OPERATOR'S MANUAL Model 161 Soft Serve Freezer

Transcription

OPERATOR'S
MANUAL
Model 161
Soft Serve Freezer
Original Operating Instructions
055155-M
8/14/08 (Original Publication)
(Updated 7/8/14)
Complete this page for quick reference when service is required:
Taylor Distributor:
Address:
Phone:
Service:
Parts:
Date of Installation:
Information found on the data label:
Model Number:
Serial Number:
Electrical Specs:
Voltage
Cycle
Phase
Maximum Fuse Size:
A
Minimum Wire Ampacity:
A
E 2008 Carrier Commercial Refrigeration, Inc.
055155-M
Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be
a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory
Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties.
All rights reserved.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072
Table of Contents
Section 1
To the Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
Installer Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
Air Cooled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
Water Connections (Water Cooled Units Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Electrical Hook- Up Installation
(60 Cycle, 1 Ph, Supplied With Cord and Plug) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
Section 2
To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
Section 3
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
Section 4
Operator Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
Model 161 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
Beater Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
Section 5
Important: To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
Symbol Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
Section 6
Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
Closing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
Draining Product From the Freezing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
Rinsing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
Brush Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
Table of Contents
Model 161
Table of Contents - Page 2
Section 7
Important: Operator Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
During Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
Troubleshooting Bacterial Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
Regular Maintenance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
Winter Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
Section 8
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
Section 9
Parts Replacement Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
Section 10
Limited Warranty on Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
Section 11
Limited Warranty on Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
Section 12
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42
Note: Continuing research results in steady improvements; therefore, information
in this manual is subject to change without notice.
Note: Only instructions originating from the factory or its authorized translation
representative(s) are considered to be the original set of instructions.
E 2008 Carrier Commercial Refrigeration, Inc. (Original Publication)
(Updated July, 2014)
055155- M
Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work
may be a violation of Copyright Law of the United States of America and other countries, could result in the
awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further
civil and criminal penalties.
All rights reserved.
Taylor Company
Rockton, IL 61072
Model 161
Table of Contents
Section 1
To the Installer
Site Preparation
The following information has been included in the
manual as safety and regulatory guidelines. For
complete installation instructions, please see the
Installation Checklist.
Review the area where the unit will be installed before
uncrating the unit. Make sure that all possible hazards
to the user and the equipment have been addressed.
Installer Safety
For Indoor Use Only: This unit is designed to operate
indoors, under normal ambient temperatures of
70_-75_F (21_-24_C). The freezer has successfully
performed in high ambient temperatures of
104_(40_C) at reduced capacities.
In all areas of the world, equipment should be
installed in accordance with existing local codes.
Please contact your local authorities if you have any
questions.
Care should be taken to ensure that all basic safety
practices are followed during the installation and
servicing activities related to the installation and
service of Taylor equipment.
S
S
S
S
This unit must NOT be installed in an area
where a water jet or hose can be used. NEVER use a
water jet or hose to rinse or clean the unit. Failure to
follow this instruction may result in electrocution.
Only authorized Taylor service personnel
should perform installation and repairs on the
equipment.
Authorized service personnel should consult
OSHA Standard 29CFRI910.147 or the
applicable code of the local area for the
industry
standards
on lockout/tagout
procedures before beginning any installation
or repairs.
Authorized service personnel must ensure
that the proper PPE is available and worn
when required during installation and service.
Authorized service personnel must remove all
metal jewelry, rings, and watches before
working on electrical equipment.
This unit must be installed on a level surface
to avoid the hazard of tipping. Extreme care should be
taken in moving this equipment for any reason. Two or
more persons are required to safely move this unit.
Failure to comply may result in personal injury or
equipment damage.
Uncrate the unit and inspect it for damage. Report any
damage to your Taylor Distributor.
This piece of equipment is made in the USA and has
USA sizes of hardware. All metric conversions are
approximate and vary in size.
The main power supply(s) to the freezer must
be disconnected prior to performing any repairs.
Failure to follow this instruction may result in personal
injury or death from electrical shock or hazardous
moving parts as well as poor performance or damage
to the equipment.
Air Cooled Units
Note: All repairs must be performed by an
authorized Taylor Service Technician.
DO NOT obstruct air intake and discharge openings:
This unit has many sharp edges that can
cause severe injuries.
The Model 161 requires 6” (152 mm) on both sides,
and 0” at the rear. Install the skirt provided on the right
side of the unit. Minimum air clearances must be met
to assure adequate air flow for optimum performance.
131122
Model 161
1
To the Installer
Water Connections
(Water Cooled Units Only)
CAUTION: THIS EQUIPMENT MUST BE
PROPERLY GROUNDED! FAILURE TO DO SO
CAN RESULT IN SEVERE PERSONAL INJURY
FROM ELECTRICAL SHOCK!
An adequate cold water supply must be provided with
a hand shut- off valve. On the underside rear of the
base pan, two 3/8” I.P.S. water connections for inlet
and outlet have been provided for easy hook- up. 1/2”
inside diameter water lines should be connected to the
machine. (Flexible lines are recommended, if local
codes permit.) Depending on local water conditions, it
may be advisable to install a water strainer to prevent
foreign substances from clogging the automatic water
valve. There will be only one water “in” and one water
“out” connection. DO NOT install a hand shut- off valve
on the water “out” line! Water should always flow in this
order: first, through the automatic water valve; second,
through the condenser; and third, through the outlet
fitting to an open trap drain.
This unit is provided with an equipotential
grounding lug that is to be properly attached to the rear
of the frame by the authorized installer. The installation
location is marked by the equipotential bonding
symbol (5021 of IEC 60417-1) on both the removable
panel and the equipment’s frame.
A back flow prevention device is required
on the incoming water connection side. Please
refer to the applicable National, State, and local codes
for determining the proper configuration.
S
Stationary appliances which are not equipped
with a power cord and a plug or another device
to disconnect the appliance from the power
source must have an all-pole disconnecting
device with a contact gap of at least 3 mm
installed in the external installation.
S
Appliances that are permanently connected to
fixed wiring and for which leakage currents
may exceed 10 mA, particularly when
disconnected or not used for long periods, or
during initial installation, shall have protective
devices such as a GFI, to protect against the
leakage of current, installed by the authorized
personnel to the local codes.
S
Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable not
lighter than ordinary polychloroprene or other
equivalent synthetic elastomer-sheathed cord
(Code designation 60245 IEC 57) installed
with the proper cord anchorage to relieve
conductors from strain, including twisting, at
the terminals and protect the insulation of the
conductors from abrasion.
Electrical Connections
Each unit requires one power supply for each data
label on the unit. Check the data label(s) on the freezer
for branch circuit overcurrent protection or fuse, circuit
ampacity, and other electrical specifications. Refer to
the wiring diagram provided inside of the electrical box
for proper power connections.
In the United States, this equipment is intended to be
installed in accordance with the National Electrical
Code (NEC), ANSI/NFPA 70- 1987. The purpose of
the NEC code is the practical safeguarding of persons
and property from hazards arising from the use of
electricity. This code contains provisions considered
necessary for safety. Compliance therewith and
proper maintenance will result in an installation
essentially free from hazard!
In all other areas of the world, equipment should be
installed in accordance with the existing local codes.
Please contact your local authorities.
If the supply cord is damaged, it must be
replaced by the manufacturer, its service
agent, or similarly qualified person, in order to
avoid a hazard.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
130319
To the Installer
2
Model 161
Electrical Hook- Up Installation
Refrigerant
(60 Cycle, 1 Ph, Supplied With Cord and Plug)
This freezer is supplied with a 3- wire cord and
grounding type plug for connection to a single phase,
60 cycle, branch circuit supply. This unit must be
plugged into a properly grounded receptacle. The cord
and plug provided for 208/230/60/1, is 20A; therefore
the wall outlet must also be 20A. Check the data label,
located on the side panel, for electrical specifications.
In consideration of our environment, Taylor
uses only earth friendly HFC refrigerants. The HFC
refrigerant used in this unit is R404A. This refrigerant
is generally considered non-toxic and non-flammable,
with an Ozone Depleting Potential (ODP) of zero (0).
Permanent wiring may be employed if required by local
codes. Instructions for conversion to permanent wiring
are as follows:
1.
Be sure the freezer is electrically disconnected.
2.
Remove the appropriate panel and locate the
small electrical box at the base of the freezer.
3.
Remove the factory- installed cord and strain
relief bushing.
4.
Route incoming permanent wiring through 7/8”
(22 mm) hole in base pan.
5.
Connect two power supply leads. Attach ground
(earth) wire to the grounding lug inside the
electrical box.
6.
Be sure the unit is properly grounded before
applying power.
However, any gas under pressure is potentially
hazardous and must be handled with caution.
NEVER fill any refrigerant cylinder completely with
liquid. Filling the cylinder to approximately 80% will
allow for normal expansion.
Use only R404A refrigerant that conforms to
the AHRI standard 700 specification. The use of any
other refrigerant may expose users and operators to
unexpected safety hazards.
Refrigerant liquid sprayed onto the skin may
cause serious damage to tissue. Keep eyes and skin
protected. If refrigerant burns should occur, flush
immediately with cold water. If burns are severe, apply
ice packs and contact a physician immediately.
Beater Rotation
Beater rotation must be clockwise as viewed
looking into the freezing cylinder.
Taylor reminds technicians to be cautious of
government laws regarding refrigerant recovery,
recycling, and reclaiming systems. If you have any
questions regarding these laws, please contact the
factory Service Department.
Note: The following procedures should be
performed by a trained service technician.
To correct rotation on a three- phase unit, interchange
any two incoming power supply lines at freezer main
terminal block only. To correct rotation on a
single- phase unit, change the leads inside the beater
motor. (Follow diagram printed on motor.)
WARNING: R404A refrigerant used in
conjunction with polyolester oils is extremely moisture
absorbent. When opening a refrigeration system, the
maximum time the system is open must not exceed 15
minutes. Cap all open tubing to prevent humid air or
water from being absorbed by the oil.
Electrical connections are made directly to the
terminal block provided in the splice boxes which are
mounted mid- level on the frame channel on the sides
of the freezer.
120529
Model 161
3
To the Installer
Section 2
To the Operator
The Model 161 soft serve freezer has been carefully
engineered and manufactured to give you dependable
operation.
municipal waste. The user is responsible for returning
the product to the appropriate collection facility, as
specified by your local code.
This unit, when properly operated and cared for, will
produce a consistent quality product. Like all
mechanical products, it will require cleaning and
maintenance. A minimum amount of care and
attention is necessary if the operating procedures
outlined in this manual are followed closely.
For additional information regarding applicable local
laws, please contact the municipal facility and/or local
distributor.
Compressor Warranty Disclaimer
This Operator’s Manual should be read
before operating or performing any maintenance on
your equipment.
The refrigeration compressor(s) on this unit are
warranted for the term stated in the Limited Warranty
section in this manual. However, due to the Montreal
Protocol and the U.S. Clean Air Act Amendments of
1990, many new refrigerants are being tested and
developed, thus seeking their way into the service
industry. Some of these new refrigerants are being
advertised as drop- in replacements for numerous
applications. It should be noted that in the event of
ordinary service to this unit’s refrigeration system,
only the refrigerant specified on the affixed data
label should be used. The unauthorized use of
alternate refrigerants will void your Taylor compressor
warranty. It is the unit owner’s responsibility to make
this fact known to any technician he employs.
The Model 161 will NOT eventually compensate and
correct for any errors during the set- up or filling
operations. Thus, the initial assembly and priming
procedures are of extreme importance. It is strongly
recommended that personnel responsible for the
equipment’s operation, both assembly and
disassembly, go through these procedures together in
order to be properly trained and to make sure that no
misunderstandings exist.
In the event you should require technical assistance,
please contact your local authorized Taylor Distributor.
Note: Your Taylor warranty is valid only if the parts are
authorized Taylor parts, purchased from the local
authorized Taylor Distributor, and only if all required
service work is provided by an authorized Taylor
service technician. Taylor reserves the right to deny
warranty claims on units or parts if non- Taylor
approved parts or incorrect refrigerant were installed
in the unit, system modifications were performed
beyond factory recommendations, or it is determined
that the failure was caused by abuse, misuse, neglect,
or failure to follow all operating instructions. For full
details of your Taylor Warranty, please see the Limited
Warranty section in this manual.
It should also be noted that Taylor does not warrant the
refrigerant used in its equipment. For example, if the
refrigerant is lost during the course of ordinary service
to this machine, Taylor has no obligation to either
supply or provide its replacement either at billable or
unbillable terms. Taylor does have the obligation to
recommend a suitable replacement if the original
refrigerant is banned, obsoleted, or no longer available
during the five year warranty of the compressor.
The Taylor Company will continue to monitor the
industry and test new alternates as they are being
developed. Should a new alternate prove, through our
testing, that it would be accepted as a drop- in
replacement, then the above disclaimer would
become null and void. To find out the current status of
an alternate refrigerant as it relates to your
compressor warranty, call the local Taylor Distributor
or the Taylor Factory. Be prepared to provide the
Model/Serial Number of the unit in question.
If the crossed out wheeled bin symbol is
affixed to this product, it signifies that this product is
compliant with the EU Directive as well as other similar
legislation in effect after August 13, 2005. Therefore,
it must be collected separately after its use is
completed, and cannot be disposed as unsorted
131122
To the Operator
4
Model 161
Section 3
Safety
We, at Taylor Company, are concerned about the
safety of the operator when he or she comes in contact
with the freezer and its parts. Taylor has gone to
extreme efforts to design and manufacture built- in
safety features to protect both you and the service
technician. As an example, warning labels have been
attached to the freezer to further point out safety
precautions to the operator.
IMPORTANT - Failure to adhere to the
following safety precautions may result in severe
personal injury. Failure to comply with these
warnings may damage the machine and its
components. Component damage will result in
part replacement expense and service repair
expense.
S
DO NOT operate the freezer unless it is
properly grounded.
S
DO NOT operate freezer with larger fuses
than specified on the data label.
S
All repairs must be performed by an
authorized Taylor service technician.
S
The main power supplies to machine must be
disconnected prior to performing repairs.
S
For Cord Connected Units: Only Taylor
authorized service technicians or licensed
electricians may install a plug or replacement
cord on the unit.
S
Stationary appliances which are not equipped
with a power cord and a plug or another device
to disconnect the appliance from the power
source must have an all-pole disconnecting
device with a contact gap of at least 3 mm
installed in the external installation.
S
Appliances that are permanently connected to
fixed wiring and for which leakage currents
may exceed 10 mA, particularly when
disconnected or not used for long periods, or
during initial installation, shall have protective
devices such as a GFI, to protect against the
leakage of current, installed by the authorized
personnel to the local codes.
S
Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable not
lighter than ordinary polychloroprene or other
equivalent synthetic elastomer-sheathed cord
(Code designation 60245 IEC 57) installed
with the proper cord anchorage to relieve
conductors from strain, including twisting, at
the terminals and protect the insulation of the
conductors from abrasion.
To Operate Safely:
DO NOT operate the freezer without reading
the Operator Manual. Failure to follow this instruction
may result in equipment damage, poor freezer
performance, health hazards, or personal injury.
This appliance is to be used only by trained
personnel. It is not intended for use by children or
people with reduced physical, sensory, or mental
capabilities, or lack of experience and knowledge,
unless given supervision or instruction concerning the
use of the appliance by a person responsible for their
safety. Children should be supervised to ensure that
they do not play with the appliance.
This equipment is provided with a grounding lug
that is to be properly attached to the rear of the frame
by the authorized installer. The installation location is
marked by the equipotential bonding symbol (5021 of
IEC 60417- 1) on the removable panel and the frame.
If the supply cord is damaged, it must be
replaced by the manufacturer, its service
agent, or similarly qualified person, in order to
avoid a hazard.
DO NOT use a water jet to clean or rinse the
freezer. Failure to follow these instructions may result
in serious electrical shock.
Failure to follow these instructions may result in
electrocution. Contact your local authorized Taylor
Distributor for service.
130319
Model 161
5
Safety
S
DO NOT allow untrained personnel to operate
this machine.
S
DO NOT put objects or fingers in door spout.
S
DO NOT operate the freezer unless all service
panels and access doors are restrained with
screws.
S
DO NOT remove the freezer door or beater
assembly unless the control switches are in
the “OFF” position.
This freezer must be placed on a level
surface. Failure to comply may result in personal injury
or equipment damage.
Cleaning and sanitizing schedules are
governed by your Federal, State, or local regulatory
agencies and must be followed accordingly. Please
refer to the cleaning section of this manual for the
proper procedure to clean this unit.
This machine is designed to maintain product
temperature under 41_F (5_C). Any product being
added to this machine must be below 41_F (5_C).
Failure to follow this instruction may result in health
hazards and poor freezer performance.
Failure to follow these instructions may result in severe
personal injury from hazardous moving parts.
DO NOT obstruct air intake and discharge openings:
A minimum of 6” (152 mm) on both sides, and 0” in the
rear is required. Install the skirt provided on the right
side of the unit. Failure to follow this instruction may
cause poor freezer performance and damage to the
machine.
This unit has many sharp edges that can
cause severe injuries.
S
S
DO NOT put objects or fingers in fill or
discharge openings. Failure to follow this
instruction may result in contaminated
product or personal injury from blade contact.
This freezer is designed to operate indoors, under
normal ambient temperatures of 70_- 75_F
(21_- 24_C). The freezer has successfully performed
in high ambient temperatures of 104_F (40_C) at
reduced capacity.
USE EXTREME CAUTION when removing
the beater assembly. The scraper blades are
very sharp and may cause injury.
DO NOT run the machine without product. Failure to
follow this instruction can result in damage to the
machine.
Access to the service area of the unit is
restricted to persons having knowledge and practical
experience with the appliance, in particular as far as
safety and hygiene are concerned.
NOISE LEVEL: Airborne noise emission does not
exceed 78 dB(A) when measured at a distance of 1.0
meter from the surface of the machine and at a height
of 1.6 meters from the floor.
130319
Safety
6
Model 161
Section 4
Operator Parts Identification
Model 161
Figure 1
ITEM
DESCRIPTION
PART NO.
ITEM
DESCRIPTION
PART NO.
1
PAN-DRIP *161*
055206
7
PANEL A.-SIDE-RIGHT
X58490
2
PANEL -SIDE LEFT
058491
8
GASKET-BASE PAN
055815
3
GASKET-HOPPER COVER
037042
9
TRAY-DRIP 16-7/8L X 4-5/16
020157-SP
4
COVER A.-HOPPER
X37963-SER
10
SHIELD-SPLASH
022765
4a
KNOB-MIX COVER
025429
11
PANEL-LOWER FRONT
058493
5
TUBE-FEED
030797
12
PANEL A.-FRONT *161*
X58488
6
PANEL-REAR
058492
Model 161
7
Beater Door Assembly
Figure 2
ITEM
DESCRIPTION
PART NO.
1
VALVE-DRAW
024763-SP
2
O-RING-7/8 OD X .103W
014402
3
SEAL-DRAW VALVE
*SMALL H-RING*
030930
4
DOOR A.-3SPT 1.5QT VALOX
X56906SER1
5
PIN A.-PIVOT *168-SHORT*
X38539
6
016272
7
HANDLE-DRAW VALVE
030564
8
NUT-STUD
056802
ITEM
9
DESCRIPTION
PART NO.
CAP-DESIGN 1.010"ID-6 PT.
014218
10
PIN A.-PIVOT *168-LONG*
X38538
11
BEARING-GUIDE
014496
12
VALVE-DRAW-CENTER
031164
13
O-RING-2-3/4 OD X .139W
019998
14
BEARING-FRONT
023262
15
BEATER A.-*150
X24689
16
SEAL-U-CUP
080534
140409
8
Model 161
Accessories
Figure 3
ITEM
DESCRIPTION
PART NO.
1
PAIL-6·QT.
023348
2
BRUSH-REAR BRG 1” D X 2” LG
013071
3
BRUSH-DOUBLE·ENDED
013072
4
BRUSH-DRAW·VALVE·1” OD X
2” X 17”
013073
ITEM
DESCRIPTION
PART NO.
5
BRUSH-MIX·PUMP·BODY-3”X7”
WHITE
023316
6
LUBRICANT-TAYLOR·4·OZ.
047518
7
KIT·A.-TUNE·UP
X31167
*
SANITIZER KAY-5 25 PKTS
SEE NOTE
*Not Shown - Note: A sample container of sanitizer is
sent with the unit. For reorders, order Kay-5 part no.
041082 (200 packs) or Stera Sheen part no. 055492
(100 2 oz. packs).
110727
Model 161
9
Section 5
Important: To the Operator
Figure 4
ITEM
1
2
3
4
5
6
7
The following chart identifies the symbol definitions
used on the operator switches.
DESCRIPTION
POWER SWITCH
MIX REFRIGERATION KEY
STANDBY KEY
WASH KEY
AUTO KEY
INDICATOR LIGHT “MIX LOW”
RESET BUTTON
= OFF
= ON
= MIX
= STANDBY
Symbol Definitions
= WASH
To better communicate in the International arena, the
words on many of our operator switches and keys have
symbols to indicate their functions. Your Taylor
equipment is designed with these International
symbols.
= AUTO
= MIX LOW
10
Model 161
Power Switch
Step 2
Make sure there is at least 3” (76 mm) of mix in the
hopper and that the level of mix is not above the mix
delivery hole on the side of the feed tube.
When placed in the ON position, the power switch
allows Softecht control panel operation.
Note: The level of mix must be below the mix
delivery hole on the side of the feed tube. Failure
to follow this instruction may result in lower product
quality when normal operation is resumed.
MIX REF Key
When the MIX REF key is pressed, the light comes on
indicating the mix hopper refrigeration system is
operating. MIX REF is controlled by the left side of the
freezer as viewed from the operator end. The MIX REF
function cannot be cancelled unless the AUTO or
STANDBY modes are cancelled first.
Step 3
Press the STANDBY key. The light will illuminate,
indicating that the unit is operating as a refrigerator for
product in the hopper and freezing cylinder.
STANDBY Key
Step 4
To remove the unit from the STANDBY mode, press
the AUTO key. The STANDBY light will extinguish,
indicating the unit has resumed the normal operating
mode.
This unit is equipped with a STANDBY feature. If
product is not dispensed for long periods of time (i.e.;
early morning hours), the STANDBY feature can be
activated to maintain the hopper and freezing cylinder
product at safe temperatures and prevent product
breakdown. In the STANDBY mode, the WASH and
AUTO functions are automatically cancelled.
Step 5
When the unit cycles off, place the feed tube in its
original position (mix delivery hole end down).
To use the Standby feature, perform the following
steps:
Feed Tube Position During Normal Operation:
Note: Be sure your hands are clean and sanitized
before performing the following steps.
Step 1
Invert the mix feed tube so the end with the mix
delivery hole is positioned at the top. Install the end
without the mix delivery hole into the mix inlet hole in
the bottom of the hopper. This will prevent mix from
entering the freezing cylinder.
Feed Tube Position During Standby Operation:
Figure 6
IMPORTANT: The STANDBY mode must
not be used in lieu of daily disassembly, cleaning,
and sanitizing.
Figure 5
130703
Model 161
11
WASH Key
sides of the unit to resume normal operation. If the
freezer shuts down again, contact an authorized
service technician.
When the WASH key is pressed, the light comes on.
This indicates beater motor operation. The STANDBY
or AUTO mode must be cancelled first to activate the
WASH mode.
Feed Tube
AUTO Key
The feed tube maintains overrun and allows enough
mix to enter the freezing cylinder after a draw. One end
of the tube has a mix delivery hole on the side and the
other end does not.
When the AUTO key is pressed, the light comes on.
This indicates that the main refrigeration system has
been activated. In the AUTO mode, the WASH or
STANDBY functions are automatically cancelled. The
MIX REF function is automatically locked in to
maintain the temperature of the mix in the mix hopper.
Note: An indicating light and an audible tone will
sound whenever a mode of operation has been
pressed. To cancel any function, press the key again.
The light and mode of operation will shut off.
Indicator Light - MIX LOW
Located on the front of the machine is a mix level
indicating light. When the light is flashing, it indicates
that the mix hopper has a low supply of mix and should
be refilled as soon as possible. Always maintain at
least 3” (76 mm) of mix in the hopper. If you neglect to
add mix, a freeze- up may occur. This will cause
eventual damage to the beater, blades, drive shaft,
and freezer door.
Figure 7
The feed tube serves two purposes.
1.
Reset Button
The reset button is located on the front of the unit. The
reset protects the beater motor from an overload
condition. If an overload occurs, the reset mechanism
will trip. To properly reset the freezer, press the AUTO
key to cancel the cycle. Turn the power switch to the
OFF position. Wait two or three minutes and then
press the reset button firmly.
Normal Operation: After priming the machine,
the end of the feed tube with the mix delivery hole
is placed in the mix inlet hole. Every time the draw
handle is raised, new mix and air from the hopper
will flow down into the freezing cylinder. This will
keep the freezing cylinder properly loaded and
will maintain overrun.
Feed Tube Position During Normal Operation:
Warning: Do not use metal objects to
press the reset button. Failure to comply may
result in severe personal injury or death.
Turn the power switch to the ON position. Press the
WASH key and observe the freezer’s performance. If
the beater motor is turning properly, press the WASH
key to cancel the cycle. Press the AUTO key on both
Figure 8
130703
12
Model 161
2.
Standby Operation: During long “No Sale”
periods, the feed tube is inverted. The end of the
feed tube without the mix delivery hole is placed
in the mix inlet hole to prevent mix from entering
the freezing cylinder.
Note: Make sure the level of mix is below the mix
delivery hole in the side of the feed tube. Failure to
follow this instruction may result in lower product
quality when normal operation is resumed.
Feed Tube Position During Standby Operation:
Figure 9
130703
Model 161
13
Section 6
Operating Procedures
Assembly
The Model 161 is a soft serve counter model with a
three spout door. Two individual flavors are available
from the end spouts, and an equal combination of both
is dispensed through the center spout to create a twist
effect. It has a 1.5 quart (1.4 liter) capacity freezing
cylinder. The mix flows by gravity from the hopper to
the freezing cylinder through a feed tube.
Note: When lubricating parts, use an approved food
grade lubricant (example: Taylor Lube).
Step 1
Lubricate the groove on the beater drive shaft. With the
opening of the cup seal facing away from the hex end,
slide the seal into the groove. Apply an even coat of
lubricant to the seal and the shaft. Do not
lubricate the hex end of the beater drive shaft.
Duplicate the procedures where they apply for the
second freezing cylinder.
We begin our instructions at the point where we enter
the store in the morning and find the parts
disassembled and laid out to air dry from the previous
night’s cleaning.
These opening procedures will show you how to
assemble these parts into the machine, sanitize them,
and prime the machine with fresh mix in preparation to
serve your first portion.
Figure 11
Step 2
Insert the beater assembly through the rear shell
bearing at the back of the freezing cylinder and engage
the hex end firmly into the female socket. When
properly seated, the beater will not protrude beyond
the front of the freezing cylinder.
Figure 10
If you are disassembling the machine for the first time
or need information to get to the starting point in our
instructions, turn to page 20, “Disassembly”, and start
there.
Figure 12
Repeat Steps 1 through 2 for the other side of the
machine.
120529
14
Model 161
Step 3
Place the large o- rings into the grooves on the back of
the machine door and lubricate.
Step 7
Finger- tighten the handscrews, making sure they are
tightened equally and that the door is snug. Do not
over- tighten the handscrews.
Figure 13
Step 4
Slide the front bearings over the baffle rods so the
flanged edge is against the door. Place the white
plastic guide bearings on the end of the baffle rods.
DO NOT lubricate the front bearings or the guide
bearings.
Figure 15
IMPORTANT! Handscrew and door damage can
result if the handscrews are over- tightened or if
one handscrew is tightened more than the other.
Step 8
Install the valve seal into the grooves on the center
draw valve and lubricate. This special seal will prevent
the mix in one freezing cylinder from traveling into the
second cylinder.
Figure 14
Step 5
Slide the slotted portion of the handscrews into the
slots in the freezer door.
Step 6
With both hands, hold the sides of the freezer door and
insert the baffle rods into the center of the beater
assemblies. The white guide bearings must fit
securely in the holes of the drive shafts.
Figure 16
120501
Model 161
15
Step 9
Slide the two o- rings into the grooves on the remaining
draw valves and lubricate.
Step 11
Slide the o- ring onto each pivot pin and lubricate.
Figure 19
Figure 17
Step 12
Slide the tip of the draw handle into the slot of the draw
valve, starting from the right. Slide the short pivot pin
through the far right draw handle. Slide the long pivot
pin through the far left and middle draw handles.
Step 10
Lubricate the inside of the freezer door spouts from the
bottom. Insert the draw valves into the freezer door
from the bottom until the slot in the draw valves comes
into view.
Figure 18
Figure 20
16
Model 161
Step 13
Snap the design caps over the bottom of the freezer
door spouts.
Step 16
Install the drip pans.
Figure 23
Sanitizing
Figure 21
Step 14
Lay the feed tubes in the bottom of the mix hoppers.
Step 1
Prepare an approved 100 PPM sanitizing solution
(examples: 2- 1/2 gal. [9.5 liters] of Kay- 5R or 2
gal. [7.6 liters] of Stera- SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S
SPECIFICATIONS.
Step 15
Install the front drip tray and splash shield under the
freezer door.
Step 2
Pour one gallon (3.8 liters) of sanitizing solution into
the hopper and allow it to flow into the freezing cylinder.
Figure 22
Model 161
Figure 24
17
Step 5
Press the WASH key. This will cause the sanitizing
solution in the freezing cylinder to be agitated. Allow it
to agitate for five minutes.
Step 3
While the solution is flowing into the freezing cylinder,
brush clean the mix hopper, the mix inlet hole, and the
feed tube.
Figure 25
Figure 28
Step 6
Place an empty pail beneath the door spouts.
Momentarily open the center draw valve to sanitize the
center door spout. Open the remaining draw valves to
remove all of the sanitizing solution. When the
sanitizer stops flowing from the door spouts, close the
draw valves. Press the WASH key to cancel the WASH
mode.
Step 7
With sanitized hands, stand the feed tube in the corner
of the mix hopper.
Figure 26
Step 4
Place the power switch in the ON position.
Figure 29
machine.
Figure 27
18
Model 161
Priming
machine.
Prime the machine as close as possible to the time of
first product draw.
Step 4
Place the mix hopper gasket and the mix hopper cover
in position.
Step 1
With a pail beneath the door spouts, open the draw
valves. Fill the mix hopper with FRESH mix and allow
it to flow into the freezing cylinder. This will force out
any remaining sanitizing solution. When full strength
mix is flowing from the door spouts, close the draw
valves.
Closing Procedure
To disassemble the Model 161, the following items will
be needed:
S
S
S
S
S
Note: Use only fresh mix when priming the
machine.
Step 2
When the mix has stopped bubbling down into the
freezing cylinder, install the feed tube in the mix inlet
hole.
Two cleaning pails
Sanitized stainless steel rerun can with lid
Necessary brushes (provided with machine)
Cleaner
Single service towels
Draining Product From the
Freezing Cylinder
Step 1
Press the AUTO key to cancel operation. Press the
MIX REF key to cancel hopper refrigeration. These
operations should be cancelled as far ahead of
cleaning time as possible. This will allow frozen
product to soften for easier cleaning.
Step 2
Remove the mix hopper cover, the mix hopper gasket,
and the feed tube. Take them to the sink for cleaning.
Figure 30
Step 3
If local health codes permit the use of rerun, place
a sanitized, NSF approved stainless steel rerun
container beneath the door spouts. Press the WASH
key and open the draw valves. When all the product
stops flowing from the door spouts, close the draw
valves and press the WASH key to cancel the WASH
mode. Place the sanitized lid on the rerun container
and place it in the walk- in cooler.
Step 3
Press the AUTO key. When the unit cycles off, the
product will be ready to serve.
Note: If local health codes DO NOT permit the use
of rerun, the product must be discarded. Follow the
instructions in the previous step, except drain the
product into a pail and properly discard the mix.
ALWAYS FOLLOW LOCAL HEALTH CODES.
machine.
Figure 31
140717
Model 161
19
Rinsing
Disassembly
Step 1
Pour one gallon (3.8 liters) of cool, clean water into the
mix hopper. With the brushes provided, scrub the mix
hopper, and the mix inlet hole.
Step 2
With a pail beneath the door spouts, press the WASH
key and open the draw valves.
MAKE SURE THE POWER SWITCH IS IN
THE “OFF” POSITION. Failure to follow this
instruction may result in severe personal injury to
fingers or hands from hazardous moving parts.
Step 3
Drain all the rinse water from the freezing cylinder.
When the rinse water stops flowing from the door
spout, close the draw valves and press the WASH key
to cancel.
Step 1
Remove the handscrews and the freezer door.
Remove the beater assemblies from the freezing
cylinders and take these parts to the sink for cleaning.
Repeat this procedure until the rinse water being
drawn from the freezing cylinder is clear.
Step 2
Remove the front drip tray, the splash shield, and the
drip pans from the machine. Take them to the sink for
cleaning.
machine.
Cleaning
Step 1
Prepare an approved 100 PPM cleaning solution
(examples: 2- 1/2 gal. [9.5 liters] of Kay- 5R or 2
gal. [7.6 liters] of Stera- SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S
SPECIFICATIONS.
Brush Cleaning
Step 2
Pour one gallon (3.8 liters) of cleaning solution into
the mix hopper and allow it to flow into the freezing
cylinder.
Step 1
Prepare a sink with an approved cleaning solution
(examples: Kay- 5R or Stera- SheenR). USE WARM
WATER AND FOLLOW THE MANUFACTURER’S
SPECIFICATIONS.
Step 3
While the solution is flowing into the freezing cylinder,
brush clean the mix hopper and the mix inlet hole.
Step 4
Press the WASH key. This will cause the cleaning
solution in the freezing cylinder to agitate.
IMPORTANT: Follow label directions, as too
STRONG of a solution can cause parts damage, while
too MILD of a solution will not provide adequate
cleaning.) Make sure all brushes provided with the
machine are available for brush cleaning.
Step 5
Place an empty pail beneath the door spouts and raise
the draw valve. Draw off all the cleaning solution.
When the solution stops flowing from the door spouts,
close the draw valves. Press the WASH key to cancel.
Step 2
Remove the cup seals from the drive shafts of the
beater assemblies.
machine.
20
Model 161
Note: If the drip pan was filled with an excessive
amount of mix, this is an indication that the drive shaft
o- ring of the beater assembly should be replaced or
properly lubricated.
Step 3
From the freezer door, remove design caps, pivot pins,
draw handles, and draw valves. Remove all o- rings.
Note: To remove o- rings, use a single service towel
to grasp the o- ring. Apply pressure in an upward
direction until the o- ring pops out of its groove. With
the other hand, push the top of the o- ring forward, and
it will roll out of the groove and can be easily removed.
If there is more than one o- ring to be removed, always
remove the rear o- ring first. This will allow the o- ring
to slide over the forward rings without falling into the
open grooves.
Step 6
Thoroughly brush clean all disassembled parts in the
cleaning solution. Make sure all lubricant and mix film
is removed. Take particular care to brush clean the
draw valve cores in the freezer door. Place all the
cleaned parts on a clean, dry surface to air dry
overnight.
Step 7
Wipe clean all exterior surfaces of the machine.
Step 4
Remove the large o- rings, front bearings, and guide
bearings from the back of the freezer door.
Step 5
Return to the machine with a small amount of cleaning
solution. With the black bristle brush, brush clean the
rear shell bearings at the back of the freezing
cylinders.
Model 161
21
Section 7
Important: Operator Checklist
During Cleaning and Sanitizing
j 5. IF LOCAL HEALTH CODES PERMIT THE
USE OF RERUN, make sure the mix rerun is
stored in a sanitized, covered stainless steel
container and is used the following day. DO
NOT prime the machine with rerun. When using
rerun, skim off the foam and discard. Mix the
rerun with fresh mix in a ratio of 50/50 during the
day’s operation.
ALWAYS FOLLOW LOCAL HEALTH CODES.
Cleaning and sanitizing schedules are governed
by federal, state, or local regulatory agencies, and
must be followed accordingly. If the unit has a
“Standby mode”, it must not be used in lieu of
proper cleaning and sanitizing procedures and
frequencies set forth by the ruling health
authority. The following check points should be
stressed during the cleaning and sanitizing
operations.
j 6. On a designated day of the week, run the mix as
low as feasible and discard after closing. This
will break the rerun cycle and reduce the
possibility of high bacteria and coliform counts.
j 7. Properly prepare the cleaning and sanitizing
solutions. Read and follow label directions
carefully. Too strong of a solution may damage
the parts and too weak of a solution will not do
an adequate job of cleaning or sanitizing.
j 8. The temperature of the mix in the mix hopper
and walk- in cooler should be below 40_F.
(4.4_C.).
CLEANING AND SANITIZING MUST BE
PERFORMED DAILY.
Troubleshooting Bacterial Count
Regular Maintenance Checks
j 1. Thoroughly clean and sanitize the machine
regularly, including complete disassembly and
brush cleaning.
j 1. Check the rear shell bearing for signs of wear
(excessive mix leakage in rear drip pan) and be
certain it is properly cleaned.
j 2. Use all brushes supplied for thorough cleaning.
The brushes are specially designed to reach all
mix passageways.
j 2. Using a screwdriver and cloth towel, keep the
rear shell bearing and the female hex drive
socket clean and free of lubricant and mix
deposits.
j 3. Use the smaller, white bristle brush to clean the
mix inlet hole which extends from the mix
hopper down to the rear of the freezing cylinder.
j 3. Dispose of o- rings or seals if they are worn,
torn, or fit too loosely, and replace with new
ones.
j 4. Use the black bristle brush to thoroughly clean
the rear shell bearing located at the rear of the
freezing cylinder. Be sure to have a generous
amount of cleaning solution on the brush.
j 4. Follow all lubricating procedures as outlined in
“Assembly”.
22
Model 161
Winter Storage
j 5. If your machine is air cooled, check the
condenser for an accumulation of dirt and lint.
A dirty condenser will reduce the efficiency and
capacity of the machine. Condensers should be
cleaned monthly with a soft brush. Never use
screwdrivers or other metal probes to clean
between the fins.
Note: For machines equipped with an air filter,
it will be necessary to vacuum clean the filters
on a monthly schedule.
If the place of business is to be closed during the winter
months, it is important to protect the freezer by
following certain precautions, particularly if the
building is subject to freezing conditions.
Disconnect the freezer from the main power source to
prevent possible electrical damage.
CAUTION: Always disconnect electrical power prior to cleaning the condenser. Failure to follow this instruction may result in
electrocution.
On water cooled freezers, disconnect the water
supply. Relieve pressure on the spring in the water
valve. Use air pressure on the outlet side to blow out
any water remaining in the condenser. This is
extremely important. Failure to follow this procedure
may cause severe and costly damage to the
refrigeration system.
j 6. If your machine is equipped with an auxiliary
refrigeration system, check the auxiliary
condenser for accumulation of dirt and lint. A
dirty condenser will reduce the refrigeration
capacity of the mix hopper. Condensers must
be cleaned monthly with a soft brush. Never
use screwdrivers or other metal probes to clean
between the fins. Failure to comply may result
in electrocution.
Your local Taylor distributor can perform this service for
you.
Wrap detachable parts of the freezer such as the
beater assembly and freezer door, and place them in
a protected dry place. Rubber trim parts and gaskets
can be protected by wrapping them with
moisture- proof paper. All parts should be thoroughly
cleaned of dried mix or lubrication accumulations
which attract mice and other vermin.
j 7. If your machine is water cooled, check the water
lines for kinks or leaks. Kinks can occur when
the machine is moved back and forth for cleaning or maintenance purposes. Deteriorated or
cracked water lines should be replaced only by
an authorized Taylor mechanic.
Model 161
23
Section 8
PROBLEM
1. No product being
dispensed.
2. The machine will not
operate in the AUTO
mode.
3. The product is too stiff.
Troubleshooting Guide
PROBABLE CAUSE
REMEDY
PAGE
REF.
a. The power switch is in the
OFF position.
a. Place the power switch in
the AUTO position.
18
b. The mix level is
inadequate in the mix
hopper.
b. Fill the mix hopper with
mix.
19
c. The beater motor
overloaded.
c. Reset the freezer.
12
d. The unit is unplugged at
the wall receptacle.
d. Plug in the power cord.
e. The circuit breaker is
tripped or the fuse is
blown.
e. Place the circuit breaker in
the “ON” position or
replace the fuse.
f. The freezer door is
incorrectly assembled.
f. See “Operating
Procedures” for proper
installation.
g. Product is being drawn off
in excess of the freezer’s
capacity.
g. Stop drawing product and
allow the unit to recover.
a. The unit is unplugged.
a. Plug in the power cord.
b. The refrigeration system is
not activated.
b. Momentarily raise the
draw switch to activate the
refrigeration system.
- - -
c. The circuit breaker is
tripped, or the fuse is
blown.
c. Place the circuit breaker in
the ON position or replace
the fuse.
- - -
d. The beater motor
overloaded, causing a loss
of power to the power
switch.
d. Reset the freezer.
a. The control is set too cold.
a. Contact service
technician.
24
3
- - -
15
- - -
3
12
- - -
Model 161
PROBLEM
4. The product is too soft.
5. The freezing cylinder walls
are scored.
6. Excessive leakage in rear
drip pan.
7. The draw valve is leaking.
8. Product is not feeding into
the freezing cylinder.
Model 161
PROBABLE CAUSE
REMEDY
PAGE
REF.
a. The control is set too
warm.
a. Contact service
technician.
b. The air tube is not
installed.
b. Install the air tube in the
mix inlet hole at the
bottom of the mix hopper.
c. Out- drawing the freezer’s
capacity.
c. Two 4 oz. (113.4 gram)
servings in one minute.
a. Operating freezer without
the front bearing on the
freezer door.
a. Install the front bearing on
the freezer door.
b. The gear unit or the direct
drive is out of alignment.
b. Contact service
technician.
a. A worn or defective o- ring
is on the beater drive
shaft.
a. Replace o- rings every 3
months.
b. The rear shell bearing is
worn.
b. Contact service
technician.
c. Incorrect lubricant was
used.
c. Use food grade lubricant
(example: Taylor Lube).
14
d. Inadequate lubrication of
beater drive shaft.
d. Lubricate the beater drive
shaft properly.
14
a. Incorrect lubricant was
used.
a. Use food grade lubricant
(example: Taylor Lube).
15
b. Worn or defective o- rings
are on the draw valve.
b. Replace o- rings every 3
months.
27
c. Inadequate lubrication of
draw valve.
c. Lubricate the draw valve
properly.
15
a. The mix level is
inadequate in the mix
hopper.
a. Fill the mix hopper with
mix.
19
b. The mix inlet hole is
frozen.
b. Contact service
technician.
25
- - 19
- - 15
- - 27
- - -
- - -
PROBLEM
9. The unit goes out on
overload excessively.
10. Mix from one freezing
cylinder bleeds over to the
second cylinder.
PROBABLE CAUSE
REMEDY
PAGE
REF.
a. There are too many
appliances plugged into
the circuit.
a. A separate 20A circuit is
needed for the freezer to
operate properly.
- - -
b. An extension cord has
been placed between the
power cord and the wall
receptacle.
b. If the extension cord is
used, it must match the
power cord in size of
circuit ampacity.
- - -
a. The center draw valve
seal is worn, or is
improperly lubricated.
a. Lubricate properly and
replace seal every 3
months.
15 / 27
26
Model 161
Section 9
PART DESCRIPTION
Parts Replacement Schedule
EVERY 3 MONTHS
EVERY 6 MONTHS
ANNUALLY
QTY.
Beater Drive Shaft Cup Seal
X
2
Freezer Door O- Ring
X
2
Freezer Door Front Bearing
X
2
Freezer Door Guide Bearing
X
2
Draw Valve O- Ring
X
4
Center Draw Valve Seal
X
1
Pivot Pin O- Ring
X
2
Black Bristle Brush, 1” x 2”
Inspect & Replace
if Necessary
Minimum
1
Double Ended Brush
Inspect & Replace
if Necessary
Minimum
1
White Bristle Brush, 1” x 2”
Inspect & Replace
if Necessary
Minimum
1
White Bristle Brush, 3” x 7”
Inspect & Replace
if Necessary
Minimum
1
120501
Model 161
27
Parts Replacement Schedule
Section 10 Limited Warranty on Equipment
TAYLOR COMPANY LIMITED WARRANTY ON FREEZERS
Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited
warranty on new Taylor-branded freezer equipment available from Taylor to the market generally (the “Product”)
to the original purchaser only.
LIMITED WARRANTY
Taylor warrants the Product against failure due to defect in materials or workmanship under normal use and
service as follows. All warranty periods begin on the date of original Product installation. If a part fails due to
defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency,
will provide a new or re- manufactured part, at Taylor’s option, to replace the failed defective part at no charge for
the part. Except as otherwise stated herein, these are Taylor’s exclusive obligations under this limited warranty for
a Product failure. This limited warranty is subject to all provisions, conditions, limitations and exclusions listed
below and on the reverse (if any) of this document.
Product
Soft Serve
Frozen Yogurt
Shakes
Smoothies
Frozen Beverage
Batch Desserts
Part
Limited Warranty Period
Insulated shell assembly
Five (5) years
Refrigeration compressor
(except service valve)
Five (5) years
Beater motors
Two (2) years
Beater drive gear
Two (2) years
Printed circuit boards and
Softech controls beginning
with serial number H8024200
Two (2) years
Parts not otherwise listed in
this table or excluded below
One (1) year
LIMITED WARRANTY CONDITIONS
1.
If the date of original installation of the Product cannot be verified, then the limited warranty period begins
ninety (90) days from the date of Product manufacture (as indicated by the Product serial number). Proof of
purchase may be required at time of service.
2.
This limited warranty is valid only if the Product is installed and all required service work on the Product is
performed by an authorized Taylor distributor or service agency, and only if genuine, new Taylor parts are
used.
3.
Installation, use, care, and maintenance must be normal and in accordance with all instructions contained in
the Taylor Operator’s Manual.
4.
Defective parts must be returned to the authorized Taylor distributor or service agency for credit.
5.
The use of any refrigerant other than that specified on the Product’s data label will void this limited warranty.
LIMITED WARRANTY EXCEPTIONS
This limited warranty does not cover:
1.
Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of
defective parts, replacement parts, or new Products.
2.
Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaning
of condensers.
131122
Limited Warranty on Equipment
28
Model 161
3.
Replacement of wear items designated as Class “000” parts in the Taylor Operator’s Manual.
4.
External hoses, electrical power supplies, and machine grounding.
5.
Parts not supplied or designated by Taylor, or damages resulting from their use.
6.
Return trips or waiting time required because a service technician is prevented from beginning warranty
service work promptly upon arrival.
7.
Failure, damage or repairs due to faulty installation, misapplication, abuse, no or improper servicing,
unauthorized alteration or improper operation or use as indicated in the Taylor Operator’s Manual, including
but not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaning
supplies.
8.
Failure, damage or repairs due to theft, vandalism, wind, rain, flood, high water, water, lightning, earthquake
or any other natural disaster, fire, corrosive environments, insect or rodent infestation, or other casualty,
accident or condition beyond the reasonable control of Taylor; operation above or below the electrical or
water supply specification of the Product; or components repaired or altered in any way so as, in the
judgment of the Manufacturer, to adversely affect performance, or normal wear or deterioration.
9.
Any Product purchased over the Internet.
10.
Failure to start due to voltage conditions, blown fuses, open circuit breakers, or damages due to the
inadequacy or interruption of electrical service.
11.
Electricity or fuel costs, or increases in electricity or fuel costs from any reason whatsoever.
12.
Damages resulting from the use of any refrigerant other than that specified on the Product’s data label will
void this limited warranty.
13.
Any cost to replace, refill or dispose of refrigerant, including the cost of refrigerant.
14.
ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY
NATURE WHATSOEVER. Some jurisdictions do not allow the exclusion of incidental or consequential
damages, so this limitation may not apply to you.
This limited warranty gives you specific legal rights, and you may also have other rights which vary from
jurisdiction to jurisdiction.
LIMITATION OF WARRANTY
THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS
AND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER’S SOLE
REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE
COMPONENTS UNDER THE TERMS OF THIS LIMITED WARRANTY. ALL RIGHTS TO CONSEQUENTIAL
OR INCIDENTAL DAMAGES (INCLUDING CLAIMS FOR LOST SALES, LOST PROFITS, PRODUCT LOSS,
PROPERTY DAMAGES OR SERVICE EXPENSES) ARE EXPRESSLY EXCLUDED. THE EXPRESS
WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED, ENLARGED, OR CHANGED
BY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON, WHATSOEVER.
LEGAL REMEDIES
The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or
complaint with the Product, stating the defect or complaint and a specific request for repair, replacement, or other
correction of the Product under warranty, mailed at least thirty (30) days before pursuing any legal rights or
remedies.
Taylor Company
Rockton, IL 61072, U.S.A.
Model 161
29
Limited Warranty on Equipment
Section 11
Limited Warranty on Parts
TAYLOR COMPANY LIMITED WARRANTY ON TAYLOR GENUINE PARTS
Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited
warranty on new Taylor genuine replacement components and parts available from Taylor to the market generally
(the “Parts”) to the original purchaser only.
LIMITED WARRANTY
Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service
as follows. All warranty periods begin on the date of original installation of the Part in the Taylor unit. If a Part fails
due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service
agency, will provide a new or re- manufactured Part, at Taylor’s option, to replace the failed defective Part at no
charge for the Part. Except as otherwise stated herein, these are Taylor’s exclusive obligations under this limited
warranty for a Part failure. This limited warranty is subject to all provisions, conditions, limitations and exclusions
listed below and on the reverse (if any) of this document.
Limited Warranty Period
Part’s Warranty Class Code or Part
Class 103 Parts¹
Three (3) months
Class 212 Parts²
Twelve (12) months
Class 512 Parts
Twelve (12) months
Class 000 Parts
No warranty
Taylor Part #072454 (Motor- 24VDC *C832/C842*)
Four (4) years
LIMITED WARRANTY CONDITIONS
1.
If the date of original installation of the Part cannot be otherwise verified, proof of purchase may be required
at time of service.
2.
This limited warranty is valid only if the Part is installed and all required service work in connection with the
Part is performed by an authorized Taylor distributor or service agency.
3.
The limited warranty applies only to Parts remaining in use by their original owner at their original installation
location in the unit of original installation.
4.
Installation, use, care, and maintenance must be normal and in accordance with all instructions contained in
the Taylor Operator’s Manual.
5.
Defective Parts must be returned to the authorized Taylor distributor or service agency for credit.
6.
This warranty is not intended to shorten the length of any warranty coverage provided pursuant to a separate
Taylor Limited Warranty on freezer or grill equipment.
7.
The use of any refrigerant other than that specified for the unit in which the Part is installed will void this
limited warranty.
1, 2
Except that Taylor Part #032129SER2 (Compressor-Air-230V SERV) and Taylor Part #075506SER1
(Compressor-Air-115V 60HZ) shall have a limited warranty period of twelve (12) months when used in Taylor
freezer equipment and a limited warranty period of two (2) years when used in Taylor grill equipment.
131122
30
Model 161
LIMITED WARRANTY EXCEPTIONS
This limited warranty does not cover:
1.
Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of
defective Parts, replacement Parts, or new Parts.
2.
Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaning
of condensers or carbon and grease buildup.
3.
Required service, whether cleaning or general repairs, to return the cooking surface assemblies, including
the upper platen and lower plate, to an operational condition to achieve proper cooking or allow proper
assembly of release sheets and clips as a result of grease build-up on the cooking surfaces, including but
not limited to the platen and plate, sides of the shroud or top of the shroud.
4.
Replacement of cooking surfaces, including the upper platen and lower plate, due to pitting or corrosion (or
in the case of the upper platen, due to loss of plating) as a result of damage due to the impact of spatulas or
other small wares used during the cooking process or as a result of the use of cleaners, cleaning materials
or cleaning processes not approved for use by Taylor.
5.
Replacement of wear items designated as Class “000” Parts in the Taylor Operator’s Manual, as well as any
release sheets and clips for the Product’s upper platen assembly.
6.
External hoses, electrical power supplies, and machine grounding.
7.
Parts not supplied or designated by Taylor, or damages resulting from their use.
8.
Return trips or waiting time required because a service technician is prevented from beginning warranty
service work promptly upon arrival.
9.
Failure, damage or repairs due to faulty installation, misapplication, abuse, no or improper servicing,
unauthorized alteration or improper operation or use as indicated in the Taylor Operator’s Manual, including
but not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaning
supplies.
10.
Failure, damage or repairs due to theft, vandalism, wind, rain, flood, high water, water, lightning, earthquake
or any other natural disaster, fire, corrosive environments, insect or rodent infestation, or other casualty,
accident or condition beyond the reasonable control of Taylor; operation above or below the gas, electrical or
water supply specification of the unit in which a part is installed; or Parts or the units in which they are
installed repaired or altered in any way so as, in the judgment of Taylor, to adversely affect performance, or
normal wear or deterioration.
11.
Any Part purchased over the Internet.
12.
Failure to start due to voltage conditions, blown fuses, open circuit breakers, or damages due to the
inadequacy or interruption of electrical service.
13.
Electricity, gas or other fuel costs, or increases in electricity or fuel costs from any reason whatsoever.
14.
Damages resulting from the use of any refrigerant other than that specified for the unit in which the Part is
installed will void this limited warranty.
15.
Any cost to replace, refill or dispose of refrigerant, including the cost of refrigerant.
16.
ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY
NATURE WHATSOEVER. Some jurisdictions do not allow the exclusion of incidental or consequential
damages, so this limitation may not apply to you.
This limited warranty gives you specific legal rights, and you may also have other rights which vary from
jurisdiction to jurisdiction.
Model 161
31
LIMITATION OF WARRANTY
THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS
AND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER’S SOLE
REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE
PARTS UNDER THE TERMS OF THIS LIMITED WARRANTY. ALL RIGHTS TO CONSEQUENTIAL OR
INCIDENTAL DAMAGES (INCLUDING CLAIMS FOR LOST SALES, LOST PROFITS, PRODUCT LOSS,
PROPERTY DAMAGES OR SERVICE EXPENSES) ARE EXPRESSLY EXCLUDED. THE EXPRESS
WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED, ENLARGED, OR CHANGED
BY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON, WHATSOEVER.
LEGAL REMEDIES
The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or
complaint with the Part, stating the defect or complaint and a specific request for repair, replacement, or other
correction of the Part under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.
Taylor Company
Rockton, IL 61072, U.S.A.
32
Model 161
Model 161
023262
014496
X24689
055201
045311
069015
024156
057201
X65971-SER
BEARING-FRONT
BEARING-GUIDE
BEATER A.-*150/152/162/16
BELT-AX24
BELT-AX45
BLOCK-TERMINAL 2P .25 SPA
BLOCK-TERMINAL 7P GREEN
BLOCK-TERMINAL 3P .25 SPADE
BOARD-LOGIC-GEN 2.11 SD/CHM/DF
33
013071
600288
010548
017008
027691
055249
032445
014218
059757
BRUSH-REAR BRG 1"D X 2"LG
BUSHING-SNAP 1 ID X 1-1/4OD
BUSHING-SNAP 11/16 ID X 7/8O
BUSHING-SNAP 1-5/16ID X 1
BUSHING-SPLIT 43/64ID X 7/8O
BUTTON-RESET-RED PLASTIC
CABLE-RIBBON-PWR/RELAY-60 IN
CAP-DESIGN 1.010"ID-6 POI
CAPACITOR-START 72-88UF/330V
033941-W5
023316
BRUSH-MIX PUMP BODY-3" X
059998
013073
BRUSH-DRAW VALVE 1"OD X 2
CARD-CHECKOUT WARRANTY-5
013072
CAPACITOR-RUN 10UF/370V
012347
BRUSH-DBL END-PUMP & FEED
051272
X69574-SER
BOLT-CARRIAGE 1/4-20X3/4
FUSE-.063A-250V-5X20MM-SLO BLO
BOARD-POWER-GEN 1 & 2
043217
010613-17
BEAD-RUBBER
SWITCH-MEMBRANE-5 POSITION
X30736
ARM A.-SWITCH *162/168*
PART
NUMBER
035609
DESCRIPTION
ACTUATOR-SWITCH-PLASTIC
016127F000
1
2
2
3
2
2
2
2
5
1
1
1
1
1
2
2
2
2
1
1
1
1
1
1
2
2
2
1
2
2
QTY.
000
103
103
000
103
103
103
103
103
000
000
000
000
000
000
000
212
000
212
103
103
103
000
000
103
000
000
000
103
103
WARR.
CLASS
CONTROL BOX
CONTROL BOX
REPLACED X32326-SER U/D 225
M1096646 & PRIOR
S/N M1096647 & UP - U/D 221
S/N M1096647 & UP - U/D 221
DRAW SWITCH
DRAW SWITCH
COMMENTS
Section 12
Parts List
+ Available Separately
140409
Parts List
Parts List
34
Model 161
047067
037428
039924
001894
+RELAY-START-COMPRESSOR
+GROMMET-COMPRESSOR MOUNTI
+SLEEVE-MOUNTING-COMP.
+SCREW-5/16-18X1-1/2 HEX H
038374
063820-27S
X56906SER1
DECAL-TROUBLESHOOT
DIAGRAM-WIRING *161*
DOOR A.-3SPT 1.5QT VALOX W/BAF
1
1
1
1
1
019998
030564
X38538
+O-RING-2-3/4 OD X .139W
+HANDLE-DRAW VALVE
+PIN A.-PIVOT *168-LONG*
1
3
2
3
2
019029
DECAL-INST-CLN HPR
014218
055511
DECAL-DEC-TAYLOR 161 GEN
1
4
X57200
X37963-SER
COVER A.-HOPPER
ROD A.-BAFFLE
031791
COUPLING-3/8FS X 1/4FS
1
3
+CAP-DESIGN 1.010"ID-6 POI
068754-27
CORD-POWER-250V-15A-120"L
1
055248-27
CONTACTOR 230VAC 1PH 50/60HZ
1
1
4
1
1
1
1
1
1
4
4
4
1
1
1
1
QTY.
X56775
027155
CONDENSER-AC 7X6X1.25-2 ROW
DOOR A.-MAGNET *161*
048935
CONDENSER-AC 12LX16HX2.5T
017254
027155
055522
047704
+KIT-MOUNTING-COMPRESSOR
CONDENSER-AC 7X6X1.25-2 ROW
+SCREW-1/4-20X1 HEX HEAD C
055358
+RELAY-START-COMPRESSOR-PL
+DRYER-CAP. TUBE .021 ID X 9F
047703
+CAPACITOR-START 60UF-220/
055187-27
038487
COMPRESSOR PL35G
031790
+CAPACITOR-RUN 30UF/370V
048727-27E
PART
NUMBER
+CAPACITOR-START 161-193UF/25
COMPRESSOR L63B562BBCB
DESCRIPTION
103
103
000
000
103
103
103
000
000
000
000
103
103
103
103
103
103
000
000
103
000
000
000
512
000
000
000
103
103
103
512
WARR.
CLASS
S/N M0093177 & UP
DANFOSS
DANFOSS
COMMENTS
Model 161
35
Parts List
066821-DVD
X64357
063397
045865
042703
055815
DVD-OPS TRAIN VIDEO *0161
EXCHANGER A.-HEAT *161*AC
FAN-3 BLADE 12 " PULL 24D
FASTENER-CLIP 1/4-20 U-TY
FILTER-AIR 13.5X17.75X7/1
GASKET-BASE PAN *161*
055838-27
063573-27
063975-27
063563
HARNESS-WIRE-CONTROL *161*
HARNESS-WIRE-MAIN *161*
HARNESS-WIRE-CAP/RELAY *161*
HARNESS-WIRE-DANFOSS *161*
+FAN-3 BLADE 12 " PULL 24D
063397
X62253-27
069278-27
HARNESS-TRANS/RELAY *161*
KIT A.-MOTOR-FAN
069219-27
X68046
069129-27
INTERLOCK A.-DOOR *161*
028534-1
HARNESS-WIRE-CONTROL BOX
025985
GUARD-FAN
025984
+SCREW-1/4-20X3-1/4 HEX HE
025770-SER
GEAR A.*REDUCER 4 TO 1 SERVICE
+SCREW-1/4-20X3 HEX HEAD C
037042
GASKET-HOPPER COVER-8QT
066234
048878
DRYER-FILTER 1/4 X 1/4 SOLDE
+SCREW-10X7/16 UNSL TD HWH
055522
030930
DRYER-CAP. TUBE .021 ID X 9F
+SEAL-DRAW VALVE *SMALL H-RING
031164
1
1
1
1
1
1
1
1
1
1
1
4
4
2
1
12
1
1
8
1
1
1
1
1
1
1
4
014402
+O-RING-7/8 OD X .103W
+VALVE-DRAW-CENTER *TM*
1
1
1
QTY.
2
016272
X38539
016272
PART
NUMBER
024763
+VALVE-DRAW *150-2*
+O-RING-5/16 OD X .070W
+PIN A.-PIVOT *168-SHORT*
+O-RING-5/16 OD X .070W
DESCRIPTION
103
103
103
103
103
103
103
103
103
103
103
000
000
212
000
000
000
000
103
103
103
000
000
000
000
103
000
103
000
103
000
WARR.
CLASS
S/N M1096647 & UP - U/D 221
M1096646 & PRIOR
M1096646 & PRIOR
S/N M1096647 & UP - U/D 221
S/N M1096647 & UP - U/D 221
S/N M1096647 & UP - U/D 221
DANFOSS
GASKET-BASE PAN
LINE LIQ HTE DRY
DANFOSS
COMMENTS
Parts List
36
Model 161
047518
055155-M
055097-27G
LUBRICANT-TAYLOR 4 OZ.
MAN-OPER 161
MOTOR-1/2 HP REMOTE CAPS
056802
021278
055249-27G
023348
NUT-STUD *161-162-168*
O-RING-13/16 OD X .139W
OVERLOAD-THERMAL-2P-2.4/3.6A
PAIL-6 QT.
+SCREW-10-32X1/2 SERRATED
020982
X58488
047597
NUTSERT-10-32/.020-.130 G
017327
NUT-5/16-18 WHIZ FLANGE N
055206
062253-27
MOTOR-FAN 95.3 CFM 2700 RPM
PAN-DRIP *161*
029770-27
MOTOR-FAN 50 WATT W/GROUN
017326
032718
+SCREW-5/16-18X5/8 SERR. F
051433
LABEL-WARN-ELEC-TW-SMALL
048260VWHT
TOOL-O-RING REMOVAL-FREEZER
LABEL-WARN-COVER
030930
SEAL-DRAW VALVE *SMALL H-RIN
059287
014402
052632
016272
LABEL-WARN-CONDENSER-SHAR
019998
O-RING-2-3/4 OD X .139W
LABEL-SW-POWER-OFF/ON-SYM
080534
SEAL-U-CUP
032749
014218
CAP-DESIGN 1.010"ID-6 POINT
032164
014496
BEARING-GUIDE
LABEL-DOOR-MOVE PART
023262
BEARING-FRONT
LABEL-CAUTION-GRD-PERM-EN
X31167
PART
NUMBER
KIT A.-TUNE UP*162-168*
DESCRIPTION
4
1
2
1
2
2
2
6
4
N/A
1
8
2
1
1
1
5
2
1
1
1
1
1
4
2
2
2
3
2
2
1
QTY.
000
103
103
000
103
000
000
000
000
103
000
212
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
WARR.
CLASS
PANEL-FRONT
SEE - KIT A.-MOTOR-FAN
BEATER MOTOR
5/16/12 & UP - REPLACES 21278
COMMENTS
Model 161
37
Parts List
058491
PANEL-SIDE-LEFT *161*
048818
023664
SHROUD DANFOSS *060*710*
SPRING-COMP.720X.063X2.00
029244
035524
BEARING-SWITCH
BRACKET-SWITCH *168*
X55234-SER
064356
SWITCH A.-DRAW *161*
022765
NPN
+STUD-NOSE CONE-*SPCL
SHROUD-CONDENSER *161*
013496
+STUD-NOSE CONE-5/16-18X5/16-18
SHIELD-SPLASH *5454-8-752
056802
+NUT-STUD *161-162-168*
X58457-SER
056802
SHELL A.-INSULATED *161*
013496
STUD-NOSE CONE-5/16-18X5/16-18
X68407-SER
+NUT-STUD *161-162-168*
055492
052111-76
RELAY-DPDT 100UA TO 7A
SHELL A.-INSULATED *161*
052111-03
RELAY-DPDT 100UA TO 7A 1/8HP
SANITIZER-STERA SHEEN -GREEN
041162
PULLEY-AK20X5/8
052112
041498
PULLEY-5.7" PITCH DIA X 5
+SOCKET-RELAY-FOR USE W/05
X31602
PROBE A.-THERMISTOR
1
2
2
2
1
1
1
2
2
2
1
2
2
1
1
3
2
1
2
2
2
1
6
002077
038061-BLK
2
1
8
1
1
1
2
1
QTY.
002201
055512
PROBE-THERMISTOR-BARREL-2% T
+SCREW-10-24X1/2 TORX TRUS
+SCREW-6-32X3/8 SLTD BINDE
PLATE-DEC *161* GENII
011694
058492
PANEL-REAR *161*AC
+SCREW-1/4-20X3/8 SLTD ROU
058493
024298
X58490
PART
NUMBER
PANEL-LOWER-FRONT *161*
+SCREW-10-32X3/8 SLTD TRUS
PANEL A.-SIDE RIGHT *161*
DESCRIPTION
103
000
103
103
103
103
103
103
103
512
103
103
512
000
103
103
103
103
103
103
103
000
000
103
000
103
103
103
000
103
WARR.
CLASS
DRAW SWITCH
M0023521-M0023537 SEE C HARPER
S/N M1084471 AND PRIOR
S/N M1084472 AND UP
S/N M1096647 & UP - U/D 221
S/N M1096647 & UP - U/D 221
S/N M1096647 & UP - U/D 221
DEC PLATE
DEC PLATE
PANELS
PANEL-SIDE
COMMENTS
Parts List
38
Model 161
034455
020157-SP
030797
044404
053565
047016
022665
046365
TERMINAL-LOW VOLTAGE GROU
TRAY-DRIP 16-7/8L X 4-15/
TUBE-FEED-.166 HOLE-SS-TM
VALVE-ACCESS 1/4FL X 1/4SOLD
VALVE-ACCESS-1/4MFL X 3/8ODS
VALVE-ACCESS-1/4 MFLX1/4
VALVE-EPR 1/4S
VALVE-EXP-AUTO-1/4S X1/4
043449-27
000653
017660
000651
VALVE-SOLENOID 7/64ORF X 1/4
WASHER-3/8 USS FLAT CR3
WASHER-5/16 SAE FLAT CR3
WASHER-5/16 USS FLAT CR3
011021
X63791
ADAPTOR-3/8MP X 1/2 BARB-
BRACKET A.-FITTING *161*W
WATER COOLED
062019-27
VALVE-SOL-1/4 ORFX3/8IN-1/2O
050900
023959-L
TERMINAL-FEM.SP.INS.16-14
+BOOT-VALVE-EXPANSION
015850-L
034962
+E-RING-1/4 IN-ZD
003949
023664
+SPRING-COMP.720X.063X2.00
TERMINAL-FEM.SP.22-18 .25
X30736
+ARM A.-SWITCH *162/168*
TEE-1/4S-COPPER
035609
+ACTUATOR-SWITCH-PLASTIC
037394
027214
SWITCH-LEVER-SPDT-15A-125-25
052663
027219
SCREW-4-40X5/8 SLTD ROUND
SWITCH-TOGGLE-4PDT*ON-NONE-ON
039735
NUT-PUSH ON-1/2DIA. SHAFT
SWITCH-PRESSURE 405 PSI-SOLD
029099
PART
NUMBER
INSULATOR-SWITCH 1/64 ARMITE
DESCRIPTION
1
2
4
8
8
2
2
2
2
1
1
2
1
2
1
2
3
13
1
1
1
2
2
2
2
1
2
2
1
QTY.
103
103
000
000
000
103
103
000
103
103
103
103
103
103
103
000
000
103
000
103
103
000
103
103
103
103
000
000
000
WARR.
CLASS
LINE LIQUID SOLENOID
LINE SUCTION SOL
LINE SUCTION DANF
LINE ACCESS DISCCHG/LOW
LINE SUCTION DANF
SWITCH A.-POWER
LINE DISCHARGE
DRAW SWITCH
DRAW SWITCH
DRAW SWITCH
COMMENTS
Model 161
39
Parts List
063975-40
055097-40G
051356
X41141
X64119
X66359
INDICATOR-DIGITAL TEMP-SO
KIT A.-CONE DISPENSER-4 TUBE
KIT A.-LEG/AIR SKIRT *161
KIT A.-HOPPER LOCK TWIN *
OPTIONAL ITEMS
063573-40
HARNESS-WIRE-CAP/RELAY *1
048766
059759
048727-40E
COMPRESSOR L63B562BBKB
066821-DVD
DVD-OPS TRAIN VIDEO *0161
+CAPACITOR-START-88-108UF/
037665-DVD
DVD-OPS TRAIN VIDEO*TAYLO
027087
063820-40S
051356
1
1
1
2
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
INDICATOR-DIGITAL TEMP-SO
046686
VALVE-WATER 3/8 REG/HEAD
066395-95
048231
SWITCH-PRESSURE 350 PSI-S
1
1
051656-95
063838
PANEL-SIDE *161*R*WC*
CORD-POWER HARMONIZED *42
063837
PANEL-REAR *161*WC*
4
5'
CORD-1.5MM-3 HAR7 16GA 60
017523
NUT-1/4-20 WHIZ FLANGE LO
1
R50200
HOSE-RUBBER 1/2 ID X 7/8 OD
2
024156
018641
ELBOW-3/8MP X 1/2 BARB-BR
1
6
049309
CONDENSER-WC-SPIRAL 11-1/2 O
-40
067113
CLAMP-HOSE 3/4 ID CONST T
1
QTY.
50HZ (STANDARD-ROHS)
058440
PART
NUMBER
BRACKET-VALVE-W/C *C708*
DESCRIPTION
103
103
103
103
212
103
103
103
103
103
512
000
000
000
103
103
103
103
103
103
103
000
000
103
103
000
103
WARR.
CLASS
220-240V 50HZ 1PH
220-240V 50HZ 1PH
220-240V 50HZ 1PH
220-240V 50HZ 1PH
220-240V 50HZ 1PH
220-240V 50HZ 1PH
220-240V 50HZ 1PH
220-240V 50HZ 1PH - ROHS
220-240V 50HZ 1PH - STANDARD
220-240V 50HZ 1PH
DIGITAL THERMOMETER
220-240V 50HZ 1PH - ROHS
220-240V 50HZ 1PH - STANDARD
220-240V 50HZ 1PH
220-240V 50HZ 1PH
COMMENTS
Parts List
40
Model 161
030797-4
063820-40S
063975-40
063573-40
X58488-SPN
X58490-SPN
058493-SPN
058492-SPN
058491-SPN
055512-SPN
022765-SPN
PANEL A.-SIDE RIGHT *161*
PANEL-REAR *161*AC
PANEL-SIDE-LEFT *161*
PLATE-DEC *161* GENII
SHIELD-SPLASH *5454-8-752
014218
066395-95
031791
CAP-DESIGN 1.010"ID-6 POINT
CORD-POWER HARMONIZED *42
COUPLING-3/8FS X 1/4FS
048766
048727-40E
COMPRESSOR L63B562BBKB
C00100
BRUSH-REAR BRG 1"D X 2"LG
059759
C00032
BRUSH-MIX PUMP BODY-3"X7"
027087
C00104
BRUSH-DRAW VALVE 1"OD X 2
+CAPACITOR-START-88-108UF/
C00101
BRUSH-DBL END-PUMP&FEED T
024156
M 161 CHINA
024156
MARINE USE
055508
PANEL-SKIRT-AIR *161*
041951
058493-SP2
+SCREW-8-32X3/8 UNSLTD HEX
036397
PART
NUMBER
LEG-4" 3/8-16 STUD
DESCRIPTION
2
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
4
2
4
QTY.
103
103
000
103
103
103
512
000
000
000
000
103
103
103
103
103
103
103
103
105
105
000
105
103
103
000
103
103
WARR.
CLASS
REPLACES 023316 8/25/11
SPECIAL MIX FEED TUBES
COMMENTS
Model 161
41
Parts List
063820-40S
048878
065712-SCH
025770-SER
063975-40
063573-40
056904CINS
064371-INS
X31167
015068-CH
032164-CH
032749-CH
051433-CH
032718-CH
047518
055155CM
055097-40G
038061-BLK
X31602
C00186
C00185
C00001
052663
030797
053565
062019-27
DRYER-FILTER 1/4 X 1/4 SO
FORM-QUALITY REPORT BY FA
GEAR A.*REDUCER 4 TO 1 SE
INSTRUCTION-INSTALL-CHINE
INSTRUCTION-WEEE END OF L
KIT A.-TUNE UP*162-168*
LABEL-ATTN SVC ENG-CHINES
LABEL-CAUTION-GRD-PERM-CH
LABEL-DOOR-MOVE PART-CHINESE
LABEL-WARN-COVER-CHINESE
LABEL-WARN-ELEC-TW-SMALL
LUBRICANT-TAYLOR 4 OZ.
MAN-OPER 161 CHINESE
PROBE-THERMISTOR-BARREL-2% T
PROBE A.-THERMISTOR
PULLEY-5.7" PITCH DIA X 5
PULLEY-AK20X5/8
SANITIZER-STERA SHEEN-GRE
SWITCH-PRESSURE 405 PSI-S
VALVE-ACCESS-1/4MFL X 3/8
VALVE-SOL-1/4 ORFX3/8IN-1
043449-27
038374-CH
DECAL-TROUBLESHOOT-CHINES
VALVE-SOLENOID 7/64ORF X
019029-CH
PART
NUMBER
DECAL-INST-CLN HPR-CHINES
DESCRIPTION
2
2
2
1
1
1
2
2
2
1
2
1
1
1
5
1
1
2
1
1
1
1
1
2
1
1
1
1
1
QTY.
103
103
103
103
103
000
103
103
103
103
212
000
000
000
000
000
000
000
000
000
000
103
103
212
000
000
000
000
000
WARR.
CLASS
COMMENTS
EQUIPOTENTIAL
GROUND
(SEE FIG. 5)
L1
L2
TECUMSEH SCHEMATIC WIRING DIAGRAM - CSR
WHT
WHT
L1
BLK
T1
WHT
T2
M
GRN/YEL
MAIN
COMPRESSOR
CONTACTOR
GRN/YEL
MAIN
COMPRESSOR
(FIG. 1)
ON
L2
WHT
MAIN
COMPRESSOR CONTACTOR
240K
BLK
YEL
C
OFF
T
WHT
WHT
MIX
THERMISTOR PROBE
BLK
NC
ON
T
C
C
LEFT STANDBY
THERMISTOR PROBE
N0
LEFT
DRAW
SWITCH
BLK
BRN
PRP
PRP
BLK
OFF
WHT
GRN/YEL
BLK
BRN
BLK
NO MIX LEVEL
(OPTION)
ON
C
A
MIX MIX DRAW SHK
LOW OUT
PUMP
LEFT MIX
PROBE
OFF
MIX 1 BRL FAN MIX 2
PROBE
SET POINT MIX LOW MIX OUT
WHT
RIBBON CABLE
LINE
EQUIPMENT
GROUND
INTERNAL OVERLOAD
5
4
RELAY
WHITE
2
1
C
BROWN
BLACK
STANDBY WASH
PUMP
AUTO
LEFT LOGIC BOARD
S.S. VISCOSITY
SHAKE TEMP.
MIN
STANDBY
MIX
MAX MIN
MAX MIN
MAX
LEFT BEATER
MOTOR STARTER
BLK
L1
BLK
T1
BLK
BLK
WHT/BLK
WHT
L3
T3
M
BLK
LEFT BEATER
MOTOR STARTER
GREEN/YELLOW
LEFT BEATER
MOTOR (FIG. 2)
S
R
RUN CAPACITOR
BLEED RESISTOR
BRISTOL SCHEMATIC WIRING DIAGRAM - CSR
START CAPACITOR
MIX
SHR FAN MOTOR
FIG. 1
WHT
M
BLK
SHR COMPRESSOR
(FIG. 3)
WHT/BLK
M
GRN/YEL
4
A. O. SMITH
.5 HP BEATER MOTOR
(055097-27)
SEE NOTE 1
CONTROL
SWITCH
4PDT
GND
MIX
BEATER
FAN
L1
2
L2
LEFT COMPRESSOR
ENABLE RELAY
L1
BLU/WHT
ON
PUMP
C
BLU
WHT
L2
BLK
RED
(INTERNAL)
BLACK
(INTERNAL)
BLK
GRN/YEL
OFF
1
A
CABLE
RED/BLK
BTR
ORN
COM
RED/BLK
O.L.
BLK
LEFT
POWER BOARD
WHT
14
13
9
BLK/YEL
5
BLK/YEL
BLK CORD
M
BLACK
CORD
ORN
MAIN CONDENSER
FAN MOTOR
(A.C. UNIT ONLY)
2
T8
LEESON
.5 HP BEATER MOTOR
(055097-27)
SEE NOTE 1
WHT
WHT
T5
WHT
A2
BLU/WHT
WHT
LEFT SUCTION
LINE SOLENOID VALVE
ORN
BLK
BRN
BLK
BLK
GRN/YEL
RED/BLK
4
1
A1
LEFT LIQUID
LINE SOLENOID VALVE
MAIN
2
1
WHT
MAIN
BLK/YEL
A1
WHT
A2
RIGHT STANDBY
THERMISTOR PROBE
BRN
5
1
P1 OR PUR
T8 OR RED
3
P2 OR BRN
T4 OR YEL
J11 OR BRN
T5 OR BLK
THERMAL OL
T1 OR BLU
GE/RBC BEATER MOTOR WIRING
CCW ROTATION AS SHOWN, TO REVERSE ROTATION
INTERCHANGE YELLOW AND BLUE
START
LEFT BEATER
MOTOR STARTER
ORN
BLK
WHT
NC
A
T
C
2
BLK
BLK
J12 OR PUR
RUN
CAPACITOR
RIGHT
DRAW
SWITCH
BRN
PRP
PRP
WHT
BLACK
4
N0
BLK
BRN
J9 OR BLK
NO MIX LEVEL
(OPTION)
FIG. 2
RIGHT MIX
PROBE
LOW
OUT
PUMP
MIX
AUTO
PUMP
BLK
L1
MAIN
WINDING
RIGHT LOGIC BOARD
BRN
L2
10
12
MIN
14
WINDING
PROTECTOR
(INTERNAL)
13
11
COMPRESSOR WIRING
(MODEL W/HST)
S.S. VISCOSITY
SHAKE TEMP.
BLK
T1
PROBE
STANDBY WASH
RIGHT BEATER
MOTOR STARTER
L1
MIX 1 BRL FAN MIX 2
RIBBON CABLE
BLK/YEL
LINE
LINE
START
CAPACITOR
A
MIX MIX DRAW SHK
MIX
MAX MIN
STANDBY
MAX MIN
MAX
RIGHT BEATER
MOTOR STARTER
RIGHT BEATER
MOTOR (FIG.2 & 4)
BLK
BLK
L3
T3
WHT
M
FIG. 3
START
CAPACITOR
START
WINDING
START
RELAY
GREEN/YELLOW
RIGHT BEATER
MOTOR STARTER
GRN/YEL
R
R
R
BRN OR J11
BLK
RBC/GE
WHT
WHT
A1
A2
RIGHT LIQUID
LINE SOLENOID VALVE
MIX
BEATER
WHT
RED/WHT
FAN
L1
BLU/WHT
PUMP
ORN/WHT
BTR
L2
S
S
S
BLU/WHT
A. O. SMITH
EXTERNAL B/M
CAPACITORS
GRA
ORN
EXTERNAL B/M
CAPACITORS
T5
YEL
T5
YEL
T9
LEESON
EXTERNAL B/M
CAPACITORS
YEL/BLK
YEL
PUR OR J12
GND
ORN/WHT
RIGHT SUCTION
LINE SOLENOID VALVE
WHT
COM
A
CABLE
RIGHT COMPRESSOR
ENABLE RELAY
O.L.
RIGHT
POWER BOARD
RED/WHT
WHT
14
13
BLK OR J9
BLK OR T5
WHT
YEL/BLU
WHT
WHT
T6
FIG. 4
BLK
BLK
DOOR INTERLOCK
RELAY
5
9
9
5
BLK/YEL
BRN/WHT
DOOR INTERLOCK
RELAY
8
BRN
1
12
4
YEL
WHT
BLK
BLK
RIGHT BEATER
OVERLOAD SWITCH
BLK CORD
BRN
96
95
BRN
95
96
BRN/WHT
14
N. O.
DOOR
INTERLOCK
SWITCH
BRN
13
DOOR
INTERLOCK
RELAY
YEL
BLK
CORD
BLK
24 VLT
L1
L2 OR N
208/230 VOLTS, 60HZ
(INTERNATIONAL)
WIRE COLORS - BASED ON INCOMING POWER
L2
BLU
L1
NOTE:
FIG. 5
BRN
208/230 VOLTS, 60HZ
(DOMESTIC)
WHT
1. FOR CCW ROTATION OF A. 0. SMITH
BEATER MOTOR CONNECT INTERNAL
RED TO TERMINAL 4 & INTERNAL
BLACK TO TERMINAL 2.
GROUND FRAME SECURELY
BLK
BLU/WHT
HPCO
WHT
LEFT BEATER
OVERLOAD SWITCH
WHT
c 2014 Carrier Commercial Refrigeration, Inc.
Taylor Company
Model 161
069262-27S
07/14
EQUIPOTENTIAL
GROUND
(SEE FIG. 5)
L2
TECUMSEH SCHEMATIC WIRING DIAGRAM - CSR
L1
GRN/YEL
ELECTRICAL
ENCLOSURES
WHT
L1
WHT
BLK
T1
WHT
MAIN
COMPRESSOR
CONTACTOR
GRN/YEL
T2
M
GRN/YEL
L2
WHT
MAIN
MAIN
COMPRESSOR
(FIG. 1)
240K
BLK
YEL
ON
C
OFF
T
WHT
WHT
MIX
THERMISTOR PROBE
BLK
NC
ON
T
C
C
LEFT STANDBY
THERMISTOR PROBE
N0
BLK
GRN/YEL
BLK
PRP
LEFT
DRAW
SWITCH
BRN
PRP
BLK
OFF
WHT
GRN/YEL
BLK
BRN
NO MIX LEVEL
(OPTION)
ON
C
A
LINE
MIX MIX DRAW SHK
PUMP
LOW OUT
LEFT MIX
PROBE
OFF
MIX 1 BRL FAN MIX 2
PROBE
RIBBON CABLE
WHT
EQUIPMENT
GROUND
C
BROWN
BLACK
INTERNAL OVERLOAD
2
WHITE
5
1
RELAY
4
AUTO
STANDBY WASH
PUMP
LEFT LOGIC BOARD
S.S. VISCOSITY
SHAKE TEMP.
MIN
STANDBY
MIX
MAX MIN
MAX MIN
MAX
LEFT BEATER
MOTOR STARTER
BLK
L1
BLK
T1
BLK
BLK
WHT/BLK
WHT
L3
T3
M
BLK
LEFT BEATER
MOTOR STARTER
GRN/YEL
S
R
LEFT BEATER
RUN CAPACITOR
BLEED RESISTOR
BRISTOL SCHEMATIC WIRING DIAGRAM - CSR
START CAPACITOR
MIX
MOTOR (FIG. 2)
FIG. 1
SHR FAN MOTOR
WHT
M
GRN/YEL
BLK
SHR COMPRESSOR
(FIG. 3)
GRN/YEL
WHT/BLK
WHT
4
A. O. SMITH
.5 HP BEATER MOTOR
(055097-27)
SEE NOTE 1
M
GRN/YEL
L1
2
L2
CONTROL
SWITCH
4PDT
GND
MIX
BEATER
FAN
ON
LEFT COMPRESSOR
ENABLE RELAY
L1
BLU/WHT
PUMP
C
BLK
RED
(INTERNAL)
BLACK
(INTERNAL)
BLK
GRN/YEL
BLU
L2
OFF
1
A
CABLE
RED/BLK
BTR
ORN
COM
RED/BLK
O.L.
BLK
LEFT
POWER BOARD
WHT
14
13
9
BLK/YEL
5
BLK/YEL
BLK CORD
M
GRN/YEL
BLACK
CORD
ORN
MAIN CONDENSER
T8
2
T5
4
1
BRN
GRN/YEL
RED/BLK
BLK
GRN/YEL
BLK
ORN
LEFT BEATER
MOTOR STARTER
A1
BLK
LEESON
.5 HP BEATER MOTOR
(055097-27)
SEE NOTE 1
FAN MOTOR
(A.C. UNIT ONLY)
WHT
WHT
WHT
A2
LEFT LIQUID
LINE SOLENOID VALVE
BLU/WHT
MAIN
WHT
GRN/YEL
LEFT SUCTION
LINE SOLENOID VALVE
ORN
T1 OR BLU
GE/RBC BEATER MOTOR WIRING
CCW ROTATION AS SHOWN, TO REVERSE ROTATION
INTERCHANGE YELLOW AND BLUE
START
WHT
1
A1
WHT
A2
RIGHT STANDBY
THERMISTOR PROBE
5
1
P1 OR PUR
T8 OR RED
THERMAL OL
2
3
P2 OR BRN
T4 OR YEL
T5 OR BLK
J11 OR BRN
MAIN
BLK/YEL
BRN
BLK
A
WHT
NC
T
4
C
2
BLK
WHT
RIGHT
DRAW
SWITCH
BRN
BLK
J9 OR BLK
J12 OR PUR
RUN
CAPACITOR
BLACK
N0
PRP
PRP
BLK
BRN
NO MIX LEVEL
(OPTION)
FIG. 2
LINE
LINE
LOW
L1
L2
BRN
12
10
14
WINDING
PROTECTOR
(INTERNAL)
13
11
COMPRESSOR WIRING
(MODEL W/HST)
S.S. VISCOSITY
SHAKE TEMP.
PUMP
STANDBY
MIX
MAX MIN
MAX MIN
MAX
RIGHT BEATER
MOTOR STARTER
RIGHT BEATER
MOTOR (FIG.2 & 4)
BLK
BLK
T3
L3
WHT
M
GREEN/YELLOW
FIG. 3
START
CAPACITOR
START
WINDING
START
RELAY
BLK
AUTO
BLK
MAIN
WINDING
STANDBY WASH
RIGHT LOGIC BOARD
RIGHT BEATER
MOTOR STARTER
T1
PROBE
MIX
MIN
L1
MIX 1 BRL FAN MIX 2
PUMP
OUT
RIBBON CABLE
BLK/YEL
START
CAPACITOR
A
MIX MIX DRAW SHK
RIGHT MIX
PROBE
RIGHT BEATER
MOTOR STARTER
GRN/YEL
GND
WHT
ORN/WHT
A1
A2
RIGHT LIQUID
LINE SOLENOID VALVE
R
YEL
BRN OR J11
RBC/GE
GRN/YEL
WHT
RED/WHT
FAN
L1
BLU/WHT
RIGHT SUCTION
LINE SOLENOID VALVE
PUMP
GRN/YEL
ORN/WHT
BTR
L2
S
BLU/WHT
EXTERNAL B/M
CAPACITORS
S
EXTERNAL B/M
CAPACITORS
T9
T5
YEL
T5
YEL
YEL/BLK
PUR OR J12
R
MIX
BEATER
WHT
COM
A
CABLE
O.L.
RIGHT COMPRESSOR
ENABLE RELAY
YEL/BLU
RIGHT
POWER BOARD
RED/WHT
WHT
14
13
WHT
WHT
BLK OR T5
BLK OR J9
T6
FIG. 4
BLK
BLK
DOOR INTERLOCK
RELAY
5
9
9
5
BLK/YEL
BRN/WHT
1
12
BLU/WHT
4
YEL
BLK
BLK
RIGHT BEATER
OVERLOAD SWITCH
BLK CORD
BRN
95
96
BRN
95
96
BRN/WHT
14
N. O.
DOOR
INTERLOCK
SWITCH
BRN
13
DOOR
INTERLOCK
RELAY
YEL
WHT
BLK
CORD
BLK
24 VLT
GROUND FRAME SECURELY
DOOR INTERLOCK
RELAY
8
BRN
HPCO
WHT
LEFT BEATER
OVERLOAD SWITCH
WHT
c 2014 Carrier Commercial Refrigeration, Inc.
Taylor Company
Model 161
069262-40S
07/14

OPERATOR'S MANUAL Model 161 Soft Serve Freezer

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