morando-rieter - Clay Brick Association of South Africa

MORANDO-RIETER:
more than ONE century of history
in Clay Preparation & Shaping machines
Our commitment on ENERGY EFFICIENCY and SUSTAINABILITY
AGM - April 2016
History
Morando History
At the beginning of the XX Century, Mr.
Silvio Andrea Morando starts his activity
manufacturing the first machines for the
brick factories. In 1920, Officine Morando
becomes the first company able to
propose an entire line of machines and
equipment for the bricks industry. During
the 70’s, Morando reaches his maximum
dimension: facilities with over than
80.000 sqm., 1.400 employees, 340 high
level technicians, 5 sites abroad including
“Morando Brazil”, more than 5.000 plants
supplied worldwide and the biggest R&D
dept. in this field
History
Morando History
At the beginning of the XX Century, Mr.
Silvio Andrea Morando starts his activity
manufacturing the first machines for the
brick factories. In 1920, Officine Morando
becomes the first company able to
propose an entire line of machines and
equipment for the bricks industry. During
the 70’s, Morando reaches his maximum
dimension: facilities with over than
80.000 sqm., 1.400 employees, 340 high
level technicians, 5 sites abroad including
“Morando Brazil”, more than 5.000 plants
supplied worldwide and the biggest R&D
dept. in this field
1970 1995
More than 80 machines sold
to South Africa
The Group
DIVISION
The Group
DIVISION
KELLER Division
362 employees
25 employees
29 employees
60 employees
Re-branding
The
was
MORANDO
founded in
1910 in Asti
The Rieter-Werke
was founded in
1874 in Konstanz
Creating Solutions
CLAY PREPARATION & SHAPING
The new GENIUS range
Morando and Rieter, the
two strong brands active on
the market for over a
century, have launched the
new brand Morando-Rieter.
By means of this brandmerger, Morando and Rieter
bring in their best expertise
into this new brand and
respond to the Customer´s’
needs for Clay Preparation
and Shaping.
3 long years of investments
in
research
and
development,
combined
with the integration of
German Engineering and
Italian Production know
how, gave life to the new
Genius range.
• BXF BOX FEEDER
• GENIUS Roller mill
• GENIUS Double Shaft
Mixers
• GENIUS Extruders
The new GENIUS range
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New modular design made by profiles of laser cut-bended metal
sheets
Better accessibility to the reel shaft by large front cover with doors
High output, with special profiled slat conveyor belt
Forces application system able to reduce by 50% the loads for the milling
stresses containment
Improved precision for the roller gap fine adjustment
Automatic milling gap adjustment, directly from the operator control board
User friendly maintenance operations
Fully modular design, granting the use of standard components for
watering, filter and vacuum mixers
Customized solutions for intensive mixing
Either commercial gear-motors or parallel-axis gearbox
Possibility to have differential speeds for the two mixing shafts
Either planetary or parallel-axis gearbox transmissions
Optimized wear protection and access doors behind the paddles
shafts
Easy access to paddles shaft groups
User friendly access to main shaft bearings group
Vibrations sensors to monitor the working conditions of the machine
Overload protection – A new concept for lamination stresses protection
The innovative design of the machine allows the amplification of the counter loads, thus resulting in a
milling force applied on the rollers double than the one reached by traditional roller mill models.
FORCES APPLICATION SYSTEM ABLE TO REDUCE OF 50% THE LOADS FOR THE MILLING
STRESSES
The concept of the lamination stresses contrast is based on the application of a preset pressure on the
hydraulic cylinders installed on the top of the rocker arms, needed to maintain the adjustable roller at the
defined lamination gap.
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Easy running & easy management
Easy maintenance
Reliability & Durability
Reducing the Total
Cost of Investment
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Investment PRICE
Operating COSTS
Maintenance COSTS
Produce High Quality
Standard products
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Better standards in current products
New development in projects &
products
Efficiency on
Increase Tech.Level of
CPS equipment
ENERGY & RESOURCES
Our commitment
ENERGY & RESOURCES
Efficiency on
New PRODUCTS
New PRODUCTS
Efficiency on
ENERGY & RESOURCES
State of the art products
New PRODUCTS
New PRODUCTS
«Zero embodied
energy» waste
material (i.e. perlite,
bentonite, silica and
volcanic minerals)
Very low energy
consuming
synthesis process
based on inorganic
polymeration and
thermal expansion
Final products
production:
Loose filling
material, foam
boards, polymer
bricks…
Conclusion
Organization
Engineering,
Know-how &
Production
State of the
ART
products
R&D on new
products &
materials
Experience
Our pillars are our commitment
Morando plant in Asti
Creating Solutions
Andrea Saglietti
Sales Area Manager
andrea.saglietti@morando-rieter.com
Mobile +39 335 7359482
Thank You
Morando s.r.l.
Strada Rilate, 22
14100 Asti – Italy
Phone +39 0141 417377
www.morando-rieter.com