Machine Drawing MEC-354 Shankar Sehgal UIET, Panjab University, Chandigarh
Transcription
Machine Drawing MEC-354 Shankar Sehgal UIET, Panjab University, Chandigarh
Machine Drawing MEC-354 Shankar Sehgal UIET, Panjab University, Chandigarh Standard Abbreviations Standard Abbreviations Standard Abbreviations Standard Abbreviations Tolerances and Fits Tolerances and Fits Tolerances and Fits Tolerances and Fits Tolerances and Fits Tolerancing individual dimensions Tolerancing individual dimensions Tolerancing individual dimensions Tolerancing individual dimensions Tolerancing individual dimensions Fits Fits Fits Fits Fits Fits Shaft basis system Hole basis system Machining symbols Machining symbol Any machining method may be used Machining symbol Circle means: Material removal not permitted Machining symbol Bar means: Material removal by machining is required Machining symbol Milled Any special machining characteristics are mentioned on the extra horizontal line Surface finish Reference profile Peak-to-valley height Actual profile Datum profile Mean profile Surface finish parameters • Actual profile: – It is the profile of the actual surface obtained by finishing operation • Reference profile: – It is the profile to which the irregularities of the surface are referred to. It passes through the highest point of the actual profile. Surface finish parameters • Datum profile: – It is the profile, parallel to the reference profile. It passes through the lowest point B of the actual profile. • Mean profile: – It is that profile, within the sampling length chosen (L), such that the sum of the material filled areas enclosed above it by the actual profile is equal to the sum of the material-void areas enclosed below it by the profile. Surface finish parameters • Peak-to-valley height: – It is the distance from the datum profile to the reference profile. • Mean roughness index: – It is the arithmetic mean of the absolute values of the heights hi between the actual and mean profiles. It is given by, Surface roughness number Surface finish symbols Measurement of surface finish 1. Straight edge 2. Surface guage 3. Optical flat 4. Tool maker’s microscope 5. Profilometer 6. Profilograph 7. Talysurf Surface finish symbols Surface finish symbols Surface finish symbols Welding symbols Elementary welding symbols Elementary welding symbols Elementary welding symbols Supplementary welding symbols Combination of elementary and supplementary welding symbols Welding symbols Indication of edge preparation Dotted line is on LOWER side. This means that LOWER plate is to be prepared Welding symbol on continuous line (and not on dotted line). This means that weld is to be made on arrow side (and not on the other side). Weld dimensions a = throat thickness z = leg length Welding process designations Screw threads Screw threads Screw threads Forms of screw threads Metric screw thread Forms of screw threads Metric screw thread Forms of screw threads Forms of screw threads Forms of screw threads Forms of screw threads Forms of screw threads Forms of screw threads Thread designation • M 10 x 1.25 means – Metric thread of nominal diameter 10 mm and pitch 1.25 mm (Fine series) • M 10 means – Metric thread of nominal diameter 10 mm and pitch 1.5 mm (Coarse series) • SQ 40 x 10 means – SQuare thread of nominal diameter 40 mm and pitch 10 mm • ACME 40 x 8 means – ACME thread of nominal diameter 40 mm and pitch 8 mm • WORM 40 x 10 means – WORM thread of nominal diameter 40 mm and pitch 10 mm Left hand thread Side mirror of Activa scooter Right hand thread Conventional representation of threads • Crests of threads are indicated by a continuous thick line and the roots, by a continuous thin line. • For hidden screw threads, the crests and roots are indicated by dotted lin • For threaded parts in section, hatching should be extended to the line defining the crest of the thread. • In the view from side, the threaded roots are represented by a • portion of a circle, drawn with a continuous thin line, of length approximately three-quarters of the circumference. Conventional representation of threads • The limit of useful length of screw threads is represented by a continuous thick line or a dotted line, depending on its visibility. The length up to which the incomplete threads are formed beyond the useful limit, is known as a run-out. It is represented by two inclined lines. Conventional representation of threads Conventional representation of threads Schematic representation of threaded parts - V-threads Schematic representation of threaded parts - Square-threads Bolted joint Hexagonal nut Hexagonal nut Hexagonal nut Hexagonal nut Method of drawing hexagonal nut 1. Draw the top view by drawing a circle of diameter, W and describe a regular hexagon on it, by keeping any two parallel sides of the hexagon, horizontal. 2. Project the view from the front, and the view from side, and mark the height equal to D. 3. With radius R, draw the chamfer arc 2-1-3 passing through the point 1 in the front face. 4. Mark points 4 and 5, lying in-line with 2 and 3. 5. Locate points 8,9 on the top surface, by projecting from the view from above. 6. Draw the chamfers 4–8 and 5–9. 7. Locate points 6 and 7, lying at the middle of the outer two faces. 8. Draw circular arcs passing through the points 4, 6, 2 and 3, 7, 5, after determining the radius R1 geometrically. 9. Project the view from the side and locate points 10, 11 and 12. 10. Mark points 13 and 14, lying at the middle of the two faces (view from the side). 11. Draw circular arcs passing through the points 10, 13, 11 and 11, 14, 12, after determining the radius R2 geometrically. Hexagonal headed bolt Hexagonal headed bolt with nut and washer Square nut Square nut Square nut Square headed bolt Stud bolt or stud Nuts Screws Lock nut Lock nut Locking by split pin Locking by castle nut Wile’s lock nut Locking by set screw Pipe fittings Pipe fittings Cotter Joint Cotter Joint Knuckle Joint Knuckle Joint Muff coupling Muff coupling Flange coupling Flange coupling Footstep bearing Front view of footstep bearing Top view of footstep bearing Footstep bearing Footstep bearing Footstep bearing Plummer block Front view of plummer block Top view of plummer block Plummer block Screw jack Screw jack I.C. engine piston I.C. engine connecting rod I.C. engine connecting rod Lathe tail stock