TOLOMATIC Catalog - delta equipement fr

Transcription

Electric
SW44
High Thrust Actuator
Electric
Electric
BCS Screw-Drive Linear Actuator
B3S Screw-Drive Linear Actuator
Electric
B3W
Belt-Drive Linear Actuator
Brochure 3604-4155, 3604-4156
Brochure 9900-4016, 9900-9074
Brochure 9900-4016, 9900-9074, 3600-4145
Brochure 9900-4016, 9900-9074, 3600-4148
Electric
Electric
Electric
Electric
RSA
Rod Screw Actuator
TKB
TruTrack Linear Actuator
TKS
TruTrack Linear Actuator
SLS Screw-Drive Linear Actuator
Brochure 9900-4016, 9900-9074
Brochure 9900-4016, 9900-9074
Brochure 9900-4016, 9900-9074
Brochure 9900-4016, 9900-9074
Electric
Electric
Electric
Pneumatic
GSA
Guided Screw Actuator
Motors
MRV
Axiom DV & Axiom PV
Brochure 9900-4016, 9900-9074
Brochure 9900-4016, 9900-9074
Brochure 9900-4016, 9900-9074
Pneumatic
Pneumatic
Pneumatic
BC2
Band Cylinder
BC3
Band Cylinder
BC4
Band Cylinder
Brochure 9900-9075, 9900-4015
Brochure 9900-9075, 9900-4015, 3400-4010
Brochure 9900-9075, 9900-4015
Pneumatic
Pneumatic
Pneumatic
MG Mag. Coupled Cylinder
MGS
Power Transmission
power transmission
Brochure 9900-9075
Float-A-Shaft Gear Drives
Brochure 9900-9076
Slide Rite™ Gearbox
Brochure 9900-9076, 0100-4005, 0100-4006
LS
Linear Slide
Brochure 9900-9075
Pneumatic / Hydraulic
CC
Cable Cylinder
Brochure 9900-9075
RCS
Power Transmission
Power Transmission
Disc Cone Clutches
Brochure 9900-9076
Gearboxes
caliper disc brakes
clutches
Rod Cylinder Slide
Brochure 9900-9075
Caliper Disc Brakes
Brochure 9900-9076
3800 County Road 116 • Hamel, MN 55340, U.S.A.
Phone: (763) 478-8000 • Fax: (763) 478-8080 • Toll-Free: 1-800-328-2174
U.S. and Canada
URL: http://www.Tolomatic.com • Email: help@Tolomatic.com
power transmission
Pneumatic
PB2Power-Block2 Rod Cylinder Slide
Brochure 9900-9075
PRODUCT CATALOG
9900-4009_02.02
Mag. Coupled Slide
Brochure 9900-9075
POWER TRANSMISSION PRODUCTS
TolOMatic makes products
for anything that moves!
9900-4009_02.02
OVER 50 YEARS OF PROVEN PERFORMANCE
Tolomatic HAS THE RESOURCES TO HELP YOU GET WHAT YOU NEED.
TERMS / CONDITIONS OF SALE
Products and people you need to get the job done right.
At Tolomatic we have the resources and the experience to give you what you need when you need it. Working together we
can find solutions whether it is a new feature, better performance or a whole new product line. Our sales department will
make sure all your questions are answered. Our engineers will assist you with your application design. Our model shop will
make all the tooling and specials you need for a new product —not in 6 months or a year—but when you need them.
Quality products, competitively priced, when you want them.
Our engineering laboratory pushes our products to the breaking point running them 24 hours a day, 7 days a week for
millions of cycles looking for ways to improve them. They work with R&D to develop new manufacturing techniques and to
perfect new products. For each new product, detailed engineered drawings are converted into hand-crafted sample
products for testing, then precision tooling is built on site by Tolomatic’s own skilled craftsmen with the highest standards of
quality, care and dedication to details. The products are tested again by engineering and by selected field representatives.
Tolomatic has heavily invested in research to guarantee you delivery of the highest quality products not in months or weeks,
but within days of your order, and with a warranty rate less than 1/2 of 1%.
Unconditional 100% satisfaction guarantee.
Tolomatic has built its reputation on customer satisfaction. For over 50 years it has been our policy that, if for any
reason you have a problem with any Tolomatic product ordered, we will do whatever it takes to make sure you are
100% satisfied. Working together we will arrive at a solution that works best for you.
Tolomatic TRAINING CENTER
There is a Tolomatic product for just about every application that may come your way and it is our goal to remove
every obstacle, give you every tool, device and piece of knowledge necessary to learn how to size and apply
Tolomatic products. That is why we supply the most advanced in-depth training in the industry— free of charge to all
our distributors and their customers.
Located in west suburban Minneapolis,
Minnesota, Tolomatic headquarters
(a 100,000 sq. ft. state-of-the-art facility) is
designed for improved communication and
manufacturing techniques to meet customer
needs today and well into the future.
© Copyright 2009, Tolomatic, Inc. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a
retrieval system, or translated into any language in any form by any means without the written permission of Tolomatic, Inc.
Tolomatic, Axidyne, and Excellence in Motion are registered trademarks, Tolomatic, Inc. Other product and corporate names may be
trademarks of other companies, and are used only for explanation and to the owner’s benefit, without intent to infringe.
Information furnished in this catalog is believed to be accurate and reliable. However, Tolomatic assumes no responsibility for its use or
for any errors that may appear in this document. Tolomatic reserves the right to change the design or operation of the equipment
described herein and any associated motion products without notice. Information in this document is subject to change without notice.
200810171150 • 5M
POWER
POWER TRANSMISSION
TRANSMISSION
1.ORDER ACCEPTANCE. All orders
or services are subject to acceptance in Minnesota by the written
approval of an authorized official of
Tolomatic, Inc.. Any such order shall
be subject to these Terms and
Conditions of Sale, and acceptance
shall be conditioned on Purchaser’s
assent to such conditions.
Purchaser’s assent shall be deemed
given unless Purchaser shall
expressly notify Tolomatic, Inc. in
writing to the contrary within five (5)
days after receipt of acknowledgment to confirmation of an order.
2.CANCELLATION AND CHANGES. No
order accepted by Tolomatic, Inc. may
be modified in any manner by Purchaser
unless agreed to in writing, by an authorized official of Tolomatic, Inc.. Order
cancellations, including reductions to
order quantities, and changes shall be
governed by the following:
a.Any standard product order
scheduled for shipment within five
(5) working days of purchaser’s
request to cancel or modify will be
shipped as previously acknowledged and purchaser agrees to
accept shipment and payment
responsibility, in full, at the price
agreed upon.
b. “Customer Special” orders scheduled for shipment within twenty
(20) working days of purchaser’s
request to cancel or modify will be
shipped as previously acknowledged and purchaser agrees to
accept shipment and payment
responsibility, in full, at the price
agreed upon.
c.All work in connection with
“Customer Special” orders,
not covered under Paragraph
b, will be stopped immediately
upon notification, and purchaser agrees to reimburse
Tolomatic, Inc. for all work-inprocess and any materials or
supplies used, or for which
commitments have been made
by Tolomatic, Inc. in connection therewith.
3. QUOTATIONS AND PRICES.
Written quotations automatically
expire 30 calendar days from the
date issued unless terminated
sooner by written notice. (Verbal
quotations expire, unless accepted in writing, the same day.)
All published prices and discounts
are subject to change without
notice. In the event of a net price
change, the price of product(s) on
order will be the price in effect on
the date of order acknowledg-
1.800.328.2174
1.800.328.2174
www.tolomatic.com
ment. Any addition to an outstanding order will be accepted at
prices in effect when the addition
is made.
4. MINIMUM BILLING. Orders
amounting to less than $35.00 net
will be billed at $35.00
5. TAXES. Any Manufacturer’s Tax,
Retailers Occupation Tax, Use Tax,
Sales Tax, Excise Tax, Duty,
Customer, Inspection or Testing
Fee, or any other tax, fee or charge
of any nature whatsoever, imposed
by any government authority, on or
measured by any transactions
between Tolomatic, Inc. and
Purchaser shall be paid by the
Purchaser in addition to the prices
quoted or involved. In the event
Tolomatic, Inc. shall be required to
pay any such tax, fee or charge,
Purchaser shall reimburse therefore.
6. TERMS OF PAYMENT. Net
invoice amount is due within 30
days from date of invoice subject
to credit approval. A 2% per
month service charge shall apply
to all invoices not paid within 30
days. All clerical errors are subject
to correction. Any invoice in not
paid within 60 days will subject
that account to an immediate
shipping hold.
7. F.0.B. POINT. All sales are F.0.B.
Tolomatic, Inc.’s facility in
Hamel, Minnesota, unless
quoted otherwise.
8. DELIVERY. Delivery of product(s)
by Tolomatic, Inc. to a carrier shall
constitute delivery to Purchaser,
and regardless of freight payment,
title and all risk or loss or damage
in transit shall pass to Purchaser
at that time.
Should shipment be held beyond
scheduled date, upon request of
Purchaser, product will be billed
and Purchaser agrees to accept
any charges for warehousing,
trucking and other expenses as
may be incident to such delay.
Great care is taken by Tolomatic,
Inc. in crating its product.
Tolomatic, Inc. cannot be held
responsible for breakage after
having received “In Good Order”
receipts from the transporting carrier. All claims for loss and damage
must be made by Purchaser to the
carrier within 14 days from receipt
of goods. Tolomatic, Inc. will assist
insofar as practical in securing
satisfactory adjustment of such
claims wherever possible.
Claims for shortages or other
errors must be made, in writing,
within ten (10) days to Tolomatic,
Inc. and any additional expense
of the method or route of shipment specified by Purchaser shall
be borne by the Purchaser.
9. SHIPPING SCHEDULES. All quoted shipping schedules are approximate and will depend upon prompt
receipt from Purchaser of confirming
copy of Purchase Order. Dimensional
drawings and specifications submitted by Tolomatic, Inc. to Purchaser
for approval must be returned to
Tolomatic, Inc. within 10 working
days, with approval granted, and any
exceptions noted, in order to avoid
delay in manufacturing schedules.
Orders which include penalty
clauses for failure to meet shipping
schedules will not be acceptable,
except in those cases specifically
approved in writing by the General
Manager of Tolomatic, Inc..
Tolomatic, Inc. shall not be liable for
damage as a result of any delay due
to any cause beyond Tolomatic,
Inc.’s reasonable control, including,
without limitation, an Act of Nature;
act of Purchaser; embargo, or other
government act, regulation or
request; fire; accident; strike; slow
down; war; riot; flood; delay in transportation; and inability to obtain
necessary labor, materials or manufacturing facilities. In the event of
any such delay, the date of delivery
shall be extended for a period equal
to the time loss by reason of the
delay. The acceptance of the product when delivered shall constitute a
waiver of all claims for damages
caused by any such delays.
10. RETURN OF PRODUCT. No
product may be returned without
first obtaining a Return Goods
Authorization form and confirming
memorandum from Tolomatic,
Inc.. Product, if accepted for credit, shall be subject to a minimum
service charge of 35% of the
invoice price and all transportation
charges shall be prepaid by the
Purchaser; however, assembled
products classified as “special,”
such as Cable Cylinders and other
products which have been modified or built as “Customer
Specials,” are not returnable to
Tolomatic, Inc..
11. WARRANTY. Tolomatic, Inc.,
WARRANTS
PRODUCT
MANUFACTURED BY IT TO BE FREE
FROM DEFECTS IN MATERIAL AND
WORKMANSHIP FOR A PERIOD OF
ONE YEAR FROM DATE OF
SHIPMENT BY Tolomatic, Inc.. IF
WITHIN SUCH PERIOD ANY SUCH
PRODUCT SHALL BE PROVED TO
Tolomatic, Inc.’s SATISFACTION TO
BE SO DEFECTIVE, SUCH
PRODUCT SHALL EITHER BE
REPAIRED OR REPLACED AT
Tolomatic, Inc.’s OPTION.
THIS WARRANTY SHALL NOT APPLY:
a. TO
PRODUCT
NOT
MANUFACTURED BY Tolomatic,
Inc. WITH RESPECT TO PRODUCT
NOT MANUFACTURED BY
Tolomatic, Inc.. THE WARRANTY
OBLIGATIONS OF Tolomatic, Inc.
SHALL IN ALL RESPECTS
CONFORM AND BE LIMITED TO
THE WARRANTY ACTUALLY
EXTENDED TO Tolomatic, Inc. BY
ITS SUPPLIER.
b. TO PRODUCT WHICH SHALL HAVE
BEEN REPAIRED OR ALTERED BY
PARTIES OTHER THAN Tolomatic,
Inc. SO AS, IN Tolomatic, Inc.’s
JUDGMENT, TO AFFECT THE SAME
ADVERSELY, OR
c. TO PRODUCT WHICH SHALL
HAVE BEEN SUBJECT TO
NEGLIGENCE, ACCIDENT, OR
DAMAGE BY CIRCUMSTANCES
BEYOND THE CONTROL OF
Tolomatic, Inc. OR TO IMPROPER
OPERATION MAINTENANCE OR
STORAGE, OR TO OTHER THAN
NORMAL USE AND SERVICE.
THE FOREGOING WARRANTIES
ARE EXCLUSIVE AND IN LIEU OF
ALL OTHER EXPRESS AND
WARRANTIES
IMPLIED
WHATSOEVER, INCLUDING BUT
NOT LIMITED TO IMPLIED
W A R R AN T I E S
OF
MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE,
Tolomatic, Inc. SHALL NOT BE
SUBJECT TO ANY OTHER
OBLIGATIONS OR LIABILITIES
WHATSOEVER WITH RESPECT TO
PRODUCT MANUFACTURED OR
SUPPLIED BY Tolomatic, Inc. OR
SERVICE RENDERED BY IT.
12. CONSEQUENTIAL DAMAGE.
Tolomatic, Inc., shall not, under any
circumstances be liable for consequential damages.
13. SERVICE CHARGES. Should the
Purchaser request the service of any
erector, demonstrator or service
man (except as specifically provided
for and included in the price of the
product) such service will be rendered at the rate outlined in the
schedule of field service charges in
effect at the date of request.
POWER
POWER TRANSMISSION
TRANSMISSION
Contents
Introduction
Dedicated to Your Satisfaction . . ii
World Class Products . . . . . . . . iii
Tolomatic on the Internet . . . . . . iv
3:2 Ratio; US . . . . . . . . . . . . 6
2:1 Ratio, US . . . . . . . . . . . . 7
float-a-shaft . . . . . . . . . . . . . . . . 8
applications . . . . . . . . . . . 8
introduction . . . . . . . . . . 9
compact series . . . . . . . . . . . 10
1:1 ratio; US & Metric . . . . 10
standard series . . . . . . . . . . 13
1:1 ratio; US & Metric . . . . 13
3:2 Ratio; US & Metric . . . .
2:1 Ratio; US & Metric . . . .
2.5:1 Ratio; US . . . . . . . . .
Float-A-Shaft & Slide-Rite Gearbox
Selection . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . .
Shaft & Keyway Requirements . .
14
19
22
combos . . . . . . . . . . . . . . . . . . . . .
H/ME20 . . . . . . . . . . . . . . . . . .
H/ME220 . . . . . . . . . . . . . . . . .
Mechanical brakes . . . . . . . . . . .
ME10 . . . . . . . . . . . . . . . . . . . .
ME20 . . . . . . . . . . . . . . . . . . . .
ME220 . . . . . . . . . . . . . . . . . . .
MB3 . . . . . . . . . . . . . . . . . . . . .
Spring Applied brakes . . . . . . . . .
FS20 . . . . . . . . . . . . . . . . . . . .
FS220B . . . . . . . . . . . . . . . . . .
FS220C . . . . . . . . . . . . . . . . . .
FS220Bi . . . . . . . . . . . . . . . . . .
FS220Ci . . . . . . . . . . . . . . . . . .
FS595 . . . . . . . . . . . . . . . . . . .
FS595 Dual . . . . . . . . . . . . . . .
Discs hubs & bushings . . . . . . . .
Hub & Disc Assemblies . . . . . . .
Fixed Hub & Disc . . . . . . . .
Hub & Disc with QD
Bushings . . . . . . . . . . . . . .
QD Bushings . . . . . . . . . . .
One Piece Hub & Disc /
Blank Disc . . . . . . . . . . . . .
Disc With Pilot Hole /
Intensifier . . . . . . . . . . . . . .
Tension Control Combinations . .
Caliper Disc Brake Selection . . .
Application Data worksheet . . .
78
80
80
80
Right Angle Gearboxes
Slide-rite gearbox . . . . . . . . . . . .
ENDURANCE TECHNOLOGY .
APPLICATION EXAMPLE . . . .
Compact Series . . . . . . . . . . . .
1:1 Ratio; US & Metric . . . . .
1:1 Ratio; CR-US . . . . . . . . .
Standard Series . . . . . . . . . . .
1:1 Ratio; US & Metric . . . . .
1:1 Ratio; CR-US . . . . . . . . .
2
2
3
4
4
4
5
5
5
23
24
24
Caliper Disc Brakes
Features . . . . . . . . . . . . . . . . . . . .
aPplications . . . . . . . . . . . . . . . . .
Selection graphs . . . . . . . . . . . .
Pneumatic brakes . . . . . . . . . . . .
p10
. . . . . . . . . . . . . . . . . . . . .
p20
. . . . . . . . . . . . . . . . . . . . .
p220 . . . . . . . . . . . . . . . . . . . .
hydraulic brakes . . . . . . . . . . . .
h10
. . . . . . . . . . . . . . . . . . . . .
h20
. . . . . . . . . . . . . . . . . . . . .
h220 . . . . . . . . . . . . . . . . . . . .
H220I . . . . . . . . . . . . . . . . . . . .
H441 . . . . . . . . . . . . . . . . . . . .
H960 . . . . . . . . . . . . . . . . . . . .
Hydraulic/mechanical brake
26
28
29
32
32
34
36
38
38
40
42
44
46
48
50
50
54
56
56
59
62
64
66
66
68
70
72
74
76
82
86
86
87
88
89
96
Disc Cone Clutches
Applications . . . . . . . . . . 97
SELECTION GRAPHS . . . . . . 98
DISC CONE CLUTCH . . . . . . . . . . . . . 99
FEATURES . . . . . . . . . . . . . 99
1207-1307D SERIES . . . . . . . . 100
1208-1308D SERIES . . . . . . . . 102
1209-1309C SERIES . . . . . . . . 104
Optional Combinations . . . 106
Disc Cone Clutch SELECTION . . . 108
Conversion Tables . . . . . . . . . . 111
TERMS / CONDITIONS OF SALE . . . 113
Engineering Resources
Glossary . . . . . . . . . . . . . . . . . . 110
www.tolomatic.com
i
i
The Tolomatic Difference
Over 50 Years of Proven Performance
Excellent Technical support
Our people make
the difference!
Expect prompt,
courteous replies to
all of your
application and
product questions.
Industry Leading deliveries
Standard catalog products ship in five working days or less same day for many items. Modified and custom products ship
weeks ahead of the competition. Every product is built with
“Endurance Technology” components and quality tested before
shipment.
Convenient ordering
www.tolomatic.com - Be assured of speedy service, quality
products and great pricing, all at your convenience.
Tolomatic, INC. • 1-800-328-2174 • 763-478-8000 • www.tolomatic.com
ii
ii POWER TRANSMISSION PRODUCTS
1.800.328.2174
1.800.328.2174
Over 50 Years of Proven Performance
Creative solutions…engineered daily
Standard Products
ISO 9001 quality procedures combined
with “Endurance Technology” for
trouble-free installation and start-up.
•Over 35 distinct product lines
detailed in over 4,000 web pages.
•User specified stroke length is
standard.
Modified products, like this spring applied
brake with modified pressure chamber for
low pressure release, extend the range of
environments and applications where
Tolomatic products can be used.
•Modifications include user
specified tapped holes, materials,
lubricants, coatings, and/or
mounting brackets.
Challenges like this multi-axis actuator built
to fit a manufacturer’s motion, space and
accuracy requirements are a regular part of
our daily activities.
•Custom solutions for unique
motion requirements.
•We will work with you to design a
motion product within your space,
budget, and time requirements.
Modified Products
Custom Products
www.tolomatic.com
iii
iii
A USEFUL WEB SITE: www.tolomatic.com
complete information available online
Product support Available 24/7 at www.tolomatic.com
Our web site is your definitive source for everything you need to know about Tolomatic and our products.
Check the home
page for news and
featured products
Check here
for similar
products
Search tool gets
the information
you need - fast!
Easy access to
sizing software
2D drawings and
3D models avail
able on the web
•Available in many
popular formats
Similar to Windows
Explorer®, this
handy navigation is
always available
iv
iv 1.800.328.2174
1.800.328.2174
Gearboxes
GEARBOXES
Slide-rite™ Gearbox and
Slide-rite™CR Gearbox
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
Float-A-Shaft (FAS) Gearbox
Pages 8 through 24
Pages 2 through 7
Visit www.tolomatic.com for the latest updates, CAD files and ordering.
www.tolomatic.com
1
1
GEARBOXES
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
Slide-Rite® & Slide-Rite®CR Gearbox
COMPACT Size & Standard Size
The Slide-Rite®, like the classic Float-A-Shaft®, is a
universal right angle gearbox. It consists of two 45° helical
gears that mesh at right angles, designed to turn power at
90°. It can be operated in either direction and can slide axially
along the drive or driven shaft.
The Slide-Rite® gearbox’s unique floating design maintains
perfect shaft alignment allowing for easy installation.
A solid one-piece aluminum housing seals the gears from
outside contaminants, providing for smooth operation in even
the harshest industrial environments.
Look for this endurance technology symbol
indicating our durability design features
leak-proof performance •One-piece housing, one-piece geared
shaft and sealed bearings offer leak-proof
performance and excellent service life
prelubricated •Prelubricated for long,
trouble-free service
one-piece geared shaft •Fewer parts to wear out
Uses standard
transmission shafting
hard coated aluminum case
•Resists corrosion and forms
its own lubricant reservoir
threaded mounting holes 2
2
1.800.328.2174
1.800.328.2174
GEARBOXES
APPLICation example
The specially selected corrosion resistant
components of the Slide-Rite®CR Gearbox
make it the perfect choice for environmentally
challenging applications.
Slide-Rite®CR Features:
helical gears, Keys, Retaining Rings Nickel Alloy steel
Plated
•45 degree helical
gears are hardened
alloy steel
•High performance,
long life construction
•Corrosion resistant
electroless nickelplated geared
sleeves, keys and
retaining rings
Bearings and Bearing races hardened stainless steel
steel
•High performance,
long life materials
•Corrosion resistant
stainless steel balls
and races
Application Description:
A manufacturer of frozen pizzas needed a way to cut and seal
the plastic packaging for multiple sizes of their signature
square pizza.
Application Requirements:
• Output of 60 pizzas per minute
• 4" adjustment range
precision ground bores • No maintenance - washdown environment
Tolomatic Solution: Slide-Rite®CR Gearboxes
The sealed, high speed, corrosion resistant design of the
Slide-Rite®CR provides the high throughput necessary in this
application. Other important application design features: Using
multiple right angle gearboxes, a single motor, located outside
the wash down area, synchronously drives both cutting and
sealing units. The slide through bore feature of the Slide-Rite®
offers adjustability for several pizza sizes.
specifications •Max speed: 1,200 RPM
•Backlash: < 1 degree
•Bidirectional
•Slide through bore: limited only
by length of keyway on shaft
Specifications and endurance
technology features apply to all
sizes of Slide-Rite® gearboxes.
www.tolomatic.com
3
3
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
GEARBOXES
Slide-rite
gearbox Compact size – 1:1 Ratio – U.S. & Metric
endurance
technology
■■■ available Styles
■■■ Dimensions
application
■■■ Model Builder 3D CAD Available at: www.tolomatic.com
1:1 US standard
1:1 Slide-Rite CR; us standard
example 1:1 Metric
3.073
[78.05]
1.725
“A”
2.700
Compact
[43.82]
bore
[68.58]
1/4-28unF
Series
greAse zerk
1:1 Ratio
1.25
Standard
3.134
1.000 ±.002
[31.8]
[79.62]
[25.40 ±0.05]
Series
1:1 Ratio
“b” bore
Standard
Series
2.700
3:2 Ratio
[68.58]
3.073
.07 typ
Standard
[78.05]
[1.7]
2.000 (2)
Series
[50.80]
2:1 Ratio
1.000 (2)
NOTE: Keyways are shown in
[25.40]
Float-Arandom orientations
1/4-20
[M6 x 1.0-6h]
shaft
MountIng
holes
Metric measurements, in
1.000 (2)
.39 [10.0] (4)
[25.40]
millimeters, are in brackets
2.000 (2)
Applications
[50.80]
Introduction ■■■ Performance data
Models and Bore Dimensions
Compact
Compact Size – 1:1 Ratio – U.S.
High Torque Ball Bearings
Series
High Torque Ball Bearing
1:1 Ratio
Slide-Rite® Slide-rite®CR
"A" BORE
"B" BORE
RH
Standard Torque and Efficiency vs RPM
MODELmodel or BORE WxD BORE WxD approx.
Series
Number
number LH SIZE KEYWAY SIZE KEYWAYweight
at Maximum Operating Temperature
(IN.)
(IN.)
(IN.)
(IN.)
(lbs.)
1:1 Ratio
100
0120-0420
RH
1/2
1/8
x
1/16
1/2
1/8
x
1/16
2.7
0120-0400
EFFICIENCY
700
Standard
90
0121-0400
0121-0420
LH
1/2
1/8
x
1/16
1/2
1/8
x
1/16
2.7
Series
0122-0400
0122-0420
RH
1/2
1/8
x
1/16
5/8
1/8
x
1/16
2.6
600
80
3:2 Ratio
0123-0400 0123-0420 LH 1/2 1/8 x 1/16 5/8 1/8 x 1/16 2.6
70
Standard
500
0124-0400 0124-0420 RH 5/8 1/8 x 1/16 5/8 1/8 x 1/16 2.5
60
Series
0125-0400 0125-0420 LH 5/8 1/8 x 1/16 5/8 1/8 x 1/16 2.5
400
2:1 Ratio
50
Standard
40
300
Series
Sli
30
de
2.5:1 Ratio
200
Sli
-ri
de
te ¤
20
-ri
Compact Size – 1:1 Ratio – metric
Selection
te ¤
INPUT TORQ
100
Cr
10
UE 300ϒ F
Installation
"A" BORE "B" BORE
0
0
RH
0
200
400
600
800
1000
1200
MODEL or BORE
WxD
BORE WxD
approx.
shaft &
INPUT (RPM)
Number LH SIZE KEYWAY SIZE KEYWAYweight
keyway
(mm)
(mm)
(mm)
(mm)
(kg.)
requirements
EFFICIENCY (%)
TORQUE (inch-pounds)
®
0120-0410
0121-0410
0122-0410
0123-0410
0124-0410
0125-0410
4
4
RH
LH
RH
LH
RH
LH
12
12
12
12
15
15
4 x 2
4 x 2
4 x 2
4 x 2
5 x 2.5
5 x 2.5
12
12
15
15
15
15
4 x 2
4 x 2
5 x 2.5
5 x 2.5
5 x 2.5
5 x 2.5
1.2
1.2
1.2
1.2
1.1
1.1
1.800.328.2174
1.800.328.2174
GEARBOXES
Standard Size – 1:1 RATIO – U.S. & metric
■■■
available Styles
1:1 US standard
1:1 Metric
1:1 Slide-Rite®CR; us standard
2.760 (2)
[70.10]
1.380 (2)
[35.05]
“A”
Bore
2.470 (2)
[62.74]
2.075 1/4-28UNF
[52.71] GREASE
ZERK
2.500 ± .002
[63.50 ± .05]
1.370 (2)
[34.80]
Torque and Efficiency vs RPM
EFFICIENCY
random orientations
“D” (2)
90
80
2,000
70
60
1,500
50
40
1,000
30
Sli
de
Sli
-ri
de
te ¤
-ri
te ¤
Cr
500
0
200
EFFICIENCY (%)
1.470
[37.34]
2.940
[74.68]
3.400
[86.36]
3.817
[96.96]
100
2,500
0
2.50
[63.5]
“B”
Bore
5/16-18
[M8 x 1.25-6H]
MOUNTING
HOLES
.37 [9.5] (6)
Performance data
3.817
[96.96]
3.400
[86.36]
5.878
[149.30]
1.400 (2)
[35.56]
■■■
“C”
(2)
20
INPUT TORQ
UE 300ϒ F
400
600
800
1000
10
0
1200
INPUT (RPM)
Standard Size – 1:1 Ratio – U.S.
SLIDE-RITE SLIDE-RITE CR
"A" BORE "B" BORE
RH
MODEL MODEL or BORE WxD "c" BORE WxD "D"Approx.
NumberNUMBER LH SIZE KEYWAYdim. SIZE KEYWAY DIM.weight
(IN.)
(IN.) (in.) (IN.)
(IN.) (in.) (lbs.)
0220-0400 0220-0420 RH 3/4 3/16 x 3/32 .10 3/4 3/16 x 3/32 .10 10.7
0221-0400 0221-0420 LH 3/4 3/16 x 3/32 .10 3/4 3/16 x 3/32 .10 10.7
0222-0400 0222-0420 RH 3/4 3/16 x 3/32 .10 1 1/4 x 1/8 .13 10.4
0223-0400 0223-0420 LH 3/4 3/16 x 3/32 .10 1 1/4 x 1/8 .13 10.4
0224-0400 0224-0420 RH 3/4 3/16 x 3/32 .10 1-1/4 1/4 x 1/8 .13 9.9
0225-0400 0225-0420 LH 3/4 3/16 x 3/32 .10 1-1/4 1/4 x 1/8 .13 9.9
0226-0400 0226-0420 RH 1 1/4 x 1/8 .13 1 1/4 x 1/8 .13 10.0
0227-0400 0227-0420 LH 1 1/4 x 1/8 .13 1 1/4 x 1/8 .13 10.0
0228-0400 0228-0420 RH 1 1/4 x 1/8 .13 1-1/4 1/4 x 1/8 .13 9.6
0229-0400 0229-0420 LH 1 1/4 x 1/8 .13 1-1/4 1/4 x 1/8 .13 9.6
0230-0400 0230-0420 RH 1-1/4 1/4 x 1/8 .13 1-1/4 1/4 x 1/8 .13 9.1
0231-0400 0231-0420 LH 1-1/4 1/4 x 1/8 .13 1-1/4 1/4 x 1/8 .13 9.1
®
®
www.tolomatic.com
Standard Size – 1:1 Ratio – Metric
RH
MODEL or Number LH
0220-0410 RH
0221-0410 LH
0222-0410 RH
0223-0410 LH
0224-0410 RH
0225-0410 LH
0226-0410 RH
0227-0410 LH
0228-0410 RH
0229-0410 LH
0230-0410 RH
0231-0410 LH
"A" BORE "B" BORE
BORE WxD
"c" BORE WxD
SIZE KEYWAYdim. SIZE KEYWAY
(mm) (mm) (mm) (mm) (mm)
20 6 x 3
3.2 20 6 x 3
20 6 x 3
3.2 20 6 x 3
20 6 x 3
3.2 25
8 x 3.5 20 6 x 3
3.2 25
8 x 3.5 20 6 x 3
3.2 30 8 x 3.5 20 6 x 3
3.2 30 8 x 3.5 25
8 x 3.5 3.2 25
8 x 3.5 25
8 x 3.5 3.2 25
8 x 3.5 25
8 x 3.5 3.2 30 8 x 3.5 25
8 x 3.5 3.2 30 8 x 3.5 30 8 x 3.5 3.2 30 8 x 3.5 30 8 x 3.5 3.2 30 8 x 3.5 "D"Approx.
DIM.weight
(mm) (kg.)
3.2
4.8
3.2
4.8
3.2
4.7
3.2
4.7
3.2
4.5
3.2
4.5
3.2
4.5
3.2
4.5
3.2
4.4
3.2
4.4
3.2
4.2
3.2
4.2
5
5
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
S
■■■
available Styles
3:2 US standard
“A”
bore
2.760 (2)
[70.10]
1.380 (2)
[35.05]
2.470 (2)
[62.74]
2.075
[52.71]
2.500 ± .002
[63.50 ± .05]
2.50
[63.5]
1.370 (2)
[34.80]
5/16-18
MountIng
holes
.38 [9.7] (6)
■■■
Performance data
1,000
100
800
80
600
60
EFFICIENCY
400
40
UT T
0
6
6
ORQ
20
UE 3
00ϒ
F
0
200
400
0
133
267
600
800
1,000
1,200
400
533
667
800
INPUT (RPM)
OUTPUT (RPM)
1.470
[37.34]
2.940
[74.68]
3.400
[86.36]
3.817
[96.96]
random orientations
“d” (2)
INP
“b”
bore
200
3.817
[96.96]
3.400
[86.36]
“c”
1/4-28unF (2)
greAse
zerk
5.878
[149.30]
1.400 (2)
[35.56]
EFFICIENCY (%)
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
Slide-Rite® Gearbox
GEARBOXES
RH
MODEL or Number LH
0320-0460 RH
0321-0460 LH
0322-0460 RH
0323-0460 LH
0324-0460 RH
0325-0460 LH
0326-0460 RH
0327-0460 LH
0328-0460 RH
0329-0460 LH
0330-0460 RH
0331-0460 LH
BORE
SIZE
(IN.)
3/4 3/4 3/4 3/4 3/4 3/4 1
1
1
1
1-1/4 1-1/4 "A" BORE
WxD
"c" BORE
KEYWAYdim. SIZE
(IN.)
(in.) (IN.)
3/16 x 3/32 .10 3/4 3/16 x 3/32 .10 3/4 3/16 x 3/32 .10 1
3/16 x 3/32 .10 1
3/16 x 3/32 .10 1-1/4 3/16 x 3/32 .10 1-1/4 1/4 x 1/8 .13 1
1/4 x 1/8 .13 1
1/4 x 1/8 .13 1-1/4 1/4 x 1/8 .13 1-1/4 1/4 x 1/8 .13 1-1/4 1/4 x 1/8 .13 1-1/4 "B" BORE
WxD
KEYWAY
(IN.)
3/16 x 3/32
3/16 x 3/32
1/4 x 1/8 1/4 x 1/8 1/4 x 1/8 1/4 x 1/8 1/4 x 1/8 1/4 x 1/8 1/4 x 1/8 1/4 x 1/8 1/4 x 1/8 1/4 x 1/8 "D"Approx.
DIM.weight
(in.) (lbs.)
.10
10.3
.10
10.3
.13
10.0
.13
10.0
.13
9.5
.13
9.5
.13
9.6
.13
9.6
.13
9.1
.13
9.1
.13
8.7
.13
8.7
1.800.328.2174
1.800.328.2174
Slide-Rite® Gearbox
GEARBOXES
Standard Size – 2:1 RATIO – U.S.
■■■
available Styles
2:1 US standard
“A”
bore
2.760 (2)
[70.10]
1.380 (2)
[35.05]
2.470 (2)
[62.74]
2.075 1/4-28unF
[52.71] greAse
zerk
5.878
[149.30]
2.250 ± .002
[57.15 ± .05]
1.400 (2)
[35.56]
2.25
[57.2]
1.370 (2)
[34.80]
5/16-18
MountIng
holes
.38 [9.7] (6)
■■■
Performance data
80
600
60
EFFICIENCY
20
ORQUE
0
40
0
200
400
0
100
200
300ϒF
600
800
1,000
1,200
300
400
500
600
INPUT (RPM)
OUTPUT (RPM)
www.tolomatic.com
EFFICIENCY (%)
800
INPUT T
1.470
[37.34]
2.940
[74.68]
3.400
[86.36]
3.817
[96.96]
random orientations
“d” (2)
200
“b”
bore
400
3.817
[96.96]
3.400
[86.36]
“c”
(2)
RH
MODEL or Number LH
0220-0460 RH
0221-0460 LH
0222-0460 RH
0223-0460 LH
0224-0460 RH
0225-0460 LH
0226-0460 RH
0227-0460 LH
0228-0460 RH
0229-0460 LH
0230-0460 RH
0231-0460 LH
0232-0460 RH
0233-0460 LH
0234-0460 RH
0235-0460 LH
0236-0460 RH
0237-0460 LH
BORE
SIZE
(IN.)
1/2 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 5/8 5/8 3/4
3/4
3/4
3/4
3/4
3/4
"A" BORE
WxD
"c" BORE
KEYWAYdim. SIZE
(IN.)
(in.) (IN.)
1/8 x 1/16 .07 3/4
1/8 x 1/16 .07 3/4
1/8 x 1/16 .07 1
1/8 x 1/16 .07 1
1/8 x 1/16 .07 1-1/4
1/8 x 1/16 .07 1-1/4
1/8 x 1/16 .07 3/4
1/8 x 1/16 .07 3/4
1/8 x 1/16 .07 1
1/8 x 1/16 .07 1
1/8 x 1/16 .07 1-1/4
1/8 x 1/16 .07 1-1/4
3/16 x 3/32 .10 3/4
3/16 x 3/32 .10 3/4
3/16 x 3/32 .10 1
3/16 x 3/32 .10 1
3/16 x 3/32 .10 1-1/4
3/16 x 3/32 .10 1-1/4
"B" BORE
WxD
KEYWAY
(IN.)
3/16 x 3/32
3/16 x 3/32
1/4 x 1/8
1/4 x 1/8
1/4 x 1/8
1/4 x 1/8
3/16 x 3/32
3/16 x 3/32
1/4 x 1/8
1/4 x 1/8
1/4 x 1/8
1/4 x 1/8
3/16 x 3/32
3/16 x 3/32
1/4 x 1/8
1/4 x 1/8
1/4 x 1/8
1/4 x 1/8
"D"Approx.
DIM.weight
(in.) (lbs.)
.10
10.7
.10
10.7
.13
10.4
.13
10.4
.13
9.9
.13
9.9
.10
10.0
.10
10.0
.13
9.6
.13
9.6
.13
9.1
.13
9.1
.10
10.0
.10
10.0
.13
9.6
.13
9.6
.13
9.1
.13
9.1
7
7
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
GEARBOXES
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
Float-A-Shaft Gearbox
applications
■■■ You can’t find a
more flexible
gear drive
If the distances between take-ups are
varied during operation, both shafts
can be slid axially through the FloatA-Shaft. They’re available in right or
left hand drives to meet your exact
requirements. And what’s more, the
shaft’s direction is reversible to suit
your changing operation.
Checkweights
■■■ Float-A-Shaft is
easily installed
An ingenious installation technique
and one piece assembly eliminates
coupling and shaft alignment
problems.
Tolomatic makes the best right angle
gear drives you can buy. We’re out to
prove that no one can get you around
a corner faster than Tolomatic.
Combination
Packaging
NOTE: Pillow block bearing supports
are recommended on all Float-AShaft applications. Effectively
mounted directly between the FloatA-Shaft unit and the load, the pillow
block bearing supports will absorb
any shaft deflection or sideloading
and assure alignment.
Packaging
Machinery
NOTE: All Float-A-Shaft units have 3°
to 5° of backlash on reversal of input.
specialty
Machinery
8
8
1.800.328.2174
1.800.328.2174
GEARBOXES
Slide-rite
gearbox
endurance
technology
■■■ Tolomatic is turning things around
application
Tolomatic’s Float-A-Shaft right angle gear drive was
example
A lightweight aluminum housing encloses the gears, serving
invented 50 years ago, and the competition still hasn’t
as a structural support and a lubricant reservoir. The gears
Compact
caught up. That’s because Tolomatic gearboxes “float” on
mount directly on the shafts through keyways in the gears
Series
rotating shafts. Along with the Slide-Rite gearbox, no other
and shafts. These rugged and durable hardened helical gears 1:1 Ratio
design has the versatility, durability, safety, or the ease of
have been field-proven for 50 years, assuring dependable
Standard
operation as Float-A-Shaft.
operation. Yet with all of that, Float-A-Shaft retains a
Series
compact design well suited for use in tight quarters.
1:1 Ratio
Float-A-Shaft is a universal right angle gear drive coupling.
It consists of two 45° helical gears that mesh at right
Float-A-Shaft’s unique floating design maintains perfect
Standard
Series
angles, designed to turn power around any corner. Float-Aalignment. It also eliminates dangerous chain sprocket
3:2 Ratio
Shaft can be operated in either direction and can slide
drives and the additional adjustments required for chain
axially along the drive or driven shaft.
drive applications.
Standard
Series
2:1 Ratio
■■■ Low Torque Journal Bearing Series
Float-Ashaft
Float-A-Shaft Can Slide Along the
Flange Bearings are Porous Bronze for
Shaft, Limited Only by the Length
Permanent Lubrication and Require No
Applications
of the Keyway.
Servicing Under Adverse Dust and
Moisture Conditions.
Introduction
(Shafts are not
They Readily Absorb
supplied by Tolomatic)
Compact
Foreign Particles and
Assure Long Shaft Life.
Series
1:1 Ratio
No Gasket Needed Between the Housing
Halves; Precision Finish on Mating Surfaces
Standard
Provides Tight Metal-To-Metal Assembly and
Float-A-Shaft Can
Provides Proper Interference for the Press
Series
Accommodate Either
Fit Sleeve Bearings.
Blind or Through
1:1 Ratio
Keyways.
Standard
Series
45° Helical Gears are Case
Case Forms its Own
3:2
Ratio
Hardened
Alloy
Steel.
Lubricant Reservoir.
Standard
Series
Bores are Ground to Within 0.001" Tolerance.
2:1 Ratio
Standard
Series
■■■ High Torque ROLLER Bearing Series
2.5:1 Ratio
Sealed Roller Bearings.
Die Cast Aluminum Gear Case.
Selection
Installation
(Shafts are not
supplied by Tolomatic)
shaft &
keyway
Hardened and Ground Steel Bearing
requirements
Roller Bearing
introduction
Race. Race is Keyed to Shaft so
Rotation is Relative to Shaft.
Mechanically
Retained.
Two Halves of Split Case Mount
Directly on the Shafts Serving as a
Structural Support to Take the Thrust
Reaction and Separating Force.
(Float-A-Shaft is not intended to support the
shafts.)
www.tolomatic.com
Allows Use of Standard
Transmission Shafting.
Hardened Steel Thrust
Races and Thrust Bearings.
9
9
Compact Series - 1:1 Ratio - us & metric
Low Torque Journal Bearings
High Torque Roller Bearings
Standard
1-1/2 lbs. (0.68 kgs.)
Standard
1-1/2 lbs. (0.68 kgs.)
Foot Mount
1-3/4 lbs. (0.79 kgs.)
■■■ Performance data
at Maximum Bearing Temperature
10
10
50
Powe
r eFF
icien
cy
inPut
torq
ue 30
0ϒ
40
30
20
10
50 100 150 200 250 300 350 400 450 500
inPut (rPM)
torque (inch-pounds)
100
90
80
70
60
50
40
30
20
10
0
0
500
450
400
350
300
250
200
150
100
50
0
0
50
Power eFFic
iency
Power eFFiciency (%)
Foot Mount
1-3/4 lbs. (0.79 kgs.)
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
GEARBOXES
40
30
20
inPut
torq
ue 30
0ϒ
10
50 100 150 200 250 300 350 400 450 500
inPut (rPM)
1.800.328.2174
1.800.328.2174
GEARBOXES
Compact Series - 1:1 Ratio - us & metric
■■■ Dimensions: Compact Standard High Torque & Low Torque bearings
2.96
(75.2)
1.48
(37.6)
“B” BORE
1.44
(36.6)
1.000 +.000
-.002
(25.4 +.00
-.05 )
3.53
(89.7)
1.47
(37.3)
“A” BORE
U.S. - COMPACT STANDARD - 1:1
random positions.
2.94
(74.7)
LOW TORQUE JOURNAL BEARING & High Torque Roller Bearing
Metric measurements, in millimeters,
are in parentheses
METRIC - COMPACT STANDARD - 1:1
HIGH TORQUE ROLLER BEARING
"A" BORE "B" BORE
"A" BORE "B" BORE
Low
High
HIGH
TorquetorqueRH Bore
WxD
Bore WxD TorqueRH Bore
WxD
Bore WxD
JournalRoller or SIze Keyway Size Keyway ROLLER or SIze Keyway Size Keyway
Model No. Model No.LH (In.)
(in.)
(In.)
(in.)
Model No.LH (MM)
(MM)
(MM)
(MM)
0106-0000 0105-0100 RH 1/2 1/8 x 1/16 1/2 1/8 x 1/16 0120-0100 RH 12
4x2
12
4x2
0105-0000 0106-0100 LH 1/2 1/8 x 1/16 1/2 1/8 x 1/16 0121-0100 LH 12
4 x 2
12
4x2
0108-0000 0107-0100 RH 1/2 1/8 x 1/16 5/8 1/8 x 1/16 0122-0100 RH 12
4 x 2
15
5 x 2.5
0107-0000 0108-0100 LH 1/2 1/8 x 1/16 5/8 1/8 x 1/16 0123-0100 LH 12
4 x 2
15
5 x 2.5
0110-0000 0109-0100 RH 5/8 1/8 x 1/16 5/8 1/8 x 1/16 0124-0100 RH 15
5 x 2.5
15
5 x 2.5
0109-0000 0110-0100 LH 5/8 1/8 x 1/16 5/8 1/8 x 1/16 0125-0100 LH 15
5 x 2.5
15
5 x 2.5
NOTE: Metric sizes available only in high torque roller
bearing models.
www.tolomatic.com
11
11
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
GEARBOXES
Slide-rite
gearbox Compact Series - 1:1 Ratio - us & metric
endurance
technology
■■■ Dimensions: Compact Foot Mount High Torque & Low Torque bearings
application ■■■ Model Builder 3D CAD Available at: www.tolomatic.com
example
2.96
2.94
(75.2)
(74.7)
Compact
Series
1.48
1.47
(37.6)
(37.3)
1:1 Ratio
Standard
3.69
Series
(93.7)
1:1 Ratio
1.000 +.000
Standard
-.002
Series
(25.40+.00
-.05 )
3:2 Ratio
Standard
Series
B
1.625
2:1 Ratio
Bore
(41.28)
“A” BORE
Float-Ashaft
1.06
3.00
.36
Applications
(29.9)
(76.2)
(9.0)
Introduction
2.12
Compact
(53.8)
Series
.750
1:1 Ratio
(19.05)
1.500
Standard
(38.10)
Series
1:1 Ratio
Standard
.281 Dia. THru [4]
Series
(7.14)
1.125
3:2 Ratio
random positions.
For 6 MM Dia. SCreW
(28.57)
Standard
2.250
Series
are in parentheses
(57.15)
2:1 Ratio
Standard Models and Bore Dimensions
Series
METRIC - COMPACT FOOT MOUNT - 1:1
U.S. - COMPACT FOOT MOUNT - 1:1
2.5:1 Ratio
Selection Low
"A" BORE
"B" BORE
"A"
BORE
"B"
BORE
HIGH
High
TorqueRH
Bore
WxD
Bore
WxD
TorquetorqueRH
Bore
WxD
Bore
WxD
Installation JournalRoller or SIze Keyway Size Keyway ROLLER or SIze Keyway Size Keyway
Model No.LH (MM)
(MM)
(MM)
(MM)
(in.)
(In.)
(in.) shaft & Model No. Model No.LH (In.)
0126-0100 RH 12
4x2
12
4x2
keyway 0112-0000 0111-0100 RH 1/2 1/8 x 1/16 1/2 1/8 x 1/16 0127-0100
LH
12
4
x
2
12
4x2
0111-0000
0112-0100
LH
1/2
1/8
x
1/16
1/2
1/8
x
1/16
requirements
0114-0000
0113-0000
0116-0000
0115-0000
0113-0100 RH
0114-0100 LH
0115-0100 RH
0116-0100 LH
1/2
1/2
5/8
5/8
1/8 x 1/16
1/8 x 1/16
1/8 x 1/16
1/8 x 1/16
5/8
5/8
5/8
5/8
1/8 x 1/16
1/8 x 1/16
1/8 x 1/16
1/8 x 1/16
0128-0100 RH
0129-0100 LH
0130-0100 RH
0131-0100 LH
12
12
15
15
4 x 2
4 x 2
5 x 2.5
5 x 2.5
15
15
15
15
5 x 2.5
5 x 2.5
5 x 2.5
5 x 2.5
bearing models.
12
12
1.800.328.2174
1.800.328.2174
GEARBOXES
Standard Series - 1:1 Ratio - us & metric
Standard
Flat Base
5 lbs. (2.27 kgs.)
5-3/4 lbs. (2.61 kgs.)
Standard
5-1/2 lbs. (2.49 kgs.)
inPut (rPM)
www.tolomatic.com
1200
1100
1000
900
800
700
600
500
400
300
200
100
0
0
Flat Base
6-1/2 lbs. (2.95 kgs.)
Power eFFiciency
inPut
torq
ue 30
0ϒ
100
90
80
70
60
50
40
30
20
10
0
100
90
80
70
Power eFFicie
ncy
60
50
40
inPu
30
t to
rqu
e 300
20
ϒ
10
0
50 100 150 200 250 300 350 400 450 500
1000
900
800
700
600
500
400
300
200
100
0
0
50 100 150 200 250 300 350 400 450 500
inPut (rPM)
13
13
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
GEARBOXES
Slide-rite
gearbox Standard Series - 1:1 Ratio - us & metric
endurance
technology
■■■ Dimensions: Standard High Torque & Low Torque bearings
example
3.28
3.69
(83.3)
Compact
(93.7)
1.64
1.845
Series
(41.7)
(46.86)
1:1 Ratio
.25
.32
Standard (8.1)
(6.4)
Series
1:1 Ratio
Standard
Series
2.500 ±.002
“A”
(63.50 ±.05)
3:2 Ratio
BORE
6.31
Standard
(160.3)
Series
2:1 Ratio
1.94
“B”
(49.3)
Float-ABORE NOTE: Keyways are shown in
shaft
random positions.
1.90
1.625
Applications
(48.3)
(41.28)
are in parentheses
3.25
3.81 DIA.
Introduction
(82.6)
(96.8 DIA.)
Compact
Series
1:1 Ratio
U.S. - STANDARD - 1:1
Standard
Metric - Standard - 1:1
Series
1:1 Ratio Low
"A" BORE
"B" BORE
"A" BORE "B" BORE
High
High
TorquetorqueRH
Bore
WxD
Bore
WxD
TorqueRH
Bore
WxD
Bore
WxD
Standard JournalRoller or SIze Keyway Size Keyway
Roller or SIze Keyway Size Keyway
Series
(in.)
(In.)
(in.)
Model No.LH (mm)
(mm)
(mm)
(mm)
3:2 Ratio 0204-0000 0203-0200 RH 3/4 3/16 x 3/32 3/4 3/16 x 3/32 0308-0200 RH 20
6 x 3
20
6x3
0309-0200 LH 20
6x3
20
6x3
Standard 0203-0000 0204-0200 LH 3/4 3/16 x 3/32 3/4 3/16 x 3/32 0208-0000 0205-0200 RH 3/4 3/16 x 3/32
1
1/4 x 1/8 0310-0200 RH 20
6 x 3
25
8 x 3.5
Series
0207-0000 0206-0200 LH 3/4 3/16 x 3/32
1
1/4 x 1/8 0311-0200
LH
20
6
x
3
25
8 x 3.5
2:1 Ratio 0212-0000 0207-0200 RH 3/4 3/16 x 3/32 1-1/4 1/4 x 1/8
0312-0200 RH 20
6 x 3
30
8 x 3.5
Standard 0211-0000 0208-0200 LH 3/4 3/16 x 3/32 1-1/4 1/4 x 1/8 0313-0200 LH 20
6 x 3
30
8 x 3.5
0216-0000NA
RH 3/4 3/16 x 3/32 1-1/2 3/8 x 3/16 Series
0314-0200 RH 25
8 x 3.5
25
8 x 3.5
LH 3/4 3/16 x 3/32 1-1/2 3/8 x 3/16 0315-0200 LH 25
8 x 3.5
25
8 x 3.5
2.5:1 Ratio 0215-0000NA
0220-0000 0209-0200 RH
1
1/4 x 1/8
1
1/4 x 1/8 0316-0200 RH 25
8 x 3.5
30
8 x 3.5
Selection 0219-0000 0210-0200 LH 1 1/4 x 1/8 1 1/4 x 1/8 0317-0200 LH 25
30
8 x 3.5
8 x 3.5
0211-0200 RH
1
1/4 x 1/8 1-1/4 1/4 x 1/8 0318-0200 RH 30
8 x 3.5
30
8 x 3.5
Installation 0224-0000
0223-0000 0212-0200 LH
1
1/4 x 1/8 1-1/4 1/4 x 1/8 0319-0200 LH 30
8 x 3.5
30
8 x 3.5
RH
1
1/4 x 1/8 1-1/2 3/8 x 3/16
shaft & 0228-0000NA
LH
1
1/4 x 1/8 1-1/2 3/8 x 3/16
keyway 0227-0000NA
bearing models.
requirements 0232-0000 0213-0200 RH 1-1/4 1/4 x 1/8 1-1/4 1/4 x 1/8
0231-0000 0214-0200 LH 1-1/4
0236-0000NA
RH 1-1/4
0235-0000NA
LH 1-1/4
0240-0000NA
RH 1-1/2
0239-0000NA
LH 1-1/2
14
14
1/4 x 1/8
1/4 x 1/8
1/4 x 1/8
3/8 x 3/16
3/8 x 3/16
1-1/4
1-1/2
1-1/2
1-1/2
1-1/2
1/4 x 1/8
3/8 x 3/16
3/8 x 3/16
3/8 x 3/16
3/8 x 3/16
1.800.328.2174
1.800.328.2174
GEARBOXES
Slide-rite
gearbox
endurance
technology
■■■ Dimensions: Standard Flat base High Torque & Low Torque bearings
application
example
2.625
3.688
3.28
NOTE: Keyways are
(66.68)
(93.68)
(83.3)
Compact
shown in random
1.843
1.845
1.64
1.312
positions.
Series
(46.81)
(46.86)
(41.7)
(33.33)
1:1 Ratio
.32
Standard
(8.1)
Series
5∨16-18 UNC1:1 Ratio
2B x .375 DP [6]
2.719
(69.06)
(M8 x 1.25 - 6H x
Standard
9.5MM DEEP [6])
Series
2.500 ±.002
“A”
3:2 Ratio
(63.50 ±.05)
BORE
6.31
“B”
Standard
(160.3)
BORE
Series
2.812
2:1 Ratio
(71.42)
1.625
1.94
Float-A(41.28)
(49.3)
shaft
1.187 1.563
Metric measurements, in Applications
1.90
1.625
(39.69)
(30.15)
(48.3)
millimeters, are in
(41.28)
Introduction
3.81 DIA.
3.468
2.375
parentheses
(96.8 DIA.)
(88.09)
(60.33)
Compact
3.125
(79.38)
Series
1:1 Ratio
U.S. - Standard Flat Base - 1:1
Metric - Standard Flat Base - 1:1
Standard
Series
"A" BORE "B" BORE
"A" BORE "B" BORE
Low
High
1:1 Ratio
High
TorquetorqueRH Bore
WxD
WxD
Bore WxD
Standard
JournalRoller or SIze Keyway Size Keyway Roller or SIze Keyway Size Keyway
(in.)
(In.)
(in.) Model No.LH (mm)
(mm)
(mm)
(mm)
Series
0245-0000 0217-0200 RH 3/4 3/16 x 3/32 3/4 3/16 x 3/32 0328-0200 RH 20
6 x 3
20
6x3
3:2 Ratio
0246-0000 0218-0200 LH 3/4 3/16 x 3/32 3/4 3/16 x 3/32 0329-0200 LH 20
6x3
20
6x3
Standard
0247-0000 0219-0200 RH 3/4 3/16 x 3/32
1
1/4 x 1/8 0330-0200 RH 20
6 x 3
25
8 x 3.5
Series
0248-0000 0220-0200 LH 3/4 3/16 x 3/32
1
1/4 x 1/8 0331-0200 LH 20
6 x 3
25
8 x 3.5
2:1 Ratio
0249-0000 0221-0200 RH 3/4 3/16 x 3/32 1-1/4 1/4 x 1/8 0332-0200 RH 20
6 x 3
30
8 x 3.5
0250-0000 0222-0200 LH 3/4 3/16 x 3/32 1-1/4 1/4 x 1/8 0333-0200 LH 20
6 x 3
30
8 x 3.5
Standard
0251-0000NA
RH 3/4 3/16 x 3/32 1-1/2 3/8 x 3/16 0334-0200 RH 25
8 x 3.5
25
8 x 3.5
Series
0252-0000NA
LH 3/4 3/16 x 3/32 1-1/2 3/8 x 3/16 0335-0200 LH 25
8 x 3.5
25
8 x 3.5
2.5:1
Ratio
0253-0000 0223-0200 RH
1
1/4 x 1/8
1
1/4 x 1/8 0336-0200 RH 25
8 x 3.5
30
8 x 3.5
0254-0000 0224-0200 LH
1
1/4 x 1/8
1
1/4 x 1/8 0337-0200 LH 25
8 x 3.5
30
8 x 3.5
Selection
0255-0000 0225-0200 RH
1
1/4 x 1/8 1-1/4 1/4 x 1/8 0338-0200 RH 30
8 x 3.5
30
8 x 3.5
Installation
0256-0000 0226-0200 LH
1
1/4 x 1/8 1-1/4 1/4 x 1/8 0339-0200 LH 30
8 x 3.5
30
8 x 3.5
0257-0000NA
RH
1
1/4 x 1/8 1-1/2 3/8 x 3/16
shaft &
0258-0000NA
LH
1
1/4 x 1/8 1-1/2 3/8 x 3/16
keyway
bearing models.
0269-0000 0227-0200 RH 1-1/4 1/4 x 1/8 1-1/4 1/4 x 1/8
requirements
0270-0000 0228-0200 LH 1-1/4 1/4 x 1/8 1-1/4 1/4 x 1/8
0271-0000NA
0272-0000NA
0273-0000NA
0274-0000NA
RH
LH
RH
LH
www.tolomatic.com
1-1/4
1-1/4
1-1/2
1-1/2
1/4 x 1/8
1/4 x 1/8
3/8 x 3/16
3/8 x 3/16
1-1/2
1-1/2
1-1/2
1-1/2
3/8 x 3/16
3/8 x 3/16
3/8 x 3/16
3/8 x 3/16
15
15
Flat Base
5-3/4 lbs. (2.61 kgs.)
Standard
6 lbs. (2.72 kgs.)
Flat Base
6-3/4 lbs. (3.06 kgs.)
1000
900
800
700
600
500
400
300
200
100
0
0
0
16
16
100
90
80
70
60
Power eFFicie
50
ncy
40
30
inPut
torq
ue 30
20
0ϒ
10
0
50 100 150 200 250 300 350 400 450 500
inPut (rPM)
33
66 100 133 166 200 233 266 300 333
outPut (rPM)
1200
1100
1000
900
800
700
600
500
400
300
200
100
0
power
eFFicie
ncy
inPut
torq
ue 30
0ϒ
100
90
80
70
60
50
40
30
20
10
0
0
50 100 150 200 250 300 350 400 450 500
0
33
Standard
5-3/4 lbs. (2.61 kgs.)
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
GEARBOXES
inPut (rPM)
66 100 133 166 200 233 266 300 333
outPut (rPM)
1.800.328.2174
1.800.328.2174
GEARBOXES
■■■ Dimensions: Standard High Torque & Low Torque bearings
3.69
(93.7)
1.64
(41.7)
1.845
(46.86)
3.28
(83.3)
.25
(6.4)
.32
(8.1)
2.500 ±.002
(63.50 ±.05)
“A”
BORE
6.31
(160.3)
1.94
(49.3)
1.625
(41.28)
“B”
BORE
1.90
(48.3)
3.25
(82.6)
3.81 DIA.
(96.8 DIA.)
random positions.
are in parentheses
Low
High
TorquetorqueRH
JournalRoller or
Model No. Model No.LH
0241-0000 0231-0200 RH
0242-0000 0232-0200 LH
0259-0000 0233-0200 RH
0260-0000 0234-0200 LH
NA
0235-0200 RH
NA
0236-0200 LH
0261-0000 0237-0200 RH
0262-0000 0238-0200 LH
0263-0000 0239-0200 RH
0264-0000 0240-0200 LH
0265-0000 0241-0200 RH
0266-0000 0242-0200 LH
"A" BORE
Bore
WxD
SIze Keyway
(In.)
(in.)
3/4 3/16 x 3/32
3/4 3/16 x 3/32
3/4 3/16 x 3/32
3/4 3/16 x 3/32
3/4 3/16 x 3/32
3/4 3/16 x 3/32
1
1/4 x 1/8
1
1/4 x 1/8
1
1/4 x 1/8
1
1/4 x 1/8
1-1/4 1/4 x 1/8
1-1/4 1/4 x 1/8
Metric - STANDARD - 3:2
"B" BORE "A" BORE "B" BORE
High
WxD
Bore WxD
Size Keyway Roller or SIze Keyway Size Keyway
(In.)
(in.) Model No.LH (mm)
(mm)
(mm)
(mm)
3/4 3/16 x 3/32 0354-0200 RH 25
8 x 3.5
25
8 x 3.5
3/4 3/16 x 3/32 0355-0200 LH 25
8 x 3.5
25
8 x 3.5
1
1/4 x 1/8 0356-0200 RH 25
8 x 3.5
30
8 x 3.5
1
1/4 x 1/8 0357-0200 LH 25
8 x 3.5
30
8 x 3.5
1-1/4 1/4 x 1/8 0358-0200 RH 30
8 x 3.5
30
8 x 3.5
1-1/4 1/4 x 1/8 0359-0200 LH 30
8 x 3.5
30
8 x 3.5
1
1/4 x 1/8
1
1/4 x 1/8
bearing models.
1-1/4 1/4 x 1/8
1-1/4 1/4 x 1/8
1-1/4 1/4 x 1/8
1-1/4 1/4 x 1/8
NOTE: For Low Torque Journal Bearing Models
The “A” Bore Contains the 20 Tooth Gear. The “B” Bore Contains the 30 Tooth Gear.
NOTE: For High Torque Roller Bearing Models
www.tolomatic.com
17
17
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
GEARBOXES
Slide-rite
endurance
technology
■■■ Dimensions: Standard Flat base High Torque & Low Torque bearings
example
2.625
3.688
3.28
NOTE: Keyways are
Compact
(66.68)
(93.68)
(83.3)
shown in random
1.843
1.845
1.64
Series
1.312
positions.
(46.81)
(46.86)
(41.7)
(33.33)
1:1 Ratio
.32
Standard
(8.1)
Series
5∨16-18 UNC1:1 Ratio
2B x .375 DP [6]
2.719
(69.06)
Standard
(M8 x 1.25 - 6H x
Series
9.5MM DEEP [6])
2.500 ±.002
“A”
3:2 Ratio
(63.50 ±.05)
BORE
6.31
Standard “B”
(160.3)
BORE
Series
2:1 Ratio
2.812
(71.42)
1.625
1.94
Float-A(41.28)
(49.3)
shaft
Applications
1.187 1.563
1.90
1.625
(30.15) (39.69)
(48.3)
millimeters, are in
(41.28)
Introduction
3.81 DIA.
3.468
2.375
parentheses
(96.8
DIA.)
(88.09)
(60.33)
Compact
3.125
Series
(79.38)
1:1 Ratio Models and Bore Dimensions
Standard
Metric - Standard Flat Base - 3:2
U.S. - Standard Flat Base - 3:2
Series
1:1 Ratio
"A" BORE "B" BORE
"A"
BORE
"B"
BORE
High
High
Standard Low
TorqueRH Bore
WxD
Bore WxD
TorquetorqueRH Bore
WxD
Bore WxD Series
3:2 Ratio Model No. Model No.LH (In.)
Model No.LH (mm)
(mm)
(mm)
(mm)
(in.)
(In.)
(in.)
0374-0200 RH 25
8 x 3.5
25
8 x 3.5
Standard 0277-0000 0245-0200 RH 3/4 3/16 x 3/32 3/4 3/16 x 3/32 0375-0200 LH 25
8 x 3.5
25
8 x 3.5
0278-0000 0246-0200 LH 3/4 3/16 x 3/32 3/4 3/16 x 3/32 Series
0376-0200 RH 25
8 x 3.5
30
8 x 3.5
0279-0000 0247-0200 RH 3/4 3/16 x 3/32
1
1/4 x 1/8 2:1 Ratio 0280-0000 0248-0200 LH 3/4 3/16 x 3/32 1 1/4 x 1/8 0377-0200 LH 25
8 x 3.5
30
8 x 3.5
0378-0200 RH 30
8 x 3.5
30
8 x 3.5
0249-0200 RH 3/4 3/16 x 3/32 1-1/4 1/4 x 1/8 Standard NA
0379-0200 LH 30
8 x 3.5
30
8 x 3.5
NA
0250-0200 LH 3/4 3/16 x 3/32 1-1/4 1/4 x 1/8 Series
0281-0000
0251-0200
RH
1
1/4
x
1/8
1
1/4
x
1/8
2.5:1 Ratio
0282-0000 0252-0200 LH
1
1/4 x 1/8
1
1/4 x 1/8
Selection 0283-0000 0253-0200 RH 1 1/4 x 1/8 1-1/4 1/4 x 1/8
0254-0200 LH
1
1/4 x 1/8 1-1/4 1/4 x 1/8
Installation 0284-0000
0285-0000 0255-0200 RH 1-1/4 1/4 x 1/8 1-1/4 1/4 x 1/8
shaft & 0286-0000 0256-0200 LH 1-1/4 1/4 x 1/8 1-1/4 1/4 x 1/8
keyway
requirements
NOTE: For Low Torque Journal Bearing Models
18
18
1.800.328.2174
1.800.328.2174
GEARBOXES
Standard
3-1/2 lbs. (1.59 kgs.)
Standard
6-1/4 lbs. (2.84 kgs.)
0
inPut (rPM)
25
50 75 100 125 150 175 200 225 250
outPut (rPM)
www.tolomatic.com
0
100
90
80
70
Power eFFicie
60
ncy
50
40
30
inPut
20
torq
ue 30
0ϒ
10
0
50 100 150 200 250 300 350 400 450 500
1000
900
800
700
600
500
400
300
200
100
0
0
100
90
80
70
Power eFFicie
60
ncy
50
40
30
inPut
torq
20
ue 30
0ϒ
10
0
50 100 150 200 250 300 350 400 450 500
1000
900
800
700
600
500
400
300
200
100
0
0
Flat Base
6-3/4 lbs. (3.06 kgs.)
inPut (rPM)
25
50 75 100 125 150 175 200 225 250
outPut (rPM)
19
19
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
GEARBOXES
Slide-rite
endurance
technology
■■■ Dimensions: Standard High
■■■ Dimensions: Standard Low
application ■■■ Torque bearings
■■■ Torque bearings
example ■■■ Model Builder 3D CAD Available at: www.tolomatic.com
2.94
3.644
3.28
Compact
3.69
(74.7)
(92.56)
(83.3)
(93.7)
1.47
1.822
Series
1.64
1.845
(37.3)
(46.28)
(41.7)
(46.86)
1:1 Ratio
.25
.32
1.75
Standard
(6.4)
(8.1)
(44.5)
Series
5.13
1:1 Ratio
“b”
(130.3)
bore
Standard
1.500 ±.005
2.250 ±.002
a
(38.10 ±.13)
“A”
(57.15 ±.05)
Bore
Series
bore
6.31
3:2 Ratio
(160.3)
Standard
1.93
.32
.25
(49.0)
1.94
(8.1)
(6.4)
Series
B
(49.3)
Bore
2:1 Ratio
1.422
1.90
1.625
Float-A(36.12)
1/4-20 unc-2B
(48.3)
(41.28)
2.844
x .50dP [2]
3.25
shaft
3.81 Dia.
(72.24)
(82.6)
(96.8 Dia.)
Applications
2.25
Introduction
(57.2)
1.12
Compact
(28.4)
random positions.
are in parentheses
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Metric - Standard - 2:1
Standard LOW TORQUE JOURNAL BEARING & High Torque Roller Bearing
Series
"A" BORE
"B" BORE
"A" BORE "B" BORE
Low
High
High
3:2 Ratio TorquetorqueRH Bore WxD Bore WxD TorqueRH Bore
WxD
Bore WxD
Standard Model
No. Model No.LH (In.)
(in.)
(In.)
(in.)
Model No.LH (mm)
(mm)
(mm)
(mm)
Series
0304-0000 0259-0200 RH 1/2 1/8 x 1/16 3/4 3/16 x 3/32 0390-0200 RH 15
5 x 2.5
20
6x3
2:1 Ratio 0303-0000 0260-0200 LH 1/2 1/8 x 1/16 3/4 3/16 x 3/32 0391-0200 LH 15
5 x 2.5
20
6x3
0392-0200 RH 15
5 x 2.5
25
8 x 3.5
Standard 0308-0000 0261-0200 RH 1/2 1/8 x 1/16 1 1/4 x 1/8 0307-0000 0262-0200 LH 1/2 1/8 x 1/16
1
1/4 x 1/8 0393-0200 LH 15
5 x 2.5
25
8 x 3.5
Series
0312-0000
0263-0200
RH
1/2
1/8
x
1/16
1-1/4
1/4
x
1/8
0394-0200
RH
15
5
x
2.5
30
8 x 3.5
2.5:1 Ratio
0311-0000 0264-0200 LH 1/2 1/8 x 1/16 1-1/4 1/4 x 1/8 0395-0200 LH 15
5 x 2.5
30
8 x 3.5
Selection 0318-0000 0265-0200 RH 5/8 1/8 x 1/16 3/4 3/16 x 3/32
0317-0000 0266-0200 LH 5/8 1/8 x 1/16 3/4 3/16 x 3/32
Installation 0322-0000 0267-0200 RH 5/8 1/8 x 1/16 1 1/4 x 1/8
shaft & 0321-0000 0268-0200 LH 5/8 1/8 x 1/16 1 1/4 x 1/8
bearing models.
0326-0000
0269-0200
RH
5/8
1/8
x
1/16
1-1/4
1/4
x
1/8
keyway
0325-0000
0270-0200
LH
5/8
1/8
x
1/16
1-1/4
1/4
x
1/8
requirements
NA
NA
NA
NA
NA
NA
0271-0200 RH
0272-0200 LH
0273-0200 RH
0274-0200 LH
0275-0200 RH
0276-0200 LH
3/4
3/4
3/4
3/4
3/4
3/4
3/16 x 3/32 3/4 3/16 x 3/32
3/16 x 3/32 3/4 3/16 x 3/32
3/16 x 3/32
1
1/4 x 1/8
3/16 x 3/32
1
1/4 x 1/8
3/16 x 3/32 1-1/4 1/4 x 1/8
3/16 x 3/32 1-1/4 1/4 x 1/8
NOTE: For Low Torque Journal Bearing Models: The “A” Bore
Contains the 10 Tooth Gear. The “B” Bore Contains the
20 Tooth Gear.
20
20
NOTE: For High Torque Roller Bearing Models: The “A” Bore
Contains the 15 Tooth Gear. The “B” Bore Contains the
30 Tooth Gear.
1.800.328.2174
1.800.328.2174
GEARBOXES
■■■ Dimensions: Standard Flat Base High Torque bearings
1.64
(41.7)
3.688
(93.68)
3.28
(83.3)
1.845
(46.86)
2.625
(66.68)
1.312
(33.33)
1.843
(46.81)
.32
(8.1)
5⁄16-18 unC2B x .375 Dp [6]
(M8 x 1.25 - 6H x
9.5MM Deep [6])
2.719
(69.06)
2.250 ±.002
(57.15 ±.05)
6.31
(160.3)
B
Bore
a
Bore
2.812
(71.42)
1.94
(49.3)
1.90
(48.3)
1.625
(41.28)
3.81 Dia.
(96.8 Dia.)
3.468
(88.09)
1.625
(41.28)
1.187 1.563
(30.15) (39.69)
2.375
(60.33)
3.125
(79.38)
NOTE: Keyways are
shown in random
positions.
millimeters, are in
parentheses
u.s.- STANDARD Flat Base - 2:1
"A" BORE High
TorqueRH Bore
WxD
StandardRoller or SIze Keyway
Model No. Model No.LH (IN.)
(IN.)
0259-0200 0279-0200 RH 1/2 1/8 x 1/16
0260-0200 0280-0200 LH 1/2 1/8 x 1/16
0261-0200 0281-0200 RH 1/2 1/8 x 1/16
0262-0200 0282-0200 LH 1/2 1/8 x 1/16
0263-0200 0283-0200 RH 1/2 1/8 x 1/16
0264-0200 0284-0200 LH 1/2 1/8 x 1/16
0265-0200 0285-0200 RH 5/8 1/8 x 1/16
0266-0200 0286-0200 LH 5/8 1/8 x 1/16
0267-0200 0287-0200 RH 5/8 1/8 x 1/16
0268-0200 0288-0200 LH 5/8 1/8 x 1/16
0269-0200 0289-0200 RH 5/8 1/8 x 1/16
0270-0200 0290-0200 LH 5/8 1/8 x 1/16
0271-0200 0291-0200 RH 3/4 3/16 x 3/32
0272-0200 0292-0200 LH 3/4 3/16 x 3/32
0273-0200 0293-0200 RH 3/4 3/16 x 3/32
0274-0200 0294-0200 LH 3/4 3/16 x 3/32
0275-0200 0295-0200 RH 3/4 3/16 x 3/32
0276-0200 0296-0200 LH 3/4 3/16 x 3/32
"B" BORE
Bore WxD
Size Keyway
(IN.)
(IN.)
3/4 3/16 x 3/32
3/4 3/16 x 3/32
1
1/4 x 1/8
1
1/4 x 1/8
1-1/4 1/4 x 1/8
1-1/4 1/4 x 1/8
3/4 3/16 x 3/32
3/4 3/16 x 3/32
1
1/4 x 1/8
1
1/4 x 1/8
1-1/4 1/4 x 1/8
1-1/4 1/4 x 1/8
3/4 3/16 x 3/32
3/4 3/16 x 3/32
1
1/4 x 1/8
1
1/4 x 1/8
1-1/4 1/4 x 1/8
1-1/4 1/4 x 1/8
Metric - STANDARD Flat Base - 2:1
"A" BORE "B" BORE
High
TorqueRH Bore
WxD
Bore WxD
Roller or SIze Keyway Size Keyway
Model No.LH (mm)
(mm)
(mm)
(mm)
0422-0200 RH 15
5 x 2.5
20
6x3
0423-0200 LH 15
5 x 2.5
20
6x3
0424-0200 RH 15
5 x 2.5
25
8 x 3.5
0425-0200 LH 15
5 x 2.5
25
8 x 3.5
0426-0200 RH 15
5 x 2.5
30
8 x 3.5
0427-0200 LH 15
5 x 2.5
30
8 x 3.5
bearing models.
www.tolomatic.com
21
21
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
Standard Series - 21⁄2:1 Ratio - us
■■■ Dimensions: Standard Low
■■■ Torque bearings
Standard
3-1/2 lbs. (1.59 kgs.)
2.94
(74.7)
3.65
(92.7)
1.47
(37.3)
1.83
(46.5)
1.50
(38.1)
5.18
(131.6)
1.755 ±.005
(44.58 ±.13)
“A”
bore
1.925
(48.90)
“b”
bore
.32
(8.1)
.25
(6.4)
1/4-20 unc-2B
x .500dP [2]
millimeters, are in parentheses
0
100
90
U.s. - Standard - 2 1⁄2:1
80
Low TORQUE Journal BEARING
70
Power
"A" BORE "B" BORE
eFFicien
Low
60
cy
TorqueRH Bore
WxD
Bore WxD
50
Standard
Journal or SIze Keyway Size Keyway
Model
No. Model No.LH (in.)
(in.)
(in.)
(in.)
40
0403-0000
LH
1/2
1/8
x
1/16
3/4
3/16
x 3/32
30
inPu
0404-0000 RH 1/2 1/8 x 1/16 3/4 3/16 x 3/32
t to
20
0407-0000 LH 1/2 1/8 x 1/16
1
1/4 x 1/8
rqu
e 30
10
0408-0000 RH 1/2 1/8 x 1/16
1
1/4 x 1/8
0ϒ
0
0411-0000 LH 1/2 1/8 x 1/16 1-1/4 1/4 x 1/8
50 100 150 200 250 300 350 400 450 500
0412-0000 RH 1/2 1/8 x 1/16 1-1/4 1/4 x 1/8
inPut (rPM)
20
40 60
0417-0000 LH
0418-0000 RH
0421-0000 LH
0422-0000 RH
0425-0000 LH
0426-0000 RH
80 100 120 140 160 180 200
outPut (rPM)
22
22
1.43
(36.3)
2.250 NOTE: Keyways are shown in
(57.15) random positions.
1.125
(28.58)
1000
900
800
700
600
500
400
300
200
100
0
0
2.85
(72.4)
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
GEARBOXES
5/8
5/8
5/8
5/8
5/8
5/8
1/8 x 1/16
1/8 x 1/16
1/8 x 1/16
1/8 x 1/16
1/8 x 1/16
1/8 x 1/16
3/4
3/4
1
1
1-1/4
1-1/4
3/16 x 3/32
3/16 x 3/32
1/4 x 1/8
1/4 x 1/8
1/4 x 1/8
1/4 x 1/8
NOTE: The “A” Bore Contains the 10 Tooth Gear. The
“B” Bore Contains the 25 Tooth Gear.
1.800.328.2174
1.800.328.2174
Gearbox
GEARBOXES
1.) Float-A-Shaft: Compact: Low Torque Journal Bearings
2.) Float-A-Shaft: Compact: High Torque Roller Bearings
3.) Slide-Rite CR: Compact
4.) Float-A-Shaft: Standard: Low Torque Journal Bearings
5.) Slide-Rite: Compact
6.) Slide-Rite CR: Standard
7.) Float-A-Shaft: Standard: High Torque Roller Bearings
8.) Slide-Rite: Standard
For ratios other than 1:1 refer to the performance graph for
that Float-A-Shaft gearbox. When torque vs RPM
intersects below the 300°F curve, you have selected a
gearbox suitable for your application.
If your torque vs RPM intersection point is above the 300°F
curve, then you do not have a proper application for that
gearbox. Your options are to reduce either your input
torque or RPM to get under the 300°F curve or try a
gearbox with greater capacity.
4.) SELECT PROPER BORE SIZE
After gearbox series selection, choose the bore size that suits
your shaft requirements. (NOTE: Float-A-Shaft high torque
roller bearing models and Slide-Rite 1:1 ratio models are
available in metric sizes also.)
5.) Determine your output torque
www.tolomatic.com
¤
¤
800
700
600
500
400
300
200
100
0
power
eFFicie
ncy
inPut
torq
ue 30
0ϒ
80
70
60
50
40
30
20
10
0
0
50 100 150 200 250 300 350 400 450 500
0
33
3.) Refer to the catalog page for
the ratio you have selected
Find your input torque in inch-pounds for the selected
gearbox unit on the graph and intersect it with the RPM of
the input shaft. In general, gearbox capacity increases as
listed below:
EFFICIENCY (%)
2.) Need a gear ratio other
than 1:1?
When utilizing the Float-A-Shaft ratioed units, the highest
RPM shaft speed on either the input or the output shaft
should not exceed 500 RPM. For the Slide-Rite ratioed
units, the shaft speed (input or output) should not exceed
1200 RPM.
1.) DETERMINE INPUT TORQUE AND
RPM REQUIRED
To select the Slide-Rite®, Slide-Rite®CR Gearbox, or
Float-A-Shaft gearbox required for your application, you
must determine the input torque and RPM required for
your application. The maximum RPM rating for the Float-AShaft is 500 RPM, for the Slide-Rite® and the SlideRite®CR Gearbox it’s 1200 RPM.
Slide-rite
gearbox
endurance
technology
Slide-Rite™ & Slide-Rite™cr
Selection Example
application
example
Example: Slide-Rite® Gearbox Standard Series at 700 RPM
and 90 inch-pounds of input Output torque = (Input torque) (efficiency) (ratio) Compact
torque (Refer to the graph
Output torque = (90 in.-Ibs.) (.88) (1:1)
Series
shown below. From page 5) Output torque = 79 in.-Ibs.
1:1 Ratio
Standard
Series
Torque and Efficiency vs RPM at Maximum Bearing Temperature 1:1 Ratio
intersection of 700 RPM
Standard
input and 90 in.-lbs. torque
Efficiency
Series
is below 300° curve
is 88%
3:2 Ratio
100
2,500
EFFICIENCY
90
Standard
80
2,000
Series
70
2:1 Ratio
60
1,500
Float-A50
shaft
40
1,000
30
Sli
Applications
de
20
-r
500 Slid
ite
e-r
ite
INPUT TORQ
Introduction
10
UE 300ϒ F
Cr
0
0
Compact
0
200
400
600
800
1000
1200
Series
INPUT (RPM)
1:1 Ratio
■■■ Float-a-shaft Selection Example Standard
Series
Multiply the input torque by the gearbox’s efficiency times
1:1
the gear ratio. See examples: Output torque = (Input torque) (efficiency) (ratio) Ratio
Standard
Example: 3:2 Ratio Journal Output torque = (500 in.-Ibs.) (.62) (3:2)
Series
Bearing Float-A-Shaft at 50 Output torque = 465 in.-Ibs.
3:2
Ratio
RPM and 500 inch-pounds
Standard
of input torque (See graph below. From page 16)
Series
2:1 Ratio
Standard Series 3:2 Ratio
Standard
Series
2.5:1 Ratio
Torque and Efficiency vs RPM at Maximum Bearing Temperature
Selection
intersection of 50 RPM input and 500
Power Efficiency
in./lbs. torque is below 300° curve
is 62%
Installation
1200
shaft &
1100
keyway
100
1000
requirements
90
900
Selection
inPut (rPM)
66 100 133 166 200 233 266 300 333
outPut (rPM)
23
23
GEARBOXES
Slide-rite
gearbox
endurance
technology
application
example
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Float-Ashaft
Applications
Introduction
Compact
Series
1:1 Ratio
Standard
Series
1:1 Ratio
Standard
Series
3:2 Ratio
Standard
Series
2:1 Ratio
Standard
Series
2.5:1 Ratio
Selection
Installation
shaft &
keyway
requirements
Gearbox
Installation
Shaft & Keyway requirements
A plastic or cardboard dowel is
inserted through the shaft
bores during assembly and
shipped in place. It allows you
to install the Slide-Rite®, SlideRite®CR Gearbox, or FloatA-Shaft gearbox on your shafts
in less than a minute.
To install your gearbox, simply line up the keyway on your
shaft with the key and bore of the gearbox. Push the shaft
through into place! The dowel falls out the other side and
can be thrown away.
Gearboxes need not be disassembled and reassembled during
installation. The dowel holds the gears in perfect alignment
during installation and protects the precision internal parts from
contamination and damage during shipping.
This fast and easy method of installation can be used
whenever the keyways on your shafts extend out to the end
of the shafts. For shafts with shorter keyways, the Float-AShaft can be built around the shaft. (Slide-Rite® and SlideRite®CR gearboxes cannot be disassembled.)
Rotation of left hand and right hand drive
compared, Slide-Rite® gearbox shown
Right Hand Drive
Left Hand Drive
Shaft Diameter
Tolerance of plus 0.000 in. to minus 0.002 in. is
recommended and should have runout within 0.002 in.
TIR.
Shaft Material
Use only alloy steel or stainless-steel for shafting, having a
minimum hardness of RC40, or transmission shafting
grade like 4140 or equivalent.
Shaft Finish
In stationary applications the shaft finish should be 64
RMS or better. Shaft finish for traversing applications
should be 32 RMS.
Shaft Straightness
Shaft should be straight within 0.0015 in. TIR. per foot.
Keyway
Keyway should be made up to 0.001 oversize than the
nominal. See dimension table for nominal keyway sizes.
Sharp edges of keyway should be avoided.
Shaft Support
The shafts should be supported rigidly with either bearing
blocks or pillow blocks to avoid excessive deflection.
Gearbox bearings are designed to support the internal
thrust and radial loads generated by the gear teeth. Shaft
support should be located as close to the gearbox body
as the application will allow. Supports greater than 25"
from gearbox body (20" for compact models) can reduce
gearbox efficiency and, ultimately, its life.
Lubrication, all gearboxes
An extreme-pressure synthetic lubricant which exhibits
excellent anti-wear and rust protection qualities such as
Mobilith® SHC 460 [14 oz. cartridge #0100-1605] or
equivalent is recommended.
Temperature range . . . . . . . . . . . . . . . 0 - 300°F
NLGI Number . . . . . . . . . . . . . . . . . . . . . 1.5 - 2
Dropping Point (ASTM D566) . . . . . . . . . 490+
Penetration Worked (ASTM D217) . . . . . . 300
This bottle
capping
application
utilizes both left
hand and right
hand gearboxes
24
24
Slide-Rite® Gearbox is
a registered trademark
of Tolomatic, Inc.
Mobilith® SHC 460 is a
registered trademark
of Exxon Mobil
Corporation, www.mobil.com
Lubrication, Slide-Rite® gearboxes
The Slide-Rite® Gearbox is lubricated at the factory and is
ready for installation. For most applications the unit is
greased for life. (See the Slide-Rite Gearbox service
sheet [#0100-4002 at tolomatic.com] for lubrication
guidelines.)
1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
CALIPER
DISC
BRAKES
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
Pneumatic Brakes
Pages 32 through 37
Spring Applied Brakes
Pages 66 through 79
Hydraulic Brakes
Pages 38 through 49
Discs, Hubs and Bushings
Pages 80 through 87
Hydraulic/Mechanical Tension Control
Brakes
Combinations
Pages 50 through 55
Page 88
Mechanical Brakes
Pages 56 through 65
Visit www.tolomatic.com for the latest updates and ordering.
www.tolomatic.com
25
25
CALIPER
DISC
BRAKES
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
Features
■■■ Pneumatic Brakes
■■■ Hydraulic Brakes
Replaceable High-grade
Friction material
Standard
Buna-N Seals
Standard
Buna-N Seals
DURABLE
Construction
Plated Bolts
Plated
Bolts
Tolomatic manufactures pneumatic brakes in three sizes:
P10 Series, P20 Series and P220 Series. Available in both
double acting or single acting. These brakes feature
replaceable, high-grade friction material, standard Buna-N
seals, aluminum construction and zinc plated bolts.
Options include EPR seals,Viton® seals, retractable
pistons and floating bracket. (See pages 32 to 37)
Friction material
Bleeder Screws
DURABLE
Construction
Tolomatic hydraulic caliper disc brakes are available in the
widest range of sizes. From the H10 Series up to the H960
Series, these brakes are sure to supply the braking torque
you need for your application. Available in both double
acting or single acting (depending on model). These
brakes feature replaceable, high-grade friction material,
standard Buna-N seals, aluminum or cast iron construction
(depending on model), bleeder screws and zinc plated
bolts. Options include EPR seals,Viton® seals, retractable
pistons and floating brackets. (See pages 38 to 49)
■■■ Hydraulic / Mechanical Brakes
machined or
stamped LEVER/CAM
Plated
Bolts
Bleeder
Screws
Standard
EPR Seals
Replaceable
High-grade
Friction
material
DURABLE
Construction
These Tolomatic brakes combine hydraulic and mechanical
braking in one caliper. Available in the H/ME20 Series and
H/ME220 Series these single acting calipers deliver high
braking torque in a small package. Features include:
replaceable, high-grade friction material, standard EPR
seals, aluminum or cast iron construction (depending on
model), bleeder screws and zinc plated bolts. Options
include Buna-N seals,Viton® seals and floating brackets.
(See pages 50 to 55)
26
26 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
CALIPER
DISC
BRAKES
Features
■■■ Mechanical Brakes
machined or
stamped LEVER/CAM
■■■ Disc and Hubs
Friction material
Socket Head
Cap Screws
DURABLE
Construction
Plated Bolts
Tolomatic manufactures a broad range of mechanical
brakes in these series: ME10, ME20, ME220 and MB3.
Designed for use in areas that do not have access to
other types of power, these single acting calipers feature
replaceable, high-grade friction material, aluminum or cast
iron construction (depending on model) and zinc plated
bolts. (See pages 56 to 65)
■■■ Spring applied Brakes
Standard Buna-N Seals
DURABLE
Construction
Key way Set
Screws
Belleville Spring Washers
Replaceable Highgrade Friction material
Tolomatic offers several discs and hubs to fit your
application. Most are made of carbon 1010 steel, are flat
within .010 inch, stress relieved and blanchard ground to
an 80 (RMS) microinch finish. Discs also feature socket
head cap screw fasteners and key way set screws.
Standard disc diameters are 6-5/16, 8,10, 12 and 16
inches. Disc thicknesses range from 5/32" to 1/2".
Available: Fixed Hub and Disc Assemblies, Fixed Hub and
Disc Assemblies with Q.D. Bushings, Q.D. Bushings and
Hubs, One-Piece Hub and Disc, Blank Disc, Disc with Bolt
Circles and Pilot Holes, and Ventilated Disc. (See pages 80
to 87)
Plated
Bolts
Tolomatic offers spring applied brakes in sizes ranging
from FS20 Series to FS595 Series. These brakes require
pressure (normally hydraulic) for disc release. Braking force
is provided by a stack (or stacks) of Belleville spring
washers. The concave washers are capable of storing
enormous force. When the brake is pressurized a piston(s)
moves to compress the spring washer stack(s), thus
releasing the disc. These calipers feature replaceable,
high-grade friction material, aluminum or cast iron
construction (depending on model), Buna-N seals and zinc
plated bolts. Options include EPR seals, retractable
pistons and manual compensators. (See pages 66 to 79)
www.tolomatic.com
Carbon 1010 Steel
Viton® is a registered trademark of the E.I. Du Pont de Newmours Co., www.dupont.com
27
27
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
Applications
■■■ Conveyor Belt Emergency Brake
■■■ Tensioning Application
Another great place for Tolomatic brakes is tensioning/
constant slip applications. Used in everything from mylar
balloon fabrication to web presses, Tolomatic pneumatic
brakes provide dynamic tensioning that is adjusted by the
air pressure supplied to the caliper. Because of the
constant nature of this type of braking, caliper and disc are
sized on thermal characteristics rather than torque.
■■■ Machine components
Tolomatic caliper disc brakes find uses in industrial
settings all over the world. Used on everything from
assembly lines to wind generators and lawn mainten
ance equipment, Tolomatic calipers offer the braking
capacity you need at an economical price. The variety
of sizes, maximum torque output and thermal
capabilities insure you will find the optimal brake for your
application. These illustrations are meant to help you to
see ways that our calipers will work for you. Above a
Spring Applied Brake is used on a conveyor belt. In this
application it will provide braking when hydraulic
pressure is Not provided to the brake. This type of
braking is especially useful in situations where safety is
an issue. Since a Spring Applied Brake requires hydraulic
pressure to Release the brake, in a power shut down
these brakes will engage providing positive braking.
28
28 Here two Tolomatic pneumatic brakes are used to
increase the productivity of a CNC milling machine. In
the original design users had to wait for the machine
to coast to a stop before a part could be removed or a
tool changed. Electronic deceleration proved to be
expensive and harmful to the motor. Tolomatic caliper
disc brakes improved stopping time by 500 percent, increasing the machine’s productivity and safety.
1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
CALIPER
DISC
BRAKES
SELECTION Graph & Table
■■■ Dynamic Torque - Pneumatic, Hydraulic
11,300
9,040
6,780
4,520
DISC DIA.
MAXIMUM DYNAMIC TORQUE (inch-pounds)
16
20,000
2,260
12
10
10,000
8,000
6,000
4,000
1,130
904
678
452
8
6.313
2,000
226
1,000
800
600
113
90
68
400
45
200
23
100
Series
MAXIMUM DYNAMIC TORQUE (newton-meters)
100,000
80,000
60,000
40,000
P10
P20
P220
PNEUMATIC
100
100
100
MAX. PSI
H10
1,000
H20
H220
H441
HYDRAULIC
1,000
1,500
1,500
MAX. PSI
H960
11
1,500
The table below includes the same information as the graph above (adding discs not sold by Tolomatic) with the maximum
dynamic torque [inch-pounds] for each series brake using the disc size in left column and PSI at the bottom of the table.
Disc
Dia.P10 P20 P220 H10 H20 H220 H441 H960
6.313 174
328
685 1,737 3,285 10,282
8
233
450
907
2,328
4,500 13,608
10
303
594 1,184 3,028 5,940 17,755 19,539
12
373
738 1,463 3,728 7,380 21,946 24,834 45,672
14
443
882 1,771 4,428 8,820 26,568 30,129 56,052
16
513 1,026 2,076 5,128 10,260 31,147 35,424 66,432
18
40,719 76,812
20
46,014
22
51,309
24
56,606
100 100
100 1,000 1,000 1,500 1,500 1,500
MAX. PSIMAX. PSI
PN E UMATICHYDRAULIC
Note: Grey background indicates disc sizes not available from Tolomatic.
www.tolomatic.com
Note: Selection
instructions and
formulae begin on
page 89 of this
catalog. Please refer
to these instructions
or call
1-800-328-2174 for
assistance.
29
29
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
■■■ Static Torque - Pneumatic, Hydraulic, Mechanical
40,000
20,000
4,520
2,260
DISC DIA.
16
10,000
8,000
6,000
4,000
1,130
904
678
12
10
8
452
6.313
2,000
226
1,000
800
600
113
90
68
400
45
200
23
100
Series
P10
P20
P220
PNEuMATIC
100
100
100
MAX. PSI
H10
1,000
H20
H220 H441
HyDRAuLIC
1,000 1,500 1,500
MAX. PSI
H960
1,500
ME10 ME20 ME220 MB3
MECHANICAL
450
450
580
660
LEVER FORCE (LBS.)
MAXIMuM STATIC TORQuE (newton-meters)
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
MAXIMuM STATIC TORQuE (inch-pounds)
CALIPER
DISC
BRAKES
11
The table below includes the same information as the graph above (adding discs not sold by Tolomatic) with the maximum static
torque [inch-pounds] for each series brake using the disc size in left column and PSI (or Lever Force) at the bottom of the table.
Disc
Dia.P10 P20 P220 H10 H20 H220 H441 H960 ME10 ME20 ME220 MB3
6.313
99
164
343
993 1,642 5,141
1,502 1,381 5,851
8
133
225
454 1,330 2,250 6,804
2,012 1,891 7,744
10
173
297
592 1,730 2,970 8,878 11,679
2,618 2,497 10,104 19,893
12
213
369
732 2,130 3,690 10,973 14,844 26,664 3,223 3,102 12,489 24,506
14
253
441
886 2,530 4,410 13,284 18,009 32,724 3,828 3,707 15,120 29,120
16
293
513 1,038 2,930 5,130 15,574 21,174 38,784 4,433 4,312 17,726 33,733
18
24,339 44,844
38,347
20
27,504
42,960
22
30,669
47,573
24
33,834
52,187
26
56,800
28
61,414
30
66,027
100 100
100 1,000 1,000 1,500 1,500 1,500
450 450 580
660
MAX. PSIMAX. PSIMAX. LEVER FORCE (LBS.)
PN E UMATICHYDRAULICM E CHANICAL
30
30 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
CALIPER
DISC
BRAKES
■■■ Static Torque - SPRING APPLIED
11,300
9,040
100,000
80,000
16
40,000
MAXIMUM STATIC TORQUE (inch-pounds)
6,780
DISC DIA.
4,520
12
10
20,000
2,260
8
6.313
1,130
904
10,000
8,000
6,000
678
4,000
452
2,000
226
1,000
Series
FS20
FS220B
FS220C
FS595
SPRING APPLIED
750
1500
1400
MINUMUM PSI FOR RELEASE
750
FS595HD
MAXIMUM STATIC TORQUE (newton-meters)
60,000
113
1400
The table below includes the same information as the graph above (adding discs not sold by Tolomatic) with the maximum static
torque [inch-pounds] for each series brake using the disc size in left column and release pressure (PSI) at the bottom of the table.
DiscFS595
Dia.FS20 FS220B FS220C FS595Dual
6.313 1,061 2,213 4,522
8
1,453 2,930 5,985
10
1,918 3,822 7,809
12
2,383 4,724 9,652
14
2,848 5,715 11,676 26,426 52,853
16
3,313 6,705 13,699 31,046 62,093
18
35,666 71,333
20
40,286 80,573
22
44,906 89,813
24
49,526 99,053
26
54,146 108,293
28
58,766 117,533
30
63,386 126,733
750 750 1500 1400 1400
MINIMUM PSI FOR RELEASE
Note: Selection
instructions and
formulae begin on
page 89 of this
catalog. Please refer
to these instructions
or call
1-800-328-2174 for
assistance.
www.tolomatic.com
31
31
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
P10 series - aluminum
■■■ Available Styles
■■■ performance data
Double Acting
Single Acting
fixed mount - fixed disc
fixed mount - floating disc
Dynamic Torque vs Pressure
500
Pictured: 0705-0000
Single Acting with Floating Bracket
floating mount - fixed disc
Pictured:
0705-0001
56.5
400
16"
300
12"
10"
200
8"
100
0
0
65⁄16"
20
40
60
80
DYNAMIC TORQUE (newton-meters)
Pictured: 0701-0000
DYNAMIC TORQUE (inch-pounds)
45.2
33.9
22.6
11.3
0
100
■■■ P10 Specifications
Maximum Pressure Rating:
Accommodates Tolomatic disc diameters:
Maximum disc diameter:
Housing Material:
Bolts:
Seals:
Wearable friction material:
Wearable friction material/retractable models:
Friction material:
Total lining area:
Total lining area/retractable models:
Piston diameter:
Fluid displacement, non-retractable:
100 PSI
6-5/16", 8", 10", 12", 16"
none
Extruded aluminum
Zinc plated grade 5
Buna-N Standard
0.47 in3
0.13 in3
Replaceable, high-grade
1.84 in2
1.64 in2
1.125 in.
Single acting = 0.029 in3
Double acting = 0.029 in3
Options
Seals: EPR seals
Pistons: Retractable piston(s)
Floating bracket: Stamped steel construction
Static Torque vs Pressure
300
33.9
250
200
28.2
16"
22.6
12"
150
100
50
0
0
10"
8"
65⁄16"
16.9
11.3
5.6
StAtiC toRque (newton-meters)
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
StAtiC toRque (inch-pounds)
CALIPER
DISC
BRAKES
0
20
40
60
80 100
PRESSuRE (PSI)
■■■ Disc Sizing Equations
Dynamic Torque (IN.-LBS.) = 0.70 x Braking Radius (in.) x Pressure (PSI)
Static (Parking) Torque (IN.-LBS.) = 0.40 x Braking Radius (in.) x Pressure (PSI)
Braking Radius (in.) = [Disc Diameter ÷ 2] - 0.624
32
32 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
SINGLE ACTING
DOUBLE ACTING
A
1.56
(39.6)
B
CALIPER
DISC
BRAKES
1/8-27 NPT PORT
1/8-27 NPT PORT
2.31
(58.7)
1.625
(41.3)
1.56
(39.6)
1.56
(39.6)
1.00
(25.4)
C
.94
(23.9)
D
5/16-24
.38 (9.7)
Double Acting
■■■
Accommodates disc thickness: 5/32"
DOUBLE ACTING
1.56
(39.6)
A
B
with floating
.937
■■■ Single Acting
Bracket (23.80)
.69 (17.5)
disc thickness: 5/32" 1/4"
1/8-27 NPT Accommodates
PORT
1/4" 3/8" 1/2"
SINGLE ACTING
5/16-24
Weight 1.0 lbs. .45 kgs.
1/8-27 NPT PORT
1.00
(25.4)
2.31
(58.7)
1.625
(41.3)
1.56
(39.6)
.937 DOUBLE ACTING
(23.80)
.69 (17.5)
1.00
(25.4)
1.56
(39.6)
A
MODELDISCOPTIONS /ASSEMBLY
2.50 (63.5)
CODETHK.ABDESCRIPTIONNUMBER
1.625
(41.28)
ø .332 [2]
5/32" 3.50" .281"
Double Acting .75
(8.43)
(19.1)
P10DAR 5/32" 3.50" .281" Double Acting, Retractable
Pistons
0701-0000
P10DB
1/4"
3.50" .375" Double Acting
0702-0000
P10DBR
1/4"
3.50" .375" Double Acting, Retractable Pistons
0709-0000
P10DER
1/2"
0709-0003.38 (9.7)
P10DL
3/8"
.937
0702-0002
(23.80)
P10DLR
3/8"
0709-0002
P10DA
.38
1/8-27 NPT PORT
2.31
.38
(58.7)
1.625
(41.3)
0708-0000
.69 (17.5)
1.56
(39.6)
1.00
(25.4)
C
1.00
.94(25.4)
(23.9)
D
.937
(23.80)
.38 (9.7)
.69
(17.5)
FLOATING MOUNT BRACKET
3.75 (95.3)
SINGLE
ACTING
1.25
(31.8)
1/8-27 NPT PORT
.75
(19.1)
1.56
(39.6)
B
.69
(17.5)
.94
1.56
(23.9) 2.50 (63.5)
(39.6)
1.00
1.625
D
(25.4)
(41.28)
5/16-24
ø .332 [2]
(8.43)
.38 (9.7)
5/16-24
C
Ø.468
(11.89)
.937
(23.80)
See
single acting dimensional drawing for
measurements
.69additional
(17.5)
3.75 (95.3) 5/16-24
1.25
.69
MODELDISCOPTIONS
/ASSEMBLY
1.00 (31.8) E (DISC DIA.)
(17.5)
(25.4)
CODETHK.
c dDESCRIPTIONNUMBER
FLOATING
MOUNT BRACKET
2.31 (58.7)1.00
(25.4)2.50
P10SAF 5/32" 1.625
3.00"
– (63.5)Single Acting, Floating Bracket
P10SBF
1.625
(41.28)
(41.28)
ø1/4"
.332 [2]3.00"
.937.094" Single Acting, Floating Bracket
(8.43)
(23.80) .75
(19.1)
Ø.468
(11.89)
0705-0001
3.75 (95.3)
0703-0001
1.25
(31.8)
.38
■■■ Mounting Dimensions
Disc Diameter E6.313" 8" 10" F12" 16"
G 6.313"8.313"
F 3.469" 4.313"5.313"
Single Acting E (DISC DIA.)
■■■
Braking Radius G 2.532" 3.376"4.376" 5.376"7.376"
2.31 (58.7)
1.625
(41.28)
1/4"
SINGLEWeight
ACTING.75 lbs. .34 kgs.
E (DISC DIA.)
.38 (9.7)
1/8-27 NPT PORT
C
1.56 .937 .94
(39.6)(23.80) (23.9)
1.00
D
(25.4)
.69 (17.5)
2.31
(58.7)
1.625
(41.3)
2.31 (58.7)
1.625
(41.28)
.38 (9.7)
5/16-24
.38 (9.7)
.937
(23.80)
F
.937
(23.80)
.69G(17.5)
.69 (17.5)
ATING MOUNT BRACKET
2.50 (63.5)
1.625
(41.28)
.75
(19.1)
F
.69
(17.5)
G
CODETHK.CDDESCRIPTIONNUMBER
P10SA
5/32" 3.00"3.75 (95.3)
–
Single Acting
0705-0000
P10SB
1/4"
(31.8) Single Acting
3.00" .094"
0703-0000
1.25
.38
1.00
(25.4)
.937
(23.80)
Ø.468
(11.89)
E (DISC DIA.)
2.31 (58.7)
1.625
(41.28)
www.tolomatic.com
■■■ Brake model letter codes
A 5/32" Thick Disc
B 1/4" Thick Disc
D Double Acting
E 1/2" Thick Disc
F Floating Bracket Mount
L 3/8" Thick Disc
P Pneumatic Brake
R Retractable Piston(s)
S Single Acting
33
33
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
5/16-24
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
1.00
(25.4)
H/ME220
Mechanical
.937
(23.80)
brakes
Ø.468 ME10
(11.89)
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Double Acting
Single Acting
Pictured:
0724-0001
800
600
Options
Seals: EPR seals
10"
8"
200
100 PSI
6-5/16", 8", 10", 12", 16"
none
Extruded aluminum
Zinc plated grade 8
Buna-N Standard
0.8 in3
0.5 in3
3.75 in2
1.625 in.
12"
400
0
0
Housing Material:
Bolts:
Seals:
Friction material:
Total lining area:
Piston diameter:
16"
65⁄16"
20
40
60
80
PRESSuRE (PSI)
dynAMiC toRque (newton-meters)
Pictured: 0724-0000
113
90.4
67.8
45.2
22.6
0
100
500
400
300
200
100
0
0
56.5
16"
12"
10"
8"
65⁄16"
Pictured: 0720-0000
1000
dynAMiC toRque (inch-pounds)
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
CALIPER
DISC
BRAKES
45.2
33.9
22.6
11.3
0
20
40
60
80 100
PRESSuRE (PSI)
34
34 1.800.328.2174
1.800.328.2174
DOUBLE ACTING
DOUBLE ACTING
SINGLE ACTING
SINGLE ACTING
1/8-27 NPT PORT
1/8-27 NPT PORT
3.75 (95.3) 3.75 (95.3)
1/8-27 NPT PORT
1/8-27 NPT PORT
4.50 (114.3) 4.50 (114.3)
Caliper Disc Brakes
A
A
B
B
1.56
(39.6)
1.12
1.56
(28.4)
(39.6)
1.12
(28.4)
.40
2.65
CKET
3.12
3.12
2.31
2.31
3/8-24
.40
1.56
(39.6)
1.12
(28.4)
3/8-24
C
D
1.38
1.56
(35.1)
(39.6)
1.12
(28.4)
C
D
1.38
(35.1)
.40
CALIPER
DISC
BRAKES
features
aPplications
2.65 Acting
2.65
Double Acting
with floating
■■■
■■■ Single
Selection
Bracket
3/8-24
3/8-24
graphs
floating
mount - fixed disc
Accommodates
disc thickness: 5/32" 1/4" 3/8" 1/2"
DOUBLE ACTING
SINGLE ACTING
Pneumatic
Accommodates1/8-27
disc thickness:
NPT PORT5/32" 1/4"
brakes
3.75 (95.3)
1/8-27 NPT PORT
C
p10
4.50 (114.3)
FLOATING MOUNT
BRACKET
FLOATING
MOUNT BRACKET
1.56
1.38
D (35.1)
A
(39.6)
p20
3.12
3.12 (79.2) 3.12 (79.2)
1.56
B 1.12
1.12
4.50 (114.3) 4.50 (114.3)
2.31 DOUBLE ACTING 2.312
(28.4)
2.312
(39.6)
(28.4)
SINGLE ACTING
3/8-24
p220
3.53 (89.7) 3.53 (89.7)
(58.72)
(58.72)
Ø.397 [2] Ø.397
1/8-27 NPT PORT
.40 [2]
2.15
1.38 3.75 (95.3)hydraulic
2.151.38
2.250
(10.08)
(10.08)2.250
(35.1)
(54.6)
(35.1)
(54.6)
(57.15)
1/8-27 NPT PORT
(57.15)
C brakes
4.50 (114.3)
1.56
1.38
1.00
D 1.00
2.65
A
(39.6)
(35.1)
h10
.38
(25.4)
.38
(25.4)
3.12
1.56
B 1.12
1.12
(9.6)
(9.6) 2.31
(28.4)
(39.6)
(28.4)
3/8-24
3/8-24
h20
1.25
1.25
.40
(31.8)
(31.8)
h220
.12
.12
(3.0)
(3.0) 2.65
H220I
CODETHK.ABDESCRIPTIONNUMBER
H441
3/8-24
P20DA 5/32" 3.41" .281" Double Acting
0720-0000
3.12 (79.2)0728-0000
See single acting dimensional drawing for additional measurements
H960
P20DAR 5/32" 3.41" .281" Double Acting, Retractable Pistons
4.50 (114.3)
2.312
3.53
(89.7)
(58.72) 0721-0000
Ø.397 [2]
P20DB 1/4" 3.50" .375" Double Acting
MODELDISCOPTIONS
/ASSEMBLY Hydraulic/
1.38
2.250
E (DISC
DIA.)
E (DISC DIA.) 2.15 FLOATING MOUNT
(10.08)
BRACKET
mechanical
(35.1)
(54.6)
(57.15)
P20DBR 1/4" 3.50" .375" Double Acting, Retractable Pistons 0729-0000 3.12 (79.2) 3.12 (79.2)
brake
(79.2) Acting, Floating
1.00Bracket
P20SAF
– 3.122.312
Single
0724-0001
2.31 (58.7)
.40 (10.2)
4.50 (114.3) combos
2.31 5/32"
(58.7) 2.94"
.40 (10.2)
P20DL
3/8" 3.62" .500" Double Acting
0720-0013
.38
(25.4)
3.53 (89.7)
Ø.397
[2] .093" (58.72)
3.03"
Single Acting, Floating Bracket
0722-0001
H/ME20
1.38
2.15
P20DLR 3/8" 3.62" .500" Double Acting, Retractable Pistons 0729-0001(9.6) P20SBF 1/4" (10.08)
2.250
(35.1)
(54.6)
(57.15)
1.25
P20DE
1/2" 3.75" .625" Double Acting
0725-0000
H/ME220
(31.8)
2.65
2.65
.38
.12
(67.3) Pistons
(67.3) 0719-0000
P20DER 1/2" 3.75" .625" Double Acting, Retractable
Mechanical
(9.6)
(3.0)
brakes
ME10
.12
Single Acting
■■■
Disc Diameter E6.313" 8" 10" 12"
16"
F
F (3.0)
ME20
F 3.531" 4.375"5.375" 6.375"8.375"
Accommodates disc thickness: 5/32" 1/4" 3/8"
G
G
ME220
E (DISC DIA.)
Braking Radius G 2.281" 3.125"4.125" 5.125"7.125"
SINGLE ACTING Weight 1.5 lbs. .68 kgs.
3.12 (79.2)
MB3
1/8-27 NPT PORT
2.31 (58.7)
.40 (10.2)
E (DISC DIA.)
Spring
3.75 (95.3)
3.12 (79.2)
Applied
C
2.31 (58.7)
.40 (10.2)
brakes
1.56
1.38
D (35.1)
(39.6)
2.65
FS20
(67.3)
1.12
(28.4)
3/8-24
2.65
FS220
(67.3)
FS220I
F
FS595
F
G
Discs
G
hubs &
bushings
tension
control
combinations
P20SA 5/32" 2.94" –
Single Acting
0724-0000
P20SB 4.50
1/4"(114.3)
3.03" .093" Single Acting
0722-0000
intensifier
3.53 (89.7)
P20SL
3/8" 3.16"1.38
.219" Single Acting
0722-0002
Selection
2.15
(35.1)
(54.6)
worksheet
1.00
(25.4)
.38
(9.6)
1.25
(31.8)
.12
(3.0)
www.tolomatic.com
A 5/32" Thick Disc
B 1/4" Thick Disc
D Double Acting
E 1/2" Thick Disc
L 3/8" Thick Disc
P Pneumatic Brake
S Single Acting
35
35
Double Acting
Single Acting
226
1800
203
1600
Pictured: 0733-0000
Pictured:
0733-0022
1400
1200
1000
Options
Seals: EPR seals
Floating bracket: Available
8"
600
400
65⁄16"
158
136
113
90
68
45
23
200
100 PSI
6-5/16", 8", 10", 12", 16"
16"
Die cast aluminum
Zinc plated grade 8
Buna-N Standard
1.6 in3
1.0 in3
7.5 in2
1.625 in.
10"
800
0
0
Housing Material:
Bolts:
Seals:
Friction material:
Total lining area:
Piston diameter:
12"
181
0
100
20
40
60
80
PRESSuRE (PSI)
1000
113
900
101
800
700
600
500
400
300
200
16"
12"
10"
8"
65⁄16"
79
68
57
45
34
23
11
100
0
0
90
20
40
60
80 100
PRESSuRE (PSI)
Pictured: 0735-0100
16"
2000
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
CALIPER
DISC
BRAKES
0
36
36 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
CALIPER
DISC
BRAKES
Double Acting
■■■
■■■ Single Acting with floating
Bracket
7.00 5/32"
(177.8) 1/4" 1/2"
Accommodates disc thickness:
4.750 (120.7)
Ø.386 [2]
(9.80)
Weight
lbs. 1.82 kgs.
4.5004.0
(114.3)
B
A
1.562
Weight 4.5 lbs. 2.04 kgs.
.50
(12.7)
P220DA 5/32" .281" 4.50" Double Acting
0735-0100
P220DAR 5/32" .281" 4.50" Double Acting, Retractable Pistons
0736-0110
P220DB
.375" 4.50" Double Acting
0735-0200
P220DBR 1/4"
.375" 4.50" Double Acting, Retractable Pistons
0736-0210
P220DE
.625" 5.00" Double Acting
0735-0300
.625" 5.00" Double Acting, Retractable Pistons
0736-0310
1/2"
P220DER 1/2"
7.00 (177.8)
4.750 (120.7)
4.500 (114.3)
1.500
.750
(38.1)
(19.05)
D
MODEL DISCOPTIONS /
ASSEMBLY
CODETHK. A B DESCRIPTIONNUMBER
1/4"
C (Spacer
Thickness)
.81
(20.6)
TYP.
J H G(39.67)
FE
.38
(9.7)
2.94
2.172
(55.17) (74.7)
.31
2.84
(7.9)
(72.1)
3/8-24 x B
[4]
EFGH
1.500
PORT [2]
(38.1)
.750
(19.05)
Ø.386 [2]
(9.80)
2.94
2.172
(55.17) (74.7)
.31
2.84
(7.9)
(72.1)
J H GF E
See single acting dimensional drawing for additional measurements
MODEL DISCOPTIONS /
ASSEMBLY
CODETHK. C D DESCRIPTIONNUMBER
Single Acting
■■■
P220SAF 5/32"
1/4" 1/2"
3.75 (95.3)
C (Spacer
–
.25"
0733-0020
P220SBF 1/4"
.094" .34"
0733-0120
P220SEF 1/2"
.344" .59"
0733-0220
Thickness)
Disc Diameter
3/8-24
x 3.75 [4]
1.562
(39.67)
1.22
(31.0)
D
–
.25"
Single Acting
0733-0000
P220SB
1/4"
.094" .34"
Single Acting
0733-0100
P220SE
1/2"
.344" .59"
Single Acting
0733-0200
A 5/32" Thick Disc
B 1/4" Thick Disc
D Double Acting
E 1/2" Thick Disc
P Pneumatic Brake
www.tolomatic.com
S Single Acting
8"
10"
12"
16"
Braking Radius
E 2.36" 3.18" 4.14"5.11"7.17"
F 2.11" 3.00" 4.00"5.00"7.09"
G3.05" 3.94" 4.94"5.94"8.03"
H 3.42" 4.32" 5.32"6.32"8.41"
J 4.28" 5.17" 6.17"7.17"9.26"
MODEL DISCOPTIONS /
ASSEMBLY
CODETHK.c D DESCRIPTIONNUMBER
P220SA 5/32"
6.313"
5.75 (146.1)
4.750 (120.65)
4.500 (114.30)
1.500
(38.10)
2.840 1.312 .935
(72.14) (33.32) (23.75)
1.000
(25.40)
Ø.500 [2]
(12.70)
EFGH
37
37
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
1.5
(39
H10 series - aluminum
Double Acting
Single Acting
5,000
Pictured:
0705-0011
4,000
3,000
Options
Seals: EPR seals
10"
8"
1,000
■■■ H10 Specifications
1,000 PSI
6-5/16", 8", 10", 12", 16"
none
Extruded aluminum
Zinc plated grade 5
Buna-N Standard
0.47 in3
0.13 in3
1.84 in2
1.64 in2
1.125 in.
12"
2,000
0
0
Housing Material:
Bolts:
Seals:
Friction material:
Total lining area:
Total lining area/retractable materials:
Piston diameter:
16"
65⁄16"
Pictured: 0705-0010
565
452
339
226
113
0
200 400 600 800 1000
PRESSURE (PSI)
3,000
339
2,500
283
2,000
16"
226
12"
1,500
1,000
500
0
0
10"
8"
65⁄16"
170
113
STATIC TORQUE (newton-meters)
Pictured: 0701-0010
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
STATIC TORQUE (inch-pounds)
CALIPER
DISC
BRAKES
56.5
0
200 400 600 800 1000
PRESSURE (PSI)
38
38 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
SINGLE
ACTING
SINGLE
ACTING
1/8-27
NPT
PORT
1/8-27
NPT
PORT
DOUBLE
ACTING
DOUBLE
ACTING
1.56
1.56
(39.6)
(39.6)
AA
1/8-27
NPT
PORT
1/8-27
NPT
PORT
1.56
1.56
(39.6)
(39.6)
H10 series - aluminumBB
CALIPER
DISC
BRAKES
CC
2.31
2.31
(58.7)
(58.7)
1.625
1.625
(41.3)
(41.3)
.94.94
1.56
1.56
(23.9)
(39.6)
(23.9)
(39.6)
1.00
1.00 DD
(25.4)
(25.4)
5/16-24
5/16-24
.38.38
(9.7)
(9.7)
Double Acting
■■■
DOUBLE ACTING
A
1.56
(39.6)
B
.937
.937
with
floating
■■■ Single Acting
(23.80)
(23.80)
.38.38
(9.7)
(9.7)
BLEEDER
Bracket
1/8-27 NPT PORT
1.56
(39.6)
BLEEDER
BLEEDER
[4][4]
2.31
(58.7)
1.625
(41.3)
1.00
1.00
(25.4)
(25.4)
floating mount
-(17.5)
fixed disc
.69.69
(17.5)
Accommodates
disc
thickness:
5/32"
1/4"
1/8-27 NPT PORT
.937
(23.80)
1.00
(25.4)
.38 (9.7) ACTING
DOUBLE
.69 (17.5)
5/16-24
C
Weight
1.5 lbs. .68 kgs.
MOUNT
BRACKET
FLOATING
MOUNT
BRACKET
.94
1.56 FLOATING
(39.6)
1.00
(25.4)
Ø.332
[2][2]
Ø.332
(8.43)
(8.43)
.38 (9.7)
BLEEDER
[4]
1.56
(39.6)
A
(41.28)
[2]
.281"Ø.332
Double
Acting .75
(8.43)
(19.1)
0701-0010
H10DACG 5/32" 3.50" .281" Double Acting, EPR Seals
0701-0011
H10DARC 5/32" 3.50" .281" Double Acting, Retractable Pistons
.38
0708-0010
H10DARCG5/32" 3.50" .281" Double Acting, Retr Pist, EPR Seals 0708-0011
H10DBC 1/4"
0702-0010
H10DBCG 1/4"
3.50" .375" Double Acting, EPR Seals
0702-0011
H10DBRC 1/4"
H10DBRCG1/4"
(23.9)
2.50
(63.5)
2.50
(63.5)
1.625
D 1.625
(41.28)
(41.28) 5/16-24
.75.75
(19.1)
(19.1)
B
CC
DD
1.56
(39.6)
1.00
(25.4)
(58.7)
1.625
(41.3)
(17.5)
1.00
1.00
1/8-27 NPT PORT (25.4)
(25.4)
BLEEDER .38.38
1/8-27 NPT PORT
[2]
2.31
C
.94
.937
.937
(23.9)
(23.80)
(23.80)
D
Ø.468
Ø.468
(11.89)
(11.89)
.38 (9.7)
.937
BLEEDER
[2][2]
BLEEDER
(23.80)
C
1.25
See single
measurements
(31.8) acting
.69additional
(17.5)
5/16-24 dimensional drawing for
1.00
.69
1.00 D
MODEL
DISCOPTIONS
/
ASSEMBLY
(25.4)
(17.5)
(25.4)
FLOATING MOUNT DESCRIPTIONNUMBER
BRACKET
CODETHK.cd
H10SAFC 5/32"
–
Single Acting, Floating Bracket 0705-0011
(41.28)
–
.75
(19.1)
.094"
3.75 (95.3)
Single Acting, FtgBrkt,EPR Seals
0705-0009
(23.80) 1.625
.332 [2] 3.75"
H10SAFCGø(8.43)
5/32"
Ø.468
H10SBFC 1/4" (11.89)
3.75"
0709-0010
3.50" .375" Double Acting, Retr Pist, EPR Seals 0709-0011 BLEEDER [2]
2.50 (63.5)
.937
3.75"
1.25
Single Acting, Floating Bracket (31.8)
0703-0013
.38
Single Acting
■■■
F 3.469" 4.313" 5.313"6.313"8.313"
Braking Radius
G 2.532" 3.376" 4.376"5.376"7.376"
Disc Diameter
1/4"
SINGLE Weight
ACTING.75 lbs. .34 kgs.
1/8-27 NPT PORT
2.31
(58.7)
1.625
(41.3)
1.56
(39.6)
1.00
(25.4)
C
D
2.31 (58.7)
1.625
(41.28)
5/16-24
.38 (9.7)
.38 (9.7)
.937
(23.80)
.937
(23.80)
.38 (9.7)
E 6.313"8" 10" 12" 16"
E (DISC DIA.)
.94
(23.9)
BLEEDER
[2]
.69 (17.5)
.69 (17.5)
.69
(17.5)
ATING MOUNT BRACKET
2.50 (63.5)
1.625
(41.28)
.75
(19.1)
.69.69
(17.5)
(17.5)
1.25
1.25
(31.8)
(31.8)
SINGLE ACTING
1.56
(39.6) .69
MODEL DISCOPTIONS / 2.50 (63.5)
ASSEMBLY
CODETHK. A B DESCRIPTIONNUMBER
1.625
H10DAC 5/32" 3.50"
BLEEDER
[2][2]
ACTING
5/16-24
5/16-24
SINGLE
1/4"
F
G
MODEL DISCOPTIONS /
ASSEMBLY
CODETHK. C D DESCRIPTIONNUMBER
H10SAC 5/32" 3.00" C
–
Single Acting
0705-0010
1.25
H10SACG 5/32" 3.00" (31.8)
–
Single Acting, EPR Seals
H10SBC
.38
1/4"
3.00" .094"
D Single Acting1.00
(25.4)
.937
(23.80)
Ø.468
(11.89)
BLEEDER [2]
www.tolomatic.com
0705-0008
0703-0010
A 5/32" Thick Disc
B 1/4" Thick Disc
C With Bleeder Fitting
D Double Acting
G EPR Seals
H Hydraulic Brake
S Single Acting
39
39
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
5/16-24
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
1.00
(25.4)
Mechanical
brakes
.937
(23.80)
ME10
Ø.468 ME20
(11.89)
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Double Acting
Single Acting
Pictured:
0724-0011
8
6
Options
Seals: EPR seals
10"
8"
2
1,000 PSI
6-5/16", 8", 10", 12", 16"
none
Extruded aluminum
Zinc plated grade 8
Buna-N Standard
0.8 in3
0.5 in3
3.75 in2
1.625 in.
12"
4
0
0
Housing Material:
Bolts:
Seals:
Friction material:
Total lining area:
Piston diameter:
16"
65⁄16"
Pictured: 0724-0010
1,130
904
678
452
226
0
200 400 600 800 1000
PRESSURE (PSI)
5
4
3
2
1
0
0
565
16"
12"
10"
8"
65⁄16"
Pictured: 0720-0010
10
IN THOUSANDS
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
IN THOUSANDS
CALIPER
DISC
BRAKES
452
339
226
113
0
200 400 600 800 1000
PRESSURE (PSI)
40
40 1.800.328.2174
1.800.328.2174
1/8-27 NPT PORT
1/8-27 NPT PORT
A
B
C
A
B
C
Caliper Disc Brakes
1.56
(39.6)
1.12
1.56
(28.4)
(39.6)
3.12
1.12
(28.4)
2.31
2.65
1.56
RACKET
H20SACG 5/32" 3.75"
D 2.94"
3.53 (89.7)
–
(54.6)
H20SBCG 1/4"
(35.1)
3.75" 3.03" .094"
0722-0010
Single Acting, EPR Seals 0722-0013
1.00
H20SLC 3/8" 4.00"3.16".219"(25.4)
Single Acting
H20SLCG 3/8"
3/8-24
Single Acting, EPR Seals 0724-0012
H20SBC2.15
1/4" 3.75"3.03".094"
Single Acting
1.38
.38
(9.6)
2.31
3/8-24
.40
1.38
1.56
(35.1)
(39.6)
1.12
(28.4)
D
E
F
1.38
(35.1)
.40
CALIPER
DISC
BRAKES
features
aPplications
BLEEDER BLEEDER
Double Acting
■■■
[4]
Selection
[4]
Bracket
graphs
floating
Accommodates
disc thickness: 5/32" 1/4" 3/8" 1/2"
DOUBLE ACTING
SINGLE
ACTING mount - fixed disc
Pneumatic
Accommodates
discPORT
thickness: 5/32" 1/4"
1/8-27 NPT
FLOATINGFLOATING
MOUNT BRACKET
brakes
D
MOUNT
BRACKET
1/8-27 NPT PORT
Weight
E 2.0 lbs. .91 kgs.
A
p10
1.56
1.38
D
3.38 (85.9) 3.38 (85.9)(39.6) F (35.1)
B
D
3.12
3.53 (89.7) 3.53 (89.7)
p20
(79.2)
Ø.397 [2] Ø.3973.12
1.56
C 1.12
1.12
[2]2.250 3.12 (79.2) (28.4)
1.38
2.15
2.31 (10.08)
(28.4)
(39.6)
3/8-24
1.38
2.15
(10.08) (57.15)
2.250
(35.1)
(54.6)
p220
(35.1)
(54.6)
.40
(57.15)
DOUBLE ACTING
1.00
SINGLE ACTING
hydraulic
1.00
.38
(25.4)
1/8-27 NPT
PORT (25.4)
.38
brakes
(9.6)
3/8-24
2.65
(9.6)
D
BLEEDER
1/8-27 NPT PORT
1.56
1.25
E 1.25 h10
[2]
A
(31.8)
BLEEDER
1.56
1.38
F (31.8)
B
(39.6)
(35.1)h20
[4]
3.12
.12
.12
1.56
C 1.12
1.12
(3.0)
2.31
(28.4)
(3.0)
(39.6)
(28.4)
3/8-24
h220
MODEL
DISCOPTIONS /
ASSEMBLY
.40
CODETHK. A Bc DESCRIPTIONNUMBER
H220I
FLOATING MOUNT BRACKET 2.312 (58.72)2.312 (58.72)
BLEEDER BLEEDER
[2]
[2]
H20DAC 5/32" 4.50" 3.41" .281" Double Acting
0720-0010
3/8-24
2.65
H441
BLEEDER
H20DACG 5/32" 4.50" 3.41" .281" Double Acting, EPR3.38
0720-0011
Seals
D
1.56
See single acting dimensional
drawing for additional
measurements
[2]
(85.9)
H960
BLEEDER 3.53 (89.7)
G (DISC DIA.)
3.12 (79.2)
Ø.397
[2] Retractable
DIA.)
G (DISC
H20DARC 5/32" 4.50" 3.41" .281" Dbl.
Acting,
Pistons 0728-0010
[4]
1.38
2.15
(10.08)
2.250
3.12 (79.2)
MODEL3.12 (79.2)
DISCOPTIONS
/
ASSEMBLY Hydraulic/
(35.1)
(54.6)
H20DARCG 5/32" 4.50" 3.41" .281" Dbl. Acting, Retr Pist,(57.15)
EPR .40
Seals0728-0011
CODETHK.
D EF DESCRIPTIONNUMBER
(10.2) .40 (10.2)2.31 (58.7)
mechanical
2.31 (58.7)
1.00
brake
.38
(25.4)
H20DBC 1/4" 4.50" 3.50" .375" Double Acting
0721-0010
H20SAFC
5/32"
4.50"
2.94"
–
Sng
Act,
Floating
Bracket
0724-0011
(9.6)
combos
H20DBCG 1/4" 4.50" 3.50" .375" Double Acting, EPR Seals
0721-0011
H20SAFCG 5/32" 4.50" 2.94" – Sng1.25
Act, Fltg Brkt, EPR Seals 0724-0013
2.65
D H/ME20
(31.8)
3.38 (85.9)
2.65
H20DBRC 1/4" 4.50" 3.50" .375" Dbl. Acting,
Retractable
Pistons 0729-0010
(67.3)
H20SBFC
1/4"
4.50"
3.03"
.094"
Sng
Act, Floating Bracket 0722-0011
3.53 (89.7)
3.12 (79.2)
(67.3)
Ø.397 [2]
.12
H/ME220
1.38
2.15
(10.08)
1.56
2.250
(3.0)
H20DBRCG 1/4" 4.50" 3.50" .375" Dbl. Acting, Retr
Pist, EPR Seals0729-0011
1.56
(35.1)
H20SBFCG
1/4" 4.50" 3.03"(57.15)
.094" Sng Act, Fltg Brkt, EPR Seals 0722-0014
(54.6)
(39.6)
(39.6)
Mechanical
H20DLRC 3/8" 4.50" 3.62" .500" Dbl. Acting, Retractable Pistons 0729-0008
brakes
2.312 (58.72)
.38
BLEEDER [2]
(9.6)
H
H20DEC 1/2" 5.00" 3.75" .625" Double Acting
0725-0010
H
ME10
H20DECG 1/2" 5.00" 3.75" .625" Double Acting, EPR Seals
0725-0011
J
Mounting
Dimensions
J
■■■
G (DISC DIA.)
ME20
.12
H20DERC 1/2" 5.00" 3.75" .625" Dbl. Acting, Retractable
Pistons 0719-0010
Disc Diameter G
6.313"
8"
10"
12"(3.0) 16"
3.12 (79.2)
ME220
2.31EPR
(58.7)
(10.2)
H20DERCG 1/2" 5.00" 3.75" .625" .40Dbl.
Acting, Retr Pist,
Seals0719-0011
H 3.531" 4.375" 5.375" 6.375" 8.375"
2.312 (58.72)
BLEEDER [2]
MB3
Braking Radius J
2.281"
3.125"
4.125"
5.125" 7.125"
Single 2.65
Acting
Spring
■■■
fixed mount
- floating disc
Applied
G (DISC DIA.)
(67.3)
brakes
3.12 (79.2)
Accommodates disc thickness:1.56
5/32" 1/4" 3/8"
(39.6)
2.31 (58.7)
.40 (10.2)
FS20
SINGLE ACTING Weight 1.5 lbs. .68 kgs.
1/8-27 NPT PORT
FS220
H
D
2.65
FS220I
J
E
(67.3)
1.56
1.38
1.56
F
FS595
(39.6)
(35.1)
(39.6)
1.12
Discs
(28.4)
3/8-24
H
hubs &
bushings
J
tension
BLEEDER
control
[2]
combinations
intensifier
MODEL
DISCOPTIONS /
ASSEMBLY
Selection
CODETHK. D E f
DESCRIPTIONNUMBER
worksheet
H20SAC 5/32" 3.75" 2.94" –
Single Acting
0724-0010
3/8-24
.40
3.12
1.56
(39.6)
1.12
(28.4)
3/8-24
D
E
F
0724-0014
4.00" 3.16" .219" 1.25Single Acting, EPR Seals 0724-0016
2.65
1.56
2.65
BLEEDER BLEEDER
1.56 [2]
[2]
A 5/32" Thick Disc
B 1/4" Thick Disc
D Double Acting
E 1/2" Thick Disc
G EPR Seals
H Hydraulic Brake
L 3/8" Thick Disc
S Single Acting
(31.8)
.12
(3.0)
www.tolomatic.com
BLEEDER [2]
41
41
Double Acting
Single Acting
3,616
28
3,164
24
Pictured: 0733-0201
2,260
1,808
10"
12
1,356
8"
8
65⁄16"
904
452
4
0
0
0 .2 .4 .6 .8 1.0 1.2 1.4
PRESSURE (PSI) IN THOUSANDS
1,500 PSI
6-5/16", 8", 10", 12", 16"
16"
Die cast aluminum
Zinc plated grade 8
Buna-N Standard
1.6 in3
1.0 in3
7.5 in2
1.625 in.
Options
16
1,808
1,582
14
Seals: EPR seals
12
Housing Material:
Bolts:
Seals:
Friction material:
Total lining area:
Piston diameter:
12"
16
Pictured:
0733-0222
2,712
16"
20
Pictured: 0735-0301
32
IN THOUSANDS
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
IN THOUSANDS
CALIPER
DISC
BRAKES
1,356
16"
1,130
10
12"
8
904
10"
6
678
8"
4
65⁄16"
452
226
2
0
0
0 .2 .4 .6 .8 1.0 1.2 1.4
A 5/32" Thick Disc
B 1/4" Thick Disc
42
42 D Double Acting
E 1/2" Thick Disc
G EPR Seals
H Hydraulic Brake
S Single Acting
1.800.328.2174
1.800.328.2174
Spacer
Thickness)
Caliper Disc Brakes
Double Acting
■■■
8-27 NPT
ORT [2]
EFGH
Bracket
7.00 (177.8)
Accommodates disc thickness: 4.750
5/32" (120.7)
1/4" 1/2"
Weight 4.500
4.0 lbs.(114.3)
1.82 kgs.
Ø.386 [2]
1.500
B
(9.80)
.750
1/8-27
(38.1) NPT
A
(19.05) PORT [2]
5 1.312
5) (33.32)
2
0)
CALIPER
DISC
BRAKES
.50
1/8-27 (12.7)
NPT
PORT
.38
(9.7)
2.94
2.172
(55.17) (74.7)
.31
2.84
(7.9)
(72.1)
3/8-24 x B
[4]
1.562
(39.67)
See single acting
dimensional drawing for
additional measurements
.81
(20.6)
TYP.
J H GF E
5/32" .281" 4.50" Double Acting
Ø.386 [2]
(9.80)
0735-0101
H220DACG 5/32" .281" 4.50" Double Acting, EPR Seals
0735-0103
H220DARC 5/32" .281" 4.50" Dbl Act, Retractable Pistons
0736-0111
7.00 (177.8)
4.750 (120.7)
4.500 (114.3)
1.500
.750
(38.1)
(19.05)
D
MODEL
DISCOPTIONS /
ASSEMBLY
CODETHK. A
B DESCRIPTIONNUMBER
H220DAC
C (Spacer
Thickness)
2.94
2.172
(55.17) (74.7)
.31
2.84
(7.9)
(72.1)
H220DARCG 5/32" .281" 4.50" Dbl Act, Retractable Pistons, EPR Seals0736-0112
H220DBC
1/4" .375" 4.50" Double Acting
0735-0201
H220DBCG 1/4" .375" 4.50" Double Acting, EPR Seals
0735-0202
H220DBRC 1/4" .375" 4.50" Dbl Act, Retractable Pistons
0736-0211
H220DBRCG 1/4" .375" 4.50" Dbl Act, Retractable Pistons, EPR Seals0736-0212
H220DEC
1/2" .625" 5.00" Double Acting
0735-0301
H220DECG 1/2" .625" 5.00" Double Acting, EPR Seals
0735-0302
H220DERC 1/2" .625" 5.00" Dbl Act, Retractable Pistons
0736-0311
J H GF E
MODEL
DISCOPTIONS /
ASSEMBLY
CODETHK. C
D DESCRIPTIONNUMBER
H220SAFC 5/32"
–
.25" Single Acting, Floating Bracket
H220SAFCG 5/32"
–
.25" Sgl Act, Floating Bracket, EPR Seals 0733-0022
0733-0021
H220SBFC 1/4"
.094" .34" Sgl Act, Floating Bracket
H220SBFCG 1/4"
.094" .34" Sgl Act, Floating Bracket, EPR Seals 0733-0122
H220SEFC 1/2"
.344" .59" Sgl Act, Floating Bracket
Single Acting
■■■
H220SEFCG 1/2"
.344" .59" SglAct, Floating Bracket, EPR Seals 0733-0222
H220DERCG 1/2" .625" 5.00" Dbl Act, Retractable Pistons, EPR Seals0736-0312
1/4" 1/2"
1/8-27
NPT
PORT
Disc Diameter
Braking Radius
3.75 (95.3)
1.562 (39.67)
B
A
C (Spacer
Thickness)
NPT
1/8-27
PORT [2]
1.22
(31.0)
1.562
–
.25"
Single Acting
0733-0001
H220SACG
5/32"
–
.25"
0733-0006
H220SBC
1/4"
.094"
.34"
Single Acting
0733-0101
H220SBCG
1/4"
.094"
.34"
0733-0102
H220SEC
1/2"
.344"
.59"
Single Acting
0733-0201
H220SECG
1/2"
.344"
.59"
0733-0202
www.tolomatic.com
12"
16"
F 2.11" 3.00" 4.00"5.00"7.09"
G3.05" 3.94" 4.94"5.94"8.03"
H 3.42" 4.32" 5.32"6.32"8.41"
J 4.28" 5.17" 6.17"7.17"9.26"
5.75 (146.1)
4.750 (120.65)
4.500 (114.30)
1.500
(38.10)
.81
5/32"
10"
E 2.36" 3.18" 4.14"5.11"7.17"
D
(39.67)
(20.6)
TYP.
MODEL
DISCOPTIONS /
ASSEMBLY
CODETHK.
C
D
DESCRIPTIONNUMBER
H220SAC
8"
0733-0221
3/8-24 x B
[4]
3/8-24 x
3.75 [4]
6.313"
0733-0121
1/8-27 NPT
PORT [2]
2.840 1.312 .935
(72.14) (33.32) (23.75)
1.000
(25.40)
Ø.500 [2]
(12.70)
EFGH
43
43
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
1/8-27
intensifier
NPT
PORT
Selection
worksheet
3/8-24
3.75
H220i Series - cast iron
Double Acting
Single Acting
3,616
28
3,164
24
Pictured: 0733-0402
12"
16
10"
Housing Material:
Bolts:
Seals:
Friction material:
Total lining area:
Piston diameter:
Fluid displacement:
1,500 PSI
6-5/16", 8", 10", 12", 16"
16"
Cast ductile iron
Zinc plated grade 8
Buna-N Standard
2.7 in3
9.6 in2
1.625 in.
Options
Seals: EPR seals
8"
8
65⁄16"
1,808
1,356
904
452
4
0
0
0 .2 .4 .6 .8 1.0 1.2 1.4
■■■ H220i Specifications
2,260
20
12
Pictured:
0733-0422
2,712
16
1,808
1,582
14
12
16"
Pictured: 0735-0403
16"
32
IN THOUSANDS
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
IN THOUSANDS
CALIPER
DISC
BRAKES
1,356
1,130
10
12"
8
10"
6
8"
4
65⁄16"
904
678
452
226
2
0
0
0 .2 .4 .6 .8 1.0 1.2 1.4
A 5/32" Thick Disc
B 1/4" Thick Disc
D Double Acting
44
44 E 1/2" Thick Disc
G EPR Seals
H Hydraulic Brake
L 3/8" Thick Disc
IIron
O 1-1/4" Thick Disc
S Single Acting
1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
CALIPER
DISC
BRAKES
H220i Series - cast iron
Double Acting
■■■
Bracket
5.75 (146.1)
1/4" 3/8" 1/2"
A
D xB
3/8-24
[4]
1.16
(29.5)
1.56
1.97 (39.6)
(50.0)
1.312
(33.32)
1/8-27 NPT Port [2]
1.16
(29.5)
1.56
(39.6) 1.97
(50.0)
2.840
(72.14)
1/8-27 NPT
Port [2]
D
C
1.000
(25.40)
3/8-24 x B
[4]
(29.5)
Port [2]
1/8-27 NPT
Port [2]
0735-0403
2.00 (50.8)
H220DACIG 5/32" 1.031" 5.00" Double Acting, Cast Iron, EPR Seals 0735-0407
3/8-24 x B
1/4" 1.125" 5.00" Double Acting,
[4] Cast Iron
Ø.500 [2]
(12.70)
H220DLCI
3/8" 1.250" 5.50" Double 1.56
Acting,
(39.6)Cast Iron
.935
(23.75)
2.62
(66.5)
1.000
(25.40)
2.840
(72.14)
.935
(23.75)
EFGH J
1.000
(25.40)
0735-0405
2.00 (50.8)
1.500
(38.1)
3/8-24 x B
[4]
0735-0404
(29.5)
7.00 (177.8)
2.840
5.75 (146.1)
(72.14)
4.750 (120.7)
4.500 (114.3)
2.172
1.312 (55.17)
(33.32)
H220DBCIG 1/4" 1.125" 5.00" 1.16
Double Acting, Cast Iron, EPR Seals 0735-0408
1.25
(31.8)
EFGH
Ø.386 [2]
(9.80)
1/8-27 NPT
Port [2]
Ø.386 [2]
(9.80)
See single acting 2.172
dimensional drawing
for
1.312 (55.17)
(33.32)
3/8-24 x B
[4]
D
(17.3)
.50
(12.7)
.935
(23.75)
H220DACI 5/32" 1.031" 5.00" Double Acting, Cast1.56
Iron(39.6)
H220DBCI
1.500
(38.10)
.68
(17.3)
.50
MODEL
DISCOPTIONS /
ASSEMBLY
C (12.7)
CODETHK. A
B1.25
DESCRIPTIONNUMBER
1.16 NPT
.68
1/8-27
D
(31.8)
floating
4.750
(120.65)mount - fixed disc
4.500disc
(114.30)
Accommodates
thickness: 5/32" 1/4" 3/8" 1/2"
H220DLCIG 3/8" 1.250" 5.50" Double Acting, Cast Iron, EPR Seals 0735-0409
H220DECI
1/2" 1.375" 6.00" Double Acting, Cast Iron
0735-0406
H220DECIG 1/2" 1.375" 6.00" Double Acting, Cast Iron, EPR Seals 0735-0410
MODEL DISCOPTIONS /
ASSEMBLY
CODETHK. B C D DESCRIPTIONNUMBER
H220SAFCI 5/32" 4.00" .83" 3.45" Sgl Act, Floating Bracket, Cast Iron 0733-0422
Single Acting
■■■
H220SAFCIG 5/32" 4.00" .83" 3.45" SglAct,
Ftg Bkt, Iron, EPR Seals
7.00 (177.8)
H220SBFCIG(9.80)
1/4" 4.00" .92" 3.55" SglAct, Ftg Bkt, Iron, EPR Seals
1/4" 3/8" 1/2"
D
.68
(17.3)
1/8-27 NPT
Port [2]
H220SBFCI 1/4" 4.00" .92" 3.55"
Ø.386 [2]
D
C
.50
(12.7)
1.500
1/8-27 NPT
Port [2]
3/8-24 x B
[4]
1.16
(29.5)
2.00 (50.8)
Disc Diameter
1.000
(25.40)
5/32" 4.00" 3.45" Single Acting, Cast Iron
0733-0402
H220SACIG 5/32" 4.00" 3.45" Single Acting, Cast Iron, EPR Seals 0733-0406
H220SBCI
0733-0403
6.313"
H220SLCI
0733-0404
H220SECIG 1/2" 4.50" 3.79" Single Acting, Cast Iron, EPR Seals 0733-0409
Call FACTORY for dimensions for the following models:
H220SOIC
1-1/4"
3/8-24 x B
[4]
Single Acting, Cast Iron
H220SOICG
1-1/4"
Single Acting, Cast Iron, EPR Seals
1.56
1.97 (39.6)
(50.0)
1.16
(29.5)
www.tolomatic.com
1.16
(29.5)
1.56
(39.6) 1.97
(50.0)
0733-0226
0733-0227
0733-0428
8"
10"
12"
0733-0429
EFGH J
16"
Braking Radius
E 2.36" 3.18" 4.14"5.11"7.17"
F 2.11" 3.00" 4.00"5.00"7.09"
G3.05" 3.94" 4.94"5.94"8.03"
H 3.42" 4.32" 5.32"6.32"8.41"
J 4.28" 5.17" 6.17"7.17"9.26"
5.75 (146.1)
4.750 (120.65)
4.500 (114.30)
H220SBCIG 1/4" 4.00" 3.55" Single Acting, Cast Iron, EPR Seals 0733-0407
H220SLCIG 3/8" 4.00" 3.67" Single
Iron, EPR
NPTSeals
Port [2]0733-0408
A Acting, Cast1/8-27
H220SECI 1/2" 4.50" 3.79" Single Acting, Cast Iron
0733-0405
0733-0423
2.62
0733-0427
(66.5)
H220SEFCI 1/2" 4.50" 1.17" 3.79" Sgl Act, Floating Bracket, Cast Iron 0733-0425
.935
(23.75)
MODEL
DISCOPTIONS /
ASSEMBLY
CODETHK. B D DESCRIPTIONNUMBER
H220SACI
H220SLFCIG(33.32)
3/8" 4.00" 1.05" 3.67" Sgl Act, Ftg Bkt, Iron, EPR Seals
1.56 (39.6)
0733-0426
2.172
(38.1)
H220SLFCI 1.312
3/8"(55.17)
4.00" 1.05" 3.67" Sgl Act,
Floating Bracket, Cast Iron 0733-0424
2.840 1/2" 4.50" 1.17" 3.79" Sgl Act, Ftg Bkt, Iron, EPR Seals
H220SEFCIG
(72.14)
3/8-24 x B
[4]
1.25
(31.8)
5.75 (146.1)
Sgl4.750
Act, (120.7)
Floating Bracket, Cast Iron
4.500 (114.3)
1.312
(33.32)
1.500
(38.10)
2.840
(72.14)
.935
(23.75)
1.000
(25.40)
EFGH
Ø.500 [2]
(12.70)
45
45
features
aPplications
Selection
graphs
7.00
(177.8)
Pneumatic
5.75
(146.1)
brakes
4.750 (120.7)
4.500 (114.3)
p10
1.500
p20
(38.1)
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
H441 SERIES - DUCTILE IRON
Double Acting
Pictured: 0774-0000
Housing Material:
Bolts:
Seals:
Metallic:
Friction material:
Total lining area:
Metallic:
Piston diameter:
Fluid displacement:
for .03 inch clearance
1,500 PSI
10", 12", 16"
none
Cast ductile iron
Zinc plated grade 5
Buna-N Standard
3.87 in3
3.38 in3
9.14 in2
7.36 in2
2.50 in.
Options
Seals: EPR seals
Friction material: Sintered metallic
letter codes
■■■ Brake model
D Double Acting
G EPR Seals
H Hydraulic Brake
55
50
24"
45
40
20"
35
30
16"
25
12"
20
15
10"
10
5
0
0 .2 .4 .6 .8 1.0 1.2 1.4
35
6,210
5,650
5,085
4,520
3,955
3,390
2,825
2,260
1,695
1,130
565
0
3,955
30
3,390
24"
25
20
15
10
2,825
20"
16"
12"
2,260
1,695
1,130
10"
5
IN THOUSANDS
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
IN THOUSANDS
CALIPER
DISC
BRAKES
565
0
0
0 .2 .4 .6 .8 1.0 1.2 1.4
46
46 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
CALIPER
DISC
BRAKES
Double Acting
■■■
Disc Diameter
Accommodates disc thickness: N/A
Weight 17.0 lbs.7.71 kgs.
5/8-18 x 5.50 LONG FOR DISC THICKNESSES
5/8-18 x 5.50 LONGUP
FOR
DISC[LONGER
THICKNESSES
TO 1/2"
BOLTS ARE AVAILABLE]
UP TO 1/2" [LONGER BOLTS ARE AVAILABLE]
12"
16"
1/8-27
NPTF
INLET
PORT
[3]
1.81
(46.0)
1.25
(31.8)
A 5.69" 6.69" 8.69"10.69"12.69"
B 3.69" 4.69" 6.69" 8.69"10.69"
4.00 (101.6)
2.00
(50.8)
1.125
(28.58)
4.00 (101.6)
2.00
(50.8)
1.125
(28.58)
2.250
(57.15)
2.250
(57.15)
1.56
(39.6)
1.56
(39.6)
(31.8)
A
A
B
24"
2.00
(50.8)
1/8-27
NPTF
INLET
1.81
PORT
(46.0)
[3]1.25
20"
Braking Radius
SPACER BY CUSTOMER TO BE 3/8"
SPACER BY CUSTOMERTHICKER
TO BE 3/8"
THAN DISC
THICKER THAN DISC
.49
(12.4)
.49
(12.4)
10"
B1.56R
(39.6)
1.56R
(39.6)
5.05
5.05 2.00 (128.3)
(128.3)(50.8)
1/8-27 NPTF
INLET PORT [3]
1/8-27 NPTF
INLET PORT [3]
MODEL
DISCOPTIONS /
ASSEMBLY
CODETHK. DESCRIPTIONNUMBER
H441D
N/A
Double Acting
0774-0000
H441DG
N/A
Double Acting, EPR Seals
0774-0001
0774-0002
SH441D
N/A
Double Acting, w/Sintered Metal Pads
SH441DG
N/A
Double Acting, EPR Seals, w/Sintered Metal Pads 0774-0003
www.tolomatic.com
47
47
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Double Acting
9,039
80
70
60
50
18"
16"
14"
30
Housing Material:
Bolts:
Seals:
Friction material:
Total lining area:
Piston diameter:
Fluid displacement:
1,500 PSI (intermittent duty)
1,000 PSI (continuous duty)
12", 16"
18"
Cast ductile iron
Zinc plated grade 5
Buna-N Standard
9.9 in3
32.0 in2
3.50 in.
Options
12"
10
1,130
0
0
0 .2 .4 .6 .8 1.0 1.2 1.4
Pressure (Psi) in tHousands
45
40
35
5,085
18"
16"
14"
20
D Double Acting
E 1/2" Thick Disc
G EPR Seals
H Hydraulic Brake
IIron
N 1" Thick Disc
VViton® Seals
X Non-standard Disc
Thickness
3,390
2,260
25
5,650
20
30
Seals: EPR seals
Seals:Viton® seals
6,780
4,520
40
Pictured: 0778-0003
7,909
15
10
5
4,520
3,955
3,390
2,825
2,260
12"
1,695
1,130
565
static torQue (newton-meters)
dYnamic torQue (newton-meters)
dYnamic torQue (inch-pounds)
in tHousands
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
static torQue (inch-pounds)
in tHousands
CALIPER
DISC
BRAKES
0
0
0 .2 .4 .6 .8 1.0 1.2 1.4
Pressure (Psi) in tHousands
48
48 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
CALIPER
DISC
BRAKES
Double Acting
■■■
Accommodates disc thickness: 3/16" 1/2"
1"
Disc Diameter
1-1/8"
1.91
(48.5)
.50 (12.7)
[TYP.]
1.91
(48.5)
A
B
C
14"
16"
18"
D 6.712" 7.712" 8.712"9.712"
8.375 (212.73)
Braking 6.500
Radius(165.10)
E 4.40" 5.40" 6.40"7.40"
Weight 35.0 lbs.15.88 kgs.
A
B
C
12"
3.250 (82.55)
8.375 (212.73)
3.250 (82.55) 6.500 (165.10)
3.250 (82.55)
Ø.66 [2]
1.625
3.250
(82.55)
(16.8)
(41.28)
1.625
(41.28)
.50 (12.7)
[TYP.]
5/8-18 (2)
Ø.66 [2]
(16.8)
5/8-18 (2)
1/8-27
NPTF
PORT
6.25 2.31 1/8-27
1.56
(158.8) (58.7) NPTF
(39.6)
PORT
[REF]
2.25 (57.2)
D
6.25 2.31 1.56
(158.8) (58.7) (39.6)
[REF]
D
.32
(8.1)
2.25 (57.2)
3.06R
(77.7)
.32
(8.1)
9.00R
3.06R
(228.6)
(77.7)
9.00R
(228.6)
E
E
MODEL
DISCOPTIONS /
ASSEMBLY
CODETHK. A
B C DESCRIPTIONNUMBER
H960DXCI 3/16" 4.13" 3.13" .31" Double Acting, Iron
0778-0012
H960DECI 1/2" 4.45" 3.45" .63" Double Acting, Iron
0778-0003
H960DECIG 1/2" 4.45" 3.45" .63" Double Acting, Iron, EPR Seals 0778-0004
H960DECIV 1/2" 4.45" 3.45" .63" Double Acting, Iron, Viton® Seals0778-0005
H960DNCI
1"
4.95" 3.95" 1.13" Double Acting, Iron
0778-0011
H960DXCI 1-1/8" 5.08" 4.08" 1.26" Double Acting, Iron
0778-0000
Viton® is a registered trademark of the E.I. Du Pont de Newmours Co., www.dupont.com
www.tolomatic.com
49
49
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
H/ME20 SERIES - ALUMINUM
“L” Long Lever (3.50")
Single Acting
Single Acting with
Floating Bracket
Pictured: 0755-0360
Pictured: 0755-0260
“M” Machined Cam
Lever (1.75")
Single Acting
Lever (1.75")
Single Acting with
Floating Bracket
■■■ H/ME20 Specifications
Maximum Hydraulic Pressure Rating:
Maximum lever force "L" Long Lever:
Maximum lever force "M" & "S" Levers:
Housing Material:
Bolts:
Seals:
Friction material:
Total lining area:
Piston diameter:
1,000 PSI
225 Lbs.
450 Lbs.
6-5/16", 8", 10", 12", 16"
none
Cast aluminum
Zinc plated grade 5
EPR Standard
0.8 in3
3.75 in2
1.625 in.
Options
Seals: Buna-N seals
Pictured: 0755-0300
“S” Short Lever (1.75")
Single Acting
Pictured: 0755-0200
Single Acting with
Floating Bracket
Disc Diameter
6.313"
8"
10"
12"
16"
D 3.531" 4.375" 5.375"6.375"8.375"
Braking Radius
E 2.281" 3.125" 4.125"5.125"7.125"
disc dia.
d
e
Pictured: 0755-0330
Pictured: 0755-0230
Hydraulic:
“L” Long Lever (3.50"):
Dynamic Torque (IN.-LBS.) = 5.38 x Braking Radius (in.) x Lever force (LBS.)
Static (Parking) Torque (IN.-LBS.) = 2.69 x Braking Radius (in.) x Lever force (LBS.)
“m” machined Cam (1.75") & “s” Short lever (1.75"):
50
50 Braking Radius (in.) = [Disc Diameter ÷ 2] - 0.875
1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
CALIPER
DISC
BRAKES
16"
6
12"
10"
4
8"
2
678
452
226
0
200 400 600 800 1000
PRESSURE (PSI)
16"
12"
3
10"
2
8"
1
0
0
65⁄16"
16"
678
12"
4
10"
452
8"
2
0
0
5
452
339
226
113
0
200 400 600 800 1000
PRESSURE (PSI)
www.tolomatic.com
IN THOUSANDS
565
4
6
904
65⁄16"
50
100 150 200
100 200 300 400
leVer force (Pounds)
226
3.5" lever
1.75" size
Mechanical - Static Torque vs Lever Force
Hydraulic - Static Torque vs Pressure
5
8
0
0
0
IN THOUSANDS
0
0
65⁄16"
904
LEVER FORCE (Newtons)
222 445 667 890 3.5" Lever
445 890 1,334 1,779 1.75" Size
565
4
3
452
16"
12"
2
10"
8"
1
0
0
0
8
leVer force (newtons)
0
222 445 667 890 3.5" lever
0
445 890 1,334 1,779 1.75" size
10
1,130
1,130
IN THOUSANDS
10
Mechanical - Dynamic Torque vs Lever Force
in tHousands
Hydraulic - Dynamic Torque vs Pressure
65⁄16"
50
100 150 200
100 200 300 400
LEVER FORCE (Pounds)
339
226
113
3.5" Lever
1.75" Size
51
51
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Ø.397
(10.08)
CALIPER
DISC
BRAKES
Ø.531
(13.49)
Caliper Disc Brakes
.56
(14.2)
.406R
(10.31)
1.250
(31.75)
A
1.00
(25.4)
.75
(19.1)
1.37
(34.8)
4.50
2.50(114.3)
(63.5)
3.53 (89.7)
3.50 (88.9)
1.25
1/8-27 NPT
(31.8)
PORT
3.38 (85.9) 1.13
Ø.397 [2] 3.86 (98.0)
B (28.7)
2.250 (57.15)
(10.08)
6.49 (164.8) 5/32" Thick Disc
6.58 (167.1) 1/4" Thick Disc
.56
(14.2)
1.12
(28.4)
1.75
(44.5)
.75
4.50 (114.3)
(19.1) Ø.265 [2]
3.53 (89.7)
(6.73)
.32R 1.38 (35.1)
“M” MACHINED CAM
(8.1)
MAY BE MOUNTED
IN ANY OF 1.01
1.37 C
EIGHT POSITIONS
(25.7)
(34.8)
features
1.38 (35.1)
NG LEVER
aPplications
E MOUNTED
1.01
long leverC- Single Acting
THER OF
■■■ “L”
■■■ “L” long lever - Single Acting with
(25.7) 1.50
POSITIONS
Selection fixed mount - floating disc
(38.1)
floating Bracket
graphsØ.531 Accommodates disc thickness: 5/32" 1/4"
Ø.397
(10.08) (13.49)
1.250
1.250
Pneumatic Accommodates
(31.75)
(31.75
brakes
4.50
.56
3.12 (79.2)
3.12 (79.2)
“L” LONG LEVER 1.00
1.00
p10 .406R
3.75 (95.3)
(14.2)
3.53
1.12
3.38 (85.9)
MAY BE MOUNTED (25.4)
(25.4)
2.312 (58.72)
2.312 (58.72)
(28.4)
C 2.250
Ø.397 [2]
IN EITHER OF
(57.15)1.75
p20 (10.31) A
(10.08)
TWO POSITIONS
(44.5)
.75
“L” LONG LEVER
1.25
1.25
1/8-27 NPT
1/8-27 NPT
(19.1) Ø.265 [2]
MAY BE MOUNTED
(31.8)
(31.8)
p220
Ø.397
PORT
Ø.531
IN EITHERPORT
OF
(6.73)
1.13 (10.08) (13.49)
1.13
3.86 (98.0)
3.86 (98.0)
TWO POSITIONS
B (28.7)
B (28.7)
1.250
hydraulic
.32R
(31.75) A
(8.1)
6.49 (164.8) 5/32" Thick Disc
MAY BE MOUNTED
Ø.397
brakes
Ø.531
6.49(13.49)
(164.8) 5/32" Thick Disc
6.58 (167.1) 1/4" Thick Disc
IN ANY OF
(10.08).56
1.37
.56
6.58 (167.1) 1/4" Thick Disc
EIGHT
POSITIONS
(34.8)
1.00
(14.2)
(14.2)
h10
1.12
.406R
(25.4)
(28.4)
(10.31)
1.75
h20
.56
A
(44.5)
.75
.75
1.37
(14.2)
1.25
2.50
(63.5)
1/8-27 NPT
(19.1)
(19.1)
.406R Ø.265 [2]
(34.8)
(31.8)
h220
3.50 (88.9)
PORT
(10.31) (6.73)
1.13
A
3.86 (98.0) .75 B 1.37
(28.7)
.32R
1.25
2.50 (63.5)
H220I
“M” MACHINED
CAM
1/8-27
NPT
(19.1)
3.12 (79.2) (34.8)
NG LEVER
(8.1)
3.75
(95.3)
3.75 (95.3)
(31.8)
MAY BE MOUNTED
6.49 (164.8) 5/32" Thick Disc
3.50 (88.9)
PORT
E MOUNTED
2.312
(58.72)
IN
ANY
OF
1.37 C
6.58
(167.1)
1/4"
Thick
Disc
H441
C
3.86POSITIONS
(98.0)
THER OF
EIGHT
(34.8)
POSITIONS
4.50 (114.3)
6.49 (164.8) 5/32"
H960
3.53 (89.7)
6.58 (167.1)
1/4"(85
T
Ø.397
Ø.531
3.38 (85.9)
3.38
(10.08)
Ø.397 [2]
(13.49)
Ø.397 [2]
Hydraulic/
2.250 (57.15)
2.250 (57
1.38 (35.1)
1.250
1.250
(10.08)
(10.08)
mechanical
(31.75) “L” LONG LEVER
(31.75)
MAY BE MOUNTED
brake
1.01
C
IN EITHER OF .56
(25.7) 1.50
combos
1.00 TWO POSITIONS
1.00
(14.2)
1.12
.406R
(38.1)
(25.4)
(25.4)
(28.4)
(10.31)
1.75
H/ME20
Ø.397
Ø.531
A
(10.08) (13.49).75
3.12 (79.2)(44.5)
“L” LONG LEVER
3.75
1.25
1.250 1.25
1/8-27 NPT
1/8-27 NPT
(19.1) Ø.265 [2]
MAY BE MOUNTED
H/ME220
2.312 (58.72)
(31.8)
(31.8)
PORT
IN EITHERPORT
OF (31.75)
(6.73)
1.13
1.13
3.86 (98.0)
3.86 (98.0)
TWO POSITIONS
B (28.7)
B .56(28.7)
Mechanical
.32R
.56
1.00
(8.1)
(14.2)
A
brakes
MAY
BE
MOUNTED
6.49(14.2)
(164.8) 5/32" Thick Disc
Ø.397
Ø.531
.406R
(25.4)
(164.8) 5/32" Thick Disc
IN ANY OF
1.37
6.58 (167.1) 1/4" Thick Disc
(10.08) 6.49(13.49)
(10.31)
6.58
(167.1)
1/4"
Thick
Disc
EIGHT POSITIONS
A(34.8)
ME10
.75
.75
1.37
1.25
2.50
(63.5)
1/8-27
NPT
(19.1)
(19.1) Ø.265 [2]
(34.8)
MODEL DISCOPTIONS
/
ASSEMBLY
(31.8)
3.50 (88.9)
PORT
ME20
.56
(6.73)
CODETHK. A
B
C DESCRIPTIONNUMBER
1.13
(14.2)
3.86 (98.0)
B (28.7)
.406R
.32R
ME220
H/ME20LAC 5/32" .164" .25" – Long Lever, Buna-N Seals 0755-0360
(10.31)
(8.1)
6.49 (164.8) 5/32" Thick Disc
A
.75
6.58
Disc
1.37(167.1) 1/4" Thick
1.37
MB3
2.50 (63.5)
H/ME20LACG 5/32" .164" .25" – Long Lever
0755-0660
1/8-27 NPT (34.8) 1.25
(19.1)
(34.8)
(31.8)
3.50 (88.9)
PORT
Spring
H/ME20LBC
1/4" .164" .34" .094" Long Lever, Buna-N Seals 0755-0370
3.86 (98.0)
MODEL
DISCOPTIONS /
ASSEMBLY
Applied
H/ME20LBCG 1/4".164".34".094"Long Lever
0755-0670
CODETHK. A B C DESCRIPTIONNUMBER 6.49 (164.8) 5/32"
brakes
6.58 (167.1) 1/4" T
H/ME20LAFC 5/32" .164" .25" – Long Lever, Fltng Brkt, Buna-N 0755-0260
FS20
3.12 (79
3.12 (79.2)
“L” LONG LEVER
H/ME20LAFCG 5/32" .164" 3.75
.25"(95.3)
– Long Lever, Fltng Brkt
0755-0560
FS220
MAY BE MOUNTED
2.312 (58
2.312 (58.72)
C
IN EITHER OF
H/ME20LBFC 1/4" .164" .34" .094" Long Lever, Fltng Brkt, Buna-N 0755-0270
TWO POSITIONS
FS220I
H/ME20LBFCG 1/4" .164" .34" .094" Long Lever, Fltng Brkt,
0755-0570
Ø.397
Ø.531
FS595
(10.08) (13.49)
1.250
(31.75)
Discs
hubs &
.56
.56
1.00
(14.2)
(14.2)
bushings
.406R
(25.4)
(10.31)
tension
A
.75
.75
1.37
1.25
2.50 (63.5)
control
1/8-27 NPT
(19.1) Ø.265 [2]
(19.1)
(34.8)
(31.8)
3.50 (88.9)
PORT
combinations
(6.73)
1.13
3.86 (98.0)
B (28.7)
.32R
intensifier
(8.1)
6.49 (164.8) 5/32" Thick Disc
1.37
6.58 (167.1) 1/4" Thick Disc
Selection ■■■ Cam Travel Data
Brake
model
letter
codes
(34.8)
■■■
worksheet
ME Mechanical Brake
A 5/32" Thick Disc
G EPR Seals
1. 15° maximum travel when linings are new and with
1/32" gap each side of disc.
2. Periodic tightening of lock nut will reduce travel of lever
and will allow 1/4" wear on each lining.
3. 90° maximum travel after 3/16" wear on each lining
without intermediate tightening of lock nut.
52
52 B 1/4" Thick Disc
S Short Lever (ME Brakes)
H Hydraulic Brake
L Long Lever (ME Brakes)
M Machined Cam (ME Brakes)
1.800.328.2174
1.800.328.2174
1.250
(31.75)
1.250
(31.75)
1.00
(25.4)
65 [2]
73)
.32R
(8.1)
1.37
(34.8)
.56
1.12
(14.2)
(28.4)
Caliper Disc Brakes
1.75
(44.5)
.75
(19.1) Ø.265 [2]
(6.73)
.32R
A
MAY BE MOUNTED
(8.1)
IN ANY OF
1.37
EIGHT POSITIONS
(34.8)
1.12
(28.4)
1.75
(44.5)
1.25
(31.8)
1/8-27 NPT
PORT
1.13
3.86 (98.0)
B (28.7)
A
MAY
MOUNTED
6.49BE
(164.8)
5/32" Thick Disc
IN(167.1)
ANY OF1/4" Thick Disc
6.58
EIGHT POSITIONS
.32R
(8.1)
.56
(14.2)
1.00
(25.4)
1.25
1/8-27 NPT
(31.8)
PORT
3.86 (98.0)
.75
(19.1)
1.13
(28.7)
B
1.250
(31.75)
1.00
(25.4)
1.37
(34.8)
1.75 (44.5)
.32R
(8.1)
.56
(14.2)
.75
“S” SHORT(19.1)
LEVER
MAY BE MOUNTED
IN EITHER OF
TWO POSITIONS
A
6.49 (164.8) 5/32" Thick Disc
CALIPER
A DISC
BRAKES 1/8-27
1.25
1.371/8-27 NPT
“S” SHORT
LEVER
(31.8)
(34.8) PORTMAY
BE MOUNTED
POR
1.13
1.75 (44.5) 3.86IN(98.0)
EITHER OF B (28.7)
3
TWO POSITIONS
6.49 (164.8) 5/32" Thick Disc features 6
6.58 (167.1) 1/4" Thick Disc
6
aPplications
Selection
graphs
Pneumatic
brakes
3.12 (79.2)
3.12 (79.2)
3.75 (95.3)
3.75 (95.3)
3.12 (79.2)
3.12 (79.2)
3.75 (95.3)
2.312 (58.72)
2.312 (58.72)
p10
C
C
2.312 (58.72)
2.312 (58.72)
C
p20
Ø.265
Ø.265
See “L” LONG LEVER
(6.73)
See “L” LONG LEVER
(6.73)
SINGLE ACTING
p220 1
SINGLE ACTING 1.250
.32R
1.250
1.250
.32R
(31.75)for
(3
(8.1)
dimensional drawing
(31.75)
(31.75)
(8.1)
hydraulic
.56
brakes
.56
.56
1.00
(14.2)
1.12
1.00
1.00
(14.2)
(14.2)
1.12
(25.4)
(28.4)
(25.4)
(25.4)
h10 (
(28.4)
1.75
.75
1.75
.75
A
(44.5)
A
(19.1)
1.37
(44.5)
.75
1.25
1.25
1.371/8-27 NPT
“S” SHORT(19.1)
LEVER
h20
1/8-27 NPT
1.25
“S” SHORT
LEVER
(34.8)
1/8-27 NPT
1/8-27
65 [2]
(19.1) Ø.265 [2]
(31.8)
(31.8)
(34.8) PORTMAY
MAY BE MOUNTED
PORT
(31.8)
BE MOUNTED
PORT
POR
73)
1.13
1.13
1.75
(44.5)
(6.73)
IN
EITHER
OF
1.13
h220
1.75
(44.5)
3.86 (98.0)
3.86
(98.0)
IN
EITHER
OF
B
B
3.86 (98.0)
3
(28.7)
(28.7)
B (28.7)
TWO POSITIONS
.32R
TWO POSITIONS
.32R
“M”
MACHINED
CAM
(8.1)
A
MAY BE MOUNTED
6.49 (164.8) 5/32" Thick Disc
(8.1)
A
H220I
MAY
BE
MOUNTED
6
6.49
(164.8)
5/32"
Thick
Disc
IN ANY OF
1.37
6.58 (167.1) 1/4" Thick Disc
6.49 (164.8) 5/32" Thick Disc
IN(167.1)
ANY OF1/4" Thick Disc
1.37
6
6.58
EIGHT POSITIONS
(34.8)
6.58 (167.1) 1/4" ThickMODEL
Disc
DISCOPTIONS /
ASSEMBLY
EIGHT POSITIONS
(34.8)
H441
CODETHK. A
B
C DESCRIPTIONNUMBER
H960
MODEL DISCOPTIONS /
ASSEMBLY
H/ME20SAC 5/32" .164" .25" – Short Lever, Buna-N Seals 0755-0330
CODETHK. A B C DESCRIPTIONNUMBER
Hydraulic/
H/ME20SACG 5/32" .164" .25" – Short Lever
0755-0630
mechanical
H/ME20MAC 5/32" .105" .25" – Machined Cam, Buna-N Seals 0755-0300
brake
H/ME20SBC 1/4" .164" .34" .094" Short Lever, Buna-N Seals 0755-0340
H/ME20MACG 5/32" .105" .25" – Machined Cam
0755-0600
combos
H/ME20SBCG
1/4".164".34".094"Short
Lever
0755-0640
H/ME20MBC 1/4" .105" .34" .094" Machined Cam, Buna-N Seals 0755-0310
H/ME20
H/ME20MBCG 1/4".105".34".094"Machined Cam
0755-0610
H/ME220
Mechanical
brakes
■■■ “M” Machined Cam - Single Acting
■■■ “S” Short lever - Single Acting
ME10
with floating Bracket
ME20
ME220
4.50 (114.3)
4.50 (114.3)
MB3
3.53 (89.7)
3.53 (89.7)
3.38 (85.9)
3.38 (85.9)
Ø.397 [2]
2.250 (57.15)
Spring
2.250 (57.15)
1.38 (35.1)
1.38 (35.1)
(10.08)
4.50 (114.3)
Applied
1.01 3.53 (89.7)
C
C brakes
3.38 (85.9)
3.38 (85.9)
Ø.397 [2]
Ø.397 [2]
See2.250
“L” LONG
(25.7) 1.50
See
“L”
LONG
LEVER
(57.15) LEVER
2.250
(57.15)
1.38 (35.1)
(10.08)
(10.08)
(38.1)
SINGLE
ACTING
WITH
Ø.265
FS20
SINGLE ACTING WITH
(6.73)
FLOATING BRACKET
1.01
1.01
FLOATING BRACKET
C
FS220
(25.7) 1.50
(25.7) 1.50
1.250
.32R
(38.1)
(38.1)
(31.75)
(8.1)
additional
measurements
Ø.265
FS220I
(6.73)
.56
1.00
(14.2)
FS595
1.250
1.250
.32R
1.12
(25.4)
(31.75)
(31.75)
(8.1)
(28.4)
.75
1.75
A
Discs
(19.1)
(44.5)
.56
.56
1.37
1.25
1.25
LEVER
1/8-27 NPT
1/8-27 NPT
hubs &
1.00
1.00 “S” SHORT
(14.2)
(14.2)
(34.8)
265 [2]
(31.8)
MAY BE MOUNTED
PORT 1.12 (31.8)
PORT
(25.4)
(25.4)
bushings
(28.4)
.73)
1.13
1.13
1.75 (44.5)
IN
EITHER
OF
.75
3.86 (98.0) 1.75
3.86
(98.0)
B (28.7)
BA (28.7)
TWO POSITIONS
.32R
(19.1)
(44.5)
“M” MACHINED.75CAM
1.37
1.25
“S” SHORT
LEVER
(8.1)
1/8-27 NPT
1/8-27 N
6.49
(164.8) 5/32"
Thick Disc tension
(19.1) Ø.265A
MAY BE MOUNTED
(34.8)
[2]
(31.8)
MODEL
DISCOPTIONS /
ASSEMBLY
6.49 (164.8) 5/32" Thick Disc
MAY
BE MOUNTED
PORT
6.58 (167.1)
1/4" Thick Disc controlPORT
IN ANY OF
1.37
(6.73)
1.13
1.75
(44.5)
6.58
(167.1)
1/4"
Thick
Disc
IN
EITHER
OF
A B C DESCRIPTIONNUMBER
EIGHT POSITIONS
3.86 (98.0)
(34.8)
B CODETHK.
combinations 3
(28.7)
TWO POSITIONS
.32R
A
(8.1)
H/ME20SAFC 5/32" .164" .25" – Short Lever, Fltng Brkt, Buna-N 0755-0230
MAY BE MOUNTED
intensifier 6.6.
6.49 (164.8) 5/32" Thick Disc
IN ANY OF
1.37
6.58
(167.1)
1/4"
Thick
Disc
EIGHT POSITIONS
H/ME20SAFCG 5/32" .164" .25" – Short Lever, Fltng Brkt
0755-0530
(34.8)
Selection
H/ME20SBFC 1/4" .164" .34" .094" Short Lever, Fltng Brkt, Buna-N 0755-0240
worksheet
3.12 (79.2)
MODEL
DISCOPTIONS
ASSEMBLY
3.12 (79.2)
3.75/(95.3)
3.75 (95.3)
H/ME20SBFCG 1/4" .164"
.34" .094" Short Lever, Fltng Brkt
0755-0540
2.312 (58.72) CODETHK. A
2.312
(58.72)
B C DESCRIPTIONNUMBER
C
C
1.250
31.75)
1.00[2]
265
25.4)
.73)
.32R
(8.1)
6.58 (167.1) 1/4" Thick Disc
■■■ “M” Machined Cam - Single Acting
■■■ “S” Short lever - Single Acting
H/ME20MAFC 5/32"3.12
.105"
.25" – Mach Cam, Fltng Brkt, Buna-N 0755-02003.75 (95.3)
(79.2)
(58.72)
H/ME20MAFCG5/32"2.312
.105"
.25" – Mach Cam, Fltng Brkt0755-0500
1.250
C
Ø.265
(6.73)
H/ME20MBFC 1/4" .105" .34" .094" Mach Cam, Fltng Brkt, Buna-N (31.75)
0755-0210
.32R
(8.1)
H/ME20MBFCG 1/4" .105" .34" .094" Mach Cam, Fltng Brkt0755-0510
1.00
.56
(14.2)
1.12
(28.4)
.56
(14.2)
(25.4)
1.75
(44.5)
1/8-27 NPT 1.12 1.25
PORT (28.4)(31.8)
3.86 (98.0) 1.75
(44.5)
www.tolomatic.com
“M” MACHINED.75CAM
(19.1)
MAY BE MOUNTED
A
B
.75
(19.1)
3.12 (79.2)
2.312 (58.72)
Ø.265
(6.73)
1.250
(31.75)
.32R
(8.1)
A
.56
1.37
1.25
“S” SHORT
LEVER
1/8-27 NPT
1.00
(14.2)
(34.8)
(31.8)
MAY BE MOUNTED
PORT
(25.4)
1.13
1.13
1.75 (44.5)
IN EITHER
53
.75OF
53
3.86 (98.0)
BA (28.7)
(28.7)
TWO POSITIONS
(19.1)
1.37
1.25
“S” SHORT LEVER
1/8-27 NPT
1/8-27 N
Single Acting with Float Pin Holes
Hydraulic - Dynamic Torque vs Pressure
3,616
28
3,164
24
16"
16
■■■ H/ME220 Specifications
Maximum Hydraulic Pressure Rating:
Maximum lever force:
Housing Material:
Bolts:
Seals:
Friction material:
Total lining area:
Piston diameter:
Fluid displacement:
1,500 PSI
580 Lbs.
6-5/16", 8", 10", 12", 16"
16"
Cast aluminum
Zinc plated grade 8
EPR Standard
1.6 in3
7.5 in2
1.625 in.
Options
Seals: Buna-N seals
12
8
12"
10"
8"
65⁄16"
1. Gap between lining faces and disc when new = .048" total.
2. Angular movement required to actuate brake when new = 7°
30".
3. Maximum axial movement without intermediate
adjustment = .387".
4. Wear allowed before adjustment .104" each side.
1,808
1,356
904
452
4
0
0
0 .2 .4 .6 .8 1.0 1.2 1.4
Hydraulic - Static Torque vs Pressure
16
1,808
14
1,582
12
16"
8
6
4
2
1,356
1,130
10
■■■ Cam Travel Data
2,712
2,260
20
Pictured: 0744-0630
32
fixed mount - floating disc or floating mount - fixed disc
IN THOUSANDS
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
IN THOUSANDS
CALIPER
DISC
BRAKES
12"
10"
8"
65⁄16"
904
678
452
226
0
0
0 .2 .4 .6 .8 1.0 1.2 1.4
Hydraulic:
Mechanical:
Dynamic Torque (IN.-LBS.) = 7.45 x Braking Radius (in.) x Lever Force (LBS.)
Static (Parking) Torque (IN.-LBS.) = 3.725 x Braking Radius (in.) x Lever Force (LBS.)
54
54 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
CALIPER
DISC
BRAKES
■■■ Single Acting with float pin holes
5.75 (146.1)
Mechanical - Dynamic
Torque vs Lever Force
2,669
Bleeder
Screw [2]
12"
10"
12
8"
2.38 (60.5)
65⁄16"
4.00 (101.6)
4
0
0
2,712
1.02
1.00
(25.4)
1,356 (25.9)
904
Ø.500
452 / .502
(12.70/12.75)
Thru [2]
2,669
in tHousands
12"
8
10"
6
8"
1,130
904
678
452
4
65⁄16"
2
0
0
1,356
226
2,224
1,779
1,334
890
445
0
1,808
1,582
10
100 200 300 400 500 600
A 5/32" Thick Disc
B 1/4" Thick Disc
E 1/2" Thick Disc
G EPR Seals
H Hydraulic Brake
www.tolomatic.com
A
1,808
16"
.462
(11.73)
Max.
1.31 2.84
.94 (33.3) (72.1)
(23.9)
L 3/8" Thick Disc
ME Mechanical Brake
S Single Acting
.94
(23.9)
C
Mechanical - Static Torque vs Lever Force
12
1.47
(37.3)
2,260 (54.1)
100 200 300 CL400 500 600
14
1.24
(31.5)
2.25
(57.2)
2.72 kgs.
B
1.59
(40.4)
.50
(12.7)
2.13
16
16
Weight 6.00 lbs.
3,616 1/8 NPT
16"
Ø.397
(10.08)20
Thru
8
1/8 NPT
Port 3,164
24
.38 R
(9.7)
2,224
1,779
1,334
1.500
(38.10)
.750
(19.05)
3.50 (88.9)
in tHousands
28
890
0
32
445
4.500 (114.30)
leVer
force
(newtons)
2.25 (57.2)
Fixed Mount - Floating Disc or floating mount - fixed disc
Accommodates disc thickness: 5/32" 1/4" 3/8" 1/2"
2.16
(54.9)
MODEL
DISCOPTIONS /
ASSEMBLY
CODETHK.
A
B
DESCRIPTIONNUMBER
H/ME220SACG 5/32"
.084"
3.144"
Hyd./Mech. Brake
0744-0630
H/ME220SBCG 1/4"
.178"
3.238"
Hyd./Mech. Brake
0744-0640
H/ME220SLCG 3/8"
.303"
3.363"
Hyd./Mech. Brake
0744-0650
H/ME220SECG 1/2"
.428"
3.488"
Hyd./Mech. Brake
0744-0660
Disc Diameter
6.313"
8"
10"
12"
16"
C 1.60" 2.47" 3.47"4.47"6.56"
Braking Radius
2.35"
3.15"
4.11"
5.75 (146.1)
4.500 (114.30)
2.25 (57.2)
3.50 (88.9)
1.500
(38.10)
1/8 NPT
.750
Port
(19.05)
Ø.397
(10.08)
Thru
5.08"
7.14"
1/8 NPT
Bleeder
Screw [2]
2.13
(54.1)
1.02
(25.9)
.38 R
(9.7)
2.38 (60.5)
4.00 (101.6)
Ø.500 / .502
(12.70/12.75)
Thru [2]
C
CL
55
55
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
2.25
(57.2)
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
Caliper Disc Brakes
ME10 SERIES - ALUMINUM
features
aPplications
Available Styles
Selection ■■■
graphs
“L” Long Lever (3.50") “L” Long Lever (3.50")
Single Acting with
Pneumatic Single Acting
brakes
Floating Bracket
p10
p20
p220
hydraulic
brakes
h10
h20
Pictured: 0732-0002
Pictured: 0732-0003
h220
H220I
H441
“M” Machined Cam “M” Machined Cam
H960
Lever (1.75")
Lever (1.75")
Single Acting with
Hydraulic/ Single Acting
mechanical fixed mount - floating disc
Floating Bracket
brake
combos
H/ME20
H/ME220
Mechanical
brakes
Pictured: 0707-0000
ME10
ME20
Pictured: 0707-0001
ME220
MB3
“S” Short Lever (1.75") “S” Short Lever (1.75")
Spring
Applied
Single Acting with
Single Acting
brakes
Floating Bracket
FS20
FS220
FS220I
FS595
Discs
Pictured: 0732-0000
hubs &
bushings
tension
control
Pictured: 0732-0001
combinations
intensifier
Selection ■■■ Disc Sizing Equations
worksheet “L” Long Lever (3.50"):
■■■ ME10 Specifications
Housing Material:
Bolts:
Friction material:
Total lining area:
Lever / Cam:
Options
with zinc plated steel bushings
Additional lever positions: Consult factory
Disc Diameter
56
56 8"
10"
12"
16"
C 3.469" 4.312" 5.312"6.312"8.312"
D 2.532" 3.376" 4.376"5.376"7.376"
DISC DIA.
.750
(19.05)
6.313"
Braking Radius
225 Lbs.
450 Lbs.
6-5/16", 8", 10", 12", 16"
none
Cast aluminum
Zinc plated grade 5
0.47 in3
1.84 in2
Heat treated one-piece lever/cam or
machined "V" notch cam
C
D
1. 15° maximum travel when linings are
new and with 1/32" gap each side of
disc.
2. Periodic tightening of lock nut will
reduce travel of lever and will allow 1/4"
wear on each lining.
3. 90° maximum travel after 3/16" wear on
each lining without intermediate
tightening of lock nut.
1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
CALIPER
DISC
BRAKES
in tHousands
in tHousands
features
aPplications
“L” long lever - Single Acting
■■■
Selection
graphs
Dynamic Torque vs Lever Force
Pneumatic
Weight .75 lbs. .34 kgs.
brakes
2.31 (58.7)
0
222 445 667 890 3.5" lever
“L” LONG LEVER Arm May Be
p10
1.625
(41.28)
(58.7) 1,779 “L”
Mounted in Either of Two Positions
size Arm May Be
0
445 890 2.31
1,334
1.75"
LONG LEVER
1.625
(41.28)
Mounted
in
Either
of
Two
Positions
10
p20
Ø.531
1,130
Ø.397
(10.08) (13.49)
Ø.531
Ø.397
.938
p220
(10.08) (13.49)
(23.83)
.938
(23.83)
hydraulic
8
904
brakes
.406R
16"
h10
(10.31)
2.50 (63.5)
.406R
6
678
3.50 (88.9)
(10.31)
2.50 (63.5)
h20
12"
2.25 (57
3.50 (88.9)
h220
2.31 (58.7) 2.25 (57.2)
.9
.69
10" 452
4
(23
1.625 (41.28)
(17.5)
2.31
2.31 (58.7)
H220I(58.7
.94
.69
5/16-24
1.625 (41.2
1.625 (41.28) 8"
(17.5) (23.9)
H441
Ø.265
.38 (9.7)
(6.73)
“M”
MACHINED
CAM
.938
2
65⁄16" 226
H960
May Be Mounted
(23.83)
.938
.937
.32R
in Any
of
May Be Mounted
(23.83)
(23.80)
(8.1)
Hydraulic/
Eight Positions
in Any of
mechanical
Eight Positions
1.12
0
brake
.69 (17.5)
(28.4) 1.75
0
50
100 150 1.12
200 3.5" lever
.
“S” &combos
“L”
(44.5)
(1
0
100 200 300 (28.4)
400 1.751.75" size
.69
#8 Gage
“S”
&
“L”
“S”
SHORT
LEVER
(44.5)
(17.5)
.164 (4.17)
H/ME20
#8 Gage
Arm May Be
Mounted in Either“M” #12 Gage
Ø.265 [2] .164 (4.17)
H/ME220
of Two Positions .104 (2.64)
(6.73) “M” #12 Gage
.32R (8.1)
Ø.265 [2]
.104 (2.64)
(6.73)
.32R
(8.1)
3.15
(80.0)
Mechanical
Static Torque vs Lever Force
.32R (8
Ø.265 [2]
3.15 (80.0)
(6.73) brakes
2.31 (58.7)
1.75 (44.5)
ME10
MODEL 1.625
DISCOPTIONS
/
ASSEMBLY
(41.28)
(58.7) 890
0
222 445 2.31667
3.5" lever
CODETHK.
DESCRIPTIONNUMBER
Ø.265
(41.28) 1,779 1.75" size
ME20
0
445 890 1.625
1,334
(6.73)
Ø.265
ME10LA 5/32"
Long Lever
0732-0003
5
565
(6.73)
ME220
.938
.32R
(23.83)
(8.1)
.938
.32R
MB3
(23.83)
(8.1)
4
452
- Single Acting with
Spring
■■■ “L” long“S”lever
SHORT LEVER
Applied
Arm
May Be
Floating
bracket
“S” SHORT LEVER
1.75 (44.5)
Mounted in Either
16"
brakes
Arm May Be
floating mount
fixed disc
of Two- Positions
1.75 (44.5)
Mounted
in
Either
3
339
FS20
of Two Positions
12"
FS220
10"
2
226
FS220I
2.50 (63.5)
Ø.332 [2]
(8.43)
1.625 (41.28)
8"
FS595
Mounted
in
Either
of
Two
Positions
Discs
5
1
6 ⁄16" 113
hubs &
Ø.531
Ø.397
bushings
(10.08) (13.49)
.938
See “S”
(23.83)
0
tension
SHORT LEVER
0
50
100 150 200 3.5" lever
control
SINGLE
0
100 200 300 400 1.75" size
ACTING WITH combinations
.406R FLOATING
intensifier
(10.31)
2.50 (63.5)
BRACKET
3.50 (88.9)
Selection
dimensional
drawing for
worksheet
additional
measurements
A 5/32" Thick Disc
B 1/4" Thick Disc
L Long Lever (ME Brakes) ME Mechanical Brake
M Machined Cam (ME Brakes) S Short Lever (ME Brakes)
www.tolomatic.com
Ø.332 [2]
(8.43)
MODEL
2.50 (63.5)
1.625 (41.28)
DISCOPTIONS
/
CODETHK.ab
ME10LAF 5/32"
ME10LBF 1/4"
.938
(23.83)
–
ASSEMBLY
DESCRIPTIONNUMBER
.28
(7.1)
3.15" Long Lever, Floating Bracket
0732-0002
.094" 3.24" Long Lever, Floating Bracket
0732-0004
May Be Mounted
in Any of
Eight Positions
1.12
57
57
(28.4) 1.75
(44.5)
3.00 (76
1.97 (50.0)
.98
(24.9)
AS
.94
.69
(17.5) (23.
2.31 (58.7)
1.625 (41.28)
CALIPER
DISC
BRAKES
Caliper Disc Brakes
2.31 (58.7)
1.625 (41.28)
.69
(17.5)
May Be Mounted
in Any of
Eight Positions
.938
(23.83)
Ø.531
Ø.397
ME10
SERIES - ALUMINUM
(10.08) (13.49)
.938
1.12
(28.4) 1.75
features
(23.83)
“S” & “L”
(44.5)
#8 Gage
aPplications
.164 (4.17)
“M” Machined Cam - Single Acting
“S” Short lever - Single Acting
■■■
■■■
Selection fixed mount - floating disc
LONG LEVER
fixedArm
- floating disc
2.31 (58.7)
“M” #12 Gage
Ø.265
[2]mount
.406R
“L”
May Be
graphs
.104 (2.64)
(6.73)of
(10.31) 1.625 (41.28)
2.50 (63.5)
.32R5/32"
(8.1)
Mounted
in Either
Two
Positions
Accommodates disc thickness:
5/32"
Accommodates
disc
thickness:
3.50 (88.9)
3.15 (80.0)
Pneumatic Ø.531
“L” LONG L
Ø.397
2.25 (57.2)
brakes
(13.49)
Mounted in Ei
(10.08)
.938
2.31 (58.7)
2.31 (58.7)
2.31 (58.7)
.94
.69
(23.83)
5/16-24
p10
1.625 (41.28)
1.625 (41.28)
1.625 (41.28)
(17.5) (23.9)
Ø.265
Ø.265
.38 (9.7)
p20
(6.73)
(6.73)
.406R
.938
.938
.937
p220
2.50
(63.5)
.32R
.32R
Ø.332
[2]
(10.31)
2.50 (63.5)
May Be Mounted
(23.83)
(23.83)
(8.1)
(8.1)
(8.43)
1.625 (23.80)
(41.28)
in Any of
3.50 (88.9)
hydraulic
Eight
Positions
“L” LONG LEVER Arm May
2.25Be(57.2)
brakes
Either of Two Positions
.69 (17.5) “S”Mounted
SHORTinLEVER
1.12
2.31 (58.7)
.94
.69
Arm May BeØ.397
h10
(28.4) 1.75
5/16-24
Ø.531
1.75
.69 (44.5)
1.625
(41.28)
(17.5)
Mounted in“S”
Either
See “S” SHORT
LEVER
“S” & “L”
(13.49) (23.9)
(10.08)
SHORT LEVER
(44.5)
.938
(17.5)
of Two Positions
#8 Gage(23.83)
h20
SINGLE ACTING
Arm May Be
.38 (9.7)“M” MACHINED C
.164 (4.17)
Mounted in Either
in Any of E
h220
of
Two
Positions
“M”
MACHINED
CAM
.938 measurements “M” #12 Gage
.937
additional
Ø.265 [2]
May
Be
Mounted
(23.83)
(23.80)
.104 (2.64)
(6.73)
.32R (8.1)
H220I
.406R
in Any of
.32R (8.1)
(10.31)Ø.265 [2]
3.15 (80.0)
2.50 (63.5)
Eight Positions
(6.73)
H441
3.50 (88.9)
.69 (17.5)
2.50 (63.5)
1.75 (44.5)
1.12
(28.4) 1.75
2.31 (58.7)
3.50 (88.9)
H960
.69
MODEL DISCOPTIONS
/
ASSEMBLY (44.5)
“S” & “L”
“S” S
1.625 (41.28)
(17.5)
3.00 (76.2)
CODETHK.
DESCRIPTIONNUMBER
#8
Gage
A
Hydraulic/ Ø.265
1.97 (50.0)
.164
(4.17)
Mou
2.50 (63.5)
mechanical (6.73) ME10MA 5/32"
Ø.332 [2]
Machined Cam
0707-0000
.98
of Tw
“M” #12 Gage
Ø.265 [2]
(8.43)
(24.9)
1.625 (41.28)
2.50 (63.5) .938
brake .32R Ø.332 [2]
.104
(2.64)
(6.73)
A
Spacer
.32R
(8.1)
(23.83)
1.625 (41.28)
combos (8.1) (8.43)
.28
.94
.69
(7.1)
3.15 (80.0)
“L”
LONG
LEVER
Arm
May
Be
(17.5) (23.9)
H/ME20
MODEL DISCOPTIONS /
ASSEMBLY
“S” SHORT LEVER
2.31 (58.7)
CODETHK.
DESCRIPTIONNUMBER
Arm May Be
“M”
MACHINED CAM
H/ME220
.938
Ø.531
Ø.397
1.75 (44.5)
May Be Mounted
1.625 (41.28)
Mounted in Either
(23.83)
(10.08) (13.49)
Any of
Shortin Lever
0732-0000
of Two Positions
Ø.265
.938
Mechanical
2.50 (63.5) ME10SA 5/32"
Ø.332
[2]
Eight Positions
(6.73)
(23.83)
brakes
(8.43)
1.625 (41.28)
1.12
■■■ “M” Machined Cam.32R- Single Acting .938
“L” LONG LEVER Arm
Be
(28.4)May
1.75
ME10
(23.83)
(8.1)
(44.5)
“S”
Short
lever
- Single Acting
■■■
.406R
ME20
Ø.531
Ø.397
with
floating
Bracket
(10.31)
2.50 (63.5)
.69
“S” SHORT LEVERØ.265 [2] (10.08) (13.49)
“S” & “L”
.938
(17.5)
3.50 (88.9)
ME220
Be (6.73)
#8 Gage
Arm May
(23.83)
.32R (8.1)
1.75
(44.5)
.164 (4.17)
Mounted in
Either
Accommodates
MB3
of Two Positions
“M” #12 Gage
.104 (2.64)
3.00 (76.2)
Weight .406R
1.25 lbs. .56 kgs.
Spring
1.97
(50.0)
(10.31)
B
2.50
(63.5)
Applied
2.50 (63.5)
2.50 (63.5)
Ø.332 [2]
Ø.332 [2]
.98
(8.43)3.50 (88.9) 1.625 (41.28)
brakes
(8.43)
(24.9)
1.625 (41.28)
A Spacer
.28
2.50 (63.5)
FS20
Ø.332 [2]
.94
.69
(7.1)
3.00
(76.2)
(8.43)
Ø.265 (23.9)
1.625 (41.28)
(17.5)
1.97 (50.0)
FS220
(6.73)
2.50 (63.5)
“L”LE
Ø.332 [2]
.98
1.00
.938
(8.43)
.32R
(24.9)
1.625 (41.28)
E
FS220I
.938
(25.4) (23.83)
(8.1)
A
Spacer
May Be Mounted
(23.83)
.28
ø
.265
.94
.69
FS595
in Any of
(7.1)
(17.5) (23.9)
Eight Positions
.937“S” SHORT LEVER
Discs
.32R
(23.80) Arm May Be
1.12
1.00
1.75MACHINED
(44.5)
“M”
CAM Mounted in Either
hubs &
.938
(25.4)
(28.4) 1.75
of Two Positions
See
“S”
SHORT
LEVER
May
Be
Mounted
(23.83)
bushings
(44.5)
in Any of.69 (17.5)
SINGLE ACTING WITH
Eight Positions
.937
FLOATING BRACKET
tension
ARM
(23.80)
1.12
.69
“S”
&
“L”
dimensional
drawing
for
control
MA
Y
BE
Ø.265 [2]
(17.5)
#8 Gage(28.4) 1.75
combinations
“M” MA
CHINE
(6.73)
.32R (8.1)
.69 (17.5)
.164 (4.17) (44.5)
IN ANY OF EIGHT
OF TW O
intensifier
“M” #12 Gage
.69
“S” & “L”
Ø.265 [2] .104 (2.64)
(17.5)
#8
Gage
.32R
Selection
ø .265 (2)
(6.73)
.32R (8.1)
.164 (4.17)
B
2.50 (63.5)
Ø.332
[2]
worksheet
2.50
1.75
“M” #12 Gage
(8.43)
1.625 (41.28)
MODEL
DISCOPTIONS
/
ASSEMBLY
.104 (2.64)
3.50
CODETHK.ab DESCRIPTIONNUMBER
B
Ø.265
ME10MAF 5/32"
(6.73)
–
Ø.332 [2]
.938
(23.83)
.32R
(8.1)
1.75 (44.5)
2.50 (63.5)
3.15" Machined Cam, Floating Bracket
(8.43) 0707-0001
1.625 (41.28)
“S” SHORT LEVER
Arm May Be
Mounted in Either
of Two Positions
58
58 MODEL DISCOPTIONS /
ASSEMBLY
Ø.265
(6.73)
ME10SAF 5/32"
.9381/4"
ME10SBF
.32R
(8.1)
(23.83)
1.75 (44.5)
“S” SHORT LEVER
Arm May Be
Mounted in Either
of Two Positions
3.15" Short Lever, Floating Bracket
0732-0001
.094" 3.24" Short Lever, Floating Bracket
–
0732-0005
1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
CALIPER
DISC
BRAKES
Single Acting
Single Acting with
Floating Bracket
Pictured: 0731-0003
Pictured: 0731-0002
Housing Material:
Bolts:
Friction material:
Total lining area:
Lever / Cam:
225 Lbs.
450 Lbs.
6-5/16", 8", 10", 12", 16"
none
Cast aluminum
Zinc plated grade 5
0.8 in3
3.75 in2
machined "V" notch cam
Options
Lever (1.75")
Single Acting
Lever (1.75")
Single Acting with
Floating Bracket
with zinc plated steel bushings
Additional lever positions: Consult factory
Disc Diameter
Pictured: 0726-0001
Single Acting
8"
10"
12"
16"
C 3.531" 4.375" 5.375"6.375"8.375"
Braking Radius
D 2.281" 3.125" 4.125"5.125"7.125"
Pictured: 0726-0000
6.313"
DISC DIA.
.875
(22.23)
Single Acting with
Floating Bracket
C
D
Pictured: 0731-0000
Pictured: 0731-0001
“L” Long Lever (3.50"):
www.tolomatic.com
1. 15° maximum travel when linings are new
and with 1/32" gap each side of disc.
2. Periodic tightening of lock nut will reduce
travel of lever and will allow 1/4" wear on
each lining.
3. 90° maximum travel after 3/16" wear on
each lining without intermediate
tightening of lock nut.
59
59
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
“L” long lever - Single Acting
■■■
222 445 667 890 3.5" lever
size(79.2)
445 890 1,334 1,779 1.75" 3.12
2.312 (58.72)
1,130
1.125
(28.58)
904
8
16"
6
678
12"
4
10"
452
8"
2
0
0
0
226
65⁄16" 1.125
(28.58)
50
100 150 200
100 200 300 400
3.12 (79.2)
“L” LONG LEVER2.312
Arm (58.72)
May Be
16"
3
452
1.75 (44.5)
339
12"
2
10"
1
0
0
0
65⁄16"
50
100 150 200
100 200 300 400
LEVER FORCE (Pounds)
.32R (8.1)
.32R (8.1)
Ø.265
ME20LA 5/32"
(6.73)
.32R ME20LB
1.125
(8.1)
(28.58)
1/4"
1
(3
.41 (10.4)
1.250
(31.75)
1.00 (25.4)
“S” & “L”
#8 Gage
.164 (4.17)
1.12
(28.4)
“S” & “L”
#8 Gage
.164 (4.17)
(
“M” #12 Gage
.104 (2.64)
“M” #12 Gage
.104 (2.64)
B
3.63" Long Lever
0731-0003
1.125Long Lever
.094" 3.73"
–
0731-0005
(28.58)
■■■ “L” long lever - Single Acting with
Floating bracket
“S” SHORT LEVER
Arm May Be
“S” SHORT LEVER
1.75
(44.5)
Mounted in Either
Arm May Be
of
Positions
Mounted in Either
floating mountTwo
- fixed
disc
of Two Positions
3.5" Lever
1.75" Size
L Long Lever (ME Brakes) ME Mechanical Brake
M Machined Cam (ME Brakes) S Short Lever (ME Brakes)
1/4"
Ø.397 [2]
(10.08)
3.38 (85.9)
2.250 (57.15)
113
60
60 3/8-24
B
Ø.531 See “S”
(13.49) SHORT LEVER
Ø.397
(10.08)
1.125
(28.58)
2.312 (58.72)
A 5/32" Thick Disc
B 1/4" Thick Disc
A
.81
(20.6)
3.12 (79.2)
MODEL DISCOPTIONS
/
ASSEMBLY
2.312 (58.72)
CODETHK.
A B DESCRIPTIONNUMBER
226
8"
1.12
(28.4) 1.75
(44.5)
1.12
(28.4) 1.75
(44.5)
Ø.265 [2]
(6.73)
3.00 (76
3.00 (76.2)
A Spacer
1.38
.81
(35.1)
(20.6)
May Be Mounted
in Any of
Eight Positions
1.125
(28.58) CAM
“M” MACHINED
May Be Mounted
in Any of
Eight Positions
(6.73)
4
Ø.531
(13.49)
.406R
(10.31)
3.12 (79.2)
2.312 (58.72)
LEVER FORCE (Newtons)
0
222 445 667 890 3.5" Lever
3.12 (79.2)
Size(58.72)
0
445 890 1,334 1,779 1.75" 2.312
Ø.265 565
5
.32R
(8.1)
Ø.397
(10.08)
.406R 2.50 (63.5)
(10.31)
3.50 (88.9)
3.12 (79.2)
2.312 (58.72)
Ø.265 [2]
(6.73)
Ø.531
(13.49)
2.50 (63.5)
3.50 (88.9)
3.5" lever
1.75" size
1/4"
1.125Ø.397
(28.58)(10.08)
0
0
10
in tHousands
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
IN THOUSANDS
CALIPER
DISC
BRAKES
SINGLE
ACTING WITH
FLOATING
BRACKET
.406R
(10.31)dimensional
drawing for
additional
measurements
2.50 (63.5)
3.50 (88.9)
MODEL DISCOPTIONS /
ASSEMBLY
3.38 A
(85.9) B DESCRIPTIONNUMBER
Ø.397
[2]
CODETHK.
(10.08)
2.250 (57.15)
ME20LAF 5/32"
ME20LBF 1/4"
1.125
(28.58)
3.63" Long Lever, Floating Bracket
0731-0002
.094" 3.73" Long Lever, Floating Bracket
–
0731-0006
May Be Mounted
in Any of
Eight Positions
1.800.328.2174
1.800.328.2174
3.75 (95
2.50 (63.5)
1.25
(31.8)
AS
1.38
.81
(20.6) (35.1
3.12 (79.2)
2.312 (58.72)
Caliper Disc Brakes
3.12 (79.2)
2.312 (58.72)
Ø.531
(13.49)
CALIPER
DISC
BRAKES
May Be Mounted
in Any of
Eight Positions
1.125
(28.58)
ME20
SERIES - ALUMINUM
1.125
Ø.397
(10.08)
3.00 (76.2
AS
1.3
.81
(35.
(20.6)
features
1.1
aPplications
“S” & “L”
(28.
#8 Gage
“M” Machined Cam - Single Acting
“S” Short lever - Single Acting
■■■
■■■
.164 (4.17)
Selection
3.12 (79.2)
fixed
mount
- floating
disc
.406R
“L” LONG
LEVER
Arm May
Be
graphs
“M” #12 Gage
2.312 (58.72)
Ø.265
[2] of Two Positions
Mounted
in
Either
(10.31)
2.50
(63.5)
Accommodates
5/32" 1/4"
.104 (2.64)
(6.73)disc thickness:
.32R (8.1)
3.50 (88.9)
3.00 (76.2)Ø.397
Pneumatic
Ø.531
Bbrakes
(13.49) 1.50 lbs. .68 kgs.
(10.08) Weight
A Spacer
1.125
(28.58)
3.12 (79.2)
1.38 3.12 (79.2)
.81
3/8-24
p10
(35.1) 2.312 (58.72)
2.312 (58.72)
(20.6)
Ø.265
p20
.41 (10.4)
(6.73)
.406R
(10.31)
2.50
(63.5)
p220
3.38 (85.9) 1.250 1.125
1.125
Ø.397
[2]
.32R
3.50 (88.9)
May Be Mounted
(10.08)
(28.58)
2.250 (57.15)
(31.75) (28.58)
3.00 (76.2)
(8.1)
hydraulic
in Any of
“L” LONG LEVER Arm May Be A Spacer
Eight Positions
brakes
3.12 (79.2)
1.38
.81
“S” SHORT LEVER
3/8-24
1.00
(25.4)
1.12
(35.1)
2.312 (58.72)
(20.6)
Arm May BeØ.397
h10
Ø.531
1.75 (44.5)
(28.4) 1.75
Mounted in Either
See “S” SHORT LEVER
.41 (10.4)
(10.08) (13.49)
1.12
“S” &1.125
“L”
of Two Positions
(44.5)
h20
SINGLE ACTING
(28.4)
(28.58)
#8 Gage
1.125
1.250
dimensional(28.58)
drawing for
.164 (4.17)May Be Mounted
(31.75)
h220
additional measurements “M” #12 Gage in Any of
Ø.265 [2]
Eight Positions
.104 (2.64)
(6.73)
H220I
.406R
.32R (8.1)
1.00 (25.4)
1.12
(10.31)
2.50 (63.5)
(28.4) B
H441
1.75
3.50 (88.9)
1.12
“S” & “L”
(44.5)
2.312 (58.72)
(28.4)
#8 Gage
H960
3.12 (79.2)
MODEL DISCOPTIONS
/
ASSEMBLY
.164 (4.17)
3.75 (95.3)
CODETHK.ab
DESCRIPTIONNUMBER
2.312 (58.72)
“M” #12 Gage
Ø.265 [2]
Hydraulic/
2.50 (63.5)
Ø.265
.104 (2.64)
(6.73)
3.38 (85.9)
mechanical
Ø.397 [2]
ME20MA 5/32"
– 3.63" Machined Cam
0726-0000 .32R (8.1)
1.25
(6.73)
3.38 (85.9)
(10.08)
(31.8)
2.250 (57.15)
Ø.397 [2]
B
brake
1.125Machined Cam
ME20MB 1/4" 2.250
.094"
3.73"
0726-0002
Acombos
Spacer
(57.15)
.32R (10.08)
MODEL
DISCOPTIONS
/
ASSEMBLY
(28.58)
(8.1)
1.38
.81
3.12 (79.2)
(20.6) (35.1)
H/ME20
Mounted in Either of Two Positions 2.312 (58.72)
“M” MACHINED
CAM
Ø.265
ME20SA
5/32"
–
3.63"
Short
Lever
0731-0000
“S” SHORT LEVER
May
Be
Mounted
(6.73)
H/ME220
1.125
Ø.531
Ø.397
Arm May Be
in Any
of
(28.58)
1.125
ME20SB
1/4" .094" 3.73" Eight
Short
Lever
0731-0007
(10.08).32R (13.49)
1.75 (44.5)
Positions
Mounted in Either
1.125
Mechanical
(28.58)
(8.1)
of Two Positions
(28.58)
3.38 (85.9)
Ø.397 [2]
brakes
Acting
(10.08)
■■■ “M” Machined Cam - Single
2.250 (57.15)
1.12
(28.4)
ME10
“S” SHORT LEVER
“L” LONG LEVER Arm May1.75
Be
(44.5)
Arm May
Be“S”
Short
lever
Single
Acting
■■■
Mounted
in Either
of Two Positions
.406R
1.75 (44.5)
Mounted in Either
ME20
(10.31)
2.50 (63.5)
floating
Bracket
ofTwo
Positions
Ø.265
[2] with
Ø.531
Ø.397
1.12
Accommodates disc thickness: 5/32" 3.50
1/4"(88.9)
“S” & “L”
(6.73)
(13.49)
(10.08)
ME220
(28.4)
1.125
#8 Gage
2.312 (58.72)
.32R (8.1)
.164 (4.17)
Weight 2.25 lbs. 1.02 kgs. (28.58)
Accommodates2.312
disc(58.72)
thickness: 5/32" 1/4"
MB3
“M” #12 Gage
3.75 (95.3)
.104 (2.64)
Spring
2.50 (63.5)
.406R
B
Applied
3.38 (85.9)
Ø.397 [2]
3.38
(85.9)
1.25
(10.31)
Ø.3972.50
[2] (63.5)
brakes
(10.08)
(31.8) 3.50 (88.9)
2.250 (57.15)
(10.08)
2.250 (57.15)
A Spacer
2.312 (58.72)
FS20
1.38
.81
Ø.265
(20.6) (35.1)
3.75 (95.3)
FS220
(6.73)
2.50 (63.5)
1.00
3.38
(85.9)
Ø.397 [2]
1.25
1.125
May Be Mounted
FS220I
.32R
1.125
(25.4)(28.58)
(10.08)
(31.8)
2.250 (57.15)
in Any of
(8.1)
(28.58)
A Spacer
Eight Positions
FS595
1.38
.81
1.250“S” SHORT LEVER
(35.1)
(20.6)
Discs
(31.75) Arm May Be
1.12
“M” MACHINED
CAM
Mounted in Either
hubs &
2.312
(58.72)
1.00
(28.4) 1.75
May
Be
Mounted
See “S” SHORT
LEVER
of Two Positions
1.125
bushings
(25.4)
1.75 (44.5)
in Any of 1.00 (25.4)
(44.5)
(28.58)WITH
SINGLE ACTING
Eight Positions
FLOATING BRACKET
tension
1.250
Ø.265 [2]
control
“S” & “L”1.12 1.12
(31.75)
(6.73)
(28.4)
#8 Gage(28.4)
combinations
.164 (4.17) 1.75
2.312 (58.72) .32R (8.1)
(44.5)
1.00 (25.4) intensifier
“M” #12 Gage
Ø.265 [2]
.104 (2.64)
1.12
“S” & “L”
Selection
(6.73)
(28.4)
#8 Gage
B
3.38 (85.9)
.164 (4.17)
Ø.397 [2]
2.312 (58.72) .32R (8.1)
worksheet
(10.08)
MODEL
DISCOPTIONS
/
ASSEMBLY
2.250 (57.15)
“M” #12 Gage
.104 (2.64)
B
Ø.265
ME20MAF 5/32"
– 3.63" Machined Cam, Floating Bracket
3.38 (85.9)
Ø.397 [2] 0726-0001
MODEL DISCOPTIONS /
ASSEMBLY
(10.08)
2.250 (57.15)
(6.73)
ME20MBF 1/4" .094" 3.73" Machined Cam, Floating Bracket
0726-0003
(28.58)
1.125
(28.58)
.32R
(8.1)
2.312 (58.72)
1.75 (44.5)
“S” SHORT LEVER
Arm May Be
Mounted in Either
of Two Positions
www.tolomatic.com
1.12
(28.4) 1.75
(44.5)
ME20SAF 5/32"
Ø.265
(6.73)
ME20SBF 1/4"
3.63" Short Lever, Floating Bracket
0731-0001
.094" 3.73" Short Lever, Floating Bracket
–
0731-0004
1.125
(28.58)
.32R
(8.1)
“S” SHORT LEVER
Arm May Be
61
61
2.312 (58.72)
Mounted in Either
of Two Positions
ME220 SERIES - ALUMINUM or Cast iron
Aluminum
Single Acting
2,669
2,224
1,779
1,334
890
3,616
3,164
28
24
20
12
580 Lbs.
660 Lbs.
6-5/16", 8", 10", 12", 16"
16"
Cast aluminum or Cast ductile iron
Zinc plated grade 8
1.6 in3
7.5 in2
machine "V" notch cam
One step procedure
Options
■■■Cam Travel Data
452
100 200 300 400 500 600
leveR FoRCe (Pounds)
16
2,669
leveR FoRCe (newtons)
1,808
1,582
14
12
1,356
16"
10
12"
8
10"
6
8"
65⁄16"
2
0
0
2. Angular movement required to actuate brake when new = 7° 30".
3. Maximum axial movement without intermediate adjustment = .387".
Dynamic Torque (IN.-LBS.) = 7.45 x Braking Radius (in.) x Lever Force (LBS.)
1,130
904
678
452
4
62
62 1,356
226
Maximum lever force Aluminum Housing:
Maximum lever force Cast Iron Housing:
Housing Material:
Bolts:
Friction material:
Total lining area:
Lever / Cam:
Lining Wear Adjustment:
1,808
0
65⁄16"
4
Pictured: 0745-0002
2,260
904
8
0
0
Pictured: 0745-0003
8"
1,779
10"
1,334
Cast Iron
Single Acting with
Floating Bracket
16
890
Cast Iron
Single Acting
12"
445
Pictured: 0745-0001
2,712
16"
2,224
Pictured: 0745-0000
32
445
0
Aluminum
Single Acting with
Floating Bracket
IN thOuSANdS
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
IN thOuSANdS
CALIPER
DISC
BRAKES
100 200 300 400 500 600
A 5/32" Thick Disc
B 1/4" Thick Disc
E 1/2" Thick Disc
IIron
L 3/8" Thick Disc
M Machined Cam (ME Brakes)
ME Mechanical Brake
Q 1-1/2" Thick Disc
1.800.328.2174
1.800.328.2174
)
Caliper Disc Brakes
CALIPER
DISC
BRAKES
ME220 SERIES - ALUMINUM or Cast iron
■■■Single Acting with floating
Bracket
Single Acting
■■■
Cast Iron Weight 10.9 lbs. 4.94 kgs.
Aluminum Weight 7.5 lbs. 3.40 kgs.
C
1.56
(39.6)
Cast Iron Weight 12.4 lbs. 5.62 kgs.
C
B
B
1.56
(39.6)
7.00 (177.8)
5.75 A
(146.1)
4.750 (120.65)
.45
(11.4)
Ø.386 [2]
(9.80)
.25 (6.4)
A
.50 (12.7)
1.312 2.84
.937 (33.32) (72.1) 2.92
(23.80)
2.17 (74.2)
(55.1)
1.00
(25.4)
Ø.397
(10.08)
Thru
D
Accommodates disc thickness: 5/32" 1/4" 3/8" 1/2" 1-1/2"
1/4" 3/8" 1/2"
Aluminum Weight 6.0 lbs. 2.72 kgs.
1.312 2.84
.937 (33.32) (72.1)
(23.80)
1.00
(25.4)
.38 R
(9.7)
D
2.38 (60.5)
4.00 (101.6)
4.38 (111.3)
CODETHK. a
bCDESCRIPTIONNUMBER
CL
CODETHK. a bCDESCRIPTIONNUMBER
0745-0000
ME220AF
ME220MAI 5/32" .500" 3.45" 5.64" Machined Cam, Cast Iron
0745-0002
ME220MAFI5/32" .500"3.45"5.64"Fltg Brkt, Mach Cam, Cast Iron 0745-0003
ME220B 1/4".094"3.13"5.22"Mechanical Brake
0745-0010
ME220BF
ME220MBI 1/4" .594" 3.55" 5.73" Machined Cam, Cast Iron
0745-0012
ME220MBFI 1/4" .594"3.55"5.73"Fltg Brkt, Mach Cam, Cast Iron0745-0013
ME220L 3/8".218"3.25"5.34"Mechanical Brake
0745-0015
ME220LF
ME220E 1/2".344"3.38"5.47"Mechanical Brake
0745-0020
ME220A
5/32"
–
3.03" 5.12" Mechanical Brake
5/32"
–
3.03" 5.12" Floating Bracket
0745-0001
1/4" .094"3.13"5.22"Floating Bracket
0745-0011
0745-0008
ME220MLFI 3/8" .718"3.67"5.86"Fltg Brkt, Mach Cam, Cast Iron 0745-0017
ME220EF
0745-0021
ME220MEFI 1/2" .844"3.80"5.98"Fltg Brkt, Mach Cam, Cast Iron 0745-0024
Disc Diameter
6.313"
8"
ME220MQFI 1-1/2" 1.844" 4.80" 6.98"Fltg Brkt, Mach Cam, Cast Iron 0745-0026
10"
12"
16"
D 2.13" 3.00" 4.00"5.00"7.09"
Braking Radius
2.38"
3.15"
4.11"
5.08"
7.21"
5.75 (146.1)
4.500 (114.30)
2.25 (57.2)
1.500
(38.10)
.750
(19.05)
Disc Diameter
6.313"
Braking Radius
C
.45
(11.4)
1.56
(39.6)
2.38"
.38 R
(9.7)
B
2.38 (60.5)
Ø.500 / .502
(12.70/12.75)
Thru [2]
CL
www.tolomatic.com
D
3.15"
4.11"
A
1.312 2.84
.937 (33.32) (72.1)
(23.80)
12"
16"
5.08"
7.21"
Ø.386 [2]
(9.80)
2.92
2.17 (74.2)
(55.1)
1.00
(25.4)
.38 R
(9.7)
4.00 (101.6)
4.38 (111.3)
10"
7.00 (177.8)
5.75 (146.1)
4.750 (120.65)
Ø.397
(10.08)
Thru
Ø.397
(10.08)
Thru
8"
D 2.13" 3.00" 4.00"5.00"7.09"
2.38 (60.5)
4.00 (101.6)
4.38 (111.3)
D
CL
63
63
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
MB3 series - Cast Iron
Single Acting
10
600
500
400
300
200
10"
100
0
0
2.3
1.1
15"
10
5
600
500
400
300
200
100
10"
IN thOuSANdS
20"
15
2.8
2.3
1.7
1.1
0.6
700
25"
20
0
4.0
3.4
30"
25
0
3,114
2,669
2,224
1,779
1,334
890
30
1. 0° travel with .500" disc.
2. 90° maximum travel after .125" wear on each side of
lining without intermediate tightening of the lock nut.
3.4
35
■■■Cam Travel Data
4.5
445
Maximum lever force: 660 Lbs.
Accommodates Tolomatic disc diameters: 10", 12", 16"
Maximum disc diameter: 30"
Housing Material: Cast iron
Bolts: Zinc plated grade 5
Wearable friction material: 6.06 in3
Friction material: Replaceable, high-grade
Total lining area: 9.69 in2
Machined Cam: Positioning in 60° increments
Lining Wear Adjustment: One step procedure
Designed to be more efficient and priced lower than competitive brakes
15"
20
0
20"
30
IN thOuSANdS
25"
5.7
700
30"
50
40
■■■ MB3 Specifications
7.9
6.8
60
Pictured: 0790-0000
3,114
2,669
2,224
1,779
1,334
890
70
445
0
IN thOuSANdS
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
IN thOuSANdS
CALIPER
DISC
BRAKES
DYNAMIC Torque (IN.-LBS.) =6.99 x Braking Radius (in.) x Lever Force (LBS.)
64
64 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
CALIPER
DISC
BRAKES
MB3 series - Cast Iron
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Single Acting
■■■
7.58 (192.5)
2.93 (74.4)
4.38 (111.3)
.63
2.10 (53.3)
(16.0)
.25
(6.4)
6.41
3.75 (162.8)
95.3)
4.38
(111.3)
.50 (12.7) MAX. DISC
THICKNESS
.63
(16.0)
2.28 (57.9)
DISC
CL
CODETHK.DESCRIPTIONNUMBER
MB3 1/2"
Mechanical Brake 0790-0000
Disc Diameter
10"
15"
20"
25"
30"
A 5.50" 8.00" 10.50"13.00"15.50"
Braking Radius
4.09"
6.59"
9.09"
11.59"
14.09"
Ø.390 [2]
(9.91)
.25
(6.4)
Ø.640 [4]
(16.26)
6.41
3.75 (162.8)
(95.3)
4.38
(111.3)
1.44
(36.6)
7.58 (192.5)
2.93 (74.4)
4.38 (111.3)
.63
2.10 (53.3)
(16.0)
.63
(16.0)
1.50
(38.1)
2.75 (69.9)
5.50 (139.7)
3.50 (88.9)
7.00 (177.8)
www.tolomatic.com
A
.50 (12.7) MAX. DISC
THICKNESS
2.28 (57.9)
DISC
CL
65
65
fs20 series - aluminum
Single Acting Hydraulically Released
Single Acting Pneumatically Released
*For pneumatically released units (FS20P) see Disc Sizing Equations below
*Hydraulic Static Torque vs Lining Wear
Seals: EPR seals
500
0
0
9.53
2.49
6.35
4.78
3.18
8"
113
65⁄16"
57
1000
.063 .125 .188 .250 .313 .375
LINING WEAR (Inches)
500
9.53
Tangential Force
LINING WEAR (mm)
2.2
400
1.8
300
1.3
200
LIC
P Pneumatically Released
170
100
IC
F SSpring Applied
G EPR Seals
10"
T
MA
A 5/32" Thick Disc
B 1/4" Thick Disc
1500
.89
EU
226
.44
TANGENTIAL FORCE (newtons)
IN THOUSANDS
12"
AU
DR
HY
Options
2000
2.49
1,500 PSI non shock
100 PSI non shock
750 PSI
80 PSI (FS20P only)
6-5/16", 8", 10", 12", 16"
none
Die cast aluminum
Zinc plated grade 8
Buna-N Standard
.53 in3
.24 in3
3.8 in2
Standard
0.056 in3
0.359 in3
283
6.35
Maximum hydraulic pressure:
Maximum pneumatic pressure:
Minimum hydraulic pressure to release brake:
Minimum pneumatic pressure to release brake:
Housing Material:
Bolts:
Seals:
Wearable friction material, hydraulic:
Wearable friction material, pneumatic:
Friction material:
Total lining area:
Floating bracket:
Fluid displacement, hydraulic:
Fluid displacement, pneumatic:
16"
4.78
■■■ FS20 Specifications
2500
339
3.18
Pictured: 0760-0016
396
3000
1.60
Pictured: 0760-0000
3500
1.60
LINING WEAR (mm)
PN
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
TANGENTIAL FORCE (pounds)
CALIPER
DISC
BRAKES
0
0 .063 .125 .188 .250 .313 .375
Static (Parking) Torque (IN.-LBS.) = tangential Force (LBS.) x Braking Radius (in.)
66
66 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
CALIPER
DISC
BRAKES
fs20 series - aluminum
Bracket - Hydraulically released
Bracket - Pneumatically released
1.75
(44.5)
.50 (12.7) [2]
6.50 (165.1)
5.00 (127.0)
3.38 (85.9)
(5.6)
2.312.22
(58.72)
1.62
1.156 (41.1)
(29.36)
1.21
(30.7)
.25 (6.4) [2]
A
A
.88
1.56
(10.08)
(39.6) Ø.397(20.3)
Thru [2]
.25
.06
(6.4)
(1.5)
1.56
(39.6)
.75 (19.1)
3.50
3.06
(88.9) (77.7)
1.25 (31.8) 2.66 .69 (17.5)
(67.6)
.38
(9.7)
3/8-16
Ø.62
(15.7)
5.00 [4]
(127.0)
B
D
5/32" 4.78" .500" Spring Applied
0760-0003
FS20B
1/4"
4.87" .594" Spring Applied
0760-0001
FS20BG
1/4"
4.87" .594" Spring Applied, EPR Seals
0760-0004
8"
.40 (10.2)
2.06
(52.3)
3.06
(77.7)
.23
(5.8)
Disc
Thickness
1/4-18 NPT
CODETHK.ABCDESCRIPTIONNUMBER
FS20PA
5/32" 6.09" .16"
1.59"
Spring Applied
0760-0023
FS20PB
1/4"
1.68"
Spring Applied
0760-0016
6.18" .26"
6.313"
.24
(6.1)
0760-0000
FS20AG 5/32" 4.78" .500" Spring Applied, EPR Seals
Disc Diameter
B
1.56
(39.6)
Breather
(1/8-27 NPT)
CODETHK. a bDESCRIPTIONNUMBER
FS20A
C
.25 (6.4)
2.00
(50.8)
3.50
(88.9)
E
4.25 (108.0)
1.81
(46.0)
10"
12"
Disc Diameter
16"
6.313"
8"
10"
12"
16"
Braking Radius
C 2.281" 3.125" 4.125"5.125"7.125"
Braking Radius
D 2.281" 3.125" 4.125"5.125"7.125"
D 4.344" 5.188" 6.188"7.188"9.188"
E 4.281" 5.125" 6.125"7.125"9.125"
Ø.397 (10.08)
thru [2]
3.38 (85.9)
2.312 (58.72)
.25 (6.4) [2]
1.156
(29.36)
.44 (11.2) [2]
1.75
(44.5)
.81 (20.6)
1.25 (31.8)
d
.22 (5.6)
1.62
(41.1)
.50 (12.7) 1.21
[2]
(30.7)
.75 (19.1)
3.50
(88.9)
(127.0)
6.005.00
(152.4)
3.38 (85.9)
A 2.312 (58.72)
.88
1.56
1.156
(20.3)
(39.6)
(29.36)
.25
.06
(6.4)
(1.5)
3.06
(77.7)
1.25 (31.8)
2.66 .69 (17.5)
(67.6)
www.tolomatic.com
D
3/8-16
1.56
(39.6)
Ø.62
(15.7)
[4]
E
C
Ø.397 (10.08)
Thru [2]
3.50
(88.9)
5.00
(127.0)
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
(
b
67
67
3
10"
339
2
1
0
0
8"
226
65⁄16"
113
452
.063 .125 .188 .250 .313 .375
9.53
7.95
6.35
4.78
1000
3.18
Tangential Force
LINING WEAR (mm)
4.45
4.00
800
3.56
700
3.11
600
2.67
500
2.22
400
1.78
300
1.33
200
.89
100
.44
0
IN THOUSANDS
900
.375
L 3/8" Thick Disc
12"
.313
E 1/2" Thick Disc
FSSpring Applied
4
.250
A 5/32" Thick Disc
B 1/4" Thick Disc
565
.188
16"
.125
2,000 PSI non shock
750 PSI
6-5/16", 8", 10", 12", 16"
16"
Die cast aluminum
Zinc plated grade 8
Buna-N Standard
1.6 in3
7.5 in2
Standard
0.113 in3
5
1.60
Housing Material:
Bolts:
Seals:
Friction material:
Total lining area:
Floating bracket:
Fluid displacement:
678
.063
■■■ FS220B Specifications
791
6
0
Pictured: 0740-0000
2.49
7
6.35
Static Torque vs Lining Wear
LINING WEAR (mm)
4.78
Single Acting - B - 750 PSI Release
3.18
1.60
9.53
fs220B series - aluminum
IN THOUSANDS
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
CALIPER
DISC
BRAKES
68
68 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
CALIPER
DISC
BRAKES
fs220B series - aluminum
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
2.172
(55.17
H220I
H441
H960 .
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Bracket
7.00 (177.8)
4.750 (120.65)
4.500 (114.30)
1.500
(38.10)
.750
(19.05)
.26 (6.6)
.48 (12.2)
A
B
1/8 NPTF
PORT
Ø.386
(9.80) [2]
1.22
(31.0)
.937 1.312
(23.80) (33.32)
CDEF
BLEEDER
SCREW [2]
FS220BA 5/32" 5.31" 4.56" Floating Bracket, “B” Strength
0740-0000
FS220BB 1/4"
5.31" 4.65" Floating Bracket, “B” Strength
0740-0017
FS220BL 3/8"
0740-0019
FS220BE 1/2"
0740-0021
Disc Diameter
6.313"
8"
Braking Radius
2.38"
3.15"
10"
4.11"
12"
5.08"
16"
7.21"
C 4.30" 5.17" 6.17"7.17"9.17"
D 3.45" 4.32" 5.32"6.32"8.41"
E 3.07" 3.94" 4.94"5.94"8.03"
F 2.13" 3.00" 4.00"5.00"7.09"
Ø.386
(9.80) [2]
7.00 (177.8)
4.750 (120.65)
4.500 (114.30)
1.500
(38.10)
.750
(19.05)
.48 (12.2)
1/8 NPTF
PORT
A
B
.26 (6.6)
1.84
(46.7)
1.22
(31.0)
2.172 3.03 2.84
(55.17) (77.0) (72.1)
.31 (7.9)
CDEF
www.tolomatic.com
BLEEDER
SCREW [2]
69
69
fs220C series - aluminum
Single Acting - C - 1500 PSI Release
LINING WEAR (mm)
3.2
6.4
9.5 12.7
1,582
14
16"
1,130
10
■■■ FS220C Specifications
Housing Material:
Bolts:
Seals:
Friction material:
Total lining area:
Floating bracket:
Fluid displacement:
2,000 PSI non shock
1500 PSI
6-5/16", 8", 10", 12", 16"
16"
Die cast aluminum
Zinc plated grade 8
Buna-N Standard
1.6 in3
7.5 in2
Standard
0.113 in3
A 5/32" Thick Disc
B 1/4" Thick Disc
E 1/2" Thick Disc
FSSpring Applied
L 3/8" Thick Disc
8
12"
904
6
10"
678
4
2
0
0
8"
452
65⁄16"
.125
.250
.375
226
.500
Tangential Force
LINING WEAR (mm)
2000
1.60
3.18
4.78
6.35
7.95
9.53
11.1
12.7
Pictured: 0741-0000
1,356
12
8.90
1800
8.00
1600
7.12
1400
6.23
1200
5.34
1000
4.45
800
3.56
600
2.67
400
1.78
200
.89
IN THOUSANDS
IN THOUSANDS
0
0
.063
.125
.188
.250
.313
.375
.438
.500
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
CALIPER
DISC
BRAKES
70
70 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
CALIPER
DISC
BRAKES
fs220C series - aluminum
Bracket
.48 (12.2)
A
B
.26 (6.6)
1/8 NPTF
PORT
1.22
(31.0)
1.84
(46.7)
.84
2.1)
BLEEDER
SCREW [2]
FS220CA 5/32" 6.81" 6.16" Floating Bracket, “C” Strength
0741-0000
FS220CB 1/4"
6.81" 6.25" Floating Bracket, “C” Strength
0741-0018
FS220CL 3/8"
0741-0020
FS220CE 1/2"
0741-0022
Disc Diameter
6.313"
8"
Braking Radius
2.38"
3.15"
10"
4.11"
12"
5.08"
16"
7.21"
C 4.30" 5.17" 6.17"7.17"9.17"
D 3.45" 4.32" 5.32"6.32"8.41"
E 3.07" 3.94" 4.94"5.94"8.03"
F 2.13" 3.00" 4.00"5.00"7.09"
Ø.386
(9.80) [2]
7.00 (177.8)
4.750 (120.65)
4.500 (114.30)
1.500
(38.10)
.750
(19.05)
.48 (12.2)
1/8 NPTF
PORT
A
B
.26 (6.6)
1.84
(46.7)
1.22
(31.0)
2.172 3.03 2.84
(55.17) (77.0) (72.1)
CDEF
www.tolomatic.com
.31 (7.9)
BLEEDER
SCREW [2]
71
71
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
fs220BI series - Ductile Iron
Single Acting - B - 750 PSI Release
LINING WEAR (mm)
3.18
6.35
9.53
7
Pictured: 0740-0001
■■■ FS220BI Specifications
Housing Material:
Bolts:
Seals:
Friction material:
Total lining area:
Floating bracket:
Fluid displacement:
Recommended wear compensation interval:
2,000 PSI non shock
750 PSI
6-5/16", 8", 10", 12", 16"
16"
Cast ductile iron
Zinc plated grade 8
Buna-N Standard
2.7 in3
9.6 in2
Standard
0.113 in3
.06 in. lining wear
A 5/32" Thick Disc
B 1/4" Thick Disc
E 1/2" Thick Disc
F SSpring Applied
IIron
J Manual Retractor
K Manual Compensator
L 3/8" Thick Disc
6
678
5
565
16"
4
452
12"
3
10"
339
2
8"
226
65⁄16"
1
0
0
113
.125
.250
.375
.500
Unadjusted Static Torque
Tangential Force
TANGENTIAL FORCE
RELEASE PRESSURE
1000
1000
900
900
800
800
700
700
600
600
500
500
400
300
200
100
E
ORC
AN. F
ED T
.
JUST
ESS
UNAD
E PR
EAS
REL
12.7
791
400
300
200
RELEASE PRESSURE (PSI)
IN THOUSANDS
D
STE
DJU
UNA
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
CALIPER
DISC
BRAKES
100
0
0
0 .063 .125 .188 .250 .313 .375.438 .500
72
72 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
CALIPER
DISC
BRAKES
fs220BI series - Ductile Iron
Bracket
Weight 14.5 lbs.
6.58 kgs.
STANDARDMODELS
MODELS
STANDARD
1/8-27
1/8-27
NPTF
PORT
NPTF
PORT
OPTIONMODELS
MODELS
JKJKOPTION
1/8-27
1/8-27
NPTF
PORT
NPTF
PORT
(12.2)
.48.48
(12.2)
1.25
A A 1.25
1.16
1.16
(29.5)
(29.5)
1.25
A A 1.25
1.16
1.16
(29.5)
(29.5)
(31.8)
(31.8)
(12.2)
.48.48
(12.2)
(31.8)
(31.8)
2.84
3.032.84
(72.1)
(72.1)
0)7.0)
7.9)
)
1.53
1.53
(38.9)
(38.9)
1.53
1.53
(38.9)
(38.9)
BB
BB
FS220BIA
5/32" —
5.27" Floating Bracket, “B” Strength
0740-0001
FS220BIB
1/4" .093" 5.77" Floating Bracket, “B” Strength
0740-0003
FS220BIL
0740-0004
FS220BIE
0740-0005
FS220BIAJK 5/32" .500" 6.32" Ftg Bkt,“B”Stgh,ManRet,ManComp 0740-0006
FS220BIBJK 1/4" .594" 6.42" Ftg Bkt,“B”Stgh,ManRet,ManComp 0740-0007
FS220BILJK 3/8" .718" 6.54" Ftg Bkt,“B”Stgh,ManRet,ManComp 0740-0008
FS220BIEJK 1/2" .844" 6.67" Ftg Bkt,“B”Stgh,ManRet,ManComp 0740-0009
Disc Diameter
6.313"
8"
Braking Radius
2.38"
3.15"
10"
12"
4.11"
5.08"
16"
7.21"
C 4.30" 5.17" 6.17"7.17"9.17"
D 3.45" 4.32" 5.32"6.32"8.41"
E 3.07" 3.94" 4.94"5.94"8.03"
F 2.13" 3.00" 4.00"5.00"7.09"
Ø.386
(9.80) [2]
7.00 (177.8)
4.750 (120.65)
4.500 (114.30)
1.500
(38.10)
.750
(19.05)
STANDARD MODELS
1/8-27
NPTF PORT
.48 (12.2)
A
1.16
(29.5)
2.172 3.03 2.84
(55.17) (77.0) (72.1)
1.25
(31.8)
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
JK OPTION MODELS
control
1/8-27
combinations
.48 (12.2)
NPTF PORT
1.16
A 1.25 intensifier
(29.5)
(31.8)
Selection
worksheet
.31 (7.9)
CDEF
5.75 (146.1)
www.tolomatic.com
JK Option shown.
Mounting dimensions
are same for standard
models
1.53
(38.9)
1.53
(38.9)
B
B
73
73
14
10.2
LINING WEAR (mm)
IN THOUSANDS
16"
1,130
10
■■■ FS220CI Specifications
Housing Material:
Bolts:
Seals:
Friction material:
Total lining area:
Floating bracket:
Fluid displacement:
2,000 PSI non shock
1500 PSI
6-5/16", 8", 10", 12", 16"
16"
Cast ductile iron
Zinc plated grade 8
Buna-N Standard
2.7 in3
9.6 in2
Standard
0.113 in3
.10 in. lining wear
A 5/32" Thick Disc
B 1/4" Thick Disc
E 1/2" Thick Disc
F SSpring Applied
IIron
J Manual Retractor
L 3/8" Thick Disc
8
12"
904
6
10"
678
4
2
0
0
1,356
12
Pictured: 0741-0009 (Shown with JK Option)
1,582
8"
452
65⁄16"
226
.10 .20 .30 .40
.50
Tangential Force
2000
TANGENTIAL FORCE
RELEASE PRESSURE
2000
1800
1800
1600
1600
1400
1400
1200
1200
1000
1000
800
600
400
200
0
0
.10
.20
.30
.40
800
600
400
7.62
Single Acting - C - 1500 PSI Release
5.08
2.54
12.7
fs220CI series - Ductile Iron
CE
OR
.
N. F
SS
TA
RE
TED
EP
JUS
AS
AD
LE
UN
RE
ED
ST
JU
AD
UN
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
CALIPER
DISC
BRAKES
200
0
.50
74
74 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
CALIPER
DISC
BRAKES
fs220CI series - Ductile Iron
Bracket
STANDARD MODELS
1/8-27
NPTF PORT
JK OPTION MODELS
1/8-27
NPTF PORT
.48 (12.2)
1.68
(42.7)
1.16
(29.5)
A
1.25
(31.8)
.48 (12.2)
1.68
(42.7)
1.16
(29.5)
A
1.25
(31.8)
2.84
) (72.1)
)
1.53
(38.9)
1.53
(38.9)
B
B
FS220CIA
5/32" —
6.77" Floating Bracket, “C” Strength
0741-0005
FS220CIB
1/4" .093" 6.77" Floating Bracket, “C” Strength
0741-0006
FS220CIL
0741-0007
FS220CIE
0741-0008
FS220CIAJK 5/32" .562" 7.96" Ftg Bkt,“C”Stgh,ManRet,ManComp 0741-0009
FS220CIBJK 1/4" .656" 8.06" Ftg Bkt,“C”Stgh,ManRet,ManComp 0741-0010
FS220CILJK 3/8" .780" 8.18" Ftg Bkt,“C”Stgh,ManRet,ManComp 0741-0011
FS220CIEJK 1/2" .906" 8.32" Ftg Bkt,“C”Stgh,ManRet,ManComp 0741-0012
Disc Diameter
6.313"
8"
Braking Radius
2.38"
3.15"
10"
4.11"
12"
16"
5.08"
7.21"
C 4.30" 5.17" 6.17"7.17"9.17"
D 3.45" 4.32" 5.32"6.32"8.41"
E 3.07" 3.94" 4.94"5.94"8.03"
F 2.13" 3.00" 4.00"5.00"7.09"
Ø.386
(9.80) [2]
7.00 (177.8)
4.750 (120.65)
4.500 (114.30)
1.500
(38.10)
.750
(19.05)
STANDARD MODELS
1/8-27
NPTF PORT
.48 (12.2)
1.68
(42.7)
1.16
(29.5)
2.172 3.03 2.84
(55.17) (77.0) (72.1)
A 1.25
(31.8)
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
JK OPTION M
tension
1/8-27 control
.48 (
NPTF PORT
combinations
1.
1.16
intensifier (42
(29.5)
Selection
worksheet
.31 (7.9)
CDEF
5.75 (146.1)
www.tolomatic.com
JK Option shown.
Mounting dimensions
are same for standard
models
1.53
(38.9)
1.53
(38.9)
B
75
75
B
LINING WEAR (mm)
Pictured: 0781-0000
■■■ FS595 Specifications
Minimum disc diameter:
Housing Material:
Bolts:
Seals:
Friction material:
Total lining area:
Fluid displacement for .03 inch clearance:
2,000 PSI non shock
1,400 PSI
16"
14"
none
Cast ductile iron
Zinc plated grade 8
Buna-N Standard
3.43 in3
9.14 in2
0.230 in3
.25 in. lining wear
IN THOUSANDS
35
Seals:Viton® seals
Adaptable to thinner discs: Consult factory
C With Bleeder Fittings
D Double Acting
E 1/2" Thick Disc
F SSpring Applied
IIron
O 1-1/4" Thick Disc
Q 1-1/2" Thick Disc
VViton® Seals
25
16"
2.82
20
14"
2.26
15
1.70
10
1.13
5
.57
.250
.500
.750
Tangential Force
TANGENTIAL FORCE
RELEASE PRESSURE
4500
4000
3500
3000
2500
2000
1500
1000
500
UNA
DJU
STE
DR
ELE
ASE
0
0
RCE
. FO
TAN
3.39
30
0
0
Options
3.96
PRE
SS.
.25
.50
IN THOUSANDS
Double Acting
12.7
6.35
19.1
FS595 series - ductile iron
D
STE
DJU
UNA
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
CALIPER
DISC
BRAKES
1500
1000
500
0
.75
76
76 1.800.328.2174
1.800.328.2174
00 [4]
50.8)
Caliper Disc Brakes
CALIPER
DISC
BRAKES
FS595 series - ductile iron
Double Acting
■■■
Accommodates disc thickness: 1/2" 1-1/4" 1-1/2"
5.75 (146.1)
3.250 (82.55)
2.312
(58.72)
3.63 (92.2)
7.63 (193.8)
3.81 (96.8)
1.75
(44.5)
Ø.781 [2]
(19.84)
blEEdER
VAlVE [2]
3.437
(87.30)
1.69
(42.9)
3.38
(85.9)
1.500
(38.10)
thk.
dISC
1/8-27 nPtF [REF]
INlEt [2]
A
2.00 [4]
(50.8)
7.44
(189.0)
2.437
(61.90)
b
Ø4.88 [2]
(123.9)
3/4 x 3/4 Sq. FOR
MANuAl AdJuStMENt
CODETHK.DESCRIPTIONNUMBER
FS595DCIKE
1/2"
Double Acting, Iron, Man Wear Comp
0781-0011
FS595DCIKO
1-1/4"
0781-0018
FS595DCIKQ
1-1/2"
0781-0000
FS595DCIKQV
1-1/2"
Dbl Act, Iron, Man Comp, Viton® Seals
0781-0001
Disc Diameter
14"
16"
A 9.16"10.16"
Braking Radius
B5.72" 6.72"
5.75 (146.1)
3.250 (82.55)
2.312
(58.72)
3.63 (92.2)
Ø.781 [2]
(19.84)
BLEEDER
VALVE [2]
A
3.44
(87.4)
7.44
(189.0)
2.44
(62.0)
B
Ø4.88 [2]
(123.9)
3/4 x 3/4 SQ. FOR
MANUAL ADJUSTMENT
Viton® is a registered trademark of the E.I. Du Pont de
Newmours Co., www.dupont.com
See next page for fs595 dual
www.tolomatic.com
77
77
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Double Acting
LINING WEAR (mm)
6.35
■■■ FS595 DUAL Specifications
Minimum disc diameter:
Housing Material:
Bolts:
Seals:
Friction material:
Total lining area:
Fluid displacement for .03 inch clearance:
2,000 PSI non shock
1,400 PSI
16"
14"
none
Cast ductile iron
Zinc plated grade 8
Buna-N Standard
6.86 in3
18.28 in2
0.460 in3
.25 in. lining wear
Adaptable to thinner discs: Consult factory
C With Bleeder Fittings
D Double Acting
E 1/2" Thick Disc
F SSpring Applied
IIron
L 3/8" Thick Disc
N 1" Thick Disc
Q 1-1/2" Thick Disc
16"
5.65
4.52
14"
30
3.39
20
2.26
10
1.13
.250
.500
.750
Tangential Force
TANGENTIAL FORCE
RELEASE PRESSURE
9000
8000
7000
6000
5000
4000
3000
2000
1000
UNA
DJU
STE
DR
ELE
ASE
0
0
RCE
. FO
TAN
40
0
0
Options
50
6.78
IN THOUSANDS
Pictured: 0782-0003
IN THOUSANDS
60
PRE
SS.
.25
.50
12.7
19.1
FS595 DUAL series - ductile iron
D
STE
DJU
UNA
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
CALIPER
DISC
BRAKES
1500
1000
500
0
.75
Static (Parking) Torque = tangential Force x Braking Radius
Braking Radius = [Disc Diameter ÷ 2] - 1.280
78
78 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
CALIPER
DISC
BRAKES
FS595 DUAL series - ductile iron
Double Acting
■■■
Accommodates disc thickness: 3/8" 1/2" 1" 1-1/2"
7.63 (193.8)
3.81 (96.8)
1.75
(44.5)
9.88 (251.0)
1.48
(37.6)
6.874 (174.60)
3.437
(87.30)
1.69
(42.9)
2.44
(62.0)
BLEEDER
VALVE [4]
3.38
(85.9)
1/8-27 NPTF
INLET [4]
1.500
(38.10)
THK.
DISC
[REF]
3.44
(87.4)
A
2.00 [8]
(50.8)
C
2.44
(62.0)
B
Ø4.88 [4]
MODEL
DISCOPTIONS /
ASSEMBLY(123.9)
CODETHK. DESCRIPTIONNUMBER
FS595DCIKL-Dual
3/8" DUAL, Double Acting, Iron, Man Wear Comp 0782-0006
FS595DCIKE-Dual
1/2" DUAL, Double Acting, Iron, Man Wear Comp 0782-0007
FS595DCIKN-Dual
1"
7.44
(189.0)
3/4 x 3/4 SQ. FOR
MANUAL ADJUSTMENT
DUAL, Double Acting, Iron, Man Wear Comp 0782-0008
FS595DCIKQ-Dual 1-1/2" DUAL, Double Acting, Iron, Man Wear Comp 0782-0003
Disc Diameter
14"
16"
A8.58" 9.67"
B5.23" 6.23"
Braking Radius
C5.72" 6.72"
9.88 (251.0)
.48
7.6)
6.874 (174.60)
3.437
(87.30)
Top View
2.44
(62.0)
BLEEDER
VALVE [4]
3.44
(87.4)
A
.00 [8]
50.8)
C
7.63 (193.8)
3.81 (96.8)
1.75
(44.5)
B
Ø4.88 [4]
(123.9)
3/4 x 3/4 SQ. FOR
MANUAL ADJUSTMENT
1.69
(42.9)
3.38
(85.9)
www.tolomatic.com
7.44
(189.0)
2.44
(62.0)
9.88 (251.0)
1.48
(37.6)
6.874 (174.60)
3.437
(87.30)
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
2.44
(62.0)
BLEEDER
VALVE [4]
3.44
1.500 79
(87.4)
7.44
A
(38.10)79
(189.0)
THK.
Fixed Hub & Disc Assemblies
■■■ Performance Data
Hub & Disc Assembly
Maximum Power Capacity
2,000
1,500
0
500
1,000
MAX. POWER CAPACITY (BTU/hr.)
DISC SIZE
65⁄16"
Pictured: 0802-0020
8"
10"
12"
2,110
1,582
1,055
Maximum Torque Ratings
30
35
3.4
4.0
40
25
20
2.3
2.8
15
1.7
MAX. TORQUE (IN.-LBS.) IN THOUSANDS
10
Carbon 1010 steel
Flat within .010 inch, stress relieved and
blanchard ground to an 80 (RMS)
micro-inch finish
Machined from cold rolled steel
Socket head cap screws
Keyway set screws
5
Disc material:
Disc manufacturing details:
Hub material:
Included fasteners:
MAX. POWER CAPACITY (joule/hr.) IN THOUSANDS
0
■■■ fixed hub & Disc Specifications
527
0
16"
65⁄16"
DISC SIZE
8"
10"
12"
4.5
1.1
.56
0
16"
MAX. TORQUE (N-M) IN THOUSANDS
Single Stop Maximum Energy
Absorption Capacities*
*Disc temperature 380° F
8"
500
400
300
200
43.55 BTU
73.93 BTU
120.05 BTU
10"
164.71 BTU
12"
494.12 BTU
422
317
211
105
16"
528
65⁄16"
100
0
MAX. ENERGY ABSORPTION (BTUs)
0
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
DISC SIZE
CALIPER
DISC
BRAKES
MAX. ENERGY ABSORPTION (joules) IN THOUSANDS
80
80 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
CALIPER
DISC
BRAKES
Fixed Hub & Disc Assemblies
■■■ 65⁄16" Disc
■■■ 10" Disc
For use with pneumatic, hydraulic, mechanical or spring applied caliper disc brakes
Disc Thickness: 0.156"
.38 (9.7)
Ø2.250
(57.15)
Ø6.312
(160.32)
.156
(3.96)
bORE
ASSY no.
.bore
key size
0801-0008
.500"
.125" x .125"
.875
(22.23)
Ø10.000
(254.00)
SEt SCREW [2]
#10-32 unC. 90
APARt
ASSY no.
.156
(3.96)
bORE
1.250
(31.75)
.bore
key size
ASSY no.
0803-0016
Ø3.625
(92.08)
2.250
(57.15)
1.078
(27.38)
.bore
key size
ASSY no.
.bore
key size
1.000"
.250" x .250"
0803-0024
1.500"
.375" x .375"
0801-0010
.625"
.188" x .188"
0801-0014
.875"
.188" x .188"
0803-0018
1.125"
.250" x .250"
0803-0026
1.625"
.375" x .375"
0801-0012
.750"
.188" x .188"
0801-0016
1.000"
.250" x .250"
0803-0020
1.250"
.250" x .250"
0803-0028
1.750"
.375" x .375"
0803-0022
1.375"
.313" x .313"
■■■ 8" Disc
■■■ 12" Disc
.875
(22.23)
Ø3.625
(92.08)
Ø8.000
(203.20)
.156
(3.96)
bORE
ASSY no.
.bore
2.250
(57.15)
key size
Ø3.625
(92.08) Ø5.250
(133.35)
Ø12.000
(304.80)
1.078
(27.38)
.156
(3.96)
bORE
3.750
(95.25)
2.000
(50.80)
0802-0016
1.000"
.250" x .250"
ASSY no.
.bore
key size
0802-0018
1.125"
.250" x .250"
0802-0024
1.500"
.375" x .375"
0804-0024
1.500"
.375" x .375"
ASSY no.
.bore
key size
0802-0020
1.250"
.250" x .250"
0802-0026
1.625"
.375" x .375"
0804-0028
1.750"
.375" x .375"
0804-0036
2.250"
.500" x .500"
0802-0022
1.375"
.313" x .313"
0802-0028
1.750"
.375" x .375"
0804-0032
2.000"
.500" x .500"
0804-0040
2.500"
.625" x .625"
ASSY no.
.bore
key size
■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■ 16" Disc
Ø3.625
(92.08) Ø5.250
(133.35)
Ø16.000
(406.40)
bORE
www.tolomatic.com
.250
(6.35)
3.750
(95.25)
ASSY no.
.bore
key size
ASSY no.
.bore
key size
0805-0024
1.500"
.375" x .375"
0805-0036
2.250"
.500" x .500"
0805-0028
1.750"
.375" x .375"
0805-0040
2.500"
.625" x .625"
0805-0032
2.000"
.500" x .500"
2.000
(50.80)
81
81
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Fixed Hub & Disc Assemblies with Quick Disconnect (Q.D.) Bushings
■■■ 65⁄16" Disc
Hub & Disc Assembly
with Quick Disconnect (Q.D.) Bushings
Ø2.69
(68.3)
Ø6.312
(160.32)
.156
(3.96)
bORE
Pictured: 0808-0114
ASSY no.
■■■ fixed hub & Disc Specifications
Disc material:
Bushings:
Included fasteners:
Carbon 1010 steel
Flat within .010 inch, stress relieved and
blanchard ground to an 80 (RMS)
micro-inch finish
Upper lock quick disconnect
Socket head cap screws
Key way set screws
.bore
key size
1.968
(50.00)
ASSY no.
.bore
0801-0109
.563"
.125" x .125"
0801-0114
.875"
.188" x .188"
.625"
.188" x .188"
0801-0115
.938"
.250" x .250"
0801-0111
.688"
.188" x .188"
0801-0116
1.000"
.250" x .250"
0801-0112
.750"
.188" x .188"
0801-0117
1.063"
.250" x .250"
■■■ 8" Disc
■■■ Performance Data
Maximum Torque Ratings
65⁄16" SH Bushing
3,500 IN.-LBS.
8" SH Bushing
3,500 IN.-LBS.
10" SH Bushing
3,500 IN.-LBS.
Ø3.625
(92.08)
12,000
1,356
1,130
904
11,000 IN.-LBS.
678
16" SF Bushing
452
11,000 IN.-LBS.
226
12" SF Bushing
MAX. TORQUE (N-M)
.156
(3.96)
bORE
10,000
(IN.-LBS.)
8,000
6,000
4,000
2,000
0
MAX. TORQUE
key size
0801-0110
Ø8.000
(203.20)
0
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
DISC SIZE
CALIPER
DISC
BRAKES
ASSY no.
.bore
key size
0802-0108
.500"
.125" x .125"
ASSY no.
0802-0117
1.468
(37.29)
.bore
key size
1.063"
.250" x .250"
0802-0109
.563"
.125" x .125"
0802-0118
1.125"
.250" x .250"
0802-0110
.625"
.188" x .188"
0802-0119
1.188"
.250" x .250"
0802-0111
.688"
.188" x .188"
0802-0120
1.250"
.250" x .250"
0802-0112
.750"
.188" x .188"
0802-0121
1.313"
.313" x .313"
0802-0113
.813
.188" x .188"
0802-0122
1.375"
.313" x .313"
0802-0114
.875"
.188" x .188"
0802-0123
1.438"
.375" x .250"*
0802-0115
.938"
.250" x .250"
0802-0124
1.500"
.375" x .250"*
0802-0116
1.000"
.250" x .250"
0802-0125
1.563"
.375" x .250"*
*Non-standard keys are supplied along with hub and disc assemblies
82
82 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
Fixed Hub & Disc Assemblies with Quick Disconnect (Q.D.) Bushings
■■■ 10" Disc
■■■ 12" Disc
ASSY no.
.bore
key size
0803-0110
.625"
.188" x .188"
ASSY no.
0803-0119
1.468
(37.29)
.bore
key size
1.188"
.250" x .250"
0803-0111
.688"
.188" x .188"
0803-0120
1.250"
.250" x .250"
0803-0112
.750"
.188" x .188"
0803-0121
1.313"
.313" x .313"
0803-0114
.875"
.188" x .188"
0803-0122
1.375"
.313" x .313"
0803-0115
.938"
.250" x .250"
0803-0123
1.438"
.375" x .250"*
0803-0116
1.000"
.250" x .250"
0803-0124
1.500"
.375" x .250"*
0803-0117
1.063"
.250" x .250"
0803-0125
1.563"
.375" x .250"*
0803-0118
1.125"
.250" x .250"
Ø5.250
(133.35)
.156
(3.96)
bORE
.156
(3.96)
bORE
Ø12.000
(304.80)
Ø3.625
(92.08)
Ø10.000
(254.00)
ASSY no.
.bore
key size
0804-0108
.500"
.125" x .125"
ASSY no.
0804-0128
2.030
(51.56)
.bore
key size
1.750"
.375" x .375"
0804-0112
.750"
.188" x .188"
0804-0130
1.875"
.500" x .500"
0804-0114
.875"
.188" x .188"
0804-0131
1.938"
.500" x .500"
0804-0115
.938"
.250" x .250"
0804-0132
2.000
.500" x .500"
0804-0116
1.000"
.250" x .250"
0804-0133
2.063
.500" x .500"
0804-0117
1.063"
.250" x .250"
0804-0134
2.125"
.500" x .500"
0804-0118
1.125"
.250" x .250"
0804-0135
2.188"
.500" x .500"
0804-0119
1.188"
.250" x .250"
0804-0136
2.250"
.500" x .500"
0804-0120
1.250"
.250" x .250"
0804-0137
2.313"
.500" x .625"*
0804-0121
1.313"
.313" x .313"
0804-0138
2.375"
.500" x .625"*
0804-0122
1.375"
.313" x .313"
0804-0139
2.438"
.500" x .625"*
0804-0123
1.438"
.375" x .375"
0804-0140
2.500"
.500" x .625"*
0804-0124
1.500"
.375" x .375"
0804-0141
2.563"
.375" x .625"*
0804-0125
1.563"
.375" x .375"
0804-0142
2.625"
.375" x .625"*
0804-0126
1.625"
.375" x .375"
0804-0143
2.688"
.375" x .625"*
0804-0127
1.688"
.375" x .375"
0804-0144
2.750"
.375" x .625"*
■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■ 16" Disc
Ø16.000
(406.40)
bORE
www.tolomatic.com
Ø5.250
(133.35)
.250
(6.35)
2.406
(61.11)
ASSY no.
0805-0108
0805-0112
0805-0114
0805-0116
0805-0117
0805-0118
0805-0119
0805-0120
0805-0121
0805-0122
0805-0123
0805-0124
0805-0125
0805-0126
.bore
key size
.500"
.750"
.875"
1.000"
1.063"
1.125"
1.188"
1.250"
1.313"
1.375"
1.438"
1.500"
1.563"
1.625"
.125" x .125"
.188" x .188"
.188" x .188"
.250" x .250"
.250" x .250"
.250" x .250"
.250" x .250"
.250" x .250"
.313" x .313"
.313" x .313"
.375" x .375"
.375" x .375"
.375" x .375"
.375" x .375"
ASSY no.
0805-0128
0805-0130
0805-0131
0805-0132
0805-0134
0805-0135
0805-0137
0805-0138
0805-0139
0805-0140
0805-0141
0805-0143
0805-0144
.bore
key size
1.750"
1.875"
1.938"
2.000
2.125"
2.188"
2.313"
2.375"
2.438"
2.500"
2.563"
2.688"
2.750"
.375" x .375"
.500" x .500"
.500" x .500"
.500" x .500"
.500" x .500"
.500" x .500"
.500" x .625"*
.500" x .625"*
.500" x .625"*
.500" x .625"*
.375" x .625"*
.375" x .625"*
.375" x .625"*
83
83
CALIPER
DISC
BRAKES
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
Quick Disconnect (Q.D.) Bushings & Hubs
■■■ Q.d. bushing - 8" & 10" Disc (SH)
1/4-20, 3 holes
equally Spaced on
Ø2.250 b.C.
Quick Disconnect (Q.D.) Bushings
must be used with Quick Disconnect
(Q.D.) Hubs
.12
(3.0)
1.25
(31.8)
Ø1.871
(47.52)
Ø4.63
(117.6)
.38
bORE kEY SEAt (9.7)
.500 to 1.375: Std.
1.438 to 1.625: 3/8 x 1/16
Pictured: 0801-1151
Pictured: 0801-1119
■■■ Q.d. bushing - 65⁄16" Disc (SH)
1/4-20, 3 Holes
Equally Spaced on
Ø2.250 B.C.
.12
(3.0)
1.25
(31.8)
.75 in./ft.
(62.5mm/m)
TAPER
Ø1.871
(47.52)
Ø4.63
(117.6)
BORE KEY SEAT .38
(9.7)
.500 to 1.375: Std.
1.438 to 1.625: 3/8 x 1/16
.88
(22.4)
.75 in./ft.
(62.5mm/m)
tAPER
.88
(22.4)
assy. no.Type
.BORE KEY SIZEWT. (lbs.)WT.(KGS.)
0801-1122
SH
.500"
.125" x .125"
0.9
.41
0801-1123
SH
.563"
.125" x .125"
0.9
.41
0801-1124
SH
.625"
.188" x .188"
0.9
.41
0801-1125
SH
.688"
.188" x .188"
0.8
.36
0801-1126
SH
.750"
.188" x .188"
0.8
.36
0801-1127
SH
.813"
.188" x .188"
0.8
.36
0801-1128
SH
.875"
.188" x .188"
0.8
.36
0801-1129
SH
.938"
.250" x .250"
0.8
.36
0801-1131
SH
1.000"
.250" x .250"
0.7
.32
0801-1132
SH
1.063"
.250" x .250"
0.7
.32
0801-1133
SH
1.125"
.250" x .250"
0.7
.32
0801-1134
SH
1.188"
.250" x .250"
0.6
.27
assy. no.Type
.BORE KEY SIZEWT. (lbs.)WT. (KGs.)
0801-1135
SH
1.250"
.250" x .250"
0.6
.27
0801-1123
SH
.563"
.125" x .125"
0.9
.41
0801-1136
SH
1.313"
.313" x .313"
0.5
.23
0801-1125
SH
.688"
.188" x .188"
0.8
.36
0801-1137
SH
1.375"
.313" x .313"
0.5
.23
0801-1126
SH
.750"
.188" x .188"
0.8
.36
0801-1138
SH
1.438"
.375" x .250"*
0.5
.23
0801-1127
SH
.813"
.188" x .188'
0.8
.36
0801-1139
SH
1.500"
.375" x .250"*
0.4
.18
0801-1128
SH
.875"
.188" x .188"
0.8
.36
0801-1140
SH
1.563"
.375" x .250"*
0.4
.18
0801-1129
SH
.938"
.250" x .250"
0.8
.36
0801-1141
SH
1.625"
.375" x .250"*
0.4
.18
0801-1131
SH
1.000"
.250" x .250"
0.7
.32
0801-1132
SH
1.063"
.250" x .250"
0.7
.32
0801-1133
SH
1.125"
.250" x .250"
0.7
.32
■■■ q.d. hub - 8" & 10" Disc (SH)
For use with quick disconnect (Q.D.) bushing
■■■ q.d. hub -
65⁄16"
Disc (SH)
0802-1137 Weight 1.6 lbs. .73 kgs.
5/16-18, 8 holeS equAllY
SPACEd ON Ø3.125 b.C.
0801-1119 Weight 1.2 lbs. .54 kgs.
1/4 - 20 x .50 deeP, 8 hOlES
EquAllY SPACEd ON Ø1.812 b.C.
.81
(20.6)
1.31
(33.3)
+.002
Ø1.869 +.002
(47.47) -.000
lARgE ENd
.75 in./ft.
tAPER
1/4 - 20 x .62 deeP, 3 hOlES
EquAllY SPACEd ON Ø2.250 b.C.
Ø1.869-.000
(47.47)
lARgE ENd
.75 in./ft.
tAPER
+.015
1.125 -.000 Ø2.69
(68.3)
(28.58)
.88
(22.4)
84
84 Ø3.62
(91.9)
1/4 - 20, 3 holeS equAllY
1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
CALIPER
DISC
BRAKES
Quick Disconnect (Q.D.) Bushings & Hubs
■■■ q.d. Bushing installation
■■■ Q.d. bushing - 12" & 16" Disc (SF)
When a wrench or length of pipe is used to increase
leverage in tightening bushing screws, it is imperative to
adhere to the wrench torque values given below.
2.00
(50.8)
.12
(3.0)
3/8-16, 3 holes
equally Spaced on
Ø3.875 b.C.
When mounting the bushing, the tightening force on the
screws is multiplied many times by the wedging action of
the tapered surface. This action compresses the bushing
for a snug fit on the shaft. The bushing screws should
always be tightened alternately and progressively.
Ø4.63
(117.6)
Wrench TorqueWrench LengthWrench Pull
Bushing
(In.-Lbs.)
(Inches)
(Pounds)
SH
108
4
27
SF
360
6
60
bORE kEY SEAt .50
(12.7)
.500 to 2.25 : Std.
2.313 to 2.50 : 5/8 x 3/16
2.563 to 2.75 : 5/8 x 1/16
assy. no.Type
■■■ q.d. hub - 12" & 16" Disc (SF)
0804-1141 Weight 4.70 lbs. 2.13 kgs.
15ϒ
1.25
(31.8)
+.002
Ø3.123-.000
(79.32)
lARgE ENd
.75 in./ft.
tAPER
Ø5.25
(133.4)
www.tolomatic.com
0801-1142
0801-1143
0801-1144
0801-1145
0801-1146
0801-1147
0801-1148
0801-1149
0801-1150
0801-1151
0801-1152
0801-1153
0801-1154
0801-1155
0801-1156
0801-1157
0801-1158
0801-1159
0801-1160
0801-1161
0801-1162
0801-1163
0801-1164
0801-1165
0801-1166
0801-1167
0801-1168
0801-1169
0801-1170
0801-1171
0801-1172
0801-1173
0801-1174
0801-1175
0801-1176
0801-1177
0801-1178
0801-1179
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
SF
.75 in./ft.
(62.5mm/m)
tAPER
Ø3.125
(79.38)
1.50
(38.1)
.BORE KEY SIZEWT. (lbs.)WT. (KGS.)
.500"
.563"
.625"
.688"
.750"
.813"
.875"
.938"
1.000"
1.063"
1.125"
1.188"
1.250"
1.313"
1.375"
1.438"
1.500"
1.563"
1.625"
1.688"
1.750"
1.875"
1.938"
2.000"
2.063"
2.125"
2.188"
2.250"
2.313"
2.375"
2.438"
2.500"
2.563"
2.625"
2.688"
2.750"
2.812"
2.937"
.125" x .125"
.125" x .125"
.188" x .188"
.188" x .188"
.188" x .188"
.188" x .188"
.188" x .188"
.250" x .250"
.250" x .250"
.250" x .250"
.250" x .250"
.250" x .250"
.250" x .250"
.313" x .313"
.313" x .313"
.375" x .375"
.375" x .375"
.375" x .375"
.375" x .375"
.375" x .375"
.375" x .375"
.500" x .500"
.500" x .500"
.500" x .500"
.500" x .500"
.500" x .500"
.500" x .500"
.500" x .500"
.500" x .625"*
.500" x .625"*
.500" x .625"*
.500" x .625"*
.375" x .625"*
.375" x .625"*
.375" x .625"*
.375" x .625"*
NONE
NONE
4.9
4.9
4.8
4.8
4.8
4.7
4.7
4.6
4.6
4.5
4.5
4.4
4.4
4.3
4.2
4.1
4.0
4.0
3.9
3.8
3.7
3.5
3.4
3.3
3.2
3.1
3.0
2.9
2.9
2.8
2.7
2.6
2.4
2.3
2.2
2.0
1.8
1.5
2.22
2.22
2.18
2.18
2.18
2.13
2.13
2.09
2.09
2.04
2.04
2.00
2.00
1.95
1.91
1.86
1.81
1.81
1.77
1.72
1.68
1.59
1.54
1.50
1.45
1.41
1.36
1.32
1.32
1.27
1.22
1.18
1.09
1.04
1.00
.91
.82
.68
85
85
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
One-Piece Hub and Disc
blank disc
One-Piece Hub and Disc
Blank Disc
Pictured: 0801-1210
Pictured: 0801-1200
■■■ one-pIece hub & Disc Specifications
■■■ blank Disc Specifications
Disc material:
Included fasteners:
Disc material:
Included fasteners:
Grey cast iron (G3000)
Flat within .010 inch,
80 (RMS) micro-inch finish
none
■■■ 65⁄16", 8", 10", 12" & 16" Discs
■■■ 6" Disc
A
SAE 1010-1020 CRS
none
1.30
(33.0)
No Dimensional Drawing required
.95 +-.02
(24.1 +-.5)
1.114 +.010
-.000
Ø6.00
(152.4)
.187
(4.75)
assy. no.Disc Diameter Disc ThicknessWT. (lbs.)WT. (Kgs.)
1.75 Ø2.00
(44.5) (50.8)
0801-1200
1.0025 (25.463)
1.0000 (25.400)
6.313"
.156"
1.3
.59
0802-1200
8.000"
.156" 2.2
1.00
0803-1200
10.000"
.156" 3.4
1.54
0804-1200
12.000"
.156" 4.8
2.18
0805-1200
16.000"
.250" 13.7
6.21
1.25
(31.8)
assy. no.
.BORE KEY SIZEDim “a”
0801-1210
1.000"
.188" x .188"
.190" / .188"
0801-1211
1.000"
.25" x .125" .253" / .251"
86
86 1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
CALIPER
DISC
BRAKES
Disc with bolt circles &
pilot hole
INTENSIFIER
Disc with Bolt Circles & Pilot Hole
Intensifier
Note: Not for use with spring
applied or spring retracting
caliper disc brakes
Pictured: 1770-0000
Pictured: 0801-1208
■■■ intensifier Specifications
■■■ Disc Specifications
Disc material:
Included fasteners:
INPUT:
Pneumatic pressure, maximum:
Piston seal:
Cylinder material:
Input to output ratio:
OUTPUT:
Hydraulic pressure, maximum:
Hydraulic fluid displacement:
Cylinder seal:
Cylinder material:
1/8 NPT Port:
SAE 1010-1020 CRS
none
100 PSI
U-cup design
Hard coated aluminum
1 : 10
1,000 PSI
0.44 in3
O-ring, Buna-N
Aluminum
Standard, for oil reservoir and/or
pressure gauge
Options:
■■■ 65⁄16", 8", 10", 12" & 16" Discs
“F” PIlOt ClEARANCE dIA.
Hydraulic cylinder seal: O-ring, EPR
Hydraulic cylinder seal: O-ring, Viton®
■■■ Intensifier kit
For use with non-spring retracting hydraulic caliper disc brakes,
Tolomatic series: H10, H20, H/ME20, H220, H/ME220
“C”
“A”
b.C.
dIA.
5.38 ± .25 RESERVOIR
(136.7 ± 6.4) 2.5 oz. Cap.
dISC
dIA.
Ø2.00
(50.8)
Check Valve
Must Be Mounted
Vertically
THREE-WAY
VALVE
Check Valve
Pipe Nipple
1/8 NPT Male X
1/8 NPT Male
Free
Flow
“E” dIA. (“d” hOlES)
Eq. SPACEd ON b.C. dIA.
Maximum Inlet Air
Pressure—100 PSIG
BOTTOM VIEW
1/4-20 x
1/2 Deep
Fill or Pressure Gage
1/8 NPT
“b” dISC
TUBE MUST
BE METAL
thICkNESS
“A” “B” “C” “D” “E” “F”
assembly DISCDISCB.C.No. ofHolePilot Clear.
NUMBERDIA.
thkDia.Bolt HolesDia.Dia.
CALIPER
INTENSIFIER
Bleeder
Valve
2.00
(50.8)
1.69
(42.9)
4.44 (112.8)
Air Inlet
1/8 NPT
.75
(19.1)
2.375 3.00
(60.33) (76.2)
2.375 (60.33)
3.00 (76.2)
0801-1206
6.313"
.156"
1.812"
8
.332"
1.376"
0802-1208
8.000"
.156"
3.125"
8
.343"
2.375"
0803-1210
10.000"
.156"
3.125"
8
.343"
2.375"
ASSEMBLY
NUMBER
0804-1212
12.000"
.156"
4.500"
4
.406"
3.750"
1770-0002
0805-1216
16.000"
.250"
4.500"
4
.406"
3.750"
1770-0003
EPR
Intensifier, reservoir, check valve & pipe nipple 1770-0001
0805-1220
16.000"
.500"
4.500"
4
.406"
3.750"
1770-0004
Viton®
www.tolomatic.com
sealKit
type includes:
Buna-N
intensifier
number
87
87
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Tension Control combinations
Ventilated Disc
performance data graphs are repeated from: page 36 - pneumatic
page 42 - Hydraulic
■■■ H220 Caliper
2000
203
400
68
45
65⁄16"
23
200
20
40
60
80
PRESSuRE (PSI)
20
21.0
15
15.8
10
10.5
5.27
Joule / hour IN MIllIONS
26.4
700
600
79
68
12"
500
57
10"
400
45
8"
300
200
34
23
65⁄16"
11
100
0
0
20
40
60
80 100
PRESSuRE (PSI)
65⁄16"
16
1,582
12
16"
1,800
1,500
1,200
900
600
300
1,356
1,130
10
12"
8
10"
6
8"
4
65⁄16"
904
678
452
226
2
0
0
0 .2 .4 .6 .8 1.0 1.2 1.4
0
■■■ caliper & DISC
6.75
5.75
(171.45)
5.21
(132.33)
(146.05)
4.75
2.00
(50.80)
1.56
(39.62)
(120.65)
1.19
(30.2)
TYP.
4.50
(114.30)
1.50
(38.10)
MOUNTING
HOLES Ø .50
(12.70) (4)
6.32
(160.53)
1/8 - 27 NPT
PORT (2)
(147.07)
5.42
OPTIONAL
MOUNTING
SURFACE
(137.67)
4.48
(113.79)
Ø 11.02
(279.90)
VENTILATED
DISC
■■■ 11" Disc
For use with hydraulic caliper disc brakes
904
1,808
14
5.79
RPM
1,356
452
4
IN THOUSANDS
(Based on a maximum disc temperature of 375°F and an ambient
temperature of 75°F)
Thermal Dissipative Capacity of Ventilated Disc
90
16"
8"
8
1,808
0
0
0 .2 .4 .6 .8 1.0 1.2 1.4
101
800
10"
12
113
900
2,712
2,260
12"
16
0
100
1000
■■■ DISC PERFORMANCE DATA
0
8"
600
Pictured: 0803-1214
5
113
90
16"
20
136
10"
800
3,164
24
158
12"
1000
IN THOUSANDS
1200
25
181
16"
1400
1600
3,616
28
1800
0
0
32
226
■■■ P220 Caliper
0
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
btu / hour IN thOuSANdS
CALIPER
DISC
BRAKES
See Caliper & Disc Drawing at Right for Disc Dimensions
QD TYPE BUSHING IS
SUPPLIED BY CUSTOMER
PER CUSTOMER’S SHAFT
REQUIREMENTS (TYPE SK)
1.20
2.29
(58.17)
(30.48)
3.14
(79.76)
Calipers for Ventilated Disc
assy. no.Model codeDescription
assy. no.
.DescriptionComponents included
0735-0304
P220DX
Pneumatic, Double Acting
0803-0202
Ventilated Disc Assembly
0735-0704
P220DX
Pneumatic, Double Acting w/Segmented Pucks
0735-0312
H220DXC
Hydraulic, Double Acting w/Bleeder Fittings
Ventilated Disc, Pilot Plate
HHCS (1/2"-13 x 1-1/2")[5], Lockwashers [5]
Static (Parking) Torque (IN.-LBS.) = 1.44 x Braking Radius (in.) x Pressure
(PSI)
C w/ bleeder fittings
D Dual Acting
88
88 HHydraulic
PPneumatic
X Non-standard Disc
Thickness
1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
CALIPER
DISC
BRAKES
Selection: general
■■■ How Caliper Disc Brakes Work
Basically, a caliper disc brake functions like an ordinary rod
cylinder. Components consist of a piston, a puck (or pad) of
wearable friction material, a housing, and opposing side and a
disc on which the brake acts. When pressure is applied to the
piston, the puck is
moved into contact
Housings
with the disc, causing
Pucks
the disc to stop
rotating or, in a
tensioning application,
to supply constant
Pistons
drag. The housing
contains the piston and
puck and is located above the disc. There are always two
sides to a caliper disc brake: One is known as the “live side”
with the piston and puck; the other may be either another “live
side” or it may be a “dead side” (another puck which contacts
the disc when the “live side” piston is actuated).
Disc brakes are widely used in three areas: Stopping,
retarding (tensioning) and holding. In any application it is
necessary to determine how much torque is required, how
much heat will be generated (and thus, to be dissipated) and
the anticipated service life of the linings. Once these variables
are determined, then find the combination of disc and caliper
that will most economically meet these requirements.
■■■ Determine the kind of Braking
to be Done
•Industrial
• Tensioning
• Constant Slip)
•Vehicular
■■■ Determine Pressure
(Lever Force) Available
All torque calculations (except for spring applied brakes) are
based on the pressure (lever force) available for your
application. Maximum pneumatic pressure for Tolomatic caliper
disc brakes is 100 PSI. Maximum hydraulic pressure varies by
model between 1,000 PSI and 2,000 PSI. Maximum lever force
for mechanical brakes varies with model and lever length. Refer
to individual models for pressure (lever force) ratings.
■■■Calculate the Torque Required
For convenience, we express the torque formulae
separately for industrial applications, vehicular applications
and tensioning applications. See the formulae section
www.tolomatic.com
(pages 92-95) to determine the torque needed for your
application.
■■■Calculate Heat Dissipation
Required
The energy generated will either be expressed as BTU per
hour (particularly for tensioning applications) or BTU per
stop. The formulae for calculating these values are different
for industrial, tensioning and vehicular braking. See the
formulae section (pages 92-95) to determine the heat
generated for your application.
■■■ Determine Maximum Disc Diameter
There are two criteria to determine disc diameter:
• Envelope Size – how much room is allowed in the
design for disc and caliper. This affects the braking
radius and thus the torque that the caliper can
develop.
• Heat Dissipation Required – Cycle rate and
torque are needed to determine the heat an
application will generate per hour, and thus the heat
that the disc will need to dissipate. Discs will normally
dissipate heat at the rate of 3 BTU per hour, per
square inch of disc area. This assumes a disc
temperature of 220° F above ambient temperature of
80°F. Discs rotating at extreme speeds may dissipate
heat at rates as high as 5 BTU per hour, per square
inch of disc area. If required torque, cycle rate and
small envelope size combine to create heat
dissipation requirements that are greater than
standard disc capabilities, your choices are:
1.) Use a thicker disc (that will act as a heat sink).
2.) Use multiple discs/calipers for the application.
3.) Use a ventilated disc (to increase the heat dissipation rate).
4.) Cool disc with forced air (to increase the heat dissipation rate).
■■■Determine The type OF Brake
actuation
Choose a brake based on the type of actuation available
(pneumatic, hydraulic, etc.) and whether dynamic or static
braking is required for the application.
Tolomatic offers brakes actuated in 5 different ways:
• Pneumatic
Cross Porting
Pneumatic actuation is used
in industrial and tensioning
applications because
pneumatic service is easily
controllable and readily
Pucks
Lubricated Air
available in most industrial
settings.
89
89
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
Selection: general
•Hydraulic
Cross Porting
Hydraulic actuated brakes
are normally used in
applications where higher
torque output is needed.
They may be operated with
Hydraulic
Pucks
a variety of fluids including
Fluid
the standard mineral based
hydraulic oils, automotive brake fluids and nonflammable phosphate ester fluids (each requires
different seals).
Floating
• Mechanical
Mount
Mechanically actuated
brakes are often used for
emergency stopping or
holding brakes or in
situations where pneumatic
or hydraulic pressure is not
Pucks
available. Mechanical caliper
disc brakes operate when the cam lever is rotated.
This pushes the actuating pins against the lining’s
backing plate thus forcing the lining into the disc.
•Hydraulic / Mechanical Combos
Combination brakes give the added flexibility to apply
mechanical braking as well as hydraulic braking from
one caliper.
• Spring Applied
These brakes require pressure (normally hydraulic) to
release it from the disc. Braking force is provided by a
stack (or stacks) of Belleville spring washers. The
conical washers are capable of storing enormous
force. When
the brake is
Floating Mount
hydraulic
Fluid
pressurized
the force
moves a
piston(s) to
compress the
spring
Pucks
Spring / washers
washer
stack(s), thus releasing the disc. Because the force
applied by the spring stack is reduced as the spring
washers expand, spring applied brakes are used
mainly for applications that require occasional
stopping or holding. They should not be used in
tension-constant slip applications or cyclic stopping
industrial applications.
Spring, Washer
Arrangement
7 In Series
90
90 ■■■Choose Tolomatic Brake Size
Tolomatic brakes are grouped by size. These sizes relate to
the piston size for each brake. Because maximum pressure
(lever force) generated differs between the type of brake
(pneumatic, hydraulic, etc.), the maximum torque available
differs. The graphs on pages 29 to 31 will be helpful in
determining the approximate brake size that will work for
your application. Go to each individual brake section to find
the equations and performance graphs for that brake.
For easy reference, torque output equations that apply to
each series of brake are shown at the bottom of the page
(see example below). Each equation features:
[1.] a constant value (A product of brake piston area, the
coefficient of friction and a safety factor.), multiplied by
[2.] braking radius (Common disc sizes appear on the
page with the dimensional drawing.), multiplied by
[3.] pressure (lever force) (You will need to determine.).
1
2
3
The performance data graphs represent these equations for
common disc sizes in a convenient, visual way to quickly
see how well each brake size will fit your application.
■■■Choose Double Acting or
Single Acting Brake
Double Acting
Fixed
Mount
Single Acting
“Live
Side”
“Dead
Side”
Fixed
Disc
• Double acting brakes
feature two “live sides”.
Each side has a piston
that actuates the lining,
forcing it against the
disc. Hydraulic and
pneumatic brakes are
available in double
acting as well as single
acting models.
• Single acting brakes have a
piston that actuates the lining
on the “live side”, forcing it
against the disc. The “dead
side” has a stationary lining
attached to the housing. Since
only one side has a moving
piston, the brakes mounting
must allow it to float. Spring
applied, mechanical and
hydraulic/mechanical brakes
are generally single acting.
1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
CALIPER
DISC
BRAKES
Selection: general
disc when pressure is released. Retractable brakes are
used in applications that require a brake with absolutely no
residual drag from the linings on the disc.
■■■Determine Mount for Brake
and Disc
• For Double Acting
Brakes
Fixed
Caliper Mount/
Fixed Disc – A double acting
caliper can be fixed mounted
since both linings have
pistons to move them. The
disc is also fixed mounted.
Fixed
Mount
NOTE: Tolomatic retractable brakes should not be used in
vehicular applications with a master cylinder or with an
intensifier.
Fixed
Disc
Fixed
Mount
Fixed disc
■■■Determine Life Expectancy of
LININGS
Another consideration in selecting a brake is the life
expectancy of the linings. This factor is particularly
important if the brake is to be placed in a “hard-to-service”
location, faces long intervals between servicing, or is to be
used in a tensioning-constant slip application.
•For Single Acting Brakes
Floating
Mount
Almost all Tolomatic brakes can be modified to fit a variety
of disc thicknesses.
Floating
Disc
Floating Caliper
Fixed Caliper Mount/
Mount/Fixed Disc – A
Floating Disc – The
floating mount bracket
caliper is rigidly mounted
permits the caliper to shift and a floating disc mount
position when braking
attaches the disc to the
force is applied. The disc
shaft. The two forms of
is rigidly mounted to the
floating disc are:
1.) Disc and hub are
shaft.
mounted on a spline on
the shaft. 2.) Hub is rigidly
keyed to the shaft and the
disc is spring loaded to the
hub, providing floating
ability.
Basically, lining life expectancy is a factor of the amount of
energy transmitted through the lining and may be
measured in total number of stops or hours of life. Both
measurements may be reduced to horsepower hours of
heat that the lining must endure.
Tolomatic’s standard lining is made of a non-asbestos
organic material and has a maximum operating
temperature of 300°F. An optional sintered metallic lining
(depending on model) offers maximum operating
temperatures from 400° to 500°F. See the formulae
section to determine the lining life expectancy for your
application.
■■■Consider Options
Hydraulic brakes may operate with a variety of fluids.
Tolomatic brakes use Buna-N seals most commonly.
These seals are suited for use with standard mineral based
hydraulic oil. EPR seals, for use with automotive brake
fluids, are available for most Tolomatic brakes. Some
models also give you the choice of Viton® seals, these
seals are suited for use with nonflammable phosphate
ester fluids.
Some Tolomatic brakes are available with retractable
pistons. A brake with this feature has a small compression
spring within the piston which causes it to retract from the
www.tolomatic.com
91
91
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
Selection: Formulae: Industrial
■■■Industrial Applications Formulae
Calculation of Torque Required
Many industrial applications are concerned with rotary
motions that must be brought to rest in a specified time.
The torque necessary to satisfy the time requirement must
be determined. A convenient formula used to calculate the
torque requirement
of a single shaft system is:
[1a]
Where:
T =Torque; ft-lbs
W = Weight of rotating member; lbs.
K = Radius of gyration of rotating member; ft.
N = Speed of rotating shaft; rpm
or:
Where:
T =Torque; in-lbs
K = Radius of gyration of rotating member; in.
2
Calculation of Heat Generation and
Required Dissipation (Industrial)
Heat is always developed in the disc and linings of a brake
when a rotating or moving body comes to rest. The kinetic
energy in BTUs per stop may be expressed in the following
formulae:
WK 2n 2
4, 570, 000
for a single shaft system
2 2
BTU / Stop = WK e n s
4, 570, 000
for a multiple shaft system
[4]
[5]
or
πtn St
BTU / Stop =
46, 680
Where:
T =Torque; ft-lbs
[6]
The weight and specific heat of the lining material is very
small compared to the disc and can be ignored.
92
92 Then solve for the number of square feet of exposed disc
area to dissipate the heat generated:
[8]
Industrial applications often consist of more than one
rotating mass system (i.e., two or more shafts with gears,
sheaves, drums, etc.) interconnected and operating at
different speeds. In such systems the rotating elements
must be reduced to a common base. Since the energy of
a rotating mass system is a function of the square of its
speed, an equivalent WK of each rotating member relative
to the shaft on which the brake disc is mounted can be
calculated using the formulae in the Radius of Gyration
Section (page 93).
BTU / Stop =
[7]
BTU/hr. = (BTU/stop)(stops/hr.)
[1b]
For the best service life the disc temperature should not
exceed 300°F. Higher disc temperatures can be allowed,
however, there will be a reduction in the life of the friction
material. See Figure 1 (page 94).
In many applications there are no restrictions to disc
diameter (within reason). Convert your calculated BTU/
Stop to BTU/hr. with the following formula:
t = Stopping time required; seconds
Since the amount of heat dissipated per hour by the disc at
a given temperature above ambient is considered as being
directly proportional to the exposed area of the disc, disc
thickness should be kept small. Standard thicknesses are
5/32" and 1/4".
Refer to Table 1 (page 94) for selection of proper disc
diameter.
NOTE: The above formula [8] is based on a 220°F temperature rise
and an 80°F ambient temperature. If a higher disc
temperature is desired refer to formulae [14], [15], [16] in
the Tensioning-Constant Slip Section.
If there is a restriction in the disc diameter(s) and there is
sufficient time between stops or multiple of stops for heat
dissipation then we can size the disc to act as a heat sink.
wd =
btu/hr.
(220)(Sp)
[9]
Where: Wd = Weight of disc; lbs.
Sp = Specific heat of disc may be taken as .12 for
steel; BTU/lbs.-°F
Refer to Table 1 (page 94) for selection. If your requirement
falls outside of the standard(s) you may calculate the
required thickness based on the maximum allowable
diameter:
Disc Thickness =
wd
(A)(.28)
[10]
Where:
Thickness is in inches
A =Area of maximum allowable diameter; in2
If it is found the disc thickness is unrealistic from an
economic or space limitation standpoint, multiple discs will
have to be provided or forced ventilation must be
considered.
1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
Selection: formulae: Radius of gyration, Tensioning
■■■Radius of Gyration Formulae
■■■Tensioning / Constant Slip
Applications Formulae
Radius of Gyration for Geometric Forms
Radius of gyration is the distance from the center of
rotation at which the entire rotating mass could be
concentrated and still be equivalent to the actual
distributed mass.
Applications involving tensioning or constant drag require a
different set of formulae since there is not a finite time to
stop. Tensioning devices are designed to operate over an
infinite period of time. The basic formula for calculating
torque for web tensioning is:
T = (L) (F) (R) [11]
Solid Cylinder About its Own Axis
r
k2 =
r2
2
Hollow Cylinder About its Own Axis
r1
k2 =
r2
r12
+ r22
2
Where:
R = Radius of rotating member; ft.
WK e2 = WK S2 + WK 12
n1
nS
[2]
Where: WK e2 =Equivalent WK2 of the multiple shaft system; lbs-ft2
WK s2=WK2 of the shaft assembly on which the brake disc
is mounted; lbs-ft2
WK 12=WK2 of the second shaft assembly; lbs-ft2
Ns = speed of the shaft on which the brake disc is
mounted; rpm
N1 = speed of the second shaft; rpm
The formula for the torque required to bring the multiple
shaft system to rest then becomes:
WK 2eNs
T=
308t
Where:
T =Torque; ft-lbs
WK e 2Ns
or T = 3,696t
Where:
[3a]
T =Torque; in-lbs (WK e2 is in lbs-in2)
T =Torque; in-lbs
L = web width, in.
F = tension; lbs./inch of web width
R = maximum roll radius; in.
The basic formula for calculating BTUs generated per hour
is:
( T )(rpm)
[12]
BTU / hr. =
24.75
2
+...
Where:
[3b]
Required Dissipation (Tensioning)
In tensioning applications the amount of heat generated
must be dissipated as well. Often web velocity is given in
fpm, this can be converted to rpm by:
fpm
[13]
rpm =
C Where:
C =Circumference of roll at maximum diameter; ft.
Therefore to solve for the sq. ft. of surface area of the
disc(s):
[14]
The constant of 660 is
based on a maximum disc temperature of 300°F.
To develop a constant for higher disc temperature:
Constant = (3) (temperature rise above ambient)
[15]
The actual disc temperature becomes:
Disc Temperature = Temperature Rise + Ambient, °F
[16]
Refer to Table 1. Select disc or discs equal to (or greater
than) calculated sq. ft. Remember the higher the disc
temperature the lower the life of the friction material. See
Figure 1 (page 94).
www.tolomatic.com
93
93
CALIPER
DISC
BRAKES
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
Selection: lining life
■■■Lining Life Formulae
■■■Table 1 – Disc Specifications
Calculating Service Life of Lining(s)
The lining life per cubic inch shown by Figure 1 below is
based on horsepower hours.
DISC
EXPOSED AREA
WEIGHT*MAXIMUMMAXIMUM
DIAMETERIn2SQ. FT.SQ mmLBS.KGS.BTU / HR. JOULE/HR.
62.58
0.43
40,374
1.37 0.62
283.8
299,360
8.000 100.53
0.70
64,858
3.52 1.60
462.0
487,329
■■■Figure 1 – Lining Material Life
10.000 157.08
1.09 101,342
5.46 2.48
719.4
758,842
12.000 226.20
1.57 145,935
7.91 3.59
1,036.0
1,092,799
6.313
(Replaceable High Grade Friction Material Non-asbestos, Organic)
16.000 402.12 2.79 259,432 14.06 6.38
700
LINING MATERIAL LIFE,
HORSEPOWER HOURS / CUBIC INCH
CALIPER
DISC
BRAKES
1,841.4 1,942,356
*Based on a steel disc 1/4" thick
(except for Ø6.313 which is based on a steel disc 5/32" thick ).
600
500
400
■■■TABLE 2 – Cubic inches of
300
200
100
0
0
100
200
300
400
500
600
700
DISC TEMPERATURE, ϒF
Refer to Formula [12]
ft - lbs/hr
HP hrs/hr =
1,980,000
[17]
[18]
Refer to Table 2 to determine cubic inches of wearable
material of various caliper sizes.
(
)(
)(
of cubic in. HP hrs./in3
Life in = number
calipers
table 2
Figure 1
Hours
HP hrs. / hr.
)
[19]
To find the life of lining(s) in stops: When a rotating mass is
brought to rest, the kinetic energy removed can be
calculated by the following formulae:
πTNt
[20]
E=
60
or
WK 2N2
[21]
E=
5872
Where:
HP hrs. / Stop =
(
E = Kinetic Energy; ft-lbs
E
1, 980, 000 )(
)(
number of cubic in. HP hrs./in3
Life in =
calipers
Table 2
Figure 1
Stops
HP hrs. / Stop
[22]
)
[23]
Lining life calculations are estimates and do not account for foreign
contaminants that may abrade the lining or disc and reduce life. When
the life must be known accurately, field tests should be conducted
under actual or simulated service conditions.
94
94 caliperCubic
seriesInches
caliperCubic
seriesInches
seriesInches
10
.46
FS4401.75
20
.83
FS220
Aluminum1.66
H4413.71
H220
Aluminum1.66
To find the life in hours of lining(s):
(Primarily for tensioning-constant slip applications)
Ft-lbs/hr = (BTU/hr generated)(778)
wearable friction material
H220
Cast Iron 2.35
FS220
Cast Iron w/ 2.35
JK options
H4403.32
FS595 4.57
H9608.00
MB36.06
caliperCubic
■■■Table 3 – Cam Travel Data
ME10 and ME20 Calipers
1. 15° maximum travel when linings are new and with
1/32" gap each side of disc.
2. Periodic tightening of lock nut will reduce travel of
lever and will allow 1/4" wear on each lining.
3. 90° maximum travel after 3/16" wear on each
lining without intermediate tightening of lock nut.
ME220 Calipers
2. Angular movement required to actuate brake when
new = 7° 30".
3. Maximum axial movement without intermediate
adjustment = .387".
MB3 Calipers
1. 0° travel with .500" disc.
2. 90° maximum travel after .125" wear on each side of
lining without intermediate tightening of the lock nut.
1.800.328.2174
1.800.328.2174
Caliper Disc Brakes
CALIPER
DISC
BRAKES
Selection: formulae: Vehicular
■■■Vehicular Applications Formulae
a
b
WR +
g 100
Dynamic T =
(D)
[24]
Required Dissipation (Vehicular)
E=
WV 2
2g
Where:
T =Torque perAxle, vehicle, or wheel; in-lbs
Where:
E = Kinetic Energy; ft-lbs
W = Weight on axle including weight transfer, if any,
vehicle or wheel; lbs.
W = Weight of axle, vehicle, or wheel; lbs.
R = Loaded tire radius; in.
V =Design speed of vehicle; ft/sec.
g = 32.2 ft./sec2
BTU/hr. =
generated
b = % of grade
D = Gear Reduction, if drive line mounted
a =Deceleration rate; ft/sec
And
V V2
a= =
t
2S
V = Velocity of vehicle, ft./sec., at moment of brake
application
t = Stopping time required; seconds
S = Stopping distance of vehicle; ft.
Parking T =
b
100
D
[25]
Where:
WR
778
[28]
Then solving for the number of square feet of exposed disc
area to dissipate the heat generated:
2
(E) (stopping
frequency/hr.)
[27]
[14]
The constant of 660 is based on a maximum disc
temperature of 300°F.
If there is a restriction in the disc diameter(s) and there is
sufficient time between stops or multiple of stops for heat
dissipation then we can size the disc to act as a heat sink.
[26]
wd =
btu/hr.
(220)(Sp)
[9]
Where: Wd = Weight of disc; lbs.
Sp = Specific heat of disc may be taken as .12 for
steel; BTU/lbs-°F
Refer to Table 1 (page 94) for selection. If your requirement
falls outside of the standard(s) you may calculate the
required thickness based on the maximum allowable
diameter:
Disc Thickness =
wd
(A)(.28)
[10]
Where:Thickness is in inches
2
A =Area of maximum allowable diameter; in
If it is found the disc thickness is unrealistic from an
economic or space limitation standpoint, multiple discs will
have to be provided or force ventilation must be
considered.
www.tolomatic.com
95
95
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
CALIPER
DISC
BRAKES
features
aPplications
Selection
graphs
Pneumatic
brakes
p10
p20
p220
hydraulic
brakes
h10
h20
h220
H220I
H441
H960
Hydraulic/
mechanical
brake
combos
H/ME20
H/ME220
Mechanical
brakes
ME10
ME20
ME220
MB3
Spring
Applied
brakes
FS20
FS220
FS220I
FS595
Discs
hubs &
bushings
tension
control
combinations
intensifier
Selection
worksheet
Caliper Disc Brakes
Application Data Worksheet
Use this form to request engineering assistance. The data you furnish will enable us to understand your application and recommend* the
proper braking equipment. When available, please attach prints or dimensional drawings. For best results copy this page first then fax
to: (763) 478-8080 or Mail to: Tolomatic, 3800 County Road 116, Hamel, MN 55340
NAME:_____________________________________________________________
TYPE OF EQUIPMENT BRAKES WILL BE USED ON:
TITLE:______________________________________________________________
__________________________________________________________________
FIRM:______________________________________________________________
__________________________________________________________________
ADDRESS:__________________________________________________________
CITY:_______________________________________________________________
STATE:_______________________________ ZIP:________________________
PHONE: (_______________ ) __________________________________________
FAX: (__________________ ) __________________________________________
■■■A. VEHICLE SPECIFICATIONS
PLEASE CONTACT FACTORY
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
MODEL:________________________ PROJECT #:______________________
■■■D. GENERAL APPLICATION DATA
FREQUENCY OF STOPS: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ___________
COMPLETE OPERATING CYCLE: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ___________
MAXIMUM ALLOWABLE DISC DIAMETER: . . . . . . . . . . . . . . . . . . . . . . _________in.
■■■B. TENSIONING DATA
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
■■■C. STATIONARY EQUIPMENT
SPECIFICATIONS
CYCLIC STOPS? ■ Yes
■ No
W = Weight of rotating member, lbs.
R = Radius of rotating member, ft.
WK OF ROTATING PARTS__________@RPM ____________
2
DECELERATION NEEDED:
■ Time_______ seconds from _______RPM
■ ___________ Radians per sec.
2
RELEASE PRESSURE FOR SPRING-APPLIED BRAKES . . . . . . . . . . . ________ psi
MAXIMUM ALLOWABLE DISC THICKNESS: . . . . . . . . . . . . . . . . . . . . . _________in.
■ Mechanical ■ Spring Applied
■ Pneumatic ■ Hydraulic
TYPE OF ACTUATION:
MAXIMUM HYDRAULIC OR AIR PRESSURE: . . . . . . . . . . . . . . . . . . . . ________ psi
BACK PRESSURE: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ________ psi
DRIVE SHAFT APPLICATIONS ONLY:
Gear ratio is______in favor of_______, or against_______the brake
AVAILABLE DISPLACEMENT: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ________ in.
3
TYPE OF FLUID: ________MAXIMUM TORQUE: _______in.-lbs.
AMBIENT TEMPERATURES TO BE ENCOUNTERED: . . . . . . . . . . . . . _________°F
LINING LIFE DESIRED: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ___________
LEVER FORCE AVAILABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ________lbs.
■■■E. ADDITIONAL COMMENTS
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
* Recommendation is based on information supplied by the customer. Final
acceptance and approval is the responsibility of the customer after field testing or simulation of field testing on the machine it is designed for.
3800 County Road 116 • Hamel, MN 55340
Telephone: (763) 478-8000 • Fax: (763) 478-8080
96
96 1.800.328.2174
1.800.328.2174
Disc Cone Clutches
DISC CONE
CLUTCHES
introduction
Applications
SELECTION
GRAPH
FEATURES
1207-1307D
SERIES
1208-1308D
SERIES
1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION
Disc Cone Clutch
Pages 98 through 109
Visit www.tolomatic.com for the latest updates and
ordering.
Applications
Tolomatic Disc Cone clutches have been used in
thousands of applications since their introduction nearly 50
years ago. Often used in conjunction with Tolomatic caliper
disc brakes and Float-A-Shaft for complete control over
www.tolomatic.com
power transmission in OEM machines and automated
assembly lines. These pictures show clutches being used
in material handling, packaging machinery, a lathe and an
assembly line.
97
97
selection Graph
■■■ Performance data - transmitted power vs rpm
Disc Cone Clutches
15
10
71 2
5
3
21 2
2
11 2
1
3
1
1
1
1
40.27
26.85
20.13
13.42
8.05
6.71
5.37
4.03
2.68
2.01
1.34
0.89
0.67
0.34
4
“1209 & 1309C Series”
“1208 & 1308d Series”
“1207 & 1307d Series”
2
3
4
8
100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800
RPM
98
98 tRAnSMitted PoweR (joule/hr.) IN MIllIONS
introduction
Applications
SELECTION
GRAPH
FEATURES
1207-1307D
SERIES
1208-1308D
SERIES
1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION
Disc Cone Clutches
tRAnSMitted PoweR (hp)
DISC CONE
CLUTCHES
This chart is based on 50PSI (3.5 bar) actuating pressure
1.800.328.2174
1.800.328.2174
Disc Cone Clutch
DISC CONE
CLUTCHES
Features
■■■The only disc cone clutch in the industry
Tolomatic engineers developed the Disc/Cone clutch more
than 40 years ago, and it’s still the only disc/cone clutch
available in the industry today. In this unique design the
cone engages a cup on the pilot plate for immediate,
positive engagement with no slippage. Tolomatic Disc/
Cone Clutches offer high torque and compact profiles in
lower cyclic applications.
The Disc/Cone clutch is available in two models; the 1200
series and the 1300 series.
The 1300 series offers a space saving design, while the
1200 series has a cast iron, heat dissipating finned plate
which gives it almost 10 times the heat dissipating
capacity of the 1300 series model.
Finned, Cast-Iron Plate (1200 MODELS)
COIL SPRING
PILOT CONE
Needle Roller
Bearing
Thrust Ball
Bearings
CLUTCH SHAFT
Pictured: 1207-0008
Air CYLINDER
Disc-plate, pilot-mount design
HIGH TORQUE
NO SLIPPAGE
SPACE-SAVING DESIGN
FAST RESPONSE BASED ON LOW AIR CONSUMPTION
www.tolomatic.com
99
99
introduction
Applications
SELECTION
GRAPH
FEATURES
1207-1307D
SERIES
1208-1308D
SERIES
1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION
1207, 1307D series
■■■ 1207 & 1307D
1207 Series
Performance Data
Torque vs Pressure - 1207, 1307D
1.4
Pictured: 1207-0008
Pictured: 1307-0308
toRque (in.-lbs.)
250
PRESSuRE (bar)
2.8
4.1
5.5
StAtIC
300 RPM
600 RPM
1200 RPM
1745 RPM
200
6.9
28.2
22.6
toRque (n-m)
1307D Series
150
16.9
100
11.3
50
5.7
0
0
20
40
60
80
100
PRESSuRE (PSI)
■■■ 1207 Series
Specifications
Performance data
ASSemblyBOREBase
FREE AIR CONSUMPTIONMAX.
NumberDESCRIPTIONSIZE weightNEWWORNPRESSURE
RPM vs Torque at various cycle rates
1207-0008 Clutch 1207-08 1/2"
4.0 lbs.
12.7mm 1.81 kg.
0.24 cu.in. 1.09 cu.in. 100 PSI
3.9 ml
17.9 ml 6.9bar
Cycle Rates (CPM)
1 3 510152025 30 3540
4.0 lbs.
1207-0010 Clutch 1207-10 5/8"
15.9mm 1.81 kg.
0.24 cu.in. 1.09 cu.in. 100 PSI
3.9 ml
17.9 ml 6.9bar
600240 240240240240240240 240 240 180
300247 247247247247247247 247 247 247
rpm
introduction
Applications
SELECTION
GRAPH
FEATURES
1207-1307D
SERIES
1208-1308D
SERIES
1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION
Disc Cone Clutches
1200220 220220220220220220 203 180 160
1745200 200200200200200160 143 123 105
TORQUE (In.-Lbs.)
■■■ 1307D Series
Specifications
Performance data
ASSemblyBOREBase FREE AIR CONSUMPTIONMAX.
1307-0308 Clutch 1307D-08 1/2" 3.1 lbs.
12.7mm 1.41 kg.
0.24 cu.in. 1.09 cu.in. 100 PSI
3.9 ml
17.9 ml 6.9bar
Cycle Rates (CPM)
1 3 510152025 30 3540
1307-0310 Clutch 1307D-10 5/8" 3.1 lbs.
15.9mm 1.41 kg.
0.24 cu.in. 1.09 cu.in. 100 PSI
3.9 ml
17.9 ml 6.9bar
300247 247247247247247247 247 247 222
600240 240240240240240240 240 190 177
rpm
DISC CONE
CLUTCHES
1200220 220220220190 65 37
1745 200
200 200
57
35
TORQUE (In.-Lbs.)
100
100 1.800.328.2174
1.800.328.2174
Disc Cone Clutches
DISC CONE
CLUTCHES
■■■ 1207 & 1307D
■■■ 1207 only
Performance Data
Response Times - 1207, 1307D
Performance Data
Heat Dissipation - (1207 only)
tORque (in.-lbs.)
37
89
140
167
80
Retur
60
e
n tim
tIME (mSec.)
tIME (mSec.)
80
60
time
ment
e
engag
40
125
100
20
40
60
80
75
12
50
C
07
l
C
ut
h
1/32
25
0
20
0
1/16
150
40
20
0
175
224
100
btu/hour
100
0
0
600
1200
RPM
thermal horsepower
1207, 1307D series
1800
100
PRESSuRE (PSI)
1207 Series
Dimensional Data
3.75 (95.3)
A KEYWAY
B BORE
.62 (15.8)
ASSembly
b bore
NumberADiameterC
.97
(24.6)
1207-0008 1/8" x 1/16" .50" –
(12.7mm)
2.56 2.06 1.562
(65.0) (52.3) (39.67) C
.88 2.75 4.12
(22.4) (69.9) (104.7)
1207-0010 3/16" x 1/16" .625"
1.38"
(15.88mm) (35.1mm)
1.44
(36.6)
1.50
(38.1)
Mounting Holes
6-32 x .38 on
1.843 Dia. B.C.
1/8 NPT
.49 (12.5)
1307D Series
Dimensional Data
3.75 (95.3)
A KEYWAY
.62 (15.8)
ASSembly
b bore
NumberADiameterC
.97
(24.6)
1307-0308 1/8" x 1/16" .50" –
(12.7mm)
2.56 2.06 1.562
(65.0) (52.3) (39.67) C
.88 2.75
(22.4) (69.9)
1307-0310 3/16" x 1/16" .625"
1.38"
(15.88mm) (35.1mm)
B BORE
.62
(15.8)
Mounting Holes
6-32 x .38 on
1.843 Dia. B.C.
www.tolomatic.com
1.50
(38.1)
1/8 NPT
.49 (12.5)
101
101
introduction
Applications
SELECTION
GRAPH
FEATURES
1207-1307D
SERIES
1208-1308D
SERIES
1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION
1208, 1308D series
■■■ 1208 & 1308D
1208 Series
Performance Data
Torque vs Pressure - 1208, 1308D
1.4
700
tORquE (In.-lbs.)
Pictured: 1308-0310
2.8
4.1
5.5
6.9
StAtIC
300 RPM SlIP
600 RPM SliP
1200 RPM SlIP
1745 RPM SlIP
600
Pictured: 1208-0010
PRESSuRE (bar)
500
79
68
56
toRque (n-m)
1308D Series
400
45
300
34
200
23
100
11
0
0
20
40
60
80
100
PRESSuRE (PSI)
Specifications
Performance data
ASSemblyBOREBase
FREE AIR CONSUMPTIONMAX.
1208-0010 Clutch 1208-10 5/8"
8.0 lbs.
15.9mm 3.63 kg.
0.50 cu.in. 2.65 cu.in. 100 PSI
8.2 ml
43.4 ml 6.9bar
Cycle Rates (CPM)
1 3 510152025 30 3540
1208-0012 Clutch 1208-12 3/4"
8.0 lbs.
19.1mm 3.63 kg.
0.50 cu.in. 2.65 cu.in. 100 PSI
8.2 ml
43.4 ml 6.9bar
600600 600600600600600600 600 550 475
8.0 lbs.
1208-0014 Clutch 1208-14 7/8"
22.2mm 3.63 kg.
0.50 cu.in. 2.65 cu.in. 100 PSI
8.2 ml
43.4 ml 6.9bar
300635 635635635635635635 635 635 635
rpm
introduction
Applications
SELECTION
GRAPH
FEATURES
1207-1307D
SERIES
1208-1308D
SERIES
1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION
Disc Cone Clutch
1200560 560560450330275150 85
1745430 370315205 80 50 35
TORQUE (In.-Lbs.)
■■■ 1308D Series
Specifications
Performance data
1308-0310 Clutch 1308D-10 5/8" 8.0 lbs. 0.50 cu.in. 2.65 cu.in. 100 PSI
15.9mm 3.63 kg. 8.2 ml
43.4 ml 6.9bar
Cycle Rates (CPM)
1 3 510152025 30 3540
19.1mm 3.63 kg. 8.2 ml
43.4 ml 6.9bar
300635 635635635635635635 635 635 635
22.2mm 3.63 kg. 8.2 ml
43.4 ml 6.9bar
102
102 600600 600600600405290225 155 80 40
rpm
DISC CONE
CLUTCHES
1200 505
1745 315
380 275
85
35
TORQUE (In.-Lbs.)
1.800.328.2174
1.800.328.2174
DISC CONE
CLUTCHES
Disc Cone Clutch
1208, 1308D series
■■■ 1208 & 1308D
■■■ 1208 only
Performance Data
Response Times - 1208, 1308D
Performance Data
tORque (in.-lbs.)
140
800
167
224
100
tIME (mSec.)
Retur
60
e
n tim
ment
e
engag
40
time
60
20
40
60
80
PRESSuRE (PSI)
500
400
0
12
300
8C
t
lu
Ch
100
0
20
0
600
200
40
20
0
700
80
80
5/16
9/32
1/4
7/32
3/16
5/32
1/8
3/32
1/16
1/32
thermal horsepower
89
btu/hour
37
tIME (mSec.)
100
0
600
0
1200
RPM
1800
100
1208 Series
Dimensional Data3/16 x 3/32
4.66 (118.4)
KEYWAY
A BORE
.72 (18.3)
ASSemblyA bore
NumberDiameterB
1.14
(29.0)
1208-0010.625" —
(15.88mm)
3.56 3.00 2.187
(90.4) (76.2) (55.55) B
1.25 3.75 6.00
(31.8) (95.3) (152.4)
1208-0012
.75"
(19.1mm)
—
1208-0014
.875"
2.00"
(22.23mm)(50.8mm)
1.94
(49.3)
1.81
(46.0)
Mounting Holes
10-24 x .38 on
2.593 Dia. B.C.
1/8 NPT
.60 (15.2)
1308D Series
Dimensional Data
4.66 (118.4)
3/16 x 3/32
KEYWAY
.72 (18.3)
ASSemblyA bore
NumberDiameter
1.14
(29.0)
3.56 3.00 2.187 2.00
(90.4) (76.2) (55.55) (50.8)
1.25 3.75
(31.8) (95.3)
A BORE
.63
(16.0)
Mounting Holes
10-24 x .38 on
2.59 Dia. B.C.
www.tolomatic.com
1.81
(46.0)
1/8 NPT
1308-0310
.625"
(15.88mm)
1308-0312
.75"
(19.1mm)
1308-0314
.875"
(22.23mm)
.60 (15.2)
103
103
introduction
Applications
SELECTION
GRAPH
FEATURES
1207-1307D
SERIES
1208-1308D
SERIES
1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION
Disc Cone Clutch
1209, 1309C Series
■■■ 1209 & 1309C
Performance Data
Torque vs Pressure - 1209, 1309C
1.4
1200
PRESSURE (bar)
2.8
4.1
5.5
STATIC
300 RPM SLIP
600 RPM SLIP
1200 RPM SLIP
1745 RPM SLIP
800
6.9
136
113
90
TORQUE (N-m)
1000
TORQUE (In.-Lbs.)
introduction
Applications
SELECTION
GRAPH
1209 Series
1309C Series
FEATURES
1207-1307D
SERIES
1208-1308D
SERIES
1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION Pictured: 1209-0016
Pictured: 1309-0316
600
68
400
45
200
23
0
0
20
40
60
80
PRESSURE (PSI)
100
Specifications
Performance data
1209-0016 Clutch 1209-16 1"
17.0 lbs. 0.55 cu.in. 3.48 cu.in. 100 PSI
25.4mm 7.71 kg.
9.0 ml
57.0 ml 6.9bar
Cycle Rates (CPM)
1 3 510152025 30 3540
1209-0018 Clutch 1209-18 1-1/8" 17.0 lbs. 0.55 cu.in. 3.48 cu.in. 100 PSI
28.6mm 7.71 kg.
9.0 ml
57.0 ml 6.9bar
600960 960960960960960960 960 885 810
34.9mm 7.71 kg.
9.0 ml
57.0 ml 6.9bar
rpm
31.8mm 7.71 kg.
9.0 ml
57.0 ml 6.9bar
3001000 100010001000100010001000 1000 1000 1000
1200900 900900900900900725 560 425
1750830 830760550360220
TORQUE (In.-Lbs.)
■■■ 1309C Series
Specifications
Performance data
1309-0316 Clutch 1309C-16 1"
17.0 lbs. 0.55 cu.in. 3.48 cu.in. 100 PSI
25.4mm 7.71 kg.
9.0 ml
57.0 ml 6.9bar
Cycle Rates (CPM)
1 3 510152025 30 3540
1309-0318 Clutch 1309C-18 1-1/8" 17.0 lbs. 0.55 cu.in. 3.48 cu.in. 100 PSI
28.6mm 7.71 kg.
9.0 ml
57.0 ml 6.9bar
3001000 1000100010001000 960 855 725 660 585
31.8mm 7.71 kg.
9.0 ml
57.0 ml 6.9bar
34.9mm 7.71 kg.
9.0 ml
57.0 ml 6.9bar
600960 960960700470270200
rpm
DISC CONE
CLUTCHES
1200 650
550 425
1750 430
210
TORQUE (In.-Lbs.)
104
104 1.800.328.2174
1.800.328.2174
Disc Cone Clutch
DISC CONE
CLUTCHES
■■■ 1209 & 1309C
■■■ 1209 only
Performance Data
Response Times - 1209, 1309C
Performance Data
2.8
4.1
80
TIME (mSec.)
Enga
gem
5.5
e
ent Tim
60
60
ime
rn T
40
40
20
20
0
0
20
40
60
80
1400
80
u
Ret
1600
6.9
100
BTU/Hour
100
PRESSURE (bar)
TIME (mSec.)
1.4
1200
1000
800
600
12
400
C
09
L
C
UT
H
200
0
0
600
RPM
1200
5/8
9/16
1/2
7/16
3/8
5/16
1/4
3/16
1/8
1/16
Thermal Horsepower
1209, 1309C Series
1800
100
PRESSURE (PSI)
1209 Series
Dimensional Data
5.75 (146.1)
A KEYWAY
B BORE
1.06 (26.9)
4.37 4.38 2.625
(111.0) (111.3) (66.68)
ASSembly
b bore
NumberADiameterC
1.50
(38.1)
1209-0016 1/4" x 1/8" 1.00" –
(25.4mm)
1.75 4.56 8.00
(44.5) (115.8) (203.2)
C
2.34
(59.4)
2.25
(57.2)
Mounting Holes
5/16-18 x .38 on
3.5 Dia. B.C.
1/8 NPT
.50 (12.7)
1209-0018 1/4" x 1/8" 1.125" –
(28.58mm)
1209-0020 1/4" x 1/8" 1.25" –
(31.8mm)
1209-0022 5/16" x 1/8" 1.375" 2.50"
(34.93mm)(63.5mm)
1309C Series
Dimensional Data
5.75 (146.1)
A KEYWAY
1.06 (26.9)
ASSembly
b bore
NumberADiameterC
1.50
(38.1)
1309-0316 1/4" x 1/8" 1.00" –
(25.4mm)
1309-0318 1/4" x 1/8" 1.125" –
(28.58mm)
4.37 4.38 2.625
(111.0) (111.3) (66.68)
1.75 4.56
(44.5) (115.8)
C
B BORE
.63
(16.0)
Mounting Holes
5/16-18 x .38 on
3.5 Dia. B.C.
www.tolomatic.com
1309-0320 1/4" x 1/8" 1.25" –
(31.8mm)
1309-0322 5/16" x 5/32" 1.375" 2.50"
(34.93mm)(63.5mm)
2.25
(57.2)
1/8 NPT
.50 (12.7)
105
105
introduction
Applications
SELECTION
GRAPH
FEATURES
1207-1307D
SERIES
1208-1308D
SERIES
1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION
DISC CONE
CLUTCHES
introduction
Applications
SELECTION
GRAPH
FEATURES
1207-1307D
SERIES
1208-1308D
SERIES
1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION
Disc Cone Clutch
Sprocket Combinations
■■■ Specifications & Performance
Sprocket Mount
Refer to page 100 for DCC 1207 & 1307D specifications and performance data
Refer to page 102 for DCC 1208 & 1308D specifications and performance data
Refer to page 104 for DCC 1209 & 1309C specifications and performance data
Refer to page 34 for P20DA caliper disc brake specifications and performance data
Refer to page 36 for P220DA caliper disc brake specifications and performance data
Refer to page 80 for disc specifications and performance data
Sprocket Mount with
Disc and Brake
■■■ “13” Clutch & Sprocket
C
Pictured: 1310-0122
Pictured: 1507-0010
Sprocket sizes from 35A25 to 50A27, also available in
combination with a P20DA or P220DA brake.
■■■ “12” Clutch & Sprocket
C
B
ASSy No. ClutchSprocket
A
a
b
c
1507-0108
1207-08
35A25
3.75"
0.97"
0.40"
1507-0110
1207-10
35A25
3.75"
0.97"
0.40"
1508-0110
1208-10
40A22
4.66"
1.14"
0.47"
1508-0112
1208-12
40A22
4.66"
1.14"
0.47"
1508-0114
1208-14
40A22
4.66"
1.14"
0.47"
1509-0116
1209-16
40A28
5.75"
1.50"
0.48"
1509-0118
1209-18
40A28
5.75"
1.50"
0.48"
1509-0120
1209-20
40A28
5.75"
1.50"
0.48"
1509-0122
1209-22
40A28
5.75"
1.50"
0.48"
1509-0216
1209-16
50A27
5.75"
1.50"
0.51"
1509-0218
1209-18
50A27
5.75"
1.50"
0.51"
1509-0220
1209-20
50A27
5.75"
1.50"
0.51"
1509-0222
1209-22
50A27
5.75"
1.50"
0.51"
106
106 B
A
ASSy No. ClutchSprocket
a
b
c
1607-0108
1307D-08
35A25
3.75"
0.97"
0.40"
1607-0110
1307D-10
35A25
3.75"
0.97"
0.40"
1608-0110
1308D-10
40A22
4.66"
1.14"
0.47"
1608-0112
1308D-12
40A22
4.66"
1.14"
0.47"
1608-0114
1308D-14
40A22
4.66"
1.14"
0.47"
1609-0116
1309C-16
40A28
5.75"
1.50"
0.48"
1609-0118
1309C-18
40A28
5.75"
1.50"
0.48"
1609-0120
1309C-20
40A28
5.75"
1.50"
0.48"
1609-0122
1309C-22
40A28
5.75"
1.50"
0.48"
1609-0216
1309C-16
50A27
5.75"
1.50"
0.51"
1609-0218
1309C-18
50A27
5.75"
1.50"
0.51"
1609-0220
1309C-20
50A27
5.75"
1.50"
0.51"
1609-0222
1309C-22
50A27
5.75"
1.50"
0.51"
1.800.328.2174
1.800.328.2174
Disc Cone Clutch
DISC CONE
CLUTCHES
Sprocket & Brake Combinations
■■■ “12” Clutch, Sprocket, disc
and P20 Brake
2.32
(58.9)
3.40
(86.4)
1.70
(43.2)
1.16
(29.5)
and P20 Brake
2.32
(58.9)
4.38
(111.3)
3.40
(86.4)
1.70
(43.2)
1.16
(29.5)
4.38
(111.3)
2.75
(69.9)
.27
(6.9)
8" dISC
35A25 SPROCkEt
dIA.
2.75
(69.9)
.27
(6.9)
8" DISC
35A25 SPROCKET
DIA.
.74 (18.8)
3.75 (95.3)
.74 (18.8)
3.75 (95.3)
Assy. no.ClutchCaliperDisc dia.Sprocket
Assy. no.ClutchCaliperDisc Dia.Sprocket
1507-0608
1207-08
P20DA
8 in.
35A25
1607-0608
1307D-08
P20DA
8 in.
35A25
1507-0610
1207-10
P20DA
8 in.
35A25
1607-0610
1307D-10
P20DA
8 in.
35A25
and P220 Brake
1.500 (38.10)
2.375 (60.33)
2.250 (57.15)
E
4.750 (120.65)
4.500 (114.30)
3.40
(86.4)
1.70
(43.2)
.750
(19.05)
F
and P220 Brake
1.500 (38.10)
2.375 (60.33)
2.250 (57.15)
E
D
4.750 (120.65)
4.500 (114.30)
3.40
(86.4)
1.70
(43.2)
.750
(19.05)
F
D
C
C
B
B
A
"12" SeriesDisc
"13" Series
Assy. No.ClutchCaliperDiA. aBCDEFClutchAssy. No.
1508-0510 1208-10
1508-0512 1208-10
1508-0514 1208-10
1509-0516 1209-16
1509-0518 1209-18
1509-0520 1209-20
1509-0522 1209-22
1509-0616 1209-16
1509-0618 1209-18
1509-0620 1209-20
1509-0622 1209-22
www.tolomatic.com
P220DA
P220DA
P220DA
P220DA
P220DA
P220DA
P220DA
P220DA
P220DA
P220DA
P220DA
10"
10"
10"
12"
12"
12"
12"
12"
12"
12"
12"
4.66"
4.66"
4.66"
5.75"
5.75"
5.75"
5.75"
5.75"
5.75"
5.75"
5.75"
0.91"
0.91"
0.91"
1.27"
1.27"
1.27"
1.27"
1.27"
1.27"
1.27"
1.27"
0.36"
0.36"
0.36"
0.71"
0.71"
0.71"
0.71"
0.49"
0.49"
0.49"
0.49"
4.00"
4.00"
4.00"
5.00"
5.00"
5.00"
5.00"
5.00"
5.00"
5.00"
5.00"
5.31"
5.31"
5.31"
6.31"
6.31"
6.31"
6.31"
6.31"
6.31"
6.31"
6.31"
4.94"
4.94"
4.94"
5.94"
5.94"
5.94"
5.94"
5.94"
5.94"
5.94"
5.94"
1308D-10
1308D-12
1308D-14
1309C-16
1309C-18
1309C-20
1309C-22
1309C-16
1309C-18
1309C-20
1309C-22
A
1608-0510
1608-0512
1608-0514
1609-0516
1609-0518
1609-0520
1609-0522
1609-0616
1609-0618
1609-0620
1609-0622
107
107
introduction
Applications
SELECTION
GRAPH
FEATURES
1207-1307D
SERIES
1208-1308D
SERIES
1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION
Selection
■■■Compile Application
instructions for energy calculations).
To determine the appropriate Tolomatic clutch for an
application compile the following information:
1.Available operating pressure
2.Input power shaft size
3.Starting time (seconds) required
4.Weight (lbs.) and radii (ft.) of the rotating members
5.Speed (RPM)
6.Rotation reductions in multi-shaft systems
7.Cycle Rate/Hr.
Begin the selection once the torque and energy
calculations have been completed. Consult the Torque vs
Pressure charts on page 98 or the Torque vs Pressure
chart on for each size clutch.
Requirements
■■■Calculate the Torque Required
Calculate the required torque for your application using the
formula:
WK 2N
T=
308t
(see page 109 for complete instructions to calculate
torque).
■■■Calculate the Heat Dissipation
■■■Select the Clutch Size and Type
Cross reference torque required and the available
operating pressure. If the intersection falls below the
diagonal line the clutch will accommodate the torque
required for the application.
Next, consult the Heat Dissipation chart for the same
clutch. (Heat Dissipation charts are on pages 101 to 105.)
Cross reference the BTU/hr. and the RPM at which the
application will run. If the intersection falls below the line
the clutch will accommodate the application. If the
intersection is above the line, a clutch with higher heat
dissipation should be considered. Now, simply select the
bore size that fits your application.
Performance graph from page 98
Disc Cone Clutches
Required
When a clutch is engaged, some degree of slippage
occurs which generates heat. The clutch must be properly
sized so that it can not only transmit the torque required,
but also dissipate the heat generated and maintain a
clutch temperature within acceptable operating limits for
the friction material (300° F). Calculate heat generated
(which must then be dissipated) using the formula:
15
10
71 2
5
3
21 2
2
11 2
1
3
1
1
1
1
WK 2N2
πTNt
E=
or E =
5872
60
4
“1209 & 1309C Series”
“1208 & 1308d Series”
“1207 & 1307d Series”
2
3
4
8
100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800
RPM
40.27
26.85
20.13
13.42
8.05
6.71
5.37
4.03
2.68
2.01
1.34
0.89
0.67
0.34
tRAnSMitted PoweR (joule/hr.) IN MIllIONS
introduction
Applications
SELECTION
GRAPH
FEATURES
1207-1307D
SERIES
1208-1308D
SERIES
1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION
Disc Cone Clutch
tRAnSMitted PoweR (hp)
DISC CONE
CLUTCHES
This chart is based on 50PSI (3.5 bar) actuating pressure
(see page 109 for complete
108
108 1.800.328.2174
1.800.328.2174
Disc Cone Clutch
DISC CONE
CLUTCHES
Selection
repeated for reference:
■■■Calculating Torque
A clutch must have a means to transmit power. This may
be done with either sheaves or sprockets.
Begin the calculation with this basic formula: Sprockets
Tolomatic offers several varieties of sprockets for Disc/
Cone clutches. (See page 106 for models available.) Like
sheave mounts, these sprockets are factory-mounted to
the pilot and the pilots have bolt holes that can easily
handle other sizes of sprockets.
N = Speed (in RPM)
■■■Select Options
■■■Consider Optional Clutch/Brake
Some applications may require controlled deceleration as
well as acceleration. Disc/Cone clutches are available with
an 8", 10", 12" and 16" disc and either a Tolomatic P20DA
or P220DA caliper disc brake. (See page 107 for models
available.)
■■■Calculating Heat Dissipation
WK 2N2
πTNt
or E =
5872
60
Where:T =Torque (in foot-pounds)
WK 2N
308t
W = Weight of the Rotating Member (in pounds)
2
K = Radius of Gyration (in feet)
t = Starting Time (in seconds)
The radius of gyration is the distance from the center of
rotation at which the entire rotating mass could be con
centrated and still be equivalent to the actual distributed
mass (see diagrams, below).
For multiple shaft systems, use the following formula:
WK e2 = WK 2s + WK12
N1
Ns
2
+ . . .
2
2 N1
WK e2 = WK 2s + WK
+ Where:
. .
2 1 of
=Equivalent
WK2
of .multiple
shaft system
N
s
N
2
2
2
1
2
WK
WK
+ . . .
21
e = WK s + =
WK
Nofs shaft on which clutch is mounted
2
2
2 N1
WK e = WK
+2 of
. .second
.
s + WK1 N= WK
shaft assembly
s
Ns = RPM of shaft on which clutch is mounted
Heat dissipation must also be considered in sizing a
clutch. To find the amount of heat which an application will
generate, which in turn must be dissipated, use the
following formulae:
E=
T=
N1 =RPM of second shaft WK 2N
e s
T=
308t
The formula is modified to read:
Solid Cylinder About its Own Axis
Where:E = Kinetic Energy; ft-lbs
Then use: BTU / Start =
E
778
BTU / Hour = (BTU / Start) × (Cycle Rate / Hour)
To determine thermal horsepower, use:
Thermal Horsepower =
BTU / Hour
2545
www.tolomatic.com
Hollow Cylinder About its Own Axis
109
109
introduction
Applications
SELECTION
GRAPH
FEATURES
1207-1307D
SERIES
1208-1308D
SERIES
1209-1309C
SERIES
OPTIONAL
COMBINATIONS
SELECTION
ENGINEERING
RESOURCES
GLOSSARY
CONVERSION
TABLES
GLOSSARY
A
Axial Loading: A load with a force directed
along an axis, such as a shaft.
B
BACKING PLATE: Steel plate on which brake
linings are mounted.
BLEEDING: Method of purging air from a brake
system’s hydraulic lines and cylinders. Air is
compressible and contaminates brake fluid.
It is released via a “bleeder valve”.
BONDED LINING: Brake lining (friction
material) attached to the backing plate
with adhesive.
BRAKE BALANCE: The ratio of braking force
distributed between the front and rear
wheels.
BRAKE DISC (OR ROTOR): The basis of a disc
brake system: a round metal disc which
rotates with the road wheel and, in order to
generate braking power, is clamped by a
caliper holding two friction linings (pads).
BRAKE FADE: Reduction (or complete loss) of
braking performance, usually caused by too
much heat in the system.
BRAKE FEEL: Sensation transmitted to the
driver during a braking action via the brake
pedal.
BRAKE FLUID: Liquid formulated specifically to
be used in hydraulic brake systems.
BRAKE HOSE: Flexible rubber (or synthetic)
hose used to join hydraulic brake
components.
BRAKE LINE: Rigid tubing which links various
hydraulic components in a brake system.
BRAKE LINING: Common name for Friction
Material.
BRAKE PAD: The component in a disc brake
system which is fitted with brake lining
and clamped against the brake disc to
cause friction.
Buna-N: A widely used copolymer (artificial
rubber) used for making seals. Buna-N
seals should never be used with automotive
brake fluid.
C
CALIPER: A type of clamp which grips a disc
rotor to create friction and thereby generate
stopping power.
CENTER of GRAVITY: (Center of Mass) The
point a which the entire weight of a body
may be considered as concentrated so that if
supported at this point the body would
remain in equilibrium in any position.
Coefficient of Friction: The measurement
of friction of one object sliding across
another. Symbolized by the Greek letter Mu
(m) it is defined as the tangent of the angle
of repose of a static body. The coefficient is
expressed in decimal values (clean iron on
clean iron is 1.0, while metal on solid rubber
may range from 1.0 up to 4.0). When objects
are wet, the coefficient of friction decreases.
CROSS-DRILLED DISC: Disc with friction
surfaces which have been drilled with rows
of holes to improve cooling, reduce weight
and provide an escape route for dirt and
gasses which can be wedged between the
pads and disc. High-performance rotors can
be both cross-drilled and slotted.
CURVED VANE DISC: Ventilated rotor in which
the cooling channels (or vanes) have been
curved to increase their ability to pump out
hot air and cool the disc. Curved vane rotors
are more efficient than conventional
ventilated rotors and, as a side benefit, tend
to be stronger.
J
D
Key: A demountable machinery part, which,
when assembled into a keyseat, provides a
positive means for transmitting torque
between two other machine parts.
Keyway: An axially-located groove in the length
of a shaft along which a key might move.
DISC BRAKE: The most popular and effective
type of automotive brake. It uses a rotor (a
round grey metal plate) which is squeezed
by a caliper to create friction and thereby
generate stopping power.
DISC THICKNESS VARIATION: A variation in
thickness between two points on the friction
surface of a disc rotor (usually caused by
poor manufacture, poor machining or
rubbing of the rotor against the caliper when
the brakes are “off”).
DISCARD THICKNESS: Alternative term for
Minimum Thickness.
Double-Acting Brakes: Double-acting
brakes apply pressure to pucks on each side
of the disc. Both disc and brake may be fixed
mounted.
DRUM BRAKE: A type of older - but still
popular and effective - automotive brake in
which a circular drum rotates around a set of
brake shoes which are fixed to the hub and
act on the drum by expanding.
F
Flat Base: Mounting style for Float-A-Shaft
standard series
Floating Bracket: Method of mounting
single acting caliper disc brake that allows
the force of the brake to be applied to both
sides of the disc.
Foot Mount: Mounting style for Float-A-Shaft
compact series.
FRICTION MATERIAL: Material which is
pushed against a disc by a shoe or caliper to
generate friction.
FRICTION SURFACES: Any of the surfaces
designed to rub together in a brake system to
create friction and therefore stopping power.
G
GLAZING: The process whereby a brake lining
or disc rotor becomes smooth and glossy
due to excess heat.
H
HEAT DISSIPATION: The process whereby
braking components rid themselves of heat
caused by friction. The heat in a disc system
is mostly dissipated into the surrounding air.
Dissipation can be accelerated by various
forms of ventilation.
HEAT SPOTS: Shiny dark areas on a rotor
caused by extreme heat.
HERRINGBONE PATTERN: Pattern found on
the surface of a disc which has been poorly
machined.
HYDRAULIC SYSTEM: The delivery system of a
modern braking set-up. It uses fluid to
transmit the force applied at the pedal to
activate the disc calipers.
HYGROSCOPIC: A characteristic whereby
something tends to absorb water. Brake fluid
is hygroscopic.
110
110 Journal Bearing: A type of bearing
material used in Float-A-Shafts for
applications with lower torque
requirements.
K
M
MANUAL BRAKES: Braking system which
does not use power-assistance to magnify
the pedal effort.
MASTER CYLINDER: The engine-room of a
brake system, where the force applied
at the pedal is converted into hydraulic
pressure.
MINIMUM THICKNESS: The thickness at
which a disc rotor must be discarded.
Through wear and machining a disc rotor
becomes thinner over time; as a result it
becomes less able to dissipate heat and
more prone to warping and other problems.
The minimum thickness is usually
determined by the vehicle manufacturer.
Modified Standard Products:
Tolomatic can easily accommodate your
special needs. Our standard products are
often customized with extra mounting
holes, different materials and other
requests. This can often be done within our
normal 5 day production time. We welcome
modifications as well as completely new
custom products.
N
Needle Bearing: A type of roller bearing
where the journal turns on small-diameter,
hardened needle-like rollers which roll
easily in a metal race.
NON-ASBESTOS LINING: Friction material
which uses no asbestos, thereby being
easier on public health (breathing asbestos
dust can cause the disease asbestosis).
O
ORIGINAL EQUIPMENT: Industry term for a
component supplied with a new vehicle or
as an official replacement part. Known as
OEM or “Original Equipment Manufacturer”
parts, they are not necessarily produced by
the vehicle-maker in question.
OUT-OF-ROUND: Effect where a disc is no
longer true to its original shape, as a
result of either warping, inconsistent
wear or other damage. This can cause
pulsing, grabbing, additional noise and
lowered performance.
P
PARALLELISM: A term which refers to the
relationship between the two friction
surfaces on a disc brake rotor.
PROPORTIONING VALVE: Hydraulic control
designed to stop the rear wheels from
locking up (rear wheels become “light”
under heavy braking and therefore more
likely to skid).
PULLING: Tendency of a vehicle to pull to one
side under braking.
PULSING: Uneven or stutter-like force
transmitted through the brake pedal during
braking, usually caused by problems with
disc rotors or linings.
R
RESERVOIR: Chamber connected to the
master cylinder (usually by hoses) and used
for storing hydraulic fluid.
Roller Bearing: An anti-friction device
consisting of a journal which rests on freerolling, hardened cylinders in a race.
ROTOR: Alternative name for brake disc.
RUN-OUT: Rotors which are warped or out-oftrue have excess “run-out”, meaning the
surface varies or wobbles as it rotates
around a fixed point.
S
Single-acting Brakes: Single-acting
brakes have piston and puck on “live side”
and a non-actuated puck on the “dead
side”. Since only one side applies force to
the disc, a means to allow movement of the
disc or caliper must be provided.
SLOTTED DISC: Type of disc brake rotor
which has a series of slots or grooves
across its friction surfaces. These are
designed to improve the bite of the pads
and break down the build-up of gas and
dirt which can occur between pad and
rotor. High-performance rotors can be both
slotted and cross-drilled.
SOLID ROTOR: Disc rotor with solid metal
between the two friction surfaces.
SPONGY PEDAL: Pedal which feels springlike, perhaps due to the presence of air in
the hydraulic system.
SWEPT AREA: Total friction area contacted by
the pads during one revolution of the rotor.
T
Tensile Strength: The greatest
longitudinal stress a substance can bear
without permanent deformation.
T.I.R. (Total Indicated Reading): An industryaccepted standard for measuring
straightness and roundness.
Tolerance: A specified allowance for error
from a desired or measured quantity.
Torque: A force that produces rotation. A
turning or twisting force. (From the Latin
torquere - to twist.)
V
VENTILATED ROTOR: Disc rotor which has a
series of fins (or cooling passages)
between the two friction surfaces to aid
in heat dissipation.
VITON®: A DuPont Chemical Co. trademark
for a fluorocarbon rubber used in high
temperature applications. At Tolomatic,
Viton® is used for seals in high temperature
situations and for brakes designed to be
operated with non-flammable hydraulic
fluids such as phosphate-ester.
1.800.328.2174
1.800.328.2174
ENGINEERING
RESOURCES
CONVERSION TABLES
GLOSSARY
CONVERSION
TABLES
(To convert from A to B, multiply by entry in table)
Length
Mass
B
A in ft yd mm cm m
in1 0.0833 0.028 25.4 2.54 0.0254
ft12
1 0.333 304.8 30.48 0.3048
yd36
3
1 914.4 91.44 0.914
mm
0.039370.003280.00109 1 0.1 0.001
cm
0.39370.032810.0109 10 1 0.01
m
39.373.2811.091,000100 1
B
A gm kg slug lb(m)oz(m)
gm
1
0.001 6.852 x 10 -5 2.205 x 10 -30.03527
kg 1,000
1
6.852 x 10 -22.205 35.274
slug14,590 14.59
1
32.2 514.72
lb(m)453.6 0.45359 0.0311
1
16
oz(m) 28.35
0.02835 1.94 x 10 -30.0625 1
Pressure
Temperature
B
lbs/sqr ft lbs/sqr in N/sqr m N/sqr mm
bar millibar (PSF)
A atm
(PSI)
(NSM)
(NSMM)
atm 1 1.013251,013.25 2116.22 14.6454 101,325 0.101325
bar0.986923 1 1,000 2088.54 14.5037 100000 0.1
millibar0.000987 0.001
1
2.08854 0.014504 100
0.0001
PSF 0.0004730.0004790.478803 1 0.006944 47.880 0.000048
PSI 0.0680460.06894868.94757 144
1 6,894.757 0.006895
NSM 0.000010.00001 0.01 0.0208850.000145 1 0.000001
NSMM98,692 10 10,000 20,885.43 145.03771,000,000 1
Force
Power
B
A lb(f) N dyne oz(f) kg(f)gm(f)
lb(f)
1
4.4482 4.448 x 10 5 16 0.45359453.6
N 0.22481 1 100,000 3.5967 0.10197101.97
dyne 2.248 x 10 -6 0.00001
1
3.59 x 10 -5 1.02 x 10 -60.00102
oz(f)
0.0625
0.27801 2.78 x 104
1
.02835
28.35
kg(f) 2.205 9.80665980,665 35.274 1 1,000
gm(f) 2.205 x 10 -30.0098 980.665 0.03527 0.001 1
A
B
Watts
°F = (1.8 x°C) + 32
°C = .555 (°F - 32)
Gravity
(Acceleration Constant)
g = 386 in/s2 = 32.2 ft/s2 = 9.8 m/s2
KW
HP (English) HP(Metric) ft-lb/s
-3
-3
Watts 1
1 x 10 1.34 x 10 kw1,000 1
1.34
hp(English)746 0.746
1
hp(Metric)736 0.736 0.986
ft-lb/s 1.36 1.36 x 10 -3 1.82 x 10 -3
in-lb/s 0.113 1.13 x 10 -4 1.52 x 10 -4
in-lb/s
-3
1.36 x 10 0.74 8.88
1.36
738 8,880
1.01 550 6,600
1
543 6,516
1.84 x 10 -31 12
1.53 x 10 -4 8.3 x 10 -21
Note: lb(f) = 1 slug x 1 ft/s2N = 1 kg x 1 m/s2 dyne = 1gm x 1 cm/s2
Abbreviated Terms
atm = atmosphere (STD)
C=Celsius
cm=centimeter
F=Fahrenheit
ft=foot
g=gravity
gm=gram
gm(f) = gram force
hp = horse power
in=inch
kg=kilogram
kg(f) = kilogram force
kw=Kilowatt
lb(f) = pound force
lb(m) = pound mass
min=minute
mm=millimeter
m=meter
N=Newton
oz(f) = ounce force
oz(m) = ounce mass
Tolomatic, INC. • 1-800-328-2174 • 763-478-8000 • www.tolomatic.com
www.tolomatic.com
rad=radians
rpm = revs per minute
rps = revs per second
s=seconds
sqr=square
111
111
ENGINEERING
RESOURCES
GLOSSARY
CONVERSION
TABLES
CONVERSION TABLES
(To convert from A to B, multiply by entry in table)
Torque
A
B
dyne-cm gm-cm
-2
oz-in
kg-cm
-5
lb-in
-7
N-m
-7
lb-ft
kg-m
dyne-cm
1
1.019 x 10 1.416 x 10 1.0197 x 10 8.850 x 10 10 7.375 x 10 1.019 x 10 -6
gm-cm
980.665
1
1.388 x 10 -2
10-3
8.679 x 10 -4 9.806 x 10 -5 7.233 x 10 -510-5
4
-2
oz-in 7.061 x 10 72.007
1
7.200 x 10 6.25 x 10 -2 7.061 x 10 -3 5.208 x 10 -3 7.200 x 10 -4
kg-cm 9.806 x 10 5
1,000
13.877
1
0.8679
9.806 x 10 -2 7.233 x 10 -210-2
6
3
lb-in 1.129 x 10 1.152 x 10 16
1.152
1
0.112
8.333 x 10 -2 1.152 x 10 -2
N-m107
1.019 x 10 4141.612 10.197 8.850
1 0.737 0.102
7
lb-ft 1.355 x 10 1.382 x 10 4192 13.825 12 1.355 1 0.138
kg-m 9.806 x 10 710 5
1.388 x 10 3100 86.796 9.806 7.233 1
Inertia
(Rotary)note: Mass inertia =
-6
-6
wt. inertia
g
lb-ft-s2 or
B
gm-cm2oz-in2gm-cm-s2kg-cm2lb-in2oz-in-s2lb-ft2kg-cm-s2lb-in-s2
A
slug-ft-s2
gm-cm2
1
5.46 x 10 -2 1.01 x 10 -310 -3
3.417 x 10 -4 1.41 x 10 -5
2.37 x 10 -6
1.01 x 10 -4
8.85 x 10 -7
7.37 x 10 -4
-2
-4
-4
-4
2
oz-in 182.9
1
0.186
0.182
0.0625
2.59 x 10 4.34 x 10 1.86 x 10 1.61 x 10 1.34 x 10 -5
gm-cm-s2
980.6
5.36
1
0.9806
0.335
1.38 x 10 -2
2.32 x 10 -310-3
8.67 x 10 -4
7.23 x 10 -5
-2
-3
-3
-4
2
kg-cm 1,000
5.46
1.019
1
0.3417
1.41 x 10 2.37 x 10 1.019 x 10 8.85 x 10 7.37 x 10 -5
lb-in2 2.92 x 10 3
16
2.984
2.925
1
4.14 x 10 -2
6.94 x 10 -3
2.96 x 10 -3
2.59 x 10 -3
2.15 x 10 -4
4
-2
-2
2
oz-in-s 7.06 x 10 386.08
72.0
70.615
24.13
1
0.1675
7.20 x 10 6.25 x 10 5.20 x 10 -3
lb-ft2 4.21 x 105
2,304
429.71
421.40
144
5.967
1
0.4297
0.3729
3.10 x 10 -2
5
3
2
kg-cm-s 9.8 x 10 5.36 x 10 1,000
980.66
335.1
13.887
2.327
1
0.8679
7.23 x 10 -2
lb-in-s2 1.129 x 104 6.177 x 103 1.152 x 10 3 1.129 x 10 3
386.08
16
2.681
1.152
1
8.33 x 10 -2
7
4
4
4
3
2
lb-ft-s 1.355 x 10 7.41 x 10 1.38 x 10 1.35 x 10 4.63 x 10 192 32.17 13.825 12
1
Angular Velocity
Linear Velocity
B
A deg/s rad/s rpm rps
deg/s
1
1.75 x 10 -2
0.167
2.78 x 10 -3
rad/s
57.319.55
0.159
rpm
6
0.105
1
1.67 x 10 -2
rps360 6.28 60
1
112
112 A
B
in/min ft/min
in/sec
ft/sec mm/sec m/sec
in/min
1
0.0833
0.0167
1.39 x 10 -3
0.42
4.2 x 10 -4
ft/min
12
1
.2
0.0167
5.08 5.08 x 10 -3
in/sec60 5 1 0.083 25.40.0254
ft/sec720 60 12 1 304.80.3048
cm/sec23.62 1.97 0.3937 0.0328 10 0.01
m
2,362.2
196.939.373.2811,000 1
1.800.328.2174
1.800.328.2174
TERMS / CONDITIONS OF SALE
1.ORDER ACCEPTANCE. All
orders or services are subject to
acceptance in Minnesota by the
written approval of an authorized
official of Tolomatic, Inc.. Any
such order shall be subject to
these Terms and Conditions of
Sale, and acceptance shall be
conditioned on Purchaser’s
assent to such conditions.
Purchaser’s assent shall be
deemed given unless Purchaser
shall expressly notify Tolomatic,
Inc. in writing to the contrary
within five (5) days after receipt of
acknowledgment to confirmation
of an order.
2.CANCELLATION AND CHANGES. No
order accepted by Tolomatic, Inc. may
be modified in any manner by Purchaser
unless agreed to in writing, by an authorized official of Tolomatic, Inc.. Order
cancellations, including reductions to
order quantities, and changes shall be
governed by the following:
a.Any standard product order
scheduled for shipment within
five (5) working days of purchaser’s request to cancel or
modify will be shipped as previously acknowledged and purchaser agrees to accept shipment and payment responsibility, in full, at the price agreed
upon.
b.
“Customer Special” orders
scheduled for shipment within
twenty (20) working days of
purchaser’s request to cancel
or modify will be shipped as
previously acknowledged and
purchaser agrees to accept
shipment and payment responsibility, in full, at the price agreed
upon.
c.All work in connection with
“Customer Special” orders,
not covered under Paragraph
b, will be stopped immediately
upon notification, and purchaser agrees to reimburse
Tolomatic, Inc. for all work-inprocess and any materials or
supplies used, or for which
commitments have been
made by Tolomatic, Inc. in
connection therewith.
3.QUOTATIONS AND PRICES.
Written quotations automatically
expire 30 calendar days from the
date issued unless terminated
sooner by written notice. (Verbal
quotations expire, unless accepted in writing, the same day.)
All published prices and discounts are subject to change
without notice. In the event of a
net price change, the price of
www.tolomatic.com
product(s) on order will be the
price in effect on the date of
order acknowledgment. Any
addition to an outstanding order
will be accepted at prices in
effect when the addition is made.
4. MINIMUM BILLING. Orders
amounting to less than $35.00
net will be billed at $35.00
5.TAXES. Any Manufacturer’s Tax,
Retailers Occupation Tax, Use
Tax, Sales Tax, Excise Tax, Duty,
Customer, Inspection or Testing
Fee, or any other tax, fee or
charge of any nature whatsoever,
imposed by any government
authority, on or measured by any
transactions between Tolomatic,
Inc. and Purchaser shall be paid
by the Purchaser in addition to the
prices quoted or involved. In the
event Tolomatic, Inc. shall be
required to pay any such tax, fee
or charge, Purchaser shall reimburse therefore.
6. TERMS OF PAYMENT. Net
invoice amount is due within 30
days from date of invoice subject to credit approval. A 2% per
month service charge shall
apply to all invoices not paid
within 30 days. All clerical errors
are subject to correction. Any
invoice in not paid within 60
days will subject that account to
an immediate shipping hold.
7. F.0.B. POINT. All sales are
F.0.B. Tolomatic, Inc.’s facility in
Hamel, Minnesota, unless
quoted otherwise.
8. DELIVERY. Delivery of product(s)
by Tolomatic, Inc. to a carrier shall
constitute delivery to Purchaser,
and regardless of freight payment,
title and all risk or loss or damage
in transit shall pass to Purchaser
at that time.
Should shipment be held beyond
scheduled date, upon request of
Purchaser, product will be billed
and Purchaser agrees to accept
any charges for warehousing,
trucking and other expenses as
may be incident to such delay.
Great care is taken by Tolomatic,
Inc. in crating its product.
Tolomatic, Inc. cannot be held
responsible for breakage after
having received “In Good Order”
receipts from the transporting carrier. All claims for loss and damage
must be made by Purchaser to the
carrier within 14 days from receipt
of goods. Tolomatic, Inc. will assist
insofar as practical in securing
satisfactory adjustment of such
claims wherever possible.
Claims for shortages or other
errors must be made, in writing,
within ten (10) days to Tolomatic,
Inc. and any additional expense
of the method or route of shipment specified by Purchaser shall
be borne by the Purchaser.
9. SHIPPING SCHEDULES. All quoted shipping schedules are approximate and will depend upon prompt
receipt from Purchaser of confirming
copy of Purchase Order. Dimensional
drawings and specifications submitted
by Tolomatic, Inc. to Purchaser for
approval must be returned to
Tolomatic, Inc. within 10 working days,
with approval granted, and any exceptions noted, in order to avoid delay in
manufacturing schedules.
Orders which include penalty
clauses for failure to meet shipping schedules will not be
acceptable, except in those
cases specifically approved in
writing by the General Manager
of Tolomatic, Inc..
Tolomatic, Inc. shall not be liable
for damage as a result of any
delay due to any cause beyond
Tolomatic, Inc.’s reasonable control, including, without limitation,
an Act of Nature; act of Purchaser;
embargo, or other government
act, regulation or request; fire;
accident; strike; slow down; war;
riot; flood; delay in transportation;
and inability to obtain necessary
labor, materials or manufacturing
facilities. In the event of any such
delay, the date of delivery shall be
extended for a period equal to the
time loss by reason of the delay.
The acceptance of the product
when delivered shall constitute a
waiver of all claims for damages
caused by any such delays.
10. RETURN OF PRODUCT. No
product may be returned without first obtaining a Return
Goods Authorization form and
confirming memorandum from
Tolomatic, Inc.. Product, if
accepted for credit, shall be
subject to a minimum service
charge of 35% of the invoice
price and all transportation
charges shall be prepaid by the
Purchaser; however, assembled
products classified as “special,”
such as Cable Cylinders and
other products which have been
modified or built as “Customer
Specials,” are not returnable to
Tolomatic, Inc..
11.WARRANTY. Tolomatic, Inc.,
WARRANTS
PRODUCT
MANUFACTURED BY IT TO BE FREE
FROM DEFECTS IN MATERIAL AND
WORKMANSHIP FOR A PERIOD OF
ONE YEAR FROM DATE OF
SHIPMENT BY Tolomatic, Inc.. IF
WITHIN SUCH PERIOD ANY SUCH
PRODUCT SHALL BE PROVED TO
Tolomatic, Inc.’s SATISFACTION TO
BE SO DEFECTIVE, SUCH
PRODUCT SHALL EITHER BE
REPAIRED OR REPLACED AT
Tolomatic, Inc.’s OPTION.
THIS WARRANTY SHALL NOT
APPLY:
a.
TO
PRODUCT
NOT
MANUFACTURED BY Tolomatic,
Inc. WITH RESPECT TO PRODUCT
NOT MANUFACTURED BY
Tolomatic, Inc.. THE WARRANTY
OBLIGATIONS OF Tolomatic, Inc.
SHALL IN ALL RESPECTS
CONFORM AND BE LIMITED TO
THE WARRANTY ACTUALLY
EXTENDED TO Tolomatic, Inc. BY
ITS SUPPLIER.
b. TO PRODUCT WHICH SHALL HAVE
BEEN REPAIRED OR ALTERED BY
PARTIES OTHER THAN Tolomatic,
Inc. SO AS, IN Tolomatic, Inc.’s
JUDGMENT, TO AFFECT THE
SAME ADVERSELY, OR
c.
TO PRODUCT WHICH SHALL
HAVE BEEN SUBJECT TO
NEGLIGENCE, ACCIDENT, OR
DAMAGE BY CIRCUMSTANCES
BEYOND THE CONTROL OF
Tolomatic, Inc. OR TO IMPROPER
OPERATION MAINTENANCE OR
STORAGE, OR TO OTHER THAN
NORMAL USE AND SERVICE.
THE FOREGOING WARRANTIES
ARE EXCLUSIVE AND IN LIEU OF
ALL OTHER EXPRESS AND
IMPLIED
WARRANTIES
WHATSOEVER, INCLUDING BUT
NOT LIMITED TO IMPLIED
WARRANTIES
OF
MERCHANTABILITY
AND
FITNESS FOR A PARTICULAR
PURPOSE, Tolomatic, Inc. SHALL
NOT BE SUBJECT TO ANY
OTHER OBLIGATIONS OR
LIABILITIES WHATSOEVER WITH
RESPECT TO PRODUCT
MANUFACTURED OR SUPPLIED
BY Tolomatic, Inc. OR SERVICE
RENDERED BY IT.
12. CONSEQUENTIAL DAMAGE.
Tolomatic, Inc., shall not, under
any circumstances be liable for
consequential damages.
13.SERVICE CHARGES. Should
the Purchaser request the service
of any erector, demonstrator or
service man (except as specifically provided for and included in
the price of the product) such
service will be rendered at the rate
outlined in the schedule of field
service charges in effect at the
date of request.
POWER
POWER TRANSMISSION
TRANSMISSION
THE TOLOMATIC DIFFERENCE What you expect from the industry leader:
EXCELLENT CUSTOMER SERVICE & TECHNICAL SUPPORT
Our people make the difference! Expect prompt, courteous replies to all of your
application and product questions.
INDUSTRY LEADING DELIVERIES
Tolomatic continues to offer the fastest delivery of standard catalog products.
Modified and custom products ship weeks ahead of the competition.
INNOVATIVE PRODUCTS
From standard catalog products... to modified products... to completely unique
custom products, Tolomatic designs and builds the best solutions for your
challenging applications.
ACTUATOR
SIZING
ONLINE SIZING & SELECTION SOFTWARE
Online sizing that is easy to use, accurate and always up-to-date. Input your
application data and the software will determine a Tolomatic electric actuator to
meet your requirements.
3D MODELS & 2D DRAWINGS AVAILABLE ON THE WEB
Easy to access CAD files are available in many popular formats.
ALSO CONSIDER THESE OTHER TOLOMATIC PRODUCTS:
PNEUMATIC PRODUCTS
RODLESS CYLINDERS: Band Cylinders, Cable Cylinders,
MAGNETICALLY COUPLED CYLINDERS/SLIDES; GUIDED
ROD CYLINDER SLIDES
“FOLDOUT” BROCHURE #9900-9075
PRODUCTS BROCHURE #9900-4028
ELECTRIC PRODUCTS
ROD & GUIDED ROD STYLE ACTUATORS, HIGH
THRUST ACTUATORS, SCREW & BELT DRIVE RODLESS
ACTUATORS, MOTORS, DRIVES AND CONTROLLERS
GEARBOXES: Float-A-Shaft®, Slide-Rite®; DISC CONE
CLUTCH; CALIPER DISC BRAKES
3800 County Road 116 • Hamel, MN 55340 U.S.A.
Phone: (763) 478-8000 • Fax: (763) 478-8080
Toll-Free: 1-800-328-2174
Email: help@tolomatic.com • http://www.tolomatic.com
All brand and product names are trademarks or registered trademarks of their respective owners. Information in this document is believed accurate at time of printing.
However, Tolomatic assumes no responsibility for its use or for any errors that may appear in this document. Tolomatic reserves the right to change the design or operation of
the equipment described herein and any associated motion products without notice. Information in this document is subject to change without notice.
8
Visit www.tolomatic.com for the most up-to-date technical information
©2014 TOLOMATIC
201402241253
Literature Number:
9900-4009_02.11

TOLOMATIC Catalog - delta equipement fr

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