AUSTRALIA Product Handbook
Transcription
AUSTRALIA Product Handbook
AUSTRALIA Product Handbook Conveyor Belt Splicing Systems Effective January 1, 2013 10 Solent Circuit Baulkham Hills NSW 2153 Phone: +612 8818 2000 Fax: +612 8824 6333 Toll Free: 1300 098 435 E-mail: sales@flexco.com.au www.flexco.com INFORMATION OFFICE ADDRESS: FACTORY ADDRESS: Flexco (Aust.) Pty Ltd 10 Solent Circuit Baulkham Hills, NSW 2153 POSTAL ADDRESS: P.O. Box 6365 Baulkham Hills B.C. NSW 2153 Unit 1/13 Ernest Clark Rd. Canning Vale, WA 6155 Phone: 08 9456 2521 Fax: 08 9456 2571 EMAIL:sales@flexco.com.au PHONE: +61 2 8818 2000 FAX: +61 2 8824 6333 TERMS AND CONDITIONS: Prices are in AUD exclusive of GST. 1. Freight will be charged on all orders under $3,000 net. 2. Freight paid on orders over $3,000 net–to all major centers. 3. Grey shaded items are not typically stocked–please contact Customer Service for lead times. 4. Strictly Net 30 days unless otherwise negotiated. 5. 3rd party deliveries may be refused–please contact Customer Service. 6. Flexco aims to dispatch all standard stock orders by the day following receipt of order. LIMITED LIABILITY: Every effort is made to ensure the information contained in this price book is accurate and in accordance with all current specifications, however, the company cannot be held responsible for any errors and reserves the right, without prior notice, to change specifications, quantities, and prices. Visit our Web site at: www.flexco.com www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 3 Table of Contents Anchor™/Clipper® Wire Hooks................................................................................................................ 6-28 Anchor™/Clipper® Wire Hook Fastening System Overview...................................................6 General Hook Information........................................................................................................7 Anchor™ Wire Hook Fastening System................................................................................8-9 Anchor™/Clipper® Hook and Pin Selection Chart.................................................................. 10 Clipper® Carded Hooks....................................................................................................... 11-15 Unibar® Series Hooks.........................................................................................................16-20 Connecting Pins..................................................................................................................21-23 Lacers..................................................................................................................................24-28 Alligator® conveyor belt lacing........................................................................................................ 29-32 Alligator® Lacing Fastening System Overview......................................................................29 Steel Lacing..............................................................................................................................30 316 Stainless Lacing................................................................................................................31 Hinge Pins................................................................................................................................32 Alligator® transmission belt lacing...................................................................................................... 33 alligator® ready set™ staple belt fasteners................................................................................ 34-38 Alligator® Ready Set™ Fastening System Overview.............................................................34 No. 62, No. 125, No. 187 Staple Fasteners............................................................................35 Hinge Pins................................................................................................................................36 Installation Tools................................................................................................................. 37-38 MegAlloy® Staple Fasteners....................................................................................................38 Alligator® Rivet fasteners.................................................................................................................... 39-40 Alligator® Rivet Fastening System Overview.........................................................................39 Rivet Fasteners, Hinge Pins, Installation Tools......................................................................40 Alligator® non-metalLic fasteners.................................................................................................... 41-43 Alligator® Non-Metallic Fastening System Overview...........................................................41 Fasteners, Hinge Pins..............................................................................................................42 Installation Tools......................................................................................................................42 Spiral Lacing............................................................................................................................43 Light-Duty Belt Maintenance Tools................................................................................................... 44-45 Alligator® v-belt fasteners................................................................................................................... 46-47 Alligator® V-Belt Fastening System Overview.......................................................................46 Fasteners, Tools........................................................................................................................47 Belt Fabrication Tools............................................................................................................................. 48-50 Novitool® Overview.................................................................................................................48 Aero™ Splicing Press..............................................................................................................49 Ply 130™ Separator.................................................................................................................50 Pun M™ Punch Press...............................................................................................................50 4 P R O D U C T H A N D B O O K www.flexco.com • Customer Service: +61 2 8818 2000 Table of Contents (cont.) Flexco® bolt hinged fasteners............................................................................................................. 51-54 Flexco® Bolt Hinged Fastening System Overview.................................................................51 No. 375X Fasteners..................................................................................................................52 No. 550......................................................................................................................................52 Hinge Pins................................................................................................................................52 Installation Tools.................................................................................................................53-54 flexco® rivet hinged fasteners........................................................................................................... 55-63 Flexco® Rivet Hinged Fastening System Overview...............................................................55 Flexco® R2 Medium-Duty Rivet Hinged Fasteners................................................................56 Fasteners............................................................................................................................. 57-58 Rivets, Hinge Pins...............................................................................................................59-60 Installation Tools.................................................................................................................61-63 flexco® solid plate fasteners.............................................................................................................. 64-68 Flexco® Solid Plate Fastening System Overview...................................................................64 Fasteners..................................................................................................................................65 Installation Tools.................................................................................................................66-67 Extra bolts and Nuts, Rip Repair............................................................................................68 heavy-duty belt maintenance and safety tools........................................................................... 69-71 Belt Cutters...............................................................................................................................69 Belt Clamps, Belt Skiver, Belt Lifter........................................................................................70 Tools and Accessories.............................................................................................................71 tatch-a-cleat® belt cleats...................................................................................................................... 72-78 General Cleat Information.......................................................................................................72 Mechanical Cleats...............................................................................................................73-74 Bondable Cleats..................................................................................................................75-78 index............................................................................................................................................................... 79-91 By Ordering Number..........................................................................................................79-82 By Item Code.......................................................................................................................83-91 www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 5 How Anchor™/Clipper® Hooks Work CLIPPER® Wire Hook Fastening System The Clipper® Hook design incorporates a double-staggered grip pattern that gives wire hooks exceptional holding power without degrading the integrity of the belt carcass. The points of the fastener pass through the belt carcass and are formed over, locking the carcass between them. Applications • • • • • • Installation Method Package and Parts Handling Food Processing Checkout Counters Commercial Laundries Filter Media Agriculture How to Specify the Correct Clipper® Fastener 1. Measure your Belt Thickness (kN/m, PIW). 2. Measure the Diameter of the Smallest Pulley in your Drive with Belt Wrap more than 90°. 3. Using the selection chart on page 6, identify possible hook choices. 4. Narrow selections by selecting desired wire diameter. • Larger wire diameter provides greater strength and abrasion resistance. • Smaller wire diameter provides less noise and less wear on conveyor components. 5. If multiple choices remain, select either carded or Unibar® style fastener. Depending on the application, Clipper® Hooks can be installed with on-site maintenance lacers such as the Roller Lacer®, Roller Lacer® Gold Class™, or Microlacer®, Production Lacers for high volume lacing (Pro 400, Pro 600, Pro 6000, or Electric Hydraulic Lacers), or Specialty Lacers such as the Plier-Tape Lacer, Vice Lacer, Baler Belt Lacer. Please contact Flexco to discuss your application. Fastener Metal Selection Galvanized Steel. For basic applications, galvanized steel is recommended. Stainless Steel. Type 430 and Type 316 Stainless Steel offers more resistance than steel to abrasion, acids, chemicals, rusting, and magnetic attraction. High Tensile. Added abrasion resistance and fastener retention strength. Specialty Metal. • Coated Steel • Rectangular High Tensile • Monel® • Inconel® • Phosphor Bronze • Hastelloy • Black Oxide This low profile splice is highly compatible with conveyor components and compliant with the need for reduced operating noise. Additional splice strength and consistency of splice installation is obtained through precision machine application. What You Need for Installation • Hooks • Connecting Pin • Installation Tool Hinge Pin Selection DSS DuraStainless™ - stainless spring steel core with filled nylon coating for superior abrasion resistance, flat belts only. DL Duralink™ - braided stainless cable with filled nylon coating for superior abrasion resistance, crowned pulley or troughed belts. NY Nylosteel - spring steel core with nylon coating for use with galvanized or high tensile fasteners, flat or troughed belts. NYS Nylostainless - stainless spring steel core with nylon coating for use with stainless steel fasteners, flat belts only. NCS Nylon Covered Stainless Steel Cable - braided stainless cable with nylon coating for applications with stainless fasteners, crowned pulley or troughed belts. Please see page 10 for Anchor/Clipper Fastener selection chart. 6 P R O D U C T H A N D B O O K www.flexco.com • Customer Service: +61 2 8818 2000 General Hook Information HOW TO SELECT THE PROPER HOOK SIZE 1. Measure the belt thickness and pulley diameter. 2. Determine the possible options that could be used, based on the chart on page 10. 3. Select the proper hook from the specification chart. 4. If hook specifications overlap into more than one size, select the fastener which best meets your needs. NOTE: If maximum strength is of primary importance, choose the hook with the largest diameter wire. If low profile is needed select the hook with the smallest diameter wire. 5. Select the type of metal which best fits your application requirements. SPECIAL LENGTH CARDS Anchor™/Clipper® hooks can be ordered in special length cards or Unibar® strips for specific applications. This eliminates time consuming card cutting by hand. All special length cards are shipped without pins. Please call Customer Service for pricing and lead times. FASTENER MATERIAL CHARACTERISTICS METAL MAGNETIC ABRASION RESISTANCE CHEMICAL RESISTANCE RUST RESISTANCE SPARKING/ NON-SPARKING AVAILABLE CLIPPER SIZES Galvanized Yes Good Poor Good Sparking 25, 1, 2-7 Coated Steel Yes Good Poor Poor Sparking U2 -U3 Steel Yes Good Poor Poor Sparking U4-U7 High Tensile Steel Yes Good to Excellent Fair Good Sparking 1, 2-7 Rectangular High Tensile Steel Yes Good to Excellent Fair Good Sparking 4-1/2 430 Stainless Steel Yes Good Fair to Good Good Sparking 1, 2-7, UX-1, U2SP - U7 316L Stainless Steel Slightly Good Good to Excellent Excellent Sparking 25, 30, 36, 1, 2-7, UX-1, UCM36, UA2, UA3 Monel® 400 Slightly Fair Excellent Excellent Sparking 25, 1, 2-4 Inconel® 600 No Fair Excellent Excellent even at elevated temp. Sparking 2-4 Phosphor Bronze No Good Poor Good Non-sparking 2-4 Hastelloy C-22 No Good Excellent Excellent Sparking 36, UCM Black Oxide Yes Good Poor Fair Sparking 25 www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 7 Anchor™ Hook System FASTENERS ANCHOR™ CARDED HOOKS HOOK SIZE ORDERING NUMBER (BOX) ITEM CODE BELT THICKNESS & MIN PULLEY DIAM CARDS PER BOX & LENGTH 0.62 mm Up to 2.0 mm 200 1.7 mm 25 mm 50 0.62 mm Up to 2.0 mm 200 1.7 mm 25 mm 63 0.62 mm Up to 2.0 mm 200 1.7 mm 50 mm 75 0.62 mm 1.7 mm 0.62 mm 1.7 mm 0.62 mm 1.7 mm 0.62 mm 1.7 mm Up to 2.0 mm 25 mm 2.0 - 2.5 mm 25 mm Up to 2.0 mm 50 mm Up to 2.0 mm 50 mm 24 300 24 300 24 300 24 300 0.80 mm 2.54 mm 2.0 - 2.5 mm 50 mm 24 300 1.0 mm 2.0-3.0 mm 24 3.175 mm 75 mm 300 WIRE DIAM & PITCH WT. PER BOX KGS. #25 316 STAINLESS-WITH PINS 25 25SP-SS-050W 19835 25SP-SS-063W 19841 25LLSP-SS-075W 19842 #25 316 STAINLESS-WITHOUT PINS 25 25SP-SS-300 00800 25-SS-300 00801 25LLSP-SS-300 00802 25LL-SS-300 00803 #30 316 STAINLESS-WITHOUT PINS 30 30-SS-300 00807 #40 316 STAINLESS-WITHOUT PINS 40 40LLSP-SS-300 00920 0.4 0.5 ANCHOR™ ORDERING NUMBER REFERENCE XSP SP LP XLP LL SL G HT RHTX S SS 0.6 0.1 0.3 0.2 0.4 Extra Short Point Short Point Long Point Extra Long Point Long Leg Short Leg Galvanized High Tensile Rectangular Wire 430 Stainless Steel 316 Stainless Steel 0.5 0.7 #40 GALVANIZED-WITHOUT PINS 40 40LLSP-6-300 18282 1.0 mm 2.0-3.0mm 24 3.175 mm 75 mm 300 1.38 mm 3.67 mm 5.0 - 6.7 mm 100 mm 12 300 0.3 1.38 mm 3.67 mm 5.0 - 6.5 mm 100 mm 12 300 0.3 #4 430 STAINLESS-WITHOUT PINS 4 4-S-300 00786 #4 GALVANIZED-WITHOUT PINS 4 4-G-300 00811 0.3 "G" SERIES LACING SYSTEM ORDERING NUMBER ITEM CODE BELT THICKNESS RANGE STRIPS MIN PULLEY DIAM WT. KGS. 316 STAINLESS STEEL WITH HINGE PINS (PITCH 4.00 mm) G001A-SS-300W G001-SS-1200W G002-SS-1200W G003-SS-1200W G003-SS-1700W G006-SS-1050W G006-SS-1200W G006-SS-1700W 00882 00883 00884 00885 00706 00708 00886 00709 12 x 300 mm (6 sets) 8 x 1200 mm (4 sets) 8 x 1200 mm (4 sets) 8 x 1200 mm (4 sets) 8 x 1700 mm (4 sets) 8 x 1050 mm (4 sets) 8 x 1200 mm (4 sets) 8 x 1700 mm (4 sets) Up to 1.5 mm 1.5 - 2.0 mm 2.0 - 2.5 mm 2.5 - 3.5 mm 2.5 - 3-5 mm 2.5 - 3.0 mm 2.5 - 3.0 mm 2.5 - 3.0 mm INSTALLATION TOOLS VICE LACER VLG200 VICE LACER (WIDTH 200 mm) 8 ITEM CODE WT. KGS. 00908 0.9 P R O D U C T H A N D B O O K 25 mm 25 mm 35 mm 50 mm 50 mm 60 mm 60 mm 60 mm 0.09 0.4 0.5 0.5 0.7 0.5 0.4 0.4 HINGE PINS (EXTRA) 316 STAINLESS STEEL CSP 1.20 Corrugated Hinge Pin (30 metre coils) ITEM CODE WT. KGS. 00719 0.1 MAINTENANCE LACERS MICROLACER™, ROLLER LACER™ See Clipper® section pages 24-25. HYDRAULIC LACERS Contact Flexco customer service. www.flexco.com • Customer Service: +61 2 8818 2000 Anchor™ Hook System FASTENERS ANCHOR™ TIE-BAR™ SERIES HOOKS HOOK SIZE ORDERING NUMBER (BOX) ITEM CODE WIRE DIAM (mm) BELT THICKNESS (mm) CARDS PER BOX PITCH (mm) MIN PULLEY DIAM (mm) LENGTH (mm) 2.0 - 3.0 50 3.0 - 4.0 3.175 3.0 - 4.0 50 2.0 - 3.0 75 3.0 - 4.0 75 3.0 - 4.0 75 3.0 - 4.0 50 4.0 - 5.0 75 5.0 - 6.5 100 10 600 12 300 10 600 12 300 12 300 10 600 10 600 10 600 10 600 1.00 3.175 1.00 3.175 1.00 3.175 1.00 3.175 1.00 3.175 1.00 3.175 1.20 3.67 1.20 3.67 1.20 3.67 1.20 3.67 1.38 3.67 1.38 3.67 2.0 - 3.0 50 3.0 - 4.0 50" 3.0 - 4.0 50 2.0 - 3.0 75 3.0 - 4.0 75 3.0 - 4.0 75 3.0 - 4.0 50 3.0 - 4.0 50 4.0 - 5.0 75 4.0 - 5.0 75 5.0 - 6.5 100 5.0 - 6.5 100 10 600 12 300 10 600 300 12 300 10 600 12 300 10 600 12 300 10 600 12 300 10 600 1.20 3.67 3.0 - 4.0 50 12 300 1.20 3.0 - 4.0 10 3.67 1.20 3.67 1.20 3.67 50 4.0 - 5.0 75 4.0 - 5.0 75 1200 12 300 10 1200 A40, A2-A4 316 STAINLESS - WITHOUT PINS A40SP-SS-600 00824 A40-SS-300 00825 A40-SS-600 00826 A40LLSP-SS-300 00828 A40LL-SS-300 00830 A40LL-SS-600 00831 A2 A2-SS-600 00875 A3 A3-SS-600 00876 A4 A4-SS-600 00877 A40 1.00 3.175 1.00 3.175 1.00 3.175 1.00 3.175 1.00 3.175 1.00 3.175 1.20 3.67 1.20 3.67 1.38 3.67 A40, A2-A4, A40, A2-A4 430 STAINLESS - WITHOUT PINS A40SP-S-600 00814 A40-S-300 00815 A40-S-600 00816 A40LLSP-S-300 00818 A40LL-S-300 00820 A40LL-S-600 00821 A2-S-300 00854 A2-S-600 00861 A3-S-300 00855 A3-S-600 00862 A4-S-300 00856 A4-S-600 00863 A40 A2 A3 A4 A2-A4 COATED STEEL - WITHOUT PINS A2-300 00833 A2-1200 00703 A3-300 00834 A3-1200 00704 A2 A3 WT. PER BOX KGS. 0.3 0.3 0.3 0.3 0.3 0.3 0.4 0.5 0.5 0.2 0.1 0.2 0.3 0.3 0.3 0.3 0.3 0.2 0.3 0.3 0.5 0.3 1.4 0.3 1.6 Stock Items (non-shaded) standard lead time is 3 working days. Made To Order Items (shaded) extended lead time, minimum order may apply. Special Metals and Special Length Cards are available. Request quote for price and delivery. www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 9 Anchor™/Clipper®Hook and Pin Selection Chart FASTENER AND PIN SIZE SELECTION CHART Belt Thickness Minimum Pulley Diameter 24 mm 15/16” 51 mm 2” 76 mm 3” 102 mm 4” 127 mm 5” Wire Diameter Connecting Pin Size 1.2 mm 1.6 mm 2.4 mm 3.2 mm 4.0 mm 4.8 mm 5.6 mm 6.4 mm 7.1 mm 7.9 mm Up to .047” 3/64” .063” 1/16” .093” 3/32” .125” 1/8” .156” 5/32” .187” 3/16” .219” 7/32” .25” 1/4” .281” 9/32” .313” 5/16” 0.6 mm/.025” 1.7 mm/.065” 0.6 mm/.025” 1.7 mm/.065” 25 0.9 mm x 0.7 mm .036” x .027” 1.7 mm/.065” UCM36SL XSP 0.9 mm x 0.7 mm .036” x .027” 1.7 mm/.065” .343” 11/32” .39” 25/64” 25SP* UCM36SL SP 0.6 mm/.025” 1.7 mm/.065” 0.9 mm x 0.7 mm/ .036” x .027” 25LP* 1.7 mm/.065” UCM36 XSP 30* 0.8 mm/.030” 1.7 mm/.065” 0.9 mm x 0.7 mm/ .036” x .027” 1.7 mm/.065” UCM36 SP* 0.9 mm x 0.7 mm/ .036” x .027” 1.7 mm/.065” 36 SP* 1.0 mm/.040” 1.7 mm/.065” 1 XSP* 0.8 mm/.030” 1.7 mm/.065” 30P* 1.0 mm/.040” 1.7 mm/.065” UX-1 SP* 0.9 mm x 0.7 mm/ .036” x .027” 1.7 mm/.065” UCM36* 0.9 mm x 0.7 mm/ .036” x .027” 1.7 mm/.065” 36* 1 SP* 1.0 mm/.040” 1.7 mm/.065” 0.9 mm x 0.7 mm/ .036” x .027” 1.7 mm/.065” 1.0 mm/.040” 1.7 mm/.065” 1* 1.0 mm/.040” 1.7 mm/.065” UX-1* 1.2 mm/.047” 2.4 mm/.093” UA2 1.4 mm/.054” 2.4 mm/.093” U2 SP 1.4 mm/.054” 2.4 mm/.093” 2SP UCM36 LP* 1.4 mm/.054” 2.4 mm/.093” 1.4 mm/.054” 2.4 mm/.093” 2 1.2 mm/.047” 2.4 mm/.093” UA3 U2 1.4 mm/.054” 2.4 mm/.093” U3-1 1.4 mm/.054” 2.4 mm/.093” 3-1 1.4 mm/.054” 2.4 mm/.093” 1.4 mm/.054” 2.4 mm/.093” 3 1.4 mm/.054” 2.4 mm/.093” U3 1.4 mm/.054” 2.4 mm/.093” 1.4 mm/.054” 2.8 mm/.109” 1.4 mm/.054” 3.2 mm/.125” 1.4 mm/.054” 2.8 mm/.109” 4 1.4 mm/.054” 2.8 mm/.109” U4 1.4 mm/.054” 3.2 mm/.125” 1.4 mm/.054” 3.2 mm/.125” 5 U5 U3-2 3-4 1/2 4-2 4 1/2-3 4 1/2 1.4 mm/.054” 3.2 mm/.125” 152 mm 6” 1.4 mm/.054” 4.0 mm/.156” 6 1.4 mm/.054” 4.0 mm/.156” U6 175 mm 7” 1.4 mm/.054” 4.0 mm/.156” 7 1.4 mm/.054” 4.0 mm/.156” U7 *Long Leg available. Allow for 25 mm (1”) larger minimum pulley diameter. 10 9.0 mm 10.0 mm P R O D U C T H A N D B O O K Hook Abreviations: SL – Short Leg LL – Long Leg XSP – Extra Short Point SP – Short Point LP – Long Point www.flexco.com • Customer Service: +61 2 8818 2000 Clipper® Regular (54) Series Carded Hooks FASTENERS GALVANIZED - 300 mm (12”) LENGTHS HOOK SIZE ORDERING NUMBER (BOX) ITEM CODE WT. PER BOX KGS. HOOKS PER CARD CARDS PER BOX LACING (mm) PER BOX 2-7 WITHOUT PINS 2SP 2 3-1 3 3-4-1/2 4 4-2 4-1/2 5-3 5 6 7 2SPG 2G 3-1G 3G 3-4-1/2G 4G 4-2G 4-1/2G 5-3G 5G 6G 7G 02168 02154 02196 02182 02206 02216 02232 02300 02339 02323 02348 02363 0.5 0.5 0.6 0.6 0.6 0.6 0.6 0.7 0.8 0.8 1.0 1.0 84 84 84 84 84 84 84 84 84 84 84 84 12 12 12 12 12 12 12 12 12 12 12 12 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 02169 02155 02197 02183 02210 02217 02233 02301 02340 18227 18228 02365 0.5 0.5 0.6 0.6 0.6 0.6 0.6 0.6 0.8 0.8 1.0 1.0 84 84 84 84 84 84 84 84 84 84 84 84 12 12 12 12 12 12 12 12 12 12 12 12 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 NOTE: For Regular (54) Series Carded Hooks, wire diameter = 1.4 mm (.054”). For extra pin material see pages 21-23. WITH PINS 2SP 2 3-1 3 3-4-1/2 4 4-2 4-1/2 5-3 5 6 7 2SPGNY 2GNY 3-1GNY 3GNY 3-4-1/2GNY 4GNY 4-2GNY 4-1/2GW 5-3GW 5GW 6GW 7GW 2-6 HIGH TENSILE - WITHOUT PINS - 300 mm (12”) LENGTHS HOOK SIZE 2SP 2 3-1 3 3 4 4-2 4-1/2-3 4-1/2 5-3 5 6 ORDERING NUMBER (BOX) 2SPHT 2HT 3-1HT 3HT 3HT-WIDE 4HT 4-2HT 4-1/2-3HT 4-1/2HT 5-3HT 5HT 6HT ITEM CODE 02173 02161 02198 02189 05362 02223 02295 02316 02307 02342 02330 02355 WT. PER BOX KGS. 0.5 0.5 0.6 0.6 0.6 0.6 0.6 0.6 0.7 0.8 0.8 1.0 HOOKS PER CARD 84 84 84 84 84 84 84 84 84 84 84 84 CARDS PER BOX 12 12 12 12 12 12 12 12 12 12 12 12 LACING (mm) PER BOX 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 4-1/2 RECTANGULAR HIGH TENSILE - WITHOUT PINS 300 mm (12”) LENGTHS HOOK SIZE 4-1/2-3 4-1/2 ORDERING NUMBER (BOX) 4-1/2-3RHTX 4-1/2RHTX ITEM CODE 02432 02429 WT. PER BOX KGS. 1.0 1.0 HOOKS PER CARD 84 84 CARDS PER BOX 12 12 LACING (mm) PER BOX 3600 3600 CLIPPER® ORDERING NUMBER REFERENCE Stock Items (non-shaded) standard lead time is 3 working days. Made To Order Items (shaded) extended lead time, minimum order may apply. Special Metals and Special Length Cards are available. Request quote for price and delivery. www.flexco.com • Customer Service: +61 2 8818 2000 XSP SP LP XLP LL SL G HT RHTX S SS P R O D U C T Extra Short Point Short Point Long Point Extra Long Point Long Leg Short Leg Galvanized High Tensile Rectangular Wire 430 Stainless Steel 316 Stainless Steel H A N D B O O K 11 Clipper® Regular (54) Series Carded Hooks FASTENERS 430 STAINLESS - 300 mm (12”) LENGTHS HOOK SIZE ORDERING NUMBER (BOX) ITEM CODE WT. PER BOX KGS. HOOKS PER CARD CARDS PER BOX LACING (mm) PER BOX 02170 02157 02195 02185 02219 02234 02303 02341 02326 02351 02367 0.5 0.5 0.6 0.6 0.6 0.6 0.7 0.8 0.8 1.0 1.0 84 84 84 84 84 84 84 84 84 84 84 12 12 12 12 12 12 12 12 12 12 12 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 02171 02158 02186 02220 02294 02304 02327 02352 02368 0.5 0.5 0.6 0.6 0.6 0.7 0.8 1.0 1.0 84 84 84 84 84 84 84 84 84 12 12 12 12 12 12 12 12 12 3600 3600 3600 3600 3600 3600 3600 3600 3600 2-7 WITHOUT PINS 2SP 2 3-1 3 4 4-2 4-1/2 5-3 5 6 7 2SPS 2S 3-1S 3S 4S 4-2S 4-1/2S 5-3S 5S 6S 7S NOTE: For Regular (54) Series Carded Hooks, wire diameter = 1.4 mm (.054”). For extra pin material see pages 21-23. WITH PINS 2SP 2 3 4 4-2 4-1/2 5 6 7 2SPSNYS 2SNYS 3SNYS 4SNYS 4-2SNYS 4-1/2-SW 5SW 6SW 7SW 2-7 316L STAINLESS - WITHOUT PINS - 300 mm (12”) LENGTHS HOOK SIZE 2SP 2 3-1 3 4 4-1/2 5 6 7 ORDERING NUMBER (BOX) 2SPSS 2SS 3-1SS 3SS 4SS 4-1/2SS 5SS 6SS 7SS ITEM CODE 02172 02159 02397 02187 02221 02305 02328 02353 02370 WT. PER BOX KGS. 0.5 0.5 0.6 0.6 0.6 0.7 0.8 1.0 1.0 HOOKS PER CARD 84 84 84 84 84 84 84 84 84 CARDS PER BOX 12 12 12 12 12 12 12 12 12 LACING (mm) PER BOX 3600 3600 3600 3600 3600 3600 3600 3600 3600 2-4 BRONZE - WITHOUT PINS - 300 mm (12”) LENGTHS HOOK SIZE 2SP 2 3 4 ORDERING NUMBER (BOX) 2SPB 2B 3B 4B ITEM CODE 02175 02164 02193 02227 WT. PER BOX KGS. 0.5 0.5 0.6 0.6 HOOKS PER CARD 84 84 84 84 CARDS PER BOX 12 12 12 12 LACING (mm) PER BOX 3600 3600 3600 3600 2 - 4-1/2 MONEL® - WITHOUT PINS - 300 mm (12”) LENGTHS 12 HOOK SIZE 2SP 2 3 4 4-1/2 P R O D U C T ORDERING NUMBER (BOX) 2SPM 2M 3M 4M 4-1/2M H A N D B O O K ITEM CODE 02174 02163 02191 02225 02310 WT. PER BOX KGS. 0.5 0.5 0.6 0.6 0.7 HOOKS PER CARD 84 84 84 84 84 CARDS PER BOX 12 12 12 12 12 LACING (mm) PER BOX 3600 3600 3600 3600 3600 www.flexco.com • Customer Service: +61 2 8818 2000 Clipper® Point-of-Purchase Baler Hooks POINT-OF-PURCHASE FASTENERS* BELT WIDTH mm in. ORDERING NUMBER (BOX) ITEM CODE WT. PER BOX KGS. HOOKS PER CARD CARDS PER BOX PINS PER BOX Min. Order Qty. 26 41 45 8 4 4 4 2 2 50 50 50 45 4 2 50 4 ⁄2 RECTANGULAR HIGH TENSILE # 1 100 163 175 4” 6 ½” 7” 4-1/2RHTX(26)W-8 4-1/2RHTX(41)W-4 4-1/2RHTX(45)W-4 01831 01846 01847 0.5 0.5 0.5 4 ⁄2 - 3 POINT RECTANGULAR HIGH TENSILE For extra pin material see pages 21-23. # 1 175 7” 4-1/2-3RHTX(45)W-4 01848 0.5 4 ⁄2 - 4 POINT RECTANGULAR HIGH TENSILE # 1 163 6 ½” 4-1/2-4RHTX(42)W-4 01849 0.5 42 4 2 50 01853 01854 02209 0.5 0.5 0.6 26 42 67 8 4 10 4 2 0 50 50 25 3 - 4 ⁄2 GALVANIZED # 1 100 163 250 4” 6 ½” 10” 3-4-1/2G(26)W-8 3-4-1/2G(42)W-4 3-4-1/2G(67)-10POP * NOTE: Point-of-Purchase Baler hooks are made to order (shaded) and have a three week lead time. Boxes include pre-cut Duralink™ Pins as indicated. CLIPPER® ORDERING NUMBER REFERENCE Stock Items (non-shaded) standard lead time is 3 working days. Made To Order Items (shaded) extended lead time, minimum order may apply. Special Metals and Special Length Cards are available. Request quote for price and delivery. www.flexco.com • Customer Service: +61 2 8818 2000 XSP SP LP XLP LL SL G HT RHTX S SS P R O D U C T Extra Short Point Short Point Long Point Extra Long Point Long Leg Short Leg Galvanized High Tensile Rectangular Wire 430 Stainless Steel 316 Stainless Steel H A N D B O O K 13 Clipper® 1 (40) Series Carded Hooks FASTENERS GALVANIZED - 150 mm (6”) LENGTHS HOOK SIZE ORDERING NUMBER (BOX) ITEM CODE WT. PER BOX KGS. HOOKS PER CARD CARDS PER BOX LACING (mm) PER BOX 02118 02267 02072 02119 02268 02073 0.3 0.3 0.3 0.3 0.3 0.3 50 50 50 50 50 50 24 24 24 24 24 24 3600 3600 3600 3600 3600 3600 02120 02269 02075 02076 0.3 0.3 0.3 0.3 50 50 50 50 24 24 24 24 3600 3600 3600 3600 1 SERIES WITHOUT PINS 1XSP (1D) 1SP (1A) 1 1LLXSP(1DLL) 1LLSP (1ALL) 1LL 1XSPG6 1SPG6 1G6 1LLXSPG6 1LLSPG6 1LLG6 NOTE: For 1 (40) Series Carded Hooks, wire diameter = 1.0 mm (.040”). For extra pin material see pages 21-23. WITH PINS 1XSP (1D) 1SP (1A) 1 1LL 1XSPG6NY 1SPG6NY 1G6NY 1LLG6NY GALVANIZED - 300 mm (12”) LENGTHS HOOK SIZE ORDERING NUMBER (BOX) ITEM CODE WT. PER BOX KGS. HOOKS PER CARD CARDS PER BOX LACING (mm) PER BOX 02139 02283 02100 02140 02284 02101 0.3 0.3 0.3 0.3 0.3 0.3 96 96 96 96 96 96 12 12 12 12 12 12 3600 3600 3600 3600 3600 3600 02141 02285 02102 02103 0.3 0.3 0.3 0.3 96 96 96 96 12 12 12 12 3600 3600 3600 3600 1 SERIES WITHOUT PINS 1XSP (1D) 1SP (1A) 1 1LLXSP (1DLL) 1LLSP (1ALL) 1LL 1XSPG12 1SPG12 1G12 1LLXSPG12 1LLSPG12 1LLG12 WITH PINS 1XSP (1D) 1SP (1A) 1 1LL 1XSPG12NY 1SPG12NY 1G12NY 1LLG12NY HIGH TENSILE - WITHOUT PINS HOOK SIZE ORDERING NUMBER (BOX) ITEM CODE WT. PER BOX KGS. HOOKS PER CARD CARDS PER BOX LACING (mm) PER BOX 02133 02278 02089 02090 0.3 0.3 0.3 0.3 50 50 50 50 24 24 24 24 3600 3600 3600 3600 0.3 0.3 0.3 0.3 0.3 0.3 96 96 96 96 96 96 12 12 12 12 12 12 3600 3600 3600 3600 3600 3600 1 SERIES 150 mm (6”) LENGTHS 14 1XSP (1D) 1SP (1A) 1 1LL 1XSPHT6 1SPHT6 1HT6 1LLHT6 300 mm (12”) LENGTHS 1XSP (1D) 1SP (1A) 1 1LLXSP (1DLL) 1LLSP (1ALL) 1LL P R O D U C T 1XSPHT12 1SPHT12 1HT12 1LLXSPHT12 1LLSPHT12 1LLHT12 H A N D B O O K 02149 02113 02242 02150 02114 02243 www.flexco.com • Customer Service: +61 2 8818 2000 Clipper®1 (40) Series Carded Hooks FASTENERS 430 STAINLESS - 150 mm (6”) LENGTHS 1 SERIES HOOK SIZE ORDERING NUMBER (BOX) ITEM CODE WT. PER BOX KGS. HOOKS PER CARD CARDS PER BOX LACING (mm) PER BOX 02126 02272 02079 02080 0.3 0.3 0.3 0.3 50 50 50 50 24 24 24 24 3600 3600 3600 3600 02128 02274 02081 02082 0.3 0.3 0.3 0.3 50 50 50 50 24 24 24 24 3600 3600 3600 3600 WITHOUT PINS 1XSP (1D) 1SP (1A) 1 1LL 1XSPS6 1SPS6 1S6 1LLS6 NOTE: For 1 (40) Series Carded Hooks wire diameter = 1.0 mm (.040”). For extra pin material see pages 21-23. WITH PINS 1XSP (1D) 1SP (1A) 1 1LL 1XSPS6NYS 1SPS6NYS 1S6NYS 1LLS6NYS 430 STAINLESS - 300 mm (12”) LENGTHS 1 SERIES HOOK SIZE ORDERING NUMBER (BOX) ITEM CODE WT. PER BOX KGS. HOOKS PER CARD CARDS PER BOX LACING (mm) PER BOX 02143 02287 02104 02144 02288 02105 0.3 0.3 0.3 0.3 0.3 0.3 96 96 96 96 96 96 12 12 12 12 12 12 3600 3600 3600 3600 3600 3600 02145 02289 02106 0.3 0.3 0.3 96 96 96 12 12 12 3600 3600 3600 WITHOUT PINS 1XSP (1D) 1SP (1A) 1 1LLXSP (1DLL) 1LLSP (1ALL) 1LL 1XSPS12 1SPS12 1S12 1LLXSPS12 1LLSPS12 1LLS12 WITH PINS 1XSP (1D) 1SP (1A) 1 1XSPS12NYS 1SPS12NYS 1S12NYS 316L STAINLESS - WITHOUT PINS HOOK SIZE ORDERING NUMBER (BOX) ITEM CODE WT. PER BOX KGS. HOOKS PER CARD CARDS PER BOX LACING (mm) PER BOX 02130 02275 02083 02084 0.3 0.3 0.3 0.3 50 50 50 50 24 24 24 24 3600 3600 3600 3600 0.3 0.3 0.3 0.3 0.3 0.3 96 96 96 96 96 96 12 12 12 12 12 12 3600 3600 3600 3600 3600 3600 1 SERIES 150 mm (6”) LENGTHS 1XSP (1D) 1SP (1A) 1 1LL 1XSPSS6 1SPSS6 1SS6 1LLSS6 300 mm (12”) LENGTHS 1XSP (1D) 1SP (1A) 1 1LLXSP (1DLL) 1LLSP (1ALL) 1LL 1XSPSS12 1SPSS12 1SS12 1LLXSPSS12 1LLSPSS12 1LLSS12 02146 02110 02239 02147 02111 02240 Stock Items (non-shaded) standard lead time is 3 working days. Made To Order Items (shaded) extended lead time, minimum order may apply. Special Metals and Special Length Cards are available. Request quote for price and delivery. www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 15 Clipper® ClipMark ™ (36), 30, AP Series Hooks FASTENERS 36 316L STAINLESS - WITHOUT PINS - 300 mm (12”) LENGTHS HOOK SIZE 36SP 36LLSP 36 36LL 36LLLP ORDERING NUMBER (BOX) 36SPSS 36LLSPSS 36SS 36LLSS 36LLLPSS ITEM CODE 02382 02383 02378 02379 02386 WT. PER BOX KGS. 0.4 0.5 0.4 0.4 0.4 HOOKS PER CARD 120 120 120 120 120 CARDS PER BOX 12 12 12 12 12 LACING (mm) PER BOX 3600 3600 3600 3600 3600 36 HASTELLOY - WITHOUT PINS - 300 mm (12”) LENGTHS HOOK SIZE 36SP 36LLSP 36 36LL ORDERING NUMBER (BOX) 36SPH 36LLSPH 36H 36LLH ITEM CODE 02384 02385 02380 02381 WT. PER BOX KGS. 0.4 0.5 0.4 0.5 HOOKS PER CARD 120 120 120 120 CARDS PER BOX 12 12 12 12 NOTE: For ClipMark™ Series Hooks wire diameter = 0.9 mm x 0.7 mm (.036” x .027”). For 30 Series Hooks wire diameter = 0.8 mm (.030”). For AP Series Hooks, wire diameter = 1.2 mm ( .047”). For extra pin material see pages 21-23. LACING (mm) PER BOX 3600 3600 3600 3600 316L STAINLESS – WITHOUT HINGE PINS – 300 mm (12”) LENGTHS 30 ORDERING NUMBER (BOX) 30SS 30PSS 30LSS 30LPSS ITEM CODE 18180 18181 18182 18183 WT. PER BOX KGS. HOOKS PER CARD CARDS PER BOX LACING (mm) PER BOX 0.5 0.5 0.5 0.6 120 120 120 120 24 24 24 24 7200 7200 7200 7200 AP carded hooks LOW PROFILE 316 STAINLESS – 4-6 withOUT hinge pins – 300 mm (12”) LENGTHS ORDERING NUMBER (BOX) 4APSS 5APSS 6APSS 6APPSS ITEM CODE 18904 18905 18906 18907 WT. PER BOX KGS. 0.6 0.7 0.8 0.9 HOOKS PER CARD 84 84 84 84 CARDS PER BOX 12 12 12 12 LACING (mm) PER BOX 3600 3600 3600 3600 CLIPPER® ORDERING NUMBER REFERENCE XSP SP LP XLP LL SL G HT RHTX S SS 16 P R O D U C T H A N D B O O K Extra Short Point Short Point Long Point Extra Long Point Long Leg Short Leg Galvanized High Tensile Rectangular Wire 430 Stainless Steel 316 Stainless Steel www.flexco.com • Customer Service: +61 2 8818 2000 Clipper® 25 Series Hooks 25 SERIES FASTENERS GALVANIZED - 150 mm (6”) LENGTHS HOOK SIZE ORDERING NUMBER (BOX) ITEM CODE WT. PER BOX KGS. HOOKS PER CARD CARDS PER BOX LACING (mm) PER BOX WITHOUT PINS 25 25G6 01746 0.4 85 48 7200 25LP 25LL 25LPG6 25LLG6 01985 01748 0.4 0.4 85 85 48 24 7200 3600 01752 01987 01754 0.4 0.4 0.4 85 85 85 48 48 24 7200 7200 3600 HOOKS PER CARD CARDS PER BOX LACING (mm) PER BOX 0.4 0.4 0.4 179 179 179 12 12 12 3600 3600 3600 0.4 0.4 0.4 179 179 179 12 12 12 3600 3600 3600 WITH PINS 25 25LP 25LL 25G6NY 25LPG6NY 25LLG6NY NOTE: For 25 Series Hooks, wire diameter = .64 mm (.025”). For extra pin material see pages 21-23. 25 SERIES GALVANIZED - 300 mm (12”) LENGTHS HOOK SIZE ORDERING NUMBER (BOX) ITEM CODE WT. PER BOX KGS. WITHOUT PINS - 12 Cards/Box 25 25LP 25LL 25G12 25LPG12 25LLG12 01810 02006 01811 WITH PINS - 12 Cards/Box 25 25LP 25LL 25G12NY 25LPG12NY 25LLG12NY 01813 02008 01814 25 SERIES 316L STAINLESS - 150 mm (6”) LENGTHS HOOK SIZE ORDERING NUMBER (BOX) ITEM CODE WT. PER BOX KGS. HOOKS PER CARD CARDS PER BOX LACING (mm) PER BOX 01764 01990 01766 0.4 0.4 0.4 85 85 85 48 48 24 7200 7200 3600 01772 01993 01774 0.4 0.4 0.4 85 85 85 48 48 24 7200 7200 3600 HOOKS PER CARD CARDS PER BOX LACING (mm) PER BOX 0.4 0.4 0.4 179 179 179 12 12 12 3600 3600 3600 0.4 0.4 179 179 12 12 3600 3600 WITHOUT PINS 25 25LP 25LL 25SS6 25LPSS6 25LLSS6 WITH PINS 25 25LP 25LL 25SS6NYS 25LPSS6NYS 25LLSS6NYS 25 SERIES 316L STAINLESS - 300 mm (12”) LENGTHS HOOK SIZE ORDERING NUMBER (BOX) ITEM CODE WT. PER BOX KGS. WITHOUT PINS - 12 Cards/Box 25 25LP 25LL 25SS12 25LPSS12 25LLSS12 01817 02010 01818 WITH PINS - 12 Cards/Box 25 25LP 25SS12NYS 25LPSS12NYS 01821 02012 CLIPPER® ORDERING NUMBER REFERENCE Stock Items (non-shaded) standard lead time is 3 working days. Made To Order Items (shaded) extended lead time, minimum order may apply. Special Metals and Special Length Cards are available. Request quote for price and delivery. www.flexco.com • Customer Service: +61 2 8818 2000 XSP SP LP XLP LL SL G HT RHTX S SS P R O D U C T Extra Short Point Short Point Long Point Extra Long Point Long Leg Short Leg Galvanized High Tensile Rectangular Wire 430 Stainless Steel 316 Stainless Steel H A N D B O O K 17 Clipper® 25 Series Hooks 25 SERIES PRECUT #25 HOOKS (with Pins) GALVANIZED- WITH NYLOSTEEL PINS BELT WIDTH mm in. 16 5/8 19 3/4 22.5 7/8 25.5 1 32 1-1/4 38.5 1-1/2 44.5 1-3/4 48 1-7/8 51 2 57.5 2-1/4 63.5 2-1/2 70 2-3/4 76.5 3 83 3-1/4 89 3-1/2 102 4 115 4-1/2 ORDERING NUMBER (BOX) 25G5/8NY 25G3/4NY 25G7/8NY 25G1NY 25G1-1/4NY 25G1-1/2NY 25G1-3/4NY 25G1-7/8NY 25G2NY 25G2-1/4NY 25G2-1/2NY 25G2-3/4NY 25G3NY 25G3-1/4NY 25G3-1/2NY 25G4NY 25G4-1/2NY ITEM CODE 01841 01859 01864 01871 01884 01891 01911 01917 01926 01939 01946 01954 01963 01828 01786 01732 01798 WT. PER BOX KGS. 0.1 0.1 0.2 0.2 0.3 0.3 0.4 0.4 0.4 0.5 0.5 0.6 0.6 0.4 0.4 0.5 0.5 HOOKS PER CARD 7&8 8&9 10 & 11 12 & 13 15 & 16 19 & 20 22 & 23 24 & 25 26 & 27 30 & 31 33 & 34 37 & 38 39 & 40 42 & 43 46 & 47 54 & 55 61 & 62 CARDS PER BOX 200 200 200 200 200 200 200 200 200 200 200 200 200 100 100 100 100 LACING (mm) PER BOX 3125 3750 4375 5000 6250 7500 8750 9375 10,000 11,250 12,500 13,750 15,000 8125 8750 10,000 11,250 NOTE: #25 Hooks are available with Long Point. Contact Customer Service for information. For extra pin material see pages 21-23. 25 SERIES 316L STAINLESS STEEL- WITH NYLOSTAINLESS PINS BELT WIDTH mm in. 16 5/8 19 3/4 25.5 1 32 1-1/4 38.5 1-1/2 48 1-7/8 51 2 57.5 2-1/4 63.5 2-1/2 70 2-3/4 76.5 3 89 3-1/2 102 4 ORDERING NUMBER (BOX) 25SS5/8NYS 25SS3/4NYS 25SS1NYS 25SS1-1/4NYS 25SS1-1/2NYS 25SS1-7/8NYS 25SS2NYS 25SS2-1/4NYS 25SS2-1/2NYS 25SS2-3/4NYS 25SS3NYS 25SS3-1/2NYS 25SS4NYS ITEM CODE 01845 01861 01879 01887 01898 01920 01933 01941 01949 01958 01970 01793 01744 WT. PER BOX KGS. 0.1 0.1 0.2 0.3 0.3 0.4 0.4 0.5 0.5 0.6 0.6 0.4 0.5 HOOKS PER CARD 7&8 8&9 12 & 13 15 & 16 19 & 20 24 & 25 26 & 27 30 & 31 33 & 34 37 & 38 39 & 40 46 & 47 54 & 55 CARDS PER BOX 200 200 200 200 200 200 200 200 200 200 200 100 100 LACING (mm) PER BOX 3125 3750 5000 6250 7500 9375 10,000 11,250 12,500 13,750 15,000 8750 10,000 CLIPPER® ORDERING NUMBER REFERENCE Stock Items (non-shaded) standard lead time is 3 working days. Made To Order Items (shaded) extended lead time, minimum order may apply. Special Metals and Special Length Cards are available. Request quote for price and delivery. 18 P R O D U C T H A N D B O O K XSP SP LP XLP LL SL G HT RHTX S SS Extra Short Point Short Point Long Point Extra Long Point Long Leg Short Leg Galvanized High Tensile Rectangular Wire 430 Stainless Steel 316 Stainless Steel www.flexco.com • Customer Service: +61 2 8818 2000 Clipper® Unibar ® Series Hooks COATED STEEL™ - WITHOUT PINS 430 STAINLESS - WITHOUT PINS HOOK SIZE ORDERING NUMBER (BOX) PER HOOKS STRIPS LACING ITEM WT. BOX PER CODE KGS. STRIP PER BOX (mm) PER BOX HOOK SIZE 0.3 0.3 0.6 0.6 0.6 44 44 38 38 38 24 24 24 24 24 UX-1, U2SP-U7 300 mm (12”) STRIPS - 12 STRIPS PER BOX UX-1SP UX-1 UX-1LLSP UX-1LL U2SP U2 U3 U3RHTS U3-1 U3-1RHTS U3-2 U3-2RHTS U4 U5 U6 U7 UX1SPS12 UX1S12 UX1LLSPS12 UX1LLS12 U2SPS12 U2S12 U3S12 U3RHTS12 U3-1S12 U3-1RHTS12 U3-2S12 U3-2RHTS12 U4S12 U5S12 U6S12 U7S12 01184 01179 01338 01336 18851 18400 01255 05340 01144 05338 01231 05339 01283 01305 18404 01294 0.3 0.4 0.5 0.5 0.5 0.5 0.6 0.6 0.6 0.6 0.6 0.6 0.8 0.8 0.9 0.9 96 96 96 96 84 84 84 84 84 84 84 84 84 84 84 84 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 600 mm (24”) STRIPS - 10 STRIPS PER BOX UX-1SP UX-1 UX-1LLSP UX-1LL U2SP U2 U3-1 U3-1RHTS U3-2 U3-2RHTS U3 U3RHTS U4 U5 UX1SPS24 UX1S24 UX1LLSPS24 UX1LLS24 U2SPS24 U2S24 U3-1S24 U3-1RHTS24 U3-2S24 U3-2RHTS24 U3S24 U3RHTS24 U4S24 U5S24 NOTE: For U2SP-U7 Hooks, wire diameter = 1.4 mm (.054”). For UX1 Hooks, wire diameter = 1.0 mm ( .040”). For UCM-36 Hooks, wire diameter = 0.9 mm x 0.7 mm (.036” x .027”). 01355 01356 01359 01360 18854 18477 01363 05341 01361 05342 18478 05343 18479 01351 0.6 0.6 0.6 0.6 0.9 0.9 1.0 0.6 1.0 0.6 1.0 0.6 1.1 1.3 188 188 188 188 162 162 162 162 162 162 162 162 162 162 10 10 10 10 10 10 10 10 10 10 10 10 10 10 U3-1 U3-2 U3 3600 3600 3600 3600 3600 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 U3-1C6 U3-2C6 U3C6 01137 01125 01250 0.6 0.6 0.6 38 38 38 24 24 24 3600 3600 3600 300 mm (12”) STRIPS - 12 STRIPS PER BOX U1-U5 01183 01178 01143 01230 01254 U2SP U2 U3-1 U3-2 U3 U4 U5 U6 U2SPC12 U2C12 U3-1C12 U3-2C12 U3C12 U4C12 U5C12 U6C12 18850 18370 01138 01126 01251 01279 01301 18374 0.5 0.5 0.6 0.6 0.6 0.8 0.8 0.9 84 84 84 84 84 84 84 84 12 12 12 12 12 12 12 12 3600 3600 3600 3600 3600 3600 3600 3600 600 mm (24”) STRIPS - 10 STRIPS PER BOX U2 U3-1 U3-2 U3 U4 U5 U2C24 U3-1C24 U3-2C24 U3C24 U4C24 U5C24 18453 01364 01362 18454 18455 01352 0.9 1.0 1.0 1.0 1.1 1.3 162 162 162 162 162 162 10 10 10 10 10 10 6000 6000 6000 6000 6000 6000 STAINLESS RECTANGULAR HIGH TENSILE -WITHOUT PINS HOOK SIZE ORDERING NUMBER (BOX) PER HOOKS STRIPS LACING ITEM WT. BOX PER (mm) CODE KGS. STRIP PER BOX PER BOX 300 mm (12”) STRIPS - 12 STRIPS PER BOX U3 UX1SPS6 UX1S6 U3-1S6 U3-2S6 U3S6 PER HOOKS STRIPS LACING ITEM WT. BOX PER (mm) CODE KGS. STRIP PER BOX PER BOX 150 mm (6”) STRIPS - 24 STRIPS PER BOX 150 mm (6”) STRIPS - 24 STRIPS PER BOX UX-1SP UX-1 U3-1 U3-2 U3 ORDERING NUMBER (BOX) U3-1 U3-2 U3 U3-1RHTS12 05338 U3-2RHTS12 05339 U3-RHTS12 05340 0.6 0.6 0.6 84 84 84 12 12 12 3600 3600 3600 600 mm (24”) STRIPS - 10 STRIPS PER BOX U3-1 U3-2 U3 U3-1RHTS24 05341 U3-2RHTS24 05342 U3-RHTS24 05343 1.0 1.0 1.0 162 162 162 10 10 10 6000 6000 6000 Hook Size Explanation: U3-1 = #3 Leg with #1 point U3-2 = #3 Leg with #2 point U2 = #2 Leg with #2 point For extra pin material see pages 21-23. www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 19 Clipper® Unibar ® Series Hooks 316L STAINLESS - WITHOUT PINS HOOK SIZE ORDERING NUMBER (BOX) ITEM CODE WT. PER BOX KGS. HOOKS PER STRIP STRIPS PER BOX LACING (mm) PER BOX 24 24 3600 3600 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 3600 10 10 10 10 10 6000 6000 6000 6000 6000 150 mm (6”) STRIPS - 24 STRIPS PER BOX UX-1SP UX-1 UX1SPSS6 UX1SS6 01193 01188 0.3 0.4 44 44 For extra pin material see pages 21-23. UCM36, UX-1, U2-U5 300 mm (12”) STRIPS - 12 STRIPS PER BOX UCM36 SLXSP UCM36 SLSP UCM36 XSP UCM36 SP UCM36 UCM36LP UCM36LLSP UCM36LL UX-1SP UX-1 UX-1LLSP UX-1LL UA2 UA3 U2 U3 U4 U5 UCM36SLXSPSS12 UCM36SLSPSS12 UCM36XSPSS12 UCM36SPSS12 UCM36SS12 UCM36LPSS12 UCM36LLSPSS12 UCM36LLSS12 UX1SPSS12 UX1SS12 UX1LLSPSS12 UX1LLSS12 UA2SS12 UA3SS12 U2SS12 U3SS12 U4SS12 U5SS12 01315 01313 01312 01314 01309 01317 01318 01308 01194 01189 01342 01340 01292 01293 18427 01258 18429 18430 0.4 0.4 0.4 0.4 0.5 0.4 0.4 0.5 0.3 0.4 0.5 0.5 0.5 0.5 0.5 0.7 0.8 0.8 120 120 120 120 120 120 120 120 96 96 96 96 120 120 84 84 84 84 600 mm (24”) STRIPS - 10 STRIPS PER BOX UX-1SP UX-1 UX-1LLSP UX-1LL U2 UX1SPSS24 UX1SS24 UX1LLSPSS24 UX1LLSS24 U2SS24 01354 01353 01358 01357 18507 0.5 0.4 0.5 0.5 0.9 188 188 188 188 162 600 mm (24”) STRIPS - 12 STRIPS PER BOX UCM36 SLXSP UCM36 SLSP UCM36 XSP UCM36 SP UCM36 UCM36LP UCM36LLSP UCM36LL UCM36SLXSPSS24 UCM36SLSPSS24 UCM36XSPSS24 UCM36SPSS24 UCM36SS24 UCM36LPSS24 UCM36LLSPSS24 UCM36LLSS24 01319 01320 01321 01322 01323 01385 01324 01325 0.6 0.6 0.6 0.6 0.6 0.6 0.7 0.7 234 234 234 234 234 234 234 234 12 12 12 12 12 12 12 12 7200 7200 7200 7200 7200 7200 7200 7200 WT. PER BOX KGS. HOOKS PER STRIP STRIPS PER BOX LACING INCHES PER BOX 12 12 12 12 12 3600 3600 3600 3600 3600 COATED STEEL™ - WITH PINS U2-U6 HOOK SIZE ORDERING NUMBER (BOX) ITEM CODE 300 mm (12”) STRIPS - 12 STRIPS PER BOX U2 U3 U4 U5 U6 U2C12W U3C12W U4C12W U5C12W U6C12W 18540 18541 18542 18543 18544 0.5 0.6 0.7 0.9 1.0 84 84 84 84 84 CLIPPER® ORDERING NUMBER REFERENCE Stock Items (non-shaded) standard lead time is 3 working days. Made To Order Items (shaded) extended lead time, minimum order may apply. Special Metals and Special Length Cards are available. Request quote for price and delivery. 20 P R O D U C T H A N D B O O K XSP SP LP XLP LL SL G HT RHTX S SS Extra Short Point Short Point Long Point Extra Long Point Long Leg Short Leg Galvanized High Tensile Rectangular Wire 430 Stainless Steel 316 Stainless Steel www.flexco.com • Customer Service: +61 2 8818 2000 Clipper® Connecting Pins CONNECTING PIN SPECIFICATIONS Pin Diameter 1.7 mm .065” (1/16”) (previously #25) 2.4 mm .093” (3/32”) (previously #13) Clipper® Hook Size 25’s, 36’s, 1’s, UCM36’s, UX-1’s 2, 3, U2SP, U2 U3-1, U3-2, U3 2.8 mm .109” (7/64”) (previously #12) 3.2 mm .125” (1/8”) (previously #11) 4 & U4 4 ½, 5, U5 4.0 mm .156” (5/32”) (previously #9) 6, 7, U6 & U7 Connecting Pin Types Abbreviation Nylosteel NY Good Good Good Yes Good Nylon & music wire Nylostainless NYS Good Good Good Slightly Good Nylon & 300SS spring wire Nylon Covered Cable NCS Good Good Average Slightly Good Nylon & 300SS cable Music Wire MW Good Poor Excellent Yes Poor High-carbon springtempered steel Cold-Rolled Steel Smooth - SM Notched - N Average Fair Excellent Yes Fair to Poor Mild cold-rolled steel Stainless Steel Smooth - SMS Notched - NS Average Fair Excellent Slightly Fair to Poor 302 or 300 stainless steel Duralink™ DL Excellent Excellent Average Slightly Good Wear-resistant nylon & 300SS cable Bare Stainless Cable SMSC Average Fair Average Slightly Good 300SS cable DuraStainless™ DSS Excellent Excellent Good Slightly Good Wear resistant nylon & 300SS spring wire Nylon Plus NP Good Excellent Fair No Excellent Nylon Pin Wear Factor Hook Wear Factor Rigidity Magnetic Flexibility Composition PINPAK™ 100 30M (100 ft.) of connecting pin with dispenser PIN ORDERING DIAMETER NUMBER ITEM CODE WT. KGS. NYLOSTEEL 1.3 1.7 2.0 2.4 2.8 3.2 4.0 1.3 1.7 2.0 2.4 2.8 NY053-C NY065-C NY079-C NY093-C NY109-C NY125-C NY156-C 18700 02598 18720 02628 02622 02614 02607 NYLON PLUS NP053-C NP065-C NP079-C NP093-C NP109-C 02863 02854 02872 02867 02861 PIN ORDERING DIAMETER NUMBER ITEM CODE WT. KGS. NYLOSTAINLESS 0.7 0.7 0.8 0.9 1.0 1.0 1.1 1.3 1.7 2.0 2.4 2.8 3.2 4.0 NYS053-C NYS065-C NYS079-C NYS093-C NYS109-C NYS125-C NYS156-C 18701 02649 18721 02670 02664 02658 02652 0.7 0.7 0.8 0.9 1.0 1.0 1.1 DURALINK™ DL065-C DL079-C DL093-C DL109-C 02726 04316 02743 02737 0.8 1.0 1.0 1.0 3.2 DL125-C 02732 1.0 NP125-C 02864 1.0 NP156-C 02873 1.1 WT. KGS. 1.3 1.7 2.0 2.4 2.8 3.2 4.0 NCS065-C 02751 0.8 NCS093-C 02767 0.8 NCS125-C 02762 NCS156-C 02756 1.4 1.5 DURASTAINLESS™ 1.7 2.0 2.4 2.8 3.2 ITEM CODE NYLON COVERED CABLE 0.7 0.7 0.8 0.9 1.0 4.0 PIN ORDERING DIAMETER NUMBER 1.7 DSS065-C 02826 0.8 2.4 2.8 DSS093-C DSS109-C 02830 02834 1.0 1.0 www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 21 Clipper® Connecting Pins NYLON COVERED LEADER ASSEMBLIES PIN DIAMETER ORDERING NUMBER ITEM CODE PIN LENGTH LEADER LENGTH NYLON covered cable 1.7 1.7 2.4 2.4 2.4 2.4 2.4 2.4 NCS065X10FT-W/10FT NCS065X25FT-W/5FT NCS093X5FT-W/5FT NCS093X10FT-W/10FT NCS093X15FT-W/2FT NCS093X25FT-W/5FT NCS093X25FT-W/10FT NCS093X50FT-W/4FT 1.7 2.4 2.4 DL065X25FT-W/5FT DL093X10FT-W/10FT DL093X25FT-W/5FT 05021 05022 05194 05023 05195 05024 05025 05196 10 25 5 10 15 25 25 50 10 5 5 10 2 5 10 4 25 10 25 5 10 5 DURALINK™ 05193 05020 05019 Other sizes can be custom ordered. 300 mm (12”) PRE-CUT PINS (24 pins per package) PIN ORDERING ITEM DIAMETER NUMBER CODE ORDERING NUMBER NYLOSTAINLESS NYLON PLUS $30.00 35.00 39.00 44.00 60.00 NYS065-12 NYS093-12 NYS109-12 NYS125-12 NYS156-12 NP065-12 NP093-12 NP109-12 NP125-12 NP156-12 NYLOSTEEL 1.7 2.4 2.8 3.2 4.0 NY065-12 NY093-12 NY109-12 NY125-12 NY156-12 02592 02625 02619 02611 02600 connecting pin tools AUD PRICE ITEM CODE 02644 02668 02662 02656 02650 AUD PRICE $54.00 67.00 69.00 72.00 80.00 ORDERING NUMBER 1.625 mm (.065”) PRE-CUT PINS BELT WIDTH mm in. PINS/ PACKAGE ORDERING NUMBER ITEM CODE NYLOSTEEL 16 19 22.5 25.5 32 38.5 44.5 48 51 57.5 63.5 70 76.5 83 87 102 115 152 22 ⅝” ¾” ⅞” 1” 1 ¼” 1 ½” 1 ¾” 1 ⅞” 2” 2 ¼” 2 ½” 2 ¾” 3” 3 ¼” 3 ½” 4” 4 ½” 6” P R O D U C T 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 24 02847 02865 02859 02833 02832 ORDERING NUMBER Pin and Cable Cutter APC-1 Pin and Cable Stripper CABLE STRIPPER DESCRIPTION ITEM CODE 50004 03241 ITEM CODE NYLOSTAINLESS NY065-3/4-100 NY065-7/8-100 NY065-1-100 NY065-1-1/4-100 NY065-1-1/2-100 NY065-1-3/4-100 NY065-1-7/8-100 NY065-2-100 NY065-2-1/4-100 NY065-2-1/2-100 NY065-2-3/4-100 NY065-3-100 NY065-3-1/4-50 NY065-3-1/2-50 NY065-4-50 NY065-4-1/2-50 NY065-6-24 H A N D B O O K ORDERING NUMBER ITEM CODE 02576 02574 02577 02578 02579 02580 02581 02582 02583 02584 02585 02586 02587 02588 02589 02590 02591 NYS065-5/8-100 02632 NYS065-1-100 NYS065-1-1/4-100 NYS065-1-1/2-100 02637 02633 02634 NYS065-1-7/8-100 NYS065-2-100 NYS065-2-1/4-100 NYS065-2-1/2-100 02635 02638 02639 02640 NYS065-3-100 NYS065-3-1/4-50 02641 02636 NYS065-4-50 02642 NYS065-6-24 02643 www.flexco.com • Customer Service: +61 2 8818 2000 Clipper® Connecting Pins CONNECTING PINS IN COILS (7.6 M (25 ft.) minimum) PIN DIAMETER ORDERING NUMBER ITEM CODE ORDERING NUMBER NYLOSTEEL 1.7 1.7 2.0 2.4 2.8 3.2 4.0 NY053 NY065 NY079 NY093 NY109 NY125 NY156 ITEM CODE ORDERING NUMBER NYLOSTAINLESS NYLON COVERED CABLE 02594 02597 02595 02627 02621 02613 02606 NYS053 NYS065 NYS079 NYS093 NYS109 NYS125 NYS156 02645 02648 02646 02669 02663 02657 02651 DURALINK™ DURASTAINLESS™ SMOOTH STEEL NOTCHED STEEL 1.7 2.4 2.8 3.2 1.0 1.4 2.4 DL065 DL093 DL109 DL125 SM054 SM093 02725 02742 02736 02731 02771 02773 NOTCHED SS 1.3/1.4 1.7 2.0 2.4 2.8 3.2 4.0 NS054 NS093 ITEM CODE 02783 02784 DSS065 DSS093 DSS109 NCS065 02750 NCS093 NCS125 NCS156 02766 02761 02755 02727 02744 02738 N054 N093 SMOOTH SS SMS040 SMS054 SMS093 02775 02777 NYLON PLUS NP053 NP065 NP079 NP093 NP109 NP125 NP156 02868 02853 02869 02866 02860 02870 02871 02772 02779 02781 BARE SS CABLE SMSC065 02769 SMSC093 02770 NOTE: For coils less than 7.6 M (25 ft.), call Flexco Customer Service. MUSIC WIRE PIN DIAMETER 1.0 mm 1.4 mm 1.9 mm 2.3 mm 2.3 mm DESCRIPTION Per Meter Per Meter 4 Meter Lengths 4 Meter Lengths 30 Meter Lengths ORDERING NUMBER MW043 MW054 MW072 MW090 MW090-100 ITEM CODE 02787 02788 02789 02791 02790 STRIPPED LEADERS DESCRIPTION 2.4 x 1.3 M Nylosteel with 1.6 M Stripped Leader ORDERING NUMBER ITEM CODE NY093-123 02629 2.4 x 6.2 M Nylosteel with 1.6 M Stripped Leader NY093-246 02630 .093 x 30 M Nylosteel with 1.6 M Stripped Leader NY093-100 02631 2.4 x 3.1 M DuraStainless™ with 1.6 M Stripped Leader DSS093-123 04093 2.4 x 6.2 M DuraStainless™ with 1.6 M Stripped Leader DSS093-246 04044 Stock Items (non-shaded) carried in factory inventory. Made To Order Items (shaded) have added lead time. Non-Listed Items are available. Request quote for price and delivery. www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 23 Clipper® Maintenance Lacers ROLLER LACER® Gold ClasS™ MANUAL ROLLER LACER® (Face strips sold separately) BELT WIDTH mm 600 900 1200 1500 in. 24” 36” 48” 60” ORDERING NUMBER ITEM CODE WT. KGS. RL-G24 RL-G36 RL-G48 RL-G60 03985 03986 03987 03988 22.7 26.3 29.9 33.6 (Face strips sold separately) BELT WIDTH mm 600 900 1200 1500 NOTE: Includes carding paper remover and scissors. in. 24” 36” 48” 60” BELT WIDTH mm in. 600 900 1200 1500 24” 36” 48” 60” ORDERING NUMBER ITEM WT. CODE KGS. Manual Roller Lacers ORDERING NUMBER ITEM CODE WT. KGS. 04064 04065 04066 04067 0.6 0.7 1.0 1.2 HOOK SIZE 30 FSMAN30-24 FSMAN30-36 FSMAN30-48 FSMAN30-60 HOOK SIZE 36, UCM36 mm in. 600 900 1200 1500 24” 36” 48” 60” FSGOLD36-24 FSGOLD36-36 FSGOLD36-48 FSGOLD36-60 04038 04039 04040 04041 600 900 1200 1500 24” 36” 48” 60” FSGOLD1-24 FSGOLD1-36 FSGOLD1-48 FSGOLD1-60 04034 04035 04036 04037 2.0 2.4 2.9 3.4 FSMAN36-24 FSMAN36-36 FSMAN36-48 FSMAN36-60 04020 04021 04022 04023 0.6 0.7 1.0 1.2 04015 04016 04017 04018 0.6 0.7 1.0 1.2 HOOK SIZE 1, UX-1 2.0 2.4 2.9 3.4 FSMAN1-24 FSMAN1-36 FSMAN1-48 FSMAN1-60 HOOK SIZE 2 – 4, U2SP – U3 600 900 1200 1500 24” 36” 48” 60” FSGOLD2-24 FSGOLD2-36 FSGOLD2-48 FSGOLD2-60 04042 04043 04044 04045 2.0 2.4 2.9 3.4 FSMAN2-24 FSMAN2-36 FSMAN2-48 FSMAN2-60 04025 04026 04027 04028 0.6 0.7 1.0 1.2 HOOK SIZE 4-1/2 – 7, U4 – U7 600 900 1200 1500 24” 36” 48” 60” FSGOLD4-1/2-24 FSGOLD4-1/2-36 FSGOLD4-1/2-48 FSGOLD4-1/2-60 04046 04047 04048 04049 2.0 2.4 2.9 3.4 FSMAN4-1/2-24 FSMAN4-1/2-36 FSMAN4-1/2-48 FSMAN4-1/2-60 ITEM CODE WT. KGS. RL-24 RL-36 RL-48 RL-60 03370 03371 03372 03375 17.2 21.3 24.9 28.6 NOTE: Includes carding paper remover and scissors. CLIPPER® FACE STRIPS (includes one Lacer Pin) roller laceR® gold clasS™ ORDERING NUMBER 04030 04031 04032 04033 0.6 0.7 1.0 1.2 ANCHOR® "G" SERIES FACE STRIPS (includes two Lacer Pins) ORDERING ITEM WT. NUMBER CODE KGS. DESCRIPTION 600 mm (24”) for ANCHOR G001-G006 FS-600-G 00722 0.6 900 mm (36”) for ANCHOR G001-G006 FS-900-G 00723 0.9 1200 mm (48”) for ANCHOR G001-G006 FS-1200-G 03755 1.3 1500 mm (60” ) for ANCHOR G001-G006 FS-1500-G 00725 1.5 ALLIGATOR® FACE STRIPS FOR ROLLER LACER DESCRIPTION ORDERING NUMBER ITEM WT. CODE KGS. 600 mm (24”) for 00 Alligator Lacing GFSA00-24 18244 0.5 900 mm (36”) for 00 Alligator Lacing GFSA00-36 18245 0.61 600 mm (24”) for 1 & 7 Alligator Lacing GFSAM1&7-24 19701 0.46 900 mm (36”) for 1 & 7 Alligator Lacing GFSAM1&7-36 19702 0.58 1200 mm (48”) for 1 & 7 Alligator Lacing GFSAM1&7-48 19703 0.64 1500 mm (60” ) for 1 & 7 Alligator Lacing GFSAM1&7-60 19704 0.75 NOTE: When using a 1200 mm (48") or 1500 mm (60") Alligator Face Strip, the fastener length must be no longer than 900 mm (36") (multiple strips can be used in the face strip). common repair parts CLIPPER® REPLACEMENT LACER PINS roller laceR® gold class™ BELT WIDTH mm in. 600 900 1200 1500 24” 36” 48” 60” ORDERING NUMBER ITEM WT. CODE KGS. Manual Roller Lacers ORDERING NUMBER ITEM CODE WT. KGS. HOOK SIZE 1, 36, or 30 LPGOLD1/36-24 LPGOLD1/36-36 LPGOLD1/36-48 LPGOLD1/36-60 04006 04007 04008 04009 0.2 0.2 0.3 0.3 LPMAN1/36-24 LPMAN1/36-36 LPMAN1/36-48 LPMAN1/36-60 03997 03998 03999 04000 0.2 0.2 0.3 0.3 HOOK SIZE 2 – 4, 4-1/2 – 7 600 900 1200 1500 24 24” 36” 48” 60” LPGOLDREG-24 LPGOLDREG-36 LPGOLDREG-48 LPGOLDREG-60 P R O D U C T 04010 04011 04012 04013 0.2 0.2 0.3 0.3 H A N D B O O K LPMANREG-24 LPMANREG-36 LPMANREG-48 LPMANREG-60 04002 04003 04004 04005 ITEM CODE WT. KGS. 03433 0.5 03897 0.5 Face Strip Knobs 03817 0.23 Urethane Strip – Priced Per Foot 03274 0.23 Carrying Strap – Large For 48" and 60" Roller Lacers 04051 0.5 Carrying Strap – Small For 600 mm (24”) and 900 mm ( 36”) Roller Lacers 04052 0.5 Nut Driver for Roller Lacer Gold Class 04068 0.5 DESCRIPTION/ORDERING NUMBER 0.2 0.2 0.3 0.3 Guide Block Replacement Kit For Serial Number 3,500 – 50,000 Guide Block Replacement Kit For Serial Number greater than 50,000 www.flexco.com • Customer Service: +61 2 8818 2000 Clipper® Maintenance Lacers MICROLACER® (Face strips sold separately) BELT WIDTH mm in. 350 14” ORDERING NUMBER ITEM CODE WT. KGS. MICROLACER 03368 12.2 NOTE: Includes carding paper remover and scissors. CLIPPER® FACE STRIPS (Includes one Lacer Pin) HOOK SIZE ORDERING NUMBER FSMAN30-MICRO FSMAN36-MICRO FSMAN1-MICRO FSMAN2-MICRO FSMAN4-1/2-MICRO 30 36, UCM36 1, UX-1 2-4, U2-U3, 4-1/2-7, U4-U7 ITEM CODE 04063 04019 04014 04024 04029 WT. KGS. 1.0 1.0 1.0 1.0 1.0 CLIPPER® REPLACEMENT LACER PINS HOOK SIZE 1/36 2-7 ORDERING NUMBER LPMAN1/36-MICRO LPMANREG-MICRO ITEM CODE 03996 04001 PIN DIA. (mm) 1.7 2.7 ALLIGATOR® FACE STRIPS FOR MICROLACER DESCRIPTION for 00 Alligator Lacing for 1 & 7 Alligator Lacing ORDERING NUMBER GFSA00-14 GFSA1&7-14 ITEM CODE 18243 18248 WT. KGS. 0.2 0.2 valulacer replacement parts CLIPPER® FACE STRIPS (Includes one Lacer Pin) common repair parts ITEM CODE WT. KGS. 03433 0.5 03897 0.5 Face Strip Knobs 03817 0.23 Urethane Strip – Priced Per Foot 03274 0.05 DESCRIPTION/ORDERING NUMBER Guide Block Replacement Kit For Serial Number 3,500 – 50,000 Guide Block Replacement Kit For Serial Number greater than 50,000 HOOK SIZE 36, UCM36 1, UX-1 2-4, U2-U3, 4-1/2-7, U4-U7 ORDERING NUMBER FS36-VALU FS1-VALU FS2-VALU FS4-1/2-VALU ITEM CODE 03425 03429 03430 03431 WT. KGS. 0.3 0.3 0.3 0.3 CLIPPER® REPLACEMENT GAUGE PINS HOOK SIZE 1/36 2-7 ORDERING NUMBER LP1/36 VALU LPREG VALU ITEM CODE 03339 03328 PIN DIA. (mm) 1.7 2.7 Stock Items (non-shaded) carried in factory inventory. Made To Order Items (shaded) have added lead time. Non-Listed Items are available. Request quote for price and delivery. www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 25 Clipper® Specialty Lacers LW95 LACERS (Laces all Clipper Hooks. Laces up to 152.4 mm (6”) in one operation. Includes Lacing Assembly Kit.) HOOK SIZE 2-7, U2-U7 1, UX-1 25 ORDERING NUMBER LW95 1LW95 25XLW ITEM CODE 03074 03076 03075 WT. KGS. 14.1 14.1 14.1 RETAINER INCLUDED HRREGLW95 HR1LW95 HR25LW95 REPLACEMENT HOOK RETAINERS 2-7, U2-U7 1, UX-1 25 30, 36, UCM36 HR2LW95 HR1LW95 HR25LW95 HR36LW95 03085 03081 03827 03119 0.3 0.2 0.5 0.2 N/A N/A N/A N/A LW95 Lacer VISE LACERS HOOK SIZE 2-7,U2-U7 2-7,U2-U7 2-7,U2-U7 1, UX-1, UX-1SP 25 30, 36, UCM36 ORDERING NUMBER R-4 R-7 R-10 1VL-7 25VL-7 36VL-7 ITEM CODE 03018 03019 03020 03236 03814 03238 WT. KGS. 0.5 0.9 1.4 0.9 1.4 0.5 ORDERING NUMBER ITEM CODE WT. KGS. BBL-7 BBL-10 03434 03435 23.1 23.1 Vise Lacer BALER BELT LACER™ (Laces all Clipper Baler Hooks, RHTX, 2-7) BELT WIDTH mm in. 175 250 7” 10” Baler Belt Lacer LEVER LACER (For thin belts or tapes up to 50.8 mm (2”) wide.) HOOK SIZE 25 36 ORDERING NUMBER 25LEVER 36LEVER ITEM CODE 03014 04223 WT. KGS. 2.3 2.3 Lever Lacer PLIER-TAPE LACER (For thin belts or tapes up to 50.8 mm (2”) wide.) ORDERING NUMBER PTL25 PTL30 PTL1 ITEM CODE 18015 18017 18016 WT. KGS. 1.6 1.7 1.6 Plier-Tape Lacer 26 P R O D U C T H A N D B O O K www.flexco.com • Customer Service: +61 2 8818 2000 Clipper® Production Lacers #12 SPEED LACER (Includes #2-7 Retainer) BELT WIDTH mm in. 300 12” ORDERING NUMBER ITEM CODE WT. KGS. 12Lacer 03167 80.3 CHAIN DRIVE ATTACHMENT 12 Lacer-chain 03225 10.9 CLIPPER® HOOK RETAINER FOR #12 SPEED LACER #12 Speed Lacer (Includes one Lacer Pin) HOOK SIZE DESCRIPTION Acusteel Acusteel Acusteel Acusteel 25 30,36,UCM36 1,UX-1 2-7,U2-U7 ORDERING NUMBER ITEM CODE WT. KGS. HR25-12 HR36-12 HR1-12 HR2-12 03822 03170 03168 03211 0.8 0.7 0.7 0.7 300 mm (12”) LACER PIN FOR #12 SPEED LACER HOOK SIZE 25,30,36,1 2-7 ORDERING NUMBER LP1/36-12 LP2-12 ITEM CODE 03169 03222 Electric Hydraulic Lacer ELECTRIC HYDRAULIC POWER LACERS (Includes #2-7 Retainer) BELT WIDTH mm 300 625 950 in. 12” 25” 38” ORDERING NUMBER ITEM CODE WT. KGS. EH-12 EH-25 EH-38 03037 03038 03039 161.0 254.0 396.9 NOTE: Please specify 115 or 230 volt wiring requirements when ordering. Can be ordered for International Requirements. CLIPPER® HOOK RETAINER FOR POWER LACERS (Includes one Lacer Pin) BELT WIDTH mm in. 300 625 950 12” 25” 38” 300 625 950 12” 25” 38” 300 625 950 12” 25” 38” 300 625 950 12” 25” 38” ORDERING NUMBER HR25-12 HR25-25 HR25-38 ITEM CODE HOOK SIZE 25 WT. KGS. 03822 03823 03824 0.8 1.5 1.9 HR36-12 HR36-25 HR36-38 03170 03154 03155 0.7 1.5 1.9 HR1-12 HR1-25 HR1-38 03168 03143 03150 0.7 1.5 1.9 HR2-12 HR2-25 HR2-38 03211 03051 03148 0.7 1.5 1.9 HOOK SIZE 30, 36, UCM36 HOOK SIZE 1, UX-1 HOOK SIZE 2-7, U2-U7 ELECTRIC HYDRAULIC LACER COVER LACER SIZE mm in. 300 625 950 12” 25” 38” ORDERING NUMBER ITEM CODE WT. KGS. Cover-12 Cover-25 Cover-38 03452 03453 03519 1.4 1.8 2.3 CLIPPER® REPLACEMENT LACER PINS FOR POWER LACER BELT WIDTH ORDERING NUMBER ITEM CODE HOOK SIZE 25, 36, 1 mm in. 300 625 950 12” 25” 38” 300 625 950 12” 25” 38” LP1/36-12 LP1/36-25 LP1/36-38 03169 03162 03163 HOOK SIZE 2-7 LP2-12 LP2-25 LP2-38 www.flexco.com • Customer Service: +61 2 8818 2000 03222 03054 03156 Stock Items (non-shaded) carried in factory inventory. Made To Order Items (shaded) have added lead time. Non-Listed Items are available. Request quote for price and delivery. P R O D U C T H A N D B O O K 27 Clipper® Production Lacers PRO-400 PRO-600 PRO-600 & PRO-6000 LACER (Does not include comb - purchase separately) ORDERING NUMBER PRO-600 PRO-6000 WT. KGS. 133.4 138.0 ITEM CODE 18057 18978 PRO-400 LACER (Does not include adapter - purchase separately) ORDERING NUMBER PRO-400 ADAPTERS FOR PRO-400 LACER356 mm (14”) (Includes 1.5 and 2.0 mm Gauge Pins) COMBS FOR PRO-600 & PRO-6000 LACER (Includes Gauge Pins) BELT WIDTH mm in. 600 900 1200 1500 24” 36” 48” 60” 600 900 1200 1500 24” 36” 48” 60” ORDERING NUMBER ITEM CODE WT. KGS. HOOK SIZE 25 P6CLPR25M-24 P6CLPR25M-36 P6CLPR25M-48 P6CLPR25M-60 03526 03538 03551 03531 4.6 5.9 7.0 8.4 P6CLPR36M-24 P6CLPR36M-36 P6CLPR36M-48 P6CLPR36M-60 03524 03537 03539 03529 4.6 5.9 7.0 8.4 P6CLPR1M-24 P6CLPR1M-36 P6CLPR1M-48 P6CLPR1M-60 03534 03535 03550 03528 4.6 5.9 7.0 8.4 600 900 1200 1500 24” 36” 48” 60” P6CLPR2M-24 P6CLPR2M-36 P6CLPR2M-48 P6CLPR2M-60 03533 03536 03532 03527 4.6 5.9 7.0 8.4 WT. KGS. 3.3 3.4 3.4 3.6 ITEM CODE 03649 03140 03525 18052 ALLIGATOR® ADAPTERS–PRO-400 ORDERING NUMBER P4GF P4GF15 ITEM CODE 18055 18056 WT. KGS. 3.2 3.3 LACING SIZE 1&7 15 REPLACEMENT LACER PINS FOR PRO-400 LACER HOOK SIZE 1, UX1 24” 36” 48” 60” ORDERING NUMBER P4CLPR25 P4CLPR36 P4CLPR1 P4C2 (Includes Gauge Pins) HOOK SIZE 36, UCM36, 30 600 900 1200 1500 HOOK SIZE 25 36, 30 1 2-7 HOOK SIZE 2-7, U2-U7 FOR COMB NUMBER P4C25/36 P4C25/36 P4C25/36 P4C1 P4C1 P4C1 P4C1 P4C2 P4C2 P4C2 DIAMETER (mm) 1.5 1.8 x 1.5 2.0 x 1.5 1.8 2.0 2.5 x 2.0 3.0 x 2.0 2.5 3.5 x 3.0 4.0 x 3.0 PRO-200 LACER (Does not include adapter - purchase separately) ORDERING NUMBER PRO-200 PRO-200EH WT. KGS. 133.4 ITEM CODE 18048 PRO-200 ITEM CODE 19395 03738 03745 03715 19350 19380 19351 19349 03725 03724 WT. KGS. .05 .05 .05 .05 .05 .05 .05 .14 .14 .14 WT. KGS. 31.7 36.3 ITEM CODE 18036 03707 ADAPTERS FOR PRO-200 LACER203 mm (8”) (Includes 1.5 and 2.0 mm Gauge Pins) HOOK SIZE 25 36, 30 1 2-7 ORDERING NUMBER P2CLPR25 P2CLPR36 P2CLPR1 P2C2 WT. KGS. 2.0 2.0 2.2 2.4 ITEM CODE 03650 03591 03651 18043 ALLIGATOR® ADAPTERS–PRO-200 (Includes Gauge Pins) ORDERING NUMBER P2GF P2GF15 WT. KGS. 1.6 2.0 ITEM CODE 18046 18047 LACING SIZE 1&7 15 REPLACEMENT LACER PINS FOR PRO-200 LACER FOR COMB NUMBER P2C25/36 P2C25/36 P2C25/36 P2C1 P2C1 P2C1 P2C1 P2C2 P2C2 P2C2 DIAMETER (mm) 1.5 1.8 x 1.5 2.0 x 1.5 1.8 2.0 2.5 x 2.0 3.0 x 2.0 2.5 3.5 x 3.0 4.0 x 3.0 ITEM CODE 19340 03739 03744 03713 19341 19342 19343 19339 03717 03718 WT. KGS. .05 .05 .05 .05 .05 .05 .05 .14 .14 .14 REPLACEMENT LACER PINS FOR PRO-600 LACER BELT WIDTH mm in. FOR COMB NUMBER P6C25/36 600 900 1200 1500 24” 36” 48” 60” 24” 36” 48” 60” 03729 03727 03728 19358 1.8 mm 2.0 mm 2.5 mm x 2.0 mm 3.0 mm x 2.0 mm 03710 03709 03708 19378 19361 03714 03711 03712 19362 03721 03723 03716 03722 03733 03732 03731 2.0 mm x 1.5 mm 03743 03742 03741 03740 0.1 0.1 0.1 0.1 FOR COMB NUMBER P6C1 0.1 0.1 0.1 0.1 FOR COMB NUMBER P6C2 2.5 mm 600 900 1200 1500 28 24” 36” 48” 60” 19364 03726 19368 19373 P R O D U C T 3.5 mm x 3.0 mm 19365 03719 19370 19375 H A N D B O O K ORDERING NUMBER P6ALLI00M-24 P6ALLI00M-36 P6ALLI1&7-24 P6ALLI1&7-36 P6ALLI15-24 P6ALLI15-36 ITEM CODE 03914 03915 03916 03917 03919 03920 0.1 0.1 0.1 0.1 WT. KGS. 3.9 5.9 3.9 5.9 3.9 5.9 LACING SIZE 00 00 1&7 1&7 15 15 REPLACEMENT PARTS DESCRIPTION 4.0 mm x 3.0 mm 19366 03720 19371 19376 ALLIGATOR® COMBS–PRO-600 (Includes Gauge Pins) 1.8 mm x 1.5 mm 03734 03735 03736 03737 1.5 mm 600 900 1200 1500 WT. KGS. ITEM CODE Return Springs Adapter Spring Clip Linear Bearing Brass Bushing ITEM CODE 19100 19194 19200 19300 WT. KGS. 0.5 0.5 0.9 2.3 www.flexco.com • Customer Service: +61 2 8818 2000 How Alligator® Lacing Works Hammer applied Alligator® Lacing utilizes a design with teeth that are formed so that when they are driven parallel to the length of the belt, the vital longitudinal carcass fibers are not severed. The compression fit of the connecting bar provides a strong, vise-like hold on the belt Applications and distributes belt tension evenly across the entire belt width. The one-piece fastener strip also ensures that there are no loose pieces to work themselves out of the belt and into the conveyed product. The flat splice obtained with a continuous strip of lacing also helps with hinge pin insertion. • Manufacturing Assembly Lines • Food, Package, and Parts Handling • Checkout Counters Requires only a hammer; no special tools needed. Unique, patented clips and round gauge rod act as an “extra” pair of hands. • Fasteners • Hinge Pin • Hammer • Agricultural Equipment How to Specify the Correct Alligator® Lacing Fastener Metal Selection Hinge Pin Selection 1. Determine Belt Tension (kN/m, PIW). Steel. Standard fastener material. 2. Measure your Belt Thickness. Stainless Steel. Type 316 Stainless Steel 3. Measure the Diameter of the Smallest Pulley in your Drive with Belt Wrap more than 90°. H Steel Corrugated - for all sizes of Alligator belt lacing. SH Stainless Steel Corrugated for all sizes of Alligator belt lacing. RH Rocker Hinge Pin for transmission belt lacing, two-piece pin to reduce friction and wear on loops and lacing. 4. Choose the fastener size that is appropriate for your specifications in the selection chart below. NC Nylon Covered Steel Cable for easier hinge pin insertion. NCS Nylon Covered Stainless Cable for greater corrosion resistance. ALLIGATOR® Lacing Fastening System What You Need for Installation Installation Method Alligator® Lacing Selection Chart Lacing Size For Belts With Mechanical Fastener Ratings Up To: kN/m P.I.W. Belt Thickness Range Recommended Min. Pulley Diameter Approx. Corrugated Hinge Pin Diameter mm in. mm in. mm in. 00 4.3 25 Up thru 1.6 Up thru 1/16 25 1 1.2 3/64 1 7.8 45 1.6-2.4 1/16-3/32 38 1-1/2 1.6 1/16 7 8.7 50 2.4-3.6 3/32-9/64 51 2 1.6 1/16 15 11.4 65 3.2-4.0 1/8-5/32 64 2-1/2 2.4 3/32 20 16.6 95 4.0-4.8 5/32-3/16 76 3 2.8 7/64 25 17.5 100 4.8-5.6 3/16-7/32 102 4 3.2 1/8 27 17.5 100 5.6-7.1 7/32-9/32 127 5 3.2 1/8 35 26.0 150 7.1-7.9 9/32-5/16 178 7 3.6 9/64 45 28.0 165 7.9-9.5 5/16-3/8 229 9 4.8 3/16 55 30.0 175 9.5-11.1 3/8-7/16 305 12 5.2 13/64 65 35.0 200 11.1-12.7 7/16-1/2 356 14 5.2 13/64 www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 29 Alligator® Conveyor Belt Lacing FASTENERS STEEL LACING WITH STEEL CORRUGATED HINGE PIN BELT WIDTH ORDERING ITEM NUMBER CODE mm in. 300 350 400 450 500 550 600 650 700 750 800 900 1050 1200 1500 12” 14” 16” 18” 20” 22” 24” 26” 28” 30” 32” 36” 42” 48” 60” 300 350 400 450 500 550 600 650 700 750 800 900 1050 1200 1350 1500 12” 14” 16” 18” 20” 22” 24” 26” 28” 30” 32” 36” 42” 48” 54” 60” 300 350 400 450 500 600 750 900 1050 1200 1500 12” 14” 16” 18” 20” 24” 30” 36” 42” 48” 60” WT. KGS. ORDERING NUMBER 10050 10051 10052 10053 10054 10055 10056 0.1 0.2 0.2 0.2 0.3 0.3 0.3 1A-12 1A-14 1A-16 1A-18 1A-20 1A-22 1A-24 00-30 10059 0.4 00-36 00-42 00-48 00-60 00-600 10061 10062 10063 10065 13605 00-12 00-14 00-16 00-18 00-20 00-22 00-24 00 ITEM CODE 1A WT. KGS. 10070 10071 10072 10073 10074 10075 10076 0.2 0.3 0.4 0.4 0.5 0.5 0.5 1A-30 10079 0.6 0.5 0.5 0.6 0.8 0.3 1A-36 1A-42 1A-48 1A-60 1A-600 10081 10082 10083 10085 13642 0.7 0.9 0.9 1.2 0.5 10483 10130 10131 10132 10133 10134 10135 0.6 0.7 0.8 0.9 1.0 1.0 1.1 20-28 20-30 20-32 20-36 20-42 20-48 10137 10138 10139 10140 10141 10142 1.4 1.5 1.5 1.7 2.1 2.3 25-12 25-14 25-16 25-18 25-20 25-22 25-24 25-26 25-28 25-30 20-60 10144 2.9 20-12 20-14 20-16 20-18 20-20 20-22 20-24 20 25-36 25-42 25-48 25-54 25-60 25-600 55 55-12 55-14 55-16 55-18 55-20 55-24 55-30 55-36 55-42 55-48 55-60 55-600 10488 2.2 10212 2.6 10213 2.9 10214 3.3 10215 3.6 10217 4.4 10220 5.4 10222 6.4 10223 7.5 10224 8.7 10226 10.8 13797 4.3 25 10484 10150 10151 10152 10153 10154 10155 10156 10157 10158 0.7 0.7 0.9 1.0 1.1 1.2 1.3 1.4 1.6 1.6 10160 10161 10162 10163 10164 13720 2.0 2.3 2.6 2.9 3.2 1.3 ORDERING ITEM NUMBER CODE WT. KGS. 1B Note: Size 1A and 1B Alligator lacing has been modified to allow for complete interchangeability. For machine applied lacing, order the corresponding 1A size. 27-12 27-14 27-16 27-18 27-20 27-22 27-24 27-26 27-28 27-30 27-32 27-36 27-42 27-48 27-54 27-60 27 10485 10165 10166 10167 10168 10169 10170 10171 10172 10173 10174 10175 10176 10177 10178 10179 0.8 1.0 1.0 1.2 1.4 1.4 1.5 1.7 1.8 1.9 2.1 2.3 2.7 3.0 3.4 3.7 ORDERING NUMBER ITEM CODE WT. KGS. 10090 10091 10092 10093 10094 10095 10096 10097 10098 10099 10100 10101 10102 10103 10105 13662 0.3 0.4 0.5 0.5 0.5 0.6 0.6 0.7 0.7 0.8 0.9 0.9 1.0 1.2 1.5 0.7 15-12 15-14 15-16 15-18 15-20 15-22 15-24 15-26 15-28 15-30 15-32 15-36 15-42 15-48 15-60 10486 10180 10181 10182 10183 1.3 1.5 1.7 1.9 2.1 45-12 45-14 45-16 45-18 45-20 35-24 10185 2.5 35-30 10188 35-36 35-42 35-48 35-54 35-60 10190 10191 10192 10193 10194 7-12 7-14 7-16 7-18 7-20 7-22 7-24 7-26 7-28 7-30 7-32 7-36 7-42 7-48 7-60 7-600 35-12 35-14 35-16 35-18 35-20 7 35 ORDERING NUMBER ITEM CODE 15 10482 10110 10111 10112 10113 10114 10115 10116 10117 10118 10119 10120 10121 10122 10124 45 WT. KGS. 0.5 0.5 0.6 0.7 0.7 0.8 0.9 1.0 1.0 1.1 1.2 1.2 1.5 1.7 2.2 10487 10196 10197 10198 10199 1.5 1.8 2.1 2.3 2.5 45-24 10201 3.1 3.1 45-30 10204 3.9 3.7 4.4 5.0 5.6 6.2 45-36 45-42 45-48 10206 10207 10208 4.6 5.4 6.1 45-60 10210 7.6 65 65-12 10489 2.6 65-18 10232 4.0 65-24 65-30 65-36 10235 10238 10240 5.2 6.6 7.8 65-48 65-60 10242 10244 10.4 13.1 Any lengths over 1500 mm (60”) are sold by the set. ALLIGATOR® LACING CARTON CONTENTS: 4Sets Lacing 4Hinge Pins 1Gauge Pin –Required amount of clips Stock Items (non-shaded) carried in factory inventory. Made To Order Items (shaded) allow one week for production. In most cases, the next standard stock item can be adapted to meet your requirements. Non-Listed Items are available. Request quote for price and delivery. 30 P R O D U C T H A N D B O O K www.flexco.com • Customer Service: +61 2 8818 2000 Alligator® Conveyor Belt Lacing FASTENERS 316 STAINLESS LACING WITH 300 SERIES STAINLESS CORRUGATED HINGE PINS BELT WIDTH ORDERING NUMBER ITEM CODE WT. KGS. ORDERING ITEM WT. NUMBER CODE KGS. 00S mm in. 300 350 400 450 500 600 700 750 900 1050 1200 1350 1500 12” 14” 16” 18” 20” 24” 28” 30” 36” 42” 48” 54” 60” 300 350 400 450 500 600 750 900 1050 1200 1500 12” 14” 16” 18” 20” 24” 30” 36” 42” 48” 60” 20S-12 20S-14 20S-16 20S-18 20S-20 20S-24 20S-30 20S-36 20S-42 20S-48 20S-60 450 600 750 900 1200 18” 24” 30” 36” 48” 55S-18 55S-24 55S-30 55S-36 55S-48 1S 10528 10529 10530 10531 10532 10534 0.1 0.2 0.2 0.2 0.3 0.3 1S-12 1S-14 1S-16 1S-18 1S-20 1S-24 10545 10546 10547 10548 10549 10551 0.2 0.2 0.4 0.4 0.5 0.5 00S-30 00S-36 00S-42 00S-48 10537 10539 10540 10541 0.4 0.5 0.5 0.6 00S-60 00S-600 00S-900 10543 13394 13844 0.8 0.3 0.5 1S-30 1S-36 1S-42 1S-48 1S-54 1S-60 1S-600 10554 10556 10557 10558 10559 10560 13873 0.6 0.8 0.9 1.0 1.4 1.3 0.5 20S 25S-12 25S-14 25S-16 25S-18 25S-20 25S-24 25S-30 25S-36 25S-42 25S-48 25S-60 10493 10611 10612 10613 10614 10616 10619 10621 10622 10623 10625 ORDERING NUMBER 27S-12 27S-14 27S-16 27S-18 27S-20 27S-24 27S-30 27S-36 27S-42 27S-48 27S-60 10494 10627 10628 10629 10630 10632 10635 10637 10638 10639 10641 WT. KGS. ORDERING NUMBER WT. KGS. 15S 10562 10563 10564 10565 10566 10568 10570 10571 10573 10574 10575 0.3 0.4 0.5 0.5 0.5 0.6 0.7 0.8 1.0 1.1 1.2 15S-12 15S-14 15S-16 15S-18 15S-20 15S-24 15S-28 15S-30 15S-36 15S-42 15S-48 10491 10579 10580 10581 10582 10584 10586 10587 10589 10590 10591 0.5 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.3 1.6 1.8 7S-60 7S-600 10577 13892 1.7 0.7 15S-60 10593 2.2 1.3 1.5 1.8 1.9 2.1 2.5 3.2 3.8 4.6 5.0 6.4 45S-12 10496 1.5 45S-18 10661 2.4 45S-24 45S-30 45S-36 45S-42 45S-48 10664 10667 10669 10670 10671 3.2 3.7 4.7 5.4 6.3 35S 0.8 1.0 1.1 1.2 1.4 1.4 2.0 2.4 2.8 3.2 3.9 ITEM CODE 7S-12 7S-14 7S-16 7S-18 7S-20 7S-24 7S-28 7S-30 7S-36 7S-42 7S-48 27S 0.7 0.8 0.9 1.0 1.1 1.4 1.7 2.0 2.2 2.6 3.4 ITEM CODE 7S Note: S ize 1S and 1BS Alligator lacing has been modified to allow for complete interchangeability. For machine applied lacing, order the corresponding 1S size. 25S 0.6 0.7 0.8 0.9 1.0 1.2 1.5 1.8 2.1 2.4 3.0 WT. KGS. 1BS 00S-12 00S-14 00S-16 00S-18 00S-20 00S-24 10492 10595 10596 10597 10598 10600 10603 10605 10606 10607 10609 ORDERING ITEM NUMBER CODE 35S-12 35S-14 35S-16 35S-18 35S-20 35S-24 35S-30 35S-36 35S-42 35S-48 35S-60 10495 10643 10644 10645 10646 10648 10651 10653 10654 10655 10657 45S 55S 10677 10680 10683 10685 10687 3.3 4.4 5.4 7.6 8.7 Stock Items (non-shaded) carried in factory inventory. Made To Order Items (shaded) allow one week for production. In most cases, the next standard stock item can be adapted to meet your requirements. Non-Listed Items are available. Request quote for price and delivery. www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 31 Alligator® Conveyor Belt Lacing EXTRA HINGE PINS STEEL (H) CORRUGATED HINGE PINS – PACKAGES OF 10 PINS BELT WIDTH ORDERING NUMBER ITEM CODE WT. KGS. ORDERING NUMBER 0.05 0.05 0.05 0.05 0.1 0.1 0.1 0.1 1&7H6 1&7H12 1&7H18 1&7H24 1&7H30 1&7H36 1&7H48 1&7H60 For 00 mm in. 150 300 450 600 750 900 1200 1500 6 12 18 24 30 36 48 60 00H6 00H12 00H18 00H24 00H30 00H36 00H48 00H60 300 450 600 750 900 1200 1500 12 18 24 30 36 48 60 25&27H12 25&27H18 25&27H24 25&27H30 25&27H36 25&27H48 25&27H60 10030 11075 11078 11081 11084 11086 11088 11090 WT. KGS. ORDERING NUMBER For 1 or 7 For 25 or 27 10035 11157 11160 11163 11165 11167 11169 ITEM CODE 10031 11092 11095 11098 11101 11103 11105 11107 35H12 35H18 35H24 35H30 35H36 35H48 35H60 10037 11187 11190 11193 11195 11197 11199 WT. KGS. ORDERING NUMBER For 15 0.05 0.05 0.1 0.1 0.1 0.1 0.2 0.2 15H12 15H18 15H24 15H30 15H36 15H48 15H60 For 35 0.2 0.3 0.4 0.5 0.5 0.8 1.1 ITEM CODE 10033 11126 11129 11132 11134 11136 11138 WT. KGS. For 20 0.1 0.2 0.2 0.3 0.4 0.5 0.5 20H12 20H18 20H24 20H30 20H36 20H48 20H60 For 45 0.3 0.5 0.6 0.7 0.8 1.1 1.5 ITEM CODE 10034 11142 11145 11148 11150 11152 11154 0.1 0.2 0.3 0.3 0.4 0.5 0.7 For 55 or 65 45H12 10038 0.4 45H24 11205 0.8 55&65H24 11220 1.3 45H36 45H48 45H60 11210 11212 11214 1.2 1.7 2.0 55&65H36 55&65H48 55&65H60 11225 11227 11229 2.0 2.5 3.4 STAINLESS (SH) CORRUGATED HINGE PINS – 300 SERIES – PACKAGES OF 10 PINS BELT WIDTH ORDERING NUMBER mm in. 300 450 600 750 900 1200 1500 12 18 24 30 36 48 60 300 450 600 750 900 1200 1500 12 18 24 30 36 48 60 ITEM CODE WT. KGS. ORDERING NUMBER For 00 11831 0.05 00SH36 00SH48 00SH60 11836 11838 11840 0.1 0.1 0.1 1&7SH12 1&7SH18 1&7SH24 1&7SH30 1&7SH36 1&7SH48 1&7SH60 For 25 or 27 11925 11928 11931 11934 11936 11938 11940 WT. KGS. ORDERING NUMBER For 1 or 7 00SH24 25&27SH12 25&27SH18 25&27SH24 25&27SH30 25&27SH36 25&27SH48 25&27SH60 ITEM CODE 11846 11849 11852 11855 11857 11859 11861 WT. KGS. ORDERING NUMBER For 15 0.05 0.1 0.1 0.1 0.2 0.2 0.2 15SH18 15SH24 15SH30 15SH36 15SH48 15SH60 For 35 0.2 0.3 0.4 0.5 0.6 0.8 0.9 ITEM CODE 11878 11881 11884 11886 11888 11890 11950 0.3 35SH24 35SH30 35SH36 35SH48 11956 11959 11961 11963 0.5 0.7 0.9 1.2 0.2 0.2 0.3 0.4 0.4 0.5 20SH24 20SH30 20SH36 20SH48 11982 11984 11906 11909 11911 11913 0.2 0.3 0.4 0.5 For 55 or 65 55&65SH24 45SH36 45SH48 WT. KGS. For 20 For 45 35SH12 ITEM CODE 11998 1.3 1.3 2.0 EXTRA CLIPS 6 CLIPS PER PACKAGE FASTENER SIZE 1, 7 15, 20 25, 27 35 45 32 ORDERING NUMBER 1 & 7 CLIP 15 & 20 CLIP 25 & 27 CLIP 35 CLIP 45 CLIP P R O D U C T ITEM CODE 13256 13250 13252 13253 13254 H A N D B O O K WT. KGS. 0.01 0.01 0.02 0.02 0.02 www.flexco.com • Customer Service: +61 2 8818 2000 Alligator® Transmission Belt Lacing FASTENERS STRIP LENGTH mm in. 150 150 150 300 300 300 300 300 300 300 300 300 300 6” 6” 6” 12” 12” 12” 12” 12” 12” 12” 12” 12” 12” ORDERING NUMBER ITEM CODE SETS/ BOX WT. KGS. STEEL 00 1A 7 15 20 25D 25G 27K 27L 35N 45U 55W 65X 10000 10001 10002 10003 10004 10005 10007 10008 10009 10011 10012 10013 10014 ORDERING NUMBER ITEM CODE SETS/ BOX WT. KGS. STAINLESS (TYPE 316) 6 6 6 4 4 4 8 4 8 4 4 4 4 0.1 0.1 0.2 0.4 0.5 0.6 1.2 0.8 1.5 1.2 1.5 2.1 2.6 00S 1AS 7S-Trans 15S 20S 25DS 27KS 35NS 45US 55WS 10512 10513 10514 10515 10516 10517 10519 10521 10522 10523 6 6 6 4 4 4 4 4 4 4 0.1 0.1 0.2 0.4 0.5 0.7 0.8 1.3 1.5 2.3 ECONOMY PACKAGES – 305 mm (12”) Strips ORDERING NUMBER ITEM CODE SETS/ BOX WT. KGS. 15E 20E 25E 27E 35E 10020 10021 10022 10023 10024 10 10 10 10 10 1.5 1.9 2.2 2.6 3.8 TRANSMISSION BELT LACING CARTON CONTENTS: Fastener Sets as indicated above: Sizes #00, 1 and 7 are 152.4 mm (6”) strips. Sizes #15 through 65 are 304.8 mm (12”) strips. Rocker Hinge Pins (Sizes 00, 1A, 7, 00S, 1AS and 7S come with Corrugated Hinge Pins.) 1Gauge Pin ROCKER HINGE PINS (EXTRA-20/PACKAGE) FOR TRANSMISSION BELT LACING ORDERING NUMBER ITEM CODE ORDERING NUMBER STEEL (RH) 15RH12 20RH12 12375 12376 27RH12 35RH12 45RH12 55&65RH12 12378 12379 12380 12381 ITEM CODE STAINLESS (SRH) 20SRH12 25SRH12 12388 12389 WT. KGS. 0.1 0.1 0.2 0.2 0.3 0.4 0.6 Stock Items (non-shaded) carried in factory inventory. Made To Order Items (shaded) allow one week for production. In most cases, the next standard stock item can be adapted to meet your requirements. Non-Listed Items are available. Request quote for price and delivery. www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 33 How Alligator® Ready Set™ Staple Fasteners Work Designed for light and medium duty synthetic carcass belting, the Alligator® Staple fastener utilizes high tensile, stainless steel staple attachment, in conjuction with an extended plate design. This design separates the point of fastener penetration from the line of belt flexing to eliminate splice fatigue at the point of belt attachment. ALLIGATOR® Staple Fastening System Staple fasteners are furnished in strips with a bridge between each fastener plate. This strip design minimizes the chance of individual parts dislodging into the conveyed Applications product. The one piece design provides a stronger splice, greater resistance to impact damage, and a smoother, unrippled joint that simplifies hinge pin insertion. Staples are hammer driven through the fastener and belt, working between the carcass fibers without severing them. The staples are then clinched cross-wise to the belt, so that belt tension does not pull against the staples to unclinch them. What You Need for Installation Installation Method • Fasteners A portable, lightweight application tool is easily carried to the job for on-site installation. The tool holds belt and fastener while staples are set with a hammer and a staple driver. • Package and Parts Handling • Cased Goods • Food • Wood • Hinge Pin • Installation Tool • Staple Driver • 0.5 kg (1 lb.) Hammer • Agricultural Products How to Specify the Correct Alligator® Staple Fastener Fastener Metal Selection Hinge Pin Selection 1. Determine Belt Tension (kN/m, PIW). Steel. Standard fastener material. 2. Measure your Belt Thickness. Stainless Steel. Type 316 Stainless Steel provides extra resistance to abrasion, magnetic attraction, and corrosion from acids and chemicals. 3. Measure the Diameter of the Smallest Pulley in your Drive with Belt Wrap more than 90°. 4. Choose the fastener size that is appropriate for your specifications in the selection chart below. Type 430 Magnetic Stainless Steel (Sizes 62 and 125). NC Nylon Covered Steel Cable for use with steel fasteners, flat or troughed belts. NCS Nylon Covered Stainless Steel Cable - for applications with stainless fasteners, flat or troughed belts. SP Steel Spring Wire - for use with steel fasteners in abrasive or gritty material applications, flat belts only. MegAlloy®. (Sizes 125 and 187) For superior resistance to wear and abrasion. SS Stainless Steel Spring Wire for use with stainless fasteners, flat belts only. Alligator® Ready Set™ Staple Fasteners Selection Chart Operating Tension Range Fastener Size 34 Belt Thickness Range Min. Pulley Diameter Approx. Hinge Pin Diameter kN/m P.I.W. mm in. mm in. mm (nylon-steel) in. (nylon-steel) RS62 17 100 1.5-3.2 1/16-1/8 50 2 nylon 2.0, steel 2.0 nylon .080, steel .080 RS125 28 160 3.2-4.8 1/8-3/16 75 3 nylon 3.6, steel 3.6 nylon .141, steel .141 RS187 35 200 4.8-6.4 3/16-1/4 102 4 nylon 5.2, steel 4.7 nylon .203, steel .187 P R O D U C T H A N D B O O K www.flexco.com • Customer Service: +61 2 8818 2000 Alligator® Ready Set ™ Staple Fasteners FASTENERS Carton Contents: STEEL RS62 BELT WIDTH mm in. 300 400 450 500 600 750 900 1000 1050 1200 1200 1500 12” 16” 18” 20” 24” 30” 36” 40” 42” 47” 48” 60” STAINLESS (TYPE 316) ORDERING NUMBER ITEM CODE WT. KGS. WITH NYLON COVERED STEEL CABLE PINS (NC) RS62J12/300NC RS62J16/400NC RS62J18/450NC RS62J20/500NC RS62J24/600NC RS62J30/750NC RS62J36/900NC RS62J40/1000NC RS62J42NC RS62J47/1200NC RS62J48NC RS62J60NC ORDERING NUMBER ITEM CODE WT. KGS. WITH STEEL SPRING WIRE PINS (SP) 54476 54477 54478 54479 54480 54481 54482 54646 54485 54647 54483 54484 0.6 0.8 0.9 1.0 1.2 1.5 1.8 2.1 2.1 2.4 2.4 3.0 ITEM CODE WT. KGS. RS125 mm in. 100 250 300 350 400 450 500 600 750 900 1000 1050 1200 1200 1500 4” 10” 12” 14” 16” 18” 20” 24” 30” 36” 40” 42” 47” 48” 60” ORDERING NUMBER ITEM CODE RS187 WITH NYLON COVERED STAINLESS CABLE PINS (NCS) RS62SJ12/300SS 54494 0.6 RS62SJ12/300NCS 54505 0.6 RS62J18/450SP RS62J20/500SP RS62J24/600SP RS62J30/750SP RS62J36/900SP 54487 54492 54488 54493 54489 0.9 1.0 1.2 1.5 1.8 RS62SJ18/450SS RS62SJ20/500SS RS62SJ24/600SS RS62SJ30/750SS RS62SJ36/900SS 54495 54496 54497 54498 54499 0.9 1.0 1.2 1.5 1.8 RS62SJ18/450NCS 54506 0.9 RS62SJ24/600NCS RS62SJ30/750NCS RS62SJ36/900NCS 54507 54504 54508 1.2 1.5 1.8 RS62J42SP 54502 2.1 RS62SJ42SS 54503 2.1 RS62J48SP RS62J60SP 54490 54491 2.4 3.0 RS62SJ48SS RS62SJ60SS 54500 54501 2.4 3.0 RS62SJ47/1200NCS RS62SJ48NCS RS62SJ60NCS 54659 54509 54510 2.5 2.4 3.0 ITEM CODE WT. KGS. ORDERING NUMBER ITEM CODE WT. KGS. STAINLESS (TYPE 316) ORDERING NUMBER WITH NYLON COVERED STEEL CABLE PINS (NC) RS125J4NC* RS125J10NC RS125J12/300NC RS125J14NC RS125J16/400NC RS125J18/450NC RS125J20/500NC RS125J24/600NC RS125J30/750NC RS125J36/900NC RS125J40/1000NC RS125J42NC RS125J47/1200NC RS125J48NC RS125J60NC 54513 54514 54515 54516 54517 54518 54519 54520 54521 54522 54670 54523 54671 54524 54525 ORDERING NUMBER WITH STEEL SPRING WIRE PINS (SP) 0.7 0.8 0.9 1.0 1.1 1.3 1.5 1.7 2.0 2.5 2.9 3.0 3.3 3.4 4.2 ORDERING NUMBER ITEM CODE WT. KGS. WITH STAINLESS SPRING WIRE PINS (SS) WITH NYLON COVERED STAINLESS CABLE PINS (NCS) RS125J16/400SP RS125J18/450SP RS125J20/500SP RS125J24/600SP RS125J30/750SP RS125J36/900SP 54528 54529 54530 54531 54532 54533 1.2 1.4 1.5 1.8 2.2 2.7 RS125SJ12/300SS RS125SJ14SS RS125SJ16/400SS RS125SJ18/450SS RS125SJ20/500SS RS125SJ24/600SS RS125SJ30/750SS RS125SJ36/900SS 54537 54538 54539 54540 54541 54542 54543 54544 0.9 1.1 1.3 1.4 1.6 1.8 2.2 2.7 RS125J42SP 54536 3.2 RS125SJ42SS 54547 3.2 RS125J48SP RS125J60SP 54534 54535 3.5 4.6 RS125SJ48SS RS125SJ60SS 54545 54546 3.6 4.6 RS125SJ10NCS RS125SJ12/300NCS RS125SJ14NCS RS125SJ16/400NCS RS125SJ18/450NCS RS125SJ20/500NCS RS125SJ24/600NCS RS125SJ30/750NCS RS125SJ36/900NCS RS125SJ40/1000NCS RS125SJ42NCS RS125SJ47/1200NCS RS125SJ48NCS RS125SJ60NCS 54549 54550 54551 54552 54553 54554 54555 54556 54557 54682 54560 54683 54558 54559 0.7 0.9 1.0 1.1 1.3 1.5 1.7 2.2 2.5 3.0 2.9 3.4 3.4 4.3 ITEM CODE WT. KGS. BULK PACK - 25 SETS BELT WIDTH 4” 12” 16” 18” 20” 24” 30” 36” 42” 47” 48” 60” WT. KGS. 0.6 STEEL 100 300 400 450 500 600 750 900 1050 1200 1200 1500 ITEM CODE 54486 ORDERING NUMBER RS125S-600 RS125S-900 in. ORDERING NUMBER RS62J12/300SP *10 Sets per Box mm WT. KGS. WITH STAINLESS SPRING WIRE PINS (SS) STEEL BELT WIDTH • 4 Fastener Sets • 4 Hinge Pins • Required Amount of Retaining Washers ITEM CODE 54464 54478 WT. KGS. 12.3 34.5 STAINLESS (TYPE 316) ORDERING NUMBER ITEM CODE WT. KGS. WITH NYLON COVERED STEEL CABLE PINS (NC) ORDERING NUMBER ITEM CODE WT. KGS. WITH STEEL SPRING WIRE PINS (SP) RS187J4NC* RS187J12/300NC RS187J16/400NC RS187J18/450NC RS187J20/500NC RS187J24/600NC RS187J30/750NC RS187J36/900NC RS187J42NC 54587 54588 54589 54590 54591 54592 54593 54594 54595 1.0 1.2 1.7 1.9 2.2 2.5 3.1 3.7 4.3 RS187J18/450SP RS187J20/500SP RS187J24/600SP RS187J30/750SP RS187J36/900SP RS187J42SP 54598 54599 54601 54603 54604 54605 RS187J48NC RS187J60NC 54596 54597 4.5 5.4 RS187J48SP RS187J60SP 54602 54586 ORDERING NUMBER ITEM CODE WT. KGS. WITH STAINLESS SPRING WIRE PINS (SS) ORDERING NUMBER WITH NYLON COVERED STAINLESS CABLE PINS (NCS) 2.0 2.3 2.7 3.4 4.1 4.6 RS187SJ12/300SS RS187SJ16/400SS RS187SJ18/450SS RS187SJ20/500SS RS187SJ24/600SS RS187SJ30/750SS RS187SJ36/900SS RS187SJ42SS 54765 54613 54606 54624 54607 54608 54609 54610 1.5 1.8 2.0 2.3 2.7 3.4 4.0 4.4 5.2 6.5 RS187SJ48SS RS187SJ60SS 54611 54612 5.4 6.3 RS187SJ12/300NCS RS187SJ16/400NCS RS187SJ18/450NCS RS187SJ20/500NCS RS187SJ24/600NCS RS187SJ30/750NCS RS187SJ36/900NCS RS187SJ42NCS RS187SJ47/1200NCS RS187SJ48NCS RS187SJ60NCS 54616 2.8 54614 3.9 54615 4.3 54621 4.9 54617 5.5 54618 7.1 54619 8.4 54622 8.9 54707 5.0 54620 11.3 54715 13.3 *10 Sets per Box Please Note: 310 Alligator Staple is no longer available. MAGNETIC STAINLESS (TYPE 430) ORDERING NUMBER RS62MJ24/600MS RS125MJ24/600MS ITEM CODE 54473 54566 WT. KGS. 1.2 1.7 Stock Items (non-shaded) carried in factory inventory. STAPLE LENGTHS RS62 = 9.4 mm (.37" ) RS125 = 11.4 mm (.45") RS187 = 13.2 mm (. 52") Made To Order Items (shaded) allow one week for production. In most cases, the next standard stock item can be adapted to meet your requirements. Non-Listed Items are available. Request quote for price and delivery. NOTE: Plate, Staples, and Hinge Pins are all Magnetic Stainless Steel. www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 35 Alligator® Ready Set ™ Staple Fasteners HINGE PINS (EXTRA) COILS PACKAGES OF 10 PINS COIL ORDERING LENGTH NUMBER For 62 M Foot 3 10’ 30 100’ ITEM CODE WT. KGS. ORDERING NUMBER NCS62 NC62 NYLON COVERED STEEL CABLE NC62-X NC62-C 54002 54003 ITEM CODE 0.05 0.5 WT. KGS. NYLON COVERED STAINLESS CABLE NCS62-X 54005 0.05 NCS62-C 54006 0.5 NC AND NCS PIN MATERIAL IS OFFERED IN 3 METER (10 FOOT) COILS (“X”) OR 30 METER (100 FOOT) REELS (“C”). For 125 NC1-X NC1-C 50661 50662 For 187 50669 50670 NCS1-X NCS1-C 50665 50666 0.1 2.2 Each kit includes an Installation Tool, Staple Setting Plate, Belt Skiver, Belt Nippers, and a 0.5 kg. (1 lb.) Hammer. Packaged in a durable plastic tool box. 150 mm (6”) Installation Kit 300 mm (12”) Installation Kit Extra Tool Box 36 P R O D U C T ORDERING NUMBER RSTK4-6 RSTK4-12 50009 H A N D B O O K 12” 16” 18” 20” 24” 30” 36” 42” 48” 54” 60” SP62 STEEL SPRING WIRE PINS SP62-12/300 SP62-16/400 SP62-18/450 SP62-20 SP62-24/600 SP62-30/750 SP62-36/900 SP62-42 SP62-48 SP62-54 SP62-60 54111 54112 54113 54114 54115 54116 54117 54118 54119 54120 54121 0.1 0.1 0.1 0.1 0.2 0.2 0.3 0.3 0.4 0.5 0.5 ORDERING NUMBER ITEM CODE 54634 54635 50009 WT. KGS. 9.3 12.6 2.4 ITEM CODE SS62 WT. KGS. 300 SERIES STAINLESS SPRING WIRE PINS SS62-12/300 54148 0.1 SS62-16/400 54149 0.1 SS62-18/450 54150 0.1 SS62-20 54151 0.1 SS62-24/600 54152 0.2 SS62-30/750 54153 0.2 SS62-36/900 54154 0.3 SS62-42 54155 0.3 SS62-48 54156 0.4 SS62-54 54157 0.5 SS62-60 54158 0.5 SS1 300 SERIES STAINLESS SPRING WIRE PINS 0.1 0.8 NYLON COVERED STAINLESS CABLE NCS187-X 50673 0.1 NCS187-C 50674 2.2 COMPLETE TOOL KITS DESCRIPTION 300 400 450 500 600 750 900 1050 1200 1350 1500 WT. KGS. 400 450 500 600 750 900 1050 1200 1500 16” 18” 20” 24” 30” 36” 42” 48” 60” SP1-16/400 SP1-18/450 SP1-20 SP1-24/600 SP1-30/750 SP1-36/900 SP1-42 SP1-48 SP1-60 50173 50174 50175 50176 50178 50179 50180 50181 50183 0.3 0.3 0.4 0.5 0.5 0.6 0.8 0.9 1.1 SS1-16/400 SS1-18/450 SS1-20 SS1-24/600 SS1-30/750 SS1-36/900 SS1-42 SS1-48 SS1-60 0.6 0.6 0.8 1.0 1.1 1.3 1.5 1.9 300 SERIES STAINLESS SPRING WIRE PINS SS2-18/450 50439 0.6 SS2-20 50440 0.6 SS2-24/600 50441 0.8 SS2-30/750 50443 1.0 SS2-36/900 50444 1.1 SS2-42 50445 1.3 SS2-48 50446 1.5 SS2-60 50448 1.9 NCS187 NC187 NC187-X NC187-C in. ITEM CODE NYLON COVERED STAINLESS CABLE 0.1 0.8 NYLON COVERED STEEL CABLE 10’ 3 100’ 30 mm ORDERING NUMBER NCS1 NC1 NYLON COVERED STEEL CABLE 3 10’ 30 100’ BELT WIDTH 50413 50414 50415 50416 50418 50419 50420 50421 50423 0.3 0.3 0.4 0.5 0.5 0.6 0.8 0.9 1.1 SS2 450 500 600 750 900 1050 1200 1500 18” 20” 24” 30” 36” 42” 48” 60” SP2-18/450 SP2-20 SP2-24/600 SP2-30/750 SP2-36/900 SP2-42 SP2-48 SP2-60 50426 50427 50428 50430 50431 50432 50433 50435 INTRODUCTORY KIT Each kit includes: 1 RSC187-4 Application Tool, four Joints, RS125-18 Staple Fasteners, and six feet Nylon-covered Hinge Pin (NC) material. ORDERING NUMBER RSAS-1 ITEM CODE 54633 WT. KGS. 3.4 www.flexco.com • Customer Service: +61 2 8818 2000 Alligator® Ready Set ™ Staple Fasteners INSTALLATION TOOLS Alligator® Gold class Plus INSTALLATION TOOL ALLIGATOR® RSC187 (For sizes no. 62, No. 125, and no. 187) Includes Staple Driver DESCRIPTION ORDERING NUMBER ITEM CODE WT. KGS. 0.6 24" Alligator Gold Class Plus Installation Tool RS-GOLD-DA 55590 28.0 54627 1.8 RSC187-6 54628 2.5 REPLACEMENT PARTS RSC187-12 54629 5.8 55554 3.8 RSC187-24 54631 9.1 ORDERING NUMBER ITEM CODE WT. KGS. RSC187 54626 RSC187-4 Guide Block ST7-5 NOTE: To upgrade your old C187 installation tool for use with Ready Set staple fasteners, exchange the green guide block(s) with the yellow (Ready Set) guide block(s) (ST5-5, Item Code 50016). READY SET STAPLE GUIDE BLOCK Alligator® Gold class power driver ORDERING NUMBER ST5-5 ITEM CODE WT. KGS. 50016 0.1 Power Driver (Drives four staples at one time) ST6-9 ITEM CODE WT. KGS. 50201 0.2 ST-28 ITEM CODE WT. KGS. 50249 2.3 FOR FASTENER NUMBER ORDERING NUMBER ITEM CODE 62 62-RET-50 54030 6.4 mm 2.6 mm 0.05 125 125-RET-50 50053 8.0 mm 4.0 mm 0.05 187 187-RET-50 50075 10.0 mm 5.6 mm 0.05 OUTSIDE INSIDE DIAMETER DIAMETER ALLIGATOR® HINGE PIN CUTTER APC-1 55541 6.4 150 mm (6") Initial Drive Base RS-GOLD-INITIAL-6 55542 4.5 300 mm (12") Initial Drive Base RS-GOLD-INITIAL-12 55543 6.8 600 mm (24") Initial Drive Base RS-GOLD-INITIAL-24 55544 9.1 900 mm (36") Initial Drive Base RS-GOLD-INITIAL-36 55548 11.3 1200 mm (48") Initial Drive Base RS-GOLD-INITIAL-48 55551 13.6 150 mm (6") Final Set Drive Base RS-GOLD-FINAL-6 55545 5.4 300 mm (12") Final Set Drive Base RS-GOLD-FINAL-12 55546 7.7 600 mm (24") Final Set Drive Base RS-GOLD-FINAL-24 55547 9.8 900 mm (36") Final Set Drive Base RS-GOLD-FINAL-36 55549 12.2 1200 mm (48") Final Set Drive Base RS-GOLD-FINAL-48 55552 14.5 Guide Block ST7-5 55554 3.8 Punch ST7-9 55555 3.4 Wear Plate (Final Set Base) ST7-29 55556 1.0 Regulator Hose Assembly ST7-34 55561 0.2 Saftety Guard ST7-35 55562 0.05 WT. KGS. BELT NIPPERS ORDERING NUMBER BN-1 ITEM CODE WT. KGS. 50003 0.4 ROUGH-TOP BELT SKIVER ITEM CODE WT. KGS. DESCRIPTION/ ORDERING NUMBER ITEM CODE WT. KGS. 50004 0.2 RTBS Rough Top Skiver 03239 0.1 HINGE PIN BENDER (For use with spring wire pins) ORDERING ITEM NUMBER CODE PB1 RS-GOLD-DRIVER REPLACEMENT PARTS HINGE PIN RETAINING WASHERS-316SS ORDERING NUMBER WT. KGS. FINAL SET DRIVE BASE STAPLE SETTING PLATE 300 mm x 35 mm ORDERING NUMBER ITEM CODE INITIAL DRIVE BASE Alligator® Quad Staple Driver ORDERING NUMBER ORDERING NUMBER DESCRIPTION (Includes Cam Lever Spring) 50077 WT. KGS. 0.2 ALLIGATOR® BELT GRINDER ORDERING NUMBER RB-1 ITEM CODE WT. KGS. 30867 0.3 www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 37 Alligator® Ready Set ™ Staple Fasteners MegAlloy ® Staple Fasteners replacement parts FOR RSC187 ORDERING NUMBER DESCRIPTION ITEM CODE WT. KGS. Cam Lever Spring ST5-3 50015 0.05 Staple Driver ST3-9 50200 0.1 Mounting Bolt ST3-13 50226 0.05 Cam Locating Pin ST3-14 50227 0.05 Clamp Bar* ST3-15-6 50231 0.05 Anvil with Dowel Pins (Short)* ST4-21 50238 0.3 Anvil with Dowel Pins (Long)* ST4-21H 50239 0.3 ReadySet Staple Guide Block for RSC187 (yellow) ST5-5 50016 0.1 Cam Lever Assembly (Short) ST4-8 50243 0.05 Cam Lever Assembly (Long)* ST4-8H 50244 0.05 Comb 125/187 (Green) ST4-16 50248 0.1 Comb 62/125 (Yellow) ST5-16 54010 0.1 ST5-3 *NOTE: ST3-15-6 Clamp Bar, ST4-21H Anvil with Dowel Pins (Long) and ST4-8H Cam Lever Assembly (Long) are for multiple stage C187 tools that are 150 mm (6") or longer. For single stage C187 tools, order ST4-21 Anvil with Dowel Pins (Short) and the ST4-8 Cam Lever Assembly (Short). MEGALLOY® STAPLE FASTENERS MEGALLOY® FASTENERS (Includes 16-6” fastener strips with staples. Hinge pins not included.) ORDERING NUMBER 125MA INSTALLATION TOOLS STAPLE DISPENSER ITEM CODE WT. KGS. 50270 0.9 ORDERING NUMBER ITEM CODE WT. KGS. For Size 50272 1.2 C150 50025 0.6 125 & 187 187MA EXTRA STAPLES FOR MEGALLOY® FASTENERS FOR FASTENER NUMBER ORDERING NUMBER ITEM CODE BOX QTY. WT. KGS. 125 S125 50144 990 0.4 187 S187 50146 990 0.5 REPLACEMENT PARTS FOR ALLIGATOR® C187 INSTALLATION TOOL ORDERING NUMBER ITEM CODE Cam Lever Spring ST3-3 50188 0.05 Staple Guide Block -Green* ST4-5 50240 0.1 DESCRIPTION WT. KGS. * For MegAlloy® only. NOTE: When ordering MegAlloy® Fasteners or bulk ordering lacing with special staple lengths, you must use a green guide block (ST4-5, #50240) with your installation tool. When using loose staples you can order a staple dispenser to speed your installation of this product. 38 P R O D U C T H A N D B O O K Stock Items (non-shaded) carried in factory inventory. Made To Order Items (shaded) allow one week for production. In most cases, the next standard stock item can be adapted to meet your requirements. Non-Listed Items are available. Request quote for price and delivery. www.flexco.com • Customer Service: +61 2 8818 2000 How Alligator® Rivet Fasteners Work The Alligator® Rivet Fastener system uses the self-setting rivet technology that Flexco developed for the underground mining market. The patented rivets work between the carcass fibers, without severing them, leaving the entire belt carcass intact. The fasteners and rivets of this system are constructed from durable, abrasion-resistant stainless steel for long life. What You Need for Installation Installation Method Hay Baling Fasteners are installed in one simple procedure with self-setting rivets, using a portable fixture and hammer. How to Specify the Correct Alligator® Rivet Fastener Fits most round hay balers. Contact Customer Service for more information. Fastener Metal Selection • • • • • Fasteners Rivets Hinge Pin Installation Tool 0.5 kg (1 lb.) Hammer Hinge Pin Selection Steel Corrugated - the standard metal pin. Corrugations retain pin within the splice. Stainless Steel Spring Wire - resists wear and corrosion. Stainless Steel. Type 300 Series Stainless Steel. ALLIGATOR® Rivet Fastening System Applications Because the rivets are self-setting, fasteners are installed quickly from the top side of the belt. Rivets are driven through the fastener plates and the belt, passing between the carcass fibers. The speciallyshaped head of each pilot nail works in conjunction with the application tool’s anvil plate to set the rivets. Alligator® Rivet Fastener Selection Chart Operating Tension Range Belt Thickness Range kN/m P.I.W. mm in. mm Pulley Diameter in. mm in. 52 300 3.2-5.6 1/8-7/32 88 3-1/2 3.6 .140 www.flexco.com • Customer Service: +61 2 8818 2000 Approx. Hinge Pin Diameter P R O D U C T H A N D B O O K 39 Alligator® Rivet Fasteners FASTENERS (300 series stainless plates) Sold only in case quantities. 10 Packs/case, 10 pack minimum BELT WIDTH mm in. 100 150 175 250 350 4 6 7 10 14 ORDERING NUMBER ITEM CODE UNIT OF MEASURE WITH STEEL CORRUGATED HEAT-TREATED HINGE PINS ARJ4/100 ARJ6/150 ARJ7/175 ARJ10/250 ARJ14/350 15000 14983 15001 15002 15003 Package Package Package Package Package WITH 300 SERIES STAINLESS SPRING WIRE HINGE PINS 150 6 ARJ6/150SSI 14995 Package NOTE: Each package includes fasteners, rivets and hinge pins for 2 complete splices. Multiple Rivet Installation Tool Hand Applicator Tool Includes tool with guide block, pneumatic punch and hand punch ORDERING ITEM WT. DESCRIPTION NUMBER CODE KGS. 4.1 15025 175 mm (7”) Installation Kit MART-7 ORDERING NUMBER ITEM CODE WT. KGS. 175 mm (7”) Installation Tool ART-7 15004 3.1 350 mm (14”) Installation Kit 350 mm (14”) Installation Tool ART-14 15005 4.6 REPLACEMENT PARTS DESCRIPTION Pnuematic Punch Complete Tool Kits - Hand applicator tool ORDERING NUMBER ITEM CODE WT. KGS. 175 mm (7”) Installation Kit ARTK-7 15006 6.6 350 mm (14”) Installation Kit ARTK-14 15015 8.4 Replacement Hinge Pins BELT WIDTH mm ORDERING NUMBER in. ITEM CODE QTY. PKG. NUMBER ARSH ITEM CODE QTY. PKG. 15007 15017 15008 15009 15010 ORDERING NUMBER ITEM CODE AR3-15 15011 350 mm (14”) Installation Kit MARTK-14 15033 8.9 NOTE: When using the pnuematic punch, air pressure not to exceed 85 psi. ARSS1 ARSH DESCRIPTION ALLIGATOR BELT GRINDER ITEM CODE 30867 0.1 replacement parts ® ORDERING NUMBER RB-1 15027 Complete Tool Kits - Multiple Rivet Installation tool 9 8 8 4 4 Extra Rivets (TYPE 430) 15/PKG. AR1P 300 SERIES STAINLESS SPRING WIRE PIN 100 4" ARSH4/100 14990 9 ARSS1-4/100 150 6" ARSH6/150 14991 8 ARSS1-6/150 175 7" ARSH7/175 14992 8 ARSS1-7/175 250 10" ARSH10/250 14993 4 ARSS1-10/250 350 14" ARSH14/350 14994 4 ARSS1-14/350 NOTE: For nylon covered hinge pins, NC1 or NCS1, see page 36. DESCRIPTION 5.6 Each kit includes a multiple rivet installation tool, guide block with screws, two pnuematic punches, hand punch and air hammer. Packaged in a durable plastic tool box. ORDERING ITEM WT. DESCRIPTION NUMBER CODE KGS. 7.5 15032 175 mm (7”) Installation Kit MARTK-7 ARSS1 STEEL CORRUGATED HEAT-TREATED HINGE PIN 15026 NOTE: When using the pnuematic punch, air pressure not to exceed 85 psi. Each kit includes an Installation Tool, Belt Hand Skiver, 0.5 kg. (1 lb.) Hammer, Pin Bender and 2 packages of Alligator Rivet Fasteners. Packaged in a durable plastic tool box. DESCRIPTION MART-14 WT. KGS. 0.3 Stock Items (non-shaded) carried in factory inventory. Made To Order Items (shaded) allow one week for production. In most cases, the next standard stock item can be adapted to meet your requirements. ORDERING NUMBER ITEM CODE WT. KGS. Punch AR1P 15027 0.1 Guide Block 175 mm (7") MARGB-7 15028 0.5 Guide Block 350 mm (14") MARGB-14 15029 0.7 Cam Lever Assembly ART7-7 15012 0.05 Cam Lever Spring ST5-3 50015 0.05 Clamp Bar 175 mm (7") ART7-5 15013 0.4 Clamp Bar 350 mm (14") ART14-5 15014 0.6 Guide Block Post MART-GBPW/S 15031 0.05 Guide Block Knob MART-GBK 15030 0.1 Felt Washers (2 per Package) MART-GBFW 15035 0.05 Non-Listed Items are available. Request quote for price and delivery. 40 P R O D U C T H A N D B O O K www.flexco.com • Customer Service: +61 2 8818 2000 How Alligator® Non-Metallic Fasteners Work These rivets pass through pre-punched holes and are formed over through our Spin-SetTM technology, compressing the fastener plates and finishing the splice. The Alligator® Plastic Rivet Fasteners were developed to bring the many advantages of mechanical belt fasteners to those applications where metal belt fasteners could not be used. They are external, cover-mounted fasteners employing a one-piece, integrated design with rivets molded into the top plates of the fasteners. The Alligator® Spiral Lace Fastener system was designed for small pulley, low-profile applications. The fastener is constructed of polyester webbing, spirals, and hinge pins. It is installed by either insertion between the plies, ply stepping, or finger splicing. Applications • • • • • • What You Need for Installation Installation Method Baggage Handling Food Processing X-Ray Equipment Pharmaceutical Indexing Conveyors Mail Sortation Alligator® Plastic Rivet Pass through pre-punched holes and are Spin-Set , compressing the fastener plates and finishing the splice. TM How to Specify the Correct Alligator® NonMetallic Fastener Alligator® Spiral Lace • Ply Insertion • Ply Stepping • Finger Splice • Finger-Step Splice Alligator® Plastic Rivet • Fasteners • Hinge Pin • Belt Punch • Templet • Curling Bit • Comb Assembly • MDT-1 • Installation Tool Fastener Selection 1. Determine Belt Tension (kN/m, PIW). 2. Measure your Belt Thickness. 3. Measure the Diameter of the Smallest Pulley in your Drive with Belt Wrap more than 90°. 4. Choose the fastener size that is appropriate for your specifications in the selection chart below. Alligator® Plastic Rivet Nylon. Alligator® Spiral Lace • Spiral Lace • Hinge Pin • Adhesive Enhancer • Film/Foil • Splicing Press Hinge Pin Selection Alligator® Spiral Lace Polyester. Alligator® Plastic Rivet Nylon. Alligator® Spiral Lace Polyester. ALLIGATOR® Non-Metallic Fastening Systems Alligator® Non-Metallic Fasteners are made up of two distinct product lines, the Alligator® Plastic Rivet System and the Alligator® Spiral Lace Fastener System. Alligator® Plastic Rivet Fastener Selection Chart Fastener Size For Belts With Mechanical Fastener Ratings Up To: Recommended Min. Pulley Diameter Belt Thickness Range Approx. Hinge Pin Diameter kN/m P.I.W. mm in. mm in. mm in. APF-100 7 40 Up thru 2.4 Up thru 3/32 38 1-1/2 2.5 .096 APF-150 11 65 1.6-3.2 1/16-1/8 75 3 3.5 .136 Alligator® Spiral Lace Fastener Selection Chart Fastener Size ASL50 Approx. Belt Thickness Range Min. Pulley/Nose Bar Approx. Operating Tension Max. Operating Temperature Approx. Pin Dia. mm in. mm in. kN/m P.I.W. Degrees C˚ Degrees F˚ mm in. 1.6-3.2 1/16-1/8 10 3/8 8.7 50 150 300 0.8 .031 ASL60 2.4-3.6 3/32-9/64 12.7 1/2 8.7 50 150 300 .9 .035 ASL90 3.2-4.6 1/8-3/16 15.3 5/8 8.7 50 150 300 1.2 .047 www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 41 Alligator® Non-Metallic Fasteners PLASTIC RIVET 150 100 FASTENERS Includes Fasteners & Hinge Pin to make one splice. BELT WIDTH mm in. 600 24 1200 48 600 24 1200 48 600 24 1200 48 600 24 1200 48 600 24 1200 48 600 24 1200 48 DESCRIPTION White White Black Black Blue Blue White White Black Black Blue Blue ORDERING NUMBER APF100W-50 APF100W-100 APF100B-50 APF100B-100 APF100BLUE-50 APF100BLUE-100 APF150W-50 APF150W-100 APF150B-50 APF150B-100 APF150BLUE-50 APF150BLUE-100 ITEM CODE 80013 80014 80017 80018 80023 80024 80011 80012 80015 80016 80026 80027 WT. KGS. 0.20 0.29 0.20 0.29 0.20 0.29 0.25 0.45 0.25 0.45 0.25 0.45 HINGE PINS BULK FASTENERS Recloseable plastic pail contains 500 fasteners - no Hinge Pins. DESCRIPTION White Black Blue White Black Blue ORDERING NUMBER APF100W-500 APF100B-500 APF100BLUE-500 APF150W-500 APF150B-500 APF150BLUE-500 ITEM CODE 80019 80021 80025 80020 80022 80028 WT. KGS. 0.61 0.61 0.61 0.97 0.97 0.97 FASTENER SIZE BULK FASTENERS APF100 APF100 APF150 APF150 LENGTH Meter 3 30 3 30 INSTALLATION TOOLS VOLTAGE 110V 220V-50 Cycle ordering number MDT-1 MDT220-1 item code 80110 80111 WT. KGS. 14.1 15.9 ordering number item code WT. KGS. NL250-X NL250-C NL350-X NL350-C 80203 80204 80201 80202 0.10 1.00 0.04 0.36 S100B MOTOR DRIVEN INSTALLATION TOOL (Required for Installation) Does not include Comb Assembly or Temple. Purchase seperately. Foot 10 100 10 100 CURLING BIT (Required for Installation) FASTENER SIZE APF100 APF150 MDT-1 ORDERING NUMBER S100B S150B ITEM CODE 80075 80076 WT. KGS. 0.03 0.03 PCA7 COMB ASSEMBLY (Required for Installation) Includes Gauge Pin LENGTH mm in. 300 12 600 24 Clamp Knob Assembly 42 P R O D U C T Stock Items (non-shaded) carried in factory inventory. ordering number item code wt. KGS. PCA7-300 PCA7-600 80099 80100 80150 2.3 4.1 0.05 H A N D B O O K Made To Order Items (shaded) allow one week for production. In most cases, the next standard stock item can be adapted to meet your requirements. Non-Listed Items are available. Request quote for price and delivery. www.flexco.com • Customer Service: +61 2 8818 2000 Alligator® Non-Metallic Fasteners 100T TEMPLETS LENGTH mm in 300 600 900 1200 12 24 36 48 300 600 900 1200 12 24 36 48 ordering number item code BELT PUNCH FASTENER SIZE APF100 APF150 wt. KGS. FOR APF100 FASTENERS 100T-300 100T-600 100T-900 100T-1200 80042 80043 80044 80045 HOLE DIAMETER .130 .156 ORDERING NUMBER A100P A150P ITEM CODE 80078 80079 wt. KGS. 0.03 0.03 0.32 0.63 0.82 1.13 FOR APF150 FASTENERS 150T-300 150T-600 150T-900 150T-1200 80038 80039 80040 80041 A100P 0.31 0.57 0.82 1.08 PLASTIC RIVET LUBE ALLIGATOR® SPIRAL LACE FASTENERS LENGTH M Foot 3 3 10 30 3 10 30 3 3 3 3 10 30 3 10 30 3 3 3 10 30 3 10 30 3 10 30 3 10 30 ORDERING NUMBER PRL4 ITEM CODE 80090 WT. KGS. 0.17 PKG. QTY. 1 (Hinge Pin included.) ordering NUMBER item CODE wt. KGS. ordering NUMBER White – Single Web ASL50/3 ASL60/3 ASL60/10 ASL60/30 ASL90/3 ASL90/10 ASL90/30 ASL160/3 ASL190/3 wt. KGS. Black – Single Web 19460 19461 19462 19463 19466 19467 19468 19483 19484 0.3 0.3 1.0 2.9 0.4 1.1 3.1 0.5 0.5 ASLB60/3 19486 0.3 ASLB60/30 ASLB90/3 05463 19485 2.9 0.4 ASLB90/30 19491 3.1 White – Double Web ASL60D/3 ASL60D/10 ASL60D/30 ASL90D/3 ASL90D/10 ASL90D/30 item CODE Black – Double Web 19476 19477 19478 19479 19480 19481 0.5 1.1 3.1 0.5 1.3 3.4 ASLB90D/3 ASLB90D/10 ASLB90D/30 19489 19490 19494 0.5 1.3 3.4 Replacement HINGE PINS Bulk Hinge Pin material - 30.5 M (100’) / coil ORDERING NUMBER ASLHP60-C ASLHP90-C ASLHP80-C ITEM CODE 19473 19474 19475 wt. KGS. 0.2 0.3 0.3 leader pins Stock Items (non-shaded) carried in factory inventory. Note: Custom lengths available. DESCRIPTION (15-foot pin with 3-foot leader) (15-foot pin with 3-foot leader) ORDERING NUMBER POLY035X15FT-W/3FT POLY047X15FT-W/3FT ITEM CODE 05200 05201 Made To Order Items (shaded) allow one week for production. In most cases, the next standard stock item can be adapted to meet your requirements. Non-Listed Items are available. Request quote for price and delivery. www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 43 Light-Duty Belt Maintenance Tools ClippeR® 845LD Series Aluminum Belt CUTTER BELT WIDTH DESCRIPTION mm in. 900 36” 1200 48” 1500 60” 1800 72” Wrench Assembly (handle) Cutter Blade Kit Optional Squaring Device 900 mm (36”) Chain Replacement Kit 1200 mm (48”) Chain Replacement Kit 1500 mm (60”) Chain Replacement Kit 1800 mm (72”) Chain Replacement Kit Cutter Complete for belts up to 12 mm (1/2”) thick ORDERING NUMBER ITEM CODE WT. KGS. 32275 32276 32277 32278 32272 32279 32274 03772 03773 03774 03775 13.2 15.9 18.1 20.1 0.9 0.2 0.9 0.90 1.10 1.36 1.70 ORDERING NUMBER ITEM CODE WT. KGS. 845836LD 845848LD 845860LD 845872LD 820/840WA 845-CBK 840SD 840-36CL 840-48CL 840-60CL 840-72CL 845LD Belt Cutter 900 SERIES* BELT CUTTER BELT WIDTH DESCRIPTION mm Cutter Complete for belts up to 38 mm (1.5”) * Patent Pending in. 600 24" 900924 04200 17.9 900 36” 900936 04143 17.9 1200 48” 900948 04144 21.8 1500 60” 900960 04145 24.5 1800 72” 900972 04146 27.4 2130 84" 900984 04147 39.0 900CBK 04149 Replacement Blade Kit *Patent pending 900 Series* Belt Cutter 0.07 14” BELT CUTTER (For Belts up to 3/8” thick.) BELT WIDTH DESCRIPTION mm in. Cutter Complete 350 14” 350 mm (14”) Replacement Blade 350 mm (14”) Replacement Nylon Block 250 mm (10”) Replacement Blade 250 mm (10”) Replacement Nylon Block 150 mm (6”) Replacement Blade 150 mm (6”) Replacement Nylon Block ORDERING NUMBER ITEM CODE WT. KGS. 03230 03450 03451 03009 03010 03006 03008 13.2 0.3 0.1 0.2 0.1 0.2 0.1 ITEM CODE WT. KGS. 04101 03012 04102 1.8 0.05 0.05 Cutter-14 Blade-14 Block-14 Blade-10 Block-10 Blade-6 Block-6 14” Belt Cutter #25 Belt Cutter #25 BELT CUTTER (For Belts and Tapes up to 1/8” thick.) BELT WIDTH DESCRIPTION mm #25 Belt Cutter 125 #25 Replacement Blades (5/Pkg.) #25 Rotary Blade (6" Model) in. 6” ORDERING NUMBER Cutter-25-26 Blade-25 Blade-25-6 SMART CLAMP™ Light-Duty BELT CLAMPS Smart ClampTM Light-Duty Belt Clamps Laser Belt Square DESCRIPTION ORDERING NUMBER ITEM CODE WT. KGS. Complete SmartClamp™ Set* SMARTCLAMP 04073 20.4 LASER BELT SQUARE DESCRIPTION Laser Belt Square ITEM CODE WT. KGS. 04305 1.0 *Patent pending Stock Items (non-shaded) carried in factory inventory. Made To Order Items (shaded) have added lead time. Non-Listed Items are available. Request quote for price and delivery. 44 P R O D U C T H A N D B O O K www.flexco.com • Customer Service: +61 2 8818 2000 Light-Duty Belt Maintenance Tools ALLIGATOR® BELT GRINDER PLASTIC HOOK GAUGE (For proper hook and pin size selection) DESCRIPTION/ ORDERING NO. Clipper-HookGauge ITEM CODE 03129 ORDERING NUMBER RB-1 WT. KGS. 0.05 ITEM CODE 03128 ORDERING NUMBER GC-1 WT. KGS. 0.05 ITEM CODE 18100 ROUGH-TOP BELT SKIVER ITEM CODE 03239 ITEM CODE 03445 ORDERING NUMBER APC-1 ORDERING NUMBER BN-1 ITEM CODE 50004 WT. KGS. 0.2 ITEM CODE 50003 WT. KGS. 0.4 SMART LOCK™ Sold Individually ITEM CODE 01350 0.4 BELT NIPPERS WT. KGS. 0.2 SILVER INK BELT MARKING PEN DESCRIPTION/ ORDERING NO. M-4 18101 ALLIGATOR® HINGE PIN CUTTER WT. KGS. 0.1 UNIBAR® WIRE CUTTERS DESCRIPTION/ ORDERING NO. Cutter-Unibar Wire WT. KGS. 0.1 EXTRA BLADES (50/Package) GCB-50 DESCRIPTION/ ORDERING NO. RTBS Rough Top Skiver WT. KGS. 0.3 CARD CUTTER CARDING PAPER REMOVER DESCRIPTION/ ORDERING NO. Carding Paper Remover ITEM CODE 30867 WT. KGS. 0.05 (Kit includes 20 Smart Locks and 1.5 M of 2.8 mm (5’ of .109”) Duralink cable. Compatible Hook sizes 2-7) TM DESCRIPTION Smart-Lock-Kit Individual Smart Locks ORDERING NUMBER Smart Lock Smart Lock ITEM CODE 03442 03441 WT. KGS. 0.1 LACING ACCESSORY KIT (Includes Hook Gauge, Carding Paper Remover, Scissors and Rough-Top Belt Skiver) DESCRIPTION/ ORDERING NO. Lacing Accessory Kit ITEM CODE 03132 WT. KGS. 0.05 SCISSORS DESCRIPTION/ ORDERING NO. Clipper Scissors ITEM CODE 03244 WT. KGS. 0.1 Smart Locks TAPE BINDERs Binder PINT (0.47 LITER) DESCRIPTION Non-Flammable Binder Quick Dry Binder ORDERING NUMBER Binder-PT ITEM CODE 03670 QUART (0.95 LITER) ORDERING NUMBER Binder-QT QDBinder-Quart ITEM CODE 03671 03704 GALLON (3.79 LITER) ORDERING NUMBER Binder-GAL ITEM CODE 03672 www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 45 How Alligator® V-Belt Fasteners Work The Alligator® V-Belt Fastening System is designed to grip the ends of a v-belt without interfering with the sheaves (pulleys) that the belt passes around. Staples or nails are driven through the fastener and belt and folded over. ALLIGATOR® V-Belt Fastening System Applications 46 Installation Method • Power Transmission • Agricultural Harvesting • Manufacturing How to Specify the Correct Alligator® V-Belt Fastener The fastener size is determined by the belt size that you use. Simply choose the fastener that corresponds to your belt, A312, B437, or C531. P R O D U C T H A N D B O O K These fasteners are inserted into a holder/tool along with the belt end. The staples/nails are driven through the splice and when complete, the entire assembly is removed from the holder. Insert the hinge and the belt is ready to be run. Fastener Metal Selection Steel. Standard fastener material. They are then hammered tight against the bottom plate of the fastener clinching the belt between the fastener plates. There is nothing that protrudes beyond the sides of the belt that would interfere with the sheaves. What You Need for Installation • • • • • • Fasteners Hinge Pin Staples/Nails Holder/Tool Rocker Pin Tools 0.5 kg (1 lb.) Hammer Hinge Pin Selection Rocker Pins are included with the fasteners. www.flexco.com • Customer Service: +61 2 8818 2000 Alligator® V-Belt Fasteners and V-Belt FASTENERS ORDERING ITEM SETS WT. NUMBER CODE PER BOX KGS. A312* 70020 10 0.1 B437 70023 10 0.2 BB4 70028 10 0.2 C531 70030 10 0.5 D750 70034 10 1.0 *A312 Fasteners are installed with staples, all others installed with nails. COMPLETE V-BELT KIT CONTAINS: 30M (100’) Belting 1 Rocker Pin Tool 10 Fasteners – Required amount 1 Holder Tool of nails (or staples) V-BELT CONVENTIONAL LENGTH Meter 6 30 76 6 30 76 30 76 Foot 20’ 100’ 250’ 20’ 100’ 250’ 100’ 250’ ORDERING NUMBER ITEM CODE WT. KGS. AV20 AV100 AV250 BV20 BV100 BV250 CV100 CV250 70170 70171 70172 70174 70175 70176 70178 70179 0.8 4.1 10.2 1.2 5.9 14.7 10.0 24.9 Double v – Sold by the foot, 635 mm (25”) increments 8M (25’) Min. BB 70015 0.1 INSTALLATION TOOLS & PARTS DESCRIPTION Piercing Tool V-Belt Cutter Cutter Blade Only Tightener Rocker Pin Tool Holder ORDERING NUMBER B43760 C62560 D75060 C62520 C62523 B43750 C53150 D75050 B43740 C62540 A31255 B43755 BB455 C53155 ITEM CODE 70045 70046 70047 70050 70051 70056 70057 70058 70060 70061 70064 70065 70066 70067 WT. KGS. 0.6 1.1 1.6 0.9 0.1 0.4 1.0 2.0 0.05 0.05 0.05 0.1 0.1 0.1 SPARE PARTS FOR FASTENER NUMBER A312 B437 BB4 C531 D750 DESCRIPTION Staples–Pkg. of 25 Nails – Steel–Pkg. of 100 Monel–Pkg. of 25 Steel–Pkg. of 100 Steel–Pkg. of 100 ORDERING NUMBER A31274 ITEM CODE 70110 WT. KGS. 0.05 B43774 B43774M C53174 D75074 70111 70112 70113 70114 0.1 0.05 0.1 0.2 Stock Items (non-shaded) carried in factory inventory. Made To Order Items (shaded) allow one week for production. In most cases, the next standard stock item can be adapted to meet your requirements. Non-Listed Items are available. Request quote for price and delivery. www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 47 Novitool® General Information The Novitool® line of belt fabrication equipment is designed to enhance productivity in the workshop and on-site. Intended for use with light and medium weight thermoplastic conveyor belting, each splicing press, ply-separator, and punch employs market-driven innovations. NOVITOOL® Belt Fabrication Tools The quality build and contemporary design of Novitool® products are recognized worldwide. Experienced belt fabricators will appreciate the simplicity of operation and premium finished results, which are standards of all Novitool® products. Product Features Aero™ Press Ply 130™ Ply Separator Pun M™ Manual Punch 48 P R O D U C T H A N D B O O K Benefits • Integrated Temperature Controls • 7-12 Minute Splicing Times • Integrated Compressor • All-in-One Simplicity • Integrated Air Cooling • No External Controller • Integrated Variable Power Supply • No External Water Tanks • Flight Case Included • Lightweight and Portable • One Adjustment for Splitting Position • Easy to Determine Splitting Position • One Adjustment for Splitting Depth • Excellent Splitting Repeatability • Easy to Read Position Rulers • Split Films Down to 35 mm (.014”) • Shielded Rollers and Cutting Blade • Ideal for Thin, Lightweight Urethanes • Robust Rigid Construction • Safe Operation with Shielded Components • No External Power Required • Portable for On-site or Workshop Use • Single Movement Belt Clamping • Easy One Hand Belt Clamping • 50 kN (11,000 lb) Punching Force • Finger and Finger-Over-Finger Punching • Open Ended Rigid Construction • No Belt Width Limitations • Adjustable Stroke for Punching Depth • Simple, Single Lever Punching Action www.flexco.com • Customer Service: +61 2 8818 2000 Novitool® Belt Fabrication Tools AERO™ SPLICING PRESS (without cords*) mm in. ORDERING NUMBER ITEM CODE 300 12 AERO-300 08000 600 24 AERO-600 08001 900 36 AERO-900 08002 1200 48 AERO-1200 08003 1500 60 AERO-1500 08004 230 volt; single phase AERO-300 8 4 4 AERO-600 13 6.5 6.5 AERO-900 16 8 8 AERO-1200 24 12 12 AERO-1500 30 15 15 Aero Press Power Cords ORDERING NUMBER DESCRIPTION ITEM CODE PLUG END DRAWING COMPATIBLE WITH 250 mm - 9.8" 230 VOLT; SINGLE PHASE; 60 HZ Cord Only AERO-CABLE-230V1PHU 08006 AERO 3001500 N/A AERO-CABLE-230V1PH-L6-30 08037 L6-30P AERO 3001500 Cord with 6-30 plug AERO-CABLE-230V1PH-6-30 08036 6-30P AERO 3001500 140 mm - 5.5" Cord with L6-30 plug 230 VOLT; THREE PHASE; 60 HZ Cord Only 460 volt; 3 phase 135 mm - 5.3" *Cords sold separately 230 volt; 3 phase AERO-CABLE-230V3PH 08005 Cord with L15-20 plug AERO-CABLE-230V3PH-L15-20 08038 Cord with L15-30 plug AERO-CABLE-230V3PH-L15-30 08039 250 mm - 9.8" AERO 3001500 L15-20P AERO 3001500 L15-30P AERO 3001500 N/A 83 mm - 3.3" BELT WIDTH Aero™ Amperage Requirements 400 VOLT; THREE PHASE; 50 HZ Cord with IEC4/3-16 plug AERO-2-CA-3X400-IEC4/3-16 08007 N/A Aero 300-1500 AERO-CABLE-460V3PH 08008 N/A AERO 3001500 Cord with L16-20 plug AERO-CABLE-460V3PH-L16-20 08040 L16-20P AERO 3001500 Cord with L16-30 plug AERO-CABLE-460V3PH-L16-30 08041 L16-30P AERO 3001500 460 VOLT; THREE PHASE; 60 HZ Cord Only Stock Items (non-shaded) carried in factory inventory. Aero™ Press stand (For sizes 36", 48", 60"/ 900, 1200, 1500 mm) ORDERING NUMBER ITEM CODE WT. KGS. AERO-STAND-CW-UMCABLE 08114 143 Aero™ SPLICE TAPE Made To Order Items (shaded) have added lead time. ORDERING NUMBER Non-Listed Items are available. Request quote for price and delivery. AERO-SPLICE-TAPE-66X101 ITEM CODE WT. KGS. 08468 0.81 SILICONE PRESS PADS AND CLOTHS THICKNESS MATERIAL LENGTH mm 0.5 0.5 0.5 0.5 0.5 in. .020 .020 .020 .020 .020 Silicone Cloth Silicone Cloth Silicone Cloth Silicone Cloth Silicone Cloth mm 300 600 900 1200 1500 0.5 .020 Silicone Cloth 10M in. 12 24 36 48 60 COMPATIBLE WITH ORDERING NUMBER ITEM CODE AERO-300 AERO-600 AERO-900 AERO-1200 AERO-1500 AERO-S10.5-300 AERO-S10.5-600 AERO-S10.5-900 AERO-S10.5-1200 AERO-S10.5-1500 08103 08104 08105 08106 08107 AERO-S10.5-10M 08108 THICKNESS mm 3.0 3.0 3.0 3.0 3.0 in. .12 .12 .12 .12 .12 MATERIAL Silicone Pad Silicone Pad Silicone Pad Silicone Pad Silicone Pad LENGTH mm 300 600 900 1200 1500 in. 12 24 36 48 60 www.flexco.com • Customer Service: +61 2 8818 2000 COMPATIBLE WITH ORDERING NUMBER ITEM CODE AERO-300 AERO-600 AERO-900 AERO-1200 AERO-1500 AERO-S13-300 AERO-S13-600 AERO-S13-900 AERO-S13-1200 AERO-S13-1500 08109 08110 08111 08112 08113 P R O D U C T H A N D B O O K 49 Novitool® Belt Fabrication Tools Ply 130™ Ply Separator ORDERING NUMBER ITEM CODE NEMA PLUG PLY130WB-460V3PH60HZ 08013 no plug PLY130WB-230V50HZ 08246 no plug PLY130-CART 08100 no plug PLY-BL Blade & Jig 08014 N/A PLY-JG Jig Only 08015 N/A Work Bench Model Replacement Parts Ply 130™ Work Bench Model PUN M Manual Punch ™ ORDERING NUMBER ITEM CODE PUN-M-300 08016 PUN-M-600 08017 PUN-M-900 08018 Ply 130™ Cart Pun M* Pun M 300 Punchboards PUN-B-50X20-300 08019 PUN-B-70X15-300 08022 PUN-B-80X20-300 08025 Pun M 600 Punchboards PUN-B-50X20-600 08020 PUN-B-70X15-600 08023 PUN-B-80X20-600 08026 PUN-B-80X20X113BIAS-600 08439 Pun M™ Manual Punch Pun M 900 Punchboards PUN-B-50X20-900 08021 PUN-B-70X15-900 08024 PUN-B-80X20-900 08027 PUN-B-80X20X113BIAS-900 08440 Replacement Parts PUN-M-NYLONPAD-KIT 08279 *Punchboards not included with Pun M; purchase separately. Stock Items (non-shaded) carried in factory inventory. Made To Order Items (shaded) have added lead time. Non-Listed Items are available. Request quote for price and delivery. 50 P R O D U C T H A N D B O O K www.flexco.com • Customer Service: +61 2 8818 2000 How Flexco® Bolt Hinged Fasteners Work compress the plates into the belt cover. Additional holding capability is provided by the fastener teeth that imbed in the belt without damage to the belt carcass. Flexco® Bolt Hinged fasteners provide a flexible joint for belts operating over small pulleys. Because the joint is easily separated by simply removing the hinge pin, entire belt sections may be added or eliminated. This combination distributes the splice tension across the entire plate width while the teeth secure the fastener into the belt carcass to resist pull-out. Designed as a compression fastener, the Flexco® Bolt Hinged model is fastened to the belt ends with high strength bolts. The bolts What You Need for Installation Fasteners can be installed in the shop or on-site with either simple hand tools or power tools. • Construction Equipment • Road Machinery • Coal, Salt, Potash Mines • Fastener Plates • Bolt Horn • Bolts & Nuts • Flexco Installation Tool • Templet • Stacking and Stockpiling Belts • Belt Punch • Other Applications Involving Smaller Pulleys • Wrench How to Specify the Correct Flexco® Bolt Hinged Fastener 1. Determine Belt Tension (kN/m, PIW). 2. Measure your Belt Thickness. 3. Measure the Diameter of the Smallest Pulley in your Drive with Belt Wrap more than 90°. 4. Choose the fastener size that is appropriate for your specifications in the selection chart below. Fastener Metal Selection • Impact Tool or Carpenter’s Brace Hinge Pin Selection Steel. For most applications, plated steel is recommended. Stainless Steel. Type 316 Stainless Steel provides extra resistance to abrasion, magnetic attraction, and corrosion from acids and chemicals. NC Nylon Covered Steel Cable for use with steel fasteners, flat or troughed belts. NCS Nylon Covered Stainless Steel Cable for applications with stainless fasteners, flat or troughed belts. FLEXCO® Bolt Hinged Fastening System Installation Method Applications Flexco® Bolt Hinged Fastener Selection Chart Fastener Size For Belts With Mechanical Fastener Ratings Up To: Recommended Min. Pulley Diameter Belt Thickness Range Operating Tension 100% of Belt Rating Operating Tension Under 75% of Belt Rating kN/m P.I.W. mm in. mm in. mm in. 375X 33 190 6-11 1/4-13/32 152 6 102 4 550 52 300 6-16 1/4-5/8 230 9 178 7 www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 51 Flexco® Bolt Hinged Fasteners NOTE: FASTENERS In most cases, fastener strip length is not equal to belt width. Order by belt width. Exclusive Piloted Bolt Design Simplifies Installation: The new piloted bolt is currently being phased in to replace standard bolt designs. To order the new piloted bolts as they become available, use standard bolt ordering numbers. STEEL (“J” CARTON – Continuous Strip w/Steel Nuts & Bolts) For 375X BELT WIDTH ORDERING NUMBER STAINLESS 300 SERIES EVERDUR ORDERING NUMBER ORDERING NUMBER (“J” CARTON – Continuous Strip w/ Stainless Nuts & Bolts) ITEM CODE WT. KGS. NC mm in. 300 450 600 750 900 1200 1500 12” 18” 24” 30” 36” 48” 60” 375XSJ30NCS 375XSJ36NCS 375XSJ48NCS BELT WIDTH mm in. ORDERING NUMBER 2.4 2.9 3.8 NC 550J18NC 550J24NC 550J30NC 550J36NC 550J48NC mm 40138 40047 40049 40050 40052 ORDERING NUMBER NCS CARTON – One Compete Joint 900 36” 550SJ36NCS For 375X or 550 ITEM CODE WT. KGS. NC CARTON CONTENTS: ORDERING NUMBER ITEM CODE WT. KGS. NCS mm in. NYLON COVERED STEEL CABLE NYLON COVERED STAINLESS CABLE* 6.35 mm (1/4”dia.) 6.35 mm (1/4” dia.) 450 600 750 900 1050 1200 18” 24” 30” 36” 42” 48” NC-450-1 NC-600-1 NC-750-1 NC-900-1 NC-1050-1 NC-1200-1 37048 37050 37053 37055 37057 37058 0.3 0.3 0.4 0.5 0.6 0.7 30M (100 FT) COILS BULK NC-C 39740 40167 “J” CARTON EACH (ONE PIN) ORDERING NUMBER ITEM CODE STAINLESS JOINT WITH NYLON COVERED STAINLESS CABLE in. HINGE PINS BELT WIDTH 5.0 (“J” CARTON – Continuous Strip w/Steel Nuts & Bolts) BELT WIDTH CARTON – One Compete Joint 39988 STAINLESS 300 SERIES ITEM CODE STEEL JOINT WITH NYLON COVERED STEEL CABLE WT. KGS. EVERDUR JOINT WITH NYLON COVERED STAINLESS CABLE 375XEJ60NB 550 550 40037 40038 40040 ITEM CODE NB STAINLESS JOINT WITH NYLON COVERED STAINLESS CABLE (“J” CARTON – Continuous Strip w/Steel Nuts & Bolts) 18” 24” 30” 36” 48” WT. KGS. NCS STEEL JOINT WITH NYLON COVERED STEEL CABLE 375XJ12NC 40000 1.0 375XJ18NC 40003 1.5 375XJ24NC 40005 1.8 375XJ30NC 40007 2.3 375XJ36NC 40008 2.9 375XJ48NC 40010 3.8 STEEL 450 600 750 900 1200 ITEM CODE (“J” CARTON – Continuous Strip w/Stainless Nuts & Bolts) NCS-900-1 37079 0.5 NCS-1200-1 37082 0.7 2 Strips of fastener 1 Gauge Pin 2 Pieces Filler Tubing 2 Hinge Pin Washers 1 Hinge Pin —Required amount of nuts and bolts —Required amount of clips for Individual Plate “J” Cartons 30M (100 FT) COILS 1.8 NCS-C 39817 1.8 Stock Items (non-shaded) carried in factory inventory. Made To Order Items (shaded) allow one week for production. In most cases, the next standard stock item can be adapted to meet your requirements. Non-Listed Items are available. Request quote for price and delivery. 52 P R O D U C T H A N D B O O K www.flexco.com • Customer Service: +61 2 8818 2000 Flexco® Bolt Hinged Fasteners INSTALLATION TOOLS CURVED TEMPLETS BELT WIDTH mm in. 600 900 1200 24” 36” 48” ORDERING NUMBER ITEM CODE ORDERING NUMBER 375X 375X-24 375X-36 375X-48 ITEM CODE 550 30818 30821 30823 536 548 30806 30808 NOTE: All templets up to and including 1800 mm (72”) are curved. For belt widths over 1800 mm (72”), straight templet supplied. CURVED BELT CUTTERS BELT WIDTH mm in. 750 30” 900 36” 1050 42” 1200 48” 1500 60” 750 30” 900 36” 1050 42” 1200 48” 1500 60” DESCRIPTION Cutter Complete Cutter Base Only Cutter Head Only Cutter Blade Cutter Blade (Long) Nails for Cutter Base (142 per package) ORDERING NUMBER ITEM CODE WT. KGS. 400430 400436 400442 400448 400460 430 436 442 448 460 400 30023 30023L 6D 30914 30915 30916 30917 30918 30950 30951 30952 30953 30954 30919 30909 30913 30436 6.4 7.3 8.6 8.6 10.4 2.4 2.8 3.2 3.6 4.4 2.3 0.1 0.1 0.5 NOTE:Belt widths over 1800 mm (72”) require straight cutters. Please refer to Page 78 for 300 series straight cutters. EXTRA BOLTS & NUTS 100 PER BOX – bolt dimension is 6.35 mm x 42.9 mm (1/4” x 1-11/16”) FOR FASTENER NUMBER ORDERING NUMBER/ ITEM CODE WT. KGS. BOLTS–STEEL 375X 550 FOR FASTENER NUMBER ORDERING NUMBER/ ITEM CODE WT. KGS. NUTS–STEEL–UNSLOTTED NUTS 20398 20399 1.0 1.1 375X/550 20380 0.4 www.flexco.com • Customer Service: +61 2 8818 2000 Exclusive Piloted Bolt Design Simplifies Installation: The new piloted bolt is currently being phased in to replace standard bolt designs. To order the new piloted bolts as they become available, use standard bolt ordering numbers. P R O D U C T H A N D B O O K 53 Flexco® Bolt Hinged Fasteners INSTALLATION TOOLS HAND & POWER TOOLS For Fastener NUMBER ORDERING NUMBER ITEM CODE WT. KGS. BOLT BREAKER (Two Per Package) 375x & 550 110 30474 0.5 PUNCH 375x & 550 P1P 30460 0.05 BORING BIT 375x & 550 B1B 30468 0.05 WRENCH 375X & 550 100* S1S** 30445 30442 0.1 0.1 POWER PUNCH 375x & 550 HP1 30463 0.1 POWER BORING BIT 375x & 550 HB1 30471 0.05 POWER WRENCH 375X & 550 H100* HW1** 30446 30447 0.1 0.1 QUICK CHANGE CHUCK 375x & 550 5552 30481 0.2 SLP5 30933 0.6 POWER TOOLS HAND TOOLS DESCRIPTION * For use with Steel No. 375X or Steel No. 550 nuts. ** For use with Stainless No. 375X or Stainless No. 550 slotted nuts only. Stock Items (non-shaded) carried in factory inventory. Made To Order Items (shaded) allow one week for production. In most cases, the next standard stock item can be adapted to meet your requirements. Non-Listed Items are available. Request quote for price and delivery. 54 P R O D U C T H A N D B O O K www.flexco.com • Customer Service: +61 2 8818 2000 How Flexco® Rivet Hinged Fasteners Work belt. Rivets are driven through the fastener plates and through the belt, passing between the carcass fibers. The specially-shaped head of each pilot nail works in conjunction with the applicator tool’s anvil plate to set the rivets. Designed for synthetic carcass belting as well as other styles of belt, Flexco® SR™ (SelfSetting Rivet) Fasteners utilize multiple rivet attachment. This provides maximum resistance to pull-out and allows the patented rivets to work between the carcass fibers without severing them, leaving the entire belt carcass intact. It does not rely solely upon the carcass material to resist pull-out. The same hammer blows that set the rivets also compress the fastener plates into the belt cover. The broad width and heavy gauge of the plates give extended wear life. These plates compress uniformly and are specially coined so there are no high spots or edges to hang up. Because the rivets are self-setting, fasteners are installed quickly from the top side of the • • • • What You Need for Installation Installation Method Underground Mining Asphalt Plants Aggregate and Ready-mix Plants Log Belts and Similar Applications How to Specify the Correct Flexco® Rivet Hinged Fastener 1. Determine Belt Tension (kN/m, PIW). 2. Measure your Belt Thickness. 3. Measure the Diameter of the Smallest Pulley in your Drive with Belt Wrap more than 90°. 4. Choose the fastener size that is appropriate for your specifications in the selection chart below. • Fastener • Rivets • Hinge Pin Fastener installed with portable fixture and hammer. Fasteners are installed in one simple procedure with self-setting rivets. Fastener Metal Selection • Flexco Installation Tool • Hammer Hinge Pin Selection Steel. For most applications, plated steel is recommended. Stainless Steel. Type 316 Stainless Steel provides extra resistance to abrasion, magnetic attraction and corrosion from acids and chemicals. RustAlloy®. Resists corrosion due to mine water or other chemical attack. MegAlloy®. For superior resistance to wear and abrasion. AC Bare Armored Cable - for extendable conveyors. ACS Bare Armored Stainless Cable for extendable conveyors. NAC Nylon Covered Armored Cable right for many applications, long service life. NC Nylon Covered Steel Cable for use with steel fasteners, flat or troughed belts. NCS Nylon Covered Stainless Steel Cable - for applications with stainless fasteners, flat or troughed belts. SSC Bare Stainless Steel Cable for corrosion resistance, flat belts. FLEXCO® Rivet Hinged Fastening System Applications Flexco® Rivet Hinged Fastener Selection Chart Fastener Size For Belts With Mechanical Fastener Ratings Up To: Recommended Min. Pulley Diameter Belt Thickness Range in. Operating Tension Under 75% of Belt Rating kN/m P.I.W. mm in. mm in. 79 450 6-11 7/32-7/16 230 9 175 7 R5-1/2 114 650 8-15 5/16-19/32 300 12 250 10 R6 140 800 10.5-17 13/32-11/16 450 18 400 16 R6LP 140 800 R8 263 1500 R5 mm Operating Tension Under 100% of Belt Rating 8-18 5/16-23/32 450 18 400 16 10.5-17 13/32-11/16 450 18 400 16 www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 55 Flexco® R2 Medium-Duty Rivet Hinged Belt Fasteners FASTENERS NOTE: In most cases, fastener strip length is not equal to belt width. Order by belt width. Order each component separately for a complete splice: Fastener Strip + Rivets + Hinge Pin RIVETS STEEL (Continuous Strip) For R2 BELT WIDTH ORDERING NUMBER mm in. 450 600 750 900 1050 1200 450 600 750 900 1050 1200 18” 24” 30” 36” 42” 48” 18” 24” 30” 36” 42” 48” ITEM CODE Self-setting, pre-assembled with pilot nails WT. KGS. J Carton (Two Fastener Strips, Rivets, NC pin) R2J18ANC/450 R2J24ANC/600 R2J30ANC/750 R2J36ANC/900 R2J42ANC/1050 R2J48ANC/1200 R2J18BNC/450 R2J24BNC/600 R2J30BNC/750 R2J36BNC/900 R2J42BNC/1050 R2J48BNC/1200 41681 41682 41683 41684 41685 41686 41695 41696 41697 41698 41699 41700 STEEL 0.4 0.5 0.6 0.7 2.1 1.1 0.4 0.5 0.6 0.7 1.0 1.1 in. 1200 1200 48” 48” J Carton (Two Fastener Strips, Rivets, NC pin) R2SJ48ASNCS/1200 R2SJ48BSNCS/1200 41693 41707 mm in. 300 12” ITEM CODE WT. KGS. R2T 40455 3.0 40479 40469 0.02 0.03 Driver Tool Complete Drive Rod ORDERING NUMBER SR-50 SR5-7 40508 40527 40528 250 250 250 1.0 1.0 1.1 ORDERING NUMBER ITEM CODE BOX QTY. WT. KGS. BOX (250 Rivets) SRA-S SRB-S 40542 40543 250 250 1.0 1.1 mm 300 450 600 750 900 1050 1200 1350 1500 SINGLE RIVET DRIVER TOOL DESCRIPTION BOX (250 Rivets) SRAA SRA SRB BELT WIDTH ORDERING NUMBER SR26 R2T-AI WT. KGS. Rivets Required For One R2 Joint REPLACEMENT PARTS Gauge Pin Guide Anvil Insert (14/Bag) BOX QTY. 1.1 1.1 R2T APPLICATOR TOOL Use with SR-50 single Rivet Driver TOOL SIZE ITEM CODE STAINLESS (TYPE 430) STAINLESS 300 SERIES mm ORDERING NUMBER ITEM CODE 40510 40517 WT. KGS. 0.4 0.1 in. 12 18 24 30 36 42 48 54 60 RIVET REQUIRED 24 40 52 64 80 92 108 120 136 SR-50 RIVET SET* ORDERING NUMBER R5S ITEM CODE 40348 WT. KGS. 0.9 *If no SRTA Application Tool is available, fasteners may be installed with an R5S Flexco Rivet Set. FLEXCO® R2 RIVET SPECIFICATION CHART FASTENER SIZE FOR BELTS WITH MECHANICAL FASTENER RATINGS UP TO: kN/m R2 60 BELT THICKNESS RANGE P.I.W. mm 330 3-6 4-8 7-10 RIVET SIZE in. 1/8-7/32” 3/16-5/16” 9/32-3/8” SRAA SRA SRB MINIMUM PULLEY DIAMETER mm in. 127 5” NOTE: For hinge pins and retaining washers for R2 see pages 60. NOTE: For Multiple Rivet (MSRT) Applicator Tools see page 61. 56 P R O D U C T H A N D B O O K www.flexco.com • Customer Service: +61 2 8818 2000 Flexco®SR™ Scalloped Edge™ Rivet Hinged Fasteners NOTE: FASTENERS In most cases, fastener strip length is not equal to belt width. Order by belt width. Order each component separately for a complete splice: Fastener Strip + Rivets + Hinge Pin STEEL (Continuous Strip) For R5 BELT WIDTH ORDERING NUMBER STAINLESS TYPE 316 (Continuous Strip) RUSTALLOY®(Continuous Strip)* ITEM CODE WT. KGS. BELT WIDTH PACKAGE (Two Fastener Strips) mm in. 450 600 750 900 1050 1200 1350 1500 1800 18” 24” 30” 36” 42” 48” 54” 60” 72” R5-SE-18/450 R5-SE-24/600 R5-SE-30/750 R5-SE-36/900 R5-SE-42/1050 R5-SE-48/1200 R5-SE-54/1350 R5-SE-60/1500 R5-SE-72/1800 41314 41315 41276 41277 41278 41279 41296 41298 41316 1.2 1.5 1.9 2.3 2.7 3.1 3.4 3.9 4.7 ORDERING NUMBER ITEM CODE PACKAGE (Two Fastener Strips) mm in. 600 24” R5S-SE-24/600 41327 1.5 900 1050 1200 36” 42” 48” R5S-SE-36/900 R5S-SE-42/1050 R5S-SE-48/1200 41290 41291 41292 2.3 0.5 3.1 1500 60” R5S-SE-60/1500 41294 3.9 MEGALLOY®(4 Plate Strips. 10 Strip Per Box) For R5 R5MA-SE WT. KGS. 2.1 mm 450 600 750 900 1050 in. 18” 24” 30” 36” 42” Plates Required 20 26 32 40 46 BELT WIDTH mm 1200 1350 1500 1800 in. 48” 54” 60” 72” For R5-1/2 STEEL (Continuous Strip) BELT WIDTH mm in. 900 1050 1200 1500 1800 36” 42” 48” 60” 72” ORDERING NUMBER ORDERING NUMBER WT. KGS. PACKAGE (Two Fastener Strips) in. 1050 42” 1200 48” ITEM CODE RAR5-SE-42/1050 RAR5-SE-48/1200 41285 41286 2.7 3.1 Plates Required 54 60 68 82 ORDERING NUMBER mm in. 450 600 750 900 1050 1200 18” 24” 30” 36” 42” 48” ITEM CODE WT. KGS. "J" Cartons R5J-SE-450NC R5J-SE-600NC R5J-SE-750NC R5J-SE-900NC R5J-SE-1050NC R5J-SE-1200NC 41421 41423 41424 41425 41426 41427 0.7 1.0 1.2 1.5 1.6 2.0 "J" Carton Contents: R5-SE Fastener Strips Steel Rivets NC Hinge Pin (Nylon Covered Steel Cable) R5J-RS disposable Rivet Setting Tool Installation Instructions RUSTALLOY ®(Continuous Strip) * ITEM CODE WT. KGS. PACKAGE (Two Fastener Strips) R5-1/2-SE-36/900 R5-1/2-SE-42/1050 R5-1/2-SE-48/1200 R5-1/2-SE-60/1500 R5-1/2-SE-72/1800 mm BELT WIDTH Plates Required for one R5MA Joint BELT WIDTH BELT WIDTH STEEL "J" CARTONS ITEM CODE 41067 For R5 ORDERING NUMBER WT. KGS. 41513 41509 41510 41511 41512 3.5 4.0 4.5 5.7 7.0 BELT WIDTH mm in. 900 1050 1200 1500 36” 42” 48” 60” ORDERING NUMBER ITEM CODE WT. KGS. PACKAGE (Two Fastener Strips) RAR5-1/2-SE-36/900 RAR5-1/2-SE-42/1050 RAR5-1/2-SE-48/1200 RAR5-1/2-SE-60/1500 41351 41391 41319 41394 3.4 4.0 4.6 5.7 * 400 SERIES STAINLESS Stock Items (non-shaded) carried in factory inventory. Made To Order Items (shaded) allow one week for production. In most cases, the next standard stock item can be adapted to meet your requirements. Non-Listed Items are available. Request quote for price and delivery. www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 57 Flexco®SR™ Scalloped Edge™ Rivet Hinged Fasteners FASTENERS NOTE: In most cases, fastener strip length is not equal to belt width. Order by belt width. Order each component separately for a complete splice: Fastener Strip + Rivets + Hinge Pin STEEL (Continuous Strip) For R6 BELT WIDTH mm in. 900 1050 1200 1400 1500 1800 36” 42” 48” 55” 60” 72” ORDERING NUMBER RUSTALLOY ® (Continuous Strip) * ITEM CODE WT. KGS. PACKAGE (Two Fastener Strips) R6-SE-36/900 R6-SE-42/1050 R6-SE-48/1200 R6-SE-55/1400 R6-SE-60/1500 R6-SE-72/1800 40399 40389 40390 40394 40392 40393 4.7 5.3 6.3 7.0 7.3 9.4 For R8 RustAlloy® (Continuous Strip)* BELT WIDTH mm in. 1200 1500 1800 2130 48” 60” 72” 84” ORDERING NUMBER ITEM CODE BELT WIDTH mm ORDERING NUMBER ITEM CODE RAR6LP LOW PROFILE* WT. KGS. in. BELT WIDTH mm 1050 42” RAR6-SE-42/1050 41542 5.3 1500 60” RAR6-SE-60/1500 1800 72” RAR6-SE-72/1800 2130 84” RAR6-SE-84/2130 41545 41546 41547 7.3 9.4 13.0 in. 1500 60” 1800 72” ORDERING NUMBER ITEM CODE WT. KGS. PACKAGE (Two Fastener Strips) RAR6LP-SE-60/1500 RAR6LP-SE-72/1800 40831 40832 4.9 5.7 * 400 SERIES STAINLESS WT. KGS. PACKAGE (Two Fastener Strips) RAR8-SE-48/1200 RAR8-SE-60/1500 RAR8-SE-72/1800 RAR8-SE-84/2130 41712 41714 41715 41716 6.3 7.3 9.5 13.1 Stock Items (non-shaded) carried in factory inventory. Made To Order Items (shaded) allow one week for production. In most cases, the next standard stock item can be adapted to meet your requirements. Non-Listed Items are available. Request quote for price and delivery. 58 P R O D U C T H A N D B O O K www.flexco.com • Customer Service: +61 2 8818 2000 Flexco®SR™ Scalloped Edge™ Rivet Hinged Fasteners RIVETS Self-setting, pre-assembled with pilot nails STEEL ORDERING NUMBER ITEM CODE BOX QTY. WT. KGS. BOX (100 Rivets) SRAA-100 BOX (250 Rivets) SRAA SRA SRB SRC SRC/D SRD SRE SRF SRG 40509 100 0.4 40508 40527 40528 40529 40538 40530 40531 40532 40533 250 250 250 250 250 250 250 250 250 0.5 1.0 1.1 1.2 1.3 1.3 1.4 1.4 1.5 STAINLESS (TYPE 430) ORDERING NUMBER ITEM CODE BOX QTY. WT. KGS. BOX (250 Rivets) SRA-S SRB-S SRC-S SRC/D-S SRD-S SRE-S SRF-S SRG-S 40542 40543 40544 40548 40545 40546 40547 40523 250 250 250 250 250 250 250 250 1.0 1.1 1.2 1.3 1.3 1.4 1.4 1.5 RAPID LOADER™ RIVET STRIPS (For R5, R5-1/2, R6) Self-setting, pre-assembled with pilot nails DESCRIPTION Color Code BELT WIDTH mm in. 450 600 750 900 1050 1200 1350 1500 1800 2130 18” 24” 30” 36” 42” 48” 54” 60” 72” 84” ORDERING NUMBER ITEM CODE WT. KGS. CSRLA CSRLB CSRLC CSRLD CSRLE CSRLF CSRLG 40857 40858 40859 40861 40862 40863 40864 5.9 6.3 6.7 7.2 7.5 7.9 8.2 CSRLA-S CSRLB-S CSRLC-S CSRLD-S CSRLE-S CSRL8D-S CSRL8E-S CSRL8F-S 40978 40979 40980 40982 40983 41855 41856 41857 5.9 6.2 6.7 7.2 7.4 6.5 6.7 7.0 RIVET SELECTION CHART FASTENER SIZE RIVETS REQUIRED R5 100 130 160 200 230 270 300 340 410 480 R5-1/2 & R6LP Rivets Required For One R8 Joint BELT WIDTH mm in. 1200 1350 1500 1800 2130 48” 54” 60” 72” 84” R6 RIVETS REQUIRED 432 480 544 656 768 R8 BELT THICKNESS RANGE mm in. 6-8 7-10 9-11 10.5-11 8-9 8-10.5 10-12 11-13.5 13-15 14-16.5 16-18 9-11 10.5-13 12-14 13.5-16 15-17 10.5-11 10.5-13 12-14 13.5-16 15-17 7/32-5/16 9/32-3/8 11/32-7/16 13/32-7/16 5/16-11/32 5/16-13/32 3/8-15/32 7/16-17/32 1/2-19/32 9/16-21/32 5/8-23/32 13/32-7/16 13/32-1/2 15/32-9/16 17/32-5/8 19/32-11/16 13/32-7/16 13/32-1/2 15/32-9/16 17/32-5/8 19/32-11/16 RIVET SIZE SRA SRB SRC SRC/D SRB SRC SRC/D SRD SRE SRF* SRG* SRC/D SRD SRE SRF SRG SRC/D SRD SRE SRF SRG * Applies to RAR6LP only. RAPID LOADER™ RIVET STRIPS (For R8 and R9) Self-setting, pre-assembled with pilot nails 1024 Rivets per Bucket DESCRIPTION 60 Strips / 1200 Rivets per Bucket Size Rivets Required For One R5, R5-1/2 or R6 Joint Size Color Code E F Purple Yellow ORDERING NUMBER CSRL8E-S-W CSRL8F-S-W ITEM CODE WT. KGS. 41890 41891 6.7 7 STEEL A B C D E F G Red White Blue Green Purple STAINLESS (TYPE 430) A B C D E Red White Blue Green Purple NOTE: Use standard rivet selection criteria for collated rivet strips. www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 59 Flexco®SR™ Scalloped Edge™ Rivet Hinged Fasteners HINGE PINS FOR R2 & R5 BELT WIDTH ORDERING NUMBER ITEM CODE WT. KGS. NAC mm in. 450 600 750 900 1050 1200 1350 1400 1500 1800 18” 24” 30” 36” 42” 48” 54” 55” 60” 72” NYLON COVERED ARMORED CABLE (6 mm, 1/4”dia.) EACH (One Pin) NAC-450-1 38108 0.1 NAC-600-1 37026 0.05 NAC-750-1 37029 0.05 NAC-900-1 37031 0.1 NAC-1050-1 37033 0.1 NAC-1200-1 39728 0.1 NAC-1400-1 NAC-1500-1 NAC-1800-1 37035 37036 37039 ORDERING NUMBER ITEM CODE WT. KGS. NC NYLON COVERED STEEL CABLE (6 mm, 1/4”dia.) EACH (One Pin) NC-450-1 37048 0.05 NC-600-1 37050 0.05 NC-750-1 37053 0.05 NC-900-1 37055 0.05 NC-1050-1 37057 0.05 NC-1200-1 37058 0.1 0.3 0.1 0.1 30M/100 FT. COILS NC-C 39740 ORDERING NUMBER ITEM CODE BARE STEEL CABLE (6 mm, 1/4”dia.) EACH (One Pin) SC-600-1 37096 SC-900-1 37100 SC-1050-1 37102 SC-1200-1 37103 in. 24” 36” 42” 48” WT. KGS. ORDERING NUMBER ORDERING NUMBER in. 900 1050 1200 1350 1500 1800 2130 36” 42” 48” 54” 60” 72” 84” WT. KGS. 0.05 0.1 0.1 0.1 ITEM CODE WT. KGS. ORDERING NUMBER ITEM CODE WT. KGS. *ACS6 BARE ARMORED STAINLESS CABLE (9 mm, 3/8”dia.) EACH (One Pin) EACH (One Pin) AC6-1050-1 AC6-1200-1 AC6-1350-1 AC6-1500-1 AC6-1800-1 37186 37187 37188 37189 37192 0.2 0.3 0.3 0.3 0.3 ACS6-1050-1 ACS6-1200-1 39296 39294 HINGE PIN RETAINING WASHERS FOR R2, R5, 6.35 mm (1/4”) DIAMETER NYLON CABLE HINGE PINS ONLY 50 PER PACKAGE 310-RET-50 NCS-900-1 37079 0.05 NCS-1200-1 NCS-1350-1 37082 37089 0.1 0.1 NCS-1500-1 37084 0.1 NCS-C 39817 3.9 BELT WIDTH ORDERING NUMBER ITEM CODE WT. KGS. 40135 0.1 ITEM CODE WT. KGS. *SSC932 mm 750 1050 1200 1500 in. 30” 42” 48” 60” BARE STAINLESS CABLE (7 mm, 9/32”dia.) EACH (One Pin) SSC932-750-1 37160 SSC932-1050-1 37164 SSC932-1200-1 37165 SSC932-1500-1 38352 0.1 0.2 0.2 0.2 *300 SERIES BARE ARMORED STEEL CABLE (9 mm, 3/8”dia.) ORDERING NUMBER *NCS NYLON COVERED STAINLESS CABLE (6 mm, 1/4”dia.) EACH (One Pin) *SSC AC6 mm ITEM CODE BARE STAINLESS CABLE (5 mm, 7/32”dia.) EACH (One Pin) SSC-600-1 37118 0.1 SSC-900-1 37122 0.1 SSC-1050-1 37124 0.1 SSC-1200-1 37125 0.1 FOR R5-1/2, R6, RAR6LP BELT WIDTH WT. KGS. FOR R5 SC mm 600 900 1050 1200 ITEM CODE 30M/100 FT. COILS 3.9 FOR R2 & R5 BELT WIDTH ORDERING NUMBER ORDERING NUMBER ITEM CODE WT. KGS. NAC6 NYLON COVERED ARMORED CABLE (10 mm, 13/32”dia.) EACH (One Pin) 0.3 0.3 NAC6-900-1 NAC6-1050-1 NAC6-1200-1 NAC6-1350-1 NAC6-1500-1 NAC6-1800-1 NAC6-2130-1 37208 37210 37211 37217 37213 37216 38154 0.2 0.2 0.3 0.3 0.3 0.4 0.5 HINGE PIN RETAINING COLLARS FOR PIN DIAMETER ORDERING NUMBER ITEM CODE WT. KGS. 7/32-9/32 HPRET1 40198 0.2 2-3/64-13/32 HPRET2 40199 0.2 NOTE: 6.35 mm (1/4”) inside diameter Stock Items (non-shaded) carried in factory inventory. Made To Order Items (shaded) allow one week for production. In most cases, the next standard stock item can be adapted to meet your requirements. Non-Listed Items are available. Request quote for price and delivery. 60 P R O D U C T H A N D B O O K www.flexco.com • Customer Service: +61 2 8818 2000 Flexco®SR™ Scalloped Edge™ Rivet Hinged Fasteners INSTALLATION TOOLS Multiple Rivet Applicator Tool MSRT APPLICATOR COMPLETE (Includes two SR700 Multiple Guide Blocks, two SR759 Multiple Drive Rods, two 2 kg (4 lb.) Hammers, Lubricant and one Canvas Carry Bag.) 4FH SR-CB (Note: For installation of R2, R5, R5-1/2, and R6 Fasteners.) BELT WIDTH mm 1200 1500 1800 2130 in. 48” 60” 72” 84” ORDERING NUMBER ITEM CODE WT. KGS. MSRT-48 MSRT-60 MSRT-72 MSRT-84 41044 41046 41047 41048 38.6 43.0 45.5 50.0 MSRT9 APPLICATOR COMPLETE (Note: Installs R9 fasteners only.) DESCRIPTION ORDERING NUMBER ITEM CODE WT. KGS. 48” MSRT9-48 40994 17.2 60” MSRT9-60 40995 20.4 1800 72” MSRT9-72 40996 23.6 2130 84” MSRT9-84 40997 24.9 mm in. 1200 1500 MSRT8 APPLICATOR COMPLETE (Note: Installs R6, RAR6 and RAR8 fasteners only.) DESCRIPTION ORDERING NUMBER ITEM CODE WT. KGS. mm in. 1200 48” MSRT8-48 41032 17.7 1500 60” MSRT8-60 41033 19.5 1800 72” MSRT8-72 41034 20.9 2130 84” MSRT8-84 41035 22.7 MULTIPLE RIVET DRIVER COMPONENTS ORDERING NUMBER ITEM CODE WT. KGS. SR700 41054 1.4 SR759 41055 0.5 SR800 41050 2.3 SR859-8 41068 0.5 SR900 41045 3.2 2 Prong Drive Rod SR759-2 41058 0.4 Silicone Pump Lubricant SLP-5 30933 0.6 Six lb. Hammer 6FH 30375 3.3 Canvas Bag SR-CB 41031 0.6 DESCRIPTION Multiple Guide Block Multiple 5 Prong Drive Rod Multiple Guide Block - For R8 8 Prong Drive Rod Multiple Guide Block - For R9 MSRT-E TOOLS (Includes two SR700 Multiple Guide Blocks, two SR759 Multiple Drive Rods, two 4FH 2 kg Hammers, SLP5 Lubricant, SR-CB Canvas Carry bag, and one Metal Case.) BELT WIDTH mm in. 750 900 1050 1200 1500 1800 30” 36” 42” 48” 60” 72” ORDERING NUMBER ITEM CODE WT. KGS. EACH (One Pin) MSRT-30E MSRT-36E MSRT-42E MSRT-48E MSRT-60E MSRT-72E 41320 41321 41322 41323 41324 41325 34 43 54 57 76 95 MSRTX TOOLS (Includes SR700 Multiple Guide Blocks and SR759 Multiple Drive Rods.) BELT WIDTH mm in. 900 1200 1500 36” 48” 60” ORDERING NUMBER ITEM CODE WT. KGS. EACH (One Pin) MSRTX-36 MSRTX-48 MSRTX-60 41331 41333 41334 10.9 13.6 17.2 FLEXCO® FSK™ BELT SKIVER Width of Skive 64 mm (2 1⁄2”) DESCRIPTION Skiver Complete with Standard Blade ORDERING NUMBER FSK-2 ITEM CODE 32051 WT. KGS. 9.4 31996 0.1 REPLACEMENT PARTS Skiver Blade-Standard FSK-1B SR759 SR700 www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 61 Flexco®SR™ Scalloped Edge™ Rivet Hinged Fasteners MULTIPLE GUIDE BLOCK SR700 GUIDE BLOCK LOCATOR SR747 GAUGE PIN GUIDE SR24, SR25 CLAMP BAR SR9 DRIVE ROD SR5-7 GAUGE PIN SR2 COLLETS SR5-1 DRIVER TOOL COMPLETE SR-50 ANVIL PLATE SR22SA, SR275A REPLACEMENT PARTS FOR SRT, SRTA, MSRT TOOLS ORDERING ITEM NUMBER CODE Gauge Pin Guide with Spring and Cotter Pin-one hole SR24 40503 Gauge Pin Guide with Spring and Cotter Pin-3 hole SR25 40504 Stepped Anvil Plate Complete-for MSRT SR22SA 40652 Anvil Plate Screws (50/Package) BRPS 40908 Tightening Bolt Complete SR23 40502 Rivet Guide Locator Assembly SR747 41056 Clamping Screw SR757 41057 Collets–Set of Two SR5-1 40511 Gauge Pin for 750 mm (30”) Tool SR2-30 40482 Gauge Pin for 950 mm (36”) Tool SR2-36 40483 Gauge Pin for 1050 mm (42”) Tool SR2-42 40484 Gauge Pin for 1200 mm (48”) Tool SR2-48 40485 Gauge Pin for 1500 mm (60”) Tool SR2-60 40487 Gauge Pin for 1800 mm (72”) Tool SR2-72 40488 Gauge Pin for 2130 mm (84”) Tool SR2-84 40489 Clamp Bar for 750 mm (30”) Tool SR9-30 40493 Clamp Bar for 950 mm (36”) Tool SR9-36 40494 Clamp Bar for 1050 mm (42”) Tool SR9-42 40495 Clamp Bar for 1200 mm (48”) Tool SR9-48 40496 Clamp Bar for 1500 mm (60”) Tool SR9-60 40498 Clamp Bar for 1800 mm (72”) Tool SR9-72 40499 Clamp Bar for 2130 mm (84”) Tool SR9-84 40497 DESCRIPTION WT. KGS. 0.05 0.05 0.8 0.3 0.1 0.1 0.05 0.05 0.2 0.3 0.3 0.4 0.5 0.5 0.7 1.7 1.9 2.4 2.8 3.1 3.4 3.6 PARTS REQUIRED TO SPAN THE ENTIRE WIDTH OF SRTA OR MSRT TOOLS BELT WIDTH 62 mm. in. 750 900 1050 1200 1500 1800 2130 30 36 42 48 60 72 84 P R O D U C T SR700 SR747 SR24 MULTIPLE GUIDE BLOCKS 5 6 7 8 10 12 14 RIVET GUIDE LOCATOR ASSEMBLIES 10 12 14 16 20 24 28 GAUGE PIN GUIDE GAUGE PIN GUIDE ANVIL PLATE COMPLETE 4 5 6 7 9 11 13 5 6 7 8 10 12 14 5 6 7 8 10 12 14 H A N D B O O K SR25 SR22SA Stock Items (non-shaded) carried in factory inventory. Made To Order Items (shaded) allow one week for production. In most cases, the next standard stock item can be adapted to meet your requirements. Non-Listed Items are available. Request quote for price and delivery. www.flexco.com • Customer Service: +61 2 8818 2000 Flexco®SR™ Scalloped Edge™ Rivet Hinged Fasteners POWER INSTALLATION TOOLS ELECTRIC POWERED RIVET DRIVER KIT (*Kit includes Driver, two Custom Drive Rods, Convenient Carrying Case) ORDERING NUMBER ITEM CODE WT. KGS. Standard Kit * EPRDVSK-1 41077 3.1 Replacement Drive Rod EPRDVS-DR 41078 0.4 DESCRIPTION • For use with standard 110 volt electric • Works with standard MSRT application tool and guide block AIR POWERED RIVET DRIVER DESCRIPTION Air Powered Rivet DriverComplete* ORDERING NUMBER ITEM CODE WT. KGS. PTRDK 41835 1.0 • Requires a minimum 90 psi for operation • Works with standard MSRT application tool and guide block REPLACEMENT PARTS Air Powered Rivet Driver PTAH 41834 0.1 Retaining Spring PTRD-RS 41837 0.05 Drive Rod with Hold Down Spring and Washer PTRD-DR 41777 0.2 DR-SW 41836 0.02 Hold Down Spring and Washer * Includes Air Powered Rivet Driver, Retaining Spring, and Drive Rod with Hold Down Spring and Washer. PNEUMATIC SINGLE RIVET DRIVER ORDERING NUMBER DESCRIPTION ITEM CODE WT. KGS Pneumatic Single Rivet Driver* PNEUDRIVE1 41992 20.0 5 Rivet Pattern SR™ Steel Guide Blocks 35RD-GB5-4 42000 4.4 8 Rivet Pattern SR™ Steel Guide Blocks 35RD-GB8-4 41998 5.4 *Includes one Pneumatic Single Rivet Driver, one Regulator, one Airhose, i instruction Manual, and Safety Glasses. RAPID LOADER™ RIVET STRIPS (For R5, R5-1/2, R6) Self-setting, pre-assembled with pilot nails 60 Strips / 1200 Rivets per Bucket DESCRIPTION Color Code 1024 Rivets per Bucket ORDERING NUMBER ITEM CODE WT. KGS. CSRLB-W CSRLC-W CSRLC/D-W CSRLD-W CSRLE-W CSRLF-W CSRLG-W 40892 40893 40895 40897 40898 40899 40901 6.2 6.7 7.1 7.2 7.5 7.9 8.2 CSRLB-S-W CSRLC-S-W CSRLC/D-S-W CSRLD-S-W CSRLE-S-W CSRLF-S-W CSRLG-S-W 40956 40957 40958 40959 40961 40969 40971 6.2 6.7 7.1 7.2 7.5 7.9 8.2 STEEL B C C/D D E F G White Blue Orange Green Purple Yellow Black STAINLESS (TYPE 430) B C C/D D E F G White Blue Orange Green Purple Yellow Black RAPID LOADER™ RIVET STRIPS (For R8 and R9) Self-setting, pre-assembled with pilot nails Size • Works with standard MSRT application tool • Works with steel guide blocks – sold separately • Works with Rapid Loader™ Rivet Strips with washers DESCRIPTION Size Color Code E F Purple Yellow ORDERING NUMBER CSRL8E-S-W CSRL8F-S-W ITEM CODE WT. KGS. 41890 41891 6.7 7 NOTE: Use standard rivet selection criteria for collated rivet strips. www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 63 How Flexco® Bolt Solid Plate Fasteners Work Strength of this fastener is derived from the compression of the plates, mounted above and below the belt, with high tensile strength bolts. This "compression" distributes the splice tension across the full width of each fastener plate. The holding ability is, thereby, increased by not solely relying upon the bolts to resist pull-out. FLEXCO® Bolt Solid Plate Fastening System Additional strength and resistance to pull-out is obtained from the specially formed teeth on each plate. These teeth imbed deep into the belt carcass, without damaging the carcass fibers. Applications 140, 190 and 2-1/2 size fasteners are specifically designed for thinner belting, allowing increased compression, greater reach-back, and more fastener plates per belt width. Installation Method Higher-tension main haulage belts in • Coal • Hard-Rock Mining • Foundries A tight butt splice is achieved through the exaggerated bolt hole spacing in the templet which forces the belt end together. Flexco® Bolt Solid Plate Fasteners permit natural conformance with troughing or transition idlers. • Grain Elevators • Aggregate Plants • Steel Mills How to Specify the Correct Flexco® Bolt Solid Plate Fastener Holes are punched in belt quickly and accurately with a templet and boring tool. Fasteners are installed on-site with portable, hand, or power tools. Fastener Metal Selection 1. Determine Belt Tension (kN/m, PIW). 2. Measure your Belt Thickness. 3. Measure the Diameter of the Smallest Pulley in your Drive with Belt Wrap more than 90°. 4. Choose the fastener size that is appropriate for your specifications in the selection chart below. What You Need for Installation • • • • • Fastener Plates Bolts & Nuts Templet Belt Punch Wrench • Bolt Horn • Flexco Installation Tool • Impact Tool or Carpenter’s Brace Hinge Pin Selection Steel. For most applications, plated steel is recommended. MegAlloy®. For superior resistance to wear and abrasion. Stainless Steel. Type 316 Stainless Steel provides extra resistance to abrasion, magnetic attraction and corrosion from acids and chemicals. Everdur®. Spark-free material compared to steel and fully non-magnetic. Flexco® VP™. Rubber covered steel top plates. No Hinge Pin Required. Flexco® Bolt Solid Plate Fastener Selection Chart Fastener Size For Belts With Mechanical Fastener Ratings Up To: kN/m 64 P.I.W. Recommended Min. Pulley Diameter (90˚) Belt Thickness Range mm in. Operating Tension 75-100% of Belt Rating mm in. Operating Tension 50-75% of Belt Rating mm in. Operating Tension Under 50% of Belt Rating mm in. 1 30 150 5-11 3/16-7/16 300 12 260 10 200 8 140*, 140VP 40 225 5-11 3/16-7/16 360 14 300 12 250 10 190,190VP 65 375 8-14 5/16-9/16 460 18 410 16 360 14 1-1/2 50 300 11-17 7/16-11/16 460 18 410 16 360 14 2,2VP 75 440 14-21 9/16-13/16 760 30 710 28 610 24 2-1/4 105 620 14-30 9/16-1-3/16 920 36 860 34 860 34 2-1/2 75 450 19-25 3/4-1 1070 42 1070 42 1070 42 P R O D U C T H A N D B O O K www.flexco.com • Customer Service: +61 2 8818 2000 Flexco® Bolt Solid Plate Fasteners Exclusive Piloted Bolt Design Simplifies Installation: FASTENERS The new piloted bolt is currently being phased in to replace standard bolt designs. To order the new piloted bolts as they become available, use standard bolt ordering numbers. “E” BOX 25 FASTENER SETS ORDERING NUMBER ITEM CODE ORDERING NUMBER MEGALLOY® TOP & BOTTOM PLATES, STEEL BOLTS & NUTS STEEL 1E 140E 190E 1-1/2E 2E 2-1/4E 2-1/2* ITEM CODE 20002 20000 20001 20004 20005 20006 20007 1-1/2EMAP 2EMAP 20366 20367 ORDERING NUMBER ITEM CODE ORDERING NUMBER STAINLESS – 300 SERIES 140ES 190ES 1-1/2ES 2ES 2-1/4ES 20034 20035 20038 20039 20040 ITEM CODE WT. KGS. Everdur 140EE 190EE 20090 20091 2EE 20095 1.3 2.1 2.2 2.7 3.6 4.9 2.9 *10 Fastener Sets “E” BOX 25 FASTENER SETS ORDERING NUMBER ITEM CODE WT. KGS. MEGALLOY® TOP PLATES BALANCE STEEL 140EMA 20330 2.1 190EMA 20331 2.2 1-1/2EMA 20334 2.7 2EMA 20335 3.6 “C” bucket (100 FASTENER SETS – BOTTOM PLATES PRE-ASSEMBLED) ORDERING NUMBER ITEM CODE ORDERING NUMBER ITEM CODE WT. KGS. MEGALLOY TOP PLATES BALANCE STEEL 140C 20012 140CMA 20340 7.1 190C 20013 8.4 1-1/2C 20016 9.9 2C 20017 13.7 2-1/4C 20018 19.2 2-1/2L* 20052 14.0 3L* 20053 15.0 *L Buckets are in quantities of 50. ® STEEL NOTE: Stainless and Everdur fastener sets are also available in “C” Buckets. flexcO® vP™ fasteners FASTENER SETS REQUIRED FOR VARIOUS BELT WIDTHSS BELT WIDTH mm in. 300 12 450 18 600 24 750 30 900 36 1000 1050 42 1200 48 1350 54 1500 60 1800 72 FASTENER SIZE 1, 140 & 190 90° 45° mm in. mm in. 9 10 12 12 14 15 19 19 19 20 26 26 24 25 33 33 29 30 40 41 32 45 34 35 47 48 39 40 54 55 44 45 61 63 49 50 68 69 59 61 82 83 FASTENER SIZE 1-1/2, 2 & 2-1/4 90° 45° mm in. mm in. 8 8 10 9 11 12 15 15 15 16 21 21 19 20 27 27 23 24 32 33 26 36 27 28 38 39 31 32 43 44 35 36 49 48 39 40 55 56 49 48 65 68 FASTENER SIZE 2-1/2 & 3 90° 45° mm in. mm in. 6 6 7 7 9 9 12 12 13 12 16 17 16 16 21 21 19 19 26 26 21 29 21 22 30 31 26 26 35 35 29 29 40 40 32 32 44 44 39 39 53 53 NOTE: Required fastener sets may vary from those listed depending on exact fastener size. Rubber Covered Top Plates Balance Steel BOX* ORDERING ITEM Plates Strips per per NUMBER CODE strip box 140VP 20057 6 5 190VP 20056 6 5 2VP 20058 4 6 * Box quantities provide enough fasteners to splice a 900 mm (36") belt. Stock Items (non-shaded) carried in factory inventory. Made To Order Items (shaded) allow one week for production. In most cases, the next standard stock item can be adapted to meet your requirements. Non-Listed Items are available. Request quote for price and delivery. www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 65 Flexco® Bolt Solid Plate Fasteners INSTALLATION TOOLS FLEXCO-LOK® HAND TOOLS HAND & POWER TOOLS DESCRIPTION For Fastener ORDERING ITEM WT. NUMBER NUMBER CODE KGS. BOLT HORN 2BH 30480 0.05 1,140,190 & RP1 110 30474 0.5 1½, 2, 2¼ & RP2 112* 30475 0.6 2½ & 3 113* 30479 0.9 1,140,190 & RP1 P1P 30460 0.05 1½, 2, 2¼ & RP2 P2P 30461 0.1 2½ & 3 P3P 30462 0.1 1,140,190 & RP1 B1B 30468 0.05 1½, 2, 2¼ & RP2 B2B 30469 0.05 2½ & 3 B3B 30470 0.05 1,140,190 & RP1 S1S** 30442 0.1 1½, 2, 2¼ & RP2 S2S 30443 0.1 2½ & 3 S3S 30444 0.1 1,140,190 & RP1 HP1 30463 0.1 1½, 2, 2¼ & RP2 HP2 30464 0.1 2½ & 3 HP3 30465 0.1 1,140,190 & RP1 HB1 30471 0.05 1½, 2, 2¼ & RP2 HB2 30472 0.05 2½ & 3 HB3 30473 0.05 BOLT BREAKER (Two Per Package) 110 PUNCH BORING BIT WRENCH POWER TOOLS POWER PUNCH POWER BORING BIT POWER WRENCH Green 1,140,190 & RP1 Red 1½, 2, 2¼ & RP2 Blue 2½ & 3 QUICK CHANGE CHUCK HW1** 30447 0.1 HW2 30448 0.1 HW3 30449 0.2 5552 30481 0.2 * Sizes 112 & 113 are straight bolt breakers – no bend. ** For use with slotted nuts only. Belt tape 30.5 M (100’) per carton FASTENER ORDERING SIZE NUMBER Nos. 140, 1 FL7C Nos. 190 FL11C 1-1/2, 2, 2-1/4 ITEM WT. TAPE CODE KGS. WIDTH 30888 0.4 11 mm (7/16”) 30889 0.5 17 mm (11/16”) CRACKING CHISEL NUT ORDERING ITEM WT. SIZE NUMBER CODE KGS. 1, 140 or 190 C1C 30438 0.5 1-1/2, 2, 2-1/4 C2C 30439 0.5 FLEXCO® BELT GROOVER FBG1 (11 mm (7/16”) wide groove path.) ORDERING NUMBER FBG1 ITEM CODE 31978 WT. KGS. 0.8 31980 0.05 EXTRA BLADES HSP3 FLEXCO® SILICONE LUBRICANT ORDERING NUMBER SLP5 ITEM CODE 30923 PKG. QTY. 1 WT. KGS. 0.6 FLEXCO® BELT IDENTIFICATION TOOL ORDERING NUMBER BT-1 ITEM CODE 31075 WT. KGS. 0.03 Stock Items (non-shaded) carried in factory inventory. Made To Order Items (shaded) allow one week for production. In most cases, the next standard stock item can be adapted to meet your requirements. Non-Listed Items are available. Request quote for price and delivery. 66 P R O D U C T H A N D B O O K www.flexco.com • Customer Service: +61 2 8818 2000 Flexco® Bolt Solid Plate Fasteners INSTALLATION TOOLS 90° TEMPLETS BELT WIDTH mm in. 300 350 400 450 500 600 650 700 750 900 1050 1200 1500 12” 14” 16” 18” 20” 24” 26” 28” 30” 36” 42” 48” 60” 300 450 500 600 750 900 1050 1200 1350 1500 1800 12” 18” 20” 24” 30” 36” 42” 48” 54” 60” 72” 500 600 750 900 1050 1200 1350 1500 1800 20” 24” 30” 36” 42” 48” 54” 60” 72” ORDERING ITEM NUMBER CODE 1 ORDERING ITEM NUMBER CODE 140 ORDERING ITEM NUMBER CODE 190 1-12 1-14 1-16 1-18 1-20 1-24 30516 30517 30518 30519 30520 30521 140-12 140-14 140-16 140-18 140-20 140-24 30483 30484 30485 30486 30487 30488 1-30 1-36 1-42 1-48 30524 30525 30526 30527 140-30 140-36 140-42 140-48 30491 30492 30493 30494 190-12 190-14 190-16 190-18 190-20 190-24 190-26 190-28 190-30 190-36 190-42 190-48 190-60 30500 30501 30502 30503 30504 30505 30506 30507 30508 30509 30510 30511 30513 0.6 0.7 0.8 0.9 1.0 1.2 1.2 1.4 1.5 1.8 2.0 2.2 2.7 2-12 2-18 30564 30567 2-24 2-30 2-36 2-42 2-48 2-54 2-60 2-72 30569 30572 30573 30574 30575 30576 30577 30578 0.5 0.9 0.8 1.1 1.4 1.7 2.0 2.4 2.5 3.0 3.3 1-1/2 1-1/2-12 1-1/2-18 1-1/2-20 1-1/2-24 1-1/2-30 1-1/2-36 1-1/2-42 1-1/2-48 1-1/2-54 1-1/2-60 1-1/2-72 2-1/4 2-1/4-24 2-1/4-30 2-1/4-36 2-1/4-42 2-1/4-48 2-1/4-54 2-1/4-60 2-1/4-72 30548 30551 30552 30553 30556 30557 30558 30559 30560 30561 30562 2 2-1/2 30585 30588 30589 30590 30591 30592 30593 30594 2-1/2-20 2-1/2-24 2-1/2-30 2-1/2-36 2-1/2-42 2-1/2-48 2-1/2-54 2-1/2-60 2-1/2-72 WT. LBS. 30600 30601 30604 30605 30606 30607 30608 30609 30610 3 3-36 3-42 3-48 30620 30621 30622 3-60 3-72 30624 30625 1.3 1.6 2.0 2.4 2.8 3.2 3.6 4.0 4.8 www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 67 Flexco® Bolt Solid Plate Fasteners Exclusive Piloted Bolt Design Simplifies Installation: The new piloted bolt is currently being phased in to replace standard bolt designs. To order the new piloted bolts as they become available, use standard bolt ordering numbers. EXTRA BOLTS PER 100 FOR FASTENER NUMBER ORDERING NUMBER/ ITEM CODE STEEL 1 140 & 190 RP1 1-1/2, 2 & RP2 2-1/4 2-1/2 & 3 20391 20399 20398 20406 20410 20414 EXTRA NUTS PER 100 FOR FASTENER NUMBER ORDERING NUMBER/ ITEM CODE STEEL 1, 140, 190 & RP1 1-1/2, 2, 2-1/4, & RP2 2-1/2 & 3 20377 20378 20379 RIP REPAIR FASTENERS ORDERING NUMBER ITEM CODE RP1E RP2E RP2C 2-1/4E 2-1/4C 17/2 22/2 20010 20011 20023 20006 20018 20025 20027 BOX QTY. WT. KGS. 25 25 100 25 100 50 50 2.1 4.6 19.0 4.8 19.5 15 16 RIP REPAIR SELECTION INFORMATION STEEL Belt Thickness 2¼ mm. RP2 RP1 in. Fastener Size 10-14 3/8-9/16 No. 16 6-13 1/4-1/2 RP1 10-21 3/8-13/16 RP2 14-30 9/16-1-3/16 2-1/4 16 ® TURTLE FASTENER–STEEL ORDERING NUMBER 16 ITEM CODE 20206 BOX QTY. 50 WT. KGS. 2.0 Stock Items (non-shaded) carried in factory inventory. Made To Order Items (shaded) allow one week for production. In most cases, the next standard stock item can be adapted to meet your requirements. Non-Listed Items are available. Request quote for price and delivery. 68 P R O D U C T H A N D B O O K www.flexco.com • Customer Service: +61 2 8818 2000 Heavy-Duty Belt Maintenance Tools 900 Series Belt Cutter Aluminum Content-900 Series Aluminum Content-840 Series PERCENT ALUMINUM ALLOY TYPE PERCENT Mg- Magnesium Ti -Titanium 5.5 0.6 1.0 2.5 0.2 0.1 0.0 0.0 5356 6005 6061 7075 900 SERIES* BELT CUTTER BELT WIDTH DESCRIPTION mm in. 600 24" ORDERING NUMBER 6061 Mg- Magnesium Ti -Titanium 1.00% 0% 840 Series Aluminum Belt Cutter ITEM CODE WT. KGS. 900924 04200 14.5 Cutter Complete for belts up to 38 mm (1.5”) 900 36” 900936 04143 17.7 1200 48” 900948 04144 20.4 1500 60” 900960 04145 24.0 * Patent Pending 1800 72” 900972 04146 27.7 2130 84" 900984 900CBK 04147 04149 04140 31.3 0.07 0.9 Replacement Blade Kit Drive Handle Assembly * Patent pending ALUMINUM ALLOY TYPE (Replaces the 820 Series Belt Cutter) BELT WIDTH DESCRIPTION Cutter Complete for belts up to 10 mm (3/8”) – 25 mm (1”) thick ORDERING NUMBER ITEM CODE WT. KGS. mm 900 1200 in. 36” 48” 840836 840848 32267 32268 11.3 14.1 1500 60” 840860 32269 16.8 840872 840884 820/840WA 820/840-1CB 840SD 32270 32271 32272 32273 32274 19.1 21.8 0.9 0.2 0.9 1800 72” 2130 84” Drive Handle Assembly Extra Blade (with screw) 25mm (1”) Optional Squaring Device Electric Belt Cutter with cord ELECTRIC BELT CUTTER DESCRIPTION Electric Cutter Complete-25 mm Electric Cutter Complete-50 mm Cordless Electric Cutter Complete-25 mm Cordless Electric Cutter Complete-50 mm Spare Parts List Replacement blade BC-1 Replacement blade BC-2 PNUEMATIC BELT CUTTER ORDERING ITEM NUMBER CODE WT. KGS. EBC-1 EBC-2 CEBC-1 CEBC-2 30001 30002 30018 30019 9.0 10.0 9.0 10.0 EBC-1-B EBC-2-B 30003 30004 1.0 1.0 DESCRIPTION Pnuematic Cutter Complete-25 mm Pnuematic Cutter Complete-50 mm Spare Parts List Filter Set ORDERING ITEM NUMBER CODE WT. KGS. PBC-1 PBC-2 61356 61357 12.5 13.5 PBC-FR 61358 2.0 Cutting Capacity-Electric Belt Cutter BELT TYPE Rubber PVC EBC1 METRIC IMPERIAL Up to 25 mm Up to 1” Up to 630 EP Up to 360 PIW EBC2 METRIC IMPERIAL Up to 50 mm Up to 2” Up to 2000 EP Up to 1140 PIW www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 69 Heavy-Duty Belt Maintenance Tools Far-PuL® HD® Belt ClampS Load Capacity up to 2.7 metric tons (3 tons) when used with two 1.4 metric ton (1-1/2 ton) come-a-longs. BELT WIDTH DESCRIPTION Belt Clamp Complete includes: 4 Belt Clamp Bars and 4 Belt Clamp Scissors 750 mm (30”) Belt Clamp Bar Set* 900 mm (36”) Belt Clamp Bar Set* 1050 mm (42”) Belt Clamp Bar Set* 1200 mm (48”) Belt Clamp Bar Set* 1350 mm (54”) Belt Clamp Bar Set* 1500 mm (60”) Belt Clamp Bar Set* 1800 mm (72”) Belt Clamp Bar Set* Steel Belt Clamp Scissor - Each ORDERING NUMBER ITEM WT. CODE KGS. LSHD30 LSHD36 LSHD42 LSHD48 LSHD54 LSHD60 LSHD72 LSHDB30-2 LSHDB36-2 LSHDB42-2 LSHDB48-2 LSHDB54-2 LSHDB60-2 LSHDB72-2 LSHDS 30393 30394 30395 30396 30397 30398 30399 30418 30414 30421 30423 30424 30430 30408 30392 ITEM CODE WT. KGS. FSK-2 32051 9.4 FSK-1B 31996 0.1 mm Up to 750 Up to 900 Up to 1050 Up to 1200 Up to 1350 Up to 1500 Up to 1800 Up to 750 Up to 900 Up to 1050 Up to 1200 Up to 1350 Up to 1500 Up to 1800 in. Up to 30” Up to 36” Up to 42” Up to 48” Up to 54” Up to 60” Up to 72” Up to 30” Up to 36” Up to 42” Up to 48” Up to 54” Up to 60” Up to 72” 35.8 39.5 41.3 44.5 46.7 49.9 54.9 9.1 10.4 11.8 13.6 15.0 16.3 18.1 4.8 Far-Pul® HD® Belt Clamps *Includes 2 Bars Per Set Aluminum Content-Far-Pul® HD® PERCENT ALUMINUM ALLOY TYPE 6061 MgMagnesium 1.00% TiTitanium 0% FLEXCO® FSK™ BELT SKIVER Width of Skive 64 mm (2 1⁄2”) DESCRIPTION Skiver Complete with Standard Blade ORDERING NUMBER REPLACEMENT PARTS Skiver Blade-Standard FSK™ Belt Skiver Stock Items (non-shaded) carried in factory inventory. Made To Order Items (shaded) allow one week for production. In most cases, the next standard stock item can be adapted to meet your requirements. Non-Listed Items are available. Request quote for price and delivery. 70 P R O D U C T H A N D B O O K www.flexco.com • Customer Service: +61 2 8818 2000 Heavy-Duty Belt Maintenance Tools FOUR LB. HAMMER ORDERING NUMBER 4FH 6FH ITEM CODE 30435 30375 WT. KGS. 2.4 3.3 FLEXCO® SILICONE LUBRICANT PUMP ORDERING NUMBER SLP5 ITEM CODE 30933 PKG. QTY. 1 WT. KGS. 0.6 FLEXCO® BELT GRIPS GRIPS BELTS UP TO 16 mm (5/8") SOLD BY THE PAIR ORDERING NUMBER 22 ITEM CODE 30882 WT. KGS. 1.1 FLEXCO® BELT IDENTIFICATION TOOL ORDERING NUMBER BT-1 ITEM CODE 31075 WT. KGS. .03 BELT NIPPER ORDERING NUMBER BN-1 ITEM CODE 50003 WT. KGS. 0.4 FLEXCO® BELT GROOVER (11.1 mm (7/16”) Wide Groove Path) ORDERING NUMBER FBG1 ITEM CODE 31978 WT. KGS. 0.8 EXTRA BLADES HSP3 31980 0.05 www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 71 Tatch-A-Cleat® General Cleat Information Cleat patterns When choosing cleat installation patterns, you should give major consideration to the type of return support which is available or feasible. should be arranged so that they provide a set of continuous contacts between cleats and rolls. On drives using pulleys less than 150 mm (6”) in diameter, curved or chevron patterns should not be used. Where conveyor pulley center distances are 5M (15 feet) or less, it is often possible to omit return rolls safely. The ends of cleats mounted in a curved pattern should be tapered to lead smoothly onto return rolls. Where the curved or chevron pattern is used with standard return rolls, cleats This chart assumes that material being conveyed has a 30° natural angle of repose. For rounded or free-flowing materials with a natural angle of repose of less than 30°, use the cleat corresponding to the next higher material size. (For example, if your material is 100 mm (4”) high, with a natural angle of repose of less than 30°, and your belt incline is 40°, you would use a 75 mm (3”) cleat — that is, the cleat size corresponding to 125 mm (5”) material.) Type mm 200 175 150 125 100 75 50 25 13 in. 8” 7” 6” 5” 4” 3” 2” 1” ½” mm in. 150 6” 150 6” 100 4” 75 3” 50 2” 38 1 ½” 75 1” 16 ⅝” 16 ⅝” 30° mm in. 150 6” 150 6” 100 4” 75 3” 50 2” 38 1 ½” 25 1” 16 ⅝” 16 ⅝” 40° mm in. 150 6” 150 6” 150 6” 100 4” 75 3” 50 2” 38 1 ½” 25 1” 16 ⅝” 50° mm in. 150 6” 150 6” 150 6” 150 6” 100 4” 75 3” 50 2” 38 1 ½” 25 1” 60° Cleat Pattern Return Rolls Recommended SPLIT ROLLS Where Cleats are needed only to lock material in place on the conveyor. IN TROUGH SQUIRREL CAGE STAGGERED ACROSS BELT WIDTH SELF-CLEANING STANDARD RETURN ROLLS CURVED Cleat Height Size of Material Tatch-A-Cleat® Suggested minimum cleat height for various sized materials and degrees of incline Where incline is steep and/or material has high flowability – as with large, round or uniformly sized material. Where increased load capacity is required with a given belt width, trough, and incline. RUBBER-DISC Where drain-off is a a problem, and rubber disc-type rolls are available. STANDARD RETURN ROLLS Where drain-off is a problem, and standard solid return rolls are used. SPLIT CHEVRON Where drain-off of liquids presented special problems. Belt Incline Suggested cleat spacing This chart assumes that material being conveyed has a 20° dynamic angle of repose (30° natural angle of repose) and that cleats are installed at a right angle to the belt edge. For more free-flowing material, use slightly closer cleat spacing. Cleat Height Cleat Spacing mm 150 100 75 50 38 25 16 in. 6” 4” 3” 2” 1 ½” 1” ⅝” mm in. 875 35” 575 23” 425 17” 300 12” 213 8 ½” 138 5 ½” 100 4” 30° mm in. 700 28” 463 18 ½” 338 13 ½” 213 8 ½” 150 6” 107 4 ¼” 69 2 ¾” 40° mm in. 525 21” 338 13 ½” 250 10” 157 6¼” 125 5” 69 2¾” 50 2” 50° mm 394 263 200 125 100 63 44 in. 15 ¾” 10 ½” 8” 5” 4” 2 ½” 1 ¾” 60° Belt Incline 72 P R O D U C T H A N D B O O K www.flexco.com • Customer Service: +61 2 8818 2000 Tatch-A-Cleat® Mechanical Cleats NOTE: Cleats are 1200 mm (48”) long. Ordering numbers followed by the letter T indicate cleat fasteners furnished with flat top nut (ECFT). Standard fasteners include hex nuts. (ECF). MODEL “L” CLEATS 10 CLEATS/CARTON – Min. Pulley 50 mm (2”) ORDERING NUMBER ITEM CODE WT. KGS. BLACK – PLATED FASTENER L5/8-B L1-B L1-1/2-B L2-B L3-B 99500 99504 99508 99512 99516 3.3 4.2 5.1 6.4 8.3 BLACK – 302 STAINLESS FASTENER L5/8-BS L1-BS L1-1/2-BS L2-BS L3-BS 99501 99505 99509 99513 99517 3.3 4.2 4.2 6.4 8.3 WHITE – PLATED FASTENER L5/8-W L1-W L1-1/2-W L2-W L3-W 99502 99506 99510 99514 99518 3.3 4.2 5.6 6.6 8.8 WHITE – 302 STAINLESS FASTENER L5/8-WS L1-WS L1-1/2-WS L2-WS L3-WS 99503 99507 99511 99515 99519 3.3 4.2 5.6 6.6 8.8 EXTRA FASTENER SETS NOTE: Cleats are 600 mm (24”) long. *Two 1200 mm (48”) Cleats/Carton 123/BAG #10-24 Machine Screws and Washers ITEM CODE ORDERING NUMBER WT. KGS. ECONOMY CARTON PLATED L1/2-F L5/8-F L3/4-F L1-F 99570 99522 99520 99521 0.5 0.5 0.6 0.6 4 M (12 FT.) LENGTHS w/NO FASTENERS -9 Fastener Sets per M Required (3 Fastener Sets per Foot Required) STAINLESS L1/2-FS L5/8-FS L3/4-FS 99571 99525 99523 0.5 0.5 0.6 MODEL “HD” CLEATS ORDERING ITEM WT. CLEATS/ NUMBER CODE KGS. CARTON Min. Pulley mm in. WITH PLATED FASTENER HD1 HD2 99531 99565 5.2 4.3 10 5 75 100 3 4 WITH STAINLESS FASTENER HD1S 99648 5.4 10 75 3 NOTE: HD2 Cleats may be purchased in bulk quantities. Contact Customer Service for details. EXTRA FASTENER SETS– TYPE AB 123/BAG ORDERING NUMBER ITEM CODE WT. KGS. PLATED HD1-F HD1-1/4-F 99535 99536 1.1 1.3 STAINLESS HD1-FS 99529 1.2 ECONO-CLEAT ® 1/2” screws are furnished “standard” and can be used on belts up to 8 mm (5/16”) thick. 5 CLEATS/CARTON Inserts are on 50 mm (2”) centers. Min. Pulley ORDERING ITEM WT. For belts 8 – 11 mm (5/16” – 7/16”) NUMBER CODE KGS. mm in. use a 15.9 mm (5/8”) screw. ECONO-CLEAT w/FASTENERS & HEX NUTS For belts over 11 mm (7/16”) (ECF, EC4F, EC6F) use a 19.1 mm (3/4”) screw. EC1-1/4 99576 5.7 75 3 EC2 99578 7.0 75 3 EC3 99580 10.0 75 3 EC4 99582 15.0 100 4 EC6* 99586 12.8 150 6 ECONO-CLEAT w/FASTENERS & FLAT TOP NUTS (ECFT, EC4FT) EC1-1/4-T 99577 5.7 75 3 EC2-T 99579 7.0 75 3 EC3-T 99581 10.0 75 3 EC4-T 99583 15.0 100 4 ORDERING NUMBER ITEM CODE WT. KGS. EC1-1/4-C EC2-C EC3-C EC4-C EC6-C 99597 99598 99599 99601 99600 54.0 56.7 55.8 54.9 57.2 Min. Pulley CTN. M FT. 73 240 55 180 37 120 22 72 11 36 mm 75 75 75 100 150 in. 3 3 3 4 6 75 75 75 3 3 3 4M (12 FT.) LENGTHS IN PVC NOTE: 75 mm (1”) and 100 mm (2”) Cleats – 600 mm (24”) long Model HD Cleats are furnished with Plated 14 X 1 Type AB Fasteners. Specify 31.8 mm (1-1/4”) screws for belts over 11 mm (7/16”) thick. EC1-1/4-CPVC 99959 EC2-CPVC 99960 EC3-CPVC 99961 48.5 52.6 54.4 51 168 37 120 26 84 EXTRA FASTENER SETS 61/BAG ORDERING NUMBER ITEM CODE WT. KGS. SIZE FASTENERS FOR 32, 50, & 75 mm (1-1/4”, 2” & 3”) CLEATS ECF 99589 1.3 ECFS 99593 1.3 99590 1.0 ECFT 7 mm x 32 mm 1/4" x 1-1/4" FASTENERS FOR 100 mm (4”) CLEATS EC4F EC4FT 99591 99592 1.5 1.0 32 mm x 44 mm 1-1/4" x 1- 3/4" FASTENERS FOR 150 mm (6”) CLEATS EC6F* 99594 0.9 32 mm x 50 mm 1-1/4" x 2" *33/Bag www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 73 Tatch-A-Cleat® Mechanical Cleats TATCH-A-LUG® Min. Pulley 50 mm (2”) ORDERING NUMBER LG1-1/2 LG2 ITEM CODE 99541 99543 WT. KGS. 0.8 0.9 (26 EACH) Extra Fastener Sets – Plated LG3/4-F – Stainless LG3/4-FS Economy Carton (100 LUGS) LG1-1/2-C LG2-C 99546 99547 99542 99544 0.1 0.1 3.0 3.2 DESCRIPTION (25 LUGS/CARTON) EXTRA WASHERS TATCH-A-PEG® Min. Pulley 50 mm (2”) DESCRIPTION (100 PEGS/CARTON) Extra Fastener Sets – Plated (100 / bag) ORDERING NUMBER PG2 PG3 P1/2-F P3/4-F ITEM CODE 99539 99537 99548 99538 WT. KGS. 2.0 3.1 0.4 0.5 FOR CLEAT: ORDERING NUMBER ITEM CODE WT. KGS. DIA. Econo-Cleat® CW25/100 99690 .1 6 mm (1/4") Tatch-A-Lug®, Model “L” Tatch-A-Peg® CW1024 99626 .1 5 mm (13/64") 1.0 5 mm (13/64") BULK WASHERS Tatch-A-Lug ®, Model “L” Tatch-A-Peg® CWS1024 99627 TATCH-A-GUIDE® DESCRIPTION LENGTH mm in. Plated (10/CTN.) 200 8” 200 8” 235 9¼” Stainless 200 8” 200 8” 235 9¼” Extra Fasteners Sets (31/BAG) Plated – Size A – Size B – Size C Stainless – Size A – Size B – Size C ORDERING NUMBER ITEM CODE WT. KGS. A10 B10 C10 A10S B10S C10S 99551 99553 99555 99552 99554 99556 0.5 0.6 1.5 0.5 0.6 1.5 G1/2-F G5/8-F G3/4-F G1/2-FS G5/8-FS G3/4-FS 99560 99566 99572 99563 99569 99573 0.05 0.05 0.1 0.05 0.05 0.1 Min. Pulley mm 100 150 200 100 150 200 in. 4 6 8 4 6 8 INSTALLATION TOOLS DESCRIPTION Flexco Belt Punches ® ORDERING NUMBER For Cleat Type: Dia. ITEM CODE WT. KGS. P1P Model L, Econo-Cleat®, Tatch-ALug®, Tatch-A-Peg®, & Tatch-AGuide® 6 mm (1/4”) 30460 0.05 P3P Model HD 30462 0.1 HP1 Model L, Econo-Cleat , Tatch-ALug®, Tatch-A-Peg®, & Tatch-AGuide® 10 mm (3/8”) 6 mm (1/4”) 30463 0.1 HP3 Model HD 10 mm (3/8”) 30465 0.1 110 30474 0.5 5552 RB-1 30481 30867 0.2 0.3 ® Flexco ® Power Punches Flexco Bolt Breaker (Two per Package) Quick Change Chuck Alligator® Belt Grinder ® P1P 110 HP1 RB-1 Stock Items (non-shaded) carried in factory inventory. Made To Order Items (shaded) allow one week for production. In most cases, the next standard stock item can be adapted to meet your requirements. 5552 Non-Listed Items are available. Request quote for price and delivery. 74 P R O D U C T H A N D B O O K www.flexco.com • Customer Service: +61 2 8818 2000 Tatch-A-Cleat® Rubber Bondable RUBBER BONDABLE T CLEATS BUFFED - STANDARD PACK 3M (10’) LENGTHS - NITRILE 60 DURO - 680 kg.(1500 lb.) TENSILE WHITE BLACK ORDERING NUMBER ITEM CODE T-3/4WNIB T-1WNIB T-1-1/2WNIB T-2WNIB 99966 99967 99968 99969 ORDERING NUMBER T-1BNIB T-1-1/2BNIB T-2BNIB T-3BNIB ITEM CODE WT./M MIN. ORDER QTY. .12 .14 .17 .19 .37 30M/100’ 30M/100’ 30M/100’ 30M/100’ 30M/100’ 99983 99984 99985 99987 BASE WIDTH HEIGHT THICKNESS MIN. PULLEY DIAMETER mm in. mm in. mm in. mm in. 19 25 38 50 75 3/4” 1” 1½” 2” 3” 53 53 53 53 53 2 ⅛” 2 ⅛” 2⅛” 2⅛” 2⅛” 6 6 6 6 9 .250” .250” .250” .250” .375” 150 150 150 150 150 6” 6” 6” 6” 6” 25 53 1” 2⅛” 6 6 .250” .250” 100 150 4” 6” UNBUFFED - STANDARD PACK 10’ LENGTHS - NITRILE 60 DURO - 1500 lb. TENSILE T-1/2WNI T-3/4WNI 99818 99800 .08 .12 30M/100’ 30M/100’ 13 19 1/2” 3/4” Bondable Cleat – Temperature Service Range For Cleat Type: Temperature Range Rubber Bondable T-Cleat, Scoop Cleats V-Guides -40°C to + 82°C -40°C to +99°C -40°F to +180°F -40°F to +210°F -29°C to +66°C -20°F to +150°F PVC Bondable T-Cleat, Scoop Cleats, V-Guides T CLEAT Made To Order Items Allow 6-8 weeks for delivery. Minimum order may apply. NOTE: One reel or carton minimum per size and color. Non Listed Items are available. Request quote for price and delivery. NOTE: Customized Profiles and Formulations can be quoted. NOTE: Allow for greater pulley diameters if system has reverse bends. www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 75 Tatch-A-Cleat® Rubber Bondable RUBBER BONDABLE V-GUIDE BUFFED STANDARD PACK 30.5 M (100’) LENGTHS - NEOPRENE 60 DURO - 680.4 kg. (1500 lb.) TENSILE WHITE ORDERING NUMBER AVGWNEB BLACK ITEM CODE 99832 ORDERING NUMBER AVGBNEB BVGBNEB ITEM WT./M CODE 99996 .03 99844 .05 QUANTITY CTN./REEL M 30 30 W1 SIZE W2 MIN. PULLEY DIAMETER HEIGHT FT. 100’ 100’ A B mm 13 16 in. 1/2” 5/8” mm 8 11 in. 5/16” 7/16” 500’ 500’ 500’ 300’ O A B C 9 13 16 22 3/8” 1/2” 5/8” 7/8” 6 8 11 13 1/4” 5/16” 7/16” 17/32” mm 8 11 in. 5/16” 7/16” mm 100 150 in. 4” 6” 1/4” 5/16” 7/16” 17/32” 50 100 150 200 2” 4” 6” 8” 6STANDARD REEL* NEOPRENE 60 DURO - 680.4 kg. (1500 lb.) TENSILE OVGWNEB-500 AVGWNEB-500 BVGWNEB-500 CVGWNEB-300 99287 99288 99289 99290 OVGBNEB-500 AVGBNEB-500 BVGBNEB-500 CVGBNEB-300 99301 99302 99303 99304 .02 .03 .05 .08 152 152 152 91 6 8 11 13 *White V-guides shipped in 2 pieces on one reel. W1 V-GUIDE V-GUIDE UNBUFFED W2 STANDARD PACK 30.5 M (100’) LENGTHS - NEOPRENE 60 DURO - 680.4 kg. (1500 lb.) TENSILE WHITE ORDERING NUMBER BLACK ITEM CODE ORDERING NUMBER ITEM CODE WT./M AVGBNE 99855 .03 QUANTITY CTN./REEL M FT. 30 100’ 500’ 500’ 500’ 300’ W1 W2 HEIGHT SIZE MIN. PULLEY DIAMETER mm in. mm in. mm in. mm in. A 13 1/2” 8 5/16” 8 5/16” 100 4” O A B C 9 13 16 22 3/8” 1/2” 5/8” 7/8” 6 8 11 13 1/4” 5/16” 7/16” 17/32” 6 8 11 13 1/4” 5/16” 7/16” 17/32” 50 100 150 200 2” 4” 6” 8” STANDARD REEL* NEOPRENE 60 DURO - 680.4 kg. (1500 lb.) TENSILE OVGWNE-500 AVGWNE-500 BVGWNE-500 CVGWNE-300 99280 99281 99282 99283 AVGBNE-500 BVGBNE-500 CVGBNE-300 99295 99296 99297 .02 .03 .05 .08 152 152 152 91 *White V-guides shipped in 2 pieces on one reel. FLANGES 15.2 M (50’) LENGTHS - NEOPRENE 45 DURO - 544.3 kg. (1200 lb.) TENSILE, 600% ELONGATION - BLACK ONLY QTY./CTN. ORDERING NUMBER ITEM CODE WT./M FL1BNE FL1-1/2BNE 99860 99861 .07 .15 HEIGHT BASE WIDTH M FT. mm in. mm in. 15 15 50’ 50’ 25 38 1” 1½ ” 19 25 3/4” 1” MIN. PULLEY DIA. FLANGE mm in. 150 6” 200 8” CLEAT mm in. 100 4” 125 5” NOTE: One reel or carton minimum per size and color. Non Listed Items are available. Request quote for price and delivery. FLANGE NOTE: Customized Profiles and Formulations can be quoted. NOTE: Allow for greater pulley diameters if system has reverse bends. 76 P R O D U C T H A N D B O O K www.flexco.com • Customer Service: +61 2 8818 2000 Tatch-A-Cleat® PVC Bondable PVC BONDABLE T CLEATS STANDARD PACK 3.0 M (10’) LENGTHS - 70 DURO - 793.8 kg. (1750 lb.) TENSILE WHITE ORDERING NUMBER BLACK ITEM CODE ORDERING NUMBER WT./CTN. QTY./CTN. BASE WIDTH HEIGHT ITEM CODE KGS. M FT. mm in. THICKNESS MIN. PULLEY DIAMETER mm in. mm in. mm in. T1/2WP-100 99112 T1/2BP-100 99126 27.0 30 100’ 13 1/2” 25 1” 6 .220” 63 2 ½” T3/4WP-100 99113 T3/4BP-100 99127 40.0 30 100’ 19 3/4” 25 1” 6 .220” 63 2 ½” T1WP-100 99114 T1BP-100 99128 45.0 30 100’ 25 1” 38 1 ½” 10 .380” 75 3” T1-1/2WP-100 99115 T1-1/2BP-100 99129 57.0 30 100’ 38 1 ½” 38 1 ½” 10 .380” 75 3” T2WP-100 99116 T3WP-50 99118 T2BP-100 99130 62.0 30 100’ 50 2” 38 1 ½” 10 .380” 75 3” T2-1/2BP-50 99131 45.0 15 50’ 63 2 ½” 38 1 ½” 10 .380” 100 4” T3BP-50 99132 49.0 15 50’ 75 3” 38 1- ½” 10 .380” 100 4” REFERENCE ONLY NET/M BULK PACK 3.0 M (10’) LENGTHS - 70 DURO - 793.8 kg. (1750 lb.) TENSILE T1/2WP-500 99168 T1/2BP-500 99182 135.0 152 500’ 13 1/2” 25 1” 6 .220” 63 2 ½” T3/4WP-500 99169 T3/4BP-500 99183 200.0 152 500’ 19 3/4” 25 1” 6 .220” 63 2 ½” T1WP-400 99170 T1BP-400 99184 180.0 122 400’ 25 1” 38 1 ½” 10 .380” 75 3” T1-1/2WP-300 99171 T1-1/2BP-300 99185 171.0 91 300’ 38 1 ½” 38 1 ½” 10 .380” 75 3” T2WP-250 99172 T2BP-250 99186 155.0 76 250’ 50 2” 38 1 ½” 10 .380” 75 3” T2-1/2WP-150 99173 T2-1/2BP-150 99187 135.0 46 150’ 63 2 ½” 38 1 ½” 10 .380” 100 4” T3WP-100 99174 T3BP-100 99188 97.0 30 100’ 75 3” 38 1 ½” 10 .380” 100 4” TH3WP-100 99175 TH3BP-100 99189 116.0 30 100’ 75 3” 38 1 ½” 10 .380” 125 5” COIL PACK 30.5 M (100’) LENGTHS - 70 DURO - 793.8 kg. (1750 lb.) TENSILE T1WP-600 99151 T1BP-600 99158 270.0 183 600’ 25 1” 38 1 ½” 10 .380” 75 3” T1-1/2WP-400 99152 T1-1/2BP-400 99159 228.0 122 400’ 38 1 ½” 38 1 ½” 10 .380” 75 3” TH1-1/2WP-400 99153 TH1-1/2BP-400 99160 274.0 122 400’ 38 1 ½” 38 1 ½” 10 .380” 75 3” T2WP-300 99154 T2BP-300 99161 186.0 91 300’ 50 2” 38 1 ½” 10 .380” 75 3” T2-1/2BP-300 99162 270.0 91 300’ 63 2 ½” 38 1 ½” 10 .380” 100 4” T3WP-200 99156 T3BP-200 99163 194.0 61 200’ 75 3” 38 1 ½” 10 .380” 100 4” TH3WP-200 99157 TH3BP-200 99164 232.0 61 200’ 75 3” 38 1 ½” 10 .380” 125 5” TH4WP-100 99135 TH4BP-100 99136 125.0 30 100’ 100 4” 38 1 ½” 13 .500” 125 5” SCOOP CLEATS STANDARD PACK 3.0 M (10’) LENGTHS - 70 DURO - 793.8 kg. (1750 lb.) TENSILE WHITE BLACK ORDERING NUMBER ITEM CODE T2SCOOPWP-100 99141 ORDERING NUMBER ITEM CODE HEIGHT M FT. mm in. mm in. mm in. 28.1 30 100’ 50 2” 35 1.40” 150 6” 54.0 50.4 61 30 200’ 100’ 50 75 2” 3” 35 44 1.40” 1.75” 150 200 6” 8” WT./M BASE MIN. PULLEY DIAMETER QTY./CTN. REFERENCE ONLY NET/M BULK PACK 3.0 M (10’) LENGTHS - 70 DURO - 1750 lb. TENSILE T2SCOOPWP-200 T3SCOOPWP100 99224 99229 T3SCOOPBP-100 99230 NOTE: One reel or carton minimum per size and color. Non Listed Items are available. Request quote for price and delivery. T CLEAT NOTE: Customized Profiles and Formulations can be quoted. NOTE: Allow for greater pulley diameters if system has reverse bends. www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 77 Tatch-A-Cleat® PVC Bondable W1 PVC BONDABLE V-GUIDE V-GUIDES STANDARD PACK 30.5 M (100’) LENGTHS - 70 DURO - 793.8 kg. (1750 lb.) TENSILE WHITE BLACK ORDERING NUMBER ITEM CODE ORDERING NUMBER ITEM CODE OVGWP-100 AVGWP-100 BVGWP-100 CVGWP-100 99932 99933 99934 99935 OVGBP-100 AVGBP-100 BVGBP-100 CVGBP-100 99936 99937 99938 99939 WT. QUANTITY CTN./REEL CTN./REEL W2 W1 W2 HEIGHT SIZE mm in. mm in. mm in. MIN. PULLEY DIAMETER KGS. M FT. mm in. 5.0 9.0 15.0 25.0 30 30 30 30 100’ 100’ 100’ 100’ O A B C 9 13 16 22 3/8” 6 1/2” 8 5/8” 9 7/8” 11 1/4” 5/16” 3/8” 7/16” 6 8 11 13 1/4” 5/16” 7/16” 17/32” 50 100 150 150 2” 4” 6” 8” O A B C 9 13 16 22 3/8” 6 1/2” 8 5/8” 9 7/8” 11 1/4” 5/16” 3/8” 7/16” 6 8 11 13 1/4” 5/16” 7/16” 17/32” 50 100 150 150 2” 4” 6” 8” 9 13 13 16 22 16 3/8” 1/2” 1/2” 5/8” 7/8” 5/16" 1/4” 3/8” 5/16” 5/16” 7/16” 3/16" 6 6 8 11 13 5 1/4” 1/4” 5/16” 7/16” 17/32” 3/16" 50 125 100 150 200 2” 5” 4” 6” 8” REFERENCE ONLY NET/M STANDARD REEL 70 DURO - 793.8 kg. (1750 lb.) TENSILE OVGWP-500 AVGWP-500 BVGWP-500 99308 99309 99310 OVGBP-500 AVGBP-500 BVGBP-500 CVGBP-250 99322 99323 99324 99325 25.0 45.0 75.0 63.0 152 152 152 76 500’ 500’ 500’ 250’ 99354 99369 99355 99356 99357 60.0 95.0 90.0 120.0 100.0 50.0 366 366 305 244 122 457 1200’ O 1200’ MOD. A 1000’ A 800’ B 400’ C 1500' K BULK REEL 70 DURO - 1750 lb. TENSILE OVGWP-1200 AMVWP-1200 AVGWP-1000 BVGWP-800 CVGWP-400 K8VGWP-1500 99345 99371 99346 99347 99348 99338 OVGBP-1200 AMVBP-1200 AVGBP-1000 BVGBP-800 CVGBP-400 6 9 8 8 11 5 NOTCHED V-GUIDES STANDARD PACK 30.5 M (100’) LENGTHS - 70 DURO - 793.8 kg. (1750 lb.) TENSILE WHITE ORDERING NUMBER ONWP-100 ANWP-100 BLACK ITEM CODE 99364 99365 ORDERING NUMBER ONBP-100 ANBP-100 BNBP-100 ITEM CODE 99372 99373 99374 QUANTITY WT. CTN./REEL CTN./REEL W1 W2 HEIGHT SIZE mm in. mm in. mm in. MIN. PULLEY DIAMETER KGS. M FT. mm in. 5.0 7.0 11.0 30 30 30 100’ 100’ 100’ O A B 9 13 16 3/8” 1/2” 5/8” 6 8 9 1/4” 5/16” 3/8” 6 8 11 1/4” 50 5/16” 100 7/16” 150 2” 4” 6” 30.0 40.0 60.0 152 152 152 500’ 500’ 500’ O A B 9 13 16 3/8” 1/2” 5/8” 6 8 9 1/4” 5/16” 3/8” 6 8 11 1/4” 50 5/16” 100 7/16” 150 2” 4” 6” 71.0 81.0 93.0 87.0 366 1200’ 306 1000’ 244 800’ 122 400’ O A B C 9 13 16 22 3/8” 6 1/2” 8 5/8” 9 7/8” 11 1/4” 5/16” 3/8” 7/16” 6 8 11 13 1/4” 5/16” 7/16” 17/32” 2” 4” 6” 8” REFERENCE ONLY NET/M STANDARD REEL 70 DURO - 793.8 kg. (1750 lb.) TENSILE ONWP-500 ANWP-500 BNWP-500 99359 99360 99361 ONBP-500 ANBP-500 BNBP-500 99350 99351 99352 BULK REEL 70 DURO - 793.8 kg. (1750 lb.) TENSILE ONWP-1200 ANWP-1000 BNWP-800 CNWP-400 99334 99335 99336 99337 ONBP-1200 ANBP-1000 BNBP-800 CNBP-400 99341 99342 99343 99344 50 100 150 200 NOTE: One reel or carton minimum per size and color. Non Listed Items are available. Request quote for price and delivery. NOTE: Customized Profiles and Formulations can be quoted. NOTE: Allow for greater pulley diameters if system has reverse bends. 78 P R O D U C T H A N D B O O K www.flexco.com • Customer Service: +61 2 8818 2000 Index By Item Code Item Code Page Item Code Page Item Code Page Item Code Page Item Code Page Item Code Page Item Code Page Item Code Page Item Code Page 0 00908 8 01336 19 01847 13 02089 14 02175 12 02295 11 02580 22 02645 23 00703 9 00920 8 01338 19 01848 13 02090 14 02182 11 02300 11 02581 22 02646 23 00704 9 01125 19 01340 20 01849 13 02100 14 02183 11 02301 11 02582 22 02648 23 00706 8 01126 19 01342 20 01853 13 02101 14 02185 12 02303 12 02583 22 02649 21 8 01137 19 01350 45 01854 13 02102 14 02186 12 02304 12 02584 22 02650 22 00709 8 01138 19 01351 19 01859 18 02103 14 02187 12 02305 12 02585 22 02651 23 00719 8 01143 19 01352 19 01861 18 02104 15 02189 11 02307 11 02586 22 02652 21 24 01144 19 01353 20 01864 18 02105 15 02191 12 02310 12 02587 22 02656 22 20 01871 18 02106 15 02193 12 02316 11 02588 22 02657 23 00708 00722 00723 24 01178 19 01354 00725 24 01179 19 01355 19 01879 18 02110 15 02195 12 02323 11 02589 22 02658 21 00786 8 01183 19 01356 19 01884 18 02111 15 02196 11 02326 12 02590 22 02662 22 00800 8 01184 19 01357 20 01887 18 02113 14 02197 11 02327 12 02591 22 02663 23 8 01188 20 01358 20 01891 18 02114 14 02198 11 02328 12 02592 22 02664 21 00802 8 01189 20 01359 19 01898 18 02118 14 02206 11 02330 11 02594 23 02668 22 00803 8 01193 20 01360 19 01911 18 02119 14 02209 13 02339 11 02595 23 02669 23 8 01194 20 01361 19 01917 18 02120 14 02210 11 02340 11 02597 23 02670 21 00811 8 01230 19 01362 19 01920 18 02126 15 02216 11 02341 12 02598 21 02725 23 00814 9 01231 19 01363 19 01926 18 02128 15 02217 11 02342 11 02600 22 02726 21 9 01250 19 01364 19 01933 18 02130 15 02219 12 02348 11 02606 23 02727 23 00816 9 01251 19 01385 20 01939 18 02133 14 02220 12 02351 12 02607 21 02731 23 00818 9 01254 19 01732 18 01941 18 02139 14 02221 12 02352 12 02611 22 02732 21 9 01255 19 01744 18 01946 18 02140 14 02223 11 02353 12 02613 23 02736 23 17 01949 18 02141 14 02225 12 02355 11 02614 21 02737 21 00801 00807 00815 00820 00821 9 01258 20 01746 00824 9 01279 19 01748 17 01954 18 02143 15 02227 12 02363 11 02619 22 02738 23 00825 9 01283 19 01752 17 01958 18 02144 15 02232 11 02365 11 02621 23 02742 23 00826 9 01292 20 01754 17 01963 18 02145 15 02233 11 02367 12 02622 21 02743 21 9 01293 20 01764 17 01970 18 02146 15 02234 12 02368 12 02625 22 02744 23 00830 9 01294 19 01766 17 01985 17 02147 15 02239 15 02370 12 02627 23 02750 23 00831 9 01301 19 01772 17 01987 17 02149 14 02240 15 02378 16 02628 21 02751 21 9 01305 19 01774 17 01990 17 02150 14 02242 14 02379 16 02629 23 02755 23 00834 9 01308 20 01786 18 01993 17 02154 11 02243 14 02380 16 02630 23 02756 21 00854 9 01309 20 01793 18 02006 17 02155 11 02267 14 02381 16 02631 23 02761 23 9 01312 20 01798 18 02008 17 02157 12 02268 14 02382 16 02632 22 02762 21 00856 9 01313 20 01810 17 02010 17 02158 12 02269 14 02383 16 02633 22 02766 23 00861 9 01314 20 01811 17 02012 17 02159 12 02272 15 02384 16 02634 22 02767 21 9 01315 20 01813 17 02072 14 02161 11 02274 15 02385 16 02635 22 02769 23 00863 9 01317 20 01814 17 02073 14 02163 12 02275 15 02386 16 02636 22 02770 23 00875 9 01318 20 01817 17 02075 14 02164 12 02278 14 02397 12 02637 22 02771 23 00876 9 01319 20 01818 17 02076 14 02168 11 02283 14 02429 11 02638 22 02772 23 00877 9 01320 20 01821 17 02079 15 02169 11 02284 14 02432 11 02639 22 02773 23 8 01321 20 01828 18 02080 15 02170 12 02285 14 02574 22 02640 22 02775 23 00883 8 01322 20 01831 13 02081 15 02171 12 02287 15 02576 22 02641 22 02777 23 00884 8 01323 20 01841 18 02082 15 02172 12 02288 15 02577 22 02642 22 02779 23 00885 8 01324 20 01845 18 02083 15 02173 11 02289 15 02578 22 02643 22 02781 23 00886 8 01325 20 01846 13 02084 15 02174 12 02294 12 02579 22 02644 22 02783 23 00828 00833 00855 00862 00882 www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 79 Index By Item Code Item Code Page Item Code Page Item Code 02784 23 03081 26 03430 Page 25 Item Code Page Item Code 03713 28 03897 Page 24 Item Code 04029 Page 25 Item Code 04149 Page 44 Item Code Page Item Code Page 08015 50 10009 33 33 02787 23 03085 26 03431 25 03714 28 03897 25 04030 24 04149 69 08016 50 10011 02788 23 03119 26 03433 24 03715 28 03914 28 04031 24 04200 44 08017 50 10012 33 02789 23 03128 45 03433 25 03716 28 03915 28 04032 24 04200 69 08018 50 10013 33 02790 23 03129 45 03434 26 03717 28 03916 28 04033 24 04223 26 08019 50 10014 33 02791 23 03132 45 03435 26 03718 28 03917 28 04034 24 04305 44 08020 50 10020 33 02826 21 03140 28 03441 45 03719 28 03919 28 04035 24 04316 21 08021 50 10021 33 02830 21 03143 27 03442 45 03720 28 03920 28 04036 24 05019 22 08022 50 10022 33 02832 22 03148 27 03445 45 03721 28 03985 24 04037 24 05020 22 08023 50 10023 33 02833 22 03150 27 03450 44 03722 28 03986 24 04038 24 05021 22 08024 50 10024 33 02834 21 03154 27 03451 44 03723 28 03987 24 04039 24 05022 22 08025 50 10030 32 02847 22 03155 27 03452 27 03724 28 03988 24 04040 24 05023 22 08026 50 10031 32 27 03725 28 03996 25 22 02853 23 03156 27 03453 04041 24 05024 08027 50 10033 32 02854 21 03162 27 03519 27 03726 28 03997 24 04042 24 05025 22 08036 49 10034 32 02859 22 03163 27 03524 28 03727 28 03998 24 04043 24 05193 22 08037 49 10035 32 02860 23 03167 27 03525 28 03728 28 03999 24 04044 23 05194 22 08038 49 10037 32 02861 21 03168 27 03526 28 03729 28 04000 24 04044 24 05195 22 08039 49 10038 32 02863 21 03168 27 03527 28 03731 28 04001 25 04045 24 05196 22 08040 49 10050 30 02864 21 03169 27 03528 28 03732 28 04002 24 04046 24 05200 43 08041 49 10051 30 02865 22 03169 27 03529 28 03733 28 04003 24 04047 24 05201 43 08046 50 10052 30 02866 23 03170 27 03531 28 03734 28 04004 24 04048 24 05338 19 08053 50 10053 30 02867 21 03170 27 03532 28 03735 28 04005 24 04049 24 05338 19 08054 50 10054 30 02868 23 03211 27 03533 28 03736 28 04006 24 04051 24 05339 19 08055 50 10055 30 02869 23 03211 27 03534 28 03737 28 04007 24 04052 24 05339 19 08056 50 10056 30 02870 23 03222 27 03535 28 03738 28 04008 24 04063 25 05340 19 08100 50 10059 30 02871 23 03222 27 03536 28 03739 28 04009 24 04064 24 05340 19 08102 50 10061 30 02872 21 03225 27 03537 28 03740 28 04010 24 04065 24 05341 19 08109 49 10062 30 02873 21 03230 44 03538 28 03741 28 04011 24 04066 24 05341 19 08110 49 10063 30 03006 44 03236 26 03539 28 03742 28 04012 24 04067 24 05342 19 08111 49 10065 30 03008 44 03238 26 03550 28 03743 28 04013 24 04068 24 05342 19 08112 49 10070 30 03009 44 03239 37 03551 28 03744 28 04014 25 04073 44 05343 19 08113 49 10071 30 03010 44 03239 45 03591 28 03745 28 04015 24 04093 23 05343 19 08114 49 10072 30 03012 44 03241 22 03649 28 03755 24 04016 24 04101 44 05362 11 08246 50 10073 30 03014 26 03244 45 03650 28 03772 44 04017 24 04102 44 05463 43 08439 50 10074 30 03018 26 03274 24 03651 28 03773 44 04018 24 04140 69 08000 49 08440 50 10075 30 03019 26 03274 25 03670 45 03774 44 04019 25 04143 44 08001 49 08468 49 10076 30 03020 26 03328 25 03671 45 03775 44 04020 24 04143 69 08002 49 1 10079 30 03037 27 03339 25 03672 45 03814 26 04021 24 04144 44 08003 49 10000 33 10081 30 03038 27 03368 25 03704 45 03817 24 04022 24 04144 69 08004 49 10001 33 10082 30 03039 27 03370 24 03707 28 03817 25 04023 24 04145 44 08005 49 10002 33 10083 30 03051 27 03371 24 03708 28 03822 27 04024 25 04145 69 08006 49 10003 33 10085 30 03054 27 03372 24 03709 28 03822 27 04025 24 04146 44 08007 49 10004 33 10090 30 03074 26 03375 24 03710 28 03823 27 04026 24 04146 69 08008 49 10005 33 10091 30 03075 26 03425 25 03711 28 03824 27 04027 24 04147 44 08013 50 10007 33 10092 30 03076 26 03429 25 03712 28 03827 26 04028 24 04147 69 08014 50 10008 33 10093 30 80 P R O D U C T H A N D B O O K www.flexco.com • Customer Service: +61 2 8818 2000 Index By Item Code Item Code Page Item Code Page Item Code Page Item Code Page Item Code Page Item Code 10094 30 10157 30 10214 30 10539 31 10605 31 11075 32 11229 32 13250 32 15031 40 10095 30 10158 30 10215 30 10540 31 10606 31 11078 10096 30 10160 30 10217 30 10541 31 10607 31 11081 32 11831 32 13252 32 15032 40 32 11836 32 13253 32 15033 10097 30 10161 30 10220 30 10543 31 10609 31 40 11084 32 11838 32 13254 32 15035 40 10098 30 10162 30 10222 30 10545 31 10611 10099 30 10163 30 10223 30 10546 31 10612 31 11086 32 11840 32 13256 32 18015 26 31 11088 32 11846 32 13394 31 18016 10100 30 10164 30 10224 30 10547 31 26 10613 31 11090 32 11849 32 13605 30 18017 26 10101 30 10165 30 10226 30 10548 10102 30 10166 30 10232 30 10549 31 10614 31 11092 32 11852 32 13642 30 18036 28 31 10616 31 11095 32 11855 32 13662 30 18043 10103 30 10167 30 10235 30 28 10551 31 10619 31 11098 32 11857 32 13720 30 18046 28 10105 30 10168 30 10238 10110 30 10169 30 10240 30 10554 31 10621 31 11101 32 11859 32 13797 30 18047 28 30 10556 31 10622 31 11103 32 11861 32 13844 31 18048 10111 30 10170 30 28 10242 30 10557 31 10623 31 11105 32 11878 32 13873 31 18052 28 10112 30 10171 10113 30 10172 30 10244 30 10558 31 10625 31 11107 32 11881 32 13892 31 18055 28 30 10482 30 10559 31 10627 31 11126 32 11884 32 14983 40 18056 28 28 Page Item Code Page Item Code Page Item Code Page 10114 30 10173 30 10483 30 10560 31 10628 31 11129 32 11886 32 14990 40 18057 10115 30 10174 30 10484 30 10562 31 10629 31 11132 32 11888 32 14991 40 18100 45 10116 30 10175 30 10485 30 10563 31 10630 31 11134 32 11890 32 14992 40 18101 45 10117 30 10176 30 10486 30 10564 31 10632 31 11136 32 11906 32 14993 40 18180 16 10118 30 10177 30 10487 30 10565 31 10635 31 11138 32 11909 32 14994 40 18181 16 10119 30 10178 30 10488 30 10566 31 10637 31 11142 32 11911 32 14995 40 18182 16 10120 30 10179 30 10489 30 10568 31 10638 31 11145 32 11913 32 15000 40 18183 16 10121 30 10180 30 10491 31 10570 31 10639 31 11148 32 11925 32 15001 40 18227 11 10122 30 10181 30 10492 31 10571 31 10641 31 11150 32 11928 32 15002 40 18228 11 10124 30 10182 30 10493 31 10573 31 10643 31 11152 32 11931 32 15003 40 18243 25 10130 30 10183 30 10494 31 10574 31 10644 31 11154 32 11934 32 15004 40 18244 24 10131 30 10185 30 10495 31 10575 31 10645 31 11157 32 11936 32 15005 40 18245 24 10132 30 10188 30 10496 31 10577 31 10646 31 11160 32 11938 32 15006 40 18248 25 10133 30 10190 30 10512 33 10579 31 10648 31 11163 32 11940 32 15007 40 18282 8 10134 30 10191 30 10513 33 10580 31 10651 31 11165 32 11950 32 15008 40 18370 19 10135 30 10192 30 10514 33 10581 31 10653 31 11167 32 11956 32 15009 40 18374 19 10137 30 10193 30 10515 33 10582 31 10654 31 11169 32 11959 32 15010 40 18400 19 10138 30 10194 30 10516 33 10584 31 10655 31 11187 32 11961 32 15011 40 18404 19 10139 30 10196 30 10517 33 10586 31 10657 31 11190 32 11963 32 15012 40 18427 20 10140 30 10197 30 10519 33 10587 31 10661 31 11193 32 11982 32 15013 40 18429 20 10141 30 10198 30 10521 33 10589 31 10664 31 11195 32 11984 32 15014 40 18430 20 10142 30 10199 30 10522 33 10590 31 10667 31 11197 32 11998 32 15015 40 18453 19 10144 30 10201 30 10523 33 10591 31 10669 31 11199 32 12375 33 15017 40 18454 19 10150 30 10204 30 10528 31 10593 31 10670 31 11205 32 12376 33 15025 40 18455 19 10151 30 10206 30 10529 31 10595 31 10671 31 11210 32 12378 33 15026 40 18477 19 10152 30 10207 30 10530 31 10596 31 10677 31 11212 32 12379 33 15027 40 18478 19 10153 30 10208 30 10531 31 10597 31 10680 31 11214 32 12380 33 15027 40 18479 19 10154 30 10210 30 10532 31 10598 31 10683 31 11220 32 12381 33 15028 40 18507 20 31 10685 31 11225 32 12388 33 15029 40 18540 20 31 10687 31 11227 32 12389 33 15030 40 18541 20 10155 30 10212 30 10534 31 10600 10156 30 10213 30 10537 31 10603 www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 81 Index By Item Code Item Code Page Item Code Page Item Code Page Item Code Page Item Code Page Item Code Page Item Code Page Item Code Page Item Code Page 18542 20 19462 43 20018 65 30018 69 30468 54 30520 67 30620 67 32272 44 37164 60 18543 20 19463 43 20018 68 30019 69 30468 66 30521 67 30621 67 32272 69 37165 60 18544 20 19466 43 20023 68 30375 61 30469 66 30524 67 30622 67 32273 69 37186 60 18700 21 19467 43 20025 68 30375 61 30470 66 30525 67 30624 67 32274 44 37187 60 18701 21 19468 43 20027 68 30392 70 30471 54 30526 67 30625 67 32274 69 37188 60 18720 21 19473 43 20034 65 30393 70 30471 66 30527 67 30806 53 32275 44 37189 60 18721 21 19474 43 20035 65 30394 70 30472 66 30548 67 30808 53 32276 44 37192 60 18850 19 19475 43 20038 65 30395 70 30473 66 30551 67 30818 53 32277 44 37208 60 18851 19 19476 43 20039 65 30396 70 30474 54 30552 67 30821 53 32278 44 37210 60 18854 19 19477 43 20040 65 30397 70 30474 66 30553 67 30823 53 32279 44 37211 60 18904 16 19478 43 20052 65 30398 70 30474 74 30556 67 30867 37 37026 60 37213 60 18905 16 19479 43 20053 65 30399 70 30475 66 30557 67 30867 40 37029 60 37216 60 18906 16 19480 43 20056 65 30408 70 30479 66 30558 67 30867 45 37031 60 37217 60 18907 16 19481 43 20057 65 30414 70 30480 66 30559 67 30867 74 37033 60 38108 60 18978 28 19483 43 20058 65 30418 70 30481 54 30560 67 30888 66 37035 60 38154 60 19100 28 19484 43 20090 65 30421 70 30481 66 30561 67 30889 66 37036 60 38352 60 19194 28 19485 43 20091 65 30423 70 30481 74 30562 67 30909 53 37039 60 39294 60 19200 28 19486 43 20095 65 30424 70 30483 67 30564 67 30913 53 37048 52 39296 60 19300 28 19489 43 20206 68 30430 70 30484 67 30567 67 30914 53 37048 60 39728 60 19339 28 19490 43 20330 65 30436 53 30485 67 30569 67 30915 53 37050 52 39740 52 19340 28 19491 43 20331 65 30438 66 30486 67 30572 67 30916 53 37050 60 39740 60 19341 28 19494 43 20334 65 30439 66 30487 67 30573 67 30917 53 37053 52 39817 52 19342 28 19701 24 20335 65 30442 54 30488 67 30574 67 30918 53 37053 60 39817 60 19343 28 19702 24 20340 65 30442 66 30491 67 30575 67 30919 53 37055 52 39988 52 19349 28 19703 24 20366 65 30443 66 30492 67 30576 67 30923 66 37055 60 4 19350 28 19704 24 20367 65 30444 66 30493 67 30577 67 30933 54 37057 52 40000 52 19351 28 19835 8 20367 65 30445 54 30494 67 30578 67 30933 61 37057 60 40003 52 19358 28 19841 8 20377 68 30446 54 30500 67 30585 67 30950 53 37058 52 40005 52 19361 28 19842 8 20378 68 30447 54 30501 67 30588 67 30951 53 37058 60 40007 52 19362 28 2 20379 68 30447 66 30502 67 30589 67 30952 53 37079 52 40008 52 19364 28 20000 65 20380 53 30448 66 30503 67 30590 67 30953 53 37079 60 40010 52 19365 28 20001 65 20391 68 30449 66 30504 67 30591 67 30954 53 37082 52 40037 52 19366 28 20002 65 20398 53 30460 54 30505 67 30592 67 31075 66 37082 60 40038 52 19368 28 20004 65 20398 68 30460 66 30506 67 30593 67 31978 66 37084 60 40040 52 19370 28 20005 65 20399 53 30460 74 30507 67 30594 67 31980 66 37089 60 40047 52 19371 28 20006 65 20399 68 30461 66 30508 67 30600 67 31996 61 37096 60 40049 52 19373 28 20006 68 20406 68 30462 66 30509 67 30601 67 31996 70 37100 60 40050 52 19375 28 20007 65 20410 68 30462 74 30510 67 30604 67 32051 61 37102 60 40052 52 19376 28 20010 68 20414 68 30463 54 30511 67 30605 67 32051 70 37103 60 40135 60 30463 66 30513 67 30606 67 32267 69 37118 60 19378 28 20011 68 3 40138 52 19380 28 20012 65 30001 69 30463 74 30516 67 30607 67 32268 69 37122 60 40167 52 19395 28 20013 65 30002 69 30464 66 30517 67 30608 67 32269 69 37124 60 40198 60 66 30518 67 30609 67 32270 69 37125 60 40199 60 74 30519 67 30610 67 32271 69 37160 60 40348 56 19460 43 20016 65 30003 69 30465 19461 43 20017 65 30004 69 30465 82 P R O D U C T H A N D B O O K www.flexco.com • Customer Service: +61 2 8818 2000 Index By Item Code Item Code Page Item Code Page Item Code Page Item Code Page Item Code Page Item Code Page Item Code Page Item Code Page Item Code Page 40389 58 40542 59 41067 57 41542 58 50053 37 50433 36 54157 36 54517 35 54588 35 40390 58 40543 56 41068 61 41545 58 50075 37 50435 36 54158 36 54518 35 54589 35 40392 58 40543 59 41077 63 41546 58 50077 37 50439 36 54464 35 54519 35 54590 35 40393 58 40544 59 41078 63 41547 58 50144 38 50440 36 54473 35 54520 35 54591 35 40394 58 40545 59 41276 57 41681 56 50146 38 50441 36 54476 35 54521 35 54592 35 40399 58 40546 59 41277 57 41682 56 50173 36 50443 36 54477 35 54522 35 54593 35 40455 56 40547 59 41278 57 41683 56 50174 36 50444 36 54478 35 54523 35 54594 35 40469 56 40548 59 41279 57 41684 56 50175 36 50445 36 54478 35 54524 35 54595 35 40479 56 40652 62 41285 57 41685 56 50176 36 50446 36 54479 35 54525 35 54596 35 40482 62 40831 58 41286 57 41686 56 50178 36 50448 36 54480 35 54528 35 54597 35 40483 62 40832 58 41290 57 41693 56 50179 36 50661 36 54481 35 54529 35 54598 35 40484 62 40857 59 41291 57 41695 56 50180 36 50662 36 54482 35 54530 35 54599 35 40485 62 40858 59 41292 57 41696 56 50181 36 50665 36 54483 35 54531 35 54601 35 40487 62 40859 59 41294 57 41697 56 50183 36 50666 36 54484 35 54532 35 54602 35 40488 62 40861 59 41296 57 41698 56 50188 38 50669 36 54485 35 54533 35 54603 35 40489 62 40862 59 41298 57 41699 56 50200 38 50670 36 54486 35 54534 35 54604 35 40493 62 40863 59 41314 57 41700 56 50201 37 50673 36 54487 35 54535 35 54605 35 40494 62 40864 59 41315 57 41707 56 50226 38 50674 36 54488 35 54536 35 54606 35 40495 62 40908 62 41316 57 41712 58 50227 38 54002 36 54489 35 54537 35 54607 35 40496 62 40978 59 41319 57 58 50231 38 54003 36 54490 35 54538 35 54608 35 35 41714 40497 62 40979 59 41320 61 41715 58 50238 38 54005 36 54491 35 54539 35 54609 40498 62 40980 59 41321 61 41716 58 50239 38 54006 36 54492 35 54540 35 54610 35 40499 62 40982 59 41322 61 41777 63 50240 38 54010 38 54493 35 54541 35 54611 35 40502 62 40983 59 41323 61 41834 63 50243 38 54030 37 54494 35 54542 35 54612 35 40503 62 40994 61 41324 61 41835 63 50244 38 54111 36 54495 35 54543 35 54613 35 40504 62 40995 61 41325 61 41836 63 50248 38 54112 36 54496 35 54544 35 54614 35 40508 56 40996 61 41327 57 41837 63 50249 37 54113 36 54497 35 54545 35 54615 35 40508 59 40997 61 41331 61 41855 59 50270 38 54114 36 54498 35 54546 35 54616 35 40509 59 41031 61 41333 61 41856 59 50272 38 54115 36 54499 35 54547 35 54617 35 40510 56 41032 61 41334 61 41857 59 50413 36 54116 36 54500 35 54549 35 54618 35 40511 62 41033 61 41351 57 41890 63 50414 36 54117 36 54501 35 54550 35 54619 35 40517 56 41034 61 41391 57 41891 35 40523 59 41035 61 41394 57 40527 56 41044 61 41421 57 40527 59 41045 61 41423 57 50003 45 50419 36 54121 36 54505 35 40528 56 41046 61 41424 57 50004 22 50420 36 54148 36 54506 40528 59 41047 61 41425 57 50004 37 50421 36 54149 36 54507 40529 59 41048 61 41426 57 50004 45 50423 36 54150 36 40530 59 41050 61 41427 57 36 50426 36 54151 36 40531 59 41054 61 41509 57 50015 38 50427 36 54152 40532 59 41055 61 41510 57 50015 40 50428 36 40533 59 41056 62 41511 57 37 50430 36 40538 59 41057 62 41512 57 50016 38 50431 40542 56 41058 61 41513 57 50025 38 50432 50415 36 54118 36 54502 35 54551 35 54620 5 50416 36 54119 36 54503 35 54552 35 54621 35 50003 50418 36 54120 36 54504 35 54553 35 54622 35 54554 35 54624 35 35 54555 35 54626 37 35 54556 35 54627 37 54508 35 54557 35 54628 37 54509 35 54558 35 54629 37 36 54510 35 54559 35 54631 37 54153 36 54513 35 54560 35 54633 36 54154 36 54514 35 54566 35 54634 36 36 54155 36 54515 35 54586 35 54635 36 36 54156 36 54516 35 54587 35 54646 35 50009 50016 63 37 www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 83 Index By Item Code Item Code Page Item Code Page Item Code Page Item Code Page Item Code Page Item Code Page Item Code Page 54647 35 70058 47 80043 43 99161 77 99323 78 99511 73 99577 73 99967 75 54659 35 70060 47 80044 43 99162 77 99324 78 99512 73 99578 73 99968 75 54670 35 70061 47 80045 43 99163 77 99325 78 99513 73 99579 73 99969 75 54671 35 70064 47 80075 42 99164 77 99334 78 99514 73 99580 73 99983 75 54682 35 70065 47 80076 42 99168 77 99335 78 99515 73 99581 73 99984 75 54683 35 70066 47 80078 43 99169 77 99336 78 99516 73 99582 73 99985 75 54707 35 70067 47 80079 43 99170 77 99337 78 99517 73 99583 73 99987 75 54715 35 70110 47 80090 43 99171 77 99338 78 99518 73 99586 73 99996 76 54765 35 70111 47 80099 42 99172 77 99341 78 99519 73 99589 73 55541 37 70112 47 80100 42 99173 77 99342 78 99520 73 99590 73 55542 37 70113 47 80110 42 99174 77 99343 78 99521 73 99591 73 55543 37 70114 47 80111 42 99175 77 99344 78 99522 73 99592 73 55544 37 70170 47 80150 42 99182 77 99345 78 99523 73 99593 73 55545 37 70171 47 80201 42 99183 77 99346 78 99525 73 99594 73 55546 37 70172 47 80202 42 99184 77 99347 78 99529 73 99597 73 55547 37 70174 47 80203 42 99185 77 99348 78 99531 73 99598 73 55548 37 70175 47 80204 42 99186 77 99350 78 99535 73 99599 73 55549 37 70176 47 9 99187 77 99351 78 99536 73 99600 73 55551 37 70178 47 99112 77 99188 77 99352 78 99537 74 99601 73 55552 37 70179 47 99113 77 99189 77 99354 78 99538 74 99626 74 55554 37 8 99114 77 99224 77 99355 78 99539 74 99627 74 55555 37 80011 42 99115 77 99224 77 99356 78 99541 74 99648 73 55556 37 80012 42 99116 77 99229 77 99357 78 99542 74 99690 74 77 99359 78 99543 74 99800 75 55561 37 80013 42 99118 77 99229 55562 37 80014 42 99126 77 99230 77 99360 78 99544 74 99800 75 55590 37 80015 42 99127 77 99280 76 99361 78 99546 74 99818 75 76 80016 42 99128 77 99281 99364 78 99547 74 99818 75 69 80017 42 99129 77 99282 76 99365 78 99548 74 99832 76 69 80018 42 99130 77 99283 76 99369 78 99551 74 99844 76 76 6 61356 61357 80019 42 99131 77 99287 99371 78 99552 74 99855 76 7 80020 42 99132 77 99288 76 99372 78 99553 74 99860 76 70015 47 80021 42 99135 77 99289 76 99373 78 99554 74 99861 76 70020 47 80022 42 99136 77 99290 76 99374 78 99555 74 99932 78 47 80023 42 99141 77 99295 76 99500 73 99556 74 99933 78 70028 47 80024 42 99141 77 99296 76 99501 73 99560 74 99934 78 70030 47 80025 42 99151 77 99297 76 99502 73 99563 74 99935 78 47 80026 42 99152 77 99301 76 99503 73 99565 73 99936 78 76 99504 73 99566 74 61358 70023 70034 69 70045 47 80027 42 99153 77 99302 99937 78 70046 47 80028 42 99154 77 99303 76 99505 73 99569 74 99938 78 47 80038 43 99156 77 99304 76 99506 73 99570 73 99939 78 78 70047 70050 47 80039 43 99157 77 99308 99507 73 99571 73 99959 73 70051 47 80040 43 99158 77 99309 78 99508 73 99572 74 99960 73 70056 47 80041 43 99159 77 99310 78 99509 73 99573 74 99961 73 77 99322 78 99510 73 99576 73 99966 75 70057 84 47 80042 P R O D U C T 43 H A N D B O O K 99160 Item Code Page www.flexco.com • Customer Service: +61 2 8818 2000 www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 85 86 P R O D U C T H A N D B O O K www.flexco.com • Customer Service: +61 2 8818 2000 www.flexco.com • Customer Service: +61 2 8818 2000 P R O D U C T H A N D B O O K 87 10 Solent Circuit Baulkham Hills NSW 2153 Phone: +612 8818 2000 Fax: +612 8824 6333 E-mail: sales@flexco.com.au www.flexco.com ©2012 Flexco. 01-13. Part # X3067
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