building with visionary power

www.zueblin.de
BUILDING WITH VISIONARY POWER
Ed. Züblin AG
www.zueblin.de
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Ed. Züblin AG
Contents
05 THE COMPANY
09 TECHNICAL HEAD OFFICE
11 BUILDING CONSTRUCTION
19 CIVIL ENGINEERING
21 TUNNELLING
23 GROUND ENGINEERING
25 STEEL ENGINEERING
27 INTERNATIONAL ACTIVITIES
29 ADDITIONAL SERVICES
Title: European Central Bank, Frankfurt/M.
(Photo: Christoph Tempes)
1 TOUR TOTAL, Berlin
2 Tunnel Schwäbisch Gmünd
3 Bridge over the IJssel (NL)
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© SSF Ingenieure AG/Florian Schreiber
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the company
Setting standards
Ed. Züblin AG has become the number one building construction and civil engineering company in Germany. This remarkable development was made possible by a
simple, yet very effective credo: We find the best solution to each task. Since its
foundation in 1898 by Swiss engineer Eduard Züblin, the company has succeeded
by its innovative power, expressed in intelligent designs, new building materials
and progressive manufacturing methods. The success of Ed. Züblin AG, a company that is part of the globally operating STRABAG SE, can be attributed to the
creativity and commitment of 13,000 employees, who implement building projects
by pooling their resources. High class, in time and within competitive budgets.
Züblin believes in constructive cooperation. The knowledge of highly qualified
engineers, scientists and economists is pooled in special research teams where it is
shaped into complete services that set new standards through economic efficiency,
superior quality and environmental awareness. Modern partnering models ensure
openness and transparency between all parties involved in the project from the start
of planning to completion. Clear, contractually defined objectives, an early breakdown
of costs and regular controlling provide planning reliability and the possibility to
optimise processes. Over the course of many decades, sustainable and economical
buildings have been realised, from turn-key administration and industrial buildings,
bridges as well as spectacular tunnels or motorway viaducts, which are based on
excellent engineering knowledge and highly developed technology.
1+3 Züblin-Haus, Stuttgart
2 Z3, Stuttgart
4 Z-zwo, Stuttgart
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MilEstones
1923
Introduction of the centrifugal process for
concrete pipe production
1950
Development of a special method for using
prestressed concrete for large bridges
60s
Introduction of new technologies in ground
engineering
1962
First-ever use of the free-cantilever method
for constructing a large bridge (developed
further as incremental launching method)
1971
Invention of the „6M-System“ (which later
became the most widely used prefabricated
construction method in Germany)
1977
Construction of the first Züblin solid track
system - tracks on concrete beds.
80s
Construction of worldwide relevant river
barrages
1995
Construction on the Engelberg base
tunnel near Stuttgart – Germany‘s largest car
tunnel cross-section in difficult geology
2003
Development of the Züblin-5D-Vision building
process software for planning and execution
2006
Development of thermal energy storages
for solar power plants and compressed air
energy storage plants
2008
Office high-rise OpernTurm Frankfurt, shell
in 4-day cycles per storey
2010
Energietübbing® pilot project for geothermal
activation of machine-bored tunnels
2011–2012
Investment in timber engineering; acquisitions
in chimney and refractory works, steel
engineering and structural rehabilitation
the company
WE ARE MAKING HISTORY
THE FOUNDING FATHER
With this man a new era commenced in the building industry. Eduard Züblin was a
trained engineer when he founded his engineering office for cement-iron structures in
the Alsace back in 1898. He soon became aware of the advantages of ferroconcrete
and contributed considerably to the refinement of this building material. This led to
new areas of application and construction methods which again formed the basis of
our successful company history.
THE COMPANY
Since 1919, we have been honing our competitive edge in the construction
industry under the company name Ed. Züblin AG. A solid number of contracts with
numerous bridge construction and large-scale industrial projects helped us through
and beyond the Great Depression. Earlier than others we opted for electronic data
processing and extended our business fields in a continuous and solution-oriented
manner by adding special divisions such as environmental engineering and tunnelling. The ground engineering services we rendered during complex projects won us
additional national and international recognition. Our engineers set new standards
pushing the limits of technical feasibility with many spectacular projects.
The STAFF
Integrating the German building construction and civil engineering activities of
STRABAG in 2006 made us the Number One in Germany in this business field.
Today, our team is made up of 13,000 skilled members. With our divisions and
associated companies we are a high-powered company operating all around the
globe and generating an annual construction output of approximately EUR 3 bn.
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1 Mercedes-Benz Museum,
Stuttgart, 2005
2 Eduard Züblin, 1850-1916
3 Wadi Thartar Project, barrage on
the River Tigris (Iraq), 1956
4 Chur-Arosa Railroad Bridge
(Switzerland), 1912
5 Public Pool in Heslach, Stuttgart, 1927
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TECHNICAL HEAD OFFICE
Services
MULTI-DISCIPLINE KNOW-HOW
Technical assistance for the operating units:
• acquisition
• tendering
• construction design
• design management
• expert site management
The centrepiece of our company, where all our technical know-how is pooled, is
the Technical Head Office (Zentrale Technik, ZT). Here, we concentrate the knowhow needed for supporting all the Group‘s divisions, from tunnelling and geotechnical
engineering to structural engineering and turnkey construction. Our operating units
are supported by ZT throughout the entire construction process, starting with the
early acquisition stage, through tendering and construction design, all the way to
site management. To further strengthen our competitiveness, ZT carries out technical
and interdisciplinary innovation projects with the operating divisions involved. However,
it also invests in external national and international R&D projects, this way promoting
the innovative power of our company. Important responsibilities assumed expertly by
ZT are the protection of patents and the maintenance and refinement of tools for
design and construction.
Superordinate tasks:
• research and development
• maintenance and development of tools for
design and construction
• patents
• human resources development
• in-house training
ZT with its personnel of about 650 is based in Stuttgart. It has 15 other locations
in Europe and also provides local support to a multitude of construction sites. ZT
is an attractive place for young engineers to start their careers. Here, they can gain
insights into the entire range of our business fields and activities with the goal to
later assume responsibilities at one of our construction sites. The wide variety of
our internal training courses available for the individual disciplines is very popular
among our employees.
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1 Tower Airport Frankfurt
2 Crane fixation, power plant Maasvlakte (NL)
3 City-Tunnel Leipzig, ‘Bayerischer Bahnhof’
4 TBM arrival at Statenweg Station,
Randstad Rail Rotterdam (NL)
5 Site management with BIM (Building Information Modelling)
6 Test Gravity Base Foundation for
offshore wind energy plants
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BUILDING CONSTRUCTION
CUSTOMISED TURNKEY SOLUTIONS
Turnkey administration buildings, residential developments or industrial facilities –
complex and demanding construction projects require extraordinary competence.
With our know-how we are your expert partner to implement your very special
projects. We design in a realistic and cost-efficient way to make your vision come
true – be it a new development, an extension or enlargement or the refurbishment
or conversion of existing buildings.
With hospitals, shopping centres and commercial properties ranging from office
buildings to logistics centres, our service portfolio comprises all types of structures
imaginable. We will also implement your housing projects or leisure properties. All
our service departments offer expert support on issues like design or work planning.
With efficient logistics and engineering power we provide for on-schedule and
top-quality execution of your project.
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© Franz Brück, Berlin
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© Christian Richters, Berlin
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1 Vodafone Campus, Düsseldorf
2 Züblin administration building, Karlsruhe 3 Embassy Republic of Singapore, Berlin
4 Housing complex ‘Europagarten’,
Frankfurt/M.
5 Hospital building, Ghent (B)
6 Office building E.ON, Regensburg
7 Rhein-Galerie, Ludwigshafen
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© ECE
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© Anja Steinmann, Mülheim/R.
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BUILDING CONSTRUCTION
REVITALISING
STRUCTURAL SUBSTANCE
No matter if revitalisation or full renovation, we make the best of your property
using the given structural qualities. When working on existing structures, a careful
analysis of the building components and load-bearing structures is of fundamental
importance. This „grassroots“ work and the design based thereon are carried out
expertly by our specialists. Be it the improvement of the load-bearing structure or
the renovation of a listed façade, we have at our disposal more than just the
necessary experience in all fields of revitalisation. We have an in-depth know-how
in facility management and in matters of sustainability, and especially in energy
efficiency, which allows for optimising your investment and operating costs. In
order to ensure that the optimum technical solution can be implemented within a
given budget, we carry out detailed cost and amortisation estimates.
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1 Thier-Galerie, Dortmund
2 HypoVereinsbank, Nürnberg
3 ‘Poseidonhaus’, Frankfurt/M.
4 Weser-Ems-Halle, Oldenburg
5 Catholic Church Centre, Stuttgart
6 Altmarkt-Galerie, Dresden
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BUILDING CONSTRUCTION
TAILOR-MADE
Partnering Concepts
Every client has his own ideas and every object its own requirements. We always
use an all-inclusive approach that comprises more than just construction services.
Whether project developments, public private partnerships or partnering models,
we have structured our service portfolio in a modular manner and can so offer
tailor-made one-stop solutions to meet your demands in the best possible way.
Development
50 years of experience in real estate project development have made us a top player
in Germany. With STRABAG Real Estate GmbH, our specialist in this business
field, we develop well thought-through strategies for projects that provide for a
future worth living for people, enterprises, towns and regions. The concentration
and coordination of strengths, competences and know-how have one ultimate
goal, which is to offer customer benefit. For customer benefit is an integral part of
our company‘s philosophy and motivation.
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1 ‘Tanzende Türme’, Hamburg
2 Upper West, Berlin
3 Baden-Württemberg Cooperative State University, Heidenheim
4 Milaneo, Stuttgart
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Our services span from initiating, valuation and concept design, over implementation
and completion, all the way to the financing, letting and managing of properties.
Here, our focus is on office and retail properties. Your desires in all their multifacetedness – imaginative and flexible, perspective and realistic, individual and
professional – always take centre stage.
Public Private Partnership
This part of our portfolio aims to contribute to a modernisation of our federal
nation, states, and municipalities. Public private partnerships (PPPs) facilitate the
combination of the strengths of the private and public sectors. Such partnerships
allow for implementing public building construction projects within a shorter
timeframe, for reducing investment and running expenses in many areas, and for
providing security. A life-cycle-oriented approach from day one and adequate risk
optimisation provide for a clear efficiency edge for our PPP projects. Our offer
comprises financing, design and construction as well as the long-term operation of
properties and is carried out via STRABAG Real Estate GmbH. In all project stages
we guarantee know-how transfer and service transparency. Our fields of work
cover schools and other educational facilities, projects in the health care sector,
justice and administration buildings, military projects, and cultural and leisure
facilities.
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© Axel Häsler/www.luftbild-brd.de
© Axel Häsler
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BUILDING CONSTRUCTION
SATISFACTION GUARANTEED
Our Züblin teamconcept guarantees cost,
quality and schedule performance through:
•early
involvement
goals
•cost transparency
•risk minimisation
•joint controlling
•conflict resolution models
•common
züblin teamconcept
Demanding construction projects require an efficient and energetic co-operation
of all those involved – right from inception stage. Whether a complex idea will turn
into an economically successful property is already decided at planning kick-off.
With our partnership model, the Züblin teamconcept, we can positively influence all
later construction and operating costs. In other words: The earlier the competences of the various specialist divisions are being concentrated, the higher the
optimisation potential.
Züblin teamconcept provides you with a friction-free and successful project
execution which, from day one, guarantees top efficiency for development,
implementation and the entire life-cycle. We translate the principles of partnering
into a definite and contractually laid-down procedure, and due to the partnership
between building owner, planner, and general contractor, you as our client receive
all services from one single source.
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1 ADAC, Munich
2 ‘De Rotterdam’, Rotterdam (NL)
3 Thier-Galerie, Dortmund
4 ‘Hamburger Meile’, Hamburg
5 THE SQUAIRE, Frankfurt/M.
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CIVIL ENGINEERING
COMPREHENSIVE COMPLEXITY
Complexity calls for top performance. Civil engineering structures are thus a
particular challenge for all parties involved. We are your expert partner when it
comes to constructing demanding large-scale projects of the highest quality, in
an on-schedule, cost-efficient and yet attractive way. To this end, we apply costefficient construction methods and see to cost-optimisation and an exact timing.
As a renowned player in the construction industry we execute exemplary projects
that meet the ever-increasing requirements of the business world, also in the far
away future.
Our clientele comprises industrial enterprises, federal, state and municipal public
bodies and also private investors. Our service portfolio is tuned to the most diverse
customer demands and stretches from individual services, such as the construction
of industrial floors, all the way to the construction of turnkey general contractor
projects.
1 Underground train station Stuttgart
2 Transformer station, Anholt (DK)
3 Flood barrier Greifswald
4 TaunusTurm, Frankfurt/M.
5 Bridge over the Waal (NL)
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Even long-lasting, hydraulic engineering structures have to be modified or rebuilt due
to changed technical, hydrological and financial requirements. We build the required
retaining structures and weir systems for flood protection on the coast as well as
inland. Freight, container and cruise ships docking in ports become larger and larger.
New port facilities built by us create the conditions required to handle them. Extension
of inland waterways requires new crossing structures and lock systems. We also
have many years of experience in the offshore sector, for example in the realisation
of foundations for offshore wind energy plants.
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Tunnelling
HIGH-PERFORMANCE MACHINERY
Work in the dark is extremely demanding. Tunnelling, in particular, requires tremendous skills and enormous experience of all people involved. With our engineers
and miners, who all have hands-on experience, we have been successfully constructing tunnels and caverns for rapid transit, underground, and railway lines,
roads and hydroelectric stations, as well as water supply and waste water systems
for more than 40 years. We have built hundreds of kilometres of bored tunnels,
walk-in pipelines using pipe jacking, and cut-and-cover tunnels around the world.
This wealth of experience enables us to continuously contribute to the progress
of underground routes. Therefore, the multitude of our technological innovations
in this engineering discipline constantly opens up new fields of application and
increases the efficiency of the individual methods.
An outstanding characteristic of our engineers is their strive for perfection. That‘s
why they challenge the status quo every day anew. The cost-benefit ratio of even
the most miniscule detail will be optimized and the construction process made
even more efficient. Technical innovations in tunnelling provide for new fields of
application and an improved efficiency of the individual methods – also in the
future: that‘s what our engineers aim at. As a result, today, it often isn‘t any
cheaper to have a tunnel built cut-and-cover than by boring it. Since the closed
tunnel construction method also offers considerable advantages in terms of tunnel
route, environmental compatibility and traffic routing, this method is chosen more
and more frequently.
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1 AYALON Main Sewage Line, Tel Aviv (IL)
2 Branichtunnel, Schriesheim
3 Pumped storage power plant Vianden (L)
4 Tunnel Schwäbisch Gmünd
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© Henning Kreft, Langen
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GROUND ENGINEERING
FUNDAMENTAL MASTERPIECES
Construction pits, grout blankets or foundation slabs are of fundamental importance and are the backbone of every structure. Our Züblin Spezialtiefbau GmbH is
well aware of the great responsibility it carries and has managed to build itself an
excellent reputation in this engineering discipline. The range of services offered
comprises the construction of demanding immersed tunnels, turnkey urban
construction pits, as well as high-quality bored piles, diaphragm walls, anchors,
soil freezing, and grouting. In the course of infrastructure and traffic projects, sheet
piling and hydraulic engineering works are also carried out.
Also in ground engineering we are always striving for technological development
and innovation. We won‘t give up before we find the best technical and economic
solution for every single client. That‘s what our teams of engineers have dedicated
themselves to. During a project they work closely together and jointly develop all
details, from structural designs to work techniques. All processes are coordinated
and optimised. In combination with the wealth of experience, even the most difficult
ground engineering tasks can so be tackled.
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1 Construction pit TaunusTurm, Frankfurt/M.
2 Nord-Zuid-Lijn Amsterdam (NL), soil freezing
3 Söderströmstunneln, Stockholm (S)
4 U 4, Hamburg
5 DESY-XFEL, Hamburg
© Trafikverket (S)/Hans Ekestang
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STEEL ENGINEERING
ROBUST STRUCTURES
Highly loadable and still flexible – these requirements make steel engineering an
art of its own. Apart from technical know-how and experience, this engineering
discipline calls for a tremendous amount of creativity and craftsmanship. That‘s
where we count on our Züblin Stahlbau GmbH, one of Germany‘s leading steel
engineering companies, and NE Sander Eisenbau GmbH, acquired in 2011. Core
markets besides Germany for our complex steel engineering projects are mainly
the countries of Central Europe.
We service all the classical segments of structural steelwork construction, steel
bridge construction as well as marine steel construction. Providing the structural
design and the drafting of workshop drawings using CAD in our own technical office
are equally part of our service portfolio as are the manufacture and erection of steel
structures. With our monthly capacity of 1,500 t of structural steel constructions
we are one of the few companies capable of guaranteeing exact timing even for
large-scale projects. Having widened our service portfolio to include industrial
façades and complete construction, we now also offer roof and wall cladding – no
matter if with or without insulation or of the solid type. Being one of the first
companies getting certified in Germany, Züblin Stahlbau GmbH now holds the
manufacturer’s qualification according to the German industry standard DIN 18800-7,
as well as the newly established certification according to the European standard
EN 1090 -1, EXC4.
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1 Coal-fired power plant, Lünen
2 Coal-fired power plant, Hamm (Westphalia)
3 Chemical plant BASF Schwarzheide
4 John Deere Deconsolidation-Centre,
Bruchsal
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INTERNATIONAL ACTIVITIES
OPERATIONS AROUND THE WORLD
Vision, courage and an insatiable curiosity have been the keys to our success all
around the world. Since 1953, we have been implementing global projects and
have left our mark on many countries. Our international activities include infrastructure projects such as bridges, dams and tunnels as well as complex turnkey
industrial facilities, residential developments, office buildings and educational
institutions such as schools or universities.
What has been crucial for this success abroad was the focus on profitable core
markets. In these markets we co-operate with local subsidiaries and branch offices
that have the necessary know-how and local networks. During project implementation they are able to avail themselves of state-of-the-art technology on site –
supplemented by the know-how we have gathered in Germany. The support from
the Technical Head Office and experienced project and site managers guarantees
success for our projects even if they are complex. Young engineers, in particular,
benefit from our activities abroad. For them, work on a construction site outside
Germany is vital for their personal and professional development.
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1 Sheikh Zayed Desert Learning Centre,
Al Ain (UAE)
2 Khalifa Port Industrial Zone, Taweela (UAE)
3 Southern Seawater Desalination Plant,
Perth (AUS)
4 Mercedes-Benz assembly plant,
Kecskemét (HR)
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ADDITIONAL SERVICES
HOLISTIC APPROACH
Special tasks call for a special know-how. Selected subsidiaries and affiliates of
the Züblin Group complement our service portfolio – from chimney construction
to structural timber engineering or environmental technology. To ensure that our
expertise covers the entire value-added chain, Züblin maintains its own plants, e.g.
to manufacture precast elements.
CHIMNEY AND REFRACTORY works
As high as the structures are the demands put on this business field. Wind loads,
oscillations and environmental impacts need to be taken into account as do the
chemical and physical stresses due to the exposure to flue gas. Environmental
protection requirements and high demands on flue gas purification have strongly
altered the demands put on the materials used. In refractory engineering, the extremely high thermal loads on plants with furnace temperatures of up to 2,000°C are
further challenges to be faced by our engineers.
Our specialist companies OOMS-ITTNER-HOF and Behmann are renowned for their
know-how in chimney and refractory engineering among end customers and plant
engineers in Germany and abroad. No matter if refractory plants, masonry, steel or
reinforced concrete chimneys – the design, dimensioning, computation as well as
the construction and erection of your structure is always controlled by qualified and
skilled staff. And also when it comes to maintenance, repair and reconstruction we
are your expert partner.
1 Reinforced concrete chimney, power plant Mannheim
2 Circulating fluidised bed combustion chamber
3 Circulation system, precasting plant
Gladbeck
4 Pre-cast façade, office building
‘Ohligsmühle’, Wuppertal
PRECASTING PLANTS
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Individual production, on-schedule delivery and accurate installation: The Züblin
precasting plants in Gladbeck and Karlsruhe add to our service portfolio by manufacturing structural load-bearing elements for building construction and geotechnical engineering as well as noise barriers made of reinforced concrete. Here, our
main focus is on always producing state-of-the-art components. Experienced staff
with longstanding know-how assist our clients with competent advice already in
the planning stage.
A specialty of our precasting plants is the development and use of the appropriate
concrete formulas and specially-structured concrete surfaces. This applies, in particular, to coloured and self-compacting concrete (SCC). We also produce extraordinary façade elements, prestressed components or rail base plates – and all this in
an unexcelled certified quality.
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STRUCTURAL TIMBER ENGINEERING
Wood has unique physical characteristics and is a renewable raw material. No other
building material meets the ecological demands better, as our customers all across
Europe keep confirming over and over again. We stay abreast of this development
and have expanded our range of services in structural timber engineering specifically
and consistently through the integration of Stephan Holzbau GmbH as well as the
timber construction activities of the Merk Group. Züblin, as the market leader in
building construction and civil engineering, has set a medium-term goal of becoming number one in the European timber engineering market as well. This way, our
engineers promote a development that architects and investors have requested for
a long time, i.e. to plan and industrially manufacture wooden structures for a great
variety of uses. From supporting structure to building shell – our turn-key projects
become increasingly complex. We have the capacity to implement everything from
a single source.
STRUCTURAL REHABILITATION
In our structural maintenance works, we strive especially for economical process
techniques with methods that are adapted to the project at hand. That not only
means repairing structural damage, but also analysing and combating its causes
in order to maintain the structure in the long-term and ensure a lasting restoration
success. With decades of experience in processing, renovating and protecting
concrete structures, we can deliver impressive results. Our industrial floors and
high-grade floor coating systems will also meet the requirements of the greatest
challenges. Seamless, highly resistant to mechanical and chemical influences,
liquid-tight, non-slip, hygienic and low-wear – those are just a few of the special
characteristics of Züblin industrial floors. Innovative solutions such as corrosion
monitoring as a preventative early warning system or cathodic protection (CP),
which is successful in our company under the brand name capsys®, also help
maintaining sensitive reinforced concrete structures for a long time.
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ADDITIONAL SERVICES
NOISE BARRIERS
Protecting the health of citizens is becoming more and more important in view of the
constantly growing volume of traffic on rails and roads. Therefore, we have developed
and produced noise barriers for more than 30 years. During that time we have
planned and implemented a multitude of construction methods for roads and railways.
We find customer-based solutions for all types of technical challenges. For example,
we have intensively promoted the research and development of protection systems
for high-speed railway lines over the past years. These systems are successfully put
to use both for German railways as well as internationally on numerous high-speed
traffic segments in China.
We apply our know-how as the system leader in Germany and inside the STRABAG
Group. In close cooperation with our Technical Head Office and the precasting plants
in Karlsruhe and Gladbeck, we offer all types of noise barriers for rails and roads as
complete service packages.
1 Linachtal dam, Vöhrenbach
2 Assembly hangar Pilatus, Stans (CH)
3 Underground car park ‘Frauenkirche’ Dresden
4 High-speed system Cologne-Rhine-Main
5 Motorway A8 Wroclaw (PL)
6 Groundwater purification Thane (RI)
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ENVIRONMENTAL Technology
We want a clean future and do our best to help make this wish come true. Our
Züblin Umwelttechnik GmbH is one of the leading companies in hazardous waste
cleanup and is active throughout Europe as well as in Mexico and Japan. Our focus
is on plant and process engineering for purifying water, soil and air. Our services
include conventional technologies as well as innovative procedures and span from
consulting and designing process and plant mechanics to own fabrication. We also
see to complete assembly and first start-up as well as the later technical operation.
Our plants can be bought, rented, or hire-purchased or are available by way of
interesting operator models. Be it hazardous waste clean-up, or process waste
water or process air purification at construction sites, we take care that the
appropriate machinery is used.
We are proud of our more than 20 years of experience and more than 2,000 successfully implemented projects around the globe. Among our clients are enterprises from the automotive, construction, chemical, electronics, pharmaceutical,
petrochemical and carbochemical industries as well as the public sector with
land parcels, abandoned industrial sites and landfills. Our interdisciplinary teams
will be happy to elaborate for you cost-efficient, individual and innovative solutions.
For the sake of our environment.
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Ed. Züblin AG
Albstadtweg 3, 70567 Stuttgart/Germany
Tel. +49 711 7883-0
Fax +49 711 7883-390
info@zueblin.de
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