RED ALERT Fall 2008 - Redstar Pilots Association
Transcription
RED ALERT Fall 2008 - Redstar Pilots Association
FALL2008 THE MAGAZINE OF THE REDSTAR PILOTS ASSOCIATION Service Is Our Policy! Warbirds Charter Management Classic Jets Experimental Aircraft Part 135 / Air Taxi Airport Liability Helicopters Hangars Pleasure and Business Commercial Lines Corporate Operations Industrial Aid Contact us today for all of your aviation insurance needs Scottsdale, AZ • 800-851-2997 Cartersville, GA • 770-386-7942 02%3%.4).'30/.3/2 Member www.CannonAviation.com S E R U FEAT 6 Vladimir’s Voyage Vladimir Ystremski’s valiant voyage to the USA in an AN2 BY R. BAKER & C. GARY 9 Regionalism 10 Dangerous Confessions Don’t touch that prop until you read this! BY JIM GOOLSBY 11 Safety CJ6 AND YAK safety records BY ALAN COCKEREL 16 Yak Demo Project First in a series of building a Dream Yak52 Technology Demonstrator BY J. GERNETZKE & D. GARY 17 Our Directors Meet the new RPA Directors 20 Spark up your M14 Champion Iridium spark plugs may be just the thing your M14 needs BY STEVE STAUDT 24 Osh 2008 Here’s what its all about: Friends, Fun and Flying BY JIM GOOLSBY 30Think Safety or Stylin you look cool but feel hot in your flight suit? BY DOUG GILLISS 31 Keep Your Paperwork your paperwork straight and the Feds off your back BY JOHN GRAHAM 36 Mutual Support Who’s got your back? Who are you looking out for? BY DARRELL GARY C O LU M N S 4 PRESIDENT’S MESSAGE BY DARRELL GARY 13 There I was... You CAN learn from other’s mistakes. BY DREW BLAHNICK 14 MAINTENANCE The Engine Doctor helps you give your valves and adjustment BY JILL GERNETZKE 34 CONTR AILS Not just for jet jocks, everyone should know what to say and when BY DOUG GILLISS 40 THE FAST LANE Make every debrief the learning part of the each mission BY DREW BLAHNICK 43 Mission Planning RPA EVENT CALENDAR The Quarterly Magazine of the RedStar Pilots Association © Redstar Pilots Association all rights reserved PRE SI DE NTS ME S SAGE This has been a busy summer for the RPA. Elections were held for the six Regional Directors who are responsible for establishing the goals of the RPA and for providing oversight of it’s’ activities. The preparation for Oshkosh was demanding. A video was produced by Todd Robinson which showcases our aircraft, our pilots, our events and our mission. This was played for visitors at Oshkosh and it is now accessible on our website. Commemorative posters, shirts, coins, banners and tri-fold brochures were produced to support our presence at Oshkosh and to expand the public awareness of our unique organization. Air Venture 2008 was a once in a lifetime experience for RPA members who were present. The Warbird area is the main attraction for visitors to Oshkosh. This year there were more than 400 Warbirds present which is the largest turnout on record. With more than 50 aircraft and more than 90 people present at the event, the RPA presence was clearly evident. The RPA tent flanked by Dave McGirt’s $400K multi-media center on wheels was located adjacent to the Warbird briefing building and the cafeteria. This venue was action central throughout the week. The RPA flew in the afternoon Air Show every day except Thursday due to a conflict with our banquet. Highlights included the Aerostars spectacular formation routine, the CJ-6 50 aircraft formation and our 18 year old phenom, Alex Land executing a low altitude performance demonstration in the CJ-6. Witnessing 50+ radial engines come to life 4 RedAlert at the same instant in a cloud of smoke and a thunderous roar was truly an adrenaline rush. Venture 2008 celebrating 50 years of the CJ-6, 30 years of the Yak52 and 15 years of the Red Star Pilots Association would not have happened if it were not for the vision and more than one year of hard work by our senior statesman “Pappy” Goolsby. His tireless efforts supported by numerous outstanding volunteers made this all possible. Our Vice President, David “Talon” McGirt working with our Check Pilots and senior lead pilots developed a “text book” mass formation brief that is now posted on our website. It took an enormous effort to create the brief, brief the event, fly the event, safely launch and recover all aircraft and provide a detailed debrief of the mission. The life blood of any successful event is money. Our sponsors provided approximately $11,000 to underwrite the costs of this event. Our special thanks to David McGirt and Xiocom, to Barry Hancock and Worldwide Warbirds, to Doug Sapp, Cannon Insurance, and Windstar and to Ray Waddey of Historic Art. Without your financial support, this event would never have gotten off the ground. This was a truly memorable week. We can all be proud of the incredible efforts of the many volunteers who contributed to the success of this event and to the emerging reputation for innovation and excellence experienced throughout the RPA. I am proud to be a part and I look forward to the future and to flying with all of you. For me, getting to know our most active members from Canada, both coasts and everywhere in between was a unique opportunity. The Pig Roast, the RPA Banquet, the Warbird Dinner and evenings spent at local venues in town provided lasting memories of wonderful times spent with outstanding aviators. The growing stature of the RPA within the Warbird community was readily apparent. Thanks to Craig Winkelmann, the CJ-6 was on the front cover of Warbird magazine and a Yak was featured on the back cover. The Warbird store featured Yak and CJ-6 ball caps for sale. The RPA had a strong presence at the FAST and Check Pilot seminars. “Skip” Slyfield and Pat Giery gave entertaining presentations to the general public on RPA aircraft and the organization. The media was ever present and the RPA got its share of the spotlight. Only the RPA was invited to the podium to speak at the Warbird dinner on Saturday evening. I had the rare honor of presenting a beautiful oil painting of the CJ-6 to Rick Sigfried and Bill Fischer of EAA Warbirds of America. This extraordinary painting was created by Ahmed Ragheb (a former F-4 and F-16 pilot) who now flies a CJ-6 in the Southeast. This will be proudly displayed in the EAA Museum. Dave Jester won Best Yak-52/CJ-6 and ‘Silver Wrench” awards for his beautiful Yak-52TD. Ron Lee won Judges’ Choice for his phenomenal Nanchang aircraft and Ed Noel won Judges’ Choice for his Yak-52. While Barry Hancock was given Darrell Gary the “Dirty Bird” award for his CJ-6, “Condor” his company Worldwide Warbirds won the “Silver Wrench award for the Best Jet, Fred Stewart’s L-39. Our expanded presence at Air Editor’s Notes nce e r e f f i d e h You make t RED ALERT In this year of 2008, this great organization turns 15. Now I’m sure everyone one of us can remember, Editor Phil Cogan if we try real hard, what it was like Art Director Phil Cogan to be 15. If you’re like me, you’d Contributing Editor Drew Blahprobably rather forget. 15 is just nick one of those awkward years. But Contributors Doug Gilliss, 15 is an important year - one of Darrell Gary, Jill Gernetzke, John those in which we are trying to Graham, Jim Goolsby, Ted Hart establish our own independence Communications Heather Frantz and our own identity - a year in which we grow our responsibilities Redstar pilots and maturity. Association President R. Darrell Gary Vice President Dave McGirt Secretary/Treasurer Ron Lee Board of Directors Northwest Ron Morrell Southwest Gordon Witter Northcentral David Mills Southcentral R. Scott McMillan Northeast Steve Dalton Southeast Shane Golden National Directors Jim Goolsby, Byron Fox Advertising Sales Rob Mortara, Heather Frantz advertising@flyredstar.org The RedStar Pilots Association is a Federal 501(c)(3) Not-For-Profit registered in the state of Virginia. The association mission is to promote and preserve the safe operation, display and enjoyment of all aircraft, jet to prop, aerobatic, sport, warbird and utility, originating in the current and former communist block nations. The RPA in effect strives to convert Soviet Cold War “Swords to Plowshares” and inspire young and old who strive to be, or are fascinated by, the world of aviation. We are a FAA-sanctioned signatory to the Formation And Safety Team body known by the abbreviation; F.A.S.T. You do not need to own an aircraft to become a full member. Front and Back Covers Tyson Rininger Instead we have an opportunity to build strong RPA regions in 2009. As members, I would like to hear what you have to say? What activities would you like to see in 2009? How about a “formation challenge” where teams from all regions compete in challenging standardized maneuvers over simulated show lines for the title of top regional team? By working to become proficient at these maneuvers in regional clinics we build teams capable of attending airshows branded as “RedStars” and advance our organization through corporate advertising and sponorships. Perhaps flour bombing or spot landing competitions? So it is for the RPA. In 2006 we adopted new bylaws designed move our leadership into smaller geographic regions to place greater responsibilities in six regional directors to forward the goals and ideals of the organization. In light of the recent directors elections now may be a good time to reflect on how this move has effected the RPA and the opportunities it represents for the coming years. In any event it is up to us, the membership, to spur our regional In order for the regional system leaders into action and demand an to work as intended; to promote organization to be proud of. Keep adherence to a uniform set of in mind that means contributstandards, teamwork, openness, ing to this magazine as well. If transparency and democracy, evyou have something to say that’s ery regional director must actively pertinent to the RPA, keep it off and continuously promote these the YAK list and send it here! If you ideals to all members in their have great pictures, send them in! regions. Directors are responsible, both individually and collectively, The more you contribute to the to activley participate in providing RPA and RedAlert the better we’ll solutions that support the mission get. Let’s all decide who we want of the RPA. to be when we grow up. If we are lax and don’t urge our directors to take charge and build our strong regional organizations, the RPA runs the risk of degenerating into small groups that share an organization in name only or worse yet, small closed groups that have no affiliation with the RPA. It is our responsibility to not let this happen. Association 2008 all rights reserved unless otherwise previously copyrighted. M TA ? NO to s a y g n i h t some our H a ve ress yo: d d A . he re i to r t Say itrs to the ed rg l e t te star.o d e r y l @f e ditor All other photos copyright The Redstar Pilots Fall 2008 5 Vladimir’s Voyage BY ROGER BAKER & CHARMAINE GARY This is the story of hope and survival of a pilot and his unexpected adventures from Almaty, Kazakhstan, across the wilds of Siberia to his final destination, San Diego, California. Vladimir Yastremski, our Yak-Sukhoi-M14P guru and good friend, was born near a small farming village several hundred kilometers north of Almaty, Kazakhstan. He and his family ventured to Almaty, the capital of Kazakhstan, when he was just eight years old. They lived in a quiet neighborhood, directly under the approach path to the main airport. Vladimir’s uncle went on to an aeronautical engineering institute in Riga, Latvia, and his brother became involved with the DOSAAF (Voluntary Society of Assistance to the Army, the Air Force and the Navy) training system. It was at this time that Vladimir became interested in airplanes. Like most young men, he wanted to find ways to impress the ladies and what better way to do so than by jumping out of airplanes! Thus he became interested in skydiving. Now, not everyone has to free fall from 10,000 feet through the sky to capture a ladies attention, but if what you are doing now isn’t working for you, this is just another option. Vladimir’s daily activities now included maintenance on one of his Yak 18As in the morning, getting in a couple of jumps during midday and then back to work maintaining explains, the previous Captain broke his leg thus creating a job opening. For seven years he was Team Captain, skydiving instructor and in 1979 became an AN-2 pilot for the skydiving operation at the Almaty DOSAAAF. Vladimir was promoted to Chief of the Skydiving Group and then was named “Master of Sport of the Soviet Union” for his ability as a competition skydiver. Vladimir was finally maturing and in 1978 he married Tatiana. Within the next few years they began a family with son Nikita and daughter Daria. In the early 1990’s, as the Soviet Union was In Almaty, dissolving, boys were Vladimir required to elected make some to retire decisions from the about what DOSAAF Vladimir pictured center and holding the radio (above) they wantsystem. ed to do in As he says, life at the his airplanes “Sometimes a small bird in the ripe age of for the hand is better than a big bird 16. Vladiremainder in the sky.” With few options mir wanted of the afteravailable in the collapsed Soviet to be a military pilot; however, a noon. Republic, Vladimir began to look minor physical issue prohibited for an opportunity to ensure the that so he continued with school In 1975 he began pilot training survival of his family. This opin Almaty. Upon graduating from at the DOSAAF where, with only portunity came in 1992 when a high school he joined the DOSseven hours of dual instruction, pilot by the name of Sergei Boriak AAF as a trainee in the pilot/main- Vladimir became the first out of visited Vladimir and asked if he tenance school in Kaluga, a town his class of student pilots to fly would consider ferrying an AN-2 near Moscow. He completed the solo in the Yak 18A. He continued from Almaty to San Diego – he four year technical course and flying Yaks, sky diving and doing immediately accepted. Vladimir graduated in 1974 as a certified his real job as a mechanic and teamed up with Yuri Yeltsov, an mechanic (that’s what we know by 1977 he was offered the opoutstanding DOSAAAF pilot, and as a Reserve Commission as a portunity to become an AN-2 me- Gennady Kruchov. Together they Second Lieutenant). Vladimir was chanic. The AN-2 was the workworked full time from February then assigned as a mechanic to horse jump plane of the DOSAAF through August 1992 preparing his hometown DOSAAF aero club system. Vladimir was eventually for their journey - from applying with the responsibility for the appointed Captain of the Almaty for passports and visas to planmaintenance of two Yak 18As. Skydiving team in 1978 because ning routes and getting official of his dedication, skill and, as he approval for a myriad of items 6 RedAlert necessary to fly in the FSU. It was late August 1992 when the great AN-2 flight to America got underway! As he prepared to depart, there were a few necessities Vladimir made sure to pack along with him. These included Rubles, then nearly worthless, 20 liters of the “Everclear” alcohol which was used as a medium of exchange and a 20-gauge shotgun for survival protection should they go down in the wilderness. plete with swamplands, a central plateau, and a complex system of mountain ranges and uplands. The region is rich in animal life from foxes and wolves to bears, leopards and tigers. The region’s remoteness and harsh climate obstruct the exploitation of natural resources and make it difficult for human existence. With this in In late August of 1992 they took off across Siberia in the AN-2, where along the way the icing became too heavy to continue in any direction but down. As they descended they found clear air and stopped in Okhotsk, a region of 9,000 foot mountains. The bright spot of the stop included three nice smoked salmon and three liters of good red caviar. That, along with good bread, sustained the crew until they were sick of caviar and salmon. Pilots know that there are times you must rely solely on your instrument panel to guide you through. Siberia makes up roughly 77% of the total area of Russia and is known for being notoriously cold! The region, which is larger than Canada, also boasts the world’s largest forests and is divided into 3 major geographic areas that are com- mind, they simply struggled east to clear weather and continued to their destination of Magadan. Terrain, however, was not the only obstacle in their way. The instrument panel on the AN-2 was almost as barren as the landscape over which they traveled. Their only navaid was a single antiquated ADF. Many times they flew across ominous landscapes utilizing only poor maps to follow terrain features while flying under 500’overcasts hoping to find a radio signal to aid in navigation. Fuel efficiency is an important part of travel. The AN-2 normally has about 300 gallons of fuel on board which provides six hours of flight time plus reserve. They added two auxiliary tanks in the cabin plus three 55-gallon drums which could be pumped into the aux tanks. With reasonable reserves, they had about 10 hours of fuel on board. That may seem like a lot, but one must consider the speed associated with the AN-2. At normal cruise power, burning approximately45-55 gph, the AN-2 thunders along at a sizzling 100 mph. Consequently, 10 hours equals only about 1,000 statute miles. This meant that fuel arrangements had to be made in remote parts of Siberia. By the time they reached Magadan they had flown a total of 40 hours and decided it was time for an oil change and 50 hour inspection before continuing. Upon completion of these tasks, they then proceeded on for three stops to Anadyr, a small city on the Bering Sea. Vladimir had prearranged for fuel to be available upon arrival but then found that the promised fuel had been used in an emergency and that no fuel was available. With this slight bump in the road, they took up residency in the dismal town of Anadyr to ► await more fuel. After two Fall 2008 7 weeks the fuel still hadn’t arrived. With their money dwindling the three member crew decided to fly back to Almaty. they also found out there was no fuel in Provideniya. This was becoming routine amongst their stops. When their clearance did come they were forced into a After a two week recupera300 mile crossing straight across tion period at home, they again the Bering Sea to Nome, Alaska. returned to Anadyr only to find Given the very basic heading there was still no fuel. They took indicators available in the AN-2, matters into their own hands and combined with the extreme dechartered an Antonov AN-26 to fly viation / variation in the northern about 600 kilometers north to the latitudes, maintaining a course town of Tschmedt, located well was of no small concern. above the Arctic Circle, where with the help of their “Everclear”, They left for Nome on an overcast which proved more valuable than day and were flying across an anRubles, they were able to source gry sea of white caps. The steady the necessary fuel. beat of the 1,000 HP ASH-62 engine and 4 bladed prop was very The next destination was Provcomforting but they knew that if ideniya, on the Bering Sea. This they had any mechanical probwas their last stop before crossing lems or any navigation errors, no into U.S. airspace. They had been help would be available. Nearing required to designate a crossing Nome they began to establish date and had been assigned a communication with the radio crossing “window” of three days tower and the controllers were by the Russian authorities prior extremely helpful and kind. This to all of the delays encountered kindness continued until they along the way. With this date in landed only to find themselves the distant past and with only being greeted by local police and one telephone in the town at then arrested because apparently the local Post Office, standing in no one had communicated that line to make a call requesting a there were no longer any U.S. new crossing window became customs available in Nome. By the normal way to spend two simply getting out of the airplane hours each day. They decided they were breaking the law. Luckthey could use this time as an ily for them, the sheriff’s idea of opportunity to study English incarceration was to check the from an “International Aviation three guys into the local Holiday English Phrase Book” since they Inn, which, according to Vladimir, didn’t speak the language and was seven days of heaven! If knew it would be needed at some you’re going to get arrested, appoint to communicate over the parently Nome is the place to do radio. Since they didn’t know it. when the new clearance would come, it was necessary to pack up The sheriff contacted Al Hicks, the the airplane for departure every San Diego organizer responsible day. They had been able to keep for the flight, and credit card paytheir “Everclear”, their biggest ment was arranged for the motel commodity, by explaining to the and anything else they may need. customs agent that it was part of A week later Al arrived in Nome the aircraft deicing system. to help his guys continue on to San Diego. A waiver was issued As if the clearance delays were for a flight to Fairbanks to clear not enough to hold them back, customs and from there they flew 8 RedAlert to Whitehorse, Canada. Probably not the best choice considering none of the AN-2 crew had Canadian visas and were again greeted by police and placed under arrest. This time they were only detained for two hours before Canadians issued the crewman visas and they were on their way again. While it seemed they were back on track, another ugly discovery was made as they went on to Montana. They only had one time entry visas for the U.S. They had entered at Fairbanks, flew into Canada, and were now illegal to re-enter the U.S.! Many phone calls later, all was forgiven and they pressed on until they were able to identify the I-15 which CCCP 32933 Landing helped lead them to Palomar airport in San Diego County. The elapsed time of the trip was almost three months from August 27 through October 22. The flight took 17 legs and a total of 82 flying hours. After the experience of getting here, Vladimir decided to stay in San Diego as the trip home was no longer appealing. Eventually his family joined him and they set up residency in the San Diego area. This is the journey that brought Vladimir to the United States where he has become an important part of the RedStar Pilots Association. His expertise and strong work ethic keep us all in the air. REGIONALISM: The Real Mission of the RPA In this article we will briefly look at the success of our transition in 2006 to a “regional” organization. At that time and with great effort we published new Bylaws that allowed the election of 6 regional directors to help run regional operations, focus local training, organize volunteer support and facilitate member communications (see map). This allows the national organization to focus on strategic priorities such as the publication of training and standardization tools and manuals, the central website, store products, magazine publication, fundraising, and as you recently witnessed national events like Oshkosh. ship? Ask yourself, do you know where to turn for support for local training needs in your area, do you have someone to communicate these needs with that are responsive to the best of their abilities, Do you feel informed of regional events through membership wide communications? If something in the RPA doesn’t work that should, do you know who to go to with a gripe and hopefully a solution? While the RPA has always supported regional and local squadrons to facilitate esprit de corps, it is too easy to fragment in to local “clubs” at the expense of our national objectives for a united and informed There is a clear need for Regional Directors to be involved in the goals and programs of the overall association as leaders and managers. The identification of both RPA shortcomings and their possible solutions will come from the regional directors as they listen to their entire regional memberships, coupled with their knowledge and use of the tools and programs fielded or being developed by the RPA. In return, the RPA must work toward finding solutions that best support the needs collectively recognized by these regional directors. One of the most important functions we accomplish is initial and reoccurring formation training (as well as other training topics), the development of a comprehensive regional training schedule, and the motivation of local members South East members training pilots in the “Five” at Waycross, GA. to host such events, is in large part dependant on the active involvement of regional directors. membership, standardized in our procedures and involved in our How does a successful regional collective priorities. system support your member- During our preparation for Oshkosh and the national “Five Zero” mission involving several pilots from each region to fly a highly complex mission over Air Venture, a request was made to train locally at regional clinics. Were we successful in our regions in pulling together at the local level for a united effort nationally? These and other introspective questions the RPA needs to examine in its’ efforts at being the best it can be. If we are to remain a growing, united Warbird association, the RPA must ask its regional leadership to commit to pursing our national and regional goals of our members. By being both a well informed and well integrated team our leaders will continue to move our organization forward. The RPA is conducting a broad review of the Oshkosh air mission from cradle to grave in an afteraction report to be published on the website. One of the questions we must ask in this analysis is how well are we prepared to execute regionally in support of national objectives? In 2009 the RPA will redouble its efforts to clearly communicate to the members and its regional leadership exactly what the mission of the RPA is, and what their part is in achieving it. We hope you will support your association in this effort; if you have a question concerning national or regional issues, from website functionality, member communications, training to planning a flyin, we urge you to contact your regional director today. Fall 2008 9 Confession is Good for the Soul but ... BY JIM GOOLSBY They say that confession is good for the soul but it can be real embarrassing to the confessor at the same time. I know. Once more the old culprit - distraction - stuck his hand in, and this time it could have been very serious. It is Sunday morning and our last day at Oshkosh AirVenture. All but five or six of the 60-plus Yaks and CJ-6s of RPA’s big celebration were gone. The “North Forty” was virtually abandoned of aircraft. The wife had dropped me off very early before she headed for Midway and an airliner to PHL. I had finished the last of cleaning out the tent and shipping out some stuff. I had even stopped for a little breakfast at one of the few stands that opened early. As I walked the last 100 yards towards “Dee’s Three Toed Dragon”, I noticed that three CJs with their pilots mounted up were preparing to start and head for the west coast. I asked if I could join them for the takeoff and then split off to the south. They said they’d wait for me. All I needed to do was pull my propeller though as I had packed up earlier in the morning. I hurried over to my machine and started the propeller pull though. The first blade was normal. But as the second blade went passed TDC, the engine kicked over, out of my hands, and went through two more blades before it stopped! I was dumbfounded! I felt all kinds of emotions from total confession, to suspicion, disappointment and, finally, total embarrassment. It took me about 10 seconds to accurately place the blame and then feel the incredible luck my life seems to process for such stupidity. Now back to the day before. 10 RedAlert Saturday is the last flying day at AirVenture and yours truly was going to fly in the lead flight. I climbed into the cockpit early, buckled up, pumped on the primer, than flicked up the battery switch. Nothing. No flicker of needles – just nothing. And I couldn’t hear the oil tank valve rotating opening. I concluded that I had the deadest of dead batteries. I should have stopped right there. However, next to me on the flight line, Hal Provo saw my dilemma, jumped out of his aircraft, asked if I had air pressure, and offered to manually open the high pressure solenoid valve. I said I did have pressure. He said to turn the mags to ‘both’ which I did. When he opened the air valve, the engine would kick over but then spin backward because of the magneto timing. After trying this procedure two times, I analyzed my situation and made the decision to stand down. I realized that even if I did get the engine started, since I had an alternator and not a generator, I would still have no electrical power after start up since the alternator needs some battery power to operate. Plus my oil tank valve, which is electrically operated, would have remained closed, starving my engine of oil. It was a wise decision. I secured the cockpit, I thought. But something must have distracted me. I neglected to turn off the mag switch. Now back to the future. I stood looking at the now still propeller. I looked around to see if anyone had just seen what had happened. No one. The other pilots were still busy with their heads down in their cockpits and none of the EAA linemen were in sight. No wittiness? I calmly walked around the wing and nonchalantly climbed into the front cockpit. Yep, looking at the mag switch, there it sat on 1&2 position. The real culprit was confirmed - me. I went through my normal startup and when the flight was ready, I taxied out and followed out in the number 4 position. Run-ups complete, I tagged on to deputy lead’s wing for the element takeoff. Once airborne and out over the lake, I turned south while the rest of the “left coasters” turned left to the west. After I said my ‘good-byes’ on Tach 1 and set my course south to the Michigan shore line, I put my new auto pilot to work. I now had time to contemplate what had just happened to me. I will admit that it took me a while (at least somewhere at 9,500 feet over Georgia) to decide to confess this episode, but when I started to consider the past and the friends that had been affected by things like a ‘hot prop’, I knew I had an obligation to tell all. My good friend Mike Filucci, our very own FAST president, will passionately discuss his episode and painful consequences with a very similar situation. I went through all the things that could have happened when that airplane sat there all day and all night with a hot engine - just waiting. I contemplated what might have happened if the engine had started. I knew I would have to ‘fess up’. So there you have it troops. I stand before you in total nakedness and my command pilot’s wing with another coat of tarnish. In aviation you must never assume things, including assuming the mags are OFF before doing the pull through. You simply must check that they are OFF by personally checking them before you pull that prop though – each and every time. I have sinned. You should not. Y T E F A S BY ALAN COCKRELL Safety Record Review: Something Amiss “I knew something was amiss,” was what one guy told the investigator, when the airplane settled lower to the ground than usual and he saw pieces flying off the propeller. The gear handle was up when it ought to have been down. What a sickening sensation that must have been. But there’s a far more nauseating feeling than that, like the one a group of people had when they heard this on an airport loudspeaker that was tuned to Unicom: “We’re crashing. We’re going in.” One of them recognized the voice as the Yak-52’s backseater. He said it sounded calm. Both pilots, highly experienced professional aviators, died in a near vertical impact. Investigators found a three buck screwdriver jammed in the elevator bellcrank. Here are a few more snippets from the 156 accident reports I reviewed involving RPA type aircraft: I first realized something was not right up front. Something was digging into the ground, the nose was low and the next thing I knew I was upside down and the ground was crashing through the canopy. and restart the engine. The pilot stated that if he hadn’t worn a helmet he would surely have been killed. The aircraft struck the ground at about 45 degrees nose down and had been spinning left at impact. After pulling through about six blades the engine fired. Several witnesses observed the tandem seat jet maneuvering at a low altitude over the pilot’s hunting camp prior to the accident. The airplane was last observed entering a left turn to try and make a field and, according to the wingman, the pilot tried to extend his glide. It goes on and on, all 156 of them. You can look them all up yourself, but I saved you the effort. I only looked at US and UK reports between 1993 and the present because those were easy to extract pertinent information from. Other nations’ accident reports are harder to decipher. Here’s the ugly summary: A toxicology test of the pilot’s blood showed an alcohol level of 0.10%. A fifth witness stated the airplane was doing loops, got too low and could not get “back around.” The passenger was ejected during aerobatics. The pilot’s medical certificate and BFR had expired. After the engine failed the pilot gave control of the aircraft to the unqualified backseat passenger while he went heads-down to try the US and UK but intuitively I believe Yaks are in the vast majority, so we would expect them to show up in the largest mishap category. Someone correct me if this is a bad assumption. Notes for this chart: 1. Yaks include Yak-52, 50, 18,11, 9, and 3. 2. I don’t have any data on the total number of each type of the above aircraft in service in Notes for this chart: 1. Of the two accidents pending final results, I found out (unofficially) from the NTSB investigator that in the most recent one the aircraft was observed to make a low flyby over the airport and perform a roll prior to impact. It did however appear to complete the roll before pitching down into the terrain. The investigator was able to establish control continuity. 2. CFIT=Controlled Flight Into Terrain, which includes for the purposes of this chart airshow accidents, collisions with obstacles, power loss induced crashes, and terrain impact due to continued VFR in IMC. 3. There are many more jammed elevator incidents than are reported. Some have not resulted in crashes. Don’t think our wallet full of tickets and fat logbook insulates us from becoming one of these unhappy statistics. Commercial and ATP rated pilots were involved in slightly more than half of all Red Star type aircraft mishaps. Look at this: ► Fall 2008 11 and ATP certificate holders get a larger share of this unsavory pie. Now, a little trendology. Notes for this chart: Ground mishaps include loss of control, hitting objects, brake failure, runway excursion and bad propeller handling. My intuition tells me that forgetting to turn on the main air valve (i.e. FAILURE TO USE CHECKLIST) is responsible for most of this ugliness. Note that this chart represents fatal accidents, not fatalities. The actual body count is much higher. The fatal rate increased steadily throughout the late 1990s as more aircraft arrived from the Eastern Bloc, peaking in 2003. Interestingly, according to FAA summaries, the overall general aviation fatality rate peaked about the same time. Sadly, we spiked again in 2007. Year 2008 is half through and so far we have Notes for this chart: Includes gear-up landings, gear collapse on ground, and raising gear on ground. only one. this type mishap the investigators all said that “minor damage” resulted. It may be minor to them, but destroyed propellers, dented flaps and cowlings, and bent crankshafts don’t ring as minor damage to most of us. Here’s one with a recent big spike but maybe now going in a better direction. As before, this chart includes loss of control on ground, hitting objects, brake failure, and runway excursion. This chart emphasizes that our Achilles heel continues to be misuse of the pneumatic system, something that USE OF THE CHECKLIST can The engine failure trend spiked the same year as the fatal rate spiked. But happily, most of you who experienced the sound of silence got on the ground without much ado. Notes for this chart: Includes engine failure, loss of control, and CFIT. Notice that commercial 12 RedAlert This chart seems to be headed in a happy direction. Again, it includes gear up landings, gear collapse on ground, and raising the gear on the ground. I noted in the reports I read concerning remedy. This gets us Yak drivers’ attention, continued on page 42► especially BY DREW BLAHNICK There I was… If you’ve experienced or witnessed an event that would benefit our community of pilots through sharing the experience and lessons learned with others, then welcome to “There I was...”, the newest member of our re-occuring quarterly articles. All identifying information to include name, aircraft and location need not be a part of the article. I was attending a training clinic in the Northeast region in DE this summer, leading a single wingman and his instructor to provide a platform for the student’s rejoin training. As I taxied up to the runway, a Piper series aircraft was holding short of runway 33. After some delay (perhaps awaiting his IFR clearance), the pilot of the aircraft was gracious enough to tell the tower he was willing to move out of the way to let the formation take the runway. room to get by and he can re-exit at Bravo”. While tower was pondering the merits of this solution, I made a second radio call “Piper, if you can make a left 180 there we have enough room to get by”. The piper began a left 180 as I approached the runway hold short line. I positioned my flight on the runway in “position and hold” awaiting takeoff clearance while the piper exited the taxi way behind us and made a quick 180 back in to his original position. 33 Situation efficiently solved and everyone’s happy right? Well, there was just one problem. The tower radioed, “Zulu flight, I gave November XXX permission to enter the runway, did I give you permission to enter the runway?” Ahhh, the best laid plans to save both of us a little time just got tarnished by that little big thing called coordination (and how about that regulation covering entrance on a tower-controlled runway!?). To say I know better is an understatement, no excuse, somewhere in the several seconds approaching the hold 33 33 The tower instructed the Piper to taxi down the runway and exit at Alpha (about 1500 feet down) and backtrack to runway 33. With no aircraft in the pattern or behind me, and a little desire to save this kindly pilot some avgas and taxi time, a quick look at the runway revealed that he had more than enough room to simply make a quick left 180 on the runway to let me pass by. As the Piper began moving on to the runway, I called “Tower, if the aircraft would just like to take the runway and make an immediate left 180 Zulu Flight has more than enough short line with the aircraft turning around to await my entrance, the requirement for one more radio call was omitted. “Uhh, sorry about that tower, totally my fault, was trying to save everyone some time”, to which he replied, “I understand, you don’t have to give me a call, but you need my permission to take the runway”. After giving as friendly a “thanks, sorry about that” as I can muster, he cleared us for takeoff. A call to the cab after the flight resulted in a chuckle and “I knew what you were doing, but ya got to ask first”. And he is very right of course, we fly at non-controlled airports so much as warbird pilots that it’s probably a good reminder of the fact that due to the high number of runway incursions over the last decade, that hold short line is a brick wall without those golden words over the radio. While this situation may not have been a safety issue, it was a mental slip that no one need make – a less cheerful tower controller could have asked for a phone call, and those words no pilot wants to hear. Fall 2008 13 Valve Clearance Setting How-To BY JILL GERNETZKE I was somewhat perplexed when a member of the RPA editorial team suggested an article on valve clearance setting was needed. Why, I asked myself? Agreed, it is good to get back to basics but what are the ramifications of improper valve clearance setting? This is not an issue I hear about from my customers. I suspect most people do an adequate job performing this task. However, if you set the clearances too tight or too loose you may experience a loss of power perhaps slight - and/or retained heat. Excessive heat will shorten the life of your engine. If a valve is open, damage may result to the valve and seat. In addition, this article provides a segue to alert readers about a lurking issue with the valve train and a seemingly easy replacement of a gasket and o-ring at the lifter housing. While this article is written specifically for the M-14P, the basic steps are the same for the Housai and the AI-14RA engines. Consult your respective maintenance manuals for appropriate clearances. I like to urge A&Ps and owners to consult the M-14P Maintenance Manual - aka The M-14P Bible - for all routine maintenance. I read through Task Card No. 247 to discern any confusion or poor translation in the text. Alas, there are a couple of points that beg a clearer explanation. Let’s start at the beginning with the required tools. The M-14P tool kit has a pair of specialty tools that are used in the actual valve clearance setting. (See photo.) One of these tools does double duty to release and secure the valve cover cable wing nut and also as a flat blade to adjust the rocker arm screw. The other tool is a narrowly ground hollow socket which loosens and 14 RedAlert tightens the jam nut on the adjustment screw. In addition, you will need a spark plug wrench, a set of feeler gauges, a 19 mm wrench, a flat-bladed screwdriver and a TDC (Top Dead Center) tool. I frequently receive calls filled with consternation over lack of having a TDC tool. Quite frankly, I like using the Russian TDC tool but the job can accomplished just fine with a brass drift or other long tool that will slide into the spark plug hole opening. I also like to record the clearances on an inspection sheet. Here are the basic steps for setting the valve clearances on a Cold M-14P engine: 1. Remove the front spark plugs. (I prefer to remove cylinder numbers 1 and 9 rear spark plugs for ease of access. 2. Remove all of the rocker covers by releasing the rocker cover cable wing nut with the Russian tool or a Crescent wrench. 3. Inspect the cables for frays or loose wires and replace as necessary. 4. Remove the rocker cover gaskets and wipe clean. (Soaking the silicone gaskets in cleaning solvent will cause them to swell and no longer fit properly - Do not do this!) Replace the gaskets if they are flattened and/or heat hardened. 5. Inspect the rocker covers for cracks or corrosion that may be responsible for an oil leak. Wash and set aside. This is also a good time to inspect for leaks at the rocker arm bolts on the outside of the rocker box. It is possible to stop a leak by removing the cotter pin on the rocker arm bolt and tightening one more flat on the castellated nut and installing a new cotter pin. It is possible to do this 2 -3 times before the crush washers bottom out. When it is time to replace the crush washers on either side of the bolt, I would advise getting some advice on this procedure. 6. Find top dead center compression stroke on a cylinder by placing your thumb over the spark plug hole and turning the prop in its normal direction of rotation. 7. Install your TDC tool or drift and find TDC on the piston. (You may move the prop back and forth in small easy movements, holding your tool on the top of the piston and watching for the top of its travel at the spark plug hole. If you have the original Russian tool there is a scale and pointer that simplify this task.) Both valves will be closed in this position and you will be able to rock the rocker arms a small amount. NOTE: The firing sequence of the engine is 1-3-5-7-9-2-4-6-8. I prefer to perform the procedure in this sequence instead of pulling the prop through until I get to the next cylinder on the engine. 8. Install your feeler gauge between the rocker roller and the valve stem by pushing down on the opposite side of the rocker arm (the adjustment screw side). The acceptable gap is .2 to .45 mm (.008 - .018”) with the optimal setting of .3 mm. With experience you develop a feel for the correct clearance and the job moves along more quickly. The first few times you do this job, take your time and do it thoroughly. Helpful hint: It is advised to dedicate a set of feeler gauges with about a 30 degree bend to them. This angle fits the geometry of the cylinder. At the proper setting the gauge will slide easily between the two surfaces, neither getting caught nor having any gap or slop. Look closely, also. 9. If you must adjust a valve, loosen the adjustment screw jam nut 1 - 1 1/2 turns only using the hollow socket end wrench. If you fabricate a tool make sure the angle you grind on the socket or box end matches the geometry of the rocker box, arm and nut. You do not want this wrench to slip and if it is not properly fabricated, it will. There is a warning in the M-14P Maintenance Manual that talks about the valve sinking and the tappet end leaving its seat. Huh??? (See Cutaway photo.) If you look at the valve train cutaway, you can see that at the base of the pushrod, there is a cup and spring as part of the hydraulic lifter. It is technically possible to loosen the adjusting screw enough that you will allow enough slop for the pushrod to jump off of the cup. Be diligent about your work. Loosen the jam nut just enough to allow you to turn the adjustment screw. Also, take heed not to turn the adjustment screw out more than half of threaded portion of the body - no more than 10 mm from the surface of the rocker arm surface. (10 mm is a lot!) You do not want to break the tappet ends. 10. When you have reset the clearance, tighten the jam nut while holding the adjustment screw in place. (This is why having the hollowed socket wrench is necessary. If you can’t hold the adjustment screw, you will change the clearance when you tighten the jam nut.) 11. Once the jam nut is tight, recheck the clearance. It is not uncommon the first time you do this job, to have to go back and redo the procedure. Have patience, you really do get a feel for this procedure. 12. Go ahead and do the other valve. 13. Repeat these procedures for each cylinder. 14. If this is your first time, I would advise you check all of the clearances and security of the jam nut one more time after they are all set. Have you ever had a visitor drop by just to shoot the breeze while you are in the middle of a job like this? It is too easy to overlook a step. Check your work. 15. Reinstall the rocker covers and cables. Make sure the rocker cover is seated squarely before latching over the cable and wing nut. If you are doing this task for the first time and installing new gaskets, I advise shortening the wing nut travel by turning it in all of the way and then latching the cable over. It is probably too loose. Back it off a half or full turn. This is a feel by trial. When you get just get a positive resistance over center, it is enough. Any more and you will fray or snap cables. 16. It doesn’t hurt to take one last look at the seating of all of the covers. By doing this you will pick up on one that may not be correctly seated. 17. Reinstall the spark plugs using the appropriate torque value. 18. Reinstall the ignition leads to the plugs. Lastly, I would like to address another issue involving the valve train. A frequent complaint is over leaks around the hydraulic lifter housing. When I receive a call for the gaskets and o-rings for this housing, I put the brakes on the customer and advise that it is better to live with the leak until engine overhaul or repair. In order to replace these parts, you must remove the pushrod, pushrod tube and hose. The danger ensues wit the removal of the housing. (Refer to the valve train cutaway photo.) When you pull the housing off, you release the lifter body and allow for a bushing and pin to fall into the crankcase. This is a potentially expensive retrieval of these parts in which you may need to tear the engine down. This is just too risky and should not be performed in the field. Fall 2008 15 The Best that Money Can Buy BY JILL GERNETZKE AND DARRELL GARY Darrell’s Story The more time I spend flying the Yak-52 in the company of good pilots, the more attached I become to this versatile aircraft. Like most aircraft owners I frequently speculate about the ‘what ifs’: What if I had more horsepower? What if I had a different propeller? What if I had more fuel onboard? What about smoke, electric trim, and advanced avionics? As I have become more familiar with the activities in the different regions of the RPA, I recognized that there is an incredible amount of innovation taking place across the country. I first witnessed it in the CJ-6 community and in the past two years within the Yak community. For my aircraft, I wanted more power, endurance, versatility and sustainability. If I was to make this investment of time and money, I wanted to start with the best platform available. At this point I went to the source, Jill Gernetzke at M-14P. Jill was able to locate one of the last Yak52s to come off the production line in 1990. This aircraft had always been kept in a hangar. Both the airframe and the engine had less than 200 hours total time. Best of all, it came with an extra zero time Series II M-14P engine, air bottle, compressor and other critical spare parts……..perfect! From the far reaches of the realm we sought the leading edge of proven innovation. Names like Sapp, Victory, Yastremski, Gutierrez, Coy and Savarese immediately surfaced along with M-14P, Moriarty and Blackwell at the Deer Valley “Skunkworks”. In discussing the project with Jill, we realized that there were many options available at a wide range of prices. Many critical decisions involving compromise and budget considerations would have to be 16 RedAlert made. It also became apparent that our experiences would be of interest to RPA members who are or will be forced to make many of the same decisions as our Yak and CJ-6 fleet ages. It was then determined that this aircraft N90YK would become the technology demonstrator for the RPA. I’ll leave it to Jill to tell you about how the decisions were made and how the project is progressing. Jill will identify sources and demonstrate optimum installation techniques and she’ll review equipment capabilities and performance/budget compromises. Along the way Jill is going to share with you interviews with many innovators that contributed to this project. a procession of sorts..... friends and family stopping by to see the airplane for one last time. N90YK was everything I knew it to be. “Pristine” is a word that I rarely use. This Yak was pristine. It looked like it did when it was rolled out of the factory. The only upgrades were U.S. tires and altimeters. Everything else was stock. The air system is tight - no leaks....ever! The engine starts on the first blade. An absolute dream! Darrell is now the proud owner of one of the most stock and low time Yak 52s in the country..... and is changing that in a big way! In a distant conversation with Darrell Gary, he placed me on alert to find him an exceptional and low time Yak 52. I told him that I might know of one that fit the bill. In the back of my mind, I had a customer with a new M-14P he was willing to sell. Life had intervened with five kids and a different mission in his life. I now contacted him with an additional query: Would he be willing to sell his Yak 52 AND the engine? After some time pondering and talking with his wife, the decision was made to sell the Yak. Over several years, I had spoken with him and knew it was always a consideration. (As a sideline, I had assisted the owner, his best friend, brother, father and others assemble the Yak at Gesoco in Vermont in 1995 - fresh out of the box.) First of all, I would like to acknowledge Darrell for being a true leader. I have been impressed with his professional guidance and team-building capabilities of the RPA. Now, he has taken the reins in leading our community down the path of innovation by using his aircraft to demonstrate the modifications being manufactured and installed in this country. We have a lot of “in-house” talent in the good ole U.S.A. and you will be witness to this talent. Darrell views his newly purchased Yak 52 as a platform to accomplish several missions. When the project reaches fruition we will, as a team and a community, have produced a Yak 52 that moves us beyond full dependence upon the manufacturers, propels us ahead in technology, explores new advances in performance and showcases the unrealized value of this wonderful aircraft. As a project manager, it just doesn’t get any more exciting than this! When I arrived in Minnesota to conduct the pre-buy inspection, the owner’s five small kids were at the hangar. They were upset that their airplane was going to be sold. Throughout the day, as the inspection progressed so did The scope of the project does not lend itself to a single article. As we complete each phase of the project, we will provide you with a detailed account of the installation, interviews with the people that continued on page 37► Jill’s Story Meet the New RPA Regional Directors NORTHEAST: Steve Dalton Steve started his aviaition career in a J-3 Cub. From that humble beginning he went on to become a Check Pilot and Chief Pilot for Southwest Airlines where he works today. Along the way Steve 14 years in the USAF and flew about 1,000 hours each in the T-38, F-4, and F-16 and became an Instructor/Evaluator in all three. He also worked for Northrop in Los Angeles where he was involved in the F-20, F-23, and other black programs. Steve’s love of and dedication to aviaiton really shows. With about 18,000 hours total time, Steve has logged some 3,000 hours in mostly antique civilian planes like Stearmans, Tiger Moths, various Fairchilds, and probably every model of Piper or Cessna made before 1960. He’s also spent 800 hours in the Yak-52 and CJ-6 and has been an RPA Instructor Pilot for several years. Recently Steve was selected to be a FAST Check Pilot. Steve also holds a solo and formation aerobatic ACE card and performs at several airshows a year. “In the Northeast we have an established culture of professionalism in our flying and our training. My goal as the NE Director is to continue to build on that expectation of excellence in all we do. As fuel costs rise I believe more localized regional events each year is in our future and I will work hard to make them safe, productive and fun.” DATA Name: Address: Phone: Email: Call Sign: Aircraft Type: STEVE DALTON 9671 Gulley’s Cove Lane Easton, MD 21601 443-786-1832 (cell) 410-763-7340 (home) flatspins@gmail.com MOZAM Yak-52TW SOUTHEAST: Shane Golden Shane “Sparky” Golden started flying in 1990 after graduating from The Citadel with a BS in Electrical Engineering. He started flying formation in 2004 and has logged over 600 hours in the Yak-52, 300 of those in formation. Shane works as an engineering manager and lives in Leesville, SC with his wife Scarlette DATA Shane plans to focus on formation currency and Name: SHANE GOLDEN more advanced trainAddress: 2253 Irvin Risinger Rd ing events like “Desert Leesville, SC 29070 Thunder” Phone: 901-526-5425 (cell) Email: scgsmg@bellsouth.net Call Sign: SPARKY Aircraft Type: Yak-52 Fall 2008 17 NORTHWEST: Ron Morrell Ron flies for the the airlines and is a business owner who manages two Real Estate offices as a Designated Broker. He’s extremely interested in creating a more interactive environment for the Red Star Pilots in the Pacific Northwest and maintains a good relationship with the Co of the Cascade Warbirds EAA Warbird Chapter with whom he’s having discussions about RPA inclusion in the local fly-ins and Airshows. Ron hopes to increase the number and quality of FAST qualified pilots here in our area. Ron hopes to build on the EAA Cascade Warbirds success in the Pacific Northwest so the RPA can showcase our professionalism and “esprit de corps” and forge a new and unique Warbird community. I’ll push for the RPA members in this area to get together more often and grow our numbers. With the support of the RPA we’ll create a cadre of F.A.S.T. qualified pilots DATA and the means to keep these airmen current and qualified. With Name: RON MORRELL the current high fuel prices, it more important than ever to deAddress: 1005 N. 33RD PLACE velop talent and camaraderie locally by building enthusiasm for RENTON, WA 98056 attending the flying activities with dedicated pilots who keep our aircraft from becoming just hangar queens. Phone: 425-463-6519 I committed to having every owner of an Eastern Block aircraft AND every Warbird enthusiast in the Pacific Northwest become an RPA member. I applaud Darrell Gary’s commitment to grow the RPA and help the outlying regions to keep their warbirds lubed and fueled and airborne! Email: ronmorrell@comcast.net Call Sign: DRAGGIN 23 Aircraft Type: Nanchang CJ-6A NORTH CENTRAL: David Mills Flying for over 25 years and having accumulated 3500 flight hours, 400 of which are in formation, David of Moline ,IL is a FAST Lead pilot. “My goal for the North Central Region is to conduct two premier formation training and proficiency events every year and to DATA double the RPA’s FASTqualified member’s in the next Name: DAVID MILLS two years.” Address: Phone: Email: Call Sign: Aircraft Type: 18 RedAlert 3455 14th street Moline, IL 61265 563-650-0174 (cell) 309-762-9693 (home) dmills@millschevy.com MILDRED L39-C, T6-G David owns an L-39 Albatros in which he’s logged better than 800 hours. He regularly flies air shows in the mid-west with the flight team known as the “Hopper’s.” David also owns a North American T6-G. SOUTHWEST: Gordon Witter Gordon “BUZZARD” Witter served 10 years in the USAF as a fighter pilot, instructor pilot and test pilot followed by 30 years with American Airlines where he held positions of line Captain, Manager Flight Operations Technical and Chief Pilot. During his military and airlines careers he was qualified on the T-33, F-86D/ L/ H, F-102, F-106, C/KC-135, B-47, B-52, DC-6, DC- 7, DC-10, B-707, 720, 727, 747, 757 and 767. Gordon has been a Yak-52 owner/operator since 2000 and a RPA member since its origination and is a FAST Check Pilot and a RPA repreA sentative to national FAST. DAT As the organizer of Desert Name: GORDON WITTER Thunder, an annual tactiAddress: 1425 Highland Drive cal flying clinic, and leader of the Yakovlev Eskadrilia Solana Beach, CA 92075 4-ship show team, Gordon knows how to keep the fun in flying! Phone: 858-755-5278 In his spare time Gordon serves as the Chairman Emeritus of the Email: GLWitter@aol.com San Diego Air & Space Museum. Call Sign: BUZZARD Aircraft Type: YAK-52 Gordon’s goals for the SW Region will continue to center around the development of flying events that are educational, fun and promote safety for the members, as well as showcasing the quality of RPA training and the benefits of RPA membership. SOUTH CENTRAL: R. Scott McMillan Born and raised in Denver, CO, Scott’s a 4th generation Colorado native who’s been lucky enough to never have had to leave his home state for a job in aviation. Scott has flown for United since 1990 and does Line Check work on the Airbus. “My passion is flying but I love instructing.” Looking for something fun to fly, Scott bought a Yak in 2001. “What I got was a whole new group of friends that enjoy my passion for these airplanes.” Since earning his Wing card in 2002 and his Lead card in 2003, Scott flies his Yak 100 hours a year. “I can honestly say that I’ve met some of my closest friends at these clinics, friends I consider to be some of my best friends in the world.” ATA D The South Central Region is quite active with large groups in Texas and Colorado and Scott plans to get these groups together whenever possible. Scott is dedicated to building more exposure for the RPA both in the warbird community and the media. HE plans a continued emphasis on training and education for RPA pilots. He believes the training events promote the greatest part of being an RPA member: the fun and camaraderie we all share. Name: Address: Phone: Email: Call Sign: Aircraft Type: R. SCOTT MCMILLAN 10718 Flagler Dr. Parker, CO 80134-7639 303-877-7607 (cell) aviatr@aol.com KONG Yak-52 Fall 2008 19 The Champion Iridium Fine Wire Spark Plug for the M14 Series Engines BY STEVE STAUDT For years now M14 Series engine operators have asked Champion to develop a premium plug for their engines since the original equipment plug just did not perform up to expectations. Champion has been working on developing a new design for some time now, where both massive electrode and fine wire designs were designed and evaluated. It has long been known that the firing end is rather small on a 14mm plug and due to the massive electrode design closing up the firing end of the plug; it leaves very little open area for proper scavenging of deposits which can lead to deposit accumulation and make servicing very difficult. Champion called on its extensive experience with fine wire plugs and elected to build prototypes to validate the expected increase in performance. The fine wire design proved to be a wise decision. This design opened up the firing end to provide much better scavenging and made cleaning and gapping a snap. Test cell and in-flight evaluations indicated this design would provide much better engine performance than a standard massive electrode plug. Many people think the only advantage to using fine wire plugs is the longer plug life. Interestingly enough, long life has nothing to do with why Champion makes fine wire plugs. The fine wire design makes engines start easier on both hot and cold starts, provides for smoother running and gives better performance and economy. Massive electrode plugs with their large ground electrodes have a tendency to shroud the spark from the fuel/ air molecules. Whereas the fine wire plug, with its much smaller electrodes, allows the spark to be out in the open exposed to more fuel/air molecules, this provides a more efficient combustion. In testing conducted several years 20 RedAlert ago on twin Cessna’s with the TSI0-520 (310HP) series engines, it was found that the engines equipped with fine wire plugs performed so much better than with massive electrode designs, the fuel burn was reduced by 4%. The reduced fuel burn alone actually offset the purchase price of the plugs. It still remains to be seen just how much of a saving M14 operators will see, but 1% or more may be a reasonable assumption. The iridium electrode design also provides for much longer plug life, than a standard massive electrode. Iridium is a precious metal similar to platinum and is an excellent conductor of electricity; it is also very resistant to spark erosion, providing for a much longer electrode life. In addition, iridium is not susceptible to corrosion from lead in the fuel, such as platinum and nickel alloy electrodes. Because iridium is so resistant to electrode erosion the plugs do not need to be gapped as frequently as massive electrode designs reducing maintenance costs. The Champion RVL38S is designed exclusively for the M14 series engines and incorporates iridium center and ground electrodes. It also has a wide-open bore design to reduce deposit accumulation and to make servicing easier. The connector barrel uses the metric M18x1 thread size used on the Russian harness so adapters will no longer be needed. The life of the plug for the M14 is still unknown, because endurance testing is still ongoing, but based on our experience with other engines of similar horsepower and displacement 1200-1500 hours life would be a reasonable expectation. Servicing the Iridium Fine Wire Proper inspection, cleaning and gapping is important to long plug life. This is true with any plug massive or fine wire. There is a misconception that fine wire plugs should not be cleaned abrasively. Both abrasive cleaning and glass bead blasting are approved methods of cleaning fine wire plugs. But we caution, many people are too aggressive with the cleaning process and this can lead to damaged plugs and shorter plug life. When cleaning fine wire plugs, air pressure going into the cleaner should be a maximum of 80 PSI. The plug should be given an abrasive blast of four or five seconds and blown off with air. Make a visual inspection of the firing end and give it another four or five second blast of abrasive if needed. If lead beads are present these should first be removed with a vibrator type cleaner, or a ground down dental pick, using care not to side load the insulator. A conductive metallic track can be left on the insulator, from the metal cleaning tool, and the plugs should then be abrasive cleaned to remove this conductive track. Clean the connector well each time the firing end is cleaned to reduce the possibility of connector well flashover. Petroleum products and aerosol contact cleaners should not be used for this purpose. Champion has found over the years that isopropyl alcohol on a cotton swab is the best product for cleaning the connector well. A visual inspection of the exterior of the plug should be made. Look for anything that might be cause for rejecting the plug from service. This would include damaged installation threads and connector barrel threads. Also, look for a damaged hex, caused by the socket. The hex can be damaged from use of a twelve point socket rather than the recommended six point socket. Inspect for insulator cracks on the firing end and inside the connector well. Bulged or mushroomed connector barrels are indications of over torque of the B-nut and are cause for rejection as are flat spots on the connector threads. Flat spots are caused by side loading with the socket during installation or removal and result in cracked insulators. If the plug does not need gapping, leave the ground electrode alone. Use of Thread Lube Thread lube should be used sparingly. Many problems are caused by excessive use of thread lube. It is not necessary to coat all of the installation threads with thread lube. If you are using Champion 2612 thread lube skip the first Gapping the Fine Wire Electrode thread and apply a ring of thread lube (about the width of the The easiest way to gap a fine wire brush) around the installation plug is to gently clamp your spark threads. If using an aluminum plug socket in a vise and use it or copper based anti-seize again to hold the plug. Use the CT-450 skip the first thread and apply a wire gap gauge to check the gap. dot of anti-seize about the size Recommended gap is .016. The of a match head in three places CT-457 is used to close the gap around the circumference of the by applying a side load to the installation threads. No thread ground electrode being careful lube should be applied to the not to disturb the center elecconnector barrel threads or the trode. Do not overwork or bend ignition lead B-nut. the ground electrode excessively. Installation Aircraft plugs should always be installed with a new or annealed copper gasket. 14mm plugs require 17 to 21 foot pounds of torque. After the plugs are installed the ignition lead insulator should be cleaned with a rag and isopropyl alcohol. The insulator should not be touched again with the fingers after cleaning to avoid contamination which can be conductive and may result in connector well flashover which is a source of engine roughness. The B-nut should be installed finger tight then tightened one eighth turn with a wrench. Do not over tighten the B-nut. DC-4 compound should not be used on the ignition lead insulators. A clean dry installation is recommended. Fall 2008 21 Oshkosh 2008 All things good start at the crack of dawn. And so it was as I pulled myself out of bed, dressed and headed for my hangar behind the house. The sun was just topping the horizon as the hangar door reached its stops, and you could tell even at that time of the day CBs would be percolating by noon. The whole southeast was just itching to grow these monsters. I wanted to get a head start and get as far north as I could before they started. But that was not to be. I took off and headed to 28J just 17 nm north to fuel up and start the flight to West Bend, WI (ETB). But I found an oil leak while fueling at the pump and had to head back home to cure the problem. After a closer inspection, I identified the problem as a leaky fuel pressure line from the engine fuel pump. By the time I got every thing straightened out and was able to head north it was 1300 hours. Yep, the CBs were there and, after doing some scud running down to a thousand feet at times, I ended about 25 nm west of my course before I found a hole to the north. At my first stop, Kaolin, GA (OKZ), I found the airport deserted, gas pump locked and a very uncooperative guy on the phone about getting gas. I just gave up and headed over to Athens (ATH), tanked up, then headed for Smithville (0A3). In route, I once again dodged CBs over the Smoky Mountains, finally getting into dryer air behind the stationary front. From there on it was a piece of cake. I got a final treat for the day as I passed along Chicago’s lake front right at sun down. I landed at ETB at 2200 hours in pitch dark. While performing his nightly rounds, the airport manager gave me a ride to the hotel. That was Wednesday and I slept like a baby that night. The next day RPA members 24 RedAlert started to arrive. I had expected only 12 aircraft for the entire ETB practice but in the end we had some 35 aircraft there. We need to thank Craig Payne for setting up our facilities with EAA Chapter 1158. They had the very best setup I’ve ever seen and were gracious hosts to boot. They let us use their large meeting room with up-to-date video equipment, plus their computer and printer system. Craig had arranged for lunches to be delivered each day, and a shuttle bus between the hotel and airport. It was a first class operation all around. On one evening our group headed to one of the fine eateries in West Bend that Craig had reserved for us. It was a great choice. On Sunday evening the EAA chapter members had a barbeque cookout in front their hangar and with our combined members we totaled well over 100 folks. Nice people and nobody went hungry! We did a lot of practicing there with Russ Dycus. Using a handheld radio on our special TAC frequency, he dressed the formation as we flew over head. Since the special formation (the number “50”) used a line abreast and trail formation to make it up, flights would fly over the field in both so that Russ and Dave McGirt could evaluate and kibitz over the radio. On Sunday afternoon we did a full dress rehearsal. (Well, not so full as we were short a few aircraft.) But we practiced the join up and flew the number. Below you see a picture by Bob Mercer of the practice flight. You can see the “0” was short some aircraft, but the practice showed we were very near, if not ready, for the show. Monday morning dawned clear and, after some practice flights, we planned one more full dress rehearsal. But that was not to be and that can only be blamed on BY JIM GOOLSBY the FBO there with his 500 gal truck. He was slow in delivery and had to make frequent trips to refuel it. Since we were to do the air show arrival into OSH in mid-afternoon, Dave and I discussed it and determined that we would not have enough time to do the practice flight, land, debrief, plus get refueled and launch all aircraft in time to make the arrival into OSH. The troops were in their cockpits ready to start for the practice when Dave and I scrubbed the practice. This would hurt us later. The sortie into OSH for the Warbird arrival part of the show was without incident. Dropping that practice flight allowed us to have a decent lunch, plan and brief the flight into OSH. We even had enough time in route to practice our arrival formation. At OSH the “advance team” of Lefty Langford and Tim Williams had gotten the EAAWB ground staff whipped in shape for our arrival. For the first time, our parking was orderly, well thought out and set us up for the rest of the week’s flying. My only gripe as Mass Lead was I was parked the furthest out of anyone which required a very long walk to and from my plane! Also awaiting us this year was our 40 x 40 tent which served us well. Raymond Waddey USMC, an artist, had his paintings displayed all round the tent which not only were for sale but provided great ambience for our lunches, briefings, debriefings and end of day beer call. Wild Bill Walker had set lunch service for us each day, and our group chowed down on what all agreed were the best box lunches ever. I received a lot of compliments and I noted that not many members were late for lunch call. Wild Bill and Lefty Langford were also responsible for the beer coolers. They stayed full even to the last day. There was no excuse for any of us to be thirsty for whatever type drink we wanted. Tuesday - July 29, 2008: Air Show Preparation Those of us who had booked into the dorms at the university had our own private bus waiting in front of the Black Hawk Commons. Instead of fighting the crowds for the public bus, which would only stop at the front gate of AirVenture, our bus took us right to the “North Forty” and just 100 yards from our aircraft or the RPA tent. This saved 20 minutes of walking or a tram ride from the front gate. This day was spent getting ready to fly the show with the morning being free and a briefing at 1345 for the pilots. That day we put up some 25 aircraft. Also showing up that morning was Jane Zhang. In a serendipitous coincidence, Jane stumbled on to RPA’s plans for OSH. She contacted our head honcho, Darrell “Condor” Gary, who turned her over to me. It turned out that she was headed for an aviation conference in Shanghai and offered any help. After an exchange of e-mails and phone calls, it turned out that she and Bushi Cheng had a mutual friend and that both would be at the conference. She is an interesting person. A successful business lady who tired of the rate race, Jane married a UAL pilot, got her pilot’s licenses and now with partners is trying to set up general aviation programs in the PRC as well as build a museum on the last surviving WW2 airfield where the “Hump” pilots landed in China. A really really interesting project. Well I’ll make a long and honestly interesting story short, she returned to the U.S. and OSH with the 75 lithographs that were autographed by Bushi and video message to our membership. We owe her a great deal of thanks. That evening there was a special briefing for the next day’s show which would feature our whole association with an emphasis on the CJ-6. Dave “Talon” McGirt has been the Ops Officer for this entire program. Getting 50 aircraft into the air, sorted out, briefed and coordinated with the EAA Air Boss, is no easy job. Talon’s ops plan was 31 pages long, which he had offered it up to a group of hard bitten check pilot/leads to “refine” months in advance. But despite their kibitzing, it ended up being the best thought out plan for what we needed to do. And except for the unplanned events, it stood us well. Wednesday - July 30, 2008: The Big Day I seem to remember the morning starting out with a cool nip in the air but with clear skies. It did turn warm but we were blessed with low humidity all week. All the troops showed up early for the briefing. All the highlights of the previous night’s briefing were reviewed plus we touched upon the last minute items and updates. After mounting up, strapping in, and checking in on our tack frequency, 46 aircraft started their engines on the call from Talon. At the appointed time I released brakes and began to lead the entire armada toward runway 27. There was a freaky radio problem at the end of the runway where I lost com with Talon, so I switched over to the Air Boss who gave us the takeoff clearance. We were on our way. For the most part the flight went off OK, but our performance was not as stellar as we had hoped for when it was time for our big day in the sun. The practiced join-up went well and well before the appointed time for the overhead, we were on our way in and very nicely in the “50” formation. We were coming in from the north for the one and only pass that we would be able to make in the air show that day. Just five miles from show center, Air Boss asked us to turn and give him five more minutes. It seemed the big iron guys playing the Reno Race part couldn’t get their act together and get on the ground when they should have. It was not possible to turn this 31-plane formation without breaking it up. The “zero” was made up of Bravo flight and was on the left. The “five” was made of Alfa flight on the right. All CJ6s. The Yaks and extra CJ-6s were in the back in Charlie flight. MC made the call for Bravo Lead (Terry Calloway) to start a left turn, then for Alfa Lead (me) to start a left and go into trail behind Bravo. This was with less than 10 degrees bank angle until we were now headed NE away from OSH with Charlie flight in trail of Alfa. When the big iron guys were finally out of the way, we were cleared back in. To say that reassembling the “50” took some luck and a bit of excellent flying on all our flights is an understatement. Calloway picked the right bank angle that allowed me to lead my Alfa flight in a basic rejoin on the inside of his flight just as he rolled out on a heading to show center and called to take the lead. The heading change I had to make for show center was very small. But in the turn some confusion happened in the rear. A number of flight members got out of position and were a little slow getting back in position. We were well over head when the formation took on some resemblance of the “50” we had planned. At this point Alex “Gabby” Land did his thing. Pulling up and out of the rear formation and entered a 4 turn spin into show cen- ► Fall 2008 25 ter for the start of his acrobatic routine in his CJ-6. Looking at the video afterward you can see why this young man went just five days later to earn 6th place in the World Acrobatic competition. Gabby showed the precise flying capabilities of the CJ within its limits. There were a number of firsts embedded in Gabby’s routine, including the first time he ever flew a routine at OSH, the first time a CJ-6 ever flew a acrobatic routine at OSH and the first time a single ship acrobatic routine was flown by a warbird during this part of the show at OSH. In the mean time the rest of us were breaking up the big formation trying to get spacing for the overhead break landing on runway 36. Now what was planned sounded simple in the briefing, but it turned out that timing was a very important ingredient not quite appreciated. As soon as Gabby’s routine ended, four big iron props and jets were cleared to takeoff on runway 18 and instructed to stay down low and pass underneath our flights as we came in from the south. When the last of them were airborne, we were to pitch out and land on runway 36. The problem was we had turned in too soon. I soon found myself as lead, seeing Gabby still flying his routine as we approached show center. I heard MC make a radio call, but for some reason he didn’t hear my response transmission. I soon noticed that Gabby had finished his routine and I made the break for the landing. As I rolled out on the perch, I looked down and saw that a SeaFury and L-39 were still over the runway on takeoff. At this point I received a call from MC to hold my downwind until his call. That done and on his call I led the flights in. The rest of the landings with the rear flights went OK but we did 26 RedAlert have one major guff that, except for the heads of those involved, no major accident happened. But the recovery on our 46 aircraft was not a pretty sight. This put a little damper on the pig roast, but with the free beer and wine, that didn’t last long. We can thank Rob Mortara for that. The food was just fantastic! Rob is a Bonanza guy as well as a CJ-6 owner and RPA member. He was one of the first to volunteer last year when requests went out for helpers. He recommended the pig roast and offered to take care of the details. It sounded like a neat thing so I left it in his hands. I didn’t hear one complaint. We had a few “interlopers” (yep there are folks at OSH who crash parties they don’t belong to) but somehow they found the money to pay when confronted. But we had legitimate guests, too. Space around our tent was limited and, since T-34 guru Charlie Nogal and salesmen Bill Austin relinquished some of their space for the caterer to service our roast, they became our guests too! Believe it or not, we had beer left over that night! Thursday - July 31, 2008: No Fly Day The day started out early for all of us. At 0700, the F.A.S.T. board of directors had its second meeting of the year and, of course, our muck-a-tee-mucks needed to be there. Then our check pilots did their duty by attending a check pilot standardization meeting. Although I am a check pilot, I missed the meeting because I needed to go meet our guest speaker, Bud Evans, and get him in though the front gate. I had never met Bud in person but had read so many of his articles that I felt he would be an excellent guest speaker at our banquet. Bud Evans had quite a back ground as a test pilot during the “Nifty Fifties” and was the principle test pilot on the F-104. Bud and I got over to Pavilion #4 in time to catch the last part of our forum. This year the forum was run by Al DeVere and our guest speakers were already there. Jack Wang gave an excellent talk of the history of the CJ-6. Jack had some excellent historical pictures of the CJ-6’s first test flight plus excellent insight on the CJ-6’s future in China. Doug Sapp, an OSH first timer, spoke on the care and feeding of the air systems. Doug was also one of our sponsors and so not only had he contributed good money toward the event, he was contributing his knowledge. This he has been doing for some 20 years. After getting Bud over to our tent to meet the troops and get settled in, I then met up with Ahmed Ragheb when we drove up to Appleton to pick up a painting. This was part of the next significant event in our celebration. This particular endeavourer actually started back in January at our Waycross formation clinic. “Med” offered to do an oil painting of a CJ-6. Now Med is not your usual RPA member. He flew F-4s and F-16s in the USAF and is now a production test pilot for Gulfstream. But he is an excellent artist, too, with a number of his paintings already hanging in significant places. His style and technique reminds me of Keith Ferris’ work. Med had finished the painting called “Nanchang Sun Rise” and had taken the painting up to Appleton when he ferried a “green” G4 from the Savanna plant to their paint shop in Appleton. That saved us shipping cost. Meanwhile our troops had the day off as there was no War Bird airshow on Thursday - except for Skip Slyfield. “Sly”, a former Navy pilot and Pat Giery “Kato” both Delta 777 captains, who possess great wit and who love to talk. For that reason I asked them to be the narrators at the “WarBirds In Review” that the EAA puts on for the general public during the week. Each day they feature a different warbird. Friday - August 1, 2008: Change of Plans We had planned to fly in the show this day but what we didn’t realized until too late was that the EAA had planned a late show this day with our part ending just very short time before we were to have our banquet. We could not change the caterers nor the bar time, so we just scrubbed our flying in the show. We later learned that this caused the Air Boss some disappointment and a very large hole in the show venue. The success of the banquet is attributable to the efforts of a number of people. Katie Wilson arranged the caterers menu and setup. Zoe Albrecht created and arranged for the table center pieces. Craig Payne took care of awards and trophies. Al DeVere arranged the minting of our special coins. The brothers Shelbys provided some really nice door prizes. We started out with showing some candid stills taken to that point and then a video of our flyover. We showed a video message from Bushi Cheng that was taped during the conference in Shanghai and that Jane Zhang brought back with her. Next, our boss Condor got up and eloquently put on the deserving praise of those who had worked so hard setting up this whole experience. Believe me there were a bunch. Then we ate. Bud Evans, our guest speaker, was next after dinner. This guy has done it all. He flew P-80s during Korea and was a test pilot on numerous aircraft at Edwards. He is not a grandiose speaker, but somewhat quite and unassuming in manner. But the stories he can tell you about the far side of the envelope of airplanes where few pilots have been would - and soon will - fill a book. We were lucky to get him for a speaker. Next we handed out the special coins. The coins are, of course, like no other. When the idea of celebrating the 50th anniversary of CJ-6 and putting up 50 CJs over OSH came up, I wanted some way to show significant participation in the event. I also wanted some way to get the pilot group really interested in coming. The design for the coin started from a drawing by Phil Cogan that was to be used as a logo for the event. After numerous e-mails and phone calls between Phil and me, we came up with a design that would fit onto a coin. Al DeVere took care of the rest. The coins are numbered, but not in the way you may think. First there is only one coin with the number one (1) on it. That coin was put on a special plaque and sent to Bushi Cheng. The rest of the coins are by flight number and flight position. In other words “1-1” (see below) went to the flight leader (me) of the first flight. Coin “3-3” belongs to the deputy lead in flight 3, in this case Phil Cogan. And so on. Alfa flight was made up of flights one to four and was the number “5”. Bravo was flights five to eight and was the “0”. Charlie was nine to eleven and Mike was made up of 13 to 14-1. Alpha Flight — The 5 1-1 Jim “Pappy” Goolsby 1-2 Hal Provo 1-3 Craig “” Ekberg 1-4 John “Chevy” Ford 2-1 Randy Webb 2-2 Forest “Flush” Johnson 2-3 BJ “BJ” Kennamore 2-4 Harry “Bam Bam” Dutson 3-1 Harold “Batman” Morely 3-2 Jay Wells 3-3 Phil “Shortbus”Cogan 3-4 John Zecherle 4-1 Randy “DaBear” DeVere 4-2 John Long. 4-3 Tom Elliott Bravo Flight — The 0 5-1 Terry “Pumper” Calloway 5-2 Ron “Woody” Lee 5-3 Barry “Bdog” Hancock 5-4 Bill “Pirate” Mills 6-1 Paul Batliner 6-2 Craig Payne 6-3 Keith Harbour 6-4 Pat Giery 7-1 Mike “Blade” Filucci 7-2 Gill Gutierrez 7-3 Ernest Rischar 7-4 Ahmed “Med” Ragheb 8-1 Byron “Blitz” Fox 8-2 Dee Grimm 8-3 Hank “Hoot” Gibson 8-4 Richard “Sweat shop” Langer Charlie Flight Yaks and CJs 9-1 Terry “Ski” Slawinski 9-2 Dave “Dead/Goatboy” Jester 9-3 John Shuttleworth 9-4 Timothy Stevens 10-1 William “Wild Bill” Walker 10-2 George Myers 10-3 Shane Golden Fall 2008 ► 27 11-1 Jimmy Fordham 11-2 Aaron Marshall 11-3 Mike Love Mike Flight - Mission Command 13-1 Dave “Talon” McGirt & Jeffrey “Linedog” Linebaugh GIB 13-2 Robert “Lefty” Langford 13-3 Tim Williams 13-4 Alex “Gabby” Land 14-1 Skip “Sly” Slyfield From here the program for the banquet sort of fell apart. Not that there ever was one. Awards were handed out. Buddy Moman, Doug Sapp and Al DeVere were strong armed into being judges of aircraft. These three gentlemen seem to gel on their ideas as to what was deemed important in judging our various aircraft. And the results were: “Comrade’s Choice” Best Yak: Ski Slawinski Best CJ-6: Craig Ekberg Than the “fun” award were handed out: 1. Long March : British Columbia to KOSH - Peter Waddington and Bryan Nosko 2. Minimum Restoration Award: (aka Dirty Red Bird) - Jay Wells 3. Capitalist Pig Award: Most pimped out over-the-top ride - Ron Lee 4. Warmongering Imperialist Award: Most lethal looking Red Menace - Jim “Pappy” Goolsby Note. Blitz complained that he had 2 guns compared to the single gun on Pappy’s aircraft however the judges noted that Blitz’s guns were of a lower caliber than the single 37mm cannon. Also the rockets were quite a formable addition. Then new call signs were awarded. “Rubber” went to John Zac (It seem he had a rough time staying 28 RedAlert in trail.) “Stripper” went to Jay Wells. “Rorschach” went to John Long. “Dead” went to “GoatBoy” Dave Jester. (This stuck “Ski” as necessary since Jester in the movie “Top Gun” came from the line “Jester’s Dead!”) Personally I liked “GoatBoy” better. Then the infamous Boner award was handed out. This award is fickle, although I personally believe it has an affinity of going toward the leadership in our organization. It was once awarded to someone for forgetting to put the gear latch on or, while in the fading light of day, calling the wrong runway from what his initial approach was on. This time it moved from the East coast to the West coast. Our store manger, Byron “Blitz” Fox, now has charge of it and will deem who should get it next. Beware. at far flung places (their home) also dictated that some leave early. And for others, it was the pressing of other life issues that drove their departure. Despite these departures, we still managed to put up over 45 aircraft for the airshow. Barry “Bdog” Hancock did the honors as Mass Lead that day. I opted for a wing spot and wandered out to my plane at the given time. I climbed in, strapped up and flipped up the battery switch only to find I had a deader than dead battery. Hal Provo tried to get me started but when we realized my alternator wouldn’t work anyway, we gave up and I hand signaled Bdog my plane was broke. I didn’t have much time before the different exhibitors would be closing so off I rushed after a replacement battery. This rushing bit led to an accompanying article “Confessions -” you should read. At some point during these proceedings the painting “Nanchang Sunrise” was shown to the membership and that is when our membership learned that the painting was to be presented to the EAA Warbird Museum the next evening to be put on permanent display. While chasing after the battery, I was able to watch my guys fly overhead during the show. They did me and the RPA proud. Door prizes drawn The food is always good and there are several hundred people who show up for this event. It’s here the ‘really, really, big’ awards are handed out. This year RPA was a significant part of the proceedings. Darrell “Condor” Gary with “Med” at his side presented the painting “Nanchang Sunrise” to the EAA museum, commemorating the 50th anniversary of the CJ-6. As far I as I know, this is the first time this has ever been done. Then the EAA started handing out its awards. This year the: “Judges Choice: CJ-6 Award” went to our own Ron “Little Wood” Lee. The “Judges Choice: Yak-52 Award” went to Ed Noel The “Best Yak-52/CJ-6 Award” I later checked the number of diners at the banquet. We had just 70 but the caterer reported nearly all of the food she sat out for 110 people was gone! It was a very decent meal. And the cash bar helped, too! There was definitely the RPA looseness and noisy feel to the ball room. It was kind of late when the troops dispersed. Saturday - August 2, 2008: Warbird Spectacular Another beautiful day dawned. A number of our troops started to head for home as many had been at OSH for over a week. Weather The day ended with a number of RPA members attending the EAA Warbird Banquet at the EAA Museum. went to Dave “Dead-Goat Boy” Jester and his Yak 52TD. The “Dirty Bird” award went to Barry “Bdog” Hancock for his CJ-6. His company, World Wide Warbirds won the “Silver Wrench Award” for Best Jet (L-39). Sunday - August 3, 2008: RPA Stand down Another beautiful morning as my wife dropped me off at my plane then headed for Midway airport and our condo in Wilmington. This, by the way, started her little adventure. I untied and loaded up “Dede’s Three Toed Dragon” and, deciding to do a complete preflight later, I headed over to our tent. I straightened up the tent area and collected up some stuff that needed to be shipped out. I was fortunate enough to get an EAA lady to give me a ride to the shipping center in a golf cart. That done I headed back toward the “North 40”, stopping and having breakfast on the way. Reaching the tie down area I found three West Coasters heading out, so I decided to tag on to them at least for the takeoff. Please read the accompanying article for what happened next. The flight home to FD44 was in beautiful skies with my only weather being towering CU just around ATL. After putting the Dragon in her hangar, I took a long hot shower, and slept a long, deep and happy sleep that night. Try as hard as I can I know I have missed mentioning names of folks who made this all happened. Heather Frantz help this computer Neanderthal by sending out a number E-Com and keeping track of who was coming and who paid in advance. Members like Bob Fitzpatrick and Peter Waddington and Bryan Nosko who lent their Yak-52 and CJ-6 to be displayed in the EAA Warbird Trainers Area for the entire week. One early morning I happened by there in time to see Bob and his wife dutifully dusting off their airplane for another day’s showing. These people were great spokesmen for us. I have always admired Bob’s well kept 52 and was pleased to see a CJ-6 looking just like it just came off the factory assembly line. It was once said that “The only difference between perfection and mediocre was attention to detail.” My wife Dede, of 43 years was my detail person on this project. She knew what I was trying to accomplish and made me focus on the details. Finally, a large part of this could not have been possible without the sponsors that stepped forward with some $11,000. Without this support, our members would have had to pay double the event fee they did. So kudos need to go to Cannon Insurance, Xiocom, World Wide Warbirds, Windstar/ Nexus, and Doug Sapp LLC. These sponsors have supported RPA for years and it is very much appreciated. Well, that is all I can write about this year at OSH. Nothing is perfect but I look on this as the glass being almost full. Once again I got to see, touch, hear, and even smell the people who make up our organization. We have talent and loyalty in our membership. That is good for the future because the world is changing and that type of membership will be needed. Fall 2008 29 Safety. . . Or Just Stylin? BY DOUG GILLISS Do you really need flight suits, helmets, boots and gloves to fly an Experimental category, former military aircraft? Are pilots just suiting up for style, to attempt to impress the uninitiated and easily impressed segment of the civilian pilot corps? Admittedly, there are some pilots who would don the flight suit, adorn it with patches and strut around the local airfield restaurant waiting for questions about the airplanes this “hotshot” may fly or has flown. No real military pilots or qualified civilian pilots who fly Experimental jets and Yaks or CJs would likely fit into that category. But let’s address the use of flight gear that is mostly military garb. Do you need it? Let me break it down item by item, then you decide. Flight Suit Nomex flight suits have saved many lives. There are USAF pilots who survived accidents where they would have been badly burned had they not been wearing a Nomex flight suit. For a while, there were speakers at safety events who personally had survived crash fires and shared their experiences with other pilots. These suits work, and when you think there may be (literally) a ton of fuel thrown in contact with engines heated to hundreds of degrees from an accident, you’ll want one. Even though you don’t anticipate an accident you have car insurance don’t you? Even with a one in a million chance I would wear a flight suit that pro- tects me—besides, I like placing all my gear in the same place so it’s easily accessible in the plane from the flight suit pockets. Nomex gloves are a good complement to the flight suit. I hate to touch hot metal in the airplane in the summer without them. Wear them and you’ll avoid some of the common scratches and scrapes from working around, preflighting and flying the airplane, plus you’ll know that in case of disaster when things get really rough from a crash fire your hands will be protected. Boots You may never intend to jump out of (eject if you have hot seats) an airplane, but if you engage in aerobatic flight or mock air-toair maneuvers, fly air shows or frequent formation flights, you probably have a parachute on board. The landing won’t be so safe if you don’t wear flight boots. They also have the advantage of protecting your feet climbing in and out of the airplane and operating the rudder pedals. They are not just for emergencies. Wearing running shoes or dress shoes increases your exposure to injuries, burns or slipping off the airplane. Helmet Helmets offer many advantages on every flight, not just for emergencies. It’s easier to hear radio transmissions with a helmet equipped with a good set of ear pads. They also keep your head covered from the sun; keep you warmer in winter. In the event of a lost canopy they offer protection from the elements. If you fly any maneuvers beyond straight and level a helmet will protect you from inadvertently contacting the canopy. Turbulence can cause you to bounce around the cockpit too; without a helmet you could be injured, banging your head against the canopy, sometimes violently. I know that situation from personal experience, more than once. One time, in severe turbulence that was unforecast and came and went in seconds, I was thrown against the top of the canopy, despite being tightly strapped in with belt and shoulder harnesses. I ended up uneasy but uninjured. Availability Flight suits are available from vendors and individuals on the Internet at relatively economical prices ($25-$100 used, $200 new). Gibson & Barnes have a web sale on Mondays; check it out. Be sure to get real Nomex, not just a look-alike. Boots are available there too, but also in boot shops, sporting goods stores and military surplus stores. They range from about $50-$150. Helmets cost more when you include all the communications gear from headsets. There are only a few suppliers, try CustomFlightHelmets.com for a discounted price on a helmet with any design you want. Wear the proper gear for flying; no need to wear it when not flying. Parachute Shop 1-800-872-2488 New & Used Parachutes, Inspections & Repacks Pepperell Airport 165 Nashua Rd Pepperell MA 01463 www.parachuteshop.com 30 RedAlert Yak-52 Purchase Paperwork and Beyond... But hold on – this is just the start of the paperwork process that must be followed to protect your interests and make you (and your plane) legal to own and fly. Below is a list of all of the various paperwork items you need to ensure are complete to make the administrative side of aircraft ownership. Any pilot is familiar with the acronym A.R.O.W. from their training days. This refers to the documents required to be on board any aircraft prior to flight operation: The purchase agreement does not have to be a Perry Mason, full blown chapter and verse legal document. Rather, it must clearly state what you are buying, how much you are paying, how you will pay for it, what the seller will deliver, how you can walk away if you don’t like what you find, etc. The AOPA web site has a very thorough copy of a sample pre-purchase agreement. I used their template and crafted my own agreement for the purchase of N15YK. Airworthiness certificate Registration Operating limitations Weight and balance Remember? Well, owning an experimental aircraft introduces additional paperwork requirements. After I had contacted the previous owner of my Yak-52 and had most of my questions answered to my satisfaction, it was time for the paperwork to commence. Below is a chronological listing of the paperwork trail I followed that is meant to serve as a template you may choose to follow if you decide experimental (or non-experimental) aircraft ownership is for you. Purchase Agreement Although the Purchase Agree- Make sure that you spell out everything, in as much detail as you can, that you are buying along with the aircraft, including tools, GPS devices, parachutes, tow bars, etc. The agreement should mandate that (a) the seller warrant he holds legal title to the aircraft and that title will be transferred to the buyer free and clear of any liens, claims, charges, or encumbrances; (b) the aircraft is in airworthy condition; (c) the aircraft has a current annual inspection; (d) the aircraft has a currently effective special airworthiness certificate issued by the Federal Aviation Administration; and (e) all of the aircraft’s logbooks are accurate and current. Upon delivery of the aircraft and payment of the balance of the purchase price, in accordance with the purchase agreement, R O ment should be complete prior to the plane being subjected to a pre-purchase inspection, if you don’t have a signed agreement now is the time to get one. Do not proceed any further without an agreement signed by both you and the seller! While you may be buying the plane from your friend or relative, issues can and do arise that have the potential to stress relationships unless they are proactively addressed in the Purchase Agreement. A Your research is complete, your desire to own a former Sovietbloc aircraft is at an all-time high and you’re ready to begin the actual purchase process. As luck would have it, a Yak-52 caught your eye on Trade-A-Plane or Barnstormers.com and you’ve contacted the owner to begin the acquisition process. Following the outline in the first article in this series in the winter 2008 issue of Red Alert, you and you’re A&P have completed the pre-purchase inspection and resolved all issues – it’s time to write the check! W BY JOHN GRAHAM the seller shall execute an FAA bill of sale (see below) granting good and marketable title to the aircraft to the buyer. It is imperative that both parties sign and date the Purchase Agreement and that each retain a copy of the executed agreement. As the saying goes, you are only as good as your contract. The acquisition of an airplane is a significant financial investment and it should be treated as such. Handshakes can be honorable agreements and a preferred method by many of doing business, but please do not rely only on that. Title Search Never, ever buy a previouslyowned airplane without first performing a title search. Once the funds exchange hands, you lose almost all of your leverage. While you may legally be entitled to receive a return of monies paid to an unscrupulous ‘seller’ who did not own the plane you just acquired, the reality is that you will probably never see a dime of that money. Having a title search performed is very easy. Personally, I have always used the AOPA title service. After providing a few pieces of critical information, the title search folks will research the aircraft and report back items such as the registered owner— according to the FAA — and any liens filed against the airplane. It is important to know of these ► Fall 2008 31 items so that any discrepancies can be taken care of prior to monies changing hands. If you are financing a portion of the aircraft’s purchase price with a lending institution, they will (most likely) not even process your application until the aircraft has passed the title search process. FAA Paperwork The FAA must also be notified that the aircraft has been sold and informed as to the identity of the new owner(s). To accomplish this, there are two forms that need to be completed and mailed to the FAA. Both of these are multi-sheet, carbon copy forms and must be completed as originals (i.e., you cannot make a copy of the form and complete). AOPA or the FAA (through your local FSDO) can provide these original forms. Form 8050-2 – Aircraft Bill of Sale: This form is to be completed at the time of the sale and before any monies exchange hands. Since no formal titles exist for airplanes (unlike for cars or motorcycles), the owner of an airplane is, for all practical purposes, deemed to be the person registered with the FAA as the owner. As such, the registered owner must sign the Bill of Sale form. Make sure that all registered owners sign this form and follow the instructions to the L-E-T-T-E-R or it will be returned to you by the FAA. Form 8050-1 – Aircraft Registration Application: This form is best completed at the time of the sale but it is not as urgent as the Bill of Sale form. This form registers you as the new owner of the airplane and allows future inquiries into the FAA N-Number ownership database to identify you as the proper registered owner. Do not forget to print and sign your name. The pink copy of the 8050-1 serves as the temporary 32 RedAlert registration of the plane until the permanent card is sent from the FAA and should be kept in the plane at all times. Personally, I like to complete both forms at the same time, make photocopies of them and mail them together to the FAA. This has proven a most reliable method and I have yet to encounter an issue using this approach. Insurance It goes without saying (but I will) – do not fly your plane until you have it insured. It is best to have the plane insured (both for hull value and liability) at the instant the funds are paid to the buyer. I always alert the insurance agent well ahead of the sale, obtain a quote, know that coverage can be bound with a phone call once the transaction is concluded and remember to make that call as soon as I pay for the aircraft. If the proverbial meteor hits your new Yak-52 at that moment of initial ownership and you are uninsured, you bear the full loss. I also keep a copy of my insurance agent’s card in my plane along with a summary letter of the coverage levels maintained. Another item many aircraft owners like to have is a Hold Harmless or Release of Liability form signed by all passengers. One of the true joys of aviation is taking aviation and non-aviation friends and enthusiasts up for a ride. Since there are inherent risks present in every flight, having the passenger read and sign the release form offers a moderate degree of protection, although in our litigious society it is often suspect as to how much protection this type of signed document affords. Still, better to have it versus not. State’s Rights Depending on which state in this great nation you call home, you will probably have to pay some sort of tax on the purchase of the aircraft and also register the aircraft with a specific state governmental entity. Tax: Since I live in Illinois, I paid a percentage of the purchase price as a sales-like tax to the Illinois Department of Revenue. Since I was not sure how this whole process worked, I reviewed their website and made a few calls until I eventually talked to the right person. I soon had the forms and they soon had my money. I am sure there are plenty of stories of tax schemes where this-guy-my-brother-knows only paid a fraction of the tax as he under-reported the sale value of the airplane. What you report to the FAA and to the state government as a purchase price of your airplane is your business. Life has taught me that the tax man taketh some now or the tax man taketh a lot later. I view the fees and taxes I pay to fly, whether they be annual or one time, to be the price of admission to this wonderful vocation. Registration The Land of Lincoln also requires that all planes be registered. The fee is modest and my beautiful white and red paint scheme now boasts a lovely Illinois-state shaped sticker on the starboard fuselage. If you are not sure if your state requires registration, start with your state’s Department of Transportation (usually the Aeronautics Division) and they can usually direct you to the right source for answers or forms. As an aside, your state may also require you, as a pilot, to register with them. Illinois requires individual pilots to register for two year periods and the fee is nominal. As with any local government, it pays to ask and get the right information. I have found that compliance is always the path of least resistance. The Experimental Category Up until now, the purchase of your experimental airplane has been the same as that of a certified GA airplane. However, there are several additional items with which you must comply to be completely legal. Luckily, your local FSDO can help with most of them. First, the word EXPERIMENTAL must be clearly displayed on the aircraft so that all may see it. The Federal Aviation Regulations (FARs) require this, but you may also request a modified tail (or ‘N’) number with an ‘X’ in it to indicate your airplane is experimental. For example, my Yak-52 is N15YK, but if I was granted permission to remove the EXPERIMENTAL from the side of the fuselage, the N-number would need to be changed to NX15YK. The FAA’s website or your local FAA representative (see FSDO below) is a great source for the details of how to go about making this change. What’s a FSDO? At some point in your training, you were told about the local Flight Service District Office (FSDO) and all of the benefits they can provide. You will soon become intimately familiar with some of these benefits as you continue with the acquisition of your experimental RedStar aircraft. During the purchase process, you will discover that the experimental aircraft does not have a traditional airworthiness certificate from the manufacturer present from the time it was manufactured (i.e., as do all U.S.-certified airplanes). You will need an inspection by the local FSDO so that they can issue a new Special Airworthiness Certificate (SAC) and Operating Limitations for the aircraft. You should have received a copy of the limitations under which the previous owner was operating. When you contact the FSDO, ask for the maintenance side to schedule an experimental aircraft airworthiness and operating limit inspection. They will direct you from there. In my case, the FSDO representative and I talked a few times on the phone before he came out to my hangar and conducted an inspection of the Yak-52 I had recently purchased. He had the completed Operating Limitation paperwork with him and soon thereafter I had the SAC. It was a very efficient and painless process. Both of these documents are to be kept in the plane at all times with the SAC being on ‘display’ so it can be seen through the cockpit canopy (presumably in case you are not present during a ramp check or other similar event). Your plane will probably be categorized as ExperimentalExhibition’ – the FSDO representative can explain exactly what this means and the limitations imposed by such a classification. I also was given a requirement to make a flight log book entry using FSDO-provided wording once I received my High Performance / Complex rating required to fly the Yak-52. The FSDO agent even provided the wording for the entry. Finally, you will have to file a Program Letter with the FAA, via the FSDO, each year. This is a very easy letter to write and several members of the RPA would be glad to share their letters for use as a template if you just ask. FAA Regulations & Inspections Certain latitudes are afforded the experimental aircraft owner, especially in terms of the use of non-certified equipment and parts and the types of maintenance items that can be performed by the owner. However, you must still have an annual inspection (called an Annual Condition Inspection) performed by an A&P / IA and you must still follow every FAR and other FAA rules and regulations. If your aircraft comes equipped with parachutes, these must be inspected, too. The FAA is in the process of moving to requiring parachute inspections (which consist of a repack and safety inspection) every 180 days, effective early 2009. Again, the FAA website or your local FSDO can provide additional information. The paperwork requirements of buying and owing a Yak-52 are not onerous nor are they significantly more than that of a traditional GA aircraft. These rules are well known by experimental aircraft owners and are easy to follow. Several document examples exist on the Internet and I would be glad to provide any reader with a copy of any of the above items via email at cubflyer1940@ yahoo.com. Buying an airplane like a Yak-52 is a significant investment of time and money. Hopefully the paperwork involved is now better understood and a little less concerning. F OR FAS T MA TIO QU ALI FIE N D Fall 2008 33 CONTRAILS Besides learning how to fly an airplane, these days a pilot has to master the skills of communicating with a range of other aviation professionals just to complete a flight. It’s a feeling of both power and sometimes humility (when not done right) every time you push that microphone button and begin broadcasting. The aviation “world” out there hears what you say and instinctively formulates a quick assessment of your proficiency. Air traffic control people have shared opinions with me, indicating they can determine the level of flight experience and professionalism by what the pilot says over the radio. BY DOUG GILLISS are no controllers involved, such as at uncontrolled fields, proper radio communication is still important for safety. As pilots upgrade to faster and more complex aircraft the need for both knowledge of the proper radio calls and timely calls becomes even more important. The airplanes are going faster and more planning is necessary for a safe and orderly departure and arrival to any airfield. In essence, you have to upgrade your radio skills along them standard broadcasts of the aircraft position, following the prescribed location calls from the Airman’s Information Manual. You also hear some non-standard calls, ones that make it difficult to determine exactly where the aircraft is. For example, I have heard, “CessnaXXX approaching the field.” What does that mean? Five miles out? Ten miles out? Who knows? If entering controlled airspace with a tower operating such a call would require a followup inquiry by the tower operator to more precisely deter- Ground, tower and air traffic control people as well as other pilots have to be able to listen to many pilots, understand what they want and communicate back with them the necessary instructions or information. Often, particularly in high-traffic areas, there are several people attempting to communicate simultaneously. All have a message to relay, whether it’s a pilot who needs to speak to a controlling agency or a controller who needs to give a pilot instructions. Sometimes it’s frustrating to keep waiting for a break in the communication exchanges to insert your message. Occasionally, another pilot “steps on” your message, further interfering with radio transmissions. Generally, radio exchanges work well through a system of standard phrases and responses, keeping transmissions as brief and accurate as possible. Even when there 34 RedAlert with new pilot skills for faster and more powerful aircraft. But it is not only pilots flying jets that need to hone their radio transmission skills. There are some hazards at many airfields that are caused by pilots of all levels of proficiency. Let’s call it what it is: radio discipline. Since it is not perfect and it can be a safety issue, let’s review some of the common breaches of radio procedure and identify what the standards are. We will leave IFR communications—a much more rigid set of guidelines—for another day and focus on VFR flying. Common Problems 1. Aircraft position If you fly more than a few times a year you will hear all kinds of position descriptions given by pilots, many of mine the aircraft’s location. At an uncontrolled field such a call over the Unicom frequency would do nothing more than confuse all the pilots flying in the airport traffic pattern. Such calls, instead of informing controllers and other pilots just add to unnecessary radio chatter and block the frequency for other aircraft. Similar calls that only obscure communications that we have all observed include: coming up on the 45, south of the field, overhead (At what altitude? Pattern altitude?), ready to turn in, downwind (Which runway? Which airport?) At uncontrolled fields problems compound because other airports may use the same Unicom frequency. So it is important to identify the precise location—downwind—and the runway—runway 18—and the airport—French Valley Airport. That way, everyone in the area knows where you are. The basic calls are simple and taught to new pilots everyday. I find it’s the more experienced pilots that get casual in their radio discipline. Location is usually the first of these calls; broadcasting a non-standard call impairs the safety of all the nearby aircraft. Calling: “45 to downwind, runway 18, French Valley Airport,” then calling downwind, base and final with the same run- way and airport designations is a foolproof way to stay legal, safe and professional in operating the aircraft radio. Jet aircraft and aircraft that fly at higher cruise altitudes can often receive radio transmissions for many more miles than aircraft flying at lower altitudes. I have heard radio calls from Catalina Island when I was 50 miles inland in Southern California, going to an airport that used the same Unicom frequency. Often three airports’ radio transmissions can be heard on the same frequency. Aircraft position calls are especially important when entering airspace controlled by a tower. I have heard tower controllers chide pilots entering their air- space without an initial contact. Besides being an FAA regulatory violation, such radio procedures risk the safety of other aircraft in the area. Similarly, failing to know your exact position and contacting controllers for clearance into Class B airspace before entering the airspace is asking for an FAA violation. Safety and professional practices dictate following easy guidelines: know where you are, make the appropriate radio calls, describing your position using standard terminology— including the airfield name at uncontrolled airports. 2. Made-up calls. Maybe some pilots believe they will sound more experienced or knowledgeable if they make calls that are made up or combinations of calls that they have heard or used in different environments. For example, no pilot is cleared to hold at an uncontrolled field, so why would they announce, “BeechcraftXXX, on to position and hold.” It makes no sense. What are they going to do next, release themselves and clear themselves for takeoff at an uncontrolled field? Obviously, the pilot (pilots—I have heard it numerous times) may have made that call at a controlled field after receiving instructions from a controller. However, it clearly does not apply at an uncontrolled field. Conversely, at controlled fields when a controller clears a pilot on to the runway to hold for takeoff, the pilot needs to confirm that instruction and runway. Confirmation of that instruction is sometimes neglected also. Other favorites include: left final (On base? On final? Turning final? Hard to tell), turning out of traffic (Departing the pattern, left, right or where?), arriving, and many more you have heard. Standard radio calls are established so everyone knows where each aircraft is and what their intentions are. Using calls that pilots cannot be certain of the message threatens safety. 3. Brevity. The days of Citizens Band-type radio chatter for civil aircraft are gone. To quote Section 4-2-1 of the AIM “. . . Jargon, chatter and CB slang have no place in ATC communications.” Being professional also means being brief and precise in your radio transmissions. Being brief without giving the desired message is not acceptable either. If you limit transmissions to the standard terminology you will be both brief and informative to other pilots and controllers. Prepare what you will say in continued on page 41► Fall 2008 35 Mutual Support BY DARRELL GARY Mutual support is a term that we usually associate with tactical formation. We think of it as two or more aircraft operating in close coordination in order to optimize defensive and offensive maneuvering and to more effectively prosecute an attack. The lone wolf quickly becomes vulnerable. Mutually supportive movement of aircraft maximizes lookout, enables fluid maneuvering, optimizes communication, greatly enhances defense and allows the concentration of offensive capabilities. Mutual support is a concept that we should incorporate in every flight. It begins in the brief and ends in the debrief. Flight members should be prepared to assist each other in the preparation and positioning of all aircraft prior to flight. They should be prepared to assist the designated Flight Leader in assembling all information necessary for the successful planning and execution of the mission. Prior to taxi, each member of the flight should carefully check his aircraft and any other aircraft in his/her field of view for discrepancies. In the run-up, this should be repeated: checking the position of canopies, controls, for visible fluids or anything else that may be questionable. It is far easier to discuss and confirm it on the ground than it is to deal with it in the air. On the runway you should carefully check the other aircraft in the flight one last time. In flight, mutual support is even more critical. The concept of mutual support has been utilized since WWI. It was further developed and formalized as tactical doctrine by Werner Molders and employed by the Luftwaffe in the run-up to WWII. The basic two ship element, section, rotte or para is the building block. The two 36 RedAlert work together in support of each other in combat, in emergencies or in response to any situation that confronts them. This bond cannot and must not be broken. In combat they work together to optimize mutual defense and to prosecute coordinated attacks. In emergencies they work together to ensure the safe return to base. If the Lead pilot loses navigation or communication capabilities, the lead may be passed to the Wing pilot who then would be responsible to safely return the flight to base. In more critical situations, the element may join in close formation to assess damage and to provide escort services to base or to the scene of the crash. In the latter circumstance the escort aircraft would become the on-scene commander for the Search and Rescue until relieved or upon reaching Bingo fuel. Upon return to base flight members may assist each other in establishing proper position. In the pattern, flight members check the configuration of the other flight members. It gets busy in the pattern during multi-aircraft arrivals. Pilots become distracted and abandon ingrained habit patterns. There have been numerous reports of saves from gear up landings within the RPA. A timely “Tiger two ..Check gear” call is far less embarrassing than bent metal, injury or a fouled runway. After landing recheck the configuration of all aircraft….flaps up. The bottom line is don’t be afraid to communicate if you feel that something may be wrong. Don’t allow a bad situation to become worse. Always take care of each other chocks to chocks. What happens to your Wingman happens to you. Allow nothing to compromise the integrity of your element and you will be rewarded with many years of safe flying. Do you know what the meaning was behind our new motto of “Serious Fun”? Serious in that we regionally train at our clinics and have the finest knowledge and tools available of any civil formation or warbird group, and fun because we use these tools and a commitment to training in an effort to improve our level of proficiency. This ensures flying together under the RPA banner is always safe and fun. If we flew with several formation standards and didn’t care about our formation skills, then would flying together would be neither fun or safe. YAK PROJECT continued from Page 16 produce the products, comparison of alternatives on the market and performance data. As Darrell mentioned, he has brought the well known names in the RPA community together to fulfill his vision. The RPA community will benefit from the compilation of the talent and a review of what is available to you as a consumer. Before your eyes, you will see this stock machine experience a complete makeover. Modifications will include fuel tank replacement with larger capacity bladders, a souped-up engine and exhaust system, new canopy glass to include a Malcolm canopy on the front slider, avionics upgrades which include EFIS, GPS and an entire new panel, paint and fabric and electric trim to name a few. You will be front and center to receive the product comparisons, cost analysis and helpful tips to assist you in avoiding the learning curve. In addition, N90YK is undergoing a weight loss program and we will keep you apprised of how lean it becomes. Your RPA president has taken the lead and all of the community is set to benefit from his experience. NX90YK Project Priorities PRIORITY 1 1. Remove existing engine and package for shipment 2. Install new engine and accessories, install silicone ignition wire on harness, B&C alternator. Replace nose case seal and hoses 3. Complete firewall forward visual upgrades 4. Add electric fuel pump 5. Install owner provided 3 bladed prop and install two bladed prop on current owner aircraft 6. Install modified exhaust 7. Replace original fabric with Ceconyte or Stits (install two axis electric trim if practical) 8. Install wing tip kit and position lighting 9. Replace rudder bearing with sealed unit 10. Install FOD guard in tail section 11. Replace front canopy with owner provided bubble canopy (alternate replace all glass) 12. Seal fuselage against smoke intrusion 13. Custom upholstery on cockpit bulkheads 14. Install Clark and Bose headset jacks 15. Replace hoses 16. Install Hooker harnesses 17. Overhaul landing gear and flap actuators 18. Install owner provided Infinity grip in front cockpit. 19. Add cockpit lighting 20. Remove both existing warning light panels. Retain “G” meter, Chip light and Alternator light 21. Upgrade avionics; EFIS use separate pitot source and flux valve, retain existing airspeed and engine instruments GPS integrate to moving map of EFIS Engine monitor Fuel flow Dual radio ICS Transponder Vertical card compass both cockpits near location of former warning lights 22. Move circuit breaker switches to front panel 23. New paint per owner. 24. Add baggage compartment with hard cover. 25. Add owner specified smoke system PRIORITY 2 1. Install auxiliary fuel 2. Install equipment for video 3. Replace canopy bungees, screws with stainless, canopy nuts, batteries, cowl louver cushion ring 4. Install standby gyro and new VSI Fall 2008 37 BY DREW BLAHNICK “…to provide the members with the tools, knowledge and training opportunities to promote universal standardization of procedures, safe flying skills and the achievement of an ever increasing level of proficiency in their formation flying” Serious Fun and the culture of the mission debrief Each FAST Lane article generally looks at some aspect of our universal standard operating procedures (SOP). For those actively flying these wonderful aircraft , the concept of “SOP” for a membership that spans an entire continent (and many folks overseas) is one of the most important safety features that comes from membership in the RPA. For without one SOP, and the tools such as the new formation manual to support it, we would fragment into countless groups speaking a slightly different “formation language” – unsafe and divided. That’s not “Serious Fun” by anyone’s definition. This article will explore one of the toughest maneuvers out there in formation, one that requires almost all your faculties of perception, memory, patience, leadership, followership and even raw guts. It’s the RPA mission debrief. The RedStar Pilots Association began in its present form in 2002, and one of the desired cultural traits of this organization was and is an environment of honest self-inspection towards a higher level of execution. It means that from the individual formation students, wingmen, flight leads, and check pilots, from the clinic organizers, regional directors and national officers, in fact all the components of the RPA, we must demand from ourselves and our brothers a culture that respects input, expects integrity, and always looks inward to improve the way we fly, follow, lead, organize, manage and execute; this is the culture of the debrief. Is there any difference between a mission debrief and a typical 38 RedAlert training or student debrief? Not really, but we will be putting a much greater emphasis in this article on defining mission objectives and the analysis of their success. To begin, let’s look at where the objectives come from – the mission planning process. The “Five Zero” mission at Oshkosh this year was unlike any EAA mission the RPA has ever planned, and hailed a new process for future such endeavors. A panel of experienced RPA pilots was assembled by the National Officers under one mission commander/mission lead. This mission planning process, unlike past practices that often resulted in a frenzied last minute “plan while we brief” culture, combined the varied experiences of several Flight Leaders and Check Pilots to chair fly the mission for weeks ahead of time. “Ahead of time”, that’s a critical concept in mission planning. There is a saying in the special operations world that rings true for all of us – “The plan is never a finished plan until you’ve run out of time to plan”. Solid mission planning takes just that – time. With that time, one of the most important functions for the RPA, and perhaps your team, is defining the specific mission objectives; for they focus our training before the mission, guide our decisions during the mission, and form the basis by which we measure success after the mission. Defining an effective Mission Objective Why are we flying this mission? What is collectively expected of us? What’s the focus of the mission? In two and four ship training flights at our clinics, mission objectives may be as simple as listing the maneuvers to be practiced in the time allotted. No time on target requirements or complex display formations; these sorties may simply provide a safe, productive and predictable training environment for the instructors and students. A mass formation at the airshow or local fly-in, missing man tribute or any public display mission has very specific objectives, and they should be well defined. Whether this is accomplished by the Flight Leader, or the entire team, you should define the mission objectives as clear, achievable and measurable events. Vague mission objectives is not what you’re looking for here, i.e. “Look good in diamond formation for the opening ceremonies of the Springfield County Fair” is too vague. A better MO might be; “Be overhead at 1200 feet agl +/15 seconds of the conclusion of the National Anthem in Diamond formation for a North to South Banana pass with all aircraft in position and no significant aircraft movement detectable from the ground observer” Is this a clear and achievable mission objective? Will this motivate all members to plan, train and execute at their best? Is it measurable after execution? The answer is clearly yes to all, and defining such an MO (you may have several for one mission) for all flight members should be one of the first steps in your mission planning process. As mentioned, such MOs define the baseline for measuring success, and that’s where the culture of the debrief comes in. We’re not going to write a long article on debriefing, instead, we’ll just cover the absolute “must haves” and the outline for mission oriented debriefs. This debriefing format has all the same elements of a training mission debrief, what happened, why and how do we fix it, but with qualified flyers tasked with a clear mission, it’s crucial the debrief is framed around those measurable mission objectives! Your Debrief Must Haves For an effective debrief, it should contain these elements; Integrity. You can’t explore solutions unless all members can analyze the true facts of the mission. Everyone makes mistakes, it happens and ultimately, this is how we improve. Without integrity, the debrief has no purpose. A Rankless Environment. This is the formation debrief, and it doesn’t matter if the recipient is a check pilot, regional director, mission commander, mass lead, your best friend or your personal hero, Chuck Yeager himself; everyone is equal during debrief when it comes to giving and receiving input and/or assessments on the mission. This includes the person giving the input; it shouldn’t matter if it’s a new T-34 pilot and junior wingman you’ve invited to fly in your group for the first time – if the input is accurate, the perceived rank or position of the provider has no bearing on the information presented. Have you been to a clinic and seen the student wingman recite something from the new manual that seasoned flyers were unclear of; these guys are sharp, their heads are in the books and they just may have the correct keys to the kingdom. A Nameless Environment. Much like a rankless environment, the debrief should not have a tone best described as “personal” in nature. This is a serious event, it’s a learning event, keep it impersonal; you may even avoid the use of first names and simply address events using position numbers when covering what happened. “Number 2 in the diamond was out of position; video review shows about 4 feet wide during the second banana pass”. Finally, there is no room for individuals allowing outside personal grudges to creep in to the discussion or analysis. Someone to lead/manage the discussion. The Flight Leader should normally manage the debrief along the format provided in this article, in chronological order of execution. We use the KISS system here; you flew it A-B-C, then debrief it A-B-C. You don’t want this to meander down side discussions that burn valuable training/discussion time - as an instructor and principal manual author, more than once I’ve allowed myself to move the debrief away from the mission at hand to discuss associated training or manual topics. Better to save expanded or unrelated instructional discussions for Q&A sessions after the debrief. Remember, even though the debrief is managed and led by one person, the rankless environment holds true during its execution for everyone. Mission Objectives. You should have defined them going in, now write them on the board or repeat them exactly word for word. And remember; clear, achievable and measurable. this part of the debrief should be rather clear. Now we use the very familiar format of what happened (a rather objective recount of the mission in chronological order), why did it happen (recognizing what deviations occurred and any contributing factors) and how do we fix it (recommendations for changes in techniques, procedures, training, communications, etc.). In a training debrief, our major focus is on learning and perfecting the standard operating procedures found in the RPA formation manual. While we are not advocating not addressing the minor corrections in a mission qualified event debrief (such as an airshow or mass formation display), the debrief must address the mission objectives. If a minor deviation occurred that did not impact the overall mission objective, address it and move on using your best judgment, “I briefed hand signals to begin simultaneous run ups, number 2 did not wait, causing all wingmen to follow suit; being heads-up in the brief is critical, let’s always strive to fly the briefed plan”. The leader quickly addressed a deviation, applying the what, why and how, but not seeing this as impacting the mission objectives, he/she doesn’t meander down a side road and moves on while qualified pilots note the deviation and make an internal note for future correction. After objectively reviewing the mission, if the mission objectives were not achieved, or only Body of the Debrief partially so, now explore the why. What contributed to not achievThe mission debrief should ading 100% success? Often, there dress a fundamental question, may be several contributing facdid we achieve our mission objec- tors to not achieving the objectives? Yes, no, only partially? This tive for that phase of the mission is why we avoid vague mission and the nameless/rankless debrief objectives, and why they must be culture helps reveal these. This not only achievable, but measurprocess may reveal a contributcontinued on page 42► able. With clear measurable MO’s ing factor Fall 2008 39 Vladimir continued from page 7 TE FPR NO Did you know that your annual FAST currency, recorded or what’s commonly known as the FPR form is actually to assess pilot formation proficiency? While currency may simply mean a pilot has flown X number of times during a certain time period, proficiency relates to the degree of mastery of a skill and/or body of knowledge. The FPR is more a training and proficiency assesment than simply a means to log a formation sortie, and we have new FPR forms to help with this. You can download an FPR form from your website www.flyredstar.org under the Formation menu. 40 RedAlert CONTRAIL continued from Page 35 advance. Listen, think, transmit, then release the mic button. Brevity is particularly important if you are in a high performance airplane and rapidly approaching the field. You need to make timely radio calls then listen for a response or other aircraft. 4. Aircraft identification While brevity is a virtue in radio transmissions, failing to properly identify your aircraft is not the time to adopt brevity, especially on initial contact with a controlling agency. It’s important on arrival at an uncontrolled field too. Regulations require that the aircraft identification call include the type aircraft and full registration number. I know, some small airports are used to having the same aircraft depart and arrive and everyone knows who they are. When they hear “6Golf is back,” it means something to them, but is not clear to other pilots not based at that field. If the proper identification is Cessna 1926G, the abbreviated call sign is not the professional way to identify an aircraft. It is never safe to assume other aircraft or controllers know who you are. Give the full call sign, then if controllers abbreviate it using the last three numbers and letters, follow their lead. Incidentally, Experimental aircraft are required to mention the term “experimental” in their call sign on initial contact with control towers [FAR 91.319 (d) (3)]. I usually use the “Experimental Jet” prefix for all operations, whether controlled field or not. You don’t want that Cessna 152 ahead of you in the pattern to assume you will follow him on final approach at 50 knots do you? Solutions The solutions for the common radio transmission challenges in general aviation are relatively simple. First, know what the radio transmission should be before you broadcast. Listen on the frequency to improve situational awareness and so you don’t cut out some other aircraft’s transmission. Think the message through before pushing the mic button. When you have made your broadcast get off the radio and listen some more. The fundamental principles of brevity and proper calls go together to make your flying more professional, more courteous, and, most important, safer. Pilots and controllers will be listening for you, show them you are safe and professional. GTX-330 from $4089 SL30 w/CDI from $5644 GDL-69 data link from $4837 GNS-530 from $11899 GNS-530W from $12796 Add $1489 for CDI GNS-430 from $8299 GNS-430W from $9297 Add $1489 for CDI GNS-480 from $12094 Add $1489 for CDI GMX200 from $8800 GMA-347 from $2965 - Garmin WAAS Upgrade FM $1795 - 24 Month IFR Certification $227 - Compass Swing $95 - Aircraft re-weighing from $195.00 RS eDITO NOTE n submit an ar ticle Did you know you ca agazine right from and picture to the m s? the website in second head to That ’s right, simply w w w.flyredstar.org rt menu for several and click on RedAle nd in your magaoptions to quickly se ures. zine ar ticles and pict You can you read pa me there too! st issues or contac t Fall 2008 41 SAFETY continued from Page 12 when we remember that there are more instances of jammed elevators than this chart suggests. It includes the one I had in 2005, which I obviously survived. Possibly the widespread use of FOD barriers that started after these accidents were publicized may have checked this problem. This should press home to the jet guys the need to double check the canopy locking mechanisms. One of these incidents resulted in an aft CG, causing the L-39 to pitch up after takeoff, stall and crash, resulting in two deaths. And we have good news: there have been only two reported formation related incidents, one in the UK and one in the US, both resulting in only minor scrapes. We are doing a fantastic job of safe formation flying. In summary, we need to do these things to save lives and money: • •Diligently use checklists • Avoid low altitude aerobatics • Don’t allow ourselves to be distracted • Maintain our situational awareness • Watch for tell-tale mental red flags which hint that some of the aforementioned virtues have been compromised. FAST LANE continued from Page 39 that occurred before the event itself; perhaps a late personnel or position change to the formation team. Go through each mission objective - you may have one for each phase of the mission. A large complex event like the Oshkosh Five Zero certainly had a mission objective for launch and assembly of over 40 aircraft – that was a complex operation in and of itself! Conclusion So to recap, try this standard format for your critical mission debriefs: • Define clear, achievable and measurable mission objectives during mission planning • After the event, restate your mission objectives early in the debrief or mission review process. • Review what happened in the mission, be objective and 42 RedAlert don’t get side tracked. • Now address each mission objective that was not, or only partially, achieved. Explore the “why” and look at all contributing factors that may have impacted your success. Many of the solutions on how to improve will become self evident through this process! • Finish off with group consensus on recommendations for future improvement and end it on a high note! Speaking of mission debriefs, in the Oshkosh “Five Zero” mission, the Advisory Panel and Mission Commander are completing an After Action Report – in effect a thorough, balanced and open debrief of the mission with input from those who flew it. This process will look at all the MOs and strives to recognize all contributing factors impacting the mission objectives. The goal is simple; insure we are always improving as one of the leading warbird associations in the World. Is the Culture of the Debrief covered in the manual? You bet, check out Appendix C. While it focuses on the typical training mission debrief, the components are all there and should be used in every debrief in the RPA. If you apply the information contained here and define your MO’s in a clear, achievable and measurable way, your debriefs will be more focused, effective, and will pay a higher return on that most valuable of commodities; time. Next in the FAST LANE: Formation Abnormal Procedures and in flight emergencies.. Mission Planning September 15 - 19 Lamar FAST Clinic Lamar, CO (KLAA) October 9 - 12 Desert Thunder IV Thermal, CA (KTRM) September 15 - 19 Operation Pumpkin Drop Sanford, ME (KSFM) October 17 - 19 Lone Star Red Star Fall Pack & Fly Lancaster, TX (KLNC)July 25 - August 4 AirVenture 2008 September 20 Lancaster Air Fair Lancaster, CA (KWJF) September 26 - 28 Fall North Central Clinic & Fly-in Mount Comfort, IN (KMQJ) Register for any RPA events online at: www.flyredstar.org October 3 - 5 Fall Formation Clinic Easton, MD (KESN) This special issue cover photo is by Tyson Rininger . Buy Tyson’s book “RED FLAG - Air Combat for the 21st Century “ by visiting http://tvrphotography.com/redflag/ BUILDING YOUR FUTURE PRESERVING AN AVIATION LEGACY Fall 2008 43 Forward all non deliverable mail to: RedStar Pilots Association C/O Byron Fox 80 Milland Drive Mill Valley, CA 4941 The RedStar Pilots Association is a non profit organization dedicated to the SAFE operation of Eastern Block aircraft. For further information or to become a member, please visit: www.flyredstar.org To advertise in this publication, please contact Robert Mortara robwork@robinhill. com