Corrugated Back Moulder Heads

Transcription

U.S Toll Free: 1 800-TOOLING (866-5464) • 1 (828) 628-4414 • Fax: 1 (828) 628-4490
Website: www.woodtechtooling.com • Email: sales@woodtechtooling.com
Tooling Specialists For The Woodworking Industry Since 1985
Corrugated Back
Moulder Heads
Cutterheads “101”
Wood Tech Moulder Heads
Forest City Tool, Classic 911™
ETP Sleeves
Wadkin
Wisconsin Knife Works (WKW)
Weinig
7
8
CUTTERHEADS “101”
Bore
“Slop”
Tolerance
Straight Bore Tolerance
0,05mm (0.00196")
CUTTERHEAD SELECTION
Wood Tech realizes the options for cutterhead selection are
mind-boggling. Below are some general guidelines to narrow
down your choices. As always, we’re here to help. Please
call with any questions you may have. You can trust our
experience to help you to make a more educated decision—
no matter who you buy the tooling from.
Many factors determine proper cutterhead selection. One of the most important factors
is feed rate. Most small shops use a feed rate of 50 Feet Per Minute( FPM) or less and
have, as a result, a single-knife finish. For this application, a Straight Bore cutterhead
is most commonly used. Accuracy is limited to due the “slop” neccessary to physically
fit the cutterhead onto the spindle shaft. The bore on the head is normally .001” to
.002” oversized to accomplish an easier fit. The end result is that one knife in the head
will be higher in the cutting circle; thus producing a single-knife finish.
Many older “push-feed” machines, with feed rates from 35 to 250 FPM), use SelfCentering Sleeve (SCS) heads. This head incorporates a removeable sleeve that locks
the head onto the spindle. Accuracy is again affected due to both the “slop” tolerence
from the head to the sleeve, and also the “slop” from the sleeve to the shaft. This can
result in tolerances of several thousandth’s of an inch. The condition of the head , and
the machine’s spindle, is critical to produce quality material out of the moulder. These
heads can be jointed, but extreme care must be taken not to over joint the knives.
Hydro Lock head use is normally reserved to companies with high speed machines
with the tightest of machine tolerances. In house grinding capabilities are a must to get
the full benefit from the tooling. Hydro Lock heads use a pressurized sleeve to create a
much tighter fit on both the grinder and the moulder.
Hydro-Loc Tolerance
0,005mm (0.000196")
The further use of the jointing process produces a cutter capable of increased feed
rates because all knives are in the same cutting circle. This process uses an abrasive
stone that strikes the knives while the head is rotating. Jointing actually “dulls” the
knives, so care must be taken not to over joint the knives.
SPINDLE TYPE AND CONDITION
Jointed Heads
Machines with standard bearings would normally use Straight Bore or SCS type
heads. Machines with high precision (normally angular contact thrust) bearings
(including outboard bearings) better justify the use of Hydro Lock heads. The
condition of the spindle greatly affects the material produced. A spindle that has had
a head “spun” on it , been de-burred, or sanded may be undersized( over .005”) for
standard Hydro Lock heads to grip safely. A cutterhead could possibly distort due the
“memory” of the steel sleeve. Newer “hardened” sleeves are designed to successfully
span a larger gap, or even keyways, without distorting.
The use of a Safety Locking Collar is highly recommended to reduce possible head, or
spindle, damage resulting from a Hydro Head spinning on the shaft. See pages 19, 23,
30 and 34.
9
MACHINE CONDITION
A tool is only as good as the machine it’s run on and the operator that runs it. Both
the grinder and the moulder must be kept in top condition to produce an acceptable
product. The moulder must be properly setup and aligned. This includes checking
fences, tables, feed rollers for both alignment and wear. The vast majority of “tooling
problems” are actually the result of a machine problem. A smaller percentage is the
result of improperly specified tooling for the application.
Only 5% of “tooling problems” are truly related to tooling. Proper operator knowledge
and training is a very important factor more commonly overlooked than you might
think. An operator that understands the nature of the tooling and machinery being
used is better equipped to produce quality products.
Cutting Chart for Hook Angles
Cutting Angles
The following chart represents generally recommended hook angles, knife marks per
inch and feed rate and finish for different species of wood. They are intended to be
used as a guideline.
Type of Wood
Kiln Dried 7% Moisture or less
Wet or Green More than 9%
Ash
10 degrees
15 degrees
Basswood
10 degrees
22 degrees
Beech
10 degrees
15 degrees
Birch
10 degrees
15 degrees
Cedar
10 degrees
15 degrees
Cherry
10 degrees
15 degrees
Chestnut
10 degrees
15 degrees
Cottonwood
10 degrees
15 degrees
Cypress
10 degrees
15 degrees
Fir
15 degrees
15 degrees
Gum
22 degrees
22 degrees
Hemlock
15 degrees
22 degrees
Hickory
10 degrees
15 degrees
Mahogany
10 degrees
15 degrees
Maple
10 degrees
15 degrees
Oak
10 degrees
15 degrees
Pine
22 degrees
22 degrees
Poplar
22 degrees
22 degrees
Redwood
10 degrees
15 degrees
Spruce
22 degrees
22 degrees
Sycamore
10 degrees
10 degrees
Walnut
10 degrees
10 degrees
Elm Soft
10 degrees
10 degrees
These sketches illustrate the cutting
angle and knife and bit bevel relation
on a typical milled-to-pattern head
and a round head. U.S Toll Free: 1 800-TOOLING (866-5464) • 1 (828) 628-4414 • Fax: 1 (828) 628-4490
10
FINISH AND RATES OF SPEED
FEED SPEED CALCULATION:
Feed Speed in FPM =
Spindle Revolution in RPM x
No. of Knives ÷ the
(Desired number of
Cuttermarks Per Inch x 12)
KNIFE MARKS PER INCH
To find the number of
knife marks per inch:
RPM x number of knives
divided by
(feet per minute x 12)
For the following species,
keep knife marks per inch within
the following parameters.
Kind of Wood
Knife Marks
per inch
Ash
11-14
Basswood
8-12
Beech
12-14
Birch
12-16
Cedar
8-12
Cherry
12-14
Cottonwood
8-12
Cypress
8-12
Elm (soft)
8-12
Fir
8-12
Gum
9-14
Hemlock
8-12
Hickory
12-16
Mahogany
12-16
Maple
12-14
Oak
12-14
Pine
8-14
Poplar
8-14
Redwood
8-12
Spruce
8-12
Sycamore
10-14
Walnut
12-14
Feed rate directly affects the finish quality of the work. If the rate is too slow, knives
dull more quickly and burning occurs.
For all jointed heads (Columns: 2, 4, 6, 8, 10 or 12 knives) refer to the appropriate
column. For unjointed heads, refer to column 1, because it is a single knife finish.
R.P.M.
Knife Marks
Per Inch
1
2
4
6
8
10
12
3,600
10
30 ft
60 ft
120 ft
180 ft
240 ft
300 ft
360 ft
3,600
12
25 ft
50 ft
100 ft
150 ft
200 ft
250 ft
300 ft
3,600
14
21 ft
42 ft
85 ft
128 ft
171 ft
214 ft
257 ft
3,600
16
18 ft
37 ft
75 ft
112 ft
150 ft
187 ft
225 ft
3,600
18
16 ft
33 ft
66 ft
100 ft
133 ft
166 ft
200 ft
3,600
20
15 ft
30 ft
60 ft
90 ft
120 ft
150 ft
180 ft
4,800
10
40 ft
80 ft
160 ft
240 ft
320 ft
400 ft
480 ft
4,800
12
33 ft
66 ft
133 ft
200 ft
266 ft
333 ft
400 ft
4,800
14
28 ft
57 ft
114 ft
171 ft
228 ft
285 ft
342 ft
4,800
16
25 ft
50 ft
100 ft
150 ft
200 ft
250 ft
300 ft
4,800
18
22 ft
44 ft
88 ft
133 ft
177 ft
222 ft
266 ft
4,800
20
20 ft
40 ft
80 ft
120 ft
160 ft
200 ft
240 ft
6,000
10
50 ft
100 ft
200 ft
300 ft
400 ft
500 ft
600 ft
6,000
12
41 ft
83 ft
166 ft
250 ft
333 ft
416 ft
500 ft
6,000
14
35 ft
71 ft
142 ft
214 ft
285 ft
357 ft
428 ft
6,000
16
31 ft
62 ft
125 ft
187 ft
254 ft
312 ft
375 ft
6,000
18
27 ft
55 ft
111 ft
166 ft
222 ft
277 ft
333 ft
6,000
20
25 ft
50 ft
100 ft
150 ft
200 ft
250 ft
300 ft
7,200
10
60 ft
120 ft
240 ft
360 ft
480 ft
600 ft
720 ft
7,200
12
50 ft
100 ft
200 ft
300 ft
400 ft
500 ft
600 ft
7,200
14
42 ft
85 ft
171 ft
257 ft
342 ft
428 ft
514 ft
7,200
16
37 ft
75 ft
150 ft
225 ft
300 ft
375 ft
450 ft
7,200
18
33 ft
66 ft
133 ft
200 ft
266 ft
333 ft
400 ft
7,200
20
30 ft
60 ft
120 ft
180 ft
240 ft
300 ft
360 ft
8,000
10
66 ft
133 ft
266 ft
400 ft
533 ft
666 ft
800 ft
8,000
12
55 ft
111 ft
222 ft
333 ft
444 ft
555 ft
666 ft
8,000
14
47 ft
95 ft
190 ft
285 ft
300 ft
476 ft
571 ft
8,000
16
41 ft
83 ft
166 ft
250 ft
333 ft
416 ft
500 ft
8,000
18
37 ft
74 ft
148 ft
222 ft
296 ft
370 ft
444 ft
8,000
20
33 ft
66 ft
133 ft
200 ft
266 ft
333 ft
400 ft
WOOD TECH “Heads-Up™” Moulder Head Program
Nearly 1000 Configurations - Wood Tech Enterprises now offers you almost
11
“Heads-Up™”
program
1000 different moulder heads with fast delivery. It includes more configurations than
anyone’s ever offered before.
Made in America!- And every component of our moulder heads is manufactured
right here in America, so that you are assured of getting the highest quality you've
come to expect from Wood Tech Enterprises.
Full Service - Plus Wood Tech services every moulder head we sell and just about
every moulder head anyone else sells, too. We’ll thoroughly clean and inspect your
moulder head, make any adjustments or repairs necessary and have it working like
new again. Just call the number above for more details.
How to Order - The lines offers you multiple choice cutter heads with fast delivery.
We do it by keeping certain features of each moulder head constant, while letting you
choose from specific ordering variables (most moulder heads offer limited variables
to simplify ordering and speed of manufacturing.) Due to the special order nature of
these items, no returns are allowed unless these items are manufactured incorrectly.
Moulder head orders should be faxed or mailed to Wood Tech Enterprises, Inc.
We thank you for your understanding in this matter.
Different species of wood depending on geographic origin, moisture content, etc. may
require some adjustments in hook angle, feed rate and knife marks per inch to achieve
desired results.
Wood Tech Quality Assurance
Our “Heads-Up Program” offers
you a wide range of optional head
configurations with quick delivery.
We do it by keeping certain features
of each moulder head constant, while
letting you choose from specific
ordering variables (most moulder
heads offer limited variables to
simplify ordering and speed of
manufacturing.) Due to the special
order nature of these items, no returns
are allowed unless these items are
manufactured incorrectly. Moulder
head orders should be faxed or mailed
to Wood Tech Enterprises, Inc. Thank
you for your understanding in this
matter.
Hook Angle Options
Please Note:
All Heads supplied
without knives.
12
“Heads-Up™”
program
S100
Fixed Specifications:
100mm Diameter
1-1/4" Bore
60° Corrugations
Pocket Style Gibs with
Allen Head Gib Screws
Variable Specifications:
No. Knives_ _____________
Cutting Length___________
Wood Tech Straight Bore Heads
S100 (100mm Dia.) 1-1/4" Bores - Allen Head Gib Screws
No. of
Knives
Cutting Length
Hook Angle Options
2
50mm (1.969")
10, 15 or 22 degrees
2
60mm (2.362")
2
100mm (3.937")
2
130mm (5.118")
2
150mm (5.905")
3
50mm (1.969")
3
60mm (2.362")
3
100mm (3.937")
3
130mm (5.118")
3
150mm (5.905")
4
50mm (1.969")
10, 15 or 22 degrees or (Combo on 4 knife only
2 wings one hook, 2 wings another)
4
60mm (2.362")
4
100mm (3.937")
4
130mm (5.118")
4
150mm (5.905")
Hook Angle(s)____________
S122 (122 mm diameter) 4 knives
Bore Options
Cutting Length
Hook Angle Options
1-1/2" or 40 mm
50mm (1.969")
10,15,or 22 degrees, or Combo
(2 wings one hook, 2 wings another)
1-1/2" or 40 mm
60mm (2.362")
1-1/2" or 40 mm
80mm (3.149")
1-1/2" or 40 mm
100mm (3.937")
1-1/2" or 40 mm
130mm (5.118")
1-1/2" or 40 mm
150mm (5.905")
1-1/2" or 40 mm
180mm (7.086")
Bore____________________
1-1/2" or 40 mm
230 mm (9.055")
S122
122mm Diameter
4 knives
60° Corrugations
13
“Heads-Up™”
S137 (137 mm Diameter)
program
Bore Options
No. of
Knives
Cutting
Length
Hook Angle Options
1-13/16",
2-1/8" or 50mm
4
60mm
(2.362")
10, 15, 22 degrees or Combo with 2 wings
one hook, 2 wings another)
1-13/16",
2-1/8" or 50mm
4
100mm
(3.937")
1-13/16",
2-1/8" or 50mm
4
130mm
(5.118")
1-13/16",
2-1/8" or 50mm
4
150mm
(5.905)
1-13/16",
2-1/8" or 50mm
4
180mm
(7.086")
137mm Diameter
60° Corrugations
1-13/16",
2-1/8" or 50mm
4
230mm
(9.055")
1-13/16",
2-1/8" or 50mm
4
260mm
(10.236")
Bore____________________
1-13/16",
2-1/8" or 50mm
4
310mm
(12.204")
No. knives_______________
Bore Options
No. of
Knives
Cutting
Length
Hook Angle Options
1-13/16",
2-1/8" or 50mm
6
60mm
(2.362")
1-13/16",
2-1/8" or 50mm
6
100mm
(3.937")
1-13/16",
2-1/8" or 50mm
6
130mm
(5.118")
1-13/16",
2-1/8" or 50mm
6
150mm
(5.905)
1-13/16",
2-1/8" or 50mm
6
180mm
(7.086")
1-13/16",
2-1/8" or 50mm
6
230mm
(9.055")
1-13/16",
2-1/8" or 50mm
6
260mm
(10.236")
1-13/16",
2-1/8" or 50mm
6
310mm
(12.204")
Wood Tech Filler Steel
Corugated back filler Stock (dummy knives) and backing plates are used in all 60
degree corrugated heads to better maintain head integrity.
Filler stock is precision ground and is used to balance the cutterhead when not all
knife slots are being used.
Backer plates can be used to place thin knives in a corrugated head.
Product Number
Description
FS51006
25" x 5/16" x 15/16" Filler Stock
FS41006
25" x 1/4" x 15/16" Filler Stock
BP81006
25" x 1/8" x 1" Backer Plate
S137
TWO HEADS ARE
BETTER THAN ONE!
Dual Angle Cutterheads
Dual Angle heads
combine
the versatility of two cutting angles
with the economy of purchasing
only 1 head. Opposing pockets
of 10° and 22° (or other hook
combinations of your choice)
ensure you have the optimum
cutting angle for both hardwoods
and softwoods. Steel filler bars
(see left) are available for balancing
non-cutting pockets. Dual Angle
Cutterheads are suitable for all
moulders.
14
“Heads-Up™”
Wood Tech Hydro-Loc
Super Cylinder Cutterhead
program
Constructed Specifically for High Production Applications
Features and Benefits:
H122
122mm Diameter
60° Corrugations
Bore____________________
No. knives_______________
• Newly designed cylinder enables moulder heads to be run on arbors with key
ways and slightly undersized arbors (up to 0.002”) with no distortion
• Cylinders offer increased life expectancy compared to other cylinders available in the industry.
• Easier installation and removal
• Greater resiliency to metal fatigue due to thinner body wall
• Easy access to pressure release and grease fittings
• Standard inch and metric fittings available.
Wood Tech Hydro-Loc H122 - 1-1/2" or 40 mm Bore Dia.
Available in 2, 3 or 4 knife configurations
Bore Options
No. of
Knives
Cutting
Length
Hook Angle Options
1-1/2", 40 mm
2, 3, 4
60mm
(2.362")
10, 15 or 22 degrees or (Combo on 4 knife
only 2 wings one hook, 2 wings another)
1-1/2", 40 mm
2, 3, 4
100mm
(3.937")
10, 15 or 22 degrees or (Combo on 4 knife
only 2 wings one hook, 2 wings another)
Wood Tech Hydro-Loc H137 - 1-1/2", 40 mm or 1-13/16" Bore Dia.
Available in 4 or 6 knife configuations
Bore Options
No. of
Knives
Cutting
Length
Hook Angle Options
1-1/2", 40 mm,
1-13/16"
4
60mm
(2.362")
10, 15, 22 degrees or Combo with
1-1/2", 40 mm,
1-13/16"
4
100mm
(3.937")
1-1/2", 40 mm,
1-13/16"
4
150mm
(5.905")
1-1/2", 40 mm,
1-13/16"
4
180mm
(7.086")
1-1/2", 40 mm,
1-13/16"
4
230mm
(9.055")
Bore Options
No. of
Knives
Cutting
Length
Hook Angle Options
1-1/2", 40 mm,
1-13/16"
6
60mm
(2.362")
Bore____________________
1-1/2", 40 mm,
1-13/16"
6
100mm
(3.937")
No. knives_______________
1-1/2", 40 mm,
1-13/16"
6
150mm
(5.905")
1-1/2", 40 mm,
1-13/16"
6
180mm
(7.086")
1-1/2", 40 mm,
1-13/16"
6
230mm
(9.055")
H137
137mm Diameter
60° Corrugations
Wood Tech Hydro-Loc H150 - 1-13/16", 2-1/8" or 50mm Bore Dia.
Available in 4 or 6 knife configurations
   Bore Options
No. of
Knives
Cutting
Length
Hook Angle Options
1-13/16",
2-1/8", 50mm
4
60mm
(2.362")
10, 15, 22 degree or Combo
with 2 wings one hook, 2 wings another)
1-13/16",
2-1/8", 50mm
4
100mm
(3.937")
1-13/16",
2-1/8", 50mm
4
130mm
(5.118")
1-13/16",
2-1/8", 50mm
4
150mm
(5.905)
1-13/16",
2-1/8", 50mm
4
180mm
(7.086")
1-13/16",
2-1/8", 50mm
4
230mm
(9.055")
1-13/16",
2-1/8", 50mm
4
260mm
(10.236")
1-13/16",
2-1/8", 50mm
4
310mm
(12.204")
Bore Options
No. of
Knives
Cutting
Length
Hook Angle Options
1-13/16",
2-1/8", 50mm
6
60mm
(2.362")
1-13/16",
2-1/8", 50mm
6
100mm
(3.937")
1-13/16",
2-1/8", 50mm
6
130mm
(5.118")
1-13/16",
2-1/8", 50mm
6
150mm
(5.905)
1-13/16",
2-1/8", 50mm
6
180mm
(7.086")
1-13/16",
2-1/8", 50mm
6
230mm
(9.055")
1-13/16",
2-1/8", 50mm
6
260mm
(10.236")
1-13/16",
2-1/8", 50mm
6
310mm
(12.204")
15
“Heads-Up™”
program
H150
150mm Diameter
60° Corrugations
Bore____________________
No. knives_______________
16
Wood Tech Hydro-Loc H163 - 1-13/16", 2-1/8"
or 50mm Bore Dia. 8 knives
H163
Bore Options
No. of
Knives
Cutting Length
Hook Angle Options
1-13/16", 2-1/8", 50mm
8
60mm (2.362")
10, 15, 22 degree
1-13/16", 2-1/8", 50mm
8
100mm (3.937")
10, 15, 22 degree
1-13/16", 2-1/8", 50mm
8
130mm (5.118")
10, 15, 22 degree
1-13/16", 2-1/8", 50mm
8
150mm (5.905)
10, 15, 22 degree
1-13/16", 2-1/8", 50mm
8
180mm (7.086")
10, 15, 22 degree
1-13/16", 2-1/8", 50mm
8
230mm (9.055")
10, 15, 22 degree
1-13/16", 2-1/8", 50mm
8
260mm (10.236")
10, 15, 22 degree
1-13/16", 2-1/8", 50mm
8
310mm (12.204")
10, 15, 22 degree)
163mm Diameter
60° Corrugations
ETP Hydro Grip Sleeves
The perfect self-centering and clamping unit
for all types of woodworking tools. Many styles
and sizes available for your machine.
Please call with your requirements.
Bore____________________
No. knives_______________
BENEFITS:
• Perfect concentricity on the spindle
• Solves tool centering problems
• Increases machine feed rates
• Faster tool changes
H195
Wood Tech Hydro-Loc H195 - 1-13/16", 2-1/8"
or 50mm Bore Dia. 10 knives
195mm Diameter
60° Corrugations
Bore Options
No. of
Knives
Cutting Length
Hook Angle Options
1-13/16", 2-1/8", 50mm
10
60mm (2.362")
10, 15, 22 degree
1-13/16", 2-1/8", 50mm
10
100mm (3.937")
10, 15, 22 degree
1-13/16", 2-1/8", 50mm
10
130mm (5.118")
10, 15, 22 degree
1-13/16", 2-1/8", 50mm
10
150mm (5.905)
10, 15, 22 degree
1-13/16", 2-1/8", 50mm
10
180mm (7.086")
10, 15, 22 degree
1-13/16", 2-1/8", 50mm
10
230mm (9.055")
10, 15, 22 degree
Bore____________________
No. knives_______________
17
Wood Tech Self Centering Sleeve Cutter Heads SCS6.187
1-13/16", 2-1/8" or 50mm Bore Diameter
SCS 6-3/16" diameter - 4 or 6 knives
Bore Options
No. of
with Self
Knives
Centering Sleeve
Cutting
Length
Hook Angle
Nut Type
Nut Rotation
1-13/16", 2-1/8"
4
60mm
10, 15, 22 degree
or Combo with 2
wings one hook,
2 wings another
Spanner
or Hex
CW or CCW
1-13/16", 2-1/8"
4
100mm 10, 15, 22 degree
or Combo with 2
wings one hook,
2 wings another
Spanner
or Hex
CW or CCW
1-13/16", 2-1/8"
4
150mm 10, 15, 22 degree
or Combo with 2
wings one hook,
2 wings another
Spanner
or Hex
CW or CCW
1-13/16", 2-1/8"
6
60mm
10, 15, 22 degree
or Combo with 3
wings one hook,
3 wings another
Spanner
or Hex
CW or CCW
100mm 10, 15, 22 degree
or Combo with 3
wings one hook,
3 wings another
Spanner
or Hex
CW or CCW
150mm 10, 15, 22 degree
or Combo with 3
wings one hook,
3 wings another
Spanner
or Hex
CW or CCW
1-13/16", 2-1/8"
1-13/16", 2-1/8"
6
6
“Heads-Up™”
program
SCS6.187
6-3/16" Diameter
Self-Centering Sleeve
60° Corrugations
SCS Bore________________
No. knives_______________
Type Nut________________
Rotation_________________
18
Carbide Tipped Staggered Tooth Moulder Head CT/STMH
6" Diameter x 1-13/16" Bore
Part Number
Number of  Wings
Cutting Length
FCT-73032
8
5"
FCT-73033
8
9"
Carbide Tipped Profile Shaper Heads CT/STSH
4" Diameter x 1-1/4" Bore - 4 or 6 knives
Part Number
Number of  Wings
Cutting Length
FCT-73026
4
4"
FCT-73028
4
5"
FCT-73030
4
6"
FCT-73027
6
4"
FCT-73029
6
5"
FCT-73031
6
6"
Carbide Tipped Profile Shaper Heads CT/SSTSH
4" Diameter x 1-1/4" Bore - Down Shear
Clockwise (CW) or Counter-Clockwise (CCW)
Part Number
Number of  Wings
Cutting Length
Rotation
FCT-73020
4
4"
CW
FCT-73022
4
5"
CW
FCT-73024
4
6"
CW
FCT-73021
6
4"
CCW
FCT-73023
6
5"
CCW
FCT-73025
6
6"
CCW
NOTE:
Clockwise downshear is the same as counter-clockwise upshear.
Counter-clockwise downshear is the same as clockwise upshear. U.S Toll Free: 1 800-TOOLING (866-5464) • 1 (828) 628-4414 • Fax: 1 (828) 628-4490
Moulder Head Accessories*
Start Here to Find the Right Part
Style #
19
Gibs, Heat Treated - Standard Shipping Pack of 1
Length (mm)
Length (mm)
Length (mm) Length (mm)
Length (mm)
50
60
80
100
130
GIB001-50
GIB001-60
GIB001-80
GIB001-100
GIB001-130    
GIB002-50
GIB002-60
GIB002-80
GIB002-100
GIB002-130
GIB003-50
GIB003-60
GIB003-80
GIB003-100
GIB003-130
Gib Part
#
Gib Screws
Part #
O-Ring
Part #
S100
GIB001
GS001
N/A
S122
GIB002
GS002
N/A
S137
GIB002
GS002, GS003 N/A
Length (mm)
Length (mm)
Length (mm) Length (mm)
Length (mm)
150
180
230
260
310
H122
GIB002
GS002
GIB001-150
GIB001-180
GIB001-230
N/A
N/A
H137
GIB002
GS002, GS003 OR002
GIB002-150
GIB002-180
GIB002-230
GIB002-260
GIB002-310
H150
GIB002
GS002, GS003 OR003
GIB003-150
GIB003-180
GIB003-230
GIB003-260
GIB003-310
H163
GIB002
GS004, GS005 OR003
H195
GIB002
GS004, GS005 OR003
Straight Bore
Hydro-Loc
OR002
Self-Centering Sleeve Heads
SCS6.187
GIB002
GS002,GS003
Gib Screws, Heat Treated
Standard Shipping Pack of 6
N/A
Replacement Self-Centering Sleeves
Part #
O Rings, High Pressure
Discription
GS001 3/8-16 x 3/4" Allen
GS002 1/2-13 x 3/4" Allen
GS003 1/2-13 x 1-1/8" Square Head
GS004 1/2-13 x 1-1/8" Sq. Hd. (Ball Nose)
Part Number
Description
SC21812
1-13/16" bore x 60mm wide
GS005 1/2-13 x 3/4" Allen Hd. (Ball Nose)
SC41812
We stock Gib Screws for many other heads.
SC61812
SC22125
SC42125
SC62125
Safety Locking Rings – Standard Pack of 1
Description
1-13/16" Self-Centering Sleeve
SW2125
Spanner Wrench
HW1812
Hex Wrench
HW2125
Hex Wrench
A375
Allen Wrench
3/8" gib screw
A500
Allen Wrench
1/2" gib screw
T375
T-Handle Wrench
3/8" Square Head
LR0040
40mm bore; E-Z Access
LR1812
1-13/16" bore; E-Z Access
LR0050
50mm bore; E-Z Access
Replacement Nuts
LR2125
M10X1 Grease Fitting w/Sp. Seal
PRESREL
Screw
M10X1 Pressure Release Screw
with Special Seal
O-Ring
Spanner Wrench
Grease Zerk
O-Ring
OR003
Wrench Type
LR1500
High Pres. Grease Fittings (6 pk.)
OR002
SW1812
GF600
O-Ring
Part Number
LR1250
Description
OR001
Description
Part Number
Description
Replacement Wrenches
Part Number
Grease Fittings – Options
Part #
Part Number
Nut Type
Description
S1812
Spanner Nut
S2125
Spanner Nut
H1812
Hex Nut
H2125
Hex Nut
*All accessory items manufactured to fit Wood Tech Stock heads
only. Please provide head number (stamped on head) when
ordering to assure proper replacement .
20
Wadkin North America…A Name You Can Depend On!
CAN YOU REALLY AFFORD CHEAP TOOLING?
Wadkin offers exceptional quality
for the most affordable price!
Your moulder is a large investment; it makes perfect sense to equip this valuable machine
with only the highest quality tooling. But at what cost?
Wadkin Cutterheads are simply the best value for your tooling dollar! We manufacture our
corrugated moulder heads to meet or surpass the highest industry standards. We only use
the highest quality materials to offer you a product designed for superior performance and
life.
CUTTERHEAD BALANCE: “The life and performance of your moulder hangs in the balance”
ISO quality standards refer to G16 as being the industry standard for rotating tools. Wadkin
moulder heads are dynamically balanced to G2.5, which is a substantially tighter tolerance.
Example: A tool that is only 1 gram out of balance on a moulder spindle at 6,000 rpms is equal
to swinging a 22 pound weight over your head! Can you afford excessive bearing and machine
wear from out-of-balance tooling?
BENEFITS: • Less Vibration • Longer Cutterhead Life
• Better Finished Products • Extends Bearing Life
BORE CONCENTRICITY
“All the boring details…”
For near perfect accuracy, Wadkin maintains bore concentricity of 0.000787 inches
(20 microns) on all moulder heads.
BENEFITS: • Quality Surface Finish
• Dimensional Accuracy
BORE TOLERANCE “The hole true and nothing but…”
The ISO specified bore tolerance is 0 to 25 microns. Too tight a tolerance will make the
cutterhead difficult to fit on the shaft. Too loose a tolerance results in a sloppy fit. Wadkin
avoids these problems by tighter controlling of the bore tolerance to +5 to +20 microns.
END SQUARENESS “Head and shoulders above the rest”
The end face on any moulder head must be square to the bore to avoid major machine
problems or damage. The end squareness tolerance on Wadkin moulder heads is 0.00039
inches (10 microns). The end-to-end parallelism is 0.000197 inches (5 microns).
BENEFITS:
• Better Tool Balance
• Reduces Vibration
• Faster Setup
• Lessens Potential Spindle Damage
• Increased Product Accuracy
PARALLEL KNIFE SLOT SERRATIONS “Broaching the subject of corrugations”
Wadkin achieves near-perfect parallelism and repeatability on all Hydro Bore cutterheads
by “broaching” our head corrugations. The broaching process actually shapes the entire tool
surface rather than using standard metal cutting tools to “CUT” the corrugations. FOUR
times more precise than “CUT” serrations.
BENEFITS:
• Safer Knife Support
• Improved Finish
• Higher Concentricity
• More Accurate Grinding and Jointing of Knives in the Head
21
Wadkin DS Cutterhead Range - Straight Bore
The DS Range consists of standard straight bore heads for use on Wadkin, Weinig,
SCM, and comparable single knife finish moulders made in the U.S.A., Europe,
Japan and the Far East. These heads are rated for 9,000 rpm with normal feed speeds
ranging from 20 to 60 fpm. Twelve or twenty degree cutting angles are standard.
Other cutting angles are available as specified.
Bore sizes are available to fit your moulder.
FOUR KNIVES - Bore Size: 1-1/2"
Knives
Width
Inches
Width
mm
20° Cutting
Angle Part #
12° Cutting
Angle Part #
4
1.5"
40
DS404-38-12U
DS404-38-12M
4
2.5"
60
DS406-38-12U
DS406-38-12M
4
3"
80
DS408-38-12U
DS408-38-12M
4
4"
100
DS410-38-12U
DS410-38-12M
4
5"
130
DS413-38-12U
DS413-38-12M
4
6"
150
DS415-38-12U
DS415-38-12M
4
7"
180
DS418-38-12U
DS418-38-12M
4
9"
230
DS423-38-12U
DS423-38-12M
4
9.5"
240
DS424-38-12U
DS424-38-12M
FOUR KNIVES - Bore Size: 40mm
Knives
Width Width
Inches mm
20° Cutting
Angle Part #
12° Cutting
Angle Part #
4
1.5"
40
DS404-40-12U
DS404-40-12M
4
2.5"
60
DS406-40-12U
DS406-40-12M
4
3"
80
DS408-40-12U
DS408-40-12M
4
4"
100
DS410-40-12U
DS410-40-12M
4
5"
130
DS413-40-12U
DS413-40-12M
4
6"
150
DS415-40-12U
DS415-40-12M
4
7"
180
DS423-40-12U
DS423-40-12M
4
9"
230
DS423-40-12U
DS423-40-12M
4
9.5"
240
DS424-40-12U
DS424-40-12M
Continued on next page. 
Quality
Woodworking
Tooling for over
100 Years
22
Wadkin DS Cutterhead Range - Straight Bore
TWO HEADS ARE
BETTER THAN ONE!
Looking for XS, Dual Angle
Cutterhead Range,
Straight Bore?
The XS Range combines
the versatility of two cutting
angles with the economy
of purchasing only 1 head.
Opposing pockets of 12°
and 20° ensure you have the
optimum cutting angle for both
hardwoods and softwoods.
Steel filler bars (page 98)
are available for balancing
non-cutting pockets. XS
Dual Angle Cutterheads are
suitable for all moulders.
To find out more,visit:
www.woodtechtooling.com
Knives
Width Inches
Width mm
20° Cutting Angle Part # 12° Cutting Angle
Part #
4
1.5"
40
DS404-46-13U
DS404-46-13M
4
2.5"
60
DS406-46-13U
DS406-46-13M
4
3"
80
DS408-46-13U
DS408-46-13M
4
4"
100
DS410-46-13U
DS410-46-13M
4
5"
130
DS413-46-13U
DS413-46-13M
4
6"
150
DS415-46-13U
DS415-46-13M
4
7"
180
DS418-46-13U
DS418-46-13M
4
9"
230
DS423-46-13U
DS423-46-13U
4
9.5"
240
DS424-46-13U
DS424-46-13U
 
FOUR KNIVES - Bore Size: 50mm
Knives
Width Inches
Width mm
20° Cutting Angle Part #
12° Cutting Angle
Part #
4
1.5"
40
DS404-50-13U
DS404-50-13M
4
2.5"
60
DS406-50-13U
DS406-50-13M
4
3"
80
DS408-50-13U
DS408-50-13M
4
4"
100
DS410-50-13U
DS410-50-13m
4
5"
130
DS413-50-13U
DS413-50-13M
4
6"
150
DS415-50-13U
DS415-50-13M
4
7"
180
DS418-50-13U
DS418-50-13M
4
9"
230
DS423-50-13U
DS423-50-13M
4
9.5"
240
DS424-50-13U
DS424-50-13M
Knives
Width Inches
Width mm
20° Cutting Angle Part # 12° Cutting Angle
Part #
4
1.5"
40
DS404-54-13U
DS404-54-13M
4
2.5"
60
DS406-54-13U
DS406-54-13M
4
3"
80
DS408-54-13U
DS408-54-13M
4
4"
100
DS410-54-13U
DS410-54-13M
4
5"
130
DS413-54-13U
DS413-54-13M
4
6"
150
DS415-54-13U
DS415-54-13M
4
7"
180
DS418-54-13U
DS418-54-13M
4
9"
230
DS423-54-13U
DS423-54-13M
4
9.5"
240
DS424-54-13U
DS424-54-13M
23
Wadkin TS Cutterhead Range - HYDRO
With Four or Six Knives
The TS Range delivers cost effective state-of-the-art reliable Hydro-Loc engineering.
Simply put, TS Heads hold better and perform better on any moulder, regardless of
make or model.
Knives
Width Inches
Width mm
20° Cut Angle Part #
4
2.5"
60
TS406-46-15U
TS406-46-15M
4
3"
80
TS408-46-15U
TS408-46-15M
4
4"
100
TS410-46-15U
TS410-46-15M
4
5"
130
TS413-46-15U
TS413-46-15M
4
6"
150
TS415-46-15U
TS415-46-15M
4
7"
180
TS418-46-15U
TS418-46-15M
4
9"
230
TS423-46-15U
TS423-46-15M
4
9.5"
240
TS424-46-15U
TS424-46-15M
TS heads are available with 4, 6, 8, 10,
and 12 knives for any spindle diameter.
Safety Locking Collars
Knives
Width Inches
Width mm
4
2.5"
60
TS406-54-15U
TS406-54-15M
4
3"
80
TS408-54-15U
TS408-54-15M
4
4"
100
TS410-54-15U
TS410-54-15M
4
5"
130
TS413-54-15U
TS413-54-15M
4
6"
150
TS415-54-15U
TS415-54-15M
4
7"
180
TS418-54-15U
TS418-54-15M
4
9"
230
TS423-54-15U
TS423-54-15M
4
9.5"
240
TS424-54-15U
TS424-54-15M
Full Cap. Threaded
MMT2556
40mm R/H
MMT2558
40mm L/H
MMT2568
1-13/16" R/H
MMT2570
1-13/16" L/H
 
SIX KNIVES - Bore Size: 1-13/16"
Knives
Width Inches
Width mm
6
2.5"
60
TS606-46-15U
TS606-46-15M
6
3"
80
TS608-46-15U
TS608-46-15M
6
4"
100
TS610-46-15U
TS610-46-15M
6
5"
130
TS613-46-15U
TS613-46-15M
6
6"
150
TS615-46-15U
TS615-46-15M
6
7"
180
TS618-46-15U
TS618-46-15M
6
9"
230
TS623-46-15U
TS623-46-15M
6
9.5"
240
TS624-46-15U
TS624-46-15M
Continued on next page.
Part #
Part #
Partial Cap. Plain
MMT2590
1-1/2"
MMT2560
40mm
MMT2578
1-13/16"
MMT2586
2-1/8"
We strongly recommend the use of
Locking Collars with Hydro-Loc Heads
as extra insurance to help prevent the
head spinning on the shaft.
24
Wadkin TS Cutterhead Range - HYDRO
With Six or Eight Knives
Knives
Width Inches Width mm
6
2.5"
TS606-54-15U
TS606-54-15M
60
6
3"
80
TS608-54-15U
TS608-54-15M
6
4"
100
TS610-54-15U
TS610-54-15M
6
5"
130
TS613-54-15U
TS613-54-15M
6
6"
150
TS615-54-15U
TS615-54-15M
6
7"
180
TS618-54-15U
TS618-54-15M
6
9"
230
TS623-54-15U
TS623-54-15M
6
9.5"
240
TS624-54-15U
TS624-54-15M
EIGHT KNIVES - Bore Size: 1-13/16"
Wadkin TS Cutterhead Range
Knives
Width Inches Width mm
8
2.5"
TS806-46-16U
TS806-46-16M
60
FEATURES:
8
3"
80
TS808-46-16U
TS808-46-16M
8
4"
100
TS810-46-16U
TS810-46-16M
8
5"
130
TS813-46-16U
TS813-46-16M
8
6"
150
TS815-46-16U
TS815-46-16M
• Full Length Bore Contact
• Hardened Sleeve
• Ball Spring Gibs
• Thicker Bore Walls
• Runs at 450 Bar Pressure
BENEFITS:
• Better drive at 450 Bar eliminates slippage and spindle damage
• Eliminates sleeves and seal leakage
• Enables TS heads to span a keyway
•Greater accuracy and repeatability
at 450 bar
8
7"
180
TS818-46-16U
TS818-46-16M
8
9"
230
TS823-46-16U
TS823-46-16M
8
9.5"
240
TS824-46-16U
TS824-46-16M
Knives
Width Inches
Width mm
8
2.5"
60
TS806-54-16U
TS806-54-16M
8
3"
80
TS808-54-16U
TS808-54-16M
8
4"
100
TS810-54-16U
TS810-54-16M
8
5"
130
TS813-54-16U
TS813-54-16M
8
6"
150
TS815-54-16U
TS815-54-16M
8
7"
180
TS818-54-16U
TS818-54-16M
8
9"
230
TS823-54-16U
TS823-54-16M
8
9.5"
240
TS824-54-16U
TS824-54-16M
Other Bore Sizes Available. 10 and 12 Knife Heads Available. Call or
visit our Web Site.
Grease Zerk & Pressure Release Screw Assbly.
For Wadkin TS Hydro Heads
Part Number
Description
TBO931
Grease Zerk & Pressure release screw M10X1
(w/Special Seal) Kit contains 1 of each.
Wisconsin Knife Works.
First the Inventors…Now, the Innovators.
Wisconsin Knife Works is the leader in tooling and production ideas as well
as precision manufacturing of wood-working cutting tools. “Engineers To The
Woodworking Industry” is not as much a slogan as it is a hard earned tradition.
WKW was founded in 1926 and obtained a U.S. Patent in 1929 for the first “FingerJoint” cutterhead. Since that time WKW has continued to manufacture quality tooling
for a variety of woodworking applications.
WKW offers cutterheads to fit most common moulder applications. Available in
Straight Bore, Hydro-Loc, Quick-Loc, Axial Constant and Welded Sleeve.
Finger Joint heads and knives and Milled-to-Pattern heads and bits are only a few of
the other specialized cutting tools WKW provides. (See pages 72 and 75.)
Wisconsin Knife Works has manufactured woodworking knives for over seventy-five
years. In fact, knives were the first and most important product as the name implies.
For reliable, long lasting knives at a competitive price look to Wisconsin Knife Works,
the #1 company for quality cutting tools.
Precision grinding and machining to tight tolerances, heat-treating for long life, and
custom machining for special knife patterns are just some of WKW’s capabilities.
Knives are 100% inspected for tight tolerance, conformity, craftsmanship and
material. Uniform thickness allows for reduced balance and set-up time. Wisconsin
Knife Works has a diverse inventory of standard stock knives for immediate delivery.
Custom knives made to order.
WKW M-2 High Speed Steel, the Industry Standard
Lumber and woodworking plants the world over specify M-2 High-Speed Steel knives
to produce the finest finish cuts in planer, jointer moulder and tenoner operations. The
consistent hardness and high molybdenum content give and excellent edge and allows
for easy grinding. High-speed Steel is ideal for medium to long runs. Consider using
WKW Bak Pak® when cutting abrasive materials.
The company’s router bits are available in a wide selection. The bits are manufactured
for the most demanding industry applications.
WKW Knives are featured beginning on page 97.
25
26
WKW Straight Bore Cutterheads
Other cutting angles are available upon request.
Other bore sizes are available to fit your moulder.
122 mm Body Diameter
Knives
Width Inches
Width mm
20° Cutting Angle
Part #
12° Cutting Angle
Part #
4
1.5"
40
WKW-39319
WKW-39309
4
2.5"
60
WKW-39321
WKW-39311
4
4"
100
WKW-39322
WKW-39312
4
5"
130
WKW-39323
WKW-39313
4
6"
150
WKW-39325
WKW-39315
4
7"
180
WKW-39327
WKW-39317
4
9"
230
WKW-39328
WKW-39318
4
9.5"
240
WKW-39324
WKW-39314
FOUR KNIVES - Bore Size: 40 mm
Knives
Width Inches
Width mm
20° Cutting Angle
Part #
12° Cutting Angle
Part #
4
1.5"
40
WKW-39419
WKW-39409
4
2.5"
60
WKW-39421
WKW-39411
4
4"
100
WKW-39422
WKW-39412
4
5"
130
WKW-39423
WKW-39413
4
6"
150
WKW-39425
WKW-39415
4
7"
180
WKW-39427
WKW-39417
4
9"
230
WKW-39428
WKW-39418
4
9.5"
240
WKW-39424
WKW-39414
Continued on next page. 
WKW Straight Bore Cutterheads
Knives
Width Inches
Width mm
20° Cutting Angle
Part #
12° Cutting Angle
Part #
4
1.5"
40
WKW-39519
WKW-39509
4
2.5"
60
WKW-39521
WKW-39511
4
4"
100
WKW-39522
WKW-39512
4
5"
130
WKW-39523
WKW-39513
4
6"
150
WKW-39525
WKW-39515
4
7"
180
WKW-39527
WKW-39517
4
9"
230
WKW-39528
WKW-39518
4
9.5"
240
WKW-39524
WKW-39514
Knives
Width Inches
Width
mm
20° Cutting Angle
Part #
12° Cutting Angle
Part #
4
1.5"
40
WKW-39559
WKW-39549
4
2.5"
60
WKW-39561
WKW-39551
4
4"
100
WKW-39562
WKW-39552
4
5"
130
WKW-39563
WKW-39553
4
6"
150
WKW-39565
WKW-39555
4
7"
180
WKW-39567
WKW-39557
4
9"
230
WKW-39568
WKW-39558
4
9.5"
240
WKW-39564
WKW-39554
Knives
Width Inches
Width
mm
20° Cutting Angle
Part #
6
1.5"
40
WKW-S1376040-A-U
WKW-S1376040-A-M
6
2.5"
60
WKW-S1376060-A-U
WKW-S1376060-A-M
6
4"
100
WKW-S1376100-A-U
WKW-S1376100-A-M
6
5"
130
WKW-S1376130-A-U
WKW-S1376130-A-M
6
6"
150
WKW-S1376150-A-U
WKW-S1376150-A-M
6
7"
180
WKW-S1376180-A-U
WKW-S1376180-A-M
6
9"
230
WKW-S1376230-A-U
WKW-S1376230-A-M
6
9.5"
240
WKW-S1376240-A-U
WKW-S1376240-A-M
27
28
WKW Dual Angle Straight Bore Cutterheads
This versatile cutterhead does both hardwoods and softwoods by offering
both 12° and 20° cutting angles in the same head.
TWO+TWO KNIVES - Bore Diameter: 1-1/2"
Tool Diameter 122mm ( 4-13/32")
TWO HEADS ARE
BETTER THAN ONE!
Dual Angle Cutterheads
do make a difference!
WKW’s Dual Angle Heads
combine the versatility of
two cutting angles with the
economy of purchasing only
1 head. Opposing pockets of
12° and 20° ensure you have
the optimum cutting angle
for both hardwoods and
softwoods. Steel filler bars
are available for balancing
non-cutting pockets. Dual
Angle Cutterheads are
suitable for all moulders.
No. of Knives
Width Inches
Width mm
12°/20° Cutting Angle Part #
2+2
2-23/64"
60
WKW-39331
2+2
3-15/16"
100
WKW-39332
2+2
5-29/32"
150
WKW-39335
2+2
7-3/32"
180
WKW-39337
2+2
9-1/16"
230
WKW-39338
2+2
9-29/64"
240
WKW-39334
 
TWO+TWO KNIVES - Bore Diameter: 40 mm
No. of Knives
Width Inches
Width mm
2+2
2-23/64"
60
WKW-39431
2+2
3-15/16"
100
WKW-39432
2+2
5-29/32"
150
WKW-39435
2+2
7-3/32"
180
WKW-39437
2+2
9-1/16"
230
WKW-39438
2+2
9-29/64"
240
WKW-39434
TWO+TWO KNIVES - Bore Diameter: 1-13/16"
Tool Diameter 137mm (5-13/32")
No. of Knives
Width Inches
Width mm
2+2
2-23/64"
60
WKW-39531
2+2
3-15/16"
100
WKW-39532
2+2
5-29/32"
150
WKW-39535
2+2
7-3/32"
180
WKW-39537
2+2
9-1/16"
230
WKW-39538
2+2
9-29/64"
240
WKW-39534
Other cutting angles and bore sizes are available upon request.
Wood Tech Filler Steel
Corugated back filler Stock (dummy knives) and backing plates are used in all 60
degree corrugated heads to better maintain head integrity.
Product Number
Description
FS51006
25" x 5/16" x 15/16" Filler Stock
FS41006
25" x 1/4" x 15/16" Filler Stock
BP81006
25" x 1/8" x 1" Backer Plate
Filler stock is precision ground and is used to balance the cutterhead when not all knife slots
are being used. Backer plates can be used to place thin knives in a corrugated head.
29
WKW Hydro-Loc Cutterheads
Knives
Width
Inches
Width
mm
20° Cutting
Angle Part #
12° Cutting
Angle Part #
10° Cutting
Angle Part#
4
2.5"
60
WKW-26121
WKW-26111
WKW-26101
4
4"
100
WKW-26122
WKW-26112
WKW-26102
4
6"
150
WKW-26123
WKW-26113
WKW-26103
4
7"
180
WKW-26124
WKW-26114
WKW-26104
4
9"
230
WKW-26125
WKW-26115
WKW-26105
4
9.5"
240
WKW-26126
WKW-26116
WKW-26106
Knives
Width
Inches
Width
mm
20° Cutting
Angle Part #
12° Cutting
Angle Part #
10° Cutting
Angle Part#
4
2.5"
60
WKW-26221
WKW-26211
WKW-26201
4
4"
100
WKW-26222
WKW-26212
WKW-26202
4
6"
150
WKW-26223
WKW-26213
WKW-26203
4
7"
180
WKW-26224
WKW-26214
WKW-26204
4
9"
230
WKW-26225
WKW-26215
WKW-26205
4
9.5"
240
WKW-26226
WKW-26216
WKW-26206
Knives
Width
Inches
Width
mm
20° Cutting
Angle Part #
12° Cutting
Angle Part #
10° Cutting
Angle Part#
6
2.5"
60
WKW-26151
WKW-26141
WKW-26131
6
4"
100
WKW-26152
WKW-26142
WKW-26132
6
6"
150
WKW-26153
WKW-26143
WKW-26133
6
7"
180
WKW-26154
WKW-26144
WKW-26134
6
9"
230
WKW-26155
WKW-26145
WKW-26135
6
9.5"
240
WKW-26156
WKW-26146
WKW-26136
Knives
Width
Inches
Width
mm
20° Cutting
Angle Part #
12° Cutting
Angle Part #
10° Cutting
Angle Part#
6
2.5"
60
WKW-26251
WKW-26241
WKW-26231
6
4"
100
WKW-26252
WKW-26242
WKW-26232
6
6"
150
WKW-26253
WKW-26243
WKW-26233
6
7"
180
WKW-26254
WKW-26244
WKW-26234
6
9"
230
WKW-26255
WKW-26245
WKW-26235
6
9.5"
240
WKW-26256
WKW-26246
WKW-26236
Other cutting angles are
available upon request.
Other bore sizes are available
to fit your moulder.
30
WKW Hydro-Loc Cutterheads (continued)
Eight knife 2-1/8" Bore heads are also
available in 163 mm body diameter.
Call for pricing and visit our website.
Knives
Width
Inches
Width
mm
20° Cutting
Angle Part #
12° Cutting
Angle Part #
10° Cutting
Angle Part#
8
2.5"
60
WKW-26181
WKW-26171
WKW-26161
8
4"
100
WKW-26182
WKW-26172
WKW-26162
8
6"
150
WKW-26183
WKW-26173
WKW-26163
8
7"
180
WKW-26184
WKW-26174
WKW-26164
8
9"
230
WKW-26185
WKW-26175
WKW-26165
8
9.5"
240
WKW-26186
WKW-26176
WKW-26166
Knives
Width
Inches
Width
mm
20° Cutting
Angle Part #
12° Cutting
Angle Part #
10° Cutting
Angle Part#
8
2.5
60
WKW-26281
WKW-26271
WKW-26261
8
4
100
WKW-26282
WKW-26272
WKW-26262
8
6
150
WKW-26283
WKW-26273
WKW-26263
8
7
180
WKW-26284
WKW-26274
WKW-26264
8
9
230
WKW-26285
WKW-26275
WKW-26265
8
9.5
240
WKW-26286
WKW-26276
WKW-26266
WKW Safety Locking Collars
For WKW Hydro Heads
Part Number
Description
SE1590
Safety Locking Collar for 1-13/16" spindles
SE1591
Grease Zerk, Pressure Release Screw
For WKW Hydro Heads
Part Number
Description
SE1573 Grease fitting
Grease Zerk (w/Special Seal)
SE1619A
Pressure release screw M10X1 (w/Special Seal)
WEINIG Cutterhead Quality Assurance
Cutterhead Balance
The dynamic balance of rotating tooling has a big effect on the life and reliability
of the moulder. Every facet of product quality is affected by it. The “Q” value is the
woodworking industry standard measurement of relative balance quality, and a lower
value means better balance. A “Q” of 0.0 means perfect balance and a “Q” of 16.0 is
acceptable. Most tooling manufacturers use 16.0 as their goal but Weinig’s standard is
much higher (“Q”=2.5). When you specify Weinig cutterheads you get less vibration,
longer life and a more accurate finished product with better surface quality.
Parallel Knife-slot Serrations
It’s accepted practice to create Knife-slot serrations on the cutterhead with standard
metal-cutting tools. But this can result in a waved surface and less than adequate support for the knife. Weinig creates serrations by broaching the surface using titaniumcoated tools. Broaching actually shapes the entire tool surface and provides near-perfect parallelism of individual serrations. This parallelism provides better knife support
and exceptional surface quality of the finished profile.
Bore Tolerance
The industry standard ISO-specified tolerance for a cutterhead with a 1-13/16" diameter bore is 0 to +25 microns. But if the tolerance is 0 microns, the cutterhead will be
difficult to install on the moulder’s spindle shaft, and if the tolerance is 25 microns,
the tooling can be too loose on the shaft. Weinig avoids these problems by more precisely controlling the bore diameter tolerance at +5 to +20 microns.
Bore Concentricity
If the cutterhead bore is not concentric to the cutterhead body, product dimensional
accuracy and surface finish suffer. Weinig hones the bore with two passes (not just
one) for near perfect accuracy.
End Parallelism
A large tolerance in cutterhead end parallelism can cause out of balance running, less
spindle strength and reduced product accuracy.
The Highest Quality Materials
Tools rotating at high speed are subject to enormous deformation stresses. That’s why
Weinig cutterheads are manufactured from heat-stabilized steel and then tested at
twice the rated RPM. We make sure all components are manufactured from appropriate materials and meet our exceptional quality standards.
31
32
WEINIG CUTTERHEADS
Wood Tech Enterprises, Inc. is pleased to offer original Weinig tooling to our
customers. For decades, the name Weinig has been synonymous with superior quality.
Weinig’s technological prowess and size provide dependable state-of-the-art tooling.
Wood Tech is committed to providing the widest selection of tooling available in
the woodworking industry today. Call us for more information on these and other
available Weinig tooling products.
#503 Straight Bore Cutterhead
Combination Head
#538 Powerlock
#513 Dual Angle
Hydro Spiral Head
Centro-Loc
Splitting Saws
#504 Hydro-Loc Head
Tongue & Groove
Cutterheads
Spiral Insert Head
Weinig Powerlock Cutterhead - Type 538
• Standard cutting angle 20 degrees or 12 degrees for selected hardwoods that present tear-out problems.
• High-tensile steel body
• Designed for use with 1/4", 5/16" or 3/8" thick knives with 16 to 60 degree corrugated back.
• For exclusive use on Weinig U2000 and U3000 Profile centers.
• Rated for operation up to 12,000 RPM
• Designed for Weinig’s Axial Constant Set-Up System
33
TYPE 538
Powerlock
Left/Bottom Heads – Tool Diameter - 90mm (2 Knives)
Part Number
20° Cut Angle
Part Number
12° Cut Angle
Spindle
Use
Width:
MM
Width:
Inches
WEI-53809021
WEI-53809041
L/B
60
2-23/64”
WEI-53809022
N/A
L/B
80
3-9/64”
WEI-53809023
WEI-53809043
L/B
100
3-15/16”
WEI-53809024
WEI-53809044
L/B
130
5-1/8”
WEI-53809025
WEI-53809045
L/B
150
5-29/32”
WEI-53809026
WEI-53809046
L/B
170
6-11/16”
WEI-53809030
WEI-53809050
Bottom
180
7-3/32”
WEI-53809027
WEI-53809047
Bottom
240
9-29/64”
Other Powerlock
Heads are available
TYPE 536
Insert Planing
Right/Top Heads – Tool Diameter - 90mm (2 Knives)
Part Number
20° Cut Angle
Part Number
12° Cut Angle
Spindle
Use
Width:
MM
Width:
Inches
WEI-53809031
WEI-53809051
R/T
60
2-23/64”
WEI-53809032
N/A
R/T
80
3-9/64”
WEI-53809033
WEI-53809053
R/T
100
3-15/16”
WEI-53809034
WEI-53809054
R/T
130
5-1/8”
WEI-53809035
WEI-53809055
R/T
150
5-29/32”
WEI-53809036
WEI-53809056
R/T
170
6-11/16”
WEI-53809040
WEI-53809060
Top
180
7-3/32”
WEI-53809037
WEI-53809057
Top
240
9-29/64”
Insert Spiral
Planerhead
Custom Profile
Insert Tooling
Sizes shown available from stock.
Other dimensions available on request.
Spindle Adapters for
conventional tools
Call or visit our website for
more infomation
www.woodtechtooling.com
34
Weinig Straight Bore Cutterhead Type 503
TWO KNIVES - Bore Size: 1-1/2" Tool Dia. 122mm (4-13/32")
No. of
Knives
Width Inches
Width mm
20° Cutting Angle
Part #
12° Cutting Angle
Part #
2
1-9/16"
40
WEI-503-122-45
WEI-513-122-91
2
2-23/64"
60
WEI-503-122-48
WEI-513-122-92
2
3-15/16"
100
WEI-504-122-54
WEI-513-122-93
2
5-1/8"
130
WEI-504-122-57
WEI-513-122-94
2
5-29/32"
150
WEI-503-122-60
WEI-513-122-95
2
7-3/32"
180
WEI-503-122-63
WEI-513-122-96
2
9-1/16"
230
WEI-503-122-66
WEI-513-122-97
2
9-29/64"
240
WEI-513-122-03
WEI-513-122-98
FOUR KNIVES - Bore Size: 1-1/2" Tool Dia. 122mm (4-13/32")
SPECIFICATIONS:
• Standard cutting angle 20° (or 12° for
selected hardwoods that present tear
out problems.)
• Maximum tolerance of concentricity
(true running accuracy) 0.005mm
(0.000197")
• Body of high-tensile steel
• Designed for use with 1/4", 5/16"
or 3/8" thick knives with 16-60"
corrugated back.
• Designed for Weinig’s Axial Constant
Set-up System.
• Cutterheads with 5° and 30°
cutting angles available for special
applications.
Additional clamping wedges, screws
and hydro clamping sleeves available
separately.
Advise cutterhead size or part number
when ordering.
No. of
Knives
Width Inches
Width mm
20° Cutting Angle
Part #
12° Cutting Angle
Part #
4
1-9/16"
40
WEI-503-122-42
WEI-503-122-69
4
2-23/64"
60
WEI-503-122-03
WEI-503-122-21
4
3-15/16"
100
WEI-503-122-06
WEI-503-122-24
4
5-1/8"
130
WEI-503-122-09
WEI-503-122-27
4
5-29/32"
150
WEI-503-122-12
WEI-503-122-30
4
7-3/32"
180
WEI-503-122-15
WEI-503-122-33
4
9-1/16"
230
WEI-503-122-18
WEI-503-122-36
4
9-29/64"
240
WEI-503-122-78
WEI-503-122-73
No. of
Knives
Width Inches
Width mm
20° Cutting Angle
Part #
 12° Cutting Angle
Part #
4
1-9/16"
40
WEI-513-137-54
WEI-513-137-55
4
2-23/64"
60
WEI-503-137-02
WEI-503-137-44
4
3-15/16"
100
WEI-503-137-05
WEI-503-137-47
4
5-1/8"
130
WEI-503-137-08
WEI-503-137-50
4
5-29/32"
150
WEI-503-137-11
WEI-503-137-53
4
7-3/32"
180
WEI-503-137-14
WEI-503-137-56
4
9-1/16"
230
WEI-503-137-17
WEI-503-137-59
4
9-29/64"
240
WEI-513-137-86
WEI-513-137-51
No. of
Knives
Width Inches
Width mm
20° Cutting Angle
Part #
 12° Cutting Angle
Part #
4
2-23/64"
60
WEI-503-137-03
WEI-503-137-45
4
3-15/16"
100
WEI-503-137-06
WEI-503-137-48
4
5-29/32"
150
WEI-503-137-12
WEI-503-137-54
4
7-3/32"
180
WEI-503-137-15
N/A
4
9-1/16"
230
WEI-503-137-18
WEI-503-137-60
4
9-29/64"
240
WEI-503-137-87
N/A
35
Weinig Dual Angle Cutterhead Type 513
One versatile cutterhead does both hardwoods and softwoods by
offering both 12° and 20° cutting angles.
Straight Bore cutterheads with two knives at 20° cutting angle,
and with two knives at 12° cutting angle. Otherwise, similar to Type 503.
TWO/TWO KNIVES - Bore Diameter: 1-1/2"
No. of Knives
Width Inches
Width
mm
12°/20° Cutting Angle
Part #
2+2
2-23/64"
60
WEI-513-122-22
2+2
3-15/16"
100
WEI-513-122-23
2+2
5-29/32"
150
WEI-513-122-24
2+2
7-3/32"
180
WEI-513-122-26
2+2
9-1/16"
230
WEI-513-122-25
2+2
9-29/64"
240
WEI-513-122-74
 
TWO/TWO KNIVES - Bore Diameter: 1-13/16"
Tool Diameter 137mm (5-13/32")
No. of Knives
Width Inches
Width
mm
12°/20° Cutting Angle
Part #
2+2
2-23/64"
60
WEI-513-137-26
2+2
3-15/16"
100
WEI-513-137-27
2+2
5-29/32"
150
WEI-513-137-28
2+2
7-3/32"
180
WEI-513-137-33
2+2
9-1/16"
230
WEI-513-137-29
2+2
9-29/64"
240
WEI-513-137-30
Weinig Safety Locking Collars
For # 504 Hydro Heads
Part Number
Description
WEI-WNW-101719
WEI-WNW-101720
For clamping together with less than full-width hydro-clamping cutterheads as a
preventative measure against the tool loosening and spinning on the cutting shaft.
Grease Zerk, Pressure Release & Gib Screws
for Weinig, Wadkin, WKW & Other Heads
Part Number
Description
Grease Zerk New
M10X1 Grease fitting w/improved seal design
PRESREL Screw New
Pressure release screw M10X1 w/improved seal design
GS Weinig 10mm
M10 x 20mm Wedge (Gib) Screw
GS Weinig 12mm
M12 x 20mm Wedge (Gib) Screw
separately.
when ordering.
36
Weinig Hydro Cutterhead Type 504
FOUR KNIVES Bore Size: 1-13/16" Tool Diameter 150 mm ( 5-29/32")
• Standard cutting angle 20° (or 12° for
selected hardwoods that present tear out problems.)
• Maximum tolerance of concentricity (true running accuracy) 0.005mm.
• Body of high-tensile steel.
• Hydraulic grease fitting and pressure release valve located on each side of hydrohead.
• Designed for use with 1/4" through 3/8" thick knives w/16-60° corrugated back.
• Designed for Weinig’s Axial Constant Set-up System.
• Two-piece clamping sleeve ensures tolerance-free center clamping on spindles with or without keys.
• Cutterheads with 5° and 30° cutting angles available for special applications.
separately.
when ordering.
No. of
Knives
Width
Inches
Width
mm
4
2-23/64"
60
WEI-504-150-83
WEI-514-150-21
4
3-15/16"
100
WEI-504-150-02
WEI-504-150-38
4
5-29/32"
150
WEI-504-150-08
WEI-504-150-44
4
7-3/32"
180
WEI-504-150-74
WEI-514-150-88
4
9-1/16"
230
WEI-504-150-11
WEI-504-150-47
4
9-29/64"
240
WEI-514-150-89
WEI-514-150-78
FOUR KNIVES Bore Size: 2-1/8" Tool Diameter 150 mm ( 5-29/32")
4
2-23/64"
60
WEI-504-150-84
WEI-514-150-39
4
3-15/16"
100
WEI-504-150-03
WEI-504-150-39
4
5-29/32"
150
WEI-504-150-09
WEI-504-150-45
4
9-1/16"
230
WEI-504-150-12
WEI-504-150-48
4
9-29/64"
240
WEI-514-150-63
WEI-514-150-67
4
12-13/64"
310
WEI-504-150-18
WEI-504-150-54
SIX KNIVES Bore Size: 1-13/16" Tool Diameter 150 mm ( 5-29/32")
No. of
Knives
Width
Inches
Width
mm
20° Cutting Angle Part # 12° Cutting Angle Part #
6
2-23/64"
60
WEI-504-150-86
WEI-514-150-22
6
3-15/16"
100
WEI-504-150-20
WEI-504-150-56
6
5-29/32"
150
WEI-504-150-26
WEI-504-150-62
6
7-3/32"
180
WEI-504-150-77
WEI-504-150-80
6
9-1/16"
230
WEI-504-150-29
WEI-504-150-65
6
9-29/64"
240
WEI-514-150-75
WEI-514-150-85
SIX KNIVES Bore Size: 2-1/8" Tool Diameter 150 mm ( 5-29/32")
6
2-23/64"
60
WEI-504-150-87
WEI-514-150-30
6
3-15/16"
100
WEI-504-150-21
WEI-504-150-57
6
5-29/32"
150
WEI-504-150-27
WEI-504-150-63
6
7-3/32"
180
WEI-504-150-78
WEI-504-150-81
6
9-1/16"
230
WEI-504-150-30
WEI-504-150-48
6
9-29/64"
240
WEI-504-150-64
WEI-514-150-68
EIGHT KNIVES Bore Size: 2-1/8" Tool Diameter 163mm (6-27/64")
No. of
Knives
Width
Inches
Width
mm
20° Cutting Angle Part
#
8
2-23/64"
60
WEI-504-163-39
WEI-514-150-30
8
3-15/16"
100
WEI-504-163-03
WEI-504-150-57
8
5-29/32"
150
WEI-504-163-09
WEI-504-150-63
8
9-1/16"
230
WEI-504-163-12
WEI-504-150-48

Corrugated Back Moulder Heads

Transcription

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