Heat exchangers
Transcription
Heat exchangers
Company information SIROCCO fact sheet corporate structure portfolio references © Sirocco 2011 Sirocco Group Fact Sheet founded in 1888 as a subsidiary of White, Child & Beney – London since 1903 distribution of industrial fans under the brand "SIROCCO" of Davidson & Comp. - Belfast 1908 beginning of the manufacturing of fans in licence in Vienna approx. 130 employees in the group today Mechanical- and plant engineering with a focus on ventilation technology for the process industry and underground transport systems Location Vienna, Austria - Head Office (Engineering / Sales / Marketing / Administration) Location Zabrze, Poland - Production 2011 Seite 2 . Headquarters Sirocco - BSH Vienna – Office/Logistic hall Sirocco Luft- und Umwelttechnik GmbH BSH Luft + Klima – Geräte GmbH Doerenkampgasse 4 A-1100 Vienna Office building: active surface: 1.300 m² Production hall: active surface: 1.500 m² 2011 Seite 3 . Headquarters Sirocco Poland – Production hall Zabrze Sirocco Polska Sp. z. o.o. ul.ks. Doktora Antoniego Korczoka 5, PL-41806 Zabrze Hall 1: 2 1 total area: 6.400 m² obstruct area: 3.165 m² active surface: 4.513 m² Hall 2: 2011 total area: 6.418 m² active surface: 1.130 m² Seite 4 . Sirocco Group About us 2011 We are one of the leading companies in industrial ventilation technology – Air Technology. For more than a century the company has been at the forefront of engineering technology. We offer industrial fans and high performance dampers. The product portfolio also includes heat exchangers, dust removal systems and engineered solutions for the ventilation of tunnels. Service and control are being performed exclusively by highly qualified engineers. An extensive check list-catalogue serves as the base for this activity. We fulfil the highest demands of our customers due to comprehensive know-how, decades of experience, a technical special knowledge and the most modern engineering tolls (CAD, Finite element calculation). Seite 5 . Sirocco Group Corporate structure Sirocco Austria Sirocco Luft- und Umwelttechnik GmbH Doerenkampgasse 4 A-1100 Vienna Centralised Management of all locations Sales department for domestic & export business Purchase & Logistics Modern engineering department (3D-CAD, Finite Elements) Quality control, final inspection and dispatch department Test facilities for fans and dampers up to 4x4 m Dynamic balancing Service station for a quick fabrication of spare parts Fume simulation test facility Parts stores and logistic departments Quality system certified according to ISO 9001:2008 Sirocco Polska Sirocco Polska Sp. z o o. ul.ks. Doktora Antoniego Korczoka 5, PL-41806 Zabrze 2011 Modern manufacturing facilities Specialized in stainless steel fabrication to 5t and assembling of 5 aggregates NC-controlled machines (cutting, forming, bending, spot welding, etc.), indoor crane 5t, outdoor crane 10t Qualified welders (TÜV) Quality system certified according to ISO 9001:2008 Seite 6 . Sirocco Group Portfolio Control and regulation dampers Industrial fans Heat exchanger & air technology for paper and pulp industry Service, Assembling & Spare Parts Tunnel equipment Radial fans Heat exchanger Service Industry Axial fans Cooling aggregate Assembling Marine/ Off-Shore Heat recovery plant Exhaust system 2011 Seite 7 . Sirocco - Product range LRK – tunnel equipment TRD – TUNNEL VENTILATION DAMPERS Are made of high-quality stainless steel (1.4571). They stand out through their excellent air tightness values and corrosion resistance and can be used in temperatures of up to 400°C. HID – INDUSTRIAL DAMPERS Are used for general industries. The dampers are standardized and used a modular design. Extensive Certificates (Fire 4h 1120°C, Operation 400°C) according to international demands. HDD – SEAL-OFF DAMPERS Manufactured in heavy gauge mild steel, these welded dampers are installed in fan systems as separation and shut off dampers. They are suitable for operating temperatures of up to 600°C. 2011 Seite 8 . Sirocco - Product range LRK – tunnel equipment WSG – WEATHER GRID To protect the fans from snow and dirt, stainless steel wire meshes are used in fresh air inlet canals. LKE – AIR DUCT FIXTURES Diversion vanes are implemented to minimize the flow-loss in duct delays and diversions. The radius of the curvature, as well as the number and spacing of the diversion vanes are adjusted to suit the profile in order to guarantee optimal flow-through conditions. MAD – MOUNTING COVERS In order to close the openings through which the ventilation systems are brought into the designated spaces, movable mounting covers are used. These covers are soundproof and temperature insulated and are manufactured from various materials according to customer requirements. 2011 Seite 9 . Sirocco - Product range LRK – Industry DDC – DIFFERENTIAL DAMPER CONTROL Louver dampers in a heavy design used as control or shutoff dampers for industrial fans. In application together with a suction box carried out with stepwise controlled damper blades. DFM – DAMPER FOR MINING Especially rigid Damper design up to very large dimensions. Constructer appropriate to the extreme conditions in the mining industry reflected to pollution, durability and ambient temperatures. RVC – RADIAL VANE CONTROL Used as control unit fitted directly to the suction side of industrial fans. Optimized control made to use the best fan efficiency. 2011 Seite 10 . Sirocco - Product range LRK – Marine & Offshore SHIPBUILDING & DRILLING PLATFORM Use as a fire or smoke dampers with relevant marine approvals. FIRE SAFETY AND SMOKE CONTROL The valves are used for air separation of individual sections of ships or as Drilling platforms. Welded and bolted construction with stainless steel blades and wing-flap side seals to ensure the requirements of the ship to keep updated. Its rigid form of the leaf is a through-penetrating avoided by flames. 2011 Seite 11 . Sirocco - Product range Industrial fans The SIROCCO range of industrial fans includes both radial and axial types. Impeller diameters are up to 3 meters (1.000.000m³/h with pressure up to 25 kPa and operating temperatures up to 650°C). Application areas: power stations, paper mills, cement and chemical production industries. RADIAL FANS The volume range reaches 1.000.000 m³/h at a steadily rising pressure of up to 25 kPa. They guarantee a high degree of efficiency, a rugged design and permanent economic operation. AXIAL FANS Consist of a rugged, welded housing in which a dynamically balanced impeller (cast aluminum, synthetic material or welded steel construction) is built-in. 2011 Seite 12 . Sirocco - Product range Heat exchangers FINNED TUBES HEAT EXCHANGER Air-water heat exchangers for the cooling or the heating of generators, motors and air handling in power and industrial plants. Tube materials: copper, copper-nickel alloy or stainless steel. Cooling fin materials: aluminum, copper or stainless steel. The connection between tubes and fins is established through high pressure enlargement. BARE-TUBE HEAT EXCHANGER Bare-tube heat exchangers are predominantly used for the cooling of generation oil, engine bracket oil and gearing oil. Tube materials: steel, brass, copper-nickel-alloys or stainless steel. PLATE HEAT EXCHANGER Plate heat exchangers are constructed according to the counter flow principle, consisting of a screwed or a hard-soldered stainless steel plate package and are mainly used for cooling respectively heating water and oil. 2011 Seite 13 . Sirocco - Product range Heat exchangers AIR PATH CASING Air path casings are used for air duct and are suitable for mounting air-water heat exchangers. Own construction or custom-built made of steel sheets, canted, welded and coated. COOLING UNIT Cooling units are used to cool the air of generators and motors, consisting of air-water heat exchangers, air path casing, built-in fans as well as filters and monitoring equipment if needed. RAILED VEHICLES (train and underground) Complete units for the cooling of traction motors and power converters of railed vehicles, consisting of water-air coolers, fans, expansion tanks, pumps, monitoring equipment, incl. pipe work and wiring. 2011 Seite 14 . Sirocco - Product range Air technology for paper and pulp industry EXTRACTOR HOODS Extractor hoods for paper machines are dimensioned for a dew point up to 65°C. Construction: double-walled made of aluminum, isolation with mineral wood. With automatic lift doors on the operation side. HEAT RECOVERY PLANTS In most modern construction, compact assembling with low pressure losses standard is a 3step construction: 1. step: air / air heat exchanger for heating of the drying air 2. step: air / water heat exchanger for production of warm water for the heating of the building for the machinery (ventilation air) 3. step: for heating of the process water INCOMING AND EXHAUST AIR PLANTS Several kinds of Incoming and exhaust air plants for aeration of the machine shops, wet air suction, aeration of the drying section, aeration and ventilation of the sub plant like electric plants and control gear rooms, pulper suction 2011 Seite 15 . Sirocco - Product range Air technology for paper and pulp industry WET AIR EXTRACTION SYSTEM During the paper production, great quantities of fog and saturated wet air is formed, due to the moved water masses in the wire section of formers. For this purpose, we apply special eliminators that separate the steam (as condensate) from the air and return the water to the production process. PULPER EXTRACTION SYSTEM To avoid bothersome humid air emission from the pulper in the wet section (as well as pulpers in the dry section, the yankee, winder and slitter winder section), the air emission is extracted by radial fans before ist can leave the pulper. The dimensioning of the duct system, the radial fans and the auxiliary equipment is dependent on pressure conditions and pulper design (either closed or open design). PAPER EDGE TRIM REMOVAL SYSTEM Paper edge trim removal with synchronization to winders for optimal adjustment of suction output at any cutting speed (by adjusting position of bypass deflector). We also paper waste management plants as a whole, with radial shredding fans cyclone separators, conveyor systems, piping for edge trim and paper waste as well as control systems. 2011 Seite 16 . Sirocco - Product range Service & Assembling SERVICE & ASSEMBLING • • • • • 2011 industrial fans tunnel equipment heat exchangers air systems filter systems Seite 17 . References Tunnel & Metro AUSTRIA INTERNATIONAL • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Kirchhamtunnel (2003) Lermoostunnel (2003) Perjentunnel (2002) Roppener Tunnel (2002) Arlbergtunnel (2003/02) Plabutschtunnel (2002/03) Katschbergtunnel (2002) Klammtunnel (2001) Tunnel Landeck (1999) Tauerntunnel (1999) Schönbergtunnel (1998) Lainbergtunnel (1997) Schmittentunnel (1995) Tunnel Wald (1991) Tunnel Gaswerkgasse (1991) Karawankentunnel (1990) Plabutschtunnel (1986) Gräberntunnel (1985) Tanzenbergtunnel (1982) Bosrucktunnel (1982) Herzogbergtunnel (1981) Perjentunnel (1981) Roppener Tunnel (2008) Flughafen Wien (2006), usw. 2011 Istanbul Metro / Turkey (2008) Stazione di Bologna / Italy (2008) Passante ferroviario di torino / Italy (2008) Tunnel Stägjitschugge / Switzerland (2007) Tunnel Wattkopf / Germany (2007) Subway Istanbul / Turkey (2007) Tunnel Isla Bella / Switzerland (2007) Tunnel Mappo Morettina / Switzerland (2006) Calle M30 Madrid / Spain (2006) Tunnel Avigliana / Italy (2006) Tunnel Milchbuck / Switzerland (2006) Tunnel Schlossberg / Germany (2006) Tunnel Lohberg / Germany (2006) Tunnel Flimserstein / Switzerland (2006) Airport Heathrow / Great Britain (2005) Tunnel Raimeux / Switzerland (2005) Tunnel Valsassina/ Italy ( 2005) Tunnel Kirchenwald / Switzerland (2005) Tunnel Loppener /Switzerland (2005) Metro Cesena / Italy (2005) Metro Milan / Italy (2004/05) Metro Naples / Italy (2004/05) Metro Turin / Italy (2004/05) HSL-Zuid / The Netherlands (2004) Tunnel Gotschna / Switzerland (2004) Tunnel Vhiela / Spain (2007) Tunnel Guaddarama / Spain (2007) Äschertunnel Zürich / Switzerland (2006/07) Tunnel Lötschberg (Bahntunnel) / Switzerland (2004) Seite 18 • • • • • • • • • • • • • • • • • • • • • • • • • • • • Tunnel Lefortovo Moskau / Russia (2003) Tunnel Waasland / Belgium (2003) Tunnel N4-Umfahrung Flüelen / Switzerland (2003) Tunnel Giswil / Switzerland (2003) Tunnel Rennsteig / Germany (2002) Tunnel Branisko / Slovakia (2002) Tunnel San Bernardino / Switzerland (2002) Tunnel St. Gotthard / Switzerland (2002) Tunnel Gorgier / Switzerland (2001) Tunnel Juk-Ryoung / Korea (2000) TunnelTunnel Vue des Alpes / Switzerland (2000) Tunnel Basel / Switzerland (1998) Tunnel Öresund / Denmark (1997) Tunnel Bad Godesberg / Germany (1997) Metro Warschau / Poland (1997) Tunnel Fellbach / Germany (1997) Tunnel Gernsbach / Germany (1996) Bad Wildbad / Germany (1995) Tunnel du Mont Terri/Mont Russelin /Switzerl. (1995) Tunnel Bözberg / Switzerland (1993) Tunnel Berg / Germany (1993) TunnelCrapteig / Switzerland (1993) Tunnel B 295 Stuttgart / Germany (1993) Tunnel Hirschgraben / Germany (1988) Tunnel Museumstraße / Switzerland (1988) Tunnel Heslach / Germany (1987) Üttlibergtunnel Zürich / Switzerland (2006/07) Islisbergtunnel Zürich / Switzerland (2007/08) . References Industry AUSTRIA INTERNATIONAL Freudenau, ÖDK-Zeltweg, Altenmarkt, Rosenau, Klösterle, FHKW Salzburg, Voest Alpine GmbH, Lafarge Perlmooser Zementwerke AG, Vetropack Austria GmbH, Lenzing AG, Wienerberger Ziegelindustrie AG, Agrana Zucker GmbH, Veitsch Radex AG, OMV AG, Tel-Mineralwolle AG, Steyrermühl AG, Patria Papier & Zellstoff AG, SCA Graphic Laakirchen AG, Brigl & Bergmeister GmbH, SCA Fine Paper, M-Real, PWA Ortmann AG, Mondi Business Paper AG, Mayr-Melnhof Karton GmbH, Sappi Austria AG, Smurfit-Kappa, Hamburger AG usw., Fernwärme Wien, HKWGüssing, Energie AG Oberösterreich, EVN Theiß, EVN / HKW Mödling, Verbund Austria Hydro Power – Wien, Enages Niklasdorf, Salzburg AG, Energie Steiermark, FunderMax, AMI – Agro Linz, Donau Chemie Pischelsdorf, Böhler Edelstahl – Kapfenberg, Glanzstoff Austria, Lenzing Tech nik, Jungbunzlauer, MA 59 – Stadt Wien, HEAT, DuPont, Omya, FMT Industrieservice, Zauner Anlagenbau, Integral, SGL Carbon, Isover Austria – St. Globain, Hrachowina Bauelemente, Norske Skog, Zellstoff Pöls, Primanit Leichtbauplattenwerke, AWA Andernach Isolier- und Dämmstoffe, Tyrozell Hartschaumerzeugung, Berndorf Sondermaschinenbau, usw. Malavi – Afrika, Esna – Ägypten, Qingzhou – China, Kokkosniva – Finnland, Baienfurt – Deutschland, Reni – Schweiz, Renun – Indonesien, Panjapol – Thailand, Lippendorf – Deutschland, Rannoch – Schottland, Csepel – Ungarn, Methanolanlage – Malaysia, Petrochemie – Thailand, Preussag Stahl – Deutschland, Kupferhütte Glogow – Polen, Slovnaft – Slowakei, Reifenwerk Berlin –Deutschland, Sinteranlage – Korea, Prachovice – Tschechien, Ettringen – Deutschland, Sari – Iran, Zugdidi – GUS Vevce – Slowenien, Taipai – Taiwan, FS Karton – Deutschland, Pindo Deli – Indonesien, Souzhou – China, Bell – Südafrika, Ruzomberok – Slowakei, Swisspor, Codere SA, EnBW Kraftwerke AG, RENI – Niedergösgen, Mondi Packing Stambolijski, Mondi Packing Steti, Lontar Papyrus Pulp & Paper - Indonesien, Metsä Tissue, WEPA Papierfabrik Krengel, Arjo Wiggins le Bourray Frankreich, Zellstoff Stendal, Lech-Stahlwerke, Arcelor – Thüringen, Liepajas Metalurgs - Lettland, Omya Niederlande, usw. 2011 Seite 19 . References Heat exchangers, Dust extraction technology AUSTRIA INTERNATIONAL HEAT EXCHANGERS: AGRANA Zucker, AHB Backwaren, ALSTOM Power, AMRO, Andritz, Austrian Energy & Environment, Barmherzige Brüder – Eisenstadt, Bombardier, Böhler Edelstahl, Bundesbaudirektion Wien, Bunge Austria, Chemserv, DSM Fine Chemicals, ELIN EBG Energie AG Oberösterreich, ELIN EBG Motoren, ELIN EBG Traction, Energie Steiermark, EVN, Gummiwerk Kraiburg, Hafner Tec, Heinzel Pulp, Hitzinger, Inzersdorfer Nahrungsmittel, Jungbunzlauer, KELAG, M.F.L. Engineering, Mannesmann Anlagenbau, Mayr-Melnhof Karton, MITTES Engineering, Norske Skog, ÖBB Wien, Linz, Odörfer, Ölmühle, Ortner, Patria Papier & Zellstoff, PMT – Zyklontechnik, Pointner Textile, Rezyrit, Robutec, SALINEN Austria, Salzburg AG, Sappi Austria, Siemens, SMLLenzing, Smurfit-Kappa, Starlinger, STEWEAG, Schlötter, Tauernkraftwerke, Urbas, VA TECH HYDRO, Verbund AHP, Vetropack, VOEST ALPINE STAHL Linz, Vorarlberger Illwerke, Vorarlberger Kraftwerke, Wiener Verkehrsbetriebe, W. Hamburger usw. HEAT EXCHANGERS: Baumüller – Deutschland, David + Baader, Donau Carbon Lurgi Aktivkohle – Deutschland, ENET, Frantschach Pulp and Paper, General Electrics – USA, Glanzstoff Bohemia – Tschechien, Huhtamaki, International Paper OAO – Russland, J. Tönnesmann & Vogel, Jungbunzlauer Frankreich, Keivan Corporation – Indonesien, Kertas Leces, Kungl Tekniska Högskolan – Schweden, Lurgi Bamag, Ofensysteme – Deutschland, ROSES, Mahler AGS – Deutschland, MAPA, MBM Industrieanlagen – Deutschland, Raetia Energie, SCA Packaging Djursland – Dänemark, Siekmann, Slovenska Grafia Slowenien, Sungdo ENG Poland, Time Line International, Termotec, Textilcord Steinfort, VSG Energie- u. Schmiedetech. – Deutschland, Walzwerk Einsal – Deutschland usw. DUST EXTRACTION TECHNOLOGY: AEVG, AGRANA, ASTA, Babak, Böhler Edelstahl GmbH, DonauChemie, Fried von Neumann Berndorf GmbH & CoKG, Fuhrmann, HAG-Fertighaus AG, Hit, ibd, Kelag, Klinger, Lactosan, Lagerhaus, Neumann – Berndorf, Pörner, Porr, Schilcher, Schlieper, VOEST Leoben usw. DUST EXTRACTION TECHNOLOGY: Chinoin – Ungarn, Zimmer AG – Deutschland, Lurgi AG – Türkei, Parkanyi – Ungarn, Bertalan – Ungarn, T. A. General Kft. – Ungarn, Strabag – Kroatien usw. 2011 Seite 20 .