RXV-SXV 450-550 Pikes Peak 2009
Transcription
RXV-SXV 450-550 Pikes Peak 2009
SPARE PARTS CATALOGUE RXV-SXV 450-550 Pikes Peak 2009 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: Index Finished products........................................................................................................................................................................... 4 Alphanumeric index....................................................................................................................................................................... 5 FRAME.......................................................................................................................................................................................... 12 Table 28.01 - Frame................................................................................................................................................................12 Table 28.02 - Foot rests..........................................................................................................................................................13 Table 28.03 - Central stand.................................................................................................................................................... 14 Table 28.04 - Steering I.......................................................................................................................................................... 15 Table 28.05 - Front fork I....................................................................................................................................................... 16 Table 28.06 - Front fork II...................................................................................................................................................... 17 Table 28.07 - Swing arm.........................................................................................................................................................18 Table 28.08 - Rear shock absorber.........................................................................................................................................20 Table 28.09 - Front body I......................................................................................................................................................21 Table 28.10 - Front body II.....................................................................................................................................................22 Table 28.11 - Fuel tank...........................................................................................................................................................23 Table 28.12 - Oil tank............................................................................................................................................................. 24 Table 28.13 - Saddle............................................................................................................................................................... 25 Table 28.14 - Central body..................................................................................................................................................... 26 Table 28.15 - Rear body......................................................................................................................................................... 27 Table 28.16 - Dashboard........................................................................................................................................................ 29 Table 28.17 - Controls............................................................................................................................................................ 30 Table 28.18 - Cooling system................................................................................................................................................. 31 Table 28.19 - Air box.............................................................................................................................................................. 33 Table 28.20 - Exhaust unit......................................................................................................................................................34 Table 28.21 - Front wheel I.................................................................................................................................................... 35 Table 28.22 - Front wheel II................................................................................................................................................... 36 Table 28.23 - Rear wheel I..................................................................................................................................................... 37 Table 28.24 - Rear wheel II.................................................................................................................................................... 38 Table 28.25 - Front brake system I.........................................................................................................................................39 Table 28.26 - Front brake system II........................................................................................................................................40 Table 28.27 - Rear brake system............................................................................................................................................ 42 Table 28.28 - Lights................................................................................................................................................................ 43 Table 28.29 - Electrical system I.............................................................................................................................................44 Table 28.30 - Electrical system II............................................................................................................................................45 Table 28.31 - Completing part............................................................................................................................................... 47 ENGINE......................................................................................................................................................................................... 48 Table 29.32 - Engine............................................................................................................................................................... 48 Table 29.33 - Crankcase I....................................................................................................................................................... 50 Table 29.34 - Crankcase II...................................................................................................................................................... 52 Table 29.35 - Oil pump...........................................................................................................................................................55 Table 29.36 - Lubrication........................................................................................................................................................56 Table 29.37 - Drive shaft........................................................................................................................................................ 57 Table 29.38 - Cylinder with piston......................................................................................................................................... 58 Table 29.39 - Cylinder head................................................................................................................................................... 59 19/01/2011 Page 2 / 81 RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Table Table Table Table Table Table Table Table Table Table Table Table Table Table Table Table 19/01/2011 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: 29.40 - Valves................................................................................................................................................................61 29.41 - Valves pads.......................................................................................................................................................62 29.42 - Front cylinder timing system............................................................................................................................63 29.43 - Rear cylinder timing system.............................................................................................................................65 29.44 - Transmission shaft............................................................................................................................................66 29.45 - Gear box selector I...........................................................................................................................................68 29.46 - Gear box selector II..........................................................................................................................................69 29.47 - Primary gear shaft............................................................................................................................................70 29.48 - Driven shaft...................................................................................................................................................... 71 29.49 - Clutch I............................................................................................................................................................. 73 29.50 - Water pump..................................................................................................................................................... 74 29.51 - Starter motor....................................................................................................................................................76 29.52 - Throttle body....................................................................................................................................................78 29.53 - Ignition unit...................................................................................................................................................... 79 29.54 - Secondary air....................................................................................................................................................80 29.55 - Starter...............................................................................................................................................................81 Page 3 / 81 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Finished products Code no finished product 19/01/2011 Validity Page 4 / 81 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Code 245736 257814 258469 639687 709052 709519 844211 8496465 8496465 8496465 8496465 849801 849801 849801 849801 849802 849802 849802 849802 849803 849803 849803 849803 851007 851009 851009 851009 851009 851010 851011 851011 851011 851011 851012 851012 851012 851012 851013 851013 851013 851013 851015 851015 851015 851015 851017 851017 851017 851017 851019 851019 851019 851019 851023 851029 851030 851035 851039 851042 851045 851063 851064 851065 851066 851134 851240 851280 19/01/2011 No. table 29.55 29.55 29.55 29.53 28.19 29.55 29.44 29.51 29.51 29.51 29.51 29.51 29.51 29.51 29.51 29.51 29.51 29.51 29.51 29.51 29.51 29.51 29.51 29.37 29.44 29.44 29.44 29.44 29.50 29.44 29.44 29.44 29.44 29.34 29.34 29.34 29.34 29.50 29.50 29.50 29.50 29.34 29.34 29.34 29.34 29.34 29.34 29.34 29.34 29.34 29.34 29.34 29.34 28.29 28.04 28.04 29.38 29.38 29.38 29.38 28.21 28.22 28.23 28.24 28.07 29.36 28.03 Pos. 8 5 6 10 21 9 7 5 5 5 5 5 5 5 5 6 6 6 6 7 7 7 7 2 1 1 1 1 12 11 11 11 11 21 21 21 21 11 11 11 11 20 20 20 20 22 22 22 22 9 9 9 9 2 7 8 1 1 2 2 20 19 23 22 28 18 4 Code 851280 851283 851290 851291 851292 851298 851315 851348 851359 851360 851363 851364 851366 851367 851368 851436 851440 853512 853513 853534 853976 853977 855022 855023 855024 855026 855028 855034 855034 855035 855035 855036 855037 855038 85504700XN4 855054 855055 855056 855057 855081 855087 855182 855183 855184 855242 855252 855489 855601 855604 855680 855804 855818 855834 855834 855835 855835 855836 855838 855839 855846 856352 856353 856363 856364 856365 856610 856897 No. table 28.06 29.50 28.05 28.05 28.08 29.38 29.34 28.26 28.17 28.17 28.31 28.31 28.26 28.26 28.26 29.49 28.13 28.01 28.01 28.01 28.17 28.17 29.54 29.54 29.54 28.20 29.54 29.39 29.39 29.39 29.39 28.20 28.20 28.28 28.09 29.54 29.54 29.54 29.54 28.19 28.20 29.54 29.54 29.54 29.34 29.34 29.53 29.38 28.30 29.53 29.55 29.55 29.32 29.32 29.32 29.32 29.55 29.55 29.55 28.11 28.15 28.15 28.15 28.15 28.15 28.28 29.54 Page 5 / 81 Pos. 11 9 2 1 2 3 4 25 17 18 9 8 1 3 10 9 5 1 1 7 13 12 4 2 3 2 12 6 6 6 6 1 1 1 2 1 9 10 5 19 2 6 8 13 1 23 3 3 33 1 10 7 15 15 15 15 1 2 3 1 24 25 23 34 35 26 26 Code 856932 858044 858045 858142 858388 890575 891109 89113100C2 891170 894633 894634 894636 894637 894638 894639 894640 894641 894642 894643 894644 894645 894646 894647 894648 894649 894650 894651 894652 894653 894655 894656 894674 894675 895040 895041 895042 895066 AP8101372 AP8101586 AP8101586 AP8101595 AP8101606 AP8101928 AP8102208 AP8102273 AP8102375 AP8102375 AP8102375 AP8102376 AP8102376 AP8102376 AP8102376 AP8102376 AP8102376 AP8102377 AP8102377 AP8102377 AP8102378 AP8102431 AP8102525 AP8102903 AP8104124 AP8104921 AP8104922 AP8108672 AP8109001 AP8109281 No. table 28.11 28.19 28.19 28.20 28.09 28.09 28.28 28.13 29.40 28.31 28.31 28.10 28.10 28.10 28.10 28.14 28.14 28.11 28.11 28.15 28.15 28.15 28.15 28.15 28.15 28.15 28.15 28.09 28.09 28.14 28.14 28.11 28.11 28.09 28.09 28.09 28.09 28.14 28.12 29.54 28.19 28.02 28.27 28.04 29.54 28.09 28.14 28.15 28.10 28.15 28.15 28.18 28.20 29.54 28.19 29.33 29.54 28.18 29.55 28.12 28.12 28.18 28.17 28.17 28.22 28.21 28.23 Pos. 3 6 22 25 3 22 23 1 7 12 12 7 8 9 10 19 20 25 26 26 27 32 33 28 29 30 31 23 24 19 20 27 28 19 20 21 19 14 11 16 8 11 22 16 15 5 5 20 6 15 21 15 20 7 10 31 24 23 4 13 10 31 14 15 12 3 3 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Code AP8109306 AP8109309 AP8112176 AP8112202 AP8112244 AP8112600 AP8112600 AP8117004 AP8117041 AP8119603 AP8120001 AP8120223 AP8120253 AP8120313 AP8120405 AP8120446 AP8120455 AP8120593 AP8120870 AP8120876 AP8120876 AP8120952 AP8120952 AP8120987 AP8121032 AP8121075 AP8121170 AP8121334 AP8121334 AP8121334 AP8121334 AP8121451 AP8121638 AP8121665 AP8121736 AP8121795 AP8121795 AP8121811 AP8121856 AP8121862 AP8121915 AP8124235 AP8124273 AP8124873 AP8124930 AP8125853 AP8127098 AP8127113 AP8127164 AP8127391 AP8127656 AP8127657 AP8140710 AP8144038 AP8144064 AP8144065 AP8144443 AP8144444 AP8144506 AP8144538 AP8144538 AP8150011 AP8150011 AP8150013 AP8150013 AP8150015 AP8150015 19/01/2011 No. table 28.22 28.22 28.30 28.15 28.30 28.16 28.28 28.30 28.18 28.20 28.30 28.12 28.01 28.01 28.09 28.18 28.18 28.19 28.20 28.18 28.19 28.18 28.18 28.12 28.09 28.13 28.20 28.21 28.22 28.23 28.24 29.53 28.12 28.28 28.14 28.15 28.16 28.11 29.39 29.33 28.26 28.29 28.30 28.28 28.18 29.45 28.28 28.28 28.28 28.29 28.28 28.28 28.31 28.19 28.14 28.19 28.07 28.07 28.18 28.01 28.30 28.28 28.29 28.16 28.18 28.09 28.15 Pos. 2 3 17 12 16 2 20 28 29 18 3 14 10 12 7 28 32 16 19 6 11 16 22 12 18 6 16 14 13 9 8 9 5 21 8 22 3 8 18 25 22 18 11 14 4 4 13 25 27 14 9 8 2 9 7 20 16 15 17 15 4 5 5 5 8 9 9 Code AP8150015 AP8150015 AP8150017 AP8150017 AP8150017 AP8150017 AP8150017 AP8150017 AP8150026 AP8150051 AP8150070 AP8150070 AP8150137 AP8150159 AP8150159 AP8150160 AP8150169 AP8150204 AP8150204 AP8150211 AP8150246 AP8150246 AP8150272 AP8150349 AP8150376 AP8150411 AP8150413 AP8150413 AP8150413 AP8150413 AP8150413 AP8150429 AP8150429 AP8150429 AP8150450 AP8150451 AP8150451 AP8150460 AP8150475 AP8150515 AP8150521 AP8152001 AP8152018 AP8152112 AP8152117 AP8152123 AP8152123 AP8152137 AP8152176 AP8152181 AP8152244 AP8152262 AP8152262 AP8152267 AP8152272 AP8152272 AP8152272 AP8152272 AP8152272 AP8152273 AP8152274 AP8152274 AP8152274 AP8152275 AP8152275 AP8152277 AP8152277 No. table 28.20 29.54 28.02 28.23 28.24 28.27 28.28 28.29 29.54 28.03 28.21 28.22 29.54 28.01 28.28 29.54 28.27 28.01 28.29 28.31 28.04 28.09 28.30 28.31 28.29 29.54 28.11 28.19 28.28 28.28 28.28 28.21 28.22 28.30 28.15 28.16 28.18 28.29 28.28 28.07 28.11 28.03 28.08 28.29 28.15 28.03 28.30 28.28 28.02 28.28 28.07 28.07 28.28 28.18 28.01 28.30 29.46 29.46 29.53 28.11 28.14 29.42 29.43 28.01 29.53 28.07 28.09 Page 6 / 81 Pos. 22 18 10 18 19 21 10 17 25 11 16 15 17 16 17 22 20 17 6 4 17 16 27 3 16 11 20 14 15 16 3 19 18 26 13 4 9 21 4 18 9 6 13 15 6 12 25 18 9 19 7 14 11 7 9 13 19 23 4 18 6 3 3 11 2 20 8 Code AP8152277 AP8152277 AP8152277 AP8152277 AP8152277 AP8152277 AP8152277 AP8152277 AP8152278 AP8152278 AP8152278 AP8152278 AP8152278 AP8152278 AP8152278 AP8152278 AP8152278 AP8152278 AP8152279 AP8152279 AP8152279 AP8152279 AP8152279 AP8152279 AP8152279 AP8152279 AP8152279 AP8152280 AP8152280 AP8152280 AP8152280 AP8152280 AP8152280 AP8152280 AP8152280 AP8152280 AP8152281 AP8152281 AP8152281 AP8152281 AP8152281 AP8152282 AP8152283 AP8152283 AP8152283 AP8152283 AP8152285 AP8152286 AP8152287 AP8152288 AP8152289 AP8152289 AP8152290 AP8152290 AP8152305 AP8152323 AP8152324 AP8152339 AP8152339 AP8152342 AP8152351 AP8156337 AP8156343 AP8161006 AP8163094 AP8163095 AP8163096 No. table 28.11 28.15 28.30 29.33 29.33 29.36 29.39 29.46 28.09 28.20 28.23 28.24 28.27 28.29 29.34 29.42 29.43 29.50 28.13 28.14 28.15 28.15 28.15 28.20 29.34 29.49 29.54 28.05 28.15 28.17 28.25 28.26 29.32 29.34 29.35 29.39 28.11 28.29 29.32 29.35 29.51 29.34 28.09 29.32 29.33 29.50 29.33 28.02 28.31 28.20 28.01 28.17 28.04 28.25 28.07 28.07 28.07 28.09 28.15 28.20 28.19 28.15 28.09 28.03 28.05 28.05 28.05 Pos. 5 19 24 27 3 2 13 6 10 14 15 14 23 11 14 12 12 3 7 13 16 17 8 12 2 21 19 15 5 10 6 14 3 3 5 4 13 8 13 7 2 10 11 14 7 2 24 8 11 9 7 3 14 17 13 25 26 6 18 21 7 10 4 5 6 7 8 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Code AP8163097 AP8163370 AP8166680 AP8176099 AP8176214 AP8176215 AP8184496 AP8184497 AP8184562 AP8184563 AP8184605 AP8184606 AP8187032 AP8201169 AP8201431 AP8202058 AP8218628 AP8220191 AP8220283 AP8220402 AP8220598 AP8220598 AP8220620 AP8221129 AP8221198 AP8224462 AP8234020 AP8560104 AP8560106 AP9100007 AP9100021 AP9100026 AP9100028 AP9100053 AP9100053 AP9100053 AP9100053 AP9100056 AP9100057 AP9100060 AP9100061 AP9100065 AP9100078 AP9100080 AP9100081 AP9100082 AP9100087 AP9100104 AP9100106 AP9100107 AP9100109 AP9100111 AP9100114 AP9100120 AP9100123 AP9100171 AP9100171 AP9100173 AP9100174 AP9100175 AP9100176 AP9100177 AP9100178 AP9100179 AP9100180 AP9100181 AP9100182 19/01/2011 No. table 28.05 28.05 28.07 28.30 29.49 29.49 28.15 28.15 28.10 28.10 28.14 28.14 28.07 28.18 28.11 28.07 28.17 28.18 28.29 28.11 28.29 29.54 28.11 29.54 28.28 28.29 28.07 29.33 29.33 28.08 28.04 28.04 28.04 28.09 28.10 28.14 28.15 28.23 28.21 28.07 28.07 28.01 28.11 28.11 28.11 28.11 28.13 28.07 28.22 28.24 28.07 28.08 28.08 28.07 28.07 28.21 28.22 28.01 28.01 28.01 28.08 28.08 28.08 28.08 28.08 28.08 28.08 Pos. 9 11 29 15 13 14 2 1 1 2 1 2 28 24 10 27 19 30 13 21 3 23 2 21 6 12 19 33 34 4 5 3 4 17 5 3 3 11 13 9 8 13 6 4 12 11 3 1 11 11 10 9 2 1 6 6 5 4 5 6 1 7 5 10 3 6 24 Code AP9100184 AP9100186 AP9100193 AP9100194 AP9100195 AP9100196 AP9100197 AP9100202 AP9100203 AP9100204 AP9100205 AP9100208 AP9100211 AP9100213 AP9100214 AP9100215 AP9100216 AP9100216 AP9100216 AP9100216 AP9100221 AP9100223 AP9100224 AP9100225 AP9100225 AP9100226 AP9100226 AP9100227 AP9100227 AP9100227 AP9100227 AP9100228 AP9100228 AP9100229 AP9100229 AP9100230 AP9100230 AP9100238 AP9100241 AP9100243 AP9100244 AP9100249 AP9100252 AP9100256 AP9100257 AP9100261 AP9100262 AP9100264 AP9100267 AP9100270 AP9100275 AP9100279 AP9100281 AP9100287 AP9100288 AP9100289 AP9100290 AP9100291 AP9100292 AP9100293 AP9100297 AP9100301 AP9100302 AP9100315 AP9100322 AP9100325 AP9100327 No. table 28.08 28.08 28.02 28.02 28.02 28.02 28.02 28.07 28.07 28.04 28.04 28.08 28.23 28.23 28.23 28.23 28.21 28.22 28.23 28.24 28.07 28.03 28.21 28.21 28.22 28.21 28.22 28.21 28.22 28.23 28.24 28.21 28.22 28.21 28.22 28.21 28.22 28.20 28.20 28.01 28.20 28.20 28.20 28.25 28.25 28.23 28.21 28.07 28.12 28.07 28.02 28.19 28.13 28.07 28.15 28.08 28.27 28.27 29.36 28.04 28.17 28.20 28.20 28.01 28.24 28.30 28.30 Page 7 / 81 Pos. 8 11 1 2 3 4 5 2 3 6 9 18 12 13 6 10 8 7 7 6 24 7 12 7 6 10 10 11 9 8 7 9 8 17 16 18 17 10 11 18 4 5 15 11 1 5 5 6 18 24 6 2 4 22 14 17 16 17 7 10 2 24 23 13 5 10 14 Code AP9100334 AP9100336 AP9100343 AP9100347 AP9100348 AP9100349 AP9100354 AP9100356 AP9100358 AP9100362 AP9100365 AP9100366 AP9100367 AP9100371 AP9100372 AP9100374 AP9100375 AP9100375 AP9100376 AP9100381 AP9100383 AP9100386 AP9100387 AP9100389 AP9100390 AP9100393 AP9100397 AP9100398 AP9100409 AP9100411 AP9100412 AP9100414 AP9100415 AP9100416 AP9100417 AP9100418 AP9100419 AP9100423 AP9100424 AP9100425 AP9100426 AP9100427 AP9100428 AP9100429 AP9100432 AP9100432 AP9100433 AP9100433 AP9100434 AP9100434 AP9100434 AP9100434 AP9100434 AP9100435 AP9100437 AP9100439 AP9100439 AP9100440 AP9100441 AP9100442 AP9100443 AP9100444 AP9100447 AP9100451 AP9100455 AP9100456 AP9100456 No. table 28.24 28.23 28.12 28.14 28.18 28.18 28.27 28.27 29.36 29.36 28.13 28.10 29.32 28.30 28.30 29.32 28.11 28.18 28.18 29.32 29.32 29.49 29.53 28.01 28.02 28.30 28.06 28.06 28.20 29.32 28.04 28.20 28.11 28.11 28.27 28.25 28.03 28.29 28.29 28.17 28.17 28.19 28.19 28.29 28.23 28.24 28.07 29.32 28.07 28.12 28.14 28.20 29.54 28.07 28.04 28.04 28.08 28.09 28.09 28.08 29.32 29.52 28.29 29.48 28.19 28.18 29.54 Pos. 17 20 1 9 1 2 19 15 5 6 2 3 10 6 8 9 24 12 10 12 11 11 3 14 7 7 1 2 6 2 11 3 19 14 8 8 3 10 7 20 21 13 15 9 19 20 21 13 23 8 12 13 20 11 2 13 15 14 13 14 5 1 1 20 12 25 14 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Code AP9100457 AP9100458 AP9100461 AP9100462 AP9100466 AP9100466 AP9100467 AP9100467 AP9100472 AP9100472 AP9100473 AP9100473 AP9100475 AP9100477 AP9100478 AP9100479 AP9100486 AP9100487 AP9100494 AP9100496 AP9100501 AP9100504 AP9100506 AP9100507 AP9100508 AP9100510 AP9100511 AP9100512 AP9100513 AP9100514 AP9100515 AP9100516 AP9100517 AP9100518 AP9100519 AP9100523 AP9100525 AP9100526 AP9100527 AP9100528 AP9100530 AP9100531 AP9100533 AP9100542 AP9100548 AP9100549 AP9100550 AP9100553 AP9100554 AP9100555 AP9100557 AP9100558 AP9100559 AP9100560 AP9100561 AP9100565 AP9100568 AP9100568 AP9100569 AP9100584 AP9100586 AP9100587 AP9100588 AP9100593 AP9100594 AP9100595 AP9100595 19/01/2011 No. table 28.21 28.21 28.21 28.23 28.23 28.24 28.23 28.24 28.25 28.27 28.25 28.27 28.27 28.27 28.27 28.27 28.17 28.30 29.52 28.12 28.09 28.14 28.18 28.21 28.23 28.23 28.30 28.30 28.17 28.17 28.31 28.16 28.09 28.29 28.28 28.28 29.48 28.24 28.24 28.22 28.22 28.23 28.23 28.04 28.09 28.08 29.32 28.18 28.18 28.18 28.18 28.30 28.24 28.24 28.22 28.07 28.29 28.30 28.24 28.24 29.52 28.19 28.19 29.32 28.15 28.23 28.24 Pos. 4 2 15 4 14 13 17 18 8 6 10 7 1 18 5 9 12 9 3 9 12 4 3 1 2 1 22 1 5 4 1 1 1 20 22 12 19 2 3 14 1 21 22 1 15 12 12 20 21 18 19 12 10 4 4 17 19 29 12 9 1 5 4 4 7 16 15 Code AP9100596 AP9100600 AP9100604 AP9100608 AP9100610 AP9100616 AP9100635 AP9100636 AP9100638 AP9100642 AP9100643 AP9100645 AP9100645 AP9100661 AP9100661 AP9100663 AP9100665 AP9100668 AP9100669 AP9100680 AP9100683 AP9100684 AP9100685 AP9100686 AP9100687 AP9100688 AP9100697 AP9100703 AP9100704 AP9100707 AP9100709 AP9100711 AP9100712 AP9100713 AP9100714 AP9100714 AP9100715 AP9100724 AP9100725 AP9100736 AP9100739 AP9100742 AP9100747 AP9100749 AP9100752 AP9100755 AP9100756 AP9100757 AP9100763 AP9100765 AP9100766 AP9100767 AP9100768 AP9100769 AP9100770 AP9100776 AP9100778 AP9100780 AP9100781 AP9100782 AP9100783 AP9100785 AP9100786 AP9100787 AP9100788 AP9100789 AP9100789 No. table 28.24 29.48 28.08 28.24 28.15 28.07 28.28 28.17 28.12 28.25 29.32 28.10 28.15 28.12 28.14 28.18 28.12 28.03 28.03 28.04 29.32 29.32 29.32 29.32 29.32 28.01 28.18 28.19 28.17 28.25 29.52 28.26 28.26 28.26 28.18 29.52 28.24 28.01 28.30 28.20 28.30 28.30 28.28 28.26 28.27 28.20 28.31 28.31 28.26 28.30 28.01 28.11 28.01 28.01 28.01 28.04 28.14 28.18 28.18 28.30 28.30 28.25 28.25 28.25 28.25 28.25 28.27 Page 8 / 81 Pos. 16 19 16 1 11 12 2 7 6 7 6 4 4 7 11 14 16 8 9 2 8 8 8 8 7 8 27 3 1 5 2 25 24 15 26 4 21 12 5 8 20 18 7 23 25 17 7 6 21 23 2 7 20 19 3 12 10 5 13 19 21 2 3 4 12 13 24 Code AP9100790 AP9100791 AP9100792 AP9100793 AP9100794 AP9100795 AP9100796 AP9100797 AP9100798 AP9100799 AP9100800 AP9100801 AP9100802 AP9100808 AP9100814 AP9100815 AP9100817 AP9100820 AP9100826 AP9100827 AP9100834 AP9100835 AP9100836 AP9100837 AP9100845 AP9100847 AP9100848 AP9100849 AP9100850 AP9100851 AP9100852 AP9100853 AP9100854 AP9100855 AP9100856 AP9100857 AP9100858 AP9100859 AP9100869 AP9100870 AP9100871 AP9100872 AP9100873 AP9100874 AP9100875 AP9100876 AP9100877 AP9100878 AP9100879 AP9100905 AP9100906 AP9100907 AP9100908 AP9100909 AP9100910 AP9100911 AP9100912 AP9100913 AP9100914 AP9100915 AP9100916 AP9100917 AP9100918 AP9100919 AP9100920 AP9100921 AP9100922 No. table 28.25 28.25 28.25 28.27 28.27 28.27 28.27 28.27 28.27 28.27 28.27 28.17 28.17 28.08 28.08 28.08 28.08 28.08 28.08 28.08 28.03 28.03 28.03 28.31 28.20 28.05 28.05 28.05 28.05 28.05 28.05 28.05 28.05 28.05 28.05 28.05 28.05 28.05 28.06 28.06 28.06 28.06 28.06 28.06 28.06 28.06 28.06 28.06 28.06 28.26 28.26 28.26 28.26 28.26 28.26 28.26 28.26 28.26 28.26 28.26 28.26 28.26 28.26 28.26 28.26 28.26 28.26 Pos. 14 15 16 3 2 4 14 10 11 13 12 6 13 19 20 20 21 22 23 23 1 1 10 10 7 3 4 10 12 13 14 17 18 5 16 19 20 21 3 4 5 6 7 8 9 10 12 13 14 20 16 17 18 19 13 12 11 10 9 8 7 6 5 4 3 2 1 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Code AP9100930 AP9100931 AP9100936 AP9100939 AP9100940 AP9100941 AP9100945 AP9100948 AP9100950 AP9100951 AP9100952 AP9100952 AP9100953 AP9100959 AP9100963 AP9100964 AP9100965 AP9100966 AP9100967 AP9100968 AP9100969 AP9100976 AP9100994 AP9100997 AP9100998 AP9100999 AP9101000 AP9101001 AP9101008 AP9101009 AP9101010 AP9101011 AP9101012 AP9101013 AP9101014 AP9101017 AP9150003 AP9150004 AP9150006 AP9150007 AP9150008 AP9150008 AP9150009 AP9150010 AP9150011 AP9150011 AP9150012 AP9150012 AP9150018 AP9150019 AP9150022 AP9150023 AP9150024 AP9150025 AP9150028 AP9150040 AP9150043 AP9150044 AP9150048 AP9150051 AP9150060 AP9150061 AP9150062 AP9150063 AP9150064 AP9150065 AP9150066 19/01/2011 No. table 28.11 28.11 28.31 28.17 28.17 28.17 28.29 28.18 28.12 28.12 28.07 28.07 28.07 28.30 28.03 28.03 28.29 28.11 28.11 28.04 28.18 28.28 28.31 28.30 29.33 29.39 28.30 28.19 29.52 29.52 29.52 29.52 29.52 29.52 29.52 28.19 29.46 29.46 29.45 29.38 29.39 29.39 29.39 29.39 29.42 29.43 29.42 29.43 29.37 29.37 29.40 29.40 29.40 29.40 29.40 29.49 29.46 29.45 29.45 29.45 29.46 29.46 29.46 29.45 29.46 29.37 29.37 Pos. 15 16 5 8 9 11 4 33 15 17 4 5 5 30 13 2 20 23 22 15 11 24 5 31 36 21 2 17 5 6 7 8 9 10 11 18 13 1 5 4 6 6 7 8 16 16 17 17 10 1 1 2 5 6 3 5 4 6 1 7 11 17 14 2 9 7 8 Code AP9150067 AP9150068 AP9150069 AP9150070 AP9150071 AP9150072 AP9150073 AP9150074 AP9150075 AP9150076 AP9150078 AP9150079 AP9150080 AP9150089 AP9150090 AP9150091 AP9150093 AP9150094 AP9150096 AP9150096 AP9150101 AP9150101 AP9150102 AP9150102 AP9150104 AP9150106 AP9150107 AP9150109 AP9150110 AP9150111 AP9150112 AP9150113 AP9150114 AP9150115 AP9150116 AP9150117 AP9150118 AP9150118 AP9150118 AP9150118 AP9150118 AP9150119 AP9150120 AP9150121 AP9150127 AP9150132 AP9150133 AP9150133 AP9150138 AP9150140 AP9150140 AP9150141 AP9150141 AP9150142 AP9150143 AP9150145 AP9150146 AP9150147 AP9150147 AP9150147 AP9150147 AP9150148 AP9150149 AP9150150 AP9150151 AP9150152 AP9150153 No. table 29.46 29.46 29.46 29.46 29.35 29.46 29.46 29.35 29.35 29.35 29.33 29.33 29.33 29.33 29.51 29.46 29.46 29.34 29.42 29.43 29.42 29.43 29.42 29.43 29.40 29.40 29.40 29.33 29.39 29.39 29.39 29.39 29.39 29.33 29.33 29.33 29.34 29.34 29.34 29.34 29.34 29.50 29.39 29.39 29.37 29.50 29.42 29.43 29.42 29.42 29.43 29.42 29.43 29.43 29.41 29.33 29.33 29.34 29.34 29.34 29.34 29.34 29.33 29.34 29.36 29.34 29.34 Page 9 / 81 Pos. 3 10 7 8 1 12 5 20 15 13 28 1 1 1 1 16 15 12 7 7 8 8 9 9 4 8 9 29 10 9 2 3 5 16 15 17 22 22 22 22 7 4 11 12 11 6 15 15 6 20 20 19 19 18 1 4 2 9 9 9 9 8 9 11 22 1 6 Code AP9150157 AP9150158 AP9150159 AP9150160 AP9150161 AP9150162 AP9150166 AP9150167 AP9150168 AP9150169 AP9150170 AP9150171 AP9150172 AP9150173 AP9150174 AP9150174 AP9150174 AP9150180 AP9150181 AP9150184 AP9150190 AP9150191 AP9150194 AP9150195 AP9150196 AP9150203 AP9150203 AP9150203 AP9150203 AP9150204 AP9150205 AP9150207 AP9150207 AP9150207 AP9150207 AP9150208 AP9150209 AP9150210 AP9150216 AP9150216 AP9150217 AP9150218 AP9150220 AP9150231 AP9150232 AP9150233 AP9150233 AP9150233 AP9150233 AP9150234 AP9150235 AP9150236 AP9150237 AP9150238 AP9150239 AP9150246 AP9150247 AP9150248 AP9150249 AP9150250 AP9150252 AP9150253 AP9150254 AP9150255 AP9150256 AP9150258 AP9150259 No. table 29.35 29.35 29.35 29.35 29.35 29.35 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 28.12 29.33 29.39 29.53 29.39 29.46 29.49 29.49 29.49 29.49 29.49 29.51 29.51 29.51 29.51 29.53 29.53 29.51 29.51 29.51 29.51 29.51 29.51 29.37 29.47 29.48 29.35 29.48 29.45 29.42 29.49 29.44 29.44 29.44 29.44 29.49 29.49 29.37 29.48 29.45 29.33 29.48 29.48 29.48 29.48 29.48 29.47 29.47 29.47 29.47 29.47 29.48 29.48 Pos. 3 4 14 17 19 6 19 20 8 9 11 12 16 14 2 19 19 1 15 18 10 18 19 15 1 7 7 7 7 8 6 6 6 6 6 9 3 9 2 2 11 18 8 18 20 11 11 11 11 8 12 13 18 3 1 12 9 8 6 3 9 8 6 3 1 12 9 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Code AP9150260 AP9150261 AP9150262 AP9150263 AP9150265 AP9150266 AP9150267 AP9150267 AP9150268 AP9150269 AP9150270 AP9150272 AP9150272 AP9150272 AP9150272 AP9150273 AP9150280 AP9150281 AP9150284 AP9150285 AP9150291 AP9150292 AP9150294 AP9150294 AP9150296 AP9150297 AP9150297 AP9150299 AP9150300 AP9150300 AP9150301 AP9150302 AP9150302 AP9150303 AP9150303 AP9150304 AP9150311 AP9150312 AP9150315 AP9150317 AP9150321 AP9150323 AP9150324 AP9150327 AP9150327 AP9150343 AP9150344 AP9150346 AP9150347 AP9150348 AP9150349 AP9150349 AP9150349 AP9150349 AP9150349 AP9150350 AP9150351 AP9150352 AP9150353 AP9150355 AP9150356 AP9150357 AP9150358 AP9150359 AP9150360 AP9150361 AP9150362 19/01/2011 No. table 29.48 29.48 29.48 29.48 29.47 29.47 29.47 29.48 29.47 29.47 29.47 29.44 29.44 29.44 29.44 29.44 29.36 29.36 29.49 29.44 29.35 29.50 29.47 29.48 29.48 29.47 29.48 29.44 29.42 29.43 29.38 29.47 29.48 29.42 29.43 29.43 29.48 29.39 29.37 29.39 29.36 29.37 29.33 29.42 29.43 29.38 29.33 29.33 29.36 29.44 28.12 29.33 29.33 29.39 29.39 29.33 29.34 29.50 29.33 29.36 29.34 29.48 29.49 29.49 29.47 29.48 29.47 Pos. 8 6 3 1 9 8 7 7 6 3 1 1 1 1 1 4 3 1 6 9 9 7 10 13 10 4 4 10 16 16 4 5 5 4 4 6 1 17 10 1 13 12 11 15 15 5 35 23 4 5 3 20 30 16 20 18 18 5 10 21 16 15 16 17 12 14 11 Code AP9150363 AP9150364 AP9150364 AP9150364 AP9150365 AP9150366 AP9150367 AP9150369 AP9150370 AP9150372 AP9150372 AP9150373 AP9150374 AP9150375 AP9150376 AP9150377 AP9150380 AP9150382 AP9150384 AP9150385 AP9150387 AP9150389 AP9150390 AP9150391 AP9150391 AP9150393 AP9150394 AP9150395 AP9150395 AP9150396 AP9150397 AP9150398 AP9150401 AP9150402 AP9150410 AP9150410 AP9150417 AP9150418 AP9150419 AP9150420 AP9150421 AP9150422 AP9150423 AP9150424 AP9150425 AP9150426 AP9150427 AP9150428 AP9150429 AP9150430 AP9150431 AP9150432 AP9150433 AP9150434 AP9150435 AP9150436 AP9150437 AP9150439 AP9150440 AP9150441 AP9150442 AP9150443 AP9150443 AP9150443 AP9150443 AP9150443 AP9150446 No. table 29.48 29.42 29.43 29.46 29.46 29.44 29.49 29.51 29.48 29.42 29.43 29.49 29.49 29.46 29.35 29.35 29.53 29.48 29.49 29.35 29.44 29.44 29.44 29.42 29.43 29.45 29.33 29.32 29.34 29.35 29.35 29.36 29.53 29.37 28.12 29.34 29.41 29.41 29.41 29.41 29.41 29.41 29.41 29.41 29.41 29.41 29.41 29.41 29.41 29.41 29.41 29.41 29.41 29.41 29.33 29.37 29.37 29.33 29.33 29.33 29.33 29.35 29.50 29.50 29.50 29.50 29.51 Page 10 / 81 Pos. 16 2 2 22 21 2 7 8 11 10 10 4 3 2 8 2 7 17 2 12 3 12 8 11 11 9 5 14 13 16 21 17 5 5 4 15 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 4 3 26 12 13 14 22 10 10 10 10 4 Code AP9150448 AP9150450 AP9150450 AP9150454 AP9150455 AP9150456 AP9150457 AP9150461 AP9150462 AP9150463 AP9150464 AP9150469 AP9150471 AP9150472 AP9150473 AP9150474 AP9150474 AP9150474 AP9150474 AP9150474 AP9150474 AP9150474 AP9150474 AP9150476 AP9150477 AP9150479 AP9150483 AP9150484 AP9150489 AP9150490 AP9150490 AP9150491 AP9150491 AP9150492 AP9150493 AP9150500 AP9150501 AP9150502 AP9150506 AP9150506 AP9150507 AP9150508 AP9150509 AP9150509 AP9150522 AP9150524 AP9150525 AP9150526 AP9150527 AP9150530 AP9150531 AP9150533 AP9150538 AP9150539 AP9150545 CM235801 CM235802 CM236001 CM236002 CM2362045 CM2362055 CM2363045 CM2363055 CM238602 CM238603 CM238604 CM238605 No. table 29.42 29.43 29.43 29.37 29.37 29.33 29.33 29.35 29.46 29.35 29.50 29.39 29.33 29.36 29.34 29.50 29.50 29.50 29.50 29.50 29.50 29.50 29.50 29.36 29.36 29.46 29.44 29.50 29.33 29.32 29.32 29.32 29.32 29.32 29.32 29.51 29.42 29.43 29.42 29.43 29.42 29.43 29.39 29.39 29.34 29.34 29.37 29.33 29.37 28.19 28.19 29.33 29.42 29.43 29.33 28.14 28.14 28.14 28.14 29.32 29.32 29.32 29.32 29.42 29.42 29.42 29.42 Pos. 5 5 5 12 12 11 11 10 24 18 8 14 22 23 17 10 10 10 10 11 11 11 11 10 15 20 6 1 6 15 15 15 15 16 17 10 1 1 13 13 14 14 6 6 19 5 6 32 1 1 1 21 1 1 37 15 16 17 18 1 1 1 1 5 5 5 5 RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Code CM238606 GU01103090 19/01/2011 No. table 29.42 28.11 Pos. 5 17 Page 11 / 81 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 1 2 3 4 5 6 7 7 8 9 10 11 12 12 13 13 14 15 16 17 18 19 20 Code 853512 853513 AP9100766 AP9100770 AP9100173 AP9100174 AP9100175 853534 AP8152289 AP9100688 AP8152272 AP8120253 AP8152275 AP8120313 AP9100724 AP9100065 AP9100315 AP9100389 AP8144538 AP8150159 AP8150204 AP9100243 AP9100769 AP9100768 19/01/2011 FRAME 28.01 Frame 1 Description Frame Frame Plate Wire Black chain guide roller Spacer Ball bearing 8x22x7 Screw w/ flange M8x35 titan Screw w/ flange Lower chain guide plate Screw w/ flange Spacer * Screw w/ flange Spacer H11,5 Spacer Saddle support Saddle support Screw w/ flange M10x1,25 Gasket Washer 4,3x16* Nut M4 Heat protection Hex socket screw M4x10 inox Screw M4x12 Qty 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 4 2 3 3 1 1 2 Page 12 / 81 Variants Technical Specifications:Enduro version[RX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Motard version[SX] Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 9 10 11 Code AP9100193 AP9100194 AP9100195 AP9100196 AP9100197 AP9100275 AP9100390 AP8152286 AP8152176 AP8150017 AP8101606 19/01/2011 FRAME 28.02 Foot rests 1 Description LH footrest RH footrest Spring LH Spring RH Pin Footrest support Screw M12x1,25 Screw w/ flange M8x20 Washer 10,5X18X2* Washer 8,4x16x1,6* Split pin Qty 1 1 1 1 2 2 2 2 2 2 2 Page 13 / 81 Variants RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 1 2 3 4 5 6 7 8 9 10 11 12 13 Code AP9100834 AP9100835 AP9100964 AP9100419 851280 AP8161006 AP8152001 AP9100223 AP9100668 AP9100669 AP9100836 AP8150051 AP8152123 AP9100963 19/01/2011 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: FRAME 28.03 Central stand 1 Description Central stand Central stand Plate Stand plate Screw w/ flange Central stand fixing screw Low nut M10x1,25* Lateral stand plate Outer spring Inner spring Bush 8x5x7,8 Hex socket screw Hex socket screw Fixing snap Qty Variants 1 Technical Specifications:Enduro version[RX] 1 Technical Specifications:Motard version[SX] 1 1 2 1 1 1 1 1 1 1 1 1 Page 14 / 81 RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Code AP9100542 AP9100437 AP9100680 AP9100026 AP9100028 AP9100021 AP9100204 851029 851030 AP9100205 AP9100293 AP9100412 AP9100776 AP9100439 AP8152290 AP9100968 AP8102208 AP8150246 19/01/2011 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: FRAME 28.04 Steering I 1 Description Upper plate Stem base Stem base Spindle nut Washer 26,5x36x1 Ring nut Upper Gasket ring Fifth wheel Bearing Lower Gasket ring Lower U-bolt Silent-block Washer 10.1x23x2.5 Low self-locking nut M10x1,25 Screw w/ flange Fairlead plate Front brake hose cable guide Screw Qty Variants 1 1 Technical Specifications:Motard version[SX] 1 Technical Specifications:Enduro version[RX] 1 1 1 1 2 2 1 2 4 2 2 8 1 1 2 Page 15 / 81 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Code 851291 851290 AP9100847 AP9100848 AP9100855 AP8163094 AP8163095 AP8163096 AP8163097 AP9100849 AP8163370 AP9100850 AP9100851 AP9100852 AP8152280 AP9100856 AP9100853 AP9100854 AP9100857 AP9100858 AP9100859 19/01/2011 FRAME 28.05 Front fork I 1 Description LH hub cpl. RH hub cpl. Hub+LH fork leg Hub+RH fork leg Upper bush 45x15 Cup 58x46x3 Gasket ring 45x58x11 Stop ring D.63 Dust cover D.45 Sleeve cpl. Dowel+O-ring Ring spring d.40 Spring kit Plunger, complete Screw w/ flange Lower bush 45x20 Valve d.45 Plug cpl. d.45 Seal rings fork kit Gaskets set d.45 Bushes kit Qty 1 1 1 1 2 2 2 2 2 2 2 2 2 2 4 2 2 2 1 1 1 Page 16 / 81 Variants Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Code AP9100397 AP9100398 AP9100869 AP9100870 AP9100871 AP9100872 AP9100873 AP9100874 AP9100875 AP9100876 851280 AP9100877 AP9100878 AP9100879 19/01/2011 FRAME 28.06 Front fork II 1 Description LH hub cpl. RH hub cpl. Hub+LH fork leg Hub+RH fork leg Sleeve cpl. Ring spring D.40 Spring kit Plunger, complete Valve D.45 Plug cpl. D.45 Screw w/ flange Dust cover+oil seal kit Gaskets set d.48 Bushes kit Qty 1 1 1 1 2 2 2 2 2 2 4 1 1 1 Page 17 / 81 Variants Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. FRAME 28.07 Swing arm 1 1 1 2 3 4 5 5 6 6 7 8 9 Code AP9100104 AP9100120 AP9100202 AP9100203 AP9100952 AP9100952 AP9100953 AP9100123 AP9100264 AP8152244 AP9100061 AP9100060 Description Swing arm Swing arm Roller cage 22x29x30 Gasket ring 22x29x4 Piston pin L=47,5 Piston pin L=47,5 Piston pin L=59,5 Rear swing arm pin M14 L=244 Rear swing arm pin M14 L=256 DAX flange nut M14x1,5 Sliding block Chain guide Qty 1 1 2 4 1 1 1 1 1 1 1 1 10 11 AP9100109 AP9100435 Chain guide plate Chain guard 1 1 12 AP9100616 Bush 1 13 14 15 16 17 18 19 20 21 22 23 AP8152305 AP8152262 AP8144444 AP8144443 AP9100565 AP8150515 AP8234020 AP8152277 AP9100433 AP9100287 AP9100434 Chain tens.adjuster screw Low nut RH chain guide plate LH chain guide plate Brake hose cable guide Self-tapping screw Cup for shoe Screw w/ flange Screw w/ flange M6x50 Bush Self-locking nut M6x1 2 2 1 1 2 6 3 1 2 2 2 19/01/2011 Page 18 / 81 Variants Technical Specifications:Enduro version[RX] Technical Specifications:Motard version[SX] Technical Specifications:Enduro version[RX] Technical Specifications:Motard version[SX] Technical Specifications:Enduro version[RX] Technical Specifications:Motard version[SX] Technical Specifications:Enduro version[RX], Motard version[SX] Technical Specifications:Enduro version[RX], Motard version[SX] Technical Specifications:Enduro version[RX], Motard version[SX] Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 24 24 25 26 27 28 28 29 Code AP9100221 AP9100270 AP8152323 AP8152324 AP8202058 851134 AP8187032 AP8166680 19/01/2011 FRAME 28.07 Swing arm 1 Description Rear wheel spindle M25 L=266,5 Rear wheel spindle M25 L=318,5 Washer 25,2x36x1 Wheel spindle nut M25x1,5 Plastic rivet, black Tyre pressure decal Tyre pressure decal Chain decal Qty 1 1 1 1 4 1 1 1 Page 19 / 81 Variants Technical Specifications:Enduro version[RX] Technical Specifications:Motard version[SX] Technical Specifications:Enduro version[RX] Technical Specifications:Motard version[SX] Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 21 22 23 23 24 Code AP9100176 851292 AP9100114 AP9100180 AP9100007 AP9100178 AP9100181 AP9100177 AP9100184 AP9100111 AP9100179 AP9100186 AP9100549 AP8152018 AP9100442 AP9100439 AP9100604 AP9100289 AP9100208 AP9100808 AP9100814 AP9100815 AP9100817 AP9100820 AP9100826 AP9100827 AP9100182 19/01/2011 FRAME 28.08 Rear shock absorber 1 Description Single conrod comp. Rear shock absorber RXV Rear shock absorber SXV Double conrod comp. Screw M10x1,25 L=53 Piston pin Needle bearing 20x27x15 Gasket ring 25x32x4 Piston pin Spacer Spacer Outside spacer O-ring 1,5x24 Washer 12,2x22x2 Low self-locking nut M12x1,25 Low self-locking nut M10x1,25 Screw M12x1,25 L=120 Screw M12x1,25 L=95 Screw M10x1,25 L=44 Drift Gasket set Gasket set Sleeve unit Sleeve gasket set Spring Spring Flat washer 31x20,2x1,4 Qty 1 1 1 1 1 1 7 6 2 1 6 2 2 3 3 2 1 2 1 1 1 1 1 1 1 1 2 Page 20 / 81 Variants Technical Specifications:Enduro version[RX] Technical Specifications:Motard version[SX] Technical Specifications:Enduro version[RX] Technical Specifications:Motard version[SX] Technical Specifications:Enduro version[RX] Technical Specifications:Motard version[SX] Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 20 21 22 23 24 Code AP9100517 85504700XN4 858388 AP8156343 AP8102375 AP8152339 AP8120405 AP8152277 AP8150015 AP8152278 AP8152283 AP9100501 AP9100441 AP9100440 AP9100548 AP8150246 AP9100053 AP8121032 895040 895066 895041 895042 890575 894652 894653 19/01/2011 FRAME 28.09 Front body I 1 Description Socket support Headlight support, black Tie rod Front mudguard, red Clip Screw w/ flange Rubber spacer * Screw w/ flange Washer 6,6x18x1,6* Screw w/ flange Screw w/ flange T bush 20x0,5x3,5 RH sleeve guard, black LH sleeve guard, black Screw complete M6x1 Screw Bush d.10-h.3,5 Bush Windshield decal Windshield decal RH Windshield decal LH Windshield decal Front mudguard decal Guard decal Guard decal Qty 1 1 1 1 2 5 2 2 6 2 2 4 1 1 6 2 2 2 1 1 1 1 1 1 1 Page 21 / 81 Variants Technical Specifications:Without decals applied[ND] Technical Specifications:Without decals applied[ND] Technical Specifications:Enduro version[RX] Technical Specifications:Motard version[SX] RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 9 10 Code AP8184562 AP8184563 AP9100366 AP9100645 AP9100053 AP8102376 894636 894637 894638 894639 19/01/2011 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: FRAME 28.10 Front body II 1 Description RH air duct LH air duct Water cooler grille Screw w/ flange M6x16 inox Bush d.10-h.3,5 Clip M6 Up.RH air duct, decal Up.LH air duct, decal Lo.RH air duct, decal Lo.LH air duct, decal Qty Variants 1 Technical Specifications:Without decals applied[ND] 1 Technical Specifications:Without decals applied[ND] 2 6 6 6 1 1 1 1 Page 22 / 81 RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Code 855846 AP8220620 856932 AP9100080 AP8152277 AP9100078 AP9100767 AP8121811 AP8150521 AP8201431 AP9100082 AP9100081 AP8152281 AP9100416 AP9100930 AP9100931 GU01103090 AP8152273 AP9100415 AP8150413 AP8220402 AP9100967 AP9100966 AP9100375 894642 894643 894674 894675 19/01/2011 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: FRAME 28.11 Fuel tank 1 Description Fuel tank Plug Gasket Plate Screw w/ flange Pin Rubber spacer 26x12,2 T bush Hex socket screw Split pin * Drift Bush Screw w/ flange Fuel pump cpl. Fuel filter Gasket Thermistor Screw w/ flange Plate Self-tap screw 3,9x14 Pipe 5x9 Fuel tank cover Plate Washer 24,8x6,2x1 Up.RH Fuel tank decal Up.LH Fuel tank decal Lo.RH Fuel tank decal Lo.LH Fuel tank decal Qty Variants 1 Technical Specifications:Without decals applied[ND] 1 1 2 4 1 2 2 2 2 1 1 1 1 1 1 1 6 1 2 1 1 1 1 1 1 1 1 Page 23 / 81 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Code AP9100343 AP9150174 AP9150349 AP9150410 AP8121638 AP9100638 AP9100661 AP9100434 AP9100496 AP8102903 AP8101586 AP8120987 AP8102525 AP8120223 AP9100950 AP9100665 AP9100951 AP9100267 19/01/2011 FRAME 28.12 Oil tank 1 Description Oil tank Oil unload plug Seal washer D12x18x1,5 Oil plug M20x1,5 Gasket ring Screw w/ flange M6x70 Screw w/ flange M6x1 L=95 Self-locking nut M6x1 Pipe Blow-By Hose clip D16,5X6,6 Hose clip D.15,5x6,6 Pipe 9x14 Hose cock Rubber spacer * Bush D14-D9-d6.5-H12 Oil level pipe Hose clip Rubber pipe 12,8x8,8 L=28 Qty 1 1 1 1 1 1 1 2 1 2 2 1 2 6 6 1 2 1 Page 24 / 81 Variants Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 Code 89113100C2 AP9100365 AP9100087 AP9100281 851440 AP8121075 AP8152279 19/01/2011 FRAME 28.13 Saddle 1 Description Saddle Release device Washer Teflon Saddle casing Pillion seat strap T bush * Screw w/ flange M6x20 Qty 1 1 1 1 1 2 2 Page 25 / 81 Variants Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 20 20 Code AP8184605 AP8184606 AP9100053 AP9100504 AP8102375 AP8152274 AP8144064 AP8121736 AP9100347 AP9100778 AP9100661 AP9100434 AP8152279 AP8101372 CM235801 CM235802 CM236001 CM236002 894640 894655 894641 894656 19/01/2011 FRAME 28.14 Central body 1 Description RH side panel, black LH side panel, black Bush d.10-h.3,5 Shock absorber cover Clip Screw w/ flange M5x20 Heat shield washer T bush Sump guard Bush Screw w/ flange M6x1 L=95 Self-locking nut M6x1 Screw w/ flange M6x20 Silent-block Spacer 15mm Spacer 10mm Screw w/ flange M6x30 Screw w/ flange M6x25 RH side panel decal RH side panel decal LH side panel decal LH side panel decal Qty 1 1 6 1 2 2 2 2 1 2 1 1 2 1 2 2 2 2 1 1 1 1 Page 26 / 81 Variants Technical Specifications:Without decals applied[ND] Technical Specifications:Without decals applied[ND] Technical Specifications:Enduro version[RX] Technical Specifications:Motard version[SX] Technical Specifications:Enduro version[RX] Technical Specifications:Motard version[SX] RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Code AP8184497 AP8184496 AP9100053 AP9100645 AP8152280 AP8152117 AP9100594 AP8152279 AP8150015 AP8156337 AP9100610 AP8112202 AP8150450 AP9100288 AP8102376 AP8152279 AP8152279 AP8152339 AP8152277 AP8102375 AP8102376 AP8121795 856363 856352 856353 894644 894645 894648 19/01/2011 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: FRAME 28.15 Rear body 1 Description Rh rear fairing Lh rear fairing Bush d.10-h.3,5 Screw w/ flange M6x16 inox Screw w/ flange Hex socket screw Bush 10x7 Screw w/ flange M6x20 Washer 6,6x18x1,6* Rear mudguard Number plate holder Rear reflector Washer for shafts D5 Saddle supp.lower lockup Clip M6 Screw w/ flange M6x20 Screw w/ flange M6x20 Screw w/ flange Screw w/ flange Clip Clip M6 T bush * Sticker rear mudguard Rear DH fairing decal Rear LH fairing decal Rear DH fairing decal Front LH fairing decal Rear DH fairing decal Qty Variants 1 Technical Specifications:Without decals applied[ND] 1 Technical Specifications:Without decals applied[ND] 3 2 2 1 1 1 2 1 Technical Specifications:Without decals applied[ND] 1 1 1 1 1 2 1 2 2 4 3 2 1 1 1 1 1 1 Page 27 / 81 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 29 30 31 32 33 34 35 Code 894649 894650 894651 894646 894647 856364 856365 19/01/2011 FRAME 28.15 Rear body 1 Description Rear LH fairing decal Rear DH fairing decal Rear LH fairing decal Rear DH fairing decal Front LH fairing decal Sticker rear mudguard RH Sticker rear mudguard LH Qty 1 1 1 1 1 1 1 Page 28 / 81 Variants Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 Code AP9100516 AP8112600 AP8121795 AP8150451 AP8150013 19/01/2011 FRAME 28.16 Dashboard 1 Description Qty 1 3 3 3 3 Dashboard Rubber spacer * T bush * Low self-locking nut Washer 5,5x15x1,6* Page 29 / 81 Variants Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 9 10 11 12 12 13 13 14 15 17 18 19 20 21 Code AP9100704 AP9100297 AP8152289 AP9100514 AP9100513 AP9100801 AP9100636 AP9100939 AP9100940 AP8152280 AP9100941 853977 AP9100486 853976 AP9100802 AP8104921 AP8104922 851359 851360 AP8218628 AP9100425 AP9100426 19/01/2011 FRAME 28.17 Controls 1 Description Handlebar Upper U-bolt Screw w/ flange RH lights selector LH lights selector Throttle+hand grip Clutch control Clutch lever U-bolt Screw w/ flange Clutch cable register Clutch control transmission Clutch control transmission Gas lever transmission Gas lever transmission RH rearview mirror LH rearview mirror Progressive Throttle pipe U-bolt Handgrip pair, black Button engine stop Start pushbutton Qty 1 1 4 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 Page 30 / 81 Variants Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Enduro version[RX] Technical Specifications:Motard version[SX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Code AP9100348 AP9100349 AP9100506 AP8124930 AP9100780 AP8120876 AP8152267 AP8150013 AP8150451 AP9100376 AP9100969 AP9100375 AP9100781 AP9100663 AP8102376 AP8120952 AP8144506 AP9100555 AP9100557 AP9100553 AP9100554 AP8120952 AP8102378 AP8201169 AP9100456 AP9100714 AP9100697 AP8120446 19/01/2011 FRAME 28.18 Cooling system 1 Description Water cooler, LH Water cooler, RH Expansion tank Fan, cpl. Fan support Plug Hex socket screw Washer 5,5x15x1,6* Low self-locking nut Bush Silent-block * Washer 24,8x6,2x1 Screw w/ flange M6x133 Screw w/ flange M6x122 Clip M6 Fuel pipe 5,5x10 Breather pipe 7,5X3,5 Pipe 23x15x135 Cooler-pump pipe 27x19x145 Pipe 23x15x380 Pipe 23x15x295 Fuel pipe 5,5x10 Hose clamp D11,3 Hose clip D22x8,6* Hose clip 26x8 Hose clip 14,5x8 Hose clip 21x8 Hose clip, green D11x6,6x1 Qty 1 1 1 1 1 2 3 3 3 4 4 4 1 1 3 1 1 1 1 1 1 1 1 4 2 2 2 2 Page 31 / 81 Variants Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 29 30 31 32 33 Code AP8117041 AP8220191 AP8104124 AP8120455 AP9100948 19/01/2011 FRAME 28.18 Cooling system 1 Description Adhesive sponge 6x30 Gasket Expansion tank plug Rubber spacer Water cooler filler cap Qty 2 1 1 1 1 Page 32 / 81 Variants RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Code AP9150530 AP9150531 AP9100279 AP9100703 AP9100588 AP9100587 858044 AP8152351 AP8101595 AP8144038 AP8102377 AP8120876 AP9100455 AP9100427 AP8150413 AP9100428 AP8120593 AP9101001 AP9101017 855081 AP8144065 709052 858045 19/01/2011 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: FRAME 28.19 Air box 1 Description Filter housing base Filter housing base Filter housing body Cover RH air intake LH air intake Air filter Screw 4,2x16* Hose clamp D10,1* Fuel pipe 6x10 Hose clamp D9,1* Plug Wiring Air temp. Sensor Self-tap screw 3,9x14 Security sensor Gasket D4 Bush Filter Blow-by Nozzle Rubber spacer Low self-locking nut Drum Qty Variants 1 Technical Specifications:450 cc.Version[45] 1 Technical Specifications:550 cc.Version[55] 1 1 1 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Page 33 / 81 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Code 855036 855037 855026 855087 AP9100414 AP9100244 AP9100249 AP9100409 AP9100845 AP9100736 AP8152288 AP9100238 AP9100241 AP8152279 AP9100434 AP8152278 AP9100252 AP8121170 AP9100755 AP8119603 AP8120870 AP8102376 AP8152342 AP8150015 AP9100302 AP9100301 858142 19/01/2011 FRAME 28.20 Exhaust unit 1 Description Front. Exhaust pipe Front. Exhaust pipe Rear exhaust pipe Rear exhaust pipe Silencer RH terminal LH terminal Bush Silent-block Washer 8,3x20x1,5 Screw w/ flange RH exhaust pipe shield Hose clamp D.30 Screw w/ flange M6x20 Self-locking nut M6x1 Screw w/ flange Exhaust pipe gasket Spring CO intake screw Washer 10x14x1 Insulating washer Clip M6 Screw w/ flange M6x12 Washer 6,6x18x1,6* T bush Rubber spacer Exhaust pipes spring Qty 1 1 1 1 1 1 1 4 4 4 4 1 2 2 2 4 2 2 2 2 2 2 2 2 2 2 1 Page 34 / 81 Variants Technical Specifications:450 cc.Version[45] Technical Specifications:550 cc.Version[55] Technical Specifications:550 cc.Version[55] Technical Specifications:450 cc.Version[45] Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Code AP9100507 AP9100458 AP8109001 AP9100457 AP9100262 AP9100171 AP9100225 AP9100216 AP9100228 AP9100226 AP9100227 AP9100224 AP9100057 AP8121334 AP9100461 AP8150070 AP9100229 AP9100230 AP8150429 851063 19/01/2011 FRAME 28.21 Front wheel I 1 Description Front tyre 90/90X21" Inner tube 21" Front wheel flap 21" Clamp Front wheel 1,6x21" Plug M22 Front hub Ball bearing 25x42x9 Gasket ring 28x42x7 Internal spacer L=69,7 Gasket ring 32x42x7 Spoke d.3,5-21"-l.233 Nipple Circlip D.42 Front brake disc d.270 Hex screw M6x16 Outside spacer L=26,3 Front wheel spindle L=221,5 Spring washer 6,4x11x0,5* Front wheel 21" Qty 1 1 1 1 1 1 1 2 1 1 1 36 36 1 1 5 1 1 5 1 Page 35 / 81 Variants Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Code AP9100530 AP8109306 AP8109309 AP9100561 AP9100171 AP9100225 AP9100216 AP9100228 AP9100227 AP9100226 AP9100106 AP8108672 AP8121334 AP9100528 AP8150070 AP9100229 AP9100230 AP8150429 851064 19/01/2011 FRAME 28.22 Front wheel II 1 Description Front/rear tyre 120/70X17" Inner tube 17" Flap 17" Front wheel 3,5X17" Plug M22 Front hub Ball bearing 25x42x9 Gasket ring 28x42x7 Gasket ring 32x42x7 Internal spacer L=69,7 Spoke d.3,5-17" Nipples D3,5 Circlip D.42 Front brake disc d.320 Hex screw M6x16 Outside spacer L=26,3 Front wheel spindle L=221,5 Spring washer 6,4x11x0,5* Front wheel 17" Qty 1 1 1 1 1 1 2 1 1 1 36 36 1 1 5 1 1 5 1 Page 36 / 81 Variants Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Code AP9100510 AP9100508 AP8109281 AP9100462 AP9100261 AP9100214 AP9100216 AP9100227 AP8121334 AP9100215 AP9100056 AP9100211 AP9100213 AP9100466 AP8152278 AP9100595 AP9100467 AP8150017 AP9100432 AP9100336 AP9100531 AP9100533 851065 19/01/2011 FRAME 28.23 Rear wheel I 1 Description Rear tyre 140/80X18" Inner tube 18" Rear wheel flap 18" Tyre clamp Rear wheel 2,15X18" Rear hub Ball bearing 25x42x9 Gasket ring 32x42x7 Circlip D.42 Internal spacer L=106,5 Spoke d.4-18"-l.196,5 Spoke d.4-18"-l.199,5 Nipple d.4 Rear brake disc d.240 Screw w/ flange Outside spacer L=21,9 Screw M8x30 Washer 8,4x16x1,6* Low self-locking nut M8x1,25 Chain ring Z=48 Chain Connecting link 5/8x1/4 Rear wheel 18" Qty 1 1 1 1 1 1 3 2 1 1 18 18 36 1 5 2 6 6 6 1 1 1 1 Page 37 / 81 Variants Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Code AP9100608 AP9100526 AP9100527 AP9100560 AP9100322 AP9100216 AP9100227 AP8121334 AP9100584 AP9100559 AP9100107 AP9100569 AP9100466 AP8152278 AP9100595 AP9100596 AP9100334 AP9100467 AP8150017 AP9100432 AP9100715 851066 19/01/2011 FRAME 28.24 Rear wheel II 1 Description Rear tyre 180/55X17" Inner tube 17" Flap 17" Rear wheel 5,5X17" Rear hub Ball bearing 25x42x9 Gasket ring 32x42x7 Circlip D.42 Internal spacer L=134,3 Spoke 4-17"-l.189 Spoke d.4-17"-l.184 Nipple d.4 Rear brake disc d.240 Screw w/ flange Outside spacer L=21,9 Outside spacer L=45,1 Chain ring Z=46 Screw M8x30 Washer 8,4x16x1,6* Low self-locking nut M8x1,25 Chain 5/8x1/4 Rear wheel 17" Qty 1 1 1 1 1 3 2 1 1 18 18 36 1 5 1 1 1 6 6 6 1 1 Page 38 / 81 Variants Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 8 10 11 12 13 14 15 16 17 Code AP9100257 AP9100785 AP9100786 AP9100787 AP9100707 AP8152280 AP9100642 AP9100418 AP9100472 AP9100473 AP9100256 AP9100788 AP9100789 AP9100790 AP9100791 AP9100792 AP8152290 19/01/2011 FRAME 28.25 Front brake system I 1 Description Front master cilinder Nissin Piston, kit Plug revision kit Lever overhaul kit Collar Screw w/ flange Front brake hose Front brake light sw. Hex screw M10x1,25 Washer 14x10,2x1 Front brake caliper Pads pair Bleeder kit Brake caliper rev. kit Spring Pin Screw w/ flange Qty 1 1 1 1 1 2 1 1 1 4 1 1 1 1 1 1 2 Page 39 / 81 Variants Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. FRAME 28.26 Front brake system II 1 1 Code 851366 Lever 1 AP9100922 Lever 2 3 AP9100921 851367 Screw Lever overhaul kit 3 AP9100920 Lever overhaul kit 4 5 6 7 8 9 10 AP9100919 AP9100918 AP9100917 AP9100916 AP9100915 AP9100914 851368 Pressing kit Brake light switch Oil tank Screw Brake fluid line Union Plate 10 AP9100913 Plate 11 12 13 14 15 16 17 18 19 20 AP9100912 AP9100911 AP9100910 AP8152280 AP9100713 AP9100906 AP9100907 AP9100908 AP9100909 AP9100905 Pump revision kit Bleeder kit U-bolt Screw w/ flange Front brake caliper Pads pair Pin with cotter Brake caliper rev. kit Brake pistons, pair Bleeder revision kit 19/01/2011 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: Description Qty Variants 1 Technical Specifications:Motard version[SX], Upper reg.lever[T2] 1 Technical Specifications:Motard version[SX], Front reg. lever[T1] 1 Technical Specifications:Motard version[SX] 1 Technical Specifications:Motard version[SX], Upper reg.lever[T2] 1 Technical Specifications:Motard version[SX], Front reg. lever[T1] 1 Technical Specifications:Motard version[SX] 1 Technical Specifications:Motard version[SX] 1 Technical Specifications:Motard version[SX] 1 Technical Specifications:Motard version[SX] 1 Technical Specifications:Motard version[SX] 1 Technical Specifications:Motard version[SX] 1 Technical Specifications:Motard version[SX], Upper reg.lever[T2] 1 Technical Specifications:Motard version[SX], Front reg. lever[T1] 1 Technical Specifications:Motard version[SX] 1 Technical Specifications:Motard version[SX] 1 Technical Specifications:Motard version[SX] 2 Technical Specifications:Motard version[SX] 1 Technical Specifications:Motard version[SX] 1 Technical Specifications:Motard version[SX] 1 Technical Specifications:Motard version[SX] 1 Technical Specifications:Motard version[SX] 1 Technical Specifications:Motard version[SX] 1 Technical Specifications:Motard version[SX] Page 40 / 81 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service FRAME 28.26 Front brake system II 1 Pos. 21 22 23 24 25 Code AP9100763 AP8121915 AP9100749 AP9100712 851348 Description Oil pipe screw Gasket Screw w/ flange M10x1,25x40 Front brake hose Front master cilinder FTE Qty 1 4 2 1 1 25 AP9100711 Front master cilinder FTE 1 19/01/2011 Page 41 / 81 Variants Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX], Upper reg.lever[T2] Technical Specifications:Motard version[SX], Front reg. lever[T1] Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Code AP9100475 AP9100794 AP9100793 AP9100795 AP9100478 AP9100472 AP9100473 AP9100417 AP9100479 AP9100797 AP9100798 AP9100800 AP9100799 AP9100796 AP9100356 AP9100290 AP9100291 AP9100477 AP9100354 AP8150169 AP8150017 AP8101928 AP8152278 AP9100789 AP9100752 19/01/2011 FRAME 28.27 Rear brake system 1 Description Qty 1 1 1 1 1 2 4 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 2 Rear master cylinder Plug revision kit Piston, kit Lever overhaul kit Rear brake hose Hex screw M10x1,25 Washer 14x10,2x1 Brake light switch Rear brake caliper Pads pair Spring Pin with cotter Plug Brake caliper rev. kit Rear brake lever Bush Spring O-ring 18x2 Rear brake lever pin Hex socket screw Washer 8,4x16x1,6* Split pin Screw w/ flange Bleeder kit Spring Page 42 / 81 Variants Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Code 855038 AP9100635 AP8150413 AP8150475 AP8150011 AP8221198 AP9100747 AP8127657 AP8127656 AP8150017 AP8152262 AP9100523 AP8127098 AP8124873 AP8150413 AP8150413 AP8150159 AP8152137 AP8152181 AP8112600 AP8121665 AP9100519 891109 AP9100976 AP8127113 856610 AP8127164 19/01/2011 FRAME 28.28 Lights 1 Description Headlight Headlight adjuster rod Self-tap screw 3,9x14 Screw M4x45 z.b. Washer 4,3x12x1* Headlight adjuster spring Bush LH front turn indicator RH front turn indicator Washer 8,4x16x1,6* Low nut Taillight Number-plate light Plate light wiring Self-tap screw 3,9x14 Self-tap screw 3,9x14 Washer 4,3x16* Hex socket screw Washer 6,4x15x1 Rubber spacer * T bush * Spring Wiring Lamp, orange WY2,3W Lamp HS1 35+35W 12V Town lights switch wiring Lamp W3W 12V Qty 1 1 2 1 1 1 1 2 2 4 4 1 1 1 1 2 2 2 2 2 2 3 1 16 1 1 2 Page 43 / 81 Variants RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 21 Code AP9100447 851023 AP8220598 AP9100945 AP8150011 AP8150204 AP9100424 AP8152281 AP9100429 AP9100423 AP8152278 AP8224462 AP8220283 AP8127391 AP8152112 AP8150376 AP8150017 AP8124235 AP9100568 AP9100518 AP9100965 AP8150460 19/01/2011 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: FRAME 28.29 Electrical system I 1 Description Electronic control unit Control unit support plate Breather pipe Hex socket screw M4x20 Washer 4,3x12x1* Nut M4 Voltage regulator Screw w/ flange Coil Sparkplug cap Screw w/ flange Relay 12V/30A Rubber spacer * Horn Hex socket screw Washer 8,5x15x0,8 Washer 8,4x16x1,6* Flasher unit Main wiring harness Speed sensor Speed sensor Self-tapping screw M4x12 Qty Variants 1 1 1 3 3 3 1 2 2 2 4 2 2 1 1 1 1 1 1 1 Technical Specifications:Motard version[SX] 1 Technical Specifications:Enduro version[RX] 2 Page 44 / 81 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Code AP9100512 AP9101000 AP8120001 AP8144538 AP9100725 AP9100371 AP9100393 AP9100372 AP9100487 AP9100325 AP8124273 AP9100558 AP8152272 AP9100327 AP8176099 AP8112244 AP8112176 AP9100742 AP9100782 AP9100739 AP9100783 AP9100511 AP9100765 AP8152277 AP8152123 AP8150429 AP8150272 AP8117004 19/01/2011 FRAME 28.30 Electrical system II 1 Description Battery Battery case cpl. Rubber spacer Gasket Rubber spacer Relay battery wiring Rubber pipe 12,8x8,8 L=120 Ground-battery lead Starter relay Plate Fuse 30a Starter motor wiring harness Screw w/ flange Fuse block support Fuse Fuse 7,5A Fuse 15A Plate Tearing rivet inox Capacitor 10000 Uf Engine-frame ground wiring Taillight wiring harn. Spring Screw w/ flange Hex socket screw Spring washer 6,4x11x0,5* Curved spring washer * Adhesive sponge 15x8 Qty 1 1 4 2 1 1 1 1 1 1 2 1 2 1 3 4 3 1 1 1 1 1 1 1 2 2 1 1 Page 45 / 81 Variants Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 29 30 31 33 Code AP9100568 AP9100959 AP9100997 855604 19/01/2011 FRAME 28.30 Electrical system II 1 Description Qty 1 1 1 1 Main wiring harness Terminal cap Gasket Wiring switch Page 46 / 81 Variants Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 5 6 7 8 9 10 11 12 12 Code AP9100515 AP8140710 AP8150349 AP8150211 AP9100936 AP9100994 AP9100757 AP9100756 851364 851363 AP9100837 AP8152287 894633 894634 19/01/2011 FRAME 28.31 Completing part 1 Description Main switch - steering lock "Aprilia" key w/out transpo. Special screw M8x15 Hex socket screw Toolkit Toolkit RH footrest support LH footrest support RH support LH support Screw w/ flange M10x1,25x36 Screw w/ flange Decal set Decal set Qty 1 1 1 1 1 1 1 1 1 1 2 2 1 1 Page 47 / 81 Variants Technical Specifications:Enduro version[RX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Enduro version[RX] Technical Specifications:Motard version[SX] Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service ENGINE 29.32 Engine 1 Pos. 1 1 1 1 2 3 4 5 6 7 8 8 8 8 9 10 11 12 12 13 13 14 14 15 Code CM2362045 CM2362055 CM2363045 CM2363055 AP9100411 AP8152280 AP9100593 AP9100443 AP9100643 AP9100687 AP9100683 AP9100684 AP9100685 AP9100686 AP9100374 AP9100367 AP9100383 AP9100381 AP9100550 AP8152281 AP9100433 AP8152283 AP9150395 855834 Description Engine Engine Engine Engine Gear lever Screw w/ flange Screw M10x1,25 L=202 Screw M10x1,25 L=102 Self-locking nut M10x1,25 Washer 28x10,5x3 Washer 18x10,5x0,5 Washer 18x10,5x1 Washer 18x10,5x1,5 Washer 18x10,5x2 Sprocket cover Chain guide Bush Bush Bush Screw w/ flange Screw w/ flange M6x50 Screw w/ flange Screw w/ flange M6x60 Gasket set Qty 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 2 15 855834 Gasket set 2 19/01/2011 Page 48 / 81 Variants Technical Specifications:Enduro version 450[RX45] Technical Specifications:Motard version 450[SX45] Technical Specifications:Enduro version 550[RX55] Technical Specifications:Motard version 550[SX55] Technical Specifications:Motard version[SX] Technical Specifications:Motard version[SX] Technical Specifications:Enduro version[RX] Technical Specifications:Enduro version[RX] Technical Specifications:Motard version[SX] Technical Specifications:Enduro version[RX] Technical Specifications:Motard version[SX] Technical Specifications:From engine n.3020[M22], Motard version 450[SX45] Technical Specifications:From engine n.3013[M18], Enduro version 450[RX45] RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service ENGINE 29.32 Engine 1 Pos. 15 Code 855835 Gasket set 15 855835 Gasket set 15 AP9150490 Gasket set 15 AP9150490 Gasket set 15 AP9150491 Gasket set 15 AP9150491 Gasket set 16 17 AP9150492 AP9150493 Oil seals - set OR set 19/01/2011 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: Description Qty Variants 2 Technical Specifications:From eng.n.4058 up to eng.n.4076, from eng.n.4137[M24], Motard version 550[SX55] 2 Technical Specifications:From engine n.2436[M20], Enduro version 550[RX55] 2 Technical Specifications:Up to engine n.3019[M21], Motard version 450[SX45] 2 Technical Specifications:Up to engine n.3012[M17], Enduro version 450[RX45] 2 Technical Specifications:Up to eng.n.4057, from eng.n.4077 up to eng.n.4136[M23], Motard version 550[SX55] 2 Technical Specifications:Up to engine n.2435[M19], Enduro version 550[RX55] 1 1 Page 49 / 81 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 1 1 1 2 3 4 5 6 7 8 9 10 11 11 11 12 13 14 15 16 17 18 19 20 21 22 23 Code AP9150079 AP9150080 AP9150089 AP9150239 AP9150146 AP8152277 AP9150145 AP9150394 AP9150489 AP8152283 AP9150435 AP9150149 AP9150353 AP9150324 AP9150456 AP9150457 AP9150440 AP9150441 AP9150442 AP9150116 AP9150115 AP9150117 AP9150350 AP9150174 AP9150349 AP9150533 AP9150471 AP9150346 19/01/2011 ENGINE 29.33 Crankcase I 1 Description Carter, pair Carter, pair Carter, pair Carter, pair Check bearing plate Screw w/ flange Check bearing plate Screw M6x12 Check bearing plate Screw w/ flange Oil seal D32x45x6 Plug O-ring D26,65x2,62 Bearing half-shell, green Bushing half-shell, blue Bushing half-shell, yellow T bush 34x21x10,5-L18 T bush 28x13x10,5-L11,5 T bush 19x13x10,5-L11,5 Bush D16x19X13 Bush D18x21X19 Pin D7,2x9x12 O-ring D8,73x1,78 Oil unload plug Seal washer D12x18x1,5 Union Breather pipe Jet Qty 1 1 1 1 3 3 2 3 1 6 1 2 2 4 4 4 2 2 4 1 1 1 1 1 2 1 1 2 Page 50 / 81 Variants Technical Specifications:Enduro version 450[RX45] Technical Specifications:Motard version 450[SX45] Technical Specifications:Motard version 550[SX55] Technical Specifications:Enduro version 550[RX55] Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Code AP8152285 AP8121862 AP9150439 AP8152277 AP9150078 AP9150109 AP9150349 AP8102377 AP9150526 AP8560104 AP8560106 AP9150344 AP9100998 AP9150545 19/01/2011 ENGINE 29.33 Crankcase I 1 Description Screw w/ flange Washer D8x16x1,5 Plate Screw w/ flange Oil unload plug Union Seal washer D12x18x1,5 Hose clamp D9,1* Screw w/ flange M7X1X42 Screw w/ flange M6x65 Screw w/ flange M6x75 Union Hose clip Breather pipe 5x9 Qty 1 1 1 1 1 1 1 1 7 1 1 1 1 1 Page 51 / 81 Variants RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. ENGINE 29.34 Crankcase II 1 1 1 2 3 4 5 6 7 8 9 Code 855242 AP9150152 AP8152279 AP8152280 851315 AP9150524 AP9150153 AP9150118 AP9150148 851019 Description Ignition cover Ignition cover Screw w/ flange M6x20 Screw w/ flange Oil seal D12x22x5,5 Circlip D25 Gasket Bush D6,2x8X15 Gasket Clutch side cover 9 851019 Clutch side cover 9 851019 Clutch side cover 9 851019 Clutch side cover 9 AP9150147 Clutch side cover 9 AP9150147 Clutch side cover 9 AP9150147 Clutch side cover 9 AP9150147 Clutch side cover 10 11 12 13 14 AP8152282 AP9150150 AP9150094 AP9150395 AP8152278 Screw w/ flange M6x35 O-ring D171,13x2,62 Complete clutch cover Screw w/ flange M6x60 Screw w/ flange 19/01/2011 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: Qty Variants 1 Technical Specifications:Enduro version[RX] 1 Technical Specifications:Motard version[SX] 9 10 1 1 1 2 1 1 Technical Specifications:From engine n°1130[M8], Motard version 550[SX55] 1 Technical Specifications:From engine n°1101[M6], Enduro version 550[RX55] 1 Technical Specifications:From engine n°1502[M4], Motard version 450[SX45] 1 Technical Specifications:From engine n°1460[M2], Enduro version 450[RX45] 1 Technical Specifications:UP to engine n°1501[M3], Motard version 450[SX45] 1 Technical Specifications:UP to engine n°1129[M7], Motard version 550[SX55] 1 Technical Specifications:UP to engine n°1459[M1], Enduro version 450[RX45] 1 Technical Specifications:UP to engine n°1100[M5], Enduro version 550[RX55] 4 1 1 2 3 Page 52 / 81 RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service ENGINE 29.34 Crankcase II 1 Pos. 15 16 17 18 19 20 Code AP9150410 AP9150356 AP9150473 AP9150351 AP9150522 851015 Description Oil plug M20x1,5 O-ring D18,72x2,62 Hex socket screw M6x10 Seal washer D6x12x1 Oil seal cup Ball bearing 10x19x5 20 851015 Ball bearing 10x19x5 20 851015 Ball bearing 10x19x5 20 851015 Ball bearing 10x19x5 21 851012 O-ring 20x1 21 851012 O-ring 20x1 21 851012 O-ring 20x1 21 851012 O-ring 20x1 22 851017 Bush D6,2x7,8X15 22 851017 Bush D6,2x7,8X15 22 851017 Bush D6,2x7,8X15 22 851017 Bush D6,2x7,8X15 22 AP9150118 Bush D6,2x8X15 19/01/2011 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: Qty Variants 1 1 1 1 1 1 Technical Specifications:From engine n°1460[M2], Enduro version 450[RX45] 1 Technical Specifications:From engine n°1101[M6], Enduro version 550[RX55] 1 Technical Specifications:From engine n°1502[M4], Motard version 450[SX45] 1 Technical Specifications:From engine n°1130[M8], Motard version 550[SX55] 2 Technical Specifications:From engine n°1101[M6], Enduro version 550[RX55] 2 Technical Specifications:From engine n°1130[M8], Motard version 550[SX55] 2 Technical Specifications:From engine n°1460[M2], Enduro version 450[RX45] 2 Technical Specifications:From engine n°1502[M4], Motard version 450[SX45] 2 Technical Specifications:From engine n°1460[M2], Enduro version 450[RX45] 2 Technical Specifications:From engine n°1130[M8], Motard version 550[SX55] 2 Technical Specifications:From engine n°1101[M6], Enduro version 550[RX55] 2 Technical Specifications:From engine n°1502[M4], Motard version 450[SX45] 2 Technical Specifications:UP to engine n°1100[M5], Enduro version 550[RX55] Page 53 / 81 RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service ENGINE 29.34 Crankcase II 1 Pos. 22 Code AP9150118 Bush D6,2x8X15 22 AP9150118 Bush D6,2x8X15 22 AP9150118 Bush D6,2x8X15 23 855252 Sealing compound 19/01/2011 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: Description Qty Variants 2 Technical Specifications:UP to engine n°1129[M7], Motard version 550[SX55] 2 Technical Specifications:UP to engine n°1501[M3], Motard version 450[SX45] 2 Technical Specifications:UP to engine n°1459[M1], Enduro version 450[RX45] 1 Page 54 / 81 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Code AP9150071 AP9150377 AP9150157 AP9150158 AP8152280 AP9150162 AP8152281 AP9150376 AP9150291 AP9150461 AP9150217 AP9150385 AP9150076 AP9150159 AP9150075 AP9150396 AP9150160 AP9150463 AP9150161 AP9150074 AP9150397 AP9150443 19/01/2011 ENGINE 29.35 Oil pump 1 Description Oil pump shaft assy. Pin 4x15,8 Internal and external rotor H19 Oil pump housing Screw w/ flange Filter with net-air intake Screw w/ flange Pin 4x13,8 Internal and external rotor H8 O-ring D44,17x1,78 Oil pump housing Oil seal D19x10x7/5.5 Clearance washer 10,1x23 Oil pump gear Z=12 Clearance washer 9,1x16x Circlip 9x1 Pin 4x25,8 Roller cage D11x16x10 Idle gear Z=22 Clearance washer 11,1x18 Circlip D11 Oil seal D10x16x4 Qty 1 2 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Page 55 / 81 Variants Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Code AP9150281 AP8152277 AP9150280 AP9150347 AP9100358 AP9100362 AP9100292 AP9150168 AP9150169 AP9150476 AP9150170 AP9150171 AP9150321 AP9150173 AP9150477 AP9150172 AP9150398 851240 AP9150166 AP9150167 AP9150355 AP9150151 AP9150472 19/01/2011 ENGINE 29.36 Lubrication 1 Description Oil outlet pipe Screw w/ flange Oil inlet pipe O-ring D11x2 Oil outlet pipe Oil inlet pipe Lock plate Pressure adj. piston Spring O-ring D11,11x1,78 Valve closer screw M14x1,5 Oil anti-return valve Pin Spring O-ring D14x1,78 Coupling bush Circlip D18 Plug Oil filter Spring O-ring D53,65x2,68 Oil filter cover Gasket 10,5x17x1,5 Qty 1 3 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Page 56 / 81 Variants Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 1 2 3 4 5 6 7 8 9 10 10 11 12 12 12 13 Code AP9150019 AP9150527 851007 AP9150437 AP9150436 AP9150402 AP9150525 AP9150065 AP9150066 AP9150210 AP9150018 AP9150315 AP9150127 AP9150323 AP9150454 AP9150455 AP9150236 19/01/2011 ENGINE 29.37 Drive shaft 1 Description Drive shaft Drive shaft Flywheel key D3x4,8 Washer D15x28x2,5 Nut M14x1 Transmission key 4x6,5 O-ring D16x3,5 Fifth wheel 44x53x2 Fifth wheel 36x50x1,4 Pinion Connecting rod cpl. Connecting rod cpl. Connecting rod screw Bushing, green 35x38x16,5 Bushing,blue 35x38x16,5 Bushing,yellow 35x38x16,5 Flanged nut M18x1,25 Qty 1 1 1 1 1 1 1 1 1 1 2 2 4 4 4 4 1 Page 57 / 81 Variants Technical Specifications:450 cc.Version[450] Technical Specifications:550 cc.Version[550] Technical Specifications:450 cc.Version[450] Technical Specifications:550 cc.Version[550] Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 1 2 2 3 3 4 4 5 Code 851035 851039 851042 851045 851298 855601 AP9150007 AP9150301 AP9150343 19/01/2011 ENGINE 29.38 Cylinder with piston 1 Description Qty 2 2 4 4 2 2 2 2 2 Piston assy D76 Piston assy D80 Stop ring Stop ring Piston rings set D76 Piston rings set D80 Cylinder D76 Cylinder D80 O-ring D82,22x2,62 Page 58 / 81 Variants Technical Specifications:450 cc.Version[450] Technical Specifications:550 cc.Version[550] Technical Specifications:550 cc.Version[550] Technical Specifications:450 cc.Version[450] Technical Specifications:450 cc.Version[450] Technical Specifications:550 cc.Version[550] Technical Specifications:450 cc.Version[450] Technical Specifications:550 cc.Version[550] RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. ENGINE 29.39 Cylinder head 1 1 2 3 4 5 6 Code AP9150317 AP9150112 AP9150113 AP8152280 AP9150114 855034 Description Cylinder head assy. Screw w/ flange M10x58,5 Washer D10x20x2 Screw w/ flange Bush Cylinder head gasket 6 855034 Cylinder head gasket 6 855035 Cylinder head gasket 6 855035 Cylinder head gasket 6 AP9150008 Cylinder head gasket 6 AP9150008 Cylinder head gasket 6 AP9150509 Cylinder head gasket 6 AP9150509 Cylinder head gasket 7 8 9 10 11 12 13 14 AP9150009 AP9150010 AP9150111 AP9150110 AP9150120 AP9150121 AP8152277 AP9150469 Head cover Cover gasket Special screw Gasket Union Plate Screw w/ flange O-ring D13,95x2,62 19/01/2011 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: Qty Variants 2 8 8 2 4 2 Technical Specifications:From engine n.3013[M18], Enduro version 450[RX45] 2 Technical Specifications:From engine n.3020[M22], Motard version 450[SX45] 2 Technical Specifications:From engine n.2436[M20], Enduro version 550[RX55] 2 Technical Specifications:From eng.n.4058 up to eng.n.4076, from eng.n.4137[M24], Motard version 550[SX55] 2 Technical Specifications:Up to engine n.3019[M21], Motard version 450[SX45] 2 Technical Specifications:Up to engine n.3012[M17], Enduro version 450[RX45] 2 Technical Specifications:Up to eng.n.4057, from eng.n.4077 up to eng.n.4136[M23], Motard version 550[SX55] 2 Technical Specifications:Up to engine n.2435[M19], Enduro version 550[RX55] 2 2 8 8 2 2 3 2 Page 59 / 81 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 15 16 17 18 19 20 21 Code AP9150181 AP9150349 AP9150312 AP8121856 AP9150174 AP9150349 AP9100999 19/01/2011 ENGINE 29.39 Cylinder head 1 Description Temp. Sensor H2O Seal washer D12x18x1,5 Plug D20 Cable-guide Oil unload plug Seal washer D12x18x1,5 Spring washer Qty 1 1 2 1 1 1 8 Page 60 / 81 Variants Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 9 Code AP9150022 AP9150023 AP9150028 AP9150104 AP9150024 AP9150025 891170 AP9150106 AP9150107 19/01/2011 ENGINE 29.40 Valves 1 Description Qty 4 4 8 8 4 4 8 16 4 Intake valve Exhaust valve Lower cup Valve stem seal D5 Intake valve spring Exhaust valve spring Upper cup Valve half-cone Valve lifter bucket Page 61 / 81 Variants Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Code AP9150143 AP9150417 AP9150418 AP9150419 AP9150420 AP9150421 AP9150422 AP9150423 AP9150424 AP9150425 AP9150426 AP9150427 AP9150428 AP9150429 AP9150430 AP9150431 AP9150432 AP9150433 AP9150434 19/01/2011 ENGINE 29.41 Valves pads 1 Description Qty 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Pad 1,40 Pad 1,45 Pad 1,50 Pad 1,55 Pad 1,60 Pad 1,65 Pad 1,70 Pad 1,75 Pad 1,80 Pad 1,85 Pad 1,90 Pad 1,95 Pad 2,00 Pad 2,05 Pad 2,10 Pad 2,15 Pad 2,20 Pad 2,25 Pad 2,30 Page 62 / 81 Variants RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. ENGINE 29.42 Front cylinder timing system 1 1 Code AP9150501 Camshaft cpl. 1 AP9150538 Camshaft cpl. 2 3 4 5 5 5 5 5 5 6 7 8 9 10 11 12 13 14 15 15 16 16 17 18 AP9150364 AP8152274 AP9150303 AP9150448 CM238602 CM238603 CM238604 CM238605 CM238606 AP9150138 AP9150096 AP9150101 AP9150102 AP9150372 AP9150391 AP8152278 AP9150506 AP9150507 AP9150133 AP9150327 AP9150011 AP9150300 AP9150012 AP9150231 Ball bearing D25x37x7 Screw w/ flange M5x20 Block Front valve control Front valve control Front valve control Front valve control Front valve control Front valve control Spring Rocker arm exhaust Rocker shaft Snap ring Ball bearing D25x42x9 Snap ring D42 Screw w/ flange Timing gear Z=22 Special screw M16x1 Camshaft chain Camshaft chain Chain guide plate L177 Chain guide plate L186 Chain tensioner sliding block Screw M6x12 19/01/2011 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: Description Qty Variants 1 Technical Specifications:Motard version 450[SX45], Motard version 550[SX55] 1 Technical Specifications:Enduro version 450[RX45], Enduro version 550[RX55] 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 Technical Specifications:450 cc.Version[450] 1 Technical Specifications:550 cc.Version[550] 1 Technical Specifications:450 cc.Version[450] 1 Technical Specifications:550 cc.Version[550] 1 Technical Specifications:550 cc.Version[550] 1 Page 63 / 81 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 19 20 Code AP9150141 AP9150140 19/01/2011 ENGINE 29.42 Front cylinder timing system 1 Description Chain tensioner gasket Chain tensioner Qty 1 1 Page 64 / 81 Variants RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. ENGINE 29.43 Rear cylinder timing system 1 1 Code AP9150502 Camshaft cpl. 1 AP9150539 Camshaft cpl. 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 15 16 16 17 18 19 20 AP9150364 AP8152274 AP9150303 AP9150450 AP9150450 AP9150304 AP9150096 AP9150101 AP9150102 AP9150372 AP9150391 AP8152278 AP9150506 AP9150508 AP9150133 AP9150327 AP9150011 AP9150300 AP9150012 AP9150142 AP9150141 AP9150140 Ball bearing D25x37x7 Screw w/ flange M5x20 Block Rear valve control Rear valve control Spring Rocker arm exhaust Rocker shaft Snap ring Ball bearing D25x42x9 Snap ring D42 Screw w/ flange Timing gear Z=22 Special screw M16x1 Camshaft chain Camshaft chain Chain guide plate L177 Chain guide plate L186 Chain tensioner sliding block Screw M6x12 Chain tensioner gasket Chain tensioner 19/01/2011 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: Description Qty Variants 1 Technical Specifications:Motard version 450[SX45], Motard version 550[SX55] 1 Technical Specifications:Enduro version 450[RX45], Enduro version 550[RX55] 1 1 1 1 Technical Specifications:Enduro version[RX] 1 Technical Specifications:Motard version[SX] 1 1 1 1 1 2 2 1 1 1 Technical Specifications:450 cc.Version[450] 1 Technical Specifications:550 cc.Version[550] 1 Technical Specifications:450 cc.Version[450] 1 Technical Specifications:550 cc.Version[550] 1 Technical Specifications:550 cc.Version[550] 1 1 1 Page 65 / 81 RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. ENGINE 29.44 Transmission shaft 1 1 Code 851009 Description Transmission shaft Z=20 1 851009 Transmission shaft Z=20 1 851009 Transmission shaft Z=20 1 851009 Transmission shaft Z=20 1 AP9150272 Transmission shaft Z=20 1 AP9150272 Transmission shaft Z=20 1 AP9150272 Transmission shaft Z=20 1 AP9150272 Transmission shaft Z=20 2 3 4 5 6 7 8 9 10 11 AP9150366 AP9150387 AP9150273 AP9150348 AP9150483 844211 AP9150390 AP9150285 AP9150299 851011 Bearing D14x22x13 Ball bearing D12x28x8 Timing gear Z=20 O-ring D79x1,78 Flange Hex socket screw Oil seal D28x20x6 Timing gear Z=40 Safety washer Nut M12x1x4,5 11 851011 Nut M12x1x4,5 11 851011 Nut M12x1x4,5 19/01/2011 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: Qty Variants 1 Technical Specifications:From engine n°1502[M4], Motard version 450[SX45] 1 Technical Specifications:From engine n°1101[M6], Enduro version 550[RX55] 1 Technical Specifications:From engine n°1130[M8], Motard version 550[SX55] 1 Technical Specifications:From engine n°1460[M2], Enduro version 450[RX45] 1 Technical Specifications:UP to engine n°1100[M5], Enduro version 550[RX55] 1 Technical Specifications:UP to engine n°1129[M7], Motard version 550[SX55] 1 Technical Specifications:UP to engine n°1501[M3], Motard version 450[SX45] 1 Technical Specifications:UP to engine n°1459[M1], Enduro version 450[RX45] 1 1 1 1 1 3 1 1 1 1 Technical Specifications:From engine n°1502[M4], Motard version 450[SX45] 1 Technical Specifications:From engine n°1101[M6], Enduro version 550[RX55] 1 Technical Specifications:From engine n°1460[M2], Enduro version 450[RX45] Page 66 / 81 RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service ENGINE 29.44 Transmission shaft 1 Pos. 11 Code 851011 Nut M12x1x4,5 11 AP9150233 Nut M12x1x6 11 AP9150233 Nut M12x1x6 11 AP9150233 Nut M12x1x6 11 AP9150233 Nut M12x1x6 12 AP9150389 Transmission key 4x4x18 19/01/2011 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: Description Qty Variants 1 Technical Specifications:From engine n°1130[M8], Motard version 550[SX55] 1 Technical Specifications:UP to engine n°1100[M5], Enduro version 550[RX55] 1 Technical Specifications:UP to engine n°1129[M7], Motard version 550[SX55] 1 Technical Specifications:UP to engine n°1459[M1], Enduro version 450[RX45] 1 Technical Specifications:UP to engine n°1501[M3], Motard version 450[SX45] 1 Page 67 / 81 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 9 Code AP9150048 AP9150063 AP9150238 AP8125853 AP9150006 AP9150044 AP9150051 AP9150220 AP9150393 19/01/2011 ENGINE 29.45 Gear box selector I 1 Description Gearshift shaft+pawl assy Selector lock Spring Circlip D.15 Screw w/ flange M6x15 Index assy. lever Washer D6,3x18x1 Spring Oil seal D21x15x3 Qty 1 1 1 1 1 1 1 1 1 Page 68 / 81 Variants Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Code AP9150004 AP9150375 AP9150067 AP9150043 AP9150073 AP8152277 AP9150069 AP9150070 AP9150064 AP9150068 AP9150060 AP9150072 AP9150003 AP9150062 AP9150093 AP9150091 AP9150061 AP9150184 AP8152272 AP9150479 AP9150365 AP9150364 AP8152272 AP9150462 19/01/2011 ENGINE 29.46 Gear box selector II 1 Description Shift cam cpl. Roller D4 Selector drum Threaded pin M8x1,25 Selector lock plate Screw w/ flange Lever Spring pillar Spring Shift cam plate Bush D6x8x5 Spring Spring pillar Fork shaft L72,5 Fork 4a-5a Fork 1a-3a Fork shaft L93 Gearbox sensor Screw w/ flange O-ring D23,52x1,78 Ball bearing D25x42x9 Ball bearing D25x37x7 Screw w/ flange Fairlead Qty 1 1 1 1 1 2 2 2 2 1 4 1 1 1 1 2 1 1 2 1 1 1 1 1 Page 69 / 81 Variants RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. ENGINE 29.47 Primary gear shaft 1 1 Code AP9150256 Description Primary gear shaft Z=12 1 AP9150270 Primary gear shaft Z=13 2 3 AP9150216 AP9150255 Bush D25x28x9,9 Gear 5a su prim.Z=21 3 AP9150269 Gear 5a su prim.Z=21 4 5 6 AP9150297 AP9150302 AP9150254 Plain washer D25,1x30,8x0,5 Outside circlip D25 Gear 3a su prim.Z=15 6 AP9150268 Gear 3a su prim.Z=16 7 8 AP9150267 AP9150253 Special washer D25,1x30,8x0, Gear 4a su prim.Z=19 8 AP9150266 Gear 4a su prim.Z=20 9 AP9150252 Gear 2a su prim.Z=13 9 AP9150265 Gear 2a su prim.Z=15 10 11 12 AP9150294 AP9150362 AP9150360 Washer D17,1x27,8x0,8 Ball bearing D17x40x12 Ball bearing D25x52x1 19/01/2011 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: Qty Variants 1 Technical Specifications:Enduro version 450[RX45], Enduro version 550[RX55] 1 Technical Specifications:Motard version 450[SX45], Motard version 550[SX55] 2 1 Technical Specifications:Enduro version 450[RX45], Enduro version 550[RX55] 1 Technical Specifications:Motard version 450[SX45], Motard version 550[SX55] 1 2 1 Technical Specifications:Enduro version 450[RX45], Enduro version 550[RX55] 1 Technical Specifications:Motard version 450[SX45], Motard version 550[SX55] 1 1 Technical Specifications:Enduro version 450[RX45], Enduro version 550[RX55] 1 Technical Specifications:Motard version 450[SX45], Motard version 550[SX55] 1 Technical Specifications:Enduro version 450[RX45], Enduro version 550[RX55] 1 Technical Specifications:Motard version 450[SX45], Motard version 550[SX55] 1 1 1 Page 70 / 81 RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. ENGINE 29.48 Driven shaft 1 1 Code AP9150263 Driven shaft 1 AP9150311 Driven shaft 2 3 AP9150216 AP9150250 Bush D25x28x9,9 2nd wheel gear Z=25 3 AP9150262 2nd wheel gear Z=27 4 5 6 AP9150297 AP9150302 AP9150249 Plain washer D25,1x30,8x0,5 Outside circlip D25 4th wheel gear Z=24 6 AP9150261 4th wheel gear Z=23 7 8 AP9150267 AP9150248 Special washer D25,1x30,8x0, 3rd wheel gear Z=23 8 AP9150260 3rd wheel gear Z=23 9 AP9150247 5th wheel gear Z=22 9 AP9150259 5th wheel gear Z=21 10 11 12 AP9150296 AP9150370 AP9150246 Washer D20,1x28,8x0,8 Roller cage D20x24x10 1st wheel gear Z=31 12 AP9150258 1st wheel gear Z=30 13 AP9150294 Washer D17,1x27,8x0,8 19/01/2011 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: Description Qty Variants 1 Technical Specifications:Motard version 450[SX45], Motard version 550[SX55] 1 Technical Specifications:Enduro version 450[RX45], Enduro version 550[RX55] 2 1 Technical Specifications:Enduro version 450[RX45], Enduro version 550[RX55] 1 Technical Specifications:Motard version 450[SX45], Motard version 550[SX55] 1 3 1 Technical Specifications:Enduro version 450[RX45], Enduro version 550[RX55] 1 Technical Specifications:Motard version 450[SX45], Motard version 550[SX55] 2 1 Technical Specifications:Enduro version 450[RX45], Enduro version 550[RX55] 1 Technical Specifications:Motard version 450[SX45], Motard version 550[SX55] 1 Technical Specifications:Enduro version 450[RX45], Enduro version 550[RX55] 1 Technical Specifications:Motard version 450[SX45], Motard version 550[SX55] 1 1 1 Technical Specifications:Enduro version 450[RX45], Enduro version 550[RX55] 1 Technical Specifications:Motard version 450[SX45], Motard version 550[SX55] 1 Page 71 / 81 RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service ENGINE 29.48 Driven shaft 1 Pos. 14 15 16 17 18 Code AP9150361 AP9150357 AP9150363 AP9150382 AP9150218 Description Ball bearing D17x47x14 O-ring D21,95x1,78 Ball bearing D25x52x15 Oil seal D40x32x5 Spacer 25x32x14 18 AP9150237 Spacer 25x32x22 19 AP9100525 Pinion 19 AP9100600 Pinion Z=16 20 AP9100451 Outside circlip D25 19/01/2011 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: Qty Variants 1 1 1 1 1 Technical Specifications:Enduro version 450[RX45], Enduro version 550[RX55] 1 Technical Specifications:Motard version 450[SX45], Motard version 550[SX55] 1 Technical Specifications:Enduro version 450[RX45], Enduro version 550[RX55] 1 Technical Specifications:Motard version 450[SX45], Motard version 550[SX55] 1 Page 72 / 81 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Code AP9150196 AP9150384 AP9150374 AP9150373 AP9150040 AP9150284 AP9150367 AP9150234 851436 AP9150190 AP9100386 AP9150235 AP8176214 AP8176215 AP9150195 AP9150358 AP9150359 AP9150191 AP9150194 AP9150232 AP8152279 19/01/2011 ENGINE 29.49 Clutch I 1 Description Clutch relese shaft Oil seal D12x19x5 Roller cage D12x16x10 Roller cage D8x12x10 Rod Spacer 25x32x22 Roller cage D28x33x13 Washer D23x46x3 Clutch housing, complete Aluminium clutch drum Safety washer Nut M18x1,25 Lined clutch disc 8 pz. Steel clutch disc 7 pz. Pawl clutch Roller cage D12x26x2 Fifth wheel D12x26x1 Clutch pressure plate Clutch spring Cup Screw w/ flange M6x20 Qty 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 6 6 6 Page 73 / 81 Variants RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service ENGINE 29.50 Water pump 1 Pos. 1 2 3 4 5 6 7 8 9 10 Code AP9150484 AP8152283 AP8152278 AP9150119 AP9150352 AP9150132 AP9150292 AP9150464 851283 AP9150443 Description Water pump cover Screw w/ flange Screw w/ flange Bush D8x6,4X9,8 O-ring D88,57x2,62 Water pump impeller cpl. Washer D12,d7.05 SP1 Water pump flange O-ring D18x1,8 Oil seal D10x16x4 10 AP9150443 Oil seal D10x16x4 10 AP9150443 Oil seal D10x16x4 10 AP9150443 Oil seal D10x16x4 10 AP9150474 Oil seal D10x22x7 10 AP9150474 Oil seal D10x22x7 10 AP9150474 Oil seal D10x22x7 10 AP9150474 Oil seal D10x22x7 11 851013 Oil seal D10x18x5/8 11 851013 Oil seal D10x18x5/8 11 851013 Oil seal D10x18x5/8 19/01/2011 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: Qty Variants 1 1 3 2 1 1 1 1 1 1 Technical Specifications:From engine n°1460[M2], Enduro version 450[RX45] 1 Technical Specifications:From engine n°1130[M8], Motard version 550[SX55] 1 Technical Specifications:From engine n°1502[M4], Motard version 450[SX45] 1 Technical Specifications:From engine n°1101[M6], Enduro version 550[RX55] 1 Technical Specifications:UP to engine n°1459[M1], Enduro version 450[RX45] 1 Technical Specifications:UP to engine n°1129[M7], Motard version 550[SX55] 1 Technical Specifications:UP to engine n°1501[M3], Motard version 450[SX45] 1 Technical Specifications:UP to engine n°1100[M5], Enduro version 550[RX55] 1 Technical Specifications:From engine n°1130[M8], Motard version 550[SX55] 1 Technical Specifications:From engine n°1502[M4], Motard version 450[SX45] 1 Technical Specifications:From engine n°1101[M6], Enduro version 550[RX55] Page 74 / 81 RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service ENGINE 29.50 Water pump 1 Pos. 11 Code 851013 Oil seal D10x18x5/8 11 AP9150474 Oil seal D10x22x7 11 AP9150474 Oil seal D10x22x7 11 AP9150474 Oil seal D10x22x7 11 AP9150474 Oil seal D10x22x7 12 851010 Cover Bush RH Carter 19/01/2011 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: Description Qty Variants 1 Technical Specifications:From engine n°1460[M2], Enduro version 450[RX45] 1 Technical Specifications:UP to engine n°1129[M7], Motard version 550[SX55] 1 Technical Specifications:UP to engine n°1100[M5], Enduro version 550[RX55] 1 Technical Specifications:UP to engine n°1459[M1], Enduro version 450[RX45] 1 Technical Specifications:UP to engine n°1501[M3], Motard version 450[SX45] 1 Page 75 / 81 RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. ENGINE 29.51 Starter motor 1 1 2 3 4 5 Code AP9150090 AP8152281 AP9150209 AP9150446 8496465 Description Starter motor w/out wiring Screw w/ flange Pin O-ring D10,5x1 Double gear Z=10/55 5 8496465 Double gear Z=10/55 5 8496465 Double gear Z=10/55 5 8496465 Double gear Z=10/55 5 849801 Double gear Z=9/55 5 849801 Double gear Z=9/55 5 849801 Double gear Z=9/55 5 849801 Double gear Z=9/55 6 849802 Intermediate gear Z=22 6 849802 Intermediate gear Z=22 6 849802 Intermediate gear Z=22 6 849802 Intermediate gear Z=22 6 AP9150207 Intermediate gear Z=21 6 AP9150207 Intermediate gear Z=21 19/01/2011 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: Qty Variants 1 2 2 2 1 Technical Specifications:UP to engine n°2438[M9], Enduro version 450[RX45] 1 Technical Specifications:UP to engine n°2275[M11], Motard version 450[SX45] 1 Technical Specifications:UP to engine n°2599[M15], Motard version 550[SX55] 1 Technical Specifications:UP to engine n°1724[M13], Enduro version 550[RX55] 1 Technical Specifications:From engine n°2600[M16], Motard version 550[SX55] 1 Technical Specifications:From engine n°1725[M14], Enduro version 550[RX55] 1 Technical Specifications:From engine n°2439[M10], Enduro version 450[RX45] 1 Technical Specifications:From engine n°2276[M12], Motard version 450[SX45] 1 Technical Specifications:From engine n°2600[M16], Motard version 550[SX55] 1 Technical Specifications:From engine n°2439[M10], Enduro version 450[RX45] 1 Technical Specifications:From engine n°1725[M14], Enduro version 550[RX55] 1 Technical Specifications:From engine n°2276[M12], Motard version 450[SX45] 1 Technical Specifications:UP to engine n°2599[M15], Motard version 550[SX55] 1 Technical Specifications:UP to engine n°2438[M9], Enduro version 450[RX45] Page 76 / 81 RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. ENGINE 29.51 Starter motor 1 6 Code AP9150207 Description Intermediate gear Z=21 6 AP9150207 Intermediate gear Z=21 7 849803 Sprag clutch gear Z=52 7 849803 Sprag clutch gear Z=52 7 849803 Sprag clutch gear Z=52 7 849803 Sprag clutch gear Z=52 7 AP9150203 Sprag clutch gear Z=53 7 AP9150203 Sprag clutch gear Z=53 7 AP9150203 Sprag clutch gear Z=53 7 AP9150203 Sprag clutch gear Z=53 8 9 10 AP9150369 AP9150208 AP9150500 Roller cage D26x30x17 Starter clutch assy. O-ring D25x2,5 19/01/2011 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: Qty Variants 1 Technical Specifications:UP to engine n°2275[M11], Motard version 450[SX45] 1 Technical Specifications:UP to engine n°1724[M13], Enduro version 550[RX55] 1 Technical Specifications:From engine n°2439[M10], Enduro version 450[RX45] 1 Technical Specifications:From engine n°1725[M14], Enduro version 550[RX55] 1 Technical Specifications:From engine n°2276[M12], Motard version 450[SX45] 1 Technical Specifications:From engine n°2600[M16], Motard version 550[SX55] 1 Technical Specifications:UP to engine n°2438[M9], Enduro version 450[RX45] 1 Technical Specifications:UP to engine n°2275[M11], Motard version 450[SX45] 1 Technical Specifications:UP to engine n°2599[M15], Motard version 550[SX55] 1 Technical Specifications:UP to engine n°1724[M13], Enduro version 550[RX55] 2 1 1 Page 77 / 81 RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 1 2 3 4 5 6 7 8 9 10 11 Code AP9100444 AP9100586 AP9100709 AP9100494 AP9100714 AP9101008 AP9101009 AP9101010 AP9101011 AP9101012 AP9101013 AP9101014 19/01/2011 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: ENGINE 29.52 Throttle body 1 Description Throttle body Throttle body Pipe benz.7,5x14,5 Union Hose clip 14,5x8 Gaskets set Screw kit Potentiometer Injector Fuel rail cpl Min.eng.spd adj.cable Screw kit, clamps, clip Qty Variants 1 Technical Specifications:450 cc.Version[450] 1 Technical Specifications:550 cc.Version[550] 1 1 2 1 1 1 2 1 1 1 Page 78 / 81 Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 1 2 3 3 4 5 6 7 8 9 10 Code 855680 AP9150180 AP8152275 855489 AP9100387 AP8152272 AP9150401 AP9150205 AP9150380 AP9150204 AP8121451 639687 19/01/2011 ENGINE 29.53 Ignition unit 1 Description Cdi magneto assy Cdi magneto assy Screw w/ flange Plate Plate Screw w/ flange Screw Wheel speed sensor, left front Pin D5x8 Flange Tab Spark plug CR8EKB Qty 1 1 3 1 1 2 6 1 2 1 1 1 Page 79 / 81 Variants Technical Specifications:Enduro version[RX] Technical Specifications:Motard version[SX] Technical Specifications:Enduro version[RX] Technical Specifications:Motard version[SX] Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Code 855054 855023 855024 855022 855057 855182 AP8102376 855183 855055 855056 AP8150411 855028 855184 AP9100456 AP8102273 AP8101586 AP8150137 AP8150015 AP8152279 AP9100434 AP8221129 AP8150160 AP8220598 AP8102377 AP8150026 856897 19/01/2011 ENGINE 29.54 Secondary air 1 Description SAS valve Front. Exhaust pipe Rear exhaust pipe Valve support Sas box Sas box support Clip M6 Pipe Front. Exhaust pipe Rear exhaust pipe Hex socket screw Nut Bush Hose clip 26x8 Hose clip Hose clip D.15,5x6,6 Hex socket screw Washer 6,6x18x1,6* Screw w/ flange M6x20 Self-locking nut M6x1 Bush Hex socket screw M6x20 Breather pipe Hose clamp D9,1* Nut Valve cover sas Qty 1 1 1 1 1 1 1 1 Country:Europe[EU] 1 1 2 1 2 1 1 4 1 1 2 2 2 2 Country:Europe[EU] 1 2 1 1 Page 80 / 81 Variants Chassis prefix: ZD4VPL00, ZD4VPT00, ZD4VPX00, ZD4VSR00, ZD4VSS00 Engine prefix: RXV-SXV 450-550 4234 - RXV-SXV 450-550 Pikes Peak 2009 Group Code Description Service Pos. 1 2 3 4 5 6 7 8 9 10 Code 855836 855838 855839 AP8102431 257814 258469 855818 245736 709519 855804 19/01/2011 ENGINE 29.55 Starter 1 Description Solenoid Pipe D.13 L=255mm Pipe D.13 L=45mm 3-way union Hose clamp click D.12,5 Hose clamp Valve fixing support Rivet Hose clamp Wiring Qty 1 1 1 1 3 1 1 2 1 1 Page 81 / 81 Variants