HD 200 Heavy-Duty Prop Heavy-duty support system with 200

HD 200 Heavy-Duty Prop
Heavy-duty support system
with 200 kN load capacity
Edition 09/2010
PERI GmbH
Formwork Scaffolding Engineering
P.O. Box 1264
89259 Weissenhorn
Germany
Tel. +49 (0)7309.950 - 0
Fax +49 (0)7309.951- 0
info@peri.com
www.peri.com
Important Notes:
Without exception, all current safety regulations
must be observed in those countries where our
products are used.
The illustrations in this brochure are photographs of
real site situations. Safety or formwork anchor
details are therefore not to be taken as a definitive
guide to the way the equipment is to be used.
Safety instructions and load specifications are to be
strictly observed at all times. Separate structural
calculations are required for any deviations from the
standard design data.
The information contained herein is subject to technical changes in the interests of progress. Errors
and typographical mistakes reserved.
Content
2
PERI HD 200 Heavy-Duty Prop
Support system for heavy loads
4
Practical accessories for ease of use
6
Example of use
8
Load capacity diagram
10
Components
20
PERI International
1
HDS 270, alu
PERI HD 200 Heavy-Duty Prop
Support system for heavy loads ...
The HD 200 heavy-duty prop carrying
200 kN makes all that a thing of the
past.
The HD 200 heavy-duty prop system
offers the user decisive advantages
when erecting support structures.
Simple assembly
Captive connectors can be operated
without tools.
Low weight
Max. component weight of 29 kg
largely avoids reliance on a crane.
Easy to use
The lowering device is easily released,
even under full load, using a simple
power drill.
The system’s primary beam
Eliminates time-consuming site
operations.
PERI HD 200 supporting precast prestressed
concrete beams.
2
min 1.65 m max 2.10 m
min 1.05 m max 1.50 m
HDS 30, alu
22
5
HDS 90, alu
Any scaffold tube bracing
required can be connected to
the 48.3 mm diameter chord
section.
min 2.85 m max 3.30 m
ø 48.3
min 3.45 m max 3.90 m
HDSS 210, steel
For bridges, tunnels, renovation - in
fact, wherever substantial loads have to
be transferred, a construction site used
to need 3 things: a lot of space, heavy
support structures and, above all, time.
... offering versatility in application
The HD 200 system is made of
aluminium to make it much lighter
than conventional heavy-duty props.
This allows erection of the prop sections
by hand. The HDS 270, for example,
weighs only 29 kg.
60 m long flyover on
HD 200 props.
Use inside a building
being renovated.
HD 200 heavy-duty props
can also be used costeffectively for low heights.
3
PERI HD 200 Heavy-Duty Prop
Practical accessories for ease of use
PERI places a great deal of importance on the site benefits in terms of
utilisation and accessories, and
hence the cost-effectiveness of the
construction.
A complete range of accessories with:
Primary Beams HDT
in different lengths. With couplings,
through holes for centring the props
and holes for diagonal tie rod bracing.
Trolley HD
for removing the secondary beams
under the concreted member.
Scaffold Bracket HD 75
for enabling work on the support scaffolding and abutments to be carried out
safely.
Diagonal bracing with
DW 15 tie rod.
Bracket HD 75 for a 75 cm
wide working scaffold. Max
spacing: 1.25 m. Allowable
load: 150 kg/m2.
The primary beams
can be coupled to resist tension,
especially in longer structures.
4
Trolley HD
for removing the secondary beams
after concreting.
The Trolley HD moves
loads of up to 2,500 kg.
Simple assembly
All sections can be extended and connected without using any small parts
that could get lost. The chord couplings
are operated without any tools.
Insert prop section ...
Easy to use
Even under full load, controlled lowering is easy with the lowering device.
The 10 cm range allows easy striking.
... and connect with chord couplings.
A conventional power drill with 19 mm socket is
used to operate the device (no power wrench).
5
PERI HD 200 Heavy-Duty Prop
Example of use
Abutment
Connector Kicker / Push-Pull Prop
allow kickers and push-pull props to be
fixed. This arrangement is used to carry
horizontal forces and align primary
beams.
Connector Kicker AV / Push-Pull Prop
Connector Kicker AV /
Push-Pull Prop
Centring Bolt HD M12
For positioningthe HDA lowering device
or HDK 45 head spindle accurately on
the HDT primary beam.
6
Centring
Bolt HD
M12
The 48 mm diameter chord section
also allows the connection of scaffold tube bracing.
Main Beam Clamp HD, 40 mm
Used to help erect the prop sections,
and to connect primary and secondary
beams.
Push-Pull Prop
Connector
Push-Pull Prop Connector HDR
For connecting push-pull props to HDS
prop sections.
Base Adapter HD
For HDS prop sections being employed
without lowering device. Used in
combination with PERI wedge lowering
device. The centring bolt allows the
load to be transferred centrally.
Base
Adapter HD
Wedge
Lowering
Device
7
Prop Sections HDS Alu
Resistance
J
HD 200 Heavy-Duty Prop
Restrained at the Top, H ≤ 11.00 m
max.
386
HDT
HDK 45
H
HDS Alu
Impact pressure q [kN/m2]
q = 0.0 kN/m2
q = 0.2 kN/m2
q = 0.9 kN/m2
q = 1.3 kN/m
max. 2 x 300
max.
345
q = 0.5 kN/m
HDS Alu
max. 2 x 900
2
HDA
2
300
Design value of the resistance of the axial prop force NR.d [kN]
294.7
289.6
279.7
285.5
265.4
250
247.3
240.3
232.1
218.6
208.8
200
199.7
197.5
184.3
168.9
155.5
150
150.3
135.8
118.9
102.8
100
102.5
98.7
4.00
5.00
6.00
7.00
8.00
9.00
Prop height H [m]
Intermediate values as a result of
other wind loads may be determined
by linear interpolation between the
carrying capacity curves.
Calculation of the permissible axial
prop force:
resistance divided by partial safety
factor of the effect GF .
8
10.00
max.
386
J
Prop Sections HDSS Steel
Resistance
HDK 45
H
HDSS Steel
Impact pressure q [kN/m2]
q = 0.2 kN/m2
q = 0.9 kN/m2
q = 1.3 kN/m
Design value of the resistance of the axial prop force NR.d [kN]
300
max. 2 x 300
max.
345
q = 0.5 kN/m
HDSS Steel
max. 2 x 900
2
HDA
2
max. 1.80 m
q = 0.0 kN/m2
298.1
290.0
299.5
294.3
293.9
287.4
286.2
270.9
292.2
290.8
271.7
276.1
275.4
263.2
256.1
250
240.7
242.5
241.1
229.4
215.9
217.9
201.9
202.5
200
190.9
188.6
185.5
179.7
168.7
158.8
154.1
150
100
6.80 7.00
8.00
9.00
10.00
11.00
12.00 12.20
Prop height H [m]
Intermediate values as a result of
other wind loads may be determined
by linear interpolation between the
carrying capacity curves.
Calculation of the permissible axial
prop force:
resistance divided by partial safety
factor of the effect GF .
9
HD 200 Heavy-Duty Prop
Item no. Weight kg
5,310
11,200
29,700
28,200
63,500
Prop Section HDS /HDSS
Prop Section HDS 30 Alu
Prop Section HDS 90 Alu
Prop Section HDS 270 Alu
Prop Section HDSS 90 Steel
Prop Section HDSS 210 Steel
Prop sections made of aluminium or steel.
With chord couplings for the connection.
L
340
940
2740
940
2140
X
300
900
2700
900
2100
X
L
022006
022005
022004
111276
103993
243
022020
3,310
273
225
Ø 48
Coupling Section HD 30
Coupling section for connection of the chord coupling on both sides e.g. using HD 200 segments
with Head Spindle HDK at both ends.
243
290
10
273
225
Ø 48
HD 200 Heavy-Duty Prop
Note
Only use fully extended. Never use an impact
wrench to operate as this can break the Shear Pin
HDA, Item no. 022018!
min 242
453
Lowering Device HDA
For easy release of high loads on Heavy Duty Prop
HD 200.
max 344
Item no. Weight kg
022003
31,400
250
0,002
022018
0,002
022007
25,700
Accessories
Shear Pin HDA
Shear Pin HDA
For assembly in the Lowering Device HDA
Head Spindle HDK 45
Head spindle for the Heavy Duty Prop HD 200.
With integrated chord couplings for the connection. Can be tited up to 3° along one axis.
Note
Loads > 60 kN cannot be released with the Head
Spindle HDK 45!
min 77 max 386
022018
300
50
120
220
Ø13
180
333
666
360
50 55
330
022027
4,230
022027
4,230
Accessories
Wing Nut Spanner HD
Wing Nut Spanner HD
For easy release of the Head Spindle HDK 45 and
MULTIPROPs.
985
Ø48
11
HD 200 Heavy-Duty Prop
Item no. Weight kg
024590
32,000
Wedge Lowering Device 420 kN
For releasing and lowering high loads.
Note
Consider Type Test.
Spanner size SW 46.
Technical Data
See Type Test.
230
min 168
max 268
260
022013
0,137
Centering Bolt HD M12, galv.
For system HD 200.
Complete with
1 pc. 710330 Nut ISO 4032 M12-8, galv.
35
80
SW 19
M 12
022019
18,500
Base Adapter HD
For use with prop sections HD 200 on wedge
lowering device 420 kN. With removable centring
device.
M 24
325
SW 24
Ø26
295
Brace Connector HDR
For connection of push-pull props and kickers to
Prop Section HD and HDSS.
Complete with
1 pc. 027170 Bolt Ø 16 x 42, galv.
1 pc. 018060 Cotter Pin 4/1, galv.
171
1,300
75
022016
130
14
028080
2,970
Connector AV/Push-Pull Prop, galv.
For connection of kickers and push-pull props and
kickers to the Main Beam HDT.
Ø16x42
60
Complete with
1 pc. 027170 Bolt Ø 16 x 42, galv.
1 pc. 018060 Cotter Pin 4/1, galv.
200
12
100
12
85
Ø25
HD 200 Heavy-Duty Prop
min 523
max 990
Compression Brace Spindle HD
In use with Prop Section HDS and HDSS as push
props (also inclined). Only in connection with Base
Plate HD.
870
Item no. Weight kg
022023
22,200
265
295
022022
22,000
Compression Head HD
In use with Prop Section HDS and HDSS as push
props (also inclined).
Ø36
325
125
110
225
295
Fußplatte HD
In use with Prop Section HDS and HDSS as push
props (also inclined).
Complete with
1 pc. 722465 bolt 35 x 160, galv.
1 pc. 710304 Cotter Pin 7, galv.
Ø52
175
13,200
Ø36
300
400
Ø32
Ø26
Ø22
120
022024
13
HD 200 Heavy-Duty Prop
Item no. Weight kg
022017
5,040
Bracket 75 HD
For erecting working scaffolds. With nailing strip.
Complete with
1 pc. 034580 Guardrail Post HSGP-2
Technical Data
Permissible load 150 kg/m² with a maximum width
of influence of 1.25 m.
100
370
855
4,730
116292
4,730
Accessories
Guardrail Post HSGP-2
Guardrail Post HSGP-2
As guardrail for different systems.
65
022008
14
1130,000
Main Beam HDT 880
System steel beam for use with HD 200 Main
Beam frames and special constructions. Profile
HEB 300.
35
1300
1050
450
120
116292
Complete with
1 pc. 105435 Bolt Ø 50 x 330, galv.
1 pc. 722457 Sleeve ISO 8752-10 x 70, galv.
1 pc. 710618 Cotter Pin 8, galv.
Technical Data
Wy = 1680.0 cm³, Iy = 25170 cm4
HD 200 Heavy-Duty Prop
Complete with
1 pc. 105435 Bolt Ø 50 x 330, galv.
1 pc. 722457 Split Pin ISO 8752 10 x 70, galv.
1 pc. 710618 Cotter Pin 8, galv.
Technical Data
Wy = 1680.0 cm³, Iy = 25170 cm4
Complete with
1 pc. 105435 Bolt Ø 50 x 330, galv.
1 pc. 722457 Sleeve ISO 8752-10 x 70, galv.
1 pc. 710618 Cotter Pin 8, galv.
Technical Data
Wy = 1680.0 cm³, Iy = 25170 cm4
022010
379,000
Main Beam HDT 280
System steel beam for use with HD 200 Main
Beam frames and special constructions. Profile
HEB 300.
022025
1,970
Centering Bar HD 40 x 20 x 400
For centering secondary beams on the primary
beam HDT.
400
022011
13,200
40
20
Main Beam HDT 440
System steel beam for use with HD 200 Main
Beam frames and special constructions. Profile
HEB 300.
Double Tie Yoke HDD
For anchoring with Tie Rod DW 15 and DW 20.
600
500
161
Ø25
Ø 60
Item no. Weight kg
022009 582,000
15
HD 200 Heavy-Duty Prop
Trolley HD
For moving secondary beams on the
Main Beam HDT.
Technical Data
Load capacity 2,5 t.
80 157
663
Item no. Weight kg
022021
31,900
2,200
Main Beam Clamp HD 70 mm, galv.
For connecting beams running crosswise.
320
410
Safety Instructions
Observe construction approval!
1,780
Flange Clamp IPB 300 – 1000
To prevent tilting taking place.
22
130
70
022026
37
54
150
101916
22,500
50
16-70
106183
800
1043
Ø25
72
88
Height Compensation HD, h = 200 mm
For height adjustment, h = 200 mm.
200
026430
022250
16
0,334
0,100
Accessories
Bolt ISO 4014 M24 x 70-10.9, galv.
Nut ISO 4032 M24-8, galv.
300
295
120
200
190
Ø25
HD 200 Heavy-Duty Prop
Ladder 180/6, galv.
For accessing PERI formwork systems.
Complete with
4 pc. 710224 Bolt ISO 4017 M12 x 40-8.8, galv.
4 pc. 710381 Nut ISO 7042 M12-8, galv.
450
Item no. Weight kg
051410
11,700
5 x 298 = 1490
83
1960
0,684
Ladder Hook, galv.
For adjusting the lower ladder. Always use in pairs.
Complete with
2 pc. 710266 Bolt ISO 4017 M12 x 25-8.8, galv.
2 pc. 710381 Nut ISO 7042 M12-8, galv.
330
103718
10,400
Access Ladder 180/2, galv.
For accessing PERI formwork systems.
Complete with
4 pc. 710224 Bolt ISO 4017 M12 x 40-8.8, galv.
4 pc. 710381 Nut ISO 7042 M12-8, galv.
450
103724
SW 18
298
1200
1885
2,180
Ladder Base, galv.
As bottom end piece and for preventing the ladders sliding on platform decking.
210
051460
405
50
17
HD 200 Heavy-Duty Prop
Item no. Weight kg
104646
4,170
Ladder Connector HD 200
For connecting ladders to HD 200 Prop Section.
Complete with
2 pc. 701763 Clamping Plate Fl 25 x 10 x 90
1 pc. 710266 Bolt ISO 4017 M12 x 25-8.8, galv.
725
104132
051450
15,600
25,200
Ladder Safety Cages
Ladder Safety Cage 75, galv.
Ladder Safety Cage 150, galv.
Ladder cage for PERI ladder access.
178
452
230
30
626
Complete with
4 pc. 710266 Bolt ISO 4017 M12 x 25-8.8, galv.
4 pc. 701763 Clamping Plate Fl 25 x 10 x 90
026415
026417
026411
026412
026413
026414
026419
026418
3,550
0,000
3,550
7,100
10,650
14,200
17,750
21,600
Scaffold Tubes Steel Ø 48,3 x 3,2
Scaffold Tube Steel Ø 48.3 x 3.2, per m
Cutting Costs for Scaffold Tubes
Scaffold Tube Steel Ø 48.3 x 3.2, I = 1.0 m
Scaffold Tube Steel Ø 48.3 x 3.2, I = 2.0 m
Scaffold Tube Steel Ø 48.3 x 3.2, I = 3.0 m
Scaffold Tube Steel Ø 48.3 x 3.2, I = 4.0 m
Scaffold Tube Steel Ø 48.3 x 3.2, I = 5.0 m
Scaffold Tube Steel Ø 48.3 x 3.2, l = 6.0 m
704
750 / 1500
710
L
1000
2000
3000
4000
5000
6000
L
Ø48,3x3,2
1,120
Standard Coupling NK 48/48, galv.
For scaffold tubes Ø 48 mm.
Note
Spanner size SW 19.
(9)
017020
SW 19
18
HD 200 Heavy-Duty Prop
Swivel Coupling DK 48/48, galv.
For scaffold tubes Ø 48 mm.
Note
Spanner size SW 19.
(27)
Item no. Weight kg
017010
1,400
SW 19
19
PERI International
42
19
20
22
32
44
34
18
38
11
52
6
21
01 PERI GmbH
Rudolf-Diesel-Strasse
89264 Weissenhorn
info @ peri.com
www.peri.com
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57 Kuwait
PERI Kuwait
13011 Kuwait
kuwait@peri.com
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64 Angola
PERIcofragens, Lda.
Luanda
renato.portugal@peri.pt
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58 Saudi Arabia
PERI Engineering
Division of Jamjoom
Consult Saudi Arabia
21463 Jeddah
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65 Nigeria
Heights Access Nigeria Ltd.
Victoria Island, Lagos
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59 Qatar
PERI Qatar LLC
P.O.Box: 31295 - Doha
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66 Oman
PERI (L.L.C.)
Muscat
perimct@perime.com
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60 Algeria
Société PERI S.A.S.
Kouba - Alger
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61 Albania
PERI Sh.p.k.
Tirane
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21
Wall Formwork
Panel Formwork
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PERI GmbH
Formwork Scaffolding Engineering
P.O. Box 1264
89259 Weissenhorn
Germany
Tel. +49 (0)7309.950-0
Fax +49 (0)7309.951-0
info@peri.com
www.peri.com
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