Plasticrouting.com

Milling
Routing
and
CUTTERS
for
Aluminum
and
Plastic
Machining
Solid Carbide Tooling by
Onsrud Cutter pledges continued support for the CNC/Router Industry by
launching “On-Call” ...an exclusive no-charge service for the woodworking,
plastic, and non-ferrous fabricator. On-Call services include comprehensive
training, technical support, on-site trouble shooting and custom tool design.
The On-Call Team offers tailored solutions for
problem solving and productivity gains.
Call today to schedule your On-Call Team
visit and begin reaping the benefits now! –
Onsrud Cutter, 800 Liberty Drive,
Libertyville, IL 60048 • 800-234-1560
or visit us at www.onsrud.com
Onsrud Cutter Lp
Increased productivity equals lower cost, improved profitability,
and ultimately, survival of your business in today’s competitive
environment. The On-Call Team will work with all levels of your
operation to increase your productivity. All levels of training, general
to production-specific on the shop floor, are only a call away!
comprehensive
TRAINING
Onsrud Cutter provides your business with access to our staff of
highly trained professional factory technicians. The On-Call Team can
assist you with those difficult production routing problems while
increasing your performance and productivity.
factory
TECHNICAL
support
Correct tool selection, proper hold-down techniques, faster feed
rates, fewer and quicker set ups are all pieces to the productivity
puzzle. The On-Call Team offers tailored solutions for problem solving
and productivity gains. Call today to schedule your On-Call Team
visit and begin reaping the benefits now!
on-site
TROUBLE
shooting
Not only does Onsrud Cutter offer the largest selection of router bits
for day to day operations, but we will also design a tool for your
specific application or material. The On-Call Team will take your
tool requirements from the drawing board, to sophisticated
computer-aided design, to in-house testing on our CNC router.
Custom made to meet your productivity goals.
1-800-234-1560 • www.onsrud.com
custom
TOOL
design
SELECTION
Specialty
Cutters
ROUTING GUIDE
ROUTER BIT SELECTION GUIDE
Workpiece Material
SOLID CARBIDE
Single Edge
ALUMINUM
(Hard & Soft)
HARD PLASTIC
Cast Acrylic, Melamine,
Nylon, PVC, Vinyl
SOFT PLASTIC
ABS, Polycarbonate,
Polyethylene, PVC,
Polypropylene, HDPE,
Polystyrene, UHMW,
Extruded Acrylic
Double Edge
Multi Edge
62-600
62-900
63-600
63-900
Pg.
Pg.
Pg.
Pg.
3
3
2
2
*49-000 Pg. 21
62-700
62-750
62-800
62-850
63-700
63-750
63-800
63-850
Pg. 10
Pg. 11
Pg. 10
Pg. 11
Pg. 12
Pg. 13
Pg. 12
Pg. 13
52-600 Pg. 9
57-600 Pg. 9
*70-500 Pg. 18
60-000
60-200
60-470
60-900
62-750
62-850
63-750
63-850
Pg. 11
Pg. 11
Pg. 13
Pg. 13
52-600 Pg. 9
57-600 Pg. 9
*70-500 Pg. 18
52-000 Pg. 4
57-000 Pg. 4
COMPOSITE PLASTIC
Fiberglass, Phenolic,
Glass-filled Materials,
Carbon Fiber,
Aramid Fiber
ALUMINUM/COMPOSITE
HONEYCOMB
52-000
52-900
57-000
57-900
60-950
*81-000
81-100
81-200
81-250
81-400
81-500
Pg.
Pg.
Pg.
Pg.
Pg.
Pg.
Pg.
Pg.
Pg.
Pg.
Pg.
*80-000 Pg. 21
4
4
4
5
5
8
6
7
8
6
7
52-200B
52-200BL
66-300
66-350
81-600
Pg. 18
Pg. 18
Pg. 20
Pg. 20
Pg. 8
Pg. 14
Pg. 15
Pg. 15
Pg. 15
52-200B
52-200BL
66-000
66-200
66-250
66-300
66-350
81-600
Pg. 18
Pg. 18
Pg. 19
Pg. 20
Pg. 20
Pg. 20
Pg. 20
Pg. 8
60-000
60-200
60-470
60-900
Pg. 14
Pg. 15
Pg. 15
Pg. 15
52-200B
52-200BL
66-000
66-200
66-250
66-300
66-350
81-600
Pg. 18
Pg. 18
Pg. 19
Pg. 20
Pg. 20
Pg. 20
Pg. 20
Pg. 8
54-000
55-000
58-000
59-000
67-000
67-200
Pg. 16
Pg. 16
Pg. 16
Pg. 16
Pg. 17
Pg. 17
52-200B
52-200BL
66-000
66-200
66-250
66-300
66-350
81-600
Pg. 18
Pg. 18
Pg. 19
Pg. 20
Pg. 20
Pg. 20
Pg. 20
Pg. 8
81-300 Pg. 6
81-600 Pg. 8
Pg. 22
Pg. 23
31-000 Pg. 23
Aluminum hi & lo Density,
Aramid, Carbon Fiber,
Glass-filled Materials,
Paper, Plastic
* High Speed Steel
WWW.PLASTICROUTING.COM
Shaping & Bottom
Finishing
❑ 30-300
❑ 30-000 Pg. 24
❑ 32-000
❑ 30-300 Pg. 22
❑ Both Solid Carbide & High Speed Steel
1
ALUMINUM
Spiral O Flute
Cutters
SLAB, PLATE & SHEET
Aluminum O-Mills
HIGH FEED RATE UP TO 200 - 300 IPM @ 18,000 RPM
• Extended Tool Life • Consistent Edge Finish • Burr Free Cuts • Reduced Heat Build Up
SOLID CARBIDE UPCUT SPIRAL O FLUTE
63-600
63-900
Usage: Plate & Single/Multi Sheet Aluminum
Single Edge - high speed cutters for machining
aluminum sheet and block material. These tools are
optimized for use on high-speed CNC mills, high
speed machining centers and CNC routers.
2
3
1
UPCUT (Right Hand Helix) - INCH
PART #
CED
CEL
SHK DIA
OAL
PART #
CED
CEL
SHK DIA
OAL
3
1
2
3
1
21⁄2
63-602
1
⁄16
1
1 ⁄2
63-620
1
63-604
1
1
1
11⁄2
63-622
1
63-606
1
1
1
2
63-624
1
3
63-610
1
1
⁄4
2
63-630
5
3
1
3
⁄16
1
3
1
3
3
⁄4
3
3
⁄8
⁄8
⁄4
⁄4
⁄4
1
1
⁄8
⁄8
⁄4
⁄4
⁄8
⁄4
⁄4
1
11⁄4
⁄4
⁄4
⁄4
⁄4
⁄8
1
63-612
3
⁄16
3
1 ⁄2
63-634
21
63-614
3
3
1
2
63-625
3
63-618
3
5
1
2
63-626
3
11⁄8
3
3
63-627
3
13⁄8
3
31⁄2
63-631
1
11⁄8
1
31⁄2
63-632
1
3
1
⁄2
31⁄2
⁄16
⁄16
⁄2
⁄8
⁄8
⁄8
3
⁄4
⁄4
HELIX ANGLE ≈ 30°
⁄16
⁄4
⁄64
⁄4
⁄8
⁄8
⁄8
⁄2
⁄2
1 ⁄8
⁄2
⁄2
⁄8
⁄8
⁄8
⁄2
UPCUT (Right Hand Helix) - METRIC
2
PART #
CED
CEL
SHK DIA
OAL
PART #
CED
CEL
SHK DIA
OAL
63-902
2 mm
6 mm
2 mm
50 mm
63-926
4 mm
30 mm
4 mm
64 mm
63-904
2 mm
6 mm
6 mm
64 mm
63-928
5 mm
16 mm
5 mm
64 mm
63-906
2.5 mm
6 mm
2.5 mm
50 mm
63-930
5 mm
16 mm
6 mm
64 mm
63-908
2.5 mm
6 mm
6 mm
64 mm
63-932
5 mm
30 mm
5 mm
64 mm
63-910
3 mm
8 mm
3 mm
50 mm
63-934
6 mm
8 mm
6 mm
64 mm
63-912
3 mm
8 mm
6 mm
64 mm
63-936
6 mm
12 mm
6 mm
64 mm
63-914
3 mm
12 mm
3 mm
64 mm
63-938
6 mm
20 mm
6 mm
64 mm
63-916
3 mm
12 mm
6 mm
64 mm
63-940
6 mm
30 mm
6 mm
76 mm
63-918
4 mm
8 mm
4 mm
64 mm
63-942
6 mm
38 mm
6 mm
76 mm
63-920
4 mm
12 mm
4 mm
64 mm
63-944
8 mm
25 mm
8 mm
64 mm
63-922
4 mm
20 mm
4 mm
64 mm
63-946
8 mm
38 mm
8 mm
76 mm
63-948
10 mm
30 mm
10 mm
76 mm
63-950
12 mm
38 mm
12 mm
76 mm
WWW.ONSRUD.COM
ALUMINUM
Spiral O Flute
Cutters
PLATE & SHEET
Aluminum O-Mills
HIGH FEED RATE UP TO 200 - 300 IPM @ 18,000 RPM
• Extended Tool Life • Consistent Edge Finish • Burr Free Cuts • Reduced Heat Build Up
SOLID CARBIDE DOWNCUT SPIRAL O FLUTE
62-600
62-900
Single Edge - High speed cutters for machining
aluminum sheet material. These tools are optimized
for use on high-speed CNC mills, high speed machining
centers and CNC routers.
Usage: Aluminum, Plate, Single & Multi Sheet
2
1
DOWNCUT (Left Hand Helix) - INCH
OAL
PART #
62-602
PART #
1
⁄16
1
1
11⁄2
62-622
62-604
1
1
1
11⁄2
62-624
62-606
1
1
1
2
62-630
5
62-610
1
⁄8
1
1
⁄4
2
62-634
21
62-612
3
⁄16
3
⁄16
11⁄2
62-625
3
62-614
3
3
1
2
62-626
62-618
3
⁄16
5
1
2
1
3
1
2
62-620
CED
⁄8
⁄8
⁄16
⁄4
CEL
⁄4
⁄4
⁄4
⁄2
⁄8
⁄8
⁄8
⁄8
SHK DIA
⁄8
⁄8
⁄4
3
⁄4
⁄4
⁄4
HELIX ANGLE ≈ 22°
CED
1
⁄4
CEL
3
⁄4
SHK DIA
OAL
1
21⁄2
⁄4
1
3
3
1
3
3
1
3
3
⁄4
3
3
3
11⁄8
3
3
62-627
3
3
1 ⁄8
3
3
62-631
1
11⁄8
1
3
62-632
1
13⁄8
1
3
1
⁄4
⁄16
⁄64
⁄8
⁄8
⁄8
⁄2
⁄2
11⁄4
⁄4
⁄4
⁄4
⁄2
⁄2
⁄8
⁄8
⁄8
⁄2
⁄2
DOWNCUT (Left Hand Helix) - METRIC
PART #
CED
CEL
SHK DIA
OAL
PART #
CED
CEL
SHK DIA
OAL
62-902
2 mm
6 mm
2 mm
50 mm
62-926
4 mm
30 mm
4 mm
64 mm
62-904
2 mm
6 mm
6 mm
64 mm
62-928
5 mm
16 mm
5 mm
64 mm
62-906
2.5 mm
6 mm
2.5 mm
50 mm
62-930
5 mm
16 mm
6 mm
64 mm
62-908
2.5 mm
6 mm
6 mm
64 mm
62-932
5 mm
30 mm
5 mm
64 mm
62-910
3 mm
8 mm
3 mm
50 mm
62-934
6 mm
8 mm
6 mm
64 mm
62-912
3 mm
8 mm
6 mm
64 mm
62-936
6 mm
12 mm
6 mm
64 mm
62-914
3 mm
12 mm
3 mm
64 mm
62-938
6 mm
20 mm
6 mm
64 mm
62-916
3 mm
12 mm
6 mm
64 mm
62-940
6 mm
30 mm
6 mm
76 mm
62-918
4 mm
8 mm
4 mm
64 mm
62-942
6 mm
38 mm
6 mm
76 mm
62-920
4 mm
12 mm
4 mm
64 mm
62-944
8 mm
25 mm
8 mm
64 mm
62-922
4 mm
20 mm
4 mm
64 mm
62-946
8 mm
38 mm
8 mm
76 mm
62-924
4 mm
20 mm
6 mm
64 mm
62-948
10 mm
30 mm
10 mm
76 mm
62-950
12 mm
38 mm
12 mm
76 mm
HELIX ANGLE ≈ 22°
WWW.PLASTICROUTING.COM
3
ALUMINUM
Specialty
Cutters
SLAB, PLATE & SHEET
Production Cutting Tools
SOLID CARBIDE UPCUT SPIRAL
52-000
Double Edge - designed as a general purpose
spiral with several times the life of their high speed
steel counterparts. They are used when upward
chip flow is preferred.
Usage: Fiberglass, phenolic, acetal, solid surface
and aluminum slab, plastic & sheet.
1
3
UPCUT (Right Hand Helix) - INCH
PART #
CED
52-040
1
52-050
5
52-060
CEL
SHK DIA
OAL
PART #
CED
CEL
1
9
⁄16
1
2
52-090
9
3
5
1
2
52-100
5
13
52-060L
3
5
1
2
52-120
3
7
52-070
7
1
1
2 ⁄2
52-140
7
1
21⁄2
52-160
⁄32
⁄16
⁄16
⁄32
1
52-080
⁄4
1
⁄8
⁄8
5
⁄8
3
⁄4
⁄4
⁄4
⁄4
⁄4
⁄4
⁄4
2
52-080L
1
⁄4
⁄32
⁄16
⁄8
SHK DIA
3
⁄2
⁄8
⁄4
3
⁄4
21⁄2
3
21⁄2
⁄4
⁄8
3
⁄8
3
⁄8
⁄16
⁄8
⁄16
1
1
1
1
1
⁄2
OAL
1
⁄2
⁄2
21⁄2
21⁄2
3
3
L = Left Hand Rotation
SOLID CARBIDE UPCUT EXTREME HEAVY DUTY STANDARD
52-900
Double Edge - developed for demanding applications
where upward chip removal, tool rigidity and long life
are essential to success.
Usage: Slab, plate & sheet aluminum
1
3
UPCUT (Right Hand Helix) - INCH
PART #
CED
52-910
1
52-923
3
⁄4
⁄8
CEL
7
SHK DIA
OAL
⁄8
1
1
2 ⁄2
11⁄8
3
3
⁄4
⁄8
PART #
CED
CEL
SHK DIA
OAL
52-924
3
1
1 ⁄4
3
3
52-936
1
11⁄4
1
3
⁄8
⁄2
⁄8
⁄2
HELIX ANGLE ≈ 30°
SOLID CARBIDE DOWNCUT SPIRAL
57-000
Double Edge - designed as a general purpose
spiral with several times the life of their high speed
counterparts. They are used when a downward
chipflow action is preferred.
Usage: Aluminum, composite plastic and solid surface
1
DOWNCUT (Left Hand Helix) - INCH
PART #
57-040
CED
1
⁄8
CEL
OAL
PART #
CED
CEL
⁄2
1
2
57-100
5
13
2
57-120
3
7
1
SHK DIA
⁄4
57-050
5
9
⁄16
1
57-060
3
5
1
2
57-140
57-070
7
⁄32
5
1
21⁄2
57-160
1
⁄4
3
1
21⁄2
⁄32
3
3
21⁄2
57-080
57-090
⁄32
⁄16
9
⁄8
⁄8
⁄4
⁄4
⁄4
⁄4
⁄4
⁄4
⁄8
SHK DIA
OAL
3
21⁄2
7
⁄8
3
21⁄2
⁄16
1
1
3
1
1
1
3
⁄16
⁄8
⁄2
⁄16
⁄8
⁄8
⁄2
⁄2
HELIX ANGLE ≈ 30°
4
WWW.ONSRUD.COM
ALUMINUM
Specialty
Cutters
SLAB, PLATE & SHEET
Production Cutting Tools
SOLID CARBIDE DOWNCUT EXTREME HEAVY DUTY STANDARD
57-900
Double Edge - designed for routing where extreme
loads are placed upon the cutting tools and when
extra part hold down is required
Usage: Plate & Sheet Aluminum
1
DOWNCUT (Left Hand Helix) - INCH
PART #
OAL
PART #
57-910
CED
1
7
1
21⁄2
57-924
3
11⁄4
3
3
57-921
3
7
⁄8
3
3
57-936
1
11⁄4
1
3
57-923
3
11⁄8
3
3
⁄4
⁄8
⁄8
CEL
⁄8
SHK DIA
⁄4
⁄8
⁄8
CED
⁄8
⁄2
CEL
SHK DIA
⁄8
⁄2
OAL
HELIX ANGLE ≈ 30°
SOLID CARBIDE EXTREME HEAVY DUTY CHIPBREAKER/FINISHER
60-950
Usage: Slab & Plate Aluminum
Double Edge - designed to be fed very fast
while withstanding excessive cutting forces and
at the same time leaving a smooth finish.
1
UPCUT (Right Hand Helix) - INCH
PART #
CED
CEL
SHK DIA
3
DOWNCUT (Left Hand Helix) - INCH
OAL
PART #
3
60-950
CED
3
11⁄8
3
1
3
⁄8
CEL
SHK DIA
⁄8
OAL
3
60-951
3
1
1 ⁄8
3
60-955
1
1
1 ⁄8
1
3
60-954
1
1 ⁄8
1
60-957
1
15⁄8
1
31⁄2
60-956
1
15⁄8
1
31⁄2
60-959
1
21⁄8
1
4
60-958
1
21⁄8
1
4
⁄8
⁄2
⁄2
⁄2
⁄8
⁄2
⁄2
⁄2
⁄2
⁄2
⁄2
⁄2
⁄2
⁄2
HELIX ANGLE ≈ 30°
WWW.PLASTICROUTING.COM
5
ALUMINUM
High Speed
Cutters
EXTRUSION & SHEET
81-100
81-300
Usage: Extrusion and Sheet Aluminum
OPTIMIZED FOR USE ON –
Multi-head Extrusion Mills • CNC Mills & Routers
DESIGNED FOR Reduced
vibration producing smoother
finished cuts Extended reach
during side thinning and gage
reduction. Longer tool life to
reduce tool changes
81-400
2
4
1
SOLID CARBIDE SPIRAL EXTRUSION CUTTERS
81-100
UPCUT - INCH
PART #
Tolerance
81-102
81-103
81-111
81-104
81-106
81-108
CED
CEL
ERL
SHK
+ .002
±.03
+.0000
-.0005
±.03
3
5
⁄16
⁄16
21
⁄64
3
⁄8
1
⁄2
5
⁄8
⁄4
⁄16
13
⁄16
13
⁄16
1
1
1
-
13
5
⁄2
⁄2
1
⁄2
1
⁄2
1
⁄2
5
⁄8
1
OAL
HELIX &
DIRECTION
3
3
3
3
31⁄2
31⁄2
5°
10°
10°
10°
3°
3°
RH
RH
RH
RH
RH
RH
FLUTES
2
2
2
2
2
2
CORNER RAD
CHAMFER
.02
.02
.02
.02
.02
.02
x
x
x
x
x
x
45°
45°
45°
45°
45°
45°
CHIP LOAD
PER FLUTE
.002
.002
.002
.003
.003
.003
-
MACHINING
ENVIRONMENT
.005
.005
.006
.008
.008
.008
Wet
Machining
Environment
SOLID CARBIDE SPIRAL EXTRUSION CUTTERS
81-300
UPCUT/DOWNCUT - INCH
PART #
CED
CEL
ERL
SHK
Tolerance
+ .000
-.004
±.03
±.03
+.0000
-.0005
3
3
3
3
81-320
81-321
81-360
81-361
81-364
81-365
⁄8
⁄8
1
⁄2
1
⁄2
1
⁄2
1
⁄2
⁄4
⁄4
5
⁄8
5
⁄8
3
1 ⁄8
13⁄8
3
3
1 ⁄8
13⁄8
13⁄8
13⁄8
-
OAL
HELIX &
DIRECTION
FLUTES
CORNER RAD
CHAMFER
3
3
3
3
3
3
.02 x 45°
.02 x 45°
R 0.02
R 0.02
R 0.02
R 0.02
FLUTES
CORNER RAD
CHAMFER
CHIP LOAD
PER FLUTE
MACHINING
ENVIRONMENT
±.03
31⁄2
31⁄2
31⁄2
31⁄2
31⁄2
31⁄2
⁄8
⁄64
1
⁄2
1
⁄2
1
⁄2
1
⁄2
23
10°
10°
10°
10°
10°
10°
LH
RH
LH
RH
LH
RH
.002
.002
.002
.003
.003
.003
-
.005
.005
.006
.006
.006
.006
Wet or Dry
Machining
Environment
SOLID CARBIDE SPIRAL EXTRUSION CUTTERS
81-400
UPCUT - METRIC
PART #
CED
CEL
ERL
SHK
OAL
Tolerance
+ .0
- .1
±.8
±.8
(H6)
±1.5
81-410
81-420
81-422
81-430
81-440
81-450
81-452
4
6
6.35
8
10
12
12.7
6
10
10
12
14
16
16
14
25
25
30
35
38
40
4
6
6.35
8
10
12
12.7
64
64
64
76
76
88
88
HELIX &
DIRECTION
25°
25°
25°
25°
25°
25°
25°
RH
RH
RH
RH
RH
RH
RH
2
2
2
2
2
2
2
R
R
R
R
R
R
R
0.5mm
0.5mm
0.5mm
0.5mm
0.5mm
0.5mm
0.5mm
CHIP LOAD
PER FLUTE
.03
.05
.05
.05
.05
.08
.08
-
.08mm
.10mm
.10mm
.13mm
.15mm
.20mm
.20mm
Different corner radii available.
The following coatings, which may add extra tool life cutting tougher more abrasive aluminum,
are available as specials:
6
Wet or Dry
Machining
Environment
EXTENDED REACH
LENGTH - ERL
Tool Customizing: Call for fast delivery.
TCN - Titanium Carbon-Nitride
ALTN - Aluminum Titanium Nitride
MACHINING
ENVIRONMENT
TIZ - Titanium & Zirconium
TIZ - Titanium Aluminum Nitride
CEL
Helix
Angle
SHK
CED
OAL
CORNER RADIUS/
CHAMFER
WWW.ONSRUD.COM
ALUMINUM
Spiral O Flute
Cutters
SLAB & PLATE
SOLID CARBIDE UPCUT DOUBLE EDGE SPIRAL CUTTERS
81-200/500
ENGINEERED FOR MACHINING –
• Monolithic parts from aluminum slabs or plates
• Thin walled structures and supports - Slot Cutters
• High speed deep cavity cutting
OPTIMIZED FOR USE ON –
• CNC Mills • CNC Routers
• Multi-head Machining Centers
1
3
UPCUT - INCH
HELIX &
DIRECTION
FLUTES
CORNER RAD
CHAMFER
CHIP LOAD
PER FLUTE
21⁄2
40° RH
2
0.02
.002 - .010
21⁄2
40° RH
2
0.02
.002 - .010
3
3
40° RH
2
0.02
.002 - .010
13⁄8
1
3
40° RH
2
0.02
.003 - .015
1
1 ⁄2
1
3
40° RH
2
0.02
.003 - .015
3
⁄4
15⁄8
5
31⁄2
40° RH
2
0.02
.003 - .015
3
1
15⁄8
3
4
40° RH
2
0.02
.005 - .020
81-232
3
1
21⁄2
3
6
40° RH
2
0.02
.005 - .020
81-236
3
1
1 ⁄4
2
3
⁄4
4
40° RH
2
0.02
.005 - .020
PART #
CED
CEL
ERL
SHK
Tolerance
+ .000
-.001
±.03
±.03
+.0000
-.0005
81-204
1
3
1
1 ⁄8
1
81-208
3
1
1
1 ⁄8
3
81-212
3
3
-
81-214
1
5
81-216
1
3
81-224
5
81-228
⁄4
⁄8
⁄8
⁄2
⁄2
⁄8
⁄4
⁄4
⁄4
⁄8
⁄2
⁄4
⁄8
⁄4
⁄4
⁄8
⁄8
⁄2
⁄2
⁄8
⁄4
⁄4
OAL
MACHINING
ENVIRONMENT
±.03
Coolant
Required
UPCUT - METRIC
81-502
6mm
10mm
21
6mm
64mm
40° RH
2
.5mm
.05 - .25mm
81-504
8mm
10mm
27
8mm
64mm
40° RH
2
.5mm
.05 - .25mm
81-506
10mm
12mm
32
10mm
70mm
40° RH
2
.5mm
.05 - .25mm
81-508
12mm
19mm
38
12mm
76mm
40° RH
2
.5mm
.08 - .38mm
81-510
14mm
18mm
38
14mm
76mm
40° RH
2
.5mm
.08 - .38mm
81-512
16mm
19mm
44
16mm 100mm
40° RH
2
.5mm
.13 - .50mm
81-514
18mm
24mm
44
18mm 100mm
40° RH
2
.5mm
.13 - .50mm
81-516
20mm
25mm
54
20mm 100mm
40° RH
2
.5mm
.13 - .50mm
WWW.PLASTICROUTING.COM
Coolant
Required
7
ALUMINUM
High Speed
Cutters
PLATE
SLAB & SHEET
PLATE
SOLID CARBIDE UPCUT DOUBLE EDGE SPIRAL CUTTERS
81-250/550
ENGINEERED FOR MACHINING –
• Monolithic parts from aluminum slabs or plates
• Thin walled structures and supports - Slot Cutters
• High speed deep cavity cutting
OPTIMIZED FOR USE ON –
• CNC Mills • CNC Routers
• Multi-head Machining Centers
PART #
CED
CEL
ERL
SHK
Tolerance
+ .000
-.001
±.03
±.03
+.0000
-.0005
1
1
1 ⁄4
13⁄8
15⁄8
-
26mm
32mm
38mm
-
81-252
81-262
81-266
3
1
UPCUT - INCH
⁄2
3
⁄4
3
⁄4
OAL
HELIX &
DIRECTION
FLUTES
CORNER RAD
CHAMFER
CHIP LOAD
PER FLUTE
MACHINING
ENVIRONMENT
30° RH
30° RH
30° RH
2
2
2
0.02
0.02
0.02
.003 - .015
.005 - .020
.005 - .020
Wet or Dry
Machining
Environment
30° RH
30° RH
30° RH
2
2
2
.5mm
.5mm
.5mm
.08 - .38mm
.13 - .50mm
.13 - .50mm
Wet or Dry
Machining
Environment
±.03
1
⁄2
3
⁄4
3
⁄4
4
4
4
UPCUT - METRIC
81-552
81-554
81-556
12mm
16mm
20mm
12mm 76mm
16mm 100mm
20mm 100mm
3 EDGE BALL END CUTTER
NEW
81-600
ENGINEERED FOR MACHINING –
• Monolithic parts from aluminum slabs or plates
• Thin walled structures and supports - Slot Cutters
• High speed deep cavity cutting
See page 6
for tool and
coating
abbreviations
OPTIMIZED FOR USE ON –
• CNC Mills • CNC Routers
• Multi-head Machining Centers
Triple Edge - designed for heavy to light contouring
and profiling
Usage: 3D contouring of aluminum
and plastic
PART #
PART #
CED
CEL
SHK DIA
OAL
ERL
OAL
ERL
81-618
1
5
1
4
21⁄8
81-620
1
5
⁄8
1
6
41⁄8
-
81-630
3
1
3
4
-
21⁄8
81-634
3
1
3
6
41⁄8
81-606
1
3
1
81-607
1
3
1
81-610
3
1
3
3
81-612
3
1
3
4
81-616
1
5
1
3
-
⁄4
⁄8
⁄4
⁄8
⁄8
⁄2
⁄8
⁄2
⁄2
⁄8
⁄4
⁄4
⁄8
⁄8
⁄2
1
2 ⁄2
-
4
1
2 ⁄8
CED
⁄2
⁄2
⁄4
⁄4
CEL
⁄8
SHK DIA
7
⁄2
⁄2
⁄4
⁄4
HELIX ANGLE ≈ 30°
HIGH SPEED STEEL DOUBLE EDGE LO HELIX
81-000
These lo helix upcut spirals were developed for CNC routers used
primarily in the aircraft industry. They are designed with maximum
strength of configuration to cut T, O or combined stacks of aluminum.
PART #
CED
OAL
ALUM CONDITION
⁄4
CEL
3
SHK DIA
1
31⁄16
T
⁄16
T
Primary Usage: Aluminum
Secondary Usage: None
2
1
81-001
1
⁄4
⁄2
81-002
5
3
1
31⁄16
81-003
5
3
1
1
3 ⁄16
C
81-004S
5
3
1
31⁄16
O
81-007
21
13
1
31⁄16
C
81-005
3
3
1
31⁄16
T
81-006
3
3
1
1
C
⁄16
⁄16
⁄64
⁄8
⁄8
⁄4
⁄4
⁄4
⁄16
⁄4
⁄4
⁄2
⁄2
⁄2
⁄2
⁄2
⁄2
3 ⁄16
S = Single Edge
8
WWW.ONSRUD.COM
PLASTIC
Spiral O Flute
Cutters
PLATE & SHEET
Plastic O-Mills
SOLID CARBIDE UPCUT SPIRAL O FLUTE
52-600
Double Edge - designed to cut plastic with a smooth
finish and upward chip flow.
Usage: Acrylic, nylon, ABS, PE, acetal, PET, HDPE,
UHMW, polycarbonate and solid surface
1
UPCUT (Right Hand Helix) - INCH
PART #
CED
PART #
CED
CEL
SHK DIA
OAL
21⁄2
52-626
6 mm
25 mm
6 mm
64 mm
3
⁄4
1
21⁄2
52-640
8 mm
25 mm
8 mm
76 mm
1
3
3
52-642
10 mm
25 mm
10 mm
76 mm
11⁄8
1
31⁄2
52-644
12 mm
35 mm
12 mm
88 mm
52-624
1
52-638
3
52-650
1
⁄4
⁄8
⁄2
UPCUT (Right Hand Helix) - METRIC
OAL
3
⁄4
4
1
CEL
1
52-622
3
⁄8
SHK DIA
⁄4
⁄4
⁄8
⁄2
HELIX ANGLE ≈ 11°
SOLID CARBIDE DOWNCUT SPIRAL O FLUTE
57-600
Double Edge - designed to cut with a smooth finish
and downward chip flow.
Usage: Acrylic, nylon, ABS, PE, acetal, PET, HDPE,
UHMW, polycarbonate and solid surface
1
DOWNCUT (Left Hand Helix) - INCH
PART #
CED
CEL
SHK DIA
4
DOWNCUT (Left Hand Helix) - METRIC
OAL
PART #
CED
CEL
SHK DIA
OAL
1
21⁄2
57-627
6 mm
25 mm
6 mm
64 mm
1
3
57-625
1
3
⁄4
1
21⁄2
57-639
8 mm
25 mm
8 mm
76 mm
57-637
3
1
3
3
57-643
10 mm
25 mm
10 mm
76 mm
57-651
1
11⁄8
1
31⁄2
57-645
12 mm
35 mm
12 mm
88 mm
57-623
⁄4
⁄4
⁄8
⁄2
⁄8
⁄4
⁄4
⁄8
⁄2
HELIX ANGLE ≈ 11°
WWW.PLASTICROUTING.COM
9
PLASTIC
Spiral O Flute
Cutters
PLATE & SHEET
Plastic O-Mills
SOLID CARBIDE DOWNCUT SPIRAL O FLUTE
62-700
62-800
Single Edge - provide a smooth finish in hard plastics
with downward chip removal.
Usage: Acrylic, nylon, PVC, polycarbonate and
solid surface
2
1
DOWNCUT (Left Hand Helix) - INCH
PART #
CED
CEL
SHK DIA
62-713
1
1
1
62-712
1
1
⁄2
1
⁄16
1
⁄8
⁄8
⁄2
62-715
5
9
62-719
3
5
62-718
3
5
⁄32
⁄16
⁄16
⁄8
⁄8
⁄8
⁄4
OAL
2
2
PART #
CED
CEL
SHK DIA
OAL
⁄32
3
1
21⁄2
62-725
1
3
⁄4
1
21⁄2
1
3
62-720
7
⁄4
⁄4
⁄4
⁄4
⁄4
2
62-726
1
1 ⁄4
1
⁄16
2
62-733
3
11⁄8
3
3
62-735
3
5
1 ⁄8
3
31⁄2
62-740
1
5
1 ⁄8
1
31⁄2
62-727
1
1
1
3
3
1
⁄4
2
HELIX ANGLE ≈ 21°
⁄4
⁄8
⁄8
⁄2
⁄4
1 ⁄2
⁄4
⁄8
⁄8
⁄2
⁄4
DOWNCUT (Left Hand Helix) - METRIC
PART #
CED
CEL
SHK DIA
OAL
PART #
CED
CEL
SHK DIA
OAL
62-802
2 mm
8 mm
2 mm
50 mm
62-828
5 mm
16 mm
5 mm
64 mm
62-804
2 mm
8 mm
6 mm
64 mm
62-830
5 mm
16 mm
6 mm
64 mm
62-806
2.5 mm
8 mm
2.5 mm
50 mm
62-832
5 mm
30 mm
5 mm
64 mm
62-808
2.5 mm
8 mm
6 mm
64 mm
62-834
6 mm
8 mm
6 mm
64 mm
62-810
3 mm
8 mm
3 mm
50 mm
62-836
6 mm
12 mm
6 mm
64 mm
62-812
3 mm
8 mm
6 mm
64 mm
62-838
6 mm
20 mm
6 mm
64 mm
62-814
3 mm
12 mm
3 mm
64 mm
62-840
6 mm
30 mm
6 mm
76 mm
62-816
3 mm
12 mm
6 mm
64 mm
62-842
6 mm
38 mm
6 mm
76 mm
62-818
4 mm
8 mm
4 mm
64 mm
62-844
8 mm
25 mm
8 mm
64 mm
62-820
4 mm
12 mm
4 mm
64 mm
62-846
8 mm
38 mm
8 mm
76 mm
62-822
4 mm
20 mm
4 mm
64 mm
62-848
10 mm
30 mm
10 mm
76 mm
62-824
4 mm
20 mm
6 mm
64 mm
62-849
10 mm
35 mm
10 mm
76 mm
62-826
4 mm
30 mm
4 mm
64 mm
62-847
12 mm
38 mm
12 mm
76 mm
HELIX ANGLE ≈ 21°
10
WWW.ONSRUD.COM
PLASTIC
Spiral O Flute
Cutters
PLATE & SHEET
Plastic O-Mills
SOLID CARBIDE DOWNCUT SPIRAL O FLUTE
62-750
62-850
Single Edge - provide a smooth finish in soft plastic
with downward chip removal.
Usage: HDPE, HIPS, UHMW, ABS, polycarbonate, PE,
polystyrene, polypropylene, acetal, acrylic,
PET and solid surface
2
1
DOWNCUT (Left Hand Helix) - INCH
PART #
62-762
62-763
62-768
62-769
CED
CEL
SHK DIA
1
1
1
1
1
1
5
1
⁄4
3
⁄16
⁄8
⁄8
3
⁄16
3
⁄16
⁄2
⁄2
⁄8
5
⁄8
⁄4
⁄8
OAL
PART #
CED
CEL
OAL
62-775
⁄4
1
2
62-776
1
1
1 ⁄4
1
3
2
62-777
1
11⁄2
1
3
2
62-783
3
11⁄8
3
3
62-785
3
5
1 ⁄8
3
31⁄2
62-790
1
5
1
31⁄2
2
HELIX ANGLE ≈ 21°
⁄4
⁄4
⁄4
⁄8
⁄8
⁄2
3
SHK DIA
1
1 ⁄8
⁄4
⁄4
⁄4
⁄8
⁄8
⁄2
21⁄2
DOWNCUT (Left Hand Helix) - METRIC
PART #
CED
CEL
SHK DIA
OAL
CED
CEL
SHK DIA
OAL
2 mm
8 mm
2 mm
50 mm
62-878
5 mm
16 mm
5 mm
64 mm
62-854
2 mm
8 mm
6 mm
64 mm
62-880
5 mm
16 mm
6 mm
64 mm
62-856
2.5 mm
8 mm
2.5 mm
50 mm
62-882
5 mm
30 mm
5 mm
64 mm
62-858
2.5 mm
8 mm
6 mm
64 mm
62-884
6 mm
8 mm
6 mm
64 mm
62-860
3 mm
8 mm
3 mm
50 mm
62-886
6 mm
12 mm
6 mm
64 mm
62-862
3 mm
8 mm
6 mm
64 mm
62-888
6 mm
20 mm
6 mm
64 mm
62-864
3 mm
12 mm
3 mm
64 mm
62-890
6 mm
30 mm
6 mm
76 mm
62-866
3 mm
12 mm
6 mm
64 mm
62-892
6 mm
38 mm
6 mm
76 mm
62-868
4 mm
8 mm
4 mm
64 mm
62-894
8 mm
25 mm
8 mm
64 mm
62-870
4 mm
12 mm
4 mm
64 mm
62-896
8 mm
38 mm
8 mm
76 mm
62-872
4 mm
20 mm
4 mm
64 mm
62-898
10 mm
30 mm
10 mm
76 mm
62-874
4 mm
20 mm
6 mm
64 mm
62-899
10 mm
35 mm
10 mm
76 mm
62-876
4 mm
30 mm
4 mm
64 mm
62-897
12 mm
38 mm
12 mm
76 mm
62-852
PART #
HELIX ANGLE ≈ 21°
WWW.PLASTICROUTING.COM
11
PLASTIC
Spiral O Flute
Cutters
PLATE & SHEET
Plastic O-Mills
SOLID CARBIDE UPCUT SPIRAL O FLUTE
63-700
63-800
Single Edge - provide a smooth finish in hard plastics
with upward chip removal.
Usage: Acrylic, nylon, PVC, polycarbonate
and solid surface
PART #
OAL
PART #
63-701
1
1
1
2
63-717
3
3
63-700
1
⁄16
1
1
2
63-719
3
5
63-711
1
1
1
2
63-718
3
5
1
2
63-710
1
1
1
2
63-720
7
⁄32
3
1
21⁄2
1
1
2
63-724
1
3
1
2
1
1
2
63-725
1
3
⁄4
1
21⁄2
1
2
63-726
1
11⁄4
1
3
63-727
1
1
1 ⁄2
1
3
63-733
3
11⁄8
3
3
63-735
3
15⁄8
3
31⁄2
63-740
1
15⁄8
1
31⁄2
63-713
63-712
CED
⁄16
⁄8
⁄8
1
⁄8
1
⁄8
CEL
⁄4
⁄4
⁄4
⁄4
⁄2
⁄2
63-715
5
9
63-716
3
3
⁄32
⁄16
⁄16
⁄8
SHK DIA
3
1
UPCUT (Right Hand Helix) - INCH
⁄8
⁄4
⁄8
⁄4
⁄8
⁄4
⁄4
3
⁄16
2
HELIX ANGLE ≈ 21°
UPCUT (Right Hand Helix) - METRIC
CED
CEL
⁄16
⁄8
⁄16
⁄8
⁄16
⁄8
⁄4
⁄4
⁄8
⁄4
⁄4
⁄4
⁄8
⁄8
⁄2
SHK DIA
1
OAL
⁄4
2
⁄16
2
3
⁄4
⁄4
⁄4
⁄4
⁄4
⁄4
⁄8
⁄8
⁄2
PART #
CED
CEL
SHK DIA
OAL
PART #
CED
CEL
SHK DIA
OAL
63-802
2 mm
8 mm
2 mm
50 mm
63-828
5 mm
16 mm
5 mm
64 mm
63-804
2 mm
8 mm
6 mm
64 mm
63-830
5 mm
16 mm
6 mm
64 mm
63-806
2.5 mm
8 mm
2.5 mm
50 mm
63-832
5 mm
30 mm
5 mm
64 mm
63-808
2.5 mm
8 mm
6 mm
64 mm
63-834
6 mm
8 mm
6 mm
64 mm
63-810
3 mm
8 mm
3 mm
50 mm
63-836
6 mm
12 mm
6 mm
64 mm
63-812
3 mm
8 mm
6 mm
64 mm
63-838
6 mm
20 mm
6 mm
64 mm
63-814
3 mm
12 mm
3 mm
64 mm
63-840
6 mm
30 mm
6 mm
76 mm
63-816
3 mm
12 mm
6 mm
64 mm
63-842
6 mm
38 mm
6 mm
76 mm
63-818
4 mm
8 mm
4 mm
64 mm
63-844
8 mm
25 mm
8 mm
64 mm
63-820
4 mm
12 mm
4 mm
64 mm
63-846
8 mm
38 mm
8 mm
76 mm
63-822
4 mm
20 mm
4 mm
64 mm
63-848
10 mm
30 mm
10 mm
76 mm
63-824
4 mm
20 mm
6 mm
64 mm
63-849
10 mm
35 mm
10 mm
76 mm
63-826
4 mm
30 mm
4 mm
64 mm
63-847
12 mm
38 mm
12 mm
76 mm
HELIX ANGLE ≈ 21°
12
WWW.ONSRUD.COM
PLASTIC
Spiral O Flute
Cutters
PLATE & SHEET
Plastic O-Mills
SOLID CARBIDE UPCUT SPIRAL O FLUTE
63-750
63-850
Single Edge - provide a smooth finish in soft plastic
with upward chip removal.
Usage: HDPE, HIPS, UHMW, ABS, polycarbonate, PE,
polystyrene, polypropylene, acetal, acrylic,
PET and solid surface
UPCUT (Right Hand Helix) - INCH
PART #
OAL
PART #
⁄16
1
⁄16
1
1
2
63-767
1
1
2
63-769
63-761
1
1
1
2
63-768
63-760
1
1
1
2
63-774
1
63-763
1
1
1
2
63-775
1
2
63-776
63-751
63-750
CED
1
⁄8
⁄8
⁄8
CEL
⁄4
⁄4
⁄4
⁄4
⁄2
SHK DIA
⁄8
⁄4
⁄8
⁄4
⁄8
63-762
1
⁄8
1
1
63-766
3
⁄16
3
3
⁄2
⁄8
⁄4
⁄16
3
1
2
HELIX ANGLE ≈ 21°
CED
3
⁄16
3
⁄16
3
⁄16
CEL
3
⁄8
5
⁄8
5
⁄8
3
⁄8
SHK DIA
OAL
1
⁄4
2
3
⁄16
2
1
2
⁄4
1
2
⁄4
1
21⁄2
1
11⁄4
1
3
63-777
1
1
1 ⁄2
1
3
63-783
3
11⁄8
3
63-785
63-790
⁄4
⁄4
⁄4
⁄4
⁄8
3
⁄8
1
⁄2
3
⁄4
⁄4
⁄4
⁄4
15⁄8
⁄8
3
⁄8
1
⁄2
15⁄8
3
31⁄2
31⁄2
UPCUT (Right Hand Helix) - METRIC
PART #
CED
CEL
SHK DIA
OAL
PART #
CED
CEL
SHK DIA
OAL
63-852
2 mm
8 mm
2 mm
50 mm
63-878
5 mm
16 mm
5 mm
64 mm
63-854
2 mm
8 mm
6 mm
64 mm
63-880
5 mm
16 mm
6 mm
64 mm
63-856
2.5 mm
8 mm
2.5 mm
50 mm
63-882
5 mm
30 mm
5 mm
64 mm
63-858
2.5 mm
8 mm
6 mm
64 mm
63-884
6 mm
8 mm
6 mm
64 mm
63-860
3 mm
8 mm
3 mm
50 mm
63-886
6 mm
12 mm
6 mm
64 mm
63-862
3 mm
8 mm
6 mm
64 mm
63-888
6 mm
20 mm
6 mm
64 mm
63-864
3 mm
12 mm
3 mm
64 mm
63-890
6 mm
30 mm
6 mm
76 mm
63-866
3 mm
12 mm
6 mm
64 mm
63-892
6 mm
38 mm
6 mm
76 mm
63-868
4 mm
8 mm
4 mm
64 mm
63-894
8 mm
25 mm
8 mm
64 mm
63-870
4 mm
12 mm
4 mm
64 mm
63-896
8 mm
38 mm
8 mm
76 mm
63-872
4 mm
20 mm
4 mm
64 mm
63-898
10 mm
30 mm
10 mm
76 mm
63-874
4 mm
20 mm
6 mm
64 mm
63-899
10 mm
35 mm
10 mm
76 mm
63-876
4 mm
30 mm
4 mm
64 mm
63-897
12 mm
38 mm
12 mm
76 mm
HELIX ANGLE ≈ 21°
WWW.PLASTICROUTING.COM
13
PLASTIC
Specialty
Cutters
SLAB & PLATE
SOLID CARBIDE CHIPBREAKER
60-000
High Helix
Three Edge - unique scalloped cutting edge design
for extremely fast machining and roughing. Faster chip
removal with upcuts. Better hold down with downcuts.
Usage: Hard & Soft Plastic and Plastic Composites
3
1
UPCUT (Right Hand Helix) - INCH/METRIC
PART #
CED
CEL
SHK DIA
OAL
60-001
3
1
1 ⁄8
3
3 ⁄2
60-005
1
1
1 ⁄8
1
1
60-007
1
5
1 ⁄8
1
60-009
5
15⁄8
5
60-011
5
1
2 ⁄8
5
60-017
3
15⁄8
3
60-019
3
⁄4
21⁄8
3
60-003
12mm
60-013
60-015
DOWNCUT (Left Hand Helix) - INCH/METRIC
PART #
CED
CEL
SHK DIA
OAL
60-002
3
1
1 ⁄8
3
31⁄2
60-006
1
1
1 ⁄8
1
31⁄2
4
60-008
1
5
1 ⁄8
1
4
4
60-010
5
15⁄8
5
4
5
60-012
5
1
2 ⁄8
5
5
4
60-018
3
15⁄8
3
4
⁄4
5
60-020
3
⁄4
21⁄8
3
25mm
12mm
76mm
60-004
12mm
16 mm
55 mm
16 mm
120 mm
60-014
18 mm
60 mm
18 mm
120 mm
60-016
⁄8
⁄2
⁄2
⁄8
⁄8
⁄4
⁄8
⁄2
⁄2
⁄8
⁄8
⁄4
1
3 ⁄2
⁄8
⁄2
⁄2
⁄8
⁄8
⁄4
⁄8
⁄2
⁄2
⁄8
⁄8
⁄4
⁄4
5
25mm
12mm
76mm
16mm
55mm
16mm
120mm
18mm
60mm
18mm
120mm
HELIX ANGLE ≈ 30°
SOLID CARBIDE CHIPBREAKER
60-000
Low Helix
Three Edge - unique scalloped cutting edge design
for extremely fast machining and roughing. Lower horsepower and longer tool life are additional advantages.
Usage: Hard & Soft Plastic and Plastic Composites
3
1
UPCUT (Right Hand Helix) - INCH/METRIC
PART #
CED
OAL
PART #
60-037
3
11⁄8
3
31⁄2
60-038
3
11⁄8
3
31⁄2
60-053
1
11⁄8
1
31⁄2
60-054
1
11⁄8
1
31⁄2
60-051
1
5
1 ⁄8
1
4
60-052
1
5
1 ⁄8
1
4
60-065
5
15⁄8
5
4
60-066
5
15⁄8
5
4
60-061
5
21⁄8
5
5
60-062
5
21⁄8
5
5
60-073
3
15⁄8
3
4
60-074
3
15⁄8
3
4
60-071
3
1
3
3
1
3
⁄8
⁄2
⁄2
⁄8
⁄8
⁄4
CEL
SHK DIA
DOWNCUT (Left Hand Helix) - INCH/METRIC
⁄8
⁄2
⁄2
⁄8
⁄8
⁄4
CED
CEL
⁄8
⁄2
⁄2
⁄8
⁄8
⁄4
SHK DIA
⁄8
⁄2
⁄2
⁄8
⁄8
⁄4
OAL
⁄4
2 ⁄8
⁄4
5
60-072
⁄4
2 ⁄8
⁄4
5
60-055
12 mm
25 mm
12 mm
76 mm
60-056
12 mm
25 mm
12 mm
76 mm
60-063
16 mm
55 mm
16 mm
120 mm
60-064
16 mm
55 mm
16 mm
120 mm
60-075
18 mm
60 mm
18 mm
120 mm
60-076
18 mm
60 mm
18 mm
120 mm
HELIX ANGLE ≈ 10°
14
WWW.ONSRUD.COM
PLASTIC
Specialty
Cutters
SLAB & PLATE
SOLID CARBIDE EXTREME HEAVY DUTY HOGGER
60-900
Three Edge - designed for heavy material removal
operations where the cutter is subject to excessive
cutting forces and finish is not a primary concern.
Usage: Hard & Soft Plastic and Plastic Composites
3
1
UPCUT (Right Hand Helix) - INCH
PART #
CED
OAL
PART #
60-901
3
11⁄8
3
3
60-902
3
11⁄8
3
60-905
1
11⁄8
1
3
60-906
1
1
1 ⁄8
1
3
60-907
1
15⁄8
1
31⁄2
60-908
1
15⁄8
1
31⁄2
60-909
1
21⁄8
1
4
60-910
1
21⁄8
1
4
⁄8
⁄2
⁄2
⁄2
CEL
SHK DIA
DOWNCUT (Left Hand Helix) - INCH
⁄8
⁄2
⁄2
⁄2
CED
CEL
⁄8
⁄2
⁄2
⁄2
SHK DIA
⁄8
⁄2
⁄2
⁄2
OAL
3
HELIX ANGLE ≈ 30°
SOLID CARBIDE LOW HELIX FINISHER
60-200
60-470
Three Edge - designed for perfect balance and ultra
smooth finish over a wide speed range.
Usage: Plastic, composite plastic and solid surface
2
3
1
UPCUT (Right Hand Helix) - INCH
PART #
CED
CEL
SHK DIA
OAL
PART #
3
60-240
1
3
1
3
3
60-242
1
7
1
3
3
60-244
3
5
3
3
3
3
60-246
3
1
31⁄2
60-250
1
1
4
60-254
1
1
1
4 ⁄2
60-252
1
3
4
60-270
3
3
5
60-272
3
60-239
1
3
1
60-241
1
7
1
60-243
3
5
3
60-245
3
60-249
1
60-253
1
60-251
1
60-269
3
60-271
3
⁄4
⁄4
⁄8
⁄8
⁄2
⁄2
⁄2
⁄4
⁄4
⁄8
⁄8
⁄8
11⁄8
11⁄8
15⁄8
21⁄8
15⁄8
21⁄8
DOWNCUT (Left Hand Helix) - INCH
⁄4
⁄4
⁄8
⁄8
⁄2
⁄2
⁄2
⁄4
⁄4
CED
⁄4
⁄4
⁄8
⁄8
⁄2
⁄2
⁄2
⁄4
⁄4
CEL
⁄8
⁄8
⁄8
11⁄8
11⁄8
15⁄8
21⁄8
15⁄8
21⁄8
SHK DIA
⁄4
⁄4
⁄8
OAL
3
3
1
31⁄2
⁄8
⁄2
1
4
1
41⁄2
3
4
3
5
⁄2
⁄2
⁄4
⁄4
HELIX ANGLE ≈ 10°
UPCUT (Right Hand Helix) - METRIC
DOWNCUT (Left Hand Helix) - METRIC
PART #
CED
CEL
SHK DIA
OAL
PART #
CED
CEL
SHK DIA
OAL
60-481
6mm
25mm
6mm
76mm
60-482
6mm
25mm
6mm
76mm
60-471
8mm
25mm
8mm
76mm
60-472
8mm
25mm
8mm
76mm
60-473
10mm
35mm
10mm
76mm
60-474
10mm
35mm
10mm
76mm
60-475
12mm
35mm
12mm
88mm
60-476
12mm
35mm
12mm
88mm
60-483
14mm
45mm
14mm
110mm
60-484
14mm
45mm
14mm
110mm
60-477
16mm
55mm
16mm
120mm
60-478
16mm
55mm
16mm
120mm
60-479
18mm
60mm
18mm
120mm
60-480
18mm
60mm
18mm
120mm
HELIX ANGLE ≈ 10°
WWW.PLASTICROUTING.COM
15
PLASTIC
Specialty
Cutters
COMPOSITES
SOLID CARBIDE UPCUT SPIRAL
55-000
SOLID CARBIDE DOWNCUT SPIRAL
54-000
Four Edge - equally adaptable to low or high spindle
speed applications in any CNC machining environment.
The free cutting action of the tools provides for better
finishes.
Usage: Composites, fiberglass and phenolic
UPCUT (Right Hand Helix) - INCH
DOWNCUT (Left Hand Helix) - INCH
PART #
55-040
CED
1
⁄8
CEL
1
SHK DIA
⁄2
1
OAL
PART #
2
54-040
1
9
⁄16
⁄4
3
1
CED
⁄8
CEL
1
SHK DIA
OAL
⁄2
1
2
⁄16
1
2
5
1
2
⁄4
55-050
5
9
⁄16
1
2
54-050
5
55-060
3
⁄16
5
1
2
54-060
3
55-080
1
3
1
21⁄2
54-080
1
3
1
21⁄2
55-320
3
5
⁄8
3
3
54-320
3
5
⁄8
3
3
55-325
3
1
3
3
54-325
3
1
3
3
55-360
1
⁄8
1
31⁄2
54-360
1
⁄8
1
31⁄2
55-365
1
11⁄8
1
31⁄2
54-365
1
11⁄8
1
31⁄2
⁄32
⁄4
⁄8
⁄8
⁄2
⁄2
⁄8
⁄4
1 ⁄8
5
⁄4
⁄4
⁄4
⁄8
⁄8
⁄2
⁄2
HELIX ANGLE ≈ 30°
⁄32
⁄4
⁄8
⁄8
⁄2
⁄2
⁄8
⁄4
1 ⁄8
5
⁄4
⁄4
⁄4
⁄8
⁄8
⁄2
⁄2
4-EDGE DOWNCUT (Left Hand Helix) - METRIC
PART #
CED
CEL
SHK DIA
OAL
54-440
3mm
12mm
6mm
64mm
54-460
5mm
16mm
6mm
64mm
54-480
6mm
19mm
6mm
76mm
HELIX ANGLE ≈ 30°
SOLID CARBIDE UPCUT SPIRAL
58-000
59-000
Designed to rout difficult to cut material when horsepower
or spindle speed may be a problem. They employ upcut
router geometry rather than end mill geometry for better
chip removal and smoother finish
Usage: Composites, fiberglass and phenolic
3-EDGE UPCUT (Right Hand Helix) - INCH
3-EDGE DOWNCUT (Left Hand Helix) - INCH
PART #
58-040
58-060
58-080
HELIX ANGLE ≈ 30°
16
CED
CEL
SHK DIA
OAL
PART #
1
⁄8
1
1
2
3
⁄16
5
1
2
1
3
1
21⁄2
⁄8
1
1
2
59-040
⁄16
5
1
2
59-060
1
3
1
1
1
3
⁄4
⁄2
⁄8
⁄4
⁄4
⁄4
⁄4
3
1
2 ⁄2
59-080
CED
⁄4
CEL
⁄2
⁄8
⁄4
SHK DIA
⁄4
⁄4
⁄4
OAL
HELIX ANGLE ≈ 30°
WWW.ONSRUD.COM
PLASTIC
Specialty
Cutters
COMPOSITES
SOLID CARBIDE FIBERGLASS ROUTER
67-000
Designed as fiberglass routers. Their upcut/downcut
diamond design effectively shears fibrous materials.
Certain tools in the line have been further developed
to cut aramid fiber composites.
Usage: Fiberglass, phenolic, aramid composites
1
PART #
CED
67-080
1
67-082
1
67-084
1
67-120
3
67-122
67-124
CEL
SHK DIA
3
⁄4
3
⁄4
3
⁄4
7
⁄8
7
⁄8
7
⁄8
⁄4
⁄4
⁄4
⁄8
3
⁄8
3
⁄8
OAL
1
21⁄2
1
1
1
3
⁄4
⁄4
⁄4
⁄8
3
⁄8
3
⁄8
PART #
Burr
67-164
2 ⁄2
2 Flutes
21⁄2
Aramid Tool
21⁄2
21⁄2
CED
CEL
1
SHK DIA
1
1
67-090
4 mm
16 mm
6 mm
50 mm Burr
67-091
6 mm
19 mm
6 mm
63 mm Burr
Burr
67-092
6 mm
25 mm
6 mm
75 mm Burr
2 Flutes
67-093
8 mm
25 mm
8 mm
63 mm Burr
1
3
Aramid Tool
Aramid Tool
67-094 10 mm 25 mm 10 mm 75 mm Burr
67-160
1
1
1
3
Burr
67-095 12 mm 25 mm 12 mm 75 mm Burr
67-162
1
1
1
3
2 Flutes
⁄2
⁄2
⁄2
⁄2
2 ⁄2
⁄2
OAL
⁄2
PHENOLIC/COMPOSITE CUTTER
67-200
Three Edge - equally adaptable to low or high spindle
speed applications in any CNC machining environment.
The free cutting action of the tools provides for better
finishes, and significantly lower noise levels.
Usage: Phenolic
UPCUT (Right Hand Helix) - INCH
DOWNCUT (Left Hand Helix) - INCH
PART #
CED
CEL
SHK DIA
OAL
PART #
CED
⁄8
3
3
67-206
3
1
11⁄8
1
3
67-212
1
2 1⁄8
1
4
67-216
67-205
3
67-211
67-215
⁄8
⁄2
⁄2
7
⁄8
⁄2
⁄2
3
1
CEL
SHK DIA
OAL
⁄8
3
3
1
11⁄8
1
31⁄2
1
2 1⁄8
1
41⁄2
⁄8
⁄2
⁄2
7
⁄8
⁄2
⁄2
HELIX ANGLE ≈ 10°
WWW.PLASTICROUTING.COM
17
PLASTIC
Specialty
Cutters
COMPOSITES
PLASTIC DRILLS WITH SPECIAL POINT
70-500
Special tool steel, surface treated body, flute and point
for maximum lubrication. Point is precision ground at 60°
angle for gradual penetration to minimize cracking and
chipping of plastic materials. 0° rake angle on the cutting
edge eliminates grabbing as the drill comes through the
plastic surface.
PART #
70-502
CED
1
SHK DIA
1
1
43⁄8
70-524*
31⁄2
70-528*
7
4
70-532*
⁄16
1
27⁄16
1
3 ⁄8
3
⁄4
31⁄8
1
⁄32
21⁄8
⁄16
1 ⁄4
1
3
1 ⁄16
1
3
70-520*
⁄32
3
CED
1
5
70-510
PART #
2 ⁄4
15
⁄4
3
3
1
⁄8
1 ⁄2
70-506
OAL
2
5
⁄8
5
70-514
CEL
Usage: Drills specifically engineered for plastic
⁄16
⁄8
CEL
2 ⁄4
SHK DIA
OAL
⁄4
⁄4
⁄16
21⁄2
1
43⁄4
1
25⁄8
1
51⁄8
⁄2
⁄4
⁄4
7
*SHANK LENGTH ⁄ 8
SOLID CARBIDE UPCUT SPIRAL BALL NOSE
52-200B/BL
Double Edge - designed for carving and modeling
operations. Their improved tip geometry gives a superior
cut compared to ballnose endmills, straight ball end
cutters and standard core box cutters.
Usage: Plastic, solid surface, block and plate
aluminum
7
UPCUT (Right Hand Helix) - INCH
PART #
CED
CEL
SHK DIA
OAL
52-240B
1
⁄8
1
1
52-260B
3
⁄16
3
1
2
1
7
1
21⁄2
52-280B
⁄4
⁄2
⁄4
⁄4
⁄4
⁄8
⁄4
2
PART #
CED
CEL
SHK DIA
OAL
52-320B
3
11⁄8
3
3
52-360B
1
1
1
⁄2
3
SHK DIA
OAL
⁄8
⁄2
1 ⁄8
CED
CEL
⁄8
HELIX ANGLE ≈ 30°
SOLID CARBIDE UPCUT BALL NOSE EXTENDED LENGTH
UPCUT (Right Hand Helix) - INCH
PART #
52-240BL
52-260BL
52-280BL
CED
1
⁄8
3
⁄16
1
⁄4
CEL
OAL
PART #
1
1
3
52-320BL
3
11⁄4
3
4
3
⁄4
1
3
52-360BL
1
11⁄2
1
5
1
1
4
⁄2
SHK DIA
⁄4
⁄4
⁄4
⁄8
⁄2
⁄8
⁄2
HELIX ANGLE ≈ 30°
18
WWW.ONSRUD.COM
ALUMINUM & PLASTIC
Specialty
Cutters
SOLID CARBIDE EDGE ROUNDING
66-000
Designed for rounding the edge of sheets or parts.
They come in both single edge and double edge.
Usage: Edge rounding of parts
8
Single Edge Straight O
PART #
single edge O
CED
66-082
1
66-083
1
66-084
1
⁄4
⁄4
⁄4
CEL
3
⁄8
3
⁄8
3
⁄8
SHK DIA
OAL
OPENING
1
21⁄2
5
1
1
2 ⁄2
7
1
⁄4
21⁄2
9
SHK DIA
OAL
⁄4
⁄4
⁄32
⁄32
⁄32
RADIUS
1
SM CED
TIP TO RAD PLASTIC SIZE
.195
1
⁄16
.180
1
1
⁄4
.163
1
RADIUS
SM CED
⁄8
3
⁄16
⁄16
⁄16
1
⁄8
3
⁄16
1
⁄4
Single Edge Spiral O
PART #
CEL
OPENING
CED
66-085
1
66-086
1
66-087
1
⁄4
⁄4
⁄4
CEL
3
⁄8
3
⁄8
3
⁄8
OPENING
1
21⁄2
5
1
1
2 ⁄2
7
1
⁄4
21⁄2
9
SHK DIA
OAL
⁄4
⁄4
⁄32
⁄32
⁄32
1
TIP TO RAD PLASTIC SIZE
.195
1
⁄16
.180
1
1
⁄4
.163
1
RADIUS
SM CED
⁄8
3
⁄16
⁄16
⁄16
1
⁄8
3
⁄16
1
⁄4
HELIX ANGLE ≈ 22°
RADIUS
TIP TO
RADIUS
CED
Double Edge Straight O
PART #
double edge O
CED
66-092
1
66-093
1
66-094
1
CEL
3
OPENING
1
21⁄2
5
1
21⁄2
7
1
⁄4
21⁄2
9
1
TIP TO RAD PLASTIC SIZE
⁄8
.195
1
⁄16
.180
1
1
⁄4
.163
1
1
⁄4
⁄8
3
⁄8
3
⁄8
66-073
6 mm
10 mm
6 mm
64 mm
4 mm
3 mm
4.47 mm
1.5 mm
3 mm
66-074
6 mm
10 mm
6 mm
64 mm
5 mm
4 mm
4.24 mm
1.5 mm
4 mm
66-075
6 mm
10 mm
6 mm
64 mm
6 mm
5 mm
3.96 mm
1.5 mm
5 mm
66-076
6 mm
10 mm
6 mm
64 mm
7 mm
6 mm
3.73 mm
1.5 mm
6 mm
SHK DIA
OAL
OPENING
RADIUS
SM CED
⁄4
⁄4
⁄4
⁄4
⁄32
⁄32
⁄32
3
⁄16
⁄16
⁄16
⁄8
3
⁄16
1
⁄4
Double Edge Straight V
PART #
66-160
1
3
66-161
1
66-162
1
66-163
1
66-122
66-123
3
CEL
3
66-121
double edge V
CED
⁄8
3
⁄8
3
⁄8
3
⁄8
66-120
⁄8
3
⁄8
3
⁄8
1
⁄2
3
⁄8
3
⁄8
3
⁄8
3
⁄8
21⁄2
5
21⁄2
7
⁄32
⁄32
1
TIP TO RAD PLASTIC SIZE
⁄8
.320
1
⁄16
.305
1
3
⁄16
⁄16
1
⁄8
3
⁄16
21⁄2
9
1
.288
1
1
1
2 ⁄2
13
⁄32
3
.255
1
3
1
3
5
⁄32
1
⁄8
.445
1
1
1
⁄16
⁄32
⁄4
⁄8
⁄16
⁄16
⁄4
⁄8
⁄2
⁄8
3
⁄8
3
⁄8
5
⁄8
66-077
8 mm
12 mm
8 mm
64 mm
9 mm
8 mm
5.21 mm
1.5 mm
8 mm
66-078
10 mm
14 mm
10 mm
70 mm
11 mm
10 mm
6.68 mm
1.5 mm
10 mm
66-079
12 mm
16 mm
12 mm
76 mm
13 mm
12 mm
8.18 mm
1.5 mm
12 mm
⁄2
⁄2
⁄2
WWW.PLASTICROUTING.COM
⁄2
3
7
1
3
9
1
⁄2
3
17
⁄2
⁄2
⁄32
⁄32
⁄32
3
⁄16
⁄8
3
.430
1
1
.413
1
1
1
⁄2
.347
1
1
⁄4
⁄16
⁄16
⁄16
⁄16
⁄4
⁄2
19
ALUMINUM & PLASTIC
Specialty
Cutters
SOLID CARBIDE ROUT AND CHAMFER
66-200
66-250
Usage: Rout and chamfer in plastic
Double Edge - designed to provide up to a
1⁄16" top face chamfer and a finished side edge
on plastic sheets or parts.
6
INCH
PART #
CED
CEL
SHK DIA
OAL
MAT’L
THICKNESS
PART #
CED
CEL
SHK DIA
OAL
MAT’L
THICKNESS
66-200
1
3
3
21⁄4
1
66-206
3
1
⁄4
1
3
66-202
3
3
⁄16
1
3
1
⁄8
66-208
1
5
⁄16
3
1
2 ⁄4
1
66-204
1
1
3
⁄8
21⁄4
3
⁄16
66-210
3
5
1
⁄2
3
1
⁄4
⁄16
⁄8
⁄4
⁄8
⁄2
⁄4
⁄8
⁄8
⁄4
⁄8
⁄2
⁄8
⁄16
3
⁄16
⁄4
⁄4
METRIC
PART#
CED
CEL
SHK DIA
OAL
MATERIAL
THICKNESS
PART#
CED
CEL
SHK DIA
OAL
MATERIAL
THICKNESS
66-250
6 mm
5 mm
10 mm
70 mm
3 mm
66-256
8 mm
6 mm
12 mm
76 mm
4 mm
66-252
8 mm
5 mm
12 mm
76 mm
3 mm
66-258
6 mm
8 mm
10 mm
70 mm
6 mm
66-254
6 mm
6 mm
10 mm
70 mm
4 mm
66-260
8 mm
8 mm
12 mm
76 mm
6 mm
SOLID CARBIDE UPCUT FACING & BOTTOM SURFACING
66-300
66-350
Double Edge - designed for facing & pocketing
applications where the surface must be smooth.
Usage: Surfacing for plastic and aluminum
5
INCH
PART #
CED
CEL
SHK DIA
OAL
CORNER RADIUS
PART #
OAL
CORNER RADIUS
2
.040
66-320
3
5
3
21⁄2
.050
.040
66-326
1
7
3
.050
.050
66-328
3
⁄4
4
.050
OAL
CORNER RADIUS
PART #
SHK DIA
OAL
CORNER RADIUS
3 mm
40 mm
1 mm
66-370 8 mm 12 mm 8 mm
64 mm
1.25 mm
6 mm
51 mm
1 mm
66-376 12 mm 20 mm 12 mm 76 mm
1.25 mm
66-364 6 mm 10 mm 6 mm
51 mm
1.25 mm
66-306
1
1
1
66-308
1
1
1
2
66-314
1
3
1
⁄4
2
CEL
SHK DIA
66-356 3 mm
6 mm
66-358 3 mm
6 mm
⁄8
⁄8
⁄4
⁄4
⁄4
⁄8
⁄8
⁄4
CED
⁄8
CEL
⁄8
SHK DIA
⁄8
⁄8
1
⁄4
11⁄8
3
CED
CEL
⁄2
⁄2
HELIX ANGLE ≈ 30°
METRIC
PART #
CED
HELIX ANGLE ≈ 30°
20
WWW.ONSRUD.COM
ALUMINUM
Specialty
Cutters
EXTRUSION & SHEET
HIGH SPEED STEEL DOUBLE EDGE DOWNCUT
49-000
These double edge downcuts with a drill type point
were developed initially as “Aircraft Throwaway” tools.
They have many uses in trimming and routing primarily
with hand held routers.
Usage: Aluminum and Non-abrasive plastics
2
1
PART #
OAL
PART #
CED
49-005
CED
1
9
1
21⁄2
49-002
5
⁄16
3
5
⁄16
21⁄2
49-001
1
9
1
3
2 ⁄4
49-003
3
3
3
21⁄2
49-007
1
9
1
1
⁄4
⁄4
⁄4
CEL
⁄16
⁄16
⁄16
SHK DIA
⁄4
⁄4
⁄4
⁄8
CEL
SHK DIA
⁄4
⁄4
⁄8
OAL
3 ⁄4
THESE TOOLS ARE DESIGNED AND TOLERANCED
FOR AIR ROUTERS WITH GUIDE BUSHINGS, + .000 - .006
TAPER PIN ROUTER
80-000
These three flute upcuts with a tapered flute are used
for profiling and trimming primarily in aircraft assembly
operations.
Usage: Aluminum and Non-abrasive hard plastics
2
1
PART #
CED
CEL
80-001
.081
13
.110
7
80-002
⁄16
⁄8
WWW.PLASTICROUTING.COM
SHK DIA
OAL
PART #
CED
CEL
SHK DIA
OAL
.098
2
80-003
.165
11⁄16
.1875
21⁄2
.128
1
.224
1
.250
23⁄4
2 ⁄4
80-004
1 ⁄4
21
ALUMINUM & COMPOSITE
HoneyComb
Tooling
HONEYCOMB
Integral Shank Honeycomb Hogger Cutter
The advanced hogger cutters are
designed for CNC machining of honeycomb core. The spiral hogger geometry
ground integral to the shank allows for
faster feed rates and deeper cuts than
any previous cutter. The availability of
several different blades makes this cutter
suitable for most core types. The new
hogger design also imparts less force
as it evacuates and shreds scrap.
PM-HSS HOGGER
30-300
•
•
•
•
Super PM High Speed Steel Hoggers
High Speed Saw Blade
Solid Carbide Replaceable Blade
Diamond Plated Replaceable Blade
BLADE OPTIONS - Available Cutting Blades for 30-300 Series
Solid Carbide
Shank Diameter
Diamond Plated
HSS Saw
OAL
Hogger
Depth
Core Type
Cutting Diameter
Solid Carbide
Diamond Plated
HSS Saw
Aluminum, Lo Density
2
N
1
Aluminum, Hi Density
1
N
2
Paper
1
2
2
Paper, Reinforced
1
1
N
Fiberglass
1
1
N
Phenolic
1
1
N
Polycarbonate
N
1
N
Aramid
1
1
2
1 - Excellent, 2 - Good, N - Not Recommended
NOTE: 30-300 assembly requires one (1) hogger and one (1) blade
Diameter
PM-HSS INTEGRAL SHANK HOGGER CUTTERS - Body Only
Part #
Hogger
Depth
Shank
Diameter
OAL
Dia
Solid
Carbide
Diamond
HSS Saw
Plated
Replacement
Screw
⁄8
11⁄2
1
31⁄2
1"
30-012
30-113
30-213
30-011-2
30-315
11⁄4
11⁄2
1
31⁄2
1.5"
30-014
30-114
30-214
30-020-4
30-321
13⁄4
11⁄2
1
31⁄2
2"
30-022
30-122
30-222
30-020-4
30-331
23⁄4
1
1
31⁄2
3"
30-032
30-132
30-232
30-030-4
30-341
3
1
3
1
4"
30-042
30-142
30-242
30-040-4
30-310
22
Cutting
Diameter
CUTTING BLADE OPTIONS
7
3 ⁄4
⁄2
⁄2
⁄2
⁄2
⁄4
3 ⁄2
WWW.ONSRUD.COM
ALUMINUM & COMPOSITE
HoneyComb
Tooling
HIGH SPEED STEEL TYPE
HONEYCOMB
PART #
31-000
This cutter is designed
primarily for use on
aluminum core, offering
the versatility of smaller
sizes for use on handheld machines in field or
maintenance type repairs.
This cutter offers the strength
of an integral shank and blade
that has an edge sharpness unattainable with any
other material. This sharpness and the relieved bottom yield part surfaces that require a minimum of
preparation before bonding operation.
PM-HSS HOGGER
SHK DIA
⁄2
⁄4
⁄4
⁄4
1
⁄4
1
⁄2
1
⁄2
1
⁄2
31-010
1
31-015
3
31-020
1
31-025
11⁄ 2
31-030
2
31-040
3
OAL
MATERIAL
1
2
⁄ 16
High Speed Steel
1
2 3⁄ 32
High Speed Steel
21⁄ 8
High Speed Steel
21⁄ 4
High Speed Steel
3
⁄4
High Speed Steel
215⁄ 16
High Speed Steel
1
2
CORE TYPE
Aluminum, Lo Density
1
Fiberglass
N
Aluminum, Hi Density
2
Phenolic
N
Paper
2
Polycarbonate
N
Paper, Reinforced
N
Aramid
N
1 - Excellent, 2 - Good, N - Not Recommended
BLADE OPTIONS - Available Cutting Blades for 32-300 Series
32-000
These cutters are specifically
designed for fast (low force)
removal of excess core
followed by a final
finish pass to obtain
excellent finishes
with one tool.
CED
Solid Carbide
Diamond Plated
PM-HSS Wavy Ring
HSS Saw
1/2”
Adapter*
Adapter*
These cutters enable
cuts of up to .60”
depths in a single
pass. The availability
of several different
blades makes this
cutter suitable for
most core types.
Shank
All assemblies
require a shank,
hogger and blade.
Hogger
Solid
Carbide
Core Type
Diamond
Plated
PM-HSS
Wavy Ring
HSS Saw
Aluminum, Lo Density
2
N
2
1
Aluminum, Hi Density
1
N
1
2
Paper
1
2
2
2
Paper, Reinforced
1
1
N
N
Fiberglass
1
1
N
N
Phenolic
1
1
N
N
Polycarbona te
N
1
N
N
Aramid
1
1
2
2
1 - Excellent, 2 - Good, N - Not Recommended
NOTE: 32-000 Assembly requires a shank, one (1) hogger and one (1) blade.
PM- HSS HOGGER
CUTTING BLADE OPTIONS
SHANK
Part #
Hogger
Diameter
Hogger
Depth
Shank
Part #
Blade
Diameter
Solid
Carbide
Diamond
Plated Saw
PM-HSS
Wavy Ring
HSS Saw
Adapter for
HSS Saw
32-022
(44mm)
(16mm)
32-021
(45mm) 1.77”
32-026
-
32-023
-
-
1.73 ”
0.63 “
(50mm) 1.97”
-
32-029*
-
32-027*
32-028
32-032
(61.5mm)
(16mm)
(63mm) 2.48”
32-036
-
32-033
-
-
2.42 “
0.63 “
-
32-039*
-
32-037*
32-038
32-031
(75mm) 2.95”
(All Shanks are 1/2” Diameter)
WWW.PLASTICROUTING.COM
* Requires adapter for saws
23
ALUMINUM & COMPOSITE
HoneyComb
Tooling
HONEYCOMB
Replaceable Ring Type Honeycomb Cutter
REPLACEABLE RING TYPE CUTTER
30-000
These tools are for contouring,
carving and chamfering cuts of
.25" or less for the types of
core shown in the chart at
right. The unique patented
holding system prevents the
solid carbide blades from
coming out of the holder if it is
fractured. The HSS saw blades
and the diamond plated blades
dish on the bottom so they
clear the cut core finish like
the hollow ground solid
carbide style rings.
The solid carbide rings may
be reground several times
at the factory making them
very economical to use.
The HSS saw and
diamond plated
blades are
disposable,
offering the
convenience
of a constant
diameter.
BLADE OPTIONS - Available Cutting Blades for 30-300 Series
Solid Carbide
Diamond Plated
HSS Saw
CUTTING BLADE OPTIONS
Shank
Assembly
Blade
Diameter
Solid
Carbide
Diamond
Plated
HSS Saw
Replacement
Screw
30-011
1”
30-012
30-112
30-213
30-011-2
30-021
2”
30-022
30-122
30-222
30-020-4
30-031
3”
30-032
30-132
30-232
30-030-4
30-041
4”
30-042
30-142
30-242
30-040-4
* All Shanks are 1/2” Diameter
Core Type
Solid Carbide
Diamond Plated
HSS Saw
Aluminum, Lo Density
2
N
1
Aluminum, Hi Density
1
N
2
Paper
1
2
2
Paper, Reinforced
1
1
N
Fiberglass
1
1
N
Phenolic
1
1
N
Polycarbonate
N
1
N
Aramid
1
1
2
1 - Excellent, 2 - Good, N - Not Recommended
NOTE: 30-300 assembly requires one (1) hogger and one (1) blade
24
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NOTES
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MEMBER
MEMBER
800 Liberty Drive
Libertyville, IL 60048
Phone: 847/362-1560
Fax: 847/362-5028
www.onsrud.com
INTERNATIONAL ASSOCIATION OF PLASTICS DISTRIBUTORS
PROFIT THROUGH AMERICAN TECHNOLOGY
WOOD MACHINERY
MANUFACTURERS
OF AMERICA
E-Mail: info@onsrud.com
ASMMA
ISO 9001 Certified
Printed in USA / CATALOG OCMR-02
American Supply & Machinery
Manufacturers' Association, Inc.