Document type: Customer Magazine/Roto Inside no
Transcription
Document type: Customer Magazine/Roto Inside no
Partner and employee information of the Roto window and door technology division No. 17 April 2011 Complete and Outward Opening Roto in France: EUROCOLOR: Durable: Roto hard- Idealcombi: With individual: Roto at espagnolettes: Full steam ahead Growth through ware in Tehran’s the futuristic BAU 2011 The secure way to innovation main train station window to the greater comfort Page 2 Page 4 future of windows Page 5 Page 8 Page 9 Page 10 Exclusive living or work space Roto DoorSafe Tandeo F The “Fincube” Comfort lock with panic function Following the approval of the Roto multi-point locking system DoorSafe Tandeo F as a hardware system for single-leaf escape or emergency exit doors in accordance with DIN EN 179, building owners and users will in future also be able to profit from the convenience of a keyless lock in sensitive escape areas and escape routes. Photo: Steffen Jänicke Photo: Meraner Hannes Thanks to the use of natural materials, the “Fincube” fits perfectly into the rural The basic structure of the “Fincube” is also suitable for use as an office or con- alpine landscape, for example. Measuring 47 square metres, this self-contained, ference room that may be needed for a certain period. It also functions equally complete unit provides individually useable, top-class living or office space with well as an exhibition room, reception office or for product presentations. Each a 360° glass facade. The prototype of this exclusive living and office cube is now cube can be set up as an independent unit next to an existing office building or on the Ritten above Bolzano. on a company site. Buildings to last forever? Today, there are many reasons and motives for occupying a plot of land with a building only for a certain period of time. For example, major events like the Olympic Games or World Championships create a temporarily high demand for living space, but unfortunately the end result is often just expensive derelict housing that quickly loses its shine once the event is over. Josef Innerhofer, an entrepreneur from South Tyrol, recognised the potential of the “Loftcube” living concept that was developed by the German designer Werner Aisslinger in 2003. The idea behind this is exclusive residential modules that can be both built and dismantled quickly. And it’s an idea that – using plenty of timber – Josef Innerhofer turned into reality for the rural alpine region. When Josef Innerhofer got to know the designer Werner Aisslinger, he was immediately enthusiastic about his project: It involves constructing a simple yet practical “living cube”, siting it on some free ground, connecting up the electricity supply, water supply and sew- age pipes – and lo and behold you have a homely oasis all ready to use. When the “living cube” is no longer needed, it can be completely dismantled and then erected again somewhere else. In the words of Josef Innerhofer, it’s “a project with enormous potential for rural areas that shouldn’t be concreted over and permanently built on”. “If families, hotels or companies need more space for maybe just a few years, this can be created quickly with the ‘Fincube’ that can then be dismantled just as quickly later.” “Fincube” is the name given by Innerhofer to the attractive “living cube” that’s now available and being sold. Measuring 47 square metres, this self-contained, complete unit provides individually useable, top-class living or office space with a 360° glass facade. And there’s been no skimping and saving here. The craftsmanship and the technical design of the windows and glass pane sliding elements, for which the company Wolf Artec GmbH of Natz-Schabs near Bolzano was responsible, are perfect. For instance, the smooth running of the large sliding doors in the glass facade is thanks to Roto Patio Life hardware, which the sister com- pany Wolf Fenster AG has already used in many buildings. Managing Director Helmut Wolf explains why: “In window-making, you don’t just see the high quality of the materials, you can feel it too. That’s why the smooth functioning of our windows and terrace doors is so important to us.” Building and living in harmony with nature The combination of a sustainable building style, authentic living in harmony with nature and an architectural concept that blends in with the landscape are key to the project’s acceptance in rural areas. Thanks to the use of natural materials, the “Fincube” fits perfectly into the rural alpine landscape, for example. The prototype of this exclusive living and office cube is now on the Ritten above Bolzano, and can be viewed by appointment. Pure flexibility The interior of the “Fincube” is flexible: Modular wall and function panels, both sides of which can be used, allow the interior to be divided up to suit your individual needs. If the “Fincube” is used as living space, the function panels are located in the centre of the room and the four areas (living room, bedroom, kitchen and bathroom) each open to the outside. However, the basic structure of the “Fincube” is also suitable for use as an office or conference room that may be needed for a certain period. It also functions equally well as an exhibition room, reception office or for product presentations. Each cube can be set up as an independent unit next to an existing office building or on a company site. It can even be located on the flat roof of a company building. However, the “Fincube” is also perfectly suited for use in tourism: As a complete living unit, it is the ideal solution for adding extra rooms and quality to existing hotel complexes if, for example, additional capacities need to be provided for a sporting event being held in the region. Everything you need to know about the “Fincube” and more pictures of the building can be found on the Internet at www.fincube.eu In addition to the door latch in the main lock, the DoorSafe Tandeo F system has two additional latches at the bottom and at the top of the door leaf that are fitted with integrated automatic bolts. As soon as the door closes, the latches snap into their strikers in the door frame and at the same time activate the bolts, which also move into the strikers safeguarded against manipulation. This securely locks the door at two points without the key having to be turned. In accordance with the standard, the door is opened from the inside by using the handle in the normal way. This decouples the two automatic bolts and the main latch. The thoroughfare is always blocked from the outside, because the door is locked again by the automatic bolts every time it is closed. DoorSafe Tandeo F is suitable for all commonly used door materials. 1 In the hot seat A discussion with the Board Chairman of Roto Frank AG, Dr. Eckhard Keill managers in over 40 countries, the management principles that had been put into writing for the first time. The purpose of the survey was to find out whether this had been successful and also whether the workforce confirms that the managers were starting to take these principles to heart and to follow them. Roto Inside: There’s been a large-scale employee survey conducted throughout the entire Roto Group – what was it about? Dr. Keill: It was about whether we have achieved the target that we defined at the end of 2009. Within the shortest possible predefined period, the plan was to pass on to the workforce, via the Roto Group Roto Inside: Do you lack trust in your managers? Dr. Keill: Not at all. Quite the opposite. The intention was to examine whether the chain of communication can work in the way we had hoped. And indeed it does. 97 per cent of those surveyed said that they know the management principles and 72 per cent feel that they are also being increasingly implemented. We weren’t looking to scrutinise the quality of our managers. We were more concerned with the process that we’ve started in this form for the first time in order to carry the information about an important topic trough the organisation. And we wanted to provide the management team and ourselves with some feedback about what’s been successful and what still needs to be improved. Roto Inside: What was so special about this information process? Dr. Keill: The ambitious timetable, complex content and very detailed process planning. What is a matter of course in many companies today – namely that minute details are recorded, such as the time between when the order is received and when the product is delivered – is still completely unusual with regard to information. At Roto too, this is still in its infancy. But that should now change quickly. Roto Inside: Why the ambition? Dr. Keill: A company that makes good products has good prospects for the future. And a company that uses these products and first-class service to solve its customers’ problems has even better prospects. And a company that deals in a professional way with the equally relevant production factor of information has the best prospects of all. I’m convinced of that. be happy here to provide repeated insights into the ongoing project. Roto Inside: We’ll take you at your word. Many thanks for today’s talk. Roto Inside: Long live the daily circular to everyone? Dr. Keill: Incorrect. Long live the perfect communications mix depending on the type of subject, backed up by optimised flows of information and a modern infrastructure. Roto Inside: Would you like to reveal more? Dr. Keill: Not today. But the Roto board will this year be vigorously pursuing the process started so successfully last year aimed at making internal communication professional. And another reason for this is because our customers profit from perfect internal communication. And if it’s of interest, I’d A new tool to assist our customer advisory service Complete and individual RotoSwing Microsite now online Roto at BAU 2011 in Munich The Roto trade fair team welcomed BAU 2011 visitors to the Trade experts take a close look: In many of the hardware company’s approximately 200 square metres of stand area, solutions presented, the ingeniousness lies in the detail. Yet providing information about the AluVision range and the it didn’t go unnoticed. Roto Group’s efficiency in individual project planning and realisation. Window technology in its most attractive form – that’s what the new RotoSwing range of handles from the NT modular system represents. This allows design-minded building owners to choose from a whole variety of design variants. And to make the decision easier, Roto has now opened a special Microsite on the Internet that offers valuable support in the consultation discussion. Anyone who’s put together their dream car with a car manufacturer on the Internet knows the dilemma: Numerous equipment variants and an almost unlimited number of accessories may be every car lover’s dream, but can quickly lead to confusion. That’s where a “configurator” comes in, guiding the customer clearly and in a targeted way through the various options available. This is a useful instrument that Roto also uses for its new Ro- 2 toSwing Microsite, because variety in version and design is also characteristic of the latest member of the NT modular system: With just a few clicks, visitors to the Microsite www.rotoswing.de can use a configurator on the left edge of the screen to choose from the different shape variations and colours and from a variety of locking technologies. The result that then appears is a very personalised RotoSwing for local windows. Of course, the Microsite also contains all the other information concerning all aspects of the current RotoSwing range of handles, which is continually being expanded by the addition of new versions and applications. A new landmark had already been set at BAU 2009: That year, despite the economic crisis, the trade fair company still recorded a clear record number of visitors (around 212,000) to consolidate its status as a leading international trade fair of the construction industry. This record has now been broken by BAU 2011: 238,000 visitors, including almost 60,000 from abroad, and 2,058 exhibitors from 46 countries made for some colourful (and informative) hustle and bustle in the trade fair halls. Many trade visitors also showed an interest in Roto and its attractive presentation of the AluVision range, together with plenty of special solutions for modern window construction. In Hall C1, the team headed by Roto’s AluVision Sales Manager Uwe Jakob presented an approximately 200 square metre display of the enormous spectrum of possibilities that the range offers. Uwe Jakob was happy to announce that “they’re all here in Munich – the T – S – O ranges”, explaining that “’T’ stands for our Tilt&Turn products that are installed in Turn-Only sashes and Tilt&Turn variants. ‘S’ is for Slide solutions in sliding elements, Tilt&Slide and Fold&Slide solutions, and ‘O’ stands for Outward Opening systems that complete outward-opening Side-Hung and TopHung windows.” The concealed window drive E-Tec Drive and the new Roto DoorSafe Generation 600 were also a focus of the trade fair presentation. No project without a solution to match! In the words of Uwe Jakob, the aim of the trade fair presence is to promote Roto as a complete alu- minium supplier for all conceivable types of window and door openings. That’s why the stand team in Munich depended not just on exhibits but above all on communication: “We gave visitors practical information and showed them special projects along with the hardware solutions that our customers have used to secure the order for these projects. Our aim is no project without a Roto hardware solution to match! And in Munich, we consolidated this claim very successfully”, is Uwe Jakob’s satisfied summingup of the trade fair. Inside WERTBAU GmbH & Co. KG 288,191,280 good reasons Over 20 years ago on 1st August 1990, Rainer Taig founded WERTBAU-Elemente GmbH – today one of Germany’s most well-known window and door manufacturers. As the providers of a complete product range for construction elements, the company now supplies over 870 partners in Germany, Belgium and Austria. 243 employees work at the company’s headquarters in the Thuringian town of Langenwetzendorf, making sure that the customers’ expectations are met or even exceeded. At the beginning of August 2010, Rainer Taig, his sons Carsten and Stefan and the WERTBAU workforce celebrated their success together: In just two decades, they have succeeded in becoming an in-demand manufacturer of windows, doors, roller shutters, glass facades, conservatories and also fire and smoke protection elements. For this, the team around the two Directors Rainer and Carsten Taig focuses first and foremost on versatility and quality. The “WERTBAU-Wunschfenster” (the “WERTBAU wish window”) has that name because it leaves hardly any wish unfulfilled: Profiles made of timber, timber/aluminium, PVC, PVC/aluminium and aluminium can be combined on a modular basis in the design of many different series, in countless colours and with all types of modern glass. This means that homeowners can choose their wish window from an incredible 288,191,280 possible versions. A proven partner concept “In our product world, variety and individuality are certainly important aspects of customer targeting. But values such as quality, reliability and trust are at least equally important”, explains Carsten Taig in reference to the WERTBAU partner concept. “Distribution in our industry is developing into a very multi-level structure. In this, we want to be a particularly reliable and competent partner for what are normally regional suppliers of windows and doors. A partner that assumes responsibility for production, product development and product support within the framework of shared collaboration. Success in nine steps – that’s what we promise our partners.” In the junior boss’ view, the company’s partners first of all profit from the WERTBAU full range. “Unlike many of our competitors, we also make special versions such as round and curved elements, Lift&Slide doors, Fold&Slide doors and pivot windows ourselves.” Secondly from efficient logistics, thirdly from our great production capacity that can also handle production peaks flexibly, fourthly from a wellpracticed sales organisation both in-house and in the field, fifthly from the great wealth of experience of our WERTBAU developers, sixthly from the exclusiveness of custom products, seventhly from closely meshed quality control, eighthly Photo: Wertbau GmbH & Co. KG In 2010, the WERTBAU workforce celebrated the company’s 20 th anniversary In 2011, WERTBAU had a presence at the BAU trade fair in Munich for the first time in the its history. WERTBAU presents itself at BAU Represented at the BAU trade fair in the WERTBAU brand more well-known is especially happy about the good and between the two companies that has Munich for the first time, WERTBAU to the decision-makers in the residential intensive collaboration between Roto existed for almost 20 years. Already used this international building fair to housing companies, in planning offices and WERTBAU. “Whether we’re talk- we’re looking ahead to the 25th an- present its partner concept and the and architecture firms, and establish ing about Roto NT with a visible or com- niversary of WERTBAU. And I very newly developed “WERTBAU Efficien- ourselves as both an innovative and a re- pletely concealed hinge side, our range much look forward to the other work cy Window” – a window with a com- liable system manufacturer. Of course, of handles, parallel Tilt&Slide hardware, and challenges to be tackled together pletely concealed hinge side and de- our trade and craft partners will also Fold&Slide hardware or Fentro shutter with the dedicated WERTBAU team. sign frame parts that were developed profit from this.” hardware – many of our solutions have Together we’ll succeed in stimulating entered the WERTBAU product world, growth still further.”gelingen, weitere Wachstumsimpulse zu setzen.“ in collaboration with Roto. “This presence here at BAU is very important to Roto Key Account Manager Meinhard in some cases with the active support us”, said Carsten Taig when talking to Poppe, who was using BAU in Munich of our engineering team. In my opinion, the editorial team at the WERTBAU as an opportunity to visit his WERTBAU our common success is based on the stand. “Because we also want to make partners at their new trade fair stand, trusting and imaginative collaboration Variety and individuality characterise The Directors Rainer (left) and Carsten ... a completely concealed hinge side and design frame parts. This new window the WERTBAU product world. Taig in front of the most important ex- system meets stringent demands in terms of sustainability, energy-efficiency hibit on the BAU trade fair stand – the and installation efficiency, design, function and comfort. WERTBAU Efficiency Window with ... from the WERTBAU company’s practiced sustainability policy, and ninthly from their supplier’s marketing services. promote end-customer targeting without neglecting local differences and special characteristics”, is Carsten Taig’s assessment. “More light for living” WERTBAU has just started a new marketing campaign. The intention is for the company’s partners – carpenters, joiners, glaziers and building element dealers – to profit from it. “More light for living” – that’s the main slogan of the campaign that gets to the crux of emotional end-customer targeting. “This slogan represents a position that stands for a new quality of life in which both ecological and economic sense and responsibility find equal expression alongside the joy of living. Together with our regional partners, our intention is to employ various marketing measures concerning all aspects of this slogan to The new marketing concept was unveiled for the first time at the regional ‘partner days’ that the company organises all over Germany at regular intervals. For a few months now, WERTBAU partners have been able to refer to suitably designed brochures or request what is called the WERTBAU Mobile. This brings a complete miniature trade fair stand to the venue, allowing building owners and modernisers to obtain good and detailed information about new window systems during an open day. “Together we must make greater efforts to market windows ‘from the inside out’, so to speak”, is Carsten Taig’s description of the task of modern market cultivation. “Because if by providing competent, benefit-orientated advice we enable the window to become a lifestyle item for the building owner that combines quality, security and comfort, then we can expect an appropriate reward.” And for WERTBAU, this year’s BAU trade fair in Munich was also dominated completely by the realignment. With the emotionalisation of the “windows and doors” subject, Carsten Taig believes that the company is on the right track for the years ahead: “The windows industry is still in the middle of a period of change. Supply capacities still in some cases greatly exceed demand. This means that increases in sales and additional market shares normally have to come at the expense of the competition. But we have every confidence that we can do just that. Firstly if we succeed in pushing ahead with the aforementioned emotionalisation, and secondly if we are successful in bringing our partners into discussions with the important decisionmakers. Because for example the awareness of both end customers and politicians with regard to energy saving will increase still further. This is having consequences for the large residential housing companies. Just the demand dormant in existing buildings will keep all of us occupied for years yet.” 3 New Outward Opening espagnolettes Roto Frank of America The secure way to greater comfort Strategic realignment completed n both Top-Hung and Side-Hung versions: In many countries, outward opening windows are the system of choice when it comes to fitting a particularly space-saving and windproof solution. The new Roto Outward Opening TSH espagnolettes now greatly increase sealing performance, ease of use and security for outward opening windows. Photo: Minnkota Windows, Fargo, North Dakota/USA Outward opening windows are easy to use, close extremely tightly and are rainproof, save space inside the room and let plenty of light into the interior of the building. With two newly developed TSH espagnolettes for outward opening windows, Roto is the only manufacturer to offer a handle locking point integrated in the espagnolette casing and the TurnPlus night ventilation function. Both the TSH 10 and the TSH 20 espagnolette are suitable for use in all timber, PVC and aluminium profiles with the 9.3 millimetre Euro-groove. Secure or even more secure The only ones having difficulty with these new TSH locking systems will be burglars: With up to three locking points, the TSH 10 espagnolette provides a solid level of basic security combined with pleasantly easy use. The TSH 20 espagnolette, with its reverse-action mechanism in a robust zinc diecast housing, offers additional security. With two reverse-action connecting-rods and up to six locking points, this espagnolette guarantees increased protection against possible jemmying. It has been successfully certified in accordance with British Standard BS 7950. Compared with the TSH 10 espagnolette, the TSH 20 also offers a choice of three different espagnolette extensions: With a shootbolt for Top-Hung and Side-Hung windows of all sizes, with a corner drive for increased gasket compression (particularly for large Top-Hung windows) and without a corner drive for Top-Hung and Side-Hung windows. 4 The three-piece TSH 20 espagnolette consists of a central espagnolette housing and two coupleable connecting-rods. Its reverse-action mechanism provides maximum protection 2009 and 2010 were years of transition for Chris Dimou, Roto market director North America, and his team. Chris Dimou is now able to report to Roto Inside that the strategic realignment towards becoming a market-focused and salesorientated player, on the North American market, is showing its’ first significant successes. “Without getting bogged down in too much jargon: Over the past year and a half, we have, among other things, introduced a new management system that allows us to examine, on the basis of KPI’s, the extent to which we are meeting our set targets. In addition, we’ve defined and set goals that we adhere to every day: Greater market focus, greater visibility to existing and potential customers” Mr. Dimou explains. against jemmying: The upper connecting-rod is moved upward during closing and the lower connecting-rod is moved downward at the same time. In the process, the cams move into the strikers with reverse-action. A clear plus in enhanced comfort Besides maximum security, both TSH espagnolettes offer pleasant ease of use: The TurnPlus function makes long searches for the optimum night ventilation position in the striker and window sashes rattling in the wind things of the past. Instead, comfortable night ventilation with a variable ventilation gap is possible in two simple steps. First: Move the handle into the 135° position. Second: Push the sash outwards. When the end position is reached, the cam automatically engages in the TurnPlus arm and the sash is fixed securely against the wind. The integrated locking points also provide additional comfort. Engagement points in the espagnolette keep the operating lever in the desired position. In this way, Roto ensures with both TSH espagnolettes that the lever cannot drop back into another position uncontrolled. Among other things, the stricter state requirements for energy-efficient building that come into force from 2012 on will have a sustained impact on the residential and renovation market. Roto Frank of America President/CEO Chris Dimou is looking optimistically ahead into the future: “Leading institutes, associations and market researchers predict market growth in new construction of around six per cent by 2014, which after Within the framework of a “transformation from a largely productorientated company into a marketand customer focused company”, the entire organization has embraced the sales cycle philosophy, the closer cooperation with our customer’s decision-makers and “customer-need” inspired product development. Presently, a large sales force of direct and indirect sales representatives, work together with the internal support organization of Roto Frank of America, to support the customers on the North American continent. Has it been successful? “In 2010, we were pleased to gain a number of new customers and additional market share. Double-digit growth in a still difficult market environment ... Yes, our realignment has been a step in the right direction for success” Chris Dimou concludes. Cause for confidence With regards to a “difficult market” – in 2009, American window manufacturers were still talking about a market decline of up to 40 per cent. Chris Dimou reacts cautiously to the question of whether the situation has improved again somewhat in 2010. “Last year, the market developed heterogeneously at a low level. The first quarter and all would mean construction starting on 740,000 new dwelling units annually. the last quarter were significantly better than the second and third quarters. This was mainly due to the fact that at the end of 2010, a tax incentive for homeowners investing in energy-efficient windows came to an end. Many owners still wanted to use the federal support for renovation work.” Last year’s “GlassBuild America” in Las Vegas – for years an important bellwether of trends in the market, is one place where Chris Dimou discovered that cautious optimism is the current frame of mind, in the North American window and door industry. “The mood has certainly brightened. Leading institutes, associations and market researchers predict market growth in new construction of around six per cent by 2014. This would translate to construction starting on 740,000 new dwelling units annually. Also, the demand for high-quality and energy-efficient windows will again develop favourably in view of the stricter state requirements that will be enforced starting in 2012. Understandably, both consumers and industry in North America has gone through two very difficult years and they are still a little hesitant to get overly excited about the good news.” “Pedalling away” powerfully together In any event, Roto is well placed to embark on a period of market growth. “Our specialists form a well-established team with our customers’ decision-makers. This allows us to react quickly to changing market conditions. The fact that we can supply both North American and European products from a single source should also have a positive effect. That, coupled with our superior services makes us attractive to local window manufacturers.” Inside Roto in France Full steam ahead The Sales Director responsible for France, Christian Bako, refers to what the team from the Roto sales company there has put into place in just a few months in collaboration with experts from many specialist departments in Leinfelden as the “top performance of a top team”. At the beginning of 2010, the starting gun was fired for the collaboration between six important production supply dealers (PSDs) from all over the country and Roto. Since then, eighty window manufacturers have followed in their dealers’ footsteps and changed over their production to Roto. “An excellent development, but by no means the end of the road” says Christian Bako, who informed Roto Inside about the current developments on the French market. Sales Director Christian Bako tells Alain Bourge has been part of the Roto Roto Inside that “in France, about team in France for three years. As Re- twelve million windows are sold an- gional Sales Manager (West), he is nually”. Whereas Tilt&Turn windows pleased to see the rapid developments are installed almost everywhere in the in his sales area too. world, 85 per cent of people in France favour mostly double-sashed TurnOnly windows with an espagnolette When Jordi Nadal, Regional Director for Southern Europe, dispatched Christian Bako from Barcelona to become Sales Director in France in January 2010, it was quite clear to him that it wouldn’t be a walk in the park: Yet even though the French market was then and still is very much dominated by one domestic hardware manufacturer, Christian Bako had every confidence in his team – and he couldn’t have wished for a more competent and motivated team. Five sales staff, one technician and three in-house specialists were ready and waiting in Saint-Avold to put the cat among the pigeons on the French hardware market. Of the market’s strengths “In France, there are about five hardware manufacturers active on the market”, says Christian Bako. “In southern France however, the Number One holds a market share of about 90 per cent, almost a monopoly. Across the country as a and two locking points at the top and bottom. whole, its market share is 70 per cent.” Roto’s first task was therefore to convince the hardware trade about Roto quality. “Like in Germany, in France most window manufacturers have been in a longterm business relationship with their PSDs and are especially loyal to them. They trust their judgement, and often regard themselves not primarily as a customer of a hardware manufacturer but as a customer of this dealer.” Christian Bako therefore saw it as a historical opportunity when six French trading companies selected by Roto all made Roto their partner between the end of 2009 and the start of 2010. “Of course, that didn’t just happen overnight”, says Christian Bako. “It was preceded by many discussions in which all those involved stated their position before finally arriving at common ground. In collaboration with the dealers, we then gradually forged an increasing number of contacts with window manufacturers and have since increased our market share in France to around five per cent.” “A lot is different in France” Christian Bako knows that the Roto brand is not so well known in southern France, but that in the north and east of the country it is associated – in the positive sense – with typical German quality and reliability. “After all, Roto has been active in France since 1977”, he explains. “But with very mixed success, because maybe we didn’t previously adapt sufficiently thoroughly to the special characteristics of the French market. In this respect however, much has been done to put things right over the past few months.” Today, some twelve million windows are sold in France annually. Around 65 per cent of these have PVC profiles, 20 per cent have alu- minium profiles and 15 per cent have timber profiles. Two thirds of all windows are used in renovations. “The market is enormous, but like everywhere it’s characterised by a high level of individuality in France also.” He explains that there are hardly any parallels between window production in France and window production in Germany, for example. “Whereas Tilt&Turn windows are installed almost everywhere in the world, 85 per cent of people in France favour mostly double-sashed Turn-Only windows with an espagnolette and two locking points at the top and bottom. At least that’s the case for the time being, and Roto has therefore had to respond with the appropriate products. Nevertheless, we do of course want to try and get French building owners and window manufacturers enthusiastic about other opening methods and window types in the medium term.” Innovative for France At present, there is particularly great interest in energy-efficient Roto solutions that are also suitable for the disabled. Christian Bako reports that “in France, the standards for barrier-free construction have been made much stricter recently”. For example, a window handle must not be installed more than 1.30 metres above the floor. “This makes our Tilt&Turn windows with ‘comfort’ hardware ideal for the French market. The special handle is secured on the bottom of the window sash, can also be reached from a seated position and can be moved without exertion.” Standing on their own two feet Christian Bako is grateful for all the support that he and his team have received over the past year from the company’s headquarters in Leinfelden. “Together we’ve really boosted sales”, he says. “Our task now is to stand on our own two France in numbers: - O fficial name: French Republic (République Française) - Area: 543,965 square kilometres (excluding overseas departments, which cover 88,969 square kilometres) - Population: 64.3 million - Gross domestic product: 1,918.5 billion euros - Capital city: Paris - Form of government: Parliamentary presidential democracy - Official language: French - National holiday: 14th July (anniversary of the storming of the Bastille in 1789) feet here, and to again achieve the certainly realistic target of doublefigure growth.” He adds that a major topic this year will be the French doors market. As was the case a year ago with window production, in recent months Roto has developed and produced a number of hardware items especially for France. Why? “Because in France, a lot is simply different. In many parts of Europe for example, the distance between the handle and the cylinder in the lock casing is the same at 92 millimetres. In many parts of France however, it is just 70 millimetres. But we simply want to prove to window and door manufacturers that we take them and their wishes very seriously. That’s why a real and convincing ‘France range’ is absolutely essential”, Christian Bako emphasises with vigour. And at this moment it’s difficult to believe that more doors won’t soon be opened to him and his team, even if the hardware on them doesn’t yet come from Roto. NT and Door for France Solutions à la carte Both the Roto NT hardware range and the Roto Door solutions are characterised to an equal degree by great diversity and maximum flexibility. And when this kind of flexibility is needed, that’s where the Roto product developers in Kalsdorf and Leinfelden come in. As Project Manager, Josef Zirkl oversees from the Austrian town of Kalsdorf the development and introduction of hardware innovations on the French market. “Among other things, we’ve added to the NT range espagnolettes that have been specially tailored to the needs of the French market. For example, we’ve developed espagnolettes with a backset of minus six millimetres in order to allow a centred handle height without routing or an intermediate gearbox on double-sashed windows.” Marketspecific lock variants for French main entrance doors and balcony doors, which are often used as side entrance doors, have also been developed in Kalsdorf from the Door range. “The incorporation of our PowerLock automatic lock for doors was a major aspect in this respect. As a matter of priority, we’ve also been working with our colleagues in Leinfelden on developing lock solutions that can be interlinked in different ways so that we’ll be able to respond to the demands of the various manufacturers. And of course when doing so, we’ve also had to bear in mind the particular demands of the manufacturing techniques. In French window and door production for example, completely different routing methods are used to those employed in the rest of the world.” One of the projects that Josef Zirkl and his team have worked on is the incorporation of the PowerLock automatic lock into the French range. The aim of all innovations and enhancements has been to support the particularly efficient and convenient production of window elements by French manufacturers by providing them with market-specific hardware. In doing so, we’ve also had to pay attention to the great differences between the requirements of the various manufacturers in France. In addition there were the adjustments in the supply chain management, which today guarantees top delivery performance for French Roto customers. “All development and organisation processes were developed within the framework of a more than exemplary team performance by our colleagues from Leinfelden and Kalsdorf”, concludes Josef Zirkl. on other markets. Of course, where regional peculiarities exist there are also commonalities. And we can cover some of these very well with our “French innovations”. Regional peculiarities, national commonalities Given that so much work has gone into significantly extending the Roto range, the question also has to be asked as to whether some of the developments for France will shortly also be available on other markets? “Naturally, as early as during the concept phase we examined the possible uses for all applications and developments initially throughout France and then 5 Quincaillerie Angles Menuiseries Combes A strong partner for Roto in France Tradition made to measure “With Roto, we have a reliable partner on our side who’s always happy to listen to us”, says Jean-Marc Combes, Managing Director of the joinery and carpentry firm Combes in the town of Millau in southern France. This tradition-conscious family company changed over to Roto hardware just over a year ago, which greatly boosted its standing in the eyes of its customers. Roto Inside visited Menuiseries Combes and talked to Jean-Marc Combes about the success of his company, its collaboration with Roto and the French windows market. More than 12,000 joiners, and those working with PVC, aluminium, steel and timber are among the professional customers of the renowned French company Angles, based in the town of Rodez in France. Long-standing business relationships built on trust and personal proximity to the customer have enabled Angles to establish a position as one of the most important dealers in southern France. Company owner Guillaume Angles (in photo on the right) and Sales Director Gérard Valery surrounded by their huge range: Quincaillerie Angles has over 35,000 products in stock, from screws to tools, hinges and doorknockers to furniture locks. The history of Quincaillerie Angles stretches back to the beginning of the 20 th century. “My great grandfather founded the company in 1907 as a dealer in building materials, and brought it to full strength after the Second World War”, explains workforce in Rodez, a town of over 24,000 inhabitants between Toulouse and Lyon, numbered 30 in three branches. Today, 165 people work for Angles and the number of branches has risen to 17. “Last year alone we added four new ones”, When you enter the first of the company’s two production halls – a third is to be built this year – your gaze first of all falls on the colourful collection of timber and PVC window frames, hardware sets ready for use and production machines. But it then wanders unavoidably to a giant window installed in the wall at the back of the hall, which affords a view over the foothills of the Grands Causses and the regional nature park. “You just can’t get away from this landscape”, explains Managing Director Jean-Marc Combes. Daylight streams into the hall through this window to create a pleasant atmosphere. When work allows, Jean-Marc Combes – who took over Menuiseries Combes from his father in 1987 – enjoys travelling: “I love discovery …” the world’s longest cable-stayed bridge, its highest pillar measuring almost 250 metres from the valley floor to the roadway. Jean-Marc Combes, who has been with the company since 1981 and became Managing Director in 1987, is full of admiration for this monumental structure – perhaps because it reflects the ability of companies to master the greatest challenges. Combes windows are sold south of the line running from Bordeaux to Lyon. “Today the company employs 165 peo- More than 12,000 joiners, and those working with PVC, aluminium, steel and ple and the number of branches has timber are among the professional customers of the trading company Angles, risen to 17”, reports Sales Director Gé- based in the town of Rodez in France. rard Valery. “All over southern France, we’re close to our customers. We can normally deliver to them within 24 hours.” Guillaume Angles, who has been the owner and Managing Director of this family company since 1995. At that time, a heavy concentration on heating and sanitation requirements was the main driving force behind the company’s success. This was a branch of the company that was continued successfully for three generations, before being sold to the Saint Gobain Group in 2002. Near the customer, no matter where “From that point on, we concentrated exclusively on the specialist building trade”, adds Guillaume Angles. Initially the company’s 6 says Gérard Valery, who has been running the Sales team for many years. “We deliberately limit our sales area to the south of the country. Here we’ve built up a good sales network, which enables us to be very close to our customers no matter where they’re located.” We can normally deliver to them within 24 hours. Winds of change in the windows trade Quincaillerie Angles has over 35,000 different products in stock: Everything from screws to tools, hinges and door-knockers, to furniture locks and table legs. Hardware accounts for over 20 per cent. For about a year, this specialist building dealer has been relying on Roto hardware technology. Guillaume Angles explains that “up to now, some 90 per cent of hardware products sold via dealers in southern France have been the products of one single domestic manufacturer. Now it’s time for the winds of change to blow through this trade.” In 2000 the Combes workforce numbered 35, today it numbers 80. In the south of France for 140 years The home of Menuiseries Combes is the town of Millau in southern France, with a population of over 22,000 in the Midi-Pyrénées region at the gateway to the Gorges du Tarn. A technically and architecturally extremely remarkable bridge carries the motorway A 75 over the River Tarn at this location: the Millau Viaduct. At 2,460 metres, it is The windows professional explains that “our company was founded in 1871 by my great-great-grandfather Jules”. Back then, the way in which he ran his company was already well ahead of its time: Slats and table legs were made with the help of a steam machine, which involved the first use of 4-sided machining. In 2000, it became necessary to relocate to suitably adapted production premises for the pur- Inside one hundred industrial producers of timber windows in France, the same number of aluminium window producers and almost seven hundred producers specialising in PVC windows. While the name Combes used to be associated almost exclusively with timber windows, the company has now made a name for itself on the PVC market. A crucial factor here was the introduction of a new product range with 70-millimetre profiles. And the Roto product range has made a superb contribution towards achieving a high level of quality that customers very much welcome. Good times for the renovation market The 54-year-old entrepreneur JeanMarc Combes says that Menuiseries Combes was unaffected by the economic crisis of the past couple of years, even though “like everyone else, we were very worried”. He explains that although sales fell by two per cent in 2009, they quickly rose again by 4.5 per cent in 2010. “We serve almost exclusively the renovation market, and of course in that respect we benefit from the fact that in France, energy-related measures attract a reduced rate of VAT, and in some cases interest-free bank credit.” He adds that sales fell by between 20 and 40 per cent in the new building sector. The foothills of the Grands Causses are a stone’s throw from the southern French town of Millau. pose developing and constructing PVC windows. That was why a new plant was built a few kilometres out of town. Supplying windows to a third of the country Jean-Marc Combes recalls that “in the 1960s, our father specialised in making timber windows that he then sold throughout the region”. Then in 1970, he changed over to supplying the then growing private residential market with modular solutions. Aluminium production commenced in 1987, with PVC windows being added five years later. Some 30,000 windows leave the prothese, 40 per cent are PVC, 40 per per cent are aluminium. with aluminium more popular near the coast.” Some 30,000 custom-made windows leave the production halls in Millau every year. Of these, 40 per cent are PVC, 40 per cent are timber and the remaining 20 per cent are aluminium. “The preference is for timber in the mountain regions, “There’s nothing that we can’t make a reality” The go-ahead entrepreneur regards his company’s main strength as being its ability to fulfil orders “to the best possible quality”. “There’s nothing that we can’t make a reality.” That’s why in southern France, cent are timber and the remaining 20 In 2000, the 35-strong Menuiseries Combes workforce achieved turnover of three million Euros. In 2010, the now 80-strong workforce upped that figure to 11.5 million Euros. “Today, our windows are sold south of the line running from Bordeaux to Lyon, in other words in about one third of the country”, says Jean-Marc Combes. Menuiseries Combes in southern France – a family company with a long tradition. duction halls in Millau every year. Of Menuiseries Combes is regarded as a specialist for windows of all shapes and sizes. According to Jean-Marc Combes, in view of the large number of window producers the technical aspect is not the all-decisive factor. He regards a competitive price as being equally important, pointing out that in total, there are around When work permits, Jean-Marc Combes enjoys heading for faraway destinations. “I love discovering new countries and cultures” explains the father of two sons who is married to a Madagascan. During his studies, work experience in Ivory Coast awakened his insatiable curiosity for foreign countries. Is his enthusiasm for discovery the secret behind his business success? “Perhaps. I’m an active person. Daily monotony doesn’t make me happy.” “I love my job” Valérie Canac – Production Director at Combes She is 32 years old and has been Production Director at Menuiseries Combes in the southern French town of Millau since 2007. Valérie Canac started there as a temporary worker over six years ago. Today, the mother of two is responsible for the entire timber and PVC production. “I love my job” she says, and examines with a trained eye the timber delivery that has just arrived. Frames, hardware and machines – this is where Valérie Canac, a friendly and confident woman, is the boss. This is where she calls the shots every day as Production Director. In 2004, she was actually only supposed to stay for six months, but that has now turned into six years. “I learned about all the production sequences from the ground up, and was gradually given more and more responsibility”, Valérie Canac recalls. Finally, in 2007, she became Production Director for timber, and recently also took over responsibility for PVC production. Valérie Canac was appointed Production Director at Combes in 2007. She is happy about the good working atmosphere and the company’s success. good job. And that’s the only thing that matters.” She says that “Combes is a great company with a very good working atmosphere”. She adds that she experienced no acceptance problems from her male colleagues. “Initially there may have been the occasional pointed remark, but my colleagues quickly saw that I do a 7 EUROCOLOR Sp. z o.o. Growth through innovation One of Poland’s largest window manufacturers, the EUROCOLOR company, was founded in 1996. The aim of the partners Grzegorz Gazda and Zbigniew Rutkowski was to produce high-quality windows, doors and roller shutters that would be in demand throughout Europe. The path leading to this goal covered many stages, and cost the entrepreneurs around 16 million Euros, which over the 15 years since the company was founded, have been invested not just in the production site but also in a modern sales system. tomers who require special proof and certificates for their construction documents can call them up from the EUROCOLOR document database. Since 2008, the company’s windows and doors from its production centre in Pyskowice have carried the CE seal. Besides windows, entrance doors, sliding doors, terrace doors and outside roller shutters, the company also supplies window sills and other accessories relating to all aspects of doors and windows. “With these, we meet our trading partners’ desire to be able to offer building owners a complete range and service from a single source so that they’ll stand out from the do-ityourself trade, for example.” in the way of rapid growth. We know – and far more importantly, our customers know – that we can maintain our product and service quality even if we grow more than we have so far, or even faster.” The modern production halls of EUROCOLOR employ around 200 people who, each year, produce an average of 200,000 PVC window units, 5,000 aluminium units and also 3,000 main doors and 250 roller shutters. Together with Zbigniew Rutkowski, Commitment for the trade According to Paweł Surówka, Marketing and Sales Director, the company’s policy over the 15 years since it was founded has always been to focus fully on the needs of window traders who present themselves as premium suppliers to Polish building owners. “We support them in two ways – firstly by producing windows specifically for residential use, and secondly through brand advertising on TV and via regional marketing measures.” Photos: EUROCOLOR For example, EUROCOLOR is actively promoting the kitchen window “Comfo” with its micro-opening feature, anti-jemmy protection and Patio Tilt&Slide hardware that allows easy and convenient opening like with a sliding door. Or the safe children’s room window “Senso” with Tilt-First hardware and the “Moderno” design window with concealed NT Designo hardware. Grzegorz Gazda (in the picture) founded EUROCOLOR in 1996 in the Polish city of Pyskowice with the aim of manufacturing high-quality windows, doors and roller shutters for various European markets. Today, the production halls of EUROCOLOR employ around 200 people working on eight CNCcontrolled production lines who, each year, produce an average of 200,000 PVC window units, 5,000 aluminium units and also 3,000 main doors and 250 roller shutters. In 2007, the managing partner Grzegorz Gazda had a new logistics centre and office building with exhibition area built. The 40 year-old entrepreneur explains that “the purpose of both is to support our trade partners and craftsmen, as well as to improve the consultation we provide here on site”. The strategy of the EUROCOLOR management has always been based on the idea of sustained company development. And it’s been successful. Since the company was founded, it has managed almost every year to increase its turnover by ten per cent compared with the previous year. Paweł Surówka is convinced that this has also been possible in no small measure thanks to ongoing investments in developing the workforce. Utilising experience “Together with our colleagues, we’ve systematically searched for and gathered knowledge, learned from the experiences of others and taken advice from Roto for example, regarding new production techniques and possibilities for boosting efficiency. Paweł Surówka says that “our great willingness to implement change has made Reliable and fast The company’s own vehicle pool includes ten semi-trailers and vans. They guarantee that the commissioned goods are delivered promptly and as ordered. “That’s enabled us to gain a good reputation through short delivery times.” EUROCOLOR has been collaborating with renowned suppliers ever since it was founded: The company gets PVC profiles from Rehau and Schüco, while aluminium profiles come from Ponzio and its entire range of modern window hardware is sourced at Roto. Tested quality for Europe Internal quality control across all areas of production is supplemented by systematic testing at external institutes. “Our aim was always to use all the quality inspections in Europe and thereby ensure that we’re also able to claim on the international stage that we’re one of the leaders in terms of quality.” Cus- 8 Paweł Surówka, who has been responsible for Marketing and Sales at EUROCOLOR since 2003, is convinced that “You don’t have to be and perhaps can’t be the best at everything you do. But a clear lead over the competition in terms of both product and service is essential to constant and dynamic development.” The difference is in the function Today, like most European building owners, Polish home owners and investors also expect windows and doors to provide the best possible support for the building’s shell in terms of energy efficiency and soundproofing. And Paweł Surówka reports that “with this in mind, we’ve now completely adjusted and changed over our production with the help of our suppliers”. “But I must also add that together with Roto, we emphasise the durability of a window in terms of its functions, and above all its specific functionality with respect to residential use.” David Šupík, sales partner of EURO- Ongoing investments have ensured COLOR in the Czech Republic, ap- that today, EUROCOLOR is one of Po- preciates the service of his exclusive land’s leading manufacturers whose supplier: “We trade exclusively with products are in demand in many Euro- products manufactured in Pyskowice, pean countries. Roto has been one of because we’ve found that their high the company’s partners since it was quality increases the success of our founded. customers.” EUROCOLOR both robust and successful”. He adds that the windows range is being systematically extended with special designs and a great variety of patterns. “Today, we’re showing the full range of window and door designs in both PVC and aluminium, and this is why the EUROCOLOR brand is also in demand from architects. In Poland, the days when everybody wanted mainly white and, if possible, cheap standard windows ended about ten years ago. Some window manufacturers adjusted to that change too late.” Innovative in both function and material Paweł Surówka says that sales of the recently introduced products, such as the “Brillant-Alu-Top” system, a combination of PVC profiles with aluminium covers, the Lift&Slide door system “Brillant HS” or windows and doors from the “Geneo” range that are approved for passive (low-E) houses, have been increasing by an average of seven to eight per cent annually since they were launched onto the market. “We’ve developed all these systems over the past four to six years. In my view, this proves that in the building elements sec- tor, only those companies that are active on the market with innovations and their own developments will be able to experience long-term growth.” EUROCOLOR will continue investing in 2011 also: Some 4.5 million euros in an innovative technology for producing low-energy windows. Special products for renovation Above all, demand from building renovators itself demands great flexibility in production. “Many property owners want to preserve their charming old buildings and not replace them with new ones”, explains Paweł Surówka. “But at the same time, the old buildings should be just as energy-efficient as a new planned building. And that’s feasible when the right architects, tradesmen and manufacturers work together. We supply topquality custom products for such building projects in terms of both size and design.” Grzegorz Gazda says that growth is also the aim of EUROCOLOR in the medium term: “We’ve made a name for ourselves through combination of quality-orientated production, short delivery times and a marketing service to suit the target group in question. In doing so, our method is such that nothing stands An award for “Geneo” The new “Geneo” series windows, which won the award for best building product at the BUDMA international trade fair in Poznań, is based on an innovative 6-chamber profile that boasts excellent static and thermal insulation parameters thanks to the use of the material RAU-FIPRO with fibreglass. “With these profiles we can create large windows that make an outstanding contribution towards thermal insulation”, explains Paweł Surówka. “In doing this, we solve the moral conflict of many building owners who want to allow in plenty of sunlight through large windows, but also want to build energy-efficient buildings. At the same time, the excellent static effect of the new fibreglass material reduces the need for additional steel reinforcements, and thus also building costs.” Extending the company’s lead The fact that Marketing and Sales Director Paweł Surówka has his sights firmly set on his market is clear from one of his guidelines: “You don’t have to be and perhaps can’t be the best at everything you do. But a clear lead over the competition in terms of both product and service is essential to constant and dynamic development. This is why we will further strengthen our commitment to the success of our trade partners by providing broad sales support.” 60 per cent of EUROCOLOR resellers have been partners of the company for more than ten years. “Around 85 per cent of those already have no other building element suppliers apart from us. And our aim is for this quota of exclusive partners to increase still further.” That’s what Paweł Surówka is looking to achieve. Inside Durable Roto hardware in Tehran’s main train station Tehran’s main train station was built fifty years ago on a 1.74 square kilometre plot approximately 1,117 metres above sea level. Although coated several times in the meantime, but still verifiable based on old construction documentation, hardware from Leinfelden was installed in its iron and bronze windows that have remained unchanged up to the present day. In 2007, a new logistics centre and office building with exhibition area was built in Pyskowice. EUROCOLOR’s managing partner Grzegorz Gazda explains that “the purpose of both is to support our partners in the trade and craftsmen, as well as to improve the consultation we provide here on site”. Better planning with modern software Some 50 per cent of EUROCOLOR’s annual production are processed outside Poland. Computer software that was developed for trade partners and joineries for performing calculations relating to all products is available in various languages including German, Czech and Slovakian. On request, EUROCOLOR also supplies craft partners with a special calculation program for all joinery products. A program to support door designers in creating and visualising entrance doors is also available. A clear division of work in Sales Paweł Surówka points out that the division of work between EUROCOLOR and its partners is clearly defined: “We supply exclusively via wholesalers who display products. We support them with product samples, facades and rooftop advertising, brochures, boards and stand-up displays for the showroom. In addition, EUROCOLOR sponsors all the advertising activities of its partners, invests itself in brand advertising, and thereby ensures that the resellers’ market position is strengthened.” And just as importantly, EUROCOLOR – as a loyal supplier – supports its sales partners by forwarding end customer enquiries received at its headquarters to the respective trade partner in the region. Full training for partners Paweł Surówka reports that EUROCOLOR, together with Roto for example, regularly invites wholesalers’ and joinery employees to training courses in Pyskowice: “These seminars are so successful that in collaboration with Roto, we’ve now set up the Roto Academy that enables our partners’ new staff to become further qualified very systematically and over a long period.” He adds that the aim is to enable trade and craft partners to be the first in their region to sell and install the window and door innovations. “That’s another reason why we have such rapid throughput with our new product developments.” In tandem with consultation A total of eight trade representatives look after EUROCOLOR cus- Thanks to Roto hardware technology, As contractually agreed at that time, the window fabricator contacted the Iranian railway company in 2010 to enquire whether the windows are still serviceable or whether replacement parts – for example from Roto – were required, reports Roto export manager Klaus Engesser. “But there was no such need according to the user’s appraisal. All hardware components still function perfectly.” Over 50,000 people daily arrive in and depart from Tehran’s main train station, from which the state railway covers 60 routes. The triumphant success of the Iranian railway began in October 1927, as the construction of the 1,394-kilometre Trans-Iranian railway line from the Caspian Sea in the northeast as far as the Persian Gulf in the southwest of Iran was commissioned. After 14 years of construction, the first section between Iran’s northwest – via Tehran in the southwest – to the Persian Gulf was completed. It was possible to open it in the spring of 1939. The expansion of more of the Iranian railway network only began With a floor space of approximately 30,000 square metres, the Tehran railway station was equipped 50 years ago with a large waiting hall and five train platforms The Roto hardware that was installed Although coated several times in the 50 years ago in Tehran’s main train meantime, but still verifiable based on station’s windows remain without any old construction documentation, hard- complaints ware from Roto was installed after the end of the Second World War. the windows of the EUROCOLOR “Econo 70” line provide additional convenience, SUPER SPACER® technology Symbol of the vertical urban growth and a good design for an attractive The Tehran Tower price. A night ventilation function, a lifting mishandling device and a sash lifter, plus at least two security lock- The luxurious apartments in the Teh- ing points on each sash, ensure great- ran Tower – sold at a price of approxi- er burglary security and ease of use. mately 7,000 euros per square metre – are equipped with every modern and intelligent building comfort. All tomers on location, five of them outside Poland. “If necessary, the service they provide also includes them visiting a customer with our partner’s representative. Or providing consultation in response to technical, financial and economic questions”, is how Paweł Surówka describes their work. “The office staff from the technical department and from EUROCOLOR Sales in Pyskowice also follows and supports this work. You could say that we’ve learned this from our suppliers – from Roto in particular. Only a combination of good products and comprehensive service make a company attractive in the long term.” aluminium windows are equipped with Roto 540i/10 Tilt&Turn/Tilt-First hardware. Tehran, one of the largest and most populated cities in the Middle East, is growing not in breadth but rather in height, as building ground is scarce. Constructed four years ago, the Tehran Tower became the first landmark of this development. It is the largest concrete building in the Middle East and with its 180-metre height and 56 floors, currently the highest residential building in Iran. The Tehran Tower was constructed by the International Construction Development Company, one the most important building construction companies in the country. The luxurious apartments in the tower’s approximately 220,000 square-metre floor space – sold at a price per square metre of approximately 7,000 euros – are equipped with every modern and intelligent building comfort. The lifts transport residents to their apartments at a velocity of three metres per second. And the modern aluminium windows in the Tehran Tower are equipped with Roto 540i/10 Tilt&Turn/Tilt-First hardware. Photos: Hansueli Krapf unter cc-by-sa According to the 2006 census, approximately 13.4 million people live in Tehran’s metropolitan region. As a result, the population density is 713 inhabitants per square kilometre. Directly at the junction Built at the junction of all of Tehran’s important motorways, the tower provides its residents with perfect transport connections in all of the city’s directions. The shape of the building, designed like a star with six rays, provides for fantastically natural light in all rooms, but also for earthquake-proof statics. The plot on which the Tehran Tower and its entire infrastructure was constructed is approximately 28,000 square metres. A children’s playground, well-equipped swim- ming pools and saunas as well as a fitness club, an auditorium and miscellaneous service providers provide the residents with relaxation and comfort. Sophisticated communication networks ensure perfect contact to both the outside and business world. 9 Idealcombi A/S Looking to the future of windows with the futuristic window Roto Inside regularly devotes itself to the huge topic of innovation and presents window and door companies that are strong in development. The Danish fabricator Idealcombi granted the editorial team a particularly detailed insight this Spring into his ideas and product world. Not only tomorrow’s technology is what’s thought about today at the production location and headquarters in Hurup; but also further developing their market success with very specific investments at an impressive speed. “Futura+” combines timber, aluminium and a polyurethane core in a unique way. The result is a maximum thermally insulated window with extremely slimline profiles. “I can see for miles” – the new production hall for the “Futura+” production line at the Idealcombi headquarters in Those travelling by car to Hurup in Jutland can first and foremost enjoy lots of Denmark’s landscape. Soft hill chains, sweeping coastlines, pure nature. What cannot be overseen in front of beautiful scenery is the Idealcombi state-of-theart production building with its unbelievable dimensions. It appears that the production hall on the main road goes on for miles. What remains to be discovered is that one of the company’s most innovative top products originates from here. “Our future”, says managing partner Bent Søgaard. Constant growth, constant change The foundation stone for the Idealcombi company, today one of the most innovative and largest window and door manufacturers in Denmark, was laid Bent Søgaard in 1973. At that time the trained carpenter began with the production of timber windows for the regional residential construction sector. A few months later his brother Henning joined him and together they steered their course of expansion and success: In the first few years the young company was also active in house building, but then concentrated increasingly on window production. The workforce grew from year to year – today Idealcombi employs over 420 employees in production, sales, logistics and administration. And not without reason: both the product range and the turnover have also grown every year since the business was started. The Danish financial newspaper Børsen praised Idealcombi as a particularly rapidly growing company. The Berlingske Nyhedsmagasin magazine listed Idealcombi as one of the “Gold1000” leading Danish companies. Bent Søgaard and his team have earned awards like these for leaps in growth every year. And all of this with expert financial and growth strategy. The company remains completely family-owned to this day. For years now Idealcombi has also created growing turnover outside of Denmark. “Currently our turnover is still based on approximately 70 percent Danish refurbishment and new-build construction projects. Whereby approximately 80 percent of the windows and doors in this country go into refurbishment projects” reported Bent Søgaard. “Our export business however is clearly driven by new-build construction 10 Hurup Idealcombi proprietor and general Aluminium, polyurethane, timber: Research and development manager manager Bent Søgaard began with the With the development of “Futura+” Per Møller Nielsen believes in the “E- production of timber windows in 1973 Idealcombi anticipates the next de- reference”: “Moving away from pure U cade’s legislation already today value views towards an analysis of the energy balance made up of heat es- projects. In the meantime we deliver our window and door systems to all over Scandinavia as well Great Britain and Ireland. We produce however purely job-oriented for both the Danish as well as for export markets. We don’t have a finished goods warehouse.” Growth in the UK The full-blooded entrepreneur is particularly happy about the English market: “Many markets, including Denmark, have been declining over the past two years. To say nothing of crisis-ridden Ireland. The development in the UK is all the more surprising for us. Against the trend “We produce ‘Futura+’ as a double and triple-glazed version and with it reach U-values from up to 0.69 W/ (m2K)“, explains Per Møller Nielsen, research and development manager in Idealcombi. “Whereby we have distanced ourselves in the meantime from the isolated observation and assessment only according to the U value. As things stand, we will be in a position in the near future to lower our windows’ Uvalues even further”. A lot more important for Idealcombi today is the so called “E-Reference”, according to which the energy-related quality of a window is assessed in Denmark and in other countries too. caping to the surroundings and energy of the times, we had good doubledigit growth last year in England. It was the best year there for us up to now and the orders for the next months show further increasing demand.” This increase in demand is not all surprising, as Bent Søgaard and his development team have done a lot to become renowned manufacturers of particularly efficient window systems. In Hurup they have invested heavily in the future of windows and have maintained very direct contact with the companys’ target groups. “Particularly architects, housing development companies and large project from the sun transmitted inside brings us in the right direction.” developers value our quality and ability to respond fast” A future with “Futura+” An obvious sign of the uncompromising Idealcombi innovation orientation is the approximately 88,000 square metre production area in the meantime in Hurup. Currently probably the most innovative window in Europe is created in the recently completed hall on the main road that greets impressed visitors: Good partners, development teams that work well togeth- Per Møller Nielsen and his team also do a lot of develop- er: for the new “Futura+” window, Idealcombi broke new ment work in systems engineering, in order to continuously ground together with its new hardware partner Roto improve manufacturing processes “E-Reference” supersedes the U-value view There is a holistic approach behind it all. Instead of only viewing it from a thermal transmission coefficient perspective, the ‘E-Reference’ looks at it within the framework of the energy balance of heat escaping to the surroundings and energy from the sun transmitted inside. This approach is a lot more conclusive, particularly in northern countries where you really can use the solar heat as a positive contribution, and therefore should try not to block it out with large window profiles. “This results in a clearly defined requirement for us window fabricators: Windows should let as much light through as possible”, summarises Per Møller Nielsen. “The profiles must be designed as slimline as possible, and at the same time the heat loss must be kept as low as possible. Our answer is Futura+: A window made of highquality materials, with integrated insulating core, no cold bridges and a outside profile width of only 53 millimetres; suitable for all conceivable opening types.” When questioned about future energy saving regulations and their requirements, Per Møller Nielsen only shakes his head smiling: “We are not talking here about requirements that have been defined for 2012 or 2013. With ‘Futura+’ we are preparing for the energy regulations in year 2020 and beyond” The core of the new production: beginning with the top Idealcombi banks on state-of-the-art, fully automated pro- modern profile production, the entire “Futura+” production duction systems not only for the “Futura+” production will be gradually completely automated Energy efficient windows pave the way Bent Søgaard stays on the subject and adds: “Naturally the energyrelated quality of our windows also Inside plays a large role in our good performance; among other countries in the UK. The government there pursues ambitious energy-saving goals that should be achieved in private as well as commercial buildings in a very short time period.” The real estate properties have to be refurbished within tight deadlines (even though they are expecting a large refurbishment push as it is already) in such a way that they will subsequently conserve more energy or just be newly built. If this is not implemented, economic threatening consequences will be the result, as English proprietors and tenants will be hit particularly hard by the severe increases in energy costs due to the low Sterling exchange rate. “This dilemma boosts the demand for energy efficient windows and doors in mainland Britain.” Learning from each other Roto also experienced the ‘Futura+’ development up close. One worked together on the series-production readiness in individual development steps of the new window type since the end of 2008. There is also a great deal of Roto NT hardware technology today in every “Futura+”. “It quickly became clear to us back in the preliminary planning stage that we need a particularly efficient hardware partner in order to implement the ‘Futura+’ window system. A partner whose systems support fully automated production and is very flexible in customising components such as the newly developed design handle. Systems that can be accommodated fully concealed in very slimline profiles. Naturally ease of operation also plays a large role, for example the integrated operation of the nightvent function via the handle” added Per Møller Nielsen. A second development project started by both Idealcombi and Roto together at the same time was an outward opening sliding door. “This is an opening version that is widespread in Scandinavia, but could be very attractive in the future for design-oriented builders all over Europe” adds Roto Western Europe Market Director Mike Piqeur who is delighted with the cooperation with Idealcombi. “It’s great working with a team that is so forward-looking. The jointly implemented projects up to now were demanding for both sides. Countless, very productive discussions were held and a lot of technical tests were carried out. Some of this was new ground for our developers; the result was that also our ‘learning curve’ pointed steeply upwards.” An end to this cross-fertilisation doesn’t seem to be in sight. Mike Piqeur in any case is happy: “I’m looking forward to the next projects that have already taken a very concrete shape.” The Princedale project Victorian terraced house transformed into a passive (low-E) house Only if we succeed in retro-fitting existing buildings worldwide so that less energy is required to heat or cool, will it be possible to significantly reduce CO2 emission and curb global warming. Most climate experts have no doubts about this. The Princedale building project in the London district Kensington shows how such retrofitting measures can work. ity level in accordance with the passive (low-E) house requirements. Its design has been approved in the meantime by the London Kensington & Chelsea and Hammersmith & Fulham districts, and approved for use in listed areas. Also inspired by historical models, Ryder Strategies has developed main and back doors equipped with Roto DoorSafe pin-bolt locking points and DoorLine door hinges. The goal of the Princedale project has been the refurbishment of a 170 year old Victorian terraced house in such a way that it is capable of meeting the strict German ‘passive (low-E) house’ standards for lowenergy houses. At the same time, it also has to comply with the local regulations for preserving heritage buildings. The project was initiated by Octavia Housing, a non-profit organisation for subsidised housing in London. £900 heating cost savings Early projections point to residents’ future savings in the extensively refurbished house of over £900 heating costs per annum. An additional factor is that residents now breathe in best quality fresh air, thanks to the air filtration integrated in the ventilation system. There is no doubt for the specialist Philip Proffit, that he can reduce the energy consumption of nearly all existing buildings from the national average 130 kilowatt-hours energy per square metre, right down to a consumption level of only 15 kilowatthours per square metre by means of professional refurbishment. The expert is convinced “In the medium term, we shall reduce consumption down to even 8.5 kilowatt-hours”. The construction project has been managed by Green Tomato Energy, a specialist for renewable energy and energy-efficient building. The architecture firm Paul Davis & Partners – well known for its work in urban conservation – assisted with the planning process. The actual construction work was carried out by Ryder Strategies, whose director Philip Proffit spent several years working with experts in continental Europe, where he became a specialist in energy efficient refurbishment of existing buildings. Pre-heated/cooled fresh air The three-storey building is equipped with a ventilation system that facilitates heat recovery and operates with an air/heat exchanger. With this system, stale air is constantly replaced with filtered fresh air that is sucked in from outside and runs through a pipe network a couple of metres under the cellar floor. The system takes advantage of the fact that the ground temperature at this depth is between 12 and 13 °C all year round. In winter, Photo: Octavia Housing From the outside this window looks just like a traditional In actual fact the top window pane is fixed glazing. In order vertical sliding window. This impression is also underlined to accommodate opening the window nonetheless – for ex- with a visible hand-operated pull handle and a locking de- ample for cleaning – the bottom sash is implemented as a vice visible through the glass. However this is deceiving on tilt-first, tilt & turn sash with concealed Roto NT hardware. first glance ... the pipe network ensures that the air drawn in is heated by this natural ambience before it reaches the house – with minimum energy consumption; and in summer the air is cooled. The exterior walls of the building are equipped with a high-performance insulation layer, existing cold bridges have been removed and the building shell has been made air-tight. This is how a historical building has been transformed into a passive (low-E) house, for which hardly any heat energy is required, even in cold winter weather. An entirely unexpected Tilt&Turn sash The windows play a key role in maintaining the air-tight building shell; on the one hand they reflect the historical construction methods and on the other hand they prevent the loss of heat. To this end Ryder Strategies have developed their own tailor-made timber window together with Roto. From the outside this window looks just like a traditional London vertical sliding window. This impression is also underlined by a visible handoperated pull handle and a locking device visible through the glass. From an aesthetic point of view, it looks like one can actually slide the window. But in actual fact the top window pane is fixed glazing. In order to enable opening of the window – for example for cleaning – the bottom sash is constructed as a tilt-first, tilt and turn with concealed Roto NT hardware. Philip Proffit regularly relies on hardware technology from Roto: “The NT hardware give us the chance to make every size of sash and to design individual windows suitable for the openings in a building. The adjustability in every locking point ensures that we can carry out fine tuning if required in order to achieve the maximum gasketcompression for air impermeability.” Also the whole security aspect plays a key role for town houses from his point of view: “The possibility of equipping an NT window – particularly on the ground floor – with additional security locking points is something that our customers value.” Air-tight triple-glazing Thanks to their Pilkington triple glazing, along with a triple gasket system the windows designed by Ryder Strategies achieve a U-value of 0.9 as well as an air impermeabil- 11 Inside RIHA GesmbH All-round security Imprint Photos: RIHA GesmbH The company bears his name: In 1993, Dipl.-Ing. Alfred Riha founded RIHA GesmbH in Lower Austria. Working during the early years as a manufacturer of PVC windows and security doors, the entrepreneur later concentrated on the development of innovative security systems. A series of unique ideas paved the way for the company to become the market leader in security doors – as of course did the expert realisation of these ideas. Publisher Roto Frank AG Wilhelm-Frank-Platz 1 70771 Leinfelden-Echterdingen Germany Editorial board: Monique Gnuschke, Udo Pauly, Ralph Saile ties such as fire protection or bullet proofing”, says Alfred Riha. This is a combination that’s not a matter of course, because the demands placed on doors in terms of fire protection and security are often very different, for example how the glass is fitted and the installation type. Since 1993, Dipl.-Ing. Alfred Riha has invested a lot of energy and good ideas into building up the company to become Austria’s market leader. According to Austria’s criminal police advisory service, security is paramount and that’s why since 2004 it’s been recommending RIHA security doors to protect against intruders in apartments and houses. And for the busy entrepreneur Alfred Riha, that’s testimony to his company’s development strength. “Security is precisely the area in which resting on our development laurels would mean taking a step back. That’s why we make every effort to continually increase the level of security provided by our door systems and to combine them with other important product proper- Design variety preserved Besides security, product variety in particular is also important to Alfred Riha and his workforce of 70. “Take for example securing the entrance area in detached houses. In my opinion, security and the components necessary for it must remain concealed there. And so the greatest challenge for us is to achieve design variety and thus visual value in terms of both facades and neighbourhoods, even when especially secure doors are used. Design and security must go hand in hand.” That’s why the scope of RIHA’s product range is also hardly surprising: Single-leaf and double-leaf doors, fanlights and glass inserts of all shapes and sizes – when it comes to design, there are very few limits. And Roto technology also lies concealed in many of these doors. For example, Roto DoorSafe Z500 hardware with two or four hooks and Roto PowerLock automatic locks are installed in security doors of burglary resistance grades BRG1 (WK1) and BRG2 (WK2). “We solved some Security from Lower Austria: RIHA GesmbH develops innovative security door Editorial staff Comm´n Sense GmbH Haverkamp 30 D-45289 Essen Telephone:+49 201 89470-0 Telefax: +49 201 89470-22 roto.inside@commn-sense.de systems at its Ebreichsdorf works. design details in close collaboration with Roto. For example we developed special hanger elements – namely door leaves that can be installed in existing steel frames. These are used in our RIHA Classic System and in the RIHA Brillant, for example.” Security and variety in design must not be mutually exclusive. And working on this principle, RIHA relies on a broad product range. Why there’ll always be a demand for securitysein wird Austria is by no means a cauldron of crime. Yet throughout the country, as is the case throughout Europe, the number of burglaries in private homes is on the increase. The official statistics for 2006 for example recorded just over 22,000 break-ins, whereas just under 29,000 cases were reported to the authorities just two years later in 2008 – with the trend remaining upward. This means that the market for reliable security technology appears to be secure for the future also. Expansion beyond Austria’s borders The company’s sales figures illustrate how, in the eyes of building owners, it has successfully combined security and design. Right from the outset, RIHA has been able to report double-digit growth rates every year. 2009, which saw some 5,200 door units sold, was the company’s most successful business year to date since it was founded. “The boom of the previous year lasted until around March 2010, but from the summer onwards the entire market experienced a decline, and unfortunately we didn’t quite escape from that unscathed. However, the market has since stabilised again a great deal, which allows us to look optimistically ahead into the business year that’s just getting underway.” Nevertheless, Alfred Riha sees the potentials for further major expansion as lying primarily in markets yet to be tapped and in further di- Design and production gantenhammer Werbung & Design GmbH & Co. KG Meerbuscher Strasse 64-78 D-40670 Meerbusch Telephone:+49 2159 69616-0 Telefax: +49 2159 69616-18 information@gantenhammer.de Printing house Kohlhammer & Wallishauser GmbH Brunnenstrasse 14 D-72379 Hechingen Telephone:+49 7471 1802-0 Telefax: +49 7471 1802-60 info@ko-wa.de Total circulation: 14,170 copies versification of the RIHA product range in the mechanical and electronic security sector. “In eastern Austria, our company’s name recognition is already so high that it would hardly be possible to achieve further increases in sales through intensified marketing activities, for example. But from an entrepreneur’s point of view, I have to say that there really are worse reasons to open up new markets.” “Live Factory” at BUDMA Flood-resistant windows for a good cause The devastating effects of the serious flooding that large parts of the country suffered in May and June 2010 are still visible today, particularly in the south and south west of Poland. The window manufacturer AdamS, together with some renowned industry companies, used this year’s international building trade fair BUDMA in Poznań to produce, in a “Live Factory” set up specially for the occasion, flood-resistant windows for renovating buildings in the floodaffected areas. Over the four days of the BUDMA trade fair between 11th and 14th January 2011, it was all systems go in the “Live Factory”: On a fully equipped production line, the window professionals from AdamS manufactured PVC windows from high-quality components under the interested gaze of trade fair visitors from the industry. These were produced at BUDMA thus meet the requirements of the ift FE 07/1 Directive, which states that windows and doors must be able to withstand a water level of at least half a metre, with maximum permissible water ingress of 240 litres in 24 hours. I’m very pleased that we were able to make a contribution towards better preparing buildings in the flood-affected areas for future floods that – hopefully – won’t happen for a very long time.” At BUDMA, the company AdamS, working in collaboration with Roto and other industry partners, produced flood-resistant windows for (among others) a school in Bogatynia in a “Live Factory” specially set up for the occasion. all contributions from the manufacturer’s industry partners, given that the windows made at BUDMA were destined for a good cause. One place earmarked to benefit from the new flood-resistant windows was a school in the town of Bogatynia, which last summer suffered serious damage. “For many trade fair visitors too, the production of flood-resistant windows was certainly something unusual and interesting to observe”, reports Mirosław Bogdalski, Sales Director at Roto Frank Okucia Budowlane. “The required absolute water-tightness of such Tilt&Turn windows most definitely represents a technological challenge. And we were able to provide our partners from AdamS with support in the shape of special NT hardware. The solution used in this case is characterised by very small spaces between the locking points that we were able to achieve with the aid of special centre locks. The windows 12