TENTEC COMPACT 8 SUBSEA BOLT TENSIONERS
Transcription
TENTEC COMPACT 8 SUBSEA BOLT TENSIONERS
TENTEC COMPACT 8 SUBSEA BOLT TENSIONERS The worldwide standard for subsea bolt tensioning tools. 8 tensioners capable of bolt tightening over 400 standard flanges. TENTEC COMPACT 8 SUBSEA BOLT TENSIONERS Main Features and Benefits • High strength Stainless Steel material, minimises maintenance work after usage. The COMPACT-8 range of subsea bolt tensioning tools brings a new generation of bolting solutions. • 30mm ram stroke available. • Compact size for maximum usability on Vector* SPO Comprising just 8 bolt tensioning tools, the COMPACT-8 series is capable of tensioning most standard flanges including most of the newer Vector SPO* Compact flanges. The COMPACT-8 series is made from high strength stainless steel which greatly reduces maintenance work to a minimum after subsea use. Compact flanges. Tentec subsea bolt tensioning tools have been used in the UK North sea since 1991 and have a proven reliability and safety record. • Quick fitting split reaction nuts available on all models. • High quality reliable seals. 1000’s of pressure cycles. • Uses industry standard quick connect couplings. • Non slip tool surface for easy diver handling. • Fitted with lifting straps for easy diver handling. • Twin hydraulic connections for simple hose assembly. Release Button For rapid speed of use Split Reaction Nuts For rapid speed of fit Grip Surface For easy diver handling Rear Profile Hydraulic Connections Rear profile machined User configurable Connections. for versatility Versatile Side profile machined flats, to clear the adjacent nut. Bonded Seals Free Increased reliability Models C8-02 to C8-07 8 Tensioners Capable of Tensioning over 400 Standard Flanges. SPO* Vector - Compact Flanges ANSI B16.5 Flanges ANSI B16.47 Flanges - Series A MSS-SP44 Flanges API-6A Flanges Heavy Duty Split Reaction Nuts or Solid Reaction Nuts available. API-17D Flanges BOLT TIGHTENING SOLUTIONS The Compact-8 range of subsea Bolt Tensioning tools can be supplied with quick acting Split Reaction Nuts. The rapid speed of fit ensures the most efficient use of expensive diver time. *SPO Vector is a trademark of Vector International Limited. All rights reserved J ØA ØD F G B H E B K C Technical Specification Bolt Dia Thread Pitch D Inch Threads Inch Tool Dia Effective Tool Radial Side Height Dim'n Diameter A F B C mm mm mm mm Max Initial Bolt Load Maximum Working Pressure = 1500bar : 21750psi Extra Stud Maximum ramLength stroke = (Tools 01 to 07): 30mm : 1.181” Ram Headroom Across Radial (Inc Dim'n Maximum ram stroke = (Tool 00): Stroke Dimension Flats 20mm Dim'n: 0.787” Hydraulic Area 3xPitches extra) 190.21 Max Initial 190.21 Bolt Load 328.87 1268.420 Hydraulic 1268.420 Area 2193.020 20 Ram 20 Stroke 30 E H J K mm mm mm 214.5 Headroom 214.5 Dimension 270.5 50.2 Across 50.2 Flats 65 31.6 Radial 31.6 Dim'n 41.5 97.00 Dim'n 97.00 270.5 65 41.5 127.00 1 66.0 Tool 66.0 Dia 87.0 1.125 8-UN 87.0 87.0 153 25 328.87 2193.020 30 8-UN C8-02 D 1.25 Inch 1.375 A 104.5 mm 104.5 F 104.5 mm 104.5 B 165 mm 165 C 28 mm 28 514.84 kN 514.84 3433.170 mm2 3433.170 30 mm 30 G 142.8 mm 139.6 E 286.5 mm 286.5 H 82.5 mm 82.5 J 50.15 mm 50.15 K 135.00 mm 135.00 C8-00 C8-03 0.75 1.5 0.875 1.625 66.0 123.1 66.0 123.1 66.0 118.3 66.0 118.3 123 184.5 123 184.5 20 35 20 35 190.21 746.70 190.21 746.70 1268.420 4979.300 1268.420 4979.300 20 30 20 30 113.5 155.9 110.3 152.8 214.5 321.5 214.5 321.5 50.2 90 50.2 90 31.6 59.1 31.6 59.1 97.00 150.50 97.00 150.50 87.0 150.0 87.0 150.0 87.0 143.5 87.0 143.5 153 210.75 153 210.75 25 48 25 48 328.87 1177.31 328.87 1177.31 2193.020 7850.800 2193.020 7850.800 30 30 30 30 137.1 175.8 134.0 172.7 270.5 365.0 270.5 365.0 65 110 65 110 41.5 71.7 41.5 71.7 104.5 150.0 104.5 182.5 104.5 143.5 104.5 174.3 165 210.75 165 235.75 28 48 28 59 514.84 1177.31 514.84 1904.04 50.15 71.7 50.15 87.1 184.5 235.75 184.5 259.75 35 59 35 65 746.70 1904.04 746.70 2542.11 142.8 169.5 139.6 188.1 155.9 181.8 82.5 110 82.5 136 118.3 174.3 118.3 210.0 30 30 30 30 30 30 286.5 365.0 286.5 393.0 123.1 182.5 123.1 210.0 3433.170 7850.800 3433.170 12696.940 4979.300 12696.940 127.00 169.75 127.00 169.75 135.00 169.75 135.00 179.75 150.50 179.75 150.50 199.75 210.75 259.75 210.75 302.8 48 65 48 85 1177.31 2542.11 1177.31 4059.32 152.8 199.4 175.8 193.1 172.7 229.8 59.1 87.1 59.1 105 143.5 210.0 143.5 258.1 30 30 30 30 30 30 90 136 90 163.5 150.0 210.0 150.0 258.1 4979.300 16951.840 7850.800 16951.840 7850.800 27069.190 321.5 393.0 321.5 432.0 365.0 432.0 365.0 492.6 110 163.5 110 204 71.7 105 71.7 129 169.75 199.75 169.75 232.25 30 30 30 30 30 169.5 223.4 188.1 217.1 181.8 365.0 492.6 393.0 492.6 393.0 110 204 136 204 136 71.7 129 87.1 129 87.1 169.75 232.25 179.75 232.25 179.75 199.4 Extra Stud 193.1 Length 229.8 (Including 223.4 3xPitches extra) 217.1 432.0 163.5 105 199.75 432.0 Headroom 492.6 Dimension 492.6 163.5 Across 204 Flats 204 105 Radial 129 Dim'n 129 199.75 492.6 204 129 232.25 G E H J K mm Extra Stud Length 110.5 (Including 108.5 3xPitches 138 extra) mm mm mm mm 97.00 Dim'n 97.00 127.00 127.00 K 127.00 mm 135.00 97.00 135.00 97.00 150.50 127.00 150.50 127.00 169.75 127.00 169.75 135.00 169.75 135.00 179.75 150.50 179.75 150.50 179.75 169.75 199.75 169.75 199.75 169.75 199.75 179.75 232.25 179.75 232.25 179.75 232.25 199.75 232.25 199.75 199.75 232.25 232.25 Effective 66.0 123 20 Tool Radial Side 66.0 123 20 Height Dim'n Diameter 87.0 153 25 mm mm UNC Thread UNC Pitch 8-UN 0.75 Bolt Dia 0.875 mm2 G mm Extra Stud Length 113.5 (Inc 110.3 3xPitches 137.1 extra) 134.0 C8-00 kN C8-01 C8-01 C8-04 1 1.75 1.125 1.875 1.25 2 8-UN UNC 8-UN UNC 8-UN 8-UN 8-UN 8-UN 8-UN 8-UN 8-UN C8-02 C8-05 C8-03 C8-06 C8-04 C8-07 C8-05 1.375 2.25 1.5 2.5 8-UN 8-UN 8-UN 8-UN 1.625 2.75 1.75 3 1.875 3.25 8-UN 8-UN 8-UN 8-UN 8-UN 8-UN 2 3.5 2.25 3.75 2.5 8-UN 8-UN 8-UN 8-UN 150.0 258.1 182.5 258.1 143.5 258.1 174.3 258.1 210.75 302.8 235.75 302.8 48 85 59 85 1177.31 4059.32 1904.04 4059.32 8-UN 182.5 174.3 235.75 59 1904.04 7850.800 27069.190 12696.940 27069.190 12696.940 2.75 8-UN 210.0 210.0 259.75 65 2542.11 16951.840 30 3 3.25 Bolt Dia 3.5 8-UN Thread 8-UN Pitch 8-UN 210.0 Tool 258.1 Dia 258.1 2542.11 Max Initial 4059.32 Bolt Load 4059.32 16951.840 Hydraulic 27069.190 Area 27069.190 30 Ram 30 Stroke 30 3.75 8-UN 4059.32 27069.190 30 C8-06 C8-07 210.0 259.75 65 Effective Tool Radial 258.1 302.8 85 Side Height 258.1 302.8 Dim'n 85 Diameter 258.1 258.1 302.8 85 MetricMetric Threads mm D A F B C mm mm mm kN mm2 mm 66.0 Effective 66.0 123 20 190.21 1268.420 20 212.5 Tool Tool Radial Max Initial Hydraulic Ram Headroom Side 66.0 66.0 123 Dim'n 20 190.21 1268.420 20 212.5 Dia Height Bolt Load Area Stroke Dimension 3 87.0 Diameter 87.0 153 25 328.87 2193.020 30 270 24 3 87.0 87.0 153 25 328.87 2193.020 30 135 270 C8-01 27 D A F B C G E 3.5 87.0 87.0 153 25 328.87 2193.020 30 133.5 271.5 30 Metric mm mm mm mm kN mm2 mm mm mm 3.5 104.5 104.5 165 28 514.84 3433.170 30 142.5 287.5 33 C8-02 2.5 66.0 66.0 123 20 190.21 1268.420 20 110.5 212.5 20 4 104.5 104.5 165 28 514.84 3433.170 30 141 289 36 C8-00 2.5 66.0 66.0 123 20 190.21 1268.420 20 108.5 212.5 22 4 123.1 118.3 184.5 35 746.70 4979.300 30 157.5 324 39 C8-03 3 87.0 87.0 153 25 328.87 2193.020 138 270 24 4.5 123.1 118.3 184.5 35 746.70 4979.300 30 156 325.5 42 3 87.0 87.0 153 25 328.87 2193.020 30 135 270 C8-01 27 4.5 150.0 143.5 210.8 48 1177.31 7850.800 30 179.25 369 45 3.5 87.0 87.0 153 25 328.87 2193.020 30 133.5 271.5 30 5 150.0 143.5 210.8 48 1177.31 7850.800 177.75 370.5 C8-04 48 3.5 104.5 143.5 104.5 210.8 165 28 514.84 3433.170 30 142.5 287.5 33 5 150.0 48 1177.31 7850.800 173.75 370.5 52 C8-02 4 104.5 174.3 104.5 235.8 165 28 514.84 3433.170 141 289 36 5.5 182.5 59 1904.04 12696.940 30 196.25 400 56 4 123.1 174.3 118.3 235.8 184.5 59 35 746.70 4979.300 30 157.5 324 39 5.5 182.5 1904.04 12696.940 192.25 400 C8-05 60 C8-03 4.5 123.1 174.3 118.3 184.5 746.70 4979.300 30 156 325.5 42 6 182.5 235.8 35 59 1904.04 12696.940 189.75 401.5 64 4.5 150.0 210.0 143.5 210.8 1177.31 7850.800 30 179.25 369 45 6 210.0 259.8 48 65 2542.11 16951.840 209.75 440.5 68 5 150.0 210.0 143.5 259.8 210.8 65 48 1177.31 16951.840 7850.800 177.75 370.5 C8-04 48 6 210.0 2542.11 30 205.75 440.5 C8-06 72 5 150.0 210.0 143.5 259.8 210.8 65 48 1177.31 16951.840 7850.800 30 173.75 370.5 52 6 210.0 2542.11 201.75 440.5 76 5.5 182.5 258.1 174.3 235.8 1904.04 30 196.25 400 56 6 258.1 302.8 59 85 4059.32 12696.940 27069.190 240.8 501.05 80 5.5 182.5 258.1 174.3 235.8 1904.04 30 192.25 400 C8-05 60 6 258.1 302.8 59 85 4059.32 12696.940 27069.190 235.8 501.05 85 C8-07 182.5 258.1 174.3 302.8 235.8 85 59 1904.04 27069.190 12696.940 30 189.75 401.5 64 6 258.1 4059.32 230.8 501.05 90 6 210.0 258.1 210.0 302.8 259.8 85 65 2542.11 27069.190 16951.840 30 209.75 440.5 68 258.1 4059.32 225.8 501.05 95 6 subject 210.0 210.0 259.8or obligation. 65 2542.11 16951.840 30manual 205.75 C8-06and specifications 72 Designs are to change without notice Read all safety instructions in the before usage. 440.5 6 210.0 210.0 259.8 65 2542.11 16951.840 30 201.75 440.5 76 6 258.1 258.1 302.8 85 4059.32 27069.190 30 240.8 501.05 80 6 258.1 258.1 302.8 85 4059.32 27069.190 30 235.8 501.05 85 20 2.5 Bolt 22Dia Thread 2.5 Pitch C8-00 50.2 31.6 Across 50.2 Flats Radial 31.6 Dim'n 65 65 H 65 mm 82.5 50.2 82.5 50.2 90 65 90 65 110 65 110 82.5 110 82.5 136 90 136 90 136 110 163.5 110 163.5 110 163.5 136 204 136 204 136 204 163.5 204 163.5 163.5 204 204 41.5 41.5 J 41.5 mm 50.15 31.6 50.15 31.6 59.1 41.5 59.1 41.5 71.7 41.5 71.7 50.15 71.7 50.15 87.1 59.1 87.1 59.1 87.1 71.7 105 71.7 105 71.7 105 87.1 129 87.1 129 87.1 129 105 129 105 105 129 129 127.00 232.25 Dim'n 232.25 TDR197R1 2015:04 © 2015, Atlas Copco. All rights reserved. TENTEC BTS-BOLT TIGHTENING SOFTWARE Tentec software allows users to manage and rapidly calculate bolt tensioner pressures. Tentec Bolt Load Software has been designed with the philosophy of minimal input, maximum output. Documentation for multiple bolted joint projects can be created very quickly with minimal operator input. The software package contains data for all standard Vector International compact flanges along with the correct tensioner pressures to apply. TENTEC BOLT TIGHTENING SOLUTIONS ISO 14001 BS OHSAS 18001 ISO 9001 COMMITTED TO SUSTAINABLE PRODUCTIVITY www.bolttighteningsolutions.com
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