P ARTS / OPERA T OR`S MANUAL
Transcription
P ARTS / OPERA T OR`S MANUAL
MOWERS 942604 BOBCAT CRZ FR600V KAW W/48 SIDE DISCHARGE 942605 BOBCAT CRZ FR651V KAW W/52 SIDE DISCHARGE 942606 BOBCAT CRZ FR691V KAW W/61 SIDE DISCHARGE 942607 BOBCAT CRZ FR600V KAW W/42 SIDE DISCHARGE Rev. A. 11-2015 MAN 4172930 PARTS / OPERATOR’S MANUAL ® ® MOWERS BELT REPLACEMENT CRZ NOTE: Always use Schiller Grounds Care, Inc. replacement belts, not general purpose belts. Schiller Grounds Care, Inc. belts are specially designed for use on this mower and will normally last longer. CUTTERDECK BELT 1. Remove floorplate. 2. Set the cutterdeck in a middle height-of-cut position. 3. Use a 3/8" ratchet and extension to back tensioning idler off to remove belt from idler. Remove belt from cutterdeck pulleys. NOTE: Use the 3/8" ratchet in the square hole A on the idler. 4. Remove belt from clutch pulley. 5. Install the new belt by performing these steps in reverse order. 3 SPINDLE DECK BELT TENSION NOTE: 61" cutterdeck may require tension spring adjustment after belt installation. See Belt tension below. 2 SPINDLE DECK BELT TENSION FOR 61" DECK All belts are tensioned by spring loaded idlers and do not require any adjustment except for the 61" cutterdeck. Use the eyebolt to adjust the spring length to be between 6 3/4" - 7 1/2" as pictured. 33 FRAME-ENGINE/CLUTCH ASSY ® MOWERS CRZ FIGURE 1 1 10 16 13 24 24 21 25 22 23 3 27 17 4 15 11 17 14 8 17 19 18 12 10 5 6 9 7 36 20 2 FRAME-ENGINE/CLUTCH ASSY ® MOWERS CRZ ITM PART NO. 1 4168559 4166966 4166965 4168368 4164537 4167145 4168906 DESCRIPTION FIGURE 1 QTY ENGINE-FR600V KAW 1 ENGINE-FR651V KAW 1 ENGINE-FR691V KAW 1 FILTER-FUEL FILTER-OIL FILTER-AIR (FR651V & FR691V) FILTER-AIR (FR600V) 2 4168202 MUFFLER -KAW (USED ON 942605 & 942606 MODELS) 4168659 MUFFLER-KAW (USED ON 942604 & 942607 MODELS) 3 64152-23 438665 5 38304-03 6 2721331.7 764265-04 8 64164-12 9 64006-06 10 64205-001 11 4168630 4168629 4171776 12 1/4-20X3/8 LG SP SCREW SOLENOID BRG-FLANGED PLASTIC WLDMT-CLUTCH STOP LOCKNUT-M8-1.25 KEY-1/4X1/4X1 SQ END LOCKWASHER-HEL 7/16 BLT-MET M8-1.25X20 S-FRAME , 61" W/ LABELS S-FRAME , 48" &52" W/ LBLS S-FRAME, 42" W/LBLS ITM PART NO. DESCRIPTION QTY * NOT ILLUSTRATED 1 2 1 1 1 2 1 1 3 1 4168822 CLUTCH-ENGINE PULLEY 1 (USED ON 942606 MODELS) 4168068 CLUTCH-ENGINE PULLEY (USED ON 942604,942605 & 942607 MODELS) 1348412-01 CLAMP 14 64123-70 BLT-HEX 3/8-16X1-1/2 15 64207-01 NUT-HEX M8-1.25 16 64163-55 WSHR .328X.75X14 GA 17 64006-2 LOCKWASHER-HELICAL M8 184169106 PIN-CLUTCH 194168618 PULLEY-ENGINE 20 64123-78 BLT-HEX 7/16-20X2-1/2 21 69053-05 HOSE, HYDRAULIC 12" 2211060-7016 GASKET-MUFFLER (AVAILABLE FROM KAWASAKI DEALER) 1 4 4 1 4 1 1 1 1 2 23 4164251 VAILVE-OIL DRAIN 2488042-03 CLAMP-HOSE 25 4164252-001FITTING-3/8NP TO BARB 26 64006-03 LOCKWSHR-3/8 HELICAL 27 64018-44 BLT-CRG 3/8-16 X 1 1 2 1 5 1 37 TRANSAXLE ASSY ® MOWERS CRZ FIGURE 2 18 24 11 11 1 19 29 16 28 35 2 9 13 20 29 34 33 32 17 28 31 14 5 20 4 12 22 15 3 30 RIGHT TRANSAXLE PULLEY 15 21 16 LEFT TRANSAXLE PULLEY 38 27 BELT DETAIL TRANSAXLE ASSY ® MOWERS CRZ ITM PART NO. 1 4168630 4168629 4171776 DESCRIPTION S-FRAME , 61" W/ LABELS S-FRAME , 48" &52" W/ LBLS S-FRAME, 42" W/ LBLS FIGURE 2 QTY ITM PART NO. 1 10*4163771-01 11 64163-55 124164128 13 64123-67 14 4128001 15 64268-02 16 2228016 17 64163-31 18 64123-55 19 64268-03 20 4168166-03 4168167-02 2 4155841 ASSY-WHEEL 20X10-10 2 4155841-03 TIRE-20X10 PLY MULTI-TRAC 4155841-01 RIM W/ VALVE STEM 10X7 (USED ON 48" & 52" DECK MODELS) 4168348 ASSY-WHEEL, 20 X 12 4168348-01 TIRE-20 X 12 4168348-02 RIM-10 X 7 (USED ON 61" DECK MODELS) 4142752 ASSY-WHEEL, 20 X 8-10 4142752-03 20X8-10 OTR GMSTR 4132433-02 RIM- 10 7 (USED ON 42" DECK MODELS) 2 34168166 TRANSAXLE-LH (INCLUDES 5, 7, 10, 20, 25-27) 1 44168167 TRANSAXLE-RH (INCLUDES 6, 8, 10, 20, 25-27) 1 * 970438 KIT-WHEEL HUB PULLER 5 6* 7* 8* 9 4168166-04 4168167-03 4168166-01 4168167-01 64270-01 KIT ARM-CONTROL, LH KIT ARM-CONTROL, RH KIT-CHARGE PUMP, LH KIT-CHARGE PUMP, RH BOLT-MET, HEX M10-1.5x30 1 1 1 1 1 DESCRIPTION QTY GUARD-FILTER LH WASHER .328X.75X14 GA SPRING-TENSION BLT-HEX 3/8-16 X 2 EN D CAP-24 X 7 NUT-FL NYLON LOCK 5/16-18 PULLEY-IDLER PUMP WASHER, 25/64X1X12 BLT-HEX 5/16-18X3 NUT-FL NYLON LOCK 3/8-16 KIT-FAN/PULLEY TRNSXL,LH KIT-FAN/PULLEY TRNSXL,RH 1 8 1 1 1 8 1 4 4 1 1 1 214168621 BELT-TRANSAXLE 22 4163264-01 ADAPTER-90 #6 ORB/#6 ORB 23*4163772-01 GUARD-FILTER RH 24 64123-12 BLT-HEX 3/8-16X2-3/4 25*4142045-06 FILTER-TRANSAXLE 26*4168166-02 SPRING-CONTROL ARM 274163820 ARM-BRAKE 4164862 CLIP-RETAINING (USE WITH BRAKE ARM) 1 1 1 4 2 2 2 2 28 4168619 ASSY-EXPANSION TANK 294142808-01CAP-HYDROTANK 3064187-03 NUT-WHEEL 31 4133302 S-ASY, IDLER ARM PUMP (INCLUDES 32-35) 2 2 8 1 32 4128004 33 64144-40 344128000 3564163-61 2 1 1 1 BEARING-BALL 10X26X8 SNAP RING-26MM INTERNAL SEAL-16X26X7 WASHER * NOT ILLUSTRATED 39 FUEL TANK/BUMPER & CONTROL PANEL ® MOWERS CRZ FIGURE 3 29 6 19 8 14 7 12 5 22 10 13 11 30 2 17 4 14 9 18 21 3 15 16 23 28 24 25 27 13 23 15 28 15 23 15 40 1 16 15 16 FUEL TANK/BUMPER & CONTROL PANEL ® MOWERS CRZ ITM PART NO. DESCRIPTION FIGURE 3 QTY 1 4168630 4168629 4171776 S-FRAME , 61" W/ LABELS S-FRAME , 48" &52" W/ LBLS S-FRAME, 42" W/ LBLS 1 2 4168220 3 4168219 TANK-BATTERY RH TANK-FUEL LH 1 1 44171099 BATTERY 4171973 CHARGER-BATTERY, AGM 1 5 4168634 S-CONTROL PANEL 6 128010-03 S-COVERED KEY 7 128010-01 S-KEY SWITCH NUT 5/8-32 82721505 SWITCH-PTO 9 4165291 CAP-FUEL TANK 102188178 SWITCH-RETAINER 11 128010 SWITCH, KEY 12 64152-46 SCREW-SLT HH 10-24X1/2 13 64025-15 NUT-HEX #10-24 KEPS 14 64262-001 BLT-FLG HD 1/4-20 X 1/2 15 64123-50 BOLT-3/8-16X1 HEX 16 64006-03 WASHER-LOCK 3/8 174168635 BRKT-BATTERY 18 4165667 FITTING-BARBED 90 DEG 194168452 METER-HOUR 20*4162977-009TUBE-FUEL FEED 20" 21 4168219-02 TUBE-FUEL PURGE LINE 22118020-17 CONTROL-THROTTLE 2364229-02 LOCKNUT-5/16-18 24 48228-12 CLAMP-3/4 CLIP 25 64123-54 BLT-HEX 5/16-18X3/4 26*4165387 GROMMET-FUEL LINE 27 64229-03 NUT-NYLON LOCK 3/16-18 28 4168179.7 BRKT-TANK MOUNTING 29108009-09 CABLE-CHOKE 30 64025-04 NUT-HEX 3/8-24 31 64262-001 BLT-FLG HD 1/4-20 X 1/2 32 64163-69 WSHR .391X.88X10 GA 1 1 1 1 1 1 1 2 2 4 10 6 1 1 1 1 1 1 1 1 1 1 4 2 1 1 2 6 ITM PART NO. DESCRIPTION QTY * NOT ILLUSTRATED 41 FUEL VALVE & COVER PLATE ® MOWERS CRZ FIGURE 4 9 13 3 12 19 7 6 2 1 15 20 15 8 17 10 11 4 10 18 5 16 14 42 FUEL VALVE & COVER PLATE ® MOWERS CRZ ITM PART NO. 1 4168630 4168629 4171776 DESCRIPTION FIGURE 4 QTY ITM PART NO. DESCRIPTION QTY S-FRAME 61" W/LABS 1 S-FRAME 48"/52"M W/LABS S-FRAME, 42" W/ LBLS 2 4168220 3 4168219 4 64006-03 5 4172807.7 6 88042N 7 4162977-009 8 4168179.7 9 4165291 10 64123-50 11 64163-69 12 4165387 13 4168219-02 144172789.7 154168424 16 64262-011 17 64141-4 18 64197-001 19 4168219-01 4165668 4166704 TANK-BATTERY RH TANK-FUEL LH LOCKWSHR-3/8 HELICAL COVER-FRAME, REAR HOSE CLAMP HOSE-1/4 FUEL LINE 28" BRKT-TANK MOUNT CAP-FUEL TANK BLT-HEX 3/8-16X1 WSHR .391X.88X10 GA GROMMET-ROLL OVER PURGE LINE BUMPER ZERK-GREASE BLT-FLG HD 3/8-16 X 1 NUT-WLF 3/8-16 BLT-HEX 5/16-18X3/4 FUEL-LINE TANK FILTER-FUEL CLAMP-FUEL 1 1 2 1 2 1 2 1 4 2 1 1 1 4 4 4 2 1 1 1 20 64229-03 NUT-NYLON LOCK 3/8-16 4 43 DECK LIFT ASSEMBLY ® MOWERS CRZ FIGURE 5 11 9 4 22 16 14 13 20 5 15 4 2 25 16 3 7 20 7 5 21 4 8 18 17 14 16 10 19 12 44 1 4 6 14 13 17 24 13 14 13 16 DECK LIFT ASSEMBLY ® MOWERS CRZ ITM PART NO. 1 4168629 4168630 4171776 DESCRIPTION FIGURE 5 QTY ITM PART NO. DESCRIPTION QTY S-FRAME, 48/52" W/LABELS 1 S-FRAME, 61" W/LABELS S-FRAME, 42" W/ LBLS 2 64144-03 SNAP RING-7/8" 2 3 64123-39 BLT--CARRIAGE 1/2-13 X 1-1/4 2 4 64268-03 NUT-FL NYLON LOCK 3/8-16 4 5 64123-87 BLT-HEX 3/8-16 1-3/4 2 6 4168335 SPACER-TANSPORT RELEASE1 7 64141-4 NUT-WLF 3/8-16 2 84169229.2LATCH-TRANSPORT 1 9 4168338 STOP-WIRE FORM, UPGRADE 1 10 4167982.7 PLT-STACKER, 2 4 11 64018-42 1/4-20 X 1 4 12 64229-01 NUT-NYLON LOCK 1/4-20 4 13521679 BUSHING 4 14 64163-98 WASHER-.515 x .875 x 14GA 4 15 64163-65 WSHR-.890X1.375X18GA 2 16 64123-50 BLT-HEX 3/8-16X1 4 17 4168181.7 PLT-LINK, HEIGHT ADJUST 2 18 4167994.7 WLDMT-HEIGHT ADJ SLIDER 1 19 4167983.7 PLT-SLIDER MNTG 1 20 4167980.7 ANGLE-DECK LIFT 2 21 4168138.7 WLDMT-STUBSHAFT, RH 1 22 4168140.7 WLDMT-STUBSHAFT, LH 1 23*4139785 MAT-FOOT PEDAL 1 24 64268-05 NUT-FL NYLON LCK 1/2-13 2 25 4169398 GRIP-LATCH TRANSPORT 1 *NOT ILLUSTRATED 45 CASTER ASSEMBLY ® MOWERS CRZ FIGURE 6 3 3 2 6 5 1 13 3 13 4 11 9 12 7 10 12 8 46 CASTER ASSEMBLY ® MOWERS CRZ ITM PART NO. DESCRIPTION 1 4168629 S-FRAME W/LABS, 48"-52" 4168630 S-FRAME W/LABS, 61" 4171776 S-FRAME W/LABS, 42" 2 4168439 DUST COVER 34168424 ZERK-1/4-28 4 64163-64 WSHR 1.015X1.500X14GA 5 64163-112 WSHR-1.015 X 1.860 X 14GA 6 64144-24 SNAP RING 1.00 EXT 7 2722230-02 SPANNER-13" WHEEL 82722228 WHEEL-13X5.00-6 94171866.7 WLDMT-CASTER 10 64229-07 NUT-NYLON LOCK 3/4-10 11 64123-215 BLT-HEX 3/4-10X7-1/2 122722231 SPACER-END 134129801 BUSHING-FLANGED FIGURE 6 QTY ITM PART NO. DESCRIPTION QTY 1 1 1 2 2 2 2 2 2 2 2 2 2 4 4 47 KICKPLATE/SEAT ASSEMBLY ® MOWERS CRZ FIGURE 7 36 2 4 27 3 23 22 6 21 5 5 32 5 8 29 9 13 17 37 12 16 31 20 7 28 19 18 30 40 33 11 12 10 39 12 14 24 38 1 5 25 26 48 15 33 KICKPLATE/SEAT ASSEMBLY ® MOWERS CRZ ITM PART NO. 1 4168629 2 4168630 4171776 FIGURE 7 DESCRIPTION QTY S-FRAME W/LABS, 48"-52" S-FRAME W/LABS, 61" S-FRAME, 42" W/ LBLS 1 4172937 SEAT ASSEMBLY (INCLUDES ITEMS 4, 35 & 36) 1 4171852.7PLATE-SEAT (USED ON 942604 & 942607 MODEL) 4169035.7 PLATE-SEAT (USED ON 942605 & 942606 MODELS) 1 4 4124009 SWITCH-SEAT NO 5 64268-02 NUT-FL NYLON LOCK 5/16-18 6 33138-09 PIN-CLEVIS GRVD .38 X 1.31 7 64144-30 SNAP RING .375 8 4164210 BUMPER, SEAT MOUNTING 964141-6 NUT-5/16-18 10 2722325 RELAY-40AMP SEALED 11 148082-20 FUSE-20 AMP 12 64197-015 BLT-TDFM 10-32X1/2 132188154 MODULE-DELAY 14 4139785 MAT-FOOT PEDAL 15 4167087 MAT-FOOT PLATE UPPER RH 16 4164549.2 PLATE-FRONT REMOVABLE 17 64197-005 BLT-TDFM 3/8-16X1-1/4 18 4172956 S-FOOT PLATE 42 (INCLUDES ITEMS 15, 19 & 20) (USED ON 42" MODEL) 1 6 2 2 4 4 3 2 7 1 1 1 1 2 1 3 4172954 S-FOOT PLATE 48-61 (INCLUDES ITEMS 15, 19 & 20) (USED ON 48", 52, & 61" MODELS) ITM PART NO. DESCRIPTION QTY 19 4167088 MAT-FOOT PLATE UPPER LH 20 4165931 MAT-FOOT PLATE LOWER 21 64197-002 BLT-TDFM 1/4-20 X 3/4 224160281 TUBE-DOCUMENT 2338061A CAP-VINYL 24 64123-47 BLT-5/16-18 X 1-1/4 25 64163-46 WSHR-.383 X 88 X 7 GA 26 64123-16 BLT-HEX 3/8-16 X 1-1/4 27 4169174-01 SLIDERS-SEAT 28 4164330.7 BRKT-SPRING MOUNTING 294164569 SPRING-SEAT 30 64262-003 BLT-FLG HD 1/4-20X1 31 64229-01 NUT-NYLON LOCK 1/4-20 32 64262-011 BLT-FLG HD 3/8-16X1 33 64229-03 NUT-NYLON LK 3/8-16 34* 970393 KIT-SEAT SPRING (INCLUDES ITEMS 28-33) 1 1 2 1 1 1 2 2 1 2 2 4 4 2 4 1 35* 4172937-01 S-SEAT BACK ASSEMBLY 1 4172937-02 S-SEAT CUSHION ASSEMBLY 1 4170080-03 S-SEAT SHELL WELDMENT 1 36 970509 KIT-ARM REST *4165316-02PAD-ARM REST 1 2 374143354 38 2720975-07 39 64279-02 40 4167193 1 1 1 1 BUMPER SPACER-NYLON 3/8" PUSHNUT-BLT RETAINER PLUG-PLASTIC, 1.125" * NOT ILLUSTRATED 49 STEERING ® MOWERS CRZ FIGURE 8 27 25 17 5 30 28 29 10 21 22 24 3 14 6 26 19 32 28 16 4 12 7 9 23 18 16 13 20 15 31 15 11 10 9 8 12 2 1 50 STEERING ® MOWERS CRZ ITM PART NO. DESCRIPTION FIGURE 8 QTY 1 4168629 S-FRAME W/ LABS, 48/52" 4168630 S-FRAME W/ LABS, 61" 4171776 S-FRAME, 42" W/ LBLS 24168166 TRANSAXLE-LH 4168167 TRANSAXLE-RH 1 3 64025-03 NUT-HEX 5/24 4 64229-02 NUT-NYLON LOCK 5/16-18 5 64262-006 BLT-FLG HD 5/16-18 X 3/4 6 4171278 PLT-CONTROL BOX, LH 4171279 PLT-CONTROL BOX, RH 74165499 DAMPER 8 4143595-01 ROD END-FEMALE 9 64123-60 BLT-HEX 1/4-20X2 10 64229-01 NUT-NYLON LOCK 1/4-20 11 64025-33 NUT-HEX 5/16-24 LH 12 4168814 SPACER-CONTROL ROD 134143571 ROD-CONTROL 14 4143595-02 ROD END-FEMALE, LH 15 64025-15 NUT-HEX #10-24 KEPS 16 4168126 WASHER-FLAT, DELRIN 17 4163692 CAP-TUBE END 18 4168328 WASHER - CUPPED 19 4168434 WASHER-BELLVILLE, 625 ID 20 4168327 SPACER-CONTROL LEVER 21 4168435 WASHER-BELLVILLE, 512 ID 22 4168346 WASHER-CUP, LUBRICATING 23 4170389 BAR-CONTROL, PM 24 4168345 SPACER-CTL ARM, 25 4168128.7 HANDLE-, ADJUSTABLE 26 64262-013 BLT-FLG HD 3/8-16 X 1-1/2 27 4165432 GRIP-CONTROL ARM 28 64268-03 NUT-FL NYLON LOCK 3/8-16 29 108208 SWITCH-DBL POLE NC/NO 30 64152-49 SCREW-SLT HH 10-24X3/4 31 64262-018 BLT-FLG HD 3/8-16 x 1-3/4 324168823 SHIM 2 4 4 1 1 ITM PART NO. DESCRIPTION QTY 1 1 2 2 4 4 2 4 2 2 4 4 2 2 2 2 2 2 2 2 2 4 2 4 2 4 2 2 * NOT ILLUSTRATED 51 PARKING BRAKE ® MOWERS CRZ FIGURE 9 5 8 21 3 21 7 6 27 2 1 19 25 4 13 26 6 12 23 21 20 14 17 11 11 16 10 15 21 9 18 22 20 52 28 24 PARKING BRAKE ® MOWERS CRZ ITM PART NO. 1 4168629 4168630 4171776 FIGURE 9 DESCRIPTION QTY WLDMT-FRAME, 48/52" S-FRAME W/ LABS, 61" S-FRAME, 42" W/ LBLS 1 2 4148698.7 LINK-DUMP VALVE 3 4168166TRANSAXLE-LH 4 4168167TRANSAXLE-RH 5 64018-42 BLT-CRG, 1/4-20 X 1 6 64229-01 NUT-NYLON LOCK 1/4-20 7 2720977SPRING-COMPRESSION 8 64123-54 BLT-HEX 5/16-18 X .75 9 4168162 LEVER-BRAKE, WIRE-FORM 10 4168171 ROD-BRAKE, THRD, 5/16 11 64229-02 NUT-NYLON LOCK 5/16-18 1241-010 SPRING 13 64025-15 NUT-HEX #10-24 KEPS 14 4168163 ROD-BRAKE, PARKING 15 4168217.7 BRACKET-CLIP, RETAINER 16 4155481 SPRING COMPRESSION 17 64163-55 WSHR-.328X.75X14 GA 18 4168180 KNOB-PUSH ON 19 4168209.7 BRACKET-BRAKE, PARKING 20 64163-61 WSHR .81X.406X16GA 21 64168-2 COTTER-HAIRPIN .08X1.19 22 4168210.7 CLIP-RETAINING, LINK 23 4168216 BUSHING-PARKING BRAKE 24 4168412 BEARING-BRAKE, PARKING 25 2188156 SWITCH-NONO DBL POLE 26 64152-49 SCREW-SLT HH 10-24X3/4 27 4148697 ROD-BYPASS CONTROL 28 64141-6 NUT-WLF 5/16-18 ITM PART NO. DESCRIPTION QTY 2 1 1 2 4 2 2 1 1 3 1 2 1 1 1 1 1 1 2 6 1 1 1 1 2 2 2 53 WIRE HARNESS ® MOWERS CRZ FIGURE 10 1 2 20 2.0 EXP 15 3 11 ELECTRIC CLUTCH 4 STARTER GROUND YB 17 14 GA 14 GA B B 14 GA 12.0 EXP 16 2.0 EXP P R TO SOLENOID (2) 21 W G 16 (RED) MAGNETO STARTER SOL OIL PRESS CHARGING B DB SOLENOID ENGINE 5.0 EXP 85 BRY BR B B B B 85 30 NC 86 87A NC BLADES & TRACTION RELAY 87 NO 8 YB B B 86 87A STARTER RELAY 87 NO 8 12 BR Y BR 30 BATTERY RW 8 TO ENGINE BLOCK (GROUND) BATTERY W W 87 NO O O 85 86 87A NC DELAY RELAY WIRE COLORS W WHITE W YBWB WHITE W/ BLACK STRIPE G P PURPLE P O ORANGE OB ORANGE W/ BLACK STRIPE PO PURPLE W/ ORANGE STRIPE OP ORANGE W/ PURPLE STRIPE DB DARK BLUE B BLACK G GREEN R RED Y YELLOW YB YELLOW W/ BLACK STRIPE RW RED W/ WHITE STRIPE GY GREEN W/ YELLOW STRIPE BR BROWN BRY BROWN W/ YELLOW STRIPE B B 30 6 3 (RED) (BLACK) 9 TO SOLENOID (1) 14 GA 14 GA R R P P 2 18 16 14 GA 6.0 EXP FUSES ENGINE BLOCK (GROUND) 7.0 EXP A B C D E F GY RW B B BRY DELAY MODULE 14 GA 14 GA 7 5.0 EXP 14 GA 14 GA SWITCH KEY Y OFF M+G RUN B+L START B+L+S W W P O 14 GA 14 GA B B 14 GA 7.0 EXP 10 O O O BO BD R 14 GA 14 GA. SWITCH CLUTCH O G HOUR METER MAGNETO 6.0 EXP CARB SOLENOID 5 B 2.0 EXP PACKARD #02962793 VOLTAGE REGULATOR P P 14 GA 14 GA G O O TO SOLENOID (3) Y W B 19 12V ADAPTER SWITCH TRACTION CONTROL PO OB NO 13 B B NC WB O O 4 2.0 EXP PO B WB OP WB NO NC 13 SWITCH TRACTION CONTROL 2.0 EXP. BR W 14 WB OP NO NO 54 SWITCH BRAKE SWITCH SEAT 22 TO SOLENOID (4) WIRE HARNESS ® MOWERS CRZ ITM PART NO. DESCRIPTION FIGURE 10 QTY 1 4168406 HARNESS-MAIN WIRE 2 148082-20 FUSE 20 AMP 3 30-419 CABLE-BATT 4 GA BLK 29" 4 4124009 SWITCH-SEAT NO 54168452 METER-HOUR 6 4168492 CABLE-BATT 4 GA RED 29" 7 128010 SWITCH, KEY 8 2722325 RELAY-40AMP SEALED 92188154 MODULE-DELAY 102721505 SWITCH-PTO 11 4168822 CLUTCH-ELECTRICAL 61" (USED ON 61" DECK) 4168068 CLUTCH-ELECTRICAL (USED ON 42", 48", & 52" DECKS) 1 2 1 1 1 1 1 3 1 1 1 12 30-184 13 108208 14 2188156 1538665 162308095 17 108061-04 182188225 192188224 20 2720949 21 64141-2 22 4164972 23*56-081-36 24*4168663 1 2 1 1 3 1 1 1 1 1 1 1 1 COVER-POS TERMINAL SWITCH DBL POLE SWITCH-NONO DBL POLE SOLENOID COVER-TERMINAL CABLE-BATTERY 20 RED WIRE-GROUND HARNESS-JUMPER ASSY-CLUTCH WIRE NUT-WLF 1/4-20 WIRE-SEAT SWITCH SLEEVING, ID 0.77 NYLON 2' HARNESS-JUMPER,FR600 (USED ON 42" & 48" MODELS) ITM PART NO. DESCRIPTION QTY * NOT ILLUSTRATED 55 42" SIDE DISCHARGE ® MOWERS CRZ FIGURE 11 17 3 24 23 56 5 60 21 56 20 65 56 53 64 17 17 57 55 58 17 25 26 61 16 62 19 22 59 15 57 2 65 63 12 REAR CENTER ROLLER 3 42 11 47 48 39 46 50 41 42 18 52 10 22 54 57 35 34 15 54 22 10 9 13 49 51 34 26 55 55 36 57 35 1 3 3 43 44 3 13 38 8 7 27 10 9 28 45 29 14 30 28 31 33 4 32 40 14 56 5 6 37 41 42" SIDE DISCHARGE ® MOWERS CRZ ITM PART NO. DESCRIPTION FIGURE 11 QTY 1 4171709 S-CUTTERDECK, 42IN 1 2 4168564 ASSY-SPINDLE 61 4-BOLT 2 3 64229-03 NUT-NYLON LOCK 3/8-16 14 4 112243-03 BLADE 21.00 OFFST 2 5 64209-03 SPRING WASHER.67 ID 2 6 64025-47 NUT-HEX, 5/8-18 HEAVY HEX 2 7 4171705.2 ANGLE-WEAR STRIP, 42 RH 1 8 4171694.2 ANGLE-WEAR STRIP, 42 LH 1 9 64123-50 BLT-HEX 3/8-16X1 3 10 64141-4 NUT-WLF 3/8-16 5 11 4168551 SPACER-IDLER, DECK 61IN 1 12 4165953 PULLEY-IDLER, 6.0 1 13 64123-31 BLT-HEX 1/2-13X3 3 14 64268-03 NUT-FL NYLON LOCK 3/8-16 5 15 4168173 SPACER-IDLER, PIVOT 1 164166324-03BEARING-SLEEVE 1 17 4168176 TUBE-PIVOT, IDLER INNER 1 1864163-98 WSHR-.515X.875X14GA 14 19 4171708.7 WLDMT-IDLER ARM, 42IN 1 20 128169 PULLEY-IDLER 5.50 1 21 4168594.7 GUIDE-BELT 52 IDLER 1 22 64123-15 BLT-HEX 3/8-16X3/4 3 23 64006-05 LOCKWSHR-1/2 HELICAL 1 24 64123-71 BLT-HEX 1/2-20X2-1/4 1 254169716 SPRING-EXTENSION 1 26 64144-36 SNAP RING .625 2 274168085.2 BAFFLE-DISCHARGE 1 28 64018-2 BLT-CRG 1/4-20X3/4 6 29 4167803.7 BAFFLE-FRONT, LH 1 30 4168554.7 BAFFLE-FRONT, RH 42IN 1 31 4168553.2 BRKT-BAFFLE MNTG, LH 1 32 4168487.2 BRKT-BAFFLE MNTG, RH 1 33 64229-01 NUT-NYLON LOCK 1/4-20 2 34 64123-39 BLT-HEX 1/2-13X1-1/4 6 35 4169194 BUSHING - .522 X ..688 X .289 6 36 4169259.7 PLATE-PULL ARM 2 37 64123-114 BLT-HEX 1/4-20X1 4 38 64141-2 NUT-WLF 1/4-20 4 39 64018-3 BLT-CRG 3/8-16X1 2 40 64268-01 NUT-FL NYLON LOCK 1/4-20 2 414171695.7 COVER-BELT,42IN 2 42 64229-02 NUT-NYLON LOCK 5/16-18 4 43 4165252.7 HINGE-CHUTE RUBBER 1 44 4168131 CHUTE-DISCHARGE, PLASTIC1 ITM PART NO. 45 64123-16 46 2721512 472720685 48 64123-217 49 4163332 50 4169383.7 51 64262-013 52 4169193 5364163-74 54 64141-13 55 64163-19 5664163-67 57 64268-05 58 64018-7 59 4168417 60 4168475 61 4168416 62 4168189 63 4168186 64 4168187 65 4171677 DESCRIPTION BLT-HEX 3/8-16X1-1/4 ROLLER-5X2.75 CENTERED SPACER-ROLLER BLT-HEX 3/8-16X4-1/4 ROLLER, ANTI-SCALP PLATE-DECK HEIGHT LINK BLT-FLG HD 3/8-16 X 1-1/2 BUSHING-.379 X .5 X .339 WSHR-.516X2.00X.250PLT NUT WLF 1/2-13 WSHR 33/64X1-1/4X12GA WSHR-.516X1X12GA NUT-FL NYLON LOCK 1/2-13 BLT-CRG 3/8-16X1-1/4 BEARING-SPINDLE Z9504 PULLEY-SPINDLE, 61IN B SHAFT-BLADE SPINDLE HOUSING-SPINDLE, 4BLT NUT-FLANGED, SPINDLE SPACER-SPINDLE PULLEY BELT-42" CUTTERDECK QTY 2 1 1 1 1 1 2 2 1 2 7 4 8 8 4 2 2 2 2 2 1 57 48" SIDE DISCHARGE ® MOWERS CRZ FIGURE 12 15 18 10 13 63 10 5 19 22 21 12 35 55 28 3 2 12 58 57 60 59 8 7 61 32 43 14 48 27 25 59 53 1 5 34 56 7 35 52 50 56 5 31 54 3 34 16 42 26 49 7 46 45 41 17 51 41 34 16 33 62 33 36 39 30 23 11 34 36 38 30 58 29 22 34 36 33 40 7 34 34 44 24 4 9 20 8 37 35 47 6 48" SIDE DISCHARGE ® MOWERS CRZ ITM PART NO. 1 4169594 2113086 3 64163-19 4 4168173 5 64123-15 6 4172885 7 64229-03 8 4168417 9 4152578-02 10 64163-67 11 64229-01 12 128169 13 4168732.7 14 64141-4 15 64123-272 16 64123-50 17 4168079.7 18 64006-05 19 64025-16 20 4168190 21 4168074 22 64209-03 23 64025-47 24 4168186 25 64262-013 26 64123-114 27 64163-98 28 4168187 29 112111-01 30 64268-01 314165976.7 32 64018-23 33 64018-2 34 64268-03 35 64268-05 36 4168514.2 37 4168176 38 4165972.7 39 4165971.7 40 4168527.7 41 64018-11 42 4169259.7 43 4171703.2 44 4171704.2 DESCRIPTION FIGURE 12 QTY S-DECK 48 W/LABS SPACER WSHR-33/64 X 1-1/4X12 SPACER-IDLER, PIVOT BLT-HEX 3/8-16X3/4 BOLT-SHLDR, ANTI-SCALP NUT-NYLON LOCK 3/8-16 BEARING-SPINDLE Z9504 SPACER-2.0 X .516 X 1.07 WSHR-.531 X 2 X .125 NUT-NYL 1/4-20 PULLEY-IDLER 5.5 IN GUIDE-BELT, 52/48 NUT-WLF 3/8-16 BLT-HEX 1/2-20X2-1/2 BLT-HEX 3/8-16X1 RING-, SPINDLE LOCKWSHR-1/2 HELICAL NUT-HEX 5/8-18 ASSY-SPINDLE 52 4-BOLT PULLEY-SPINDLE, 52I SPRING WASHER.67 ID NUT-HEX 5/8-18 HEAVY HEX NUT-SPINDLE, FLANGED BLT-FLG HD 3/8-16 X 1-1/2 BLT-HEX 1/4-20X1 WSHR-MACH 1/2 X 7/8 X .075 SPACER-SPINDLE PULLEY BLADE 16.25 OFFST HLFT NUT-FL NYLON LOCK 1/4-20 BAFFLE-DISCHARGE RHSSNBOLT 0.375-16x0.75 BLT-CRG 1/4-20X3/4 NUT-FL NYLON LK 3/8-16 NUT-FL NYLON LOCK 1/2-13 BRKT-BAFFLE MNTG, TUBE-PIVOT, IDLER INNER BAFFLE-FRONT, CENTER 48 BAFFLE-FRONT, LH 48IN BAFFLE-FRONT, RH 48IN BLT-CRG 1/2-13X3LG PLT-PULL ARM COVER-BELT, DECK 48 RH COVER-BELT, DECK 48 LH 1 1 5 1 4 3 17 6 2 2 4 3 1 10 1 3 3 1 3 3 3 6 3 3 8 4 8 3 3 3 1 2 5 9 8 3 1 1 1 1 3 2 1 1 ITM PART NO. DESCRIPTION 45 4168131 CHUTE-RUBBER ASSY 46 4165252.7 HINGE-CHUTE RUBBER 47 2721512 ROLLER-5X2.75 CENTERED 48 4169383.7 PLT-DECK HEIGHT LINK 49 64141-2 NUT-WLF 1/4-20 50 64229-05 NUT-NYLON LOCK 1/2-13 51 4168539.2 ANGLE-WEAR, ADJ, 48-RH 52 4168540.2 ANGLE-WEAR, ADJ, 48-LH 534169193 BUSHING 54 4169194 BUSHING - .511 X .688 X .28 55 4168189 HOUSING-SPINDLE 56 64123-39 BLT-FLG HD 1/2-13 X 1 572308133 SPRING-EXTENSION 58 4168416 SHAFT-BLADE SPINDLE 59 64144-36 SNAP RING .625 604166324-03BEARING-SLEEVE 61 4169504.7 WLDMT-IDLER ARM, 52/48 62 64123-16 BLT-HEX 3/8-16X1-1/4 63 4169566 BELT-48" CUTTERDECK QTY 1 1 3 4 4 3 1 1 8 6 3 4 1 3 1 1 1 2 1 59 52" SIDE DISCHARGE ® MOWERS CRZ FIGURE 13 15 18 10 13 64 10 5 19 22 21 12 35 55 28 3 2 12 58 57 60 59 8 7 61 32 43 14 27 48 25 59 53 56 7 52 26 49 7 46 45 41 17 51 41 34 16 33 62 33 11 39 30 23 11 34 36 38 30 60 29 22 34 36 33 40 7 34 34 35 47 50 56 5 31 54 3 34 16 42 1 5 34 44 24 4 9 20 8 37 35 6 52" SIDE DISCHARGE ® MOWERS CRZ ITM PART NO. 1 4169581 2113086 3 64163-19 4 4168173 5 64123-15 6 4172885 7 64229-03 8 4168417 9 4152578-02 10 64163-67 11 64229-01 12 128169 13 4168732.7 14 64141-4 15 64123-272 16 64123-50 17 4168079.7 18 64006-05 19 64025-16 20 4168190 21 4168074 22 64209-03 23 64025-47 24 4168186 25 64262-012 26 64123-114 27 64163-98 28 4168187 29 112111-02 30 64268-01 314168085.2 32 64018-23 33 64018-2 34 64268-03 35 64268-05 36 4168514.2 37 4168176 38 4165966.7 39 4165965.7 40 4171792.7 41 64018-11 42 4169259.7 43 4169304.2 44 4169305.2 DESCRIPTION FIGURE 13 QTY S-CUTTERDECK, 52IN 1 SPACER 1 WSHR-33/64 X 1-1/4X12 5 SPACER-IDLER, PIVOT 1 BLT-HEX 3/8-16X3/4 4 BOLT-SHLDR, ANTI-SCALP 3 NUT-NYLON LOCK 3/8-16 17 BEARING-SPINDLE Z9504 6 SPACER-2.0 X .516 X 1.07 2 WSHR-.531 X 2 X .125 2 NUT-NYL 1/4-20 4 PULLEY-IDLER 5.5 IN 3 GUIDE-BELT, 52/48 1 NUT-WLF 3/8-16 10 BLT-HEX 1/2-20X2-1/2 1 BLT-HEX 3/8-16X1 3 RING-, SPINDLE 3 LOCKWSHR-1/2 HELICAL 1 NUT-HEX 5/8-18 3 ASSY-SPINDLE 52 4-BOLT 3 PULLEY-SPINDLE, 52I 3 SPRING WASHER.67 ID 6 NUT-HEX 5/8-18 HEAVY HEX 3 NUT-SPINDLE, FLANGED 3 BLT-FLG HD 3/8-16 X 1-1/4 8 BLT-HEX 1/4-20X1 4 WSHR-MACH 1/2 X 7/8 X .075 8 SPACER-SPINDLE PULLEY 3 BLADE 16.25 OFFST HLFT 3 NUT-FL NYLON LOCK 1/4-20 3 BAFFLE-DISCHARGE 1 RHSSNBOLT 0.375-16x0.75 2 BLT-CRG 1/4-20X3/4 5 NUT-FL NYLON LK 3/8-16 9 NUT-FL NYLON LOCK 1/2-13 8 BRKT-BAFFLE MNTG, 2 TUBE-PIVOT, IDLER INNER 1 BAFFLE-FRONT, CENTER 52IN1 BAFFLE-FRONT, LH 52IN 1 BAFFLE-FRONT, RH 1 BLT-CRG 1/2-13X3LG 3 PLT-PULL ARM 2 COVER-BELT, DECK 52 RH 1 COVER-BELT, DECK 52 LH 1 ITM PART NO. DESCRIPTION 45 4168131 CHUTE-RUBBER ASSY 46 4165252.7 HINGE-CHUTE RUBBER 47 27211512 ROLLER-5X2.75 CENTERED 48 4169383.7 PLT-DECK HEIGHT LINK 49 64141-2 NUT-WLF 1/4-20 50 64229-05 NUT-NYLON LOCK 1/2-13 51 4168529.2 ANGLE-WEAR, ADJ, 52-RH 52 4168530.2 ANGLE-WEAR, ADJ, 52-LH 534169193 BUSHING 54 4169194 BUSHING - .511 X .688 X .28 55 4168189 HOUSING-SPINDLE CAST 56 64123-39 BLT-HEX 1/2-13X1-1/4 572308133 SPRING-EXTENSION 58 4168416 SHAFT-BLADE SPINDLE 59 64144-36 SNAP RING .625 604166324-03BEARING-SLEEVE 61 4169504.7 WLDMT-IDLER ARM, 52/48 62 64123-16 BLT-HEX 3/8-16X1-1/4 63 4168515.2 BRKT-BAFFLE MNTG, RH 64 4169640 BELT-52" CUTTERDECK QTY 1 1 3 4 4 3 1 1 8 6 3 4 1 3 2 1 1 2 1 1 61 61" SIDE DISCHARGE ® MOWERS CRZ FIGURE 14 15 18 10 13 75 5 22 10 19 21 12 55 2 68 3 28 20 62 35 12 8 61 7 70 71 24 7 65 57 5 63 32 50 64 14 34 34 27 48 25 53 42 67 54 11 56 7 5 70 52 35 26 47 49 46 45 7 31 33 34 33 40 34 62 16 51 11 72 35 6 50 16 34 44 4 66 43 62 73 9 69 58 59 60 41 36 37 30 34 33 17 39 7 33 38 74 30 36 34 29 22 23 61" SIDE DISCHARGE ® MOWERS CRZ ITM PART NO. 1 4169839 2 4128002 3 64163-74 4 64144-36 5 64123-15 6 4172885 7 64229-03 8 4127999 9 4168551 10 64163-67 11 64163-19 12 128169 13 4168732.7 14 64141-4 15 64123-272 16 64123-50 17 4168079.7 18 64006-05 19 64025-16 20 4168564 21 4168475 22 64209-03 23 64025-47 24 4168186 25 64262-012 26 64123-114 27 64163-98 28 4168187 29 112111-03 30 64268-01 314168085.2 32 64018-23 33 64018-2 34 64268-03 35 64268-05 36 4168523.2 37 4168487.2 38 4168642.7 39 4165968.7 40 4168643.7 41 64018-11 42 4169259.7 43 4169308.2 44 4169309.2 DESCRIPTION FIGURE 14 QTY S-CUTTERDECK, 61IN 1 END CAP 1 SPACER-IDLER, PIVOT 2 SNAP RING.625 1 BLT-HEX 3/8-16X3/4 4 BOLT-SHLDR, ANTI-SCALP 3 NUT-NYLON LOCK 3/8-16 18 SEAL-16 X 24 X 7 1 SPACER-PULLEY, IDLER 2 WSHR-.531 X 2 X .125 2 WSHR 33/64X1-1/4X12GA 4 IDLER-5.0 OD X 1.92 WIDE 3 GUIDE-BELT, TCAT 61 1 NUT-WLF 3/8-16 12 BLT-HEX 1/2-20 X 2-1/2 1 BLT-HEX 3/8-16X1 3 RING, SPINDLE 3 LOCKWSHR-1/2 HELICAL 1 NUT-HEX 5/8-18 3 ASSY-SPINDLE 52 4-BOLT 3 PULLEY-SPINDLE, 52IN 3 SPRING WASHER.67 ID 6 NUT-HEX, 5/8-18 HEAVY HEX 3 NUT-SPINDLE, FLANGED 3 BLT-FLG HD 3/8-16 X 1-1/4 8 BLT-HEX 1/4-20X1 4 WSHR-MACH 1/2 X 7/8 X .075 8 SPACER-SPINDLE PULLEY 3 BLADE-OFFSET HLFT 3 NUT-FL NYLON LOCK 1/4-20 3 BAFFLE-DISCHARGE 1 RHSSNBOLT 0.375-16x0.75 2 BLT-CRG 1/4-20X3/4 7 NUT-FL NYLON LK 3/8-16 12 NUT-FL NYLON LOCK 1/2-13 12 BRKT-BAFFLE MNTG, RH 2 BRKT-BAFFLE MNTG, TABBED1 BAFFLE-FRONT, CENTER 61IN1 BAFFLE-FRONT, LH 61IN 1 BAFFLE-FRONT, RH 1 BLT-CRG 1/2-13X3LG 2 PLT-PULL ARM 2 COVER-BELT, DECK 61 RH 1 COVER-BELT, DECK 61 LH 1 ITM PART NO. DESCRIPTION QTY 45 4168131 CHUTE-RUBBER ASSY 1 46 4165252.7 HINGE-CHUTE RUBBER 1 47 64229-05 NUT-NYLON LOCK 1/2-13 4 48 4169383.7 PLT-DECK HEIGHT LINK 4 49 64141-2 NUT-WLF 1/4-20 4 50 64141-13 NUT-WLF 1/2-13 4 51 4168537.2 ANGLE-WEAR, ADJ, 61-RH 1 52 4168538.2 ANGLE-WEAR, ADJ, 61-LH 1 53 4169193 BUSHING-.379 X .5 X .339 8 54 4169194 BUSHING-.511 X .688 X .264 4 55 4168189 HOUSING-SPINDLE CAST 3 56 64123-39 BLT-HEX 1/2-13X1-1/4 4 574163586 SPRING-EXTENSION 1 58 4168416 SHAFT-BLADE SPINDLE 3 59 64144-40 SNAP RING-26MM INTERNAL 1 60 4128004 BEARING-BALL 10 X 26 X 8 2 61 4168735.7 WLDMT-IDLER ARM, 61 1 62 4168417 BEARING-SPINDLE Z9504 6 63 4163332 ROLLER, ANTI-SCALP 2 64 64123-31 BLT-HEX 1/2-13X3 2 65 64158-08 EYE BOLT 5/16-18X2.5 1 66 64141-6 NUT-WLF 5/16-18 1 67 64229-02 NUT-NYLON LOCK 5/16-18 1 68 64270-02 BLT-HEX M10-1.5x30 1 69 64123-217 BLT-HEX 3/8-16X4-1/4 1 70 2721512 ROLLER-5X2.75 CENTERED 5 712720685 SPACER-ROLLER 1 72 64123-16 BLT-HEX 3/8-16X1-1/4 2 73 4168911 ASSY-IDLER ARM, 61" 1 (INCLUDES ITEMS 8, 59-61) 74 64229-01 75 4163569 NUT-NYL 1/4-20 BELT-61" CUTTERDECK 4 1 63 DECALS-POWERUNIT ® MOWERS CRZ FIGURE 15 5 16, 20, 21 UNDER SEAT 13 1 15 2 8 18 6 19 12 7 4 11 14 UNDER BELT COVERS 64 22 3 9 17 10 DECALS-POWERUNIT ® MOWERS CRZ ITM PART NO. 1 4168477 2 2000570 3 4167088 4 4167087 5 2000590 6 4165616 7 4165615 8 4167203 9 4168615 104165610 114164269 124169639 13 4158400 14 2000577 15 4168517 164133980 174164406 18 4168521 4168519 4168520 4171710 19 4165931 20 4171663 214165932 224168614 DESCRIPTION FIGURE 15 QTY LABEL-CONTROL PANEL LABEL-WARN FUEL PICT. MAT-FOOTPLT UPPER RH MAT-FOOTPLT UPPER LH LABEL-WARN BATTERY LABEL-LH TRACTION LABEL-RH TRACTION LABEL-PARKING BRAKE LABEL-PRO CUT LABEL-WARNING LABEL-DANGER/WARNING LABEL-HOC LABEL-BOBCAT SM LABEL, WARNING LABEL-MANUAL LOCATION LABEL-MAINTENANCE LABEL-BOB-CAT LABEL-CRZ DECK SIZE 61" LABEL-CRZ DECK SIZE 52" LABEL-CRZ DECK SIZE 48" LABEL-CRZ DECK SIZE 42" 1 2 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 MAT-FOOTPLT LOWER LABEL BELT DIAGRAM LABEL-EPA LABEL-TUFDECK 1 1 1 1 ITM PART NO. DESCRIPTION QTY 65
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