Document 6509008

K295513F5B1D40_01 (E101202X_ENG)
21/12/2010
HOW TO INSTALL AND PROGRAM
AN INVERTER “MITSUBISHI” ON WASHING MACHINES
KIT Art. n° K295513F5B1D40_01
WASHING MACHINES:
LM 30
IMESA S.p.A.
Via degli Olmi 22
31040 Cessalto (TV), Italia
tel. +39.0421.468011
fax +39.0421.468000
www.imesa.it
K295513F5B1D40_01 (E101202X_ENG)
INDEX:
1. INTRODUCTION ................................2
2. SAFETY RULES.................................2
3. MANUFACTURER LIABILITY ...........3
4. NECESSARY TOOLS ........................3
5. KIT COMPOSITION
K295513F5B1D40_01 ........................3
6. CONNECTIONS INSTRUCTIONS......3
7. PROGRAMMING ................................7
8. MACHINE EQUIPPED BY FIBER EL9
TIMER ................................................7
1. INTRODUCTION
This document explains how to replace a
KEB inverter model 13.F5 or 13.F4 with a
MITSUBISHI model FR-D740-120-EC
(art. 2955FRD74T120A).
The MITSUBISCHI inverter is supplied
without wiring and not programmed.
As the Mitsubishi inverter is bigger than
the KEB inverter, then a new box needs
to be installed.
This manual is written in compliance with
the European Community Directives in
force.
The information written in this document
are addressed to the service, the
technician must be sure to fully
understand them before to operate on the
machine.
This manual must always be available for
consultancy.
In case it should be damaged, or lost, a
new copy must be asked to the
manufacturer.
The manufacturer is not responsible for
consequences coming from a not correct
installation of the part because of not
complete or missing reading of this
document. The manufacturer reserves
itself the right to modify the specification
here written or the ironer characteristics.
Some pictures of this document may
differ from reality in some detail. Diagram
and technical data may be changed
without any previous notice.
Instruction and its attachment are parts
21/12/2010
themselves of the replacement kit, so
they must be kept together with the
appliance documents and follow the
ironer in case of sale.
2. SAFETY RULES
Not respecting the following safety rules
may cause damage to people, things or
animals.
Installation and maintenance of here
described parts must be made by
authorised personnel which knows the
product and work respecting the
European Community laws in matter of
industrial equipment installation and
reparation.
The washing machine here described
must be used only for linen professional
washing: any other used is forbidden if
not previously authorized by the
manufacturer in written.
Do not wash linen soaked with cancerous
substances or poison, which are
dangerous for people health.
Do not approach to the machine with
combustible or inflammable products to
avoid the fire or explosion risks.
Always carefully stick to the washing
instructions written on linen.
Machine use is not allowed to people
under 16 years age.
Additional external connection to the
machine will release the manufacturer
from any responsibility, if they are not
duly performed.
ELECTROCUTION DANGER
Any service on machine electric parts
must be operated only by qualified
personnel and after that any electrical
supply to the machine has been cut.
K295513F5B1D40 (E101202X_ENG)
21/12/2010
 Missing
of
a
ordinary
and
programmed maintenance;
 Missing or not respect of the
instruction written in the manual;
 Tension or supply defects;
 Not authorized modification to the
machine.
 Use of the machine by not authorized
people;
 No correct inverter size choice.
Power and control circuits can be
modified
only
by
manufacturer
personnel, otherwise the warranty
would expire immediately.
ATTENTION!
Even if the main switch is in position
“0”, cables before it receive tension!
OPERATOR PSYCHOPHYSICAL CONDITION
The machine user must be in perfect
psychophysical condition; while working
assume always a vertical position in front
of the machine.
Sudden and not controlled movement
must be avoided, for example when the
linen is introduced or taken out, in order
to avoid dangerous impact against the
machine.
In case other users or other people is
present, this must not be source of
distraction for the operator working on the
machine.
While the user is working on the machine,
he must not be distracted by TV, radio,
etc. or being subject to any other source
of distraction.
4. NECESSARY TOOLS
 Screwer;
 Drill bit Ø 4,5mm;
 crimping fast-on;
 Manual mixer;
 Make M5;
 Wrench nr 8;
 Cable 0,5 mm2 N0V7K;
 Cable clamp 300x7.6;
 Manual or pneumatic riveter.
5. KIT COMPOSITION
K295513F5B1D40_01
ITEM
2955FRD74T120A
2101201X
4936RIZ10038
ATTENTION!
These instructions do not cover all
possible risks. User must always pay high
attention and respect carefully the rules.
4936BRZ2005M
4936DAFA005M
4936RPZ0020M
2950CAP46F6
3. MANUFACTURER LIABILITY
The instructions written in this manual are
not replacing, but completing the duties
deriving from the safety and accident
prevention laws.
With reference to what is written in this
manual, the manufacture is not
responsible for:
2950CAP46
2950CAP152V5
E101202X
DESCRIPTION
INVERTER MITSUBISHI
12,0A FR D740 5,5KW
INVERTER BOX
ALUMINIUM RIVET TT
3,8X11
M5x20 Exagonal
SCREW TCEI 8.8 M5X20
ZN
SELF LOCKING NUT DIN
982 M5 ZINB
WASHER ZN M20 PIANA
RC06/11
EYELET TERMINAL -M6
S4-6 F6
SPADE TERMINAL .GFU4 S4-6F4
SPADE TERMINAL
PR.BF-U4 S1,5-2,5
THESE INSTRUCTIONS
Q.TY
1
1
6
1
4
5
5
7
7
4
1
6. CONNECTIONS INSTRUCTIONS
- Cut the energy supply to the machine
and open the inverter box cover.
Deconnect the existing cables from the
terminal board. Using some paper
tape, mark the cable with the number
of the terminal where it was fixed. This
 a use of the machine against the
safety and accident prevention laws
in force.
 Not correct machine installation;
3
K295513F5B1D40 (E101202X_ENG)
21/12/2010
operation will make easier the
replacement with the MITSUBISHI
inverter.
- Remove the back and the above left
panel of the machine.
- Take out the inverter from its box.
- Make free the back surface from the
KEB box; leave the contactor hanged
to its wiring and do not cut or deconect
the cable from the connectors.
- Remove the KEB Inverter BOX using
an exhagon wrench nr 8. Do not
remove the machine back.
- Remove the cables clamps and the
wiring.
- Place the new MITSUBISHI Inverter
box supplied with the kit (code:
2101201X) on the machine left side.
Using a marking pen highlight the 6
fixing holes.
4
K295513F5B1D40 (E101202X_ENG)
21/12/2010
Fix the heating contactor on the omega
bar; do not twist the wires connected to
the heating elements.
- Using a 4 mm Ø bit, drill the 6 marked
points and fix the box using the rivets.
-
Remove the inverter plastic cover to
have access to the wiring terminals.
-
Be sure that the jumper SYNC –
SOURCE is in the SOURCE position,
as shown in the next picture.
If it is not in the correct position,
please change it using a long plier.
-
Later, using the point of a small screw
driver, move the dip-switch “I-V” in
position “V” (The white cursor must
be next to “V”)
- Fix the inverter on the new box using
the 4 hexagonal screw and the
corresponding self-locking nut with
washer (supplied with the kit; code:
4936BRZ2005M,
4936DAFA005M,
4936RPZ00211).
- Fix the wiring on the back using the
clamp removed before.
5
K295513F5B1D40 (E101202X_ENG)
21/12/2010
- Look to the KEB inverter wiring (which
should be already marked) and
proceed with the new inverter cabling,
as per the following table. The symbol
“+” of the MITSUBISHI terminal means
that they must be connected together
(bridge).
KEB
TERMINALS
F4.S
KEB
TERMINALS
F5
MITSUBISHI
TERMINALS
14
11
12
13
8
9
20
16
15
14
1
8
26
25
PC + SE
RL
STR
STF
2+4
5
B
C
- Once the wiring was completed, the
machine can be supplied to check if
the inverter switching on correctly.
RH + RM +
RUN
SC + S2 + S1
L1
L2 / N
L3
L1
L2 / N
L3
L1
L2 / N
L3
U
V
W
U
V
W
U
V
W
- It is very important that both the
inverter and the new support box are
correctly grounded. To make easier
this operation, hairpins and eyelets are
sent together with the kit.
6
K295513F5B1D40 (E101202X_ENG)
21/12/2010
To enter in a parameter, press SET once.
When the value has been modified, press
SET three times to save the date.
In the following table the program list.
- When the inverter switch on the
following value are displayed:
 0.00 Hz;
 LED ”MON” lighted on;
 LED ”EXT” lighted on.
WARNING!
PROGRAMMING LISTS FOR
MITSUBISHI INVERTERS ARE
AVAILABLE ONLY BY PURCHASING
THE RIGHT ARTICLE OR KIT
DIRECTLY FROM IMESA SPA.
In case of mistake, the inverter can be
reset. Press the key PU/EXT and check
if the PU led is lighted on. Turn the
knob until the parameter ALLC is
displayed. Press SET to enter into the
parameter, set the value to 1 and
confirm pressing SET three times.
8. MACHINE EQUIPPED BY FIBER EL9
TIMER
In case of machine equipped with FIBER
EL9 TIMER, the washing speed can be
regulated increasing or decreasing the
value of the parameter P125.
During the washing cycle, with drum full
loaded and the water level reached, the
linen should move as shown in the next
picture.
The example is valid for both turning
ways.
- Proceed with the inverter program as
explained in the following paragraph.
7. PROGRAMMING
ATTENTION!
Before to program the inverter, the below
described procedure must be followed.
Supply the inverter and press MODE to
light on the RPM red led (programming).
POINT FROM
WHERE THE
LINEN MUST
FALL
Using the knob look for parameter P160.
Touch SET once and set the value to 0,
then press three times the SET key.
Look for the P77 parameter, press SET
and bring the value to 2, then press three
time the SET key.
POINT WHERE
THE LINEN
MUST FALL
7