Process Waste heat Boiler Plants

BERTSCHenergy
Solid Fuel Boiler Plants
Combined-Cycle / Cogeneration HRSG
Process Waste Heat Boiler Plants
Process Equipment Construction
Service
Boiler and Energy Technology
Process Equipment Construction
Process Waste heat Boiler Plants
Steam and electricity from Waste Heat in Industrial Processes
Passion in Steel
Process Waste Heat Boiler Plants
Process Waste Heat after combustion
Energy resources are running short and we can no longer afford to let waste heat from industrial
processes unused. Individually tailored Waste Heat Boiler Plants of BERTSCH enable optimum
energy yield from the respective processes.
Waste heat
After rotary furnace, after fluidising bed furnace, after industrial process
Power spectrum
? Feed
? Feed temperature
? S.H. Steam generated
? S H. Steam temperature
? S.H. Steam pressure
up to 200.000 Nm3/h
up to 1.500 °C
up to 150 t/ h
up to 540 °C
up to 120 bar
Boiler technology
? Natural-circulation boiler
? Water tube or fire tube boiler
? Cooled or uncooled boiler walls
www.bertsch.at
Process Waste Heat Boiler Plants
Reference
Project:
Waste heat boiler downstream rotary furnace
Customer:
ITZ Rheinfelden, Germany
Commissioning
Performance Data
? Electrical power output
? Thermal power
? Max. continuous rating (MCR)
?
?
Steam pressure
Steam temperature
approx. 13
45
47
65
470
MW
MW
t/h
bar
°C
3rd quarter 2009
Scope of supply
?
?
?
?
?
?
?
Steam boiler
Flue gas treatment
Feed water treatment
Measuring
Steel structure
Water treatment
Soot blowing system
www.bertsch.at
Process Waste Heat Boiler Plants
Waste heat recovery boiler downstream processing systems
With the so called direct-reduction-process hydrogen can be produced out of natural gas.
BERTSCH produces the required boiler plants for the optimised steam generation and feed gas
heating.
Waste heat
Hydrogen, CO, Methanol
Power spectrum
? H2-Production
? CO-Production
? Methanol-Production
? Flue Gas flow
? Flue Gas temperature
? Feed Gas flow
? Feed Gas temperature
? Max. continuous rating (MCR)
? S.H. Steam temperature
? S.H. Steam pressure
up to 150.000Nm³/h
up to 350.000 t/Jahr
up to 5.000 t/Tag
up to 400.000 Nm³/h
up to 1.100 °C
up to 200.000 Nm³/h
up to 650 °C
up to 120 t/h
up to 540 °C
up to 100 bar
Boiler technology
? Natural-circulation boiler
? Horicontal pass- and/or Vertical pass design
? Steam temperature control by Quenchcooler
? Design Code: ASME, API, EN, IBR or drumcooler
www.bertsch.at
Process Waste Heat Boiler Plants
Reference
Project:
Lotos S.A.
Customer:
Lurgi AG, Germany
Commissioning
Performance Data
H2-Production
Flue Gas flow
Flue Gas temperature
? Feed Gas flow
? Feed Gas temperature
? Process Gas temperature
? Max. continuous rating (MCR)
? S.H. Steam temperature
? S.H. Steam pressure
?
?
?
7000
186.964
1075
135.565
650
180.420
81
380
47
kg/h
Nm3/h
°C
Nm3/h
°C
Nm3/h
t/h
°C
bar
3rd Quarter 2009
Scope of supply
Waste heat recovery system consisting of
?
?
?
?
?
?
?
?
?
?
?
2x Feed-Superheater
1x Feed-Superheater Prereformer
2x Steam-Superheater
1x Flue Gas Boiler + Steam Drum
2x Air-Preheater (hot/cold)
1x Process Gas Cooler + Steam Drum
1x Blow Down Vessel
Airducts
internal Piping
Steel structure
Refractory Lining
www.bertsch.at
Process Waste Heat Boiler Plants
Waste heat recovery boiler downstream processing systems
The global annual production of sulfuric acid is about 200 million tons. Sulfuric acid is used in
almost all chemical processes directly or indirectly. With BERTSCH boiler plants the waste heat
from the sulfuric furnace will be used to produce process steam for heat supply and / or power
generation.
Waste heat
Sulfur burning
Power spectrum
? Flue gas
? S.H. Steam generated
? S.H. Steam temperature
up to 250.000 Nm3/h
up to 200 t/h
1000 / 1450 °C
Boiler technology
? Natural-circulation boiler
? Membrane-wall / watertube-boiler or firtube-boiler
www.bertsch.at
Process Waste Heat Boiler Plants
Reference
Project:
Pequiven, Sulphuric Acid Plant II
Customer:
Outotec GmbH, Petrochemie Venezuela
Performance Data
?
?
?
?
?
Flue Gas flow
Exploit heat capacity
Steam generated
Steam pressure
Steam temperature
Commissioning
243.000
117
165
41
300
Nm3/h
MW
t/h
bar
°C
3rd quarter 2010
Scope of supply
Waste heat recovery system after sulfur furnace and contact boiler
?
?
?
?
Fire tube boiler, steam drum, superheater, economiser
Feed water system with steam turbine for feed water pump
Complete pipe system with controls and instruments
Field devices, process measuring and control technology
www.bertsch.at
BERTSCHenergy
Solid Fuel Boiler Plants
Combined-Cycle / Cogeneration HRSG
Process Waste Heat Boiler Plants
Process Equipment Construction
Service
Boiler and Energy Technology
Process Equipment Construction
Contact
BERTSCHgroup EU
BERTSCHfoodtec
BERTSCHecopower
BERTSCHgroup CIS
Bertsch Holding GmbH
T +43 5552 61 35-0
F +43 5552 61 35-70
Herrengasse 23
6700 Bludenz | Austria
bertschgroup@bertsch.at
Bertsch Nahrungsmitteltechnik
GmbH
T +43 5552 61 35-0
F +43 5552 61 35-73
Herrengasse 23
6700 Bludenz | Austria
bertschfoodtec@bertsch.at
Bertsch Ecopower GmbH
T +43 1 795 74-0
F +43 1 798 56 22
Baumgasse 68
1030 Wien | Austria
bertschecopower@bertsch.at
BERTSCHlaska
BERTSCHenergy
Bertsch Nahrungsmitteltechnik
GmbH
T +39 339 262 22 14
F +39 059 949 31 10
Via Divisione Acqui, 4
41012 Carpi (Modena) | Italy
giacomazzi@bertsch.it
BERTSCHgroup Switzerland
Josef Bertsch Gesellschaft
m.b.H. & Co. KG
T +49 9132 79 79 00
F +49 9132 79 79 01
Katscherstrasse 9
91074 Herzogenaurach | Germany
richard.wagner@bertsch.de
Bertsch Energy Deutschland GmbH
T +49 6221 73901-0
F +49 6221 73901-66
Tullastraße 20
69126 Heidelberg | Germany
bertschenergy@bertsch.de
Bertsch Polska SP. z o.o
T +48 69 602 6456
ul. J. Conrada 51
31-357 Kraków | Poland
bertschpolska@bertsch.pl
Bertsch Lindau GmbH
T +49 8382 260699-0
F +49 8382 260699-50
Langenweg 34
88131 Lindau | Germany
bertschlindau@bertsch.de
Bertsch Schweiz AG
T +41 71 855 23 52
F +41 71 855 23 53
Business Center
Flughafenstrasse 11
9423 Altenrhein | Switzerland
office@bertsch-schweiz.com
BERTSCHlaska
Bertsch-Laska Produktionsund Handels-GmbH
T +43 1 795 74-0
F +43 1 798 56 22
Baumgasse 68
1030 Wien | Austria
bertschlaska@bertsch.at
Bertsch-Laska
T +370 52 37 56 55
F +370 52 37 56 54
Verkiu g. 34
08221 Vilnius | Lithuania
vilnius@b-l.lt
Bertsch-Laska
T +7 49 57 41 45 02
F +7 49 57 41 45 98
Leningradskij Prospekt, 16, Bau 2
125040 Moskau | Russia
office@bertsch-laska.ru
Bertsch-Laska
T +7 86 12 59 69 58
F +7 86 12 59 69 58
ul. Krasnoarmejskaja/
Kusnetschnaja 116/2
350015 Krasnodar | Russia
Ivan.bezklubov@bertsch-laska.ru
TOV Bertsch-Laska Ukraina
T +38.044.568 51 03
F +38.044.586 49 70
ul. W.Chwojki 18/14
Geb. 7, off. 703
04080, Kiew | Ukraine
office@bertsch.com.ua
Bertsch-Laska
T +7 917 2333349
Kazan | Russia
roman.zagretdinov@bertsch-laska.ru
BERTSCHecopower
Bertsch Ecopower
T +7 49 57 41 45 02
F +7 49 57 41 45 98
Leningradskij Prospekt, 16, Bau 2
125040 Moscow | Russia
office@bertsch-laska.ru
09/2011
Josef Bertsch Gesellschaft
m.b.H. & Co. KG
T +49 2065 467 34
F +49 2065 467 35
Friedrich-Ebert-Strasse 134
47229 Duisburg |Germany
hansjuergen.struever@bertsch.de
BERTSCHlindau
BERTSCHschweiz
Passion in Steel
BERTSCHenergy
Josef Bertsch Gesellschaft
m.b.H. & Co. KG
T +43 5552 61 35-0
F +43 5552 663 59
Herrengasse 23
6700 Bludenz | Austria
bertschenergy@bertsch.at
Bertsch-Laska
T +375 17 29 9 00 39
F +375 17 29 9 00 42
ul. Trostenezkaja, 3-402
220033 Minsk | Belarus
bertsch-laska@sml.by