Mas-Con Single.qxd
Transcription
Mas-Con Single.qxd
Mas-Con ® IDC Mass Terminated Connector Systems, .100” and .156” for 28 AWG through 18 AWG www.itwpancon.com ® Mas-Con I TW Pancon has been manufacturing and marketing electronic connectors for more than 25 years, including: HI-CON Eurocard DIN connectors, LAT-CON .050” flat cable connectors, MAS-CON IDC connectors, and I/O connectors. Along with these, ITW Pancon makes available a full range of accessories, plus installation tooling from simple hand tools to automatic systems for high volume applications, all designed to help the user increase productivity. In addition, ITW Pancon markets .050”, .0100”, and .156” flat cable, making us a convenient single source for electronics manufacturing. ® Mas-Con Electronic Connectors LAT-CON TM Flat Cable Connector System MAS-CON ® IDC Connector System HI-CON TM Printed Circuit Connectors 1 ® Mas-Con Notes 2 ® Mas-Con Index Type Description CE CT EC MFAS MFSS MLAS MLSS MPAS MPSS SCC TC End Connector Through Connector Snap-on Cover for CE Right Angled Flat Header Straight Flat Header R/A Locking Header Straight Locking Header R/A Polarizing Header Straight Polarizing Header Strain Relief Cover for CE and CT Snap-on Cover for CT Page Type Description CTD CTM...-...FA CTM...-...FR ECT FCS HTFB MCP MCT MMIT MRT PCP PCT PK PPHT-...F PPHT-...FC PPHT-...FE PPHT-...FT PAN-FLEX Nose Section Automatic Track Fed Tool Pneumatic Reel Fed Tool Electric Single Wire Termination Tool Flat Cable Shear Bases for Mounting Fixtures Manual Press Manual Tool Manual Tool Hand Tool Pneumatic Press Pneumatic Tool Polarising Key Pneumatic Hand Tool Fixtures for Through Connector select cut off Fixtures for End Connector cut off Fixtures for Through Connector no cut off Flat Cable Tooling and Accessories .100" Connectors and Header 8 8 8 9 9 9 9 9 9 8 8 .156" Connectors and Header CE CEH CT CTH EC MFAS MFSS MLAS MLSS MPAS MPSS SCC TC End Connector Hi-Power End Connector Through Connector Hi-Power Through Connector Snap-on Cover for CE Right Angled Flat Header Straight Flat Header R/A Locking Header Straight Locking Header RA Polarizing Header Straight Polarizing Header Strain Relief Cover Snap-on Cover for CT Page 12 13 12 13 13 14 14 14 14 14 14 13 13 18 20 20 20 24 21 19 17 17 17 19 18 16 21 21 21 21 23 Reel Packaging Part No. Example CE156F18-5-R, CE100F22-5-R 22 3 ® Mas-Con IDC Connectors 1 .100" C L 2 .100" C L .100" and .156" CL IDC Connector Selection Guide Through connector dust cover Type TC . . . . . . . . . . Page 8 2 4 1 In-line wire-to-wire splice Type MWWS . . . . . . . . . Page 16 3 .100" C L Flat header Type MFSS . . . . . . . . . . Page 9 4 .100" C L End connector Type CE and polarizing header Type MPSS . . . . . . . . Page 8, 9 5 .156" C L End connector Hi-Power Type CEH . . . . . . . . . Page 13 6 .156" C L Strain Relief combination cover Type SCC . . . . . . Page 12, 13 7 .156" C L End connector Type CE . . . . . . . . . Page 12 8 .156" C L In-line wire-to-wire splice Type MWWS . . . . . . . . . Page 16 9 .156" C L End connector Type CE . . . . . . . . . Page 12 10 .156" C L Locking header right angle post Type MLAS . . . . . . . . . Page 14 3 18 17 16 15 14 4 ® Mas-Con .100" and .156" IDC Connector Selection Guide IDC Connectors 5 11 .156" C L Through connector Type CTH Hi-Power daisy chain termination . . . . . . . . . Page 13 12 .156" C L PAN-FLEX™ Flat cable . . . . . . . . . Page 22 13 .156" C L Polarizing header right angle post Type MPAS . . . . . . . . . Page 14 14 .100" C L Flat header right angle post Type MFAS . . . . . . . . . Page 14 15 .100" C L End connector Type CE . . . . . . . . . . Page 8 16 .100" C L End connector dust cover Type EC . . . . . . . . . . Page 8 17 .100" C L Locking header Type MLSS . . . . . . . . . . Page 9 18 .100" C L Through connector Type CT showing daisy chain termination . . . . . . . . . . Page 8 6 7 8 9 10 12 11 13 5 ® Mas-Con Mass Terminated Connector System reduces Installed Costs Due to Pre-Loaded IDC Contacts & Superior Application Tooling Mass Terminated Connectors MAS-CON Connectors 1 1 2 3 4 11 5 6 10 7 9 8 Spacing/.156" CL 3,96 mm Spacing/.100" CL 2,54 mm Female 2 to 28 Circuits AWG 28 26 24 22 20 18 6 Female Optional SNAP-ON covers; End (EC), through (TC), or strain relief combination cover (SCC) protect contacts and provide additional strain relief. (Cover type SCC shown) 2 Retainers hold wires prior to termination 3 Closed end (CE Type only) 4 Four gas tight connections per wire 5 Dual wipe connection to header post 6 Spring action contact design compensates for misalignment between header posts and connectors (3 points of contact) 7 Dimples (.156CL) assure sufficient mating force and 3 points of contact 8 Contrasting dots indicate through connectors type CT (Shown for reference only) 9 Color coded ribs for wire gauge identification 10 Contacts matched to wire gauge for optimum connections 11 Numbered circuit positions End and Through Connectors MAS-CON – pre-loaded insulation displacement contacts… eliminate wire stripping, crimping and hand loading contacts into housing – reducing overall installed costs. Part Numbers System: 2 to 24 Circuits CE CT = End Connector = Through Connector CE 100 156 = 0.100" spacing (2.54 mm) = 0.156" spacing (3.96 mm) 100 F = Female F AWG Size (See above Table) 24 No. of circuits 12 Packaging quantity (Page 7) R = Reels (available upon request) D Contact Plating Blank = Tin Plating B = 15µ" Gold over Nickel . ® Mas-Con Mass Terminated Connector System Male Headers Mate With Female Connectors Headers Headers/Part Numbers System: MAS-CON headers are breakable molded wafers, dimensionally more accurate than extruded, proven to be very cost effective for prototyping or small production runs. Part Numbers System: M = Male M F L P = Standard = Locking = Polarizing F S A = Straight Post = Angled Post S S = Square Pin S 100 156 = 0.100" spacing (2.54 mm) = 0.156" spacing (3.96 mm) 100 No. of circuits (See table below) 10 Packaging quantity (See table below) D Contact Plating Blank = Tin Plating B = 15µmin Gold over Nickel . Packaging Quantity Standard Packs Spacing No. of Circuits Spacing No. of Circuits Code Qty Pcs. 0.100" 2–5 0.156" 2–5 D 500 (2.54 mm) 6 – 36 (3.96 mm) 6 – 24 C 100 7 ® Mas-Con 0.100" (2.54 mm) End and Through Connectors Available in 2-28 Circuits with Optional Cover Series CE/CT Connectors .100" .57 (14.5) Dimensions .100 (2.54) Snap-on Covers EC Snap-on Covers TC Strain Relief Combination Cover SCC .30 (7.6) .17 (4.3) Dimensions - Dual Dims b 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 .100 (2.54) .200 (5.08) .300 (7.62) .400 (10.16) .500 (12.70) .600 (15.24) .700 (17.78) .800 (20.32) .900 (22.86) 1.000 (25.40) 1.100 (27.94) 1.200 (30.48) 1.300 (33.02) 1.400 (35.56) 1.500 (38.10) 1.600 (40.64) 1.700 (43.18) 1.800 (45.72) 1.900 (48.25) 2.000 (50.80) 2.100 (53.34) 2.200 (55.88) 2.300 (58.42) 2.400 (60.96) 2.500 (63.50) 2.600 (66.04) 2.700 (68.58) a Dim. in in. / (mm) 3 .200 (5.08) .300 (7.62) .400 (10.16) .500 (12.70) .600 (15.24) .700 (17.78) .800 (20.32) .900 (22.86) 1.000 (25.40) 1.100 (27.94) 1.200 (30.48) 1.300 (33.02) 1.400 (35.56) 1.500 (38.10) 1.600 (40.64) 1.700 (43.18) 1.800 (45.72) 1.900 (48.25) 2.000 (50.80) 2.100 (53.34) 2.200 (55.88) 2.300 (58.42) 2.400 (60.96) 2.500 (63.50) 2.600 (66.04) 2.700 (68.58) 2.800 (71.12) No. of Circuits 2 ■ ■ = Number of Circuits No. of Circuits 2-28 *(Contact Factory For Circuit Availability) Version Wire Size AWG 28 AWG 26 AWG 24 AWG 22 ■ ■ ■ ■ ■ ■ End Connector CE100F28CE100F26CE100F24CE100F22- ■ ■ Through Connector CT100F28- ■ ■ CT100F26- ■ ■ CT100F24- ■ ■ CT100F22- ■ ■ AWG Identification Green Blue Black Red Color Snap-on Cover for End connectors Snap-on Cover for Through connectors Strain Relief Combination Cover 8 EC 100F-■ ■ TC 100F-■ ■ SCC100F-■ ■ Dimension c inches (mm) .27 (6.9) .30 (7.6) ® Mas-Con Series MF/ML/MP .100" Headers .100" (2.54 mm) Headers Available in 2-36 Circuits Right Angled MFAS... Right Angled Locking MLAS * See Page 11.... Straight MFSS... Right Angled Polarizing MPAS... Straight, Locking MLSS... See Page 15 For Tabbed Polar Printed Circuit Layout... Straight, Polarizing MPSS... No. of Circuits 2 3 4 5 6 Dimensions .200 (5.08) .300 (7.62) .400 (10.16) .500 (12.70) .600 (15.24) .700 (17.78) .800 (20.32) .900 (22.86) 1.000 (25.40) 1.100 (27.94) 1.200 (30.48) 1.300 (33.02) 1.400 (35.56) 1.500 (38.10) 1.600 (40.64) 1.700 (43.18) 1.800 (45.72) 1.900 (48.26) 2.000 (50.80) 2.100 (53.34) 2.200 (55.88) 2.300 (58.42) 2.400 (60.96) 2.500 (63.50) 2.600 (66.04) 2.700 (68.58) 2.800 (71.12) 2.900 (73.66) 3.000 (76.20) 3.100 (78.74) 3.200 (81.28) 3.300 (83.82) 3.400 (86.83) 3.500 (88.90) 3.600 (91.44) Dimensions 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Part Number No. of Circuits 2-36 (Contact Factory For Circuit Availability) Straight MFSS100- ■ ■ Straight Locking MLSS100- ■ ■ Description Straight Polarizing Angled MPSS100- ■ ■ MFAS100- ■ ■ ■ ■ = Number of Circuits Angled Locking MLAS100- ■ ■ Angled Polarizing MPAS100- ■ ■ 9 ® Mas-Con 2.54 mm (0.100”) End and Through Connectors Available in 2-28 Circuits with Optional Cover Series CEP/CTP Polarized Connectors Dimensions b a Snap-on Covers EC Snap-on Covers TC Strain Relief Combination Cover SCC Dimensions - Dual Dims b 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 .100 (2.54) .200 (5.08) .300 (7.62) .400 (10.16) .500 (12.70) .600 (15.24) .700 (17.78) .800 (20.32) .900 (22.86) 1.000 (25.40) 1.100 (27.94) 1.200 (30.48) 1.300 (33.02) 1.400 (35.56) 1.500 (38.10) 1.600 (40.64) 1.700 (43.18) 1.800 (45.72) 1.900 (48.25) 2.000 (50.80) 2.100 (53.34) 2.200 (55.88) 2.300 (58.42) 2.400 (60.96) 2.500 (63.50) 2.600 (66.04) 2.700 (68.58) a Dim. in in. / (mm) 3 .200 (5.08) .300 (7.62) .400 (10.16) .500 (12.70) .600 (15.24) .700 (17.78) .800 (20.32) .900 (22.86) 1.000 (25.40) 1.100 (27.94) 1.200 (30.48) 1.300 (33.02) 1.400 (35.56) 1.500 (38.10) 1.600 (40.64) 1.700 (43.18) 1.800 (45.72) 1.900 (48.25) 2.000 (50.80) 2.100 (53.34) 2.200 (55.88) 2.300 (58.42) 2.400 (60.96) 2.500 (63.50) 2.600 (66.04) 2.700 (68.58) 2.800 (71.12) No. of Circuits 2 Part Number No. of Circuits 2-28 ■ ■ = Number of Circuits (Contact Factory For Circuit Availability) Version Wire Size AWG 28 AWG 26 AWG 24 AWG 22 End Connector CEP100F28- ■ ■ CEP100F26- ■ ■ CEP100F24- ■ ■ CEP100F22- ■ ■ Through Connector CTP100F28- ■ ■ CTP100F26- ■ ■ CTP100F24- ■ ■ CTP100F22- ■ ■ Green Blue Black Red AWG Identification Color Snap-on Cover for End connectors Snap-on Cover for Through connectors Strain Relief Combination Cover 10 EC 100F- ■ ■ TC 100F- ■ ■ SCC100F- ■ ■ ® Mas-Con 2.54 mm Headers Available in 2-12, 14 Circuits Series MLSS/MLAS Tab Polarized Headers Dimensions MLAS 100 MLSS 100 4 5 6 7 8 9 10 11 12 14 .500 (12.70) .600 (15.24) .700 (17.78) .800 (20.32) .900 (22.86) 1.000 (25.40) 1.100 (27.94) 1.200 (30.48) 1.400 (35.56) a 3 .400 (10.16) Dimensions in mm 2 .200 (5.08) No. of Circuits .300 (7.62) Dimensions Part Number No. of Circuits 2-12, 14 (Contact Factory For Circuit Availability) ■ ■ = Number of Circuits Description Straight Polarizing Angled Polarizing MLSS100- ■ ■ MLAS100- ■ ■ 11 ® Mas-Con 0.156" (3.96 mm) End and Through Connectors Available in 2-24 Cicuits with Optional Cover Series CE/CT .156" Connectors Dimensions Snap-on Covers EC Snap-on Covers TC Strain Relief Combination Cover SCC Dimensions 2.340 (59.44) 2.496 (63.40) 2.652 (67.36) 2.808 (71.32) 2.964 (75.29) 3.120 (79.25) 3.276 (83.21) 2.028 (51.51) 2.184 (55.47) 2.340 (59.44) 2.496 (63.40) 2.652 (67.36) 2.808 (71.32) 2.964 (75.29) 3.120 (79.25) 3.744 (95.10) 2.184 (55.47) 1.872 (47.55) 3.588 (91.14) 2.028 (51.51) 1.716 (43.59) 3.588 (91.14) 1.872 (47.55) 1.560 (39.62) 3.432 (87.17) 1.716 (43.59) 1.404 (35.66) 24 3.432 (87.17) 1.560 (39.62) b 23 3.276 (83.21) a 1.404 (35.66) 21 22 1.248 (31.70) 20 1.248 (31.70) 19 1.092 (27.74) 16 17 18 1.092 (27.74) 13 14 15 .936 (23.77) 12 .936 (23.77) 10 11 .780 (19.81) 9 .780 (19.81) 8 .624 (15.85) 7 .624 (15.85) 6 .468 (11.89) 5 .468 (11.89) 4 .312 (7.92) 3 .312 (7.92) Dim. in in. / (mm) 2 .156 (3.96) No. of Circuits Part Number No. of Circuits 2-24 Version End Connector Through Connector AWG Identification Color Wire Size Dimensions AWG 24 CE156F24- ■ ■ CT156F24- ■ ■ AWG 22 CE156F22- ■ ■ CT156F22- ■ ■ AWG 20 CE156F20- ■ ■ CT156F20- ■ ■ AWG 18 CE156F18- ■ ■ CT156F18- ■ ■ Black Red Brown Orange Snap-on Cover for End connectors Snap-on Cover for Through connectors Strain Relief Combination Cover 12 ■ ■ = Number of Circuits (Contact Factory For Circuit Availability) EC 156F- ■ ■ TC 156F- ■ ■ SCC156F- ■ ■ c inches (mm) .33 (8.4) .35 (9.0) ® Mas-Con 0.156” (3.96 mm) End and Through Hi-Power Connectors Available in 2-12 Cicuits with Optional Cover Series CEH/CTH High Power Connectors Dimensions Snap-on Covers EC • Provides high current capacity, 18AWG - 12.5 A (75° C) • Dimpled contact increases hertz stress • UL 94V-0 rated black housing Strain Relief Combination Cover SCC 9 10 1.248 1.404 (31.70) (35.66) 1.404 1.560 (35.66) (39.62) 11 12 1.716 1.872 (43.59) (47.55) 8 1.560 1.716 (39.62) (43.59) 7 1.092 1.248 (27.74) (31.70) .624 .780 (15.85) (19.81) 6 .936 1.092 (23.77) (27.74) 5 .780 .936 (19.81) (23.77) 4 .468 .624 (11.89) (15.85) b 3 .312 (7.92) a .312 (7.92) Dim. in in. / (mm) 2 .156 (3.96) No. of Circuits .468 (11.89) Dimensions Part Number No. of Circuits 2-12 Version (Contact Factory For Circuit Availability) End Connector Through Connector AWG Identification Snap-on Cover for End connectors Strain Relief Combination Cover Wire Size AWG 18 (0.8 - 0.9 mm2) CEH156F18- ■ ■ CTH156F18- ■ ■ none ■ ■ = Number of Circuits Dimensions c inches (mm) .33 (8.4) .35 (9.0) EC 156F- ■ ■ SCC156F- ■ ■ 13 ® Mas-Con .156" (3.96 mm) Headers Available in 2-24 Circuits Series MF/ML/MP .156" Headers Right Angled Flat MFAS... Right Angled, Locking MLAS... Right Angled, Polarizing MPAS... Straight MFSS... Straight Polarizing MPSS... Straight, Locking MLSS... Printed Circuit layout... Dimensions Dimensions Part Number 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 .312 (7.92) .468 (11.89) .624 (15.85) .780 (19.81) .936 (23.77) 1.092 (27.74) 1.248 (31.70) 1.404 (35.66) 1.560 (39.62) 1.716 (43.59) 1.872 (47.55) 2.028 (51.51) 2.184 (55.47) 2.340 (59.44) 2.496 (63.40) 2.652 (67.36) 2.808 (71.32) 2.964 (75.29) 3.120 (79.25) 3.276 (83.21) 3.432 (87.17) 3.588 (91.14) 3.744 (95.10) No. of Circuits (Contact Factory For Circuit Availability) No. of Circuits 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24 ■ ■ = Number of Circuits Version Style Straight Straight Locking Straight Polarizing Angled Angled Locking Angled Polarising ■ ■ ■ ■ ■ ■ ■ ■ Square Post MFSS156MLSS156MPSS156MFAS156MLAS156- ■ ■ MPAS156- ■ ■ 14 ® Mas-Con Technical Data Spacing mm No. of Circuits .100" (2.54 mm) .156" (3.96 mm) .156" (3.96) Hi-Power Female 2-28, Male 2-36 2-24 Hi-Power 2-12 Termination Method Insulation Displacement Contact AWG Size AWG 28 26 24 22 26 24 Outside Diameter Range in (mm) min. .030" (0.76) - max. .055" (1.4) Wire 22 20 18 18 min. .040" (1.0) - max. .090" (2.28) Solid or stranded UL style 1061/1095 MIL-W-1687 8 Recommended UL Type wire Polarization UL style 1007/1061/1095 MIL-W-1687 8D Integral Polarization Coding with Coding key (see next page) Current Rating A Creepage and Clearance Distances see derating curve (below) inches (mm) Voltage Rating V Temperature Range °C .06" (1.6) .10" (2.5) acc. to VDE 0110 b/2.79 table 4 -67° F to 185° F (-55 C° to + 85C°) Connectors / -67° F to 221° F (-55 C° to + 105C°) Headers Material Contact Material Female Copper Alloy Contact Plating Female Tin or Gold over Nickel Housing Material Female 6/6 Nylon UL94-2 Heat Stabilized / Nylon, UL 94 V-0 Contact Material Headers Copper Alloy High Tensile Copper Alloy Contact Plating Headers Tin or Gold over Nickel Wafer Material Header Thermoplastic UL 94 V-0 Covers EC & TCBlack Thermoplastic UL 94 V-0 EC & TC / SCC Natural Nylon 6/6 UL 94 V-2 (Product Specifications Available Upon Request) Current Derating Curve Against Ambient Temperature. Female 3.96 mm Spacing Female 2.54 mm Spacing 16 A 14 I I 12 12 10 10 8 8 6 6 4 16 A I 14 12,5 10 AWG 18 AWG 20 AWG 22 8 6 4 4 AWG 26 2 20 AWG 18 AWG 24 AWG 22 AWG 24/26 AWG 28 2 0 Hi-Power Female 3.96 mm Spacing 16 A 14 40 60 80 C° 105 t 0 2 20 40 60 80 C° 105 t 0 20 40 60 75 80 C° 105 t 15 ® Mas-Con Accessories Polarizing keys assures correct orientation between connector and header. Carrier facilitates insertion and handling. Material: Natural Nylon 6/6, UL94V-2 Polarizing Key Version PK 100-D PK 156-D Packaging Qty Connector Spacing .100" (2.54 mm) .156" (3.96 mm) 500 In-Line Splice • Forms an in-line splice, mating two Mas-Con female connectors. • Locking feature built into side of the header. • Breakable molded wafers are available in oth .100 and 156 centerlines. Part Number System MWWS 156 - 10 - D Pkg Qty D = 500 2-5 Circuits C = 100 6-36 Molded Wire-To-Wire Splice Spacing 156 = .156" 100 = .100" 16 No. of Circuits .156"-2 Thru 24 .100"-2 Thru 36 ® Mas-Con Hand Assembly Tools Tooling • Hand Tool – ideal for maintenance, repair or prototyping. • Low Volume Hand Tool MRT Part No. • • • • Connector Spacing MRT-100F .100" (2.54mm) MRT-156F .156" (3.96 mm) Terminates discrete wire into end and through connectors. Operator friendly Robust construction Low Volume Manual Tool MMIT Part No. Connector Spacing Weight MMIT-100F .100" (2.54 mm) .3 lbs. (0.15 kg) MMIT-156F .156" (3.96 mm) .3 lbs. (0.15 kg) • Lightweight – easy to use. • Automatically indexes to next circuit position. • Medium Volume Manual Tool MCT Part No. MCT* Description Weight Manual Hand Tool .6 lbs. (0.28 kg) * For use with interchangeable nose sections – CTD. Order nose sections separately. (See page 18) 17 ® Mas-Con Hand Assembly Tools Tooling • Operates on 85 PSI air pressure. • Includes filter regulator and hose. Pneumatic Tool PCT Part No. PCT* PCT BM Description Weight Pneumatic Hand Tool .7 lbs. (0.31 kg) Bench Mount with Foot Pedal 5.0 lbs. (2.25 kg) * For use with interchangeable nose sections – CTD. Order nose sections separately. • • • • For End connectors – type CE, CEH. For single wire. For use with discrete wire. Use with MCT, PCT or PCTM Tools. Interchangeable Nose Section CTD Part No. 18 Spacing Tool CTD-100F .100" (2.54 mm) MCT, PCT CTD-156F .156" (3.96 mm) MCT, PCT ® Mas-Con Tooling Manual And Pneumatic Presses • Easy to operate manual press. • Pneumatic press with safe two button actuation, operates on 85 PSI air pressure. • Quick easy die changeover on both presses. Pneumatic Tool PCT Part No. Description MCP 10* Manual Press Dimensions 6.89" x 18.11" x 1.20" Weight (B x T x H) 14.3 lbs. (175 x 460 x 310 mm) (W x L x H) (6.5 kg) PCP 10* Pneumatic Press 6.89" x 13.78" x 13.19" (B x T x H) 20.9 lbs. (175 x 350 x 335 mm) (W x L x H) (9.5 kg) * Order Die sets separately. (See below) Mass Termination Die Set Part No. Description CPD28-100F** Mass terminates 2 to 28 circuit .100" centerline End and Through connectors* CPD24-156F** Mass terminates 2 to 28 circuit .100" centerline End and Through connectors* Flat Cable Notching Die Set Part No. Description CPD28-100C** Notches or notches and cuts .100" centerline 2 to 28 conductor flat cable* CPD24-156C** Notches or notches and cuts .156" centerline 2 to 24 conductor flat cable* * Can be used with either MCP10 or PCP10. **Contact factory for availability 19 ® Mas-Con Termination Tools Tooling • for use with discrete wire • controlled cycle head automatically indexes to next circuit position • connectors can be loaded at any point in feed track • operated by foot pedal Manual Tool Part No. ECT-220 ECT-100F ECT-156F Description Motor, track and foot pedal .100" (2.54 mm) termination nose and track insert .156" (3.96 mm) termination nose and track insert • automatic track fed machine • connectors are loaded onto the track and automatically fed into termination area • for MAS-CON end connectors with 2.54 mm spacing • quick termination of flat cable • operated by foot pedal • Operates on 85 PSI air Manual Tool Spacing .100" (2.54 mm) Part No. CTM28F-100FA • for use with MAS-CON End connectors on reels • connectors on reels are automatically fed into the termination apress • supplied with foot pedal and hose assembly • Operates on 85 PSI air Pneumatic Reel Fed Tool CTM 20 Spacing .100" (2.54 mm) .156" (3.96 mm) Part No. CTM28F-100FR CTM24F-156FR ® Mas-Con On-Board Harness System for High Volume Requirements Tooling Connectors in 2.54 mm and 3.96 mm spacing. Lightest tool in the industry. Connectors are snapped into the fixtures, the harness is constructed by inserting wires into retention fingers of each circuit, apply the PPHT tool to each fixture and mass terminate in one operation. For use with discrete wire and flat cable applications. Pneumatic harness board hand tool for MAS-CON End and Through – PPHT Part No. PPHT-100F PPHT-156F Spacing Description .100" (2.54 mm) Pneumatic Hand Tool .156" (3.96 mm) Color Red White Weight 2.9 lbs (1.3 kg) 2.9 lbs (1.3 kg) Harness board fixtures hold connectors in place and provide locking posts for the PPHT tool during termination. The two piece fixture/base concept provides maximum utilization of your harness system investment. FE – End Connector, cuts off wire flush FT – Through Connector, no cut off FC – Through Connector, selection cut off Harness Board Fixtures Description Spacing Fixture with base for End connectors cut off .100" (2.54 mm) .156" (3.96 mm) PPHT-100FE PPHT-156FE For Through connectors no cut off .100" (2.54 mm) .156" (3.96 mm) PPHT-100FT PPHT-156FT For Through connectors select cut off .100" (2.54 mm) .156" (3.96 mm) PPHT-100FC PPHT-156FC Extra bases (two provided with each fixture). Boards can be prepared with these low cost bases in place and stored. Each board is then ready for instant installation of fixtures to meet current production requirements. Bases for Mounting Fixtures Part Number HTFB-X Packaging Qty 10 pieces 21 PAN-FLEX TM Packaging Reel .100" and .156" C L End Connectors Reels Packaging — Type CE and CETL High-volume reel-fed system, capable of approximately 2000 termination per hour. .100" Series End Connectors Reel Packaging – Type CE and CETL, Pieces per Reel No. of Circuits Connector quantity No. of Circuits Connector quantity 2 5000 16 425 3 3500 17 400 4 2625 18 375 5 2100 19 350 6 1750 20 350 7 1500 21 325 8 1300 22 300 9 1150 23 300 10 1050 24 275 11 950 25 275 12 875 26 250 13 800 27 250 14 750 28 250 15 700 Part No. Example: CE100F22-5-R .156" Series End Connectors Reel Packaging – Type CE, Pieces per Reel No. of Circuits Connector quantity No. of Circuits Connector quantity 2 3500 14 255 3 2300 15 240 4 1750 16 225 5 1400 17 210 6 1150 18 200 7 1000 19 190 8 875 20 180 9 775 21 170 10 700 22 165 11 325 23 155 12 300 24 150 13 275 Part No. Example: CE156F16-5-R 22 PAN-FLEX TM PAN-FLEX™ Flat Cable • in 2.54 mm and 3.96 mm spacing with color identification circuit position 1. • flexible PVC coated cable, tinned (7 strands) to UL style 2651. • PVC insulation – grey RAL 7032 • Temperature Range -20° / +105° C • U.L. Flammability VW-1 Part Number No. of Circuits Flat cable Version 2 – 28 2 – 24 .100", (2.54 mm) .156", (3.96 mm) AWG 22 AWG 24 AWG 26 AWG18 AWG 20 AWG 22 Non pre-bonded** 100F22V ■ ■CR* 100F24V ■ ■CR* 100F26V ■ ■CR* 156F18V ■ ■CR* 156F20V ■ ■CR* 156F22V ■ ■CR* Pre-bonded*** 100PF22V ■ ■CR* 100PF24V ■ ■CR* 100PF26V ■ ■CR* Color Code Red Black Blue 156PF20V ■ ■CR* 156PF22V ■ ■CR* orange Brown Red * Roll length = CR = 100 ft (6-24 Ckt) DR = 500 ft (2-5 Ckt) ** designed for connector/connector applications *** designed for connector/board applications (no pre-tinning) AWG 18, No. of conductors 2 to 16 ■ ■ Complete part number with number of circuits Spacing .100 (2.54 mm) .156 (3.96 mm) mm .625 (15.88) .700 (17.78) Available in increments of 1'' (25.4 mm) spacing to 12'' (304.8 mm) spacing, with only one spacing interval per roll. Other notched spacing intervals available upon request. Part Number Example Increments N1 to N12 N1 N2 N3 N11 N12 = = = = = 1'' (25.4 mm) 2'' (50.8 mm) 3'' (76.2 mm) 11'' (279.4 mm) 12'' (304.8 mm) 100PF24V ■ ■N3-CR ■ ■= Number of Circuits 23 ® Mas-Con Flat Cable Accessories • For cable up to 3.20" (81.5 mm) • Anvil action shears with broad cutter plate to support and align cable during cut. Flat Cable Shears FCS Flat cable cutters Replacement cutter blade Replacement cutter plate FCS 24 FCS-RC FCS-RP ® Mas-Con Notes Pancon USA NOTE: The information contained in this catalogue is based on our experience to date and is believed to be reliable. It is intended as a guide for use by persons having technical skill at their own discretion and risk. We do not guarantee favourable results or assume any liability in connection with its use. Dimensions contained herein are for reference purposes only. For specific dimensional requirements consult the factory. This publication is not to be taken as a license to operate under, or a recommendation to infringe any existing patents. This supersedes and voids all previous literature, etc. On all orders with special arrangements we reserve the right to over- or short supply of 5% of the quantity ordered. 309 East Crossroads Parkway Bolingbrook, IL 60440 1-888-515-2100 INTERNET www.itwpancon.com