Husker Seed Two Page Front-Back 05_14.ai

Transcription

Husker Seed Two Page Front-Back 05_14.ai
Standard Unit Construction:
All items are of mild steel construction with stainless steel paint.
Belt Metering Hopper: Creating an even rate of feed.
- Adjustable take up on infeed sprockets.
- Modular plastic flat top, 2" pitch belting.
- UHMW wear strips under belting and on return.
- 1/2 HP DC drive system supplying a belt speed of 0-15 FPM (controller included).
Seed Corn Husker
Vibratory Feed Pan: Creating even product distribution.
- Vibratory feed pan with sloped center divider.
- Double eccentric drive with 1/2" stroke (Single on model 404).
- Rubber bushed aluminum support arms.
- Special "W" design transition chute, between metering vibrator pan and husker rolls.
- Clamped pivot for raising pan, allows for easy access to roll and drive arrangement.
- Fixed speed motor with vari-speed sheave drives eccentric shaft.
Husker Bed: For husk removal.
- Husker roll bed consisting of 4, 8, 12 or 16 lanes of steel shafts and agitators.
- Standard husker roll configuration consisting of High Profile Roll with Steel Rib.
- Guard assembly mounted above husker rolls.
- Hood covering rolls and drive manually raised by hand crank.
- Bed angle set at 40-110 through manual adjustment.
- Easy Hand Wheel Bed Tilt System with Inclination Indicator.
- Energy and maintenance saving belt drive system.
Options:
- Primary Hopper & Support Frame. Hopper used for corn surge after tilt belt & prior to metering belt. Also includes support structure
for mounting of primary hopper to metering belt frame.
- Customer specified height riser support stand.
- Adjustable Infeed / Multiple Position Delivery System.
- Perforated kernel remover (only available without the Adjustable Infeed). To remove kernels of corn and small trash from unhusked
corn.
- Two or Four Point Manual Lubrication System for Husker Bed to grease roll shaft bearings.
- Trabon Sequential Auto Lube System: First Unit, which includes central air operated pump with PLC controls, all fittings at lube points
and all interconnecting hose. Requires one unit for every six huskers to grease shafts only.
- Full Auto Lube System.
- Motorized Husking Bed Tilt System (not available on model 404).
- Variable Frequency Controller for roller speed control.
- Customer specified roll setup (to replace standard setup) .
- Capped, shielded and sealed bearings.
- Spring loaded wedge self tension kit.
Application:
Seed Corn is brought in from the field where the Hughes Husker performs the task of efficiently removing the
husk from the ear as well as any field trash. The husk free ear is then discharged from the husking bed for
further processing.
- Hydraulic Cover Lift System.
Operation:
Corn is fed into the infeed hopper through the use of a metering tilt belt. The infeed hopper feeds a metering
conveyor that supplies a controlled flow of corn to the vibratory feed pan. The vibratory feed pan creates an
evenly distributed flow of corn onto the husking bed. The husking bed is comprised of a number of lanes that
consist of two shafts rotating against each other. Attached to these shafts are a variety of rolls that grab the
husk and remove it from the ear. The husked ear travels to the end of the bed where it is conveyed away.
1200 West James Street, Columbus,WI 53925
Phone: (920) 623-2000 ~ (866) 535-9303 Fax: (920) 623-4098
E-Mail: hughes@hughesequipment.com
www.hughesequipment.com
Hughes Equipment Company, LLC. whose policy is to continuously improve its products, reserves the right to discontinue or change specifications, models or designs without notice and without incurring obligation.
HUGHES
HUGHES
HUGHES
HUGHES
HUGHES
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COLUMBUS
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COLUMBUS
COLUMBUS
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COLUMBUS
VARIABLE POSITION
HUGHES
HUGHES
CO;INC.
CO;INC.
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100-195-81
COLUMBUS
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COLUMBUS
Optional Adjustable Feeder:
Ease of Maintenance:
Hughes’ Multiple Position Delivery System
ensures maximum husking efficiency with
reduced product damage and shelling. This
innovative feeder allows customers to
control how far down the husking bed the
ears are initially exposed to the husking
rolls. The further down the ears are fed onto
the bed, the less number of rolls the product
is exposed to during the husking process.
This both reduces shelling and results in a
longer roll life.
Hughes Equipment Company’s two or four point lubrication
system allows multiple lines on the Husker to be lubricated
simultaneously through the use of a single grease fitting. A
single distribution block is located on each of the four corners
of the Husker (only two blocks for model 404 or 804) . These
blocks save time by allowing one grease point to be used for
multiple lines.
To further reduce labor costs, an automatic lubrication system
can be added to the setup to lubricate the shafts. A fully
automated lube system is also available.
D4423230 HR
PATENT NO. 5,451,184
D4423230 HR
PATENT NO. 5,451,184
D4423230 HR
PATENT NO. 5,451,184
D4423230 HR
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The rod type kernel remover with discharge
chute passes the incoming product over a
rod grate. As the ears pass over the grate,
loose kernel corn and small trash passes
through the rods to be collected while
unhusked ears continue onto the feeder pan
for husking.
D4423230 HR
PATENT NO. 5,451,184
Roll Options:
Efficient Drive System:
Hughes’ varied roll offerings are constructed using
abrasion resistant rubber or polyurethane. Options
include the Maxi, High Profile with steel rib and the
Spiral with steel rib. Rolls are available in a variety
of 1½” and 1¾” bore sizes and lengths.
Hughes’ cog-belt drive system eliminates the excess maintenance
associated with competitors’ gear box drive systems. This design
not only gives the customer more efficient use of horsepower, by
not losing power through gearboxes, but also creates a stronger
drive which requires no tear down maintenance at season’s end.
Maxi Roll Features for Seed Corn
- Deep grooved auger channel removes high
volumes of trash.
- Interlocking cutting ribs reduce roll burning from
stand up ears.
- Aggressive setup allows for maximum husking
efficiency, resulting in fewer recycled ears.
Husker Specifications:
6.5" P.D.
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Hughes offers other options to the husking process including
tilt-belts, automatic tilt-belt gates, custom primary hoppers,
and complete system packages or custom process system
designs.
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Supplemental Options:
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D4423230 HR
PATENT NO. 5,451,184
D4423230 HR
PATENT NO. 5,451,184
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PATENT NO. 5,451,184
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PATENT NO. 5,451,184
D4423230 HR
PATENT NO. 5,451,184
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Model (# of lanes)
Seed Corn Capacity
Overall Width
Metering Hopper Motor
Vibratory Feeder Motor
Husker Bed Motor
67
50
12
168
404
3-5 TPH
45"
1/2 HP
3/4 HP
5 HP
804
7-10 TPH
68"
1/2 HP
1 HP
7 -1/2 HP
1204
1604
10-15 TPH 14-20 TPH
91"
113"
1/2 HP
1/2 HP
1-1/2 HP
2 HP
10 HP (2) 7-1/2 HP
Hydraulic LIft Options:
In the quest to ease maintenance, Hughes has
engineered two hydraulic lift options for use on its
Husker cover or its “W” feeder pan. These lifts save both
time and worker strain in allowing fast and easy access
to the Husker bed and drive system.