OPERATOR MANUAL - Big Truck Rental

Transcription

OPERATOR MANUAL
Rear Loader
Includes Information
For The Following Models
• Standard Rear Loader
• HD Rear Loader
• HD Rear Loader with 3.5 YD Hopper
• XC Rear Loader
• XXC Rear Loader
© 08/2007 McNeilus Truck and Manufacturing, Inc. All Rights Reserved.
Publication No. 1327057
To serve you better, please fill out the following information and
have it ready when calling McNeilus Truck and Manufacturing,
Inc. for parts or product information:
Model Number of Packer:
Serial Number of Packer:
Date of Purchase:
VIN Number of Vehicle*
McNeilus Branch:
* Refer to chassis manufacturer literature for location.
Disclaimer:
This manual must not be used to repair your Packer. Repair information is available by contacting your Branch/Factory Service/Parts
location or by calling McNeilus Customer Service at (507) 374-6321.
The information in this operator manual will be your guide to operation and operator maintenance for this equipment.
All information, illustrations and specifications in this manual are based on the latest information available at the time of publishing.
The illustrations used in this manual are intended as representative reference views only. Moreover, because of our continuous
product improvement policy, we may modify information, illustrations and/or specifications to explain and/or exemplify a product,
service or maintenance improvement. We reserve the right to make any change at any time without notice.
All Rights Reserved:
No part of this publication may be reproduced or used in any form by any means - graphic, electronic, or mechanical, including
photocopying, recording, taping, or information storage and retrieval systems - without the written permission of McNeilus Truck and
Manufacturing, Inc.
For a complete copy of the ANSI Standard contact:
Waste Equipment Technology Association
A Part of the Envoronmental Industry Associations
4301 Connecticut Avenue, NW • Suite 300
Washington, D.C. 20008
Telephone: 202-244-4700 • Fax: 202-966-4824
Rear Loader
For assistance in ordering OSHA Publications contact:
U.S. Department of Labor/OSHA
OSHA Publications
P.O. Box 37535 • Washington, D.C. 20210
Telephone: 202-693-1888 • Fax: 202-693-2498
FOREWORD
1.0
PURPOSE OF MANUAL
NOTE
This Operator Manual provides operation and operator
maintenance instructions for the Rear Loader refuse collection
system manufactured by McNeilus Truck and Manufacturing,
Inc.
This manual must not be used to repair your Packer. Repair
information is available by contacting your Branch/Factory
Service/Parts location or by calling McNeilus Customer
Service at (507) 374-6321.
The information in this operator manual will be your guide to
operation and operator maintenance for this equipment.
Keep this manual with the vehicle at all times.
This manual is limited to the operation and light
maintenance of the refuse collection system only.
This manual does not include the operation or
maintenance of the chassis vehicle upon which
the refuse collection system is mounted.
2.0
SCOPE
This manual provides information for use by the equipment
operator under the following headings:
(1) Safety. Includes important safety information.
(2) General. Includes equipment identification.
WARNING
The operator of this vehicle must be properly
licensed and trained to operate this vehicle.
If you do not have the proper training and
licensing to operate this vehicle, you are putting
yourself and others at risk of serious injury or
death.
If you are uncertain how to operate this Packer,
inform your supervisor or contact McNeilus
Customer Service at (507) 374-6321.
(3) Operation. Includes control functionality and
normal equipment operation.
(4) Preventive Maintenance - Packer. Includes
basic preventive maintenance information for the
operator.
(5) Troubleshooting. Includes
troubleshooting procedure.
basic
operators
To order a replacement manual or safety warning labels,
contact one of the regional McNeilus Regional Branch/Factory
Service/Parts locations.
Rear Loader
FOREWORD
3.0 BRANCH/FACTORY SERVICE/PARTS
LOCATIONS
Contact your McNeilus Regional Branch/Factory Service/Parts
location to order parts, to receive service information, or for
other assistance. A listing of locations and phone numbers is
given below, sorted alphabetically by state:
State
AZ
CA
CA
CO
CT
FL
GA
IL
IN
MI
MN
NY
OH
OH
PA
TX
TX
UT
WA
WI
Rear Loader
City
Phoenix
Colton
Stockton
Commerce City
East Granby
Lakeland
Villa Rica
Sugar Grove
Fort Wayne
Grand Rapids
Dodge Center
Buffalo
Cincinnati
Columbus
Morgantown
Houston
Hutchins
West Valley City
Puyallup
Oshkosh
Canada
Ontario and Western Provinces
Quebec and Maritime Provinces
800-265-1098
800-996-4937
Phone
602-484-4060
909-370-2100
209-931-4282
303-287-7486
860-653-5548
863-510-0070
770-459-6005
630-466-5100
260-489-3031
616-452-0782
507-374-6321
800-841-4010
866-294-8884
614-445-9614
610-913-7341
713-672-9799
972-225-2313
801-954-8709
253-904-9400
920-235-8898
FOREWORD
4.0
CORPORATE HEADQUARTERS
Contact McNeilus Truck and Manufacturing, Inc. directly at our
corporate headquarters at the following address, phone
numbers and website address:
McNeilus Truck and Manufacturing, Inc.
PO Box 70, 524 County Road 34 East
Dodge Center, MN 55927
Telephone: (507) 374-6321
FAX: (507) 374-6306
Website: www.mcneiluscompanies.com
Rear Loader
FOREWORD
NOTES
Rear Loader
TABLE OF CONTENTS
SAFETY
1.0 IMPORTANT SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.1
LOCKOUT/TAGOUT Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.1.1 Minimal Lockout/Tagout Procedures for Drivers and Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.1.1.1 For All Vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.1.1.2 For Packers Equipped with Body, Tailgate or Hoist Props. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.1.1.3 For Packers Equipped with Packer Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.1.1.4 For Packers Equipped with Hoppers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.1.1.5 For Packers equipped with Ladders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.1.1.6 For Packers Equipped with Cab Spill Shields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.2
Safety Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.3
Emergency Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2.0 SAFETY NOTICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
3.0 PRODUCT SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
3.1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
3.2
Cab Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3.3
Outside Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
3.4
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
3.5
Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
3.6
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
4.0 SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
4.1
Safety Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
4.2
Safety Decal Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
GENERAL
1.0 IDENTIFICATION PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
2.0 GROSS VEHICLE WEIGHT RATING (GVWR) DECAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
3.0 EXTERIOR SYSTEMS ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
3.1
Street Side View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
3.2
Curb Side View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
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Rear Loader
TABLE OF CONTENTS
3.3
T-Type Container Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
OPERATION
1.0 INSTRUMENTS AND CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
1.1
Cab Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
1.2
Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
1.2.1 Rocker Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
1.2.2 Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
1.2.3 Fuse Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
1.2.4 Fuse / Relay Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
1.3
Outside Rear Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
1.4
Outside Front Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
2.0 OPTIONAL EQUIPMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
2.1.1 Lowering the Pusher Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
2.1.2 Raising the Pusher Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
2.2
Water Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
2.2.1 Filling the Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
2.2.2 Pressurizing the Water Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
2.2.3 Depressurizing the Water Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
2.2.4 Draining the Water Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
3.0 CONTROL FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
3.1
E-STOP (Emergency Stop) Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
3.1.1 E-STOP Button In-Cab Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
3.1.2 E-STOP Button In-Cab Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
3.2
Sweep/Packer Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
3.3
Slide Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
3.4
Tailgate Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
3.4.1 Tailgate - Turnbuckle Locks (STANDARD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.4.1.1 Unlock Tailgate - Turnbuckle Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.4.1.2 Open Tailgate - Turnbuckle Locks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Rear Loader
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TABLE OF CONTENTS
4.0
3.4.1.3 Close Tailgate - Turnbuckle Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
3.4.1.4 Lock Tailgate - Turnbuckle Locks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
3.4.2 Tailgate - Hydraulic Locks (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
3.4.2.1 Unlock Tailgate - Hydraulic Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
3.4.2.2 Open Tailgate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
3.4.2.3 Close Tailgate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
3.4.2.4 Lock Tailgate - Hydraulic Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
3.5
Ejector Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
3.5.1 Extend Ejector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
3.5.2 Retract Ejector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
3.6
Cart Tipper Functions (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
3.6.1 Raise Cart Tipper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
3.6.2 Lower Cart Tipper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
3.7
Tipper Bar Functions (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
3.7.1 Raise Tipper Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
3.7.2 Lower Tipper Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
3.8
Winch/Reeving Cylinder Functions (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
3.8.1 Extend Winch/Reeving Cylinder Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
3.8.2 Retract Winch/Reeving Cylinder Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
3.9
Container Stop Function (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
4.1
Start-Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
4.2
Warm-Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
4.3
Traveling Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
4.4
Preparation Before Starting Route . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
4.4.1 Manual Loading Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
4.4.2 Cart Tipper Loading Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
4.4.3 Container Guides and Latches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
4.4.3.1 Securing Container Latches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
iii
Rear Loader
TABLE OF CONTENTS
4.5
4.6
4.7
4.4.3.2 Releasing Container Latches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
4.4.4 Tipper Bar Loading Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
4.4.5 Winch or Reeving Cylinder Loading Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
4.4.6 Return Container to Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Refuse Packing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Refuse Eject Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
End of Day Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
PREVENTIVE MAINTENANCE - PACKER
1.0 PREVENTATIVE MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
1.1
DOT Pre-Trip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
2.0 PREVENTIVE MAINTENANCE INTERVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
3.0 DAILY CHECKS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
3.1
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
3.1.1 Hydraulic Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
3.1.1.1 Two Sight Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
3.1.1.2 Temperature/Level Sight Gauge (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
3.1.2 Hydraulic System and Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
3.1.3 Hydraulic Hoses, Tubes and Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
3.2
Electrical System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
3.2.1 Lighting System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
3.2.2 Wire Harnesses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
3.3
Pneumatic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
3.3.1 Pneumatic Lines and Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
3.3.2 Coalescing Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
3.4
Mechanical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
3.4.1 Packer Body and Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
3.4.2 Tailgate Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
3.4.2.1 Pusher (Auxiliary) Axle Lug Nuts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
3.5
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Rear Loader
iv
TABLE OF CONTENTS
3.5.1 Packer Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
Propping the Tailgate for Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
3.6.1 Installing the Tailgate Prop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
3.6.2 Removing the Tailgate Prop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
3.7
Trash Behind Ejector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
3.8
Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
4.1
Hydraulic Oil Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
4.2
Hydraulic Oil Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
4.3
Adding Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
4.3.1 Standard Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
4.4
Clean-Fill Hydraulic System (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
5.1
Daily Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
5.2
Scheduled PM Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
3.6
4.0
5.0
TROUBLESHOOTING
1.0 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
v
Rear Loader
TABLE OF CONTENTS
NOTES
Rear Loader
vi
SAFETY
1.0
IMPORTANT SAFETY INFORMATION
danger, caution, and warning decals on this unit. Such
individuals should not be allowed to operate this equipment
until they thoroughly understand all of these materials. Failure
to do so can result in serious injury or death.
WARNING
Read and understand this entire manual before
operating, repairing, or adjusting your mcneilus
equipment.
Those who use and maintain this equipment must
be thoroughly trained and familiar with the
product.
If incorrectly used or maintained, this equipment
can cause severe injury or death.
Safety and safe working procedures must be followed at all
times.
OSHA LOCKOUT/TAGOUT procedures must be followed when
performing Daily Checks or Scheduled PM on this equipment.
If you are unfamiliar with the OSHA LOCKOUT/TAGOUT
procedures or any other safety requirements, please contact
McNeilus Truck and Manufacturing, Inc.
Always keep this manual in a location where it is readily
available for persons who operate or maintain the product.
Additional copies of this manual are available from McNeilus
Truck and Manufacturing, Inc. Please contact McNeilus Truck
and Manufacturing, Inc. if you require additional manuals or if
you have any questions about the information in this manual,
this product, or safe operating procedures.
THESE SAFETY PROCEDURES ARE FOR YOUR OWN
PROTECTION.
Do not operate this equipment until you have read its contents
thoroughly. Please contact McNeilus Truck and Manufacturing,
Inc. if you require assistance!
Should operators of this equipment have a reading or learning
disability, dyslexia, or other such condition, then they must be
assigned a mentor/trainer to read and explain to them the
entire contents of this manual as well as the safety guidelines,
1
Rear Loader
SAFETY
1.1
(5) Turn engine off.
LOCKOUT/TAGOUT Procedure
(6) Remove key and place in pocket.
DANGER
(7) Turn battery disconnect off, (if equipped) and lock
or tag disconnect.
LOCKOUT/TAGOUT procedures must be followed
when working on this equipment including, but
not limited to, cylinders being changed or
maintained.
Failure to heed these instructions/warnings can
result in serious personal injury or death.
(8) Chock wheels
1.1.1.2 For Packers Equipped with Body, Tailgate or Hoist
Props
CAUTION
Before entering Packer body, or climbing or getting under truck
to perform any work, read and follow OSHA Regulations
concerning entry and working in “CONFINED SPACE” OSHA
1910.146 AND “LOCKOUT/TAGOUT OSHA 1910.147.
Never attempt to prop a body or tailgate unless
completely empty.
Never walk or work under a raised body or
tailgate unless props are in place.
Failure to do so may result in serious personal
injury or equipment damage.
1.1.1 Minimal Lockout/Tagout Procedures for Drivers and
Operators
When performing duties such as cleaning out behind the
Packer panel, clearing trash from hopper seals and under
vehicle or any other operator task, perform both the mandated
minimal and supplemental Lockout/Tagout procedures.
(1) Park on level surface.
(2) Place automatic transmission in neutral (standard
transmission in first gear).
(3) Set parking brake.
1.1.1.1 For All Vehicles
(1) Park on level surface.
(4) Raise body or tailgate as needed to gain access.
refer to the specific procedure in this manual.
(2) Place automatic transmission in neutral (standard
transmission in first gear).
(5) Press E-Stop (if equipped).
(6) Turn engine off.
(3) Set parking brake.
(7) Remove key and place in pocket.
(4) Press E-Stop (if equipped).
Rear Loader
2
SAFETY
(8) Turn battery disconnect off, (if equipped) and lock
or tag disconnect.
1.1.1.6 For Packers Equipped with Cab Spill Shields
(1) Perform all steps in 1.1.1.1 procedure.
(9) Chock wheels
(10) Always use a stick, shovel or long handled brush
to clear trash from the seal areas of tailgates and
doors.
1.1.1.3 For Packers Equipped with Packer Panels
(2) Relieve hydraulic pressure on packer panel.
(3) Close and latch access door when finished.
1.1.1.4 For Packers Equipped with Hoppers
(1) For rear loader models, cycle sweep panel and
slide panel to the full down position. For all other
models place the pack assist panel in the up or
home position (if equipped).
(3) Relieve hydraulic pressure on pack assist panel.
1.1.1.5 For Packers equipped with Ladders
(2) Always use three point contact when using a
ladder to avoid falls.
(3) Never climb to or on the top of a Packer body
without using OSHA approved fall protection
equipment.
3
Rear Loader
SAFETY
1.2
Safety Equipment
1.3
Every McNeilus Refuse Truck comes equipped with a five
pound fire extinguisher which has an A-B-C rating, and a
reflective warning triangle kit which contains three triangles.
Emergency Shutdown Procedure
WARNING
If there is an emergency or an immediate need to
stop all Packer functions, push in on the E-Stop
button to disable the Packer functions.
Failure to do so may cause serious personal
injury or death.
The fire extinguisher may already be mounted to the Packer,
otherwise it is temporarily placed into the cab of your truck
along with the reflective triangle kit.
You are responsible for permanent mounting of this equipment.
The fire extinguisher is required to be securely mounted to
prevent sliding, rolling, or vertical movement. The placement
and mounting location of the reflective triangles is at your
discretion.
If the Packer needs to be shut down immediately for an
emergency push in the E-stop button to disable all Packer
functions.
The E-Stop button is red and is located on the cab control box
(Figure 1, 1) or the optional E-Stop (Figure 1, 2) which is
located on the tailgate on either or both sides. Pushing in the
E-Stop button will disable all Packer Functions.
Rear Loader
4
SAFETY
1
1
Figure 1
5
Rear Loader
SAFETY
2.0 SAFETY NOTICES
Safety notices are one of the primary ways to call your
attention to potential hazards.
CAUTION
A hazard which might result in personal injury or
damage to property or equipment.
THIS SAFETY SYMBOL INDICATES IMPORTANT SAFETY
MESSAGES IN THIS MANUAL.
SAFETY NOTICE
WHEN YOU SEE THIS SYMBOL, CAREFULLY READ THE
MESSAGE THAT FOLLOWS.
BE ALERT TO THE POSSIBILITY OF PERSONAL INJURY
OR DEATH.
OPERATOR’S INSTRUCTION
The following safety notices are used throughout this manual.
DANGER
The “signal words” of DANGER, WARNING, and CAUTION
have specific meanings to alert you to the relative level of
hazard.
A hazard that will result in death or serious
personal injury.
Take the safety warnings seriously. If you do not understand
them or have questions about them, call McNeilus Truck and
Manufacturing, Inc.
WARNING
A hazard which might result in death or serious
personal injury.
Rear Loader
6
SAFETY
3.0
PRODUCT SAFETY INFORMATION
Read, understand, and follow the safety guidelines and heed
dangers, and warnings listed below and contained in this
manual as well as on the Packer itself to promote reliable
operation and prevent serious personal injury.
WARNING
The Packer must not be modified in any way
without authorization from McNeilus Truck and
Manufacturing, Inc. Modifications may not
comply with safety standards, including ANSI
safety standards.
injury or death may occur.
Contact McNeilus Truck and Manufacturing, Inc. if you require
assistance or have questions.
3.1
Safety
WARNING
If there is an emergency or an immediate need to
stop all Packer functions, push in on the E-Stop
button to disable the Packer functions.
injury or death.
WARNING
death.
WARNING
Immediately replace safety decals if damaged,
unreadable, or missing. Contact McNeilus Truck
and
Manufacturing,
Inc.
for
no-charge
replacement decals when required.
Failure to replace decals may result in serious
personal injury or death.
7
Rear Loader
SAFETY
3.2
Cab Operation
DANGER
DANGER
maintained.
Rear Loader
If the Packer comes into contact or close
proximity with a power line or if there is any
arcing, stay in the chassis cab and keep away
from the metal parts of the unit. Do not let anyone
come close to the Packer. Do not attempt to jump
clear of the Packer. Stay in the cab. The power
company must disconnect the power before you
can safely leave the cab.
Minimum clearances from power lines:
50,000 Volts or Less .............................. 4 Ft (1.2 m)
50,000 + Volts.......................................... 10 Ft (3 m)
345,000 - 750,000 Volts........................ 16 Ft (4.8 m)
Know the clearance of overhead obstructions.
Never drive the Packer under any overhead
obstruction.
Failure to do so may result in damage to the
Packer body or chassis, and may result in serious
8
SAFETY
DANGER
DANGER
If chassis is equipped with a stand-up drive
position, use stand-up position only during
refuse pick-up or collection activities for
distances of less than 2/10 mile (0.32 km). Use
seat belt safety strap across door if provided by
chassis manufacturer.
Failure to heed this warning may result in serious
Never stand or position yourself under any raised
hydraulic component. Moving the control lever of
any raised hydraulic component will cause the
component to suddenly lower whether the E-Stop
is pressed or not.
Serious personal injury or death may occur.
WARNING
death.
DANGER
Never operate chassis in excess of 15 MPH (24
kph) from the stand-up position.
Failure to do so can result in serious personal
injury or death.
DANGER
Always drive defensively. Never exceed posted
speeds. Use lower speeds when going around
curves, corners, or freeway on/off ramps. You are
carrying a high center of gravity load.
Failure to comply can lead to a roll over or other
loss of control of the vehicle resulting in serious
9
Rear Loader
SAFETY
WARNING
WARNING
Operators
must
comply
with
Employee
Responsibilities as outlined in ANSI Z245 and
state, federal, and other safety and transportation
regulations (e.g. OSHA, DOT, Motor Carrier and
FMVSS) when operating this refuse vehicle.
Failure to comply may result in serious personal
injury or death.
If equipped with optional camera, never rely
exclusively on the camera. Follow all other safe
driving procedures.
WARNING
No passenger is allowed in the cab unless a
manufacturer’s approved passenger seat and
seat belt are provided.
injury or death.
WARNING
All owners and supervisors should make sure all
drivers, operators and maintenance personnel
have read and thoroughly understand the decals
affixed to this Packer as well as the safety
information and instructions in the McNeilus
Operator Manual. Owners and Supervisors must
comply with ANSI Z245.1 Regulations.
Rear Loader
WARNING
At the landfill or when operating off-road, use the
lowest transmission gear and proceed at low
speed (3-mph (4.8 kph) maximum).
Failure to comply can cause serious injury or
death.
10
SAFETY
3.3
Outside Operation
WARNING
DANGER
Tailgate MUST be closed during transit. Tailgate
open indicator light will be ON and backup alarm
will sound if tailgate is not closed. Close tailgate
as soon as load is ejected and cleanup is
completed.
Failure to comply may result in personal injury or
death.
Make sure people are at least 20 feet (6 meters)
away from all areas of the Packer.
injury or death.
DANGER
CAUTION
Make sure the area above the vehicle is clear of
objects and power lines before raising or opening
the tailgate.
injury or death.
Always check indicator lights in the chassis cab
or on the control panel at the front of the Packer.
Replace bulbs or lights when required. (Note: All
models may not have indicator lights.)
Failure to inspect indicator lights may lead to
more serious conditions.
DANGER
When using any tipper bar, winch, or reeving
cylinder, both latches must be locked over
container trunnion bar before raising container.
injury or death.
11
Rear Loader
SAFETY
DANGER
DANGER
Never attempt to clear a jammed Packer or
container lift, enter a body or open an access
door
unless
power
is
shut
down,
LOCKOUT/TAGOUT procedures have been
complied with, and the employee is authorized,
trained, and competent to perform such
activities.
injury or death.
Never push container with your hands. Keep
clear of container.
WARNING
Keep access door closed when in operation. Do
not open access door unless:
DANGER
Never lift container over center past vertical. It
may not fall back over center when lowering the
container.
(1)
Engine is stopped
(2)
Key is removed from ignition
(3)
Hydraulic pressures are relieved
(4)
OSHA LOCKOUT/TAGOUT Regulations are
complied with
Failure to heed these instructions/warnings may
DANGER
WARNING
Never Pack the load when the container is up.
Always lower the container to the ground before
packing.
Failure to comply may cause serious personal
injury or death.
Rear Loader
Never walk or stand behind Packer while it is
backing up.
12
SAFETY
WARNING
WARNING
Do not use riding step when speeds are expected
to exceed 10 mph (16 kph) or when distance
traveled is in an excess of two-tenths of one mile
(.32 km). Riding step shall not be used when
vehicle is moving backwards.
Do not mount or dismount riding step when
vehicle is in motion. Use extra caution when
using ladders, handholds and platforms that may
become slippery due to bad weather or other
conditions.
Be sure everyone is clear of the area around the
Packer before operating the Packer. Remain
attentive at all times when operating the controls.
Watch the mirrors for activity. Never back up the
Packer unless and until you are completely sure it
is safe. Use a spotter/observer and/or get out and
check yourself, if necessary, to ensure it is safe to
do so. Thoroughly understand the controls
before operating the Packer.
WARNING
WARNING
Before opening the tailgate, be sure you have
adequate clearance above the tailgate to prevent
contact with buildings, electrical lines, and any
other overhead obstructions.
Failure to comply can cause damage to the
vehicle and serious personal injury or death.
Never climb on windshield guard (if equipped).
This is not a ladder.
injury or death.
13
Rear Loader
SAFETY
WARNING
WARNING
Wear the proper protective clothing when
operating or maintaining the Packer. Hard hats,
safety glasses, gloves, and safety shoes should
be worn. Reflective clothing is recommended for
drivers and employees while operating during
darkness.
Serious injury or death can result without proper
protective gear.
Never operate the hydraulic system if a leak is
present.
Failure to comply can result in serious injury or
death.
WARNING
Never drive the truck with the water tank
pressurized.
WARNING
The Packer and chassis should never be
overloaded. Never exceed the manufacturer’s
recommended gross vehicle weight. Do not
overload the Packer and chassis. Gross weights
must meet federal, state, and local laws.
death.
WARNING
Never pressurize an empty water tank.
WARNING
WARNING
Never pressurize water tank in excess of 55 psi. If
pressure exceeds 55 psi depressurize the water
tank immediately and adjust or replace the air
regulator valve.
Always keep hands and feet and other parts of
your body clear of revolving or moving parts.
death.
Rear Loader
14
SAFETY
WARNING
WARNING
Do not drink the water.
Serious internal injury may result.
Stand clear when tipper is in motion.
injury.
WARNING
WARNING
Never allow the water from the tank to drain onto
a public sidewalk or roadway. Water may cause
the sidewalk or roadway to become slippery.
Always drain the water system at a location in
compliance with your company policy.
injury or death.
Only hook winch where designated
Hooking winch anywhere else could result in
serious personal injury.
CAUTION
Never attempt to prop a body or tailgate unless
completely empty.
Never walk or work under a raised body or
tailgate unless props are in place.
injury or equipment damage.
WARNING
Pressure should never exceed 55 psi. If pressure
exceeds 55 psi, depressurize tank immediately
and replace with new McNeilus air regulator
valve. NEVER pressurize an empty tank. NEVER
modify tank in any way. Operating in excess of 55
psi, pressurizing an empty tank, or modifying the
tank may cause serious personal injury or death.
15
Rear Loader
SAFETY
CAUTION
CAUTION
If you detect a problem with any control function,
it must be repaired before returning the packer to
service. DO NOT operate the Packer with
malfunctioning controls.
Personal injury or damage to property or
equipment may occur.
Be sure to drain the tank, hoses, and pipes when
operating in temperatures below freezing.
Failure to drain the system may cause damage to
equipment.
CAUTION
NEVER operate tipper faster than a 6 second
cycle time.
Faster cycle time will void your warranty.
CAUTION
Tailgate must be locked with turnbuckles or
(OPTIONAL) hydraulic locks before loading trash
into the body.
Failure to comply can result in personal injury or
CAUTION
Do not use tipper bar to lift 3 yard or larger
containers. Only lift containers that are
compatible with ANSI Z245.60-1999, type T
containers.
CAUTION
If chassis is equipped with a battery shut-off
switch it must be turned off anytime the
equipment is parked overnight, in a shop, or out
of service for any extended period of time.
Failure to do so may result in a fire and personal
injury or property damage.
Rear Loader
16
SAFETY
3.4
Maintenance
CAUTION
DANGER
Only lift containers that are compatible with ANSI
Z245.60-1999, type T containers.
maintained.
DANGER
If the hydraulic or electrical system on the Packer
fails to operate for any reason, call a competent
technician to repair the problem. Never let any
untrained or incompetent personnel attempt to fix
any problems or malfunctions that may occur. If
you are not trained or do not have the
competence, never attempt to fix any problems or
malfunctions that may occur. Never alter the
original equipment manufacturer’s design.
injury or death.
17
Rear Loader
SAFETY
DANGER
DANGER
When using tailgate prop, verify that the tailgate
prop is properly seated against the cylinder.
injury or death.
Never attempt to use extraneous sources of
power or extraneous machines to overcome a
malfunctioning system.
Never override with overhead cranes, forklifts,
jacks, etc. or alter or modify systems or
equipment that may be malfunctioning.
DANGER
Auxiliary pusher or tag axles must be supported
with jack stands, blocks, or similar devices while
being serviced or maintained to prevent serious
personal injury or death if auxiliary axle drops
unexpectedly.
injury or death.
DANGER
Verify that the tailgate prop is properly seated
against the cylinder.
DANGER
Use the three-point contact method (either two
hands and one foot, or two feet and one hand on
the ladder at all times) when climbing the ladder.
Always face the ladder when climbing up or
down.
Serious personal injury may result due to a fall.
Rear Loader
18
SAFETY
WARNING
WARNING
Daily inspections should be performed on the
Packer. This includes proper operation of the
controls, hydraulic systems, electrical systems,
optional cameras are clean and working, camera
lens is clean, lighting system including turn
signals, back up alarm, brake lights, clearance
lights, head lamps, tail lamps, safety equipment,
and work lights are all operational. The Packer’s
air system must operate properly and have no
leaks. Water and moisture should be drained
from the Packer’s air system daily.
Failure to ensure all systems are operating
properly can result in serious injury or death.
Use only the access door for entry to the Packer.
Remember to follow the LOCKOUT/TAGOUT
procedures when entering the Packer body. Only
exit the Packer body through the access door.
WARNING
If equipped with optional camera, camera lens
must be kept clean at all times to achieve good
monitor pictures.
WARNING
Never wear watches, rings or jewelry while
working
with
electrical
and
mechanical
equipment.
These items can be hazardous and can cause
serious and painful injuries or death if they come
into contact with electrical wires, moving parts,
or hydraulic equipment.
personal injury or death
19
Rear Loader
SAFETY
WARNING
WARNING
Electrical wiring, battery wiring, and electrical
cable must be inspected on a daily basis for cuts,
abrasions, damage, aging, improper clearance
and along the frame for hidden damage. If you
find electrical wiring or electrical cable with any
such adverse conditions or damage, they must
be replaced with electrical wiring or electrical
cable of equivalent specifications before the
Packer is returned to service!
Failure to properly inspect and maintain your
Packer may result in a serious personal injury or
death.
Anytime the tailgate is raised in the shop, the
tailgate must be supported to prevent it from
lowering unexpectedly. Never allow anyone to
work around or enter the tailgate area unless the
tailgate is raised!
Failure to follow this procedure can result in
serious injury or death.
WARNING
Do not repair or weld steel or aluminum water
tanks. Inspect the water tank for rust or corrosion
every 30 days. Inspect the water tank under the
straps, on the exterior and on the interior by
removing the flopper. If any rust or corrosion is
found, replace the water tank with an OEM water
tank from McNeilus.
Failure to maintain water tanks may result in
serious personal injury or death.
WARNING
When working on the Packer, the wheels must be
blocked, the parking brake on, LOCKOUT/
TAGOUT procedures in effect, and the key out of
the chassis’s ignition.
injury or death.
WARNING
Never modify steps on tailgate. Modifying steps
may violate ANSI Standards.
Rear Loader
20
SAFETY
SAFETY NOTICE
CAUTION
Disconnect battery before welding on body.
Failure to do so might result in personal injury or
Before entering Packer body read and follow
OSHA Regulations concerning entry and working
in “CONFINED SPACE” OSHA 1910.146 and
“LOCKOUT/TAGOUT” OSHA 1910.147.
Follow OSHA Regulations while performing any
work to the Packer.
Follow all safety instructions in your McNeilus
Packer Manual.
Shut off truck engine, lock cab doors and keep
key in your pocket before entering body, or
performing any work to the Packer.
Place magnetic “DANGER” signs on both cab
doors.
injury or death.
CAUTION
Correct all identified deficiencies BEFORE
operating the Packer.
Failure to correct deficiencies may cause damage
to equipment.
CAUTION
When the Packer is operated on the route, trash
may pass-by the ejector.
If the trash is not cleaned from behind the ejector,
the Packer can be damaged.
21
Rear Loader
SAFETY
3.5
Hydraulics
WARNING
Call McNeilus Truck and Manufacturing at (507) 374-6321
anytime you have questions concerning hydraulic hoses, tubes
or pipes.
Hydraulic hoses, fittings, tubes and pipes must
be inspected on a daily basis for leaks, cuts,
abrasions, damage, aging, improper clearance,
and along the frame for hidden damage. If you
find any with these adverse conditions or
damage, they must be replaced before the Packer
is returned to service! In any event, all hydraulic
hoses must be replaced every three years or 7500
hours.
Failure to properly inspect and maintain your
Packer may result in serious personal injury or
death.
DANGER
Hydraulic systems operate under very high
pressure. Hydraulic fluid escaping from a
pressurized system can penetrate unprotected
body tissue. Never inspect for hydraulic leaks
with bare hands or other exposed body parts. As
a minimum, wear leather gloves and use
cardboard or wood to inspect for leaks. If leaks
are present, relieve pressure and allow system to
cool prior to servicing. If injured by escaping
hydraulic oil, contact a physician immediately.
Serious complications may arise if not treated
immediately. Failure to do so may result in
serious personal injury or death.
Rear Loader
WARNING
Hydraulic systems are hot. DO NOT TOUCH!
Serious personal injury or death may result from
hot oil. When you have completed working on the
hydraulic systems, thoroughly clean any spilled
oil from the equipment. Do not spill any hydraulic
fluid on the ground. Clean any hydraulic fluid
from your skin as soon as you have completed
your maintenance and repairs. Dispose of used
oil and filters as required by law.
injury or death.
22
SAFETY
WARNING
WARNING
The hydraulic cylinders can be holding a function
in a certain position when the engine is OFF. An
example of this would be a function being held in
the lift or partial lift position by the cylinders. If a
hydraulic line is removed or the hydraulic circuits
or controls are being worked on, gravity may
allow the function being held in position to drop.
All workers and personnel must remain clear of
these areas when working on or operating the
McNeilus equipment. Block and secure all
applicable devices and functions before
beginning work or operation.
Failure to comply with this can result in serious
injury or death.
All hydraulic pressure must be relieved from the
hydraulic system prior to removing any
components from the system. To relieve the
hydraulic pressure from the hydraulic system,
turn the chassis engine OFF and operate the
Packer controls with the key in the ON position.
This will allow the spools to shift and relieve the
hydraulic pressure.
death.
WARNING
All hydraulic pressures must be relieved from the
hydraulic system prior to removing any
components from the system to prevent oil from
spraying or functions or systems from falling.
Failure to follow this procedure can result in
serious injury or death.
WARNING
Never heat hydraulic tubes or pipes. The carbon
content of the steel in the tubes or pipes is such
that if heated for bending, and either water or air
quenched, the tubes or pipes may lose their
ductility and thereby be subject to failure under
high pressure or hydraulic shock conditions.
Damaged or leaking tubes or pipes must be
replaced before the Packer is returned to service.
Failure to do so may result in serious injury or
death.
23
Rear Loader
SAFETY
WARNING
WARNING
Hydraulic systems operate under high pressure.
Only qualified, experienced people properly
trained in hydraulic system maintenance should
attempt repairs or troubleshoot hydraulic
systems. Use the proper tools and equipment
when servicing the hydraulic system.
death.
Hydraulic components can be heavy. Use caution
while lifting these components.
Serious personal injury or death can be avoided
with proper handling of the components.
WARNING
Do not increase hydraulic pressure beyond the
recommendations.
Increasing hydraulic pressure may result in
serious damage to the Packer or serious personal
injury or death and may void the Packer Warranty.
WARNING
Do not steam clean or pressure wash hydraulic
hoses or components. Steam cleaning, using
extremely hot water, or pressure washing may
damage the hoses and components and shorten
the life or cause failure of the components.
death.
Rear Loader
24
SAFETY
3.6
Electrical
WARNING
Proximity switches must remain functional for
safe operation of the Packer. If a switch does not
work, it must be repaired immediately before the
Packer is returned to service.
death.
25
Rear Loader
SAFETY
4.0 SAFETY DECALS
The following safety decals are found on your refuse collection
system and warn of hazards related to the use of this
equipment. Read and understand all safety decals before
operating this equipment.
No.
Part Number Qty.
1107162
2
Danger: Both tailgate cylinder
safety stops must be engaged
and appropriate additional
supports (steel saw horse,
overhead chain hoist, etc.) must
be utilized to ensure safety.
2
1108424
2
Operator’s Instruction:
1. Unlatch the tailgate on both
sides.
NOTE
Depending on the Packer configuration and
optional equipment, the actual location of decals
and/or placards may vary slightly from the
examples shown.
Description
1
3
1109764
1
If any safety decals on the equipment are not clearly readable,
contact one of the regional McNeilus Regional Branch/Factory
Service/Parts locations listed in the Foreword of this manual for
replacements.
Operator’s Instruction: Pump will
fail if supply from hydraulic
reservoir is shutoff and truck is
operated.
4
9790.614261
1
The table below contains part numbers for the individual safety
decals. See the Figures in this section for decal locations and
the remaining pages of this section for decal identification of
each safety decal.
Danger: Do not enter under
chassis unless engine or power
units are stopped, ignition keys
removed and lock out
procedures are followed.
5
780.215059
2
Danger: Do not enter under
chassis unless engine or power
units are stopped, ignition keys
removed and lock out
procedures are followed.
6
780.214500
2
Safety Notice: Do not operate or
service this machine until you
have read and understood the
operation manual supplied with
this equipment.
NOTE
Specifications, appearance, and part numbers for
safety decals are subject to change without
notice.
Rear Loader
26
SAFETY
No.
7
Part Number Qty.
9190.602742
1
1235986
Description
No.
Part Number Qty.
Ejector Pull To Retract
17
9390.601914
3
Danger: Stand clear when
tailgate is in motion and during
unloading cycle.
18
9090.602744
2
Warning: Only hook winch where
designated.
19
9090.614452
1
Operator’s Instruction: Winch
20
9990.601934
2
Check reservoir oil level only
when ejector cylinder is
retracted.
Operator’s Instruction: Both
latches must be locked over
container bar before raising
container.
21
9090.602749
1
Operator’s Instruction: Hook
winch here.
22
9790.614274
1
Warning: Keep access door
closed when ejector panel is in
operation and in motion.
23
9190.602616
4
Safety Notice: Before entering
Packer body, or climbing or
getting under truck to perform
any work, read and follow OSHA
Regulations concerning entry
and working in “CONFINED
SPACE” OSHA 1910.146 AND
“LOCKOUT/TAGOUT” OSHA
1910.147.
24
9190.614305
1
McNeilus Genuine Replacement
Parts
25
9490.601403
2
Danger: Stand clear when
packing panel is in motion.
26
9490.601932
2
Warning: Stand clear when
packing panel is in motion.
Operator’s Instruction: Ejector
Pull To Retract (OPTIONAL)
8
1140908
1
Hydraulic Oil Only
9
9090.614548
1
Hydraulic Oil Recommendations.
10
9690.601926
1
11
9390.602688
1
Lubrication Guide
12
9390.601405
3
Danger: Do not use riding step
when speeds are expected to
exceed 10 mph or when distance
traveled is in excess of twotenths of one mile.
13
9090.614470
2
Danger: When using any tipper
bar, winch, or reeving cylinder,
both latches must be locked over
container bar before raising
container.
14
9390.601402
2
Danger: Stand clear at all times.
15
9390.601307
1
Operator’s Instruction: Pull for
down
16
9390.601060
1
Operator’s Instruction: Push for
down
27
Description
Rear Loader
SAFETY
No.
Part Number Qty.
27
9390.602689
2
Warning: Do not use as a step.
Description
28
9990.601969
1
Operator’s Instruction: 12,000
pound capacity line pull.
29
9190.602621
1
Danger: LOOK UP AND LIVE.
Make sure there is enough
clearance between a raised
container and overhead power
lines.
30
9190.602617
1
Warning: DO NOT FILL the
Packer with refuse that will cause
the GVWR or GAWR of the truck
(as shown on the certification
label of the vehicle
manufacturer) to be exceeded.
31
9090.614413
1
Danger: Avoid Turnover You are
hauling a high center of gravity
load!
32
9190.601929
1
Operator’s Instruction: Truck
engine should not be operated
without proper hydraulic fluid in
the reservoir.
33
9190.602618
1
Operator’s Instruction: Know the
clearance of all overhead
obstructions, viaducts, bridges,
etc...as the unit is
approximately12'6" in height
34
9790.602751
1
Danger: Throttle master switch
must be in “OFF” position when
Packer is in transit or packing
systems are not in use.
Rear Loader
28
No.
Part Number Qty.
35
780.214618
1
Operator’s Instruction: All circuit
breakers and fuses to the cab
control console must be in the off
position before jump starting or
charging the battery.
Description
36
9090.614547
1
Danger: Right side operation for
refuse collection ONLY!
37
9090.614549
2
Operator’s Instruction: To
prevent damage to the reeving
cylinder and/or cylinder cable,
extend the reeving cylinder and
manually tug the cable to ensure
the slack is removed before
connecting the cable to the
retaining loop.
38
9090.614383
1
Danger: Do not use this refuse
collection vehicle to tow other
equipment.
39
1225787
2
Danger: Use tailgate props (if
installed on unit), steel saw
horses, overhead chains, jack
stands, forklifts, or similar
devices to support the tailgate
whenever performing
maintenance with the tailgate
open.
40
9090.614568
2
Warning: NEVER operate the
tipper bar with personnel
standing on the hopper step.
SAFETY
No.
Part Number Qty.
41
1327939
1
Warning: Pressure should never
exceed 55 psi.
Description
42
1104395
1
Warning: Do not drink the water.
43
1104412
1
Danger: Never pressurize an
empty water tank
29
Rear Loader
SAFETY
4.1
Safety Decal Locations
12
2
23
37
13
18
14 19
20
15 16 40 1 42 17 39
43
23
41
5
4
Figure 2
Rear Loader
30
SAFETY
6
22
23
11
2
1
12
18
5
7
35
23
9
10
39
17
40
13
14
20
3
8
24
Figure 3
31
Rear Loader
SAFETY
28
25
25
6
12
29
30
31
32
33
34
37
21
12
36
17
26
26
27
38
27
Figure 4
Rear Loader
32
SAFETY
4.2
Safety Decal Identification
2
1
33
Rear Loader
SAFETY
4
3
Rear Loader
34
SAFETY
5
6
35
Rear Loader
SAFETY
7
7
OR
WITH HYDRAULIC TAILGATE LOCKS
(OPTIONAL)
Rear Loader
36
SAFETY
8
9
37
Rear Loader
SAFETY
10
Rear Loader
11
38
SAFETY
13
12
39
Rear Loader
SAFETY
14
Rear Loader
15
40
SAFETY
17
16
41
Rear Loader
SAFETY
18
Rear Loader
19
42
SAFETY
21
20
43
Rear Loader
SAFETY
22
Rear Loader
23
44
SAFETY
25
24
45
Rear Loader
SAFETY
26
Rear Loader
27
46
SAFETY
29
28
47
Rear Loader
SAFETY
31
30
Rear Loader
48
SAFETY
32
33
49
Rear Loader
SAFETY
34
Rear Loader
35
50
SAFETY
36
37
51
Rear Loader
SAFETY
38
Rear Loader
39
52
SAFETY
40
41
53
Rear Loader
SAFETY
42
Rear Loader
43
54
GENERAL
1.0
IDENTIFICATION PLATE
A McNeilus Truck and Manufacturing, Inc. identification plate
(Figure 1, 1) is located on the left front side of the Packer body.
The identification plate contains the Model Number and Serial
Number of your Packer system.
To serve you better, please fill out the following information and
have it ready when calling McNeilus Truck and Manufacturing,
Inc. for parts or product information:
Date of Purchase:
McNeilus Branch:
Model Number of Packer:
Serial Number of Packer:
VIN Number of Vehicle*
* Refer to chassis manufacturer literature for location.
1
Figure 1
55
Rear Loader
GENERAL
2.0 GROSS VEHICLE WEIGHT RATING (GVWR) DECAL
NOTE
The location of the GVWR Decal may vary.
The GVWR decal (Figure 2, 1) documents the axle load and
tire ratings as it left the McNeilus production line. This decal is
located inside the cab and may be placed on the driver’s door
jam or the seat riser.
2
This decal includes information such as the gross vehicle
weight (Figure 2, 2), chassis manufacturer (Figure 2, 3),
chassis build date (Figure 2, 4), vehicle (chassis) ID number
(Figure 2, 5), maximum rated weight per axle (Figure 2, 6),
tire and rim size (Figure 2, 7), tire pressure specifications
(Figure 2, 8), and the Packer system build date (Figure 2, 9).
6
3
1
8 4
7
5
9
Figure 2
Rear Loader
56
GENERAL
3.0
EXTERIOR SYSTEMS ARRANGEMENT
3.1
Street Side View
6
4
2
5
1
7
3
Figure 3
Ref. No.
System Description
1
Cab Control Box
2
Side Access Door
3
Outside Front Controls
4
Ejector and Cylinder
5
Tailgate
6
Winch or Reeving Cylinder (OPTIONAL)
7
Turnbuckle
57
Rear Loader
GENERAL
3.2
Curb Side View
8
12
9
13
14
10
11
Figure 4
Ref. No.
8
Rear Loader
System Description
Slide Panel
9
Sweep/Packer Panel
10
Outside Rear Controls
11
Hydraulic Reservoir - Position May Vary
12
Commercial Container Guide and Latches (OPTIONAL)
13
Commercial Container Tipper Bar (OPTIONAL)
14
Residential Cart Tipper (OPTIONAL)
58
GENERAL
3.3
T-Type Container Specifications
1
2
3
Only lift containers that are compatible with ANSI Z245.601999, type T containers. Check to make sure the container
meets the dimensional requirements before lifting.
No.
Description
Specification
1
Total length of the trunnion bar including
washers if provided. If washer are provided,
their diameter should be 2-1/4 in.
Min: 77-1/2 in.
Max: 78 in.
2
Width of container and all the supporting
gussets attached to the trunnion bar.
Max: 72 in.
3
Width of the container body including structural Max: 66 in.
supporting side members (side rails. This
dimension excludes gusset supports.
4
Diameter of trunnion bar at latch-up points
Min: 1-1/4 in.
Max: 1-3/4 in.
5
The maximum diameter (thickness) of an
attachment through which a cable may be
hooked to the container.
Max: 1-1/4 in.
6
The inside width of an attachment through
Min: 2 in.
which a cable may be hooked to the container. Max: 3 in.
7
The distance from the centerline of the trunnion Min: 45 in.
bar to the ground. The top of the trunnion bar Max: 49 in.
should coincide with the top of the container on
the side where the trunnion bar is located.
6
4
5
7
Figure 5
59
Rear Loader
GENERAL
NOTES
Rear Loader
60
OPERATION
1.0
INSTRUMENTS AND CONTROLS
NOTE
Control configurations and locations may vary
depending upon customer ordered options.
Your Packer may not have all the features or
options covered in this manual. You should pay
careful attention to the instructions that pertain
to your vehicle. If your vehicle is equipped with
special equipment or options not covered in this
manual, please contact your Branch/Factory
Service/Parts location or call McNeilus Customer
Service at (507) 374-6321.
The following figures and tables identify and describe the
controls used on this equipment. Not all of the instruments and
controls shown here are on your equipment. Items covering
various models and options are illustrated.
To make sure you understand proper operating procedures,
read this section and carefully operate the controls and
instruments to learn how to safely operate the Packer before
putting the vehicle into operation.
61
Rear Loader
OPERATION
1.1
Cab Control
1
The in-cab controls consist of a control box (Figure 1, 1).
No.
1
Position
Control Box
Normal Use Or Reading
Controls hydraulic pump, lights and options.
Figure 1
Rear Loader
62
OPERATION
1.2
Control Box
No.
5
The control box (Figure 2) contains the fuse panel, E-Stop,
System ON/OFF switch and pusher axle gauge.
No.
1
Position
FUSE/RELAY
BLOCK
Contains 6 fuses, 4 diodes and 5 relays.
2
FUSE BLOCK
Contains 12 fuses with room for 4 spares.
3
E-STOP
Button (Red)
Disables all Hydraulic and Electric Packer
Functions with the exception of the lights
and alarms.
The E-Stop button has three positions. IN,
OUT (middle), and RESET positions. The
reset position is spring loaded and will return
to the OUT (middle) position.
Push IN to disable operation of functions.
Pull OUT (middle) to enable operation of
functions.
Pull completely OUT to the reset position.
NOTE: If your rear loader has the optional
side door ladder, the door will be equipped
with a proximity switch. The proximity switch
will stop hydraulic functions during normal
operation if the side door is opened. To
resume hydraulic functions the side door
must be closed and control box E-Stop must
be RESET.
4
PUSHER AXLE
Pressure Gauge
(OPTIONAL)
Position
System ON/OFF Disables all Hydraulic and Electric Packer
Switch
Functions with the exception of the lights
and alarms (located on side of the control
box).
2
1
3
4
60
40
20
80
psi
100
120
140
160
5
Figure 2
Indicates air pressure when pusher axle is
lowered.
63
Rear Loader
OPERATION
1.2.1 Rocker Switch
Accessories and Packer functions and some options are
operated by rocker switches on the control box. Accessories
vary depending on your model.
60
40
20
80
psi
100
120
140
160
No.
Position
1
THROTTLE
MASTER
Rocker Switch
Press ON to enable throttle advance.
Press OFF to disable throttle advance.
2
HOPPER
LIGHTS Rocker
Switch
Press ON to activate hopper lights. Light in
rocker switch indicates hopper lights are
ON. Press OFF to turn hopper lights OFF.
3
REAR STROBE
LIGHT Rocker
Switch
Press ON to activate rear strobe light. Light
in rocker switch indicates rear strobe light is
ON. Press OFF to turn rear strobe light OFF
4
SIDE LIGHTS
Rocker Switch
Press ON to activate side lights. Light in
rocker switch indicates side lights are ON.
Press OFF to turn side lights OFF.
5
Press ON to activate front strobe light. Light
FRONT
STROBE LIGHT in rocker switch indicates front strobe light is
ON. Press OFF to turn front strobe light OFF
Rocker Switch
6
CAMERA
LIGHTS Rocker
Switch
Press ON to activate camera lights. Light in
rocker switch indicates camera lights are
ON. Press OFF to turn camera lights OFF
7
PUSHER AXLE
Rocker Switch
(OPTIONAL)
Press UP to raise pusher axle.
Press DOWN to lower pusher axle.
Rear Loader
1
2
3
4
5
6
7
Figure 3
64
OPERATION
1.2.2 Indicator Lights
1
The indicator lights are used to display the status of various
functions.
No.
Position
3
2
60
1
TAILGATE
OPEN
Indicator Light
Light indicates when tailgate is not in the
CLOSED position.
2
ACCESS DOOR Light indicates when the access door is not
OPEN Indicator in the CLOSED position.
Light
3
LOW OIL LEVEL Light indicates when the hydraulic oil level is
Indicator Light
low.
4
FILTER
BYPASS
Indicator Light
Light indicates when the hydraulic filter is
restricted and is being bypassed.
5
COLD OIL
Indicator Light
Light indicates when the hydraulic oil is cold
and is not sufficiently warmed up.
40
20
80
psi
100
120
140
160
5
4
Figure 4
65
Rear Loader
OPERATION
1.2.3 Fuse Block
The fuse block protects the control box from an overloaded
condition.
No.
Amp
1
15
Camera Assist Light
2
15
Front Strobe Light
15
Rear Strobe Light
3
4
Description
Spare
5
Spare
6
15
Hopper Work Lights
7
5
Side Lights
8
15
Reverse Relay
9
15
Switch Power
10
5
Proximity Switch Power
11
5
Motion Sensor Power
12
10
Buzzer
13
10
Control Power
1
2
3
4
5
6
7
8
9
9
11
12
13
14
15
16
60
40
20
14
20
Reverse / Tailgate Alarm
15
Spare
16
Spare
80
psi
100
120
140
160
Figure 5
Rear Loader
66
OPERATION
1.2.4 Fuse / Relay Block
The fuse/relay block protects the control box from an
overloaded condition and contains the relays.
1
11
2
No.
Amp
Description
1
15 Fuse
Pump / Front Strobe Light
2
5 Fuse
E-Stop Jumper
3
12
4
3
5 Fuse
4
Not Used
Pump jumper
5
6 Fuse/Diode
Reverse Pusher Up
6
6 Fuse/Diode
Reverse Alarm
7
3 Fuse/Diode
Reverse Alarm
8
2 Fuse
Work Light Jumper
9
15 Fuse
Ignition
10
Spare
Spare
5
13
Not Used
6
14
7
8
15
9
10
No.
Relay Number
11
K1
Description
Pump / Front Strobe Light
60
40
20
12
K2
Throttle Positive
13
K3
Throttle Negative
14
K4
Neutral Positive
15
K5
Neutral Negative
80
psi
100
120
140
160
Figure 6
67
Rear Loader
OPERATION
1.3
Outside Rear Controls
No.
8
The outside rear controls are normally located on the curb side
of the tailgate. Also your Packer may be ordered with outside
controls on the street side.
No.
Position
Push control lever FORWARD to raise the
sweep/packer panel.
Pull control lever BACK to lower the
sweep/packer panel.
2
SLIDE
Control Lever
Push control lever FORWARD to retract
slide panel.
Pull control lever BACK to extend slide
panel.
3
CART TIPPER
Control Lever
(OPTIONAL)
Push control lever FORWARD to lower cart
tipper.
Pull control lever BACK to raise cart tipper.
4
TIPPER BAR
Control Lever
(OPTIONAL)
Push control lever FORWARD to lower
tipper bar.
Pull control lever BACK to raise tipper bar.
5
WINCH or
REEVING
CYLINDER
Control Lever
(OPTIONAL)
Push control lever FORWARD to retract
cable.
Pull control lever BACK to extend cable.
6
THROTTLE
ADVANCE
Toggle Switch
Push and hold to increase chassis engine
rpm.
7
CAB BUZZER
(OPTIONAL)
Momentarily push and hold to sound buzzer
in cab.
Rear Loader
The container stop lever may be in locations
3, 4, 5, or 8 depending on the truck options.
SWEEP/
PACKER
Control Lever
1
Position
CONTAINER
STOP
Control Lever
(OPTIONAL)
NOTE
The function of the levers may vary on your truck
depending upon the options ordered. Be familiar
with the location and functions of the controls on
your Packer before operating.
68
OPERATION
5
6
7
2
1
3
4
8
Figure 7
69
Rear Loader
OPERATION
1.4
Outside Front Controls
4
The outside front controls are located on the left front corner of
the Packer body.
No.
Position
1
EJECTOR
Control Lever
Push control lever FORWARD to extend
ejector.
Pull control lever BACK to retract ejector.
2
TAILGATE
Control Lever
Push control lever FORWARD to lower
tailgate.
Pull control lever BACK to raise tailgate.
3
TAILGATE
LOCK
Control Lever
(OPTIONAL)
Push control lever FORWARD to lock
tailgate.
Pull control lever BACK to unlock tailgate.
4
THROTTLE
ADVANCE
Toggle Switch
Push and hold to increase chassis engine
rpm.
1
2
3
Figure 8
Rear Loader
70
OPERATION
2.0
OPTIONAL EQUIPMENT
2.1
Pusher Axle
NOTE
NOTE
Only lower the pusher axle after you have started
your route. Never lower the axle when the packer
is empty. When emptying the packer the pusher
axle must be in the raised position.
The following information is for auxiliary axles
installed by McNeilus Truck and Manufacturing,
Inc. Refer to chassis manufacturer information
for axle installed by the chassis manufacturer or
a third party.
2.1.1 Lowering the Pusher Axle
(1) Bring the truck to a complete stop and apply the
parking brake (refer to the chassis manufacturers
procedure).
A pusher axle is mounted in front of the rear drive axle. It is
considered an auxiliary axle. The pusher axle is raised and
lowered by a rocker switch located on the cab control box.
(2) Press DOWN on the PUSHER rocker switch.
The pusher axle down force is controlled by regulated air
pressure to the axle suspension air bags. The air pressure is
shown on the gauge located in the cab control box or the
gauge may also be mounted outside the cab.
(3) Resume normal operations.
NOTE
The pusher axle is designed to lift automatically
when the vehicle is put in reverse. The axle must
be lowered again before beginning forward travel.
The regulated air pressure is preset at the factory. If the air
pressure is incorrect for the load the truck is carrying, the air
pressure may require adjustment. To change the air pressure
of the pusher axle refer to the service manual for your vehicle.
2.1.2 Raising the Pusher Axle
(1) Bring the truck to a complete stop and apply the
parking brake (refer to the chassis manufacturers
procedure).
Always follow your companies policies and procedures when
adjusting the air pressure. If you have any questions call your
McNeilus Branch. (See “REGIONAL BRANCH/FACTORY
SERVICE/PARTS LOCATION” on page 3) for the branch
nearest you.
(2) Press UP on the PUSHER rocker switch.
(3) Resume normal operations.
71
Rear Loader
OPERATION
2.2
2.2.1 Filling the Tank
Water Tank
The tank can filled through the flopper valve (Figure 10, 1) or
through the optional gate valve (Figure 10, 2).
The water tank (Figure 9, 1) can be mounted in any one of
several locations, depending on the options your Packer is
equipped with. The system will be equipped with a pressure
gauge (Figure 9, 2), an air pressure control valve (Figure 9, 3)
and a drain valve (Figure 9, 4).
1
1
OR
2
2
3
PRESSURIZE
40
60
E XHAUST
20
80
0
100
OFF
PRESSURE
WATER SYSTE
M
!
!
WARNIN
G
Figure 10
ADVERTEN
CIA
4
Figure 9
Rear Loader
72
OPERATION
2.2.2 Pressurizing the Water Tank
1
WARNING
Never drive the truck with the water tank
pressurized.
PRESSURIZE
2
40
60
EXHAUST
20
WARNING
80
0
Never pressurize an empty water tank.
100
!
!
(1) Fill the tank to the desired level.
OFF
WARNIN G
ADV ERTEN
CIA
PRESSURE
WATER SYSTEM
WARNING
Never pressurize water tank in excess of 55 psi. If
pressure exceeds 55 psi depressurize the water
tank immediately and adjust or replace the air
regulator valve.
Figure 11
(2) Turn the air pressure control valve to the
PRESSURIZE position (Figure 11, 1). The water
tank will be pressurized from the chassis air
system.
(3) The air gauge (Figure 11, 2) will read the
pressure in the water tank. The pressure must
not exceed 55 psi.
73
Rear Loader
OPERATION
(4) Connect a hose to the fitting (Figure 12, 1).
2.2.3 Depressurizing the Water Tank
(1) Turn air pressure control valve to the EXHAUST
position (Figure 13, 1). Make sure the gauge
(Figure 13, 2) reads 0 psi.
WARNING
(5) Open the valve (Figure 12, 2)
PRESSURIZE
1
40
2
60
EXHAUST
20
80
0
100
!
2
!
OFF
WARNIN G
ADV ERTEN
CIA
PRESSURE
WATER SYSTEM
Figure 13
1
Figure 12
Rear Loader
74
OPERATION
(2) After pressure in the water tank has been
completely exhausted, turn the air pressure
control valve to the OFF position (Figure 14, 1).
PRESSURIZE
40
60
EXHAUST
20
80
0
100
!
!
1
OFF
WARNIN
ADVERTEN
CIA
PRESSURE
WATER SYSTEM
Figure 14
75
Rear Loader
OPERATION
2.2.4 Draining the Water Tank
CAUTION
WARNING
Be sure to drain the tank, hoses, and pipes when
operating in temperatures below freezing.
Failure to drain the system may cause damage to
equipment.
Never allow the water from the tank to drain onto
a public sidewalk or roadway. Water may cause
the sidewalk or roadway to become slippery.
Always drain the water system at a location in
compliance with your company policy.
injury or death.
When operating in temperatures below freezing, the water
system must be drained after every use.
(1) Depressurize the water tank.
(2) Open the tank drain valve (Figure 15, 1) and
allow the water to drain. When water is drained
close the drain valve.
WARNING
Pressure should never exceed 55 psi. If pressure
exceeds 55 psi, depressurize tank immediately
and replace with new McNeilus air regulator
valve. NEVER pressurize an empty tank. NEVER
modify tank in any way. Operating in excess of 55
psi, pressurizing an empty tank, or modifying the
tank may cause serious personal injury or death.
WARNING
Rear Loader
76
OPERATION
(3) Open gate valve(s) (Figure 16, 1) and drain all
hose(s) and pipe(s). Operate hose to drain hose
and pipes.
1
PRESSURIZE
40
60
E XHAUST
20
80
0
100
OFF
PRESSURE
WATER SYST
EM
!
!
WARN
IN G
ADV ERT
ENCIA
Figure 16
1
Figure 15
77
Rear Loader
OPERATION
3.0 CONTROL FUNCTIONS
3.1
E-STOP (Emergency Stop) Function
1
The E-Stop button is red and is located on the cab control box
(Figure 17, 1). Also your Packer may be ordered with a tailgate
E-Stop or Stops (Figure 18, 1), which is located on the tailgate
on either or both sides. Pressing any E-STOP button will
IMMEDIATELY DISABLE Packer functions requiring hydraulic
pressure.
DANGER
Never stand or position yourself under any raised
hydraulic component. Moving the control lever of
any raised hydraulic component will cause the
component to suddenly lower whether the E-Stop
is pressed or not.
Figure 17
Pressing the red E-STOP button disables all Packer electrical
and hydraulic functions with the exception of lights and alarms.
NOTE
The E-STOP button remains in a locked down
position until it is manually released.
1
Figure 18
Rear Loader
78
OPERATION
3.1.1 E-STOP Button In-Cab Control Box
3.1.2 E-STOP Button In-Cab Control Box
The E-Stop on the control box has three position. DOWN
(OFF) (Figure 19, 1) to disable Packer functions, MIDDLE
(ON) (Figure 19, 2) for normal operation and UP (RESET)
(Figure 19, 3). The button is spring loaded and will return to
the normal operation position when reset.
Pull UP to release the tailgate E-STOP button (Figure 20, 1).
1
NOTE
If your rear loader has the optional side door
ladder, the door will be equipped with a proximity
switch. The proximity switch will stop hydraulic
functions during normal operation if the side
door is opened. To resume hydraulic functions
the side door must be closed and control box
E-Stop must be RESET.
Figure 20
3
2
1
Figure 19
79
Rear Loader
OPERATION
3.2
Push the SWEEP/PACKER control lever to raise the
sweep/packer panel (Figure 21, 1). The function will continue
because the control lever will be held in position. The function
stops automatically when it reaches the fully OPEN position,
and returns the control lever to the center position.
Sweep/Packer Functions
The Sweep/Packer Functions are controlled by the
SWEEP/PACKER control lever located at the outside rear
controls.
NOTE
Pull the SWEEP/PACKER control lever to lower the
sweep/packer panel (Figure 21, 2). The function will continue
because the control lever will be held in position. The function
stops automatically when it reaches the fully CLOSE position,
and returns the control lever to the center position.
Do not try and increase the compaction of the
load by extending the ejector. If the ejector is
extended load compaction will be reduced
resulting in less payload.
DANGER
CONDITIONS
• E-Stop(s) pulled OUT
• Side door must be closed if equipped with side
door proximity switch
• Engine speed must be below 1400 RPM
Rear Loader
80
OPERATION
1
2
Figure 21
81
Rear Loader
OPERATION
3.3
Slide Functions
1
The Slide Functions are controlled by the SLIDE control lever
located at the outside rear controls.
DANGER
CONDITIONS
2
Push the SLIDE control lever to extend the slide panel
(Figure 22, 1). The function will continue because the control
lever will be held in position. The function stops automatically
when it reaches the fully LOWER position, and returns the
control lever to the center position.
Pull the SLIDE control lever to retract the slide panel
(Figure 22, 2). The function will continue because the control
lever will be held in position. The function stops automatically
when it reaches the fully RAISE position, and returns the
control lever to the center position.
Figure 22
Rear Loader
82
OPERATION
3.4
CONDITIONS
Tailgate Functions
The Tailgate Functions are controlled by the TAILGATE control
lever located at the outside front controls. For operation of front
controls (See “Outside Front Controls” on page 70).
DANGER
DANGER
objects and power lines before raising or opening
the tailgate.
83
Rear Loader
OPERATION
3.4.1 Tailgate - Turnbuckle Locks (STANDARD)
For tailgates equipped with the standard turnbuckles perform
the following procedure to unlock tailgate
3.4.1.1 Unlock Tailgate - Turnbuckle Locks
Loosen and swing the turnbuckle (Figure 23, 1) out of the slot
(Figure 23, 2) and away from the tailgate. Repeat the
procedure for the other side.
1
2
Figure 23
Rear Loader
84
OPERATION
3.4.1.2 Open Tailgate - Turnbuckle Locks
1
NOTE
The backup alarm sounds when the tailgate is
opening and remains on while the tailgate is
open.
Pull and hold the TAILGATE control lever to open the tailgate
(Figure 24, 1).
3.4.1.3 Close Tailgate - Turnbuckle Locks
2
NOTE
The TAILGATE OPEN light indicates the tailgate is
not fully closed.
Push and hold the TAILGATE control lever to close the tailgate
(Figure 24, 2).
Figure 24
85
Rear Loader
OPERATION
3.4.1.4 Lock Tailgate - Turnbuckle Locks
Swing the turnbuckle (Figure 25, 1) into the slot (Figure 25, 2)
and tighten. Repeat the procedure for the other side.
2
1
Figure 25
Rear Loader
86
OPERATION
3.4.2 Tailgate - Hydraulic Locks (OPTIONAL)
2
For tailgates equipped with the hydraulic locks perform the
following procedure to unlock tailgate.
3.4.2.1 Unlock Tailgate - Hydraulic Locks
(1) Remove the pin (Figure 26, 1) from latch
(Figure 26, 2) and swing latch away from tailgate
lock (Figure 26, 3). Repeat the step for the other
side.
NOTE
On the OPTIONAL hydraulic tailgate locks the
backup alarm sounds when the tailgate lock is
unlocked and will remain on until the tailgate lock
is fully locked.
1
(2) Pull and hold the TAILGATE LOCK control lever
to unlock the tailgate lock.
3
Figure 26
87
Rear Loader
OPERATION
3.4.2.2 Open Tailgate
1
Pull and hold the TAILGATE control lever to open the tailgate
(Figure 27, 1).
3.4.2.3 Close Tailgate
NOTE
The TAILGATE OPEN light indicates the tailgate is
not fully closed.
Push and hold the TAILGATE control lever to close the tailgate
(Figure 27, 2).
2
Figure 27
Rear Loader
88
OPERATION
3.4.2.4 Lock Tailgate - Hydraulic Locks
(1) Push and hold the TAILGATE LOCK control lever
to lock the tailgate lock (Figure 28, 1).
(2) Move the latch (Figure 28, 2) back against the
lock and install the pin (Figure 28, 3) in the latch.
Repeat the step for the other side.
1
3
2
Figure 28
89
Rear Loader
OPERATION
3.5
Ejector Functions
NOTE
The Ejector Functions are controlled by the EJECTOR control
lever located at the outside front controls. For operation of front
controls (See “Outside Front Controls” on page 70).
Do not extend the ejector when the body is
loaded with refuse. Load compaction will be
reduced resulting in less payload.
DANGER
1
CONDITIONS
2
• Tailgate must be open
3.5.1 Extend Ejector
Push and hold the EJECTOR control lever to extend the ejector
(Figure 29, 1).
3.5.2 Retract Ejector
Pull and hold the EJECTOR control lever to retract the ejector
(Figure 29, 2).
Rear Loader
Figure 29
90
OPERATION
3.6
CONDITIONS
Cart Tipper Functions (OPTIONAL)
The Cart Tipper Functions are controlled by the CART TIPPER
control lever located at the outside rear controls. For operation
of the outside rear controls (See “Outside Rear Controls” on
page 68).
DANGER
WARNING
injury.
CAUTION
cycle time.
91
Rear Loader
OPERATION
3.6.1 Raise Cart Tipper
Pull and hold the CART TIPPER control lever to raise the cart
tipper (Figure 30, 1).
3.6.2 Lower Cart Tipper
Push and hold the CART TIPPER control lever to lower the cart
1
2
Figure 30
Rear Loader
92
OPERATION
3.7
Tipper Bar Functions (OPTIONAL)
CAUTION
The Tipper Bar Functions are controlled by the TIPPER BAR
control lever located at the outside rear controls. For operation
of the outside rear controls (See “Outside Rear Controls” on
page 68).
cycle time.
DANGER
CAUTION
containers.
DANGER
container bar before raising container.
CONDITIONS
WARNING
injury.
93
Rear Loader
OPERATION
3.7.1 Raise Tipper Bar
1
Pull and hold TIPPER BAR control lever to raise the tipper bar
(Figure 31, 1).
3.7.2 Lower Tipper Bar
Push and hold TIPPER BAR control lever to lower the tipper
bar (Figure 31, 2).
2
Figure 31
Rear Loader
94
OPERATION
3.8
Winch/Reeving Cylinder Functions
(OPTIONAL)
WARNING
The Winch/Reeving Cylinder Functions are controlled by the
WINCH or REEVING CYLINDER control lever located at the
outside rear controls. For operation of the outside rear controls
(See “Outside Rear Controls” on page 68).
Only hook winch where designated
Hooking winch anywhere else could result in
serious personal injury.
DANGER
CAUTION
DANGER
container bar before raising container.
DANGER
container.
95
Rear Loader
OPERATION
CONDITIONS
When not in use the winch cable should be retracted and
latched to the storage ring (Figure 32, 1) on tailgate.
1
Figure 32
Rear Loader
96
OPERATION
3.8.1 Extend Winch/Reeving Cylinder Cable
1
Pull and hold WINCH or REEVING CYLINDER control lever to
extend the cable (Figure 33, 1).
3.8.2 Retract Winch/Reeving Cylinder Cable
Push and hold the WINCH or REEVING CYLINDER control
lever to retract the cable (Figure 33, 2).
2
Figure 33
97
Rear Loader
OPERATION
3.9
Container Stop Function (OPTIONAL)
DANGER
The optional container stop prevents the container from falling
back over center.
1
NOTE
The function of the levers may vary on your truck
depending upon the options ordered. Be familiar
with the location and functions of the controls on
your Packer before operating.
Figure 34
Pull the lever to raise the container stop (Figure 34, 1).
Push the lever to the front of the truck to lower the container
stop (Figure 34, 1).
NOTE
Use optional container stop for any container too
small or too large to properly contact standard
container bumpers.
NOTE
Manual container stop is adjustable by removing
container stop mounting bolts and relocating to
correct position.
Rear Loader
98
OPERATION
4.0
OPERATING PROCEDURES
4.2
DANGER
At start-up of the equipment each morning, it is important to
cycle through each of the main hydraulic circuits to be certain
each circuit is functioning properly. Cycling through each
operation also helps assure that the hydraulic fluid is up to
operating temperature and is present throughout the system.
CAUTION
NOTE
If you detect a problem with any control
functions, it must be repaired immediately. DO
NOT operate the Packer with malfunctioning
controls.
Pull out the E-Stop(s) and idle the truck for a
minimum of five minutes before operating the
hydraulic functions when the air temperature is
50° F (10° C) or below.
4.1
Warm-Up Procedure
Start-Up Procedure
Before starting the vehicle, make certain that:
(1) Cycle through each of the following operations:
(1) Daily checks have been completed and verified.
(a) Sweep/Packer Functions - Cycle three (3)
times.
(2) Turn battery switch ON.
(3) Start chassis engine. (See the Chassis Manual
for more information on proper start-up
procedures for the engine.
(b) Slide Functions - Cycle three (3) times.
(c) Tailgate Functions - Cycle one (1) time.
(d) Ejector Functions - Cycle one (1) time.
(4) Pull E-Stop(s) all the way out.
(e) Optional Functions - Cycle one (1) time.
After completing the cycle tests, inspect the Packer for any
hydraulic leaks. If leaks are detected, correct them BEFORE
the Packer is placed into actual operation.
99
Rear Loader
OPERATION
4.3
Traveling Procedures
After the truck is emptied, before beginning travel to the next
site, be sure that all hydraulic functions are in their HOME
positions. This means that the:
1
(1) Ejector is fully retracted.
(2) Slide panel is fully extended.
(3) Sweep/packer panel is lowered.
CAUTION
into the body.
Figure 35
(4) Tailgate is closed and locked.
(5) Winch cable (if equipped) is retracted and latched
to storage ring (Figure 35, 1) on tailgate.
(6) Push in control box E-Stop.
(7) Turn THROTTLE MASTER rocker switch OFF.
Rear Loader
100
OPERATION
4.4
4.4.2 Cart Tipper Loading Procedure
Preparation Before Starting Route
(1) If necessary, turn WORK lights ON to enhance
vision.
DANGER
(2) Pull control box E-Stop all the way out.
(3) Turn THROTTLE MASTER rocker switch ON.
(4) Extend ejector to rear of the body.
(5) Verify tailgate that tailgate is locked.
(6) Turn Strobe light ON if equipped.
WARNING
(7) Only lift containers that are compatible with ANSI
injury.
4.4.1 Manual Loading Procedure
For general pick up and processing of refuse loaded manually,
use the following procedure:
CAUTION
(1) Manually load or place refuse into the tailgate
hopper area.
cycle time.
(2) Continue to load into the hopper area until the
hopper is filled. When tailgate hopper area is
filled, cycle the Sweep/Packer and Slide
Functions to clear the hopper. (See “Refuse
Packing Procedure” on page 108).
101
Rear Loader
OPERATION
For dumping residential carts using the optional cart tipper, use
the following procedure:
(1) Place the cart against cart tipper panel. Make
certain lip of cart is over the top latch of cart
1
(2) Raise the cart to dump the refuse into the tailgate
hopper area (Figure 36, 2).
(3) Lower the cart back to the ground. Remove cart
from cart tipper.
(4) Continue to dump into the hopper area until the
hopper is filled. When tailgate hopper area is
filled, cycle the Sweep/Packer and Slide
Functions to clear the hopper. (See “Refuse
Packing Procedure” on page 108).
2
Figure 36
Rear Loader
102
OPERATION
4.4.3 Container Guides and Latches
The commercial application requires the use of container
guides and latches. The guides are used to properly position
the container to the tailgate. The latches are used to secure the
container during the dumping procedure.
DANGER
When using a tipper bar, winch, or reeving
cylinder, both latch arms must be locked over the
latch bar before raising container.
103
Rear Loader
OPERATION
4.4.3.1 Securing Container Latches
(3) Move the chassis forward or roll the container
away to clear the guides and latches.
For securing container with the latches, use the following
procedure:
(1) Lift the container latch lock (Figure 37, 1) and
lower the container latch bar (Figure 37, 2).
Repeat the procedure for the other side.
3
(2) Back the chassis to the container or roll the
container into position (Figure 37, 3). Verify the
latch pins on the container sides are inside the
guides on the tailgate.
(3) Lift the container latch bar (Figure 37, 4) and
secure with container latch lock (Figure 37, 5).
Repeat the procedure for the other side.
1
5
DANGER
cylinder, both container latch locks must be
secured over the latch bars before raising
container.
4
4.4.3.2 Releasing Container Latches
(1) After dumping the container, verify that the
container is supported or resting on the ground.
2
(2) Lift the container latch lock to release the
container latch bar. Lower the container latch bar
to release the container latch pin. Repeat the
procedure for the other side.
Rear Loader
Figure 37
104
OPERATION
4.4.4 Tipper Bar Loading Procedure
DANGER
For dumping small containers using the optional tipper bar, use
the following procedure. Only lift T-Type containers. For
T-Type container Specifications (See “T-Type Container
Specifications” on page 59).
packing.
injury or death.
DANGER
injury or death.
NOTE
If contents of container exceed the hopper
volume, lower the container to the ground before
packing. After packing cycle is complete, lift
container and repeat step 2 until container is
empty.
CAUTION
containers.
Failure to comply may cause personal injury or
(1) Secure the container with the latches. (See
“Securing Container Latches” on page 104).
105
Rear Loader
OPERATION
(2) Slowly raise the tipper bar to lift the container. Lift
the container high enough to empty its contents.
4.4.5 Winch or Reeving Cylinder Loading Procedure
(3) After the container is emptied, lower the tipper
bar and verify that the container is resting on the
ground.
For additional information on handling rear loader containers,
refer to ANSI Standard Z245.30-1999, Section 6.2.5.7.4. Only
lift T-Type containers. For T-Type container Specifications (See
“T-Type Container Specifications” on page 59).
(4) Release the latches from the container. (See
“Releasing Container Latches” on page 104).
For dumping large containers using the optional winch or
reeving cylinder, use the following procedure:
CAUTION
(1) Secure the container with the latches. (See
“Securing Container Latches” on page 104).
DANGER
Figure 38
(2) Unhook the cable hook from the storage ring and
extend cable.
(3) Attach the cable hook securely to the rear of the
container (Figure 39, 1).
Rear Loader
106
OPERATION
(6) Cycle the Sweep/Packer and Slide Functions to
clear the hopper. (See “Refuse Packing
Procedure” on page 108).
DANGER
container. If container does go over center (See
“Return Container to Center” on page 108).
(7) Repeat steps 4, 5 and 6 until the container is
empty.
(8) Remove the cable hook from the container and
secure in the storage ring. Retract cable to
eliminate slack in cable for travel.
(9) Release the latches from the container. (See
“Releasing Container Latches” on page 104).
DANGER
packing.
injury or death.
1
NOTE
If contents of container exceed the hopper
volume, lower the container to the ground before
packing. After packing cycle is complete, lift
container and repeat step 4 until container is
empty.
(4) Slowly retract the cable to lift the container. Lift
the container high enough to dump its contents
into the hopper area until the hopper area is filled.
Figure 39
(5) Extend the cable to lower the container and verify
that the container is resting on the ground.
107
Rear Loader
OPERATION
4.4.6 Return Container to Center
DANGER
If a container is loaded incorrectly it may fall over center. Follow
the procedure below to properly return container to correct
position.
DANGER
(1) At the same time push both the SWEEP/PACKER
and SLIDE control levers. The Sweep/Packer
Function will operate first before the Slide
Function. The sweep/packer panel will raise until
it reaches the fully OPEN position (Figure 40, 1).
Next, the slide panel will start to extend until it
reaches
the
fully
LOWERED
position
(Figure 40, 2).
Never push container with your hands. Keep
clear of container.
(1) Perform Lockout/Tagout procedures (See
“LOCKOUT/TAGOUT Procedure” on page 2).
(2) Clear the area of all unnecessary people.
(3) Stand at the side of the truck away from the
container.
(2) At the same time pull both the SWEEP/PACKER
and SLIDE control levers. The Sweep/Packer
Function will operate first before the Slide
Function. The sweep/packer panel will lower
until it reaches the fully CLOSED position
(Figure 40, 3). Next, the slide panel will retract
until it reaches the fully RAISED position
(Figure 40, 4).
(4) Use a long bar to push container away from
hopper. If you require further assistance to move
the container away from the hopper, call your
maintenance department.
4.5
Refuse Packing Procedure
The sweep/packer panel will be CLOSED and slide panel will
be RAISED when the packing procedure is completed. To
begin the packing procedure:
Rear Loader
NOTE
Do not extend the ejector when the body is
loaded with refuse. Load compaction will be
reduced resulting in less payload.
108
OPERATION
1
2
4
3
Figure 40
109
Rear Loader
OPERATION
4.6
(3) Raise tailgate until it is fully OPEN (Figure 41, 1).
Refuse Eject Procedure
(4) Eject the trash out of the body by extending the
ejector to the rear of the body. (Figure 41, 2).
To empty the trash from the body, use the following procedure:
DANGER
1
DANGER
objects and power lines before opening the
tailgate.
(1) Position rear of Packer as appropriate.
(2) Unlock the tailgate. (See “Unlock Tailgate Turnbuckle Locks” on page 84) or (See “Unlock
Tailgate - Hydraulic Locks” on page 87).
2
Figure 41
Rear Loader
110
OPERATION
(5) Retract the ejector to the front of the body.
(6) Prop the tailgate. (See “Propping the Tailgate for
Maintenance” on page 125).
(7) Check tailgate seal for any trash.
(8) Remove the tailgate prop. (See “Removing the
Tailgate Prop” on page 127)
(9) Lower tailgate until it is completely CLOSED.
CAUTION
into the body.
(10) Lock the tailgate. (See “Lock Tailgate Turnbuckle Locks” on page 86) or (See “Lock
111
Rear Loader
OPERATION
4.7
End of Day Checks
At the end of the day, make certain that:
(1) E-Stop(s) pushed in.
(2) THROTTLE MASTER rocker switch is in OFF
position.
(3) Tailgate is fully CLOSED and locked.
(4) Winch cable (if equipped) is retracted and latched
to the storage latch (Figure 42, 1) on the tailgate.
(5) All chassis equipment is properly shut down (see
the Chassis Manual for more information).
(6) Turn the battery disconnect to the OFF position
(if equipped).
1
Figure 42
Rear Loader
112
1.0
PREVENTATIVE MAINTENANCE
The unit must be checked or inspected each day or before
each new shift of operation. Report any deficiencies to your
Maintenance Department for correction by skilled service
personnel.
CAUTION
Correct all identified deficiencies BEFORE
operating the Packer.
Failure to correct deficiencies may cause damage
to equipment.
1.1
DOT Pre-Trip
Perform pre-trip inspection of chassis and Packer according to
all federal, state, and local laws.
113
Rear Loader
2.0 PREVENTIVE MAINTENANCE INTERVALS
Performing preventive maintenance on your Packer will prolong
the life of its equipment, help prevent expensive downtime and
minimize the potential for problems arising on the route.
The Daily Checks under the Operator group heading identify
procedures that can be performed by either the operator or
skilled service personnel.
The following Preventive Maintenance Chart summarizes the
requirements to properly maintain your Packer.
All intervals listed under the Service group heading must be
performed by skilled service personnel. Refer to the product
Service Manual for description of maintenance procedures.
The chart specifies the recommended interval when each item
should be performed.
Maintenance procedures are listed under the system of the
Packer that is affected.
Intervals are listed in calendar and hours-of-use increments.
Maintenance should be performed at the increment that occurs
first.
SAFETY NOTICE
work to the Packer.
Packer Manual.
doors.
injury or death.
The preventive maintenance intervals listed under the Service
group heading are the maximum days or hours allowed for
each maintenance procedure. Continue to repeat the
maintenance procedures at the listed intervals.
NOTE
If the Packer is operated more hours per day or
double shifted, the maintenance interval must be
adjusted accordingly.
The
Preventive
Maintenance
Chart
identifies
the
responsibilities to be performed by both the operator and
service personnel.
Some maintenance procedures are listed under both the
Operator group heading and Service group heading.
Rear Loader
114
Service
D
a
(1 ily
0
H
ou
rs
W
)*
e
(5 ek
0 ly
H
ou
rs
Sc
)*
(1 hed
50 ul
H ed
ou P
Se
rs M
)*
m
( 1 i25 An
0 nu
H a
ou l
An
rs
n
)*
u
(2 a
50 lly
0
H
ou
Bi
-A
r
(5 nn s)*
00 u
0 al
H
ou
Th
rs
r
)*
(7 ee
50 Y
0 ea
H rs
ou
rs
)*
D
a
C ily
he
ck
s
Operator
Hydraulic System
Check Hydraulic Oil Level
X
X
Inspect Hydraulic System and
Components
X
X
Inspect Hydraulic Hoses
X
X
X
X
Replace Hydraulic Hoses
Inspect Hydraulic Tubes and
Pipes
X
Inspect Breather Filter
X
Replace Breather Filter
X
Replace Return Line Filter
X
Perform Hydraulic Oil Test
X
Perform HOC Operation Test
X
Test Main Relief Valve Setting
X
Change Hydraulic Oil
X
Change Hydraulic Oil OPTIONAL Clean Fill System
*
X
Complete all prior maintenance items before preceding to this hourly service interval.
115
Rear Loader
Service
D
a
(1 ily
0
H
ou
rs
W
)*
e
(5 ek
0 ly
H
ou
rs
Sc
)*
(1 hed
50 ul
H ed
ou P
Se
rs M
)*
m
( 1 i25 An
0 nu
H a
ou l
An
rs
n
)*
(2 ua
50 lly
0
H
ou
Bi
-A
r
(5 nn s)*
00 u
0 al
H
ou
Th
rs
r
e
)*
(7 e
50 Y
e
0 a
H rs
ou
rs
)*
D
a
C ily
he
ck
s
Operator
Hydraulic System (Continued)
Inspect Reservoir Drain Plug
X
Inspect Reservoir Drain Plug
OPTIONAL Clean Fill System
X
Replace Suction Line Strainer
X
Replace Suction Line Strainer
OPTIONAL Clean Fill System
X
Electrical System
Inspect Lighting System
X
X
Inspect Wire Harness
X
X
Drain and Inspect Coalescing
Filter
X
X
Inspect Air Hoses and Fittings
X
X
Pneumatic Systems
Replace Coalescing Filter
*
X
X
Rear Loader
116
Service
D
a
(1 ily
0
H
ou
rs
W
)*
e
(5 ek
0 ly
H
ou
rs
Sc
)*
(1 hed
50 ul
H ed
ou P
Se
rs M
)*
m
( 1 i25 An
0 nu
H a
ou l
An
rs
n
)*
u
(2 a
50 lly
0
H
ou
Bi
-A
r
(5 nn s)*
00 u
0 al
H
ou
Th
rs
r
)*
(7 ee
50 Y
0 ea
H rs
ou
rs
)*
D
a
C ily
he
ck
s
Operator
Mechanical
Inspect Packer Body and
Components
X
X
Inspect Tailgate Seal
Condition
X
X
Inspect Sweep/Packer and
Slide Panels
X
Check Ejector Track
Clearance
X
Torque Pusher Axle Lug Nuts
X
Operation
Inspect Packer Controls
X
X
Remove Trash Behind Ejector
X
X
Inspect Safety Decals
X
Lubrication
Daily
X
Scheduled PM
*
X
117
Rear Loader
3.0 DAILY CHECKS
3.1
3.1.1.1 Two Sight Gauges
Hydraulic System
The hydraulic oil must be checked with all the hydraulic
cylinders in the RETRACTED position.
Perform Lockout/Tagout before starting any hydraulic system
maintenance. (See “LOCKOUT/TAGOUT Procedure” on
page 2).
On a reservoir with two sight gauges the lower sight gauge
(Figure 1, 1) should be completely filled, and the hydraulic oil
should be slightly visible in the bottom half of the upper sight
gauge (Figure 1, 2).
3.1.1 Hydraulic Oil Level
• Daily Checks - The oil level is checked by the operator or
skilled service personnel.
NOTE
2
Check hydraulic oil level during start-up when the
oil temperature is still cold.
Check the hydraulic oil level with all hydraulic cylinders in their
fully RETRACTED position.
1
Figure 1
Rear Loader
118
3.1.1.2 Temperature/Level Sight Gauge (OPTIONAL)
The gauge contains a thermometer which indicates the
temperature of the hydraulic oil in the reservoir.
The hydraulic oil must be checked with all the hydraulic
cylinders in the fully RETRACTED position.
3
On a reservoir with a temperature/level sight gauge option
(Figure 2, 1) the oil level should be halfway between the red
line (Figure 2, 2) and the black line (Figure 2, 3) on the sight
gauge.
ºc
80
70
1
60
50
40
30
20
10
0
-10
2
Figure 2
119
Rear Loader
3.1.2 Hydraulic System and Components
1
• Daily Checks - The hydraulic system and components are
inspected by the operator or skilled service personnel.
Inspect the hydraulic system and components for leaks and
damage. Inspect around all fittings and connections. Look for
any fresh puddles or drips under the Packer.
2
Ensure that all components are securely mounted and that all
bolts and nuts are in place and secure.
4
Inspect for cracks or other damage to the mounting brackets.
3.1.3 Hydraulic Hoses, Tubes and Pipes
3
• Daily Checks - The hydraulic hoses, tubes and pipes are
5
Inspect hydraulic hoses, tubes, and pipes for damage and
proper clearance with other components.
The following are examples of damage to inspect for:
• Bulging (Figure 3, 1)
• Cracks (Figure 3, 2)
6
• Cuts (Figure 3, 3)
• Abrasion (Figure 3, 4)
• Twisting (Figure 3, 5)
• Bending (Figure 3, 6)
Figure 3
Rear Loader
120
3.2
3.2.2 Wire Harnesses
Electrical System
• Daily Checks - The wire harnesses are inspected by the
operator or skilled service personnel.
Perform Lockout/Tagout before starting any electrical system
page 2).
Inspect the wiring harnesses for damage and proper clearance
with other components.
3.2.1 Lighting System
The following are examples of wire harness damage to inspect
for:
• Cracks (Figure 4, 1)
• Daily Checks - The lighting system is inspected by the
operator or skilled service personnel.
Check to ensure that all exterior lights on the Packer and
chassis are functioning correctly. Replace any burned-out
bulbs with the same type.
• Cuts (Figure 4, 2)
• Abrasion (Figure 4, 3)
• Twisting (Figure 4, 4)
1
2
3
4
Figure 4
121
Rear Loader
3.3
Pneumatic System
Perform Lockout/Tagout before starting any pneumatic system
page 2).
FLOW
3.3.1 Pneumatic Lines and Fittings
• Daily Checks - The pneumatic lines and fittings are inspected
by the operator or skilled service personnel.
Check the pneumatic lines and fittings for leaks, wear,
abrasion, damage and proper clearance. Ensure that all fittings
are secure.
3.3.2 Coalescing Filter
• Daily Checks - The coalescing filter is drained by the operator
or skilled service personnel.
1
Locate the drain fitting (Figure 5, 1) on the bottom of the
coalescing filter.
Figure 5
Drain the filter by turning the drain fitting counterclockwise.
Turn the drain fitting clockwise after all moisture and
contaminants have drained from the canister.
Rear Loader
122
3.4
3.4.2.1 Pusher (Auxiliary) Axle Lug Nuts
Mechanical System
• Weekly Checks - The pusher axle lug nuts must be checked
for tightness weekly. Refer to the specifications below for the
correct torque.
3.4.1 Packer Body and Components
Perform Lockout/Tagout before starting any mechanical system
page 2).
• If it is a hub piloted wheel tighten to 450-500 lb-ft. (610677 N•m). It should be checked again after the initial 50-100
miles (80-160 km) or 24 hours.
• Daily Checks - The Packer body and components are
• If it is a stud piloted wheel tighten to 450-500 lb-ft. (610677 N•m).
Inspect the body and all components for binding, damage,
loose or missing parts.
• If it is a open rim and has five or six lug nuts per wheel tighten
to 200-260 lb-ft. (271-352 N•m).
3.4.2 Tailgate Seal
• Daily Checks - The tailgate seal is inspected by the operator
or skilled service personnel.
Inspect the tailgate seal for cuts, tears, damage or excessive
wear. Ensure that the seal is fully seated in the tailgate
channel. Inspect the mounting straps to ensure they are
secure.
123
Rear Loader
3.5
3.5.1 Packer Controls
Operation
• Daily Checks - The Packer controls are checked for proper
operation by the operator or skilled service personnel.
DANGER
Operate all functions to validate they are operational. Verify
that all indicator lights and alarms are operational.
Be sure people are at least 20 feet (6 meters)
DANGER
objects and power lines before raising the body
or buckets, or opening the tailgate.
Rear Loader
124
3.6
3.6.1 Installing the Tailgate Prop
Propping the Tailgate for Maintenance
(1) Unlock the tailgate. (See “Unlock Tailgate Turnbuckle Locks” on page 84) or (See “Unlock
When performing maintenance procedures that require the
tailgate to be open, the following procedure must be followed to
open and prop the tailgate. To identify tailgate controls (See
“Outside Front Controls” on page 70).
(2) Start the chassis engine.
(3) Open the tailgate far enough to allow the tailgate
prop (Figure 6, 1) to fit around the cylinder rod
(Figure 6, 2).
DANGER
Be sure people are at least 20 feet (6 meters)
away from all areas of the body.
2
DANGER
objects and power lines before raising the body
or buckets, or opening the tailgate.
1
Figure 6
(4) Perform Lockout/Tagout. (See “LOCKOUT/TAGOUT
125
Rear Loader
3
DANGER
2
Verify that the tailgate prop is properly seated
against the cylinder.
(5) Push up on the prop lever (Figure 7, 1) to place
prop (Figure 7, 2) around the cylinder rod.
Repeat the step for the other side.
(6) Lower the tailgate until the props (Figure 7, 2)
are seated against the cylinder barrel
(Figure 7, 3).
1
Figure 7
(7) Apply LOCKOUT/TAGOUT procedure to the
Packer before performing any maintenance
procedures. Perform Lockout/Tagout. (See
Rear Loader
126
3.6.2 Removing the Tailgate Prop
After completing the maintenance procedures that require the
tailgate to be propped, the following procedure must be
followed to remove the prop and close the tailgate.
(1) Remove LOCKOUT/TAGOUT procedure from the
Packer.
(3) Turn PUMP rocker switch ON.
(4) Open the tailgate to provide the necessary
clearance to disengage the prop from cylinder.
(5) Perform Lockout/Tagout. (See “LOCKOUT/TAGOUT
2
(6) Pull the prop lever (Figure 8, 1) down to remove
the prop (Figure 8, 2) from around the cylinder
rod. Repeat the step for the other side.
1
Figure 8
(7) Close the tailgate.
(8) Lock the tailgate. (See “Lock Tailgate - Turnbuckle
Locks” on page 86) or (See “Lock Tailgate Hydraulic Locks” on page 89).
127
Rear Loader
3.7
Trash Behind Ejector
• Daily Checks - The packer is inspected for trash behind the
ejector by the operator or skilled service personnel.
2
CAUTION
When the Packer is operated on the route, trash
may pass-by the ejector. If the trash is not
cleaned from behind the ejector, the Packer can
be damaged.
(2) Pull up E-Stop(s).
(3) Extend the ejector.
(4) Apply LOCKOUT/TAGOUT procedure to the
Packer before performing any maintenance
procedures. Perform Lockout/Tagout. (See
1
(5) Fold down the ladder (Figure 9, 1) (if equipped)
to gain access to the side door.
Figure 9
(6) Open the side door (Figure 9, 2).
(7) Inspect behind the ejector for accumulation of
trash.
(8) Remove trash from behind the ejector using a
cleanout tool or plastic shovel.
(9) After trash is removed, close and secure the side
door and fold up the ladder and lock it in place.
Rear Loader
128
3.8
Safety Decals
• Daily Checks - A complete walk around of the vehicle to
inspect the safety decals should be performed every day
before operation. If any of the safety decals are damaged,
illegible or missing they must be replaced before operation.
For the proper location and part numbers of the safety decals
for the Packer (See “SAFETY DECALS” on page 26). If you are
unable to determine the proper safety decal or its placement
on the Packer call McNeilus Truck and Manufacturing, Inc.
(507) 374-6321 for assistance.
For information on any of the chassis safety decals, please
contact the chassis manufacturer.
129
Rear Loader
4.0 HYDRAULIC SYSTEM
4.1
Hydraulic Oil Requirements
The lubrication requirements for your McNeilus Packer are
common for hydraulic oils. Hydraulic oils differ from other oils.
Hydraulic oils have additives to inhibit water, rust, oxidation and
foaming.
The table below lists the hydraulic oil specifications.
Hydraulic Oil Specifications
McNeilus Part Number
1273280
ISO Grade
46
Viscosity @ 100° F, SUS
256
Viscosity @ 210° F, SUS
50 - 60
Viscosity Index (Min.)
100
Pour Point
-49° F (-45° C)
Gravity, API
31.2
Zinc
416 PPM
Phosphorus
334 PPM
Calcium
71 PPM
Rear Loader
130
4.2
Hydraulic Oil Reservoir
2
Hydraulic oil reservoir styles may vary due to the various
chassis configurations, but all reservoirs are either 40 or 50
gallon capacity. The reservoirs typically use the same hydraulic
return filter (Figure 10, 1) and breather filter (Figure 10, 2),
The reservoir is mounted to the side of the chassis frame.
1
4
The drain plug (Figure 10, 3) is a magnetic plug located at the
bottom of the reservoir.
The level sight gauges (Figure 10, 4) are located on either end
of the reservoir.
Make sure the shut-off valve (Figure 10, 5) is fully open and
not partially closed. A nylon strap (Figure 10, 6) must be
installed on the shut-off valve to prevent vibration from closing
the shut-off valve or inadvertent closing of the valve.
6
Anytime the shut-off valve is closed and reopened, the nylon
strap must be replaced.
5
3
Figure 10
131
Rear Loader
4.3
Adding Hydraulic Oil
1
4.3.1 Standard Hydraulic System
Check the oil level with all hydraulic cylinders in their fully
RETRACTED positions (See “Hydraulic Oil Level” on
page 118).
• Ejector in HOME or RETRACTED position
• Tailgate in DOWN position
• Slide panel in EXTENDED position
• Sweep/packer panel in RAISED position
• OPTIONAL reeving cylinder RETRACTED
• OPTIONAL tipper bar LOWERED
NOTE
When adding hydraulic oil, take every precaution
to prevent contaminants from entering the
hydraulic system.
Cleanliness is extremely important when working
with hydraulics.
Figure 11
To add hydraulic oil, remove the filler cap (Figure 11, 1) and
add oil as necessary.
NOTE
If it is necessary to add hydraulic oil often or in
large quantities, inspect the hydraulic system for
leaks and repair before operating the Packer.
Rear Loader
132
NOTES
133
Rear Loader
4.4
To add hydraulic oil, connect the mobile filtration system to the
quick disconnects. Oil that is added is filtered through the
hydraulic return filter.
Clean-Fill Hydraulic System (OPTIONAL)
Some units are equipped with a clean fill option. The fill cap is
replaced by two quick disconnects. To add oil, a mobile
filtration system is required. The quick disconnects are
provided to connect the mobile filtration system. One quick
disconnect (Figure 12, 1) is located in the hydraulic suction
line to the hydraulic pump or in the hydraulic reservoir. A
second quick disconnect (Figure 12, 2) is located in the
hydraulic return line prior to the hydraulic return filter. Oil that is
added is filtered through the hydraulic return filter
(Figure 12, 3).
NOTE
When adding hydraulic oil, take every precaution
to prevent contaminants from entering the
hydraulic system.
Cleanliness is extremely important when working
with hydraulics.
NOTE
If it is necessary to add hydraulic oil often or in
large quantities, inspect the hydraulic system for
leaks and repair before operating the Packer.
Rear Loader
134
2
1
3
Figure 12
135
Rear Loader
The return line filter of the clean-fill system is equipped with a
test port (Figure 13, 1). The test port is used to withdraw a
hydraulic oil sample.
1
Figure 13
Rear Loader
136
5.0
LUBRICATION
5.1
Daily Lubrication
Lubricate all the following points with a high quality EP No. 2
lithium grease.
SAFETY NOTICE
Daily lubrication intervals are based on a 10-hour day. If Packer
is operated more hours per day or double shifted, the
maintenance interval must be adjusted accordingly.
work to the Packer.
Packer Manual.
doors.
injury or death.
If your Packer is equipped with a pusher axle, refer to the
operator and the maintenance manual supplied by the
manufacturer for the proper lubrication and maintenance.
137
Rear Loader
Lubricate Daily or
Every 10 Hours
Daily Lubrication Points
Ref.
A1
Rear Loader
Description
No. of Fittings
Comments
Sweep Cylinder - Rod End
2
Two Cylinders - One Per Side
A2
Sweep Cylinder - Base End
2
B
Sweep Panel Pivot Pins
2
Two Pivot Pins - One Per Side
C1
Slide Cylinder - Rod End
2
C2
Slide Cylinder - Base End
2
D1
Reeving Cable Cylinder Rod End
Pulleys - Front (OPTIONAL)
2
Two Pulleys - One Per Side
D2
Reeving Cable Cylinder Base End
Pulleys - Rear (OPTIONAL)
2
Two Pulleys - One Horizontal, One
Vertical
E
Reeving Cable Guide Pulleys
(OPTIONAL)
2
Two Pulleys
F
Tipper Cylinder - Base End
(OPTIONAL)
2
138
A1
A2
D1
B
C1
A1
E
D2
C2
A2
C1
B
F
D1
D2
C2
E
139
F
Rear Loader
NOTES
Rear Loader
140
5.2
Scheduled PM Lubrication
SAFETY NOTICE
work to the Packer.
Packer Manual.
doors.
injury or death.
141
Rear Loader
Lubricate all the following points with a high quality EP No. 2
lithium grease.
Scheduled PM lubrication intervals are based on 3 weeks or
150 hours. If Packer is operated more hours or double shifted,
the maintenance interval must be adjusted accordingly.
Lubricate Every 3
Weeks or 150 Hours
Scheduled PM Lubrication Points
Ref.
Description
G1
Ejector Cylinder - Rod End
Comments
1
G2
Ejector Cylinder - Base End
1
H
Tailgate Cylinder - Base End
2
H
Tailgate Cylinder - Rod End
2
J
Tailgate Hinge Pin
2
Two Hinge Pins - One Per Side
K1
Turnbuckle
2
Two Turnbuckles - One Per Side
K2
Tailgate Lock Pin
2
Two Pins - One Per Side
With Hydraulic Tailgate Locks
(OPTIONAL)
PTO Shaft U-Joints and Slip Yoke
3
Two U-Joints - One Shaft
L
Rear Loader
No. of Fittings
142
G1
G2
J
J
L
G1
K1
H
G2
K1 K2
H
K2
L
143
Rear Loader
NOTES
Rear Loader
144
TROUBLESHOOTING
1.0
TROUBLESHOOTING
When a problem or malfunction occurs, follow these steps. The
sequence below will help isolate the problem and often permit
a quick repair. If further assistance is required, refer to the
applicable section of this manual or contact one of the regional
McNeilus Regional Branch/Factory Service/Parts locations
listed in the Foreword of this manual.
(4) If your particular problem is not listed, or the
remedial actions provided do not resolve the
problem, we suggest that you take the vehicle to
a service shop, refer to the appropriate service
manual, or contact McNeilus Truck and
Manufacturing, Inc. for service assistance.
NOTE
(5) If you have questions or need help please contact
one of the regional McNeilus Regional
Branch/Factory Service/Parts locations listed in
the Foreword of this manual.
Isolate the problem before taking any remedial
actions.
(1) Unless further damage will occur, repeat the
steps that caused the problem. Refer to the
Operation section of this manual to be sure that
the correct operating procedures have been
followed. Often a simple step in the standard
operating procedure has been forgotten.
(2) Refer to the troubleshooting chart. It is designed
to help you troubleshoot problems at your
location, and is organized in a logical sequence.
Look under the appropriate equipment section,
and for the specific problem within the chart.
(3) Perform the checkout procedure and remedial
actions listed within the chart to isolate the
problem.
145
Rear Loader
TROUBLESHOOTING
SAFETY NOTICE
work to the Packer.
Packer Manual.
doors.
injury or death.
Rear Loader
146
TROUBLESHOOTING
Problem
All functions not working
Probable Cause
Action
1. IGNITION switch is OFF.
2. Side door is OPEN if equipped with side door
proximity switch.
3. E-Stop(s) are not reset.
4. System problem.
1. Turn IGNITION switch ON.
2. CLOSE side door.
Hydraulic functions
operating slowly
1. THROTTLE MASTER rocker switch is OFF.
2. Engine RPM is too LOW.
3. System problem.
1. Turn THROTTLE MASTER rocker switch ON.
2. Use THROTTLE ADVANCE switch.
3. Requires shop service and repair.
Sweep/Packer and Slide
Functions not working
proximity switch.
3. Engine RPM too HIGH.
4. System problem.
1. CLOSE side door.
proximity switch.
4. System problem.
1. CLOSE side door.
proximity switch.
4. System problem.
1. CLOSE side door.
1. THROTTLE MASTER rocker switch is OFF.
2. System problem.
1. Turn THROTTLE MASTER rocker switch ON.
Ejector Functions not
working
Tailgate Functions not
working
Throttle advance not
Working
147
3. Reset E-Stop(s).
2. Reset E-Stop(s).
3. Reduce engine RPM below 1400 RPM.
2. Reset E-Stop(s).
2. Reset E-Stop(s).
Rear Loader
TROUBLESHOOTING
Problem
Probable Cause
Action
Optional Cart Tipper or
Container Tipper Functions
not working
proximity switch.
4. System problem.
1. CLOSE side door.
Optional Winch Functions
not working
1. Side door OPEN if equipped with side door proximity
switch.
4. System problem.
1. CLOSE side door.
Rear Loader
148
2. Reset E-Stop(s).
2. Reset E-Stop(s).

OPERATOR MANUAL - Big Truck Rental

Transcription

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