NUR Fresco HiQ 1800 # 10205 NUR Fresco HiQ 3200 # 14201
Transcription
NUR Fresco HiQ 1800 # 10205 NUR Fresco HiQ 3200 # 14201
PRODUCT: PART/ASSEMBLY: NUR Fresco HiQ Rear Hood Interlock FCO P/N: 10-0821 ISSUE DATE: DESCRIPTION OF CHANGE: APPLICABLE FOR S/N: 25-Nov-02 Installing a Rear Hood Up to: Interlock as a safety measure NUR Fresco HiQ 1800 # 10205 NUR Fresco HiQ 3200 # 14201 PREPARED BY: SOFTWARE IMPLEMENTATION: AFFECTED: ON REQUEST IMMEDIATE NEXT CALL ON FAILURE YES NO TYPE OF CHANGE: Alex Davidson MATERIAL DISPOSITION: MANDATORY CONDITIONAL N/A COST RELIABILITY USE AS SPARE PRODUCTION FUNCTIONALITY DISCARD ALL MAINTENANCE UPGRADE DISCARD SELECTIVELY (refer to Mat’l Disposition) SEND BACK FOR REWORK PROJECT MANAGER: ENGINEERING MANAGER: ICS MANAGER: SIGNATURE/DATE SIGNATURE/DATE SIGNATURE/DATE Read this document carefully before implementing the FCO! Motion I/O Delay FC10-0821 Page 1 of 24 International Customer Support Table of Contents 1. 2. 3. 4. 5. 6. 7. General ........................................................................................ 3 Reason for Change ...................................................................... 3 Estimated Installation Time .......................................................... 3 Implementation............................................................................. 3 Required Additional Tools ............................................................ 3 Rear Hood Interlock Kit ................................................................ 4 Installation Procedure .................................................................. 4 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 Getting Started ...................................................................................... 4 Attaching the Rear Interlock Bracket and the Interlock ......................... 4 Installing the Rear Hood Interlock Activator .......................................... 8 Installing New Terminals in the Pneumatics Panel.............................. 11 Rewiring the Cutter Electro-Valve ....................................................... 13 Connecting and Routing Cable 23-0382 ............................................. 14 Connecting and Routing Cable 23-0386 ............................................. 16 Connecting Cable 23-0386.................................................................. 19 8. Testing .......................................................................................21 9. Logistics .....................................................................................22 10. Appendix ..................................................................................24 Table of Figures Figure 1: Rear Interlock Bracket (Fresco HiQ 1800)...................... 5 Figure 2: Interlock Snapped into Bracket ( Fresco HiQ 1800) ....... 6 Figure 3: Rear Interlock Bracket (Fresco HiQ 3200)...................... 7 Figure 4: Interlock in Bracket (Fresco HiQ 3200)........................... 7 Figure 5: Rear Hood Gas Spring Holder ........................................ 8 Figure 6: New Rear Hood Bracket ................................................. 9 Figure 7: Rear Hood Crossbar (Rear Hood Open) ...................... 10 Figure 8: Drilling Location in Rear Hood (Rear Hood Open)........ 11 Figure 9: TB Stopper .................................................................... 12 Figure 10: Terminal Block Pushed to Right.................................. 12 Figure 11: New Terminals Installed.............................................. 13 Figure 12: Electro-Valve Wires Connected to Terminal Block ..... 14 Figure 13: Cable Routed to Service Cabinet................................ 15 Figure 14: Cable 23-0382 connected to Terminal Block .............. 16 Figure 15: Cable 23-0386 Connected to NO 1 Ports ................... 17 Figure 16: Cable 23-0387 Connected to NO 1 Ports ................... 17 Figure 17: Cable 23-0386 Routed Through Chassis Hole ........... 18 Figure 18: Cable Duct (view from below printer).......................... 19 Figure 19: External TB with Wires Connected ............................. 20 Figure 20: Shrunk Shrink Tube on External TB ........................... 20 Rear Hood Interlock FC10-0821 Page 2 of 24 International Customer Support 1. General This Field Change Order details the installation of the Rear Hood Interlock kit. The Rear Hood Interlock has two preventative safety features: • When the Rear Hood is open, the system’s Cutter is disabled. • When the Rear Hood is open, the W Rollers cannot spin. Note: This document refers to two different products: the NUR Fresco HiQ 1800 and the NUR Fresco HiQ 3200. When operations for each product are different, this document provides specific operations for each printer. When there is a small difference between the two products (for example, a different part name), the Fresco HiQ 1800 is described as the default and the delta for the Fresco 3200 is marked by the following icon: 2. Reason for Change Installing the Rear Hood Interlock ensures safe operation of the printer. 3. Estimated Installation Time 1.5 hours 4. Implementation Implement this FCO on printers up to the following serial numbers: • NUR Fresco HiQ 1800 SN: 10205 • NUR Fresco HiQ 3200 SN: 14201 5. Required Additional Tools Note: A drill is required to perform the installation on the Fresco HiQ 3200. For the Fresco HiQ 1800, no additional tools are required. Rear Hood Interlock FC10-0821 Page 3 of 24 International Customer Support 6. Rear Hood Interlock Kit The Interlock Kit for the Fresco HiQ 3200 differs from the kit for the Fresco HiQ 1800 in the following ways: • In the Fresco HiQ 1800, cable 23-0386 is used. In the Fresco HiQ 3200, cable 23-0387 is used. The two cables are different lengths. • The two printers use different Rear Interlock Brackets and Activators. See Logistics on page 22 for details. 7. Installation Procedure Installing the Rear Hood Interlock involves the following groups of activities: • Attaching the Rear Interlock Bracket and Interlock, described in section 7.2. • Installing the Rear Hood Bracket Activator, described in section 7.3. • Installing New Terminal Blocks in the Pneumatics Panel, described in section 7.4. • Rewiring the Cutter Electro-Valve, described in section 7.5. • Connecting and routing cable 23-0382, described in section 7.6. • Connecting and routing cable 23-0386, described in section 7.7. • Connecting cable 23-0386 to the X-Driver, described in section 7.8. Note: When required, refer to the schematic drawings the Appendix. 7.1 Getting Started Power Down the printer before proceeding with the installation. 7.2 Attaching the Rear Interlock Bracket and the Interlock Attaching the Rear Interlock Bracket and the Interlock is a different procedure for the Fresco HiQ 1800 and for the Fresco HiQ 3200. Fresco HiQ 1800: Attaching the Rear Interlock Bracket and the Interlock To attach the Interlock, the current Rear Interlock Bracket must be first removed from the printer and a new Rear Hood Bracket must be installed. To replace the Rear Interlock Bracket: 1. Locate the Rear Hood Stopper on the wall of the Drying & Pneumatics Cabinet. 2. Remove the current bracket with a 4 mm Allen key (this bracket can be discarded.). Rear Hood Interlock FC10-0821 Page 4 of 24 International Customer Support 3. Using the same Allen key and screws, screw the Rear Interlock Bracket to the Stopper, as displayed in Figure 1. Figure 1: Rear Interlock Bracket (Fresco HiQ 1800) To attach the Interlock to the Rear Interlock Bracket: 1. In the kit, locate the Interlock. 2. Slide the Interlock into the Interlock Bracket. 3. Snap the Interlock into the Bracket, as displayed in Figure 2. Rear Hood Interlock FC10-0821 Page 5 of 24 International Customer Support Figure 2: Interlock Snapped into Bracket ( Fresco HiQ 1800) Fresco HiQ 3200: Attaching the Rear Interlock Bracket and the Interlock In the 3200 printer, there is no Bracket to remove. With this printer, you remove the screws from the printer’s stopper and screw the new Rear Interlock Bracket on. To attach the Rear Interlock Bracket: 1. Locate the printer’s stopper on the Drying & Pneumatics Cabinet’s wall. 2. Remove the 2 screws using a 4mm Allen key. 3. In the kit, locate the Rear Interlock Bracket and place it on the stopper. 4. Replace the same 2 screws using a 4 mm Allen key, as displayed in Figure 3. Rear Hood Interlock FC10-0821 Page 6 of 24 International Customer Support Figure 3: Rear Interlock Bracket (Fresco HiQ 3200) To attach the Interlock to the Rear Interlock Bracket: 1. In the kit, locate the Interlock. 2. Slide the Interlock into the Interlock Bracket. 3. Snap the Interlock into the Bracket, as displayed in Figure 4. Figure 4: Interlock in Bracket (Fresco HiQ 3200) Rear Hood Interlock FC10-0821 Page 7 of 24 International Customer Support 7.3 Installing the Rear Hood Interlock Activator Installing the Rear Hood Interlock Activator is a different procedure for the Fresco HiQ 1800 and for the Fresco HiQ 3200. Fresco HiQ 1800: Installing the Rear Hood Interlock Activator The Rear Hood Gas Spring Holder must be temporarily removed in order to place the Rear Hood Activator inside of it. When the Rear Hood is closed, the Activator must fit into the Interlock. To attach the Rear Hood Activator: 1. Open the Rear Hood and locate the Gas Spring Holder on the right edge of the Rear Hood. Rear Hood Gas Spring Holder Figure 5: Rear Hood Gas Spring Holder 2. In your kit, locate the Rear Hood Activator. 3. Unscrew the two screws from the Gas Spring Holder with a 4 mm Allen key. 4. Place the Rear Hood Activator between the Gas Spring Holder and the Rear Hood. 5. Place the screws back in the Gas Spring Holder but do not tighten them yet. 6. Close the Rear Hood and adjust the placement of the Rear Hood Activator in its slot so that it fits into the Interlock. 7. Open the Rear Hood and tighten the screws, as is displayed in Figure 6. Rear Hood Interlock FC10-0821 Page 8 of 24 International Customer Support Rear Hood Interlock Activator Figure 6: New Rear Hood Bracket Fresco HiQ 3200: Installing the Rear Hood Interlock Activator You must attach the Rear Hood Interlock Activator to the Rear Hood, so that it fits into the Interlock when the Rear Hood is closed. Installing the Rear Hood Interlock Activator involves the following steps: • Drilling two new holes in the Rear Hood according to the measurements described below. • Screwing the Rear Hood Interlock Activator into the new holes in the Rear Hood. • Checking that the Activator fits into the Interlock when the Rear Hood is closed. • Making any final adjustments to the Activator’s location and screwing it in the Rear Hood tightly. To install the Rear Hood Interlock Activator: 1. On the right edge of the Rear Hood, locate the crossbar. Rear Hood Interlock FC10-0821 Page 9 of 24 International Customer Support Rear Hood Crossbar Figure 7: Rear Hood Crossbar (Rear Hood Open) 2. Using 4 mm drill bit, drill two holes in the Rear Hood according to the following measurements, which are illustrated in Figure 8: • Measure 25 mm up from the lower edge of the Rear Hood crossbar. • Measure 7 mm from the Rear Hood’s inner edge and mark this spot for drilling. • Measure 52 mm up the Rear Hood from the lower drill hole marking. • Mark this spot for drilling, ensuring that the two marked spots are parallel (Ensure that this mark is also 7 mm inward from the Rear Hood’s inner edge). • Drill the two marked spots on the Rear Hood with a 4 mm drill bit. Rear Hood Interlock FC10-0821 Page 10 of 24 International Customer Support Figure 8: Drilling Location in Rear Hood (Rear Hood Open) 3. In the kit, locate the two screws, nuts, washers and the Rear Hood Interlock Activator. 4. Screw the Activator into the Rear Hood without tightening the screws completely. 5. Close the Rear Hood and check that the Rear Hood Activator fits into the Interlock. 6. Make any necessary location adjustments to the Activator within the drilled holes. 7. Screw the Activator into the Rear Hood tightly and fasten the screws with the washers and nuts provided. 7.4 Installing New Terminals in the Pneumatics Panel Two new Terminals must be installed in the printer’s Pneumatics Panel to enable cable 23-0382 to loop from the Interlock to the Cutter electro-switch. To install new Terminals in the Pneumatics Panel: 1. Locate the Terminal Block (TB) in the Pneumatics Panel (see Figure 9). 2. Remove both TB stoppers with a flat-head screwdriver to make room for the new Terminals. Rear Hood Interlock FC10-0821 Page 11 of 24 International Customer Support TB Stopper Figure 9: TB Stopper 3. Slide the Terminal Block to the right on the rail, as displayed in Figure 10. Terminal Block Rail Figure 10: Terminal Block Pushed to Right 4. In the kit, locate the two new Terminals. 5. Snap the TB End Cover onto one of the Terminals. 6. Place the covered Terminal on the left side of the Terminal Block, with the covered side next to the Terminal Block. 7. Place the second Terminal next to the Terminal inserted in step 5, with its closed side on the outside. 8. In the kit, locate the Cross Connector (jumper). 9. Remove the Cross Connector’s two cylinder nuts. Rear Hood Interlock FC10-0821 Page 12 of 24 International Customer Support 10. Place the Cross Connector in the center of the two inserted Terminals and screw it in with a flat head screwdriver. 11. In the kit, locate the Label Strip and remove the numbers 40 and 41. 12. Snap these labels onto the new Terminals, with 40 on the outside Terminal. The Terminal Block appears as follows: Labels TB End Cover New Terminals Cross Connection Figure 11: New Terminals Installed 7.5 Rewiring the Cutter Electro-Valve The Cutter Electro-Valve must be rewired so that the Rear Hood Interlock can prevent the Cutter from functioning when the Rear Hood is open. Note: Users of Fresco HiQ 1800s and 3200s that are not equipped with a Cutter can disregard this section. To rewire the Cutter Electro-Valve: 1. In the Pneumatics Panel, remove the Cable Duct cover. 2. Locate the Cutter Electro-Valve. 3. Locate the Upper Cutter Electro-Valve brown wire and remove it from the bottom of Terminal 20. 4. Place this brown wire into the bottom of Terminal 40. 5. Locate the Lower Cutter Electro-Valve brown wire and remove it from the bottom of Terminal 21. 6. Place this brown wire into the bottom of Terminal 41. The Terminal Block appears as follows, with the two Cutter Electro-Valve wires inserted into Terminal 40 and Terminal 41. Rear Hood Interlock FC10-0821 Page 13 of 24 International Customer Support Cutter ElectroValve wires in Terminals Figure 12: Electro-Valve Wires Connected to Terminal Block 7. Replace the Cable Duct cover. 7.6 Connecting and Routing Cable 23-0382 Cable 23-0382 must be attached to the Interlock’s NO 3 ports and routed through the printer to the Pneumatics Panel Terminal Block. To connect cable 23-0382 to the Interlock: 1. In the kit, locate cable 23-0382. 2. Snap the Interlock out of its bracket. 3. Route the black and red wires of the end labeled Rear Hood INYRL through the bracket hole and connect them to the Interlock’s NO 3 ports. To route cable 23-0382 to the Terminal Block: 1. Route the cable between the two chassis walls into the Service Cabinet, as displayed in Figure 13. Rear Hood Interlock FC10-0821 Page 14 of 24 International Customer Support Cable routed through chassis walls Figure 13: Cable Routed to Service Cabinet 2. Route the cable through the hole in the Service Cabinet chassis wall to the Pneumatics Panel. 3. Connect the red wire to the top of Terminal 40. 4. Connect the black wire to Terminal 20. Figure 14 displays cable 23-0382 connected to Terminal 40 and Terminal 20. Rear Hood Interlock FC10-0821 Page 15 of 24 International Customer Support Red wire connected to TB 40 Black wire connected to TB 20 Figure 14: Cable 23-0382 connected to Terminal Block 7.7 Connecting and Routing Cable 23-0386 Note: For users of the Fresco HiQ 3200, cable 23-0386 is replaced by cable 23-0387. Cable 23-0386 must be attached to the Interlock’s NO 1 port and routed through the printer to the Electrical Cabinet. To connect cable 23-0386 to the Interlock: 1. In the kit, locate cable 23-0386. 2. Route the black and red wires of the end labeled Back Cov Intrl through the bracket hole and connect them to the Interlock’s NO 1 ports, as displayed in Figure 15. Rear Hood Interlock FC10-0821 Page 16 of 24 International Customer Support Figure 15: Cable 23-0386 Connected to NO 1 Ports (Fresco HiQ 1800) Note: In the 3200 printer, the black and red wires, when connected to NO 1 Ports, look like the following: Figure 16: Cable 23-0387 Connected to NO 1 Ports (Fresco HiQ 3200) 3. Snap the Interlock back into its bracket. Rear Hood Interlock FC10-0821 Page 17 of 24 International Customer Support To route cable 23-0386: 1. Route the cable between the two chassis walls into the Service Cabinet in the same manner as cable 23-0382 was routed through these walls (see Figure 13). 2. In the Service Cabinet, remove the Cable Duct cover below the Purge Manifold. 3. Slide the cable through the hole in the chassis wall below the Purge Manifold, as displayed in Figure 17. Purge Manifold Cable 23-0386 through chassis hole Figure 17: Cable 23-0386 Routed Through Chassis Hole 4. Insert the cable into the Cable Duct on the chassis bar on the bottom of the printer until it reaches the far side of the printer. The cable should be grouped with the other cables, as displayed in Figure 18. Rear Hood Interlock FC10-0821 Page 18 of 24 International Customer Support Chassis Bar Cable Duct Figure 18: Cable Duct (view from below printer) 5. Slide the cable through a hole in the chassis wall into the Motor Cabinet. 6. Slide the cable through a hole in the chassis wall into the Electric Cabinet. Note: If necessary, you can tie cable 23-0386 to other cables with the Tie Wraps provided in the Rear Hood Interlock kit. 7.8 Connecting Cable 23-0386 Cable 23-0386 must be connected to the X-Driver (through cable W69) to prevent the Roller from spinning while the Rear Hood is open. To Connect cable 23-0386: 1. In the Electrical Cabinet, remove the bottom Cable Duct and locate cable W69. 2. Disconnect cable W69’s red wire from the bottom of Terminal 11. 3. In the Rear Hood Interlock kit, locate the External Terminal Block. 4. With clippers, cut off one block of the External TB (only one Terminal is needed for the connection). 5. In the Rear Hood Interlock kit, locate the Shrink Tube. 6. Slide cable 23-0386 through the Shrink Tube. 7. Use a flathead screwdriver to connect cable 23-0386’s black wire to one end of the External Terminal Block. 8. Use a flathead screwdriver to connect cable W69’s black wire to the other end of the External Terminal Block. Figure 19 displays the External Terminal Block with the two wires connected to it. Rear Hood Interlock FC10-0821 Page 19 of 24 International Customer Support Figure 19: External TB with Wires Connected 9. Cover the External TB with the Shrink Tube and shrink the Shrink Tube with a blower or lighter. The shrunk Shrink Tube is displayed in Figure 20. Figure 20: Shrunk Shrink Tube on External TB 10. On the Terminal Block, connect cable 23-0386’s red wire to the bottom of Terminal 11. 11. Place the cables back inside the Cable Duct and place the Cable Duct cover back on. Rear Hood Interlock FC10-0821 Page 20 of 24 International Customer Support 8. Testing Testing the Rear Hood Interlock involves checking that: • The Cutter doesn’t function when the Rear Hood is opened. • The W Rollers are deactivated when the Read Hood is opened. These two tests can be performed simultaneously in the following operation. To test the Rear Hood Interlock: 1. Power ON the printer. 2. Perform the printer Wake Up procedure. 3. Verify the X-BALDOR Driver in the display panel displays a “.” (dot). 4. Activate the Cutter via the PrinTop GUI and verify that the Cutter is moving. 5. Activate the W Rollers via the PrinTop GUI using the ‘Load’ or ‘Unload’ option. 6. Open the Rear Hood. 7. Verify that the X-BALDOR Driver displays “L” and that the W Rollers have stopped moving. 8. Attempt to activate perform a cut via the PrinTop GUI. Verify that the Cutter is not moving. Note: The Interlock Cheat, a red plastic bracket in provided in your kit, can be used to simulate the Rear Hood being closed for testing purposes. Rear Hood Interlock FC10-0821 Page 21 of 24 International Customer Support 9. Logistics Fresco HiQ 1800 Rear Hood Interlock Kit, PN: 10-0822 Component Description Qty 000-50-15-016 Shrink Tube, ½, Black 4 ft 1 000-50-16-024 Terminal Block, RK 2.5 2 000-50-16-026 Cross Connection, 2 Pole Insulated, 32A 1 000-50-15-042 Tie Wrap, Cable, L=100mm Bundle Max D=23mm, 1 Nylon BX 17-1220 Back Hood Bracket Interlock 1 17-1231 Back Interlock Bracket 1 22-0200 Switch PB, Interlock 1 22-0213 Switch Accessory Interlock Cheat, Red 1 22-0283 Terminal Block 1-12 Way 1.5 SQ mm, with Protector 1 23-0382 Cable, Interlock Rear Hood, Cutter Brake 1 23-0386 Cable, Interlock Rear Hood, X Brake Loop 1 26-0040 Terminal Block, End Cover 1 60-0068 Fresco 4C/8C Brochure -- UK 1 60-0084 Electrical DW, Rear Hood Interlock, Pneumatic Pnl. 1 61-0058 Label, Strip 10 Tags x”40”, Terminal Block, Black Text 1 61-0059 Label, Strip 10 Tags x“41”, Terminal Block, Black Text 1 FC10-0821 Rear Hood Interlock FCO 1 Rear Hood Interlock FC10-0821 Page 22 of 24 International Customer Support Fresco HiQ 3200 Rear Hood Interlock Kit, PN: 10-0821 Component Description Qty 000-50-15-016 Shrink Tube, ½, Black 4ft 0.05 000-50-16-024 Terminal Block, RK 2.5 2 000-50-16-026 Cross Connection, 2 Pole Insulated, 32A 1 000-50-15-042 Tie Wrap, Cable,L=100mm Bundle Max D=23mm, Nylon 1 BX 000-61-10-106 Screw socket hex cap M3X12 2 000-61-20-016 Nut M3 S.S 2 12-0047 Washer, Flat, S.S M3, Din 125 A2 2 17-1220 Back Hood Bracket Interlock 1 17-1231 Back Interlock Bracket 22-0200 Switch PB, Interlock 1 22-0213 Switch Accessory Interlock Cheat, Red 1 22-0283 Terminal Block 1-12 Way 1.5 SQ mm, with Protector 1 23-0382 Cable, Interlock Rear Hood, Cutter Brake 1 23-0387 Cable, Interlock Rear Hood, X Brake Loop 1 26-0040 Terminal Block, End Cover 1 60-0068 Fresco 4C/8C Brochure -- UK 1 60-0090 DRW. Pneumatic Panel 3200, Air Flow Diagram 1 61-0058 Label, Strip 10 Tags x”40”, Terminal Block, Black Text 1 61-0059 Label, Strip 10 Tags x”41”, Terminal Block, Black Text 1 90-0046 4 mm drill bit 1 FC10-0821 Rear Hood Interlock FCO 1 Rear Hood Interlock FC10-0821 Page 23 of 24 International Customer Support 10. Appendix Rear Hood Interlock FC10-0821 Page 24 of 24 Cable 23-0386- for FR1800 OR Cable 23-0387- for FR3200 To Electrical Cabinet Pneumatic Panel RD Distribution Module REAR HOOD SAFETY INTERLOCK RD 40 41 BK +24V BU 20 21 22 2324 25 26 2728 29 30 31 32 3334 35 36 37 BU BK BR RD RD Cable 23-0382 NO 3 NO 1 38 39 1 2 3 4 5 6 7 8 9 10 11 12 1314 15 16 1718 19 BR NO 1 NO 3 DM +24V BK BR-40 BL- 1 LEFT Cutter Optional Only for machines with CUTTER RIGHT BR-41 BL- 2 Name Date Next Assy Rev Description Date Approved FR3200 Design FR1800 Approve Used On Page Size: A4 Engr. NUR Macroprinters LTD. Drawn NATALY 14.02.02 TITLE: AVI.F Sheet 1 of 1 16.06.02 Scale: none Rear Hood Interolck Wring Pneumatic Panel DRW. No: Rev: A 60-0084 1.5 Meter 5cm 5cm 5 1 3 3A 2 3 3B 4 2 15cm REAR HOOD SAFETY INTERLOCK PNEUMATIC PANEL TB NO 1 NO 3 NO3 NO 3 NO 1 NO3 +24V INTRL. OUT RD +24V INTRL. IN BK Name 40 20 Date Drawn Next Assy Rev Description Date Approved FR3200 Design FR1800 Approve Used On Engr. Page Size: A4 NUR Macroprinters LTD. NATALY 14.02.02 TITLE: AVI.F Sheet 1 of 2 16.06.02 Scale: none CABLE, Interlock Rear Hood Cutter Brake loop. DRW. No: Rev: A 23-0382 5.5 METER 20cm 5 5cm 23-0387 TBEC&INTRL. Loop Cable 23-0387 BackCov. INTRL. 2 3 3A 3 3B 4 1 2 REAR HOOD INTERLOCK NO 1 NO 3 NO 3 NO 1 RD +24Vg INTRL.IN To El. Cabinet, DC T.B - Pin 11 N.O.1 N.O.1 +24Vg INTRL.OUT BK To Cable "W69 " ( RD) Name Date NUR Macroprinters LTD. Drawn Design Next Assy Rev Description Date Approved FR3200 Approve Used On Engr. Page Size: A4 NATALY 09.04.02 TITLE: AVI.F Sheet 1 of 2 16/06/02 Scale: none CABLE, Interlock Rear Hood X Limit Brake Loop. DRW. No: 23-0387 Rev: A W80 RD GND BK 14 6 RD BK 2,5mm YL/GN 2,5mm R S 8 8 To (3) C.B - FY (5) YL/GN 2,5mm W69 RD BK W66 BK W80 SHILD BK BK BK To CR1 - 5 RD RD BK SHILD W16 BK GR J7-8.OUT#42.SPARE. SHILD OR J7-7. OUT#41Coll.Driver ON/OFF BR YL To CR2-14 J7-6. OUT#40.Coll. Motor Revers/forward RD J7-5. OUT#39 (not in use). +24V 23-0386 RD Cable W17 From Mai n Boar d MEC 1 Ventilator #1 23-0386 BK N.O1 External T.B BK A1 Eelectrical Cabinet To Connection Interface P105 RD soldering poi n t W81 W81 WH GN+BK W81 W81 Right Front Emergen c y Stop A2 RD RD RD Left Front E m . BK RD BK To CR2-13 BK BK RD J5-1. VCC. BK VL RD GN J5-2. +24VDC BU J5-3. +5VDC J5-4. Start RTN. BK J5-9. GND-D +24V 23-0386 RD OR J5-6. AC Enable. RD YL J5-12. Brake - +24V BR WH W60 Cable W16. From Main Board. W81 (1) BK 2,5mm W66 BK 9 10 10 11 11 11 12 13 14 15 16 17 18 19 20 21 22 23 28 29 30 30 30 31 32 33 34 35 36 37 38 J5-5. Brake + WH J5-10. GND-Ag Cable W17 From Mai n Boar d Optional Only for machines with COLLECTOR. BK 2,5mm RD Left Back E m . Right Back E m . RD To KX - A 1 RD BK To KY - A 1 BK RD 0/24V +24V RD RD W 57 RD +24 To J1-7 Masic MEC 2 Heater Cabinet W 59 RD +24V To BALDORS - Z +24V To BALDORS - X OR RD RD 7 RD RD +5V To J1-6 MASIK BALDORS - X 0V BK BALDORS - Z 0V BK BK BK+GN BK2 J7-10 To Main Board. To GALIL PS 5V, 24V YL/GN BU N BK1 YL/G BU BR BU BR 6 W108 BK 2,5mm W45 5 A1 GND GND T MEC#1 3 W56 Emergency PS A2 N N To- COLLECT AXIS DRIVER BU2,5mm T1 T2 T3 2 13 CRC W 58 W3 W101 TO DRV X TO Emergency PS W6 N 13 CR R/ F Terminal Bloc k With Fuse 2A BK 2,5mm N FILTER N L1 L1 L2 L2 L3 L3 GND GND OUT BK 2,5mm LINE W5 TO PC BU2,5mm W4 TO CONTROLLER BR BK BU YL/G N WH YL/GN N BK N 4 GND 1 N YL/GN N W103 TO DRV Z N BK2 GND 23 24 25 26 GND GND GND 1 BK YL/G 14 15 16 17 18 18 19 20 21 22 GND GND RD 8 J7-13 GND-Ag 44 7 WH N 2 3 YL/GN GND 1 GN D N YL/GN BK4 BU (2.5mm) BK BK (2.5mm) FROM KC BK (2.5mm) FROM F2-2 BK (2.5mm) FROM KZ W104 YL/GN BK (2.5mm) FROM KX W102 YL/GN (2.5mm) From F1-2 BU (2.5mm) 14 W115 +5V From MEC1- L1 BK 4mm W115 BK (4mm) BK (2.5mm) TO F1-1 BK4 YL/GN YL/GN 4mm 14 RD RD W66 START BK 10 CR1 To KX- A 2 13 W1 From Main Pow er TB BK ON UPPER PANE L (DRV PANEL) TO Connection Interface P106 RD Interlo c k Rear Hood Ventilator #2 N.O1 Heat Shrink RD BK BK E D Rev Name To DVR-X (X3 Pin 10,11). 18/06/02 AVI.F CABLE W108 is Optional- Only for machine with COLLECTOR 22/04/02 AVI.F Description Date Adding REAR HOOD INTERLOCK Approved Next Assy Drawn AVI.F Design NATALY FR 1800 Approve Used On Engr. Page Size: A3 Sheet AVI.F of Date NUR 16/06/02 Macroprinters LTD. TITLE: ELECTRIC CABINET. POWER & CONTROL TB. 16/06/02 Scale: none DRW. No: 60-0065 Rev: E 3.5 METER 20cm 5 5cm 23-0386 TBEC&INTRL. Loop Cable 23-0386 BackCov. INTRL. 2 3 3A 3 3B 4 1 2 REAR HOOD INTERLOCK NO 1 NO 3 NO 3 NO 1 RD +24Vg INTRL.IN To El. Cabinet, DC T.B - Pin 11 +24V N.O.1 N.O.1 BK +24Vg INTRL.OUT To Cable "W69 " ( RD) Name Date NUR Drawn Design Next Assy Rev Description Date Approved FR1800 Approve Used On Engr. Page Size: A4 Macroprinters LTD. NATALY AVI.F Sheet 1 of 2 09.04.02 TITLE: 16/06/02 Scale: none CABLE, Interlock Rear Hood X Limit Brake Loop. DRW. No: 23-0386 Rev: A 5300 mm 4000 mm 2700 mm 9 50mm 9 1 W69 Right Cov. INTRL. 9 W69 Interlocks Loop. W69 Front Cov. INTRL. L=1METER W69 Left Cov. INTRL. 8 7 7C 7 7B 7 7A 6 INTRL.OUT BK INTRL.IN RD 200mm 2 10 To- Cable 23-0386 (BK) Soldering Point N.O. INTRL.OUT BK COM. RIGHT COVER INTERLOCK 3 3A N.O. COM. FRONT COVER INTERLOCK 4 RD +24Vg LEFT COV E R INTERLOCK 5 INTRL.IN RD INTRL.OUT BK Soldering Point NO. BK COM. +24V To-Cable W45 SOLDERING POINT Name Drawn Date Design FR1800 B Adding Rear Hood Interlock 03.07.02 AVI.F Rev Description Date Approved Next Assy Used On Page Size: A4 Macroprinters LTD. TITLE: Approve Engr. NUR NATALY 15.06.99 AVI.F Sheet 1 of 2 03.07.02 Scale: none FW69 INTERLOCKS LOOP CABLE. DRW. No: 200-52-00-073 Rev: FC Capacity Resistor 23-0386 RD +24V Elec.Cabinet DC T.B Pin 11 RD blue 2.5mm blue 2.5mm X1 DRV-X R2 NO3 CABLE 23-0382 RD BK NO3 23-0386 BK NO1 SHRINK 24V 0/V X1 RD RD BK BK W69 RD BK 10 BK +24 vdc BK 0V 7 CW (left) RD X3 BK 7 11 CCW (Right) N.O +24V LEFT HOOD INTERLOCK +24V RD 24V X3 Screw Terminal N.C DRV-Z R1 T o Pneumatic Pane l T . B REAR HOOD INTERLOCK NO1 0/Vdc 10 11 W45 BK W45 BK W115 BK RD BK RD N.C N.O 4 11 SOLDERIN G POINT COM W69 BK RIGHT HOOD INTERLOCK W69 RD COM W69 RD N.C N.O W69 BK INTERLOCK FRONT CENTER HOOD W69 BK COM COM N.C W45 RD COM LEFT LIMIT BRAKE +24V N.C 0/V ELECTRICAL CABINET DC T.B +24V RIGHT LIMIT BRAKE W45 RD Name Date AVI.F 13/06/02 Drawn Design C Rev Adding Rear Hood Interlock Description 16/06/02 Date AVI.F Approved Next Assy FR1800 Approve Used On Engr. Page Size: A3 Sheet 1 of NUR Macroprinters LTD. TITLE: X LIMITS BRAKE LOOP AVI.F 1 13/06/02 Scale: none DRW. No: 60-0082-01 Rev: C W80 RD GND BK 14 6 RD BK 2,5mm YL/GN 2,5mm R S 8 8 To (3) C.B - FY (5) YL/GN 2,5mm 23-0387 BK N.O1 External T.B BK BK W66 BK W80 SHILD BK BK BK To CR1 - 5 RD RD BK SHILD W16 BK GR J7-8.OUT#42.SPARE. SHILD OR J7-7. OUT#41Coll.Driver ON/OFF BR YL To CR2-14 J7-6. OUT#40.Coll. Motor Revers/forward RD J7-5. OUT#39 (not in use). +24V 23-0387 RD Cable W17 From Mai n Boar d MEC 1 Ventilator #1 W69 RD A1 Eelectrical Cabinet To Connection Interface P105 RD soldering poi n t W81 W81 WH GN+BK W81 W81 Right Front Emergen c y Stop A2 RD RD RD Left Front E m . BK RD BK To CR2-13 BK BK RD J5-1. VCC. BK VL RD GN J5-2. +24VDC BU J5-3. +5VDC J5-4. Start RTN. BK J5-9. GND-D +24V 23-0387 RD OR J5-6. AC Enable. RD YL J5-12. Brake - +24V BR WH W60 Cable W16. From Main Board. W81 (1) BK 2,5mm W66 BK 9 10 10 11 11 11 12 13 14 15 16 17 18 19 20 21 22 23 28 29 30 30 30 31 32 33 34 35 36 37 38 J5-5. Brake + WH J5-10. GND-Ag Cable W17 From Mai n Boar d Optional Only for machines with COLLECTOR. BK 2,5mm RD Left Back E m . Right Back E m . RD To KX - A 1 RD BK To KY - A 1 BK RD 0/24V +24V RD RD W 57 RD +24 To J1-7 Masic MEC 2 Heater Cabinet W 59 RD +24V To BALDORS - Z +24V To BALDORS - X OR RD RD 7 RD RD +5V To J1-6 MASIK BALDORS - X 0V BK BALDORS - Z 0V BK BK BK+GN BK2 J7-10 To Main Board. To GALIL PS 5V, 24V YL/GN BU N BK1 YL/G BU BR BU BR 6 A1 GND GND T MEC#1 5 W108 BK 2,5mm W45 3 W56 Emergency PS A2 N N To- COLLECT AXIS DRIVER BU2,5mm T1 T2 T3 2 13 CRC W 58 W3 W101 TO DRV X TO Emergency PS W6 N 13 CR R/ F Terminal Bloc k With Fuse 2A BK 2,5mm N FILTER N L1 L1 L2 L2 L3 L3 GND GND OUT BK 2,5mm LINE W5 TO PC BU2,5mm W4 TO CONTROLLER BR BK BU YL/G N WH YL/GN N BK N 4 GND 1 N YL/GN N W103 TO DRV Z N BK2 GND 23 24 25 26 GND GND GND 1 BK YL/G 14 15 16 17 18 18 19 20 21 22 GND GND RD 8 J7-13 GND-Ag 44 7 WH N 2 3 YL/GN GND 1 GN D N YL/GN BK4 BU (2.5mm) BK BK (2.5mm) FROM KC BK (2.5mm) FROM F2-2 BK (2.5mm) FROM KZ W104 YL/GN BK (2.5mm) FROM KX W102 YL/GN (2.5mm) From F1-2 BU (2.5mm) 14 W115 +5V From MEC1- L1 BK 4mm W115 BK (4mm) BK (2.5mm) TO F1-1 BK4 YL/GN YL/GN 4mm 14 RD RD W66 START BK 10 CR1 To KX- A 2 13 W1 From Main Pow er TB BK ON UPPER PANE L (DRV PANEL) TO Connection Interface P106 RD Interlo c k Rear Hood Ventilator #2 N.O1 Heat Shrink RD BK BK E D Rev Name To DVR-X (X3 Pin 10,11). 18/06/02 AVI.F CABLE W108 is Optional- Only for machine with COLLECTOR 22/04/02 AVI.F Description Date Adding REAR HOOD INTERLOCK Approved Next Assy Drawn AVI.F Design NATALY FR 3200 Approve Used On Engr. Page Size: A3 Sheet AVI.F of Date NUR 16/06/02 Macroprinters LTD. TITLE: ELECTRIC CABINET. POWER & CONTROL TB. 16/06/02 Scale: none DRW. No: 60-0066 Rev: E 7550 mm 4700 mm 3250 mm 9 50mm 9 1 W69 Right Cov. INTRL. 9 W69 Interlocks Loop. W69 Front Cov. INTRL. L=1METER W69 Left Cov. INTRL. 8 7 7C 7 7B 7 7A 6 INTRL.OUT BK INTRL.IN RD 200mm 2 10 To- Cable 23-0387 (BK) Soldering Point N.O. INTRL.OUT BK COM. RIGHT COVER INTERLOCK 3 3A N.O. COM. FRONT COVER INTERLOCK 4 RD +24Vg LEFT COV E R INTERLOCK 5 INTRL.IN RD INTRL.OUT BK Soldering Point NO. BK COM. +24V To-Cable W45 SOLDERING POINT Name Drawn Date Design FR1 3200 B Adding Rear Hood Interlock 03.07.02 AVI.F Rev Description Date Approved Next Assy Used On Page Size: A4 Macroprinters LTD. TITLE: Approve Engr. NUR NATALY 15.06.99 AVI.F Sheet 1 of 2 03.07.02 Scale: none FW69 INTERLOCKS LOOP CABLE. DRW. No: 23-0110 Rev: FC Capacity Resistor 23-0387 RD +24V Elec.Cabinet DC T.B Pin 11 RD blue 2.5mm blue 2.5mm X1 DRV-X R2 NO3 CABLE 23-0382 RD BK NO3 23-0387 BK NO1 SHRINK DRV-Z R1 T o Pneumatic Pane l T . B REAR HOOD INTERLOCK NO1 24V 0/V X1 RD RD BK BK RD 24V X3 BK 0V 7 +24 vdc RD Screw Terminal W69 RD N.C BK 10 BK CW (left) X3 BK 7 11 CCW (Right) N.O 0/Vdc +24V LEFT HOOD INTERLOCK +24V 10 11 W45 BK W45 BK W115 BK RD BK RD N.C N.O 4 11 SOLDERIN G POINT COM W69 BK RIGHT HOOD INTERLOCK W69 RD COM W69 RD N.C N.O W69 BK INTERLOCK FRONT CENTER HOOD W69 BK COM COM N.C W45 RD COM LEFT LIMIT BRAKE +24V N.C 0/V ELECTRICAL CABINET DC T.B +24V RIGHT LIMIT BRAKE W45 RD Name Date AVI.F 13/06/02 Drawn Design C Adding Rear Hood Interlock Rev Description 16/06/02 Date AVI.F Approved Next Assy FR3200 Approve Used On Engr. Page Size: A3 Sheet 1 of NUR Macroprinters LTD. TITLE: X LIMITS BRAKE LOOP AVI.F 1 13/06/02 Scale: none DRW. No: 60-0083-01 Rev: C