C-spec ASME IX Welding Procedure Specification (WPS)

Transcription

WeldOffice printout sample - ASME WPS
®
C-spec
P.O. Box 27604, Concord, California 94527 (877) 977-7999
ASME IX Welding Procedure Specification (WPS)
Created with WeldOffice ® WPS Module
WPS record number
Date
WPS-101
1/25/02
Revision 0
Qualified to
Company name
ASME IX
C-spec
Supporting PQR(s)
Reference docs.
PQR-101 - Rev 0
Scope
Shielded metal arc and Flux cored arc welding of carbon steel for impact tested and PWHT application
Groove, fillet, no PWHT (As-welded), impact testing, with PWHT
Joint
Joint details for this welding procedure specification in:
JOINTS section of this WPS, Production drawings, Engineering specifications, Reference documents
BASE METALS (QW-403)
Type
Welded to
Backing:
Carbon steel (P1)
Carbon steel (P1)
None
Retainers
Notes
None
P-no. 1
P-no. 1
P-no. -
Grp-no. 1
Grp-no. 1
Grp-no. -
THICKNESS RANGE QUALIFIED
As-welded
With PWHT
Complete pen.
Impact tested
Partial pen.
Fillet welds
Min.
Max.
Min.
Max.
0.063
0.375
0.063
no min.
0.75
0.75
0.75
no max.
0.063
0.375
0.063
no min.
0.75
0.75
0.75
no max.
DIAMETER RANGE QUALIFIED
As-welded
Nominal pipe size
FILLER METALS (QW-404)
SFA
Classification
F-no.
A-no.
SMAW
FCAW
5.1
5.20
E6010 (smaw note)
E70T-12 (fcaw note)
3
6
1
11
Sup. filler
-
-
-
-
Chemical analysis or Trade name
-
(in.)
(in.)
With PWHT
Min.
Max.
Min.
Max.
no min.
no max.
no min.
no max.
THICKNESS RANGE QUALIFIED
As-welded
With PWHT
Min.
Max.
Min.
no min.
no min.
0.25
0.5
no min.
no min.
(in.)
Max.
0.25
0.5
- None -
WELDING PROCEDURE
Welding process
Type
Preheat temperature
Maximum interpass temperature
Filler metal size
Layer number
Position of groove
Weld progression
Current/polarity
Amperes
Volts
Travel speed
Maximum heat input
Wire feed speed
Arc transfer mode
Shielding:
Gas type
Flow rate
Trailing:
Gas type
Flow rate
Backing:
Gas type
Flow rate
String or weave
Orifice/gas cup size
C.T.W.D
Multi/single pass
Maximum pass thickness
Weld deposit chemistry
Notes
WeldOffice WPS
Catalog n°
WPS00001
SMAW
Manual
70
425
(°F)
(°F)
(in.)
(in./min)
(kJ/in.)
(in./min)
(cfh)
(cfh)
(cfh)
3/32
All
All
Uphill
DCEP (reverse polarity)
100 - 115
28 - 32
6-8
28.0
FCAW
Semi-automatic
200
450
1/8
All
All
Uphill
110 - 135
27 - 33
7-9
29.5714
Stringer or Weave
Single or multiple passes
0.500
1/8
3/32
All
All
All
All
Uphill & Downhill
Uphill & Downhill
110 - 135
120 - 180
27 - 32
28 - 34
7 - 10
7 - 11
34.7143
40.8
120 - 145
130 - 160
Spray
Spray
75% Argon, 25% CO2
30
30
None
None
Stringer or Weave
.5
.75
Single or multiple passes
0.500
(c) Copyright 1985 - 2006 C-spec. All rights reserved worldwide.
Page 1 of 2
WeldOffice printout sample - ASME WPS
®
(page 2)
C-spec
P.O. Box 27604, Concord, California 94527 (877) 977-7999
ASME IX Welding Procedure Specification (WPS)
Created with WeldOffice® WPS Module
WPS record number
Date
WPS-101
1/25/02
Revision 0
Qualified to
Company name
ASME IX
C-spec
JOINTS (QW-402) Typical joint(s). See actual production drawings and engineering specifications for details.
PREHEAT TABLE
Applicable standard
ASME Section VIII Div. 1
175 (°F) for thickness over 1 (in.) and specified maximum carbon content over 0.30%.
50 (°F) for all other materials.
ASME Section III Div. 1-NB
200 (°F) for thickness over 1.5 (in.) and maximum carbon content of 0.30% or less.
50 (°F) for fillet welds 1/2 (in.) and less used to attach parts not carrying loadings due to internal pressure.
ASME B31.1
ASME B31.3
50 (°F) for thickness less than 1 (in.) and specified minimum tensile strength not over 71000 (psi).
175 (°F) for 1 (in.) and greater thickness, or if specified minimum tensile strength is over 71000 (psi).
POST WELD HEAT TREATMENT (QW-407)
(°F) 800
Temperature
Heating rate
Cooling rate
Time
Method
Method
(°F/hr) 200
(°F/hr) 200
(hrs) 1hr/(in.)
Type
Stress relief
Furnace
Still air
Notes
TECHNIQUE (QW-410)
Peening
Surface preparation
Initial/interpass cleaning
Back gouging method
Not used
None
Brushing and Grinding
Thermal
NOTES
NOTES:
The following AWS/SFA classifications can be used with this procedure:
(smaw note) E6010, E6011
(fcaw note) E70T-12, E70T-12M, E71T-12, E71T-12M
Welding Engineer
Name
QA Manager
Signature
Name
Nick Mossman
M. Bernasek
Date
Date
3/30/01
3/30/01
(c) Copyright 1985 - 2006 C-spec. All rights reserved worldwide.
WeldOffice WPS
Catalog n°
Signature
WPS00001
Page 2 of 2

C-spec ASME IX Welding Procedure Specification (WPS)

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