.1
SCA2 modulated
BNC
0.9 - 1.5Vpp = +/- 7.5KHz Dev.
(10% injection)
SCA1 modulated
BNC
0.9 - 1.5Vpp = +/- 7.5KHz Dev.
(10% injection)
Main RF out
BNC
55 watts max.
Aux RF out
BNC
10mw max.
Input Voltage
The power supply is an auto-ranging and auto-switching. AC input voltages 90-132VAC or 180264VAC, from 47-63Hz.
Control voltage for all the boards in the exciter comes from an auto-ranging AC/DC power supply. The
voltages are +/-15Vdc, +5Vdc, and a +24VDC PA power supply. The voltages available are +5Vdc @
7A(max), +15Vdc @ 2.8A(max), and -15Vdc @ 0.7A(max). These voltages are distributed to sub
assemblies in the Exciter where they are filtered at each sub assembly.
Before connecting input AC voltage for the first time, check the service voltage to make sure the correct voltage is
available.
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2.6.4.2
Main RF Outputs
The outputs labeled Main RF outputs are the RF Output from the PA amplifier. The Main output level is up to 55
watts output at this port. There is also an RF sample for monitoring purposes which is -40dBc. There is another RF
output listed later; the Auxiliary RF output is for the second output at 10mW maximum.
2.6.4.3
Audio Inputs
The connections at the Audio Inputs connect to the XLR board. These inputs include a main AES input, analog
audio left channel, analog audio right channel/auxiliary AES input and an input for the two SCA audio sources.
Analog audio and analog SCA input levels of +15dBu, +/-0.5dBu equals full scale digital output. The AES input
rate is variable from 32kHz to 96 kHz, standard frequencies are 32, 44.1, 48 and 96kHz.
The analog audio and AES inputs connect to a three pin female XLR connector.
Pin
1
2
3
4
Signal
Description
GND
Ground
AES or Analog (+)
Audio (+) differential input
AES or Analog (-)
Audio (-) differential input
Chassis
Ground
The SCA 1 and SCA 2 both connect to a five pin female XLR connector.
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Pin
1
2
3
4
5
6
2.6.4.4
FlexStar™ HDx-FM
Signal
Description
Shield
Cable Shield
SCA1 (+)
SCA1 (-)
SCA2 (+)
SCA2 (-)
Chassis
Ground
10 MHz Reference In
A 10 MHz reference can be connected to a female BNC connector to synchronize the PLL. 0dBm is nominal, +10
dBm is maximum. This is used for carrier sync purposes. Select a device (GPS receiver) with the desired output.
Interface with appropriate cabling.
NOTE:
Depending on the settings, the PLL make take 30 minutes or more to attain the "Locked" status.
Until that time, it should indicate "Acquiring".
2.6.4.5
Aux RF Out
This is the auxiliary RF output which is customer configurable on the front panel screens. The output is 10 mW
maximum. This is only available when there is a dual D/A filter board in the Exciter. The Dual filter board is used
for Split level combining, dual transmitter and separate amplification situations. The aux. output is a 50 ohm BNC
connector with an output level of +6dBm maximum.
2.6.4.6
Baseband Inputs
The connections made to the rear of the Exciter labeled Baseband Inputs and RTAC RF Sample inputs go to the
BNC I/O board. These inputs are listed below.
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2.6.4.6.1 Baseband Modulated inputs
Four modulated inputs are connected to the BNC I/O Board with BNC connectors; Main Composite Audio, SCA1,
SCA2 and SCA3/Alternate Composite.
Composite input is an analog signal, 3.5vp-p nominal. It is recommended that a triaxial type of cable be used to
connect between the balanced composite input and the composite sources, balanced or unbalanced outputs, per you
choice. The center conductor of the triaxial cable and inner most shield should be terminated in a standard BNC
male cable connector. This connector will mate with the Balanced composite input. The outermost shield should be
lugged and connected to the ground stud on the rear of the exciter. The source end of this cable should be
terminated in a similar manner using a connector compatible with the source equipment. This will provide the most
effective barrier against unwanted noise or hum effecting the composite audio signal.
Triaxial cable of specific lengths already terminated with a BNC connector and ground lug on each end are
available by contacting the Harris Factory. Select the shortest length possible as unnecessarily long cable lengths
can result in undesirable amounts of roll-off of the composite amplitude response; this is due to the progressive
increase in cable shunt capacitance as cable length increases.
Length
3 feet
5 feet
10 feet
15 feet
25 feet
40 feet
HARRIS P/N
922-0014-001
922-0014-002
922-0014-003
922-0014-004
922-0014-005
922-0014-006
NOTE - The triaxial cable used to make this composite input connection is of the type with two individual shields
that are insulated from one another. Double shielded cables without an insulating material between the two shields
will not work properly in this application.
The SCA inputs are analog, 1 - 4vp-p for 7.5 kHz deviation. The input gain is controlled from the front panel
electronically for a +/-6dB range. They connect to a BNC female connector, unbalanced, 10K ohm input
impedance. The configurable Aux Composite/SCA input must adhere to the same input levels as the other inputs; 1
- 4vp-p for composite and 0.9 - 1.5vp-p for SCA.
2.6.4.6.2 RF Sample Inputs
Four RF samples are also applied to the BNC I/O board. Two are internal to the Exciter; from the D/A filter board
output and from the Exciter PA output and need no customer connection. The other two are external from the
Exciter for RTAC (real time adaptive correction) and will come from the output of the transmitter and combiner,
connected to the SMA connectors labeled XMTR and FILTER. These inputs are for the precorrector circuit and are
to be +5 dBm maximum at full output power. Achieve this level by adjusting the coupling value of the sample pickup or use in-line attenuator pads.
5/2/12
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2.6.4.7
FlexStar™ HDx-FM
Exporter Interface (Exgine Module)
These connections are to connect to the Harris FlexStar Exporter. There are two Ethernet ports; Exporter link and
Ethernet3 which connect to the Exgine board in Exciters utilizing HD generation.
2.6.4.7.1 Exporter Link
When connecting the Exporter to the Exciter, use the appropriately labeled Ethernet port on the rear panel; Exporter
Link. A direct connection can be made, however if the Exporter and Exciter are not located in the same area, a
different kind of link is needed; STL or IP for example.
One method would be through a switch located at the Exporter and at the Exciter end of an Internet link. After a
connection to the Exciter is made, turn on the Exciter, if DHCP IP addressing is desired and previously selected,
one was generated when the unit was turned on and the connection was present. On the GUI screen of the Exciter,
locate the DHCP IP address and then enter that address into the Exporter screen for this link.
Studio
Automation
System
Proc.
HD3 Audio
HD3 PSD
Proc.
Codec
Audio
Card
MPS PSD
GPS
FM Audio
AES
E2X
MPS Audio
44.1 KHz
Word Clock
Proc.
Codec
FM Modulator
HD2 PSD
GPS
10MHz
RF
Output
Up Converters
HD2 Audio
Audio Card
Proc.
Importer
HD Modulator
Service
Providers
Exgine
FM+HD
Exciter
STL
I2E
Exporter
Transmitter
Site
unidirectional
bidirectional
Codec
Synchronizer
Div. Delay
E2X
FM Audio
STL
Studios
Figure 2-2
FlexStar Family Architecture, FM with MPS (HD1) and SPS (HD2/HD3)
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For Static IP addressing, consult your network administrator for available addresses.
An STL can also be used, such as the Intraplex STL. The output of the Exporter is 100BaseT that goes into the
STL. The output of the STL at the transmitter side is also 100BaseT.
A firewall is recommended for telnet or FTP on the ethernet input labeled Exporter Link. UDP will use port 8145,
ensure this port has been opened on the firewall if the UDP can not connect.
NOTE:
HDE-200 Exporter has Port # control which may interfere with PSD (used to notated as PAD)
traffic when using UDP. If you feel this is the case, using the ECC control software simply toggle
to TCP, then back again to UDP. This should reset the port # to be correct for PSD traffic.
2.6.4.7.2 Ethernet 3
This connection is only used for Factory debugging and ISP, in-system programming of the Exgine board.
2.6.4.8
HAX Exgine (Option)
To install this board, see "5.7 Board Replacement" on page 5-2.
Figure 2-3
HAX Exgine Board
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FlexStar™ HDx-FM
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Figure 2-4
Typical Transmitter Site Connections with HAX Exgine Option
NOTE:
The HAX output does not have any pre-emphasis. Pre-emphasis must be added either via outboard processing or using the HDx exciter's internal pre-emphasis.
Figure 2-5 HAX Remote Connector Pinout
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2.6.4.9
Signal Processing
The Signal Processing board serves as the main board in the Exciter. Thus, the communications with the Exciter
connect to the Signal Processing board and are listed here.
2.6.4.9.1 Communication Ports (COM1, COM2, Plat-Z Serial)
There are two COM ports and a Platinum-Z FM interface port on the rear panel. All are 9 pin female sub D
connectors for RS232, pin out is below.
Pin
1
2
3
4
5
Signal
Description
No connect
TxD
RS-232C Output – Transmit data
RxD
RS-232C Input – Receive data
No connect
GND
Pin
6
7
8
9
Signal
Description
No connect
No connect
No connect
No connect
Ground
The COM1 and COM2 ports are used for VT-100 and factory programming. They are standard RS-232, but do not
support handshaking.
The Platinum-Z serial will connect to the Display Backplane board in the Platinum Z HD+ transmitter control
cabinet. The connector labeled Plat-Z Serial connects to J24 on the transmitter display backplane board using a
cross-over cable. If two Exciters are used, the second one connects to J25 on the transmitter display backplane
board. Wires 2 and 3 that interconnect will have to be crossed, i.e. the transmit pin (TxD) on one end connects to
the receive pin (RxD) on the other end.
2.6.4.9.2 CAN Bus Connection
For systems utilizing one or more HDx-FM exciters along with one or more BoostPro amplifiers, the
CAN buss provides the control signal path across a shielded twisted pair cable between DB-9 connectors
labeled CAN on both the HDx-FM and the BoostPro rear panels.
Special terminating adaptors are provided to allow custom routing of all CAN cables between DB-9
connectors. These adaptors allow you to route the CAN circuit any way you like. The only limitation is
that only two cables can be attached to any one connector/adaptor (cable length should not be an issue as
maximum cable length for a CAN connection is 200 feet).
5/2/12
STEP 1
Determine best circuit path - refer to the Wiring Diagram in schematic package.
STEP 2
Route and cut cable lengths as necessary
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FlexStar™ HDx-FM
NOTE:
Be sure to allow extra cable length to accommodate devices that slide out on rack rails.
Terminal 1
CANL
STEP 3
Terminal 2
CANH
Terminal 3
Shield
J3
(shown
at IN
position)
Figure 2-6 CAN Buss Adaptor (Harris #901-0207-271)
Secure the cable to the adaptor using the screw terminals as follows:
• CANL: Clear-jacketed conductor(s) to terminal 1
• CANH: Blue-jacketed conductor(s) to terminal 2
• Shield wire(s) to terminal 3
If two CAN cables will be connected to a single adaptor, twist and lightly solder the like conductors together before
attaching to adaptor.
Example: Twist and solder the blue-jacketed CANH conductor of one CAN cable, to the corresponding bluejacketed CANH conductor of the 2nd CAN cable, before securing to Terminal 2 of the CAN Adaptor. For this type
of 2-cable connection, the adaptor will not need terminating (see STEP 4 below).
STEP 4
Set Jumper J3 as follows:
• When a single CAN cable is connected to a device, the adaptor will require a termination at that end - Set J3 across IN pins
When two CAN cables connect to a single device, the adaptor will NOT require a termination for that connection Set J3 across OUT pins (however, the opposite end of either of these cables will most likely connect singly to
another device, requiring termination).
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2.6.4.9.1 User Remote Interface
1
PA_VOLT_
SAMPLE
Analog Output – 0 to 4Vdc corresponds
to PA voltage of 0 to 32Vdc.
14
EXCITER_BACKUP_
MODE_CMD
2
PA_CURR_
SAMPLE
to PA current of 0 to 4A.
15
GND
3
FWD_PWR_
SAMPLE
to 0 to 60W. SW configurable
parameter.
16
PRIMARY_AUDIO_
CMD
TTL Input – 1K ohm pullup to +5V. Primary
Audio Source is selected when this input is
pulled to '0'. When this input is released the
Primary Audio Source shall remain selected
and the Audio Auto Switching shall be
allowed if enabled.
4
RFLD_PWR
_SAMPLE
to 0 to 10W reflected power.
17
BACKUP_AUDIO_
_CMD
5
GND
Ground
18
HD_ON_
CMD
TTL Input – 1K ohm pullup to +5V. Backup
Audio Source is selected when this input is
pulled to '0'. When this input is released the
Backup Audio Source shall remain selected
and the Audio Auto Switching shall be
allowed if enabled.
TTL Input – 1K ohm pullup to +5V.
DAB Carrier On command input – On the
transition from ‘1’ to ‘0’ will enable the
digital carriers.
6
MUTE_
STATUS
Open-collector output – 100mA sink
capability @ 0.8Vdc max. 1K ohm
pullup to +5V. Active ‘0’ state when
mute condition exists in exciter.
19
GND
Ground
7
SUM_FLT_
STATUS
pullup to +5V. Active on PLL Unlock,
Temp Flt, or VSWR Flt. Programmable
active high or low in SW.
20
HD_OFF_
CMD
TTL Input – 1K ohm pullup to +5V. DAB
Carrier Off command input – The transition
from ‘1’ to ‘0’ will disable the digital
carriers.
8
AUDIO_
BACKUP_
STATUS
pullup. Active ‘0’ state when audio
source is in backup audio.
21
RF_POWER_ON_
CMD
TTL Input – 1K ohm pullup to +5V. RF
power on command input – The transition
from ‘1’ to ‘0’ will enable the exciter RF
output.
9
HD_ON_
STATUS
digital carriers are enabled.
22
RF_POWER_OFF_
CMD
TTL Input – 1K ohm pullup to +5V. RF
power off command input – The transition
from ‘1’ to ‘0’ will disable the exciter RF
output.
10
GND
Ground
23
GND
Ground
11
EXCITER_
PRIMARY_
MODE_
CMD
Momentary low input causes the exciter
to select user defined primary mode.
When this input is released the exciter
shall remain in the primary mode.
24
STEREO/MONO_
TOGGLE_CMD
Stereo/Mono command input – The transition
from ‘1’ to ‘0’ will cycle to the exciter mode
between stereo and mono L+R mode.
12
EXCITER_
MODE_
STATUS
25
+5VDC
Power output – Current limited to 100mA.
Used for external pull-ups or LED voltage.
13
EXCITER_
RESET_
CMD
exciter is in backup mode.
TVS protection. Exciter reset input – ‘0’
on this line hard resets the exciter.
When released the exciter will reboot
from cold start.
Momentary low input causes the exciter to
select user defined backup mode. When this
input is released the exciter shall remain in
the backup mode.
Ground
The user remote I/O provides both analog and digital status and control. Refer to the table for functions and levels.
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FlexStar™ HDx-FM
2.6.4.9.2 N+1 Interface
This connection is for using the Exciter as the back up in an N+1 configuration. This is a 25 pin female sub-D
connector. An external remote control unit can drive this connection, or a Harris N+1 controller that has been
modified for this purpose.
Table 1: N+1 Interface
Pin Signal
1 GND
Description
Ground
Pin Signal
14 CHAN1_STAT
2
RxD
RS-232C Input – Receive data – set up
as a standard DCE 25 pin serial RS232
interface.
15
CHAN2_STAT
3
TxD
RS-232C Output – Transmit data - set
up as a standard DCE 25 pin serial
RS232 interface.
16
CHAN3_STAT
4
No connect
17
CHAN4_STAT
5
CHAN1_CMD
18
CHAN5_STAT
6
CHAN2_CMD
19
GND
7
8
GND
20
21
No connect
9
CHAN4_CMD
22
CHAN7_STAT
10
CHAN5_CMD
23
GND
11
CHAN6_CMD
24
CHAN8_STAT
12
CHAN7_CMD
25
+5VDC
13
CHAN8_CMD
CHAN3_CMD
TTL Input – Channel 1 Command input
– ‘0’ on this line changes the exciter
output frequency to Channel 1. Pullup
to +5Vdc.
to +5Vdc.
Ground
to +5Vdc.
to +5Vdc.
to +5Vdc.
to +5Vdc.
to +5Vdc.
to +5Vdc.
CHAN6_STAT
Description
pullup. Active ‘0’ state when N+1
Channel is 1
Channel is 2
Channel is 3
Channel is 4
Channel is 5
Ground
Channel is 6
Channel is 7
Ground
Channel is 8
Power output – Current limited to
100mA. Used for external pull-ups or
LED voltage.
2.6.4.9.3 Transmitter (TX) Interface
The TX Interface port is a 15 pin female sub-D connector. Primarily used for interfacing with the Platinum Z HD+,
ZX, mini and HT FM transmitters to the FlexStar Exciter. It will connect to the Platinum Z display back plane
board. On the HT transmitter, there will be an adapter cable. The connector labeled TX Interface connects to J18 on
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FlexStar™ HDx-FM
the transmitter display backplane board. If two Exciters are used, the second one connects to J19 on the transmitter
display backplane board.
Table 2-3
Pin
1
TX Interface J12
Signal
Description
GND
Ground
FWD_PWR_
SAMPLE
RFLD_PWR_
SAMPLE
4
FM_ON_STATUS
5
HD_ON_STATUS
6
RMT_SUMMARY
_FLT_STATUS
7
SPARE
8
PA_APC
2
3
Pin
9
Signal
Description
MUTE
Analog Output – 0 to 4Vdc corresponds to
0 to 60W. Gain is SW adjustable.
Analog Output – 0 to 4Vdc corresponds to
0 to 5W.
10
AFC_INTLK_COM
11
AFC_INTLK_NC
100mA sink capacity @ 0.8Vdc max. 1K
ohm pullup to +5 Vdc. Low = FM carriers
present.
100mA sink capacity @ 0.8Vdc max. 1K
ohm pullup to +5 Vdc. Low = HD carriers
present.
12
AFC_INTLK_NO
13
/EXCITER 1
_ACTIVE
TTL Input – Mute input – Polarity is
programmed on user interface.
Pullup/pulldown is programmable.
Relay common – AFC Interlock relay turns
off when an exciter fault occurs.
Relay normally closed – AFC Interlock
relay normally closed contact is connected
to common when exciter fault exists.
Relay normally open – AFC Interlock relay
normally open contact is connected to
common when exciter fault exists.
TTL input, pull up to +5Vdc. HI = Exc 1
active, LOW = Exc 2 active.
capability @ 0.8Vdc max. 1K ohm pullup.
Active on PLL Unlock, Temp Flt, or VSWR
Flt. Programmable active high or low in
SW.
TTL input
14
FAST_MUTE
TTL Input – Fast Mute input – ‘1’ on this
line mutes the exciter; transition from active
to inactive causes the output back to full
power in 100ms. Pullup to +5Vdc.
15
EXC_READY_
STATUS
Open-collector output. Active low indicates
ready. 1 K ohm to +5Vdc.
Analog Input – 0 to 4Vdc corresponds to 0
to 60W output power; 10K ohm input
impedance Gain is SW adjustable
2.6.4.9.1 19kHz Out
The FM 19kHz stereo pilot signal is generated in the Modulator DSP as part of the FM modulation. The DSP
provides pilot samples to the FPGA to allow synchronization of external RDS/RBDS equipment to the pilot signal.
The FPGA uses the sample data to drive the Sampling Stereo Audio D/A Converter. The 19kHz pilot signal from
the audio D/A converter is then buffered and goes to a BNC connector on the rear panel of the exciter. Output level
is 4.5V p-p.
2.6.4.9.2 1PPS In
Pilot sync is used in single frequency FM networks (SFN) and requires a 1PPS input to synchronize all transmitters
in the network. Since the 19kHz pilot is internally generated by the Modulator DSP, the 1PPS interrupt is supplied
to the DSP for this purpose. The DSP synchronizes the pilot to 0o phase when the interrupt occurs. This 1PPS will
generally come from a GPS receiver or some other source. The input is TTL level, 50 ohms.
2.6.4.9.3 Ethernet Connection
The rear panel Ethernet 1 and Ethernet 2 connections are a 10/100 baseT Ethernet connection. These can be
connected through a standard network switch or hub for remote management and software updates of the Signal
Processing board. Telnet to the IP address of the Exciter for a VT100 display of limited status and control
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2-19
Pin
1
2
3
4
5
6
7
8
FlexStar™ HDx-FM
Sig nal
Description
TX+ (BI_DA+)
(Transmit Data)
TX- (BI_DA-)
RX+ (BI_DB+)
(Transmit Data)
(Receive Data)
- (BI_DC+)
Not used
- (BI_DC-)
Not used
RX- (BI_DB-)
(Receive Data)
- (BI_DD+)
Not used
- (BI_DD-)
Not used
Use a Web browser for software updates. Use the software update instructions available on the Harris Premier Web
site.
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Section 3 Operation
3.1
3
Introduction
The Exciter will need to be configured to your specific system application.
NOTE:
The user settings are stored on a USB jump drive when it ships from the factory. This Config file
(normally Config #1) contains YOUR user settings. After you have achieved optimum settings/
configuration save them again on the USB drive (typically saved to Config #2, or above, so you
can always go back to the factory settings of Config #1). The RESTORE DEFAULTS button will
NOT restore your user settings. All user settings in the Exciter will be lost with RESTORE
DEFAULTS! Restore Defaults sets the Exciter back to a factory pre-test condition. After performing a RESTORE DEFAULTS, you will need to load your user setting back into the Exciter from
the USB jump drive.
See "6.11 Restore Defaults" on page 6-7 for more information.
IMPORTANT:
It is recommended that you copy these config files ("HDXFM02.CFG") to a PC or some other
offsite storage device. Do not rename these files.
Use a separate, dedicated USB jump drive for every unit. DO NOT use a USB jump drive that has been formatted
to Linux (like that used in a DEXSTAR Exciter). Inserting a flashdrive formatted in Linux may cause the FlexStar
HDx-FM Exciter to malfunction. Also do not use a USB jump drive from another HDx-FM Exciter as it will
overwrite the files. The FlexStar HDx-FM supports USB 2.0 low speed only.
NOTE:
After making any parameter changes on any of the Setup configuration screens, the HDx exciter
must be "rebooted" by power cycling the unit: Unplug the AC cable from the source, then after
waiting 10 - 15 seconds plug the unit back in.
3.2
Operation Through the Front Panel
Operation of the Exciter is through color touch screens: Setup and Status. The Status screens can be accessed at
anytime by using the physical buttons on the right side of the Exciter front panel. The LEDs to the right side of the
touchscreen indicate the condition of the Exciter; red = fault in that functional area of the Exciter, green = okay.
Pressing the button next to the red LED, or selecting the same on-screen button from the Status Home page will
take you to the Status page that will indicate the fault.
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Section 3 Operation
FlexStar™ HDx-FM
Intuitive control, setup and diagnostics are reached through these screens. Using the GUI screens, operational
parameters are controllable. Listed below are the basic screens and electronic adjustments. By navigating through
the screens and using pull-down selections, the operation and adjustment of the Exciter is simplified. Most of the
choices are self explanatory. View the screens on your equipment for further details and refer to the HELP screens
and the list of HELP items at the end of this chapter for more information. Below are a few of the basic screens,
your screens may vary slightly depending on software revision.
3.3
Setup Screens
This is an example of the main page, it is a summary screen for the Exciter. Future screens may look different, refer
to the on-screen HELP files for specific information on your revision. From the main screen, there are two
selections; set-up and status.
Figure 3-1 Main Screen
The Exciter setup screens are broken down into sub sections; Input, Output, RTAC, Display, Serial, USB, RBDS,
Restore Defaults and Setup Unlocked. There is also a lock icon at the bottom of every page which indicates
whether the ability to edit parameters is locked or unlocked.
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Section 3 Operation
FlexStar™ HDx-FM
NOTE:
When the setup is locked, some setup items are grayed out and cannot be changed.
IMPORTANT:
DO NOT LOCK THE SET UP SCREENS UNTIL YOU HAVE ENTERED A PASSWORD ON
THE DISPLAY SETUP SCREEN. KEEP THE PASSWORD IN A SAFE PLACE FOR
FUTURE REFERENCE.
When it is unlocked and you press the Setup LOCK button, a popup window will ask you whether you really want
to lock the exciter. If you press YES, the setup screens will be locked to prevent further adjustments. Have a
password entered in the Display Setup screen ahead of time.
Figure 3-2 Exciter Setup Screen
When the setup screens are locked and you press the setup unlock button, a popup keyboard will allow you to enter
the password to unlock the setup screens.
3.3.1
Input Setup
NOTE:
Window parameters will be grayed out when they are not available for adjustment. Example;
when the Composite input is disabled, the adjustments associated with it are grayed out since they
are irrelevant. When Enabled, these windows will not be grayed out and will allow user interaction.
The Input Setup screens select the input audio sources and you select the priority of the sources; primary and
backup. These inputs are physically at the XLR and BNC boards on the rear of the Exciter. Select between: Main
AES, Aux AES or the main Composite as the primary inputs. This switching can be automatic or manual. Select
the length of time the exciter waits until it switches and the threshold that the input must fall to before it switches
(in automatic switch mode). It is a one-way switch - Primary to Backup - it will NOT switch back to the Primary if
that signal resumes. That requires operator intervention.
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Section 3 Operation
NOTE:
FlexStar™ HDx-FM
Figure 3-3 Input Setup Page 1/5
Composite Baseband inputs are NOT automatically switched.
The pre-emphasis is selectable between 50 microseconds, 75 microseconds or no equalization.
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FlexStar™ HDx-FM
On this page, you can ENABLE/DISABLE the wideband composite inputs. There are separate input level
adjustments for SCA1 and SCA2, to attain 10% modulation.
When applying an externally modulated composite signal, you can configure that input for balanced or unbalanced
input, input impedance of 50 ohms or 10k ohms. The Main Comp Level sets the gain of the total composite signal
before the NCO, which controls the total deviation of the FM signal. Refer to the on-screen HELP files or the list at
the end of this chapter for assistance in these settings.
This page sets the 2 dedicated SCA inputs’ parameters.
The Audio Low Pass Filter is selectable between 15 kHz, 17 kHz, or BYPASS.
3.3.2
Output Setup
The output setup screens are where you select the carrier frequency of the Exciter and the power output desired for
each available mode of operation. Select the transmitter type.
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Section 3 Operation
FlexStar™ HDx-FM
Figure 3-8 Output Setup Page 1/5
This will preset parameters in the Exciter to optimum values for that particular Harris transmitter type. After those
have been loaded, you may modify the settings from that starting point and save them as a "Custom" setting. It’s
advisable to save these to a USB jump drive (DO NOT use a jump drive previously formatted for Linux operating
system - See "3.1 Introduction" on page 3-1). If your transmitter is not listed, select the transmitter most similar to
your transmitter and customize it from there.
With the release of version 2.43 of the Flexstar Exgine, support for TCP/IP communications became available.
Detection of either UDP or TCP is done automatically within the Exgine (Note status in upper right hand of Figure
3-14 on page 3-16). Support for TCP connections required additional buffering of the E2X data stream coming
from the Exporter. A maximum of 2786 ms of buffering is available to assure robust connection across jittery
networks. This additional buffering may now place the total required diversity delay beyond the capabilities for
some 3rd party external delay units. A configuration control has been added on page 1/5 of the Output Setup screen
to allow reduced buffering to accommodate diversity delay units of less than 10 seconds duration.
In TCP mode, the default buffer depth is 15 blocks or (15 x 0.093 sec.) which is equal to 1.486 seconds. In UDP
mode, the default buffer depth is 2 blocks or 186ms. Adjustment of the buffer depth is accomplished by using the
dropdown box on the Exgine Buffer box and may be decreased in 0.093ms steps. It is suggested that this setting be
left to DEFAULT unless absolutely necessary, and then make only the minimum reduction required to
accommodate the delay, as reducing this buffer may have an adverse affect on network connections resulting in
digital signal dropouts.
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FlexStar™ HDx-FM
On page 2/5, you configure the Main and Auxiliary outputs by selecting the desired signals; FM only, HD only,
FM+HD or SLC (if so licensed).
NOTE:
Test Pattern is for testing only. Be sure to restore the Exciter to "normal" operation upon completion of testing that may have changed any of the following settings. If one or more of these
parameters are set incorrectly, it will result in loss of HD carriers.
TEST MODE: The HD carriers can be internally generated for initial testing by making the following parameter
selections on the exciter’s Output Setup, page 1:
•
•
•
•
Test Pattern: ENABLED
HD Carriers: ENABLED
Exgine Input: INTERNAL
Exgine output: PATTERN
NORMAL OPERATION: The following settings must be in place in order to transmit digital carriers.
•
•
•
•
Test Pattern: DISABLED
Exgine Input: EXPORTER
Exgine Output: NORMAL
There are several methods of combining the analog (FM) and digital (HD) RF to create an IBOC signal, and there
may be up to four possible modes of operation that may be used in a typical IBOC system including a backup
mode.
1. FM: Analog RF only. This could be the analog backup mode used during a digital failure.
2. HD: Digital RF only. Used for Separate combining.
3. FM+HD: Analog and digital (at a variable ratio) RF. Also used for common amplification.
4. SLC: Analog and digital (at a variable ratio) RF. Also known as Split-Level Combining. A "Feature Key"
must be purchased to enable this feature.
Using pull-down menus, both the main and auxiliary outputs can be configured with different signals. An Exciter
that has the optional Exgine board and dual D/A converter and dual D/A filter boards has the most flexibility on
output configuration. Refer to the table below. On the upgraded Exciter with Exgine, the main path can be
configured for FM only, HD only, FM+HD or SLC FM modes. For each of those modes, the auxiliary pull-down
windows will configure to the allowable choices listed below.
Output Mode Selection
Modes
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MAIN Output
AUX Output
FM
No output, FM, FM+HD or HD
HD
No output or HD
FM+HD
No output or FM+HD
SLC FM
No output or SLC FM+HD
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FlexStar™ HDx-FM
•
FM Main output mode
The FM only output is used for analog FM broadcasting only. The dual FM mode (FM on Main and on Auxiliary
output) is used for dual-transmitter operation. For high level combining FM Main and HD Aux is selected. Use of
the aux output with any signal other than the same as the main requires dual D/A converter and dual D/A filter
boards.
•
HD Main output mode
The HD only mode is for stand alone HD operation. HD Main and HD Aux is selected for dual-transmitter HD
operation. Use of the aux output requires a dual D/A filter board.
•
FM+HD mode
FM+HD mode is used for low level combining, common amplification or dual-transmitter low level combining.
The HD carriers are typically 14 - 20 dB below the analog carrier and are adjustable.
•
SLC mode
FM on the main and FM+HD with various ratios on the auxiliary would be used for Split Level Combining where
there is an FM transmitter and an FM+HD transmitter combined with a high power combiner. Use of the Aux
output requires dual D/A converter and dual D/A filter boards along with a Boost Pro amplifier. The feature key is
on a label on the side of units shipped with this feature enabled.
Pilot injection level adjusts the 19kHz pilot injection.
HD Injection level sets the ratio of the HD carriers to the FM carrier.
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3.3.2.1
Section 3 Operation
Diversity Delay (HAX Option)
When utilizing the HAX option, the delay must now be accomplished at the transmitter site by an outboard
processor, or by the HDx-FM exciter itself. Since a portion of the MPS delay is accumulated by the Exporter
coding and transmission architecture, only 3-4 seconds (typically 3.547 seconds - will vary from system to system)
of analog delay will be required.
NOTE:
If the HAX hardware is not installed, these parameter windows will be greyed out, and the following adjustments will not be possible. See Figure 3-11, above for HAX Option setup.
Diversity Delay: Enabled/Disabled - Enable to create the Diversity Delay within the HDx-FM exciter.
Ramp Time (seconds): Range is 1 to 1800 seconds - The audio diversity can be, in essence, turned ON
and OFF using the Ramp Control buttons. However this does not abruptly turn ON and OFF - it sweeps
between 0% to 100% of the programmed Delay Target. When Ramp Up is pressed, the delay is
incremented from OFF to ON or 100% of the Delay Target setting. When the Ramp Down is pressed, the
delay will gradually decrease until there is no delay present, or 0% of the Delay Target.
NOTE:
The longer the ramp time is, the less noticeable will be the pitch-shifting effect of the ramp. When
first setting up the system, a ramp time equaling 1 second is recommended to facilitate faster toggling of the delay for testing purposes.
NOTE:
Typically, ramp times of 12 seconds or greater will not affect Arbitron PPM™ watermarking.
Ramp times of 20 minutes (1200 seconds) or more are virtually imperceptible by the human ear,
and values beyond this should be unnecessary.
Delay Target (seconds): Range is 0.00023 to 11.80000 seconds - Delay Target is the alignment value where the
digital audio and the analog audio are aligned in time at the receiver. This will allow a smooth transition at the
receiver under "blend" conditions. With the Diversity Delay enabled, adjust this parameter until the total amount of
audio diversity delay of the analog matches the digital. Several methods of monitoring the digital and audio signals
simultaneously, depending on test equipment, are recommended below.
•
•
•
Using headphones connected to an HDRadio receiver, set the receiver to "dual" (BFO) mode where you can
hear the analog signal in one ear and the digital signal in the other ear. Start with a Delay Target setting of
3.547664 seconds and then adjust until the two signals are as close as possible. This will typically be the most
’mono’ sounding mix of the two signals in the headphones.
Some HDRadio monitors can derive and display a very accurate analog diversity delay value in seconds and/or
samples. Using such a unit, one can simply monitor the station’s frequency, capture the delay duration, note
this displayed value and enter it into the Final Delay window. Repeat these steps to verify correct delay.
Another method would be to use a dual trace scope, digital and analog receiver and a tone source like an Audio
Precision to align the two samples. Monitor an analog demodulated signal and a digital demodulated signal
with each trace of the scope. Send a burst tone from the source, through the transmission system and align the
leading edge of the burst using the same increment, raise/lower procedure mentioned earlier.
3.3.3
RTAC
The HDx-FM Exciter is designed to be able to cope with different signals, (IBOC, FM and IBOC+FM), in different
transmitters (Z’s and tubes), in radically different installations (SLC vs. Separate combining for instance) and with
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Section 3 Operation
FlexStar™ HDx-FM
several different sampling rates. All of these factors require of a very broad set of system characteristics that both
the algorithm and pre-corrector must cope with for successful operation of the adaptive pre-correction (RTAC).
With all these demands, it is not possible to model and solve all possible combinations using a single set of
parameters. Therefore, simple systems will require fewer parameters while more complex ones will require more.
For instance, to deal with the equalization of a mild output filter is not as much of a problem, and doesn’t require as
many coefficients to equalize as it would be the case of a sharp tune filter. Also the amplifier type can have a lot to
do with these complexities.
NOTE:
The Non-Linear RTAC is automatically applied to whatever exciter outputs which are currently
outputting HD carriers.
3.3.3.1
Non-Linear Coeffiecient Adjustment
For most installations, only the "Non-Linear" coefficient may require adjustment. "Linear" coefficients might
need adjustment if a filter system is involved.
Typically, 3 to 5 coefficients are used to resolve a "memory-less" non linear amplifier/transmitters, which would
typically be a solid-state PA. 6 to 15 coefficients are commonly used to cope with more complicated, "memoryfull" amplifiers, which can occur due to the cavity of a tube amplifier.
NOTE:
Whenever any changes are made to the RTAC settings, one or more "adapt cycles" will occur.
During this time period (5 to 25 seconds), the samples are being captured and an algorithm is
being computed to adjust the output accordingly. If you are watching a spectrum waveform with
no averaging and a fast sweep time, you will actually see the IMD products outside of the digital
sidebands change. There is an Adapt Cycles counter in the Status section of the GUI: Home | Status | Signal Processing | Next... takes you to page 2 of the Signal Processing Status page.
EXAMPLE: NonLin FM+HD Counts: 1084 / 1087. This indicates that there was 1087 Adapt
Cycles and 1084 of them were successful. Slight differences between these numbers are of no
concern. Significant differences indicate an improper setting, a malfunction, or some other anomaly. Error messages 256, 257, 258, 259, 261, 262, and 1024 might be indications of the problem(s)
causing the failure to successfully adapt. (See "6.13 Signal Processing Status Errors" on page 6-8)
NOTE ALSO: If the transmitter is idle for a continuous period while the exciter is running you
will see a significant difference between the two NonLin FM+HD counts. This is because even
when the Transmitter that is being driven by the HDx exciter is off, the RTAC will continue to run
Adapt Cycles. Same holds true for FM only operation—while the Adapt Cycles continue, there is
no HD carrier sample so the counter will count up, but there will be no "successful" updates.
A common sense approach will be to start by using 3 coefficients and wait. If after about 5 "counts" (about 2 - 3
minutes) a sufficient degree of correction is obtained, you’re finished. Consider switching to a higher number of
coefficients if sufficient correction was not achieved.
Although it might appear as if selecting the highest number of coefficients will work as a “snake oil” to all
problems, reality (and theory as well) has shown to be completely the opposite. Selecting a number of coefficient
greater than required, besides making the estimation slower, tends to render coefficients with higher numerical
error and more general instability. This can make the estimation from one run to the next more prone to variation in
results and ultimately instable. Hence the golden rule for the number of coefficients is: Use only as many
coefficients as you need but not more.
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NOTE:
An indication of a system where too many coefficients are being used is the occurrence of error
261, 257, or 1024. (See "6.13 Signal Processing Status Errors" on page 6-8).
Table 3-1
3.3.4
Coefficient Ranges
Coefficient
Range
Linear
3 - 15
Non-Linear FM+HD
8 - 32
Non-Linear FM
8 - 32
Display
The Display screen allows the operator to change the LCD contrast, date, time and title on the screens. There is a
screen saver that is selectable on the display screen.
3.3.5
Serial
On the serial screens you can configure the Ethernet port configurations and IP addresses. Also on the serial
screens you can set up the RS232 communications; baud rate and parity.
3.3.6
USB
The USB screen allows you to upgrade the software via a USB jump drive storage device and save user settings/
configurations.
NOTE:
DO NOT use a USB jump drive that has been formatted to Linux (like that used in a DEXSTAR
Exciter). Inserting a Flashdrive formatted in Linux can cause the FlexStar Exciter to hang up. The
FlexStar HDX supports USB 2.0 low speed only.
3.3.7
RBDS
Select between ENABLED/DISABLED for the internal RBDS Generator. There is an injection level setting for the
57kHz RBDS subcarrier in the output of the transmitter.
3.3.8
Restore Defaults
Select this button to restore the factory generic defaults. These will not restore your user settings and configuration,
including your frequency, simply will put the Exciter on a known set of values that worked in the factory. All user
settings including frequency will be lost.
See "6.11 Restore Defaults" on page 6-7 for more information.
IMPORTANT:
PRIOR TO RESTORING FACTORY DEFAULTS, BE SURE SAVE YOU USER SETTINGS
ON A REMOVABLE JUMP DRIVE USB STORAGE DEVICE.
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3.3.9
FlexStar™ HDx-FM
Setup Lock/Unlock
The Lock button will lock or unlock the user settings. Use this after you have entered a password and once you
achieve satisfactory performance of the Exciter.
IMPORTANT:
DO NOT LOCK THE SET UP SCREENS UNTIL YOU HAVE ENTERED A PASSWORD ON
THE DISPLAY SETUP SCREEN. KEEP THE PASSWORD IN A SAFE PLACE FOR FUTURE
REFERENCE.
3.3.10 Advanced Setup
Pressing the More Setup button takes you to the Advanced Setup menus:
3.3.10.1
PLL Sync Control
There are three choices for PLL Sync Control which is essential for proper HD Carrier operation and stable
Diversity Delay.
IMPORTER - Used for FM only
EXT. 10MHz: The recommended choice for FM+HD and HD modes. This provides the fastest method for
synchronizing the HDx exciter’s clocks with the Exporter, attaining "Locked" Exporter Sync.
!
CAUTION:
LOSS OF 10MHZ REFERENCE CAN CAUSE UNEXPECTED RESPONSES
FROM THE TRANSMITTER. BE ADVISED TO CHECK THIS WHILE YOU ARE
STILL ON SITE.
EXPORTER: Use this when a 10MHz reference is not available from the co-located Exporter, or a GPS referenced
clock. Using this method takes about 1 hour to achieve a locked Exporter Sync condition.
On the Advanced Setup page 2/4 (setup/more setup/page 2). Select the PLL Sync Control to method you will use.
Then, on the Signal Processing Status screen page 1 (DUC), look for these indications;
•
•
•
Exporter Sync Enabled:YES
Lock Indicator: Should be a number that is decreasing to, at least, less than the number to the right in (parenthesis). NOTE: This may take up to an hour, possibly longer depending on network conditions.
Exporter Sync Lock:AQUIRING or LOCKED
NOTE:
3.3.10.2
Power Limit and Gain adjustments
This procedure will be slightly different for each transmitter the Flexstar HDX Exciter is connected to. If shipped
from the factory with the transmitter, this adjustment will not need to be performed. The following procedures are
for the ZHD+ and HT-HD+ transmitters.
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3.3.10.2.1 ZHD+ Transmitters
1. Verify the proper transmitter type has been selected in the HDX Exciter. Transmitter type is located at; Setup/
Output/Transmitter type.
2. Verify the correct carrier frequency is selected; Setup/Output/Frequency.
3. Set the gain and limit numbers per the Table 3-2 or Table 3-3:
Table 3-2
Table 3-3
Gain and Limit settings for Z16/Z12HD+
Gain
Limit
FM
2900
2500
FM+HD
2000
1500
HD
2600
1500
SLC
1000
1500
Gain and Limit settings for Z4/6/8HD+
Gain
Limit
FM
2500
1500
FM+HD
1500
1500
HD
2000
1500
SLC
1000
1500
4. After putting these settings into the windows, make a final adjustment for the gain for a transmitter APC voltage of 3.3Vdc when the transmitter is operating at full power.
5. Repeat this procedure for each operational mode the transmitter will be used in.
3.3.10.2.1 HT-HD+ Transmitter
1. Verify the proper transmitter type has been selected in the HDX Exciter. Transmitter type is located at; Setup/
Output/Transmitter type.
2. Verify the correct carrier frequency is selected; Setup/Output/Frequency.
3. Set the Gain and Limit numbers per Table 3-4.
Table 3-4
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Gain and Limit Settings for HT-HD+
Mode
Gain
Limit
FM
2900
2500
FM+HD
2600
1500
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Section 3 Operation
FlexStar™ HDx-FM
Table 3-4
Gain and Limit Settings for HT-HD+
Mode
Gain
Limit
HD
2600
1500
SLC
1000
1500
* If updating software to Version 7.2 or higher, an adjustment to Gain and/or
Limit may need to be done to achieve full transmitter power. Gain and Limit
settings may be significantly lower for Software versions 6.9 and lower.
4. After putting these settings into the window, make a final Gain adjustment to achieve 100% Forward power.
5. Repeat this procedure for each operational mode the transmitter will be used in.
3.4
Exciter Status Screens
The status screens display status in the functional areas of the Exciter including Audio, Signal Processing, RF
System, System Control and Performance. The 5 physical buttons to the right of the display, are the same function
as the 5 on-screen (GUI) buttons on the first "Status" page.
This section will discuss the most useful statuses for a typical HD radio system. Those statuses that are not
discussed are irrelevant or for factory/service use. There is also more information in the Troubleshooting section.
See "6.6 Signal Processor Board LEDs" on page 6-5.
It is recommended to record the data values displayed by these Status screens for future reference. This can be done
by using the screen dump process described here: "5.10 Record Your User Settings" on page 5-10.
3.4.1
Audio
Bargraphs of active audio inputs: AES, Analog L/R, composite, SCA1 and SCA2.
•
AES L/R: Indicates input levels of AES Left and Right audio.
(SCALE = 0 to -42 dBfs)
•
Analog L/R: Indicates input levels of Analog Left and Right audio.
(SCALE = +15 to -27 dBu)
•
Composite: Indicates modulation level of composite audio.
(SCALE = 0 to 140%)
•
SCA: Indicates input levels of SCA #1 and SCA #2 channels
(SCALE = +15 to -27 dBu)
Since the supplemental (SPS) HD program streams are not coming into the exciter as audio, there are no audio
bargraphs on the GUI to display the SPS audio streams.
3.4.2
Signal Processing
The Signal Processing status screens consist of the Digital Up-converter (DUC), the FM Digital Signal Processing
(DSP) which includes the Real Time Adaptive Correction (RTAC), the Exciter Engine (Exgine), and the RF
samples.
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3.4.2.1
"DUC" (page 1/5)
Status of critical Digital Up Converter (DUC) clocks and Exporter synchronization parameters. See Figure 3-12
below for a typical system operating normally.
(When broadcasting in any of the HD modulation modes, the exciter needs to be synchronized with the exporter
and its GPS locked to 10MHz. See "3.3.10 Advanced Setup" on page 3-12.)
To achieve an Exporter Sync Lock, the Lock Indicator must remain near the value shown in parentheses for a
period of 1000 samples.
Figure 3-12 Status Screen Page 1/5
3.4.2.2
"FM DSP" (page 2/5)
Status of the FM Modulator Digital Signal Processor (DSP) See "6.13 Signal Processing Status Errors" on page 6-8
for more information.
NOTE:
Figure 3-13 Status Screen Page 2/5
Listing names may change, reflecting which Modulation Mode is currently selected.
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FlexStar™ HDx-FM
The Status and Errors listings indicate what, if any, error incurred during the last execution of that estimation
algorithm. 0 means no errors found, and must correspond to a successful implementation of the calculated
coefficients in software and a corresponding increment of the first counter shown in the Counts field (see next
paragraph). Other values in this field correspond to a coded error whose meaning is explained in the table in the
Troubleshooting section (see "6.13 Signal Processing Status Errors" on page 6-8). Not all errors are critical, some
errors can show up during one pass of the algorithm and not in the next.
The RTAC DSP Counts listings have two numbers separated by a slash representing the value of two counters. The
first shows a count of the successful updates of the pre-corrector, and the second number shows a count of times the
estimation algorithm has run.
NOTE:
Both counters start the last time the particular pre-corrector was taken out of BYPASS, or when
the exciter was last unmuted.
For instance, “NonLin FM+HD Counts 3/4” means that the NonLinear corrector algorithm has executed 4 times,
and three of them were able to successfully update the coefficients in software (since the NonLinear corrector was
last taken out of BYPASS mode, or the exciter was last unmuted). Generally speaking, under normal conditions,
the Counts should be close to similar numbers.
NOTE:
The RTAC continues its adapt cycles even if the transmitter is turned off, but the exciter is
UNmuted. Therefore, in this situation, the Counts numbers may vary significantly. So, if the
transmitter has been turned off for some time, yet the HDx remained on (with the RTAC in
ADAPT mode), you may wish to reset this counter by momentarily placing the RTAC into
BYPASS mode, then switching back to ADAPT to start the counter again; or by momentarily
muting then unmuting the exciter.
Serial In Sync Errs, and Serial Out Sync Errs are for engineering use.
3.4.2.3
"Exgine" (page 3/5; 4/5)
Figure 3-14 Signal Processing Status Page 3/5
These screens show status of the Exgine board including the HD Run, HD Buffer, DSP Run and the Exporter Link
(EL) Run. These indicate the status of the communication between the Exporter and the Exciter.
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Under typical conditions, using the latest recommended revisions of softwares, the Buf Used and Buf Max are
good indicators of network conditions. They should run in the low 50% range for the most stable system operation
and diversity delay. This status can be adjust by the Exgine Buffer (sec): settings at Home | Setup | Output. This
number typically is 1.486 (which is also the time value when "Default" is selected).
NOTE:
In earlier revisions of software, using an HDE-100, both of these values are typically lower:
Exgine Buffer (sec): being set at 0.836 making the Buf Used and Buf Max run around 25% for
the most stable system operation and diversity delay.
On page 4/5, several low voltage power supplies (LVPS) are listed on the left column. The right column indicates
the actual voltage of the corresponding LVPS.
3.4.2.4
"RF Samples" (page 5/5)
There are bargraphs for the RF samples; internal and external to the Exciter; Filter Aux. Filter main, Exciter PA,
External transmitter and external filter.
It is important that the correct signal level is being applied to the inputs. The bargraph should always indicate
midscale to 3/4 scale for proper operation of the RTAC circuit.
3.4.3
RF System
These screens can used for trouble-shooting. Screens include the PLL board, D/A Filter board and the Power
Amplifier status.
3.4.3.1
"PLL Board" (page 1/3)
This page indicates the statuses of several internal and external clocks, including GPS.
3.4.3.2
"D/A Filter Board" (page 2/3)
This page contains various statuses on, or related to the D/A Filter board.
3.4.3.3
"Power Amplifier" (page 3/3)
Power Amplifier status listings. 24V is the expected PA Voltage. Foldback will occur ("ON") when the reflected
power is above 5W.
3.4.4
System Control Status
These screens are used for trouble-shooting.
3.4.4.1
"Communications Status" (page 1/4)
This page indicates whether or not there is communication between the Signal Processing board and the boards that
are listed.
3.4.4.2
"Signal Processing" (page 2/4)
This page indicates the health properties of the Signal Processing board.
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Section 3 Operation
3.4.4.3
FlexStar™ HDx-FM
"Digital & Analog I/O" (page 3/4)
This page indicates the digital value of various statuses.
3.4.4.4
"Front Panel / BNC / XLR Boards" (page 4/4)
This page indicates the digital value of various statuses.
3.4.5
Performance
The Performance screen shows a graphic of several stages of the Exciter. This display is for REFERENCE ONLY
and not intended to be used for mask compliance measurements.
Figure 3-15 Performance Screen
The different sources that can be selected and displayed are the Filter Aux, or Filter Main, Exciter PA output and
the two external samples that come into the Exciter; External Transmitter and External Filter
3.5
Telnet Access for Remote Control
Remote access, using a Windows-based personal computer, through a telnet session to the Exciter is possible via
the Ethernet connections on the back of the Exciter.
a. If IP addresses have not yet been assigned to the Ethernet ports on the back panel of the HDx exciter, or if
you need to determine what they are, navigate to the Exciter’s Serial Setup pages: Home | Setup | Serial |
Next.
b. Page 2/4 displays the "Ethernet #1" and "Ethernet #2" port information which are the connections to the Signal Processor board. Page 3/4 displays the "Ethernet #3" and page 4/4 the "Exporter Link" port information
which are the connections to the Exgine module.
NOTE:
NOTE: the Exporter Link port is a dedicated Ethernet connection for the HDE Exporter’s E2X
bitstream.
c. Once the IP setup has been entered or changed, press ACCEPT.
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Section 3 Operation
d. To initiate a telnet session, verify connections: Be sure your PC, and the proper Exciter Ethernet port(s) are
connected to the same network in order to communicate over IP.
e. On your PC, open the DOS command line prompt: Start | Run | type "cmd" | click OK.
f. At the command prompt, type in "telnet" (less quotes) followed by a space, followed by the exciter’s IP
address and press the "Enter" key on your PC. For example: telnet 192.168.116.404 (provided the exciter’s
"Ethernet1" port is connected to network, and its IP address is set to 192.168.116.404 on the Serial Setup
page).
g. For an Exgine module port connection ("Ethernet #3" or "Exporter Link"), you will get a text screen on your
computer that you can navigate multiple pages using the right and left arrow keys. For a Signal Processor board port connection ("Ethernet #1" or "Ethernet #2"), you will initially see only page 1/1. To see the
remaining pages:
1. Type "u" (less quotes) to invoke the password prompt
2. At the password prompt type "factory123" (less quotes - no spaces)
3. You will now be able to navigate multiple pages using the right and left arrow keys
IMPORTANT:
Be very careful while using these screens as there are powerful single letter commands that will
affect the exciter’s operation.
A telnet session can also be done with a terminal program such as HyperTerminal which would then allow further
capability to save the screens for later review.
3.6
Parameter Listings
Listed below, in alphabetical order, are the parameters found within the various Setup and Status screens. In an
attempt to provide as much information to the end-user as possible, we have listed many parameters below. They
are accurate as of the date of printing found on the front cover of this technical manual. Many of the screens,
sometimes called menus, are intuitive and self explanatory; touch on the window for a pop-up selection or number
pad to change the parameter.
In addition to the listings here, more descriptive information may be available by touching the ?Help tab (see
Figure 3-16 below) on the bottom of all screens.
To the left of the ?Help tab is the On-Air/Mute tab. This is a quick way to mute the exciter from the GUI. Pressing
it will give you a warning and the option to mute the exciter. NOTE: You will be given a choice: OK or Cancel. If
the exciter is currently muted the tab will say Mute.
To the left of the On-Air/Mute tab is the OK/WARN/FAULT tab. It could be your first indication of a malfunction if
it shows anything other than a green "OK". If it is flashing WARN or FAULT as shown in Figure 3-16, below, that
means further investigation may be required. Pressing the tab during either of these two active indications will take
you to the home GUI screen of the faulty process or board. You may have to press the Right arrow button (upper
right hand button) to locate the actual page with a further warning (yellow) or fault (red) text indication.
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Figure 3-16 Help Tab Shown
At the end of each of the following descriptions is the named menu page (in parenthesis) where that parameter is
located. On the GUI screen, the menu page name is indicated at the top of the page, under the blue Title Bar.
ADDITIONAL NOTE: Touching the More Setup button will navigate to menu screens that indicate Advanced
Setup at the top of the page, under the blue Title Bar.
•
ACCEPT: Commits changes to the Ethernet setup.
(Serial Setup: pages 2/4, 3/4, 4/4)
•
Analog: Input Setup level (Left and Right) for the rear connector required for 100% modulation at 75kHz
deviation. Range = 0dBu to 15dBu
(Input Setup: page 2/5)
•
APC Mode: Internal or External Automatic Power Control (APC). This will be pre-selected based on the type
of transmitter type selected.
(Output Setup: page 1/5)
•
•
Audio: Press to go to the audio input status screen. (Exciter Status page)
•
Audio Polarity: Selects polarity for Audio Input: Normal, or Inverted
•
Audio SCAs Frequency: Sets the carrier frequency of the selected SCA channel. Range = 20kHz to 99kHz
•
Audio SCAs Filter: Selects the bandwidth filter on the SCA inputs: Bypass, 4.3kHz or 7.5kHz (Input Setup:
page 4/5)
•
Audio SCAs Injection: Amount of total modulation dedicated for the SCA 1 and SCA 2. Range = 2% to 20%
•
•
Audio SCAs Mode: Enable/Disable for the internal SCA 1 and SCA 2 modulators. (Input Setup: page 4/5)
Audio Low Pass Filter: The audio low pass filter applied to the AES or Analog audio inputs. Select:
BYPASS, 15kHz, 17kHz (Input Setup: page 5/5)
Audio SCAs Modulation: Audio input level required for 5kHz deviation on the SCA 1 and SCA2. Range =
0dBu to 15dBu (Input Setup: page 4/5)
•
Audio SCAs Pre emphasis: Pre emphasis applied to the SCA 1 and SCA 2 audio inputs. Selection = FLAT,
25us, 50us, 75us (Input Setup: page 4/5)
•
Auto Switching: Enable or Disable the audio input auto switching feature that switches only from Primary
Mode to Backup Mode. (Input Setup: page 1/5)
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NOTE:
If this switch takes place, it will not return to Primary, and there will be no fault indication other
than the asterisk (*) will now be next to the Backup window on page 1 of the Input Setup.
•
Auto Switch Threshold: Dead air time audio input level threshold. The audio level that the input must fall
below—and remain below—before the Auto Switch Time starts to count. Range = 1% - 25%
•
Auto Switch Time: The amount of time the audio is below the threshold before the exciter switches between
Primary and Backup Mode. After the audio falls (and remains) below the set level, the Exciter will switch
inputs. Range = 1 - 300 seconds
•
Aux AES: Digital input level (Left and Right) required for 100% modulation at 75kHz deviation. Range = 15dBfs to 0dBfs
•
Aux Comp/SCA3 Level: sets the power level of the Aux composite/SCA3 input. Range = 1.0V to 4.0Vpp for
10% modulation.
•
•
Aux Comp/SCA3 Mode: BNC input selection for Aux Comp or SCA. (Input Setup: page 3/5)
•
•
•
Aux Power Level: Adjusts the Aux Output level from 0% up to 100% of 10mW. (Output Setup: page 3/5)
•
Backup (Output) Mode: The HDx-FM exciter has a Primary or Backup output mode (currently active mode
is indicated by *). The Output mode can be selected either locally (via Mode Selection), or remotely via the
User Remote Interface. Then, depending on installed options there can be two separate outputs: Main refers to
the 55W (FM max) RF Output, and Aux refers to the 10mW auxiliary RF Output. (Output Setup: page 2/5)
Aux: Setup for the Auxiliary output’s Primary and Backup mode, depending on installed options: Off, SLC
FM+HD, FM or HD. (Output Setup: page 2/5)
Avg: Enables/Disables data averaging on the spectral graph. (Performance/Large Graph page)
Backup (Input) Mode: The HDx-FM exciter has Primary or Backup input mode (current mode is indicated
by *). Input mode can be switched automatically (if Auto Switching is Enabled), locally (via Mode Selection),
or remotely via the Remote Interface. Input choices = Main AES, Aux AES, Main Comp, Aux Comp, or
Analog L/R (Input Setup: page 1/5)
•
•
Main: RF output choices (depending on installed options) = FM, FM+HD, HD, & SLC FM
Aux: RF output choices (depending on installed options and Main selection) = Off, SLC
FM+HD, FM+HD, FM, & HD
•
Baud Rate: Selects baud rate (300 - 115200) for the indicated RS-232 channel Com1/Com2 (Serial Setup:
page 1/4).
•
Call Letters: User entered 4 character text for Program Identification (PI) code generator in the built-in RBDS
generator (RBDS Setup page).
•
Composite Inputs: Enable/Disable of the wideband composite inputs on the rear of the Exciter. (Input Setup:
page 3/5)
•
Config #1 through #4: Press Config #n desired to Cancel, Save, or Restore, one of 4 configurations, which
contains all user parameter settings, to the USB flash drive (also known as "jump" or "thumb" drive/stick) that
is currently plugged into USB port on front panel. NOTE: If there is a valid configuration file already stored
on the jump drive currently connected, there will be a date and time of day indicating when the configuration
file was last saved to the device. (USB Setup page)
•
Data Bits: Selects number of Data bits (7, 8) in the RS-232 frame of the indicated channel Com1/Com2
(Serial Setup: page 1/4).
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Section 3 Operation
•
•
FlexStar™ HDx-FM
Date: Enter the current date in MM/DD/YYYY. (Display Setup page)
Delay Target (seconds): Sets the duration of the Diversity Delay, which is the intentional delay of the analog
("FM") audio. Adjustable to a micro-second (µS).
NOTE: Delay Target (samples): Is a status parameter only, indicating the number of samples; derived from
the Delay Target (seconds) setting. (Output Setup: page 5/5)
•
Device Status: The status of USB Flash drive currently plugged into the USB port on the front panel:
Removed or Connected. NOTE: If a flash drive is connected but the status indication is "Removed"; this indicates that particular flash drive is not recognized. (USB Setup page)
•
•
Display: Press to go to the Display Setup menu. (Exciter Setup page)
Diversity Delay: If the HDx exciter has the Host Audio Extraction (HAX) module installed, this setting
Enables or Disables the Diversity Delay. This is the delay (Delay Target, below, on same page) of the
extracted audio from the E2X data stream, that is connected from the HAX module output to Main AES audio
input. (Output Setup: page 5/5)
•
•
Ethernet #1/#2/#3: Displays MAC address of associated port. (Serial Setup 2/4)
•
Exgine Buffer (sec): Buffer size adjustment to compensate for E2X network timing fluctuations. This is typically set for 1.486 seconds when using the latest recommended revisions of software. Range = 0.093 - 2.786
seconds
NOTE: An adjustment here will require an adjustment of the Diversity Delay setting at the audio processor or at the exporter; or on page 5/5 of the Output Setup if using the HAX module. (Output Setup: page 1/5)
•
Exgine Output: Selects the Output mode: Normal, Pattern, BER3 or BER1. Any mode besides Normal is for
factory testing only. (Output Setup: page 1/5)
•
Ext. APC Gains: Gain scaling used when APC Mode is in External. Separate gains can be entered for each of
the 4 output modes. See "3.3.10.2 Power Limit and Gain adjustments" on page 3-12. Range = 0 to 4095 (More
Setup: page 2/4)
•
Ext. APC Limits: Power Limits used when APC is in External Mode. Separate limits can be entered for each
of the 4 output modes. See "3.3.10.2 Power Limit and Gain adjustments" on page 3-12. Range = 0 to 3845
(More Setup: page 2/4)
•
Fast Mute Input: Selects the command state (Active Low/Active High/Disabled) for the fast mute control on
TX interface connector pin 14. Can modify when Custom transmitter has been selected. (More Setup: page 3/
4)
•
Fast Mute Pull Up/Down: Selects mode of Fast Mute input. Pull Up or Pull Down to activate the fast mute
function. Can modify when Custom transmitter has been selected. (More Setup: page 3/4)
•
•
Feature Key: Alphanumeric key provided by Harris for Split-level function.
•
Filter Title: User entered text which is saved with each Filter Set to describe the filter setting. Example;
Transmitter 1, Transmitter 2, standby antenna, etc. (RTAC Setup page)
•
•
Frequency: FM carrier center frequency. Range = 87.00MHz to 108.00MHz. (Output Setup: page 1/5)
•
3-22
Exciter ID: Set single Exciter to #1. If a dual or alternate Exciter is present, set each as desired: #1/#2. (Output
Setup: page 1/5)
Filter Set: Selects filter set (1-4) to be saved or restored. Each antenna/filter mode can have its own Mode and
Coefficient setting. (RTAC Setup page)
FWD PWR Internal APC: Enable/Disable Automatic Power Control (APC) of the exciter Main output.
(More Setup: page 1/4)
Graph: RF Spectrum of selected source. From the Home screen, press on the graph to enlarge, and bring up
view parameters. Graph of the RF spectrum of selected source generated by 8192 point FFT. Y axis grid lines
are spaced every 10 dB from 0 to -80. X axis grid lines are the span size ÷ 10 and is centered at the channel frequency. (Performance/Large Graph page)
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Section 3 Operation
•
HD Carrier Asymmetry: Adjustment of either the upper or lower digital sideband as related to the opposite.
Range = Lower -1 through -4; Upper -1 through -4; or Disabled (Output Setup: page 3/5)
•
•
HD Carriers: Enable/Disable digital carriers. (Output Setup: page 1/5)
•
HD Injection (SLC): When SLC mode is selected (and the feature key enabled), this setting is used to adjust
the analog and digital ratio of the Aux Output. Range = -18 through +6.70 (Output Setup: page 3/5)
•
HD Loss Protection: When ENABLED, upon loss of the E2X data stream, the missing HD Carriers will
replaced by a "non-decodable" set of "HD-like" carriers that are similar in peak amplitude and bandwidth
characteristics to the HD carriers. This function is to provide protection to the amplifier AGC in the event of
HD carrier loss by maintaining the same average power output. When DISABLED, the HD Carriers are not
replaced. Selection: Enabled or Disabled (More Setup: page 1/4)
•
•
•
•
Injection: Sets injection level of Audio SCAs #1/#2. Range = 2 to 20% (Input Setup: page 4/5)
•
•
•
IP Gate: Enter IP Gate for the Ethernet ports on the rear of the Exciter. (Serial Setup: pages 2/4, 4/4)
•
IP: Displays or selects the IP address for the Ethernet ports. Not programmable in DHCP mode. (Serial Setup:
pages 2/4, 3/4, 4/4)
•
•
LCD Contrast: Sets the contrast of the exciter LCD by pressing the up or down buttons. (Display Setup page)
HD Injection (FM+HD): Digital sidebands level setting relative to the FM power when in FM+HD mode.
Range = -22dB through -6dB (Output Setup: page 3/5)
Injection: Sets injection level of internal RBDS. Range = 1 to 15% (RBDS Setup page)
Input: Press to go to the Input Setup screens. (Exciter Setup page)
Interpolation Rate: Selects interpolation rate for the current frequency. It is recommended to select AUTO as
the initial rate for new install as this will set the interpolation rate to a nominal default. Adjust the Interpolation
Rate only if necessary to improve PA linearity. (More Setup: page 1/4)
IP Mask: Enter IP Mask for the Ethernet ports on the rear of the Exciter. (Serial Setup: pages 2/4, 4/4)
IP MODE: Selects DHCP or STATIC mode for the Ethernet ports on the rear of the Exciter. (Serial Setup:
pages 2/4, 3/4, 4/4)
Linear FM: Select the Mode: Default/Bypass; and Coefficients: Range = 8 to 32 of the adaptive correction.
(RTAC Setup page)
•
Linear HD: Select the Mode: Default/Bypass; and Coefficients: Range = 8 to 32 of the adaptive correction.
(RTAC Setup page)
•
Link Mode: Selects the IP link’s speed and duplex type. Selection: Auto-neg, 100/Full, 10/Full, 10/Half
(Serial Setup: page 4/4)
•
Main AES: Digital input level (Left and Right) required for 100% modulation at 75kHz deviation. Range = 15dBfs to 0dBfs (Input Setup: page 2/5)
•
Main Atten Limit: Sets power level of main output when APC is disabled. Range = 0-4095 (More Setup:
page 1/4)
•
Main Comp Impedance: Select the Main Comp input termination. Selection: 10K Ohm or 50 Ohm (Input
Setup: page 3/5)
•
Main Comp Level: Composite BNC level required for 100% modulation. Range = 2Vpp to 6Vpp (Input
Setup: page 3/5)
•
Main Comp Mode: Input configuration (Balance or Unbalanced) of the Main Comp BNC. (Input Setup:
page 3/5)
•
Main: Setup for the Main output’s Primary and Backup mode, depending on installed options: FM, FM+HD,
HD or SLC FM. (Output Setup: page 2/5)
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Section 3 Operation
FlexStar™ HDx-FM
•
Mod Monitor Mode: Mode of the modulation monitor on the Home page (NORMAL, X10, AUTORANGE).
It is recommended to leave this setting to NORMAL as it is the best way to observe audio activity. (Display
Setup page)
•
Mode Selection: (Input Setup: page 1/5) (Output Setup: page 2/5) Used to select either Primary or Backup
Mode. Selected mode will have an asterisk (*) next to the parameter window.
•
•
Mode: Enable/Disable internal RBDS generator. (RBDS Setup page)
•
Mute Pull Up/Down: Selects mode of Mute input. Pull Up or Pull Down to activate the fast mute function.
Can modify when Custom transmitter has been selected. (More Setup: page 3/4)
•
•
•
N+1 Frequencies 1 - 8: Used to set the N+1 frequencies. (Output Setup: page 4/5)
•
Non Lin FM+HD: Selects the Mode: Adapt/Hold/Bypass/Default and Coefficients Range = 3-15 of the adaptive Non-linear correction. Correction can be applied when in HD, FM+HD, or SLC modes. (RTAC Setup
page)
Mute Input: Selects the command state (Active Low/Active High/Disabled) for the mute control on TX interface connector pin 9. Can modify when Custom transmitter has been selected. (More Setup: page 3/4)
N+1 Interface: Enables/Disables the remote control N+1 interface. (Output Setup: page 4/5)
N+1 Interpolation Rate 1 - 8: There are interpolation rates available in the exciter for up to 8 different transmitters. It is recommended to select AUTO for the initial rate as this will set the interpolation rate to a nominal
default. Adjust the N+1 channel interpolation rates only if necessary. (More Setup: page 4/4)
•
Adapt: Constantly cycles to adjust PA linearity based on RTAC Sample Inputs Recommended setting
•
•
•
Hold: Holds RTAC system at last adapt cycle setting
Bypass: Turns RTAC system off
Default: Loads, then holds, last stored Filter Correction Set
•
Output Power (FM, FM + HD, HD, SLC): Preset output power for that output mode. Each mode has its own
total output power adjustment. FM Range ≈ 0-57W; FM+HD Range ≈ 0-22W; HD Range ≈ 0-12W; SLC
Range ≈ 0-57W (Output Setup: page 2/5)
•
•
Output: Press to go to the Output Setup screens. (Exciter Setup page)
•
Parity: Selects parity (Even, Odd, None) of the selected RS-232 channel Com1/Com2. (Serial Setup: page 1/
4)
•
Password: User entered password to lock/unlock changes to exciter setup. NOTE: You will be given a choice:
OK or Cancel. (Display Setup page)
•
Peak Attack Time: Attack time of the peak limiter. This is the time delay before the limiting function starts
acting on the composite signal. This limits the peaks, improving the audio performance. Range = 172µS 344µS (Input Setup: page 5/5)
•
•
•
•
Peak Level: Signal level where the limiter takes effect. Range = 80% - 200% (Input Setup: page 5/5)
•
3-24
Page Title: User selectable 20 character title text to be displayed in the blue bar at the top of GUI pages.
NOTE: It is recommended to change this from the Factory default, making it a unique identifier which might
be useful when loading saved configs or updating software. (Display Setup page)
Peak Limiter: Enable/Disable the internal composite peak limiter. (Input Setup: page 5/5)
Performance: Press to go to the Performance—also called Large Graph—status screen. (Exciter Status page)
Pilot Injection Level: Amount of total modulation dedicated for the stereo pilot signal. Range = 0% - 12%
Pilot: Enable/Disable for the stereo pilot. (Input Setup: page 5/5)
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FlexStar™ HDx-FM
•
Section 3 Operation
PLL Sync Control: Sets the mode for the PLL synchronization. Selection: INTERNAL, EXPORTER, or
EXT. 10MHZ. (More Setup: page 2/4)
•
•
•
INTERNAL: FM mode only.
EXPORTER: For FM+HD and HD mode. Use this when a 10MHz reference is not
available from the co-located Exporter, or a GPS referenced clock.
EXT. 10MHZ: The recommended selection for FM+HD and HD modes. This provides the
fastest method for synchronizing the FlexStar HDx-FM exciter’s clocks with the Exporter.
IMPORTANT:
NOTE: Loss of 10MHz reference can cause a Fault condition, causing unexpected responses
from the transmitter. It is advisable to test this, by disconnecting the 10MHz signal, once the
entire system is up and running normally.
•
PLL TCXO: Adjusts PLL reference when PLL Sync control is set to “INTERNAL.” Typically this will be
used for FM only to adjust the carrier absolute center frequency. Range = 0-4095 (More Setup: page 2/4)
•
Power Cal: Used to calibrate the power amplifier output power. (More Setup: page 1/4)
!
CAUTION:
POWER CALIBRATION WILL FORCE EXCITER TO BE OFF-AIR! YOU WILL BE
GIVEN A CHOICE: OK OR CANCEL.
•
Pre-emphasis (Analog, Main AES, Aux AES): Pre-emphasis applied to each of the audio inputs. Selection:
FLAT, 25µs, 50µs, or 75µs. (Input Setup: page 2/5)
NOTE:
It is recommended to NOT apply any pre-emphasis to the audio. This should typically be performed in the audio processor.
•
Primary (Input) Mode: The HDx-FM exciter has a Primary or Backup input mode (currently active mode is
indicated by *). Input mode can be switched automatically (if Auto Switching is Enabled), locally (via Mode
Selection), or remotely via the User Remote Interface. Input choices = Main AES, Aux AES, Main Comp,
Aux Comp, or Analog L/R (Input Setup: page 1/5)
•
Primary (Output) Mode: The HDx-FM exciter has a Primary or Backup output mode (currently active mode
is indicated by *). The Output mode can be selected either locally (via Mode Selection), or remotely via the
User Remote Interface. Then, depending on installed options there can be two separate outputs: Main refers to
the 55W (FM max) RF Output, and Aux refers to the 10mW auxiliary RF Output. (Output Setup: page 2/5)
•
•
Main: RF output choices (depending on installed options) = FM, FM+HD, HD, & SLC FM
Aux: RF output choices (depending on installed options and Main selection) = Off, SLC
FM+HD, FM+HD, FM, & HD
•
Program Service: User entered 8 character text for station program service. The Program Service (PS) name
is displayed on the radio receiver. (RBDS Setup page)
•
Program Type: User selectable RBDS program type (PTY). NEWS, INFORM, SPORTS, TALK, ROCK, etc.
(RBDS Setup page)
•
Protocol: Selects protocol mode for the indicated RS-232 channel Com1/Com2. (Serial Setup: page 1/4)
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Section 3 Operation
FlexStar™ HDx-FM
•
RadioText: User entered 64 character (32 characters per input line) text stream for static RBDS. (RBDS Setup
page)
•
Ramp Time: Sets the time, in seconds, to go from zero to full Diversity Delay, or to go from full Diversity
Delay to none, when using the Host Audio Extraction (HAX) module. A ramp time of 200 seconds is virtually
undetectable by human ears when ramping up or down. Range = 0-1800 seconds (Output Setup: page 5/5)
•
•
RBDS: Press to go to the RBDS setup screen. (Exciter Setup page)
Remote Fault Output: Selects active state: Active Low/Active High of the Fault status output on the User
Remote Interface pin 7. Can modify when Custom transmitter has been selected. (More Setup: page 3/4)
•
Remote RF Sample (4V=): Adjusts 4 volt full scale output value of RF samples on User Remote Interface pin
3. Can modify when Custom transmitter has been selected. Range = 0.1W to 60W (More Setup: page 3/4)
•
Restore Defaults: Press to restore exciter to generic defaults. CAUTION: All user setup will be LOST.
NOTE: You will be given a choice: OK or Cancel. (Exciter Setup page)
•
RF Sample AGC: Enabled/Disables Automatic Gain control for the RTAC RF Sample inputs. (More Setup:
page 1/4)
•
RF Sample Attenuation: Sets the attenuation for the RTAC RF Sample inputs when RF Sample AGC is disabled. See RF Sample bargraphs on the Signal Processor Status page 5/5. Range = 0dB to 22dB (More Setup:
page 1/4)
•
RF Sample Gain: Sets the gain: Low/High for the RTAC RF Sample inputs when RF Sample AGC is disabled. See RF Sample bargraphs on the Signal Processor Status page 5/5. (More Setup: page 1/4)
•
•
•
RF System: Press to go to the RF System status screen. (Exciter Status page)
•
•
S/W Revs: Press to go to the software status screen. (Exciter Setup page)
•
SAVE/RESTORE: Saves or Restores selected Filter correction set to/from non-volatile memory. (RTAC
Setup page)
•
SCA1/SCA2 Level: SCA1/SCA2 BNC input level for 10% modulation. Range = 1.0Vpp to 4.0Vpp (Input
Setup: page 3/5)
•
Screen Saver: Time in minutes (1-30) before screen blanks to conserve LCD fluorescent backlight life. Touch
anywhere on screen - one time - to resume GUI. (Display Setup page)
•
•
Serial: Press to go to the Serial Setup screens. (Exciter Setup page)
•
•
Signal Processing: Press to go to the Signal Processing status screen. (Exciter Status page)
•
Source: Selects the source for the spectrum graph. Source can be Exciter PA, Ext. XMTR, Ext. Filter, Filter
Aux, or Filter Main. NOTE: the two "Ext." selections relate to the rear SMA connections labeled RTAC RF
Sample Inputs. The other 3 selections are internal readings: Filter Main is the stage just before the exciter’s
PA, the Filter Aux is the final stage of the Aux Output, and Exciter PA is the output of the final 55W PA. (Performance/Large Graph page)
•
Span: Selects span of graph from 50kHz to 4000kHz. (Performance/Large Graph page)
3-26
RTAC: Press to go to the Real Time Adaptive Correction setup screen. (Exciter Setup page)
RTAC Cal: Press to calibrate Linear RTAC. NOTE: You will be given a choice: OK or Cancel. (RTAC Setup
page)
S/W Upgrade: Press to upgrade exciter from USB Flash drive. File must be named flexstar.s19. (USB Setup
page)
Setup Unlocked/Locked: Press to Lock or Unlock the exciter setup. Your password is required to unlock
exciter. (Exciter Setup page)
SLC Phase Adjustment: Carrier phase adjustment, capable of changing the relative phase between the FM
and FM+HD (SLC) outputs. This is used to minimize the reject power from the SLC combiner to the reject
load. Range = -180° to +180° (Output Setup: page 3/5)
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FlexStar™ HDx-FM
Section 3 Operation
•
Stereo Mode: Stereo/Mono mode selection. Selection: Stereo, Mono L, Mono R, Mono L+R (Input Setup:
page 5/5)
•
Stop Bits: Selects number of Stop bits (1,2) for the indicated RS-232 channel Com1/Com2. (Serial Setup:
page 1/4)
•
•
System Control: Press to go to the System Control status screen. (Exciter Status)
•
•
Time: Enter the current time in HH:MM:SS. (Display Setup page)
Test Pattern: Enables 1 of 4 FM test patterns for factory test. The audio inputs are ignored (MUTED) when in
this mode. Selection: Disabled, #1, #2, #3, #4 (Output Setup: page 1/5)
Transmitter Type: Select the transmitter type for the transmitter where the HDx exciter is to be installed. If
your transmitter type is not supported, select a transmitter type with the closest characteristics first, then select
Custom, and modify the characteristics on the GUI screens as needed to match your transmitter. Selection:
Custom, Stand Alone, Mini-HDS, Quest, Z4/6/8 HD, Z12/16 HD, ZHD Dual, Z2 CD, Z3.5/5 CD, Z7.5/10
CD, ZCD Dual, LP HT, MP HT, HT-20/25wPA, HT-30/35, HTD-60/70, PT 2/4/5, PT 8/10, Mini-HDC, HT/
HD, ZX, HT-20/25, HPX. (Output Setup 1/5)
NOTE:
Transmitter Type: Stand Alone is for bench testing, and is not a recommended transmitter type.
Also note that parameter settings will not be saved on a power-down using this Transmitter Type.
•
TX Fault Output: Selects active state: Active Low/Active High of the Fault status output on the TX Interface
pin 6. Can modify when Custom transmitter has been selected. (More Setup: page 3/4)
•
TX RF Sample (4V=): Adjusts 4 volt full scale output value of RF samples on TX Interface pin 2. Can modify
when Custom transmitter has been selected. Range = 0.1W to 60W (More Setup: page 3/4)
•
USB: Press to go to the USB Setup screen. See "Config #1 through #4", and "S/W Upgrade" above. (Exciter
Setup page)
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Section 3 Operation
3-28
FlexStar™ HDx-FM
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FlexStar™ HDx-FM
Section 4 Theory
4.1
4
Overall System Theory
The FlexStar Exciter contains several boards with specific functions. Overall descriptions are given here.
The exciter has two basic input devices; the XLR Input/output board and the BNC input/output board. These
provide input signals to the FPGA on the Signal processing board. The Signal processing board has the main FPGA
and the FM modulator on it. The HD modulator is on the Exgine card which is an optional add-on module that will
expand the exciter to be capable of HD modes. The output of the FPGA is a complex I and Q which goes to the D/
A module where it is interpolated and upmixed to channel. The analog output RF is then sent to the D/A Filter
board for filtering and amplitude control.
The Exciter has two outputs; Main and Auxiliary. Both outputs can be switched via the front panel or remotely to
FM, HD or FM+HD.
Figure 4-1 Exciter Simplified Diagram
4.1.1
Signal Processing Board and Motherboard
The FlexStar Signal Processing board performs all communications, control, monitoring and signal processing in
the Exciter. The Signal Processing board serves as a motherboard in the FlexStar exciter. The board interfaces to all
the boards in the exciter. Located on the Signal Processing board is the micro-controller, memory, main FPGA and
the FM modulator. The XLR and BNC boards provide input to the FPGA, the PLL provides for frequency up
conversion. The optional Exgine board is used only for HD operation and provides the modulated HD data to the
FPGA. The output of the FPGA is a complex I & Q intermediate frequency that goes to the D/A module and filter
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Section 4 Theory
FlexStar™ HDx-FM
board. They provide the filtered, on-channel output for the auxiliary output and for the PA module for up to 55
watts FM output.
Typical everyday communication to the FlexStar HDx exciter is managed through discrete I/O remote control
signals, 10/100 BaseT Ethernet ports and a CAN (Controller Area Network) bus port. The discrete lines connect at
a DB15 Transmitter Interface and a DB25 for remote command and status output lines. The Signal Processing
board and Exgine have two 10/100 BaseT Ethernet ports each. One Ethernet port on the Exgine module, called
Exporter Link, is dedicated for the HD Radio exciter link data with the other ports being used for setup, code
updates, and general communication. The CAN bus is used to interface to FlexStar Boost Pro units in multitransmitter systems, and/or if a second (optional) HDx exciter is utilized.
The microcontroller on the Signal Processing board performs all housekeeping tasks of the Exciter, including boot
loading, monitoring and reporting, external communications and overall control. Operating at 172 MHz, the
harmonics are well outside the FM band and easily filtered. The microcontroller initiates all communications to the
modulator DSP and the FPGA via the host port interface (HPI) bus. External memory for the micro is provided via
Flash and SDRAM chips.
Remote I/O and Transmitter I/O interfaces to/from the exciter are provided on 25 pin and 15 pin D-Sub connectors
respectively located on the Signal Processing board. In addition, an N+1 connector is located on the Signal
Processing board.
Power for the digital boards in the exciter is derived from a +5VDC supply input to the Signal Processing board. A
DC/DC converter on the Signal Processing board will output +3.3VDC @ 3A max for use on the Signal Processing
board. +5VDC & +/-15VDC are distributed to the BNC I/O Board, XLR I/O board, PLL Board, and D/A Filter
board through multi-conductor ribbon cable interfaces
4-2
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Section 4 Theory
FlexStar™ HDx-FM
Figure 4-2 Modulation Chain Simplified Diagram
.
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Section 4 Theory
4.1.1.1
FlexStar™ HDx-FM
DSP Modulator
The main function of the DSP modulator is to input FM, SCA1, SCA2 and RDS signals, and output baseband I and
Q signals. All FM modulation takes place in the DSP Modulator creating digital baseband and applying that to a
numerically controlled oscillator (NCO). The output is sent to the FPGA at 774.1875K samples per second.
Figure 4-3 DSP Modulator Functions
4.1.1.1.1 RealtIme Adaptive Correction
The modulator DSP utilizes a Realtime Operating System (RTOS) to schedule the FM modulation task. Once the
FM signal generation task is completed the modulator DSP utilizes spare cycles to run the realtime adaptive
correction (RTAC) algorithm. The purpose of the RTAC is to linearize the output of the amplifier by taking
samples, before and after amplification, comparing them, and altering the amplifiers input to compensate for the
non linearity..
Figure 4-4 RTAC Simplified Diagram
4-4
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Section 4 Theory
FlexStar™ HDx-FM
4.1.2
XLR I/O Board
The XLR board in the exciter is used to input the Left and Right audio channels, SCA 1 and SCA2 audio channels,
and redundant balanced AES/EBU channels. The main left (mono) and right analog channels enter on standard
female XLR connectors are filtered then digitized prior to going to the FPGA.
The primary and backup AES/EBU channels also enter on standard female XLR connectors, then are sample rate
converted. The backup AES input uses the main right analog connector. The active state is selected by a relay that
is controlled by the Signal Processing board chip. The digital inputs are terminated, multiplexed, received and
asynchronously sample rate converted prior to going to the FPGA.
There are two SCA inputs on one 5-pin female XLR connector. These inputs are also digitized before going to the
CPLD.
The CPLD passes the three digital audio streams; analog left and right, AES and SCA to the Signal Processing
Board FPGA.
(+)
SCA1
(15dBu = FSD)
XLR I/O BOARD
(-)
AK5385A
(+)
SCA2
(15dBu = FSD)
MSB-LJ
A/D
(-)
Main Left/Mono
(15dBu = FSD)
(-)
A K5385A
A/D
(+)
Main Right
(15dBu = FSD)
256FS
64FS
1FS
(-)
(+)
256Fs
AES/EBU Primary
Mclk
xlr_main_sdo
xlr_sca_sdo
xlr_aes_sdo
Digital Rx/
Src
AK4122
CPLD
(-)
64 Fs
1 Fs
SCLK
LRCLK
SPI_SCLK
MOSI
/CS1
MISO
/RESET
Figure 4-5 XLR I/O Board Simplified Diagram
4.1.2.1
Detailed Description; XLR I/O Board
Audio inputs are available to allow the user to input audio. There are four analog inputs and two AES/EBU stereo
digital input provided. The analog inputs are; Main Left/Mono, Main Right, SCA1 and SCA2. The two digital
inputs are Primary AES and backup AES.
The analog to digital converters digitize the analog inputs. The A/D output sampling rate is defined by the digital
audio clock rate of the Exciter and set to 1/16 of the 744.1875 kHz master sample rate, or 46.5117 kHz.
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The differential AES/EBU signals are converted to single ended signals through the isolation transformers and are
sent to the multiplexer used to select primary or backup AES. It is then asynchronously sample rate converted to
match the digital clock rate of the exciter, 46.5117kHz.
The CPLD on the XLR board is the control center of the XLR board controlling the audio inputs applied to the
Exciter. The CPLD also receives control and sends status to the Signal Processing board. The CPLD receives the
digitized analog audio, digitized SCA and the AES data streams and retransmits them to the Signal Processing
board’s FPGA.
4.1.3
BNC I/O Board
The BNC I/O board has 2 functions in the exciter: First is to consolidate the input composite and SCA modulated
audio inputs into one scaled combined input. Then convert this to digital for serial download to the Signal
Processing board FPGA. Second, is to multiplex the RTAC Sample RF inputs for use with the adaptive pre
correction and built-in-test.
4.1.3.1
Modulated Inputs
The BNC I/O inputs are wide band composite audio, two dedicated modulated SCA channels and a dual purpose
channel for either an alternate modulated SCA or unbalanced wide band composite input. The inputs are filtered,
scaled, combined, digitized and sent serially to the Signal Processor board FPGA for the FM modulator. These
inputs have a +/-6dB input range electronically controlled from the front panel.
The Main composite input allows for pre-modulated and combined stereo audio plus the SCA channels up to
100kHz bandwidth. This input is balanced with 10k/50 ohm line to line resistance. It can be configured for
unbalanced or balanced from the front panel. When the auxiliary composite input is selected, the main composite
input is out of circuit. The auxiliary composite input is fixed unbalanced 10K ohm input impedance.
The SCA1 and 2 inputs allows for injection of SCA channels with a bandwidth from 53kHz to 100kHz. They are
high pass filtered and gain adjusted.
The Aux Composite/SCA3 input is a dual purpose input that is configurable from the front panel.
4.1.3.2
RF Samples
The BNC board also has a 4 to 1 RF multiplexer used to multiplex 4 RF input channels into a single output with a
gain adjustment on it. This multiplexed output goes to the Signal Processing board’s FPGA. These four signals
include; two from the RTAC RF sample inputs; transmitter and filter, for linear and nonlinear correction estimation,
and two internal samples from the DA filter board and Exciter PA for real time monitoring and built in tests.
4.1.4
N+1 Interface
The N+1 interface connector allows the user to change the exciter to any of 8 pre configured channels. This is
primarily used for hot standby applications. The interface includes 8 channel command inputs and 8 channel status
outputs. To interface with next generation N+1 controllers the connector also includes an RS232 port.
4.1.5
1PPS Interface
The 1PPS input is used for Pilot sync in single frequency FM networks. The 1PPS input synchronizes all
transmitters in the network to a common input such as GPS. Since the 19kHz pilot is internally generated by the
Modulator DSP, the 1PPS interrupt will be supplied to the DSP. The DSP synchronizes the pilot to 0o phase when
the interrupt occurs. So if the pilot has drifted ever so slightly, it will be reset. All transmitters in the single
frequency network will then have their pilots synchronized and receivers tuned to that frequency can go from one
cell to the next with out interruption.
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4.1.6
Section 4 Theory
19kHz Output
The FM 19kHz stereo pilot signal is generated in the Modulator DSP as part of the FM modulation. The DSP
provides pilot samples to the FPGA to allow synchronization of external RDS/RBDS equipment to the pilot signal.
The FPGA uses the sample data to drive the Sampling Stereo Audio D/A Converter. The 19kHz pilot signal from
the audio D/A converter is then buffered and goes to a BNC connector on the rear panel of the exciter.
4.1.7
Exgine Module
The Exciter Engine (Exgine) board is used to modulate HD radio data that is received on the dedicated Exporter
Link. The Exgine board also passes through any received FM radio data to the Signal Processing board.
Communication with the Exgine is managed via two 10/100 BaseT Ethernet ports (one of which is intended to
serve as the FM+HD Radio Exporter Link) and an 80-pin interface to the Signal Processing board.
4.1.8
1/4 VGA
The 1/4 VGA screen is a touch screen and an LCD in one unit. The Touch Screen is integral with the LCD. No
hardware adjustments are required.
All setup and configuration can be performed from the 1/4 VGA screen. The user adjustments are performed on the
from panel and include; touch screen calibration, screen saver time-out, contrast adjustment, time and date on front
panel.
4.1.9
PLL
The main purpose of the PLL board is to supply a locked frequency master clock signal to the D/A module board.
The master clock for the signal processing FPGA in the exciter is also developed by the PLL board. The master
clock frequency is from 416.745MHz to 482.2335MHz depending on the carrier frequency and interpolation rate
set. The PLL can be synced to an external 10MHz reference input, or be synchronized to the Exporter Link
interface.
The external 10 MHz reference input is first amplified and put through an AGC loop for level stability. This signal
is then low-pass filtered and squared before being applied to one loop in the PLL chip. The signal is also detected
after the low-pass filter.
The main loop for the PLL has a filter loop made up of a varactor, pin diodes and an oscillator which runs at 416 482MHz signal that is locked to the internal 59.535MHz signal. This frequency feeds back into the PLL chip and is
also buffered and goes to the output for the D/A module board to clock the D/A chips.
4.1.10 D/A Module
The FM, HD, or FM+HD analog on-channel signals are generated by the D/A Converter Module. The D/A receives
a complex baseband signal, in the form of a 16 "I" bits and 16 "Q" bits from the Signal Processor board. The D/A
converter interpolates the digital data and creates a differential analog voltage that is then converted to a single
ended signal that is sent to the D/A filter board.
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Figure 4-6 Dual D/A Module Simplified Diagram
The D/A module is clocked by the Master PLL clock from the PLL board at 416 - 482 MHz (for better spurious)
depending on carrier frequency and interpolation rate. For split-level combining or when two outputs are required,
the dual D/A Module is used (shown above). Others will have a single D/A circuit. In the dual D/A boards the
converters are synchronized by monitoring the clock output of each D/A converter. Each of the two RF outputs, in
split-level configuration will drive different transmitters, the outputs of these transmitters are combined and need to
be in-phase with each other. To monitor this the D/A converter clock signals are monitored and if out of tolerance,
the converters are reset. The clock signals are applied to an AND gate, if they are in-phase the output of the AND
gate is the maximum voltage of 1.65 volts. If the clock outputs are out of phase 180o with each other, the output is
0 volts. If they are out of phase by 90o or 270o the voltage is one half the maximum, or 0.825 volts. So the level of
voltage out of the AND gate will report the degree of phase mis-match. When the phases are to far out of tolerance,
the Signal Processing board will reset the DAC’s until they are in-phase.
The Main output at J5, and the Aux. output at J4 are both 50 ohm.
4.1.11
D/A Filter Board
The main purpose of the D/A filter board is to eliminate the image signal and spurious artifacts resulting from the
high speed switching of the DSP module board. Once the DSP Module generates the on-channel signal, the D/A
Filter Board takes the output from the high speed DSP, filters and amplifies the signal eliminating images and
spurious artifacts outside the desired bandwidth. The D/A Filter board contains a +/-2MHz wide tracking filter, of
which the center frequency can be set from 88MHz to 108MHz, and tracks with carrier frequency. The D/A filter
board also provides the system with a variable attenuator to adjust the amplitude of the signal independent of the
DSP output level. In the case of split-level combining, dual transmitter or separate amplification, it may require up
to an optional Dual D/A filter board with two filter circuits; one for the Main output and one for the Auxiliary
output.
4.1.11.1
Detailed Description: D/A Filter Board
The RF input comes from the D/A module output and is applied to a 1.5dB pad and is then split. One output of the
splitter goes to a switch that terminates the unused input for better isolation. The purpose of this switch is to
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configure the Auxiliary output with the same input as on the Main or from the Auxiliary input. After this switch,
both circuits; Main and Auxiliary function the same.
After the input splitter the RF goes through a band pass filter tuned for 88 - 108 MHz. The output of this filter is
applied to a 2 pole varactor tuned band pass filter. Each of these varactor stages is controlled independently by the
Exciter via data stored in the EEPROM to affect the waveform response of the output. The desired result is for
+2MHz and -2MHz to be within +/-0.1dB of each other. After these varactor circuits the RF goes through a
variable attentuator for the final output level control. A directional coupler takes a -10dB sample padded and
amplified to increase the isolation. The sample is for the BNC board to use for a monitoring sample.
4.1.12 PA and Low Pass Filter
The power amplifier is in the main output path of FlexStar HDx exciter. It is used to amplify either FM or HD or
mixed FM+HD signal. It also generates samples of forward and reflected power, PA voltage and current, bias
voltage reading as well as heatsink temperature.
The output power will depend on what mode the Exciter will be in; FM, HD or FM+HD. The PA module runs in
tri-mode, or three different biases; class A, AB, or C. Bias on the amplifier changes when the mode is changed.
Below is a block diagram of the PA module.
GATE BIAS
LPF
50dBm
RF IN
Q7
Q8
30dB
RF OUT
Q6 Q10
-20dB
30dBm
Pin
1
PA_Voltage
3
PA_Current
5
Fwd_Power
7
Rfld_Power
9
PA_Temp
11
13
PA_Spare1
PA_Spare2
3dBm
Signal
10dBm
RF SAMPLE
T°
SCALED RF SAMPLE
7dBm
15
PA_MUTE
17
PA_Bias_Mode0
(LSB)
PA_Bias_Mode1
(MSB)
19
Pin
2 contact WAGO
Signal Description
1
GND
Ground
2
+28V
Drain Bias
Figure 4-7 PA Block Diagram
The amplifier contains 3 stages of amplification. The first stage operates in Class A operation mode. Class of
operation of following 2 stages depends on modulation of amplified signal and transmitter configuration.
The first stage operating in class A contributes 15dB Gain. The stage includes input and output matching circuits.
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The next stage delivers up to 6W. It contributes about 15dB gain. The class of operation is controlled by the binary
level control signal that comes from system controller through J7-17. Low level control signal will disable class A
current loop and transistor operates in class AB. The bias current in this mode is set by the potentiometer R14 to
make voltage reading at TP3 = 1.0V. High level (+5V) control signal will activate the current loop organized by
current sensor R12, difference amplifier U3 and operational amplifier U7.
The final stage is based on two MOSFETs working in push-pull configuration. Gain varies from +15dB in class A
to 10dB in class C mode of operation. Output power is limited to 60W in compression. A balun transformer
provides a broadband impedance match between the Driver and final stage. Output matching circuit includes a 1:4
transformer and balun transformer.
Class A is activated by receiving high level from J7-19 provided by system controller. If the control level is low the
class of operation can be either AB or C depending on control level on J7-17. High level on pin 17 corresponds to
class AB, low level on pin 17 corresponds to class C.
The output Low Pass Filter (LPF) is designed to reduce harmonic emissions.
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Section 5 Maintenance &
Alignments
5.1
5
Preventative Maintenance
The FlexStar® HDx Exciter should require very little servicing. Extensive digital processing within the exciter
eliminates most causes of drift and ensures stable performance throughout the life of the product. As with any
electronic equipment, the reliability of it is enhanced if it is kept clean and cool.
5.2
Cleaning
!
DANGER:
REMOVE THE POWER CORD FROM THE POWER SOURCE PRIOR TO SERVICING THIS UNIT.
Inspect the intake air fan and the interior of the FlexStar® exciter periodically. Look for dirt deposits, particularly
on the PA heatsink, and clean out any dust or dirt which has collected. If dirt build-up occurs, consider adding an
intake filter to the cooling fan. Accumulated dirt is the enemy of efficient cooling.
During the inspection, check to see if the fan is turning freely and quietly. Like any moving part, the cooling fan
will become worn after a long period of operation and will need to be replaced. Doing so before the fan fails will
ensure against outage.
5.3
Cooling
Try to do the cleaning and inspection of the exciter as soon as possible after sign-off and check for elevated
temperatures inside. Excessive temperatures are the enemy of reliable operation. If you note signs of excessive
temperature, check to see that the exciter receives an adequate supply of cooling air and that the exhaust from the
right-hand side can flow away from the exciter without being blocked.
5.4
Fine Frequency Adjust
For fine frequency adjustments, only when the exciter is not synchronized to the external 10MHz or Exporter link,
go into the Advanced Setup pages. Locate the PLL TCXO and change the numeric value slightly.
5.5
Periodic Exciter Alignments
There is no recommended periodic alignment for the Exciter. It has been fully aligned and tested at the factory
during manufacture. Very few adjustments should be required subsequently other than operational settings.
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5.6
FlexStar™ HDx-FM
Battery Replacement
!
DANGER:
The 3V Lithium ("coin" type: Harris Part #660-0068-000 or commonly, CR2025) battery is used to store the date
and time, and is located on the Controller board (main board behind front panel of unit). To attain access to the
battery’s location in order to replace it, place the unit on a flat surface and remove the front panel.
5.7
STEP 1
See "5.7.2.1 Remove Top Cover & Front Panel" on page 5-4 for directions to access the
Controller board. See also Figure 5-1 on page 5-5)
STEP 2
Use caution when sliding the battery in to avoid bending the spring clamp piece of
metal that holds the battery down in its receptacle.
STEP 3
Replace the lid and front panel before reapplying power and reinstalling it into the
rack.
Board Replacement
!
DANGER:
Most of the boards in the Exciter are horizontally oriented. If you have to remove any boards from the Exciter for
replacement or service, access is through the front of the Exciter.
Power down the Exciter before removing any boards or wiring connectors from the boards. Ensure a clean and
static free environment before servicing the boards and wear a ground strap before touching any internal
components.
Start by removing the top panel of the Exciter. Then the front panel is removed by removing screws on the side and
bottom holding the front panel on. The cabling is long enough to allow the front panel to lay down, still connected
to the Exciter so you can operate the Exciter and have physical access to the boards for troubleshooting.
!
CAUTION:
ALWAYS POWER DOWN THE EXCITER WHEN REMOVING OR INSTALLING
ANY BOARD OR CABLE.
See section "5.7.2.1 Remove Top Cover & Front Panel" on page 5-4 for a detailed step by step procedure.
The diagram below shows the board orientation and location. This diagram is shown with the top and front panels
removed. Also, for sake of clarity, all ribbon and coaxial cables are not shown. On the page following the diagram,
all the boards are identified using the Assembly # (A1, A2A1, etc) system. This is the same diagram that is shown
on the underside of the top panel (At the time of this printing the diagram number is 843-5580-084 Rev E).
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5.7.1
FlexStar™ HDx-FM
Board Identification
The following table is a list of the boards (and their part number) internal to the HDx exciter as shown in the
diagram above. When contacting Harris to order board replacements, be sure to have the Order Number and Serial
Table 5-1
Board Assembly and Harris Part Numbers
Assembly #
Description
Harris Part Number
A1
DC Filter
9010207231G
A2
Signal Processor
9010207311T
Dual DAC Module
9010207191
A3
XLR I/O
9010207051G
A4
BNC I/O
9010207041GT
A5
D/A Filter
9010207021
A6
60W PA
9010207101G
A7
PLL Module
9710027003G
A10
Exgine Module
9010207061T
A11
PSU (Power Supply Unit)
7360444000
Front Panel (not shown)
9010207091G
A2A1
Number of the FlexStar HDx-FM ready; to be assured of getting the correct replacement.
5.7.2
Exgine with HAX Board Installation
The following procedure describes the steps necessary to install a Host Audio Extraction (HAX) board and an
Exgine Module.
NOTE:
If you are upgrading your HAX-ready Exgine module by installing a HAX board, you will first
need to remove the Exgine module.
5.7.2.1
!
Remove Top Cover & Front Panel
DANGER:
Disconnect all external cables to HDx Exciter including power cable, and remove it from rack and place on a flat
clean surface
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5.7.2.1.1 Remove Front Panel:
STEP 1
Remove top screws
STEP 2
Remove cover
STEP 3
Remove 4 front side screws
STEP 4
Remove 4 front countersunk screws from bottom
STEP 5
Carefully pull front panel down and lay in front of chassis (See Figure 5-1 on page 5-5)
STEP 6
Disconnect ribbon cable connecting front panel to chassis, leaving the ribbon
connected to the panel
STEP 7
Set panel aside
Battery
Figure 5-1 Top Cover Off with Front Panel Open
5.7.2.2
5/2/12
To Remove Existing Exgine:
STEP 1
Remove 2 screws securing Exgine board on rear panel
STEP 2
Detach the copper power ribbon going to JI on the Signal Processor board by squeezing
the DB15 connector "Handles", and carefully rock the connector apart
STEP 3
Gently place this cable end out of the way
STEP 4
Carefully unplug the SMA connector of W3, W12, W16, & W20 from the D/A Filter
board
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STEP 5
Carefully unplug ribbon W21 from the D/A Filter board
STEP 6
Carefully unplug ribbon W14 from current Exgine board
STEP 7
Carefully remove existing Exgine
5.7.2.3
Assemble Exgine Module / HAX Board Assembly:
STEP 1
Gather parts bags.
STEP 2
Open and verify contents.
STEP 3
Install DB9 connector into rear panel.
STEP 4
Insert screws and washers NOTE: Do NOT use included washer between the female
screwlock and outside of rear panel (these washers may be discarded).
NOTE:
Do not put flat washer under female part of Female Screwlock (outside of chassis). See drawing
below.
STEP 5
Tighten until lock washer flattens.
STEP 6
Install XLR connecter with wires exiting upwards, away from PCB.
STEP 7
Insert screw through lock washer through the panel into the XLR connector body and
secure. Repeat with 2nd screw/washer combination.
STEP 8
Align J1 of HAX daughterboard with J9 of Exgine module, then carefully press the
daughterboard on to Exgine motherboard standoffs; each standoff will snap into
aligned hole securely.
STEP 9
Connect audio cable from XLR to Audio connecter J4, taking care to align key tabs
correctly.
STEP 10 Connect Audio Extraction Remote Control ribbon to blue header on Exgine module J3,
by pressing on and assuring the 2 locks snap into place.
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Figure 5-2 Front View of Completed Assembly
Figure 5-3 Rear View of Completed Assembly
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5.7.2.4
FlexStar™ HDx-FM
Install Exgine Assembly
Carefully install the Exgine/HAX assembly by following the above procedure in reverse.
5.8
Software Upgrade
Changing the Signal Processor (Main uP) software version in the Exciter can easily be performed using the USB
port on the front of the Exciter or an Ethernet cable on the rear of the Exciter. The Exgine can only be updated via
Ethernet.
NOTE:
DO NOT use a USB jump drive that has been formatted with Linux operating system (like in the
DEXSTAR Exciter). It may cause the FlexStar to hang while searching for a file structure. Reformat to Windows before using with the Exciter.
Care must be taken during any upgrade:
•
•
Be sure that the Exgine updates are sent to the Exgine; and Signal_Proc updates are sent to the Signal processor. Updating a component with the wrong file will render the exciter inoperable and require factory service to
repair.
Take care to minimize extraneous traffic during the Exgine/Signal processor update. Consider using a simple
switch or a hub to connect the source PC with the Exciter Link and one of the maintenance Ethernet ports with
no other connections to minimize latency. The Exciter has little tolerance for network delays during this process and will give a browser (404) error if the update data is delayed. If this happens minimize network issues
and try again in a new browser window.
IT IS RECOMMENDED THAT THE FOLLOWING UPDATE ORDER BE OBSERVED:
1. Update the Exgine first
2. Then update the Signal processor
5.8.1
Update Exgine Using Ethernet
This procedure is for the Exgine software update only.
IMPORTANT:
READ THESE INSTRUCTIONS BEFORE ATTEMPTING THE UPDATE
!
STEP 1
Download the Exgine software from the Harris Customer Premier website. The actual
file name will be similar to “exgine_host_230.s19”. This example is version 2.30. The
file may be located on hard drive or USB flash drive.
STEP 2
Connect standard Ethernet cable from exciter’s Exporter Link to LAN or directly to a
PC.
WARNING:
DO NOT USE ETHERNET #1 OR ETHERNET #2. LOADING THE EXGINE SOFTWARE
INTO THESE PORTS WILL REPROGRAM THE SIGNAL PROCESSOR FLASH MEMORY INSTEAD OF THE EXGINE FLASH MEMORY CAUSING THE EXCITER TO NO
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LONGER FUNCTION AND REQUIRING THAT THE EXCITER BE RETURNED TO
HARRIS FOR REPAIR.
STEP 3
Apply power to the Exciter if it is not already running. It is suggested to use a UPS
during this process.
STEP 4
Go to the Serial Setup 2/3 Page on the front panel LCD. Make sure that either Exciter
Link or Ethernet #3 has a valid IP address. When STATIC is selected you must be
using a valid address for your LAN. If DHCP is selected your LAN must serve an IP
address to the exciter. Most installations will use static IP.
STEP 5
Use a PC which is on the same LAN as the Exciter (set PC to static address on same
network as exciter or use DHCP if available). Open a web browser window (i.e.
Internet Explorer) on the PC.
STEP 6
In the address bar of the browser, enter the IP address of the Exciter Link or Ethernet
#3. You should see “HARRIS FlexStar” and “Exgine HD Processor” at the top of the
page.
NOTE:
THE HD SIGNAL WILL BE LOST FOR ABOUT 20 seconds DURING THE REBOOT.
STEP 7
In the box “File to Update:” browse for the “exgine_host_XXX.s19” file from step 1
then select “Submit”. The screen will display “Uploading file…”, then “Module must
be programmed to complete the update”.
STEP 8
Click the “[PROGRAM]” button. This will program the Exgine flash memory and
reboot the application. This programming and restart process takes about 2 minutes
total.
STEP 9
Click “HOME” or close the browser after the reboot is complete.
STEP 10 On the exciter press the “Status” soft key on the touch panel to go to the Exciter Status
page. Then press the “S/W Revs” soft key to display the software revisions. Verify that
the Exgine uP revision is correct.
STEP 11 Return the exciter to normal operation.
5.8.2
Update Signal Processor (Main uP) using USB
This procedure is for the Signal Processor software update only.
IMPORTANT:
READ THESE INSTRUCTIONS BEFORE ATTEMPTING THE UPGRADE
5/2/12
STEP 1
Download the FlexStar Exciter software from the Harris Customer Premier website.
The actual file will have a name similar to “flexstar_ver_5_8.s19”. In this example the
version is 5.8.
STEP 2
Copy the downloaded s19 file to a USB 2.0 flashdrive and name the file “flexstar.s19”.
Exit from your windows explorer and then click the Safely Remove Hardware button
in the PC’s taskbar. Remove the USB flashdrive from the PC’s USB port.
STEP 3
Apply power to the Exciter. It is suggested to use a UPS during this process.
STEP 4
Navigate to the Exciter’s USB Setup page.
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STEP 5
Insert the flashdrive into the USB port on the exciter front panel.
STEP 6
Verify that, after a few moments, the device status is “Connected” and that to the right
of the S/W Upgrade button that it indicates “Ready”.
NOTE:
The exciter will automatically restart near the end of the update process. RF OUTPUT WILL BE
LOST DURING THIS RESTART. Stop now if that will be a problem. The process takes about
20 minutes, and then it will restart. DO NOT interrupt AC power to the exciter or press any buttons during the update process.
STEP 7
Press the S/W Upgrade button. The screen will change to the Software Upgrade from
USB page.
STEP 8
Press the UPGRADE button to begin the update process (or CANCEL to return to the
USB Setup page). The approximately 20 minute process has now begun. It will take
about 10 minutes to load in the entire file from the USB flashdrive. Then the file is
automatically written to the exciter’s internal flash memory. This will take an
additional 10 minutes. When the flash programming is complete the exciter will restart.
THE RF OUTPUT WILL BE LOST DURING THIS RESTART.
STEP 9
After the exciter is running again press the “Status” soft key on the touch panel then
press the “S/W Revs” soft key to display the software revisions. Verify that the Main
uP S/W Revision has been updated.
STEP 10 Unplug the USB flashdrive and store in a safe location.
STEP 11 Return the exciter to normal operation.
5.9
Power Calibration Adjustment
You will need a calibrated external power meter, and a 30 dB attenuator to protect the meter and a 100 watt load for
the Exciter.
1. On the exciter, navigate to the (Setup, More Setup, Power Cal) screen. Follow the on-screen directions to calibrate the Exciter’s main RF output power.
2. Using the up/down arrow buttons on the screen, first set the output power, as read on the external meter, to 50
watts and "Accept." Then using the up/down arrows on the screen, set the output power as read on the external
meter to 1 watt. "Accept."
5.10 Record Your User Settings
Use these screens with the settings blanked out to record your user settings in all the parameter windows. In the
event you restore the factory defaults and you do not have your user settings that were saved on the jump drive, you
can manually enter this information that you have written into the Exciter.
You can also capture your screens as bitmaps using the USB port on the front of the FlexStar HDx-FM Exciter.
These can be stored on one or more computers, CDs, external harddrives, or cloud drives.
STEP 1
Plug a USB flash drive into the port on the front panel.
STEP 2
To verify the USB flash drive is recognized by the HDx exciter, navigate to the USB
Setup page:
• Press Home
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• Press Setup
• Press USB
• Device Status: should read Connected. If it says Removed then the
USB drive is not being recognized by the controller. Repeat with a different jump drive.
STEP 3
Navigate to the screen you wish to capture.
STEP 4
Press the Harris HD Radio logo on the upper left corner of the page. A message box
will open: "Store BMP of this page to USB Flash Drive?"
STEP 5
Press the OK button.
STEP 6
Wait for about 15 - 30 seconds, and the following message box will appear: "Screen
Dump Complete"
STEP 7
Remove the flash drive from the front panel.
STEP 8
Plug flash drive into a computer.
STEP 9
Navigate to the flash drive’s files.
STEP 10 Copy the file called scrndump.bmp to a folder at a location you will remember.
STEP 11 Rename the file to represent the screen you just captured.
Example: InputSetup1-5.bmp to represent Input Setup page 1/5.
STEP 12 While it is still connected to the PC, delete the file called scrndump.bmp from the flash
drive in order to be able to save another screen.
STEP 13 Remove the flash drive from the computer.
STEP 14 Plug the flash drive into the front panel USB port.
STEP 15 Repeat STEP 3 through STEP 14 for every screen you wish to save.
NOTE:
This process will only create a file called "scrndump.bmp". So after you have copied it to a PC—
and you want to save more than one menu page—you will need to repeat the above steps for each
screen. (Having your call letters in the header of each page will help identify the information at a
later date. Do this on the Setup | Display screen and enter your call letters in the page title line.)
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FlexStar™ HDx-FM
Once you have captured all the screen dumps and renamed them on the PC, it is recommended that you copy those
files to another PC or some other offsite storage device.
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6.1
6
Introduction
To place parts orders, track orders online, download service bulletins, technical manuals and software
upgrades visit us online at https://www.premier.harris.com/broadcast/
6.2
Common Service Issues
Below is a listing of the top reasons for calls to the Harris Service Department. Please review this before placing a
call to the Service group. Some of these involve the HDE-100 Exporter (see "6.1 Top Service Issues" on page 6-1
of the Exporter technical manual for details) or the HDI-100 Importer.
NOTE:
6.2.1
PLL Sync
If you experience periodic dropped HD Carriers or drifting Analog Diversity Delay, verify that the PLL Sync
(Home | Setup | More Setup | Page 2/4) setting in the HDx GUI screen is set to EXPORTER, at the very least. When
set to EXPORTER, the HDx uses time frames from the E2X stream to synchronize, and no other clock connections
are required. The INTERNAL setting is never recommended.
If you are able to use some kind of a GPS clocking system, or have the Exporter co-located with the HDx, you
should then be using the EXT 10MHz selection. Using a BNC cable from the 10MHz REFERENCE IN, on the
HDx rear panel, connect to the Exporter’s CLOCK 10MHz output, or to your GPS system’s 10MHz reference
output. This would be the preferred method.
6.2.2
Service Mode & Passwords
It is strongly recommended to change Service Mode (MP1, MP3, MP11, "Dynamic", etc.) settings via the
Importer, if used. This Mode selection is based on your configuration, however, "Dynamic" should always be
checked. And, again, this selection should always be made through the Importer interface, and you will need to resynchronize the exporter upon a service mode change.
NOTE:
Default password to get to System Settings in the Exporter is "1234".
If you are using the VNC application in the Importer to access the Exporter, that VNC password is
"password".
To access the WebAdmin application in the Importer, the password is "admin".
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6.2.3
FlexStar™ HDx-FM
GPS Receiver Issues
If you suspect the Exporter’s (HDE-100) built-in GPS receiver of a malfunction, it may simply need to be reset.
However, this is only done by completely powering OFF the exporter for greater than 10 seconds.
6.2.4
Signal Processing Fault
If 3 or 4 of the following status lines in the Signal Processing Menu, page 3/5, show FAULT, the most likely cause
is a failure of the E2X communication between the Exporter and the HDx exciter (see section "6.3 No
Communication" on page 6-3 for more information).
•
•
•
•
HD Run
HD Buf
DSP Run
EL Run
Possible causes of this connection failure could be many things depending on the path between the HDE-100 and
the HDx. First things to check would be the "Exporter Link" IP Settings in the HDx GUI: Home | Setup | Serial |
Page 4/4.
Under some circumstances, the Exporter Link address in the HDx GUI, can revert to the factory default of
127.0.0.1. If communication has been lost between the exporter and HDx, check this setting to be sure it is set with
your LAN IP addresses. Also, be sure this link mode is configured as Static, not DHCP
Other possibilities, could be the Cat 5/Cat 6 cables have become disconnected, failure of a switch or router, LAN
failure, STL path failure, etc. The final step in troubleshooting would be to revert to factory IP settings and directly
connect the exporter and exciter back-to-back. See "2.5 Quick Start - Bench Test" on page 2-3.
6.2.4.1
UDP vs. TCP
If you are using a unidirectional STL for the E2X stream, the UDP protocol must be used, and the MAC address of
the HDx exciter’s Exporter Link (found in the HDx GUI at Home | Setup | Serial | Page 4/4) must be input to the
Network Configuration screen of the HDE-100 Exporter (see Figure 6-2 on page 6-3)
MAC Address
Figure 6-1
HDx Serial Setup (IP & MAC Address)
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FlexStar™ HDx-FM
Exciter MAC Input
Figure 6-2
Exporter Network Configuration Screen
(Home | System | Network GPS)
Typically the Exciter’s Exporter Link MAC address will need to be input when using UDP. In the above graphic,
TCP is the current selected mode. Using the MAC address in TCP mode is not recommended, nor necessary.
6.3
No Communication
For difficult to resolve connectivity issues with any of the FlexStar devices, consider reverting back to factory
IP settings and directly connect the Exporter and exciter back-to-back. See section "2.2 Quick Start" on page 2-2.
6.3.1
IP Troubleshooting Tools
There are several free IP capture applications which my prove to be useful for determining IP-related malfunctions.
•
•
Wireshark: Go to www.wireshark.org (free)
SoftPerfect Network Protocol Analyzer: Go to www.softperfect.com
6.3.2
Check GUI
Always check the GUI first when ever there is a problem. An extensive amount of information is brought to the
Signal Processing board to drive the GUI. First view the GUI to see if it indicates the problem.
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6.3.3
FlexStar™ HDx-FM
Check Exporter Link
Whether you have connected this unit to the Exporter either through a network, Internet or STL verify the Ethernet
connections. To verify the Ethernet connection is communicating, look to see if the LEDs next to the connection
port are lit. A green LED indicating a valid link should be lit continuous indicating a good connection, the yellow
LED should be flashing to indicate activity on the line, 3 to 4 times per second.
6.3.3.1
HD RUN, HD Buff, EL RUN, DSP RUN Warnings
These warnings can be caused by configuring the Exciter to HD mode and not having a reliable input from the
Exporter via the Ethernet connection. Check that the Exporter Link cable is physically connected, and sending data
by verifying that the Exporter link connection on the rear of the Exciter has an LED illuminated and one blinking to
indicate traffic. NOTE: This does not indicate that it is actually talking to the Exporter, only that it is connected to
the LAN.
See table 6-1 for Exgine HD faults. Also see "3.4.2.3 "Exgine" (page 3/5; 4/5)" on page 3-16 for more information.
Table 6-1
Exgine HD: "OK" and "FAULT" Descriptions
"OK"
"FAULT"
EL RUN
Exporter Link is receiving data from the
exporter.
No data from the exporter, or wrong
MAC entered into the Exporter screen.
DSP RUN
Exgine DSP is digitally modulating the
HD signal.
Exgine DSP is not doing anything.
Two reasons:
1) There is no data to process (Exporter
Link or Internal)
2) There is something wrong with the
DSP HW or SW.
HD BUF
Buffer of modulated HD is being
utilized.
Buffer is empty, check to see if the
Exciter is in "test" mode.
HD RUN
Exgine is sending a signal to the exciter's
digital upconverter. This may be HD or
just an HD test pattern, depending on
the settings for the Exgine.
Exgine is NOT producing any output
signal.
6.3.3.2
Check Firewall
When going through a firewall, sometimes UDP can get through without stoppage. However, if you suspect the
firewall is the problem, ensure that port 8145 is open for the UDP link.
6.3.3.3
Verify IP Address
If you have used DHCP and the connection was made after the Exciter was turned on, restart the Exciter after the
cable is connected. Then check the DHCP address on the Exciter and verify the one entered into the Exporter is the
same as the one on the Exciter serial setup screen.
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6.4
No RF Output
First check the PA power supply on the RF System Status screen, if zero volts see the section labeled "PA Volts
Zero, System Control Fault" below.
If that is not it, check the individual boards inputs/outputs for RF. Removing the fasteners on the front cover, and/or
top panel, to gain access to the inside.
With the spectrum display for the main filter output, or with a spectrum analyzer, verify the PA has RF on the
output, first at the PA output connector at the PA (CAUTION: this is 55 watts). Then check the RF input to the PA,
the input will be +6dBm max. Test points on the PA amplifier are accessible from the top, TP 6 is forward power
and should read 3.7 volts when 50W forward power is present (10 watts should read 3.00 v +/- 0.05v).
6.5
No HD Carriers
The HDx-FM exciter will not generate HD carriers unless one of two following conditions are met; it’s in TEST
mode, or NORMAL mode.
6.5.1
Test mode
The HD carriers can be internally generated for initial testing by making the following parameter selections on the
exciter’s Output Setup page;
•
•
•
6.5.2
Exgine Input: INTERNAL
Exgine output: PATTERN
Normal Operation
•
•
•
6.6
Exgine Input: EXPORTER
Exgine Output: NORMAL
Signal Processor Board LEDs
In addition to voltage indicator LEDs on the signal processor board, there are LEDs to indicate when the
microprocessor resets different functions. Use the table below to decode the LEDs.
Table 6-2
Diagnostic LEDs
Modulator DSP Reset
Exgine Reset
5/2/12
Description
Hardware reset to the Modulator DSP
Hardware reset to the Exgine board
Front Panel Reset
Hardware reset to the Front Panel board,
including the 1/4 VGA
FPGA Reset
Resets the Signal Processing in the FPGA
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Table 6-2
FlexStar™ HDx-FM
Diagnostic LEDs
Description
Ethernet Controller Reset
Resets the Signal Processor Ethernet transceiver
device
LCD Controller Reset
Resets the Signal Processing LCD Controller
device
Remote I/O Reset
Resets the Signal Processing board Remote
Control and Transmit Control (digital and
analog outputs)
FPGA Program
6.7
Commands the FPGA to reconfigure when on
for more than 300ns.
Exgine Board
There are LEDs and test points on the Exgine board. The Exgine board can be removed from the chassis, and
placed on top of the Exciter for bench testing and troubleshooting. Use an insulating layer under any board that you
intend to power up and always use a ground strap on yourself and the Exciter before touching any sensitive boards
or components.
Check the voltages with a digital multimeter and observe the LEDs on the board and compare with the table below.
Diagnostic LEDs LED0 through LED2 should be oscillating, and LED3 should be OFF, LED4 should be ON.
Table 6-3
Test Point
Exgine LEDs and Testpoints
LED
Nominal voltage
TP1
Max. voltage
Gnd Ref
TP164
DS13
5.0
4.75
5.25
TP162
DS11
3.30
3.15
3.46
TP3
DS5
2.50
2.40
2.62
TP21
1.80
1.72
1.88
TP20
1.50
1.43
1.57
TP161
1.40
1.34
1.46
1.25
1.20
1.30
TP2
6.8
Min. voltage
DS1
LCD Touch Screen
The user adjustments are performed form the front touch screen; touch screen calibration, screen saver time-out,
contrast adjustment, time and date on front screen.
In the event that the time and date are lost after the Exciter has had power removed, replace the battery on the Front
Panel board. The supplied battery will last many years as there is no current draw and it’s only used when no power
is on the Exciter.
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6.9
Password Protection
The first time you enter the Display setup screen, the password should be blank, not yet entered into the field. If
you want to lock the setup screens to prevent anyone else adjusting in them, enter your unique password in the
Display Setup screen. Then from most any screen, you can lock the setup screens by pressing the lock icon at the
bottom of the page.
NOTE:
This password should be entered into this field before you lock the setup screens. Failure to do
this will prevent you from unlocking the screens to enter in a password.
In the event that you have lost the password, use "iboc" to gain access.
6.10 Saving Settings
Once good operational settings are obtained, it is recommended to save them off to a USB flashdrive device. Those
settings should also be saved on a PC for redundancy. Saving these user settings DOES NOT save the settings or
MAC addresses on the Serial Setup screens 2/4, 3/4 and 4/4, or the feature key found on the S/W Revisions Status
page. Record those manually in the maintenance section (see "5.10 Record Your User Settings" on page 5-10) for
backup purposes.
NOTE:
Use a dedicated USB jump drive for every unit. DO NOT use a USB jump drive that has been formatted to Linux (like that used in a DexStar Exciter). Inserting a Flashdrive formatted in Linux
can cause the FlexStar Exciter to hang up. Also do not use a USB jump drive from another HDX
Exciter as it will overwrite the files. The FlexStar HDX supports USB 2.0 low speed only.
6.11 Restore Defaults
IMPORTANT:
Pressing this button would be considered as a last operation, if all other troubleshooting processes
have been attempted.
This button on the Exciter Setup screen labeled Restore Defaults will take the entire Exciter, all of its settings,
including the password, back to generic factory parameters. This button will NOT revert back to the same
frequency or settings that it had when shipped to you. It might be used only if during adjustment you get so far out
of normal operational adjustments, or if all troubleshooting processes have been attempted without success.
The next process following "Restore Defaults" would be to restore your settings ("Config #1" through "Config #4"
that should have been saved previously) by using the USB Setup menu.
5/2/12
STEP 1
Insert the USB drive containing the configuration file(s) into front panel USB port.
STEP 2
From the Home screen, press Setup.
STEP 3
Press USB, which will display a page similar to Figure 6-3 below. If there are valid
configuration files stored on this USB drive, there will be a date and time of day
indicating when the configuration file was last saved to the device.
STEP 4
Press the Config # of the desired configuration you wish to make active.
STEP 5
Press Restore and follow the prompts.
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STEP 6
FlexStar™ HDx-FM
IP addresses will need to be manually entered using the Serial Setup menus. See "2.2
Quick Start" on page 2-2, using your settings saved in "5.10 Record Your User
Settings" on page 5-10.
Figure 6-3 USB Setup Screen
6.12 Noise, Tone or Loss of Audio
If an FM receiver is locking on to the carrier, however there is white noise or tone being broadcast and that is not
the audio into the system, check to make sure the FM test patterns are not turned on.
If the receiver when in HD mode has silence, and that is not what is being input to the system, ensure the HD
carriers are being transmitted. If they are, then ensure the HD test patterns are not turned on.
6.13 Signal Processing Status Errors
The table below lists errors associated with the Signal Processor adaptive algorithms, keep in mind not all errors
are critical, some errors can show up during one pass of the algorithm an not in the next. Of course if an error is
consistently showing with a relatively high frequency it should be resolved since it will prevent the pre-correction
to operate with the desired rate and it could be an indication of other problems.
This error number will appear on the NonLin FM+HD Status: row of page 2/5 of the Signal Processing Status
screens. See Error #256, circled in GUI screen example below.
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Table 6-4
Signal Processing Status Errors
Error
Meaning
Explanation
1
FPGA SRMC
FIFO WRITE
READY
The FPGA FIFO in the SRMC never became
ready for WRITE. No samples were taken by
the DSP
Hardware problem
3
FPGA SRMC
WRITE PAGE
NEVER BUSY
The page access control register in the FPGA
never became busy after a command to do so.
No samples were taken by the DSP
Hardware problem
4
FPGA SRMC
PAGE NEVER
DONE
after going to busy never indicated it was
done. No samples were taken by the DSP
Hardware problem
8
FPGA SRMC
FIFO READ
READY
The FPGA FIFO in the SRMC never became
ready for READ. No samples were taken by
the DSP. No samples were taken by the DSP
Hardware problem
9
FPGA SRMC
READ PAGE
NEVER BUSY
never became busy for READ after a
command to do so. No samples were taken by
the DSP
Hardware problem
10
FPGA SRMC
READ PAGE
NEVER DONE
after going to busy never indicated it was
done. No samples were taken by the DSP
Hardware problem
11
After a command has been issued to the
SAMPLE NEVER
FPGA to gather samples it never indicated to
FINISH
finish the process.
Hardware problem
13
The FPGA srmc sample control never went to
SAMPLE NEVER
a busy state after a command to gather
BUSY
samples.
Hardware problem
14
Before the DSP can access the SRMC sample
control in the FPGA it has to wait for it to be
finish with previous access (for instance from
the micro controller ) if the srmc never finish
previous access the DSP has to quit waiting
until a another set of samples is requested
Excluding a handshake problem
between the micro and DSP the
most probable cause is a hardware
problem
On each request of samples by the DSP it
requires from the micro the setting of the
feedback multiplexer to the specific feedback
path. Either the PA output or the transmitter’s
FEEDBACK
filter output. The micro switches the
SAMPLE NEVER multiplexer and sets the correct attenuation to
SET
the sample and returns a handshake indication
to the DSP indicating samples are ready to be
taken. If after a period of 3 second the
handshake ready bit has not been set the DSP
quits waiting without taking samples.
- Excluding a handshake problem
between the micro and DSP the
most probable causes are either
Insufficient or too much feedback
level in the particular sample port.
This prevents the micro of finding
the correct attenuation gain for the
feedback sample path
consequently it never sends a
handshake indication to the DSP
for it to take samples.
32
5/2/12
SAMPLE
ALWAYS BUSY
Typical Causes
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Table 6-4
Error
256
FlexStar™ HDx-FM
Signal Processing Status Errors
Meaning
Explanation
The set of samples taken from the Feedback
FEEDBACK TOO
has insufficient energy to perform a reliable
LOW
estimation. Estimation is aborted
Typical Causes
- Insufficient feedback.
- Presence of an interference
signal with to high energy in the
feedback path.
SOLVER ERROR
NL
In the estimation of the pre-correction
parameters the algorithm found indications of
severe numerical precision errors that could
affect the results. No reliable solution will be
rendered under this circumstances hence the
estimation aborts and the pre-correction
parameters are discarded
- System is severely overparameterized. Reduce the
number of parameters used in the
estimation
DELAY ERROR
During the estimation of the delay from the
reference signal of the exciter to the feedback
signal this is found to be beyond a safe
window. Estimation is aborted.
- Incorrect signal in the feedback
sample to the exciter.
259
CORRELATION
ERROR
During the estimation of the correlation
between the reference and feedback signals of
the exciter this is found to be beyond below a
safe window. Estimation is aborted.
- Incorrect signal in the feedback
path.
- Too high of an interference in the
feedback path
- Exciter output is off frequency
260
UNSUPPORTED
SAMPLE RATE
The DSP has no knowledge of the sample rate
used by the micro
- Handshake problem between the
DSP and micro.
261
Once the pre-correction coefficients have
been estimated, the DSP expects their values
to be in a certain range. If this is not the case
even when the coefficients could in theory
minimize the error of the system (or preCOEFFICIENT
correct the transmitter), it is likely that
OUT OF BOUND because of their magnitude the real hardware
in the FPGA - that has to implement the
corrector - could incur severe rounding errors.
The DSP hence, as a precautionary measure,
discards the coefficient without updating the
pre-corrector.
262
There is not enough modulation level in the
IBOC (amplitude modulation of the total
output signal) to perform a reliable estimation
of the AM2AM characteristics of the
amplifier.
257
258
1024
6-10
IBOC LEVEL
TOO LOW
At least one of the corrector coefficients can
not be scale properly to fit in the FPGA
IMPLEMENTABLE
hardware.
COEFF NOT
- The most likely cause is
incorrect (too high) a number of
coefficients for the estimation.
- A spurious condition in the
feedback.
IBOC modulation has not started
or is failed.
This error is more common on the
linear estimation and can be
caused by too many or too few
coefficients. It’s not critical and its
occurrence every so often should
not be a cause of alarm.
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7
7.1
Table 7-1
Table 7-2
Table 7-3
Table 7-4
Table 7-5
Table 7-6
Table 7-7
Table 7-8
Table 7-9
Table 7-10
Table 7-11
Table 7-12
Table 7-13
Table 7-14
Table 7-15
5/2/12
Replaceable Parts List
FLEXSTAR FM HD EXCITER - FMHD22 - - - - - - - - - PWA, D/A FILTER - - - - - - - - - - - - - - - - - - - - PWA, DUAL DAC MODULE - - - - - - - - - - - - - - - PWA, DUAL DAC MODULE, SMT - - - - - - - - - - - *PWA, EXGINE MODULE (5/6 ROHS) - - - - - - - - - - PWA, EXGINE MODULE SMT - - - - - - - - - - - - - PWA, SIGNAL PROCESSOR (5/6 ROHS) - - - - - - - - - BASIC FLEXSTAR EXCITER - - - - - - - - - - - - - - PWA, BNC I/O - - - - - - - - - - - - - - - - - - - - - PWA, XLR I/O (BOARD IS MARKED 95-XLR-IO REV 2) PWA, FRONT PANEL - - - - - - - - - - - - - - - - - - PWA, 60W PA- - - - - - - - - - - - - - - - - - - - - - PWA, DC FILTER - - - - - - - - - - - - - - - - - - - - MODULE, PLL - - - - - - - - - - - - - - - - - - - - - PWA, PLL, TESTED - - - - - - - - - - - - - - - - - - -
-
995 0015 001 (J)
9010207021G (A)
9010207191G (A)
9010207192G (A1)
901 0207 261 (B)
901 0207 262 (B)
901 0207 311 (D)
9950008001G (N)
9010207041G (B)
9010207051G (C)
9010207091G (B)
9010207101G (H)
9010207231G (A--)
9710027003G (B)
9010207031GT (A)
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7-2
7-2
7-2
7-2
7-3
7-3
7-6
7-7
7-8
7-9
7-9
7-9
7-10
7-10
7-10
7-1
FlexStar™ HDx-FM
Table 7-1 FLEXSTAR FM HD EXCITER - FMHD22 - 995 0015 001 (J)
Harris PN
Description
772 0101 006 HDLR, FLEXSTAR
817 2311 001 DWG, FAMILY TREE, FLEXSTAR
843 5580 006 WIRING DIAGRAM FLEXSTAR EXCITER
9010207021G PWA, D/A FILTER
9010207191G PWA, DUAL DAC MODULE
901 0207 261 *PWA, EXGINE MODULE (5/6 ROHS)
901 0207 311 PWA, SIGNAL PROCESSOR (5/6 ROHS)
952 9239 011 W16 COAX, OPTIONAL DUAL D/A MODULE
952 9239 015 W14 RIBBON CABLE
9950008001G BASIC FLEXSTAR EXCITER
9950010001WIWI, FLEXSTAR, FM 11, 12, 21, & 22
Qty UM
1 EA
0 DWG
0 DWG
1 EA
1 EA
1 EA
1 EA
1 EA
1 EA
1 EA
0 DWG
Reference Designators
A5
A2 A1
A10
Table 7-2 PWA, D/A FILTER - 9010207021G (A)
Harris PN
358 3383 000
408 0393 000
492 0867 000
Description
JUMPER, 0.1" LG, 0.125" H
SHIELD, RF, 'MULTI-ZONE', PCB MT
IND, HORIZ, 397NH 5% (6X10MM)
Qty UM
1 EA
2 EA
8 EA
610 0877 000
610 1402 024
620 2930 000
626 0009 000
801 0207 020
801 0207 021
9010207022G
943 5580 018
943 5580 019
952 9239 018
HDR, 2C VERT 1ROW UNSHR
*HDR (FFC), 24C 2ROW RT ANG
RECEPTACLE RT ANGLE BNC
JACK, SMB, PCB MT, RA
SPEC, D/A FILTER
SCH, D/A FILTER
PWA, D/A FILTER SMT
INDUCTOR
INDUCTOR
ASSY, CABLES COAX, DA FILTER BOARD
1 EA
1 EA
1 EA
4 EA
0 DWG
0 DWG
1 EA
4 EA
4 EA
1 EA
Harris PN
620 0700 000
801 0207 191
9010207192G
Description
JACK RECP, SMB PCB MT VERTICAL
SCH, DAC MODULE
PWA, DUAL DAC MODULE, SMT
JP1
Z1 Z2
L20 L21 L22 L23 L32 L33 L34
L35
J7
J6
J4
J1 J2 J3 J5
L16 L18 L28 L30
L17 L19 L29 L31
Table 7-3 PWA, DUAL DAC MODULE - 9010207191G (A)
Table 7-4
Qty UM
3 EA
0 DWG
1 EA
PWA, DUAL DAC MODULE, SMT - 9010207192G (A1)
Harris PN
Description
000 0000 010 B/M NOTE:
Qty UM
24 DWG
383 0413 000
383 0438 000
383 0492 000
383 0669 000
383 0815 000
383 0819 000
393 0063 000
478 0437 000
478 0453 000
478 0454 000
496 0058 000
496 0101 101
1 EA
2 EA
2 EA
1 EA
2 EA
2 EA
1 EA
2 EA
2 EA
2 EA
7 EA
12 EA
IC, JPS-2-900
IC, SN65LVDS9638
IC, ADC-10-4
IC, 74LVC1G08
IC, AD9786 (TQFP-80)
IC, LT5534
ESD
EEPROM (SPI), 25LC040A ESD
XFMR, RF 20-1200MHZ SMT
XFMR, RF, 1:1, ETC1-1T-2
XFMR, RF, 1:1 RATIO, SMT
IND CHIP 10UH 10%
IND, PWR 10UH 20% 5MM SMT
515 0136 401 *CAP 0.01UF 0805 X7R 100V 10%
7-2
J4 J5 J6
12 EA
R13 R15 R17 R24 R25 R26 R27
R28 R29 R30 R31 R32 R33 R35
R37 R38 R39 R40 R41 R42 R43
R44 R45 R46
U4
U7 U8
DC1 DC2
U9
U5 U6
U2 U3
U1
T3 T4
T5 T6
T1 T2
L1 L2 L3 L15 L16 L18 L19
L4 L5 L6 L7 L8 L9 L10 L11 L12
L13 L14 L17
C6 C9 C15 C18 C20 C24 C27 C30
C34 C44 C62 C65
888-2570-001
5/2/12
FlexStar™ HDx-FM
515 0136 501 *CAP 0.1UF 0805 X7R 50V 10%
12 EA
C3 C10 C16 C17 C19 C23 C28
C29 C33 C41 C50 C74
C14
C2 C5 C8 C21 C25 C31 C36 C52
C54 C55 C56 C57 C63 C66 C67
C68 C69 C78 C79 C82 C83 C86
C88 C89 C93 C95 C96 C99 C100
C103 C104
C1 C4 C7 C11 C12 C13 C22 C26
C32 C35 C53 C58 C59 C60 C61
C64 C70 C71 C72 C73 C75 C76
C77 C80 C81 C84 C85 C87 C90
C92 C94 C97 C98 C101 C102
C105
C37 C38 C39 C40 C42 C43 C45
C46 C47 C48 C49 C51 C91 C106
R8 R9 R18 R19 R20 R21
R52
R12 R16 R22 R23
R7 R34 R36 R48 R49 R50 R51
R11 R14
R5 R6
R1 R2 R3 R4 R10 R47
J1 J2 J3
515 0136 601 CAP 1UF 0805 X7R 16V 10%
515 0180 401 CAP 0.01UF 0603 X7R 50V 10%
1 EA
31 EA
515 0180 501 CAP 0.1UF 50V 10% X7R 0603
36 EA
526 0392 000 CAP, 330UF 10V 20% SMT 0.28
14 EA
545 0331 118
545 0331 301
545 0331 308
545 0331 401
545 0331 407
545 0331 601
545 0331 999
610 1369 004
801 0207 191
8010207193G
RES 51.1 OHM 1% 1/10W 0603
RES 1K OHM 1% 1/10W 0603
RES 2K OHM 1% 1/10W 0603
RES 10K OHM 1% 1/10W 0603
RES 18.2K OHM 1% 1/10W 0603
RES 1MEG OHM 1% 1/10W 0603
RES 0 OHM JUMPER 0603
PLUG, 80C 2 ROW VERTICAL
SCH, DAC MODULE
PWB, DAC MODULE
6 EA
1 EA
4 EA
7 EA
2 EA
2 EA
6 EA
3 EA
0 DWG
1 EA
Harris PN
302 0364 000
324 0281 000
357 0157 009
410 0546 000
516 0054 000
610 0747 000
610 1334 000
610 1402 080
610 1482 000
612 2493 000
646 2110 000
778-225-010
801 0207 060
801 0207 261
861 1127 121
901 0207 262
9306-0014
943 5580 038
Description
Qty UM
SCREW, FHMS 4-40 X 3/16 SST
2 EA
1/MTG1 1/MTG2
NUT, CAPTIVE 4-40
2 EA
1/MTG1 1/MTG2
HOLE PLUG, 9C D-SUB NYLON
1 EA
CB SUPPORT, LOCKING, 7/16" SPACER
4 EA
MTG3 MTG4 MTG5 MTG6
CAP, DISC 0.001UF 1KV 10% Z5U
4 EA
C5 C6 C9 C10
1 EA
J3
HDR, 3C VERT 1ROW 1-WALL
2 EA
J6 J7
1 EA
J2
JACK ASSY, STACKED RJ-45
1 EA
J1
HDR, 20C 2ROW PCB MNT 0.05 PITCH
1 EA
J9
BARCODE, SN_ITEM_REV
0 EA
HOLE PLUG, 0.875'' DIA BLACK NYLON
1 EA
SPEC, EXCITER ENGINE
0 DWG
SCH, EXGINE MODULE
0 DWG
EXGINE HOST CONTROLLER APP, DSP APP, AND TEST PATTERN.0 DWG
PWA, EXGINE MODULE SMT
1 EA
CONN HDR,2X7 POS .10CTRS
1 EA
J8
PLATE, MOUNTING- EXGINE, FLEXSTAR
1 EA
(KIT) 1/MTG1 1/MTG2
Table 7-5 *PWA, EXGINE MODULE (5/6 ROHS) - 901 0207 261 (B)
Table 7-6
PWA, EXGINE MODULE SMT - 901 0207 262 (B)
Harris PN
Description
000 0000 010 B/M NOTE:
Qty UM
14 DWG
000 0000 011
383 0277 001
383 0389 000
383 0391 000
383 0398 000
383 0548 000
0 DWG
1 EA
1 EA
1 EA
2 EA
1 EA
5/2/12
B/M NOTE: (SPECIAL POP)
IC LM4040CIM3-4.1
ESD
IC, LMC6482
IC, RS232 2RCVR/2DRVR (SOIC-16)
IC, 74LVC16245 ESD
IC, TLV2548 ESD
J4 J5 R80 R96 R146 R147 R152
R196 R207 R221 R227 R231 R238
R248
#R240 #R241 #R242 #R243
CR2
U15
U38
U28 U29
U12
888-2570-001
7-3
FlexStar™ HDx-FM
383 0564 000
383 0636 000
383 0790 000
383 0796 000
383 0813 000
383 0814 000
383 0822 000
383 0823 000
383 0831 000
383 0832 000
383 0853 000
383 0856 000
383 0879 000
385 0012 000
387 0027 000
389 0033 000
389 0034 000
IC, 74LVTH16374
ESD
<*>IC, 74LCT2524
IC, TPS62040
IC, BCM5222KPF
ESD
IC, TPS73118
ESD
IC, TPS3307-25D
ESD
IC, 74LV273 (SSOP-20)
IC, 74LVC1G125
IC, TPS54315PWP ESD
IC, TPS54316PWP ESD
IC, TPS54372 ESD
IC, CY25560SXCT
ESD
IC NC7SZU04
ESD
*DIODE, SCHOTTKY MBR0520
DIODE ARRAY, TVS 5V 300W (SOT-23-6)
LED, RED, 1.0MM RECT 0603
ESD
LED, GRN, 1.0MM RECT 0603 ESD
2 EA
1 EA
2 EA
1 EA
1 EA
1 EA
1 EA
3 EA
1 EA
1 EA
1 EA
1 EA
2 EA
2 EA
2 EA
5 EA
8 EA
393 0092 000
393 0105 000
393 0106 001
393 0109 000
393 0111 001
393 0119 000
393 0120 001
415 0011 000
EEPROM, AT25128A (SOIC-8)
SDRAM, MT48LC4M32B2
*IC, TMS32C6415
IC, SDRAM MT46V16M16
*FLASH, 28F128J3D (BGA-64) ESD
EEPROM, 93LC66
ESD
*IC, MCF5475ZP266
BEAD, FERRITE CHIP SMT 0805
2 EA
4 EA
1 EA
2 EA
2 EA
1 EA
1 EA
9 EA
444 3069 000
445 0039 000
445 0040 000
478 0452 000
484 0468 000
496 0182 000
496 0183 000
515 0179 101
515 0180 201
OSC, TTL CLOCK, 25MHZ, SMT
*XO, 50MHZ 100PPM (7X5MM)
XO, 33MHZ 100PPM (7X5MM)
XFMR, 10/100BASE-T, 1:1 TX/RX
FILTER, T-TYPE FERRITE EMI,SMT
IND, 6.2UH 1.8 AMP 30%
IND, 4.7UH 5.5 AMP 20%
CAP 10PF 0603 C0G 50V 5%
CAP 100PF 0603 X7R 50V 10%
1 EA
1 EA
1 EA
2 EA
1 EA
2 EA
3 EA
1 EA
15 EA
515 0180 301 CAP 1000PF 0603 X7R 50V 10%
48 EA
515 0180 309 CAP 2200PF 0603 X7R 50V 10%
515 0180 401 CAP 0.01UF 0603 X7R 50V 10%
3 EA
17 EA
515 0180 417 CAP 0.047UF 50V 10% X7R 0603
515 0180 501 CAP 0.1UF 50V 10% X7R 0603
3 EA
193 EA
7-4
U20 U21
U18
U9 U23
U5
U7
U13
U10
U8 U36 U37
U4
U35
U3
U19
U14 U500
CR1 CR3
CR4 CR5
DS1 DS8 DS9 DS10 DS12
DS2 DS3 DS4 DS5 DS6 DS7 DS11
DS13
U11 U34
U30 U31 U32 U33
U24
U1 U2
U25 U26
U27
U6
RFC1 RFC2 RFC3 RFC4 RFC5
RFC6 RFC7 RFC8 RFC9
U16
U22
U17
T1 T2
FL1
L3 L4
L1 L2 L5
C500
C3 C118 C143 C145 C147 C158
C159 C164 C169 C170 C182 C184
C186 C200 C211
C14 C39 C106 C108 C111 C113
C114 C115 C116 C119 C121 C124
C125 C132 C133 C138 C139 C141
C144 C146 C149 C151 C155 C162
C163 C165 C171 C172 C173 C177
C180 C183 C185 C188 C198 C199
C201 C206 C207 C208 C209 C210
C316 C318 C320 C322 C324 C326
C1 C83 C93
C25 C44 C122 C127 C128 C129
C130 C136 C137 C140 C152 C154
C156 C167 C176 C178 C190
C94 C135 C306
C2 C13 C18 C22 C26 C32 C36
C37 C40 C41 C42 C43 C45 C48
C53 C55 C56 C57 C58 C64 C65
C66 C67 C68 C69 C70 C71 C72
C73 C74 C75 C76 C77 C78 C79
C80 C81 C82 C84 C85 C86 C87
C88 C89 C90 C91 C92 C95 C96
C97 C98 C99 C100 C101 C102
C103 C104 C105 C107 C109 C110
C112 C117 C120 C123 C126 C131
888-2570-001
5/2/12
FlexStar™ HDx-FM
515 0189 000 CAP 22UF 1206 X5R 6.3V 20%
28 EA
515 0192 601
515 0193 000
515 0194 000
517 0057 000
541 0002 109
CAP 1UF 0603 X5R 16V 10%
CAP 100UF 1210 6.3V X5R 20%
*CAP 10UF 16V 20% 1210 X5R
CAP, 470UF 4.0V 20% SMT
RES NTWK 22 OHM 0402X4 ISO
7 EA
4 EA
4 EA
2 EA
35 EA
541 0002 115 RES NTWK 39 OHM 0402X4 ISO
16 EA
541 0002 117 RES NTWK 47 OHM 0402X4 ISO
21 EA
541 0002 301 RES NTWK 1K OHM 0402X4 ISO
541 0002 317 RES NTWK 4.7K OHM 0402X4 ISO
1 EA
15 EA
541 0002 323 RES NTWK 8.2K OHM 0402X4 ISO
11 EA
545 0331 009 RES 2.21 OHM 1% 1/10W 0603
545 0331 101 RES 10 OHM 1% 1/10W 0603
545 0331 109 RES 22.1 OHM 1% 1/10W 0603
1 EA
2 EA
19 EA
545 0331 125 RES 49.9 OHM 1% 1/10W 0603
24 EA
545 0331 201 RES 100 OHM 1% 1/10W 0603
9 EA
545 0331 212 RES 301 OHM 1% 1/10W 0603
545 0331 213 RES 332 OHM 1% 1/10W 0603
545 0331 217 RES 475 OHM 1% 1/10W 0603
6 EA
2 EA
1 EA
5/2/12
C134 C142 C148 C150 C157 C160
C161 C168 C174 C175 C179 C181
C187 C189 C191 C192 C193 C194
C195 C196 C197 C202 C203 C204
C205 C212 C213 C214 C215 C216
C217 C218 C219 C220 C221 C222
C223 C224 C227 C228 C229 C230
C231 C232 C233 C234 C235 C236
C237 C238 C239 C240 C241 C242
C243 C244 C246 C247 C248 C249
C250 C251 C252 C254 C255 C256
C257 C258 C259 C260 C261 C262
C263 C264 C265 C266 C267 C272
C273 C274 C275 C276 C277 C278
C279 C280 C281 C282 C283 C284
C285 C286 C287 C288 C289 C290
C291 C292 C293 C294 C295 C296
C297 C298 C299 C300 C301 C302
C303 C305 C307 C308 C309 C310
C311 C312 C313 C314 C315 C317
C319 C321 C323 C325 C327 C501
C19 C21 C24 C28 C29 C30 C31
C33 C34 C38 C46 C47 C49 C50
C51 C52 C60 C61 C62 C63 C225
C226 C245 C253 C268 C269 C270
C271
C16 C17 C20 C23 C27 C153 C166
C4 C8 C11 C304
C7 C12 C35 C59
C15 C54
R25 R26 R27 R28 R30 R31 R32
R33 R34 R36 R39 R49 R50 R51
R53 R54 R55 R56 R60 R61 R63
R66 R67 R68 R71 R109 R120
R126 R128 R134 R141 R142 R143
R144 R209
R121 R122 R123 R124 R125 R127
R129 R130 R131 R132 R133 R135
R136 R137 R138 R139
R1 R2 R3 R4 R5 R6 R7 R10 R11
R12 R13 R14 R15 R16 R17 R18
R19 R22 R23 R316 R317
R48
R24 R29 R38 R57 R58 R59 R64
R65 R70 R73 R74 R75 R77 R78
R79
R88 R91 R104 R105 R107 R108
R110 R116 R118 R149 R153
R180
R210 R212
R76 R81 R83 R89 R90 R94 R95
R98 R101 R140 R211 R216 R219
R232 R249 R500 R501 R502 R504
R163 R164 R167 R168 R169 R170
R171 R172 R175 R176 R178 R179
R181 R182 R183 R184 R186 R187
R188 R189 R190 R191 R192 R193
R21 R52 R84 R87 R92 R93 R160
R165 R218
R99 R100 R102 R103 R214 R226
R185 R205
R8
888-2570-001
7-5
FlexStar™ HDx-FM
545 0331 222 RES 750 OHM 1% 1/10W 0603
545 0331 301 RES 1K OHM 1% 1/10W 0603
1 EA
26 EA
545 0331 304
545 0331 306
545 0331 308
545 0331 317
545 0331 401
RES 1.3K OHM 1% 1/10W 0603
RES 1.62K OHM 1% 1/10W 0603
RES 2K OHM 1% 1/10W 0603
RES 4.75K OHM 1% 1/10W 0603
RES 10K OHM 1% 1/10W 0603
2 EA
1 EA
1 EA
4 EA
9 EA
545 0331 402
545 0331 405
545 0331 406
545 0331 408
545 0331 999
RES 11K OHM 1% 1/10W 0603
RES 15K OHM 1% 1/10W 0603
RES 16.2K OHM 1% 1/10W 0603
RES 20K OHM 1% 1/10W 0603
RES 0 OHM JUMPER 0603
1 EA
1 EA
1 EA
6 EA
23 EA
545 0358 000
545 0359 000
603 0004 000
604 1163 000
610 1329 000
RES 10K OHM 0.10% 1/10W 0603
RES 18K OHM 0.10% 1/10W 0603
DIPSWITCH, 8-SPST SMT-16
SW, PB MOM SPST-NO TACT (SMT)
TEST POINT, TRAPZD-LOOP, SMT
5 EA
1 EA
1 EA
1 EA
8 EA
646 2110 000
801 0207 060
801 0207 261
8010207263G
SPEC, EXCITER ENGINE
SCH, EXGINE MODULE
PWB, EXGINE MODULE
0 EA
0 DWG
0 DWG
1 EA
Harris PN
000 0000 010
086 0001 002
086 0001 010
302 0106 000
302 0441 000
304 0174 000
310 0012 000
314 0005 000
314 0014 000
357 0037 000
357 0059 000
358 3789 000
358 3817 001
408 0353 000
408 0354 000
408 0362 000
408 0379 000
409 0001 000
Description
B/M NOTE:
*ADHESIVE, THREADLOCK 242
*SEALANT, GLYPTOL, RED
SCR, 6-32 X 3/8
SCREW, SHMS 4-40 X 3/8 SST
NUT, JAM, BRASS 1/2-28
WASHER, FLAT #6 SST (ANSI NARROW)
LOCKWASHER, SPLIT #6 SST (ANSI)
WASHER, INT LOCK 1/2
SCREW 6-32 X .25 BHMS
NUT, HEX 6-32
STANDOFF, HEX 6-32 X 5/16 M/F
JACKSCREW, 4-40 FEMALE HEX
GASKET, EMI SHIELD DSUB 9C
RF SHIELD, 'SINGLE-ZONE', PCB MT
PUSH SPACER, TEARDROP
Qty UM
2 DWG
0 EA
0 QT
1 EA
2 EA
2 EA
1 EA
1 EA
2 EA
2 EA
2 EA
2 EA
14 EA
4 EA
1 EA
2 EA
1 EA
6 EA
516 0054 000
610 0747 000
610 0787 000
610 0877 000
610 1278 000
610 1279 000
610 1287 000
CAP, DISC 0.001UF 1KV 10% Z5U
<*>HDR, 80C 2ROW VERTICAL (SYS 50)
4 EA
1 EA
1 EA
1 EA
1 EA
2 EA
1 EA
R244
R20 R35 R145 R148 R150 R151
R154 R155 R156 R157 R158 R159
R177 R195 R217 R220 R222 R223
R224 R233 R234 R235 R237 R245
R246 R583
R85 R203
R247
R215
R62 R69 R82 R97
R37 R106 R162 R225 R228 R229
R230 R236 R239
R9
R161
R86
R111 R112 R115 R117 R119 R213
R40 R41 R42 R43 R44 R45 R46
R47 R194 R197 R198 R199 R200
R201 R202 R204 R206 R208 R240
R241 R242 R243 R503
R72 R113 R166 R173 R174
R114
S2
S1
TP1 TP2 TP3 TP20 TP21 TP161
TP162 TP164
Table 7-7 PWA, SIGNAL PROCESSOR (5/6 ROHS) - 901 0207 311 (D)
7-6
J23 J24
1/MTG9
2/J1
2/J11
1/MTG9
1/MTG9
2/J11
MTG3 MTG4
MTG3 MTG4
MTG3 MTG4
2/J12 4/J8 4/J9 4/J13
2/J8 2/J9
1/J12
2/J13
Z1
MTG1 MTG2 MTG5 MTG6
MTG7 MTG8
C291 C292 C293 C294
J17
J25
JP1
J14
J2 J3
J4
888-2570-001
5/2/12
FlexStar™ HDx-FM
610 1401 024
610 1402 050
610 1434 002
610 1482 000
610 1585 014
612 1184 000
612 2175 002
612 2243 009
612 2243 025
612 2254 000
620 0700 000
626 0005 000
646 2110 000
801 0207 010
801 0207 311
861 1127 131
881 0207 011
901 0207 312
943 5552 015
HDR, 24C 2ROW VERTICAL (SYS 50)
*PLUG D RT ANG 15C MET SHELL
JACK ASSY, STACKED RJ-45
HDR, 14C 2ROW VERTICAL
JUMPER SHUNT, 2C, 0.1'' PITCH
*RECP D RT ANG 15C MET SHELL
RECP/RECP, D, 9C/9C, METAL
RECP/RECP, D, 25C/25C, METAL
DSUB LATCHING BLOCKS KIT, 2 IN KIT
RECP, BNC, STACKED, THRU-PANEL, 50 OHM
SPEC, SIGNAL PROCESSOR
SCH, SIGNAL PROCESSOR
S/W F/W, EXCITER SIGNAL PROCESSOR
TP, SIGNAL PROCESSOR
PWA, SIGNAL PROCESSOR SMT
ANGLE, SMPTE MTG
Harris PN
250 0597 000
250 0671 000
300 1579 000
302 0053 000
302 0361 000
302 0364 000
302 0374 000
302 0400 000
302 0780 000
302 0793 000
303 4104 008
304 0023 000
304 0087 000
304 0174 000
306 0006 000
306 0016 000
306 0018 000
310 0003 000
310 0038 000
312 0007 000
312 0049 000
314 0003 000
314 0005 000
314 0006 000
314 0014 000
314 0019 000
346 0711 000
350 0037 000
350 0044 000
356 0004 000
358 1024 000
358 3197 000
398 0552 000
408 0368 000
410 0478 000
424 0001 000
Description
CABLE, FFC 18C 0.5MM 3" LG
CORD, AC, 3C, NEMA/IEC PLUG RT ANGLE
SCREW, PHMS 10-32 X 3/4 BRASS
SCREW, PHMS 4-40 X 5/16 SST
SCR, 6-32 X 2-1/4
SCREW, FHMS 4-40 X 3/16 SST
SCR, 6-32 X 3/8
SCR, 8-32 X 1/2
SCREW, PHMS, 6-32 X 3/8
SCREW, PPHMS SEMS, 6-32 X 3/4
SCREW, PHMS M4-0.7 X 8 SST
NUT, HEX 10-32
NUT, HEX 4-40
NUT, JAM, BRASS 1/2-28
NUT, HEX 10-32 SST
LOCKNUT, HEX KEP 6-32 SST
LOCKNUT, HEX KEP 10-32 SST
WASHER, FLAT #6 SST (ANSI REGULAR)
WASHER, INT LOCK 10
LOCKWASHER, SPLIT #10 PH-BRZ (ANSI)
WASHER, INT LOCK 1/2
WASHER, INT-EXT LOCK 10
CARD GUIDE, 6"LG, GROUNDED
RIVET POP .125X.265
RIVET 0.156 DIA, DOME HEAD, OPEN END
CABLE CLAMP, NYLON 0.250" DIA
CABLE TIE MOUNT, 4-WAY
SLIDES 10" PAIR
FUSE, CART 5X20MM 10A SLOW
GASKET, EMI SHIELDING, 1.0MM X 3.0MM
STANDOFF HEX 6-32X1/2 M/F
GROMMET 0.375 GROOVE DIA
2 EA
1 EA
1 EA
1 EA
1 EA
1 EA
1 EA
2 EA
1 EA
1 EA
2 EA
1 EA
0 EA
0 DWG
0 DWG
0 DWG
0 DWG
1 EA
1 EA
J6 J7
J5
J1
J15
J20
#JP1
J12
J8 J9
J13
1/J1
J10 J22
J11
MTG9
Table 7-8 BASIC FLEXSTAR EXCITER - 9950008001G (N)
5/2/12
Qty UM
1 EA
1 EA
1 EA
10 EA
4 EA
20 EA
7 EA
4 EA
21 EA
2 EA
4 EA
2 EA
2 EA
6 EA
3 EA
14 EA
6 EA
12 EA
4 EA
1 EA
1 EA
12 EA
2 EA
4 EA
6 EA
1 EA
10 EA
11 EA
2 EA
2 EA
1 EA
1 PR
2 EA
1 FT
2 EA
1 EA
FL1F1,FL1F2
888-2570-001
7-7
FlexStar™ HDx-FM
424 0004 000
430 0192 000
430 0313 000
430 0321 000
448 1069 000
609 0003 000
610 1513 000
612 1266 000
646 0665 000
647 0005 000
732 0514 000
736 0444 000
746 0324 000
9010207041G
9010207051G
9010207091G
9010207101G
9010207231G
917 2256 108
917 2435 245
917 2435 246
943 5580 028
943 5580 030
943 5580 031
943 5580 032
943 5580 034
943 5580 035
943 5580 036
943 5580 037
943 5580 073
943 5580 074
943 5580 084
952 9239 001
9710027003G
988 2570 001
GROMMET 0.625 GROOVE DIA
1 EA
FAN GUARD, 120MM WIRE-FORM
1 EA
FAN, 12V 110CFM 119MM SQ
1 EA
B1
FILTER ASSY, AIR 120MM FAN
1 EA
HANDLE PULL
2 EA
FILTER, RFI POWER ENTRY, IEC
1 EA
FL1
PLUG, MALE, XLR 5C AUDIO CORD
1 EA
#A3J1
HOUSING 4 COND 22AWG
1 EA
#B1
LABEL, INSPECTION
1 EA
OVERLAY PANEL, FLEXSTAR EXCITER
1 EA
FLASH DRIVE 128MB MIN USB2.0
1 EA
PSU 250W 24V, 5V, +15V, -15V
1 EA
A11
LCD DISPLAY, 1/4 VGA COLOR
1 EA
PWA, BNC I/O
1 EA
A4
PWA, XLR I/O (BOARD IS MARKED 95-XLR-IO REV 2)1 EAA3
PWA, FRONT PANEL
1 EA
A8
PWA, 60W PA
1 EA
A6
PWA, DC FILTER
1 EA
A1
CABLE, USB, MODIFIED
1 EA
J4
CABLE, J5 TO J5
1 EA
W2
CABLE ASSY, J1 TO J1, W1
1 EA
W1
CHASSIS, FLEXSTAR
1 EA
OVERLAY PANEL FRAME, FLEXSTAR
1 EA
TOP COVER, FLEXSTAR
1 EA
DIVIDER PANEL, FLEXSTAR
1 EA
CARD GUIDE BRACKET, FLEXSTAR
1 EA
PLENUM BRACKET, P/A, FLEXSTAR
1 EA
ANGLED PLENUM BRACKET, LEFT, FLEXSTAR1 EA
ANGLED PLENUM BRACKET, RIGHT, FLEXSTAR1 EA
SIDE PANEL, FLEXSTAR
1 EA
COVER, POWER SUPPLY SECTION
1 EA
LABEL, FLEXSTAR EXCITER
1 EA
ASSY, CABLE FLEXSTAR EXCITER
1 EA
MODULE, PLL
1 EA
A7
DP FLEXSTAR FM EXCITER
1 EA
Harris PN
408 0394 000
408 0395 000
494 0504 000
506 0235 000
522 0589 000
522 0590 000
610 1402 040
612 1268 000
620 0700 000
620 2930 000
620 3028 000
626 0009 000
646 2110 000
801 0207 041
9010207042G
952 9239 007
Description
RF SHIELD, 'SINGLE-ZONE', PCB MT
SHIELD, RF, 'SINGLE-ZONE', PCB MT
CHOKE, 1MH 10% 0.3A RADIAL
CAP 3300PF 5% 100V
CAP 220UF 16V 20% BIPOLAR
CAP 470UF 25V 20%
RECEPTACLE RT ANG BNC
RECEPTACLE RT ANGLE BNC
*RECP,MALE SMA PC MOUNT RT ANG
SCH, BNC I/O
PWA, BNC I/O SMT
ASSY, BNC I/O CABLE, W22
Table 7-9
Table 7-10
Harris PN
14-578
7-8
PWA, BNC I/O - 9010207041G (B)
Qty UM
2 EA
1 EA
3 EA
1 EA
2 EA
3 EA
1 EA
1 EA
2 EA
3 EA
2 EA
3 EA
1 EA
0 DWG
1 EA
1 EA
Z1 Z3
Z2
L1 L3 L6
C30
C101 C102
C39 C40 C46
J1
J10
J11 J12
J2 J3 J4
J5 J6
J7 J8 J9
PWA, XLR I/O (BOARD IS MARKED 95-XLR-IO REV 2) - 9010207051G (C)
Description
CONN,40 PIN, RIGHT ANGLE,MALE,
Qty UM
1 EA
J5
888-2570-001
5/2/12
FlexStar™ HDx-FM
14-579
17-185
646 2110 000
801 0207 050
801 0207 051
9010207052G
RECEPT,3-PIN, FEMALE, VERTICAL
CONN,XLR,5PIN,FEM,VERT,PCB
SPEC, XLR I/O
SCH, XLR I/O
PWA, XLR I/O SMT
Harris PN
302 0053 000
310 0003 000
314 0003 000
324 0281 000
566 0032 000
610 1067 000
610 1360 000
610 1388 000
610 1436 000
612 2146 000
612 2255 000
612 2257 000
612 2283 000
646 2110 000
660 0068 000
801 0207 090
801 0207 091
9010207092G
922 1330 001
Description
SCREW, PHMS 4-40 X 5/16 SST
NUT, CAPTIVE 4-40
INVERTER, DC TO AC 4.5W
HDR, 4C 1 ROW STRAIGHT
HDR, 18C RTANG 1ROW UNSHR
RECP, 8C RT ANGLE, ZIF
CONN, RECP, USB, 4 POS, RA
CONN, RECP, USB, MINI-AB, 5 POS, RA
RECP, ZIF FFC, 4C 1ROW VERTICAL
BATTERY 3V LITHIUM COIN CELL
SPEC, FRONT PANEL
SCH, FRONT PANEL
PWA, FRONT PANEL SMT
COVER, DISPLAY
Harris PN
007 4060 089
055 0100 005
055 0190 009
086 0001 002
254 0005 000
302 0011 000
302 0401 000
302 0764 000
314 0001 000
314 0003 000
380 0821 000
380 0837 000
410 0473 000
610 1402 020
610 1489 000
612 1347 000
620 2940 000
626 0009 000
646 0665 000
646 2110 000
700 1411 000
801 0207 100
801 0207 101
9010207102G
922 1342 004
943 5580 025
943 5580 026
Description
Qty UM
FINGERSTOCK, BOTTOM LANCE, CLIP ON
1.625 EA
*THERMAL COMPOUND, 8OZ JAR
0 EA
*RTV SILICONE, CLEAR
0 EA
*ADHESIVE, THREADLOCK 242
0 EA
*BUS WIRE, 14AWG, SOLID TINNED CU
0 FT
SCR, 2-56 X 3/16
2. EA
6. EA
SCREW, 6-32 X 1/4 100 DEGREE
6 EA
2. EA
6. EA
XSTR, MOSFET, SD2904
ESD
2. EA
N-MOSFET, SD2902
ESD
1. EA
STDOFF, 1/4 HEX 6-32 X 1/2 M/F, STAINLESS STEEL6. EA
1. EA
HDR, 4C RTANG 1ROW FRICTION
1. EA
JACK, SMA STRAIGHT PCB
1. EA
JACK RECEPTACLE SMA
1. EA
3. EA
LABEL, INSPECTION
1 EA
1 EA
TERMINATION 50 OHM 10W 5%
2. EA
SPEC 55W VHF AMPLIFIER
0 DWG
SCH, 60W VHF PA
0 DWG
PWA, 60W VHF PA, SMT
1. EA
CPLR DIR, 20DB 10-230MHZ, 10W
1. EA
COVER, PA MODULE
1 EA
SINK, PA MODULE
1. EA
Table 7-11
J2 J3 J4
J1
PWA, FRONT PANEL - 9010207091G (B)
Table 7-12
5/2/12
3 EA
1 EA
1 EA
0 DWG
0 DWG
1 EA
Qty UM
2 EA
2 EA
2 EA
2 EA
1 EA
1 EA
1 EA
1 EA
1 EA
1 EA
1 EA
1 EA
1 EA
1 EA
1 EA
0 DWG
0 DWG
1 EA
1 EA
2/XU1
2/XU1
2/XU1
MTG1,MTG2
U1
J8
J1
J5
J4
J7
J9
J3
J10
BT1
1/XU1
PWA, 60W PA - 9010207101G (H)
#T1 #T2 #T3
1/R46 1/R64
2/Q6 2/Q8 2/Q10
1/R46 1/R64
2/Q6 2/Q8 2/Q10
Q6 Q10
Q8
J7
J5
J1
J2
J3 J4 J6
R46 R64
DC1
888-2570-001
7-9
FlexStar™ HDx-FM
943 5580 053 RF XFMR, 4:1, BALUN
943 5580 054 RF XFMR 50 OHM BALUN
943 5580 055 RF XFMR 25 OHM BALUN
Table 7-13
Harris PN
302 0441 000
356 0089 000
356 0240 000
398 0492 000
398 0493 000
402 0239 000
494 0496 000
494 0519 000
494 0520 000
494 0522 000
522 0593 000
526 0318 000
526 0325 000
610 1045 000
610 1107 000
610 1160 000
612 2139 002
612 2254 000
646 2110 000
801 0207 230
801 0207 231
9010207232G
1. EA
1. EA
1. EA
PWA, DC FILTER - 9010207231G (A--)
Description
Qty UM
2 EA
CABLE TIE, 5.6'''LG, NYLON
4 EA
CABLE TIE, 0.145W X 11.4LG
2 EA
FUSE, FAST 7.5 AMP 32VDC (ATO)
1 EA
FUSE, FAST 10 AMP 32VDC (ATO)
1 EA
FUSEHOLDER, AUTOMOTIVE ATO BLADE, PC MNT2 EA
INDUCTOR, POWER 50UH +/-15%
2 EA
IND, 8.0MH 15% 2 AMPS
2 EA
IND, 3.0MH 15% 10 AMPS
2 EA
IND, TOROID, POWER, 10UH 15%
2 EA
*CAP 3300UF 25V 20% (16X25)
3 EA
CAP 10UF 35V 20%
2 EA
CAP .1UF 35V 20%
3 EA
HDR, 4C VERT 1ROW 1-WALL
1 EA
HDR, 12C VERT 1ROW FRICTION
1 EA
HDR, 4C VERT 1ROW FRICTION
1 EA
RECP, D STRT 15C PCB
1 EA
DSUB LATCHING BLOCKS KIT, 2 IN KIT
1 EA
1 EA
SPEC, DC FILTER
0 DWG
SCH, DC FILTER
0 DWG
PWA, DC FILTER SMT
1 EA
Table 7-14
Qty UM
0.6875 EA
0.25 EA
4 EA
1 EA
1 EA
1 EA
1 EA
1 EA
1 EA
PWA, PLL, TESTED - 9010207031GT (A)
Harris PN
Description
646 2110 000 BARCODE, SN_ITEM_REV
9010207031G PWA, PLL
7-10
2/J1
1/L7 1/L8 1/L9 1/L10
#L1 #L2
F2
F1
XF1 XF2
L7 L9
L3 L6
L1 L2
L8 L10
C6 C10 C22
C11 C18
C9 C17 C19
J6
J2
J5
J1
1/J1
MODULE, PLL - 9710027003G (B)
Harris PN
Description
007 4060 077 BRZ,PH FGR STK 97-0621-02
007 4060 089 FINGERSTOCK, BOTTOM LANCE, CLIP ON
426 0079 000 ISOLATOR, BALL MOUNT
9010207031GTPWA, PLL, TESTED
943 5580 045 CHASSIS, PLL
943 5580 046 COVER, PLL
943 5580 047 SHIELD, PLL
943 5580 048 COVER, PLL SHIELD
943 5580 049 SHELF, PLL
Table 7-15
T2
T3
T1
Qty UM
1 EA
1 EA
888-2570-001
5/2/12

FlexStar™ HDx Exciter - Gates Harris History

Transcription

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