MAAG Gear Cutting Machines_V40_English_BRIEF

Transcription

MAAG Gear Shaping
Machine CNC
Conversion
MAAGCut - Breathes new life into your
machine
Confidential
CNC Design Your Partner for Gear Industry
Company Profile:
Established 1984 with offices in five
countries
120 People with > 80 Engineers
Siemens Motion Control Solution Partner
for more than 20 years.
More than 1500 Projects around the world
over 30 countries.
Core Competencies:
Electrical Drive Technology
Machine Tools - so we can also upgrade
your machine tools! (ask us about our CNC
Retrofit solutions for gear cutting, gashing,
grinding and measuring)
MAAG Gear Shaping Machine CNC Conversion
Motion Control Solutions
Confidential
MAAG – synonym for gear cutting machines
MAAG Gear Cutting Machines
Accurate and Powerful.
Helical and spur gears and pinions.
Profiles cut by generating mode
Models SH250, SH450, SH600, SH1200
Confidential
MAAGCut – New Life for your MAAG Gear Shaper
Maag SH250/450/600/1000/1200 machines are held in high
regard worldwide for their accuracy and flexibility in cutting of
large gears and pinions. Most machines are now >20 years old
but still are the key machines for production.
MAAGCut is a proven CNC Conversion Solution for MAAG
Gear Shaping Machines.
SH250/300
SH450/500
SH600/735
SH600
SH1200L
Confidential
MAAGCut – New Life for your MAAG Gear Shaper
What you get with MAAGCut:
Siemens Sinumerik 840D CNC System
Digital AC servomotors and linear scales
New Electrical Cabinet and Operator Console
MAAGCut Cutting software and operator screens
Turnkey Installation Mechanical and Electrical
Short downtime
Worldwide service and support
Increased productivity(30%)
Machine reliability
On-board gear measuring
Tool life monitoring
Workpiece protection
Confidential
MAAGCut – Fully Engineered Solution
CNC Design is providing a fully engineered
solution as you would expect for a new
machine.
Project Documentation:
Mechanical Drawings using 3D CAD
New Electrical Diagrams in electronic
format to JIS/DIN standards.
Machine Operation Manual.
Confidential
Complete Siemens 840D CNC Solution
Sinumerik 840D a powerful and flexible controller
Digital drives and Servo Motors
New servomotors and linear scales
Complete electrical design
Advantages:
PLC, NC and HMI development
Customized operator interface
Complete installation
Short machine down-time
Standard parts from the world’s biggest automation
company
Worldwide Service
Ongoing Spares availability.
Turn-key solution
Confidential
MAAGCut – Complete Transformation
Confidential
New Operator Controls
Redesign the operating area
15” Colour LCD screen improving usability of the machine
Machine control panel
Customized operating interface to suit customer’s needs
Confidential
Hand Held Unit - for Easy Set Up
New Operating Panel
Hand held unit
Obsolete control drum
Confidential
MAAGCut Operator Interface
Customised operating system
Design oriented for quick setup
and easy manual operation
Many features assisting the
operator:
On-the-fly variable cutting
speeds modification
On-the-fly number of strokes
modification
Absolute encoders
Confidential
MAAGCut - Gear Measuring On-board gear measuring system
3D probe measuring pitch, run-out, profile
and lead
Easy probe installation
Integrated measuring screens into the
cutter operating area
Confidential
Operator Display – Measuring Test Results
Viewing of results on the screen
Easy interaction with graphs such as
zooming for analysing the data
Confidential
Customer Measurement Reports
Report generation for pitch, run-out, profile and lead
Reports in PDF format for easy handling
Results analysed with either
AGMA2000/AGMA2015/ISO/DIN
Confidential
Service support
Local service
- Mechanical
- Electrical
- Siemens Repair Service
Contract world wide
Web based support
- Remote diagnosis
- Support for service and
operation
Confidential
Maag Gear Shaper - Retrofit Results
High Reliability:
All new electrical system
Elimination of many mechanical
parts.
Extends life of machine for > 10
years.
Worldwide Service support
Better Control of Cutting:
Programmable Cutting speeds
and strokes
Cutting times reduced
Accurate cutting of gears
Increased cutting power
Cutting of double helix gears.
Confidential
Maag Gear Shaper - Retrofit Results
Improved Usability:
Dramatically reduced setup times (75%)
Flexibility in making changes even while cutting.
Easy recovery from interruption of cutting cycle.
Operator does not need to do any programming
Very easy to operate
Rapid Payback:
Faster cutting cycles: 30% faster stroking
Higher cutting power: limited only by tooling
capacity
Short Installation Time
Cost effective and simple
maintenance
Options Available
On board gear measuring
CNC electronic crowning
Head angle servo-control
Tool wear monitoring
Retract on power failure
Confidential
Maag Gear Cutter – References
During the last 10 years, CNC Design
installed our solution for MAAG machines
as following:
Australia:
1xSH250/300, 1xSH450/500, 2xSH600/735
Japan:
1xSh250/300, 1xSH600/735
USA:
1xSH250, 2xSH600, 1xSH1200
South Africa:
1xSH1200L
Confidential
CNC Design – Solutions for Gear Industry
• MAAGCut - Gear Shaping Machine – CNC Conversion
•
MAAGCut - Gear Shaping Machine – Gear Measuring
Hoefler 5 axis Gear Grinding Machine – CNC Upgrade
… or in the seas!
Pfauter 5 axis Gear Grinding Machine – CNC Upgrade
GEARTest - Gearbox Tester 0.5 to 4.5 MW
GEARGash Gashing Head for conversion of HBM or Hobber (under development)
Confidential
Thank
MAAG you
Gear Shaping
Machine CNC
Conversion
Name: Sorin Purdea
Department: Machine Tool Solutions
Address: 1K Marine Parade
Abbotsford, Australia 3067
Mail: sorin_purdea@cncdesign.com.au
Confidential

MAAG Gear Cutting Machines_V40_English_BRIEF

Transcription

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