Tangential Fans
Transcription
Tangential Fans
The Innovation Company LTG Aktiengesellschaft Tangential Fans Series TW Impeller diameter 150 mm and 200 mm LTG Aktiengesellschaft D - 70435 Stuttgart, Grenzstraße 7 +49 (0711) 82 01-180, Fax +49 (0711) 82 01-696 Internet: http://www.LTG-AG.de E-Mail: info@LTG-- AG.de LTG Incorporated 105 Corporate Drive, Suite E Spartanburg S.C., 29303 USA +1 (864) 599-- 6340, Fax +1 (864) 599-- 6344 Internet: http://www.LTG-INC.net E-Mail: info@LTG-- INC.net LTG S.r.l. con socio unico Via G. Leopardi 10 I-- 20066 Melzo +39 (02) 9 55 05 35, Fax +39 (02) 9 55 08 28 Internet: http://www.LTG-SRL.com E-Mail:ltg@ltgsrl.191.it TW-E-TP-01 (11/06) 450-33 The Innovation Company LTG Aktiengesellschaft Components for Process Air Technology Japan Toho Engineering Co. Ltd. 14-11, Shimizu 3-Chome, Kita Ku Japan 462 Nagoya (052) 9 91-10 40, Fax (052) 9 14-98 22 E--Mail: main@tohoeng.com The Program for Process Air Technology Components Components for Room Air Technology Germany Frankfurt · Herborn · Berlin · Chemnitz · Düsseldorf Europe Ladendorf/Austria · Epône/France · Wickford/Great Britain · Ermelo/Netherlands · Krakow/Poland · Lissabon/Portugal · Ljubljana/Slowenia · Istanbul/Turkey Axial--flow, centrifugal and tangential fans The Program for Room Air Technology Components LTG Collector System Air diffusers for walls, floors and ceilings · ”LTG System cleanR” · CoandatrolR and CoandaventR air diffusers · LTG cool waveR chilling fans · KlimaventR induction units · RaumluftR fan coil units · Facade fan coil units · Airflow control units · labairR system Engineering services Coarse and fine particles filration Technical services for investors, architects, engineers and plant builders during design, construction and operation of buildings. Reliable and precise data relating to the ventilation of air conditioning system are given already before realization of the project, determined by measurements, calculations, building simulations and experiments. Separating and compacting Compressing and humidifying Engineering services Technical services for construction engineers and plant designers during development and operation of assembly groups, machines and plants. E LTG Aktiengesellschaft ⋅ Grenzstraße 7 ⋅ D-70435 Stuttgart ⋅ +49 (0711) 8201-180 ⋅ Fax -696 Internet: http://www.LTG-AG.de ⋅ E-Mail: prozessluft@LTG-AG.de ⋅ Printed in Germany ⋅ Ausgaben mit früherem Datum werden hiermit ungültig ⋅ Technische Änderungen vorbehalten ⋅ Former editions are invalid ⋅ Subject to technical modifications. The Innovation Company LTG Aktiengesellschaft LTG Tangential Fans an advantage for best heating, cooling, drying, blasting Many production processes require a linear extended and absolutely even distribution of air or other gases to the working area. Because of their special design, tangential fans meet this requirements in the best possible way. The rigid design and the use of high quality materials secure a long service life. By the working principle, that does away with additional baffles and vanes and the space saving design, the use of tangential fans is very economic. Flow principle The air intake of tangential fans takes place over the whole length of the outer impeller periphery. The air then flows into the impeller interior where it is reversed and accelerated by the vortex caused by the impeller rotation. Finally the air is distributed at the discharge side over the whole impeller length. In this way the air flows through the impeller first from outside to inside and then from inside to outside. The impeller is a cylindrical cage of forward curved impeller blades with two or more supporting discs. The vortex separates suction side and discharge side at the narrowest line between impeller and vortex inducer and causes the flow pattern together with the scroll . Advantages • Uniform air flow over the entire fan width. Additional baffles, plenums and guide vanes are not required. • Space saving due to a 90 ° airflow deflection. • The fan width can be exactly matched to the machine width. The air flow pattern does not change with wider machines (simplifies design and drawings of modular systems). • Works equally well in any arrangement (right hand drive or left hand drive available). • Low noise operation due to aerodynamic design based on 25 years experience. • Impeller bearings out of air flow. • Many bolt-- on options. Fields of Application LTG tangential fans are used for needs of regular air flow over large areas: Heating, cooling, drying and dust collection. Examples of typical fields of application are bakeries, drying systems, industrial ovens, packaging industry, cooling and refrigeration, department stores, automobile industry, agricultural machines, surface treatment, control panels, hardening shops, textile engineering, swimming pools, air treatment, papermaking industry, environment simulation, chemical industry, industrial processing engineering, dust collection, electrical equipment. { Impeller | Vortex inducer } Scroll E LTG Aktiengesellschaft ⋅ Grenzstraße 7 ⋅ D-70435 Stuttgart ⋅ +49 (0711) 8201-180 ⋅ Fax -696 TW-- E-TP (11/06) Internet: http://www.LTG-AG.de ⋅ E-Mail: prozessluft@LTG-AG.de ⋅ Printed in Germany ⋅ Ausgaben mit früherem Datum werden hiermit ungültig ⋅ Technische Änderungen vorbehalten ⋅ Former editions are invalid ⋅ Subject to technical modifications. 3 The Innovation Company LTG Aktiengesellschaft LTG Tangential Fans Type TW, Impeller Diameter 150 mm The tangential fan series TW 150 is a rigid industrial grade fan with enhanced corrosion protection and high power density. Service Conditions gas temperatures: -13 °F / - 25°C up to +248 °F / 120 °C ambiente temperatures: -13 °F/ - 25 °C up to +104 °F / 40 °C Delivery Range Series TW, Impeller Diameter 150 mm Type Max. Medium Temperatures Impeller Length TWR 150/401/N TWL 150/401/N 401 mm (15.79 inch) TWR 150/601/N TWL 150/601/N 601 mm (23.66 inch) TWR 150/864/N TWL 150/864/N -25 °C to +120 °C (-13 °F to +248 °F) 864 mm (34.01 inch) TWR 150/1064/N TWL 150/1064/N 1064 mm (41.89 inch) TWR 150/1264/N TWL 150/1264/N 1264 mm (49.76 inch) Casing Impeller marine grade aluminium galvanized steel TWR = right hand drive TWL = left hand drive LTG Tangential Fan Type TWR 150 (right hand drive) E LTG Aktiengesellschaft ⋅ Grenzstraße 7 ⋅ D-70435 Stuttgart ⋅ +49 (0711) 8201-180 ⋅ Fax -696 TW-- E-TP (11/06) Internet: http://www.LTG-AG.de ⋅ E-Mail: prozessluft@LTG-AG.de ⋅ Printed in Germany ⋅ Ausgaben mit früherem Datum werden hiermit ungültig ⋅ Technische Änderungen vorbehalten ⋅ Former editions are invalid ⋅ Subject to technical modifications. 4 The Innovation Company LTG Aktiengesellschaft LTG Tangential Fans Type TW, Impeller Diameter 150 mm Specification and Design Features Tangential fan with shaft end on the drive side. Rigid bolted, corrosion proof casing of marine grade aluminium (DIN 1725). Impeller of galvanized steel. The impeller is both sides bedded in self-- aligning ball bearings. Bearing design life is 25 000 hours. The counterside bearing is mounted vibration dampened. Both bearings are lifetime lubricated. Recommended V-- belt pulley: profile SPA 12.5 mm (0.49 inch), dw = 160 mm (6.3 inch). DIN 7753. The maximum rated power transmission for the pulley is 9 kW (12 hp). Intake and discharge openings have sealing planes and plug in slots to connect exactly to ducts and appliances. The complete fan (including bearing clearance etc.) is balanced to grade Q 6.3 according to VDI 2060. Length tolerances acc. to ISO 2768 vL. Dimensions and Performance Data ª ª ª ↓ ø 24 k6 ª ↑ " Dimensions in mm Type/ Nominal Length L Dimensions A C Air-- Volume Vmax Pressure ∆pfmax Speed nmax Masses appr. [mm] [inch] [mm] [inch] [mm] [inch] [m3/h] [cfm] [Pa] [” wg] [rpm] [kg] [lb] TWR 150/401/N TWL 150/401/N 401 15.79 547 21.54 447 17.60 6200 3650 600 2.4 2800 10 22 TWR 150/601/N TWL 150/601/N 601 23.66 747 29.41 647 25.47 8800 5180 600 2.4 2800 13 29 TWR 150/864/N TWL 150/864/N 864 34.02 1010 39.76 910 35.83 12000 7060 510 2 2600 16 36 TWR 150/1064/N TWL 150/1064/N 1064 41.89 1210 47.64 1110 43.70 14000 8240 430 1.7 2400 19 42 TWR 150/1264/N TWL 150/1264/N 1264 49.76 1410 55.52 1310 51.58 12000 7060 240 1 1800 22 49 E LTG Aktiengesellschaft ⋅ Grenzstraße 7 ⋅ D-70435 Stuttgart ⋅ +49 (0711) 8201-180 ⋅ Fax -696 TW-- E-TP (11/06) Internet: http://www.LTG-AG.de ⋅ E-Mail: prozessluft@LTG-AG.de ⋅ Printed in Germany ⋅ Ausgaben mit früherem Datum werden hiermit ungültig ⋅ Technische Änderungen vorbehalten ⋅ Former editions are invalid ⋅ Subject to technical modifications. 5 The Innovation Company LTG Aktiengesellschaft LTG Tangential Fans Type TW, Impeller Diameter 150 mm and 200 mm Specification and Design Features Acoustical Data Drive Side With the suction opening on top, viewed against the discharge opening, the drive pulley is bolted on optional either right hand (TWR) or left hand (TWL). The acoustical data are for discharge side, tested in a reverberant field. The A-- weighted sound power level LWA can be transformed into a A-- weighted sound pressure level LPA by the equation LPA=LWA- 10 log s/1 m2. Accessories and Special Versions The sound pressure level in the free field in 1 m distance (full spheric sound radiation) is abt. 11 dB less than the sound power level. For extra high corrosion protection requirements, the impellers can be made of stainless steel. Belt pulley: V-- belt pulley with sleeve, dW = 160 mm (6.3 inch), profile SPA 12.5 mm (0.49 inch), DIN 7753. The equation for the unweighted sound power level according to VDI 2081 is: LW=LWspecific+10 log V + 20 log ∆pt For the total pressure ∆pt use Pa and for the air volume V use m3/s. Unweighted Sound Power Level LW [dB] LW = LWspez + L1 + L2 [dB] L3 [dB] 8 6 4 2 0 500 1000 1500 2000 2500 3000 Fan Speed n [rpm] A-weighted Sound Power Level LWA [dBA] LWA = LW - L3 [dBA] E LTG Aktiengesellschaft ⋅ Grenzstraße 7 ⋅ D-70435 Stuttgart ⋅ +49 (0711) 8201-180 ⋅ Fax -696 TW-- E-TP (11/06) Internet: http://www.LTG-AG.de ⋅ E-Mail: prozessluft@LTG-AG.de ⋅ Printed in Germany ⋅ Ausgaben mit früherem Datum werden hiermit ungültig ⋅ Technische Änderungen vorbehalten ⋅ Former editions are invalid ⋅ Subject to technical modifications. 6 The Innovation Company LTG Aktiengesellschaft LTG Tangential Fans Type TW, Impeller Diameter 150 mm and 200 mm Socket head cap screw SW5 40 (1.57) 24 (0.94) d = ∅ 160 (6.3) 20 (0.79) 10 (0.39) 90 (3.54) 26 (1.02) 50 (1.97) 30 (1.18) TW 150: 116 (4.57) TW 200: 101.5 (4) General Remarks Installation / Initiation Belt pulley and taper clamping sleeve are made from grey cast iron GG 20. - Clean and degrease all shiny surfaces. Insert taper clamping sleeve into the hub and bring bores to a flush. - Slightly grease screws and insert. Do not yet tighten the screws. - Clean and degrease shaft. Push belt pulley with taper clamping sleeve to the desired position on the shaft. - Tighten the screws uniformely, alternating between the sides and using a moment of 20 Nm. - Check the moment of the screws after a short period of service (1/2 to 1 h) and correct if necessary. - To keep foreign bodies from entering the empty bores, fill them with grease. LTG Accessories V-- belt pulley 1 x SPA Ø 160 mm (6.3 inch) incl. clamping sleeve Ø 24 mm (0.94 inch) Material No. 1004586 Detachment - Loosen all screws. Remove one or two of them completely, grease and insert them into the ejection bores. - Remove belt pulley with sleeve from the shaft. E LTG Aktiengesellschaft ⋅ Grenzstraße 7 ⋅ D-70435 Stuttgart ⋅ +49 (0711) 8201-180 ⋅ Fax -696 TW-- E-TP (11/06) Internet: http://www.LTG-AG.de ⋅ E-Mail: prozessluft@LTG-AG.de ⋅ Printed in Germany ⋅ Ausgaben mit früherem Datum werden hiermit ungültig ⋅ Technische Änderungen vorbehalten ⋅ Former editions are invalid ⋅ Subject to technical modifications. 7 The Innovation Company LTG Aktiengesellschaft LTG Tangential Fans Type TW, Impeller Diameter 150 mm Position of the Fan Any arrangement is possible. A Installation and Start Up Fix the fans without any distortion to a plane base frame. For fixation of the fan use only the bolt holes provided in the side elements. B To connect to ducts and appliances plug in slots and sealing planes are provided over the whole fan width for the intake and discharge openings. Make sure to observe the applicable safety codes before starting the fans. Check V-- belt selection for higher temperature applications. C d Plug in slots 6 mm deep for duct connection, max. 1.5 mm sheet thickness The fans are designed for continuous operation with constant load (operation mode S1 analogous to VDE 0530): For frequent start/stop operation please check with LTG. D K slots for self-- tapping screws, 4.2 mm, max. 10 mm screw in depth D slots for self-- tapping screws, 3.9 (3.5) mm, max. 7.5 mm screw in depth A B C Plug in Slots over the full Fan Width D E LTG Aktiengesellschaft ⋅ Grenzstraße 7 ⋅ D-70435 Stuttgart ⋅ +49 (0711) 8201-180 ⋅ Fax -696 TW-- E-TP (11/06) Internet: http://www.LTG-AG.de ⋅ E-Mail: prozessluft@LTG-AG.de ⋅ Printed in Germany ⋅ Ausgaben mit früherem Datum werden hiermit ungültig ⋅ Technische Änderungen vorbehalten ⋅ Former editions are invalid ⋅ Subject to technical modifications. 8 The Innovation Company LTG Aktiengesellschaft LTG Tangential Fans Type TW, Impeller Diameter 150mm Test Conditions for the Fan Curves The indicated curves are valid for an air density of ρ =0.075 lb/cuft (1.2 kg/m3). The rating tests where done as labortory test according to VDI 2044 with unrestricted inlet and discharge. Fans with a drive power > 4.0 hp (3.0 kW) must be smoothly started. Fan Curves for nominal Length 401 mm (15.79 inch) The indicated shaft power consumption does not include the loss in the belt drive 1000 900 800 4.00 3.60 3.20 700 2.80 600 2.40 500 2.00 400 1.60 350 1.40 300 1.20 250 1.00 1800 200 0.80 1600 150 0.60 1400 4.0/3.0 ρ = 0.075 lb/cuft (1.2 kg/m3) 7.4/5.5 2800 = max rated speed 2.0/1.5 1.5/1.1 2400 1.0/0.75 2000 0.74/0.55 0.50/0.37 1200 60 0.24 50 0.20 40 0.16 30 0.12 25 0.10 20 0.08 15 1000 0.12/0.09 800 55 54 53 51 49 Total efficiency ηt [%] 0.06 47 600 700 800 900 1000 1500 2000 2500 3000 3500 5000 6000 7000 350 410 470 530 590 880 1470 1770 2060 30 40 60 80 100 150 1180 200 300 400 600 2350 800 1000 2950 1500 3530 2000 4120 2500 4710 V [cfm] 20 0.08 0.12 0.16 0.24 0.32 0.40 0.60 0.80 1.20 1.60 2.40 6.00 8.00 10.00 45 15 0.04 0.06 10 8000 70 0.16/0.12 4000 0.40 0.36 0.32 Pd [inch wg] 3.20 4.00 100 90 80 0.24/0.18 Speed [rpm] Static pressure ∆pf [Pa] Static pressure ∆pf [inch wg] 0.34/0.25 V [m3/h] Pd [Pa] E LTG Aktiengesellschaft ⋅ Grenzstraße 7 ⋅ D-70435 Stuttgart ⋅ +49 (0711) 8201-180 ⋅ Fax -696 TW-- E-TP (11/06) Internet: http://www.LTG-AG.de ⋅ E-Mail: prozessluft@LTG-AG.de ⋅ Printed in Germany ⋅ Ausgaben mit früherem Datum werden hiermit ungültig ⋅ Technische Änderungen vorbehalten ⋅ Former editions are invalid ⋅ Subject to technical modifications. 9 The Innovation Company LTG Aktiengesellschaft LTG Tangential Fans Type TW, Impeller Diameter 150 mm Test Conditions for the Fan Curves The indicated curves are valid for an air density of ρ =0.075 lb/cuft (1.2 kg/m3). The rating tests where done as labortory test according to VDI 2044 with unrestricted inlet and discharge. Fans with a drive power > 4.0 hp (3.0 kW) must be smoothly started. Fan Curves for nominal Length 601 mm (23.66 inch) The indicated shaft power consumption does not include the loss in the belt drive 1000 900 800 4.00 3.60 3.20 700 2.80 600 2.40 500 2.00 400 1.60 350 1.40 300 1.20 250 1.00 1800 200 0.80 1600 150 0.60 1400 10.0/7.5 ρ = 0.075 lb/cuft (1.2 kg/m3) 5.4/4.0 4.0/3.0 2800 = max rated speed 3.0/2.2 2400 1.5/1.1 2000 1.0/0.75 0.74/0.55 0.34/0.25 100 90 80 0.40 0.36 0.32 1200 0.24/0.18 0.16/0.12 1000 70 4000 5000 6000 7000 8000 9000 2350 2950 3530 4120 4710 1500 6.00 3.20 4.00 2.40 1.60 1.20 5900 10000 3500 2060 5300 3000 1770 800 1000 2500 1470 600 2000 1180 400 1500 880 300 800 900 1000 470 530 590 0.06 200 700 15 600 0.04 45 410 10 47 0.80 0.06 Total efficiency ηt [%] 150 15 49 0.60 0.08 80 100 20 51 0.32 0.40 0.10 60 25 55 53 0.24 0.12 57 40 30 58 0.16 0.16 30 40 800 0.12 0.20 20 50 0.08 0.24 Speed [rpm] 60 350 Static pressure ∆pf [Pa] Static pressure ∆pf [inch wg] 0.50/0.37 V [m3/h] V [cfm] Pd [Pa] Pd [inch wg] E LTG Aktiengesellschaft ⋅ Grenzstraße 7 ⋅ D-70435 Stuttgart ⋅ +49 (0711) 8201-180 ⋅ Fax -696 TW-- E-TP (11/06) Internet: http://www.LTG-AG.de ⋅ E-Mail: prozessluft@LTG-AG.de ⋅ Printed in Germany ⋅ Ausgaben mit früherem Datum werden hiermit ungültig ⋅ Technische Änderungen vorbehalten ⋅ Former editions are invalid ⋅ Subject to technical modifications. 10 The Innovation Company LTG Aktiengesellschaft LTG Tangential Fans Type TW, Impeller Diameter 150 mm Test Conditions for the Fan Curves The indicated curves are valid for an air density of ρ =0.075 lb/cuft (1.2 kg/m3). The rating tests where done as labortory test according to VDI 2044 with unrestricted inlet and discharge. Fans with a drive power > 4.0 hp (3.0 kW) must be smoothly started. Fan Curves for nominal Length 864 mm (34.02 inch) The indicated shaft power consumption does not include the loss in the belt drive 1000 900 800 4.00 3.60 3.20 700 2.80 600 2.40 500 2.00 400 1.60 350 1.40 300 1.20 250 1.00 1800 200 0.80 1600 150 0.60 1400 10.0/7.5 14.75/11 7.4/5.5 ρ = 0.075 lb/cuft (1.2 kg/m3) 2600 = max rated speed 4.0/3.0 3.0/2.2 2300 2.0/1.5 2000 1.5/1.1 1.0/0.75 0.50/0.37 1200 8800 15000 6.00 1500 5900 10000 5300 800 1000 3.20 4.00 7000 6000 8000 9000 2.40 600 4710 4120 5000 2950 3530 300 400 1.60 1.20 150 200 0.80 4000 45 0.60 1500 0.06 15 880 590 3500 47 2350 0.04 2060 10 49 3000 0.06 Total efficiency 51 ηt [%] 1770 15 53 80 100 0.08 0.32 0.40 20 55 2500 0.10 1470 25 56 60 0.12 57 0.24 30 58 2000 0.16 1180 40 800 40 0.20 0.16 50 30 0.24 0.12 60 0.24/0.18 1000 20 70 0.34/0.25 0.08 0.40 0.36 0.32 Speed [rpm] 100 90 80 1000 Static pressure ∆pf [Pa] Static pressure ∆pf [inch wg] 0.74/0.55 V [m3/h] V [cfm] Pd [Pa] Pd [inch wg] E LTG Aktiengesellschaft ⋅ Grenzstraße 7 ⋅ D-70435 Stuttgart ⋅ +49 (0711) 8201-180 ⋅ Fax -696 TW-- E-TP (11/06) Internet: http://www.LTG-AG.de ⋅ E-Mail: prozessluft@LTG-AG.de ⋅ Printed in Germany ⋅ Ausgaben mit früherem Datum werden hiermit ungültig ⋅ Technische Änderungen vorbehalten ⋅ Former editions are invalid ⋅ Subject to technical modifications. 11 The Innovation Company LTG Aktiengesellschaft LTG Tangential Fans Type TW, Impeller Diameter 150 mm Test Conditions for the Fan Curves The indicated curves are valid for an air density of ρ =0.075 lb/cuft (1.2 kg/m3). The rating tests where done as labortory test according to VDI 2044 with unrestricted inlet and discharge. Fans with a drive power > 4.0 hp (3.0 kW) must be smoothly started. Fan Curves for nominal Length 1064 mm (41.89 inch) The indicated shaft power consumption does not include the loss in the belt drive 1000 4.00 900 3.60 800 3.20 700 2.80 14.75/11 10.0/7.5 ρ = 0.075 lb/cuft (1.2 kg/m3) 7.4/5.5 600 2.40 500 2.00 400 1.60 350 1.40 3.0/2.2 2200 2000 250 1.00 1800 200 0.80 1600 150 0.60 1400 2.0/1.5 1.5/1.1 1.0/0.75 0.74/0.55 0.50/0.37 1200 100 0.40 90 0.36 80 0.32 0.34/0.25 1000 70 60 0.24 800 58 40 0.16 57 55 53 30 0.12 51 V [cfm] 1500 8800 15000 V [m3/h] Pd [Pa] 6.00 800 1000 3.20 4.00 9000 5900 10000 600 2.40 8000 1.60 7000 300 4120 4710 400 5300 1.20 6000 200 3530 0.80 5000 150 2950 0.60 3500 2060 4000 3000 1770 0.24 60 2500 40 1470 0.12 0.16 2000 30 20 1180 45 0.08 0.06 15 10 0.04 47 1500 15 0.06 49 Total efficiency ηt [%] 880 20 0.08 Speed [rpm] 25 0.10 80 2350 100 50 0.20 0.32 0.40 Static pressure ∆pf [Pa] Static pressure ∆pf [inch wg] 300 1.20 4.0/3.0 2400 = max rated speed Pd [inch wg] E LTG Aktiengesellschaft ⋅ Grenzstraße 7 ⋅ D-70435 Stuttgart ⋅ +49 (0711) 8201-180 ⋅ Fax -696 TW-- E-TP (11/06) Internet: http://www.LTG-AG.de ⋅ E-Mail: prozessluft@LTG-AG.de ⋅ Printed in Germany ⋅ Ausgaben mit früherem Datum werden hiermit ungültig ⋅ Technische Änderungen vorbehalten ⋅ Former editions are invalid ⋅ Subject to technical modifications. 12 The Innovation Company LTG Aktiengesellschaft LTG Tangential Fans Type TW, Impeller Diameter 150 mm Fan Curves for nominal Length 1264 mm (49.76 inch) The indicated shaft power consumption does not include the loss in the belt drive 1000 4.00 900 3.60 800 3.20 700 2.80 Test Conditions for the Fan Curves The indicated curves are valid for an air density of ρ =0.075 lb/cuft (1.2 kg/m3). The rating tests where done as labortory test according to VDI 2044 with unrestricted inlet and discharge. Fans with a drive power > 4.0 hp (3.0 kW) must be smoothly started. ρ = 0.075 lb/cuft (1.2 kg/m3) 600 2.40 5.4/4.0 500 2.00 4.0/3.0 400 1.60 350 1.40 3.0/2.2 Static pressure ∆pf [Pa] Static pressure ∆pf [inch wg] 300 1.20 250 1.00 1800 = max rated speed 200 0.80 1600 2.0/1.5 1.5/1.1 1.0/0.75 150 0.60 1400 0.74/0.55 1200 100 0.40 90 0.36 80 0.32 70 0.50/0.37 0.34/0.25 1000 60 0.24 50 0.20 800 58 40 0.16 57 55 30 0.12 20 0.08 15 0.06 53 Speed [rpm] 25 0.10 Total efficiency ηt [%] 51 49 800 8800 15000 1000 V [m3/h] 3.20 4.00 400 5900 10000 600 2.40 1.20 1.60 8000 9000 7000 200 4120 4710 300 5300 0.80 6000 150 3530 0.60 4000 3500 3000 5000 80 100 2950 0.32 0.40 60 2350 0.24 2060 1770 40 0.16 2500 0.12 0.08 30 1470 2000 1180 15 0.06 20 1500 47 880 10 0.04 Pd [inch wg] V [cfm] Pd [Pa] E LTG Aktiengesellschaft ⋅ Grenzstraße 7 ⋅ D-70435 Stuttgart ⋅ +49 (0711) 8201-180 ⋅ Fax -696 TW-- E-TP (11/06) Internet: http://www.LTG-AG.de ⋅ E-Mail: prozessluft@LTG-AG.de ⋅ Printed in Germany ⋅ Ausgaben mit früherem Datum werden hiermit ungültig ⋅ Technische Änderungen vorbehalten ⋅ Former editions are invalid ⋅ Subject to technical modifications. 13 The Innovation Company LTG Aktiengesellschaft LTG Tangential Fans Type TW, Impeller Diameter 200 mm The tangential fan series TW 200 is a rigid industrial grade fan with enhanced corrosion protection and high power density. Service Conditions gas temperatures: -13 °F / - 25 °C up to +248 °F / 120 °C ambiente temperatures: -13 °F/ - 25 °C up to +104 °F / 40 °C Delivery Range Series TW, Impeller Diameter 200 mm Type Max. Medium Temperatures Impeller Length TWR 200/400/N TWL 200/400/N 400 mm (15.75 inch) TWR 200/630/N TWL 200/630/N 630 mm (24.8 inch) TWR 200/800/N TWL 200/800/N -25 °C to +120 °C (-13 °F to +248 °F) 800 mm (31.5 inch) TWR 200/1000/N TWL 200/1000/N 1000 mm (39.37 inch) TWR 200/1250/N TWL 200/1250/N 1250 mm 49.21 inch) Casing Impeller marine grade aluminium galvanized steel TWR = right hand drive TWL = left hand drive LTG Tangential Fan Type TWR 200 (right hand drive) E LTG Aktiengesellschaft ⋅ Grenzstraße 7 ⋅ D-70435 Stuttgart ⋅ +49 (0711) 8201-180 ⋅ Fax -696 TW-- E-TP (11/06) Internet: http://www.LTG-AG.de ⋅ E-Mail: prozessluft@LTG-AG.de ⋅ Printed in Germany ⋅ Ausgaben mit früherem Datum werden hiermit ungültig ⋅ Technische Änderungen vorbehalten ⋅ Former editions are invalid ⋅ Subject to technical modifications. 14 The Innovation Company LTG Aktiengesellschaft LTG Tangential Fans Type TW, Impeller Diameter 200 mm Specification and Design Features Position of the Fan Tangential fan with shaft end on the drive side. Any arrangement is possible. Rigid bolted, corrosion proof casing of marine grade aluminium (DIN 1725). Impeller of galvanized steel. Installation and Start Up The impeller is both sides bedded in self-- aligning ball bearings. Bearing design life is 25 000 hours. The counterside bearing is mounted vibration dampened. Both bearings are lifetime lubricated. Recommended V-- belt pulley: profile SPA 12.5 mm (0.49 inch), dw = 160 mm (6.3 inch). DIN 7753. The maximum rated power transmission for the pulley is 9 kW (12 hp). Intake and discharge openings have sealing planes and plug in slots to connect exactly to ducts and appliances. The complete fan (including bearing clearance etc.) is balanced to grade Q 6.3 according to VDI 2060. Fix the fans without any distortion to a plane base frame. For fixation of the fan use only the bolt holes provided in the side elements. To connect to ducts and appliances sealing planes are provided over the whole fan width for the intake and discharge openings. Make sure to observe the applicable safety codes before starting the fans. Check V-- belt selection for higher temperature applications. The fans are designed for continuous operation with constant load (operation mode S1 analogous to VDE 0530): For frequent start/stop operation please check with LTG. Length tolerances acc. to ISO 2768 vL. Dimensions and Performance Data 250 50 Dimensions in mm 144.5 144.5 30.5 INTAKE 50 50 40 125 300 27 16 C M6 DISCHARGE 5 Type/ Nominal Length 12 43 38 L 38 20 L Dimensions A C [mm] [mm] 86 30.5 50 121 8 15 20 119.5 125 20 200 350 30.5 A 119.5 30.5 24 k6 15 38 16 50 Air-- Volume Vmax Pressure ∆pfmax Speed nmax Masses appr. [mm] [Pa] [” wg] [rpm] [kg] [lb] [inch] [inch] [inch] [m3/h] [cfm] TWR 200/400/N TWL 200/400/N 40 15.75 562 22.126 444 17.48 6000 3550 550 2.2 2400 16 36 TWR 200/630/N TWL 200/630/N 630 24.8 792 31.18 674 26.54 8000 4700 400 1.6 2100 20 44 TWR 200/800/N TWL 200/800/N 800 31.5 962 37.87 844 33.23 9000 5300 300 1.2 1800 24 53 TWR 200/1000/N TWL 200/1000/N 1000 39.37 1162 45.75 1044 41.10 10000 5900 240 1 1600 28 62 TWR 200/1250/N TWL 200/1250/N 1250 49.21 1412 55.59 1294 50.94 9000 5300 140 0.6 1200 32 71 E LTG Aktiengesellschaft ⋅ Grenzstraße 7 ⋅ D-70435 Stuttgart ⋅ +49 (0711) 8201-180 ⋅ Fax -696 TW-- E-TP (11/06) Internet: http://www.LTG-AG.de ⋅ E-Mail: prozessluft@LTG-AG.de ⋅ Printed in Germany ⋅ Ausgaben mit früherem Datum werden hiermit ungültig ⋅ Technische Änderungen vorbehalten ⋅ Former editions are invalid ⋅ Subject to technical modifications. 15 The Innovation Company LTG Aktiengesellschaft LTG Tangential Fans Type TW, Impeller Diameter 150 mm and 200 mm Specification and Design Features Acoustical Data Drive Side With the suction opening on top, viewed against the discharge opening, the drive pulley ist bolted on optional either right hand (TWR) or left hand (TWL). The acoustical data are for discharge side, tested in a reverberant field. The A-- weighted sound power level LWA can be transformed into a A-- weighted sound pressure level LPA by the equation LPA=LWA- 10 log s/1 m2. Accessories and Special Versions The sound pressure level in the free field in 1 m distance (full spheric sound radiation) is abt. 11 dB less than the sound power level. For extra high corrosion protection requirements, the impellers can be made of stainless steel. Belt pulley: V-- belt pulley with sleeve, dW = 160 mm (6.3 inch), profile SPA 12.5 mm (0.49 inch), DIN 7753. The equation for the unweighted sound power level according to VDI 2081 is: LW=LWspecific+10 log V + 20 log ∆pt For the total pressure ∆pt use Pa and for the air volume V use m3/s. Unweighted Sound Power Level LW [dB] LW = LWspez + L1 + L2 [dB] L3 [dB] 8 6 4 2 0 500 1000 1500 2000 2500 3000 Fan Speed n [rpm] A-weighted Sound Power Level LWA [dBA] LWA = LW - L3 [dBA] E LTG Aktiengesellschaft ⋅ Grenzstraße 7 ⋅ D-70435 Stuttgart ⋅ +49 (0711) 8201-180 ⋅ Fax -696 TW-- E-TP (11/06) Internet: http://www.LTG-AG.de ⋅ E-Mail: prozessluft@LTG-AG.de ⋅ Printed in Germany ⋅ Ausgaben mit früherem Datum werden hiermit ungültig ⋅ Technische Änderungen vorbehalten ⋅ Former editions are invalid ⋅ Subject to technical modifications. 16 The Innovation Company LTG Aktiengesellschaft LTG Tangential Fans Type TW, Impeller Diameter 150 mm and 200 mm Socket head cap screw SW5 40 (1.57) 24 (0.94) d = ∅ 160 (6.3) 20 (0.79) 10 (0.39) 90 (3.54) 26 (1.02) 50 (1.97) 30 (1.18) TW 150: 116 (4.57) TW 200: 101.5 (4) General Remarks Installation / Initiation Belt pulley and taper clamping sleeve are made from grey cast iron GG 20. - Clean and degrease all shiny surfaces. Insert taper clamping sleeve into the hub and bring bores to a flush. - Slightly grease screws and insert. Do not yet tighten the screws. - Clean and degrease shaft. Push belt pulley with taper clamping sleeve to the desired position on the shaft. - Tighten the screws uniformely, alternating between the sides and using a moment of 20 Nm. - Check the moment of the screws after a short period of service (1/2 to 1 h) and correct if necessary. - To keep foreign bodies from entering the empty bores, fill them with grease. LTG Accessories V-- belt pulley 1 x SPA Ø 160 mm (6.3 inch) incl. clamping sleeve Ø 24 mm (0.94 inch) Material No. 1004586 Detachment - Loosen all screws. Remove one or two of them completely, grease and insert them into the ejection bores. - Remove belt pulley with sleeve from the shaft. E LTG Aktiengesellschaft ⋅ Grenzstraße 7 ⋅ D-70435 Stuttgart ⋅ +49 (0711) 8201-180 ⋅ Fax -696 TW-- E-TP (11/06) Internet: http://www.LTG-AG.de ⋅ E-Mail: prozessluft@LTG-AG.de ⋅ Printed in Germany ⋅ Ausgaben mit früherem Datum werden hiermit ungültig ⋅ Technische Änderungen vorbehalten ⋅ Former editions are invalid ⋅ Subject to technical modifications. 17 The Innovation Company LTG Aktiengesellschaft LTG Tangential Fans Type TW, Impeller Diameter 200 mm Test Conditions for the Fan Curves The indicated curves are valid for an air density of ρ =0.075 lb/cuft (1.2 kg/m3). The rating tests where done as labortory test according to VDI 2044 with unrestricted inlet and discharge. Fans with a drive power > 4.0 hp (3.0 kW) must be smoothly started. Fan Curves for nominal Length 400 mm (15.75 inch) The indicated shaft power consumption does not include the loss in the belt drive 700 2.80 600 2.40 4.0/3.0 ρ = 0.075 lb/cuft (1.2 kg/m3) 5.5/4.0 2400 = max rated speed 500 2.00 400 1.60 10.2/7.5 2200 2.0/1.5 2000 1.5/1.1 300 1.20 1800 1.0/0.75 1600 0.74/0.55 200 0.80 1400 0.50/0.37 1200 0.34/0.25 0.24/0.18 100 0.40 90 0.36 1000 0.16/0.12 80 0.32 70 0.28 60 0.24 50 0.20 40 0.16 800 0.12/0.09 Speed [rpm] Static pressure ∆pf [Pa] Static pressure ∆pf [inch wg] 150 0.60 600 30 0.12 5400 600 3180 700 3400 800 3650 900 3885 4120 2.40 2.80 3.20 3.60 5800 5000 500 2950 2.00 Pd [inch wg] 6200 6600 7000 4600 2710 4200 2470 400 3800 300 2240 1.20 V [cfm] 1.60 3400 2000 3000 1770 200 0.80 2600 1530 2200 1800 60 0.24 1060 70 80 90 100 1300 50 0.20 0.28 0.32 0.36 0.40 40 0.16 1400 30 0.12 820 20 0.08 590 1000 20 0.08 Total efficiency ηt [%] V [m3/h] Pd [Pa] E LTG Aktiengesellschaft ⋅ Grenzstraße 7 ⋅ D-70435 Stuttgart ⋅ +49 (0711) 8201-180 ⋅ Fax -696 TW-- E-TP (11/06) Internet: http://www.LTG-AG.de ⋅ E-Mail: prozessluft@LTG-AG.de ⋅ Printed in Germany ⋅ Ausgaben mit früherem Datum werden hiermit ungültig ⋅ Technische Änderungen vorbehalten ⋅ Former editions are invalid ⋅ Subject to technical modifications. 18 The Innovation Company LTG Aktiengesellschaft LTG Tangential Fans Type TW, Impeller Diameter 200 mm Fan Curves for nominal Length 630 mm (24.8 inch) The indicated shaft power consumption does not include the loss in the belt drive Test Conditions for the Fan Curves The indicated curves are valid for an air density of ρ =0.075 lb/cuft (1.2 kg/m3). The rating tests where done as labortory test according to VDI 2044 with unrestricted inlet and discharge. Fans with a drive power > 4.2 hp (3.0 kW) must be smoothly started. 700 2.80 600 2.40 ρ = 0.075 lb/cuft (1.2 kg/m3) 4.0/3.0 500 2.00 400 1.60 300 1.20 2100 = max rated speed 2000 2.0/1.5 1800 1.5/1.1 1600 200 0.80 10.2/7.5 5.5/4.0 1.0/0.75 1400 1200 0.50/0.37 100 0.40 90 0.36 80 0.32 70 0.28 60 0.24 0.34/0.25 1000 Speed [rpm] Static pressure ∆pf [Pa] Static pressure ∆pf [inch wg] 0.74/0.55 150 0.60 0.24/0.18 800 0.16/0.12 50 0.20 0.12/0.09 40 0.16 600 30 0.12 500 600 700 2.00 2.40 2.80 7000 7500 8000 8500 9000 9500 10000 400 1.60 6500 4120 4410 4710 5000 5300 5600 5890 300 3830 6000 5500 1.20 3530 3240 5000 200 0.80 2950 4500 70 80 90 100 0.28 0.32 0.36 0.40 2650 4000 60 0.24 2350 3500 50 0.20 2060 3000 40 0.16 1770 2500 1471 2000 30 Pd [Pa] 0.12 V [cfm] 20 V [m3/h] 0.08 880 1180 1500 20 0.08 Total efficiency ηt [%] Pd [inch wg] E LTG Aktiengesellschaft ⋅ Grenzstraße 7 ⋅ D-70435 Stuttgart ⋅ +49 (0711) 8201-180 ⋅ Fax -696 TW-- E-TP (11/06) Internet: http://www.LTG-AG.de ⋅ E-Mail: prozessluft@LTG-AG.de ⋅ Printed in Germany ⋅ Ausgaben mit früherem Datum werden hiermit ungültig ⋅ Technische Änderungen vorbehalten ⋅ Former editions are invalid ⋅ Subject to technical modifications. 19 The Innovation Company LTG Aktiengesellschaft LTG Tangential Fans Type TW, Impeller Diameter 200 mm Test Conditions for the Fan Curves The indicated curves are valid for an air density of ρ =0.075 lb/cuft (1.2 kg/m3). The rating tests where done as labortory test according to VDI 2044 with unrestricted inlet and discharge. Fans with a drive power > 4.0 hp (3.0 kW) must be smoothly started. Fan Curves for nominal Length 800 mm (31.5 inch) The indicated shaft power consumption does not include the loss in the belt drive 400 1.60 300 1.20 10.2/7.5 5.5/4.0 500 2.00 ρ = 0.075 lb/cuft (1.2 kg/m3) 4.0/3.0 1800 = max rated speed 2.0/1.5 1600 1.5/1.1 200 0.80 1400 1.0/0.75 100 0.40 90 0.36 80 0.32 70 0.28 1200 0.50/0.37 1000 800 60 0.24 0.34/0.25 0.24/0.18 0.16/0.12 50 0.20 40 0.16 0.74/0.55 Speed [rpm] Static pressure ∆pf [Pa] Static pressure ∆pf [inch wg] 150 0.60 0.12/0.09 600 30 0.12 11600 10800 6830 6360 V [cfm] 600 V [m3/h] Pd [Pa] 2.40 9200 8400 10000 2.00 500 5890 5420 400 1.60 4940 7600 4470 300 1.20 6800 200 4000 6000 0.60 0.80 3530 5200 3060 150 4400 80 90 100 2600 3600 70 0.28 0.32 0.36 0.40 60 0.24 0.20 50 2100 2800 40 0.16 30 0.12 0.08 20 1180 1650 2000 20 0.08 Total efficiency ηt [%] Pd [inch wg] E LTG Aktiengesellschaft ⋅ Grenzstraße 7 ⋅ D-70435 Stuttgart ⋅ +49 (0711) 8201-180 ⋅ Fax -696 TW-- E-TP (11/06) Internet: http://www.LTG-AG.de ⋅ E-Mail: prozessluft@LTG-AG.de ⋅ Printed in Germany ⋅ Ausgaben mit früherem Datum werden hiermit ungültig ⋅ Technische Änderungen vorbehalten ⋅ Former editions are invalid ⋅ Subject to technical modifications. 20 The Innovation Company LTG Aktiengesellschaft LTG Tangential Fans Type TW, Impeller Diameter 200 mm Fan Curves for nominal Length 1000 mm (39.37 inch) The indicated shaft power consumption does not include the loss in the belt drive 400 1.60 ρ = 0.075 lb/cuft (1.2 Test Conditions for the Fan Curves The indicated curves are valid for an air density of ρ =0.075 lb/cuft (1.2 kg/m3). The rating tests where done as labortory test according to VDI 2044 with unrestricted inlet and discharge. Fans with a drive power > 4.0 hp (3.0 kW) must be smoothly started. kg/m3) 5.4/4.0 6.8/5.0 4.0/3.0 300 1.20 1600 = max rated speed 200 0.80 150 0.60 2.0/1.5 1.5/1.1 1400 1.0/0.75 1200 100 0.40 90 0.36 80 0.32 1000 0.50/0.37 70 0.28 Speed [rpm] Static pressure ∆pf [Pa] Static pressure ∆pf [inch wg] 0.74/0.55 60 0.24 800 0.34/0.25 0.24/0.18 50 0.20 0.16/0.12 40 0.16 600 30 0.12 Total efficiency ηt [%] 10500 11300 6180 6650 400 9700 5710 1.60 8900 5240 200 8100 4770 0.8 7300 4300 100 0.4 0.32 80 6500 3830 0.24 60 5700 3360 0.16 40 4900 2880 0.08 20 4100 2410 10 0.04 8 0.032 3300 6 0.024 1940 4 V [cfm] 0.016 2500 V [m3/h] 1471 20 0.08 Pd [Pa] Pd [inch wg] E LTG Aktiengesellschaft ⋅ Grenzstraße 7 ⋅ D-70435 Stuttgart ⋅ +49 (0711) 8201-180 ⋅ Fax -696 TW-- E-TP (11/06) Internet: http://www.LTG-AG.de ⋅ E-Mail: prozessluft@LTG-AG.de ⋅ Printed in Germany ⋅ Ausgaben mit früherem Datum werden hiermit ungültig ⋅ Technische Änderungen vorbehalten ⋅ Former editions are invalid ⋅ Subject to technical modifications. 21 The Innovation Company LTG Aktiengesellschaft LTG Tangential Fans Type TW, Impeller Diameter 200 mm Test Conditions for the Fan Curves The indicated curves are valid for an air density of ρ =0.075 lb/cuft (1.2 kg/m3). The rating tests where done as labortory test according to VDI 2044 with unrestricted inlet and discharge. Fans with a drive power > 4.0 hp (3.0 kW) must be smoothly started. Fan Curves for nominal Length 1250 mm (49.21 inch) The indicated shaft power consumption does not include the loss in the belt drive 4.0/3.0 300 1.20 ρ = 0.075 lb/cuft (1.2 kg/m3) 2.0/1.5 200 0.80 1.5/1.1 150 0.60 1200 = max rated speed 100 0.40 90 0.36 80 0.32 70 0.28 60 0.24 0.50/0.37 0.34/0.25 800 50 0.20 40 0.16 0.74/0.55 1000 Speed [rpm] Static pressure ∆pf [Pa] Static pressure ∆pf [inch wg] 1.0/0.75 0.24/0.18 0.16/0.12 600 30 0.12 7800 8200 8600 9000 9400 10200 4590 5060 0.4 0.32 11800 7400 4360 0.24 6950 7000 4120 11000 6600 3890 0.16 0.8 6200 3650 4830 80 5060 100 5300 5530 5800 3400 0.8 60 5400 3180 40 5000 2950 20 4600 2710 0.4 0.032 10 4200 2470 0.024 8 3800 2240 0.020 0.016 5 6 3400 2000 4 3000 0.008 2 1770 20 0.08 200 6000 Total efficiency ηt [%] V [m3/h] V [cfm] Pd [Pa] Pd [inch wg] E LTG Aktiengesellschaft ⋅ Grenzstraße 7 ⋅ D-70435 Stuttgart ⋅ +49 (0711) 8201-180 ⋅ Fax -696 TW-- E-TP (11/06) Internet: http://www.LTG-AG.de ⋅ E-Mail: prozessluft@LTG-AG.de ⋅ Printed in Germany ⋅ Ausgaben mit früherem Datum werden hiermit ungültig ⋅ Technische Änderungen vorbehalten ⋅ Former editions are invalid ⋅ Subject to technical modifications. 22 The Innovation Company LTG Aktiengesellschaft LTG Tangential Fans Type TW - Impeller Diameter 150 and 200 mm Selection Application Example gas cold air gas temperature t [°F] -4 ambient temperature drive side counter side t t [°F] [°F] -5 -5 condensation yes located at vehicle refrigeration drive side right hand arrangement horizontal Drive Motor power supply 3--phase voltage U [V] 220 / 380 frequency f [Hz] 50 air volume V [cfm] 4709 static pressure ∆pf [in “wg] 250 at specific gravity ρ [lb/cu ft ] 0.075 Specified Performance active impeller length min. L max. L [inch] [inch] 35.43 51.18 totale length max. A [inch] 55.12 V [cfm] 4709 ∆pf [in “wg] 1 [inch] 41.89 Your Data Designations t U f V ρ ∆pf pd ∆pt c n ηt PW LW LWA LpA [°F] temperature [V] voltage [Hz] frequency [cfm] air volume [lb/cuft] specific gravity [in. “wg] static pressure [in. “wg] dynamic pressure at the discharge area [in. “wg] total pressure [m/s] velocity at the discharge area [cu ft/lb] specific gravity [rpm] speed [%] efficiency [hp] shaft power consumption [dB] sound power level [dB(A)] A--weighted sound power level [dB(A)] A--weighted sound pressure level Procedure 1. air volume achieveable with length 2. static pressure 1064, 1264 achieveable with length 3. drive side right hand Selected LTG Tangential Fan type TWR 150/1064 N Performance Data air volume V [cfm] 4709 static pressure ∆pf [in “wg] 250 dynamic pressure pd [in “wg] 1,51 total pressure ∆pt [in “wg] 2.51 exhaust velocity c [ft/min] 4921.25 speed n [rpm] 2000 efficiency ηt [%] 54 shaft power consumption PW [hp] 3.35 smooth starting no Acoustical Data LW spez spec. sound power level [dB] 39.5 L1 [dB] 3.5 L2 [dB] 56 [dB] 99 [dB] 2.5 sound power level L3 LW sound power level A--weighted LWA [dBA] 96.5 sound pressure level in the free field in 1 m distance (full spheric sound radiation) LpA [dBA] 85.5 E LTG Aktiengesellschaft ⋅ Grenzstraße 7 ⋅ D-70435 Stuttgart ⋅ +49 (0711) 8201-180 ⋅ Fax -696 TW-- E-TP (11/06) Internet: http://www.LTG-AG.de ⋅ E-Mail: prozessluft@LTG-AG.de ⋅ Printed in Germany ⋅ Ausgaben mit früherem Datum werden hiermit ungültig ⋅ Technische Änderungen vorbehalten ⋅ Former editions are invalid ⋅ Subject to technical modifications. 23