parts list - Hendrickson

PARTS LIST
TIREMAAX®
LIT NO: L878
DATE: July 2016
REVISION: M
For complete service and installation instructions, refer to L818 (EC), L995, or T51002
found on the Hendrickson web site at www.hendrickson-intl.com.
TABLE OF CONTENTS
TIREMAAX® PRO AND TIREMAAX CP (Built March 2012 or later with hubcap-mounted rotary union)
PRO AND CP CONTROLLERS...............................................................................................................2
AXLE AND WHEEL COMPONENTS........................................................................................................4
TIRE HOSES.......................................................................................................................................6
TIREMAAX EC AND TIREMAAX CP (Built prior to March 2012 with spindle-mounted rotary union)
EC CONTROLLERS..............................................................................................................................7
AXLE AND WHEEL COMPONENTS........................................................................................................8
TIRE HOSES.....................................................................................................................................10
TOOLS AND ACCESSORIES.......................................................................................................................... 11
TIREMAAX® CONTROLLERS
CP CONTROLLER ASSEMBLY
PRO CONTROLLER ASSEMBLY
(Tank valve shown separately)
5
2
3
MY NNN
C-29410
NDRICKSON
ADJ RANGE
0-125 PSI
MAXIMUMS 300 PSI
150 F
4
11
4
11
6a
12
6b
9
B
A
8
C
TIREMAAX® PRO and CP (With Hubcap-Mounted Rotary Union)
TIREMAAX® PARTS LIST
13
14a
2
L878 Rev M
TIREMAAX® CONTROLLERS
ITEM DESCRIPTION
1
CONTROLLER KIT
Available as assembled unit only
VS-6 _ _ _ PRO - _
(Complete kit not shown)
Model
PSI Range
TIREMAAX® PRO
85 to 120
TIREMAAX CP
70 to 120
Pressure
Setting
Example: PRO Controller Kit part number VS-6100PRO-1 is 100 psi with
adapter plug, no indicator light and no controller tank valve.
Offered in 5 psi increments.
Controller Kit
Indicator
Light Kit
Wiring
Harness
Controller
Tank Valve
Incandescent – 12V
No
LED – 12V with 65' Cable
LED – 12V with 35' Cable
Adapter Plug
15' Heavy Duty
3' Heavy Duty
Yes*
No
See Chart
Controller Type
PRO = TIREMAAX PRO
CP = TIREMAAX CP
-1
-2
-3
-4
-5
-6
X
X
X
X
X
X
-7
-8
X
-9
-10
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
-13
-14
-15
X
X
X
X
X
X
X
X
*Not available on TIREMAAX PRO.
ITEM DESCRIPTION
PART NO.
-12
X
X
X
X
-11
X
X
X
X
X
X
X
X
X
QTY. PER TANDEM NOTE
2
PRO CONTROLLER ASSEMBLY
VS-32074-XXX1
Available as assembled unit only;
Programmed to XXX psi
3
CP CONTROLLER ASSEMBLY
Available as assembled unit only
3a CP Controller Assembly
VS-29865-XXX 1
Programmed to XXX psi
3b CP Controller Assembly with Tank Valve VS-31520-XXX 1
Programmed to XXX psi
4
BALL VALVE
VS-337301
5
PRO AND CP CONTROLLER LID
VS-30461
6
MOUNTING BRACKET
6a For Spring Suspensions
VS-29859
1
Optional
6b For ULTRAA-K ® Suspension VS-35291
1
Optional for mounting to front crossmember
7
ADAPTER PLUG (Not Shown)
VS-29857
1
18-inch; 3-way connector
8
ABS JUNCTION HARNESS
8a 15-foot; 3-way Connector VS-30270
1
8b 3-foot; 3-way Connector VS-30270-1
1
9
TANK VALVE
VS-31519
1
Optional on CP
10
LIQUID-FILLED PRESSURE GAUGE (Not Shown)
VS-31498
1
Optional on PRO
11 PETCOCK
VS-29409
1
On PRO models prior to February 2015
12
TEST PORT VENT
VS-33731
1
On PRO models after February 2015
13
TRAILER MOUNTED INDICATOR LIGHT KIT (Complete Kit Not Shown)
13aKit – Incandescent 12V with 60-foot Cable
VS-28059
1
Light, gasket, ground wire and 60-foot cable
13bKit – LED 12V with 65-foot Cable
VS-28059-1 1
Light, bracket and 65-foot cable
13cKit – LED 12V with 35-foot Cable
VS-28059-3 1
Light, bracket and 35-foot cable
13dKit – LED 24V with 65-foot Cable
VS-28059-2
1
Light, bracket and 65-foot cable
13eLight – Incandescent 12V
VS-28526
1
Light only
13f Light – LED 12V
VS-29880
1
Light only
13gLight – LED 24V
VS-33119
1
Light only
13hCable – Incandescent 12V, 60-foot
VS-28336
1
Cable only
13i Cable – LED, 65-foot
VS-29883
1
Cable only
13j Cable – LED, 35-foot
VS-29883-1
1
Cable only
14 MANIFOLD
14a Tandem Manifold
VS-30410
1
14b Tridem Manifold (Not Shown)
VS-304701
L878 Rev M
3
TIREMAAX® PRO and CP (With Hubcap-Mounted Rotary Union)
TIREMAAX® PARTS LIST
TIREMAAX® PRO and CP (With Hubcap-Mounted Rotary Union)
­TIREMAAX® PARTS LIST
TIREMAAX® AXLE AND WHEEL COMPONENTS
17
19
20
15
19
21a
4
L878 Rev M
TIREMAAX® AXLE AND WHEEL COMPONENTS
ITEM DESCRIPTION
PART NO.
QTY. PER TANDEM NOTE
15 HUBCAP
15aPRO HN Oil - Dual / Super Single Tires
VS-32055-1
4
15bPRO HN Grease - Dual / Super Single Tires
VS-32055-3
4
Hubcap, gasket and fasteners
15cPRO HP Oil - Dual / Super Single Tires
VS-32056-1
4
Hubcap, gasket and fasteners
15dPRO HP Grease - Dual / Super Single Tires
VS-32056-3
4
Hubcap, gasket and fasteners
15eCP HN Oil - Dual / Super Single Tires
VS-32068-1
4
Hubcap, gasket and fasteners
15f CP HN Grease - Dual / Super Single Tires
VS-32068-3
4
Hubcap, gasket and fasteners
15gCP HP Oil - Dual / Super Single Tires
VS-32070-1
4
Hubcap, gasket and fasteners
15hCP HP Grease - Dual / Super Single Tires
VS-32070-3
4
Hubcap, gasket and fasteners
1
15i PRO Extended HP Oil - Dual / Super Single Tires 15j PRO Extended HP Grease - Dual / Super Single Tires 1
Hubcap, gasket and fasteners
VS-32057-1
4
Hubcap, gasket and fasteners
VS-32057-3
4
Hubcap, gasket and fasteners
(Not Shown)
16
HUBCAP WINDOW REPLACEMENT KITS
16aCP Oil
VS-32054-1
4
Hubcap lens, lens plate, tri-lobe screws
16bCP Grease
VS-32054-2
4
Hubcap lens, lens plate, tri-lobe screws
16cPRO Oil
VS-32054-3
4
Hubcap lens, lens plate, tri-lobe screws
16dPRO Grease
VS-32054-4
4
Hubcap lens, lens plate, tri-lobe screws
17
HUBCAP GASKETS
17aHP Gasket
S-320974
17bHN Gasket
S-320984
18
HUBCAP PORT PLUG
18aPRO AND CP (Purchased after 09/01/2013)
19
AXLE HOSE 19aINTRAAX® / VANTRAAX®
VS-32087-1
4
Requires axle vent VS-32101
19bTRLAXLE®, 71.5" to 83" track
VS-32087-2
4
Requires axle vent VS-32101-1
19c TRLAXLE, 83.5" to 92" track
VS-32087-3
4
Requires axle vent VS-32101-1
20
SPINDLE PLUG ASSEMBLY
20aHN - 1.75"
VS-33092-1
4
20bHUS / P90 and HP - 2.75"
VS-33092-2
4
21
AXLE VENT
21aINTRAAX / VANTRAAX
VS-321012
21bTRLAXLE
VS-32101-12
22
AXLE KIT
(Not Shown)
For super single
VS-33686
4
applications
Light grey, permanent threaded nylon plug
2
2
2
(Not Shown)
(Not Shown)
22aINTRAAX / VANTRAAX
VS-9201TM
2
Axle hoses, filters, vent assembly, spindle plugs and air line tubing
22bTRLAXLE, 71.5" to 83" track
VS-9202TM
2
Axle hoses, filters, vent assembly, spindle plugs and air line tubing
22cTRLAXLE, 83.5" to 92" track
VS-9204TM
2
Axle hoses, filters, vent assembly, spindle plugs and air line tubing
1
2
Only required when using castellated nut system with TIREMAAX PRO.
For systems with hubcap-mounted rotary unions only. For spindle-mounted, refer to page 9.
L878 Rev M
5
TIREMAAX® PRO and CP (With Hubcap-Mounted Rotary Union)
TIREMAAX® PARTS LIST
TIREMAAX® PRO and CP (With Hubcap-Mounted Rotary Union)
TIREMAAX® PARTS LIST
TIREMAAX® TIRE HOSES
ITEM DESCRIPTION
PART NO.
23
TIRE HOSE – STRAIGHT FITTING
24
TIRE HOSE – 180-DEGREE FITTING See Chart A
25
TIRE HOSE KITS
See Chart B
26
TIRE HOSE O-RING SERVICE KIT
QTY. PER TANDEM NOTE
See Chart A
(Individual Components Shown) VS-34935
(Not Shown) 2
(10) O-rings per kit
CHART A – TIRE HOSES
ITEM
WHEEL
STYLE
TIRE
SIZE
WHEEL
MATERIAL
POSITION
FITTING
17.5"
Steel, Aluminum
or Combo
Inner
Outer
Inner
Outer
Inner
Outer
Inner
Outer
Inner
Outer
Inner
Outer
Inner
Outer
N/A
N/A
N/A
Straight
180-Degree
Straight
180-Degree
Straight
180-Degree
Straight
180-Degree
Straight
180-Degree
Straight
180-Degree
Straight
180-Degree
Straight
Straight
180-Degree
Aluminum
19.5"
Steel or Combo
Dual
Aluminum
22.5"
23 & 24
Steel or Combo
Aluminum
24.5"
Steel or Combo
Super
Single
22.5"
Aluminum
Steel (Inboard Valve Stem)
Steel (Outboard Valve Stem)
PART NUMBER
QTY. PER
TANDEM THERMOPLASTIC
STAINLESS
4
VS-33767-4
VS-31503-2
4
VS-33769-3
VS-31504-1
4
VS-33767-4
VS-31503-2
4
VS-33769-1
VS-31504-1
4
VS-33767-2
VS-31503-2
4
VS-33769-3
VS-31504-1
4
VS-33767-5
VS-31503-2*
4
VS-33769-1
VS-31504-1*
4
VS-33767-1
VS-31503-1
4
VS-33769-1
VS-31504-2
4
VS-33767-2
VS-31503-1
4
VS-33769-2
VS-31504-2
4
VS-33767-1
VS-31503-1
4
VS-33769-1
VS-31504-2
4
VS-33767-3
VS-31503-3
4
VS-33767-3
VS-31503-3
4
VS-33769-1
VS-31504-1
* Part number listed may not match part number found on the stainless steel tire hose ID label. The part number listed above provides an optimal length for the 22.5" aluminum wheel set-up. Customer can replace like-for-like or order the part number above, which will be approximately one inch shorter.
CHART B – TIRE HOSE KITS
ITEM WHEEL
STYLE
WHEEL
MATERIAL
17.5"
Steel, Aluminum or Combo
2
VS-8301TM
Aluminum
Steel or Combo
Aluminum
Steel or Combo
Aluminum
Steel or Combo
Aluminum
Steel (Inboard Valve Stem)
Steel (Outboard Valve Stem)
2
2
2
2
2
2
2
2
2
VS-8302TM
VS-8303TM
VS-8304TM
VS-8305TM
VS-8306TM
VS-8305TM
VS-8307TM
VS-8307TM
VS-8308TM
19.5"
Dual
22.5"
25
24.5"
Super
Single
QTY. PER THERMOPLASTIC
TANDEM PART NUMBER
TIRE
SIZE
22.5"
NOTE
(2) Straight and (2) 180-degree
thermoplastic tire hoses
(2) Straight and (2) 180-degree
thermoplastic tire hoses
(2) Straight and (2) 180-degree
thermoplastic tire hoses
(2) Straight and (2) 180-degree
thermoplastic tire hoses
(2) Straight thermoplastic tire hoses
(2) Straight thermoplastic tire hoses
(2) 180-degree thermoplastic tire hoses
23
24
6
L878 Rev M
TIREMAAX® PARTS LIST
TIREMAAX® CONTROLLERS
ITEM DESCRIPTION
1 EC to CP Retrofit Kit (Complete Kit Not Shown)
Model
PSI Range
TIREMAAX EC
70 to 130
QTY. PER TANDEM NOTE
1
VS-5 _ _ _ S-1
Offered in 5 psi increments.
Pressure
Setting
Tire Type
S= Super Single
D= Dual
Harness Type
1 = CP Adapter Plug
2 = ABS Junction Harness
Example: Conversion Kit Part Number VS-5100S-1 is 100 psi for Super Single with CP Adapter Plug.
QTY. PER TANDEM NOTE
2
EC Controller Assembly
No longer available — replace with item 1
3
EC Adapter Plug
VS-27771
1
18-inch; 4-way connector
4
EC ABS Junction Harness
VS-29884
1
15-foot; 4-way connector
Standard, 18-inch long
three-wire harness
C
B
A
3
Alternate style,
previously used
2
AB C D
4
L878 Rev M
7
TIREMAAX® EC (With Spindle-Mounted Rotary Union)
ITEM DESCRIPTION
PART NO.
­TTIREMAAX
IREMAAX® PARTS LIST
TIREMAAX® AXLE AND WHEEL COMPONENTS
6
5
12
TIREMAAX® EC and CP (With Spindle-Mounted Rotary Union)
8
9
14
10
13
11
5
15
8
L878 Rev M
TIREMAAX® PARTS LIST
TIREMAAX® AXLE AND WHEEL COMPONENTS
ITEM DESCRIPTION
PART NO.
QTY. PER TANDEM NOTE
5
AXLE HOSE
5a INTRAAX® / VANTRAAX®
VS-29094-14
5b TRLAXLE®
VS-29094-24
6
SPINDLE PLUG ASSEMBLY
6a HN - 1.75"
VS-27448
4
6b HP - 2.50"
VS-27839
4
6cHUS / P90 and HP - 2.75"
VS-27449
4
7
AXLE FILTER
A-242174
8
AXLE HOSE CLAMP
(Not Shown)
VS-26451
4
9
HOSE END ADAPTER
VS-28865
4
10
HUBCAP SPACER KIT
Not required with threaded axle hose
Axle hose fitting and (2) axle
hose clamps
(No longer available)
Replaced by
11g, 11h, 11i or 11j
11HUBCAP
11aHN Grease - Standard
VS-29566-1
4
Bolt-on hubcap, gasket and fasteners
11bHN Oil - Standard
VS-29566-3
4
Bolt-on hubcap, gasket and fasteners
11cHP Grease - Standard
VS-29566-2
4
Bolt-on hubcap, gasket and fasteners
11dHP Oil - Standard
VS-29566-4
4
Bolt-on hubcap, gasket and fasteners
11eHUS / P90 Screw-on
VS-29566-5
4
Screw-on hubcap with integrated o-ring
11fHUS / P90 6-bolt
VS-29566-2
4
Bolt-on hubcap, gasket and fasteners
11g HN Grease - Stemco Extended for Pro-Torq® Nut
VS-31290
4
Bolt-on hubcap and gasket
11hHP Grease - Stemco Extended for Pro-Torq Nut
VS-31291
4
Bolt-on hubcap and gasket
11i HN Oil - Stemco Extended for Pro-Torq Nut
VS-31292
4
Bolt-on hubcap and gasket
11j HP Oil - Stemco Extended for Pro-Torq Nut
VS-31293
4
Bolt-on hubcap and gasket
12
ROTARY UNION KITS
12aNo Spindle Plug
S-28622
4
(1) rotary union assembly, (1) hose clamp,
(4) machine screws, (1) hose end adapter
and (1) jam nut
12bHN Spindle Plug
S-28192
4
(1) rotary union assembly, (1) 1.75" spindle plug, (2) hose clamps, (4) machine screws, (1) hubcap gasket, (1) hose end adapter
and (1) jam nut
­
12cHP and HUS / P90 Spindle Plug
S-28193
4
(1) rotary union assembly, (1) 2.75" spindle plug, (2) hose clamps, (4) machine screws,
(1) hubcap gasket, (1) hubcap o-ring,
(1) hose end adapter and (1) jam nut
13
Order (3) per rotary union
COUNTERSUNK CAP SCREW SA-8200-8
14
JAM NUT VS-264874
15
AXLE VENT KIT W/ DUCK BILL CHECK VS-273784
L878 Rev M
9
12
TIREMAAX® EC and CP (With Spindle-Mounted Rotary Union)
TIREMAAX® PARTS LIST
TIREMAAX® TIRE HOSES
ITEM DESCRIPTION
PART NO.
QTY. PER TANDEM NOTE
17
TIRE HOSE - 180-DEGREE FITTING 17a Stainless Steel Tire Hose 11.5"
VS-29004-1
4
Dual tire size 17"-19.5"
17b Stainless Steel Tire Hose 15"
VS-29004-2
4
Dual tire size greater than 19.5"
18
TIRE HOSE - STRAIGHT FITTING TIREMAAX® EC and CP (With Spindle-Mounted Rotary Union)
18aStainless Steel Tire Hose 16.6"
VS-29003-1
4
Dual tire size greater than 17";
Super single tire size 22.5"
19
TEE FITTING
VS-29854
4
For dual tires
20
90-DEGREE ELBOW FITTING
VS-30002
4
For super single tires
21
TEE FITTING GUARD
21aHN/HP, Standard Bolt-On
21b HN/HP, Extended Bolt-On
21c HUS/P90 Bolt-On
(Not Shown)
VS-27890
4
Dual Dynamic hubcaps
VS-30451
4
Stemco extended hubcaps
S-28914
4
6 bolts
21c
21a
19
17
20
18
10
L878 Rev M
TIREMAAX® PARTS LIST
TIREMAAX® TOOLS / ACCESSORIES
ITEM DESCRIPTION
PART NO.
QTY.
1
PLUG DRIVER
1a HN (1.75")
S-28146-1
1
1b HP (2.50")
S-28146-2
1
1c HP and HUS / P90 (2.75")
S-28146-3
1
1d Driver Handle
S-27399
1
2
SPANNER WRENCH
S-294301
3
TARGET GAUGE
3aPRO
®
VS-32331
1
3b CP with Hubcap-Mounted Rotary Union
VS-32344
1
3c CP with Spindle-Mounted Rotary Union
VS-30468
1
NOTE
4
BLANK PSI DECAL
T50015
1
Fill in and adhere to controller lid after
resetting cold tire pressure
5
HAND PROGRAMMER
VS-28321
15-foot; 4-way connector
6
PRESSURE TESTER (For EC Controller)
VS-287071
7
TIRE HOSE / WHEEL GROMMET
7a 1.5" Hand Hole with Offset Valve Stem
VS-33675
2
(2) Grommets per kit
7b 2.0" Hand Hole with Centered Valve Stem
VS-33107
2
(2) Grommets per kit
7c 2.5" Hand Hole with Centered Valve Stem
VS-33108
2
(2) Grommets per kit
7d 2.5" Hand Hole with Offset Valve Stem
VS-33109
2
(2) Grommets per kit
1a
1b
1
(Not Shown)
1c
2
4
1d
80
60
40
5
100
6
7
120
4
3
8
1
10
This TIREMAAX® controller assembly has been factory preset to a cold inflation
pressure of:
psi
11
bar
100xkPa
psi
If the indicator lamp remains on continuously for more than 10 minutes, one or more
tires may be low or the system requires service.
In the event of a system leak, set the trailer park brake, then close the controller
supply valve.
160
0
0
140
20
TIREMAAX® TIRE INFLATION SYSTEM
3a
9
2
NOTE:
If equipped with TIREMAAX PRO, while trailer park brakes are set, lamp operation is disabled
and no delivery pressure is present.
For complete service details, refer to Hendrickson publication T51002, TIREMAAX Installation, Service and
Troubleshooting Procedures. Or call the Hendrickson Technical Services Department in the United States
and Canada at 866-RIDEAIR (743-3247).
Trailer Commercial Vehicle Systems
2070 Industrial Place SE
Canton, OH 44707-2641 USA
866.RIDEAIR (743.3247)
330.489.0045
FAX 800.696.4416
T50015 Rev A 11-14 ECN 23615 Printed in the United States of America
www.hendrickson-intl.com
Trailer Commercial Vehicle Systems
250 Chrysler Drive, Unit #3
Brampton, ON Canada L6S 6B6
905.789.1030
FAX 905.789.1033
©2014 Hendrickson USA, L.L.C. (U.S. Rights) Hendrickson Intl Corp. (Rights Outside U.S.) All Rights Reserved
5
6
3c
140
160
2
1
60
3
0
4
5
80
bar
100xkPa
psi
6
7
11
100
8
10
9
120
TOOLS / ACCESSORIES
3b
0
20
40
L878 Rev M
B
11
Call Hendrickson at 330.489.0045 or 866.RIDEAIR (743.3247) for additional information.
www.hendrickson-intl.com
TRAILER COMMERCIAL VEHICLE SYSTEMS
2070 Industrial Place SE
Canton, OH 44707-2641 USA
866.RIDEAIR (743.3247)
330.489.0045 • Fax 800.696.4416
Hendrickson Canada
250 Chrysler Drive, Unit #3
Brampton, ON Canada L6S 6B6
800.668.5360
905.789.1030 • Fax 905.789.1033
Hendrickson Mexicana
Circuito El Marqués Sur #29
Parque Industrial El Marqués
Pob. El Colorado, Municipio El Marqués,
Querétaro, México C.P. 76246
+52 (442) 296.3600 • Fax +52 (442) 296.3601
L878 Rev M 07-16
Information contained in this literature was accurate at the time of publication. Product changes may have been made after the copyright date that are not reflected.
© 2016 Hendrickson USA, L.L.C. All Rights Reserved
Printed in United States of America