PC-Control Panel LCP-104 Manual Mikrap AG

Transcription

PC-Control Panel
LCP-104
Manual
Mikrap AG
Mikrap PC-Control Panel LCP-104
List of Changes
Change:
File:
Made:
First Edition
Mounting stand, Windows.NET, Literature
Format
Mounting Dimensions
Versions, MMC, Protective Earth
ModuNORM replaced by Mikrap
Processor version, Backlight
Confirm address
901070A
901070B
901070B.MAN
901070C.MAN01
901070D.MAN01
901070E.MAN01
901070F.MAN01
901070G.MAN01
12.03.2003 / BT
13.03.2004 / BT
29.03.2004 / BT
06.12.2004 / BT
27.06.2005 / BT
08.07.2009 / OB
27.01.2010 / WS
27.02.2014 / CA
CoDeSys is Trademark of 3S Smart Software Solutions GmbH
QVis is Trademark of Kinz Elektronik
Windows®CE is Registered Trademark of Microsoft Corp.
© Copyright:
Mikrap AG für Mikroelektronik-Applikation
CH-6343 Rotkruez
Switzerland
2
Geprüft:
Freigabe Abt. E:
Freigabe Abt. M:
Freigabe Abt. P:
27.02.2014
28.02.2014
28.02.2014
28.02.2014
/ OB
/ FB
/ WS
/ SM
901070G.MAN01.doc
Table of Contents
1.
1.1
1.2
1.3
1.4
1.5
Introduction .............................................................................................. 4
Dimensions ................................................................................................ 5
Environment ............................................................................................... 5
Materials .................................................................................................... 5
Cleaning ..................................................................................................... 6
Utilities ....................................................................................................... 6
2.
Features .................................................................................................... 7
3.
3.1
3.2
3.3
3.4
3.5
3.6
Puting into Operation ............................................................................... 8
Supply ........................................................................................................ 8
Battery Change .......................................................................................... 8
Operating System Windows CE ................................................................. 9
Soft-PLC CoDeSys ..................................................................................... 9
Visualization CoDeSys ............................................................................... 9
Visualization QVis ...................................................................................... 9
4.
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
Functional Description .......................................................................... 11
Basic Module ............................................................................................ 11
CPU Module ............................................................................................. 11
LCD Flat Panel Display ............................................................................ 11
Backlight .................................................................................................. 11
Touch-Panel ............................................................................................. 11
Status LED ............................................................................................... 11
Signaling Device ...................................................................................... 11
Emergency Stop Button ........................................................................... 11
5.
5.1
Interface Description .............................................................................. 12
Connector Layout ..................................................................................... 12
6.
6.1
Appendix ................................................................................................. 15
Literature .................................................................................................. 15
Layout PC-Basis LCP 106851A
Layout Connector board LCP-104i 106960A
Layout Connector board LCP-104 107240A
Layout Front cover LCP-104
Mounting Dimensions LCP-104i 106590B
901070G.MAN01.doc
3
1.
Introduction
The Mikrap PC-Control Panel LCP-104 can be used as an operating panel, and with
the integrated Soft-PLC and remote I/Os as a complete control panel.
Behind a stainless steel or plastic front supporting IP65, the LCP-104 includes a 10,4"
colour TFT VGA respectively SVGA LCD flat display with 640 x 480 respectively 800
x 600 dots and backlight dimming. Operation is done by the integrated touch-screen
and then additional function keys. In the plastic version, an optional emergency stop
button is available.
The LCP-104 is fitted with an Intel XScale low-power embedded RISC controller up to
624 MHz. This controller is optimised for the use of the operating system WindowsCE
from Microsoft.
The LCP-104 can be fitted with a MMC/SD-card drive, three COM ports, two USB
ports, one Ethernet port, two CAN ports, and a PROFIBUS port.
Attention:
The information in this manual has been carefully checked and is believed to be
accurate. However, no responsability will be taken for inaccuracies. All data is for
information purposes only. It is subject to change and not guaranteed for legal
purposes.
This manual is valid for the following products:
Order-Nr:
Product:
Remarks:
MN-10948
MN-10928
MN-10903
MN-10871
MN-10856
MN-10834
MN-10672
MN-10659
LCP-104i
LCP-104i
LCP-104i
LCP-104i
LCP-104i
LCP-104i
LCP-104i
LCP-104i
Steel, 624 MHz, Ethernet, USB, PROFIBUS
Steel, 624 MHz, Ethernet, USB, CAN
Steel, 624 MHz, Ethernet, USB
Steel, 398 MHz, Ethernet, USB, SVGA
Steel, 206 MHz, Ethernet, USB, PROFIBUS
MN-10998
MN-10979
MN-10949
MN-10822
MN-10857
MN-10726
MN-10725
LCP-104
LCP-104
LCP-104
LCP-104
LCP-104
LCP-104
LCP-104
Plastic, 624
Plastic, 624
Plastic, 624
Plastic, 398
Plastic, 398
Plastic, 206
Plastic, 206
4
MHz, Ethernet, USB, PROFIBUS
MHz, Ethernet, USB, CAN
MHz, Ethernet, USB
MHz, Ethernet, USB, PROFIBUS
901070G.MAN01.doc
1st1
Dimensions
1.1.1
Stainless steel front
Outline:
Display:
Frontpanel thickness:
Mounting depth:
W×H×D
W×H
Weight:
1.1.2
Weight:
1.3
4,5 kg
Plastic housing
Outline:
Display:
1.2
306 × 226 × 67 mm
210 × 158 mm
5 mm
62 mm
B×H×T
B×H
311 × 281 × 72 mm
210 × 158 mm
3,5 kg
Environment
Supply voltage:
Current consumption:
Power consumption:
24 Volt DC ± 20 %
typ. 800 mA
typ. 20 VA
Backup battery:
3 Volt Lithium
Operating temperature:
0 … +55 °C
EMI:
according to EN 50081-2 Emission
according to EN 50082-2 Immunity
Materials
For the panel housing, the following materials are used:
1.3.1
Stainless steel front
Panel front:
Front foil:
Touch foil:
1.3.2
Stainless steel according to EN 10088-2
Polyester
Polyester
Plastic housing
Panel front:
Front foil:
Touch foil:
Polyamide
Polyester
Polyester
Attention:
Polyester foils have a limited resistance against UV light and should therefore not be
used in the open for a longer period of time!
901070G.MAN01.doc
5
1.4
Cleaning
Cleaning of the front has been done using non scratching fabric humidified with
water.
The use of soft household cleaners is allowed only in exeptions. Under no circumstances, force, aggressive cleaning materials, or solvents have to be applied!
1.5
Utilities
The following utilities are available for the PC-Control Panel LCP-104:
Order-Nr:
Product:
Remarks:
MN-90099
MN-90107
MN-90132
MN-10573
MN-00531
Manual PC-Control Panel LCP-104
Manual PC-Control Panel LCP-104
Systemhandbuch WindowsCE 5.0
System Maintenance Tool SMT
System Maintenance Tool SMT
German
English
German
MN-42799
MN-42756
MN-10657
MN-10731
MN-10592
MN-10698
MN-10796
MN-10840
MN-42606
MN-42514
Supply Connector X1
Supply Connector X3
Spare battery
Serial cable
CAN cable WAGO
CAN cable Mikrap
Mounting stand
MMC FlashCard 128 MByte
MMC sticker
MMC holder
Lumberg KV70
Phoenix SMSTB 2.5/3-ST-5.08
3 Volt lithium
Null-modem
for WAGO I/O System
for Mikrap PC-Units
for plastic housing
6
SMT-II
label
Quad MMC holder
901070G.MAN01.doc
2.
Features
The Mikrap PC-Control Panel LCP-104 may include the following features:
 cardsize Mikrap CPU with Intel XScale embedded RISC controller up to
624 MHz
 flat screen 10,4" display as selected:
 active VGA colour TFT LCD with 640 x 480 pixel
 active SVGA colour TFT LCD with 800 x 600 pixel
 backlight dimming by software
 resistive touch-screen and then additional function keys
 bicolour status LED (integrated in stainless steel front only)
 integrated loudspeaker as signaling device
 MMC/SD-card drive for FlashCards up to 1 GByte
 changeable battery for backup of Real Time Clock and static RAM
 serial interface COM1 RS232 isolated on 9-pol. D-SUB connector
 serial interface COM2 RS232 on 9-pol. D-SUB connector
 serial interface COM3 RS232 isolated on 9-pol. D-SUB connector
 optional interface USB1 on 4-pol. USB host connector
 optional interface USB2 on 4-pol. USB host connector
 10/100 MBit Ethernet interface NET1 on FCC RJ45 connector
 optional interface CAN1 on D-SUB connector
 optional interface CAN2 on D-SUB connector
 optional PROFIBUS interface on D-SUB connector (in place of CAN1)
 IP65 proof stainless steel front or plastic housing
 optional emergency stop button for plastic housing only
 optional adjustable mounting stand for plastic housing only
Attention:
Changes to improve our products can occure at any given time. This is true especially
for mask changes of microcontrollers, which can change without prior notice.
901070G.MAN01.doc
7
3rd
Putting into Operation
Attention:
This product includes parts, which are sensitive to electrostatic discharges. To avoid
damage to these parts, corresponding measures for packing and handling have to be
taken seriously.
This product has to be used in accordance to all applicable local laws and standards.
All necessary measures to correspond with these requirements (e.g. relating EMI,
etc.) have to be taken by the user.
3.1
Supply
The PC-Control Panel LCP-104 has to be powered as follows:
Steel:
Plastic:
Remarks:
X3/1 (Case)
X3/2 (0V)
X3/3 (+24V)
X1/1 (Case)
X1/2 (0V)
X1/3 (+24V)
Frame ground (earth)
Supply voltage 0 Volt DC
Supply voltage +24 Volt DC 20 %
Attention:
Please take special care for correct protective earth connection to the unit. This has
to be done by connecting two as short as possible ground wires to the supply
connector X3/1 resp. X1/1 as well as to the AMP 6.3 connector on the back cover.
3.2
Battery Change
On the base module, a changeable lithium battery is located. This battery supports
the static RAM and the RTC on the CPU module for data retention. The expected
lifetime of the battery is 5 to 8 years. It is recommended, to change the battery
preventive
every
5 years.
To change the battery, this procedure has to be followed:
1)
2)
3)
4)
5)
6)
unpack the new battery
unplug the supply from the PC-Panel and unscrew the back cover of the plastic
housing
remove the old battery label
pull the old battery out of the holder
place the new battery into the holder
place the new battery label and the back cover of the plastic housing
Attention:
The new battery has to be inserted max. 10 seconds after the removal of the old
battery. Otherwise, all data and time information is lost in the static RAM and the
RTC!
8
901070G.MAN01.doc
3.3
Operating System Windows CE
The real-time performance of WindowsCE has improved with every new version.
However, true real-time performance can only be guaranteed in connection with our
real-time support MNSys.
WindowsCE supports the programming with the Microsoft development tools for
Visual Basic, Visual C++, C# and Visual J++.
The operating system WindowsCE is preinstalled on the PC-Control Panel.
With the program ActiveSync  3.7 from Microsoft, a connection over the system
interface COM2 from the PC-Panel to the desktop PC can be established. The serial
RS232 cable between the PC-Panel and the desktop PC has to correspond to the
Technical Information in the appendix of our catalog MN-90088.
After the installation of ActiveSync  on the desktop PC, the following registry entries
have to be made manually:
[HKEY_LOCAL_MACHINE\SOFTWARE\Microsoft\Windows CE Services]
"SerialPort"="COM1"
[HKEY_CURRENT_USER\Software\Microsoft\Windows CE Services]
"SerialBaudRate"=dword:0001c200
"SerialNoAutoBaud"=dword:00000001
Update of the operating system is possible through the system interface COM2, MMC
or USB. For maintance, the System Maintenance Tool SMT respectively SMT-II will
be used (See Utilities).
3.4
Soft-PLC CoDeSys
The integrated development tool CoDeSys for Automation Alliance from 3S allows the
comfortable generation of PLC programs according to IEC 1131-3. CANopen as well
as embedded C/C++ code is supported.
The runtime system PLCRT as well as the CoDeSys application will be loaded into
the flash file system of the PC-Control Panel through the system interface COM2,
Ethernet or MMC.
With some Mikrap PC-Control Panels, a run-time license for the CoDeSys PLC is
already included in the hardware price.
3.5
Visualization CoDeSys
The integrated development tool CoDeSys for Automation Alliance from 3S allows the
efficient configuration of graphical user interfaces with or without touch-screen. Both
versions, the Target-Visu as well as the Web-Visu are supported.
The CoDeSys Visu application will be loaded into the flash file system of the PCControl Panel through the system interface COM2, Ethernet or MMC.
With some Mikrap PC-Control Panels, a run-time license for the CoDeSys Visu is
already included in the hardware price.
3.6
Visualization QVis
The visualization tool QVis for Windows from Kinz Elektronik allows the efficient
configuration of graphical user interfaces with or without touch-screen. The imple-
901070G.MAN01.doc
9
mentation of graphic fonts as chinese, mandarin, e.g. as well as on-line language
change are supported.
The runtime system QVisRT as well as the QVis project can be loaded into the flash
file system of the PC-Control Panel through the system interface COM2, Ethernet or
MMC.
With some Mikrap PC-Control Panels, a run-time license for QVis is already included
in the hardware price.
10
901070G.MAN01.doc
4.
Functional Description
4.1
Basic Module
On the PC-Basis LCP, the +24 Volt power supply as well as all DC/DC converters for
the isolated interfaces are located. A removable 3 Volt lithium battery supplies the
static RAM and the RTC of the CPU module for data retention. A MMC drive supports
the use of MultiMedia FlashCards.
The LCD flat panel display, the VFL respectively LED backlight, as well as the touchscreen are connected through internal interfaces.
4.2
CPU Module
The cardsize Mikrap CPU module is plugged onto the basic module. There exist
different CPU modules to be selected from:
 CPU-X270LCD/NET with 624 MHz Intel XScale PXA270
 CPU-X255LCD/NET with 398 MHz Intel XScale PXA255
 CPU-1110LCD/NET with 206 MHz Intel StrongARM SA1110
4.3
LCD Flat Panel Display
The LCD flat panel display is connected through an internal interface to the basic
module
4.4
Backlight
The inverter for the VFL respectively LED backlight will be controlled directly from the
CPU module.
4.5
Touch-Panel
The integrated resistive touch-panel with the additional then function keys will be
checked directly from the CPU module.
4.6
Status LED
The bicolour red/green status LED is integrated in the stainless steel front and will be
controlled directly from the CPU module.
4.7
Signaling Device
The integrated loudspeaker will be controlled directly from the CPU module.
4.8
Emergency Stop Button
The optional emergency stop button integrated in the front of the plastic housing has
two separate opening contacts. These are wired to the connector X1.
901070G.MAN01.doc
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5th
Interface Description
5.1
Connector Layout
The PC-Control Panel LCP-104 can be equipped with the following connectors:
X1:
X3:
X5:
X6:
X7:
X8:
7-pole connector for supply and emergency stop button of plastic housing only
3-pole CombiCon connector for supply of stainless steel front only
9-pole D-SUB male connector for serial COM1
9-pole D-SUB male connector for serial COM 2
9-pole D-SUB male connector for serial COM 3
9-pole D-SUB male connector for CAN1 or
9-pole D-SUB female connector for PROFIBUS
X9: 9-pole D-SUB male connector for CAN2
X10: 10-pole FCC RJ45 connector for Ethernet
X11: 4-pole USB host connector for serial USB1
X12: 4-pole USB host connector for serial USB 2
See also assembly plan in the appendix
5th1.1
Connector X1 (Supply Plastic Housing)
Pin
1
2
3
4
5
6
7
5th1.2
Typ
IN
IN
IN
Remarks
supply voltage +24 Volt DC ±20%, current consumption typ. 800mA
supply voltage 0 Volt DC
frame ground (earth)
emergency stop button contact 1 normally closed
Connector X3 (Supply Stainless Steel Front)
Pin
1
2
3
5.1.3
Signal
+24V
0V
Case
N0
N1
N2
N3
Signal
Case
0V
+24V
Typ
IN
IN
IN
Remarks
supply voltage 0 Volt DC
supply voltage +24 Volt DC ±20%, current consumption typ. 800mA
Connector X5 (COM1 RS232)
Pin
1
2
3
4
5
6
7
8
9
12
Signal
nc
-RXD1
-TXD1
DTR1
GND
nc
RTS1
CTS1
nc
Typ
IN
OUT
OUT
OUT
OUT
IN
-
Remarks
not connected
COM1 RS232 level
COM1 RS232 level
COM1 RS232 level
not connected
COM1 RS232 level
COM1 RS232 level
not connected
901070G.MAN01.doc
5.1.4
Connector X5 (COM1 RS422/485)
Pin
1
2
3
4
5
6
7
8
9
5.1.5
Remarks
not connected
COM1 (TXD) RS485 level
COM1 (RXD) RS485 level
not connected
not connected
COM1 (TXD) RS485 level
COM1 (RXD) RS485 level
not connected
Signal
nc
-RXD2
-TXD2
DTR2
GND
nc
RTS2
CTS2
nc
Typ
IN
OUT
OUT
OUT
OUT
IN
-
Remarks
not connected
COM2 RS232 level
COM2 RS232 level
COM2 RS232 level
not connected
COM2 RS232 level
COM2 RS232 level
not connected
Pin
1
2
3
4
5
6
7
8
9
5.1.7
Typ
OUT
OUT
IN
OUT
IN
-
Pin
1
2
3
4
5
6
7
8
9
5.1.6
Signal
nc
T+
GND
R+
nc
nc
TRnc
Signal
nc
-RXD3
-TXD3
DTR3
GND
nc
RTS3
CTS3
nc
Typ
IN
OUT
OUT
OUT
OUT
IN
-
Remarks
not connected
COM3 RS232 level
COM3 RS232 level
COM3 RS232 level
not connected
COM3 RS232 level
COM3 RS232 level
not connected
Connector X8 (CAN1)
Pin
Signal Typ Remarks
not connected
1
nc
2
CAN1-L I/O data low CAN1
3 GND_C1 OUT isolated GND of CAN1
not connected
4
nc
not connected
5
nc
7
CAN1-H I/O data high CAN1
not connected
8
nc
not connected
9
nc
-
901070G.MAN01.doc
13
5.1.8
Connector X8 (PROFIBUS)
Pin
1
2
3
4
5
6
7
8
9
5.1.9
Signal
Shield
nc
Rx/Tx+
Enable
GND_PB
+5V_PB
nc
Rx/Txnc
Typ
OUT
I/O
Remarks
not connected
PROFIBUS Data +
OUT
OUT
I/O
-
isolated GND of PROFIBUS
isolated +5V of PROFIBUS
not connected
PROFIBUS Data not connected
Connector X9 (CAN2)
Pin
Signal Typ Remarks
not connected
1
nc
2
CAN2-L I/O data low CAN2
not connected
4
nc
not connected
5
nc
7
CAN2-H I/O data high CAN2
not connected
8
nc
not connected
9
nc
-
5.1.10
Connector X10 (Ethernet)
Pin
1
2
3
4
5
6
7
8
5.1.11
Typ
OUT
OUT
IN
IN
-
Remarks
Ethernet transmit data +
Ethernet transmit data Ethernet receive data +
not connected
not connected
Ethernet receive data not connected
not connected
Connector X11 (USB1)
Pin
1
2
3
4
5.1.12
Signal
TX+
TXRX+
nc
nc
RXnc
nc
Signal
V+
DD+
GND
Typ
OUT
I/O
I/O
OUT
Remarks
USB1 supply +5 Volt DC ±5%, max. 200 mA
USB1 data USB1 data +
Connector X12 (USB2)
Pin
1
2
3
4
14
Signal
V+
DD+
GND
Typ
OUT
I/O
I/O
OUT
Remarks
USB2 supply +5 Volt DC ±5%, max. 200 mA
USB2 data USB2 data +
901070G.MAN01.doc
6.
Appendix
6.1
Literature
List of recommended data-books:
CPU Module:
Dokument: Manual CPU-X270LCD/NET MN-90126
Manual CPU-X255LCD/NET MN-90102
Manual CPU-1110LCD/NET MN-90092
Hersteller:
Mikrap AG
www.mikrap.ch
Ethernet-Controller LAN91C111:
Document:
Datenblatt LAN91C111
Manufacturer: SMSC
www.smsc.com
CAN-Controller SAE 81C91:
Document:
Microcomputer Components Standalone Full-CAN Controller
Manufacturer: Infineon
www.infineon.com
Fieldbus-Controller EP1:
Document:
Datenblatt EP1
Manufacturer: Hilscher
www.hilscher.com
MultiMedia FlashCard:
Document:
MultiMediaCard Product Manual
Manufacturer: SanDisk
www.sandisk.com
MMC Standard:
Source:
MMC Definition Group
Postfach 80 17 09
D-81617 München
Telefax +49 89 636 27151
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22
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Mikrap AG für Mikroelektronik-Applikation
Riedstrassee 1
CH-6343 Rotkreuz
Schweiz
Tel:
Fax:
E-mail:
Internet:
+41 41 799 47 99
+41 41 799 47 98
info@mikrap.ch
www.mikrap.com
901070G.MAN01.doc

PC-Control Panel LCP-104 Manual Mikrap AG

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