Concrete cutters and cut

Concrete cutters and cut-off machines
10
Dust is a stubborn problem. It gets
into everything, and may impair the
engine’s performance. Which is why
we build our tools to keep dust at a
comfortable distance. We test our
filter performance in a dust chamber
under extreme dust conditions.
Because our tools are meant to
deliver a long service life.
www.stihl.co.uk/quality
158
You like to cut steel and stone,
we like to cut out the dust.
10
Concrete cutter, accessories
» overview
161
Cut-off machines164
Petrol cut-off machines
164
Cordless cut-off machines
166
Accessories for cut-off machines
» overview
167
Brick jigs
170
Cutting wheels
172
159
Concrete cutters and cut-off machines
Low-maintenance 1
operation
2 Powerful, economical
and environmentallyfriendly
3 Long re-tensioning intervals
4 Easy tensioning
5 Optimal dust suppression
Technology
1 Long-life air filter system
This air filter keeps even the finest dust away from the
engine which means a longer service life. And thanks to
special materials, the filter can be washed with STIHL
Varioclean and warm water, for example.
2 STIHL 2-MIX engine
The STIHL two-stroke engine with 2-MIX technology cuts
fuel consumption by up to 20%. It reduces emissions by up
to 70% too, compared with STIHL 2-stroke engines of the
same performance class without the 2-MIX technology.
10
3 Diamond concrete cutter chain
The STIHL chain for wet cutting of stone comes with
pre-sharpened diamond segments for top performance
from the very first cut. The structure of the chain - complete
with humped drive links - guarantees quiet, low-vibration
operation.
Convenience
4 Side-mounted chain tensioning
The side-mounted chain tensioning makes it easy to safely
tension the chain.
5 Water connection
The guide bars feature water channels that both wash and
cool the chain, chain track and sprocket nose. This not only
means a longer service life for the bar and chain, but it also
cuts down on dust.
This symbol stands for low-stretch technology, a special
heat treatment process that reduces chain elongation
significantly.
This symbol stands for wet cutting and marks the use
of water while cutting. The water suppresses the
creation of dust and helps to cool and lubricate the tool.
lease note that not all products are equipped with the
P
features listed here. Only the most important functions are
described on this page. You can find further explanations and
information from page 242 onwards and online at
www.stihl.co.uk
160
GS 461
76.5 cm3, 4.3 kW/5.8 hp, 7.6 kg a. Handles like a chainsaw,
with the power of a cut-off machine: Side-mounted chain
tensioning, STIHL anti-vibration system, water connection,
decompression valve, STIHL ElastoStart, water-resistant
starter cord, HD2 filter, bayonet fuel cap for upright refuelling,
2-MIX engine.
Bar length b
40 cm / 16"
Order No.
4252 200 0000
Exc. VAT
£1,690.00
Inc. VAT
£2,028.00
10
Concrete cutter and
accessories
STIHL professional tip:
For professional construction workers
Ideal for wet cutting concrete, stone
and masonry as well as pipes
Tailor made for cutting out corners in wall
openings
The perfect partner to our cut off machine
The concrete cutter perfectly complements our classic
cut-off machine. For example, it's ideal for precisely cutting
corners : first, the corners are pre-cut (pierced) using the
concrete cutter and then the long, straight cuts are made
using the cut-off saw. When using both tools, even bigger
openings can be cut efficiently and precisely. Please remember
- the cut-outs can be incredibly heavy, so they should first be
measured and, if needed, divided into several pieces.
Suitable fuels and lubricants are listed from page 174 onwards.
a Weight excluding fuel, guide bar and diamond concrete cutter chain
b The actual bar length is shorter than the stated bar length
www.stihl.co.uk
161
Concrete cutters and cut-off machines
36 GBM diamond concrete cutter chain
Rollomatic G guide bar
a
For quick, smooth and low-vibration wet cutting through
concrete and hard stone. Limited suitability for cutting brick
and ductile cast iron pipes. Pre-sharpened diamond segments,
with low-stretch technology.
With water channels in guide bar and sprocket nose. Especially
developed for the GS 461, the bar has two holes for extending
the tensioning range, hardened chain track.
Bar length b
30 cm / 12"
40 cm /16"
Bar length b
30 cm / 12"
40 cm / 16"
Order No.
3210 050 0054
3210 000 0064
Exc. VAT
£257.50
£300.00
Inc. VAT
£309.00
£360.00
Order No.
3006 000 1205
3006 000 1213
Exc. VAT
£48.50
£77.50
Inc. VAT
£58.20
£93.00
36 GBE diamond concrete cutter chain Guide claw
Entry-level chain for quick, quiet and low-vibration wet cutting.
Especially suitable for abrasive building material like brick and
lime sand brick, pre-sharpened diamond segments, with lowstretch technology.
Guide and support when cutting through concrete and
brickwork. Made of hardened, galvanized steel, for GS 461.
Bar length b
30 cm / 12"
40 cm / 16"
Order No.
4252 660 0900
a
Exc. VAT
£160.00
£190.00
Price
Inc.
VAT
Price
Exc.
VAT
Orde
r num
ber
10
Inc. VAT
£192.00
£225.00
Exc. VAT
£20.00
Inc. VAT
£24.00
Rollo
mati
cGg
uide
Disp
bar (
lace
bar l
men
engt
t (cm
h, cm b
³
)
Pow
)
er ou
tput
(kW
/hp)
Wei
ght (
kg) c
Soun
d pre
ssur
e lev
Soun
el d
d po
(dB(A
wer
))
leve d
l
Vibr
(dB(A
ation
)
)
leve
l left
/righ e
Saw
t (
chai
m/s 2
n pit
)
ch
STIH
L dia
mon
d co
ncre
Side
te cu
-mou
tter
nted
chai
n
chai
STIH
n
t
e
L an
n
s
i
o
ti-vib
ning
ratio
Wat
n sy
er co
stem
nnec
t
i
o
n
Deco
mpre
ssio
n va
STIH
lve
L Ela
stoS
t
a
rt
Wea
r-res
istan
t
start
HD2
er co
filte
rd
r
Tool
-free
fuel
cap
STIH
L en
gine
(2-M
IX/4
-MIX ®
)
Order No.
3211 050 0054
3211 050 0064
Concrete cutter
GS 461
4252 200 0000 £1,690.00 £2,028.00
Fitted as standard
40 76.5 4.3/5.8 7.6 105 115 4.5/4.0
a Diamond concrete cutter chains include a rim sprocket
b The actual bar length is shorter than the stated bar length
c Weight excluding fuel, guide bar or diamond concrete cutter chain
162
3/
8"
GBM
d K factor according to Dir. 2006/42/EC = 2.5 dB(A)
e K factor according to Dir. 2006/42/EC = 2 m/s2
2-MIX
1 Reduced fuel
consumption
2 Precise metering
7 Low weight
6 Easy to refuel
3 Low-maintenance
operation
4 Less-tiring work
5 Optimal dust
suppression
Technology
Convenience
1 STIHL Injection (i)
The electronically controlled fuel injection
makes sure the machine runs smoothly
and cuts fuel consumption.
4 STIHL anti-vibration system
Our anti-vibration system reduces handle vibrations,
so you'll find the tool less tiring and more comfortable
to use - especially when you're freehand cutting.
2 Electronic water control
The water supply switches on and off automatically.
It is easy to meter the water supply via a couple of
simple buttons.
5 Water connection
The water connection comes as standard and supplies
the cutting wheel with water for wet cutting, resulting
in less dust.
3 Long-life air filter system with cyclone air routing
The filter has a service life of up to one year (depending on
the operating conditions) and doesn't require regular cleaning.
6 Tool-free fuel cap
Special caps mean you can open and close the tank cap
quickly, easily and without tools.
10
7 Magnesium guard
The cutting wheel guard is not only ergonomically
designed, but it's made of die-cast magnesium too
and so is remarkably light.
lease note that not all products are equipped with the
P
features listed here. Only the most important functions are
described on this page. You can find further explanations and
information from page 242 onwards and online at
www.stihl.co.uk
www.stihl.co.uk
163
Concrete cutters and cut-off machines
TS 410
66.7 cm3, 3.2 kW/4.4 hp, 9.4 kg a. Light and manageable
cut-off machine. 300 mm cutting wheels to cut up to 100 mm
deep. The STIHL anti-vibration system guarantees the cut-off
machine cuts well. Long-life air filter system, strength-saving
start-up process thanks to the decompression valve.
Economical 2-MIX engine.
Ø 300mm / 12"
Order No.
4238 011 2800
Exc. VAT
£775.00
Inc. VAT
£930.00
TS 420
10
Petrol cut-off machines
66.7 cm3, 3.2 kW/4.4 hp, 9.6 kg a. An all-purpose cut-off
machine. With 350 mm cutting wheels to cut up to 125 mm
deep. The STIHL anti-vibration system guarantees the cut-off
machine cuts well. Long-life air filter system, strength-saving
start-up process thanks to the decompression valve. Economical
2-MIX engine.
A range of hand held tools
Ideal for heavy duty cutting on
construction sites
Ø 350mm / 14"
Order No.
4238 011 2810
Exc. VAT
£800.00
Inc. VAT
£960.00
Can cut concrete, stone, asphalt and bricks
Robust and powerful
Suitable fuels and lubricants are listed from page 174 onwards.
i = STIHL Injection
164
a Weight excluding fuel and cutting wheel
TS 480i
TS 700
72.2 cm3, 3.9 kW/5.3 hp, 10.0 kg a. For 300 mm cutting
wheels. The electronically controlled injection ensures straightforward operation that is smooth-running, thanks to a single
starting position. Together with the anti-vibration system, the
tool helps you to achieve a very exact cut. Electronic water
control for easy water supply metering. STIHL ElastoStart and
the decompression valve make starting the machine notably
easier. High torque, with economical 2-MIX engine.
98.5 cm3, 5.0 kW/6.8 hp, 11.6 kg a. Powerful cut-off machine
for 350 mm cutting wheels. The cut-off machine is perfectly
suited to the FW 20 cart. Equipped with decompression valve
and STIHL ElastoStart for strength-saving start-up process and
the long-life air filter system. Economical 2-MIX engine.
Ø 300mm / 12"
Order No.
4250 011 2804
Exc. VAT
£810.00
Inc. VAT
£972.00
Ø 350mm / 14"
Order No.
4224 011 2800
Exc. VAT
£975.00
Inc. VAT
£1,170.00
TS 500i
TS 800
72.2 cm3, 3.9 kW/5.3 hp, 10.2 kg a. For 350 mm cutting
wheels. The electronically controlled injection ensures straightforward operation that is smooth-running, thanks to a single
starting position. Electronic water control for easy water supply
metering. Together with the anti-vibration system, the tool
helps you to achieve a very exact cut. STIHL ElastoStart and
the decompression valve make starting the machine notably
easier. High torque, with economical 2-MIX engine.
98.5cm3, 5.0 kW/6.8 hp, 10.2 kg a. STIHL cut-off machine for
400 mm cut-off saw cutting wheels. Cutting depth of 145 mm.
Can be operated by hand or with the FW 20 cart. Equipped with a
decompression valve and STIHL ElastoStart for strength-saving
start-up process, and long-life air filter system. Economically- and
environmentally-friendly STIHL 2-MIX engine.
Ø 350mm / 14"
Order No.
4250 011 2810
Exc. VAT
£830.00
Inc. VAT
£996.00
Ø 400mm / 16"
Order No.
4224 011 2820
Exc. VAT
£1,000.00
10
Inc. VAT
£1,200.00
Illustrations include optional equipment
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165
Concrete cutters and cut-off machines
TSA 230
NEW
World’s first cordless cut-off machine with 230 mm cutting
wheel for wet cutting. Suitable for indoor and outdoor use.
Up to 70 mm cutting depth. Water connection with ball valve
and hose coupling. Spindle lock. Maintenance-free belt drive.
Weight 3.9 kg a.
TSA 230 excluding battery and charger
Order No
Ø 230mm / 9"
4864 011 6600
10
Exc. VAT
£329.00
Inc. VAT
£394.80
Cordless cut-off machines
For builders, roofers, fitters as well as
gardening and landscaping professionals
Ideal for cutting reinforced steel mesh,
stone and pipes
Use indoors or outdoors
Uses water to reduce dust
For more information on battery options and runtimes,
see table page 21.
Suitable lithium-ion batteries and
other accessories can be found from
page 18 onwards.
Suitable cutting wheels can be found on page 172 onwards.
166
a Weight excluding battery and cutting wheels
Illustration includes optional equipment
FW 20 cart with
attachment kit
Quick-mounting
system conversion kit
For the FW 20 cart.
For TS 400
Order No. 4223 790 0702
For exact edges over long
cuts, with depths accurate to
the millimetre. Suitable for
all hand-held STIHL cut-off
machines, an attachment kit
with a quick-mounting
system is included.
For TS 400
Order No. 4224 200 0006
For TS 410, TS 420, TS 480i,
TS 500i
Order No. 4250 790 0700
For TS 700, TS 800
Order No. 4224 790 0705
Exc. VAT
£130.00
Inc. VAT
£156.00
Cutting direction
indicator
For TS 410, TS 420, TS 480i,
TS 500i
Order No. 4224 200 0015
Accessories for
cut-off machines
Accessories that allow your cut-off machine
to do more and make it easier to use
A cart helps you make precise cuts for
longer distances
Simple, tool-free assembly/disassembly
of the cut-off machine
For TS 700, TS 800
Order No. 4224 200 0005
Exc. VAT
£410.00
Inc. VAT
£498.00
For the FW 20 cart.
Wheel kit
Water tank
Order No. 4205 007 1009
Exc. VAT
£43.25
Inc. VAT
£51.90
10
Attachment kit for the front
foot. The cut-off machine
is supported on flat surfaces,
smooth-running wheels
facilitate moving the tool,
for TS 410, TS 420, TS 480i,
TS 500i, TS 700 and TS 800.
13 l. For the FW 20 cart.
With coupling sleeve.
Order No. 4224 007 1018
Exc. VAT
£102.00
Inc. VAT
£122.40
Order No. 4224 007 1014
Exc. VAT
£32.00
Inc. VAT
£38.40
STIHL professional tip:
The FW 20 cart can be folded together and stored easily by
just one person. Even the quick-release device is something
special. Having a cut-off machine and compact cart mounted
cut-off machine in one has never had so many benefits.
www.stihl.co.uk
167
Concrete cutters and cut-off machines
Pressurised water
container
10 l. For mobile water
supply to cut-off machines
on construction sites with
no water connections. Not
recommended for the GS 461.
Order No. 0000 670 6000
Exc. VAT
£77.50
Inc. VAT
£93.00
CONTRAST safety
glasses
Light glasses with fitted
design. Side protection,
arms with padded ends,
non-misting interior, scratchresistant exterior. EN 166.
Tinted
Order No. 0000 884 0328
NEW
The depth stop with vacuum
attachment enables dust-free
cutting of construction
materials inside and outside.
Exact and continuously
adjustable cutting depth
possible for TSA 230.
Order No. 4864 690 0801
Exc. VAT
£87.92
Inc. VAT
£105.50
168
Lightweight polyethylene
construction helmet with
ventilation openings on both
sides in the top part of the
helmet crest. Adjustable
sweatband on the inside,
with rain gutter to channel
water away, compliant with
EN 397.
Colour
Orange
Order No. 0000 884 0324
Depth stop
10
Construction helmets
Clear
Order No. 0000 884 0332
Exc. VAT
Order No.
0000 884 0197
0000 884 0198
0000 884 0199
0000 884 0159
£9.75
Yellow
Order No. 0000 884 0327
Exc. VAT
£10.33
Inc. VAT
£12.40
More protective equipment is listed from page 212 onwards.
Disp
lace
men
t (cm
³)
Pow
er ou
tput
(kW
/hp)
Wei
ght (
kg)
Soun
d pre
ssur
e lev
el a
Soun
(dB(A
d po
wer
))
leve a
l (
dB(A
Vibr
ation
))
leve
l left
/
right b
Cutt
ing w
(m/s 2
heel
)
(mm
Max
)
. cut
ting
dept
Tota
h (m
l len
m)
gth (
c
m)
STIH
L an
ti-vib
Mag
ratio
nesi
n sy
stem
um g
uard
Wat
er co
nnec
STIH
tion
L ele
ctron
Sem
ic w
i-aut
ater
oma
cont
t
Deco
rol (A
ic be
mpre
lt te
)
nsio
ssio
n
Cycl
n
ing
v
alve
one
air r
outin
STIH
g
L Ela
stoS
Wea
tart
r-res
istan
t sta
STIH
rter
L en
cord
gine
(2-M
STIH
IX/4
L Inj
-MIX ®
ectio
)
n (i)
Price
Inc.
VAT
Price
Exc.
VAT
Orde
r num
ber
Petrol cut-off machines c
TS 410
4238 011 2800 £775.00
£930.00 66.7 3.2/4.4 9.4 f 98 h 109 h 3.9/3.9 300 100 67.5
–
2-MIX –
TS 420
4238 011 2810 £800.00
£960.00 66.7 3.2/4.4 9.6 98 109 3.9/3.9 350 125 72.5
–
2-MIX –
TS 480i
4250 011 2804 £810.00
£972.00 72.2 3.9/5.3 10.0 98 112 2.2/2.2 300 100 68.2
2-MIX
TS 500i
4250 011 2810 £830.00
£996.00 72.2 3.9/5.3 10.2 f 98 h 112 h 2.4/2.0 350 125 73.0
2-MIX
TS 700
4224 011 2800 £950.00 £1,140.00 98.5 5.0/6.8 11.6 f 101 h 113 h 6.6/4.5 350 125 85.0
–
2-MIX –
TS 800
4224 011 2820 £975.00 £1,170.00 98.5 5.0/6.8 12.7 101 113 6.5/3.9 400 145 89.0
–
2-MIX –
f
f
f
h
h
h
h
h
h
Cordless cut-off machines c
TSA 230 d
4864 011 6600 £329.00 e £394.80
Fitted as standard
Retrofittable (accessory)
i =STIHL Injection
–
–
3.9 g 103 i 114 i 3.5/3.5 230 70 55.0 –
–
–
–
–
–
–
a K factor according to Dir. 2006/42/EC = 2.5 dB(A)
b K factor according to Dir. 2006/42/EC = 2 m/s2
g Weight excluding battery and cutting wheel
c With abrasive cutting wheel
d NEW
i Measurement according to EN 60745-2-22
–
–
h Measurement according to ISO 19432
e Price excluding battery and charger
f Weight excluding fuel and cutting wheel
10
www.stihl.co.uk
169
Concrete cutters and cut-off machines
1
Simple to use
2
Accurate and safe
Precise cutting
8
4
Tool-free adjustment
3
5
7
Stable cutting
Versatile for
many cuts
6
Durable
Technology
Convenience
1 Top assembly
This secures the bricks in position ready for cutting.
The top assembly can be placed on the guide pillars,
using a choice of three different sets of holes, providing
an increased range of cutting positions.
10
Portable
and stable
Front clamp
4 This holds the bricks securely in place while cutting. Once
the bricks have been placed on the jig, the front clamp can
hold them tightly and the handles fix the clamp in place.
2 Cutting guide arms
These are marked with 5mm increments allowing precise
measurement of brick cuts. The arms slide out to the
required measure and the handles can be turned to
secure in place.
3 Folding legs
Providing easy transportation and storage, the folding
legs also give a stable base on which to work.
Rubber mat
5 This provides added protection and stability while cutting.
Stainless steel base
6 The sturdy material and design of the base ensure a solid
platform on which to work.
Adjustable end guides
7 Bricks can be positioned straight or at an angle by using the
end guides.
Cutting guide
8 The guide allows clean, accurate and safe cutting of bricks
providing a clear line to follow.
Brick Jig Benefits
Versatility – cut bricks or blocks, straight or angled cuts
Safety – bricks are held in place protecting operator and scaffold boards
Speed – cut up to 10 bricks in under 3 minutes
Reduction in waste – cut two ‘half’ bricks from one brick & use damaged bricks
Accuracy – easy to set up with precise, accurate cuts within 5 mm
170
Large Brick Jig
Sliding stops
Extend the height of the end guides by sliding down the stops over
them; required when cutting bricks laying flat on top of a packer.
Pack of 4
Order No.
Exc. VAT
Inc. VAT
£5.00
£6.00
7009 871 0231
Spacer (6 mm)
90 cm x 52 cm x 15 cm, 17 kg. The large jig can hold up to
10 bricks and is suitable for the professional builder market.
It is designed to be used on the ground and is ideal for fastmoving building sites.
For up to 10 bricks
Order No.
7009 871 0201
Exc. VAT
Inc. VAT
£497.00
£574.00
For use when cutting 60 mm thick block paving; fits under
the cutting guide bar.
Order No.
Exc. VAT
Inc. VAT
£30.00
£36.00
7009 871 0232
10
Spacer (16 mm)
Small Brick Jig
For use when cutting 50 mm thick block paving; fits under
the cutting guide bar.
Order No.
7009 871 0233
Exc. VAT
Inc. VAT
£39.00
£46.80
Packers
50 cm x 53 cm x 17 cm, 9.5 kg. The small jig holds up to
3 bricks and is great for smaller projects for use on the ground
or for working on scaffolding, where conditions allow.
Used to raise bricks laying flat up off the base when cutting
fully through the bricks; protects the base of the jig; should
be used with sliding stops.
For up to 3 bricks
Set of 10
Order No.
Exc. VAT
Inc. VAT
Order No.
7009 871 0200
£339.00
£406.80
7009 871 0234
Exc. VAT
Inc. VAT
£15.00
£18.00
www.stihl.co.uk
171
Concrete cutters and cut-off machines
Abrasive cutting wheels
Steel
For use in construction or in metal processing
operations. Suitable for construction steel,
structural steel, reinforcement bars and steel
girders.
Stone (wet cutting)
Abrasive cutting wheels
Abrasive and diamond cutting wheels for
cutting natural stone, asphalt, steel and
concrete
Steel
K-ME
Designed to perfectly match
STIHL cut-off machines
Long service life and high cutting
performance
0835 012 7000 a
£4.25
£5.10
0835 010 7000
£3.60
£4.32 300/12
0835 010 7001
£5.90
£7.08 350/14
0835 010 7002
£8.23
£9.90 400/16
230/9
Stone
BA
a
172
Diam
eter
(mm
Orde
r num
ber
Cutting wheels
Price
Inc.
VAT
10
Price
Exc.
VAT
/ Inc
hes)
For wet cutting stone and concrete without
creating dust clouds – with a 30% longer
service life and up to 50% higher cutting
speeds than a dry cutting wheel.
NEW
0835 020 7004
£11.75 £14.10 350/14
Universal
Diam
eter
(mm
Price
Inc.
VAT
Diamond cutting wheels
For different materials on
construction sites. No need to
change cutting wheels on site.
Recommended for emergency
clearing jobs. The main blade
is metallic silver. Available in
different versions: Durable and
quick in the cut with all kinds of
building blocks and granite as
well as for construction steel
up to 10 mm. Or quick and
versatile in asphalt, building
blocks and concrete.
Universal
BA80
SB80
0835 090 7005
£120.00 £144.00 300/12
0835 090 7006
£165.00 £198.00 350/14
0835 090 7011
£195.00 £234.00 400/16
0835 090 7007
£150.00 £180.00 300/12
0835 090 7008
£195.00 £234.00 350/14
X100 0835 092 7000 a £145.00 £174.00 230/9
Concrete
D-B10
0835 090 7034 a £45.00
£54.00 230/9
0835 090 7022
£60.00
£72.00 300/12
0835 090 7023
£70.00
£84.00 350/14
0835 090 7024
Concrete
Price
Exc.
VAT
Orde
r num
ber
/ Inc
hes)
Diamond cutting wheels
a
£107.50 £129.00 400/16
NEW
For cutting concrete,
clay bricks and exposed
aggregate concrete, as well as
reinforced concrete and general
construction materials. Available
in different performance
classes, painted grey.
10
www.stihl.co.uk
173