TBC-230
Transcription
TBC-230
Illustr ated P ar ts Man ual Illustra Par arts Manual Model Number: P/N 31496 Rev 000 Date 2-16-07 TBC-230 GRASS TRIMMER Supplier To The Outdoor Power Equipment Industry Tanaka America • 1028 4 Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 th www.tanaka-usa.com custsvc@tanaka-usa.com PRODUCT INFORMATION TBC-230 -230 Grass Trimmer / Brush Cutter NEW for 2003! Features / Benefits: ➣21cc, 1.1 hp engine consists of high quality components including a stress relieved, chrome plated cylinder for longer engine life. ➣Bearing supported, solid steel drive shaft provides smooth and efficient power transfer from the engine to the cutting head. ➣Premium Semi-Automatic Cutting Head makes it simple to of .095 copolymer nylon cutting line. load and holds 25 feet ➣Anti-vibration system includes a comfortable front handle and heavy-duty rubber mount between the engine and shaft. ➣1 / 2 / 5 Warranty coverage provides One-Year coverage for professionals, TwoYear Coverage for homeowners, and Five Years on the electronic ignition module. Specifications Engine Displacement cc (cu. in.) Power (h.p.) Cylinder Carburetion Ignition System Fuel Tank Capacity / fl. oz. (cc) Anti-Vibration Clutch System Shaft Support Drive System Standard Cutting Head Dry Weight / lbs. (kg) w/head 21 (1.3) 1.1 Chrome Plated Walbro Diaphragm Transistorized Electronic 14.5 (430) Engine Mount & Shaft Heavy-Duty Centrifugal 5 Shaft Bearings 7mm Solid Steel Semi-Automatic 10.2 (4.6) NOTE: Blade conversion kit required for use with metal cutting blades Optional Accessories: ORDER # Varies 746751 746280 746290 746551 746191 746291 TMC-200 TPS-200 TPH-200 Varies DESCRIPTION Perfect Mix® 2-Cycle Engine Oil BRAIN® automatic feed head Aluminum fixed line head Aluminum manual feed head 4” manual feed head Single shoulder strap Deluxe double shoulder harness Cultivator attachment Pole Saw attachment Pole Hedge Trimmer attachment Copolymer nylon cutting line All data and specifications are subject to change without notice For more information, contact: ISM, Inc. • 1028 - 4th St. SW, Suite “B” • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 E-mail:custsvc@tanaka-ism.com • Web: www.tanaka-usa.com PRODUCT INFORMATION Trimmer Attachments -200 TPS-200 Pruning Saw Attachment TPS-200 Features: • 24” Shaft Provides a 98” Overall Length When Mounted • 10” Oregon® Bar & Chain • Easy-Mount Coupler To be used with Tanaka straight shaft units 30cc and under. TPH-200 -200 Pole Hedge Trimmer Attachment The versatile TPS-200 Pruning Saw attachment easily converts Tanaka straight shaft grass trimmers / brushcutters into a powerful pruning saw. TPS-EXT Pruning Saw Extension (Part # 748511) Add an extra two feet of reach with this pruning saw extension that will fit on all Tanaka Pruning Saws. In addition, it can be added to Tanaka straight shaft grass trimmers that utilize the TPS-200 Pole Saw Attachment. For added reach and maneuverability, the TPH-200 Pole Hedge Trimmer attachment can easily convert several Tanaka straight shaft grass trimmers / brushcutters into a powerful pole hedgetrimmer.. TPH-200 Features: • 22” Double Sided Cutting Blades • Articulating / Pivoting Cutting Angle up to 130 degrees. To be used with Tanaka straight shaft units 30cc and under. TMC-200 -200 Mini-Cultivator This simple, easy to install attachment is ideal for quick garden / flower bed weeding and cultivation. For maximum depth, the TMC-200 can dig up to 4 inches into the ground and 6” wide. TMC-200 Features: • Heavy Duty Gear box • 49:1 Reduction Ratio for More Tilling Power To be used with Tanaka straight shaft units 30cc and under. All data and specifications are subject to change without notice For more information, contact: ISM, Inc. • 1028 - 4th St. SW, Suite “B” • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 E-mail:custsvc@tanaka-ism.com • Web: www.tanaka-usa.com PARTS INFORMATION TBC-230 CYLINDER, PISTON, CRANKSHAFT • FIGURE 1 ITEM 1-1 1-2 1-6 1-7 1-9 1-11 1-12 1-13 1-14 1-16 1-16 1-16 1-17 1-18 1-40 1-46 1-50 1-56 1-58 PART NUMBER 15701570900 0181166021 0010713091 99461050184 0170631A200 04100601210 0300007090 03901620200 03706500200 0460713080 0460713081 0460713580 99962081225 06810100200 1782054620 99463040154 1672054691 56020517200 1780136M800 www.tanaka-usa.com DESCRIPTION CAP,SPARK PLUG,ASSEMBLY PLUG,SPARK CYLINDER SET BOLT,HEX,5X18,S GASKET,CYLINDER RING,PISTON SET,PISTON CIRCLIP,PISTON PIN PIN,PISTON CRANKSHAFT CRANKSHAFT CRANKSHAFT BEARING,NEEDLE,F-810 KEY,WOODRUFF,3X13X4.5 CORD B BOLT,HEX,4X15,PS COIL,IGNITION CAP,RUBBER CORD,STOP Page 1 QTY 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 2 1 1 2 COMMENTS Includes gasket Includes piston rings & circlips ~B001001 ~D014650 D014651~ ~B001001 custsvc@tanaka-usa.com PARTS INFORMATION TBC-230 CRANKCASE, FLYWHEEL, PULLEY • FIGURE 2 ITEM 2-19 2-19 2-19 2-19 2-22 2-31 2-32 2-33 2-34 2-36 2-51 2-51 2-52 2-54 PART NUMBER 33000200210 33000200220 33000200230 33000200240 7980304520 0720712090 99966122240 99961600100 0900641020 99461050184 1552055080 1552055081 99201080011 99101080011 www.tanaka-usa.com DESCRIPTION SHIM,12.2X19X.10 SHIM,12.2X19X.15 SHIM,12.2X19X.20 SHIM,12.2X19X.30 PULLEY,STARTER CRANKCASE ASSY SEAL,OIL,#12227 BEARING,BALL,#6001 GASKET,CRANKCASE BOLT,HEX,5X18,S ROTOR,MAGNETO ROTOR,MAGNETO WASHER,8 NUT,8 QTY 1 1 1 1 1 1 2 2 1 3 1 1 1 1 Page 2 COMMENTS Shims are "as needed" to obtain correct side clearance Includes bearings, seals and gasket ~B001001 B001001~ custsvc@tanaka-ism.com PARTS INFORMATION TBC-230 FUEL SYSTEM • FIGURE 3 ITEM 3-40 3-41 3-42 3-47 3-55 3-56 3-59 3-60 3-61 3-62 3-62 3-63 3-64 3-65 3-67 3-68 3-78 3-79 PART NUMBER 4030631A20 4040099F90 4020602K21 99464050224 99414050601 99201050011 2230700090 68000731201 6750404280 5910713521 5910717F20 5950300290 65900801200 4550713990 99463050164 99463050205 70003005080 53432710200 www.tanaka-usa.com DESCRIPTION GASKET,INLET MANIFOLD SET,CARB INSULATOR GASKET,CARBURETOR BOLT,HEX,5X22,WS SCREW,5X60 WASHER,5 SHIELD,TUBE CLIP 6.3 FILTER,FUEL TANK,FUEL,ORANGE TANKA,FUEL,EVAPO CAP,TANK (BLACK/RED) COLLAR CARBURETOR SET BOLT,HEX,5X16,PS BOLT,HEX,5X20PS PIPE,FUEL 3X5X80 GROMMET,FUEL PIPE QTY COMMENTS 1 1 1 2 2 2 1 1 1 1 Before S/N ~D000000 1 After S/N D000001~ 1 3 1 2 1 1 1 Page 3 custsvc@tanaka-usa.com PARTS INFORMATION TBC-230 CLUTCH, MUFFLER & ENGINE COVER • FIGURE 4 Units after S/N B205033 (built in spark plug cover) www.tanaka-usa.com Page 4 custsvc@tanaka-ism.com PARTS INFORMATION TBC-230 CLUTCH, MUFFLER & ENGINE COVER • FIGURE 4 ITEM 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-16 4-17 4-24 4-30 4-31 4-32 4-33 4-34 4-35 4-36 4-38 4-39 4-45 4-63 4-70 4-71 4-77 4-78 4-79 4-80 PART NUMBER 7380716220 3800641020 99201040061 99073045124 99051050503 99201050061 7040713990 99210040062 7370700020 1330654020 99463040154 2570712420 35902103200 2900641080 3420641020 3480654020 35700601200 99464050184 99205080030 99072045204 99464050304 19805015800 20210200201 0110641020 75104200201 7340099K90 99434040081 7320099F90 www.tanaka-usa.com DESCRIPTION PROTECTOR,MUFFLER SCREW,COVER WASHER,4 SCREW,TAPPING,4.5X12 BOLT,HEX,5X50 WASHER,5 MUFFLER SET WASHER,SPRING 4 GASKET,MUFFLER SHIELD,HEAT BOLT,HEX,4X15,PS COVER,PLUG WASHER,CLUTCH,B SHOE,CLUTCH SPRING,CLUTCH PLATE,CLUTCH BOLT,STEP,CLUTCH BOLT,HEX,5X18,WS WASHER,8 SCREW,TAPPING,4.5X20 BOLT,HEX,5X30,WS CLAMP,CORD GROMMET,SECONDARY CORD COVER,COLLAR GASKET,MUFFLER PIPE,EXHAUST SCREW,4X8/S SET,SPARK ARRESTER Page 5 QTY 1 1 1 1 2 2 1 1 1 1 4 1 2 2 1 2 2 2 2 1 1 1 1 1 2 1 2 1 COMMENTS With built in spark plug cover S/N ~B205033 S/N ~B205033 S/N ~B205033 custsvc@tanaka-ism.com PARTS INFORMATION TBC-230 RECOIL STARTER • FIGURE 5 748744 Consider ordering the 748744, S-Start Kit if you are replacing the starter assy. It decreases the pulleffort by 60%. They are dependable and easy to install. ITEM 5-0 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 PART NUMBER 7620304590 7720304580 7740304520 7790304520 7770304520 8390304520 7710304520 7830304520 7850304520 www.tanaka-usa.com DESCRIPTION STARTER ASS'Y BODY,STARTER PULLEY,STARTER SPRING,RECOIL ARM,SWING SCREW,SET STAY,PULLEY ROPE,STARTER HANDLE,STARTER QTY 1 1 1 1 1 1 1 1 1 Page 6 COMMENTS custsvc@tanaka-ism.com PARTS INFORMATION TBC-230 AIR CLEANER • FIGURE 6 ITEM 6-0 6-1 6-2 6-3 6-4 6-6 6-7 6-8 PART NUMBER 4100714291 4520007090 4210007020 3800637C200 4230007081 5280714320 99204080030 6573252A20 www.tanaka-usa.com DESCRIPTION CLEANER,ASSY SET,CLEANER COVER ELEMENT,CLEANER BOLT,CLEANER COVER BODY,CLEANER PLATE,CHOKE WASHER,8 COLLAR 8 QTY 1 1 1 1 1 1 1 1 Page 7 COMMENTS custsvc@tanaka-ism.com TBC-230 PARTS INFORMATION CARBURETOR • FIGURE 7 0 ITEM 7-0 7-2 7-3 7-4 7-5 7-6 7-7 7-8 7-9 7-10 7-11 7-12 7-13 7-15 7-20 7-201 PART NUMBER 4550713990 5752515380 4422515180 4762515120 44725108200 ~~~ ~~~ ~~~ ~~~ 5992000W38 55025100200 48925100200 53925120200 54825140200 5482515120 57825007200 www.tanaka-usa.com DESCRIPTION CARBURETOR SET BODY,PUMP PUMP,PRIMING COVER,DIAPHRAGM BULB,PRIMING DIAPHRAGM,METERING GASKET,DIAPHRAGM DIAPHRAGM,PUMP GASKET,PUMP JET,MAIN #38 O-RING RING,STOP SWIVEL SCREW,THROTTLE SET SCREW,SET SCREEN,INLET QTY COMMENTS 1 Includes gasket 1 1 1 1 1 1 ~ Contained in Carb Repair Kit #650.25140.900 1 (Not available individually) 1 1 1 1 1 2 4 1 Page 8 custsvc@tanaka-usa.com PARTS INFORMATION TBC-230 FAN CASE • FIGURE 8 ITEM 8-1 8-3 8-5 8-6 8-8 8-11 8-15 8-26 8-27 8-28 PART NUMBER 2890706080 99350012002 5990712021 99051050163 99461050254 1120712480 3600099620 99201050061 3243735020 3610099020 www.tanaka-usa.com DESCRIPTION SHAFT,CLUTCH RING,STOP,C-12 EX CUSHION,ANTI-VIBE BOLT,HEX,5X16 BOLT,HEX HOLE,5X25S CASE,FAN,(ORANGE) PIPE HOLDER,TPE WASHER,5 WASHER,GEAR CASE FITTING,METAL QTY 1 1 1 1 1 1 1 1 1 1 Page 9 COMMENTS custsvc@tanaka-ism.com PARTS INFORMATION TBC-230 DRIVE SHAFT, HANDLE • FIGURE 9 1 ITEM 9-1 9-2 9-3 9-4 9-5 9-7 9-9 9-25 9-41 9-42 9-43 9-44 9-45 9-46 9-47 9-48 9-49 PART NUMBER 3433836020 3413836081 3473836090 99101050041 5003845120 99416050302 8853845191 8703845190 8803845120 8323845120 1623845120 9253845120 1563845180 99011050301 99101050011 1640701701 5093845320 www.tanaka-usa.com DESCRIPTION SHAFT,DRIVE PIPE,DRIVE SHAFT BUSHING NUT,5 HANDLE,FRONT SCREW,5x30,WS WIRE,THROTTLE ASSY LEVER,THROTTLE ASSY LEVER,THROTTLE SPRING,RETURN SWITCH,STOP DECAL,STOP SWITCH SWITCH,STOP SCREW,5X30 NUT,5 TUBE,PROTECTION,7x170 GRIP,SHAFT QTY COMMENTS 1 1 5 3 1 3 1 Includes swivel cap 1 1 1 1 1 1 3 3 1 1 Page 10 custsvc@tanaka-ism.com PARTS INFORMATION TBC-230 GEAR CASE & SAFETY GUARD • FIGURE 10 From S/N A314251 ~ B138800 Prior to S/N A314250 and After S/N B138801 www.tanaka-usa.com Page 11 custsvc@tanaka-ism.com PARTS INFORMATION TBC-230 GEAR CASE & SAFETY GUARD • FIGURE 10 ITEM 10-0 10-1 10-2 10-4 10-5 10-6 10-9 10-11 10-12 10-13 10-15 10-16 10-17 10-18 10-26 10-27 10-28 10-29 10-32 10-34 10-35 10-36 10-38 10-45 10-50 10-51 10-52 10-53 10-54 10-55 10-56 10-57 10-58 10-59 PART NUMBER 4413782090 3003845190 99461050254 99351024002 99350009002 99961609002 3003836021 99416050121 3163815020 99961626000 3043845120 99961600003 99351026002 3103836020 99053060203 99210060062 4423741720 4413782080 7973782020 99101040011 3013836000 99201040011 99414040121 3033836020 99053060303 99210060062 99201060061 4423845120 4413845120 4453825320 99011050151 7973782020 99201050011 99174050010 www.tanaka-usa.com DESCRIPTION SAFETY GUARD KIT CASE,GEAR ASSY BOLT,HEX HOLE,5X25S RING,STOP,C-24,IN RING,STOP,C9 BEARING,BALL,#609Z CASE,GEAR SCREW,5X12/PS BOLT,FITTING,M8 BEARING,BALL,#626 SHAFT,GEAR BEARING,BALL,#6000D RING,STOP,IN,C-26 HOLDER,CUTTER BOLT,HEX,6X20 WASHER,S,6 BRACKET,SAFETY GUARD GUARD,SAFETY LIMITER,LINE NUT 4 GEAR & PINION SET WASHER 4 SCREW,4x12S COVER,GEAR CASE SCREW,6X30 WASHER,S,6 WASHER,6 BRACKET,GUARD SAFETY GUARD GUARD HOLDER SCREW,5X15 BLADE WASHER,5 NUT-U,5 QTY 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 2 1 1 2 1 2 2 1 2 2 2 1 1 1 1 1 1 1 Page 12 COMMENTS Prior to S/N A314250 and After S/N B138801 Prior to S/N A314250 and After S/N B138801 Prior to S/N A314250 and After S/N B138801 Prior to S/N A314250 and After S/N B138801 Prior to S/N A314250 and After S/N B138801 Prior to S/N A314250 and After S/N B138801 Prior to S/N A314250 and After S/N B138801 Prior to S/N A314250 and After S/N B138801 From S/N A314251 ~ S/N B138800 From S/N A314251 ~ S/N B138800 From S/N A314251 ~ S/N B138800 From S/N A314251 ~ S/N B138800 From S/N A314251 ~ S/N B138800 From S/N A314251 ~ S/N B138800 From S/N A314251 ~ S/N B138800 From S/N A314251 ~ S/N B138800 From S/N A314251 ~ S/N B138800 From S/N A314251 ~ S/N B138800 custsvc@tanaka-ism.com PARTS INFORMATION TBC-230 CUTTING HEAD & TOOLS • FIGURE 11 ITEM 11-0 11-2 11-3 11-4 11-5 11-6 11-7 11-8 11-30 11-31 PART NUMBER 746451 3563383E20 7863383020 3153383020 7933383020 7873383020 7893383020 7883383020 81320000200 8292000080 www.tanaka-usa.com DESCRIPTION HEAD,SEMI-AUTO,5" ADAPTER,746451,8x1.25 LHF BODY,CUTTING NUT,SPECIAL SPRING,REEL REEL CAP,BODY EYELET WRENCH,HEX,4 SPANNER,COMBI,13X19 QTY 1 1 1 1 1 1 1 2 1 1 Page 13 COMMENTS custsvc@tanaka-ism.com PARTS INFORMATION TBC-230 DECALS • FIGURE 12 4 ITEM 12-1 12-3 12-4 12-10 12-18 12-26 PART NUMBER 9060713420 9290713720 92337400200 9193782020 9233728620 9233738F20 www.tanaka-usa.com DESCRIPTION DECAL,TBC-230 DECAL,TBC-230 DECAL,LEVEL DECAL,CAUTION A DECAL,LEVEL DECAL,LEVEL QTY 1 1 1 1 1 1 Page 14 COMMENTS custsvc@tanaka-ism.com PARTS INFORMATION 748503 BLADE KIT 18 WARNING! Read the owners manual and follow all warnings and safety instructions. Failure to do so can result in serious injury to the operator and/or bystanders. Never attempt to mount a steel blade to a machine that is not specifically designed for that purpose. Never attempt to mount a steel blade without using all components of the blade attachment kit, including shoulder strap and barrier safety bar. ITEM 4 5 6 7 8 9 10 11 12 13 14 15 16 18 PART NUMBER 3113844020 99201060061 99101060041 5063730020 5203727720 99053060403 4423369921 44437609200 4413738020 4453738020 3133754720 3273718090 30060 746191 www.tanaka-usa.com DESCRIPTION CAP,CUTTER HOLDER WASHER,6 NUT,6 BRACKET,HANDLE,A BARRIER BAR 24MM BOLT,HEX,6X40 BRACKET,SAFETY GUARD SPACER,BRACKET GUARD,SAFETY HOLDER,GUARD NUT,FIXING L.H. 8X1.25 PIN,COTTER 2X20 (10 PACK) KIT,BLADE GUARD STRAP,SHOULDER,PSS-175 Page 1 QTY COMMENTS 1 Kit used on TBC-225, 230, 245PF, 2500 4 2 1 1 2 1 2 1 1 1 1 1 1 Includes mounting bracket/hardware custsvc@tanaka-usa.com TECHNICAL SERVICE BULLETIN NUMBER PI 3126 Date: December 2004 Model & Serial: TBC-230 / TBC-230B A211451 and later Reason: We have received field reports that some units may not idle properly or may not be adjustable to an acceptable idle RPM. In this situation the likely cause of this is the length of the throttle cable. A longer throttle cable, which allows for more idle speed adjustment is listed below and will correct this condition. In addition a swivel cap is included to assist with the retention of the new longer throttle wire. Comments: The new throttle wire inner length changes from the current 87.5mm to 91mm in the new wire. After connecting the throttle wire to the carburetor swivel install the swivel cap as shown in Fig. 1-6A. With the new throttle wire installed it will be necessary to check and adjust the idle RPM. Part Number Changes: Old Part # N/A N/A New Part # 885-38451-91 560-07120-20 885-38451-91 Description Throttle wire complete Swivel cap (#2) Throttle wire set is marketed exclusively by: ISM, Inc. • 1028 – 4th Street, Suite B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 www.tanaka-usa.com * custsvc@tanaka-ism.com S・START KIT A --- TBC2501/D, TPH2501, TPS-2501, TPE2501 B --- TBC230/230B/230D C --- TBC290/290D/340/340D Order Number 748733 748744 748732 S-Start Parts Information REF. NUMBER 000 000 000 001 002 003 004 005 006,1 006,1 006,1 006 007 008,1 008,1 008,1 008 009 010 011 012 013 014 015 016 017 020 021 022 060 PART NUMBER 756-07075-00 756-07120-00 756-07027-00 762-07075-90 762-07085-90 762-07027-90 785-07085-20 772-07085-80 783-07085-20 780-07085-20 786-07085-20 778-07027-90 778-07085-90 778-07075-90 778-07085-91 328-07085-20 774-07075-20 774-07085-20 774-07027-20 774-07085-21 182-07085-20 990-72050-144 991-01080-011 994-64040-185 806-07027-20 806-07070-20 806-07120-20 990-73045-144 994-64040-125 798-07085-90 991-91050-001 915-07078-20 314-07070-20 DESCRIPTION S・START KIT (TBC2501) S・START KIT (TBC230) S・START KIT (TBC290) RECOIL STARTER BODY ASS'Y RECOIL STARTER BODY ASS'Y RECOIL STARTER BODY ASS'Y STARTER HANDLE RECOIL STARTER BODY COMP, RECOIL ROPE RECOIL SPRING SPRING PLATE RECOIL SPRING CASE ASS'Y RECOIL SPRING CASE ASS'Y RECOIL SPRING CASE ASS'Y SORING CASE ASS'Y STARTER BUSH STARTER PULLEY STARTER PULLEY STARTER PULLEY STARTER PULLEY SPECIAL WASHER 5.2X15 TAPPING SCREW 5X14 HEX. NUT 8 HEX. HOLE BOLT 4X18WS STARTER BASE STARTER BASE STARTER BASE TAPPING SCREW 4.5X14 HEX. HOLE BOLT 4X12WS STARTER PULLEY ASS'Y SQUARE NUT 5 STARTER MARK (S・START) SPECIAL BOLT A Q'TY B C 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 3 1 1 1 1 3 4 1 1 1 3 1 1
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