Folie 1 - ELIN Motoren

We Keep
the World
in Motion.
Cement Plants
December 2013
Why to use ELIN? Advantages …
Sustainable
Development
High Efficiencies
High Reliability
High Quality
Customer Designed
Solutions
Low Life Cycle Costs
ISO 9001
certified
Innovation
Modern Test Field
Skilled
Technical
Staff
Page 2
ATEX certified
Worldwide Services
Over 120 Years
of Experience
Flexible Order
Processing
Worldwide References
Global Player
We Keep the World in Motion.
Your motor will be manufactured in..
AUSTRIA … in one of Europe’s most modern motor- and generator
manufacturing sites! A certified quality production!
GERMANY
Page 3
We Keep the World in Motion.
ELIN Motors
more than thousand fold approved since 1908
Cement Mill G.P.
Cement Plant
Slip ring motors (and cascade operation) : 600 kW up to 15,000 kW
Squirrel cage motors : 600 kW up to 35,000 kW
Since 2003 > 300 pieces
Page 4
We Keep the World in Motion.
Surface cooled motors IC411
200 kW up to 2,500 kW
Tube Cooled motors IC511
500 kW up to 8,000 kW
Slip ring rotor
Squirrel cage rotor
Motor Types Associated with Cement Projects
Air Cooled motors IC611
500 kW up to 15,000 kW
Cement Mill G.P.
Tube Cooled motors IC511
200 kW up to 6,000 kW
Page 5
Air Cooled motors IC611
2,000 kW up to 15,000 kW
Air Cooled motors
Cascade Operation up to 15 MW
We Keep the World in Motion.
ELIN’s Asynchronous Motors
with Slip Ring Rotors
• High starting torque
• High inertia – low starting current
• High torque through entire speed range
• Low start-up currents, suited for weak power supply
• Customizable for adjustable speed drives
(Cascade operation)
Page 6
We Keep the World in Motion.
Products Adapted to Special Requirements
IC511
• Air cooled designs IC511 / IC611
• Protection stages IP54 / IP55 for optimal dust protection
• Simple cleaning due to cooling method IC511
• VPI insulation system
• Antifriction bearings are designed for a 100,000-hours life
IC611
• Second shaft end for a turning gear
• Low vibrations
Page 7
We Keep the World in Motion.
Products Adapted to Special Requirements
• Optimal drive solutions for mills, crushers, fans and pumps
• Mechanically and electrically solid design
• Customer oriented design solutions
• All around drive solutions e.g. frequency inverters, starters …
• Each motor gets routinely tested on a high standard /
customer witnessed tests possible on request
• Fully developed service concept
• Support with machine installation and commissioning
Page 8
We Keep the World in Motion.
Products Adapted to Special Requirements
• Long lifespan (designed for a lifetime of min. 30 years /
some reference machines used already for 60 years)
• Advantages
 High availability & reliability
 Robust design for external stresses
 High efficiency
 Lower life cycle costs
 Quality product manufactured completely in Austria
 No additional external forced ventilation required
Page 9
We Keep the World in Motion.
Advanced Slip Ring Unit
Permanent contact brushes
•
Totally enclosed IP54/IP55 with heat exchangers
•
Compact pocket filter system
•
Differential pressure measurement to monitor the filter
•
Separated from the motor housing
•
Easy access and maintenance
•
Different enclosures and cooling methods
Brush length up to 100 mm
(expected interval 8,000 h)
Brush lifting devices
After motor achieved full speed, the brush-lifting and slip ring
short-circuiting gear, first short-circuits the rotor winding and
then raises the brushes from the slip rings.
Page 10
We Keep the World in Motion.
References for Cement
During the last 6 years:
• 205 slip ring motors up to 6,00 0kW
• 58 squirrel cage motors
from 4-12 poles for several different cement plants.
Slip ring motor: 12,400 kW cascade operation
Squirrel cage motors : 21.3MW; 4-poles; 60Hz; 114kNm (526668);
: 13.5MW; 10 poles; 217kNM =^ ~33MW 4-polig (526475)
Page 11
We Keep the World in Motion.
References
Cement
We Keep the World in Motion.
Project:
Firouzkuh Cement
Location: Iran
Year:
2004
•
•
•
•
•
•
•
Type:
Power:
Voltage:
Frequency:
Speed:
Cooling:
Quantity:
• Application:
HRR-010 B06
3750 KW
6.3 kV
50 Hz
992 rpm
Air cooled
1 piece
Cement mill
• Highlight:
Page 13
We Keep the World in Motion.
Project:
Kahramanmaras Cement
Location: Turkey
Year:
2007
•
•
•
•
•
•
•
Type:
Power:
Voltage:
Frequency:
Speed:
Cooling:
Quantity:
• Application:
Page 14
HRR-011 Z06
5400 kW
6.3 kV
50 Hz
992 rpm
Tube cooled
3+3 pieces
Cement mill
We Keep the World in Motion.
Project:
Lafarge Perlmoser Retznei
Location: Austria
Year:
1965
•
•
•
•
•
•
•
Page 15
Type:
Power:
Voltage:
Frequency:
Speed:
Cooling:
Quantity:
46012 - 520
1600 kW
3 kV
50 Hz
495 rpm
Air cooled
1 piece
• Application:
Mill
• Highlight:
45 Years in operation
without any problem
We Keep the World in Motion.
Project:
FLSmidth
Location: Soufian, Iran
Year:
1974
•
•
•
•
•
•
•
Page 16
Type:
Power:
Voltage:
Frequency:
Speed:
Cooling:
Quantity:
RV802/12-101
2060 kW
6.3 kV
50 Hz
493 rpm
Air cooled
1 piece
• Application:
Mill
• Highlight:
36 Years in operation
without any problem
We Keep the World in Motion.
Project:
Lamerd Cement
Location: Iran
Year:
2008
•
•
•
•
•
•
•
Page 17
Type:
Power:
Voltage:
Frequency:
Speed:
Cooling:
Quantity:
HRR-010B06
2,900 kW
6.3 kV
50 Hz
1484 rpm
Air cooled
All MV Drives
• Application:
Raw mill & Crusher
• Highlight:
Delivery of all MV
& LV drives for
Cement plant
Successful start up
2011
We Keep the World in Motion.
Project:
Polysius / Hormcem
Location: Iran
Year:
2010
•
•
•
•
•
•
•
Type:
Power:
Voltage:
Frequency:
Speed:
Cooling:
Quantity:
HRR-011 B06
4,900 kW
6.3 kV
50 Hz
993 rpm
Air cooled
1 piece
• Application:
Mill
• Highlight:
Continuous contat
brushes
Slip ring room : IP55
Page 18
We Keep the World in Motion.
Project:
Cemelin / Omran
Location: Iran
Year:
2011
•
•
•
•
•
•
•
Type:
Power:
Voltage:
Frequency:
Speed:
Cooling:
Quantity:
HRL – 056 E06
2250 kW
6.3 kV
50 Hz
991 rpm
Air cooled
1 piece
• Application:
Mill
• Highlight:
Duplicate motor for
existing drive
Continuous contact
brushes
Slip ring room: IP55
P400 filter class G4
Page 19
We Keep the World in Motion.
Contact
Günther PÖTTLER
Mario FALK
Head of Business Unit
Industrial Plant Applications
Industrial Plant Applications
Technology & Sales
Phone: +43 (0) 3172 / 90 606-2876
Fax:
+43 (0) 3172 / 90 606-1502
Cell:
+43 (0) 664 / 80 838 2876
guenther.poettler@elinmotoren.at
Phone: +43 (0) 3172 / 90 606-2998
Fax:
+43 (0) 3172 / 90 606-1502
Cell:
+43 (0) 664 / 80 838 2998
mario.falk@elinmotoren.at
Page 20
We Keep the World in Motion.